Ref : OP/APL/390/00 1 Mar 2011

Mr. RAKESH PATEL

Adani Power Ltd
Village: Tunda & Siracha
Gujarat

Ref: 1. Your PO. No. 4500042994 Dated 12-Feb-2011

2. Our OA No. 310100390 Dated 18-Feb-2011

Sub. : Submission of Bill of material, Data sheet, Drawings & QAP for
GCEM4011 CO Analyser.

Dear Sir,

Please find enclosed the following documents for your approval against above
references:-

1. Bill Of Material
2. Data Sheet
3. GA Drawings
4. QAP

We await your approval on documents for manufacturing clearance.

For any more information, please feel free to contact the undersigned.

Thanking you.
Sincerely,

For Forbes Marshall Codel Pvt Ltd.

Omprakash Patil
Email ID: opatil@forbesmarshall.com
Ph: 020 27442020 Extn: 268

Cc. Mr. Jigar Vyas – FMCPL

Forbes Marshall Codel Pvt Ltd, A-34/35, MIDC Estate,’H’ Block, Pimpri, Pune – 411 018
 GCEM4011 CO ANALYSER

DRAWINGS & DOCUMENTS

FOR APPROVAL

CUSTOMER: ADANI POWER LTD

PROJECT: MUNDRA THERMAL POWER PROJECT

PO NO: 4500042994

OA NO: 310100390
 INDEX
Description Ref No.
1. Bill of material BOM/00
2. GCEM4011 Analyser Data Sheet GCEM4011/DS/00
3. GCEM4011 Analyser GA drawings 3 Sheets
4. GCEM4011 Analyser QAP QA-19
 BILL OF MATERIAL
REF: BOM/00
CUSTOMER: ADANI POWER LTD
PROJECT : MUNDRA THERMAL POWER PROJECT
PO NO : 4500042994
OA NO : 310100390
SR. NO. DESCRIPTION QUANTITY/ TOTAL
ANALYSER ORDERED
QTY.
1 GCEM4011 CO Analyser consisting of:

a Transceiver unit (with built in CO measurement 1 No 1 No

channel) with 10 mtrs cable
b Measurement probe 1.8 mtr length, MOC SS316 1 No 1 No
c Thermocouple with 3 mtrs cable 1 No 1 No
d Remote/Local mounted data display & Control unit 1 No 1 No
(DDU)
e Field/Wall mounted MS enclosure with Power 1 No 1 No
Supply unit, 230 VAC I/P, 24 VDC O/P, 15A
f Air dryer unit 1 No 1 No
g Mounting Hardware 1 No 1 No
3 Accessories for GCEM4011 consisting of :

a Blanking flange 1 No 1 No
b 10Ltr Capacity Gas cylinder 500ppm CO balance 1 No 1 No
N2 filled at 120-130kg/cm2 pressure
c SS regulator for gas cylinder (Toxic Gases) 1 Set 2 Set
suitable for 6mm OD Connection with 10 mtr SS
tube 6mm OD & fittings
d Protection tube for GCEM4011 CO Analyser in 1 No 1 No
SS316
 REF: GCEM4011/DS/00
DATA SHEET
GCEM4011 CO GAS ANALYSER
GENERAL
1. Make Forbes Marshall - CODEL
2. Model/Article No GCEM 4011
3. Type Infrared Absorption Analyser-In-Situ type
4. Qty 1 no.
5. Tag No. User to specify
FEATURES
6. Range CO : 0 to 3000ppm, 0-3000mg/m3,
Above ranges are fully site selectable
7. Min. detectable conc. 1 ppm, 1 mg/m3
8. Measurement Units Fully selectable units-ppm
9. Measurement averaging Fully selectable in range 1min to 1 hour
10. Response time (T90) Detection less than 10 seconds, Calibration less than 200 seconds.
11. Auto & manual In built and selectable
calibration
12. Function Continuous function
13. Accuracy 2% of FS or 5ppm
14. Zero /span drift(24hrs) Less than 2% per month if auto zero calibration is inactive
15. Repeatability Less than 2% of span
16. Sensitivity 1 ppm
17. Linearity Less than 2%
18. Power supply 110VAC, 50-60Hz, +/-10% 400VA
19. Outputs Analog : 2 x 4-20 mA isolated, max. 500 Ohms, full configurable from
Keypad.
Logic: 1 x Volt free contacts, SPCO rated at 50 volt 1A and
1x data invalid output.
20. Serial Communications RS232/RS485
21. Construction material Electronic Housings (DDU) : Corrosion resistant, epoxy coated
and Enclosures Aluminium housing sealed to IP 66
Probe : SS 316L
22. DESIGN CONDITIONS
23. Infrared source Heater cartridge assembly
24. Infrared detector Lead selenid detecter
25. Ambient air temp. - 20deg.C to 50 deg.C or 0 to 70 Deg C
26. Flue gas temp. Up to 500 deg.C
CONNECTIONS & DIMENSIONS
27. Analyser mounting Please refer drawing for analyser mounting flange details.
details
28. Stack width Suitable for duct diameter of more than 2000mm.
ACCESSORIES
29. Standard span gas for Make : Chemtron Science Laboratory, Mumbai
calibration Material : Aluminium Cylinder
Capacity : 10 Ltr
Filled with : 500ppm CO and balance Nitrogen (N2)
Cylinder with 2 stage SS regulator, necessary tubing’s & fittings.
Filled pressure: filled at 120-130kg/cm2
30. Zero Calibration For zero calibration we use plant instrument air.
31. Air dryer unit Make : Beko
Maximum Pressure : 10 bar
Maximum temperature : 57 deg.C
Air dryer unit to dry down the compressed air to - 20 deg.c.
32. Zero/span gas calibration 10 mtr length SS tube of 6mm OD with necessary fittings for
tubes connection to cylinder regulator
33 Temperature transmitter Mounted on GCEM4011 probe
Make : Eureka Engg
Input supply : 24VDC operated
34 Compressor air 5 LPM @3 bar pressure continuous
Consumption 20LPM @3 bar pressure during zero calibration
CODEL Doc. No. : Page 1 of 2 QA-19
Quality Plan
Quality Assurance Systems approved to : BS EN ISO 9001 : 2008 Product GCEM4011
Certificate No. : 232 991-166/186/213/204/218
Part No.
Issued by : EAQA Ltd.
First Issued : 1/10/96 Established Design Yes
st
Expiry Date : 21/05/12 1 Article Inspection Req'd. No

Customer Name ADANI POWER LTD

Customer Contract Ref. --

Customer Purchase Order No. 4500042994
Item No(s). 1 No

CODEL Order Ref.

Item No(s). --
Serial No(s). --
Test Certificate No(s). --

Main Material/Component Suppliers Material(s)/Component(s)

Chesterfield Machining Services Ltd. Mechanical Components and Housings
Global Optics (UK) Ltd. I R Lenses & Windows
CPI Electronics Electronic Circuit Boards
Umicore Filters
TMS LTD Gas Cells
Laser Components Detectors

QA-19
Issue E
September 2000
CODEL Doc. No. : Page 2 of 2 QA-19
Quality Plan

Line Status In-House Ref.

Procedure/Process Issue Comments
No. A B C D
1 QA System Control (Quality Manual) X QAPD 1 D

2 Manufacturing Process, Build Control X KDR 0116 Suppliers as required

3 Submit Drawings as Required X

4 Establish Bill of Material X Parts List

5 Supplier Control X QAPD 4 C

6 Manufacturing Process, Procedure Control X QAPD 4 C

7 Assembly of Mechanical/Electronic/Optical Components X Doc. 0116/4 Suppliers as required

8 Inspection Requirements X Suppliers to drawings & parts list

9 Test Programmes X Doc. 0116/5 D

10 Control of Non-Conforming Material X QAPD 17 A

11 Test Results and Certificates X Suppliers as required

12 Soak Period X Doc. 0116/5 A

13 Final Inspection X QAPD 4 C All suppliers & client

14 Operating Manuals X Doc. 0116/6 F

15 Pack and Despatch X QAPD 4 C

16 Repair (Factory) X QAPD 16 B

17 Service and Site Repair X QAPD 9 C

Key to Status A In-House/QA B Client C Sub-Tiers D WITNESS(W) OR

HOLD(H)

QA-19 Signed : D.W.Fairbrother CODEL International Ltd.

Issue E Station Building, Station Road, Bakewell
September 2000 Date : 1/3/2011 Derbyshire, DE45 1GE, England.