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MAKING A DIFFERENCE
Rick Mather’s stunning Sloane Robinson building
2 ● BRICK BULLETIN
First ever world history
B R I C K
of brick is published BULLETIN
BRICK BULLETIN ● 3
IN PICTURES
BRICK
A LA MODE
How architects across Europe are
making the most of brick’s
versatility and style
Enrico Cano
A
B A
National Sports
Centre, Locarno,
The architects are
Jaume Bach and Gabriel
Switzerland Mora.
Architect Mario Botta has New Bar Library,
used protruding headers to
D Belfast
provide a striking texture Robinson & McIlwaine’s
for this building. The 10 £15m library comprises
elliptical steel trusses offices arranged around a
are expressed on the four-storey atrium and has
elevation. contrasting planes of blue
School sports facility, brick and Portland stone on
B Berlin the exterior. It was
This gymnasium by completed last April.
Architekten BDA on the Blok 36 Ijburg,
Sredzkistrasse in Berlin is
E Amsterdam.
housed in the green This is a CAD image of a
fibre-cement cube. The proposed mixed-use
brick section contains scheme in the Netherlands.
clubrooms and a It comprises apartments
caretaker’s apartment. and single family houses,
High School at Mollet both social and owner
C
Martin Schuppenhauer
C
Liuis Casals
E
Chris Hill
BRICK BULLETIN ● 5
KEITH COLLIE
HERE’S TO YOU,
SLOANE ROBINSON
Rick Mather’s latest addition to 750 years of architecture at Oxford
University had to hold its own against one of the most famous brick
buildings in Britain … George Demetri explains how it was done
6 ● BRICK BULLETIN
F OR RICK MATHER ARCHITECTS, THE CHOICE
of brick as the cladding material for the
award-winning Sloane Robinson building was
a foregone conclusion. For one thing, it
shares a quadrangle at Keble College Oxford with two
other distinctive brick structures. The first is Mather’s
Arco building, completed in 1995; the second is
architect William Butterfield’s 1883 Victorian
masterpiece – the first brick-built college at Oxford.
The two architects exploited brick in different ways.
Butterfield was one of the earliest and keenest
exponents of polychromatic brickwork. But where he
used different coloured bricks to create pattern,
banding and diapering of the surface to bring together
its various masses, Mather has relied on a single,
distinctive brick type and colour to achieve the same
unifying effect. No complex patterning, just slim,
highly textured, stack-bonded Roman-style bricks that
draw together the complicated geometry of the
architecture.
The £6m Sloane Robinson building sits on a steeply
sloping site in Keble’s Newman Quad. The building is
parallel to Blackhall Road, which forms one side of the
quadrangle. The Arco and Butterfield buildings form
the other two sides.
Viewed from the garden, the new building has the air
of a Roman temple, thanks to its monumental character
and its arcade of double-storey, fair-faced concrete
columns. Yet this near symmetrical and somewhat
stern facade is counterbalanced by the irregularity of
the building’s ends which rise to pinnacles as they
change direction, their angle determined by the
adjacent Arco building.
The building’s 250-seat, flexible, multipurpose
auditorium can be entered from the garden terrace. It
has a dining hall and recital room at the higher street
level, and above are six seminar rooms expressed on
the garden elevation by sharp, prismatic oriel
windows, like jewels encrusted in brickwork. These
have been designed to maximise views of the
Butterfield and Arco buildings. The top two floors
house 20 study bedrooms with simple rectangular
openings located under two asymmetrical,
zinc-covered barrel vault roofs.
At the heart of the building is a hybrid frame, part
concrete and part steel. Insitu concrete was used for
the lower floors in order to satisfy aesthetic, thermal
and acoustic criteria. For the two upper floors, steel
was used to facilitate the construction of the
zinc-covered barrel vaults.
External walls comprise partially filled brick-and-block
cavity construction where the brickwork is laid
predominantly in stack-bonded soldier courses. This
attractive and contemporary way of laying bricks is
enhanced by the slimness of the brick used –
240 40 102 mm. This has the additional advantage
of allowing the building’s curved ends to be formed
without the faceting that a wider brick would have
entailed. The bricks are handmoulded, thereby
imparting a wonderfully rich texture to the building.
The street elevation has a less stately, more
directional feel. This is partly achieved by the
arrangement of the windows, but also by the use of
brick panels laid in stretcher bond – an appeal
increased significantly by the long, thin bricks. The
facade is enlivened by horizontal bands of linear
fenestration at upper-ground and third-floor levels. To
Ground-floor plan of the building complete the picture, a vertical glass slit cuts
BRICK BULLETIN ● 7
Above: A sloping glass dramatically through the top and sides of the published on 24 June last year.)
canopy over the main staircase end, leaving a seemingly precarious The architects resorted to “special” bricks wherever
entrance four-storey brickwork panel on the end of the building. needed, such as where soldier bricks were required to
Above right: The profiled The necessary stiffening was provided by a slender “turn” corners. Although such a detail is easily
steel staircase in the concrete frame concealed within the blockwork of the achieved, it can leave an isolated and vulnerable
south-west stair tower inner skin. single brick on the corner. To avoid this, large
At every storey, a steel angle bolted back to the 140 × 140 × 240 mm corner “blocks” were made,
concrete structure supports the brickwork and allows incorporating false joints; these 10 mm recesses were
the insertion of a horizontal movement joint. subsequently pointed-up to give the impression of a
Intermediate brickwork between steel angles is secured mortar joint. Other specials used included pistol bricks
to the inner block leaf using steel wall ties at 450 mm for use on angles and lintels, and special plinth bricks
centres horizontally and vertically. Vertical movement extending around the building at sill levels to impart
joints, which in this case are positioned every 12 m, attractive shadow lines and articulate the brickwork.
have been discreetly “lost” in the stack bonded Choosing the right brick colour was important for
brickwork, with no cutting of bricks necessary. planning consent. The colour used had to harmonise
Steel reinforcement is a crucial part of stack bonding, with Butterfield’s range of sandy-to-purple colours in
as there is no real bond between the bricks themselves. the building opposite. However, achieving a
Where window openings are large enough to sympathetic shade required the blending of three
compromise the integrity of the masonry working as a different types of brick at the works. Furthermore,
panel, structural engineer Dewhurst MacFarlane the bricklayers were advised by the brick maker
specified steel flats to tie the blockwork inner leaf to to vary the work on site by taking bricks from three
the floor slabs. This whole philosophy kept the use of different packs. Although none of this proved
bed joint reinforcement to a minimum. (For a detailed particularly difficult, it entailed making the specials
look at stack bonding, see “How To Achieve Perfect in three different brick colours and interspersing
Stack Bonding” on page 14 of Brick Bulletin, which was them into the work. The resulting uniformity of
8 ● BRICK BULLETIN
Section through first-floor window bay
Reinforced
concrete
floor slab
supported on Stainless-steel
steel edge beam support angle
Stack-bonded
soldier bricks
Pistol brick
Rigid insulation
Sill brick
Wall tie
The Sloane Robinson colour seen throughout the brickwork is testament less than that used by conventional air-based systems.
building with William to the success of this method. Since its completion in October 2002, the Sloane
Butterfield’s 1883 Low-emissivity double-glazed units are used Robinson building has formed a stylish addition to the
masterpiece in the throughout the building, whether for windows or for Oxford skyline. Taking the top category in the 2003
background the double-storey glazing to the garden elevation. The Brick Awards was a major achievement, but there is
main entrance, located adjacent to the auditorium on more to come. Commenting recently on the building,
the garden side, has an imposing toughened glass Keble College bursar Roger Boden said that Rick
canopy that slopes toward the building. Clamping of Mather Architects had given the college “amazing
the glass support fins to the concrete frame is spaces – huge shafts of light, glorious views, intriguing
concealed behind an aluminium-faced backing plate set corridors, boldness and restraint”. He also paid tribute
into the brickwork. This also conceals a gutter that to the invention and generosity of spirit that pervaded
runs into a internal rain water pipe. the entire building. Such laudatory remarks are always
The building is also noteworthy from a sustainability welcome, but when coming from a client, they are
point of view. It is the first building in the UK with a music to an architect’s ears. For as everybody knows,
geothermal system, which uses a heat exchanger in the there’s nothing like a satisfied customer.
basement to connect plastic pipes buried in the piles
with similar pipes cast into the concrete slabs. These Project team
pipes, which are filled with antifreeze, transfer ground Client Keble College, University of Oxford
heat from the 20 m deep piles to the concrete slabs. In Architect Rick Mather Architects
summer, the system is reversed, and the piles act as QS Stockings & Clarke
heat sinks. This means that the building’s concrete Main contractor Benfield & Loxley
soffits – apart from those in students’ bedrooms – act Structural engineer Dewhurst MacFarlane & Partners
as radiators in winter, and become chilled ceilings in Environmental engineers Atelier 10
summer. And there is another advantage: the Brickwork contractor Benfield & Loxley
electricity requirement of the system is about one-third Acoustic consultant Sandy Brown Associates
BRICK BULLETIN ● 9
A B
C D
E F
IN PICTURES
I J
K L
M N
BRICK BULLETIN ● 5
TECHNICAL
A QUESTION OF
Peter Watt explains how to make sense of the European Union’s new
EW CLAY BRICK AND PAVER PRODUCT site verification of clay brick size and tolerance
N standards are being introduced to the UK. The
standards are all “Euronorms” and will provide
determination. PAS 70 is again compatible with
BS EN 771-1.
common European Union wide standards for As a priority issue BS 5628 for the use of masonry is
bricks and pavers to support the development of a being amended to align with European product
single European market in construction products. In the standards. This process will not be completed until late
UK they are being issued as British Standards’ BS ENs. 2004 or 2005 because of the nature of the changes
that have to be made to the BS 5628 suite.
New clay brick product standard
BS EN 771: Part 1: 2003 is the new European clay New clay paver product standard
masonry units product specification, or standard. It A new European clay paver specification with test
will eventually supersede BS 3921: 1985, the existing methods has also been recently published. This is
British Standard product specification for clay brick. BS EN 1344: 2002 and it is replacing BS 6677: Part 1:
BS EN 771-1 is an integrated harmonised standard that 1986. BS EN 1344 is a performance based harmonised
covers all types of European clay masonry unit and is standard covering clay paver units and includes
also fully supported by European test methods. The associated test methods. Calcium silicate pavers are no
standard is based on performance rather than being longer covered by this European standard. BS EN 1344
prescriptive, so it expands the opportunities for clay is published with a UK National Annex to give continuity
brick development and use. A harmonised European guidance in the changeover from the old to the new
standard is one against which CE-marking can be standard.
applied to conforming products.
The method of defining brick product characteristics, Timescale to change
such as compressive strength, freeze–thaw resistance, BS EN 771-1: 2003, BS 4729: 2004 and PAS 70: 2003
soluble salts content and size tolerance, remains within are all being published as a “package” of compatible
BS EN 771-1, but often in revised format with different and workable clay brick product standards. They can be
defining brick characteristics and properties to those used for specification commencing from their
designations given in BS 3921. Traders, specifiers and publication date.
users of clay brick will need to familiarise themselves The withdrawal of BS 3921: 1985, BS 6649: 1985 and
with these revised descriptions. BS 4729: 1990 will not be immediate and a period of
To assist in familiarisation, a UK “National Annex” is user transition (a co-existence period) from old to new
being published with BS EN 771-1 that provides a link is occurring. The existing standards, such as BS 3921,
between the new standard and BS 3921. The National are not expected to be withdrawn until late in 2004 or
Annex gives useful continuity information. even until 2005. During this transition, either BS 3921
As part of this process of change, BS 6649: 1985, the (linked to its related standards’ package), or BS EN 771-1
specification for modular dimension clay bricks, is also (linked to its related standards’ package) can be used at
being superseded by BS EN 771-1. the brick maker’s discretion to describe product
characteristics. Traders and users need to be aware as
Other brick product standards to what clay brick standard (and therefore which
Product specifications provide an integrated link with related standards’ package) is being quoted by
related standards and user codes of practice. For this individual brick manufacturers. This
reason linked British Standards, which are not European situation arises mainly as a result of EU-determined
produced, are being amended to technically align with transition rules.
BS EN 771-1. BS 4729 for brick “specials” has been fully For clay pavers a similar transitional timescale for
revised and a new 2004 edition is to be published. BS EN 1344: 2002 and BS 6677: Part 1 exists, although
BS 4729: 2004 is fully compatible for use with the timescale is not the same as that for clay brick.
BS EN 771-1. BS 6677: Part 1 has been notified to be withdrawn on
A completely new British Standards Institution 31 December 2003 with BS EN 1344 continuing in use
Publicly Available Specification, PAS 70: 2003, has been thereafter.
published to support the use of BS EN 771-1 for clay After respective withdrawal of BS 3921 and BS 6677:
brick. This gives relevant site user guidance for clay Part 1, existing brick and paver products already in the
brickwork appearance reference panels and also for on- market place and conforming to these standards can 왘
12 ● BRICK BULLETIN
STANDARDS
technical standards for clay bricks and pavers
BS 3921: 1985 BS EN 771-1: 2003 – Specification for Clay BS 3921, BS 6649 and BS EN 771-1 to run
British Standard Specification for Clay Masonry Units (with UK National Foreword concurrently until the end of 2004 or 2005.
Bricks. and Annex). BS 3921 and BS 6649 to be withdrawn at
Published 2003. the end of 2004 or during 2005.
BS 6649: 1985
British Standard Specification for Clay & CE marking to BS EN 771-1, possibly during
Calcium Silicate Modular Bricks. 2004.
BS 4729: 1990 British Standard BS 4729: 2004 British Standard Specification BS 4729: 1990 and BS 4729: 2004 to run
Specification for Dimensions of Bricks of for Recommendations for Dimensions of concurrently until end of 2004 or 2005.
Special Shapes and Sizes (Supports Bricks (Including Those of Special Shape) BS 4729: 1990 to be withdrawn at about
BS 3921 and BS 6649). (Supports BS EN 771-1). same time as BS 3921 is withdrawn.
BS 3921: 1985 Appendix F for BSI PAS 70: 2003 HD Clay Bricks – Guide to PAS 70 applies to BS EN 771-1: 2003
Appearance. Appearance and Site Measured Dimensions and related product specifications
and Tolerance (ie special shape and size clay bricks to
BS 4729: 2004).
New BSI publication to support BS EN 771-1
and related Standards.
Published 2003.
BS 6677: Part 1: 1986 Clay and Calcium BS EN 1344: 2002 Clay Pavers-Requirements BS 6677: Part 1 and BS EN 1344 ran
Silicate Pavers for Flexible Pavements – and Test Methods (with UK National Foreword concurrently until end December 2003. BS
Part 1 Specification for Pavers. and Annex). 6677: Part 1 withdrawn at the end of
December 2003.
Calcium Silicate pavers no longer covered by
Standard. CE marking to BS EN 1344 possible from
January 2003.
Published 2002.
Voluntary marking (e.g. BSI Kite Mark) to
BS EN 1344 possible from April 2003.
BRICK BULLETIN ● 13
CLAY BRICK DURABILITY DESIGNATIONS –
BS EN 771-1 VERSUS BS 3921
FL F2 S2 F2/S2
FN F2 S1 F2/S1
ML F1 S2 F1/S2
MN F1 S1 F1/S1
OL F0 S2 F0/S2
ON F0 S1 F0/S1
왘 continue to be traded until stocks are depleted. Such products will remain broadly the same as now, but with
products will be considered fit-for-purpose by trading greater scope for future development potential.
standards authorities. What will change are the product specification
standards themselves with the accompanying
Product marking changes to defining properties and characteristics.
As a part of the EU single market in construction Amendments to related standards and to user codes
products, CE-marking is being introduced for products of practice will take these technical changes into
made to an appropriate European harmonised technical account providing a broadly similar pattern of
specification. CE-marking is intended to denote product use to the existing situation. The change
conformity with the relevant European standard. should therefore be seen as an “evolutionary” and not
In the UK, Ireland, Sweden and Finland the a “revolutionary” process for clay construction
governments of these countries have decided not to products intended for use in masonry and paving.
make CE-marking a legal requirement when product
is traded to a European standard (e.g. BS EN 771-1 Related masonry product standards
and BS EN 1344). Where CE-marking is optionally These changes are not restricted to clay bricks.
used, it is usually the manufacturers’ responsibility to Other masonry product types, the specifications for
apply it, although intermediary traders can in some mortars for plastering and masonry construction,
cases apply the mark for re-branding purposes. and standards for ancillary components have also
Declarations need to accompany the mark for pertinent had European standards published. In totality this
product properties and characteristics to the relevant forms a package of European masonry product
European standard. standards.
In the UK, the use of CE-marking is likely to have a The BS EN 998- series of standards covers mortars,
gradual uptake that will not be uniform across while the BS EN 845- series covers ancillary
construction product sectors, nor necessarily across all components. Ancillary components are items such
manufacturers in any one product sector. The non-use as wall ties, straps, lintels and prefabricated bed
of the mark does not affect a product’s fitness-for- joint reinforcement intended for masonry
purpose for UK domestic use. The new European clay construction.
brick and paver standards can be met, with or without
the associated use of the CE-mark. If the manufacturer Guidance
opts to use the CE-mark, the appropriate declarations BDA will be able to offer assistance with regard to these
have to be given. changes. A primary source of information is the BDA
CE-marking of clay brick products to BS EN 771-1 will web site at www.brick.org.uk. This will be updated to
probably become possible this year. For clay pavers to reflect changes. Other information will also be
BS EN 1344 it has been possible for manufacturers to developed.
CE-mark product from January 2003.
Other voluntary manufacturer applied marks, such as References to new standards
BSI Kite Mark, may also continue to be used at the BS EN 771: 2003 Specification for masonry units –
option of the individual clay products’ manufacturer. Part: 1 Clay masonry units.
Kite Mark schemes to support product traded to BS 4729: 2004 Specification for recommendations
BS EN 771-1 and to BS EN 1344 are now available to for dimensions of bricks (including those of special
manufacturers. shape).
BSI PAS 70: 2003 HD clay bricks – Guide to
Implications for change appearance and site measured dimensions and
Clay brick and paver products made and traded within tolerance.
the UK are not expected to change as a result of BS EN 1344: 2002 Clay pavers – Requirements and
European standardisation implementation. Such test methods.
14 ● BRICK BULLETIN
COMMENT
A model of modernity
The fact that brick has been around for 12,000 years shows that it
will be here for a long time to come. As Wayne Sheppard explains
HERE ARE THOSE, OVER THE PAST DECADE, Given the availability of suitably paid contracts, they
T who may have plotted brick’s demise. I will come back.
contend that, much as Mark Twain commented Second, the brick industry has developed techniques
on the publishing of his obituary in the New to make certain skilled tasks quicker and easier. This
York Times in 1897, “reports of its death have been includes a system to create a wall at any angle required,
greatly exaggerated”. What we have done is to and bricks which can achieve a convincing “tile
revitalise the process that keeps us all in the industry hanging” appearance. Building designers and specifiers
moving forward. Yes, we probably were inward looking have, therefore, more scope to create eye-catching
and relied over much on traditional practices. But we details and features than ever before.
have responded in several important ways – not least Third, industry bodies such as the Association of
through the Brick Development Association. Brickwork Contractors and the Better Brickwork
Alliance are devising initiatives to improve and promote
Award winning the industry’s image to the 13-17 year old group. The
The Brick Awards are a fine example. To quote the BBA’s “Get a Life with Brick” campaign, for example,
introduction to the 2003 Awards: “They reveal brick’s aims to alert 13-17 year olds to the attraction, scope and
ability to satisfy aesthetic, structural, thermal, acoustic, potential of a bricklaying career.
landscape, craft, prefabrication and sustainability
criteria.” Ten years ago, brick was not perceived as a Green brick
material which could satisfy all these requirements. The Brick is one of the most sustainable building materials,
introduction goes on to describe the shortlisted entries thanks in part to its longevity, which spreads the energy
in terms of “extraordinary textural and sculptural used in manufacture over many decades. But we must
effects” … “fun” … “humour” and “versatility”. How can not dwell for too long on this benefit as there are many
brick be moribund when architects continue to achieve other aspects of sustainability which must be
these effects? considered such as the restoration and management of
brick quarry sites. These are frequently located in rural
Skill full areas and may also be used for landfill. We need to
Another moan of the doom and gloom brigade has work to nationally applied standards for the
been about the so-called shortage of skilled bricklayers management and restoration of these facilities.
required to fulfil the demands of housebuilding. This is
supposed to lead to a dumbing down of design, and Upbeat
increase the use of cement, steel and glass. These are just a few of the measures adopted by the
The brick industry has countered this in many ways. brick industry in order to meet 21st century standards.
First, the statistics actually demonstrate that there are Other methods, such as Egan and new building
plenty of skilled bricklayers, it’s just that some of them techniques, could also be cited. The fact remains that
may be “hidden” at any given time. Con Lenan, chief the brick industry has moved forward together to
executive of the Association of Brickwork Contractors, ensure that brick is a great product that will remain
recently commented: “Brickies are often multiskilled both relevant and at the forefront of the construction
workers who get absorbed into other parts of the industry for centuries to come.
construction or related industries when work is scarce.” Wayne Sheppard is managing director of Ibstock Brick
BRICK BULLETIN ● 15
DIRECTORY The Brick Development Association’s member companies
Baggeridge Brick Coleford Brick & Tile Marshalls Clay Products Tarmac Wilnecote Brick
T 01902-880555 T 01594-822160 T 01422 306000 T 01827-280050
F 01902-880432 F 01594-826655 F 0113 220 3555 F 01827-281161
enquiries@baggeridge.co.uk sales@colefordbrick.co.uk www.marshalls.co.uk elaine@wilnecotebrick.co.uk
www.baggeridge.co.uk www.wilnecotebrick.co.uk
Dunton Brothers Michelmersh Brick & Tile
Blockleys Brick T 01494-772111 T 01794 368506 Tyrone Brick
T 01952-251933 F 01494-791255 F 01794 368845 T 02887-723421
F 01952-265370 sales@dunton.com sales@michelmersh.co.uk F 02887-727193
sales@blockleys.com www.michelmersh.com www.michelmersh.com www.tyrone-brick.com
www.michelmersh.com
The York Handmade
Bovingdon Brickworks Freshfield Lane Normanton Brick Co Brick Co
T 01442-833176 Brickworks T 01924 892142/01924 895863 T 01347-838881
F 01442-834539 T 01825-790350 F 01924 223455 F 01347-838885
info@bovingdonbrickworks.co.uk F 01825-790779 sales@yorkhandmade.co.uk
www.bovingdonbrickworks.co.uk sales@flb.uk.com Northcot Brick www.yorkhandmade.co.uk
www.flb.uk.com T 01386 700551
F 01386 700852
Broadmoor Brickworks info@northcotbrick.co.uk
The Brick Development
T 01594-822255 Hammill Brick www.northcotbrick.co.uk Association
F 01594-826782 T 01304-617613 T 01344-885651
davidnevitt@broadmoor-brickworks.co.uk F 01304-611036 Ormonde Brick F 01344-890129
T +353 (0)56 41323 brick@brick.org.uk
Hanson Building F +353 (0)56 41314 www.brick.org.uk
Bulmer Brick & Tile Co Products
T 01787-269232 T 08705-258258 Phoenix Brick Company
F 01787-269040 F 01234-762040 T 01246 233223
bbt@bulmerbrickandtile.co.uk info@hansonbp.com F 01246 230777
www.hansonbrick.com www.bricksfromphoenix.co.uk
Carlton Brick enquries@bricksfromphoenix.co.uk
T 01226-711521 Ibstock Brick
F 01226-780417 T 01530-261999 Wm C Reade
F 01530-257457 T 01728 452982
Charnwood Forest Brick www.ibstock.co.uk F 01728 454957
T 01509-503203 wcreade. aldeburgh@dial.pipex.com
Fax: 01509-507566 Kingscourt Brick
sales@charnwoodforest.com
www.michelmersh.com
T +353 (0)42-9667317
F +353 (0)42-9667206
The contents of this publication are intended for general guidance only and any person intending to use these contents for the purpose of design, construction or repair of brickwork or any related project should first
consult a professional adviser. The Brick Development Association, its servants, and any persons who contributed to or who are in any way connected with this publication accept no liability arising from negligence or
otherwise howsoever caused for any injury or damage to any person or property or as a result of any use or reliance on any method, product, instruction, idea or other contents of this publication.
16 ● BRICK BULLETIN