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Inaugural IEEE PES 2005 Conference and Exposition in Africa

Durban, South Africa, 11-15 July 2005

Upgrading the Protection of Generators to Meet Current IEEE Standards

Charles J. Mozina, IEEE Member


Beckwith Electric Co., Inc., 6190-118th Avenue North, Largo, Florida, U.S.A.
Phone: 727-544-2326; Fax: 727-546-0121; E-mail: cmozina@aol.com

Abstract—Significant changes have occurred in the protection of A. Improved sensitivity and security—in protection areas
generators in the past ten years as discussed in IEEE guide C-37.102. where older relaying does not provide the level of
[1]. This paper discusses these changes as well as the risks of not detection required. Examples of protection in this area are
addressing them. It specifically addresses the risks in two functional the following:
areas where 20+-year-old generator protection is inadequate. These
1. 100% Stator Ground Fault Protection
areas include: sensitive stator ground fault protection using schemes to
provide 100% winding ground detection, field ground fault protection, 2. Field Ground Fault Protection
and inadvertent (accidental) generator off-line energizing protection. 3. Enhancing Generator System Backup Security
Most of these upgrade schemes were made possible through the use of B. New or additional protection—areas that twenty years
digital protection. ago were not perceived to be a problem, but operating
experiences have since proved otherwise. One key area is
inadvertent generator energizing.
I. INTRODUCTION

Contrary to popular belief, generators do experience short III. IMPROVED SENSITIVITY AND SECURITY
circuits and abnormal electrical conditions. In many cases,
equipment damage due to these events can be reduced or A. 100% Stator Ground Fault Protection
prevented by proper generator protection. As generators Three basic methods of 100% stator ground fault protection
become older, the likelihood for failure increases as insulation are widely used to provide ground fault protection over the
begins to deteriorate. Generators, unlike some other power entire stator winding. Two methods use the 3rd harmonic
system components, need to be protected not only from short detection while a third method uses an injection of a sub-
circuits, but also from abnormal operating conditions. harmonic signal at the stator neutral. This is an important
Examples of such abnormal conditions are overexcitation, upgrade area because older generators do not have stator
loss-of-field, unbalanced currents, and abnormal frequency. ground fault protection for fault over the entire stator winding.
When subjected to these conditions, damage or complete
failure can occur within seconds, thus requiring automatic 1. 100% Stator Ground Fault Protection Using
detection and tripping. 3rd Harmonic Neutral Undervoltage Methods
In the late 1980's, the IEEE Power System Relay The most widely used conventional stator ground fault
Committee first issued its ANSI/IEEE C37.102 [Ref. 1] guide protection scheme in high impedance-grounded systems is a
for the protection of synchronous generators. This guide time-delayed overvoltage relay (59N) connected across the
outlines current recommended practices for the protection of grounding resistor to sense zero-sequence voltage as shown in
generators and documents the substantial changes that have Fig 1. The relay used for this function is designed to be
occurred in generator protection over the last twenty years. sensitive to fundamental frequency voltage and insensitive to
These changes fall into two broad categories: improved third harmonic and other zero sequence harmonic voltages that
sensitivity and security as well as new protection areas. These are present at the generator neutral. Typically, this overvoltage
are the key functional areas that need to be addressed when relay has a minimum pickup setting of approximately 5 V.
developing an upgrade program to bring the generator With this setting and typical grounding transformer ratios, this
protection up to current industry standards. relay is not capable of detecting faults over the entire stator
winding as shown in Fig. 1 with typical 90-95% winding
coverage.
II. AREAS OF PROTECTION UPGRADE It is important to protect major generators with an
ON OLDER GENERATORS additional ground fault protection system so that fault
coverage for 100% of the winding is obtained. Generators that
The areas of upgrade on generator protection that are are twenty years old or older typically have only 90-95% of
twenty years old or more fall into two broad categories: the stator winding protected for ground faults. One of the 3rd
harmonic methods uses a 3rd harmonic undervoltage relay

0-7803-9327-9/05/$20.00 ©2005 IEEE 466

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connected as illustrated in Fig.2. Third-harmonic voltages are
present at the neutral of most generators to varying degrees—
it varies due to differences in stator winding pitch, machine
load and power factor. If present in a sufficient amount, this
voltage can be used to detect stator ground faults near the
generator neutral. For faults near the neutral, the level of 3rd
harmonic voltage measured at the neutral decreases.

59 – Instantaneous Overvoltage Supervisory Relay


59N – Overvotage Relay Tuned to Fundamental Freq.
27Th – Undervotage Relay Tuned to Third Harmonic
2-1,2-2 – Timers
rd
Fig. 2 3 Harmonic Undervoltage Ground Fault Scheme

Fig. 1 Conventional Stator Ground Fault Detection

Thus, an undervoltage relay operating on 3rd harmonic voltage


measured at the neutral as illustrated in Fig. 2 can be used to detect
faults near the neutral. The ground faults in the remaining portion of
the winding are detected by conventional 59N protection, which
operates on fundamental frequency. The overlap of these two
protection zones provides 100% stator ground fault protection.

2. 100% Stator Ground Fault Protection Using


3rd Harmonic Ratio Method
The 3rd harmonic voltage is present at both the generator terminal
as well as at the neutral. For faults near the neutral, the 3rd harmonic
Fig. 3 Typical Generator 3rd Harmonic Values
decreases when measured at the generator neutral as discussed above.
The terminal 3rd harmonic at the terminal, however, increases. The
ratio of terminal/neutral 3rd harmonic voltage can be used to detect
faults near the neutral. The ratio varies with generator winding pitch, 3. 100% Stator Ground Fault Using
loading and power factor as illustrated in Fig.3 [2]. Low Frequency Injection
The ratio method is more secure than using just the neutral The two 3rd harmonic schemes described above for 100%
undervoltage method, but does require a broken delta voltage stator ground fault protection have limitations in their
measurement at the generator terminal. This measurement requires applications. The most common limitation being that there
that terminal VTs be connected line-to-ground as illustrated in Fig.4. may not be enough 3rd harmonic present to allow fault
The “blind spot” occurs at the mid-winding and is protected by the detection. Since the 3rd harmonic varies with power factor and
conventional 59N relay. load, a secure setting may not be possible. For these cases,
100% stator ground fault protection is still possible using a

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subharmonic injection scheme that is widely used in Europe recent price reductions in the cost of the injection equipment
but not used much in North America. The scheme shown in have made this an attractive choice for many users.
Fig. 5 provides full coverage of the entire stator winding. It
also provides off-line detection of stator ground faults. The

59GN – Overvoltage Relay Tuned to the Fundamental (60 Hz) Frequency


59D – Overvoltage Ratio Relay Tuned to the Third Harmonic (180 Hz) Frequency

Fig. 4 3rd Harmonic Ratio Method

Natural Capacitance

V
*

Coupling Voltage MR-3425A


e la y
Filter Injector MM
eeasurements
a su re m e n ts

5 9ground
other N C ovoltage
n v e nelements
tio n a l P ro te c tio n
Notes:
Subharmonic injection typically at 15-20 Hz
Coupling filter low pass or notch tuned for subharmonic frequency
Measurement inputs tuned to respond to subharmonic frequency

Fig. 5 100% Stator Ground Fault Using Low Frequency Injection

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B. Field Ground Fault Detection (64F) recently, it was not available in a multifunction relay. As
The field circuit of a generator is an ungrounded (typically illustrated in Fig. 7, a 15-volt square wave signal is injected
600- 800 V) dc system, as shown in Fig. 6. into the field through a coupling network. The return signal
waveform is modified due to field winding capacitance. The
injection frequency setting is adjusted (0.1 to 1.0 Hz) to
compensate for field winding capacitance. From the input and
return voltage signals, the relay calculates the field insulation
resistance. The relay setpoints are in ohms, typically with a 20
K ohm and a 5 K ohm critical alarm or trip.
The injection scheme provides a major improvement over
traditional voltage schemes in terms of both sensitivity as well
as security. In addition, digital relays can provide real-time
monitoring of field insulation resistance so deterioration with
time can be monitored. The scheme can also detect grounds on
an off-line generator, allowing the operator to determine if the
field circuitry is free of a ground before start-up. An added
benefit of the injection scheme described above is that it
operates at a low voltage (15 V) compared to the scheme it
Fig. 6 A Basic Generator Field Circuit
typically replaces (120 V), thus improving operator safety
when changing brushes with the unit on-line.
A single field ground fault generally will not affect the
operation of a generator, nor will it produce any immediate
damaging effects. However, the probability of a second
ground fault occurring is greater after the first ground fault has
established a ground reference. When a second ground fault
occurs, a portion of the field winding will be short-circuited,
thereby producing unbalanced air gap fluxes in the machine.
These unbalanced fluxes produce unbalanced magnetic forces,
which result in machine vibration. A field ground fault also
produces rotor iron heating from the unbalanced short circuit
currents. The tripping practices within the industry for field
ground relaying are not well established. Some users trip
while others prefer to alarm, thereby risking a second ground
fault and major damage before the first ground is cleared.
The existing practice within the industry has been to use
voltage detection systems. These voltage schemes have been
prone to false operation—especially during start-up. Unit
operators routinely reset the alarm and continue with start-up
procedures. If a persistent alarm occurred, operators attempted
to locate the problem. If the ground could not be found within
a reasonable time, the unit was supposed to be tripped
manually. However, the many nuisance alarms and the very
few legitimate ones caused some unit operators to lose
confidence in the field ground voltage scheme. Therefore, the
alarm lost credibility. Operators continued to keep the units
on-line, hoping that a second ground would not occur.
Catastrophic rotor failures have occurred due to a second
ground in the field developing very quickly after the first Fig. 7 Field Ground Protection Using an Injection Voltage Signal
ground. In these instances, the operators were not able to
isolate the cause of the first alarm, nor were they able to bring C. Enhancing Generator System Backup Security (21-2)
the units off-line in an orderly fashion before the second A mho distance relay characteristic is commonly used to
ground occurred. detect system phase faults and to trip the generator after a set
Clearly, a more secure field ground relay is desirable if time delay. These relays, however, have frequently operated
automatic tripping is being considered. Such a relay is shown improperly during major system disturbances—unnecessarily
in Fig. 7 and uses an injection principle. This principle has tripping generators and thereby exacerbating the disturbance.
been widely used in Europe with great success, but until This was the case during the 1996 West Coast blackout.

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Investigation revealed that these relays were improperly set 3. 80 to 90% of generator load impedance at the
for the system conditions they encountered and were expected maximum torque angle of the 21-2 impedance relay
to “ride through.” They operated due to stable power swings setting (typically 85°).
or load encroachment during low system voltage conditions. The capability curve for the generator and settings are
The IEEE Power System Relay Committee, through the plotted on the R-X diagram as shown in Fig. 8. The time delay
latest revision of C-37.102 [1], provides guidance on setting for the 21-2 relay should be set longer than the transmission
this relay. The relay’s impedance reach and delay settings lines’ backup and breaker failure protection with an
must be coordinated with transmission backup protection and appropriate margin for proper coordination.
breaker failure to allow selectivity. Typically, the phase To enhance security and safe load margins while still
distance relay’s reach begins at the generator terminals and providing the necessary 21-2 relay reach, it is possible to use
ideally extends to the length of the longest line out of the both load encroachment and out-of-step blocking techniques.
power plant transmission substation. Some factors impacting Out-of-step blocking uses a 21-3 impedance element that
the settings are as follows: completely surrounds the 21-2 trip element to provide
1. In-feeds: Apparent impedance due to multiple in- blocking logic.
feeds will require larger reaches to cover long lines and will
overreach adjacent shorter lines. The apparent impedance
effect occurs because the generator is only one of several
sources of fault current for a line fault. This causes the ohmic JX

value of the faulted line to appear further away and require a Z2 Reach 120% of Longest Line but
Must be Less then 80 to 90%
larger ohmic setting to cover faults at the remote end of the Z2
of Capability Curve
line.
2. Transmission System Protection: If the transmission Generator
Capability
lines exiting the power plant have proper primary and backup Curve
protection, as well as local breaker failure, the need to set the Max.
21-2 generator relay to respond to faults at the end of the Torque
Angle
longest lines is mitigated since local backup has been provided Z1

on the transmission system. Z2 Reach at 50 to 67% of


Generator Capability Curve
3. Load Impedance: Settings should be checked to RPFA
ensure the maximum load impedance (ZLoad =kV2/ MVAG) R
at the generator’s rated power factor angle (RPFA) does not
encroach into the 21-2 relay setting. A typical margin of 150- Fig. 8 Generator Phase Distance Backup Protection Settings
200% is recommended [1] to avoid tripping during power
swing conditions. Due to recent blackouts caused by voltage The zone 3-distance element must be set less than the
collapse, the 21-2 distance setting should be checked for capability of the generator as illustrated in Fig. 9. For power
proper operating margins when the generator is subjected to system swing conditions, the impedance locus will first enter
low system voltage. Note that the impedance is reduced by the into zone 3 before entering zone 2. For fault conditions, the
square of the voltage. System voltage under emergency impedance will instantaneously enter the zone 2-trip
conditions can reduce to planned levels of 90 to 94 percent of characteristic. Out-of-step logic is provided such that if zone 3
nominal ratings. Utility transmission planners should be operates prior to zone 2, a power swing condition exists and
consulted for worst-case emergency voltage levels. In almost zone 2 is blocked from operating. To enhance steady-state
all cases, the loadability considerations limit the reach of the loadability, a notch blinder is used as illustrated in Fig. 9. The
generator 21-2 backup relay setting. part of the zone 2-trip circle is blocked from operating to
Setting generator backup distance protection with adequate increase loadability at the generator’s rated power factor angle
margin over load and stable power swings is an art as well as a (RPFA). Both these techniques are available in multifunction
science. The 21-2 relay element is typically set at the smallest digital generator relay packages.
of the following three criteria:
1. 120% of the longest line with in-feeds.
2. 50 to 67% of the generator load impedance (Zload )
at the rated power factor angle (RPFA) of the
generator. This provides a 150 to 200% margin over
generator full load. This is typically the prevailing
criteria.

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Z 3 out of step blocking
widely used to detect inadvertent energizing is the voltage-
JX
Z3 supervised overcurrent scheme shown in Fig. 10. An
Z2 Reach 120% of Longest Line but undervoltage element with adjustable pickup and dropout time
Must be Less then 80 to 90%
Z2
of Capability Curve
delays supervises an instantaneous overcurrent relay. The
undervoltage detectors automatically arm the overcurrent
Generator tripping when the generator is taken off-line. The undervoltage
Capability
Curve detector will disable or disarm the overcurrent relay when the
Max. machine is returned to service. Great care should be taken
Torque
Angle Z2 Reach at 50 to 67% of when implementing this protection, so that the dc tripping
Generator Capability Curve
Z1 power and relay input quantities to the scheme are not
Load Encroachment
Blocking
removed when the generator is off-line.
RPFA

Fig. 9 Security Enhancements for


Generator Phase Backup Distance Protection

IV. NEW OR ADDITIONAL PROTECTION AREAS

Inadvertent Generator Energizing (27/50)


Inadvertent or accidental energizing of synchronous
generators (27/50) has been an industry problem in recent Fig. 10 Inadvertent Energizing Schemes
years. A number of machines have been damaged, or in some
cases, completely destroyed when they were accidentally
energized while off-line. The frequency of these occurrences V. CONCLUSIONS
has prompted generator manufacturers to recommend that the
problem be addressed through dedicated protective relay There are several functional protection areas on generators
schemes. Operating errors, breaker contact flashovers, control twenty years or older which have significant shortcomings
circuit malfunctions, or a combination of these causes, have when compared to current IEEE-recommended generator
resulted in generators becoming accidentally energized while protection practices. This paper identifies a number of these
off-line. In industrial applications, the major cause of protection areas and the risks of not addressing these
inadvertent energization of generators has been closing the shortcomings. It also points out the advantages of using
generator breaker through the mechanical close/trip control at multifunction digital relaying to upgrade generator protection as
a technology that offers many advantages over older
the breaker itself—thereby defeating the electrical interlocks.
electromechanical relays.
Due to the severe limitation of conventional generator
relaying to detect inadvertent energizing, dedicated protection
schemes have been developed and installed. Unlike REFERENCES
conventional protection schemes, which provide protection [1] IEEE Guide for AC Generator Protection, ANSI/IEEE C37.102-2005.
when equipment is in service, these schemes provide [2] Pope, J.W., “A Comparison of 100% Stator Ground Fault Protection
protection when equipment is out of service. One method Schemes for Generator Stator Windings”, IEEE Transactions, Power
Applications, April 1984.

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