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Installation of single-sleeve units Chromalux 389 switches cut acquisition, installation, and
This procedure applies to single-sleeve units and requires 3. Rotate both mounting screws counterclockwise to move the maintenance costs with innovative design and LED lighting
access to the back of the mounting panel. Once a single- mounting cams to the bottom of the mounting screws and into
sleeve unit is installed, any future replacement of the switch the recessed area. The Chromalux® 389 switch leverages cost-effective design In addition, LEDs provide ongoing maintenance cost
will also require access to the back of the mounting panel. solutions developed by Korry. It integrates the cap and base savings by eliminating the need to replace lamps. There
4. Slide the base through the spacer if used. into a one-piece assembly with a flex circuit, containing are no lamps!
If the capability to remove a pushbutton switch without
having access to the back of the mounting panel is required, 5. Orient the pushbutton switch so that TOP is in the correct the LED display components and electronics. A mounting If your requirement is not addressed here, please
double-sleeve mounting or mounting with floating nut brackets position, then insert it into the panel cutout and seat the spacer sleeve with a removeable connector module delivers consult us. The necessary option may be available on
and mounting screws should be used. or mounting flange against the panel. further mechanical simplicity and speed of installation. special order, or we could recommend another solution.
Single-sleeve units are available with printed-circuit-pin or 6. Orient the mounting sleeve so that TOP is in the correct This streamlined mechanical package offers
solder-less connector module termination. The connector position and slide it over the pushbutton switch from the back of outstanding lighting quality, using Korry’s latest patented
module can be configured to accept either M39029/57-354 or the mounting panel. Make sure the mounting cams are visible advances in LED illumination for exceptional sunlight
M39020/22-192 crimp sockets. through the mounting sleeve cutouts. readability and legend uniformity.
Solder-free
A single-sleeve assembly comprises a pushbutton switch, 7. From the front of the mounting panel, rotate the mounting connection
spacer, mounting sleeve, and a connector module, if specified. screws clockwise to draw up the mounting cams and capture
Inside the Chromalux 389 Switch plugs into mounting
The spacer is used to set the height of the cap assembly above sleeve assembly and mates
the mounting sleeve. Torque each mounting screw to 16-20 with inside of connector
the mounting panel. Single-sleeve mounting offers smaller Single mounting sleeve
inch-ounces. Do not over-tighten. Easy mounting module. Outside of
with removeable
center-to-center spacing of adjacent pushbuttons than double- Two cams and single mounting
connector module. connector module (left)
8. Wire the switch as required. If using a pushbutton switch with sleeve lock unit securely to accepts crimp
sleeve mounting. Reliable cap retention
a connector module, it can be wired before installing the switch. Cap stays seated firmly through front panel. terminal pins.
The connector module can then be snapped into the rear of the shock and vibration but pulls out
CAUTION: Disconnect all lighting and operating power to for quick access to mounting
mounting sleeve. The connector module accepts the applicable
a panel before working on any switches in that panel. screws. Indexing ensures proper
M39029 crimp socket. Use the insertion/removal tool specific to cap reinsertion.
• The display circuits may be active even if displays are not your application.
illuminated. Unless lighting power is first disconnected, Reliable switching
9. Rotate the cap back into position and insert it into the base, Four independent
probing with metal tools may cause a short circuit. Life-of-the-aircraft subminiature switches
pressing firmly until it seats with a snap. Cycle the pushbutton a
LED lighting eliminate switch chatter
• Switch actuation may activate a system and damage few times to ensure smooth actuation. Maintenance-free LED lighting is during shock and vibration.
equipment or injure personnel. uniform across the legend and
10. Perform applicable functional procedures.
sunlight readable to 10,000 foot
candles. All standard aviation
1. Grasp the cap with thumb and forefinger and pull it straight
colors are available.
out from the base. The Chromalux 389 requires approximately Complete, integrated
2-5 pounds of force to remove the cap from the base. The cap electronics
All required dimming and
is permanently attached to the base with a flex circuit. protection circuitry is provided
2. Rotate the cap to the side of the base opening. Two Mounting sleeve on flex circuit so switch operates
with standard power supplies.
mounting-screw heads will be visible. No aircraft modification is
Connector required for retrofit installations.
module
Single-sleeve mounting
configuration
Night-vision lighting Reliable, ergonomic actuator
NVIS legends are available to Actuator (momentary or alternate) provides
MIL-STD-3009 (MIL-L-85762). graduated resistance with positive tactile
Flicker-free lighting response, and protects against high force
Switch Strain-relieved flex circuit provides a and contact bounce.
Spacer permanent electrical connection to
Mounting panel
the LED displays while allowing cap
Advanced cap design movement during actuation.
Cam (2x) Proprietary reflector design
maximizes brightness. One-piece
legend will never delaminate and
is designed with Korry-developed
Mounting screw (2x) software for exact color and
transmission characteristics.
• The display circuits may be active even if displays are not 8. Wire the switch as required. If using a pushbutton switch with
illuminated. Unless lighting power is first disconnected, a connector module, it can be wired before installing the switch.
probing with metal tools may cause a short circuit. The connector module can then be snapped into the rear of the
Note: dimensions in inches (mm).
mounting sleeve. The connector module accepts the applicable
• Switch actuation may activate a system and damage
M39029 crimp socket. Use the insertion/removal tool specific to
Recommended mounting-panel cutouts equipment or injure personnel.
your application.
4x .83
(21.1) min. 9. Rotate the cap back into position and insert it into the base,
1. Grasp the cap with thumb and forefinger and pull it straight
out from the base. The Chromalux 389 requires approximately pressing firmly until it seats with a snap. Cycle the pushbutton a
4x . .825
(20.96) 2-5 pounds of force to remove the cap from the base. The cap few times to ensure smooth actuation.
.755 +.010
-.000.
(19.2 +.25
-.00 )
is permanently attached to the base with a flex circuit. 10. Perform applicable functional procedures.
2. Rotate the cap to the side of the base opening. Two
.12 ±.020 mounting-screw heads will be visible. Outer sleeve
Installed position
(3.05 ±.50)
3. Rotate both mounting screws counterclockwise to move the
mounting cams to the bottom of the mounting screws and into Connector
Spacer the recessed area. module
Mounting panel
Spacer
Lightplate
Mounting panel
Infrared energy emitted by unfiltered green LED
Mounting panel
(19.2) min.
Custom stepped LED dimming 1.97 1.505 Mounting
Mounting (38.2)
10.0 (50.0) sleeve sleeve
400 4x .
1.0
.69 ±.005.
Normalized radiance
350 (17.5)±.127.
1.0 x 10-1
2.10
300 2.20 (53.3)
1.0 x 10-2 max.
(55.9)
Foot Lamberts
250 max.
1.0 x 10-3 .680
200 (17.3) max.
1.0 x 10-4
150 .680
1.0 x 10-5 (17.3)
+.005 +.13
100 390 435 480 525 570 615 660 705 750 795 840 885 930 16x R .030 . (.76
-.025 -.64 ) B 3
4 6 5 7 6 5 7
Wavelength (nm) B
50 M39029/57-354 3
A
9 8 10 M39029/22-192 2 9 8 10
0
6-pin display 2 12 11 13 5-pin display A 12 11 13
1 1
0 5 10 15 20 25 30 termination 15 14 16 termination 15 14 16
VDC input
Programmable
2.65 Switch contact ratings
(67.3) Wiring
max. Voltage 25,000 cycles 100,000 cycles
Removeable connector module accepts M39029/57-354 or
.31 (7.9) 115/250 VAC Sea level Sea level
M39029/22-192 crimp sockets.
.21 (5.3) Resistive 8 amperes 3 amperes
Inductive 4 amperes 3 amperes
B
6 5 7 Operating characteristics Lamp 2 amperes 1 ampere
4
3
A
9 8 10
Switch type Momentary or alternate action; four 28 VDC Sea level 50,000 ft Sea level
2 12 11 13 6-pin display poles; double throw; Form C single Resistive 8 amperes 4 amperes 3 amperes
1
15 14 16
termination break, MIL-S-8805 Inductive 4 amperes 2.5 amperes 3 amperes
Lamp 2.5 amperes 2.5 amperes 1 ampere
Total cap travel 0.165 inch (4.19 mm)
.690
Mushroom cap options Flip guard (17.5) .345 Actuation force 2-5 pounds (0.91-2.27 kg)
(8.8) Cap extraction 2-5 pounds (0.91-2.27 kg)
Mounting torque 16-20 inch-ounces Environmental
.345 (8.8)
Legend area .812 .740 Legend area .750 Actuation life 100,000 cycles Chromalux 389 switches and indicators are designed to meet
.728 (18.5) (20.6) (18.8) .655 (16.6) (19.1)
Temperature -55° C to +85° C the following environmental conditions. All materials used
1. Flip-guard base are non-hazardous to prevent noxious fumes in a fire.
.430 held under switch
.350 ±.020 (8.9 ±.50) 1.0 (25.4) .940 (10.9) mounting flange
Reliability Dielectric MIL-STD-202
.940 (23.9) (23.9) The Chromalux 389 has an MTBF of approximately 215,000 Drip proof MIL-STD-108 (if applicable)
2. Custom spacer
hours, which varies by configuration. Following are typical Insulation resistance MIL-STD-202
used with flip-guard
results for a full, one-line display with red illumination, using Mechanical endurance MIL-PRF-22885
.200 (5.1) mounting
Mounting panel
Programmable
2.65 Switch contact ratings
(67.3) Wiring
max. Voltage 25,000 cycles 100,000 cycles
Removeable connector module accepts M39029/57-354 or
.31 (7.9) 115/250 VAC Sea level Sea level
M39029/22-192 crimp sockets.
.21 (5.3) Resistive 8 amperes 3 amperes
Inductive 4 amperes 3 amperes
B
6 5 7 Operating characteristics Lamp 2 amperes 1 ampere
4
3
A
9 8 10
Switch type Momentary or alternate action; four 28 VDC Sea level 50,000 ft Sea level
2 12 11 13 6-pin display poles; double throw; Form C single Resistive 8 amperes 4 amperes 3 amperes
1
15 14 16
termination break, MIL-S-8805 Inductive 4 amperes 2.5 amperes 3 amperes
Lamp 2.5 amperes 2.5 amperes 1 ampere
Total cap travel 0.165 inch (4.19 mm)
.690
Mushroom cap options Flip guard (17.5) .345 Actuation force 2-5 pounds (0.91-2.27 kg)
(8.8) Cap extraction 2-5 pounds (0.91-2.27 kg)
Mounting torque 16-20 inch-ounces Environmental
.345 (8.8)
Legend area .812 .740 Legend area .750 Actuation life 100,000 cycles Chromalux 389 switches and indicators are designed to meet
.728 (18.5) (20.6) (18.8) .655 (16.6) (19.1)
Temperature -55° C to +85° C the following environmental conditions. All materials used
1. Flip-guard base are non-hazardous to prevent noxious fumes in a fire.
.430 held under switch
.350 ±.020 (8.9 ±.50) 1.0 (25.4) .940 (10.9) mounting flange
Reliability Dielectric MIL-STD-202
.940 (23.9) (23.9) The Chromalux 389 has an MTBF of approximately 215,000 Drip proof MIL-STD-108 (if applicable)
2. Custom spacer
hours, which varies by configuration. Following are typical Insulation resistance MIL-STD-202
used with flip-guard
results for a full, one-line display with red illumination, using Mechanical endurance MIL-PRF-22885
.200 (5.1) mounting
Mounting panel
Mounting panel
Infrared energy emitted by unfiltered green LED
Mounting panel
(19.2) min.
Custom stepped LED dimming 1.97 1.505 Mounting
Mounting (38.2)
10.0 (50.0) sleeve sleeve
400 4x .
1.0
.69 ±.005.
Normalized radiance
350 (17.5)±.127.
1.0 x 10-1
2.10
300 2.20 (53.3)
1.0 x 10-2 max.
(55.9)
Foot Lamberts
250 max.
1.0 x 10-3 .680
200 (17.3) max.
1.0 x 10-4
150 .680
1.0 x 10-5 (17.3)
+.005 +.13
100 390 435 480 525 570 615 660 705 750 795 840 885 930 16x R .030 . (7.6
-.025 -.64 ) B 3
4 6 5 7 6 5 7
Wavelength (nm) B
50 M39029/57-354 3
A
9 8 10 M39029/22-192 2 9 8 10
0
6-pin display 2 12 11 13 5-pin display A 12 11 13
1 1
0 5 10 15 20 25 30 termination 15 14 16 termination 15 14 16
VDC input
• The display circuits may be active even if displays are not 8. Wire the switch as required. If using a pushbutton switch with
illuminated. Unless lighting power is first disconnected, a connector module, it can be wired before installing the switch.
probing with metal tools may cause a short circuit. The connector module can then be snapped into the rear of the
Note: dimensions in inches (mm).
mounting sleeve. The connector module accepts the applicable
• Switch actuation may activate a system and damage
M39029 crimp socket. Use the insertion/removal tool specific to
Recommended mounting-panel cutouts equipment or injure personnel.
your application.
4x .83
(21.1) min. 9. Rotate the cap back into position and insert it into the base,
1. Grasp the cap with thumb and forefinger and pull it straight
out from the base. The Chromalux 389 requires approximately pressing firmly until it seats with a snap. Cycle the pushbutton a
4x . .825
(20.96) 2-5 pounds of force to remove the cap from the base. The cap few times to ensure smooth actuation.
.755 +.010
-.000.
(19.2 +.25
-.00 )
is permanently attached to the base with a flex circuit. 10. Perform applicable functional procedures.
2. Rotate the cap to the side of the base opening. Two
.12 ±.020 mounting-screw heads will be visible. Outer sleeve
Installed position
(3.05 ±.50)
3. Rotate both mounting screws counterclockwise to move the
mounting cams to the bottom of the mounting screws and into Connector
Spacer the recessed area. module
Mounting panel
Spacer
Lightplate
Installation of single-sleeve units Chromalux 389 switches cut acquisition, installation, and
This procedure applies to single-sleeve units and requires 3. Rotate both mounting screws counterclockwise to move the maintenance costs with innovative design and LED lighting
access to the back of the mounting panel. Once a single- mounting cams to the bottom of the mounting screws and into
sleeve unit is installed, any future replacement of the switch the recessed area. The Chromalux® 389 switch leverages cost-effective design In addition, LEDs provide ongoing maintenance cost
will also require access to the back of the mounting panel. solutions developed by Korry. It integrates the cap and base savings by eliminating the need to replace lamps. There
4. Slide the base through the spacer if used. into a one-piece assembly with a flex circuit, containing are no lamps!
If the capability to remove a pushbutton switch without
5. Orient the pushbutton switch so that TOP is in the correct the LED display components and electronics. A mounting If your requirement is not addressed here, please
having access to the back of the mounting panel is required,
double-sleeve mounting or mounting with floating nut brackets position, then insert it into the panel cutout and seat the spacer sleeve with a removeable connector module delivers consult us. The necessary option may be available on
or mounting flange against the panel. further mechanical simplicity and speed of installation. special order, or we could recommend another solution.
and mounting screws should be used.
Single-sleeve units are available with printed-circuit-pin or 6. Orient the mounting sleeve so that TOP is in the correct This streamlined mechanical package offers
solder-less connector module termination. The connector position and slide it over the pushbutton switch from the back of outstanding lighting quality, using Korry’s latest patented
module can be configured to accept either M39029/57-354 or the mounting panel. Make sure the mounting cams are visible advances in LED illumination for exceptional sunlight
M39020/22-192 crimp sockets. through the mounting sleeve cutouts. readability and legend uniformity.
Solder-free
A single-sleeve assembly comprises a pushbutton switch, 7. From the front of the mounting panel, rotate the mounting connection
spacer, mounting sleeve, and a connector module, if specified. screws clockwise to draw up the mounting cams and capture
Inside the Chromalux 389 Switch plugs into mounting
The spacer is used to set the height of the cap assembly above sleeve assembly and mates
the mounting sleeve. Torque each mounting screw to 16-20 with inside of connector
the mounting panel. Single-sleeve mounting offers smaller Single mounting sleeve
inch-ounces. Do not over-tighten. Easy mounting module. Outside of
with removeable
center-to-center spacing of adjacent pushbuttons than Two cams and single mounting connector module (left)
8. Wire the switch as required. If using a pushbutton switch with connector module.
double- sleeve mounting. Reliable cap retention sleeve lock unit securely to accepts crimp
a connector module, it can be wired before installing the switch. Cap stays seated firmly through front panel. terminal pins.
The connector module can then be snapped into the rear of the shock and vibration but pulls out
CAUTION: Disconnect all lighting and operating power to for quick access to mounting
mounting sleeve. The connector module accepts the applicable
a panel before working on any switches in that panel. screws. Indexing ensures proper
M39029 crimp socket. Use the insertion/removal tool specific to cap reinsertion.
• The display circuits may be active even if displays are not your application.
illuminated. Unless lighting power is first disconnected, Reliable switching
9. Rotate the cap back into position and insert it into the base, Four independent
probing with metal tools may cause a short circuit. Life-of-the-aircraft subminiature switches
pressing firmly until it seats with a snap. Cycle the pushbutton a
LED lighting eliminate switch chatter
• Switch actuation may activate a system and damage few times to ensure smooth actuation. Maintenance-free LED lighting is during shock and vibration.
equipment or injure personnel. uniform across the legend and
10. Perform applicable functional procedures.
sunlight readable to 10,000 foot
candles. All standard aviation
1. Grasp the cap with thumb and forefinger and pull it straight
colors are available.
out from the base. The Chromalux 389 requires approximately Complete, integrated
2-5 pounds of force to remove the cap from the base. The cap electronics
All required dimming and
is permanently attached to the base with a flex circuit. protection circuitry is provided
2. Rotate the cap to the side of the base opening. Two Mounting sleeve on flex circuit so switch operates
with standard power supplies.
mounting-screw heads will be visible. No aircraft modification is
Connector required for retrofit installations.
module
Single-sleeve mounting
configuration
Night-vision lighting Reliable, ergonomic actuator
NVIS legends are available to Actuator (momentary or alternate) provides
MIL-STD-3009 (MIL-L-85762). graduated resistance with positive tactile
Flicker-free lighting response, and protects against high force
Switch Strain-relieved flex circuit provides a and contact bounce.
Spacer permanent electrical connection to
Mounting panel
the LED displays while allowing cap
Advanced cap design movement during actuation.
Cam (2x) Proprietary reflector design
maximizes brightness. One-piece
legend will never delaminate and
is designed with Korry-developed
Mounting screw (2x) software for exact color and
transmission characteristics.
w w w . k o r r y . c o m