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Controlled Ref No: W1000SM102 Revision: 1 Native file DRIMS No: 3261553 Page 1 of 27
Uncontrolled when printed. Refer to electronic version for most up to date information.
Title: Standard: Firewater Pumps
Operating Facility:
DOCUMENT DISTRIBUTION
01 TW Doc Control
03 Gilbert Habets(10063)
04 Peter Nalepa(3019)
05 Mike Hamblin(3227)
10 Clive Saxton(3606)
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Title: Standard: Firewater Pumps
PREFACE
Woodside Energy Ltd. (WEL) has developed a suite of Engineering and Technical Standards
and Guidelines. It is intended that these reflect the most suitable engineering practices for
use on all new WEL facilities as well as the modification of existing facilities. The application
of the Standards is mandatory. The application of Guidelines is to support the implementation
of the Standards, and are considered best practice, but are not mandatory.
The Standards are based on the experience acquired by WEL personnel and contractors
during WEL’s involvement with the design, construction, operation and maintenance of WEL
processing units and facilities. Where appropriate, the Standards are based on or make
reference to national and international standards and codes of practice.
The objective of this publication is to ensure the overall integrity of engineering design and to
achieve maximum technical and economic benefits through the standardisation of
engineering and technical practices.
Where the standards to be used for a certain application are not provided for in this
publication, WEL expects that the standards that are used will achieve the same level of
integrity as reflected in this publication. If WEL contractors or manufacturers/suppliers have
any doubt as to the relevant standard to use, then they must consult WEL, however they will
remain responsible at all times for the use of the most appropriate standard. Specific
requirements may be added as an addendum to these Standards and Guidelines for various
projects. Project specific requirements must not depart from the requirements of the
Engineering and Technical Standards contained in this publication. Where changes or
additions to these Standards are required, they must be raised as a deviation and presented
to the WEL Technical Authority for consideration.
WEL grants the right to use these Standards and Guidelines to WEL’s consultants,
contractors and suppliers who are contractually authorised to do so and to any tier of
contractor to its consultants, contractors and suppliers who are contractually required to
comply with them.
DISCLAIMER
WEL and its joint venture partners disclaim any liability of whatsoever nature for any damage
(including injury or death) suffered by any company or person whomsoever as a result of or
in connection with the use, application or implementation of any standard, combination of
standards or any part thereof contained in this publication.
This document is protected by copyright. No part of this document may be reproduced, adapted, transmitted, or stored in any form by
any process (electronic or otherwise) without the specific written consent of Woodside. All rights are reserved.
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Title: Standard: Firewater Pumps
TABLE OF CONTENTS
1 INTRODUCTION.................................................................................6
1.1 Scope ................................................................................................................. 6
1.2 Regulatory Considerations .............................................................................. 6
1.3 Definitions ......................................................................................................... 6
1.4 Abbreviations .................................................................................................... 7
1.5 Compliance with this standard ........................................................................ 7
1.6 Conflict............................................................................................................... 8
2 OPERATING PHILOSOPHY ..............................................................8
2.1 Normal Standby Status..................................................................................... 8
2.2 Normal Start ...................................................................................................... 8
2.3 Start-up with flammable gas present .............................................................. 8
2.4 Shutdown........................................................................................................... 9
3 DESIGN AND MANUFACTURING REQUIREMENTS .......................9
3.1 General WEL requirements .............................................................................. 9
3.2 Scope and Responsibility ................................................................................ 9
3.2.1 Diesel driven pumps ..................................................................................................... 9
3.2.2 Diesel-Electric Pumps................................................................................................. 10
3.3 Pump Package ................................................................................................ 10
3.3.1 Configuration .............................................................................................................. 10
3.3.2 Specifications.............................................................................................................. 11
3.3.3 Performance requirements ......................................................................................... 11
3.4 Horizontal Pumps ........................................................................................... 12
3.4.1 Construction................................................................................................................ 12
3.4.2 Dynamics .................................................................................................................... 13
3.4.3 Pump Materials........................................................................................................... 14
3.5 Vertical Pumps ................................................................................................ 15
3.5.1 Bearings and Bushings............................................................................................... 15
3.5.2 Rising Main/ Discharge Head ..................................................................................... 15
3.5.3 Stuffing Box/ Packing.................................................................................................. 15
3.5.4 Base frame arrangement ............................................................................................ 16
3.6 Diesel Engine .................................................................................................. 16
3.7 Power Transmission ....................................................................................... 17
3.7.1 Engine Coupling ......................................................................................................... 17
3.7.2 Gearbox ...................................................................................................................... 17
3.7.3 Hydraulically Driven Pumps........................................................................................ 17
3.7.4 Transmission Lines..................................................................................................... 18
3.8 Anti-Marine Fouling System........................................................................... 18
3.9 Foam Pump ..................................................................................................... 18
3.10 Piping, Valves and Ancillaries ....................................................................... 18
3.11 Firewater Pump Controller ............................................................................. 19
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any process (electronic or otherwise) without the specific written consent of Woodside. All rights are reserved.
Controlled Ref No: W1000SM102 Revision: 1 Native file DRIMS No: 3261553 Page 4 of 27
Uncontrolled when printed. Refer to electronic version for most up to date information.
Title: Standard: Firewater Pumps
This document is protected by copyright. No part of this document may be reproduced, adapted, transmitted, or stored in any form by
any process (electronic or otherwise) without the specific written consent of Woodside. All rights are reserved.
Controlled Ref No: W1000SM102 Revision: 1 Native file DRIMS No: 3261553 Page 5 of 27
Uncontrolled when printed. Refer to electronic version for most up to date information.
Title: Standard: Firewater Pumps
1 INTRODUCTION
1.1 Scope
This Standard is intended to be used as a purchasing standard for all Firewater
Pump Packages to be supplied to Woodside Energy Ltd (WEL) for service on
offshore installations. It covers the minimum technical requirements for the design,
manufacture and testing of vertical or horizontal centrifugal Firewater Pump
packages. The Standard also includes data on Firewater Pump operating
philosophy, which will be used by design contractors as a basis for facility fire
fighting system design.
The Standard shall be used as it stands and shall not be re-issued under a different
cover or modified in any other way. When it is necessary to supplement or modify
the Standard, this shall be done by suitable notes contained in the order (or
enquiry), or the data sheets attached thereto, and not by making any change to the
Standard itself.
Compliance with the requirements of this Standard does not relieve the user of the
responsibility to follow safe and good engineering practice throughout.
This Standard has been developed merely for diesel engine driven Firewater Pump
Packages. Alternative drives can be considered but must be approved by WEL.
1.3 Definitions
The definitions below shall apply:
• The Contractor is the party that carries out all or part of the design,
engineering, procurement, construction, commissioning or management of a
project, or operation or maintenance of a facility. The Principal may undertake
all or part of the duties of the contractor.
• The Manufacturer/Supplier is the party that manufactures or supplies
equipment and services to perform the duties specified by the Contractor.
• The Principal is the party that initiates the project and ultimately pays for its
design and construction. The Principal will generally specify the technical
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Title: Standard: Firewater Pumps
1.4 Abbreviations
Apart from exceptions approved by the Purchaser, it shall be assumed that the
Supplier agrees to, and will abide by the requirements of this Standard completely.
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any process (electronic or otherwise) without the specific written consent of Woodside. All rights are reserved.
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Title: Standard: Firewater Pumps
1.6 Conflict
In the case of any conflict between documents relating to an inquiry or purchase
order, the following hierarchy of documents shall apply:
2 OPERATING PHILOSOPHY
The following operating philosophy for Firewater Pumps is generalised for a typical
offshore installation and, if necessary, will be tailored for specific applications by
notes in the requisition.
On unmanned installations, dry ring mains may be used, in which case alternative
starting methods will be considered.
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Controlled Ref No: W1000SM102 Revision: 1 Native file DRIMS No: 3261553 Page 8 of 27
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Title: Standard: Firewater Pumps
2.4 Shutdown
Shutdown of the Firewater Pump shall normally be effected manually from the local
controller. When specified, shutdown may also be initiated from a remote control
station, through a ‘key protected’ switch. In normal operation (ie when the pump is in
the ‘automatic’ or ‘manual’ modes) an engine driven Firewater Pump shall only shut
down automatically if it overspeeds, the low-low lube oil pressure shall be an alarm
requiring Operator’s interference. With the controller in test mode, a low- low lube oil
pressure shall initiate a shut-down. With the standardised relay-based type of
Firewater Pump controller specified in this document all other malfunctions shall
annunciate an alarm only.
It shall also be possible to shut down an engine driven Firewater Pump manually
without the requirement for an external power supply.
The Firewater Pump Package shall include, but not necessarily be limited to, the
following equipment:
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Controlled Ref No: W1000SM102 Revision: 1 Native file DRIMS No: 3261553 Page 9 of 27
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Title: Standard: Firewater Pumps
3.3.1 Configuration
This standard covers diesel engine driven pumps with the following drive
configurations.
iii) Vertical pumps directly driven (through a right angle gearbox) together
with a directly driven horizontal pump connected in series.
v) Vertical lift pumps driven remotely (via a hydraulic system) together with a
directly driven horizontal pump connected in series.
Other options for supplying firewater include electric motor driven pumps powered
from either a dedicated generator package or an integrated plant power system.
Under certain conditions firewater and cooling water duty requirements could be
combined in a single pump. The Operating Philosophy section of this Standard may
be used as part of a specification defining a complete system for such an
arrangement.
For vertical pumps the complete Firewater Pump Package shall be either mounted
on a common base frame, or mounted on two base frames, one for the pump
discharge head/ gearbox and the other for the diesel engine and auxiliaries. The
required base frame arrangement will be specified in the requisition.
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Controlled Ref No: W1000SM102 Revision: 1 Native file DRIMS No: 3261553 Page 10 of 27
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Title: Standard: Firewater Pumps
3.3.2 Specifications
Firewater Pump Packages shall comply with NFPA20.
Unless stated otherwise in the requisition horizontal pumps shall have horizontally-
split casings and double-suction impellers. Pumps shall be complete with packed
glands and oil-lubricated bearings.
Pumps shall have a stable head/capacity curve rising continuously to shut-off. The
head at shut-off for the optional pump configurations shall be as follows:
Pumps shall be selected to provide more than 65% of the head at the rated capacity
at 150% (or more) of the rated capacity. Refer to para 6.2.1 of NFPA.20.
In applying these criteria to an offshore platform, due cognisance must be taken of
NFPA 20’s origins for situations where there is no substantial static lift for the
pumps. For offshore applications there may be a substantial static lift and it is
necessary to ensure that the intent of the NFPA 20 will still be me, e.g. ability for the
pump to still operate at a suitable discharge pressure with increased flow rate due to
addition of futures.
For offshore facilities, it may be more appropriate to base the curve runout on the
maximum possible future firewater demands considering the possibility of
cantilevered decks, etc.
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Title: Standard: Firewater Pumps
Pumps for parallel operation shall have a similar percentage head rise to shut-off
over their entire curves (including the inflection typically present in mixed flow
characteristic curves). Parallel operation shall be assumed whenever two or more
identical pumps are ordered or enquired for at the same time, or when so stated on
the data/requisition sheet.
The best efficiency point (BEP) should be close to the normal operating point, and
shall in no case be outside the limits of 80%-115% of the rated flow.
The reference point to be used for specifying the required pump delivery pressure
shall be at the horizontal centre-line of the discharge flange (which is typically
slightly above deck level) and shall be referred to as the ‘deck level reference point’.
Given the pressure required at this point, and details of elevations, the Supplier shall
estimate losses in the riser pipe and determine the total differential head required for
vertical pumps, assuming the pumped fluid is at the minimum operating level and
allowing for ‘draw-down’ in the caisson. For pumps taking suction from the sea, the
minimum mean operating sea level outside the pump caisson is the Lowest
Astronomical Tide (LAT) level. Corrections for drawdown and the effects of waves
depressing the water level inside the caisson must be applied to this LAT. Guidance
is given in W1000MM101 for calculating the wave effects inside the caisson.
3.4.1 Construction
All equipment shall be designed to permit rapid and economical maintenance. Major
parts such as casing components and bearing housings shall be designed
(shouldered, spigoted or doweled) to ensure accurate alignment on re-assembly.
The thickness of the pressure casing shall be suitable for the maximum discharge
pressure plus an allowance for head increase (see Section 3.3.3) with a 3 mm
minimum corrosion allowance. The stress used in design for any given material shall
not be in excess of the values given in Section VIII, division 1, of the ASME Boiler
and Pressure Vessel Code for the material. For cast materials, the factor specified in
the code shall be applied. Where it is intended to meet future conditions be a
restage or a speed increase, the likely pressure under these conditions shall be
considered.
Openings for nominal pipe sizes 1 1/4, 21/2, 31/2, 5, 7 and 9 inches shall not be
used for pump suction, discharge and auxiliary connections.
Flanges shall conform to ASME B16.1 or ASME 16.5 for Ni-resist cast iron and
bronze discharge heads except as specified in 1, 2 and 3 below.
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Title: Standard: Firewater Pumps
1. Ni-resist cast iron flanges and bronze flanges shall be flat-faced and shall be
ANSI B16.1 Class 250 minimum thickness for sizes 8 inches and smaller.
2. Flanges that are thicker and have a larger outside diameter than required by
ANSI are acceptable. 1
3. Flat-faced flanges with full raised face thickness on heads other than cast iron
or bronze are not acceptable.
3.4.2 Dynamics
Lateral critical speeds shall not encroach upon any specified operating speed
ranges. The separation margin from all lateral modes (including rigid and bending)
shall be at least:
The amplification factor shall not exceed 8 while going through critical speeds on
start-up or run-down. Values of amplification factors less than 5 are preferred. It
shall be ensured that slow roll, start-up, and shutdown of the pump shall not cause
any damage as critical speeds are passed.
Torsional critical speeds of the complete unit shall be at least 10 percent below any
operating speed or at least 10 percent above the trip speed.
A lateral critical speed analysis to determine that the critical speeds of the driver and
gear box (if applicable) are compatible with the critical speeds of the pump and that
the combination is suitable for any specified operating speed range.
A torsional analysis of the pump-driver system, including all components that are
mechanically (hard) connected. A hydraulic coupling would be considered a soft
connection.
The pump package shall not exceed the following vibration levels, as measured
during the works test.
1
Provided the thickness is clearly communicated and noted on drawings to permit purchase by other
parties of any longer studs which are not in the Pump Vendor’s scope of supply.
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Title: Standard: Firewater Pumps
The Supplier shall be required to review the structural drawings of the pump support
arrangement and confirm that these vibration limits will not be exceeded during
operation.
3.4.3 Pump Materials
The pump shall be constructed of materials as specified in the requisition (data
sheets). The Supplier may propose alternative materials provided they can be
demonstrated to have a record of satisfactory service in similar offshore
applications.
The principle of selecting materials for Seawater Pumps is to ensure that galvanic
action with the associated structure, caissons and piping is not detrimental over the
intended life of the facility, and that adequate corrosion protection can readily be
incorporated. It is not anticipated that corrosion protection systems will be included
in the scope of supply of the Firewater Pump Package Supplier.
Adequate consideration shall be given to the selection of materials for fasteners and
fittings. The material of these fasteners and fittings shall be equal to or have a
corrosion resistance of at least equal to that of the specified parts in the same
environment.
The repair of leaks and defects in pressure casing castings by peening or burning-
in, or by the use of plastic or cement compounds is prohibited. Repair by welding or
plugging shall be undertaken only when permitted by the material specification.
Weld repair shall only be permitted if the total quantity of weld metal deposited will
be less than 10% of the mass of the casting. The Purchaser shall agree all weld
repair procedures prior to commencing a repair. If specified in the material
specification castings shall be suitably heat treated after the weld repair. Details of
all weld repairs and any subsequent heat treatment shall be recorded.
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any process (electronic or otherwise) without the specific written consent of Woodside. All rights are reserved.
Controlled Ref No: W1000SM102 Revision: 1 Native file DRIMS No: 3261553 Page 14 of 27
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Title: Standard: Firewater Pumps
Guide bushings that are suitably corrosion and abrasion resistant shall be furnished
at all steady bearing points in the pump unit (bowl assembly) and lineshaft.
Bushings that are suitable for short periods of dry running are preferred for the start-
up period (before water reaches the upper sleeve bearings). Alternatively
precautions shall be taken to guarantee lubrication of the upper bearings during
pump start-up.
Seal cages (lantern rings) shall be provided for the introduction of sea water directly
into the packing, together with inlet and outlet connections. Stuffing boxes shall have
not less than six rings of packing plus the seal cage. The minimum packing size
permitted shall be 9.5mm (3/8 inch) square, however a packing size of not less than
12.7mm (1/2 inch) square is preferred.
Ample space shall be provided for replacement of the packing without removing or
dismantling any part other than the gland and the seal cage (if split). The thrust
bearing/gearbox support piece shall be provided with ample drainage so that no
liquid can collect around the stuffing box.
The gland plate shall be held in place by studs screwed into the discharge head; the
use of eyebolts is not acceptable. Gland plates shall be designed so that the
securing nuts/ bolts cannot slip if the packing becomes loose and where split glands
are used, the halves shall be bolted together.
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Title: Standard: Firewater Pumps
The intermittent rating of the engine shall not be less than 105% of the pump
maximum absorbed power.
The start system shall be by dual sets of batteries with an additional back-up
system. This back-up system shall preferably be a pneumatic system with air
distributed via a header directly fed into the engines cylinders. Alternative systems,
like the use of an air or nitrogen starting system or a hydraulic system including an
electric motor driven charging pump can be considered to facilitate starting under
total ‘black’ conditions.
Means shall be provided to charge to the backup start system without requiring
electricity (e.g. during facility blackout situations).
The exhaust system shall include a spark-arrester silencer. The engine governor
and control system shall be the only source of power to the package.
Diesel fuel will be gravity fed from a day tank. This diesel day tank shall be either
supplied by others or be within the Supplier's scope of supply, as specified in the
requisition. Where part of Supplier’s scope it shall be mounted to one side of the
pump package, as it should not be located directly over the engine (hazardous) or
the pump/ transmission (restricts maintenance access).
The Supplier shall state the maximum elevation of the diesel day tank such that the
maximum permissible static pressure head at the engine is not exceeded. A
minimum static head will be maintained to ensure a full flow rate through partially
blocked fuel filters.
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Title: Standard: Firewater Pumps
If required, a centrifugal clutch shall be provided between the diesel engine and the
right-angle gearbox of a vertical pump if necessary to allow the engine to accelerate
whilst disconnected from the pump. This clutch shall be fully automatic in operation
and shall not require any form of cooling.
3.7.2 Gearbox
Horizontal pumps shall be directly driven. Vertical pumps shall be driven through a
right-angle gearbox.
This gearbox shall be totally enclosed and comply with AGMA standard 420.04.
Gearboxes shall be rated for the driver rated power with a service factor of not less
than 1.8. Where a thrust bearing is incorporated in the gearbox, the appropriate
requirements of Section 3.5.1. of this Standard shall apply. Where the pump,
gearbox or engine can be damaged by reverse rotation a non-reverse ratchet shall
be incorporated into the gearbox.
The gearbox oil shall be cooled by seawater taken from the Firewater Pump
discharge. The cooling system shall be designed such that the maximum
temperature of the oil to the bearings, under the most adverse environmental
conditions, does not exceed 80 °C (gearbox oil temperature indication shall be
provided). The cooler may be either an external shell and tube type or an internal
cooling coil situated in the gearbox sump, in accordance with manufacturer standard
design.
screw type). All tubing and al items in contact with hydraulic fluid shall be fabricated
from grade 316L stainless steel. The hydraulic pump/motor cases may be
manufactured from other materials if 316L stainless steel units are not available.
Hydraulic oil pipes and hoses shall be arranged to avoid damage during installation,
prevent the ingress of contaminants and to facilitate disassembly.
The foam pump shall be mounted together with the Firewater Pump driver on the
common skid and shall be directly coupled either driven to the engine (e.g. through
an auxiliary Power Take Off) or driven by a (common) hydraulic system. Where an
engine power-table-off is not available belt drive may be considered.
Unless otherwise specified in the requisition the foam pump shall be rated as
follows:
The discharge pressure shall be a minimum of 2 barg above the Firewater Pump
discharge pressure at all points on the Firewater Pump discharge curve.
The flow rate shall be sufficient to provide a nominal 1% AFFF (Aqueous Film
Forming Foam) concentrate by volume into the fire water stream at all points on the
Firewater Pump discharge curve.
include agreement to the GRE manufacturer, piping sizes and jointing systems to
ensure commonality with the rest of the facility.
For vertical pumps an air vent valve shall be installed at the top of the rising main,
sized to vent air sufficiently fast from the riser on pump start-up to prevent water
hammer in the downstream piping system, and to allow air into the riser on pump
shutdown. The frictional heat due to the air releases shall be considered in
specifying the air vent valve internals.
All interfaces shall terminate with ANSI flanges at the skid edge.
All relays shall be hermetically sealed and suitable for 15 to 40Vd.c. (nominal
24Vd.c.) to ensure operation in the case of voltage dips during engine cranking. In
designing the controller, due consideration should be given to access for operation
and maintenance, both internally and externally.
Control and starter circuit isolators shall be provided. These may be located in the
controller and should be suitable for use in a Zone 1 area.
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Title: Standard: Firewater Pumps
The controller design shall be such that when the engine is started manually with the
hydraulic starter, all engine monitoring channels function and the overspeed
protection device is operative.
The control system shall provide volt-free changeover contacts to annunciate the
following parameters in the installation control centre and/or via telemetry to another
location:
‘Unit Available’ Firewater Pump Package ready for automatic start and
control system not in 'manual' or 'test' mode.
‘Pump on Demand’ Engine crank sequence operating.
‘Pump Running’ Normal start achieved and engine on load.
‘Fault’ Indicates that any one of the faults listed above has been
signalled at the controller.
The controller shall accept signals (e.g. start, inhibit automatic start, isolate ac and
dc power) from remote stations which are outside the Supplier's scope of supply.
The Supplier shall be responsible for ensuring the compatibility of the pump
package control equipment with the signals received. These signals may be of a
‘fleeting’ nature. The requisition will define the external signals to be accepted.
Flammable gas detectors, supplied by others, will be fitted in the diesel engine
enclosure. Coincident high level operation of any two gas detectors shall
automatically isolate all electrical equipment that is not suitable for operation in a
hazardous atmosphere. The signal will be provided by the main platform fire and
gas panel. Engine start-up and shutdown shall be in accordance with the
requirements of Section 2 of this Standard.
The engine governor, fuel control system and over-speed protection shall be
designed such that external power sources are not required for their operation; that
is, the engine must be capable of starting, running and stopping when all platform
power supplies have failed.
The room cooler unit shall comply with a recognised international standard
customarily used by the Supplier for similar service.
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any process (electronic or otherwise) without the specific written consent of Woodside. All rights are reserved.
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Title: Standard: Firewater Pumps
3.13 Inspection
All equipment covered by this Standard shall be subject to inspection at the
Supplier's works, and at the works of any sub-supplier or sub-contractor, by the
Purchaser's engineers or by a consultant or agent acting on behalf of the Purchaser.
The Purchaser and/or his agent shall therefore be permitted access to the
equipment at all reasonable times. These requirements shall be drawn to the
attention of any sub-supplier or subcontractor and shall be made a condition of any
sub-order or sub-contract.
Certain tests and inspections shall be observed by the Purchaser and/or his agent,
or may be witnessed and considered ‘hold points’ in the manufacturing process.
These tests and inspections will be agreed by the Purchaser and will be listed in the
plan for inspection and testing included with the requisition.
The scope of testing shall include as a minimum the testing as per section 3.14.
3.14 Testing
Any leakage shall be cause for rejection. Repair activities shall be subject to prior
approval by the Purchaser and shall be carried out in accordance with agreed
procedures. Repairs shall be subject to approval by the Purchaser's inspector before
commencing a second or subsequent hydrostatic test.
The Purchaser shall agree the test procedure prior to the test.
For performance testing of vertical pumps reference is made to W1000SM103.
When operated at rated speed and rated capacity, pumps shall be in accordance
with the guaranteed characteristics within the tolerances defined below.
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any process (electronic or otherwise) without the specific written consent of Woodside. All rights are reserved.
Controlled Ref No: W1000SM102 Revision: 1 Native file DRIMS No: 3261553 Page 21 of 27
Uncontrolled when printed. Refer to electronic version for most up to date information.
Title: Standard: Firewater Pumps
NPSH required +0
Note 1)
-10% allowable tolerance provided the test curve still exhibits a rising characteristic,
+10% allowable tolerance provided that the maximum allowable pressure is not exceeded.
If it is necessary to dismantle any pump after the shop test for the sole purpose of
machining impellers to meet the tolerances on differential head, no retest will be
required unless the reduction in diameter exceeds 5% of the original diameter.
However a mechanical run test will be required. The diameter of the impeller at the
shop test, together with the final diameter of the impeller, shall be recorded on a
certified shop test curve sheet showing the operating characteristics on test and the
calculated characteristic after the diameter of the impeller has been reduced.
Data shall be taken at the same points as the performance test. The NPSH test shall
be in accordance with an accepted industry test code.
3.14.5 Controller
A full, simulated operational test shall be carried out at the manufacturer's works. All
remote signals shall be simulated. The details of this test shall be agreed with the
Purchaser and will be listed in the plan for inspection and testing.
This document is protected by copyright. No part of this document may be reproduced, adapted, transmitted, or stored in any form by
any process (electronic or otherwise) without the specific written consent of Woodside. All rights are reserved.
Controlled Ref No: W1000SM102 Revision: 1 Native file DRIMS No: 3261553 Page 22 of 27
Uncontrolled when printed. Refer to electronic version for most up to date information.
Title: Standard: Firewater Pumps
Should the complete unit test reveal any faults or abnormal trends in equipment
operation, the Purchaser reserve the right to instruct the package Supplier to carry
out remedial work and repeat the extended test.
A start shall be made using the back-up starting system with the engine cold, and
with all electrical power isolated (ac and dc) prior to any other start-up. The set shall
then be stopped manually whilst the electrical power is isolated. A second start from
the back-up system shall be made with the electrical power connected. The
following controller functions shall be demonstrated with the engine running:
This document is protected by copyright. No part of this document may be reproduced, adapted, transmitted, or stored in any form by
any process (electronic or otherwise) without the specific written consent of Woodside. All rights are reserved.
Controlled Ref No: W1000SM102 Revision: 1 Native file DRIMS No: 3261553 Page 23 of 27
Uncontrolled when printed. Refer to electronic version for most up to date information.
Title: Standard: Firewater Pumps
3.15 Nameplate
Nameplates of 316 stainless steel or Monel type material shall be furnished,
securely attached by stainless steel pins to the pump/ discharge head and engine
baseframe. The nameplate(s) shall be stamped with the following information in the
English language with the data in SI units:
For vertical pumps the serial number shall be clearly stamped on the bowl assembly
in addition to being stamped on the nameplate.
This document is protected by copyright. No part of this document may be reproduced, adapted, transmitted, or stored in any form by
any process (electronic or otherwise) without the specific written consent of Woodside. All rights are reserved.
Controlled Ref No: W1000SM102 Revision: 1 Native file DRIMS No: 3261553 Page 24 of 27
Uncontrolled when printed. Refer to electronic version for most up to date information.
Title: Standard: Firewater Pumps
4 REFERENCE DOCUMENTS
Unless otherwise stated the latest editions of the following Standards, including any
officially published amendments, supplements or revisions, and to the extent
specified, shall form a part of this Standard.
WEL STANDARDS
Offshore Rotating Equipment, Selections, General Requirements W1000MM101
& Interfaces
Seawater Lift Pumps W1000SM103
SHELL DOCUMENTS
Diesel Engines DEP 31.29.80.30-Gen
This document is protected by copyright. No part of this document may be reproduced, adapted, transmitted, or stored in any form by
any process (electronic or otherwise) without the specific written consent of Woodside. All rights are reserved.
Controlled Ref No: W1000SM102 Revision: 1 Native file DRIMS No: 3261553 Page 25 of 27
Uncontrolled when printed. Refer to electronic version for most up to date information.
Title: Standard: Firewater Pumps
5 APPENDICES
APPENDIX
INSTRUMENTATION FOR DIESEL ENGINE DRIVEN 1
FIREWATER PUMPS
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any process (electronic or otherwise) without the specific written consent of Woodside. All rights are reserved.
Controlled Ref No: W1000SM102 Revision: 1 Native file DRIMS No: 3261553 Page 26 of 27
Uncontrolled when printed. Refer to electronic version for most up to date information.
Title: Standard: Firewater Pumps
Notes:
a) Local Indication: instrumentation readout shall be positioned directly on the equipment or on a local
gauge board (e.g. TI).
b) UCP Indication: Instrumentation readout shall be positioned on the Unit Control Panel (UCP), which
will be on the equipment skid.
c) Alarm: Function annunciated on the UCP to show the alarm state and cause of alarm.
d) Shutdown: Function annunciated on the UCP to show the shutdown state and cause of shutdown.
g) Exhaust temperature from each cylinder will typically be available from modern engines and will be
useful for maintenance activities.
This document is protected by copyright. No part of this document may be reproduced, adapted, transmitted, or stored in any form by
any process (electronic or otherwise) without the specific written consent of Woodside. All rights are reserved.
Controlled Ref No: W1000SM102 Revision: 1 Native file DRIMS No: 3261553 Page 27 of 27
Uncontrolled when printed. Refer to electronic version for most up to date information.