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I INTRODUCTION
II DEFINITION
DEFINITIONS
III SAFETY
DEVICE SYMBOLS
SYMBOLAND IDENTIFICATION
A INTRODUCTION
B FUNCTIONAL DEVICE IDENTIFICATION
C SYMBOLS
SYMBOL
D COMPONENTIDENTIFICATION
IV INTRODUCTION TO SAFETY
ANALYSISAND SYSTEMDESIGN
ANALYSI
A PURPOSE AND OBJECTIVE
B MODE OF SAFETY
MODES SYSTEMOPERATION
C PREMISE
PREMISES FOR BASIC ANALYSI AND DESIGN
ANALYSIS
V EMERGENCY
SUPPORTSYSTEMS
SYSTEM ESS
A EMERGENCYSHUTDOWN SYSTEMESD
1 PURPOSE
2 SHUTDOWN STATIONS
STATION
B FIRE LOOP SYSTEM
1 PURPOSE
2 INSTALLATION
C OTHER FIRE DETECTION SYSTEM
SYSTEMS
1 PURPOSE
2 INSTALLATION
D COMBUSTIBLE GAS DETECTION SYSTEM
1 PURPOSE
2 INSTALLATION AND OPERATION
3 ADEQUATEVENTILATION
E CONTPINMENT SYSTEM
F VALVES SSSVS
SUBSURFACE SAFETY
VALVE SSSV
VI PROTECTION CONCEPTS
CONCEPTAND SAFETY
ANALYSIS
ANALYSI
A UNDESIRABLE EVENT
EVENTS
1 OVERPRESSURE
A CAUSE
C PRIMARYPROTECTION
D SECONDARY
PROTECTION
E LOCATION OF SAFETYDEVICES
DEVICE
2 LEAK
A CAUSE
E LOCATION OF SAFETY
DEVICES
DEVICE
3 LIQUID OVERFLOW
A CAUSE
E LOCATION OF SAFETY
DEVICES
DEVICE
4 GAS BLOWBY
A CAUSE
B EFFECTAND DETECTABLEABNORMAL CONDITIONS
CONDITION
C PRIMARYPROTECTION
D SECONDARY PROTECTION
E LOCATION OF SAFETY
DEVICES
DEVICE
5 UNDERPRESSURE
A CAUSE
B EFFECTAND DETECTABLEABNORMAL CONDITIONS
CONDITION
C PRIMARYPROTECTION
D SECONDARYPROTECTION
E LOCATION OF SAFETY
DEVICES
DEVICE
6 EXCES
EXCESS TEMPERATURE
A CAUSE
B EFFECT AND DETECTABLEABNORMAL CONDITION
CONDITIONS
C PRIMARYPROTECTION
D SECONDARY PROTECTION
E LOCATION OF SAFETYDEVICES
DEVICE
7 DIRECT IGNITIONSOURCE
A CAUSE
B EFFECT AND DETECTABLE ABNORMAL CONDITIONS
CONDITION
C PRIMARYPROTECTION
D SECONDARY PROTECTION
E LOCATION OF SAFETYDEVICES
DEVICE
B WELLHEAD INJECTION
LINE
LINES
C HEADER
HEADERS
D PRESSURE VESSELS
VESSEL
E ATMOSPHERIC
VESSEL
VESSELS
B INSPECTIONAND REPORTS
REPORT
C OIL SPILLCONTINGENCY
PLAN
PLANS
D RRNNMG AND DRILL
DRILLS
IX PRODUCTIONSAFETYSYSTEM
SYSTEMS
A GENERAL REQUIREMENTS
REQUIREMENT
B SUBSURFACESAFETY
DEVICES
DEVICE
2 SPECIATION FORSURFACESAFETY
VALVES
VALVE SSV AND UNDERWATER SAFETY
VALVE
VALVES USV
3 OF SAFETYSYSTEMDESIGNAND INSTALLATIONFEATURES
APPROVAL FEATURE
D ADDITIONAL PRODUCTION SYSTEMREQUIREMENTS
REQUIREMENT
1 PRESSUREAND FIRED VESSELS
VESSEL
A PSV
PSVS
B STEAM GENERATOR
GENERATORS
C PSIIL
PSIILS
2 FLOWLINE
FLOWLINES
A PSVT
PSVTS
B PSHL
PSHLS
3 SAFETY
SENSORS
SENSOR
4 ESI
5 GLYCOL DEHYDRATION UNIT
UNITS
6 GAS COMPRESSORS
COMPRESSOR
7 FIREFIGHTHIGSYSTEM
SYSTEMS
FIRE ANDGAS
ANDGA DETECTION SYSTEMS
SYSTEM
9 GENERAL PLATFORM OPERATIONS
OPERATION
10 WELDINGAND BURNINGPROCEDURES
PROCEDURE
E PRODUCTIONSAFETY
SYSTEMINSPECTION
AND TESTING
1 SCSSV
2 SSCSV
3 INJECTION
VALVE
VALVES
4 THBINGPLUGS
PLUG
5 PSV
6 PSHL
7 LSHL
8 SDVUSV
9 FSV FLOWLINE
10 TSH
1L FIREWATER PUMP
PUMPS
12 ASH TSE
13 USH YSH
IT
F QUALITYASSURANCE
G OIL GAS WELLCOMPLETION OPERATION
OPERATIONS
H OIL GAS WELLWORKOVER OPERATIONS
OPERATION
X HANDSON TRAINING
A DESIGNAND INSTALLATION VERIFICATION
1 BLOCK BLEED SYSTEMS
SYSTEM
2 SYSTEMS
SYSTEM
BLEED
3 SYMBOL OF INSTRUMENTATION
SYMBOLS
B SAFETYDEVICE TESTING
1 PSIIL
2LSHL
3 TSHL
4 GAS DETECTORS
DETECTOR ASH
5 PSV
6 FSV
7 SSV
8 SDVBDV
9 ATNRILIARY
DEVICES
DEVICE
C TEST TOLERANCE
D REPORTINGMETHOD
E SUBSURFACESAFETYDEVICE
DEVICES
1 INSTALLATION
2 OPERATION
3 INSPECTION
4 TESTING
5 REPAIR
6 CONTROL PANEL
SECTION
PRODUCTION SAFETY
SYSTEM TRAINING
NOTICE TO
LESSEE
LESSEES
UNITED STATE
STATES DEPARTMENT OF THE INTERIOR
MINERAL
MINERALS MANAGEMENT SERVICE
GULF OF MEXICO OCS REGION
NOTICE TO LESSEE
LESSEES AND OPERATOR
OPERATORS OF FEDERAL OIL GAS AND SULPHUR
LEASE
LEASES IN THE OUTER CONTINENTAL SHELF GULF OF MEXICO OCS REGION
PRODUCTION SAFETYSYSTEMS
SYSTEM REQUIREMENTS
REQUIREMENT
SAFETY
SYSTEM UPDATES
SYSTEMS CITATION AND INCLUDES
CITATIONS
UPDATEREGULATORY INCLUDE STATEMENT ON THE PAPERWORK
REDUCTION ACT OF 1995
PSL SENSOR
SENSORS ON DOWNSTREAM VESSEL IN
VESSELS TRAIN
PRODUCTION
FURTHERMORE IN API
AS SPECIFIED RP 14C SECTIONA4 YOU MUST INSTALL PSL SENSOR TO PROVIDE
UNDERPRESSURE FOR VESSEL IF
PROTECTION AN ENTIREPRODUCTION
TRAIN OPERATES
OPERATEIN THE SAME PRESSURE
RANGE THE PSL PROTECTING
SENSOR THE INITIAL VESSELWILL DETECTTHE LOWESTPRESSUREIN THE
PRODUCTION TRAINTHEREBY PROVIDING PRIMARY UNDERPRESSURE PROTECTION TO EACH SUBSEQUENT VESSEL
IN THE PRODUCTIONTRAIN THE INTENT OF API RP 14C IS NOT COMPROMISED UNDERTHIS
THI SCENARIO SINCE
THE PSL SENSOR PROTECTING THEINITIAL VESSELWILLDETECTLEAKS
LEAK ALONG THE ENTIRE PRODUCTIONTRAIN
THEREFORE YOU MAY USE API RP 14C SAC REFERENCE A4B3 TO EXCLUDE ALL SUBSEQUENT PSL
SENSOR
SENSORS OTHERTHAN THE PSL SENSOR PROTECTING THE INITIALVESSELIN PRODUCTION TRAINPROVIDED THE
PRESSURE DIFFERENTIAL
ACROS
ACROSS THE PRODUCTION TRAIN IS NOT EXCESSIVE NO MORE THAN 10 PERCENT OR 50
PURPOSE OFTHIS
FOR PURPOSES THI SECTIONAPRODUCTION
TRAIN IS SYSTEMOF SUBSEQUENT VESSEL THAT
PRESSUREVESSELS
ARE NOT SEPARATED BREAK
BREAKS
BYSPECIFICATION AND POSSES
POSSESS THESAME MAXIMUM ALLOWABLEWORKING
PRESSURES MAWP
PRESSURE AND ARE NOT BY PRESSURECONTROL
SEPARATED VALVEPCV RESTRICTION
RESTRICTIONS
OR
EXTENSIVEPIPINGTHATCOULDCAUSE DROP
PRESSURE ACROSS THESYSTEM
ACROS OR 50
OF MORE THAN10 PERCENT
PSI WHICHEVERIS GREATER
2 30 CFR 250802B PRESSURE SAFETY
VALVE PSV
VALVES ON FLARE AND VENT SCRUBBER
SCRUBBERS
AS IN API
SPECIFIED RP 14C SECTIONA4 YOU MUST ALL PRESSUREVESSELS
PROTECT VESSEL WITH PSV WITH
CAPACITY
SUFFICIENT MAXIMUM VESSEL INPUTRATES AS DEFINEDIN API
TO DISCHARGE RP 14C ANY
VESSEL OPERATING
ABOVE POUND PER SQUAREINCH GAUGE PSIG IS CONSIDERED OPERATING
POUNDS IN PRESSURE
SERVICE FLARE AND VENT SCRUBBER DESIGNS BASED
DESIGNARE TYPICALLY ON MINIMUM OF PSIG
THEREFORE
BACKPRESSURE THEYARE PRESSUREVESSELS
VESSEL AND NOT ATMOSPHERIC
VESSELS ACCORDINGLY YOU
CANNOT USE API RP 14C SAC REFERENCEA5B2 FORATMOSPHERICVESSEL TO EXCLUDEPSVS
VESSELS PSV ON FLARE
AS SPECIFIED IN API RP 14C SECTIONA5 YOU MUST EQUIPALL ATMOSPHERIC SUMP WITH
SUMPS
MINIMUM OF ONE ADEQUATELYSIZED VENT SYSTEMTHAT INCLUDES
INCLUDE FLAMEARRESTORTO PREVENTFLAME
MIGRATION BACK TO THE VESSEL YOU MUST ANALYZESUMP WITH MANUALLY CONTROLLEDPRESSURE
SOURCE UNDERAPI RP 14C SECTION A5 HOWEVERTWO INDEPENDENT VENT OR ONE VENT AND ONE
VENTS
PSV ARE REQUIRED ON AN ATMOSPHERICSUMP THATHAS AN AUTOMATICALLY CONTROLLEDPROCES INLET
PROCESS
PRESSURESOURCE BLANKETGAS IS EXCLUDED THEREFORE YOU CAN USE API RP 14C SAC REFERENCE
A5B2 IF APPLICABLE ADDITIONALLYIF THE SUMP IS PRESSURE VESSEL IN ATMOSPHERICSERVICETHE
USE OFAPI RP 14C SAC REFERENCE A5B2 CAN BE USED TO EXCLUDETHE PSV OR SECONDARY VENT
AS SPECIFIED
IN API RP 14C SECTIONA7 YOU MUST PROVIDE ALL HYDROCARBON
PUMP
PUMPS WITH PSH
ON THE DISCHARGELINE TO SHUTOFFINFLOWAND SHUTDOWN THE PUMP
SENSOR HOWEVERAPI RP 14C
SAC REFERENCE
A7B4 ALLOW YOU
ALLOWS TO EXCLUDETHEPSH SENSOR ON SMALLLOWVOLUME PUMPS SUCH
PUMP
AS CHEMICAL INJECTIONTYPE
PUMPS THI SAC
THIS
REFERENCEIS ACCEPTABLE IF SUCH PUMP IS USED AS
SUMP PUMP OR TRANSFER
DISCHARGE
PUMP HAS
RATING O F LES
LESSTHAN 12 GALLON PER MINUTE GPM
DISCHARGE
DISCHARGESINTO FLOWLINETHATIS ONE INCH OR LESS
LES IN DIAMETER AND TERMINATES
TERMINATE IN FLOWLINEOR
PIPELINETHATIS TWO INCHE
INCHESOR LARGER
IN DIAMETER IF YOUR PUMP DOE
DOES NOTMEET THESECONDITIONS
CONDITION
YOU MUST PERFORM PROCES COMPONENT
PROCESS ANALYSIS
ANALYSIACCORDING TO API RP 14C SECTIONA7 IN ALL
CASE THEPSV MUST BE INSTALLED
CASES
5 30 CFR 250802B BURNER SAFETY
LOW BSL SENSOR
SENSORS ON FIRED COMPONENT
COMPONENTS
AS SPECIFIEDIN API RP 14C SECTION C2 THE TIME FORANY SAFETY DEVICE OR SYSTEM INCLUDINGTHE
FIRELOOP TO EFFECT SHUTDOWN
PLATFORM MUST NOT EXCEED 45 SECOND AFTERTHE AUTOMATIC DETECTION
SECONDS
OF AN ABNORMALCONDITIONOR THE ACTIVATIONOF AN EMERGENCY SHUTDOWNESD STATION THEREFORE
THEREACTION
TIME FORTHE BSL SENSOR TO ACTIVATETHEGAS INLETSHUTDOWNVALVE MUST NOT EXCEED 45
SECOND AFTER
SECONDS THE LOSS
LOS OF FLAME SUFFICIENT
TO IMMEDIATELY
IGNITE
COMBUSTIBLESENTERING
COMBUSTIBLE THE FIRE
CHAMBER
SAFE DISCHARGE AWAY FROM THE PRODUCTION FACILITYOR PERSONNEL ON ALL FACILITIE
FACILITIESINSTALL BOOM
BOOMS
UPWARDOR UNDERWATER TERMINATING AT SAFEDISTANCE FROMTHEFACILITY PIPINGINSTALLED
DOWNWARD AND TERMINATING EITHERABOVE OR BELOWTHE SURFACEOF THE WATER BENEATH THE PLATFORM IS
PROCESS COMPONENTOR
PROCES DEPARTING
PIPELINE
LES THAN
LESS PERCENTBELOW THE SETTING
OF THE
PSV THAT IS PROTECTING
THE PROCESS
PROCES COMPONENT
OR DEPARTING
PIPELINE
BE SUFFICIENTLY
BELOW PERCENT
OR PSI WHICHEVERIS GREATERTHESETTING
OF THE PSV ON
PROCES COMPONENT
PROCESS TO ENSURE THATTHE PRESSURESOURCE IS SHUTIN BEFORETHE PSV ACTIVATES ON
CASEBYCASE BASI GOMR DISTRICTSUPERVISORS
BASIS SUPERVISOR HAVE GRANTED
DEPARTURE
DEPARTURES FROMTHIS
THI REQUIREMENT
BY APPROVING PSH SENSOR SETTINGS
SETTING AS CLOSE AS PERCENT BELOWTHECOMPONENT PSV SETTING THI
THIS
DEPARTURE IS CONDITIONEDUPON THE PSH SENSOR RESPONDING BEFORETHE PSV IN CONSIDERING
DEPARTURE REQUEST THEAPPROPRIATE GOMR DISTRICTSUPERVISORDETERMINE WHETHERIT SATISFIES
DETERMINES SATISFIE THE
INTENT OF API RP 4C GIVINGSPECIAL ATTENTIONT O THEDOCUMENTED REPEATABILITYRESPONSE TIME
AND
OF THE PSH SENSOR
PSII SENSOR SIGNAL
THAT DERIVES
DERIVE ITS
FROM PRESSURETRANSMITTER HAS EXCELLENT
REPEATABILITY AND
SHOULDRESPOND PRIOR TO THEPSV PNEUMATIC PSH SENSOR ON THE OTHERHAND
MAY NOT POSSESS
POSSES
THEREQUIRED SENSITIVITY OR REPEATABILITYTHE TEST SEQUENCINGOF THESESAFETYDEVICE WILL BE THE
DEVICES
MINIMUM DIFFERENCEBETWEENTHESET POINT OFTHE PSH SENSOR AND PSV THATIS DURING MONTHLY
PSH SENSOR TESTING SHOULDTHE PSH SENSOR ACTUATE AT PRESSURE ABOVETHE PSV SET POINT MINU
MINUS
THE PSV TOLERANCESEEAPI RP 14C SECTIOND3L THEPSH SENSOR WOULD FAILTHE TEST YOU
MUST THEN RESET THE PSH SENSOR ACCORDINGLY
BECAUSEOF SYSTEMLIMITATIONS
LIMITATION IE DIRECTHYDRAULIC
DISTANCEFROMHOSTFACILITYTHETIME TO CLOSE
USV
USVS AND SCSSVS
SCSSV WELL DURINGSURFACE
ON SUBSEA WELLS ESD CONDITIONMAY IN MANY CASES
CASE
TIME ALLOWED BYTHE SUBJECT
EXCEED THE TIMES REGULATION
45 SECONDS
SECOND FORUSVS
USV AND MINUTES
MINUTE 45
SECOND FOR SCSSVS
SECONDS
PROCES UPSETS
PROCESSUPSET WITHIN 45 SECONDS
SECOND WITHIN 20 MINUTES
MINUTE WITHIN 40 MINUTES
MINUTE
AFTERUPSET AFTERUSV CLOSURE
PIPELINE
PSL WITHIN 45 SECONDS
SECOND ACTIVATIONCONCURRENT ACTIVATION CONCURRENT
WITH SDV CLOSURE WITH SDV CLOSURE
THE APPROPRIATE
GOMR DISTRICTSUPERVISOR
MAY GRANT DEPARTURE
FORYOU TO DELAY
THE TIME TO
CLOSE USV AND SCSSV FOR SUBSEA WELLAFTER
ACTIVATIONOF PLATFORM
ESD OR FIRELOOP FORUP
TO 20 MINUTE IF
MINUTES YOU AGREE IN WRITING
TO
A INSTALL TEMPERATURE
SAFETY
HIGHTSH SENSOR CONNECTED TO THE PIPELINE
PSL SENSOR
CIRCUITWITHIN PIPELINE
FEETOF THE BOARDING SDV INITIATE
THAT WILL IMMEDIATELY
SHUTIN ACTIONOF THE USV
B ENSURE THATYOUR SDV IS FIRERATEDBYAPI SPEC6A TO 30 MINUTESAND
MINUTE
C ISSUE MANUAL ACKNOWLEDGMENT
COMMAND TO THE PROGRAM LOGIC PLC
CONTROLLER THAT
VERIFIE NONEMERGENCY
VERIFIES LEAST
STATU AT
STATUS ONCE EVERY MINUTE DURING
MINUTES THIS 20MINUTE
THI
TIME PERIOD
TO KEEPTHE RESET TIMERACTIVE
10 30 CFR 250803CL TIME DELAYCIRCUITRY
APPLIEDTO PSL SENSOR
SENSORS
OPERATIONS IN ADOPTING API 14C 30 CFR 250802B REQUIRES REQUIRE THAT YOU PROVIDE PROCES
PROCESS
COMPONENT WITH PSL SENSOR TO SHUTOFF INFLOW TO THE COMPONENT
COMPONENTS LEAK LARGE
WHEN LEAKS ENOUGH TO
REDUCEPRESSUREOCCUR THE GOMR RECOGNIZE
RECOGNIZESTHATTIME DELAY CIRCUITRY THAT BYPASSES
BYPASSE A CTIVATION
OF PSL SHUTDOWNLOGIC FOR SPECIFIED TIME PERIOD IS NEEDEDAND IS CURRENTLY BEINGUSED
EXTENSIVELY IN THEGULF OF MEXICO ON ALLPROCES
PROCESS AND PRODUCT TRANSPORT EQUIPMENT DURING STARTUP
AND IDLE OPERATIONS THI LOGIC
IF THIS IS NOT INSTALLEDYOU MUST MANUALLY BYPASPIN OUT OR
BYPASS
DISENGAGE THEPSL SENSOR THI MANUAL BYPASS
THIS BYPASOPERATION IS SUBJECT TO HUMAN ERROR AND USUALLY
A CLAS
CLASS DEVICE ARE
DEVICESSAFETYDEVICE IN WHICH THE LOGIC
DEVICES ALLOW FORTHEPSL SENSORS
ALLOWS SENSOR TO BE
B CLAS
CLASS DEVICE ARE
DEVICES SAFETY
DEVICE IN WHICH THELOGIC
DEVICES ALLOW FORPSL
ALLOWS SENSOR
SENSORS TO BE
UNTILTHE COMPONENT
BYPASSED COME
COMES INTOFULLSERVICE
C CLAS BC
CLASS DEVICE ARE
DEVICES SAFETY DEVICE IN WHICH THE LOGIC
DEVICES ALLOW FORTHE PSL SENSORS
ALLOWS SENSOR TO
INDUSTRY STANDARDCLASS
CLAS CLAS
CLASS CLAS BC LOGIC
AND CLASS MAY BE APPLIED
TO ALL PSL SENSORS
SENSOR
INSTALLEDON PROCESS
PROCES EQUIPMENT WITHOUT SPECIFIC
DEPARTUREBEINGREQUIRED T HE TIME DELAY
MUST NOT EXCEED 45 SECONDS ANY TIME DELAY THAN45 SECONDS
GREATER SECOND REQUIRES
REQUIRESPECIFIC
DEPARTURE
FOR PURPOSES
PURPOSE OF THIS
THI SECTIONTHE TERM COMES
COME INTO FULLSERVICE MEANS
MEAN THE TIME AT WHICH THE START
UP PRESSUREEQUALS
EQUALOR EXCEEDS
EXCEED THE SET PRESSUREOF THE PSL SENSOR THE SYSTEMREACHES
REACHE STABILIZED
NORMAL PRESSURE AND THE PSL SENSOR CLEARS
DAY
DAYS 400 CUBIC CENTIMETERS
CENTIMETER PER
MINUTE LIQUID
OR 15 CUBIC
FEETPER MINUTE GAS
THE APPROPRIATEGOMR DISTRICT SUPERVISOR MAY GRANTDEPARTURE UNDER 30 CFR 250142 FROM
THE REQUIREMENT TO TEST SUCH AN ESD SYSTEMMONTHLY TO ALLOW FORQUARTERLY TESTING THE GOMR
DAYS THI
THIS ACTIONMAY COINCIDEWITH YOUR SDV OR USV TEST
B FOR NONSUBSEA SYSTEM
SYSTEMS TEST THE ESD ACCORDING
TO THE REQUIREMENTS
REQUIREMENT
OF 30 CFR
250804A 10
PAPERWORK
REDUCTION ACT OF 1995 STATEMENT
THE INFORMATIONCOLLECTION
REFERRED
TO IN THIS
THI NIL PROVIDES
PROVIDE CLARIFICATION
DESCRIPTIONOR
OFREQUIREMENTS
INTERPRETATION REQUIREMENT CONTAINEDIN 30 CFR 250 SUBPARTS
SUBPART AND J THE OFFICEOF
AND
MANAGEMENT BUDGET 0MB APPROVED THE INFORMATIONCOLLECTION
REQUIREMENT
REQUIREMENTSFORTHESE
REGULATION
REGULATIONSAND ASSIGNEDOMBCONTROL NOS 10100114 10100059 AND10100050
RESPECTIVELY THI
THIS NTL DOE
DOES NOT IMPOSE ADDITIONALINFORMATION REQUIREMENT
REQUIREMENTS
COLLECTION SUBJECT
TO THE PAPERWORK REDUCTIONACT OF 1995
CONTACT
CONTACTS
CHRIOYNE
OYNES
CHRIS
REGIONAL
DIRECTOR
MINERAL
MINERALS MANAGEMENT SERVICE
UNITED STATE
STATES DEPARTMENT OF THE INTERIOR
MINERAL
MINERALS MANAGEMENT SERVICE
GULF OF MEXICO OCS REGION
NOTICE TO LESSEES
LESSEE AND OPERATOR
OPERATORS OF FEDERAL OIL AND
GAS LEASE
LEASES IN THE OUTER CONTINENTAL SHELF
EFFECTIVE
DATE MAY 31 1996
OIL SPILLS
REPORTING SPILL
THE MINERALS
MINERAL SERVICE MMS
MANAGEMENT CURRENTLY LESSEE AND
THAT LESSEES
REQUIRE
REQUIRES
OPERATOR
OPERATORS
REPORT FROMFACILITIES
ALLOIL SPILLS
SPILL FACILITIE ON THE OUTER CONTINENTALSHELFTO
THE DISTRICTSUPERVISOR
APPROPRIATE THE REQUIREMENT
FORTHIS
THI REPORTING
REQUIREMENTS ARE
1 YOU ORALLY
MUST REPORT SPILLOF ONE BARRELOR MORE WITHOUT DELAY
ALLSPILLS TO THE
2 IF SPILL
NOT ORIGINALLY
REPORTED FOUND TO
TO MMS IS SUBSEQUENTLY BE ONE
DEFINITION
DEFINITIONS
DEFINITION
DEFINITIONS
2 ATMOSPHERIC
SERVICE REFER TO
REFERS OPERATION PRESSUREBETWEEN 12
AT GAUGEPRESSURES
3 FIRED VSSEL
AUTOMATICALLY FIREDVESSELWITH THE BURNERFUELCONTROLLED
BY
AN AUTOMATICTEMPERATURE CONTROLLER
OR PRESSURE
OR FOLLOWING
GUIDELINEOF API RECOMMENDED PRACTICE500
GUIDELINES
LIQUID
DIRECTESCAPED HYDROCARBONS
HYDROCARBON TO SAFELOCATION
11 EXCES
EXCESS IN
TEMPERATURETEMPERATURE IN
PROCES COMPONENT
PROCESS EXCES
EXCESS OF
THE RATEDWORKING
TEMPERATURE
12 FAILUREIMPROPER
PERFORMANCE ITEM THAT
OF DEVICE OR EQUIPMENT
PREVENTS OF ITSDESIGN
PREVENTCOMPLETION FUNCTION
16 FLOWLINE PIPINGTHATDIRECTS
DIRECTTHE WELLSTREAM FROM THEWELIHEADTO THEFIRST
DOWNSTREAMPROCESS
PROCES COMPONENT
17 FLOWLINE SEGMENT OF
ANYPORTION FLOWLINETHAT HAS AN OPERATING
DIFFERENT
PRESSURE FROM ANOTHER OFTHESAME
PORTION FLOWLINE
22 HIGHTEMPERATURE TEMPERATURE
IN IN OF THE
PROCES COMPONENT
PROCESS EXCES
EXCESS
DESIGN
OPERATING
TEMPERATURE
23 INDIRECT HEATED COMPONENT VESSELOR HEAT EXCHANGER USED TO INCREASE
THE TEMPERATURE OF FLUID BYTHETRANSFER
OF HEAT FROM ANOTHERFLUID SUCH
AS STEAM HOT WATER HOT OIL OR OTHERHEATEDMEDIUM
30 LOW IN
TEMPERATURE TEMPERATURE LES THANTHE
LESS
PROCES COMPONENT
PROCESS
MINIMUM OPERATING
TEMPERATURE
DESIGN FUNCTION
35 OPEN VALVE
NORMALLY VALVE THATWILL SHIFT TO THE OPEN POSITION
UPON
LOS OF THEPOWERMEDIUM
LOSS
36 OVERPRESSURE PRESSURE
IN PROCES COMPONENTIN
PROCESS EXCES
EXCESS OFTHEMAXIMUM
ALLOWABLE
WORKING PRESSUREFORPIPELINES
PIPELINE MAXIMUM ALLOWABLE
OPERATING
PRESSURE
PRESSURES
37 PIPELINEPIPINGTHATDIRECTS
DIRECTFLUIDS
FLUID BETWEENPLATFORMS
PLATFORM
OR BETWEEN
PLATFORMAND SHOREFACILITY
38 PLATFORM
SAFETY
SYSTEM AN ARRANGEMENT
OF SAFETY
DEVICE AND
DEVICES
EMERGENCYSUPPORT SYSTEMS
SYSTEM TO EFFECT
PLATFORMSHUTDOWN THE SYSTEMMAY
CONSIST OF NUMBER OF INDIVIDUALPROCESS
PROCES SHUTDOWNS
SHUTDOWN AND MAY BE ACTUATED
BYEITHER MANUAL CONTROLS
CONTROLOR AUTOMATIC DEVICES
DEVICE SENSING
DETECTABLE
ABNORMAL
CONDITIONS
39 PLATFORM
SHUTDOWN SHUTTING
THE IN ALLPROCESS
PROCES STATIONS
STATION OF PLATFORM
PRODUCTION
PROCES AND ALLSUPPORT
PROCESS EQUIPMENT FORTHE PROCESS
40 PNEUMATIC
POWER SYSTEM SYSTEMTHAT SUPPLIES
SUPPLIE TO OPERATE
PRESSURE
PNEUMATIC
ACTUATORS
41 FUNCTIONALPIECE
SINGLE OF PRODUCTION
PROCESSCOMPONENT
PROCES EQUIPMENT
AND ASSOCIATED
PIPING
USEDIN PROCESS
PROCES STATIONSUCH AS SEPARATOR
HEATER
PUMP OR TANK
42 PROCESSSHUTDOWN
PROCES THE ISOLATIONOF PROCES STATIONFROM THE
GIVEN
PROCESS
PROCESSBYCLOSING
PROCES APPROPRIATE
SDV TO SHUTIN FLOW TO THE PROCES
SDVS STATION
PROCESS
OR DIVERTFLOW TO ANOTHERPROCESS
PROCES STATION
43 PROCES
PROCESSSTATION ONE OR MORE
COMPONENTPERFORMMG
PROCESCOMPONENTS
PROCESS SPECIFIC
PROCESS
PROCES FUNCTION
SUCH AS SEPARATING
HEATING
PUMPING ETC
44 QUALIFIED
PERSON AN INDIVIDUAL WITH CHARACTERISTICS
CHARACTERISTIC
OR ABILITIES
ABILITIE GAINED
THROUGHTRAINING
OR EXPERIENCEOR BOTH AS MEASURED AGAINST ESTABLISHED
REQUIREMENT
REQUIREMENTSSUCH AS STANDARDS
STANDARDOR TESTS
TEST THATENABLE THEINDIVIDUAL TO
PERFORM FUNCTION
REQUIRED
45 DEVICE
SAFETY AN INSTRUMENT OR CONTROLUSED WITHIN THE SAFETY
SYSTEM
49 SUBSURFACESAFETY
VALVE SSSV DEVICE INSTALLED
IN WELL BELOW THE
WELIHEADWITH THE DESIGN
FUNCTIONTO PREVENT UNCONTROLLED
WELLFLOWWHEN
ACTIVATED
50 SUBSURFACECONTROLLED
SUBSURFACESAFETY
VALVE SSCSV AN SSSV
ACTUATEDBYTHE PRESSURE
CHARACTERISTIC
CHARACTERISTICS
OF THE WELL
51 SURFACECONTROLLEDSUBSURFACESAFETY
VALVE SCSSV AN SSSV
CONTROLLEDFROM THE SURFACE ELECTRIC
BYHYDRAULIC MECHANICAL
OR OTHER
MEANS
53 UNDERPRESSUREPRESSUREIN PROCESCOMPONENTLESS
PROCESS LES THAN THE DESIGN
COLLAPSE
PRESSURE
54 UNDERWATER SAFETY VALVE USV AN AUTOMATIC VALVE ASSEMBLY INSTALLED
AT AN UNDERWATER WELLHEADLOCATION
THATWILL CLOSEUPON LOSS
LOS OF POWER
SUPPLY
55 UNDESIRABLE EVENT AN ADVERSE
OCCURRENCE OR SITUATIONIN PROCES
PROCESS
PROCESSSTATIONTHAT POSES
COMPONENTOR PROCES POSE THREAT
TO SAFETY
SUCH AS
OVERPRESSUREUNDERPRESSURE
LIQUID
OVERFLOW
ETC
AND
IDENTIFICATION
SAFETY DEVTCE SYMBOL
SYMBOLS AND IDENTIFICATION
INTRODUCTION
ABBREVIATION AND
ABBREVIATIONS SYMBOLS
SYMBOL RECOMMENDEDARE DERIVEDINSOFAR AS POSSIBLE
FROM INSTRUMENT SOCIETYOF AMERICA ISA STANDARD ISAS51 ADDITIONAL
APPLICATION
APPLICATIONS THI STANDARD MAY BE DERIVED AS REQUIRED
THAT ADHERE TO THIS
HOWEVER CERTAINABBREVIATIONS
ABBREVIATION HAVE SUCHWIDE OIL FIELDACCEPTANCE
THAT THEIR
CONTINUED USE JUSTIFIED
IS EVEN THOUGH DO NOT STRICTLY
THEY CONFORMTO THE ISA
STANDARD THE ABBREVIATION SSV FORSURFACE
ABBREVIATIONS VALVE SDV FORSHUTDOWN
SAFETY
VALVE AND ESD FOREMERGENCYSHUTDOWN ARE EXAMPLES
SELFACTING
DEVICES
SYMBOL
SYMBOLS
IDENTIFICATION
COMPONENT
THE IDENTIFICATIONOF
COMPLETE SAFETY
DEVICE INCLUDES
INCLUDE REFERENCETO THE
THE FIRST
LETTER
IS THE COMPONENT
TYPEAND MUST BE ONE OF THE LETTERS
LETTERIN THE
CODE COLUMN UNDER COMPONENT TYPE THE LETTER IS USED COVR
NOT LISTED
COMPONENT
THE LASTCHARACTERS
CHARACTERIDENTIFY
THE SPECIFIC THESE CHARACTERS
CHARACTERARE
COMPONENT
USER ASSIGNED
AND MUST BE UNIQUE
TO THE COMPONENT
AT THE PARTICULAR
LOCATION
TABLE 21 SAFETY DEVICE SYMBOLS
SYMBOL
HIGHPRESSURESENSOR HIGH
PRESSURESAFETY
PRESSURE
PRESSURE
RELIEF
OR PRESSURE VALVE
SAFETY
SAFETY
VALVE
DISCOR
RUPTURE PRESSURE ELEMENT
SAFETY
SAFELY
HEAD
PRESSURE
OR PRESSUREVACUUM
RELIEF
MANHOLECOVER SAFELY
PRESSURE VALVE
VACUUM
VENT NONE
DISCOR
RUPTURE PRESSURE ELEMENT
SAFETY
HEAD
SAFETY
HIGHTEMPERATURE
SENSOR TEMPERATURE
SAFELY
HIGH
TEMPERATURE
LOW TEMPERATURE
SENSOR SAFETY
TEMPERATURE LOW
FLAME OR STACK
FLAME NONE
ARRESTOR
IAOIE IAREY UEVCE SYMOI
SYMOIS COFLLFLUO
FTAME DETECTOR
ULTRAVIOLET
INFARED
SMOKE DETECTOR
IONIZATION
ACTUATED VALVE
VALVES
WELLHEAD SURFACE
SAFETY
VALVE OR UNDERWATER NOTE SHOW USV FORUNDERWATER
SAFETY VALVE VALVES
VALVE
SAFETY
ALL OTHER
SHUT DOWN VALVES
VALVE
EXAMPLE
DEVICE COMPONENT
BJ 1000
EXAMPLE
PSH2 1000
DEVICE COMPONENT
1000
FIGURE21EXAMPLES
21EXAMPLE OF SAFETYDEVICE IDENTIFICATION
ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTION PLATFORMS
PLATFORM
COMMON
CODE COMPONENT MODIFIER
MODIFIERS CODE COMPONENT
IEIEII AV
AW
AX
AY
METERING
NATURAL
PIPELINE
PRODUCTION
VESSEL
DRAFT
HYDROCARBON
AZ PRODUCTION WATER
AL A9 FLOWLINE SEGMENT
BA PROCESS OTHER
BB PUMP
BC RESOILER
BD SEPARATOR
BE SERVICE
BF SCRUBBER
BG SHELL AND TUBE
BE SUMP
BJ TANK
BK TREATER
BL VOLUME BOTTLE
BM WATER TREATING
BN EXHAUST HEATED
ZZ OTHER
SECTION
INTRODUCTION TO
S SAFETY ANALYSI
ANALYSIS
AND
SYSTEM DESIGN
INTRODUCTION TO SAFETY ANALYSI
ANALYSIS
AND SAFETY DESIGN
AND OBJECTIVES
PURPOSE OBJECTIVE
PROTECTIVEMEASURE
MEASURES THAT WILL PREVENT SUCH EVENTS
EVENT OR MINIMIZE THEIR EFFECTS
EFFECT IF
THEYOCCUR THREAT TO SAFETY
POTENTIAL THREATS ARE IDENTIFIEDTHROUGH PROVENSYSTEMS
SYSTEM
ANALYSITECHNIQUE
ANALYSIS TECHNIQUES THAT HAVE BEEN ADAPTED TO THE PRODUCTION PROCESS
RECOMMENDED PROTECTIVE MEASURE
MEASURES ARE COMMON INDUSTRY PRACTICE
PRACTICES PROVEN
THROUGH LONGEXPERIENCE SYSTEMANALYSIS
THE AND
ANALYSI PROTECTIVE MEASURE
MEASURES HAVE
BEEN COMBINED INTO SAFETY ANALYSIS
ANALYSI FOROFFSHORE PRODUCTION PLATFORMS
AFTER
PRODUCTION PLATFORM SURFACESYSTEM IS PLACEDIN OPERATION
SHOULDBE ESTABLISHED
PROCEDURE
PROCEDURES TO ASSURE CONTINUEDSYSTEMINTEGRITY
SAFETY
FLOW CHART
IN PERSONNEL
COULDRESULT INJURYPOLLUTION DAMAGEIT ALSOSHOWS
OR FACILITY SHOW
WHERESAFETY SHOULDBE USED TO PREVENT
DEVICE OR PROCEDURES
DEVICES PROCEDURE THE PROPAGATION
OF UNDESIRABLEEVENTS THE RELEASEOF HYDROCARBONS
HYDROCARBON
IS FACTORIN ALL
VIRTUALLY
THREAT TO
THREATS SAFETY THUS THE MAJOR
THU OF THE SAFETY
OBJECTIVE SYSTEMSHOULDBE TO
FROM THE PROCESS
PROCES AND TO MINIMIZE THE
PREVENTTHE RELEASE OF HYDROCARBONS
HYDROCARBON
ADVERSEEFFECTS RELEASEIF THEY
EFFECTOF SUCH RELEASES OCCUR
HYDROCARBONS
2 SHUT IN THE PROCES
PROCESS PARTOFTHE PROCESS
OR AFFECTED PROCES TO STOPTHEFLOWOF
HYDROCARBON
HYDROCARBONS TO LEAKOR OVERFLOWIF IT OCCURS
3 ACCUMULATEAND RECOVER HYDROCARBON
HYDROCARBONS
LIQUIDAND DISPERSE
LIQUIDS GASE THAT
GASES
ESCAPEFROM THE PROCESS
4 OFRELEASED
PREVENT IGNITION HYDROCARBONS
5 SHUTIN THEPROCES
PROCESSIN THEEVENT OF FIRE
6 PREVENT UNDESIRABLEEVENT
EVENTS THATCOULD CAUSE THE RELEASE
OF
FROM EQUIPMENT
HYDROCARBON
HYDROCARBONS OTHERTHAN THAT IN WHICH THE EVENT
OCCURS
B ACCIDENTSTHATOCCUR
ACCIDENT EXTERNAL
TO THE PROCES
PROCESSON PRODUCTION PLATFORM ARE
MODE OF SAFETY
MODES SYSTEM
OPERATION
PREMISE
PREMISES FORBASIC AND DESIGN
ANALYSIS
ANALYSI
GOODENGINEERING
PRACTICES
B THE SAFETY
SYSTEMSHOULDPROVIDE LEVEL OF PROTECTION
TWO LEVELS TO PREVENTOR
CHARACTERISTIC
CHARACTERISTICS
AND MIGHTHAVE THE SAME INHERENT WEAKNESSES
INDEPENDENT
UNIT ASSUMING
WORST CASE CONDITION OF INPUTAND OUTPUT
CONDITIONS
THE WILL BE
ANALYSI
ANALYSIS VALIDFORTHAT COMPONENT
IN ANY PROCESS
PROCES CONFIGURATION
E ALL PROCESS
PROCES COMPONENTS
COMPONENT ON PRODUCTION PLATFORM THE ENTIRE
COMPRISE
PROCES FROM THE WELIHEAD TO THE MOST DOWNSTREAM DISCHARGE
PROCESS POINT THUS
THU
ALLPROCESS
PROCES EQUIPMENT
AND FUNCTIONS
FUNCTION ARE INTO THE SAFETY
INCORPORATED SYSTEM
WHEN FULLY
PROTECTED COMPONENT ARE COMBINED INTO FACILITY
PROCESCOMPONENTS
PROCESS NO
ADDITIONALTHREATS
THREATTO SAFETY
ARE CREATED THEREFOREIF ALLPROCESS
PROCES COMPONENT
SAFETYDEVICE
DEVICESARE LOGICALLY INTO
INTEGRATED SAFETY SYSTEM THE ENTIREFACILITY
WILL BE PROTECTED
G THEANALYSIS
ANALYSIPROCEDURESHOULD PROVIDE STANDARDMETHOD TO DEVELOP
SAFETY
SYSTEMAND PROVIDE DOCUMENTATION
SUPPORTING
SECTION
1 SHUTDOWN ESD
EMERGENCY SYSTEM
A PURPOSE
AN EMERGENCY SHUTDOWN ESD SYSTEMIS SYSTEMOF
MANUAL CONTROLSTATIONS
STATION STRATEGICALLY
LOCATEDON PLATFORM
THAT
WHEN ACTIVATEDWILL INITIATE SHUTDOWNOF ALL WELLS
WELL AND OTHER
PROCES STATIONS
PROCESS THI
THIS SYSTEMMAY INCLUDE NUMBER OF
INDEPENDENT
PROCESS SYSTEMWHICH
PROCES SHUTDOWNSYSTEMS CAN ALSOBE ACTUATED
C BOAT LANDINGS
D AT THE CENTER OR EACH END OF BRIDGE CONNECTING
TWO
PLATFORMS
E EMERGENCY EVACUATIONSTATIONS
NEAR THE DRILLERS
DRILLER CONSOLEDURING DRILLINGAND WORKOVER
OPERATIONS
H OTHER LOCATIONS
LOCATION AS NEEDED TO PROVIDE
STATION ACCESSIBLE
STATIONS
TO ALLPLATFORM
AREAS
A PURPOSE
METHOD OF AUTOMATICALLY FIRE ON AN OFFSHORE
FIRES
DETECTING
SHOULD
PLATFORM BE PROVIDED
TO ALLOW FOR EARLYRESPONSE
PNEUMATIC FUSIBLEELEMENTTSE SYSTEM OR VARIOU
SYSTEMS VARIOUS ELECTRICAL
FIRE
DETECTIONDEVICES
DEVICE INCLUDINGFLAME USH THERMAL TSH OR
FOLLOW
FOLLOWS
A PROCES EQUIPMENT
PROCESS FORTHE INSTALLATION
PRESENTGUIDELINES
GUIDELINE
PRESENTS
OF FUSIBLEPLUGSWHEN FUSIBLETUBING
OR OTHER DEVICES
DEVICE
EG ULTRAVIOLET
FLAME DETECTORS
DETECTORINFRAREDSENSORS
SENSOR ETC
ARE USEDIN LIEUOF FUSIBLEPLUGS
PLUG THEYSHOULDPROVIDEAT
ACCEPTABLE
IN THESEAREAS
HYDROCARBON
SOURCE
A PURPOSE
THE ACCUMULATIONOF COMBUSTIBLE GASE
GASESIN THE ATMOSPHERE
ON OFFSHORE PLATFORMS
PLATFORMCOULD CREATE THREAT TO SAFETY
ACCUMULATION ARE
ACCUMULATIONS LIKELY
MORE
TO OCCUR IN ENCLOSEDAREAS
AREA TWO
METHOD FOR INCREASING
METHODS ARE PROVIDING
SAFETY ADEQUATEVENTILATION
AND COMBUSTIBLEGAS DETECTORSYSTEMS THE
INSTALLING GASDETECTOR
ASH SYSTEMSHOULD ALERTPERSONNEL
BY AUDIBLE ANDORVISUAL
ALARMTO THE PRESENCE
OF LOW LEVELCONCENTRATIONS
CONCENTRATION OFFLAMMABLEGAS
B INSTALLATION
COMBUSTIBLE GAS DETECTING
SENSOR
SENSORS SHOULDBE LOCATED IN
ALLENCLOSEDAREAS
AREA THATARE CLASSIFIEDDIVISION OR DIVISION BY
API RECOMMENDED PRACTICE500 IN ALL ENCLOSEDAREAS
AREA THAT
CONTAIN NATURAL GASFUELED
PRIMEMOVERS
MOVER AND IN BUILDING
BUILDINGS
WHERE PERSONNELREGULARLY
OR OCCASIONALLY
SLEEP AND THAT CONTAIN
FLAMMABLE GAS SOURCE GAS DETECTION INSTRUMENTS
INSTRUMENT SHOULD BE
APPROVED
BY NATIONALLY
RECOGNIZED TESTING LABORATORY NRTL
AND SHOULDMEET REQUIREMENTS
REQUIREMENT PUT FORTH BY ANSIISA S1213
PART PERFORMANCEREQUIREMENTCOMBUSTIBLEGAS DETECTORS
REQUIREMENTS
SHUTDOWN DEVICES
DEVICE CONTROLLED BY GAS DETECTORSYSTEMS
SYSTEM SHOULD BE
NORMAJLY ENERGIZED COMMONLY REFERRED TO AS FAILSAFE GAS
DETECTIONSYSTEMS
SYSTEM SHOULD BE INSTALLED OPERATED AND MAINTAINED
IN ACCORDANCEWITH ANSIISA S1213 PART II INSTALLATION
OPERATION AND MAINTENANCE OF COMBUSTIBLE GAS DETECTION
INSTRUMENTS
IN ENCLOSEDAREAS
AREA FLAMMABLE GAS
CONTAINING COMPRESSOR
COMPRESSORS
THE MINIMUM NUMBER OF SENSORS
SENSOR IS ONE UNIT
PER COMPRESSOR PLU
PLUS
AN ADDITIONALSENSOR PER THREEUNITS
UNIT OR FRACTIONAL
PARTTHEREOF
BUILDINGS
IN ENCLOSEDAREAS
AREA OTHER
CONTAINING NATURAL GASESFUELEDPRIMEMOVERS
MOVER
EG ENGINES
ENGINEDRIVING
GENERATORSPUMPS
GENERATOROR PUMP THE MINIMUM NUMBER OF SENSOR
SENSORS IS ONE
PER PRIMEMOVER
ACCEPTABLE
ALTERNATIVE GAS DETECTION SYSTEMS
TO INSTALLING SYSTEM EXCEPTIN
BUILDINGWHERE PERSONNEL
BUILDINGS REGULARLY OR OCCASIONALLYSLEEP OR IN
ENCLOSEDAREAS
AREA THATCONTAINCOMPRESSORS
COMPRESSOR HANDLING FLAMMABLE GAS
LIKEWISE GASDETECTIONMAY BE OMITTED IN ENCLOSEDAREAS
AREA CONTAIN
CONTAINS
NO IGNITION
SOURCE CONTAIN NO
CONTAINS COMPRESSORHANDLING
FLAMMABLE
SLEEP
OCCASIONALLY
C AND MAINTENANCE
OPERATION
GAS DETECTION INSTRUMENTS
INSTRUMENT SHOULD BE ABLE TO DETECT AT LEAST
TWO GAS CONCENTRATION LEVELS AN AUDIBLE ALARM VISUAL
SIGNAL
IN HIGHNOISE
SIGNAL AREA
AREAS WHERE AN AUDIBLE ALARM IS INEFFECTIVE
SHOULD BE ACTIVATED AT NO THAN 25 PERCENT
GREATER LEL TO ALERT
OPERATING
PERSONNEL AUTOMATIC CORRECTIVE
ACTION EG CLOSING
SDV
SDVS ON GAS SOURCES
SOURCE OR DISCONNECTING ELECTRICALPOWER TO
EQUIPMENTNOT SUITABLE FOR LOCATIONS
LOCATION CLASSIFIEDAS HAZARDOUS
HAZARDOU
SHOULDBE INITIATED AT NO THAN 60 PERCENTLEL
GREATER IN LIEU OF
TOTALPROCESS
PROCES SHUTIN IT IS TO ISOLATEALARMED
ACCEPTABLE AREA
AREAS AN
EXAMPLE
IS CLOSING
FUELVALVE TO BUILDINGCAREFUL
GENERATOR
CONSIDERATIONSHOULDBE GIVEN
TO THE FORM OF AUTOMATICCORRECTIVE
ACTION TAKEN TO ENSURE THAT THE SITUATION IS NOT MADE MORE
SYSTEM MONITORING
SYSTEMS MORE THAN ONE AREA SHOULD IDENTIFY THE
LOCATIONWHEREFLAMMABLEGASOR VAPORIS DETECTED
4ADEQUATVENTI1ATIO
ADEQUATE
VENTILATIONIS VENTILATIONNATURAL
THAT
ARTIFICIAL
OR
5 CONTAINMENT SYSTEM
CONTAINMENT SYSTEMIS INSTALLED TO COLLECTAND DIRECT
ESCAPEDLIQUIDHYDROCARBONS
HYDROCARBON TO SAFE LOCATION ALL EQUIPMENT
TO LEAKS
SUBJECT LEAK OR OVERFLOW
SHOULDBE PROTECTEDBYCURBS
CURB GUTTERS
GUTTER
OR PAN THAT DRAIN TO
DRIPPANS SUMP CONTAINMENT SYSTEMS
SYSTEM ARE
OPTIONAL
ON STRUCTURE
STRUCTURES THATDO NOT HAVE PROCESS
PROCES VESSELS
VESSEL OR OTHER
EQUIPMENT SUBJECT TO LEAKOR OVERFLOWEG STRUCTURE
STRUCTURES WITH ONLY
WELLS HEADER PIPELINES
WELL HEADERS PIPELINE CRANES
CRANE ANDOR INSTRUMENT GAS
SCRUBBERS
ALLGRAVITYDRAIN PIPINGNETWORKS
NETWORK SHOULD BE DESIGNED TO
A GENERAL
SUMP MAY BE TANK CLOSEDEND PILE OR AN OPENEND
PILE ALL SUMPS
SUMP SHOULDBE EQUIPPED
WITH AN AUTOMATIC DISCHARGE
TO HANDLE MAXIMUM INFLOW VENT ARE INSTALLEDON ATMOSPHERIC
VENTS
SOURCE
SOURCES FLAME ARRESTER COULD BE ELIMINATED IN SUMP PILE
LOCATEDCLOSETO THE WATER LEVEL
B OPENENDSUMP PILES
PILE
PROPERLY DESIGNED OPENEND USED
PILE ARE OCCASIONALLY
SUMP PILES
TO COLLECT DECK DRAINAGE OR DRIP AND TO DISPOSE
DRIPS OF TREATED
PRODUCED WATER EXCEPTDURING EMERGENCY UPSET CONDITION
VESSEL EG
VESSELS FLARE SCRUBBERS
SCRUBBER CONDENSATE ACCUMULATORS
ACCUMULATORAND
VARIOU
VARIOUS FUEL FILTER SCRUBBERS
SCRUBBER SHOULD NOT DISCHARGE LIQUID
HYDROCARBON
HYDROCARBONS DIRECTLYINTO AN OPENENDSUMP PILE OPENEND
PILE SHOULD BE PROTECTED
SUMP PILES AGAINSTHYDROCARBON DISCHARGE
OVERFLOW ANDORUNDERFIOWTHE TYPEOF PROTECTION SHOULD BE
DETERMINED ON CASEBYCASE BASIS SOME FACTORS
FACTORTHATSHOULDBE
CONSIDEREDINCLUDE PILELENGTH LIQUID PROPERTIE MAXIMUM
PROPERTIES
INFLOWRATE WAVE ACTIONAND TIDALFLUCTUATION
7 SUBSURFACE SAFETY
VALVE SSSVS
VALVES SSSV
SSSV
SSSVS ARE INSTALLED BELOW THE WELIHEAD TO PREVENT
WELLFLOW IN THE
UNCONTROLLED EVENT OF EMERGENCYSITUATION
AN
SUBSURFACE
CONTROLLEDSSSVS
SSSV SSCSV SHOULDSHUT IN IF WELL RATE
EXCEED
EXCEEDS PREDETERMINED
RATE THAT MIGHTINDICATE LEAK
LARGE
SURFACECONTROLLED
SSSV
SSSVS SCSSV SHOULDSHUTIN WHEN ACTIVATED
BYAN ESD SYSTEMANDOR FIRELOOP GUIDANCE FORTHE DESIGN
AND
INSTALLATIONOF SSSVS
SSSV IS COVERED IN API RECOMMENDED PRACTICE
14B
SECTION
PROTECTION CONCEPT
CONCEPTS
PROTECTION CONCEPT
CONCEPTS AND SAFETY ANALYSI
ANALYSIS
1 UNDESIRABLE EVENT
EVENTS
AN UNDESIRABLE EVENT IS AN ADVERSE OCCURRENCE IN PROCESS
PROCES
COMPONENTWHICH POSES
POSE THREATTO SAFETYTHE UNDESIRABLEEVENTS
EVENT
DISCUSSED IN THI
THIS SECTION ARE THOSE THAT MIGHTDEVELOP IN PROCES
PROCESS
COMPONENT UNDER WORSTCASE CONDITION OF INPUT
CONDITIONS AND OUTPUT AN
UNDESIRABLEEVENT MAY BE INDICATED BY ONE OR MORE PROCES VARIABLES
PROCESS VARIABLE
RANGING OUT OF OPERATING LIMITS THESE ABNORMALOPERATING CONDITION
CONDITIONS
CAN BE DETECTED BY SENSORS
SENSOR WHICH INITIATE SHUTDOWN ACTION TO PROTECT
2 OVERPRESSURE
OVERPRESSURE IN
IS PRESSURE IN OFTHE
PROCES COMPONENT
PROCESS EXCES
EXCESS
MAXIMUM ALLOWABLEWORKINGPRESSURE
A CAUSE
D PROTECTION
SECONDARY
SECONDARY PROTECTION
FROM OVERPRESSUREIN PRESSURE
COMPONENTSHOULDBE PROVIDED
BY PSV SECONDARYPROTECTION
FORATMOSPHERIC
COMPONENT SHOULDBE
COMPONENTS PROVIDED
BY SECONDVENT
THE SECONDVENT MAY BE IDENTICAL TO THE PRIMARY
VENT GAUGE
HATCHWITH SELFCONTAINED
PSV OR AN INDEPENDENT
PSV
E LOCATION OF SAFETY
DEVICE
DEVICES
IN WITH BOTH
PROCES COMPONENT
PROCESS LIQUID
AND GASSECTION
THE PSH SENSOR PSV OR VENT SHOULD BE INSTALLED TO SENSE OR
RELIEVE PRESSURE
FROM THE GAS OR VAPOR SECTION THE SENSING
CONNECTION FORTHE SAFETY
CONNECTIONS DEVICE SHOULDBE LOCATEDAT THE HIGHEST
DEVICES
3 LEAK
LEAKIS THEACCIDENTAL OFFLUIDS
ESCAPE FLUID FROM
PROCESS
PROCES COMPONENT
TO IN THIS
ATMOSPHERE THI RECOMMENDED PRACTICE
DLEAK IMPLIES
IMPLIE THAT THE
FLUID ARE HYDROCARBONS
FLUIDS
ESCAPING
A CAUSE
LEAKBE CAUSED BY DETERIORATIONFROM CORROSION
CAN
EROSIONMECHANICALFAILUREOR EXCESS
EXCES TEMPERATUREBY RUPTURE
FROM OVERPRESSUREOR BYACCIDENTALDAMAGE
FROM EXTERNALFORCES
B EFFECTAND DETECTABLEABNORMAL CONDITIONS
CONDITION
THE EFFECTOF LEAK IS THE RELEASEOF HYDROCARBONS
HYDROCARBON
TO THE
ATMOSPHERE
LOW PRESSURE BACKFLOWAND LOW LEVEL ARE THE
ABNORMALCONDITIONS
CONDITION WHICH MIGHTBE DETECTABLE
TO INDICATE THAT
LEAKHAS OCCURRED
C PRIMARY PROTECTION
PRIMARY PROTECTIONFROM LEAKS
LEAK OF SUFFICIENTRATE TO CREATE AN
ABNORMAL OPERATING CONDITION WITHIN PRESSURE COMPONENT
SHOULD BE PROVIDED BY PSL SENSOR TO SHUT OFF INFLOW AND FSV
TO MINIMIZE BACKFLOW PRIMARY LEAK FROM THE
FROM LEAKS
PROTECTION
LIQUID SECTIONMAY ALSOBE PROVIDED BYAN LSL SENSOR TO SHUTOFF
INFLOW ON AN ATMOSPHERIC COMPONENT PRIMARY PROTECTION FROM
LIQUIDLEAKS
LEAK SHOULD BE PROVIDED BY AN LSL SENSOR TO SHUT OF
INFLOW CONTAINMENTSYSTEM SHOULDPROVIDE PRIMARY PROTECTION
FROM SMALL LIQUIDLEAKS
LEAK WHICH CANNOT BE DETECTEDBY THE SAFETY
DEVICE ON
DEVICES PROCES COMPONENT PRIMARY
PROCESS PROTECTION FROM SMALL
GAS LEAKS
LEAK WHICH OCCUR IN AN INADEQUATELY VENTILATED AREA AND
CANNOT BE DETECTEDBY COMPONENT SENSING DEVICESSHOULD BE
DEVICE
PROVIDED BY COMBUSTIBLEGASDETECTIONSYSTEM
D SECONDARY PROTECTION
E LOCATION OF SAFETY
DEVICE
DEVICES
IN PROCESS
PROCESCOMPONENT WITH BOTH AND GASSECTION
LIQUID
THE PSL SENSOR SHOULDBE CONNECTED TO SENSE PRESSURE
FROM THE GAS
OR VAPOR SECTION THE PSL SENSOR SHOULD BE INSTALLEDAT THE
HIGHEST PRACTICAL
LOCATIONON THE COMPONENT TO MINIMIZE THE
CHANCE OF FOULING
CHANCES BY FLOWSTREAM CONTAMINANTS FSVS
FSV SHOULDBE
INSTALLED IN EACH COMPONENT OPERATING OUTLET LINE SUBJECTTO
BACKFLOW
SIGNIFICANT THE LSL SENSOR SHOULD BE LOCATED
SUFFICIENTDISTANCEBELOWTHE LOWESTOPERATING
LIQUIDLEVELTO AVOID
NUISANCESHUTDOWNS
SHUTDOWNBUTWITH ADEQUATE
VOLUME BETWEENTHE LSL
SENSOR AND OUTLETTO
LIQUID PREVENTGASBLOWBYBEFORESHUTDOWNIS
ACCOMPLISHED
4 LIQUID OVERFLOW
LIQUID OVERFLOWIS THE DISCHARGEOF LIQUIDS
LIQUIDFROM PROCES
PROCESS
COMPONENTTHROUGH GASOR VAPOROUTLET
A CAUSE
LIQUIDOVERFLOWCAN BE CAUSED BY LIQUID
INPUTIN EXCES
EXCESS OF
LIQUID
OUTLET CAPACITY
THI
THIS MAY BE THE RESULTOF FAILUREOF AN
UPSTREAMFLOW RATE CONTROLDEVICE FAILUREOF THE LIQUIDLEVEL
CONTROL OF LIQUID
SYSTEM OR BLOCKAGE OUTLET
LIQUIDIN
LIQUIDS DOWNSTREAMCOMPONENT OR RELEASE OF HYDROCARBONS
HYDROCARBON
TO THE ATMOSPHERE HIGH LEVEL IS THE DETECTABLEABNORMAL
CONDITION WHICH INDICATES
INDICATE THATOVERFLOW MAY OCCUR
C PRIMARYPROTECTION
PRIMARY FROM LIQUID
PROTECTION OVERFLOW SHOULDBE PROVIDED
BYAN LSH SENSOR TO SHUTOFFINFLOWINTO THECOMPONENT
D SECONDARYPROTECTION
E LOCATION OF DEVICE
DEVICES
SAFETY
THE LSH SENSOR SHOULD BE LOCATED SUFFICIENTDISTANCE
ABOVE THE HIGHEST
OPERATING LEVELOF
LIQUID COMPONENT TO PREVENT
NUISANCESHUTDOWNS
SHUTDOWN BUT WITH VOLUME ABOVE
ADEQUATE THE LSH
SENSOR TO PREVENT LIQUID OVRFLOW BEFORE SHUTDOWN IS
ACCOMPLISHED
5 GASBLOWBY
GAS BLOWBYIS THE DISCHARGE
OF GAS FROM PROCES COMPONENT
PROCESS
THROUGH OUTLET
LIQUID
A CAUSE
GAS BLOWBYCAN BE CAUSED BY FAILUREOF LEVELCONTROL
LIQUID
SYSTEM OR INADVERTENTLY BYPASVALVE AROUND LEVEL
OPENING BYPASS
CONTROLVALVE
C PRIMARYPROTECTION
PRIMARY PROTECTION FROM GAS BLOWBYSHOULDBE PROVIDED
BY
LSL SENSOR TO SHUT OFFINFLOWOR SHUTOFFTHELIQUID
OUTLET
D PROTECTION
SECONDARY
SECONDARY FROM GAS BLOWBY
PROTECTION TO DOWNSTREAM
BY SAFETY THE
COMPONENT SHOULD BE PROVIDED DEVICES ON
DEVICE
DOWNSTREAM COMPONENT
E LOCATION OF SAFETY
DEVICE
DEVICES
THE LSL SENSOR SHOULD BE LOCATED SUFFICIENTDISTANCE
BELOW THE LIQUIDLEVEL TO AVOID NUISANCE
LOWEST
OPERATING
SHUTDOWN BUT WITH ADEQUATE
SHUTDOWNS VOLUME BETWEEN THE LSL SENSOR
ACCOMPLISHED
6 UNDERPRESSURE
UNDERPRESSURE IN
IS PRESSURE LES THAN THE
PROCES COMPONENT LESS
PROCESS
DESIGN
COLLAPSE
PRESSURE
A CAUSE
CAN BE
UNDERPRESSURE CAUSEDBY FLUID WITHDRAWALIN EXCES
EXCESS
C PRIMARYPROTECTION
FROM IN AN ATMOSPHERIC
PRIMARYPROTECTION COMPONENT
SHOULD BE PROVIDEDBY AN ADEQUATE VENT SYSTEM PRIMARY
FOR
PROTECTION PRESSURECOMPONENTSUBJECT TO UNDERPRESSURE
SHOULDBE PROVIDED
BY GASMAKEUP SYSTEM
D SECONDARYPROTECTION
SECONDARY PROTECTION
FROM AN ATMOSPHERICCOMPONENT
SHOULDBE PROVIDED BY SECONDVENT
OR BY PSV SECONDARY
PROTECTIONFOR TO UNDERPRESSURE
PRESSURECOMPONENTSUBJECT
SHOULD BE PROVIDED
BY PSL SENSOR TO SHUT OFF INFLOW AND
OUTFLOW
E LOCATION OF SAFETY
DEVICE
DEVICES
THE PSL SENSOR SHOULDBE INSTALLEDAT THE HIGHEST
PRACTICAL
LOCATIONON THE TO MINIMIZE THE CHANCES
COMPONENT CHANCE OF FOULING
BY
FLOWSTREAM CONTAMINANTS VENTS
VENT AND PSVS
PSV SHOULDBE INSTALLED
IN
ACCORDANCE
WITH API 2000
SPEC OR STANDARDS
OTHER APPLICABLE
7 EXCES
EXCESS FIRED AND
TEMPERATURE EXHAUST HEATED COMPONENT
COMPONENTS
EXCES TEMPERATURE
EXCESS ABOVE THATFORWHICH
IS TEMPERATURE
PROCES
PROCESS
COMPONENTIS DESIGNED TO OPERATE THIS
THI UNDESIRABLE EVENT IN FIRED AND
COMPONENT IS CATEGORIZED
EXHAUSTHEATED COMPONENTS AS EXCESS
EXCES MEDIUM OR PROCESS
PROCES
AND
FLUIDTEMPERATURE EXCESS
EXCES STACKTEMPERATURE
A CAUSE
EXCES MEDIUM
EXCESS OR
PROCESS
PROCES FLUID TEMPERATURE CAN BE CAUSED
BYEXCESS
EXCES FUELOR HEAT INPUTDUE TO FAILUREOR INADVERTENTBYPASSING
TEMPERATURE
MAY OCCUR
C PRIMARY
PROTECTION
PRIMARY FROM
PROTECTION MEDIUM
EXCES
EXCESS OR
PROCESSFLUID
PROCES
TEMPERATURE FROM
RESULTING EXCES
EXCESS OR FUEL HEAT OR
EXTRANEOU
EXTRANEOUS
EXHAUSTHEATEDCOMPONENTS
COMPONENT SHOULDDIVERT OR SHUT OFFTHE FUELOR
HEATSOURCE IF EXCESS
EXCES MEDIUM TEMPERATURE
IS DUE TO LOW FLOW IN
CLOSEDHEAT TRANSFER
SYSTEMCONTAINING
COMBUSTIBLEFLUID PRIMARY
SHOULD
PROTECTION BE PROVIDED
BY AN FSL SENSOR TO SHUT OFFFUEL
SUPPLY
TO FIREDCOMPONENTOR TO DIVERTTHE EXHAUSTFLOWFROM AN
EXHAUSTHEATED COMPONENT PRIMARY
PROTECTION
FROM EXCESS
EXCES STACK
SHOULD BE PROVIDED
TEMPERATURE BY TSH STACKSENSOR TO SHUT
OFFTHEFUELOR EXHAUSTGASSOURCE AND INFLOWOF COMBUSTIBLEFLUIDS
D SECONDARY
PROTECTION
SECONDARYPROTECTION
FROM EXCESS
EXCES MEDIUM OR PROCESSFLUID
PROCES
IN
TEMPERATURE FIRED COMPONENT IF CAUSEDBYEXCESS
EXCES EXTRANEOU
EXTRANEOUS
E LOCATION OF SAFETY
DEVICE
DEVICES
TEMPERATURESENSOR
SENSORS OTHER THAN FUSIBLE OR SKIN CONTACT
8 DIRECTIGNITIONSOURCEFIREDCOMPONENTS
COMPONENT
DIRECTIGNITIONSOURCE IS AN EXPOSED SURFACEFLAME OR SPARK AT
A CAUSE
DIRECT IGNITION
SOURCES
SOURCE CAN BE CAUSED
BY FLAME EMISSION
FROM THE AIR INTAKE DUE TO THE USE OF IMPROPER
FUEL EG LIQUID
CARRYOVERIN GAS BURNER REVERSE DRAFTFROM NATURAL DRAFT
BURNEROR EXTRANEOU
EXTRANEOUS FUELENTERING
THE AIR INTAKE SPARKEMISSION
FROM THE EXHAUSTSTACK OR HOT SURFACES
SURFACERESULTING
FROM EXCES
EXCESS
TEMPERATURE
IF
EXPLOSION CONTACTED BY COMBUSTIBLE MATERIAL HIGH
AND LOW AIR FLOW FORCED
TEMPERATURE DRAFTBURNERS
BURNER ONLYARE THE
DETECTABLE ABNORMAL CONDITIONS
CONDITION WHICH INDICATE DIRECT IGNITION
SOURCE MAY OCCUR
C PRIMARYPROTECTION
PRIMARY FROM
PROTECTION FLAME EMISSION
THROUGH THE AIR
INTAKE OF NATURAL DRAFTBURNER SHOULD BE PROVIDED BY FLAME
ARRESTOR TO CONTAIN THE FLAME IN THE FIRING CHAMBER PRIMARY
PROTECTION FROM FLAME EMISSION THROUGH THE AIR INTAKE OF FORCED
DRAFTBURNER SHOULDBE PROVIDED BY PSL AIR INTAKESENSOR TO
DETECT LOW AIR FLOWAND SHUT OFF THE FUELAND AIR SUPPLY STACK
ARRESTOR SHOULD PROVIDE PRIMARY PROTECTION FROM EXHAUSTSTACK
SPARKEMISSION PRIMARY PROTECTION FROM HOT SURFACES
SURFACE DUE TO
EXCES
EXCESS SHOULD BE PROVIDED
TEMPERATURE BY TSH MEDIUM OR
D SECONDARY PROTECTION
E LOCATION OF SAFETY
DEVICE
DEVICES
THE LOCATION OF AIR INTAKE FLAME ARRESTOR
ARRESTORS AND EXHAUSTSTACK
ARRESTOR
ARRESTORS IS FIXED THESE ITEMS
ITEM SHOULD BE INSTALLEDTO FACILITATE
AND CLEANINGTSH
INSPECTING STACK MEDIA PROCESSFLUIDS
PROCES FLUID
SENSOR
SENSORS SHOULDBE INSTALLED AS DISCUSSEDIN 4216 PSL AIR
INTAKESENSOR SHOULD BE INSTALLEDDOWNSTREAMOF THE BLOWERFAN
INSIDE THE AIR INTAKEON FORCEDDRAFTBURNER FORCED DRAFTBURNERS
BURNER
SHOULD HAVE STARTER INTERLOCK INSTALLEDON
INTERLOCKS THE BLOWER MOTOR
9 EXCES COMBUSTIBLE
EXCESS VAPORS
VAPOR IN THE FIRINGCHAMBER FIRED
COMPONENT
EXCES COMBUSTIBLE VAPOR
EXCESS VAPORSIN THE CHAMBER ARE COMBUSTIBLE
FIRING
VAPOR IN ADDITION TO
VAPORS THOSE REQUIRED
FORNORMAL IGNITIONOF EITHERTHE
PILOT
OR MAIN BURNER
A CAUSE
ACCUMULATION OF EXCES
EXCESS COMBUSTIBLE VAPOR
VAPORS IN THE FIRING
CHAMBER CAN BE CAUSEDBY FAILUREOFTHEFUELOR AIR SUPPLY
CONTROL
EQUIPMENTOR IMPROPER PROCEDURES
OPERATING
10
B EFFECTAND DETECTABLEABNORMAL CONDITION
THE EFFECTOF EXCES
EXCESS COMBUSTIBLE VAPORS CHAMBER
VAPOR IN THE FIRING
ON IGNITION COULD BE EXPLOSION
AN AND POSSIBLE MPTURE OF THE
COMPONENT FLAME FAILUREAND HIGHOR LOW FUEL SUPPLY
PRESSUREARE
DETECTABLEABNORMALCONDITIONS
CONDITION WHICH INDICATE EXCES
EXCESS COMBUSTIBLE
VAPORSIN THE FIRING
VAPOR CHAMBER LOW AIR SUPPLY AND
PRESSURE BLOWER
FAILUREMAY ALSOINDICATE THIS
THI CONDITION IN FORCEDDRAFTBURNERS
C PRIMARYPROTECTION
PRIMARY PROTECTION FROM EXCESS
EXCES VAPOR IN THE
COMBUSTIBLE VAPORS
D SECONDARYPROTECTION
SECONDARYPROTECTION FROM EXCESS
EXCES COMBUSTIBLE VAPORS
VAPOR IN THE
CHAMBER DUE TO FUEL CONTROLFAILURESHOULD BE PROVIDED
FIRING BY
PSH FUEL SENSOR TO SHUTOFFTHE FUEL ON FORCEDDRAFTBURNER
PSL SENSOR ALSO
SHOULDBE INSTALLEDON THE FUEL SUPPLY PSL AIR
SENSOR AND MOTOR STARTER INTERLOCKSHOULD BE INSTALLEDTO DETECT AN
EXPLOSION
EXPLOSIONS DURING IGNITIONOF THE PILOT
OR MAIN BURNER
E LOCATION OF SAFETY
DEVICE
DEVICES
BSL OR TSL SENSOR CHAMBER
SHOULD BE INSTALLEDIN THE FIRING
TO MONITOR THE PILOTANDOR MAIN BURNER FLAME PSH AND PSL
SENSOR
SENSORS IN THE FUEL SUPPLY
SHOULD BE INSTALLEDDOWNSTREAM OF ALLFUEL
PSL
REGULATORS AIR INTAKESENSOR SHOULD BE INSTALLED
IN
PRESSURE
THE AIR INTAKE DOWNSTREAMOF THE FORCEDDRAFTBLOWER
11
SECTION
SAFETY ANALYSI
ANALYSIS
AND
PROCES
PROCESS
COMPONENT
ANALYSI
ANALYSIS
SAFETY ANALYSI
ANALYSIS
1 SAFETY
ANALYSITABLE SAT
ANALYSIS
ANALYSITABLES
SAFETY TABLE SATS
ANALYSIS SAT FORTHE BASICPROCESSCOMPONENTOF
PROCES COMPONENTS
PLATFORM FACILITY
PRODUCTION IN APPENDIX
ARE PRESENTED A THE SATS
SAT
ARE APPLICABLE
TO OF ITS POSITION
COMPONENTREGARDLESS
REGARDLES IN THE PROCESS
PROCES
FLOW THE BOUNDARIE OF EACH PROCESS
BOUNDARIES PROCES COMPONENT INCLUDED THE INLET
PIPING CONTROLDEVICES
DEVICE AND THE OUTLET PIPINGTO ANOTHER COMPONENT
EVERY OUTLETPIPEAND PIPEBRANCH SHOULD BE INCLUDEDUP TO THE POINT
WHERE SAFETY
DEVICE ON THE NEXT COMPONENT
DEVICES PROVIDE PROTECTION
CONSIDERATION
2 SAFETY
ANALYSICHECKLIST SAC
ANALYSIS
TABLE BI IS SAC
COMPOSITE FOR USED
NORMALLY PROCESS
PROCES
COMPONENTS INDIVIDUAL SACS
SAC ARE SHOWN IN APPENDIX AS AN AID FOR
THE APPLICATION
DISCUSSING OF THE SAFETY ANALYSITO EACH INDIVIDUAL
ANALYSIS
COMPONENT THE SAC LISTS
LIST THE SAFETY DEVICE THATWOULD BE REQUIRED
DEVICES TO
EACHPROCESS
PROTECT PROCES COMPONENT IF IT WERE VIEWED AS AN INDIVIDUAL UNIT
3 SAFETY FUNCTION
ANALYSIS
ANALYSI EVALUATION SAFE CHART
THE ANALYSIFUNCTION
SAFETY
ANALYSIS EVALUATION SAFE CHARTIS USED TO
RELATEALL SENSING
DEVICE SDVS
DEVICES SDV SHUTDOWN DEVICES
DEVICE AND EMERGENCY
SYSTEM TO THEIR FUNCTIONS THE SAFE CHART SHOULD LIST ALL
SUPPORTSYSTEMS
COMPONENT AND EMERGENCY
PROCES COMPONENTS
PROCESS SUPPORTSYSTEMSWITH THEIR
SYSTEM
REQUIRED DEVICE AND
DEVICES
SAFETY SHOULDLISTTHE FUNCTIONTO BE PERFORMED
BY
EACH DEVICE IF THE DEVICEIS NOT NEEDED THE REASON SHOULDBE LISTEDON
SAFE BYREFERRING
TO THE APPROPRIATE
SAC ITEM NUMBER IF THE REASON
FORELIMINATING
DEVICE IS THAT DEVICEON ANOTHERCOMPONENTPROVIDES
PROVIDE
EQUIVALENT THI
THIS
PROTECTION ALTERNATEDEVICE SHOULD ALSO BE SHOWN ON
THE ANALYSIS
ANALYSIAND DESIGN
OF PLATFORM
SURFACE SYSTEMSHOULD
SAFETY
INCLUDETHE FOLLOWING
STEP
STEPS
C IF PROCES COMPONENTSIGNIFICANTLY
PROCESS DIFFERENTFROM THOSE
THI RECOMMENDED PRACTICE
COVEREDIN THIS IS USED IN PROCES AN
PROCESS
SAT AND AN SAC TABLE SHOULD BE DOE
DEVELOPED THAT
COMPONENT
E IF SHOW
DESIGNINGNEW FACILITY ALLDEVICES
DEVICE TO BE INSTALLED
ON
THEPROCESS
PROCES FLOW SCHEMATIC
F IF ANALYZING
AN EXISTING
FACILITYCOMPARE SAFE WITH THE
PROCESSFLOWSCHEMATICAND ADD THE DEVICES
PROCES DEVICE REQUIRED
BUT NOT
SHOWN
THE
ANALYSES
ANALYSE SHOULDDEFINETHE MONITORINGDEVICE SENSORS
DEVICESSENSOR
AND SELFACTUATING DEVICE NEEDED FOR PROCESS
DEVICES
SAFETY PROCES FACILITY
THEY
ALSO ESTABLISH THE SAFETY
FUNCTIONREQUIRED SHUTDOWN DIVERTING
THE INPUTPRESSURE RELIEFETC
APPENDIX APROCES
APROCESS COMPONENT ANALYSI
ANALYSIS
APPENDIX PRESENT
PRESENTS COMPLETE SAFETY
ANALYSIOF EACH
ANALYSIS A122 SAFETY
ANALYSIS
ANALYSI CHECKLIST
PROCES COMPONENT NORMALLY
ASLC PROCESS USED IN PLATFORM PRODUC
PROCES SYSTEM THE
TIONPROCESS
THE SAFETY
ANALYSIS
ANALYSI CHECKLIST SAC FOR TIOW LINE SEG
COMPONENT ANALYSIS
ANALYSIINCLUDES
INCLUDE THEFOL
MENT IS PRESENTED
IN SAC TABLE AI 2
LOWING
OF EACH PROCESS
DESCRIPTION A1221
A PROCES COMPONENT PRESSURE SAFETYDEVICES
DEVICE PSH PSL AND
B TYPICAL
DRAWING OF EACH PROCESS
PROCES COMPONENT SHOWING ALL PSV
RECOMMENDED SAFETY DEVICE THATSHOULDBE CONSIDEREDBASED
DEVICES
BECAUSE WELLS
WELL ARE THE PRIMARY
SOURCE OF PRESSURE PSH
ON INDIVIDUAL COMPONENT ANALYSIS DISCUSSIONOF EACH
PRO
SENSOR TO SHUT IN THEWELL SHOULDALWAYS
ALWAYBE PROVIDED
ON EACH
CES
CESS COMPONENT IS INCLUDED OUTLINING RECOMMENDED SAFETY
FLOWLINE TO DETECTABNORMALLY HIGHPRESSURE PSH SENSOR TO
DEVICE LOCATIONS
SHUT IN THE WELLSHOULDBE INSTALLEDON THE FINALFLOWLINE SEG
C SAFETY
ANALYSITABLESAT
ANALYSIS FOREACH PROCESS
PROCES COMPONENT
THE UNDESIRABLEEVENTS MENT AND ON ANY OTHERSEGMENT
THATHAS MAXIMUM ALLOW
ANALYZING EVENT THATCOULDAFFECTTHE COMPO
NENT
ABLE WORKING
PRESSURELESS
LES THAN THE MAXIMUM SHUT IN TUBING
DSAFETYANALYSICHECKLISTSAC FOREACH PROCESS
ANALYSIS PRESSUREOF THE WELL PSL SENSOR TO SHUTIN THE WELLSHOULD
PROCES COMPO
ALL RECOMMENDED SAFETY BE PROVIDEDON EACHFLOWLINE SEGMENT
EXCEPTTHE INITIAL SEG
LISTING
NENT DEVICE AND SHOWING
DEVICES
MENT IF THE FIRSTCHOKING DEVICE IS LESS
LES THAN 10 FEET3M FROM
CONDITION UNDER WHICH PARTICULAR
CONDITIONS SAFETY DEVICES MAY BE
DEVICE
THE WELIHEAD OR IN THECASE OF AN UNDERWATERINSTALLATION
EXCLUDED DISCUSSION OF THE RATIONALE FOR REA
INCLUDINGOR
CLOSE TO THATDISTANCE
EXCLUDINGEACH SAFETYDEVICE IS PRESENTED SONABLY PSV IS NOT REQUIREDIF THE
MAXIMUM ALLOWABLEWORKING
PRESSUREOF FLOWLINE SEGMENT
IS GREATERTHAN THE MAXIMUM SHUT IN
A1 WEFLHEAD AND FLOW LINES
WEFLHEADS LINE TUBINGPRESSUREOF THE
WELL OR IF THE SEGMENT IS PROTECTEDBY PSV LOCATEDON AN
UPSTREAMFLOW LINE SEGMENT AN SDV IN ADDITION TO THESSV
AL 1 DESCRIPTION
WITH AN INDEPENDENT PSH SENSOR CONNECTEDTO SEPARATERELAY
WELIHEAD FURNISHSURFACECONTROLMANUAL AND
WELIHEADS AUTOMATIC AND SENSING POINTIS AN ACCEPTABLEALTERNATE
TO PSV PROVID
AND CONTAINMENTOF WELL FLUIDS
FLUID AND PROVIDEDOWNHOLEACCESS
ACCES INGTHEFLOW LINE VOLUME UPSTREAM OFBLOCK VALVES
VALVE IS ADEQUATE
FORWELL SERVICING
FLOW LINE TRANSPORT
LINES HYDROCARBON
HYDROCARBONS FROM TO ALLOW SUFFICIENTTIME FORTHE SDVS
SDV TO CLOSE BEFOREEXCEED
THEWELLHEADTO THEFIRSTDOWNSTREAM
PROCES
PROCESS INGTHE MAXIMUM ALLOWABLEWORKING
COMPONENT PRESSURETHIS
THI ALTERNA
FOR ANALYSIPURPOSE
ANALYSIS
PURPOSESAND ASSIGNMENT
OF SAFETY
DEVICE
DEVICES TIVE SHOULD BE APPROACHED
WITH CAUTION AFTER THOROUGH
FLOWLINES
LINE ARE DIVIDED INTO FLOW LINE SEGMENTS FLOW LINE CONSIDERATIONOFOTHERALTERNATIVESIN SOME CASE INSTALLATION
CASES
SEGMENT IS ANY PORTIONOF FLOW LINE THAT HAS AN ASSIGNED OF PSV IN ADDITION TO TWO SDVS
SDV MIGHTBE DESIRABLEEVEN AT
OPERATING DIFFERENTFROM OTHERPORTIONS
PRESSURE OF THESAME
PORTION LOCATION HAVING
LOCATIONS NO CONTAINMENT SYSTEM
4
J
FS BI
A CL
C
A
CJ9
CD
A
A
A
A A
J
QA
A
LLL
20 ANALYSI DESIGRI SNSTALLATIONAND TESTING
ANALYSIS OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTION PLATFORM
PLATFORMS
10
CS
CO
CL CL
A A
0
0 0
CL
OI CS
WI
CI
0
CL
CL
CL J
IC
API RECCSEUOED PRAC11CE 14C 21
PSHL 3M
SOY
PWPSITP
L1AAA1
MAWP SHL
SITP RN MAWP SP
KA AAAA
FIGURE
AI 3SATELLITE WELL
22 ANALYSI DESIGN INSTALLATIONAND TESTING
ANALYSIS OF BASIC SURFACE SAFETY SYSTEM
SYSTEMS FOR OFFSHORE PRODUCTIONPLATFORMS
PLATFORM
A2 WEHHEAD INJECTION
LINE
LINES A2L PRESSURE SAFETY
DEVICES
DEVICE PSH PSL AND
PSV
A21 DESCRIPTION
PRESSUREPROTECTION
IS USUALLY
PROVIDED
BY PSH AND
INJECTION LINE TRANSFER
LINES FLUIDS TO THE WELIBORE FOR ARTIFICIAL
FLUID PSL SENSOR ON THE INJECTION
SOURCE SUCH AS COMPRESSOROR
LIFT OR RESERVOIRINJECTIONRECOMMENDED SAFETY DEVICE FOR
DEVICES
PUMP TO SHUT OFF INFLOW IF THE PSH AND PSL SENSOR
SENSORS ALSO
TYPICAL WEFIHEAD INJECTION
LINE
LINES ARE SHOWN IN FIGURE A2
THE INJECTIONLINE WELTHEADAND OTHER EQUIPMENT
PROTECT
A22 THESEDEVICES
DEVICE ARE REQUIRED
NOT ON THEINJECTION
LINE PSV IS
SAFETY
ANALYSIS
ANALYSI
NOT NECESSARYIF THE INJECTION
LINE IS DESIGNED
TO WITHSTANDTHE
A22LSAFTEY ANALYSIS
ANALYSITABLE MAXIMUM PRESSURE THAT CAN BE IMPOSEDBY THE INJECTION
SOURCE USUALLY PSV IS PROVIDED
ON THE INJECTION
SOURCE
THE SAFETY ANALYSIS
ANALYSI TABLE SAT FOR WELLHEAD INJECTION
THAT WILL ALSO PROTECT
THE INJECTION LINE WELIHEADAND OTHER
LINE IS
LINES PRESENTEDIN SAT TABLE A2 I THE UNDESIRABLE EVENTS
EVENT
THATCAN AFFECTAN INJECTIONLINE ARE OVERPRESSUREAND LEAK EQUIPMENT
A222 SAFETY
ANALYSISCHECKLIST
ANALYSI A2222 FLOW SAFETY
DEVICE FSV
THE SAFETY
ANALYSI CHECKLIST SAC
ANALYSIS FOR WELIHEAD INJEC CHECK VALVE FSV SHOULD BE PROVIDED
ON EACH INJECTION
TION LINES
LINE IS PRESENTED
IN SAC TABLE A22 LINE TO MINIMIZE BACKFLOW
API RECOMMENDEDPQACITCE 14C
A23 SAFETY
DEVICE LOCATION A233 SHUTDOWN DEVICE
DEVICES SDV
IS FROMBACKFLOW
PROTECTED
FROM INJECTION
SOURCE
FROM INJECTION
SOURCE RJNJ
FIGURE
A2RECOMMENDED SAFETY
DEVICESWELIHEAD LINE
LINES
INJECTION
24 ANALYSI DESIGN INSTALLATION
ANALYSIS AND TESTING OF B4STC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTIONPIARFORMS
PIARFORM
DETECTABLE
ABNORMAL CONDITIONAT
UNDESIRABLEEVENT CAUSE
COMPONENT
OVERPRESSURE BLOCKEDOR RESTNCTCD
OUTLET HIGH PRESSURE
HYDRATE
PLUG
CONTROL
UPSTREAM FAILURE
FORMATION
PLUGGED
LEAK DETERIORATION LOW PRESSURE
EROSION
COITOSION
IMPACTMAGE
VIBRATION
C PRESSURE
SAFETYVAIVE PSV
I PSV INSTALLED
2 LINE AND EQUIPMENT
HAVE MAXIMUM ALLOWABLE
WORKING
PRESSURE THANTHEMAXIMUM
GREATER THAT
PRESSURE
BE IMPOSEDBY THEINJECTION
SOURCE
3 LINE AND EQUIPMENTARE PROTECTED
BYAN PSV
UPSTREAM
D QREDCVALVES
VALVE FSV
I FSV
FSVS INSTALLED
A3 HEADER
HEADERS PSV IS NOT REQUIRED
ON HEADER IF THE MAXIMUN
ALLOWABLEWORKING IS GREATERTHANTHEMAXIMUM
PRESSURE SHU
A31 DESCRIPTION IN PRESSUREOF ANY CONNCD IPU B PRESSURERELIEF
OUTLET
OUTLETS
INLET
INLET
PSHL PSHL
A3RECOMMENDED
FIGURE SAFETY
DEVICESHEADER
DEVICESHEADERS
26 ATIATYSIS DESIGN INSTAUATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTIONPLATFORMS
PLATFORM
HEADERIS PROTECTED
3 BY DOWNSTREAMPSH THATCANNOT BE ISOLATED
FROMTHEHEADEM
4
HEADERIS FORFLARE
RELIEFVENT OR OTHERATMOSPHERIC
SERVICE AND HASNO VALVING
IN THEOUTLET
PIPING
B LOW PRESSURESENSORPSL
1 PSL INSTALLED
2 EACH INPUT BY PSL ANDTHEREARE
SOURCE IS PROTECTED NO CONTROL
DEVICE OR RESTRICTIONS
DEVICES RESTRICTIONBETWEENTHE
PRESSURE
PSL ANDTHEHEADER
3 HEADERIS FORFLAME
RELIEFVENT OR OTHERATMOSPHERIC
SERVICE
C SAFETY
PRESSURE VALVEPSV
I PSV INSTALLED
2 HEADERHAS MAXIMUM ALLOWABLEWORKING PRESSURE
GREATERTHANTHEMAXIMUM SHUTIN PRESSURE
OF ANY CON
NECTEDWELL
3 PRESSURERELIEFPROTECTION ON EACH INPUT
IS PROVIDED SOURCE HAVINGMAXIMUM SHUTIN PRESSUREGREATER THAN
THEMAXIMUM ALLOWABLEWORKING PRESSUREOF THEHEADER
4 HEADERIS PROTECTED
BY DOWNSTREAMPSV THATCANNOT BE ISOLATEDFROMTHEHEADER
5 HEADERIS FORFLARERELIEFVET
OR OTHER
ATMOSPHERIC SERVICE AND HASNO VALVING
IN THEOUTLET
PIPING
6 INPUTSOURCE IS WELLS
WELL HAVING PRESSUREGREATER THAN THEMAXIMUM ALLOWABLEWORKING OF THE
PRESSURE
HEADERAND IS EQUIPPEDWITH TWO SDVS
SDV ONE OF WHICH MAY BE THESSV CONTROLLED BY INDEPENDENTPSH CON
PSHS
NECTEDTO SEPARATE AND SENSING
RELAYS
RELAY POINTSOTHERINPUT SOURCE
SOURCES HAVINGPRESSURE THANTHEMAXIMUM
GREATER
ALLOWABLEWORKING OF THEHEADERARE PROTECTED
PRESSURE BY PSVS
A4 PRESSURE VESSELS
VESSEL CAN AFFECT PRESSUREVESSELARE OVERPRESSUREUNDERPRESSURE
OVERFLOW LEAK AND EXCESS
GAS BLOWBY EXCES IF THE YES
TEMPERATURE
A41 DESCRIPTION SEL IS HEATED
PRESSUREVESSELS
VESSEL HANDLE HYDROCARBONS
HYDROCARBON UNDER PRESSUREFOR
A422 SAFETY
ANALYSIS
ANALYSI CHECKLIST
LIQUIDGA SEPARATION DEHYDRATION
LIQUIDGAS STORAGEAND SURGE SOME
PRESSURE VESSEL APPLICATIONS
APPLICATIONREQUIRE HEAT INPUTTHIS
THI DISCUS THESAFETYANALYSICHECKLIST SAC
ANALYSIS FOR PRESSUREVESSELS
VESSEL
SION COVERS
COVER ONLYTHE EFFECTS
EFFECTOF HEAT INPUTTO THE PROCESS
PROCES SEC IS IN SAC TABLEA42
PRESENTED
TION OF HEATED VESSEL HEATING EQUIPMENT IS COVEREDIN A6
AND A 10 PRESSUREVESSELS
VESSEL ASSOCIATEDWITH COMPRESSOR
COMPRESSORSOTHER A4221 PRESSURE SAFETY
DEVICE
DEVICES PSH PSL AND
THAN COMPRESSORCYLINDERS
SHOULD BE
CYLINDER PROTECTEDIN ACCORDANCE
PSV
WITH THIS
THI SECTION COMPRESSOR
CYLINDER
CYLINDERS
AND CASE
CASES ARE COVERED
IN A8 RECOMMENDED SAFETY
DEVICE FORTYPICAL
DEVICES PRESSUREYES A PRESSUREVESSELTHATRECEIVES
RECEIVE FLUIDS
FLUID FROM WELL OR FROM
SEL ARE SHOWN IN
SELS FIGURE
A4 OTHERSOURCES
SOURCE THATCAN CAUSE OVERPRESSURE SHOULDBE PROTECTED
BY PSH SENSOR TO SHUTOFFINFLOWTO THE VESSEL THE PSH SEN
NEED NOT BE PROVIDED
A42 SAFETY
ANALYSIS
ANALYSI SOR ON THE VESSEL IF PSH SENSOR ON
PRESENTED
IN SAT TABLE A4 I THE UNDESIRABLEEVENTS
EVENT THAT BUILTUPBACK PRESSURE OR IF THE VESSEL OPERATE
OPERATESAT ATMO
API RECOMMENDEDPRACTICE 14C 27
GAS OUTLET
GAS
SYSTEM
SYSTEMS
MAKEUP
NIET5
PRESSURE
VESSEL
FSV
OIL OUTLET
NOTES
NOTE
1 TSE DESIGNATIONS
DESIGNATION ATE SYMBOLICAND ATE NOT INTENDEDTO TEFLECT
ACTUALLOCATIONOR QUANTITY
2 IF PIESSUREVESSELIS HEATED TSH SHOULDNOT BE INSTALLED
FIGURE
A4RECOMMENDED DEVICESPRESSURE
SAFETY VESSEL
SPHERIC
PRESSUREAND HAS ANADEQUATE VENT SYSTEM VESSEL PSV NEED NOT BE PROVIDED
ON VESSELIF THE VESSEL IS THE
FLUID FROM
RECEIVING
FLUIDS WELL SHOULDALWAYS
ALWAY BE PROTECTED
BY FINALSCRUBBERIN
FLARERELIEFOR VENT SYSTEMAND IS DESIGNED
PSH SENSOR BECAUSE THE PRESSUREPOTENTIALOF WELLMAY SO THAT BACK PRESSUREINCLUDING FORCE DEVELOPED
INERTIALFORCES AT
INCREASE
DUE TO CHANGES CONDITION ARTIFICIAL
CHANGEIN RESERVOIRCONDITIONS LIFT MAXIMUM INSTANTANEUFLOW CONDITIONS
INSTANTANEUS CONDITION WILL NOT EXCEED THE
WORKOVERACTIVITIE ETC
ACTIVITIES PRESSUREOFTHELOWESTPRESSURE
WORKING RATEDELEMENTAND HAS
BPRESSURE VESSELSHOULDBE PROVIDEDWITH PSL SENSOR TO NO INTERNAL OR EXTERNALOBSTRUCTIONS
SUCH AS MIST EXTRACTORS
OBSTRUCTION
SHUT OFF INFLOW TO THE VESSEL WHEN LEAKS
LEAK LARGEENOUGH TO BACK PRESSUREVALVES
VALVE OR FLAME ARRESTORSIF OBSTRUCTIONS
OBSTRUCTIONEXIST
REDUCEPRESSUREOCCUR UNLESS
UNLES PSL SENSORS
SENSOR ON OTHERCOMPO PSV OR AS AN ALTERNATIVEPSE SHOULDBE INSTALLEDTO BYPAS
BYPASS
NENT WILL PROVIDE
NENTS NECESSARYPROTECTION THE PSL SENSOR
AND THE RESTRICTION PSV NEED NOT BE PROVIDED
ON VESSELIF
CANNOT BE ISOLATEDFROM THE VESSEL WHEN IN SERVICE PSL PSV
PSVS ON OTHER PROCESSCOMPONENT PROVIDE
PROCES COMPONENTS ADEQUATE
RELIEF
SENSOR SHOULD NOT BE INSTALLEDIF THE VESSELNORMALLY CAPACITY RELIEVE AT OR BELOWVESSELMAXIMUM ALLOWABLEWORK
OPERATE
OPERATES
ATATMOSPHERIC FREQUENTLY
PRESSUREOR ATMOSPHERIC
VANE
VANES ING
TO PRESSURE AND CANNOT BE ISOLATED FROM THE VESSEL WHEN IN
WHILE IN SERVICE IN THIS
THI CASE THE COMPLEXITY OF LOCKOUT SERVICE IF SUCH PSVS
PSV ARE LOCATEDON DOWNSTREAMCOMPONENTS
COMPONENT
DEVICE TO KEEPTHE VESSELFROM SHUTTING
DEVICES IN DURING
THESEOPER THEYMUST NOT BE ISOLATEDFROM THEVESSELAT ANY TIME MORE
ATINGMODES COULD MORE THAN OFFSET
MODE THEPROTECTION
AFFORDEDBY OVER IF UPSTREAMPSVS
PSV PROVIDE NECESSARYPROTECTION
WHEN THE
THEPSL SENG VESSELIS IN SERVICEBUTCAN BE ISOLATED
WHEN THE VESSELIS SHUT
IN PSV SHOULD BE INSTALLEDON THEVESSELFORPRESSURERELIEF
C
PRESSUREVESSEL SHOULDALWAYS
ALWAY BE PROTECTED BY OR ONE
MORE PSVS
PSV WITH SUFFICIENTCAPACITY
TO DISCHARGE MAXIMUM DUE TO THERMAL EXPANSION
OR FIREEXPOSURE
DETECTABLEABNORMALCONDITION AT
UNDESIRABLEEVENT CAUSE
COMPONENT
OVERPIESSURE BLOCKEDOR RESTRICTED
OUTLET HIGH PRESSURE
INFLOWEXCEEDS
EXCEED OUTFLOW
GAS BLOWBY
UPSTREAM COMPONENT
PRESSURE
CONTROL
SYSTEM FAILURE
THERMALEXPANSION
EXCES HEATINPUT
EXCESS
VACUUM
UNDERPRESSUTE WITHDRAWALAEXCEEDINFLOW LOW PRESSURE
THERMAL CONTRACTION
OPENOUTLET
PRESSURECONTROL
SYSTEM FAILURE
LIQUIDOVERFLOW INFLOWEXCEEDS
EXCEED OUTFLOW HIGHLIQUIDLEVEL
FLOW
LIQUIDSLUG
BLOCKEDOR RESTRICTED
LIQUIDOUTLET
LEVEL CONTROL
SYSTEM FAILURE
GAS BLOWBY LIQUIDWITHDRAWALS
WITHDRAWALEXCEEDINFLOW LOW LIQUID
LEVEL
OPENLIQUID
OUTLET
LEVELCONTROL
SYSTEMFAILURE
PROTECTED
FROM GAS BLOWBY BY AN LSL SENSOR TO SHUT OFF AT POINT ABOVE THE LIQUIDLEVELRANGE THEBACKFLOWOF LIQUIDS
LIQUID
INFLOW TO THE VESSELOR CLOSETHE LIQUID
OUTLETTHE LSL SENSOR SHOULD BE INSIGNIFICANTWHETHEROR NOT THE GAS VOLUME IS
IS NOT REQUIREDIF LIQUIDLEVELIS NOT MAINTAINEDIN THE VESSEL INSIGNIFICANT
SHOULD DEPENDON THE SIZE AND PRESSURE OF THE
BY PSH THATPROTECTS
PROTECT THE VESSEL
4 ADEQUATELY SIZED PIPING WITHOUTBLOCKOR REGULATING VALVE CONNECTS
VALVES CONNECT GAS OUTLETTO DOWNSTREAM EQUIPMENT
PROTECTEDBY PSH THATALSO PROTECTS
PROTECTTHE UPSTREAM VESSEL
5 VESSEL IS FINALSCRUBBER IN FLARERELIETOR VENT SYSTEM AND IS DESIGNEDTO WITHSTANDMAXIMUM BUILTUPBACK
PRESSURE
6 ESSEL OPERATE AT
OPERATES ATMOSPHERIC AND HAS AN ADEQUATE
PRESSURE VENT SYSTEM
CARRYOVER
3 VESSELFUNCTION HANDLING
DOESNOT REQUIRE
DOE FLUIDPHASES
SEPARATED
4 VESSELIS SMALLCRAPFROMWHICH LIQUIDS DRAINED
LIQUIDARE MANUALLY
E LOW LEVEL SENSORLSL
I LSL INSTALLED EACHLIQUID
TO PROTECT OUTLET
2 LIQUIDLEVELIS NOT AUTOMATICALLY DOESNOT HAVEAN IMMERSEDHEATING
MAINTAINEDIN THEVESSELANDTHEVESSEL
DOE
ELEMENTSUBJECTTO EXCESS
EXCES TEMPERATURE
3 EQUIPMENT DOWNSTREAMOF LIQUIDOUTLETS
OUTLET CAN SAFELY HANDLEMAXIMUM GAS RATES
RATE THATCAN BE DISCHARGED
3 CONTROL
DEVICE IN THELINEWILLEFFECTIVELY
MINIMIZE BACKTLOW
G HIGHTEMPERATURE SENSORTSH
HIGHTEMPERATURE ONLYTO VESSELS
SENSORS ARE APPLICABLE
SENSOR VESSELHAVING HEATSOURCE
I TSH INSTALLED
2 DELETED IN SECONDEDITION
3 HEAR SOURCE IS OFCAUSING
INCAPABLE EXCESS
EXCES TEMPERATURE
30 ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOP OFFSIORE PRODUCTION PLATFORM
PLATFORMS
FLAME ARRESTOR
INLET
ATMOSPHERICTANK
OUTLET
IE
NOTE
TSE DESIGNATIONS
DESIGNATION ARE SMFLOIIC AFLD ARE NOT INTENDEDIT RELKCI ACTUAL LOCATION
OR QUANUII
A5RECOMMENDED
FIGURE SAFETY
DEVICESATMOSPHERIC
VESSEL
VESSELS
API RECOMMENDEDPRACTICE 14C 31
A52 SAFETYANALYSIS
ANALYSI TERN TO PRCCNT LAME MIGRATION HACK TO THE VESSEL PRESSURE
VACUUM RCLICF DEVICE PSV OR SECOND VENT SHOULD BE
A 521 SAFETYANALYSIS
ANALYSI TABLE INSTALLEDTO PROTECTTHE VESSEL IN CASE THE PRIMARY
VENT CONTROL
DEVICE
DEVICES TOUT OR OTHCRISE OBSTRUCTS
TOUTS OBSTRUCT TLOW THE PSV OR SEC
THE SAFETYANALYSIS
ANALYSI TABLE ISAT FOR ATMOSPHERIC
YES
EL
ELS IS PRESENTEDIN TABLE A5L THE UNDESIRABLE EVENTS
EVENT
OND VENT IS NOT REQUIRED
WHEN AA PRESSURE VESSELNOT SUBJECT
AFFECT AN ATMOSPHERIC
THAT CAN VESSEL ARE OVERPRESSURE
TO COLLAPSEUSED IN IS SERVICEOR
ATMOSPHERIC AN ATMO
DETECTABLE
ABNORMALCONDITION AT
UNDESIRABLEEVENT CAUSE
COMPONENT
OVERPRESSURE BLOCKEDOR RESTRICTED
OUTLET HIGHPRESSURE
INFLOWEXCEEDS
EXCEED OUTFLOW
GAS BLOWBYUPSIFEAMCOMPONENT
PRESSURE
CONTROL
SYSTEM FAILURE
THREMALEXPANSION
EXCESSHEATINPUT
EXCES
3 OVERFLOWIS DIVERTED
OR CONTAINED
BYOTHERPROCESS
PROCES COMPONENTS
D LOW LEVELSENSORLSL
I LSL INSTALLED
2 ADEQUATECONTAINMENTSYSTEMIS PROVIDED
3 MAINTAINEDIN THEVESSELAND VESSELDOES
LIQUIDLEVELIS NOT AUTOMATICALLY DOE NOT HAVE AN IMMERSED HEATING
ELE
MENT SUBJECT
TO EXCESS
EXCES TEMPERATURE
4 COMPONENT IS FINALVESSELIN CONTAINMENT SYSTEMDESIGNED TO COLLECT
ANDDIRECTHYDROCARBON LIQUIDTO
LIQUIDS
SAT LOCATION
E HIGHTEMPERATURE
SENSORTSH
HIGH TEMPERATURESENSOR
SENSORS ONLYTO VESSELS
ARE APPLICABLE VESSEL SAVING HEATSOURCE
TSH INSTALLED
2 DELETEDIN SECONDEDITION
3 HEAT SOURCE IS INCAPABLE
OFCAUSINGECESS
ECES TEMPERATURE
SHUT OTT THE INFLOW OF COMBUSTIBLEMEDIUM AND TO SHUT C THE MOTOR ON I FORCEDDRAFTFANSHOULDBE EQUIPPED
WITH
THE ETHAUST SOURCE TSH SENSOR IS NOT REQUIRED ON MOTOR STARTER INTERLOCKTO SENSE MOTOR FAILURE
AND SHUT OFF THE
JN
RIRCDCOMPONENT LOCATEDIN AN ISOLATEDAREA NOT HANDLING
CORN FUELAND AIR SUPPLY
UTHIC
UTHICS NHCR THAN FUEL D THE FLAME IN THE TIRINTZCHANTHERSHOULDBE MONITORED BY
BSL OR TSL SENSOR THAT WILL DETECT ILAME INSUFFICIENTTO
COMBUSTIBLE ENTERING
COMBUSTIBLES
IMMEDIATELYIGNITE THE FIRING
CHAMBER
A6222 FLOW SAFETYDEVICES
DEVICE FSL AND FSV
AND WILL SHUTOFFFUELSUPPLY
WHEN COMBUSTIBLE MEDIUM IS CIRCULATEDTHROUGH
TUBE
TUBES
IN THE TIRING
OCATED EXHAUST HEATEDCHAMBER THE MEDIUM
OR A63 SAFETYDEVICE LOCATION
RLO RATE SHOULD BE MONITOREDBY AN FSL SENSOR TO SHUTOFF
THE RECOMMENDED LOCATION FORSAFETY
DEVICE IS
DEVICES GIVENIN
TJE FUELSUPPLYTO TIREDCOMPONENT OR TO DIVERT THE EXHAUST
THIS TYPE OF COIN A63 A63A
RIO RROM AN EXHAUST HEATED COMPONENT IN THI
BECAUSE THE TSH MEDIUM SENSOR IS LOCATEDIN THE MEDIUM TYPE SHOULDBE INSTALLEDIN THERMOWELLFOREASE OF REMOVAL
TYPES
SECTIONAND DETECTTHE HIGHTEMPERATURE
SHOULD IMMEDIATELY WHEN THE FIRETUBE IS IMMERSED THE TSH SENSOR
AND TESTING
CONDITION CHECK VALVE FSV SHOULDBE LOCATEDIN TUBE OUT SHOULD BE LOCATEDIN THE HEATED LIQUIDMEDIUM OR PROCESS
PROCES
BACKFIOWINTO THE FIREDOR HEATEDCHAM
LET PIPINGTO PREVENT FLUID WHEN THE LIQUID
MEDIUM PROCES
OR FLOW THROUGH
PROCESSFLUIDFLOWS
OER IN THEEVENT OF TUBE RUPTURE TUBE WITHIN THE FIRING
TUBES OR EXHAUST HEATEDCHAMBERS
CHAMBER THE TSH
SENSOR SHOULD BE LOCATEDIN THE DISCHARGE
LINE AS CLOSEAS IS
EXHAUSTSTACK
THE PRESSUREIN THE FUELSUPPLY LINESHOULDBE MONITORED BY
PSH SENSOR TO SHUT OFF THE FUELSUPPLYTO THE BURNER ON DEVICE FSL AND
A632 FLOW SAFETYDEVICES FSV
FORCEDDRAFTBURNER PSL SENSOR SHOULDBE INSTALLEDON THE
TEL AIR INTAKE PRESSUREOF FORCEDDRAFT CLOSED HEAT TRANSFERSYSTEM WITH
IN COMBUSTIBLE
SUPPLYALSO THE
MEDIUM AN FSL SENSOR SHOULD BE LOCATEDIN THE MEDIUM CIR
IRNER SHOULD BE MONITORED BY PSL SENSOR TO SHUT OFFTHE
TUBE PIPING THE SENSOR SHOULD
CULATING BE LOCATEDIN THE
FUELAND AIR SUPPLYAN AIR VELOCITYDEVICE MAY BE USED TO
MEDIUM OUTLETLINE AS CLOSE TO THE HEATER AS IS AND
PRACTICAL
MONITORAIR SUPPLY
IN LIEU OF PSL SENSOR THE PSL SENSOR IS
THE HEATER
SHOULD MONITOR TOTALFLOW THROUGH CHECK VALVE
NOT REQUIRED
ON NATURALDRAFTBURNERBECAUSEOF THE LOW AIR
TUBE LOCATEDIN THE FIRING
INTAKEPRESSURE FLOW TUBES OR EXHAUST FSV SHOULDBE INSTALLEDIN THE TUBEOUTLET
PIPING
HEATEDCHAMBER OF TUBE TYPEHEATERSHOULDBE BY
PROTECTED A633 PRESSURE DEVICE PSH PSL
SAFETYDEVICES AND
PSV FROM OVERPRESSURE
CAUSED BY OF THE MEDIUM
EXPANSION
PSV
PROCES FLUID
OR PROCESS
A622A IGNITION
SAFETYDEVICES
DEVICE SHOULD BE LOCATEDDOWNSTREAM OF THE BLOWERTHE PSH AND
LINE SHOULDBE LOCATEDBETWEEN
PSL SENSOR IN THEFUEL SUPPLY
A THE AIR INTAKE OF NATURALDRAFT BURNER SHOULD BE AND THE FUELCONTROLVALVE PSV
THE LASTPRESSUREREGULATOR
UIPPED WITH FLAME ARRESTOR TO PREVENTFLAME MIGRATION TUBE OF TUBE TYPE HEATERSHOULD
ON THE TUBES
BE LOCATEDWHERE IT
INLET
GAS
LO CK
ARRESTOR
CHEAR5
FLAME ARRESTOR
WATER OUUET
FUEL GAS
OIL OUTLET
NOTES
NOTE
I TSE DCSIGNAIIONARE SYMBOLICUNDARC NOT INTENDEDTO REFLECT
AETUULLOCATIONOR QUUNTITY
2 THE VESSELPORTION
SHOULDBE ANALYZEDACCORDING TO SECTION OR A5
STACK ARRESTOR
GLYCOLINLET IIIII
GLYCOL REBOILER
BSL
AJ
I AIR INLET
GLYCOL
OUTLET
LCK
FUEL GAS
NOTES
NOTE
I TSE DESIGNATION AND ARE NOT INTENDEDTO REFLECT ACTUALLOCATIONOR QUANTITY
DESIGNATIONS ARE SYMBOLIC
FIGUREA62RECOMMENDED SAFETYDEVICESTYPICAL
FIREDVESSEL FORCEDDRAFT
36 ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSNORE PRODUCTION PLATFORM
PLATFORMS
MEDIUM INET
EXHAUST
HEATED
COMPONENT
MEDIUM OUTLET
HEAT SOURCE
TURBINEEXHAUST ETC
NOTE
ISE DCSIGNA1ION AND ARC
ARE IYMHOLIC NOT INTENDEDTO REFLECT
ACTUAL LOCATION
OR QUANHITS
FIGURE
A63RECOMMENDED SAFETYDEVICESEXHAUST HEATED COMPONENT
API RECOMMENDED PRACTICE 14C 37
DETECTABLE
ABNORMALCONDITITRNUT
UNDESIRABLE EVENT CUSC
COMPONENT
EXCESSTEMPERATURE
EXCES CONTROL
TEMPERATURE SYSTEMFAILURE HIGH TEMPERATURE
IPROCES
IPROCESS
FLOW
INADEQUATE TSTACK
HIGH TEMPERATURE
LIMITED HEATTRANSFER LOW FLOWRATE
OF MEDIUM LEAKINTO TIRED
IGNITION LOW LIQUIDLEVEL
EXPOSED CHAMBERHEATTRANSFER SURFACE
DIRECTIGNITION
SOURCE FLAME EMISSION FROMAIRINTAKE FIRE
SPARKEMISSION FROMEXHAUSTSTACK STACK
HIGH TEMPERATURE
EXCES STACKEMPERATURE
EXCESS
EXPOSED HOT SURFACE
EXCES COMBUSTIBLEVAPORS
EXCESS VAPOR FUEL CONTROL
SYSTEMFAILURE FLAME FAILURE
IN CHAMBER
TIRING HIGH FUELPRESSURE
DETECTABLE
ABNORMALCONDITION AT
UNDESIRABLEEVENT CAUSE
COMPONENT
EXCESSTEMPERATURE
EXCES CONTROL
TEMPERATURE SYSTEMFAILURE HIGH TEMPERATURE
PROCES
PROCESS
FLOW
INADEQUATE HIGH TEMPERATURE
SLACK
LIMITED HEATTRANSFER LOW FLOWRATE
OF MEDIUM LEAKINTOTIRED
IGNITION LOW LIQUIDLEVEL
EXPOSED CHAMBERHEATTRANSFERSERVICE
DIRECTIGNITION
SOURCE FLAME EMISSION FROMAIR INTAKE FIRE
EMISSION FROMEXHAUSTSTACK
SPARK HMGHTEMPERATURE
STACK
EXCES STACKTEMPERATURE
EXCESS
HOTSURFACE
EXPOSED
EXCES COMBUSTIBLEVAPORS
EXCESS VAPOR FUELCONTROL SYSTEMFAILURE LOW AIR PRESSURE
IN FIRING
CHAMBER AIR SUPPLYCONTROLSYSTEMFAILURE FLAME FAILURE
BLOCKEDAIR INLET HIGH FUELPRESSURE
BLOWERFAILURE LOW FUELPRESSURE
LOW AIR VELOCITY
DIRECTIGNITION
SOURCE EMISSION FROMEXHAUSTSTACK
SPARK HIGH TEMPERATURESTACK
EXCES STACKTEMPERATURE
EXCESS FIRE
EXPOSEDHOTSURFACE
A HIGHTEMPERATURE
SENSORMEDIUM OR PROCESS
PROCES FLUIDTSH
I TSH INSTALLED
2 COMPONENT
IS STEAM GENERATOR BY PSH AND IF FIRED HS AN LSL
PROTECTED
3 IS AN INDIRECTWATER BATHHEATER
COMPONENT IN ATMOSPHENCSERVICE AND IS PROTECTED
BYAN LSL
B HIGHTEMPERATURESENSORSTACK TSH
1 TSH INSTALLED
2 IS ISOLATED
COMPONENT AND DOES
DOE NOT HANDLECOMBUSTIBLE
MEDIUM OR PROCESS
PROCES FLUIDS
FLUID OTHERTHANFUEL
3 IS EXHAUSTHEATEDWITHOUTSUPPLEMENTAL
COMPONENT ANDMEDIUM IS 001 COMBUSTIBLE
FIRING
C DELETEDIN SECONDEDITION
D LOW PRESSURE
SENSORAIR SUPPLYPSL
I PSL INSTALLED
COMPONENT
2 IS EQUIPPED WITH NATURALDRAFT
BURNER
FORCEDDRAFTBURNERIS EQUIPPED
3 WITH ANOTHERTYPEOF LO AIRSUPPLY
SENSOR
3 PSV INSTALLED
ON ANOTHER COMPONENTWILLPROVIDE
NECESSARY AND THE PSV BE ISIIBICD FROM
PROTECTION CANNOT
THETUBESECTION
CHECKVALVEMEDIUM CIRCULATING LUBE FSV
I FSV INSTALLED
ON CACH OUTLET
3 COMPONENT
IS NOT TUBETYPE HEATER
API RECOMMENDED PRACTICE 14C 39
PROVEPILOT
AND ASSURE FUELAIRPROPORTIONING
DAMPERANDBURNERCONTROLS
DAMPERS CONTROLARE IN LOWLIREPOSITION
PRIOR FUELSUPPLY
TO OPENING TO MAIN BURNER
A7 PUMP
PUMPS PSV SHOULDBE PROVIDED
ON ALL PIPELINE
PUMP
DISCH
LINE UNLESS
LINES UNLES THEPUMP IS KINETIC ENERGY TYPE SUCH AS CEN
A73 SAFETY
DEVICE LOCATION
A72 SAFETY
ANALYSIS
ANALYSI
THE RECOMMENDED LOCATION FOR SAFETY
DEVICES
DEVICE IS GIVEN
BELOW
A721 SAFETY
ANALYSIS
ANALYSITABLE
THE SAFETY
ANALYSITABLE SAT
ANALYSIS PUMP IS PRESENTED
FORPUMPS IN A731 PRESSURESAFETY
DEVICES
DEVICE PSH PSL AND
SAT TABLE A7 1 THE UNDESIRABLE EVENTS
EVENT THAT CAN AFFECT
PSV
PUMP ARE AND LEAK
OVERPRESSURE
THE PSH AND PSL SENSOR
SENSORS SHOULD BE LOCATEDON THE PUM
A722 SAFETY
ANALYSISCHECKLIST
ANALYSI DISCHARGE
LINE UPSTREAMOF THE FSV OR ANY BLOCK VALVE IN
GLYCOL
POWERED GLYCOLPUMP THE PSL ON THE WET GLYCOLHIGH
THE SAFETY
ANALYSIS
ANALYSI CHECKLIST SAC FOR PUMPS
PUMP IS
PRESSURE LINE SHOULDBE LOCATEDBETWEEN THE PUMP AND THE
SENTEDIN SAC TABLE A72
SDV ON PIPELINE PUMP
PUMPS AND OTHER PUMPS
PUMP WHERE IT IS
REQUIRED THE PSV SHOULD BE LOCATEDON THE DISCHARGE LINE
A7221 PRESSURE SAFETYDEVICES
DEVICE PSH PSL AND
UPSTREAM OF ANY BLOCKVALVE
PSV
PSH AND PSL SENSOR
SENSORS SHOULD BE PROVIDED
ON ALL HYDROCAR A732 FLOW SAFETY
DEVICES
DEVICE FSV
BON PIPELINE
PUMP LINE TO SHUTOFFINFLOW AND SHUT
LINES
DISCHARGE THE CHECK VALVE FSV SHOULDBE LOCATEDON THE PUMP DIS
DOWN THE PUMP PSH SENSOR TO SHUTDOWN THE PUMP SHOULD
CHARGELINE TO MINIMIZE BACKFLOW
BE PROVIDED
ON THEDISCHARGE
LINE OF OTHERPUMPS
PUMP UNLES THE
UNLESS
MAXIMUM PUMP DISCHARGE DOES NOT EXCEED 7O9 OF
PRESSUREDOE A733 SHUTDOWN DEVICES
DEVICE SDV
THE MAXIMUM ALLOWABLE WORKINGPRESSUREOF THE DISCHARGE
LINE THE PUMP IS MANUALLY
OR OPERATED AND CONTINUOUSLY AN SDV SHOULD BE LOCATED NEAR THE OUTLET OF STORAGE
ATTENDED PSH SENSOR IS NOT REQUIREDON GLYCOLPOWERED COMPONENT TANK DELIVER PRODUCTION
SEPARATORETC THATDELIVERS TO
GLVCOL
PUMPS OTHER HYDROCARBON PUMP SHOULD ALSOBE PRO
PUMPS PIPELINE
PUMP TO PREVENTTHE FLOWOF HYDROCARBONS
HYDROCARBON THROUGH
VIDED WITH PSL
SHUT DOWN THE PUMP UNLESS
SENSOR TOUNLES THE THE PIPELINE
PUMP AND INTO THEPIPELINE
IN THE EVENT OF PIPE
PUMP IS MANUALLY OPERATED
AND CONTINUOUSLY ATTENDEDOR ADE LINE LEAK WHEN GLYCOL POWEREDPUMPS ARE USED SDV
PUMP
QUATECONTAINMENT IS PROVIDEDPSL SENSORS
SENSOR SHOULD BE PRO SHOULD BE LOCATEDNEAR THE HIGHPRESSUREWET GLYCOL OUTLETOF
VIDED ON GLYCOL
POWERED
GLVCOL
PUMP
PUMPS TO SHUT OFF WET GLYCOL THE GLVCOL
CONTACTOR TO SHUTOFFFLOWFROM THE CONTACTOR AND TO
A
FROM STORAGE PUMP
COMPONENT
DISCHARGE
NOTE
TSE DESIGNATIONS
DESIGNATION AND ARE
ARE SYMBOLIC NOT INTENDEDTO REFLECT
ACTUALLOCATION
OR QUANTITY
A7
FIGURE RECOMMENDED SAFETYDEVICESPIPELINE PUMP
42 ANALYSI
ANALYSIS DESIGN INSTALJATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTION PLATFORM
PLATFORMS
DRYGLYCOL
TO CONTACTOR
GLYCOL
CONTACTOR
K1OMB0T
DRYGLYCOF
FROM REBOILER
WET GLYCOL
TO REBOILER
NOIC
TSE DCSIGNITIONS
ARC YMBOLICAND ARC
DCSIGNITION NOT INTENDCD TO RCFLECI
ACLAL LOCATION
OR QUANTITY
FIGURE
A72RECOMMERTDED SAFETY
DEVICESGLYCOL
POWEREDGLYCOL
PUMP
API RECOMMENDED PRACTICE 14C 43
SUCTION PUMP
PL
DISCHARGE
NOTE
TSE DESIGNATIONS
DESIGNATION AND ARE
ARE SYMBOLIC NOT INTENDEDTO REFLECT
ACTUALLOCATION
OR QUANTITY
A73RECOMMENDED
FIGURE DEVICESOTHER PUMP
SAFETY
44 ANALYSI DESIGN INSTALLATIONAND TESTING
ANALYSIS OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTION PLATFORM
PLATFORMS
DETECTABLE
ABNORMAL CONDITIONAT
UNDESIRABLE
EVENT CAUSE
COMPONENT
OVERPRESSURE BLOCKED OR RESTRICTED
DISCHARGE
LINE HIGH PRESSURE
EXCESS BACK PRESSURE
EXCES
HIGH INLETPRESSURE
CENTRIFUGAL
OVERSPEED
FLUID DENSITY
INCREASE
E PRESSURE
SAFETY VALVE PSVPIPCHNC
VALVES PUMPS
I PS INSTALLED
2 PUMPIS KINETICENERGYTYPE AND INCAPABLE
OF GENERATING HEAD GREATER
THANTHEMAXIMUM ALLOWABLE
WORKINGPRESSUREOF THEDISCHARGEPIPING
1 PRESSURE
SAFETY VALVE PSVOTHER
VALVES PUMPS
I PSV INSTALLED
2 MAXIMUM PUMP DISCHARGE IS LESS
PRESSURE LES THANTHEMAXIMUM ALLOWABLE
WORKING
PRESSURE OF DISCHARGE
PIPING
PUMPHASINLERNALPRESSURE
RELIEFCAPABILITY
PUMPAS GLVCOLPOWERED GLYCOTPUMP AND THEWET GLYCOLIO PRESSURE DISCHARGE
PIPINGIS RATEDHIGHER
THAN
THEMAXIMUM DISCHARGEPRESSURE
5 PUMPIS GLYCOL
POWERED GLYCOL PUMP AND THE WCL GLYCOLLOW PRESSURE DISCHARGE
PIPING IS PROTECTED
PSV ON DOWNSTREAMCOMPONENTTHATCANNOT BE ISOLATEDFROMTHEPUMP
G CHECKVALVEFSVALL PUMPS
CHECKVALVEINSTALLED
API RECOMMENDED PRACTICE 14C 45
A8 COMPRESSOR
UNIT
UNITS ASHSI SHOULDBE PROVIDEDTO SHUT OFFALL PROCES
PROCESS INFLOW AND
FUELAS TO THE COMPRESSOR AND HIOWDOWN THE COMPRESSOR
A81 DESCRIPTION
A8224 SAFETYDEVICES
TEMPERATURE DEVICE TSH
UNIT TRANSKR HYDROCARBON
COMPRESSORUNITS GASE WITHIN
GASES THE
PRODUCTION PROCES
PROCESS AND INTO PIPELINES
PIPELINELEAVING
THE PLATFORM TSH SENSOR SHOULDBE PROVIDED EACH
TO PROTECT COMPRE
COMPRES
RECOMMENDEDSAFETY DEVICE FOR TYPICAL
DEVICES COMPRESSORUNIT SOR CYLINDER
OR CASE THE TSH SENSOR SHOULD SHUT OFFALL PRO
ARE SHOWN IN FIGURE AS CES
CESS INFLOWAND HID GAS TO THE COMPRESSOR
A82 SAFETY
ANALYSIS
ANALYSI A83 SAFETYDEVICE LOCATION
A822 SAFETYANALYSIS
ANALYSI CKECKLIST
A832 FLOW SAFETYDEVICES
DEVICE FSV
THESAFETYANALYSICHECKLIST SAC
ANALYSIS FORCOMPRESSORUNITS
UNIT
IN SAC TABLE A82 CHECKVALVE FSV SHOULD BE LOCATEDON EACH COMPRE
COMPRES
IS PRESENTED
UNIT FINAL DISCHARGE
SOR UNITS LINE TO MINIMIZE BACKFLOW IF THE
UNLES EACH
UNLESS INPUTSOURCE IS BY PSV THATWILL PRO
PROTECTED TSH SENSOR SHOULDBE LOCATEDIN THE DISCHARGE
PIPINGOF
TECT THE COMPRESSOR PSV SHOULDBE ON EACH CORN
PROVIDED CYLINDER
EACH COMPRESSOR OR CASE IS AS CLOSE AS TO THE
PRACTICAL
PRESSOR DISCHARGELINE PSV IS NOT NECESSARY ON THE
CYLINDER
OR CASE
ENCLOSED BUILDING
ASH
LO
EET
PROCES
PROCESS
INFLOW
2 PSHLR
I
L99L
TSH PSHL
FINAL
SUCTION
L
DISCHARGE
LT SUBFLOOR
FUEL
NOTES
NOTE
1 TSE DESIGNATIONS
DESIGNATION AN SYMBOLIC AND ARE NOT INTENDEDTO REFLECT ACTUAL LOCATION OR QUANTITY
A8RECOMMENDED
FIGURE SAFETYDEVICESCOMPRESSOR
UNIT
API RECOMMENDED PRACTICE 14C 47
OVERPRESSURE
DISCHARGE BLOCKEDOR RESTRICTED LINE
DISCHARGE HIGHPRESSURE
EXCES BACKPRESSURE
EXCESS
HIGH INLETPRESSURE
OVERSPEED
EXCESSTEMPERATURE
EXCES COMPRESSOR VALVEFAILURE HIGH TEMPERATURE
COOLERFAILURE
EXCES COMPRESSION
EXCESS RATIO
INSUFFICIENT
FLOW
A9 PIPELINE
PIPELINES MAXIMUM ALLOWABLEOPERATING PRESSUREIS PROTECTEDBY PSV
SET NO HIGHERTHAN THE PIPELINS
PIPELIN MAXIMUM ALLOWABLE OPERAT
A91 DESCRIPTION
OFFSHOREPIPELINES
INGPRESSUREOR INPUTSOURCE IS
DIRECT FLUIDS
DIRECTS FLUID ONTO THE PLATFORM LIEU OF PSV SHOULD BE APPROACHED WITH CAUTION AFTERTHOR
INGPIPELINE AND DEPARTING
PIPELINE TRANSPORTS
TRANSPORT FLUID FROM THE PLATFORM BIDIRECTIONAL
FLUIDS OUGHCONSIDERATION OF OTHER ALTERNATIVES
ALTERNATIVE IN SOME CASES
INSTALLATION
OF PSV IN ADDITION TO TWO SDVS
SDV MIGHTBE DESIR
PIPELINECAN TRANSPORT FLUID IN EITHERDIRECTION PIPELINES
FLUIDS PIPELINECAN
ABLEEVEN AT LOCATIONS
LOCATION HAVING NO CONTAINMENT SYSTEM
BE FURTHERCLASSIFIED ACCORDING TO THE DELIVERY OR RECEIVING
POINTAS FOLLOWS
FOLLOW
A9222 FLOW SAFETY
DEVICES FSV
DEVICE
A INCOMING
PIPELINE
PIPELINES
I DELIVER TO
PLATFORM
FACILITIES FSV IS PROVIDED
ON AN INCOMING
PIPELINE
TO MINIMIZE
2 DELIVER TO
DEPARTING
PIPELINE BACKFLOWTO LEAK
RUPTUREIN THEPIPELINEAND ON
OR DEPART
B DEPARTING PIPELINE
PIPELINES INGPIPELINE
TO MINIMIZE BACKFLOW TO LEAK OR RUPTUREIN
I RECEIVE FROM PLATFORM
FACILITIE
FACILITIES COMPONENTON THE PLATFORM
WHEN AN INCOMING PIPELINECON
C BIDIRECTIONAL PIPELINES
PIPELINE EQUIPPED WITH FSV
FSVS LOCATED SO THAT NO SIGNIFICANT LENGTHOF
I DELIVER TO AND RECEIVEFROM PLATFORM
FACILITIE
FACILITIES PIPINGIS UNPROTECTED FROM BACKFIOW FROM THE PIPELINE
2 DELIVER TO AND RECEIVE FROM ANOTHERBIDIRECTIONALPIPE FSV CANNOT BE INSTALLED
ON BIDIRECTIONAL
PIPELINE
LINE
3 DELIVER TO AND RECEIVE FROM OTHERBIDIRECTIONAL PIPE A93 SAFETY
DEVICE LOCATION
LINE AND RECEIVES
LINES RECEIVE FROMPLATFORM
FACILITIES
THE RECOMMENDED LOCATIONFOR SAFETY
DEVICE IS
DEVICES GIVENIN
A93 A933
A92 SAFETYANALYSIS
ANALYSI
A931 PRESSURE SAFETY
DEVICES PSH
DEVICE PSL AND
A921 SAFETY
ANALYSIS
ANALYSI TABLE
PSV
THE SAFETY
ANALYSI TABLE SAT
ANALYSIS FORPIPELINES
PIPELINEIS PRESENTED
IN SAT TABLE A9 THE UNDESIRABLEEVENTS THE PSH AND PSL SENSOR
SENSORS SHOULDBE LOCATEDDOWNSTREAMOF
I EVENT THATCAN AFFECT
PIPELINE ANY PLATFORM INPUTSOURCE AND UPSTREAM OF DEPARTING PIPE
ARE OVERPRESSUREAND LEAK
LINE FSV IF PSV IS REQUIRED II SHOULD BE LOCATEDDOWN
INCOMING PIPELINE
1111 TO PROCESS
OR
PROCES STATION
PIPELINE
DEPARTING
RI II
DEPARTING PIPELINE
FROM PROCESS
PROCES STATION
OR INCOMINGPIPELINE
BIDIRECTIONAL PIPELINE
II
FIGURE
A9RECOMMENDED SAFETYDEVICESPIPELINES
DEVICESPIPELINE
50 ANALYSI DESIGN INSTALLATION AND TESTING
ANALYSIS OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFCSHORE PRODUCTION PLATFORM
PLATFORMS
4 THE PIPELINE
IS PROTECTED
BY PSH LOCATED
ON PARALLEL
COMPONENT
B SENSORPSL
LOW PRESSURE
I PSL INSTALLED
2 DELIVERINGPIPELINE BY PSL LOCATEDON UPSTREAMCOMPONENT
PROTECTED
3 EACH INPUT BY PSL THATALSOPROTECTS
SOURCE IS PROTECTED OR BIDIRECTIONAL
PROTECT DEPARTING PIPELINE
4 THE PIPELINE BY PSL LOCATED
IS PROTECTED ON PARALLEL
COMPONENT
C PRESSURE VALVE PSV
SAFETY
1 PSV INSTALLED
2 PIPELINEHAS MAXIMUM ALLOWABLEOPERATING THAN THE MAXIMUM
GREATER
PRESSURE PRESSURE OF ANY INPUT
SOURCE
EACH INPUT
3 SOURCE HAVING PRESSURE GREATERTHANTHEMAXIMUM ALLOWABLE OPERATING PRESSUREOF THEPIPELINE
BY PSV SET NO HIGHER
PROTECTED
IS THANTHEMAXIMUM ALLOWABLE OPERATINGPRESSUREOFTHEPIPELINE
4 THE PIPELINE DOESNOT RECEIVEINPUTFROMTHEPLATFORM
DOE PROCESS
5 LAPINSOURCE IS WELL HAVING PRESSURE
WELLS THANTHE MAXIMUM
GREATER ALLOWABLEOPERATING PRESSURE OF THE
PIPELINEAND IS EQUIPPED WITH TWO SDVS
SDV ONE OFWHICH MAY BE THESS CONTROLLEDBY INDEPENDENT PSH CON
PSHS
NECTEDTO SEPARATE RELAYS
RELAY AND SENSING POINTSOTHERINPULSOURCES
SOURCE HAVING PRESSURE GREATERTHAN THEMAXIMUM
ALLOWABLEOPERATING OFTHE PIPELINE
PRESSURE BY PSVS
ARE PROTECTED
D QIECK VALVEFSV
I FSV INSTALLED
2 DEPANING PIPELINE WITH AN SD
IS EQUIPPED CONTROLLED
BY PSL
3 EACH INPUTSOURCE IS PROTECTEDAN FSV LOCATEDSO THAI NO SIGNIFICANI OF PIPELINEIS UNPROIECTCD
LENGTH
FROMBACKFLOW
4 IS USEDFORBIDIRECTIONAL
PIPELINE FLOW
API RECOMMENDEDPRACTICE 14C 51
A 10 HEAT EXCHANGER
EXCHANGERS
SHELLTUBE GREATERTHAN THE POTENTIAL
PRESSUREOF ANY INPUT
SOURCE TO THAT
SECTION
A1O1 DESCRIPTION B HEAT EXCHANGER SECTIONCONTAINING HYDROCARBON
HYDROCARBONS SHOULD
HEAT EXCHANLERS
EXCHANLER TRANSFER
THERMAL ENERGY FROM ONE FLOW BEPROVIDED WITH PSL SENSOR TO SHUTOFF INFLOW TO THE HEAT
EXCHANGER WHEN LEAKS
LEAK LARGE ENOUGH TO REDUCEPRESSURE OCCUR
STREAM TO ANOTHERWHILE MAINTAINING
ISOLATIONOF THETWO FLOW
RECOMMENDED UNLES PSL SENSORS
UNLESS SENSOR COMPONENT WILL PROVIDE
ON OTHERCOMPONENTS NECE
NECES
STREAMS SAFETY DEVICE FOR TYPICAL
DEVICES SHELLTUBE
SARY PROTECTION AND THE PSL SENSOR CANNOT BE ISOLATEDFROM
HEAT EXCHANGER ARE SHOWN IN FIGURE A 101 THIS
THI SECTIONDOES
DOE
USED WITH PRIMARY THE HEAT EXCHANGER SECTION WHEN IN SERVICE PSL SENSOR
NOT APPLY TO EXCHANGERS
EXCHANGER HEAT SOURCES
SOURCE SUCH
SHOULDNOT BE INSTALLEDIF THE HEAT EXCHANGER SECTIONNORMALLY
AS TURBINEEXHAUST EXCHANGERS
EXCHANGER THATSHOULD BE ANALYZED UNDER
A6 FIRED COMPONENTS THI SECTION MAY BE USED TO ANA
THIS OPERATE AT ATMOSPHERIC
OPERATES PRESSUREOR FREQUENTLYVARIE TO ATMO
VARIES
SET THEMSELVES
SETS THEMSELVE SHOULD BE ANALYZED UNDER A4 OR A5 DEVICE TO KEEPTHE HEAT EXCHANGER
OUT DEVICES FROM SHUTTING IN
APPROPRIATE THI
THIS SECTIONMAY ALSO BE USED TO ANALYZE HEAT DURING THESEOPERATING MODE COULDMORE THAN OFFSETTHEPRO
MODES
TECTIONAFFORDEDBYTHEPSL SENSOR
EXCHANGER
EXCHANGERS USINGAIR TO COOLOR HEAT HYDROCARBONS
HYDROCARBON IN WHICH
CASE ONLY THE HYDROCARBON SECTIONNEED BE CONSIDERED C HEAT EXCHANGER
SECTION SHOULDBEPROVIDEDWITH PSV
WITH SUFFICIENTCAPACITY
TO DISCHARGE
MAXIMUM INPUTRATES
A1 02 SAFETYANALYSIS
ANALYSI PSV NEED NOT BE PROVIDED ON HEAT EXCHANGERSECTION IF
PSV
PSVS ON OTHERPROCESS COMPONENT PROVIDE
PROCES COMPONENTS ADEQUATE RELIEF
A 1021 SAFETYANALYSIS
ANALYSITABLE CAPACITYRELIEVEAT OR BELOW HEAT EXCHANGERSECTIONWORKING
PRESSUREAND CANNOT BE ISOLATEDFROMTHESECTIONWHEN IN SER
SAFETYANALYSIS
THE ANALYSITABLE SAT FORHEAT EXCHANGERS
EXCHANGER IS
VICE IF SUCH PSVS
PSV ARE LOCATEDON DOWNSTREAM COMPONENTS
COMPONENT
PRESENTED IN SAT TABLE ALOL THE UNDESIRABLEEVENTS
EVENT THAT
THEYMUST NOT BE ISOLATEDFROM THE HEAT EXCHANGER
SECTION AT
CAN AFFECT HEAT EXCHANGERARE OVERPRESSUREAND LEAK
ANY TIME ALSO THEPSV NEED NOT BE PROVIDED
ON SECTIONOF
HEAT EXCHANGERIF THEMAXIMUM ALLOWABLEWORKING
PRESSURE
A1022 SAFETY
ANALYSIS
ANALYSI CHECKLIST OF THATSECTION IS GREATERTHAN THE POTENTIALPRESSUREOF ANY
INPUTSOURCE TO THATSECTION MOREOVER IF PSVS
PSV ON OTHERCORN
THE SAFETYANALYSIS
ANALYSI CHECKLIST SAC FOR EXCHANGERS
EXCHANGER
IS
IN SAC
PRESENTED TABLE ALO2 PONENT
PONENTS PROVIDENECESSARY PROTECTION WHEN THE HEAT
EXCHANGER SECTIONIS IN SERVICEBUT CAN BE ISOLATEDWHEN THE
PRESSURE SAFETY
DEVICE
DEVICES HEAT EXCHANGER SECTIONIS SHUT IN PSV SHOULD BE INSTALLED
A10221 PSH PSL AND
PSV ON THE HEAT EXCHANGER SECTION FOR PRESSURE
RELIEFDUE TO THER
MAL EXPANSION OR FIREEXPOSURE
A IN ANALYZING HEAT EXCHANGERS
FOR PRESSURESAFETY
EXCHANGER DEVICE
DEVICES
SECTION THE HEAT RECEIVING
BOTH SECTIONS SECTION AND THE HEAT INPUT
A1 22 TEMPERATURE DEVICE TSH
DEVICES
SAFETY
SECTIONSHOULD BE
ANALYZEDSEPARATELY
SINCE EACH SECTION
MAY HAVE DIFFERENT DESIGNAND OPERATING PRESSUREREQUIRE TSH IS NOT GENERALLY IN
REQUIRED SHELLTUBE EXCHANGER
MENTS SECTIONOF HEATEXCHANGER THATRECEIVES
RECEIVE FLUIDS
FLUID FROM BECAUSE BOTH SECTIONS
SECTION ARE NORMALLYRATEDFORTHE MAXIMUM
SOURCE SHOULD BE PROTECTED
THATCAN CAUSE OVERPRESSURE BY OF THEHEATMEDIUM
TEMPERATURE
PSH SENSOR TO SHUT OFFINFLOWOF THE SOURCE TO THATSECTIONOF
THEHEAT EXCHANGER
ALSO SECTIONOF THE HEAT EXCHANGERTHAT A1 03 SAFETYDEVICE LOCATION PRESSURE SAFETY
COULD BE OVERPRESSURED BECAUSE OF RUPTURE OR LEAK OF DEVICE PSH PSL AND PSV
DEVICES
ANOTHERSECTION OF THEHEAT EXCHANGER SHOULD BE PROTECTEDBY
PSH SENSOR TO SHUTOFFINFLOWOF THESOURCE OF OVERPRESSURE
A1 031 PRESSURESAFETY
DEVICES
DEVICE PSH PSL AND
TO THAT SECTION THE PSH SENSOR NEED NOT BE PROVIDED
FOR
PSV
SECTION OF HEAT EXCHANGER
IF AN
UPSTREAM PSH SENSOR ON
OTHERPROCESSCOMPONENT WILL SENSE THE PRESSUREIN THE HEAT
PROCES COMPONENTS THE PSH AND PSL SENSOR
SENSORS AND THEPSV SHOULDBE LOCATED
EXCHANGERSECTION AND SHUTOFF INFLOW TO THE HEAT EXCHANGER TO SENSE IN OR RELIEVE IT FROMEACH SECTIONOFTHE HEAT
PRESSURE
OR IT DOWNSTREAMPSH SENSOR WILL SENSE IN THE HEAT
PRESSURE EXCHANGER SUCH DEVICES
DEVICE MAY BE LOCATEDIN THE INLETOR OUTLET
EXCHANGER SECTION AND CANNOT BE ISOLATED ALSO THEPSH SEN PIPINGIF THEPRESSUREDROPFROM THEHEAT EXCHANGER SECTIONTO
SOR NEED NOT BE PROVIDED ON SECTIONOF HEAT EXCHANGER IF THE SENSING POINT AND IF THE DEVICES
IS NEGLIGIBLE DEVICE CANNOT BE
HE MAXIMUM ALLOWABLEWORKING PRESSUREOF THATSECTION IS ISOLATEDFROMTHEHEATEXCHANGER SECTION
52 ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTION PLATFORM
PLATFORMS
HEAT
MEDIUM
IN
PSV
PROCES FLUID IN
PROCESS PROCESSFLUIDOUT
PROCES
HEAT EXCHANGER
PSHL
HEAT
MEDIUM
OUT
NOTE
TSE DESIGNATION
DESIGNATIONS AND ARE
ARE SYMBOLIC NOT INTENDEDTO INFLECTACTUALLOCATION
OR QUANTITY
FIGURE
AI 0RECOMMENDED SAFETY
DEVICESHEAT EXCHANGER
EXCHANGERS
SHELLTUBE
API RECOMMENDEDPRACTICE 14C
5 DELETEDIN FOURTHEDITION
6 INPUTSOURCES
SOURCE SECTIONCANNOT DEVELOP
TO THEHEATEXCHANGER GREATER
PRESSURE THANTHEMAXIMUM ALLOWABLE
TEMPERATURE
OR PRESSURE IN THEOTHER
SECTION
7 EACH INPUTSOURCE IS PROTECTEDBY PSV SET NO HIGHER THANTHEMAXIMUM ALLOWABLE WORKINGPRESSURE OF THE
IN THEOTHERSECTION
56 ANALYSI DESIGN INSTAUATION
ANALYSIS AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTION PLATFORMS
PLATFORM
THECASE OF AN UNDERWATER
IN INSTALLATIONREASONABLY
CLOSETO THATDISTANCE
C PRESSURESAFETY VALVE PSV
1 PSV INSTALLED
2 WORKING
FLOWLINESEGMENTHAS MAXIMUM ALLOWABLE PRESSURE THANTHE MAXIMUM SHUTIN PRESSURE
GREATER
3 SDV ONE OF WHICH MAY BE THESSV WITH INDEPENDENT
TWO SDVS RELAYAND SENSING
PSHS RELAYS POINT ARE INSTALLED
POINTS
WHERETHERE FLOWLINE VOLUME UPSTREAMOFANY BLOCKVALVES
IS ADEQUATE VALVE TO ALLOWSUFFICIENT
TIME FORTHESDVS
SDV TO
CLOSE
BEFORE THEMAXIMUM ALLOWABLE
EXCEEDING WORKINGPRESSURE
4 FLOWLINESEGMENTIS PROTECTED
BY PSV ON UPSTREAMSCGMENT
5 FLOWLINE SEGMENTIS PROTECTED
BY PSV ON DOWNSTREAMCOMPONENTTHATCANNOT BE ISOLATEDFROMTHEFLOW
LINESEGMENT
AND THEREARE NO CHOKE OR OTHERRESTRICTIONS
CHOKES RESTRICTION
BETWEENTHEFLOWLINE SEGMENTAND THEPSV
D FLOWSAFETY
VALVE FSV
I FSV INSTALLED
2 BY FSV IN FINALFLOWLINE SEGMENT
FLOWLINESEGMENTIS PROTECTED
A2 WERHEAD LINE
LINES
INJECTION
A HIGHPRESSURE
SENSORPSH
I PSH INSTALLED
2 LINE AND EQUIPMENT BY AN UPSTREAMPSH
ARE PROTECTED
B LOW PRESSURE
SENSORPSL
1 PSL INSTALLED
2 LINE ANDEQUIPMENT
ARE BY AN
PROTECTED UPSTREAMPSL
C PRESSURE VALVE PSV
SAFETY
I PSV INSTALLED
2 LINE AND EQUIPMENT
HAVE MAXIMUM ALLOWABLEWORKING
PRESSURE THAN THE MAXIMUM
GREATER THAT
PRESSURE
CAN BEIMPOSED
BY THEINJECTION
SOURCE
D CHECKVALVEFSV
1 FSV
FSVS INSTALLED
A3 HEADER
HEADERS
A HIGHPRESSURE
SENSORPSH
I PSH INSTALLED
2 EACH INPUTSOURCE IS EQUIPPED
WITH PSH SET LESSTHANTHE MAXIMUM
LES ALLOWABLEWORKING OF THE
PRESSURE
HEADER
HEADERIS PROTECTED
3 BY DOWNSTREAMPSH THAT CANNOT BE ISOLATEDFROMTHEHEADER
4 HEADERIS FORFLARERELIEFVENT OR OTHERATMOSPHERIC
SERVICE AND HASNO VALVING
IN THE OUTLETPIPING
B LOW PRESSURESENSORPSL
I PSL INSTALLED
2 EACH INPUT
SOURCE IS BY PSL ANDTHEREARE
PROTECTED NO CONTROL
PRESSURE DEVICE OR RESTNCTIONS
DEVICES RESTNCTIONBETWEENTHE
PSL ANDTHEHEADER
3 HEADERIS FORFLARERELIEFVENT OR OTHERATMOSPHERIC
SERVICE
C PRESSURE VALVE PSV
SAFETY
I PS INSTALLED
HEADERHAS MAXIMUM ALLOWABLEWORKING
PRESSURE THANTHE MAXIMUM
GREATER SHUTIN PRESSURE OF ANY CON
NECTED WELL
PRESSURE
RELIEFPROTECTION PROVIDED
ON EACH INPUTSOURCE HAVING MAXIMUM SHUTIN PRESSURE GREATER
THAN
THEMASIMUM ALLOWAHICWORKINGPRESSUREOF THEHEADER
4 HEADERIS PROTECTEDBS DOWNSTREAMPS THAT CANNOT HE ISOLATEDMM THE HEADER
5 HEADERIS FOR FLARERELIEFVENT OR OTHERATMOSPHERIC
SERVICEAND HASNO VALVING
IN THE OUTLET
PIPING
6 INPUTSOURCE IS WELITSI HAVING PRESSURE GREATER THANTHE MAXIMUM ALLOWABLEWORKINGPRESSURE OF THE
HEADERAND IT EQUIPPED WITH IWO SDVS
SDV TONE OF WHICH MAS BE THESSV CONTROLLED
BY INDEPENDENTPSH CONS
PSHS CON
A HIGH PRESSURE
SCNSORPSH
I PSH INSTALLED
2 INPUTIS FROM PUMP OR THATCANNOT
COMPRESSOR DEVELOP THANIHE MAXIMUM AIKWABLE
PRESSUREGREATER WORK
INGPRESSURE
OF THE VESSEL
3 INPUTSOURCE IS NOT WELLHEADFLOWLINES
LINE HEADEROR PIPELINE
PRODUCTION ANDEACH INPUTSOURCE IS PROTECTED
BY PSH THATPROTECTS
PROTECTTHEVESSEL
4 ADEQUATELY SIZED PIPINGWITHOUTBLOCKOR REGULATING
VALVE CONNECTS
VALVESCONNECT GAS OUTLET
TO DOWNSTREAMEQUIPMENT
B LOW PRESSURESENSORPSLI
I PSL INSTALLED
2 MINIMUM OPERATING IS ATMOSPHERIC
PRESSURE PRESSURE WHEN IN SERVICE
3 EACH INPUTSOURCE BY PSL AND THEREARE NO PRESSURE
IS PROTECTED CONTROL
DEVICE OR RESTRICTIONS
DEVICES RESTRICTION
BETWEENTHE
PSL
PSLS ANDTHEVESSEL
4 VESSELIS SCRUBBER
OR SMALLTRAPIS NOT PROCES COMPONENTAND ADEQUATE
PROCESS IS PROVIDED
PROTECTION BYDOWN
STREAM PSL OR DESIGNFUNCTIONEG VESSEL
IS GAS SCRUBBER
FORPNEUMATIC SYSTEM OR FINALSCRUBBER
SAFETY
SYSTEMS FOR
FLARERELIEFOR VENT SYSTEM
5 ADEQUATELY SIZED PIPINGWITHOUTBLOCKOR REGULATING
VALVE CONNECTS
VALVESCONNECT TO GASOUTLET
TO DOWNSTREAM
EQUIPMENT
PROTECTEDBY PSL THATALSOPROTECTS
PROTECTTHEUPSTREAMVESSEL
C PRESSURE VALVEPSV
SAFETY
I PSV INSTALLED
2 EACH INPUTSOURCE IS PROTECTED
BY PSV SET NO HIGHERTHANTHEMAXIMUM ALLOWABLE OFTHE
WORKING PRESSURE
VESSELAND PSV IS INSTALLEDON THEVESSEL
FORFIREEXPOSUREANDTHERMALEXPANSION
3 EACH INPUTSOURCE IS PROTECTED
BY PSV SET NO HIGHERTHANTHEVESSELS
VESSEL AT LEAST
ONE OF THESEPSVS
PSV CANNOT BE
ISOLATEDFROMTHEVESSEL
4 PSV
PSVS ON DOWNSTREAM
EQUIPMENT RELIEFREQUIREMENT
CAN SATISFY OFTHEVESSELAND CANNOT BE ISOLATEDFROMTHE
VESSEL
VESSELIS FINALSCRUBBER
5 IN FLARERELIEFOR VENT SYSTEM IS DESIGNEDTO WITHSTANDMAXIMUM BUILTUP BACK
PRESSUREANDHASNO INTERNAL OR EXTERNAL
OBSTRUCTIONSUCHAS MIST EXTRACTORS
OBSTRUCTIONS EXTRACTOR OR BACKPRESSUREVALVES
6 VESSELIS FINALSCRUBBERIN FLARERELIEFOR VENT SYSTEM IS DESIGNEDTO WITHSTANDMAXIMUM BUILTUP BACK
PRESSUREAND IS EQUIPPEDWITH RUPTURE DISK OR SAFETYHEAD PSE TO BYPASS
BYPAS ANY INTERNALOR EXTERNAL
OBSTRUC
LION SUCHAS MIST EXTRACTOROR BACKPRESSURE
LIONS VALVES
D HIGH LEVEL SENSORLSH
1 LSH INSTALLED
2 DOWNSTREAMOF GASOUTLETIS
EQUIPMENT NOT FLARE
OR VENT SYSTEMAND CAN SAFELY
HANDLEMAXIMUM LIQUID
CARRYOVER
3 VESSELFUNCTIONDOES
DOE NOT REQUIRE
HANDLING FLUIDPHASES
SEPARATED
4 VESSELIS SMALLTRAPFROMWHICH LIQUIDS
LIQUID DRAINED
ARE MANUALLY
E LOW LEVELSENSORLSL
1 INSTALLEDLSL EACHLIQUID
TO PROTECT OUTLET
2 LIQUIDLEVELIS NOT AUTOMATICALLY
MAINTAINEDIN THE VESSEL
AND THEVESSELDOES
DOE NOT HAVEAN IMMERSED HEATING
ELEMENTSUBJECT TO EXCESS
EXCES TEMPERATURE
EQUIPMENT
3 DOWNSTREAMOF LIQUIDOUTLET CAN SAFELY
OUTLETS HANDLEMAXIMUM GAS RATES
RATE THAT CAN BE DISCHARGED
THROUGH THELIQUID OUTLET AND VESSEL
OUTLETS DOESNOT HAVE AN IMMERSED HEATING
DOE ELEMENTSUBJECTTO EXCESS
EXCES TEMPERA
TURE RESTRICTIONS
RESTRICTIONIN THEDISCHARGE
LINE MAY BE USED TO LIMIT THE GASFLOWRATE
LINES
F CHECK VALVEFSV
I FSV INSTALLED
ON EACHOUTLET
3 OVERFLOW
IS DIVERTEDOR CONTAINEDBY OTHER
PROCES COMPONENTS
PROCESS
D LOW LEVELSENSORLSL
1 LSLINSTALLED
2 ADEQUATECONTAINMENTSYSTEM IS PROVIDED
3 LIQUIDLEVELIS NOR AUTOMATICALLY
MAINTAINEDIN THEVESSELAND VESSELDOES
DOE NOT HAVE AN IMMERSED HEATING
DC
MEAT SUBJECT
TOEXCESS
EXCES TEMPERATURE
4 IS FINAL VESSELIN
COMPONENT CONTAINMENTSYSTEM DESIGNED
TO COLLECT
AND DIRECTHYDROCARBON
LIQWD TO
LIQWDS
SAFELOCATION
E HIGHTEMPERATURESENSORTSH
HIGHTEMPERATURE
SENSOR
SENSORS AXE APPLICABLE
ONLYTO VESSELS
VESSEL HAVING HEATSOURCE
1 TSH INSTALLED
2 IN SECOND EDITION
DELETED
3 HEAT SOURCE IS INCAPABLE
OF CAUSING
EXCESS
EXCES TEMPERATURE
A7 PUMP
PUMPS
A HIGH PRESSURE
SENSORPSH PIPELINE
PUMPS
1 PSH INSTALLED
B HIGHPRESSURE
SENSORPSHOTHER PUMPS
I NH INSTALLED
2 MAXIMUM PUMP DISCHARGE DOE NOT EXCEED70 PERCENT
DOES
PRESSURE OF THEMAXIMUM ALLOWABLE
WORKING
OFDISCHARGE
PRESSURE PIPING
3 PUMP IS MANUALLY AND CONTINUOUSLY
OPERATED ATTENDED
4 SMALLLOWVOLUMEPUMPS EG CHEMICAL INJECTION
PUMPS
5 PUMP DISCHARGES
DISCHARGE
TO AN ATMOSPHERIC
VESSEL
6 PUMPIS GLYCOL
POWERED GLYCOL
PUMP
C LOW PRESSURESENSORPSLPIPELINE PUMPS
I PSL INSTALLED
2 PUMPDOES
DOE NOT HANDLEHYDROCARBONS
D LOW PRESSURE
SENSORPSLOTHER PUMPS
1 PSL INSTALLED
2 PUMPIS MANUALLY AND CONTINUOUSLY
OPERATED ATTENDED
3 ADEQUATE
CONTAINMENTIS PROVIDED
4 SMALL LOWVOLUME PUMPS
CHEMICALINJECTION
PUMP EG PUMPS
5 PUMPDISCHARGES
DISCHARGE VESSEL
TO AN ATMOSPHERIC
E PRESSURE
SAFETYVALVESPSVPIPELINE PUMPS
VALVE
1 NV INSTALLED
2 PUMP IS KINETIC ENERGYTYPE AND INCAPABLE
OF GENERATING
HEAD GREATER
THANTHEMAXIMUM ALLOWABLE
WORKINGPRESSURE OF THEDISCHARGEPIPING
F SAFETY
PRESSURE VALVE PSVOTHER PUMPS
VALVES
I PSV INSTALLED
2 MAXIMUM
PUMP DISCHARGEPRESSUREIS LESS
LES THANTHEMAXIMUM ALLOWABLE WORKING
PRESSURE OFDISCHARGE
PIPING
3 PUMPHAS INTENSAIPRESSURE
RELIEF
CAPABILITY
4 PUMPIS GLYCOL POWERED GLYCOLPUMP AND THEWET GLYCOL LOW PRESSURE PIPINGIS RATEDHIGHER
DISCHARGE THAN
THEMAXIMUM DISCHARGEPRESSURE
5 PUMPIS GLYCOLPOWERED GLYCOLPUMP AND THEWET GLYCOL LOW PRESSURE
DISCHARGE
PIPINGIS PROTECTED
BY
PSV ON DOWNSTREAMCOMPONENTTHATCANNOT BE ISOLATED
FROMTHEPUMP
A9 PIPELINE
PIPELINES
A HIGHPRESSURE
SENSORPSH
I PSH INSTALLED
2 DELIVERINGPIPELINE BYPSH LOCATEDON UPSTREAMCOMPONENT
PROTECTED
3 EACH INPUTSOURCE IS PROTECTED
BY PSH THATALSOPROTECTS OR BIDIRECTIONAL
PROTECT DEPARTING PIPELINE
4 THE PIPELINE IS PROTECTED
BY PSH LOCATED
ON PARALLEL
COMPONENT
B LOW PRESSURESENSORPSL
I PSLINSTALLED
2 DELIVERINGPIPELINE BY PSL LOCATED
PROTECTED ON UPSTREAMCOMPONENT
3 EACH INPUTSOWEC IS PROTECTED
BY PSL THAIALSOPROTECTS
PROTECT DEPARTING
OR BIDIRECTIONAL
PIPELINE
4 THE PIPELINE
IS PROTECTED
BY PSL LOCATED
ON PARALLEL
COMPONENT
C PRESSURE VALVE PSV
SAFETY
I PSV INSTALLED
2 HAS
PIPELINE MAXIMUM ALLOWABLEOPERATINGPRESSURE THAN THE MAXIMUM OF ANY INPUT
GREATER PRESSURE
SOURCE
D CHECK VALVEFSV
I FSV INSTALLED
2 DEPARTINGPIPELINEIS EQUIPPED
WITH AN SDV CONTROLLEDBY PSL
3 EACH INPUTSOURCE IS PROTECTED
BY AN FSV LOCATEDSO THATNO SIGNILICWRT OF PIPELINEIS UNPROTECTED
LENGTH
FROMBACKFLO
4 IS USEDFORBIDIRECTIONAL
PIPELINE FLOW
API RECOMMENDED PRACTICE 14C 61
C PRESSURE VALVEPSV
SAFETY
I PSV INSTALLED
2 EACH INPUTSOURCE IS BY PSV
PROTECTED THANTHEMAXIMUM ALLOWABLE
SET NO HIGHER WORKING OF THE
PRESSURE
HEATEXCHANGER
SECTIONAND PSV IS INSTALLED
ON THEHEATEXCHANGERSECTION FORNM EXPOSURE
ANDTHERMALRELIEF
3 EACH INPUTSOURCE IS PROTECTEDBY PSV THATIS SET NO HIGHER
THANTHEMAXIMUM ALLOWABLE
WORKING
PRESSURE
OF THEHEATEXCHANGER SECTIONAND THATCANNOT BE ISOLATED
FROMTHEHEATEXCHANGER
SECTION
4 PSV
PSVS ON DOWNSTREAMEQUIPMENT RELIEFREQUIREMENT
CAN SATISFY OF THEHEATEXCHANGER
SECTIONAND CANNOT BE
ISOLATEDFROMTHEHEATEXCHANGER
SECTION
5 DELETEDIN FOURTHEDITION
6 INPUTSOURCES
SOURCE TO THEHEATEXCHANGER
SECTIONCANNOT DEVELOP GREATER
PRESSURE THANTHE MAXIMUM ALLOWABLE
WORKINGPRESSUREOF THEHEATEXCHANGER
SECTIONAND THEHEATEXCHANGER
SECTION CANNOT BE OVERPRESSURED
DUE TO
TEMPERATURE
OR PRESSURE IN THEOTHER
SECTION
7 EACH INPUTSOURCE IS PROTECTEDBY PSV SET NO HIGHERTHANTHEMAXIMUM ALLOWABLE WORKING
PRESSUREON THE
IN THEOTHERSECTION
SECTION
SUBPART
25040
POLLUTION PREVENTION
25041
INSPECTIONS
INSPECTION
AND REPORTS
REPORT
25042
OIL SPILL
CONTINGENCY
PLAN
PLANS
25043
TRAINING
AND DRILLS
DRILL
C AJ 2
KMC
4
SUBPART POLLUTION PREVENTION
AND CONTROL
OF POLLUTANTS
PREVENTUNAUTHORIZED DISCHARGE INTO THE OFFSHORE
POLLUTANT WATERS
1 WHEN POLLUTION
OCCUR
OCCURS AS RESULTOF OPERATIONS
CONDUCTEDBY
OPERATION
OR ON BEHALF OF THE LESSEEAND THE
POLLUTION DAMAGEOR
DAMAGES
LIFE INCLUDING
THREATEN TO DAMAGE
THREATENS FISH AND OTHER AQUATIC LIFE
IN AREAS
PROPERTYANY MINERAL DEPOSITS
DEPOSIT AREA LEASED OR NOT LEASED
2 IF THE LESSEEFAILS
FAIL TO CONTROLAND REMOVE THE THE
POLLUTION
DIRECTORIN COOPERATION AGENCIEOF
AGENCIES
WITH OTHER APPROPRIATE
GOVERNMENT OR IN COOPERATION
FEDERALSTATEAND LOCALGOVERNMENTS WITH
HAVE THE RIGHT
OR BOTH SHALL
THE LESSEE AND REMOVE
TO CONTROL
THE AT THE
POLLUTION LESSEE EXPENSE
LESSEES SUCH ACTION SHALL NOT
RELIEVETHE LESSEEOF ANY RESPONSIBILITY FOR BYLAW
PROVIDED
B
1 THE DISTRICT SUPERVISOR
MAY RESTRICTTHE RATE DRILLING OF
FLUID
DISCHARGE
DISCHARGES OR PRESCRIBEALTERNATIVEDISCHARGE METHODS THE
DISTRICT SUPERVISORMAY ALSO RESTRICTTHE USE OF COMPONENTS
COMPONENT
WHICH COULDCAUSE UNREASONABLEDEGRADATION TO THE MARINE
ENVIRONMENT NO SUBSTANCE INCLUDING
SUBSTANCES
PETROLEUMBASED
DIESELFUEL MAY BE ADDED TO THE DRILLING
MUD SYSTEM WITHOUT
MAINTENANCE OR REPAIRS
REPAIRWHICH ARENECESSARY TO PREVENT
OFOFFSHORE
POLLUTION WATER
WATERS SHALLBE UNDERTAKENIMMEDIATELY
4 CURB GUTTERS
CURBS GUTTER DRIP
PAN
PANS AND DRAINS
DRAIN SHALLBE INSTALLEDIN DECK
AREA
AREAS IN MANNER TO COLLECT
NECESSARY ALL CONTAMINANTS
CONTAMINANT NOT
AUTHORIZEDFOR DISCHARGEOIL DRAINAGE SHALLBE PIPEDTO
PROPERLY DESIGNEDOPERATED AND MAINTAINED SUMP SYSTEM
WHICH WILL AUTOMATICALLY MAINTAIN THE OIL LEVELSUFFICIENTTO
5 ON ARTIFICIALISLANDS
ISLAND ALL VESSELS
VESSELCONTAINING
HYDROCARBON
HYDROCARBONS
SHALL
BEPLACEDINSIDE AN IMPERVIOU
IMPERVIOUS
VERM OR OTHERWISEPROTECTED
TO
CONTAINSPILLS
6 OF EQUIPMENT
DISPOSAL CABLE CHAINS
CABLESCHAIN CONTAINERS
CONTAINER OR OTHER
MATERIAL INTO OFFSHORE
MATERIALS WATER
WATERS IS PROHIBITED
C MATERIAL EQUIPMENTTOOLS
MATERIALS CONTAINERAND OTHERITEMS
TOOL CONTAINERS ITEM USED IN
THE OUTER CONTINENTAL SHELF OCS WHICH ARE OF SUCH SHAPEOR
CONFIGURATION
THAT THEY
ARE LIKELY
TO SNAG OR FISHING
DAMAGE DEVICE
DEVICES
SHALLBE HANDLED AND MARKED AS FOLLOW
FOLLOWS
1 ALL LOOSE MATERIAL
SMALL TOOLS
TOOL AND OTHERSMALL OBJECTS
OBJECT
SHALLBE
KEPTIN SUITABLESTORAGE
AREA OR MARKED CONTAINERWHEN NOT
IN USE AND IN MARKED CONTAINER BEFORE TRANSPORT
OVER OFFSHORE
WATER
WATERS
OR OVER OFFSHORE
TRANSPORT WATER AND
WATERS
4 ALLMARKINGS
MARKING MUST CLEARLY
IDENTIFYTHE OWNER AND MUST BE
DURABLE ENOUGH TO RESISTTHE EFFECTS
EFFECT OF THE ENVIRONMENTAL
CONDITION TO WHICH THEY
CONDITIONS MAY BE EXPOSED
A DRILLINGAND PRODUCTION
FACILITIE SHALL BE INSPECTED
FACILITIES DAILYOR AT
INTERVAL APPROVED
INTERVALS OR PRESCRIBED BY THE DISTRICT SUPERVISORTO
C ALL SPILLS
SPILL OF OIL AND LIQUID POLLUTANT
POLLUTANTSINCLUDING PIPELINESPILL SPILLS
SPILLSSPILL
ONTO THE SURFACE OF SEA ICE AND SPILLS
SPILLPENETRATING THE SURFACE
OF AN
ARTIFICIAL
ISLANDSHALLBE REPORTED ORALLYTO THE DISTRICT SUPERVISOR
SPILLOF MORE
SPILLS THAN BARRELSHALLBE CONFIRMED IN
WRITING SUCH
WRITTEN CONFIRMATIONSHALLBE RECEIVED BY THE DISTRICT SUPERVISOR
BY
THE 15THDAYAFTERTHE SPILLAGEHAS BEEN STOPPEDALL REPORTS
REPORTSHALL
INCLUDE THE CAUSE LOCATION VOLUME OF SPILLAND REMEDIAL ACTION
TAKEN REPORT
REPORTS OF SPILLS
SPILLOF MORE THAN 50 BARRELS
BARREL SHALL INCLUDE
INFORMATION ON THE SEA STATE CONDITION SIZE
CONDITIONS
METEOROLOGICAL AND
OF THE SLICK
APPEARANCE
1 SPILLS
SPILL
SHALLBE REPORTED
ORALLY
WITHIN TIME LIMITS
THE FOLLOWING LIMIT
A OIL SPILL
TRAJECTORY WHICH
ANALYSE
ANALYSES ARE SPECIFIC
TO THE AREA OF
SHALL
OPERATIONS
OPERATION BE REFERENCEDAND SUMMARIZED THE
SUMMARIE SHALLSPECIFY
SUMMARIES THOSE ENVIRONMENTALLY
SENSITIVE AREA
AREAS
PROTECTION
BE FOLLOWED IN OBTAINING
APPROVALFORDISPERSANTUSE
D PROVISION FORINSPECTING
PROVISIONS AND MAINTAINING
RESPONSEEQUIPMENT
E ESTABLISHOF PROCEDURES
FOR THE PURPOSEOF
PROCEDURE EARLYDETECTIONAND
TIMELYNOTIFICATIONOF AN OIL SPILL INCLUDINGCURRENT LISTOF
NAME
NAMES TELEPHONE NUMBER AND ADDRESSES
NUMBERS ADDRESSE OF THE RESPONSIBLE
ALTERNATEWHO ARE TO RECEIVENOTIFICATIONOF AN OIL
PERSONSAND ALTERNATES
PERSON
AND THE NAMES
SPILL NAME TELEPHONE NUMBER AND ADDRESSES
NUMBERS ADDRESSE OF
REGULATORY ORGANIZATION
ORGANIZATIONS TO BE
AND AGENCIES
AGENCIE NOTIFIED WHEN AN
OIL SPILL
IS DISCOVERED
F AN INVENTORY OF APPLICABLE
EQUIPMENTMATERIALS
MATERIAL AND SUPPLIES
SUPPLIE
WHICH ARE AVAILABLELOCALLY
AND REGIONALLY
RECEIVE
FOR DIRECTING
AUTHORITY AND COORDINATING
RESPONSE
AND
OPERATION
OPERATIONS
3 PLANNED
LOCATIONFORAN OIL SPILL
RESPONSEOPERATIONS
OPERATION
CENTER AND RELIABLECOMMUNICATIONS
COMMUNICATION SYSTEM FOR
THE COORDINATED
DIRECTING OVERALLRESPONSEOPERATIONS
I PROVISIONSFORMONITORING
PROVISION AND PREDICTING
SPILL
MOVEMENT
25043 TRAINING
AND DRILL
DRILLS
PROVIDED
WITH HANDSON TRAININGCLASSE AT LEAST ANNUALLY
CLASSES IN THE
AND OPERATION
DEPLOYMENT OF THE POLLUTION CONTROLEQUIPMENTTO
CERTIFICATE OR
CERTIFICATES
COMPLETION ATTENDANCE RECORDS
RECORD ISSUED BY THE
PROVIDING
ORGANIZATION THE INSTRUCTIONS THESE RECORDS
RECORD SHALLBE MADE
AVAILABLETO ANY AUTHORIZEDMMS REPRESENTATIVE
UPON REQUEST
1 DRILL
DRILLS FOR FAMILIARIZATION WITH
POLLUTIONCONTROLEQUIPMENTAND
OPERATIONALPROCEDURE
PROCEDURESSHALLBE HELD WHEN THE EQUIPMENT IS PLACED
INITIALLY
AND AT LEASTONCE EVERY 12 MONTHS
MONTH BY THE LESSEE OR
CONTRACTOR SERVINGTHE LESSEE THE PERSONNEL IDENTIFIEDAS THE OIL SPILL
RESPONSEOPERATING TEAM IN THE OSCP SHALLPARTICIPATE IN THESE DRILLS
THE DRILLS
DRILL SHALLSIMULATECONDITIONS
CONDITION IN THE AREA OF OPERATIONS
OPERATION AND SHALL
INCLUDE DEPLOYMENT AND OPERATION OF EQUIPMENT TIME SCHEDULE
FORFAMILIARIZATIONDRILLS
DRILLWITH LISTOF EQUIPMENT TO BE DEPLOYED SHALL
BE SUBMITTED TO THE REGIONAL SUPERVISOR THE SCHEDULESHALLPROVIDE
SUFFICIENTADVANCENOTICE TO ALLOWMMS PERSONNEL WITNES ANY OF
TO WITNESS
DEPLOYMENT PROCEDURE
PROCEDURES AND STRATEGIESTHE REGIONAL SUPERVISORWILL
EVALUATE THE RESULTS
RESULTOF DRILLS
DRILL AND ADVISE THE LESSEEOF ANY NECESSARY
CHANGE
CHANGES PROCEDURES
PROCEDURE
EQUIPMENT
RESPONSE OR STRATEGIES
SECTION
SUBPART
PRODUCTION SAFETY
SYSTEM
SYSTEMS
250123 ADDITIONAL
PRODUCTION
SYSTEM
REQUIREMENT
REQUIREMENTS
250125 SAFETY
DEVICE TRAINING
250127 HYDROGEN
SULFIDE
SUBPARTH PRODUCTION SAFETY SYSTEM
SYSTEMS
PRODUCTION
SAFETY SYSTEMHAS BEEN APPROVED
AND PREPRODUCTION
HAS BEEN REQUESTED
INSPECTION BYTHE LESSEE
250121 SUBSURFACESAFETY
DEVICE
DEVICES
A GENERAL TUBING
ALL INSTALLATIONOPEN TO HYDROCARBONBEARING
INSTALLATIONS ZONE
ZONES
B SPECFICATION FOR
CATIONS SSSVS AND SUBSURFACECONTROLLE
SURFACECONTROLLED
SSSV
SSSVS AND SAFETY VALVE LOCKS
LOCK AND LANDING NIPPLES
NIPPLE INSTALLED IN THE
OCS SHALLCONFORM TO THE REQUIREMENTS
REQUIREMENTIN 250126 OF THIS
THI PART
C SSSVS
SUIFACECONTROLLED ALL TUBING INSTALLATIONS
INSTALLATION OPEN TO
HYDROCARBONBEARING
ZONE WHICH OF NATURALFLOW SHALLBE
IS CAPABLE
EQUIPPED
WITH SURFACECONTROLLEDSSSV IN
SPECIFIED
EXCEPTAS
PARAGRAPH AND OF THIS
PARAGRAPHS THI SECTION THE SURFACE
CONTROLS
CONTROLMAY BE
LOCATEDON THE SITE OR REMOTE LOCATION WELL
WELLS NOT PREVIOUSLY
EQUIPPED
WITH SURFACECONTROLLED
SSSV AND WELLS
WELL IN WHICH
SURFACECONTROLLED
SSSV HAS BEEN WITH
REPLACED SUBSURFACE
CONTROLLED
SSSV IN ACCORDANCE
WITH PARAGRAPH OF THIS
THI SECTION
SHALLBE EQUIPPED
WITH SURFACECONTROLLED
SSSV WHEN TUBING
IS FIRST
REMOVEDAND REINSTALLED
D SUBSUIFACECONTROLLE
SSSVS WELLS
WELL MAY BEWITH SUBSURFACE
EQUIPPED
CONTROLLED
SSSV
SSSVS IN LIEU OF SURFACECONTROLLED
SSSV PROVIDED THE
LESSEEDEMONSTRATEDTO THE DISTRICT SUPERVISORS
SATISFACTION
SUPERVISOR THAT ONE
OF THE FOLLOWING
CRITERIA
ARE MET
1 WELL
WELLS NOT PREVIOUSLY WITH SURFACECONTROLLED
EQUIPPED SSSV
SSSVS
SHALL BE SO EQUIPPED
WHEN TUBINGIS FIRST REMOVED AND
REINSTALLED
2 THE SUBSURFACECONTROLLE
SSSV IS INSTALLED
IN WELLS
WELL COMPLETED
FROM SINGLEWELL
OR MULTIWELL SATEFFITECAISSON OR SEAFLOOR
COMPLETION
COMPLETIONS
OR
3 THE SUBSURFACECONTROLLE
SSSV IS INSTALLEDIN WELLS
WELL WITH
SURFACECONTROLLEDSSSV THAT HAS BECOME AND
INOPERABLE
CANNOT BE REPAIRED
WITHOUT REMOVAL AND REINSTALLATION
OF THE
TUBING
E DE4QN INSTALLATION
AND OPERATION
OFSSSVS THE SSSVS
SSSV SHALL BE
DESIGNEDINSTALLEDOPERATEDAND MAINTAINED TO ENSURE RELIABLE
OPERATION
4 ALL SSSVS
SSSV SHALLBE INSPECTED
INSTALLEDMAINTAINED AND
TESTED IN ACCORDANCE WITH AMERICAN PETROLEUM INSTITUTE
RECOMMENDED PRACTICE 14B RECOMMENDED PRACTICE FOR
1 PUMPTHROUGHTYPE
TUBING
PLUG
2 SURFACECONTROLLED
SSSV PROVIDED
THE SURFACECONTROLHAS
BEEN RENDEREDINOPERABLE
OR
3 AN INJECTION
VALVE CAPABLE
OF PREVENTING
BACKFLOW
100 FEETBELOW THE MUD LINE AND THE MASTER VALVE CLOSED
UNKS OTHERWISE APPROVED
UNKSS BYTHE DISTRICT SUPERVISOR
SAFETY
DEVICE IS REMOVED EXCEPTWHEN FLOWING
THE WELL IS
FORTHAT PARTICULAR
NECESSARY OPERATION
THE OF THIS
PROVISIONS
PROVISION THI
PARAGRAPH
ARE NOT APPLICABLE
TO THE AND INSPECTION
TESTING
IN 250124
PROCEDURES
PROCEDURE OF THIS
THI PART
J ACTION
EMERGENCY IN THE EVENT OF AN EMERGENCY SUCH AS AN
IMPENDING
STORM ANY WELL NOT WITH
EQUIPPED SUBSURFACE SAFETY
DEVICE AND WHICH CAPABLE
IS OF NATURAL FLOW SHALL HAVE THE DEVICE
INSTALLEDAS SOON AS POSSIBLE
PROPERLY WITH DUE CONSIDERATIONBEING
TO PERSONNEL
GIVEN SAFETY
INSTALLED
IN THE OCS SHALLCONFORMTO THE REQUIREMENTS
IN 250126
REQUIREMENT OF
THI PART
THIS
D USE OFSSVS
SSV AND USVS ALL SSVS
SSV AND USVS
USV SHALL BE INSPECTED
INSTALLED
MAINTAINED AND TESTEDIN ACCORDANCEWITH API RP 14H
RECOMMENDED PRACTICEFOR USE OF SURFACE VALVE
VALVES
SAFETY AND
UNDERWATER OFFSHORE IF ANY SSV OR USV DOES
SAFETY
VALVE
VALVES DOE NOT
OPERATE OR IF ANY FLUID IS OBSERVEDDURING
PROPERLY LEAKAGE
TEST THE
VALVE SHALLBE REPAIRED
OR REPLACED
E APPROVAL
OFSAFETYSYSTEMS
SAFETYSYSTEM
DESQN
AND INSTALLATION
FEATURESPRIOR TO
INSTALLATION
THE LESSEESHALLSUBMIT IN FOR APPROVAL
DUPLICATE TO THE
DISTRICTSUPERVISOR
PRODUCTION
SAFETY
SYSTEMAPPLICATION
CONTAINING
INFORMATIONRELATIVETO
DESIGN
AND INSTALLATION
FEATURES INFORMATION
CONCERNING DESIGN
APPROVED AND INSTALLATIONFEATURES
FEATURE SHALL BE
MAINTAINED BYTHE LESSEEAT THE LESSEES
LESSEE OFFSHORE
FIELDNEAREST THE OCS
FACILITY
OR OTHER LOCATION AVAILABLE TO THE DISTRICT
CONVENIENTLY
SUPERVISOR ALL APPROVAL
APPROVALS
ARE SUBJECT
TO FIELD VERIFICATIONS THE
SHALLINCLUDETHE FOLLOWING
APPLICATION
II ELECTRICALSCHEMATIC
ELEMENTARY OF ANY
PLATFORM
SAFETY
SHUTDOWN SYSTEM
WITH FUNCTIONAL
LEGEND
SYSTEMSTO BE
SYSTEM INSTALLEDWERE APPROVED PROFESSIONAL
BYREGISTERED
AFTER
ENGINEERS THESE SYSTEMS
SYSTEM ARE INSTALLEDTHE LESSEESHALL
SUBMIT STATEMENT TO THE DISTRICT SUPERVISOR THAT
CERTIFYING
NEW INSTALLATION CONFORM
INSTALLATIONS TO THE DESIGNOF THIS
APPROVED
DESIGNS THI
SUBPART
6 THE AND
DESIGN SCHEMATIC OF THE INSTALLATION
SCHEMATICS AND MAINTENANCE
OF ALL FIRE AND GASDETECTION
SYSTEM
SYSTEMS SHALL INCLUDE THE
FOLLOWING
I TYPE LOCATION AND NUMBER OF DETECTIONSENSORS
SENSOR
II TYPE AND KIND OF ALARM
ALARMS INCLUDINGEMERGENCY
EQUIPMENTTO BE ACTIVATED
A GENERAL LESSEES
LESSEE SHALLCOMPLY
WITH THE FOLLOWING
PRODUCTION
SAFETY
SYSTEM REQUIREMENTS
REQUIREMENT SOME OF WHICH ARE IN ADDITION TO THOSE
CONTAINED IN API RP 14C INCORPORATED
BYREFERENCEIN 250122
OFTHIS
THI PART
B DESJN INSTALLATION
AND OPERATION
OFADDITIONAL PRODUCTION
SYSTEMS
LATERTHAN 29
AUGUST 1988
I PRESSURE RELIEFVALVES
VALVE SHALL BE DESIGNEDINSTALLEDAND
MAINTAINED IN ACCORDANCE
WITH APPLICABLE
PROVISIONOF
PROVISIONS
SECTION IV AND VIII OF THE ASME BOILER AND
PRESSUREVESSELCODE THE RELIEFVALVES
VALVE SHALLCONFORMTO
THE VALVESIZING AND PRESSURERELIEVING REQUIREMENT
REQUIREMENTS
IN THESEDOCUMENTS
SPECIFIED DOCUMENT HOWEVERTHE RELIEFVALVES
VALVE
EXCEPTCOMPLETELY REDUNDANTRELIEFVALVE SHALLBE SET NO
VALVES
HIGHERTHAN THE MAXIMUMALLOWABLE WORKING OF
PRESSURE
THE VESSEL ALL RELIEFVALVES
VALVE AND VENT
VENTS SHALLBE PIPEDIN
SUCH WAY AS TO FLUID FROM STRIKING
PREVENT PERSONNEL
OR
IGNITION
SOURCES
LOCATION CONVENIENTLY
LOCATIONS AVAILABLE TO THE DISTRICT
SUPERVISOR THE HIGHPRESSURE SHUTIN SENSOR SHALLBE SET
NO HIGHER THAN 15 PERCENT OR PSI WHICHEVERIS GREATER
ABOVE THE HIGHEST OPERATING PRESSURE OF THE VESSEL THIS
THI
SHALLALSOBE SET SUFFICIENTLY
SETTING BELOW PERCENT
OR
LOCATION
LOCATIONS CONVENIENTLY AVAILABLE TO THE DISTRICT
SUPERVISOR THE HIGHPRESSURE SHUTIN SENSORS
SENSOR SHALL BE
SET NO HIGHER THAN 15 PERCENTOR PSI WHICHEVER IS
GREATERABOVE THE HIGHEST OPERATING PRESSUREOF THE LINE
BUT IN ALL CASES
CASE IT SHALLBE SET SUFFICIENTLY
BELOW THE
MAXIMUM SHUTIN WELIHEADPRESSUREOR THE GASLIFT
SUPPLY
PRESSURETO ASSURE ACTUATIONOF THE SSV THE LOW
SHUTIN SENSOR
PRESSURE SENSORSSHALLBE SET NO LOWER THAN 15
PERCENT
OR PSI WHICHEVERIS GREATER BELOW THE LOWEST
OPERATING OF THE LINE IN
PRESSURE WHICH IT IS INSTALLED
10
B TWO SSVS
SSV WITH INDEPENDENT
HIGHPRESSURE
SENSOR
SENSORS
3 SAFETY
SENSORS ALL SHUTDOWNDEVICES
DEVICE VALVES AND PRESSURE
VALVE
SENSOR
SENSORS SHALLFUNCTIONIN MANUAL RESET MODE SENSOR WITH
SENSORS
AUTOMATIC
INTEGRAL RESET SHALLBE WITH
EQUIPPED AN APPROPRIATE
DEVICE TO OVERRIDETHE AUTOMATIC RESET MODE ALL PRESSURE
SENSOR
SENSORS SHALL BE EQUIPPED
TO WITH AN EXTERNAL
PERMITTESTING
SOURCE
PRESSURE
CONVENIENTLY
AVAILABLE
TO THE DISTRICT SUPERVISOR
11
5 ENGINES
I ENGINEEXHAUST ENGINEEXHAUSTS
EXHAUST SHALL BE EQUIPPED TO
PIPINGFROM DIESELENGINES
ENGINESHALL BE EQUIPPED
WITH SPARK
ARRESTORS
6 GLYCOL UNITS
DEHYDRATION RELIEFSYSTEMOR
PRESSURE AN ADEQUATE
VENT SHALL BE INSTALLED ON
GLYCOLTHE
REGENERATORREBOILER
WHICH WILL PREVENT OVERPRESSURIZATION
THI
THIS OF THE
DISCHARGE
RELIEFVALVE SHALLBE VENTEDIN NONHAZARDOU
NONHAZARDOUS MANNER
I PRESSURE SAFETY
HIGH PSH PRESSURE SAFETY
LOW
PSL PRESSURESAFETY
VALVE PSV LEVEL SAFETY
HIGH LSH AND LEVEL LOW
SAFETY LSL TO PROTECT
EACH INTERSTAGE
AND SUCTIONSCRUBBER
DISCHARGE
CYLINDER
12
SCRUBBER SHALL BE
SCRUBBERS DESIGNED
TO ACTUATE AUTOMATIC
SHUTDOWN VALVES
VALVE SDV LOCATED INEACH COMPRESSOR
SUCTION AND FUELGAS LINE SO THATTHE COMPRESSOR
UNIT AND
THE ASSOCIATED VESSELS
VESSEL CAN BE ISOLATED FROM ALL INPUT
SOURCES ALL AUTOMATIC SDV
SDVS INSTALLED IN COMPRESSOR
SUCTIONAND FUEL GAS PIPINGSHALLALSOBE ACTUATED BY THE
SHUTDOWN OF THE PRIMEMOVER UNLES OTHERWISE
UNLESS
APPROVED BY THE DISTRICT SUPERVISORGASWELLGAS AFFECTED
BY THE CLOSUREOF THE AUTOMATICSDV ON COMPRESSOR
SUCTIONSHALLBE DIVERTEDTO THE PIPELINE
OR SHUTIN AT THE
WELIHEAD
REQUIREMENTSHALLAPPLY
ADDITIONAL REQUIREMENTS FOR BOTH OPEN AND CLOSED
PRODUCTION PLATFORM
PLATFORMS
I OF RIGID
FIREWATERSYSTEMCONSISTING PIPEWITH FIREHOSE
STATION OR FIXED FIREWATER MONITORS
STATIONS MONITOR SHALL BE INSTALLED
THE FIREWATER
SYSTEMSHALLBE INSTALLED TO NEEDED
PROVIDE
IN ALLAREAS
PROTECTION AREA PRODUCTIONHANDLING
EQUIPMENT
IS
13
SUPPLYSHALL BE INSTALLEDTO PROVIDE FOR THIS
THI PUMP
TIME UNLESS
OPERATING UNLES AN ALTERNATEFIREFIGHTING
SYSTEMHAS
BEEN APPROVEDBYTHE DISTRICT SUPERVISOR
V FOR OPERATIONS
OPERATION IN SUBFREEZING
CLIMATE THE LESSEESHALL
CLIMATES
FURNISH EVIDENCE TO THE DISTRICT SUPERVISOR
THAT THE
FIREFIGHTING
SYSTEMIS SUITABLEFORTHE CONDITIONS
APPROVED
METHOD OF PROVIDING VENTILATIONIS
ADEQUATE
OF AIR VOLUME EACH
CHANGE MINUTE OR
MINUTES CUBIC FOOT OF
AIRVOLUME FLOW PER MINUTE PER SQUAREFOOT SOLID FLOOR
THOSE AREAS
AREA CONFMED ON MORE THAN FOUR OF THEIR SIX
III FUELGAS
FUELGA ODORANT OR AN AUTOMATIC GASDETECTION AND
ALARM SYSTEMIS REQUIRED IN ENCLOSED CONTINUOUSLY
MANNED AREAS
AREA OF THE FACILITY
WHICH ARE PROVIDED WITH FUEL
QUARTERAND DOGHOUSES
GAS LIVINGQUARTERS DOGHOUSE NOT CONTAINING GAS
SOURCE AND NOT LOCATEDIN CLASSIFIEDAREA DO NOT REQUIRE
GAS DETECTIONSYSTEM
V FIRE AND
GASDETECTION SYSTEM SHALL BE AN APPROVED
SYSTEMS
TYPE DESIGNED AND INSTALLEDIN ACCORDANCEWITH API RP
10 ELECTRICALEQUIPMENT
ELECTRICALEQUIPMENT
AND SYSTEM
SYSTEMSSHALLBE
DESIGNEDINSTALLEDAND MAINTAINED IN ACCORDANCEWITH THE
IN 25053
REQUIREMENTS
REQUIREMENT OF THIS
THI PART
15
EROSIONCONTROL
PROGRAM MAY INCLUDE SAND PROBES XRAY
PROBE
ULTRASONIC
OR OTHER SATISFACTORY METHODS RECORDS
MONITORING RECORD
BY LEASE INDICATING THE WELLS
WELL WHICH HAVE EROSIONCONTROL
C GENERALPLATFORM
OPERATIONS
2 WHEN WELL
WELLS ARE DISCONNECTEDFROM
PRODUCINGFACILITIE AND
FACILITIES
BLIND FLANGED EQUIPPEDWITH PLUG OR THE MASTER
TUBING
VALVE HAVE BEEN LOCKED CLOSED COMPLIANCE
VALVES IS NOT REQUIRED
I AUTOMATIC FAILCLOSESSVS
SSV ON WELIHEADASSEMBLIES
ASSEMBLIE AND
II THE PSH AND PSL SHUTIN SENSOR
SENSORS IN FLOWLINES
FLOWLINE FROM
WELLS
BLINDFLANGED
AND ARE TO REMAIN ISOLATEDFOR AN EXTENDED
PERIODOF TIME SAFETY DEVICECOMPLIANCE
WITH API RP 14C OR
THI SUBPART
THIS IS NOT REQUIRED
16
4 ALL OPENENDEDLINE CONNECTED TO PRODUCING
LINES FACILITIE AND WELLS
FACILITIES WELL
SHALLBE PLUGGEDOR BLINDFLANGED EXCEPTTHOSELINES
LINE DESIGNED
TO BE OPENENDED SUCH AS FLARE
OR VENT LINES
REQUIREMENTIN 25052
REQUIREMENTS OFTHIS
THI PART
A AND TESTING
INSPECTION THE SAFETYSYSTEM DEVICE SHALL BE SUCCESSFULLY
DEVICES
1 FOR
TESTINGREQUIREMENTS
REQUIREMENT SUBSURFACESAFETY
DEVICE
DEVICES ARE AS
FOLLOW
FOLLOWS
I EACH SURFACECONTROLLED
SUBSURFACESAFETY
DEVICE INSTALLED
IN WELL INCLUDING SUCH DEVICES
DEVICE IN SHUTIN AND INJECTION
II EACH SUBSURFACECONTROLLE
SSSV INSTALLEDIN WELL SHALL
BE AND REPAIRED
REMOVED INSPECTED OR ADJUSTED
AS
NIPPLEAND 12 MONTHS
LANDING MONTH FOR THOSE VALVES
VALVE INSTALLED
IN LANDING
NIPPLE
17
III EACHTUBING
PLUGINSTALLEDIN WELL SHALLBE INSPECTED FOR
IN EXCES
EXCESS OF CUBIC FEET PER MINUTE IS OBSERVED THE
DEVICE SHALL BE REMOVED REPAIREDAND REINSTALLED OR
AN
REPLACED ADDITIONALTUBING
PLUGMAY BE INSTALLEDIN
LIEU OF REMOVAL
THI SECTIONSHALLAPPLY
THIS
2 ALL PSVS
PSV SHALLBE TESTEDFOR OPERATION
AT LEASTONCE
EVERY 12
MONTHS THESE VALVES
VALVE SHALLBE EITHER BENCHTESTEDOR EQUIPPED
TO WITH
PERMITTESTING AN EXTERNALPRESSURESOURCE WEIGHTED
DISK VENT VALVE USED
VALVES ATMOSPHERICTANK MAY
TANKS
AS PSV
PSVS ON BE
DISASSEMBLEDAND INSPECTED
IN LIEUOF FUNCTIONTESTING
VESSELOR COMPRESSORAND
ON
IV ALL SDVS
SDV IN LIQUID
DISCHARGE
LINE AND ACTUATED BYVESSEL
LINES
LOWLEVELSENSORS
4 ALL SSVS
SSV AND USVS
USV SHALL BE TESTED FOR OPERATION
AND FOR
LEAKAGE
AT LEASTONCE EACH CALENDARMONTH BUT AT NO TIME SHALL
MORE THAN WEEK ELAPSE
WEEKS BETWEEN TESTING
TESTS THE
SHALLBE IN
ACCORDANCE
WITH THE TEST PROCEDURE
PROCEDURES IN API RP 14H
SPECIFIED
SECTION TABLE 2 IF THE SSV OR USV DOE NOT
DOES OPERATE
18
PROPERLY
OR IF
ANY FLUIDFLOWIS OBSERVED DURING
THE LEAKAGE
TEST
THE VALVE SHALLBE REPAIRED
OR REPLACED
ALL PUMPS
PUMP FORFIREWATERSYSTEMS
7 SYSTEM SHALLBE AND OPERATED
INSPECTED
WEEKLY
OPENFLAME OR DEVICES
DEVICE OPERATING AT TEMPERATURES
TEMPERATURE WHICH COULD
IGNITEMETHANEAIR MIXTURESHALLNOT BE USED ALL COMBUSTIBLE
GASDETECTIONSYSTEM SHALLBE CALIBRATEDEVERY MONTHS
SYSTEMS
19
SURFACECONTROLLED
SSSV CLOSUREFOR THATWELL AS INDICATED BY
CONTROLCIRCUITRY
ACTUATION
SAFETY
SYSTEM THE LESSEE SHALL ALSO NOTIFY
THE DISTRICT
SUPERVISOR
UPON COMMENCEMENT OF PRODUCTION
IN ORDERTHAT
INSPECTION
COMPLETE MAY BE CONDUCTED
250125 SAFETY
DEVICE TRAINING
POLLUTION
PREVENTION EQUIPMENT
20
DIRECTOR FOR OFFSHOREOPERATIONS
OPERATION MINERALS
MINERAL MANAGEMENT SERVICE
MAIL STOP647 381 ELDEN STREETHERDONVIRGINIA220704817
250127 SUFFIDE
HYDROGEN
1 PRODUCTION IN ZONES
OPERATIONS
OPERATION ZONE KNOWN TO CONTAIN SULFIDE
HYDROGEN
H2S OR IN ZONE
ZONES WHERE THE PRESENCEOF H2S IS UNKNOWNAS DEFINED
IN 25067 OF THIS
THI PART SHALLBE CONDUCTEDIN ACCORDANCEWITH THAT
SECTION AND OTHER RELEVANTREQUIREMENTS
OF SUBPART
REQUIREMENT PRODUCTION
SAFETY
SYSTEMS
21
S SECTION 10
HANDSON TRAINING
DIVISION
DIVISION
SYSTEM
SAFETY TESTING
DIVISION
TEST TOLERANCES
TOLERANCE
DIVISION
METHOD
METHODS
REPORTING
DIVISION
INSTALLATION SURFACESAFETY
DEVICE
DEVICES
DIVISION
OPERATION INSPECTIONTESTINGREPAIRAND
MAINTENANCE SUBSURFACESAFETY
DEVICE
DEVICES
SECTION 10
INTRODUCTION TESTING
PERFORMANCE PROVIDES PRACTICAL
PROVIDE METHOD OF CONFIRMING THE
SYSTEM ABILITYTO PERFORM
SYSTEMS THE DESIGNSAFETYFUNCTIONS ON INITIAL INSTALLATIONTESTS
TEST SHOULD
BE CONDUCTED TO VERI1YTHAT THE SYSTEMIS DESIGNEDAND INSTALLED TO PROVIDEPROPER RESPONSE
ABNORMAL CONDITIONS THEREAFTERPERIODICOPERATIONAL
TEST SHOULD BE PERFORMED
TESTS TO
INTEGRITY
SUBSTANTIATE THE OF THE SYSTEM SPECIFICTEST PROCEDURES
PROCEDURE ARE PRESENTED IN TABLE D2
REPORTING
METHOD SHOULD PROVIDE FORORDERLYACCUMULATION OF TEST DATA THAT CAN BE USED
FAROPERATIONAL
NILYSE RELIABILITY
NILYSES STUDIE AND REPORTS
STUDIES REPORTTHAT MAY BE REQUIRED BY REGULATORY
AGENCIES
DIVISION
DESIGN AND INSTALLATION VERIFICATION
DIVISION
SAFETY SYSTEM TESTING
OPERABLE COMPLETE THE DESIGN CONTROL FUNCTION AND HAVE MAINTAINED SET POINTWITHIN
ACCEPTABLE LIMITS
SHUTDOWN FUNCTIONS
124 SHUTDOWN DEVICE AND CONTROL CIRCUIT TESTING SHUTDOWN VALVES
VALVE AND OTHER SHUTD
PERFORM THEIR DESIGN FUNCTION BEFORE TESTING SENSOR THE FINAL SHUTDOWN OR CONTROL DEVICE
ACTIVATED BY THE SENSOR MAY BE DEACTIVATED ORBYPASSED TO PREVENTACTUAL SHUTDOWN OF THE
PROCES STATION
PROCESS OR PLATFORM HOWEVER THE ENTIRE SHUTDOWN OR CONTROL CIRCUIT INCLUDINGTHE
FINAL SHUTDOWN VALVE OR CONTROL DEVICE SHOULDBE TESTED
INACTIVE CONDITION
CALIBRATED AS APPROPRIATE UNTIL SUCH ACTION CAN BE COMPLETED THE DEVICE SHOULD BE CLEARLY
102
DIVISION
TFST TOLERANCE
TOLERANCES
PRESSURE
PRESSURES THAN
GREATER PSI IS PLUS
PLU OR MINUS
MINU PERCENTOR PSI WHICHEVER IS GREATER
HOWEVER THE TRIPPRESSURE SHOULD NOT EXCEED THE PRESSURE RATINGOF THE EQUIPMENT
PROTECTED PSHL WITH SET PRESSURE OF PSI OR LESS
LES MUST FUNCTION PROPERLY
WITHIN THE
SERVICE RANGE FOR WHICH IT IS INSTALLED
133 HIGH LEVEL SENSOR LSH AN LSH MUST WITH SUFFICIENT RERNUNINGVOLUME
OPERATE
VESSEL TO PREVENTCARRYOVER BEFORE SHUTIN
134 LOW LEVEL SENSOR LSL AN LSL MUST WITH SUFFICIENT LIQUIDVOLUME ABOVE
OPERATE
THEHIGHESTLIQUIDDISCHARGE TO PREVENT GAS DISCHARGE INTO LIQUIDOUTLET BEFORE SHUTIN
1X5 COMBUSTIBLE GAS DETECTOR ASH ASH SET POINTTOLERANCEIS PLUS
PLU OR MINUS
MINU PERCENT
OF FULLSCALE READINGHOWEVER THE TRIPPOINTMUST NOT EXCEED 60 PERCENT OF LEL AT THE HIGI
LEVELSETTING OR 25 PERCENT
OF LEL AT THE LOW LEVEL SETTING
DIVISION
REPORTING METHOD
METHODS
142 TEST INFORMATION THE MINIMUM TEST INFORMATION FOR DIFFERENT SAFETY
DEVICE IS
DEVICES
103
D43 DEFICIENT DEVICES RECORD OF DEFICIENT DEVICES
RECORDS DEVICE ARE ESSENTIAL FORRELIABILITY
ANALYSES
AT MINIMUM THE RECORD SHOULD INCLUDE THE CAUSE OF THE DEFICIENCY
IN ADDITION TO THE DATA
REQUIREDIN TABLE DL
TABLE DL
SAFEIY DEVICE
DATA ASH ESD FSV LSH LSL PSI PSL PSV SDV TSR TSL BSL BDV USV
DEVICE1DENFICATION
MAXIMUM WP
OPERATINGRANGE XXXX
REBPONAETIME
RQEDSS1NG XX
OBERVEDSSTTING
MUATEDS
PROPETOPERATION
CALIBRATION
PROPER
LEAKAGE
CORRECTIVE ADN IF
REQUIRED
TABLE D2
LIGHTPILOT
BLOCK FUEL SUPPLYTO TFLIN BURNER
SHUT OFFFUEL SUPPLYTO PILOTAND CHECK BSL FOR DETECTION
C EMERGENCY
SHUTDOWN SYSTEM ESD
2 CHECK EACH ESD STATION BYMOVING VALVE HANDLE TO THE SHUTDOWN POSITION
PREVENTACTUAL SHUTDOWN
4 OPEN APPROPRIATE
HEADER VALVE
5 OPENBLEEDERVALVE
6 CHECK BLEED VALVE FOR BACK FLOW IF THERE IS CONTINUOU
CONTINUOUS BACKFLOWFROM BLEEDER
105
F SENSOR LSH
HIGH AND LOW LEVEL SENSORS AND LSL INSTALLED IN OUTSIDE CAGES
1 CLOSE ISOLATINGVALVE ON FLOAT CAGES
ALTERNATE PROCEDUZE
1 CLOSE ISOLATING
VALVE ON FLOAT CAGES
2 DRAIN CAGE TO LOW LEVEL TRIPPOINT
3 OPEN LOWER CAGE ISOLATINGVALVE
4 SLOWLY
BLEED PRESSURE FROM THE TOPOF THE CAGE ALLOWING
VESSEL PRESSURE TO PUSH
FLUID FROM INSIDE THE VESSEL TO THE HIGHLEVEL TRIPPOINT
5 OPEN UPPER CAGE ISOLATING
VALVE
SENSOR BLEED PRESSURE TO RESET THE HIGHSENSOR BLEED PRESSURE FROM SENSORS
SENSOR
I SAFETY
RELIEF VALVE PSV EXTERNAL PRESSURETEST
1 REMOVE LOCK OR SEAL AND CLOSE INLET ISOLATING
BLOCK VALVE NOT REQUIRED FOR
PSV
PSVS ISOLATED BY REVERSE BUIRKIING
RUPTUREDISCOR CHECK VALVE OR PILOTOPERATED
PSVS
106
2 APPLY PRESSURE THROUGH
TEST CONNECTION WITH NITROGENHIGH PRESSURE GAS OR
4 BLOCKVALVE
OPEN INLET ISOLATING AND LOCK OR SEAL
HYDRAULIC
PUMP AND RECORDPRESSURE AT WHICH THE RELIEF VALVE STARTS
START TO RELIEVE
TEST PRESSURE
3 THE SAFETY
VALVE SHOULD CONTINUE DOWN TO RESEAT PRESSURE
RELIEVING HOLD TEST
RESEATED
4 TAG PSV WITH THE SET PRESSURE AND THE DATE OF TEST
POSITION
2 RETURN SUPPLY
PRESSURE TO ACTUATOR
SURFACE SAFETY
VALVE SSV OPERATION
TEST
1 SHUT IN WELL
2 CLOSE SSV
S OPENSSV
4 RETURN WELL TO PRODUCTION
4 CLOSEBLEEDERVALVE
5 RETURN WELL TO PRODUCTION
107
N 111GBAND LOW TEMPERATURE1SHL OPERATIONTEST
1 ADJUSTSET POINTUNTIL CONTROLLER
TRIPS
2 RESET CONTROLLERSET POINT BASED ON OBSERVED TEMPERATUREAS FOLLOWS
FOLLOW
1EVICE
1EVICES THAT NEITHER INDICATE NOR HAVE GRADUATED DIAL
DIALS RESET
ACCORDING
TO MANUFACTURER
MANUFACTURERS INSTRUCTIONS
TEMPERATURE
4 REMOVE SENSINGPROBEFROM LIQUIDBATH ALLOW IT
TEMPERATURE TO COOL AND RECORD
LOWTEMPERATURE
SET POINT
5 REMOVE TO ORIGINAL
SENSINGPROBE LOCATIONAND ADJUSTCONTROLLER
TO DESIRED
TEMPERATURE
P UNDERWATER SAFETY
VALVE USV COMBINED OPERATION
ND LEIKSGE TEST
EACH OPERATOR
SHOULD USE METHOD APPROPRIATETO HIS SYSTEM WHICH DEMONSTRATES
DEMONSTRATE
THE PRESSURE INTEGRITY
QUANTIFIES
QUANTIFIE
OFTHE USVLEAK AND RATES FOLLOWING
ARE TWO
OPTION OFFEREDFORGENERAL
OPTIONS ONLY
GUIDANCE
OPTION
PERFORM TEST AS IN SECTION M
OPTION
1 SHUT IN WELLAND TJSV AS OPERATIONTEST SECTION L1
FOR OPERATIONS 2 AND CLOSE
FLOWLINE VERSU
VERSUS TIME IF THE ABSOLUTEPRESSURE BUILDUPIN THE CONFINED LINE
108
3 RETURN WELL TO PRODUCTION
DWISION
INSTALLATION
D51 GENERAL
THE FOLLOWING
RECOMMENDED INSTALLATION PRACTICES
PRACTICE ARE INTENDED AS GUIDESAND
GUIDE ARE
109
TUBING RETRIEVABLE TEST TO MAXIMUM DIFFERENTIAL
PRESSURE
AS RECOMMENDED BY VALVE MANUFACTURER
STEP5 RUN TUBING AND CONTROL LINES PRECAUTIONSHOULD BE TAKEN TO
FOR TUBINGRETRIEVABLEIUSTHLLATIOUS
IUSTHLLATIOU TEST VALVE FER PROPER OPERATION
AS RECOMMENDED BY MINUFACTURER
CONTROLTN MULTIPLECOMPLETION
STEP1 RUN LONGSTRINGUNTIL SUBSURFACESAFETY
SAFETY
VALVE LOCATION IS
REACHED AND HANGOFFLONGSTRING
STEP2 RUN SHORT STRINGS
STRING AND LATCH INTO MULTIPLE
PACKER
STEP3 INSTALL SAFETY VALVE NIPPLES
NIPPLE AND FLOW COUPLINGS
COUPLING WHERE USED IN ALL
STRINGSSTRINGS
STRING AXE RUN SIMULTANEOUSLY FROM THIS
THI POINT THIS
THI
REMAINDER OFPROCEDURE
IS OF SECTION 32A
REPETITION STEP THROUGH
STEPS 10
1010
AN ALTERNATE PROCEDUREMAY BE USED IF IT IS DESIRED TO SPACE OUT THE SHORT STRINGFROM
MEASUREMENT
MEASUREMENTS OF LONGSTRINGSPACE OUT THI
THIS WILL MINIMIZE MOVEMENT OF TUBING
STRINGSDURING FINAL LANDING
STRING
STEP 1 RUN LONGSTRINGINCLUDINGSCSSV
LANDINGNIPPLEAND FLOW
STRING
STEP3 RUN SHORT STRING AND
STRINGS LATCH INTO MULTIPLEPACKER PROCEDUREFRON
THI POINT IS THE
THIS SAME AS SHOWN IN SECTION 32A STEPS
STEP THROUGH
10
FLUID AT THIS
THI POINTUSUAL PROCEDURE
PROCEDURESFORTESTINGTHE INSTALLATION
SHOULD BE PERFORMED
STEP6 PRESSURE TEST CONTROLANNULUS
ANNULU TO DESIGNWORKING
PRESSURE OF THE
SYSTEM
STEP7 FOR TUBINGRETRIEVABLE INSTILBTIONS
INSTILBTION TEST THE SCSSV FORPROPER
10IL
ITS OPERATIONSHOULD BE CHOSEN FOR CONVENIENCE AND SAFETYTHE CONTROLUNIT
ENCLOSURE SHOULD BE WEATHERPROOF
C FUNCTIONS HYDRAULICPNEUMATIC OR ELECTRIC SHOULD BE TESTED FOR PROPER
ALL FUNCTION
MULTIPLEAND SINGLECOMPLEFIONS
COMPLEFION
A RUN TUBINGWITH SAFETYVALVE LANDINGNIPPLEAND FLOW COUPLINGS
COUPLING WHERE USED
POSITIONED AT DESIGNEDSSCSV INSTALLATION DEPTH
ADDITIONAL SAFETYVALVE LANDING NIPPLE WITH FLOW COUPLINGS
NIPPLES COUPLINGWHERE USED MAY
BE DESIRABLE TO ALLOW ALTERNATESSCSV PLACEMENT
C INSTALL THE SSCSV AS PER WIRELINE PROCEDURE
PROCEDURES
OUTLINED IN APPENDIX C
DIVISION
D61 GENERAL
THE SSSV EQUIPMENTSUPPLIEDIN CONFORMCE TO THE REQUIREMENTS
REQUIREMENTOF API SPEC14A
SHOULDBE INSPECTED AND TESTEDONSITE TO ENSURE THAT THE EQUIPMENT IS IN THE OPERABLE
CONDITIONS REPAIRBOTH ONSITE AND OFFSITE SHOULD BE PERFORMED BY QUALIFIED
PERSONNEL IN ACCORDANCE WITH THE OPERATING MSNUAL AND THIS
THI RECOMMENDED PRACTICE
THE MRNUFACTURER MUST DEFINE THE SCOPE OF REPAIRSUCH THAT THESE ACTIVITIES
ACTIVITIE WILL NOT
ADVERSELY
AFFECTTHE ABILITYOFTHE SSSV EQUIPMENTTO PERFORM
ITS DESIGNFUNCTION
D2 REPAIREDSV EQUIPMENT
A REPAIR
REPAIREDSSSV EQUIPMENTSHOULD BE OF EQUIVALENT PERFORVNZINCE TO THE SSSV
PART BY QUALIFIED
PARTS PERSON WITH PROPER TESTING
PERSONS AND DOCUMENTATION
1012
DOCUNICNTATIORI
THI
THIS SECTION DESCRIBE THE DOCUMENTATION
DESCRIBES RECOMMENDATION
RECOMMENDATIONS RELATIVE TO
REPAIREDSSSV EQUIPMENT
1 REPAIROF SSSV EQUIPMENT SHOULD BE DESCRIBED IN RECORDS
RECORD WHICH INCLUD
APPENDIX F
A INSPECTION
1 ON RECEIPT OF THE SCSSV ON LOCATION DOCUMENTATION SHOULD BE CHECKED TO
WELL
2 BEFORE THE SCSSV
RTRNNING INTO THE CONNECTION SHOULD BE TIGHTENED
WELL CONNECTIONS
OR CHECKED IN ACCORDANCE WITH THE OPERATINGMANUAL ASCERTAIN THAT ALL
VISIBLE SEALING
ELEMENT
ELEMENTS ARE NOT DNSGED OR DEFORMEDAND THAT ALL OTHER
VISIBLE FEATURES
FEATURE DO NOT EXHIBIT MARRING OR DISTORTIONTHAT MAY INTERFERE
WITH THE SCSSV OPERATION
3 DISASSEMBLYOF THE SCSSV FOR INSPECTION BY OT
SHALL NOT BE ATTEMPTED
THAN QUALIFIED
PERSONNEL AND SHOULD BE IN ACCORDANCEWITH THE OPERATING
MANUAL
B TESTING
1 ON NEW AND SCSSV THE OPENINGAND DOSINGHYDRAULIC
SCSSVS
REPLACED
PRESSURE SHOULDBE VERIFIED
PRESSURES ACCORDING TO THE OPERATING VNIUAL
ASCERTAIN THATTHE SCSSV WILL FUNCTION FAILSAFE AT THE SETTINGDEPTH
BEFORE INSTALLATION SEE SECTION 22E
2 AFTER INSTALLATIONOF THE SCSSV IN THE WELL THE SCSSV SHOULD BE CLOSED
UNDER YNIMMUM OR NOFLOW CONDITIONS
CONDITION BY OPERATION
OF THE SURFACE
CLOSURE VERIFICATION
PRESSURE SENSOR
SENSORS SHOULD BE TESTED IN ACCORDANCE WITH API
14C RP
C ROUTINE CHECKS
CHECK SHOULD BE MADE OF ALL GAGES
GAGE AND OTHERDISPLAYEDCONTROLS
ASCERTAIN THAT ARTY VALVE OR SWITCH CAPABLE
OF RENDERING
THE SYSTEM INOPERATIVE
IS IN THE PROPER POSITION
1014
OTHER VISIBLE FEATURE
FEATURESDO NOT EXHIBIT MARRING OR DISTORTION THAT MAY
INTERFERE WITH THE SSCSV OPERATION
II TESTING
1 TESTINGOF AN SSCSV IN THE WELL IS NOT RECOMMENDED
2 BEFORE INSTALLINGTESTINGOF REPAIREDSSCSV
SSCSVS SHOULD BE CONDUCTEDBY
QUALIFIEDPERSON IN ACCORDANCE WITH THE OPERATINGMANUAL
3 MECHANICAL ACTUATION AND CLOSURE MECHANISM PRESSURE INTEGRITY
SHOULD BE VERIFIED BY TESTINGOF REPAIRED
SSCSVS MECHANICAL DEVICE
LEAKAGEEXCEEDING
400CCMM OF LIQUIDOR L5SCFM OF TEST GAS WILL BE CAUSE
FOR REJECTION
INSTALLATION
C OPERATION
MIINTENIUUE AND REPAIR
1 THE SSCSV INSPECTED
SHOULD BE AT LEAST EVERY YEAR MORE FREQUENT
INSPECTION
AS DICTATEDBY FIELD EXPERIENCE MAY BE NECESSARY FOR EARLY
DETECTIONOF SERVICE WEAR FOULING
OR
API 14A
1015