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CURRICULUM OUTLINE

I INTRODUCTION
II DEFINITION
DEFINITIONS
III SAFETY
DEVICE SYMBOLS
SYMBOLAND IDENTIFICATION
A INTRODUCTION
B FUNCTIONAL DEVICE IDENTIFICATION
C SYMBOLS
SYMBOL
D COMPONENTIDENTIFICATION
IV INTRODUCTION TO SAFETY
ANALYSISAND SYSTEMDESIGN
ANALYSI
A PURPOSE AND OBJECTIVE

B MODE OF SAFETY
MODES SYSTEMOPERATION
C PREMISE
PREMISES FOR BASIC ANALYSI AND DESIGN
ANALYSIS
V EMERGENCY
SUPPORTSYSTEMS
SYSTEM ESS
A EMERGENCYSHUTDOWN SYSTEMESD

1 PURPOSE
2 SHUTDOWN STATIONS
STATION
B FIRE LOOP SYSTEM
1 PURPOSE
2 INSTALLATION
C OTHER FIRE DETECTION SYSTEM
SYSTEMS
1 PURPOSE
2 INSTALLATION
D COMBUSTIBLE GAS DETECTION SYSTEM
1 PURPOSE
2 INSTALLATION AND OPERATION
3 ADEQUATEVENTILATION
E CONTPINMENT SYSTEM
F VALVES SSSVS
SUBSURFACE SAFETY
VALVE SSSV
VI PROTECTION CONCEPTS
CONCEPTAND SAFETY
ANALYSIS
ANALYSI
A UNDESIRABLE EVENT
EVENTS

1 OVERPRESSURE
A CAUSE

B EFFECT AND DETECTABLE ABNORMAL CONDITION


CONDITIONS

C PRIMARYPROTECTION
D SECONDARY
PROTECTION

E LOCATION OF SAFETYDEVICES
DEVICE
2 LEAK

A CAUSE

B EFFECTAND DETECTABLEABNORMAL CONDITIONS


CONDITION
C PRIMARY PROTECTION
D SECONDARY
PROTECTION

E LOCATION OF SAFETY
DEVICES
DEVICE
3 LIQUID OVERFLOW
A CAUSE

B EFFECTAND DETECTABLE ABNORMAL CONDITION


CONDITIONS
C PRIMARY PROTECTION
D SECONDARY PROTECTION

E LOCATION OF SAFETY
DEVICES
DEVICE

4 GAS BLOWBY
A CAUSE
B EFFECTAND DETECTABLEABNORMAL CONDITIONS
CONDITION
C PRIMARYPROTECTION
D SECONDARY PROTECTION

E LOCATION OF SAFETY
DEVICES
DEVICE
5 UNDERPRESSURE
A CAUSE
B EFFECTAND DETECTABLEABNORMAL CONDITIONS
CONDITION
C PRIMARYPROTECTION
D SECONDARYPROTECTION

E LOCATION OF SAFETY
DEVICES
DEVICE

6 EXCES
EXCESS TEMPERATURE
A CAUSE
B EFFECT AND DETECTABLEABNORMAL CONDITION
CONDITIONS
C PRIMARYPROTECTION
D SECONDARY PROTECTION

E LOCATION OF SAFETYDEVICES
DEVICE
7 DIRECT IGNITIONSOURCE
A CAUSE
B EFFECT AND DETECTABLE ABNORMAL CONDITIONS
CONDITION
C PRIMARYPROTECTION
D SECONDARY PROTECTION

E LOCATION OF SAFETYDEVICES
DEVICE

8 EXCES COMBUSTIBLE VAPORS


EXCESS VAPOR IN THE FIRINGCHPMBER
A CAUSE

B EFFECT AND DETECTABLE ABNORMAL CONDITION


CONDITIONS
C PRIMARY PROTECTION
D SECONDARY PROTECTION
E LOCATION OF SAFETY
DEVICES
DEVICE
B PROTECTIVE SHUTIN ACTION
C SAFETY
ANALYSI
ANALYSIS
1 SAFETYANALYSI TABLE SAT
ANALYSIS
2 SAFETYANALYSIS
ANALYSI CHECKLIST SAC
3 SAFETYANALYSIS
ANALYSI FUNCTION EVALUATION CHART SAFE CHART
VII PROCES COMPONENT
PROCESS ANALYSI
ANALYSIS
A WELLHEAD AND FLOWLINES
FLOWLINE

B WELLHEAD INJECTION
LINE
LINES

C HEADER
HEADERS

D PRESSURE VESSELS
VESSEL

E ATMOSPHERIC
VESSEL
VESSELS

F FIRED AND EXHAUST HEATED COMPONENT


COMPONENTS
G PUMPS
PUMP
H COMPRESSORUNIT
1 PIPELINE
PIPELINES
J HEAT EXCHANGERS
EXCHANGER
VIII POLLUTION PREVENTION AND CONTROL
A POLLUTION PREVENTION

B INSPECTIONAND REPORTS
REPORT
C OIL SPILLCONTINGENCY
PLAN
PLANS
D RRNNMG AND DRILL
DRILLS
IX PRODUCTIONSAFETYSYSTEM
SYSTEMS
A GENERAL REQUIREMENTS
REQUIREMENT
B SUBSURFACESAFETY
DEVICES
DEVICE

1 SURFACE CONTROLLED SSSVS


SSSV

2 SUBSURFACE CONTROLLED SSSIPS


SSSIP
3 DESIGN INSTALLATIONAND OPERATION OF SSSVS
SSSV
4 SUBSURFACESAFETYDEVICES IN SHUTIN
DEVICE WELL
WELLS
5 SUBSURFACE SAFETYDEVICES
DEVICE IN INJECTIONWELLS
WELL
6 TEMPORARY REMOVAL FOR ROUTINE OPERATION

7 ADDITIONAL SAFETY EQUIPMENT


8 EMERGENCY ACTION

C DESIGN INSTALLATIONAND OPERATION OF SURFACEPRODUCTION SAFETY


SYSTEMS
SYSTEM
1 PLATFORM
PLATFORMS

2 SPECIATION FORSURFACESAFETY
VALVES
VALVE SSV AND UNDERWATER SAFETY
VALVE
VALVES USV
3 OF SAFETYSYSTEMDESIGNAND INSTALLATIONFEATURES
APPROVAL FEATURE
D ADDITIONAL PRODUCTION SYSTEMREQUIREMENTS
REQUIREMENT
1 PRESSUREAND FIRED VESSELS
VESSEL
A PSV
PSVS
B STEAM GENERATOR
GENERATORS
C PSIIL
PSIILS
2 FLOWLINE
FLOWLINES

A PSVT
PSVTS
B PSHL
PSHLS
3 SAFETY
SENSORS
SENSOR
4 ESI
5 GLYCOL DEHYDRATION UNIT
UNITS
6 GAS COMPRESSORS
COMPRESSOR
7 FIREFIGHTHIGSYSTEM
SYSTEMS
FIRE ANDGAS
ANDGA DETECTION SYSTEMS
SYSTEM
9 GENERAL PLATFORM OPERATIONS
OPERATION
10 WELDINGAND BURNINGPROCEDURES
PROCEDURE
E PRODUCTIONSAFETY
SYSTEMINSPECTION
AND TESTING
1 SCSSV
2 SSCSV

3 INJECTION
VALVE
VALVES

4 THBINGPLUGS
PLUG
5 PSV
6 PSHL

7 LSHL
8 SDVUSV
9 FSV FLOWLINE
10 TSH
1L FIREWATER PUMP
PUMPS
12 ASH TSE

13 USH YSH
IT

F QUALITYASSURANCE
G OIL GAS WELLCOMPLETION OPERATION
OPERATIONS
H OIL GAS WELLWORKOVER OPERATIONS
OPERATION
X HANDSON TRAINING
A DESIGNAND INSTALLATION VERIFICATION
1 BLOCK BLEED SYSTEMS
SYSTEM
2 SYSTEMS
SYSTEM
BLEED

3 SYMBOL OF INSTRUMENTATION
SYMBOLS
B SAFETYDEVICE TESTING
1 PSIIL

2LSHL
3 TSHL
4 GAS DETECTORS
DETECTOR ASH
5 PSV
6 FSV

7 SSV

8 SDVBDV
9 ATNRILIARY
DEVICES
DEVICE

C TEST TOLERANCE

D REPORTINGMETHOD

E SUBSURFACESAFETYDEVICE
DEVICES
1 INSTALLATION
2 OPERATION
3 INSPECTION
4 TESTING
5 REPAIR
6 CONTROL PANEL
SECTION

PRODUCTION SAFETY
SYSTEM TRAINING

NOTICE TO
LESSEE
LESSEES
UNITED STATE
STATES DEPARTMENT OF THE INTERIOR
MINERAL
MINERALS MANAGEMENT SERVICE
GULF OF MEXICO OCS REGION

NTL NO 2000G09 EFFECTIVEDATE MARCH 29 2000

NOTICE TO LESSEE
LESSEES AND OPERATOR
OPERATORS OF FEDERAL OIL GAS AND SULPHUR
LEASE
LEASES IN THE OUTER CONTINENTAL SHELF GULF OF MEXICO OCS REGION

PRODUCTION SAFETYSYSTEMS
SYSTEM REQUIREMENTS
REQUIREMENT

THI NOTICE TO LESSEES


THIS LESSEE AND OPERATOR
OPERATORS
SUPERSEDENTL
SUPERSEDESTHELETTER TO LESSEES
LESSEE LTL DATED
APRIL 1991 ON THI SUBJECT
THIS IT PROVIDES
PROVIDEGUIDANCE
ON SEVERALISSUES
ISSUE WITH
REGARD
TO PRODUCTION

SAFETY
SYSTEM UPDATES
SYSTEMS CITATION AND INCLUDES
CITATIONS
UPDATEREGULATORY INCLUDE STATEMENT ON THE PAPERWORK
REDUCTION ACT OF 1995

1 30 CFR 250802B EXCLUSION OF PRESSURE SAFETY


HIGHPSH AND PRESSURE SAFETY
LOW

PSL SENSOR
SENSORS ON DOWNSTREAM VESSEL IN
VESSELS TRAIN
PRODUCTION

AS SPECIFIEDIN AMERICAN PETROLEUMINSTITUTE API RECOMMENDED PRACTICE RP 4C SECTION


A4 YOU MUST INSTALL PSH SENSOR TO PROVIDE OVERPRESSUREPROTECTION FOR VESSEL IF AN ENTIRE
PRODUCTION OPERATES
TRAIN OPERATE IN THE SAME PRESSURERANGE THE PSH SENSOR PROTECTINGTHE INITIAL VESSEL
WILL DETECTTHEHIGHEST PRESSURE IN THE PRODUCTION TRAIN THEREBY PROVIDING PRIMARYOVERPRESSURE
PROTECTIONTO EACH SUBSEQUENT VESSEL IN THE PRODUCTION TRAIN THE INTENTOF API RP 14C IS NOT
COMPROMISED THI SCENARIO THEREFORE
UNDER THIS YOU MAY USE API RP 14C SAFETY ANALYSI
ANALYSIS
CHECKLIST SAC REFERENCEA4A3 TO EXCLUDEALLSUBSEQUENT PSH SENSORS
SENSOR OTHERTHAN THE PSH
SENSOR PROTECTING THEINITIALVESSELIN PRODUCTION TRAIN

FURTHERMORE IN API
AS SPECIFIED RP 14C SECTIONA4 YOU MUST INSTALL PSL SENSOR TO PROVIDE
UNDERPRESSURE FOR VESSEL IF
PROTECTION AN ENTIREPRODUCTION
TRAIN OPERATES
OPERATEIN THE SAME PRESSURE
RANGE THE PSL PROTECTING
SENSOR THE INITIAL VESSELWILL DETECTTHE LOWESTPRESSUREIN THE
PRODUCTION TRAINTHEREBY PROVIDING PRIMARY UNDERPRESSURE PROTECTION TO EACH SUBSEQUENT VESSEL
IN THE PRODUCTIONTRAIN THE INTENT OF API RP 14C IS NOT COMPROMISED UNDERTHIS
THI SCENARIO SINCE
THE PSL SENSOR PROTECTING THEINITIAL VESSELWILLDETECTLEAKS
LEAK ALONG THE ENTIRE PRODUCTIONTRAIN
THEREFORE YOU MAY USE API RP 14C SAC REFERENCE A4B3 TO EXCLUDE ALL SUBSEQUENT PSL
SENSOR
SENSORS OTHERTHAN THE PSL SENSOR PROTECTING THE INITIALVESSELIN PRODUCTION TRAINPROVIDED THE

PRESSURE DIFFERENTIAL
ACROS
ACROSS THE PRODUCTION TRAIN IS NOT EXCESSIVE NO MORE THAN 10 PERCENT OR 50

PSI WHICHEVER IS GREATER

PURPOSE OFTHIS
FOR PURPOSES THI SECTIONAPRODUCTION
TRAIN IS SYSTEMOF SUBSEQUENT VESSEL THAT
PRESSUREVESSELS
ARE NOT SEPARATED BREAK
BREAKS
BYSPECIFICATION AND POSSES
POSSESS THESAME MAXIMUM ALLOWABLEWORKING
PRESSURES MAWP
PRESSURE AND ARE NOT BY PRESSURECONTROL
SEPARATED VALVEPCV RESTRICTION
RESTRICTIONS
OR

EXTENSIVEPIPINGTHATCOULDCAUSE DROP
PRESSURE ACROSS THESYSTEM
ACROS OR 50
OF MORE THAN10 PERCENT
PSI WHICHEVERIS GREATER
2 30 CFR 250802B PRESSURE SAFETY
VALVE PSV
VALVES ON FLARE AND VENT SCRUBBER
SCRUBBERS

AS IN API
SPECIFIED RP 14C SECTIONA4 YOU MUST ALL PRESSUREVESSELS
PROTECT VESSEL WITH PSV WITH
CAPACITY
SUFFICIENT MAXIMUM VESSEL INPUTRATES AS DEFINEDIN API
TO DISCHARGE RP 14C ANY
VESSEL OPERATING
ABOVE POUND PER SQUAREINCH GAUGE PSIG IS CONSIDERED OPERATING
POUNDS IN PRESSURE
SERVICE FLARE AND VENT SCRUBBER DESIGNS BASED
DESIGNARE TYPICALLY ON MINIMUM OF PSIG
THEREFORE
BACKPRESSURE THEYARE PRESSUREVESSELS
VESSEL AND NOT ATMOSPHERIC
VESSELS ACCORDINGLY YOU
CANNOT USE API RP 14C SAC REFERENCEA5B2 FORATMOSPHERICVESSEL TO EXCLUDEPSVS
VESSELS PSV ON FLARE

AND VENT SCRUBBERS

THEREFOREYOU MUST PERFORMPROCESS


PROCES COMPONENTANALYSIS
ANALYSION ALLFLAREAND VENT SCRUBBERS
SCRUBBERUNDER
API RP 14C SECTION A4 AND PROTECT
EACHFLAREAND VENT SCRUBBER
WITH PSV UNLESS
UNLES YOU CAN
USEAPI RP 14C SAC REFERENCE
A4C2 TO EXCLUDEIT YOU MAY USE ELEMENT
PRESSURESAFETY
PSE IN LIEU OF PSV ONLY
ON THEABOVEMENTIONED COMPONENTS

3 30 CFR 250802B VENT AND FLAME ARRESTORS


VENTS ARRESTOR ON ATMOSPHERIC
SUMP
SUMPS

AS SPECIFIED IN API RP 14C SECTIONA5 YOU MUST EQUIPALL ATMOSPHERIC SUMP WITH
SUMPS
MINIMUM OF ONE ADEQUATELYSIZED VENT SYSTEMTHAT INCLUDES
INCLUDE FLAMEARRESTORTO PREVENTFLAME
MIGRATION BACK TO THE VESSEL YOU MUST ANALYZESUMP WITH MANUALLY CONTROLLEDPRESSURE
SOURCE UNDERAPI RP 14C SECTION A5 HOWEVERTWO INDEPENDENT VENT OR ONE VENT AND ONE
VENTS
PSV ARE REQUIRED ON AN ATMOSPHERICSUMP THATHAS AN AUTOMATICALLY CONTROLLEDPROCES INLET
PROCESS
PRESSURESOURCE BLANKETGAS IS EXCLUDED THEREFORE YOU CAN USE API RP 14C SAC REFERENCE
A5B2 IF APPLICABLE ADDITIONALLYIF THE SUMP IS PRESSURE VESSEL IN ATMOSPHERICSERVICETHE
USE OFAPI RP 14C SAC REFERENCE A5B2 CAN BE USED TO EXCLUDETHE PSV OR SECONDARY VENT

FLAME ARRESTORS REQUIRED


ARRESTOR ARE NOT ON ANY ATMOSPHERIC VESSEL VENTS
VENT LOCATEDNEAR THE SPLASH
ZONE

BECAUSEOF AYPOTENTIAL FROM


PLUGGING CORROSIONAND THE DISTANCEFROMOTHERPOTENTIAL
IGNITION
SOURCES DOCUMENT COMPLIANCE WITH THESEREQUIREMENTS
REQUIREMENT AND OBTAINAPPROVALFROMTHE
APPROPRIATEGULF OFMEXICO OCS REGION GOMR DISTRICTSUPERVISOR THROUGHNEW AND REVISED
SAFETYANALYSI
ANALYSIS FUNCTIONEVALUATIONSAFE CHART
CHARTSAND PROCES FLOWDIAGRAMS
PROCESS

4 30 CFR 250802B EXCLUSION OF THE PSH SENSOR ON SMALL LOWVOLUME PUMP


PUMPS

AS SPECIFIED
IN API RP 14C SECTIONA7 YOU MUST PROVIDE ALL HYDROCARBON
PUMP
PUMPS WITH PSH
ON THE DISCHARGELINE TO SHUTOFFINFLOWAND SHUTDOWN THE PUMP
SENSOR HOWEVERAPI RP 14C
SAC REFERENCE
A7B4 ALLOW YOU
ALLOWS TO EXCLUDETHEPSH SENSOR ON SMALLLOWVOLUME PUMPS SUCH
PUMP
AS CHEMICAL INJECTIONTYPE
PUMPS THI SAC
THIS
REFERENCEIS ACCEPTABLE IF SUCH PUMP IS USED AS
SUMP PUMP OR TRANSFER
DISCHARGE
PUMP HAS
RATING O F LES
LESSTHAN 12 GALLON PER MINUTE GPM
DISCHARGE
DISCHARGESINTO FLOWLINETHATIS ONE INCH OR LESS
LES IN DIAMETER AND TERMINATES
TERMINATE IN FLOWLINEOR
PIPELINETHATIS TWO INCHE
INCHESOR LARGER
IN DIAMETER IF YOUR PUMP DOE
DOES NOTMEET THESECONDITIONS
CONDITION
YOU MUST PERFORM PROCES COMPONENT
PROCESS ANALYSIS
ANALYSIACCORDING TO API RP 14C SECTIONA7 IN ALL
CASE THEPSV MUST BE INSTALLED
CASES
5 30 CFR 250802B BURNER SAFETY
LOW BSL SENSOR
SENSORS ON FIRED COMPONENT
COMPONENTS

AS SPECIFIEDIN API RP 14C SECTION C2 THE TIME FORANY SAFETY DEVICE OR SYSTEM INCLUDINGTHE
FIRELOOP TO EFFECT SHUTDOWN
PLATFORM MUST NOT EXCEED 45 SECOND AFTERTHE AUTOMATIC DETECTION
SECONDS
OF AN ABNORMALCONDITIONOR THE ACTIVATIONOF AN EMERGENCY SHUTDOWNESD STATION THEREFORE
THEREACTION
TIME FORTHE BSL SENSOR TO ACTIVATETHEGAS INLETSHUTDOWNVALVE MUST NOT EXCEED 45
SECOND AFTER
SECONDS THE LOSS
LOS OF FLAME SUFFICIENT
TO IMMEDIATELY
IGNITE
COMBUSTIBLESENTERING
COMBUSTIBLE THE FIRE
CHAMBER

6 30 CFR 250802B FLARE AND VENT FINAL DISCHARGE


POINT

AS SPECIFIED IN API RP 14C SECTION C2 FLAREAND VENT SYSTEMS


SYSTEM FORPROCESS
PROCES COMPONENTS
COMPONENTMUST
DISCHARGE LOCATION WHERE THE GAS WILL BE DILUTED WITH AIR TO BELOW THE LOWEREXPLOSIVE
GAS TO LOCATIONS
LIMIT SO IT WILL NOT BE THREAT TO THEPRODUCTION FACILITYOR PERSONNEL THE FINALDISCHARGE POINT
FORATMOSPHERIC GAS MAY BE THROUGH V ERTICALC ANTILEVEREDOR UNDERWATER PIPE ACCORDINGLY
YOU SHOULD INSTALLALL PIPINGUSED FORFLARING OR VENTING FLAMMABLE GASES
GASE IN MANNER THAT ENSURES
ENSURE

SAFE DISCHARGE AWAY FROM THE PRODUCTION FACILITYOR PERSONNEL ON ALL FACILITIE
FACILITIESINSTALL BOOM
BOOMS
UPWARDOR UNDERWATER TERMINATING AT SAFEDISTANCE FROMTHEFACILITY PIPINGINSTALLED
DOWNWARD AND TERMINATING EITHERABOVE OR BELOWTHE SURFACEOF THE WATER BENEATH THE PLATFORM IS

NOT ACCEPTABLE INDICATE THE LOCATIONS


LOCATIONOF THE VENT ON YOUR PROCESS
PROCES FLOWDIAGRAM

7 30 CFR 250803BI1III AND 30 CFR 2501004B3 SETTING


THE PSH SENSOR ON

PROCESS COMPONENTOR
PROCES DEPARTING
PIPELINE
LES THAN
LESS PERCENTBELOW THE SETTING
OF THE
PSV THAT IS PROTECTING
THE PROCESS
PROCES COMPONENT
OR DEPARTING
PIPELINE

THE CITED REGULATION


30 CFR 250803BLIII REQUIRE
REQUIRESTHATTHESETTING
OF PSH SENSOR MUST

BE SUFFICIENTLY
BELOW PERCENT
OR PSI WHICHEVERIS GREATERTHESETTING
OF THE PSV ON
PROCES COMPONENT
PROCESS TO ENSURE THATTHE PRESSURESOURCE IS SHUTIN BEFORETHE PSV ACTIVATES ON
CASEBYCASE BASI GOMR DISTRICTSUPERVISORS
BASIS SUPERVISOR HAVE GRANTED
DEPARTURE
DEPARTURES FROMTHIS
THI REQUIREMENT
BY APPROVING PSH SENSOR SETTINGS
SETTING AS CLOSE AS PERCENT BELOWTHECOMPONENT PSV SETTING THI
THIS
DEPARTURE IS CONDITIONEDUPON THE PSH SENSOR RESPONDING BEFORETHE PSV IN CONSIDERING
DEPARTURE REQUEST THEAPPROPRIATE GOMR DISTRICTSUPERVISORDETERMINE WHETHERIT SATISFIES
DETERMINES SATISFIE THE
INTENT OF API RP 4C GIVINGSPECIAL ATTENTIONT O THEDOCUMENTED REPEATABILITYRESPONSE TIME
AND
OF THE PSH SENSOR
PSII SENSOR SIGNAL
THAT DERIVES
DERIVE ITS
FROM PRESSURETRANSMITTER HAS EXCELLENT
REPEATABILITY AND
SHOULDRESPOND PRIOR TO THEPSV PNEUMATIC PSH SENSOR ON THE OTHERHAND
MAY NOT POSSESS
POSSES
THEREQUIRED SENSITIVITY OR REPEATABILITYTHE TEST SEQUENCINGOF THESESAFETYDEVICE WILL BE THE
DEVICES
MINIMUM DIFFERENCEBETWEENTHESET POINT OFTHE PSH SENSOR AND PSV THATIS DURING MONTHLY
PSH SENSOR TESTING SHOULDTHE PSH SENSOR ACTUATE AT PRESSURE ABOVETHE PSV SET POINT MINU
MINUS
THE PSV TOLERANCESEEAPI RP 14C SECTIOND3L THEPSH SENSOR WOULD FAILTHE TEST YOU
MUST THEN RESET THE PSH SENSOR ACCORDINGLY

MAINTAIN LISTOF ALLDEVICES


DEVICE THATHAVE BEEN GRANTED
SUCH DEPARTURE
ANDTHE DEVICETEST RECORDS
RECORD
AT YOUR NEAREST FIELDLOCATION

8 30 CFR 250803B3 AUTOMATIC DEMAND CHOKE


CHOKES ON SATELLITEWELLS
WELL

THE CITED REGULATION


REQUIRE
REQUIRES THATALLSHUTDOWNDEVICES
DEVICE MUST FUNCTIONIN MANUAL RESET MODE
THE USE OF AN AUTOMATICDEMAND CHOKE ON SATELLITE
WELLTO RETURN THEWELLTO PRODUCTION AFTER
ITS HOSTPLATFORMHAS SHUTIN DOES
DOE NOT COMPLYWITH THIS
THI REGULATORY REQUIREMENTMANUAL RESET
MODE INCLUDES
INCLUDE REMOTE MANUAL RESET FUNCTIONTHROUGHSCADA SYSTEM YOU INITIATE AT THEHOST
PLATFORMDEMAND CHOKES
CHOKE ARE ACCEPTABLE
ONLYWHEN YOU USE THEM IN CONJUNCTION
WITH THE
PRIMARY
WELL SHUTIN DEVICE SSV ANDOR AS ONLY
CONTROLDEVICES
DEVICE NOT SHUTDOWNDEVICES

9 30 CFR 250803B4II MAXIMUM CLOSURETIME OF SHUTDOWNVALVES


VALVE SDV
SDVS
UNDERWATER SAFETY
VALVES USVS
VALVE USV AND DOWNHOLEVALVES
VALVE ON SUBSEA WELLS
WELL

THE CITEDREGULATION THATTHE TIME TO CLOSE SURFACE


REQUIRE
REQUIRES SAFETY
VALVESSV MUST NOT EXCEED
45 SECOND
SECONDS AFTERTHE AUTOMATIC DETECTION
OF AN ABNORMALCONDITION OR ACTUATION
OF AN ESD IT
FURTHERREQUIRE
REQUIRESTHAT SURFACECONTROLLED SUBSURFACESAFETYVALVE SCSSV MUST CLOSE IN TWO
MINUTE OR LESS
MINUTES LES AFTERTHE SHUTIN SIGNALHAS CLOSEDTHESSV IT ALSO MAKES
MAKE PROVISION FOR THE
DISTRICT SUPERVISORTO APPROVE DESIGNDELAYEDCLOSU TIMESGREATER THAN2 MINUTES
MINUTE IF YOUCAN
JUSTIFYTHEM BASED ON AN INDIVIDUAL WELLS
WELL MECHANICALPRODUCTIO CHARACTERISTICS

BECAUSEOF SYSTEMLIMITATIONS
LIMITATION IE DIRECTHYDRAULIC
DISTANCEFROMHOSTFACILITYTHETIME TO CLOSE
USV
USVS AND SCSSVS
SCSSV WELL DURINGSURFACE
ON SUBSEA WELLS ESD CONDITIONMAY IN MANY CASES
CASE
TIME ALLOWED BYTHE SUBJECT
EXCEED THE TIMES REGULATION
45 SECONDS
SECOND FORUSVS
USV AND MINUTES
MINUTE 45
SECOND FOR SCSSVS
SECONDS

THEREFORE IF THE SAFETYSYSTEMOF YOUR SUBSEAWELLREQUIRES


REQUIRE TIME BEYOND THATSPECIFIED
IN THE
SUBJECTREGULATION TO CLOSE USV OR SCSSV YOU MAY
REQUEST THATTHE APPROPRIATE
GOMR
DISTRICTSUPERVISOR GRANTYOU DEPARTURE UNDER 30 CFR 250142 IN MAKING DECISION ON YOUR
THE GOMR
REQUEST WILL CONSIDERHISTORICAL
INFORMATIONFROM SIMILAR SUBSEADEVELOPMENTS
DEVELOPMENT
THE
FOLLOWING AND THEFOLLOWING
STIPULATION
STIPULATIONS VALVECLOSURE
TIME GUIDELINES
STIPULATION
STIPULATIONS

A THE MAOP OF THE PIPELINE THANTHE MAXIMUM


SYSTEMIS GREATER SHUTIN TUBING
PRESSURESITP OFTHEWELLS
B THE INTEGRITY
OFTHEPIPELINE
IS AUTOMATICALLY
MONITOREDBY PSH SENSOR AND PSL
SENSOR THEPSH SENSOR IS SET AT LEAST ABOVETHEWELLS
PERCENT WELL MAXIMUM SITP AND
THEPSL SENSOR IS SET AT LEAST BELOWTHELOWESTOPERATING
15 PERCENT RANGEOFTHE
PIPELINEINSTALLEDUPSTREAM OFTHE SDV SHOULDEITHERTHEPSH OR PSL SENSOR
ACTUATETHE INITIATION OF USV CLOSUREBEGINS
BEGIN WITHOUT DELAY
C THE BOARDING PIPELINE SDV IS LOCATED IN HORIZONTAL
SECTIONWITHIN 10 FEETOF THE
BOARDINGPIPELINE R ISER
D THE PIPELINESDV IS TESTEDACCORDING OF 30 CFR 250804A4
TO THE REQUIREMENTS
REQUIREMENT
THATIS VIEW THE SDV AS IF IT WERE NONCERTIFIEDSSV
E ANY LOS OF COMMUNICATION DURING
LOSS AN ESD EVENT BETWEEN THE SUBSEA WELIHEAD AND
THEHOSTPLATFORM
IMMEDIATELY
INITIATE CLOSING
INITIATES OF THEUSV AND THE SCSSV
F ANY ESD ACTIONON THE HOSTFACILITY CLOSE THE USV
CLOSES
IMMEDIATELY SCSSV AND
PIPELINE
SDV

VALVE CLOSURE TIME GUIDELINES


GUIDELINE

SENSED PIPELINE SDV USV SCSSV


ACTIVATION

PROCES UPSETS
PROCESSUPSET WITHIN 45 SECONDS
SECOND WITHIN 20 MINUTES
MINUTE WITHIN 40 MINUTES
MINUTE
AFTERUPSET AFTERUSV CLOSURE

PIPELINE
PSL WITHIN 45 SECONDS
SECOND ACTIVATIONCONCURRENT ACTIVATION CONCURRENT
WITH SDV CLOSURE WITH SDV CLOSURE

ESD OR FIRELOOP WITHIN 45 SECONDS


SECOND ACTIVATIONCONCURRENT ACTIVATION CONCURRENT
WITH SDV CLOSURE WITH SDV CLOSURE

THE APPROPRIATE
GOMR DISTRICTSUPERVISOR
MAY GRANT DEPARTURE
FORYOU TO DELAY
THE TIME TO
CLOSE USV AND SCSSV FOR SUBSEA WELLAFTER
ACTIVATIONOF PLATFORM
ESD OR FIRELOOP FORUP
TO 20 MINUTE IF
MINUTES YOU AGREE IN WRITING
TO

A INSTALL TEMPERATURE
SAFETY
HIGHTSH SENSOR CONNECTED TO THE PIPELINE
PSL SENSOR

CIRCUITWITHIN PIPELINE
FEETOF THE BOARDING SDV INITIATE
THAT WILL IMMEDIATELY
SHUTIN ACTIONOF THE USV
B ENSURE THATYOUR SDV IS FIRERATEDBYAPI SPEC6A TO 30 MINUTESAND
MINUTE
C ISSUE MANUAL ACKNOWLEDGMENT
COMMAND TO THE PROGRAM LOGIC PLC
CONTROLLER THAT
VERIFIE NONEMERGENCY
VERIFIES LEAST
STATU AT
STATUS ONCE EVERY MINUTE DURING
MINUTES THIS 20MINUTE
THI
TIME PERIOD
TO KEEPTHE RESET TIMERACTIVE
10 30 CFR 250803CL TIME DELAYCIRCUITRY
APPLIEDTO PSL SENSOR
SENSORS

THE CITEDREGULATIONPROHIBITYOU FROMBYPASSING


PROHIBITS OR BLOCKING OUT ANY REQUIRED SURFACESAFETY
UNLES YOU HAVE
DEVICE UNLESS PLACED TEMPORARILY
I T OUT OF SERVICEFOR STARTUP MAINTENANCE OR TESTING

OPERATIONS IN ADOPTING API 14C 30 CFR 250802B REQUIRES REQUIRE THAT YOU PROVIDE PROCES
PROCESS
COMPONENT WITH PSL SENSOR TO SHUTOFF INFLOW TO THE COMPONENT
COMPONENTS LEAK LARGE
WHEN LEAKS ENOUGH TO
REDUCEPRESSUREOCCUR THE GOMR RECOGNIZE
RECOGNIZESTHATTIME DELAY CIRCUITRY THAT BYPASSES
BYPASSE A CTIVATION
OF PSL SHUTDOWNLOGIC FOR SPECIFIED TIME PERIOD IS NEEDEDAND IS CURRENTLY BEINGUSED
EXTENSIVELY IN THEGULF OF MEXICO ON ALLPROCES
PROCESS AND PRODUCT TRANSPORT EQUIPMENT DURING STARTUP
AND IDLE OPERATIONS THI LOGIC
IF THIS IS NOT INSTALLEDYOU MUST MANUALLY BYPASPIN OUT OR
BYPASS
DISENGAGE THEPSL SENSOR THI MANUAL BYPASS
THIS BYPASOPERATION IS SUBJECT TO HUMAN ERROR AND USUALLY

EXCEED THE45SECOND TIME PERIOD


EXCEEDS GRANTEDBY THEAUTOMATICLOGIC OF CLASS
CLAS CLAS
CLASS AND CLASS
CLAS
BCCIRCUITRY

FOR PURPOSES THI PARAGRAPH


PURPOSE OFTHIS THESESAFETY
DEVICE ARE DEFINEDAS FOLLOWS
DEVICES FOLLOW

A CLAS
CLASS DEVICE ARE
DEVICESSAFETYDEVICE IN WHICH THE LOGIC
DEVICES ALLOW FORTHEPSL SENSORS
ALLOWS SENSOR TO BE

BYPASSEDFOR FIXEDTIME PERIOD TYPICALLY LES THAN 15 SECONDS


LESS SECOND BUTNOT MORE THAN 45
SECONDS THESE DEVICE
DEVICES ARE MOSTLYUSED IN CONJUNCTION WITH THE DESIGN
OFPUMP AND
COMPRESSORPANELS
PANELAND INCLUDE PSLS
PSL LUBRICATORNOFLOWS
NOFLOW AND HIGHWATER JACKET
SHUTDOWNS
TEMPERATURE

B CLAS
CLASS DEVICE ARE
DEVICES SAFETY
DEVICE IN WHICH THELOGIC
DEVICES ALLOW FORPSL
ALLOWS SENSOR
SENSORS TO BE
UNTILTHE COMPONENT
BYPASSED COME
COMES INTOFULLSERVICE

C CLAS BC
CLASS DEVICE ARE
DEVICES SAFETY DEVICE IN WHICH THE LOGIC
DEVICES ALLOW FORTHE PSL SENSORS
ALLOWS SENSOR TO

INCORPORATE COMBINATION OF CLASS


CLAS AND CLASS
CLAS CIRCUITRY THESE DEVICES
DEVICE ARE USEDTO
ENSURE THATPSL SENSOR
SENSORS ARE NOT UNNECESSARILY BYPASSED DURING STARTUP AND IDLE
OPERATION
OPERATIONS EG CLAS
CLASS BC BYPAS
BYPASS CIRCUITRYACTIVATE
ACTIVATES WHEN PUMP IS SHUT DOWN DURING
NORMALOPERATIONS THE PSL SENSOR REMAINS
REMAIN BYPASSED UNTIL THE PUMPS
PUMP STARTCIRCUITRY IS
ACTIVATED AND EITHER THECLASS
CLAS TIMER EXPIRES
EXPIRE AFTER45 SECOND
SECONDS FROMSTARTACTIVATIONOR
THE CLASS
CLAS BYPASIS INITIATEDUNTIL THE PUMP BUILDS
BYPASS BUILD UP PRESSUREABOVETHE PSL SET
POINT AND THEPSL SENSOR COMESCOME INTOFULLSERVICE WHEN THE PSL SENSOR COMESCOME INTOFULL
SERVICETHE PSL SENSOR IS FULLY ACTIVE IF THE PSL SENSOR SHOULD TRIP WHILE THE PUMP IS
RUNNING THE PUMP WILL SHUTDOWN AND THECLASS CLAS BC BYPASS
BYPAS CIRCUITWILL REMAIN INACTIVE
UNTILTHESAFETY SYSTEM DEVICE
DEVICES ARE CLEARED AND RESET

INDUSTRY STANDARDCLASS
CLAS CLAS
CLASS CLAS BC LOGIC
AND CLASS MAY BE APPLIED
TO ALL PSL SENSORS
SENSOR

INSTALLEDON PROCESS
PROCES EQUIPMENT WITHOUT SPECIFIC
DEPARTUREBEINGREQUIRED T HE TIME DELAY
MUST NOT EXCEED 45 SECONDS ANY TIME DELAY THAN45 SECONDS
GREATER SECOND REQUIRES
REQUIRESPECIFIC
DEPARTURE
FOR PURPOSES
PURPOSE OF THIS
THI SECTIONTHE TERM COMES
COME INTO FULLSERVICE MEANS
MEAN THE TIME AT WHICH THE START
UP PRESSUREEQUALS
EQUALOR EXCEEDS
EXCEED THE SET PRESSUREOF THE PSL SENSOR THE SYSTEMREACHES
REACHE STABILIZED
NORMAL PRESSURE AND THE PSL SENSOR CLEARS

11 30 CFR 250804 TESTINGOF SAFETY


DEVICE
DEVICES ASSOCIATED WITH SUBSEA WELLS
WELL

THE MOST CRITICAL


VALVE IN SUBSEASAFETY SYSTEMFORPROTECTION
OFHUMAN LIFE AND THE
ENVIRONMENTIS THE BOARDING S
PIPELINE DV ALTHOUGHTHE USV AT THEWELLIS IMPORTANT
REDUNDANTVALVES
VALVE SUBSEA AS WELLAS THE REMOTE LOCATIONOFTHESUBSEASYSTEMMINIMIZE THERISK
INVOLVED TO HUMAN LIFETHE ENVIRONMENT AND THESTRUCTUREINVOLVED CONSEQUENTLYTHE
APPROPRIATE GOMR DISTRICT SUPERVISOR
MAY APPROVE TEST SCHEDULE THATAVOIDS
AVOID THE UNNECESSARY
STROKING VALVE THEREBY
OFSUBSEAVALVES EXTENDINGTHE LIFE OFTHE VALVES HOWEVERTHE GOMR MAY
THI
THIS
GRANT ALTERNATE TEST PROCEDUREUNDER 30 CFR 250141 ONLY IF YOU TEST THE BOARDING
PIPELINE
SDV MONTHLY AND IMMEDIATELY REPAIR
OR REPLACE ANY PIPELINE SDV YOU FINDTHATIS NOT OPERATING
PROPERLYOR IS LEAKING

THE TABLE BELOW SUMMARIZES


SUMMARIZE THE TESTING
REQUIREMENT
REQUIREMENTS
FORSAFETY DEVICE ASSOCIATED WITH
SYSTEMDEVICES
SUBSEA WELLS

VALVE NAME TEST PERIOD TEST CRITERIA

SCSSV 250804ALI SEMIANNUALLY


NOT TO EXCEED ACCEPTABLE
LEAKAGE
RATE
CALENDAR
MONTHS
MONTH 400 CUBIC CENTIMETERS
CENTIMETER PER
MINUTE LIQUIDOR 15 CUBIC
FEETPER MINUTE GAS

USV 250804A4 QUARTERLY


NOT TO EXCEED 120 ACCEPTABLE
LEAKAGE
RATE

DAY
DAYS 400 CUBIC CENTIMETERS
CENTIMETER PER
MINUTE LIQUID
OR 15 CUBIC
FEETPER MINUTE GAS

SDV 2501 004B2 NOT TO EXCEED


MONTHLY LEAKAGE
RATE ZERO
WEEK
WEEKS

12 30 CFR 250804A10L TESTING FOR COMPUTERDRIVEN


FREQUENCY ESD SYSTEMS
SYSTEM

ELECTRONICBASEDESD SYSTEMSTHATUSE PLCS


SYSTEM PLC TO MONITORTHE ESD SYSTEM
ARE MORE RELIABLETHAN
PNEUMATIC ESD SYSTEMSTHEREFORE THE INTEGRITY
OF THE ESD SYSTEMIS NOT COMPROMISED WITH AN
EXTENDED TEST FREQUENCY WHEN YOU HAVE AN ESD SYSTEMTHATUSES USE PLC OR IS ELECTRONICBASED

THE APPROPRIATEGOMR DISTRICT SUPERVISOR MAY GRANTDEPARTURE UNDER 30 CFR 250142 FROM
THE REQUIREMENT TO TEST SUCH AN ESD SYSTEMMONTHLY TO ALLOW FORQUARTERLY TESTING THE GOMR

MAY GRANT THI


THIS DEPARTURE ONLY IF THE ENTIRE SYSTEMFROMTHEESD STATION
TO THE CONTROLPANELESD
RELAYIS ELECTRONICBASED OR ENTIRELY CONTROLLEDBYTHE PLC
FOR ESD THATUSE PLCS
SYSTEMS
SYSTEM PLC ACTUATION
TEST THE ELECTRONIC
ELECTRONICPNEUMATIC
CIRCUITRY
MONTHLY
AND

A FOR SUBSEASYSTEM EFFECT COMPLETE


SYSTEMS SYSTEM SHUT IN QUARTERLY
NOT TO EXCEED 120

DAYS THI
THIS ACTIONMAY COINCIDEWITH YOUR SDV OR USV TEST
B FOR NONSUBSEA SYSTEM
SYSTEMS TEST THE ESD ACCORDING
TO THE REQUIREMENTS
REQUIREMENT
OF 30 CFR
250804A 10

PAPERWORK
REDUCTION ACT OF 1995 STATEMENT

THE INFORMATIONCOLLECTION
REFERRED
TO IN THIS
THI NIL PROVIDES
PROVIDE CLARIFICATION
DESCRIPTIONOR

OFREQUIREMENTS
INTERPRETATION REQUIREMENT CONTAINEDIN 30 CFR 250 SUBPARTS
SUBPART AND J THE OFFICEOF
AND
MANAGEMENT BUDGET 0MB APPROVED THE INFORMATIONCOLLECTION
REQUIREMENT
REQUIREMENTSFORTHESE
REGULATION
REGULATIONSAND ASSIGNEDOMBCONTROL NOS 10100114 10100059 AND10100050
RESPECTIVELY THI
THIS NTL DOE
DOES NOT IMPOSE ADDITIONALINFORMATION REQUIREMENT
REQUIREMENTS
COLLECTION SUBJECT
TO THE PAPERWORK REDUCTIONACT OF 1995

CONTACT
CONTACTS

PLEASE DIRECT ANY QUESTION


QUESTIONS
YOU MAY HAVE THI NTL
THIS
REGARDING TO THE PRODUCTIONENGINEER
IN THE
GOMR
RESPECTIVE DISTRICTOFFICE

CHRIOYNE
OYNES
CHRIS

REGIONAL
DIRECTOR
MINERAL
MINERALS MANAGEMENT SERVICE

GULF OF MEXICO OCS REGION

NOTICE TO LESSEE AND


LESSEES OPERATORS
OPERATOR 962N
OIL SPILLS
REPORTING SPILL

UNITED STATE
STATES DEPARTMENT OF THE INTERIOR
MINERAL
MINERALS MANAGEMENT SERVICE
GULF OF MEXICO OCS REGION

NOTICE TO LESSEES
LESSEE AND OPERATOR
OPERATORS OF FEDERAL OIL AND
GAS LEASE
LEASES IN THE OUTER CONTINENTAL SHELF

EFFECTIVE
DATE MAY 31 1996

OIL SPILLS
REPORTING SPILL

THE MINERALS
MINERAL SERVICE MMS
MANAGEMENT CURRENTLY LESSEE AND
THAT LESSEES
REQUIRE
REQUIRES
OPERATOR
OPERATORS
REPORT FROMFACILITIES
ALLOIL SPILLS
SPILL FACILITIE ON THE OUTER CONTINENTALSHELFTO
THE DISTRICTSUPERVISOR
APPROPRIATE THE REQUIREMENT
FORTHIS
THI REPORTING
REQUIREMENTS ARE

CONTAINEDIN MMS AT 30 CFR


REGULATIONS
REGULATION 25041 C

SECTION 311 OF THE FEDERALWATER POLLUTIONCONTROLACT REQUIRES


REQUIRE IMMEDIATE
NOTIFICATION SPILLOFOILOR
OF SPILLS OF HAZARDOUS
SPILL
SPILLS HAZARDOU SUBSTANCES
SUBSTANCEINTO ANY BODYOF
WATER THI
THIS
APPLIES
APPLIE TO RELEASES
RELEASEINTO WETLANDS
WETLAND LAKES
LAKE STREAMS RIVER AND
STREAM RIVERS
NAVIGABLEWATER
WATERS OFFSHOREOUT TO APPROXIMATELY200 MILES YOU MUST REPORTALL
SUCH SPILLS
SPILLTO THE NATIONAL RESPONSE CENTER BY CALLING18004248802

TO REDUCE DUPLICATE OF SPILLS


REPORTINGSPILL MMS ARRANGED WITH THE NATIONAL
HAS

RESPONSE CENTERTO FORWARD TO MMS REPORTOFOFFSHORE


REPORTS SPILLSTHE MMS IN

TURN WILL NOW ONLY YOU TO NOTIFY


REQUIRE MMS DIRECTLY SPILLOF ONE BARREL
FOR SPILLS

OR MORE THI WILL REDUCETHENUMBER OF SPILLS


THIS SPILL
YOU MUST REPORT TO MMS BY
MORE THAN 95 PERCENT
AS OF THE EFFECTIVE
DATEOF THIS
THI NOTICETHE FOLLOWING
REPORTING
REQUIREMENT
REQUIREMENTS
TO
MMS WILL BE IN EFFECT

1 YOU ORALLY
MUST REPORT SPILLOF ONE BARRELOR MORE WITHOUT DELAY
ALLSPILLS TO THE

DISTRICT YOU SHOULDALSOREPORT


APPROPRIATE SPILLOF UNKNOWN SIZE BUT
SPILLS
TO BE ONE BARREL
THOUGHT OR MORE TO THE DISTRICT

2 IF SPILL
NOT ORIGINALLY
REPORTED FOUND TO
TO MMS IS SUBSEQUENTLY BE ONE

BARRELOR GREATERYOU MUST THEN TO THE APPROPRIATE


IT WITHOUT DELAY
REPORT
DISTRICT

3 YOU MUST AISO FILE WRITTEN FLLW U5REPDRT


WITH THE DISTRICT SUPERVISOR
FORANY SPILL
OF ONE BARREL
OR LARGER THI CONFIRMATIONMUST BE RECEIVED BY
THIS
THEDISTRICTSUPERVISORWITHIN 15 DAYS
DAYAFTERTHE SPILLAGE
HAS BEEN STOPPED
ALL REPORTMUST INCLUDETHE CAUSE LOCATION
REPORTS VOLUMEAND REMEDIALACTION
TAKEN REPORTS
REPORTOF SPILLS
SPILLOF MORE THAN50 BARRELS
BARRELMUST INCLUDEINFORMATION
ON THE SEA STATE CONDITIONSIZE AND
CONDITIONS
METEOROLOGICAL APPEARANCEOF THE
SLICK

SHOULD YOU HAVE ANY QUESTIONS


QUESTION
REGARDING
THE REPORTING OF THIS
REQUIREMENT
REQUIREMENTSTHI
NOTICE CONTACT YOURDISTRICT SUPERVISOR
SECTION

DEFINITION
DEFINITIONS
DEFINITION
DEFINITIONS

1 ABNORMALOPERATINGCONDITION CONDITION THAT OCCURS


OCCUR IN PROCES
PROCESS
COMPONENTWHEN AN OPERATING RANGE OUTSIDEOF ITS NORMAL
VARIABLE RANGES
LIMITS
BPERATING

2 ATMOSPHERIC
SERVICE REFER TO
REFERS OPERATION PRESSUREBETWEEN 12
AT GAUGEPRESSURES

OUNCE PERSQUAREINCH 02 KPA VACUUM POUNDPER SQUAREINCH 35


AND POUNDS
LDA PRESSURE

3 FIRED VSSEL
AUTOMATICALLY FIREDVESSELWITH THE BURNERFUELCONTROLLED
BY
AN AUTOMATICTEMPERATURE CONTROLLER
OR PRESSURE

4 BACKFLOW FLUID FLOWIN TO THE NORMALFLOW


PROCESCOMPONENTOPPOSITE
PROCESS
DIRECTION

5 BLOWDOWN VALVE AN AUTOMATICALLY NORMALLY


OPERATED OPEN VALVE USED TO
VENT FROM
THEPRESSURE PROCESS
PROCES STATIONON SHUTDOWN

6 CLASSIFIEDAREA ANYAREA ELECTRICALLY CLASS GROUP


CLASSIFIED
CLAS DIVISION

OR FOLLOWING
GUIDELINEOF API RECOMMENDED PRACTICE500
GUIDELINES

7 CONTAINMENT ANYMETHOD USEDON AN OFFSHOREPLATFORM AND


TO COLLECT

LIQUID
DIRECTESCAPED HYDROCARBONS
HYDROCARBON TO SAFELOCATION

8 DETECTABLEABNORMAL CONDITION CONDITION THAT


AN ABNORMALOPERATING
CAN BE DETECTED
AUTOMATICALLY

9 DIRECT IGNITIONSOURCE POINT OFSUFFICIENTTEMPERATURE


AND HEAT CAPACITY
TO IGNITE COMBUSTIBLEMIXTURE

SYSTEM SYSTEM OF MANUAL STATIONS


STATION THAT
10 EMERGENCY SHUTDOWN ESD
WHEN ACTIVATEDWILL INITIATE PLATFORM
SHUTDOWN

11 EXCES
EXCESS IN
TEMPERATURETEMPERATURE IN
PROCES COMPONENT
PROCESS EXCES
EXCESS OF
THE RATEDWORKING
TEMPERATURE
12 FAILUREIMPROPER
PERFORMANCE ITEM THAT
OF DEVICE OR EQUIPMENT

PREVENTS OF ITSDESIGN
PREVENTCOMPLETION FUNCTION

13 FIRED VESSEL VESSELIN WHICH THE TEMPERATURE


OF FLUIDIS INCREASEDBY
THEADDITION OFHEAT SUPPLIED
BY FLAMEWITHIN THE VESSEL

14 FIRE LOOP PNEUMATIC


CONTROL
LINE CONTAINING SENSING
TEMPERATURE
ELEMENT FUSIBLE
ELEMENTS PLUG SYNTHETIC
PLUGS TUBINGETC THAT WHEN ACTIVATED
WILL
INITIATEPLATFORM
SHUTDOWN

15 FLAME FAILURE FLAMETHAT IS TO INSTANTANEOUSLY


INADEQUATE IGNITE
COMBUSTIBLEVAPORS
VAPOR ENTERING
THE FIRITIGCHAINBR

16 FLOWLINE PIPINGTHATDIRECTS
DIRECTTHE WELLSTREAM FROM THEWELIHEADTO THEFIRST
DOWNSTREAMPROCESS
PROCES COMPONENT

17 FLOWLINE SEGMENT OF
ANYPORTION FLOWLINETHAT HAS AN OPERATING
DIFFERENT
PRESSURE FROM ANOTHER OFTHESAME
PORTION FLOWLINE

18 GAS BLOWBYTHE OF GAS FROM


DISCHARGE PROCES COMPONENTTHROUGH
PROCESS
LIQUID
OUTLET

19 GAS DETECTIONSYSTEM CONTROLSYSTEMTHAT MONITORS


MONITOR THE CONCENTRATIONOF
COMBUSTIBLEGASES
GASE AND INITIATES
INITIATE ALARMAND SHUTDOWNFUNCTIONS
FUNCTION AT
PREDETERMINED
CONCENTRATIONS

20 HIGHLIQUIDLEVEL LIQUIDLEVELIN ABOVETHE HIGHEST


PROCES COMPONENT
PROCESS
LEVEL
OPERATING

21 HIGHPRESSURE PRESSUREIN PROCESS


PROCES COMPONENT IN EXCESS
EXCES OFTHE
MAXIMUM OPERATING
PRESSUREBUTLESS
LES THAN THEMAXIMUM ALLOWABLE
WORKING FORPIPELINES
PRESSURE PIPELINEMAXIMUM ALLOWABLEOPERATING PRESSURE

22 HIGHTEMPERATURE TEMPERATURE
IN IN OF THE
PROCES COMPONENT
PROCESS EXCES
EXCESS

DESIGN
OPERATING
TEMPERATURE
23 INDIRECT HEATED COMPONENT VESSELOR HEAT EXCHANGER USED TO INCREASE
THE TEMPERATURE OF FLUID BYTHETRANSFER
OF HEAT FROM ANOTHERFLUID SUCH
AS STEAM HOT WATER HOT OIL OR OTHERHEATEDMEDIUM

24 LEAK THE ACCIDENTAL


ESCAPEOFFLUIDFROM PROCESCOMPONENTTO THE
PROCESS
ATMOSPHERE

25 LIQUIDOVERFLOW THE DISCHARGE


OFLIQUIDS
LIQUIDFROM PROCES COMPONENT
PROCESS
THROUGH GAS VAPOROUTLET

26 LOWER LIMIT LEL


EXPLOSIVE THE LOWESTCONCENTRATIONBYVOLUME OF
COMBUSTIBLEGASES
GASE IN MIXTUREWITH AIR THAT CAN BE AT AMBIENT
IGNITED
CONDITIONS

27 LOW FLOW FLOW IN LES THAN THEMINIMUM


LESS
PROCES COMPONENT
PROCESS OPERATING
FLOW RATE

28 LOWLIQUIDLEVEL LIQUIDLEVELIN PROCESCOMPONENTBELOW THE LOWEST


PROCESS
LEVEL
OPERATING

29 LOW PRESSURE PRESSUREIN PROCESCOMPONENT LESS


PROCESS LES THAN THE MINIMUM
OPERATING
PRESSURE

30 LOW IN
TEMPERATURE TEMPERATURE LES THANTHE
LESS
PROCES COMPONENT
PROCESS
MINIMUM OPERATING
TEMPERATURE

31 MALFUNCTION ANY CONDITION OF DEVICE OR AN EQUIPMENT


ITEM THAT CAUSES
CAUSE

IT TO OPERATEIMPROPERLY BUT DOES


DOE NOT PREVENT OF ITS
THE PERFORMANCE

DESIGN FUNCTION

32 MAXIMUM ALLOWABLE OPERATINGPRESSURE THE HIGHEST


OPERATING
ALLOWABLEAT
PRESSURE IN PIPELINE
ANY POINT SYSTEMDURING
NORMAL FLOWOR
STATICCONDITIONS
33 MAXIMUM ALLOWABLEWORKING
PRESSURE THE OPERATING
HIGHEST PRESSURE
ALLOWABLE
AT ANY POINT IN ANY COMPONENT OTHERTHAN PIPELINE
DURING
NORMAL OPERATIONOR STATICCONDITIONS
34 CLOSEDVALVE
NORMALLY VALVETHATWILL SHIFTTO THECLOSEDPOSITION
UPON
LOS OFTHEPOWERMEDIUM
LOSS

35 OPEN VALVE
NORMALLY VALVE THATWILL SHIFT TO THE OPEN POSITION
UPON
LOS OF THEPOWERMEDIUM
LOSS

36 OVERPRESSURE PRESSURE
IN PROCES COMPONENTIN
PROCESS EXCES
EXCESS OFTHEMAXIMUM
ALLOWABLE
WORKING PRESSUREFORPIPELINES
PIPELINE MAXIMUM ALLOWABLE
OPERATING
PRESSURE
PRESSURES

37 PIPELINEPIPINGTHATDIRECTS
DIRECTFLUIDS
FLUID BETWEENPLATFORMS
PLATFORM
OR BETWEEN

PLATFORMAND SHOREFACILITY

38 PLATFORM
SAFETY
SYSTEM AN ARRANGEMENT
OF SAFETY
DEVICE AND
DEVICES
EMERGENCYSUPPORT SYSTEMS
SYSTEM TO EFFECT
PLATFORMSHUTDOWN THE SYSTEMMAY
CONSIST OF NUMBER OF INDIVIDUALPROCESS
PROCES SHUTDOWNS
SHUTDOWN AND MAY BE ACTUATED
BYEITHER MANUAL CONTROLS
CONTROLOR AUTOMATIC DEVICES
DEVICE SENSING
DETECTABLE
ABNORMAL
CONDITIONS

39 PLATFORM
SHUTDOWN SHUTTING
THE IN ALLPROCESS
PROCES STATIONS
STATION OF PLATFORM
PRODUCTION
PROCES AND ALLSUPPORT
PROCESS EQUIPMENT FORTHE PROCESS

40 PNEUMATIC
POWER SYSTEM SYSTEMTHAT SUPPLIES
SUPPLIE TO OPERATE
PRESSURE
PNEUMATIC
ACTUATORS

41 FUNCTIONALPIECE
SINGLE OF PRODUCTION
PROCESSCOMPONENT
PROCES EQUIPMENT
AND ASSOCIATED
PIPING
USEDIN PROCESS
PROCES STATIONSUCH AS SEPARATOR
HEATER
PUMP OR TANK

42 PROCESSSHUTDOWN
PROCES THE ISOLATIONOF PROCES STATIONFROM THE
GIVEN
PROCESS
PROCESSBYCLOSING
PROCES APPROPRIATE
SDV TO SHUTIN FLOW TO THE PROCES
SDVS STATION
PROCESS
OR DIVERTFLOW TO ANOTHERPROCESS
PROCES STATION
43 PROCES
PROCESSSTATION ONE OR MORE
COMPONENTPERFORMMG
PROCESCOMPONENTS
PROCESS SPECIFIC
PROCESS
PROCES FUNCTION
SUCH AS SEPARATING
HEATING
PUMPING ETC

44 QUALIFIED
PERSON AN INDIVIDUAL WITH CHARACTERISTICS
CHARACTERISTIC
OR ABILITIES
ABILITIE GAINED
THROUGHTRAINING
OR EXPERIENCEOR BOTH AS MEASURED AGAINST ESTABLISHED
REQUIREMENT
REQUIREMENTSSUCH AS STANDARDS
STANDARDOR TESTS
TEST THATENABLE THEINDIVIDUAL TO
PERFORM FUNCTION
REQUIRED

45 DEVICE
SAFETY AN INSTRUMENT OR CONTROLUSED WITHIN THE SAFETY
SYSTEM

46 SENSOR DETECT AN ABNORMALOPERATING


DEVICE THATDETECTS CONDITIONAND
TRANSMIT
TRANSMITS TO PERFORM
SIGNAL SPECIFIC
SHUTDOWN FUNCTION

47 SHUTDOWN VALVE SDV AN AUTOMATICALLYOPERAT CLOSED


NORMALLY
VALVEUSED FORISOLATING
PROCESS
PROCES STATION

48 SITP SHUTIN TUBING


PRESSURE

49 SUBSURFACESAFETY
VALVE SSSV DEVICE INSTALLED
IN WELL BELOW THE
WELIHEADWITH THE DESIGN
FUNCTIONTO PREVENT UNCONTROLLED
WELLFLOWWHEN
ACTIVATED

50 SUBSURFACECONTROLLED
SUBSURFACESAFETY
VALVE SSCSV AN SSSV
ACTUATEDBYTHE PRESSURE
CHARACTERISTIC
CHARACTERISTICS
OF THE WELL

51 SURFACECONTROLLEDSUBSURFACESAFETY
VALVE SCSSV AN SSSV
CONTROLLEDFROM THE SURFACE ELECTRIC
BYHYDRAULIC MECHANICAL
OR OTHER

MEANS

52 SURFACESAFETYVALVE SSV AN AUTOMATIC WELLHEAD VALVE ASSEMBLY


THAT
FFL CLOSEUPON LOSS
LOS OF POWERSUPPLY

53 UNDERPRESSUREPRESSUREIN PROCESCOMPONENTLESS
PROCESS LES THAN THE DESIGN

COLLAPSE
PRESSURE
54 UNDERWATER SAFETY VALVE USV AN AUTOMATIC VALVE ASSEMBLY INSTALLED
AT AN UNDERWATER WELLHEADLOCATION
THATWILL CLOSEUPON LOSS
LOS OF POWER
SUPPLY
55 UNDESIRABLE EVENT AN ADVERSE
OCCURRENCE OR SITUATIONIN PROCES
PROCESS
PROCESSSTATIONTHAT POSES
COMPONENTOR PROCES POSE THREAT
TO SAFETY
SUCH AS

OVERPRESSUREUNDERPRESSURE
LIQUID
OVERFLOW
ETC

56 VACUUM PRESSUREIN LES THAN


LESS
PROCES COMPONENT
PROCESS ATMOSPHERIC
PRESSURE

57 VENT PIPEOR FITTING


EG TANK FLANGE
ON VESSELTHATOPENS
OPEN TO THE
ATMOSPHEREVENT MIGHTCONTAIN ANDORVACUUM
PRESSURE RELIEFDEVICE
SECTION

SAFETY DEVICE SYMBOL


SYMBOLS

AND

IDENTIFICATION
SAFETY DEVTCE SYMBOL
SYMBOLS AND IDENTIFICATION

INTRODUCTION

STANDARD METHOD OF IDENTIFYING AND SYMBOLIZING


ABBREVIATING
INDIVIDUAL DEVICE IS NEEDED TO PROMOTE
DEVICES
SAFETY UNIFORMITY WHEN DESCRIBING OR

REFERRING SYSTEMS THIS


TO SAFETY THI METHOD CAN BE USED TO ILLUSTRATESAFETYDEVICE
DEVICES
ON FLOW DIAGRAMS
DIAGRAMAND OTHER DRAWINGS
DRAWINGAND TO IDENTIFY AN INDIVIDUAL SAFETY
DEVICEFORANY PURPOSE

ABBREVIATION AND
ABBREVIATIONS SYMBOLS
SYMBOL RECOMMENDEDARE DERIVEDINSOFAR AS POSSIBLE
FROM INSTRUMENT SOCIETYOF AMERICA ISA STANDARD ISAS51 ADDITIONAL
APPLICATION
APPLICATIONS THI STANDARD MAY BE DERIVED AS REQUIRED
THAT ADHERE TO THIS

HOWEVER CERTAINABBREVIATIONS
ABBREVIATION HAVE SUCHWIDE OIL FIELDACCEPTANCE
THAT THEIR
CONTINUED USE JUSTIFIED
IS EVEN THOUGH DO NOT STRICTLY
THEY CONFORMTO THE ISA
STANDARD THE ABBREVIATION SSV FORSURFACE
ABBREVIATIONS VALVE SDV FORSHUTDOWN
SAFETY
VALVE AND ESD FOREMERGENCYSHUTDOWN ARE EXAMPLES

FUNCTIONAL DEVICE IDENTIFICATION

EACH DEVICE SHOULD BE IDENTIFIED BY


SAFETY SYSTEMOF LETTERS
LETTER USED TO

CLASSIFYIT FUNCTIONALLY THE FUNCTIONALIDENTIFICATIONINCLUDES


INCLUDE ONE FIRSTLETTER

COVERING THE MEASURED OR INITIATINGVARIABLEAND ONE OR MORE SUCCEEDING


LETTERCOVERING
LETTERS THEFUNCTIONOFTHEDEVICE THE TERM SAFETY SHALLAPPLYTO

EMERGENCYPROTECTIVE ELEMENT AND IS USED AS THE SECOND LETTEROF SENSING


ELEMENTS AND

SELFACTING
DEVICES

IF TWO OR MORE DEVICE OF THE


DEVICES SAME TYPE ARE INSTALLEDON SINGLE
COMPONENT EACH DEVICE SHOULDBE NUMBERED AND THE NUMBER
CONSECUTIVELY
SHOWN THE FUNCTIONALIDENTIFICATION IF ONLY
FOLLOWING ONE DEVICE IS INSTALLED
THE DEVICE NUMBER MAY BE OMITTED

SYMBOL
SYMBOLS

THE CIRCULARBALLOONIS USED TO TAGDISTINCTIVE SYMBOLS


SYMBOL SUCH AS PRESSURE
RELIEF VALVE IN SUCH INSTANCES
INSTANCE THE LINE CONNECTING THE BALLOON TO THE
INSTRUMENTSYMBOL
IS DRAWN CLOSETO BUT NOT TOUCHING
THE SYMBOLIN OTHER
INSTANCES
INSTANCE
THEBALLOONSERVES
SERVE TO THE DEVICEPROPER
REPRESENT

IDENTIFICATION
COMPONENT

THE IDENTIFICATIONOF
COMPLETE SAFETY
DEVICE INCLUDES
INCLUDE REFERENCETO THE

COMPONENTTHAT IT PROTECTS THIS


THI IS ACCOMPLISHED BY FOLLOWINGTHE DEVICE
FUNCTIONALIDENTIFICATIONOR DEVICE NUMBER IF APPLICABLE
WITH COMPONENT
IDENTIFICATION

THE FIRST
LETTER
IS THE COMPONENT
TYPEAND MUST BE ONE OF THE LETTERS
LETTERIN THE
CODE COLUMN UNDER COMPONENT TYPE THE LETTER IS USED COVR
NOT LISTED
COMPONENT

THE SECONDAND THIRD LETTERS


LETTERMAY BE USED TO FURTHERDEFINE OR OTHERWISE
MODIFYTHEFIRSTCHARACTERIF MODIFIER IS NOT USED THE CHARACTER SHOULD
BE SHOWN IN LIEU OF THE MODIFIER

THE LASTCHARACTERS
CHARACTERIDENTIFY
THE SPECIFIC THESE CHARACTERS
CHARACTERARE
COMPONENT
USER ASSIGNED
AND MUST BE UNIQUE
TO THE COMPONENT
AT THE PARTICULAR
LOCATION
TABLE 21 SAFETY DEVICE SYMBOLS
SYMBOL

SENSING AND SELFACTING DEVICE


SAFETY DEVICE DESIGNATION SYMBOL
VARIABLE
INSTRUMENT SOCIETY COMBINATION
COMMON SINGLE DEVICE
OF AMERICA ISA DEVICE

BACKFLOW CHECKVALVE FLOW SAFETY


VALVE

BURNERFLAME BURNERFLAMEDETECTOR SAFETY


BURNER LOW

HIGHFLOWSENSOR FLOW SAFETY


HIGH
FLOW

LOW FLOWSENSOR FLOW SAFETY


LOW

HIGHLEVELSENSOR LEVEL SAFETY


HIGH
LEVEL

LOW LEVELSENSOR LEVEL SAFETY


LOW

HIGHPRESSURESENSOR HIGH
PRESSURESAFETY

LOW PRESSURESENSOR PRESSURESAFETY


LOW

PRESSURE
PRESSURE
RELIEF
OR PRESSURE VALVE
SAFETY
SAFETY
VALVE

DISCOR
RUPTURE PRESSURE ELEMENT
SAFETY
SAFELY
HEAD

PRESSUREVACUUM PRESSURE VALVE


SAFETY
RELIEF
VALVE

PRESSURE
OR PRESSUREVACUUM
RELIEF
MANHOLECOVER SAFELY
PRESSURE VALVE
VACUUM

VENT NONE

VACUUM RELIEFVALVE PRESSURESAFETY


VALVE
VACUUM

DISCOR
RUPTURE PRESSURE ELEMENT
SAFETY
HEAD
SAFETY

HIGHTEMPERATURE
SENSOR TEMPERATURE
SAFELY
HIGH
TEMPERATURE

LOW TEMPERATURE
SENSOR SAFETY
TEMPERATURE LOW

FLAME OR STACK
FLAME NONE
ARRESTOR
IAOIE IAREY UEVCE SYMOI
SYMOIS COFLLFLUO

SENSING AND SELFACTING DEVICE


SAFETY DEVICE DESIGNA11ON SYMBOL
VARIABLE INSTRUMENT SOCIETY COMBINATION
COMMON SINGLE DEVICE
OF AMERICA ISA DEVICE

FTAME DETECTOR
ULTRAVIOLET
INFARED

HEAT DETECTOR TEMPERATURE


FIRE
THERMAL SAFETY
HIGH

SMOKE DETECTOR
IONIZATION

FUSIBLE MATERIAL TEMPERATURE


SAFETYELEMENT
COMBUSTIBLE GAS COMBUSTIBLE GAS ANALYZER
CONCENTRATION DETECTOR SAFETY
HIGH

TOXIC GAS TOXIC GAS


CONCENTRATION DETECTOR
CC

ACTUATED VALVE
VALVES

SERVICE COMMON SYMBOL


SYMBOLS

WELLHEAD SURFACE
SAFETY
VALVE OR UNDERWATER NOTE SHOW USV FORUNDERWATER
SAFETY VALVE VALVES
VALVE
SAFETY

BLOW DOWN VALVE

ALL OTHER
SHUT DOWN VALVES
VALVE

EXAMPLE

PSV ABJ 1000

DEVICE COMPONENT
BJ 1000

PRESSURE SAFETY VALVE ATMOSPHERIC TANK SPECIFIC


VESSEL TANK

EXAMPLE

PSH2 1000

DEVICE COMPONENT
1000

PRESSURE SAFETY HIGH DEVICE COMPRESSOR NO SPECIFIC


NUMBER MODIFIER COMPRESSOR

FIGURE21EXAMPLES
21EXAMPLE OF SAFETYDEVICE IDENTIFICATION
ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTION PLATFORMS
PLATFORM

TABLE 22COMPONENT IDENTIFICATION

FIRST SECOND SUCCEEDING


LETTER LETTER CHARACTERS
CHARACTER

COMPONENT COMPONENT COMPONENT


TYPE MODIFIER IDENTIFIER

COMMON
CODE COMPONENT MODIFIER
MODIFIERS CODE COMPONENT

ATMOSPHERIC VESSEL AA BIDIRECTIONAL USERASSIGNED


BHBJBM
AMBIENTTEMPERATURE IDENTIFICATION
UNIQUE
ATMOSPHERIC VESSEL BLOWCASE TO EQUIPMENT
AT LOCATION
APBCBKBM
HEATED
COMPRESSOR NONE LP4 PTIC BOILER
ENCLOSURE AEANAUBB AD COALESCER
FIRED OR EXHAUST AE COMPRESSOR
ALAWBN
HEATED COMPONENT
FLOWLINE AIA9 AF CONTACTOR
HEADER ARASATAYAZ AG CONTROL UNIT
HEAT EXCHANGER BG AH DEPARTING
INJECTION LINE ARASAT AJ FILTER
PIPELINE AAAHAQ AK FILTERSEPARATOR
PLATFORM AG AL FORCED DRAFT
PRESSURE VESSEL ABADAFAIAKAM AM FREEWATER KNOCKOUT
AMBIENT TEMPERATURE AVBDBFBHBJBLBM
PRESSURE VESSEL ACAFAMAEBCBD AN GENERATOR
HEATED BGBJBK
PUMP AXBABE AP HEATER
WELLHEAD ARATAYAZ AQ INCOMING
OTHER AR INJECTION GAS
AS INJECTION GAS LIFT
AT INJECTION WATER
AU METER

IEIEII AV
AW
AX
AY
METERING
NATURAL
PIPELINE
PRODUCTION
VESSEL
DRAFT

HYDROCARBON
AZ PRODUCTION WATER
AL A9 FLOWLINE SEGMENT
BA PROCESS OTHER
BB PUMP
BC RESOILER
BD SEPARATOR
BE SERVICE
BF SCRUBBER
BG SHELL AND TUBE
BE SUMP
BJ TANK
BK TREATER
BL VOLUME BOTTLE
BM WATER TREATING
BN EXHAUST HEATED
ZZ OTHER
SECTION

INTRODUCTION TO
S SAFETY ANALYSI
ANALYSIS

AND

SYSTEM DESIGN
INTRODUCTION TO SAFETY ANALYSI
ANALYSIS
AND SAFETY DESIGN

AND OBJECTIVES
PURPOSE OBJECTIVE

THE PURPOSEOF SURFACE


PLATFORM
PRODUCION SAFETY
SYSTEMIS TO PROTECT
PERSONNELTHE ENVIRONMENT AND THE FACILITY THREAT TO SAFETY
FROMTHREATS CAUSEDBY
THE PRODUCTION PROCESS THE PURPOSE OF SAFETY ANALYSIIS TO IDENTIFY
ANALYSIS
UNDESIRABLEEVENTS
EVENT THAT MIGHTPOSE THREAT TO SAFETYAND DEFINE RELIABLE

PROTECTIVEMEASURE
MEASURES THAT WILL PREVENT SUCH EVENTS
EVENT OR MINIMIZE THEIR EFFECTS
EFFECT IF
THEYOCCUR THREAT TO SAFETY
POTENTIAL THREATS ARE IDENTIFIEDTHROUGH PROVENSYSTEMS
SYSTEM
ANALYSITECHNIQUE
ANALYSIS TECHNIQUES THAT HAVE BEEN ADAPTED TO THE PRODUCTION PROCESS
RECOMMENDED PROTECTIVE MEASURE
MEASURES ARE COMMON INDUSTRY PRACTICE
PRACTICES PROVEN
THROUGH LONGEXPERIENCE SYSTEMANALYSIS
THE AND
ANALYSI PROTECTIVE MEASURE
MEASURES HAVE
BEEN COMBINED INTO SAFETY ANALYSIS
ANALYSI FOROFFSHORE PRODUCTION PLATFORMS

AFTER
PRODUCTION PLATFORM SURFACESYSTEM IS PLACEDIN OPERATION
SHOULDBE ESTABLISHED
PROCEDURE
PROCEDURES TO ASSURE CONTINUEDSYSTEMINTEGRITY

SAFETY
FLOW CHART

SAFETYFLOW CHART DEPICTS


DEPICTTHE MANNER IN WHICH UNDESIRABLE EVENTS
EVENT

IN PERSONNEL
COULDRESULT INJURYPOLLUTION DAMAGEIT ALSOSHOWS
OR FACILITY SHOW
WHERESAFETY SHOULDBE USED TO PREVENT
DEVICE OR PROCEDURES
DEVICES PROCEDURE THE PROPAGATION
OF UNDESIRABLEEVENTS THE RELEASEOF HYDROCARBONS
HYDROCARBON
IS FACTORIN ALL
VIRTUALLY
THREAT TO
THREATS SAFETY THUS THE MAJOR
THU OF THE SAFETY
OBJECTIVE SYSTEMSHOULDBE TO
FROM THE PROCESS
PROCES AND TO MINIMIZE THE
PREVENTTHE RELEASE OF HYDROCARBONS
HYDROCARBON
ADVERSEEFFECTS RELEASEIF THEY
EFFECTOF SUCH RELEASES OCCUR

A MAY BE ENUMERATEDAS FOLLOWS


OBJECTIVE
OBJECTIVES
THE OVERALL FOLLOW

1 PREVENT UNDESIRABLE EVENT


EVENTS THAT COULD LEAD TO RELEASE OF

HYDROCARBONS
2 SHUT IN THE PROCES
PROCESS PARTOFTHE PROCESS
OR AFFECTED PROCES TO STOPTHEFLOWOF
HYDROCARBON
HYDROCARBONS TO LEAKOR OVERFLOWIF IT OCCURS
3 ACCUMULATEAND RECOVER HYDROCARBON
HYDROCARBONS
LIQUIDAND DISPERSE
LIQUIDS GASE THAT
GASES
ESCAPEFROM THE PROCESS
4 OFRELEASED
PREVENT IGNITION HYDROCARBONS
5 SHUTIN THEPROCES
PROCESSIN THEEVENT OF FIRE
6 PREVENT UNDESIRABLEEVENT
EVENTS THATCOULD CAUSE THE RELEASE
OF
FROM EQUIPMENT
HYDROCARBON
HYDROCARBONS OTHERTHAN THAT IN WHICH THE EVENT

OCCURS

B ACCIDENTSTHATOCCUR
ACCIDENT EXTERNAL
TO THE PROCES
PROCESSON PRODUCTION PLATFORM ARE

NOT UNLES THEY


SELF PROPAGATING
UNLESS AFFECT
THE PROCESS
PROCES OR START FIRE IF THEY
AFFECTTHE PROCESS
PROCES THE SAFETY SYSTEMSHOULD SHUT DOWN THE PROCESS
PROCES OR
AFFECTED OF THE PROCESS IF THEY
PART RESULTIN FIRE THE SAFETY
SYSTEMSHOULD
SHUTDOWN ALLPLATFORM
ACTIVITY
EXCEPTTHATNECESSARYFORFIREFIGHTING
SUCH
ACCIDENTSMAY BE CAUSED BY NATURALPHENOMENONSHIPOR HELICOPTER
ACCIDENT
COFFISIONFAILUREOF TOOLS
TOOL AND MACHINERY
OR MISTAKES
MISTAKE BYPERSONNEL
THESE
TYPESOF ACCIDENTS
TYPE ACCIDENT MAY BE PREVENTED
OR MINIMIZED THROUGH
SAFEDESIGN
TOOL
TOOLS
AND MACHINERYSAFEOPERATING FOR PERSONNEL
PROCEDURE
PROCEDURES AND EQUIPMENT
AND PERSONNEL
TRAINING

MODE OF SAFETY
MODES SYSTEM
OPERATION

THE OPERATING MODE


MODES OF THE SAFETYSYSTEMSHOULD BE AUTOMATIC
MONITORING AND AUTOMATIC PROTECTIVE ACTION IF AN ABNORMAL CONDITION
INDICATINGAN UNDESIRABLE EVENT CAN BE DETECTEDBY SENSOR AUTOMATIC
PROTECTIVEACTIONIF MANUALLY ACTUATED BYPERSONNEL WHO OBSERVEOR ARE ALERTED
TO AN UNSAFECONDITION BYAN ALARM AND CONTINUOU PROTECTION
CONTINUOUS BYSUPPORT
SYSTEM
SYSTEMS THAT MINIMIZE THEEFFECTS
EFFECTOF ESCAPING HYDROCARBONS THE EMERGENCY
SHUTDOWN ESD SYSTEM IS IMPORTANTEVEN ON PLATFORM
PLATFORMS THAT ARE NOT

CONTINUOUSLY MANNED BECAUSE MOST ACCIDENTS


ACCIDENT AND FAILURES
FAILURE ARE CAUSED BY
PERSONNEL THU PERSONNEL
THUS MAY BE AVAILABLETO ACTUATE THE ESD SYSTEM

PREMISE
PREMISES FORBASIC AND DESIGN
ANALYSIS
ANALYSI

THE RECOMMENDED ANALYSIS


ANALYSI
AND DESIGN FOR PLATFORM
PROCEDURE
PROCEDURES SAFETY
SYSTEMARE BASEDON THE FOLLOWING
PREMISE
PREMISES
A WILL BE
PROCES FACILITY
THE PROCESS FORSAFEOPERATION
DESIGNED IN ACCORDANCEWITH

GOODENGINEERING
PRACTICES

B THE SAFETY
SYSTEMSHOULDPROVIDE LEVEL OF PROTECTION
TWO LEVELS TO PREVENTOR

MINIMIZE THE EFFECTS


EFFECTOF AN EQUIPMENT FAILURE WITHIN THEPROCESS THE TWO
LEVEL OFPROTECTION
LEVELS SHOULDBE INDEPENDENT OF AND IN ADDITION TO THE CONTROL
DEVICE USED IN NORMAL PROCESS
DEVICES PROCES OPERATIONS IN GENERAL THE TWO LEVELS
LEVEL
SHOULD BE PROVIDED DIFFERENTTYPES
BY FUNCTIONALLY TYPE OF SAFETY DEVICE FOR
DEVICES
WIDER OF COVERAGE TWO IDENTICAL DEVICES
SPECTRUM DEVICE WOULD HAVE THE SAME

CHARACTERISTIC
CHARACTERISTICS
AND MIGHTHAVE THE SAME INHERENT WEAKNESSES

C THE TWO LEVEL OF PROTECTION


LEVELS SHOULDBE THE HIGHEST
ORDERPRIMARYAND NEXT

HIGHEST AVAILABLE JUDGEMENT


ORDER SECONDARY IS REQUIRED
TO DETERMINE

THESETWO HIGHESTORDER FOR GIVEN


ORDERS SITUATION AS AN EXAMPLETWO LEVELS
LEVEL
OF PROTECTION FROM RUPTURE DUE TO OVERPRESSUREMIGHTBE PROVIDED BY
PSH AND PSL THE PSH PREVENTS
PREVENT THE RUPTUREBYSHUTTING IN AFFECTED

EQUIPMENT BEFORE PRESSUREBECOMES


BECOME EXCESSIVEAND THE PSL SHUTS SHUT IN
AFFECTED EQUIPMENT AFTERTHE RUPTURE OCCURS HOWEVER PSV IS SELECTEDIN
LIEU OF THE PSL BECAUSE IT PREVENTS
PREVENT THE RUPTURE BYRELIEVING
EXCES
EXCESS VOLUME
VOLUMES
TO SAFE LOCATION MOREOVERITS FASTRESPONSECOULDPREVENT RUPTURE
IN
SITUATION WHERE THE PSH
SITUATIONS MIGHT
NOT EFFECT
CORRECTIVE
ACTION FASTENOUGH

D THE USE OF PROVEN SYSTEMS TECHNIQUE


TECHNIQUES
SYSTEM ANALYSIS
ANALYSI TO THE PRODUCTION
ADAPTED
PROCES WILL DETERMINE THE MINIMUM SAFETY
PROCESS FOR PROCESS
REQUIREMENT
REQUIREMENTS PROCES
COMPONENT IF SUCH AN ANALYSIS
ANALYSIIS APPLIED
TO THE COMPONENTAS AN

INDEPENDENT
UNIT ASSUMING
WORST CASE CONDITION OF INPUTAND OUTPUT
CONDITIONS
THE WILL BE
ANALYSI
ANALYSIS VALIDFORTHAT COMPONENT
IN ANY PROCESS
PROCES CONFIGURATION

E ALL PROCESS
PROCES COMPONENTS
COMPONENT ON PRODUCTION PLATFORM THE ENTIRE
COMPRISE
PROCES FROM THE WELIHEAD TO THE MOST DOWNSTREAM DISCHARGE
PROCESS POINT THUS
THU
ALLPROCESS
PROCES EQUIPMENT
AND FUNCTIONS
FUNCTION ARE INTO THE SAFETY
INCORPORATED SYSTEM

WHEN FULLY
PROTECTED COMPONENT ARE COMBINED INTO FACILITY
PROCESCOMPONENTS
PROCESS NO

ADDITIONALTHREATS
THREATTO SAFETY
ARE CREATED THEREFOREIF ALLPROCESS
PROCES COMPONENT
SAFETYDEVICE
DEVICESARE LOGICALLY INTO
INTEGRATED SAFETY SYSTEM THE ENTIREFACILITY
WILL BE PROTECTED
G THEANALYSIS
ANALYSIPROCEDURESHOULD PROVIDE STANDARDMETHOD TO DEVELOP
SAFETY
SYSTEMAND PROVIDE DOCUMENTATION
SUPPORTING
SECTION

EMERGENCY SUPPORT SYSTEM


SYSTEMS
ESS
SUPPORT SYSTEM
SYSTEMS

EMERGENCYSUPPORT SYSTEMESD AND OTHERSUPPORTSYSTEMS


SYSTEMS SYSTEM PROVIDE
METHOD OF PERFORMING SPECIFIC
SAFETYFUNCTION COMMON
FUNCTIONS TO THE ENTIRE
PLATFORMTHE ESS INCLUDES
INCLUDE ESD FIREDETECTIONGAS DETECTION VENTILATION
CONTAINMENT SYSTEMS
SYSTEM SUMPS
SUMP AND SSSV SYSTEMSTHESE ARE ESSENTIALSYSTEMS
SYSTEM
THAT PROVIDELEVELOF PROTECTION BY INITIATING
TO THE FACILITY SHUTIN FUNCTION
FUNCTIONS
OR TO MINIMIZE
REACTING THE CONSEQUENCES HYDROCARBONS
CONSEQUENCEOFRELEASED
THE OTHER SUPPORT
SYSTEMINCLUDE THE PNEUMATIC
SYSTEMS SUPPLY
SYSTEM
SYSTEMS SYSTEM
SYSTEMS
FOR DISCHARGING
GAS TO THE ATMOSPHERE SYSTEM FORCONTAINING
SYSTEMS LEAK OR SPILLS
LEAKS SPILL
AND ANY OTHER SERVICE SYSTEM THAT MIGHTENHANCE PLATFORM SAFETY THE
PNEUMATIC SUPPLY SYSTEMPROVIDES
PROVIDE CONTROLMEDIUM FOR THE SAFETY SYSTEM
AND THE SYSTEMS
SYSTEM FOR DISCHARGINGGAS TO THE ATMOSPHERE
PROVIDE MEANS
MEAN OF
GASE TO THE ATMOSPHERE
DISCHARGING
GASES UNDER SAFECONTROLLED
CONDITIONS

EMERGENCY SUPPORT SYSTEM


SYSTEMS ESS

1 SHUTDOWN ESD
EMERGENCY SYSTEM

A PURPOSE
AN EMERGENCY SHUTDOWN ESD SYSTEMIS SYSTEMOF
MANUAL CONTROLSTATIONS
STATION STRATEGICALLY
LOCATEDON PLATFORM
THAT
WHEN ACTIVATEDWILL INITIATE SHUTDOWNOF ALL WELLS
WELL AND OTHER

PROCES STATIONS
PROCESS THI
THIS SYSTEMMAY INCLUDE NUMBER OF

INDEPENDENT
PROCESS SYSTEMWHICH
PROCES SHUTDOWNSYSTEMS CAN ALSOBE ACTUATED

SEPARATELY ACTIVATIOTI OF THE ESD SYSTEM SHOULD RESULTIN THE


TERMINATION OF ALLPRODUCTION ACTIVITY
ON THE PLATFORM INCLUDING
THE CLOSING OF ALL PIPELINESDVS THE ESD SYSTEM SHOULDBE
DESIGNED TO PERMITCONTINUED OPERATION OF ELECTRIC GENERATING
STATION AND FIREFIGHTING
STATIONS SYSTEM WHEN NEEDED IN AN EMERGENCY
SYSTEMS
THE ESD SYSTEMPROVIDES
PROVIDE MEANS
MEAN FOR PERSONNEL TO

MANUALLY INITIATE PLATFORM SHUTDOWN WHEN AN ABNORMAL CONDITION


IS ELEMENT OF THE FIRELOOP
OBSERVED FUSIBLE ELEMENTS MAY BE INTEGRATED
WITH THEESD CONTROL
LOOP
B SHUTDOWN STATIONS
STATION
STATION FOR ACTIVATIONOF THE ESD
STATIONS SYSTEMFOR COMPLETE
PLATFORM
SHUTDOWNSHOULDBE LOCATEDAS FOLLOW
FOLLOWS
A HELICOPTER DECKS
B EXIT STAIRWAYLANDING
LANDINGSAT EACHDECK LEVEL

C BOAT LANDINGS
D AT THE CENTER OR EACH END OF BRIDGE CONNECTING
TWO

PLATFORMS
E EMERGENCY EVACUATIONSTATIONS
NEAR THE DRILLERS
DRILLER CONSOLEDURING DRILLINGAND WORKOVER
OPERATIONS

H OTHER LOCATIONS
LOCATION AS NEEDED TO PROVIDE
STATION ACCESSIBLE
STATIONS
TO ALLPLATFORM
AREAS

2 FIRE DETECTION SYSTEM

A PURPOSE
METHOD OF AUTOMATICALLY FIRE ON AN OFFSHORE
FIRES
DETECTING
SHOULD
PLATFORM BE PROVIDED
TO ALLOW FOR EARLYRESPONSE
PNEUMATIC FUSIBLEELEMENTTSE SYSTEM OR VARIOU
SYSTEMS VARIOUS ELECTRICAL
FIRE
DETECTIONDEVICES
DEVICE INCLUDINGFLAME USH THERMAL TSH OR

SMOKE YSH DETECTIONDEVICES


DEVICE SHOULD BE INSTALLED IN ALL AREAS
AREA

CLASSIFIEDDIVISION OR BY API RECOMMENDED PRACTICE 500


AND IN ALL BUILDINGS
WHERE
BUILDING PERSONNEL
REGULARLY
OR OCCASIONALLY
SLEEP

B PNEUMATIC FUSIBLE ELEMENT


SYSTEM
ONE RELIABLEAND WIDELYUSED METHOD OF DETECTING FIRE IS
FIRES
PNEUMATIC LINE CONTAINING STRATEGICALLY LOCATEDFUSIBLE ELEMENTS
THI SYSTEMSHOULDBE CAPABLE
THIS OF PROVIDING SIGNAL TO SHUT DOWN

PRODUCTION ACTIVITIE EXCEPT


ACTIVITIES FOREQUIPMENT REQUIREDTO CONTROL THE
FIRE FUSIBLE ELEMENTS
ELEMENT NORMALLY ARE METALLICPLUGS
PLUGTHAT MELT AT
DESIGNEDTEMPERATURE OR SECTION OF FUSIBLESYNTHETICTUBING
C ELECTRICAL FIRE DETECTION SYSTEMS
SYSTEM
IN ADDITION TO FUSIBLEELEMENT
PNEUMATIC SYSTEM VARIOUS
SYSTEMS VARIOU
ELECTRICALFIREDETECTIONDEVICES
DEVICE FLAME THERMALAND SMOKE ARE
USED ON
COMMONLY OFFSHORE THESE DEVICES
PLATFORMS
PRODUCTION DEVICE
ARE UTILIZEDTO ACTIVATE
ALARM INITIATESHUTIN ACTION
ALARMS ACTIONSOR ACTIVATE
FIRESUPPRESSION SYSTEM EG
SYSTEMS CO2 OR WATER

D INSTALLATION AND OPERATION


ALL ELECTRICAL
FIREDETECTIONDEVICES
DEVICE SHOULD BE APPROVED
BY
NATIONALLY
RECOGNIZED AND
TESTINGLABORATORY INSTALLED IN
ACCORDANCE
WITH MANUFACTURERS
MANUFACTURERRECOMMENDATIONS ELECTRICAL
FIRE
DETECTIONDEVICES
DEVICE SHOULDBE CAPABLE OF OPERATING MINIMUM OF
HOUR WITHOUT PRIMARY
HOURS PLATFORM ELECTRICALPOWER
THE INSTALLATION AND OPERATION OF FIRE DETECTIONSYSTEM
SHOULD BE SUITABLE FOR THE AREA IT IS DESIGNED TO PROTECT FIRE

SYSTEM SHOULD BE INSTALLEDFOR PROCESS


DETECTION SYSTEMS PROCES EQUIPMENT
ENCLOSED CLASSIFIEDAREAS
AREA AND ENCLOSEDUNCLASSIFIEDAREAS
AREA AS

FOLLOW
FOLLOWS

A PROCES EQUIPMENT
PROCESS FORTHE INSTALLATION
PRESENTGUIDELINES
GUIDELINE
PRESENTS
OF FUSIBLEPLUGSWHEN FUSIBLETUBING
OR OTHER DEVICES
DEVICE

EG ULTRAVIOLET
FLAME DETECTORS
DETECTORINFRAREDSENSORS
SENSOR ETC
ARE USEDIN LIEUOF FUSIBLEPLUGS
PLUG THEYSHOULDPROVIDEAT

LEASTTHE SAME FORFUSIBLEPLUG


COVERAGEAS THE GUIDELINES
GUIDELINE
INSTALLATIONS FUSIBLE ELEMENTS
ELEMENT MAY BE INSTALLEDIN THE
VARIOUS LINE OF THE SAFETY
LINES
VARIOU PNEUMATIC SYSTEMIF THE SIGNAL
INITIATE THE PROPERSHUTIN
INITIATES
GENERATED FUNCTIONS FUSIBLE
ELEMENT SHOULDNOT
ELEMENTS BE INSTALLEDIN COMBUSTIBLE GAS
LINE THATWOULD
SUPPLY CONTINUE TO BLEED AFTERSHUTDOWN

B ENCLOSED CLASSIFIEDAREAS ENCLOSED AREA


AREAS THAT ARE

CLASSIFIED DIVISION OR DIVISION BY API


RECOMMENDED PRACTICE 500 SHOULD BE WITH
EQUIPPED
FIRE FLAME THERMALOR SMOKEDETECTIONDEVICES
DEVICE THAT
SHUT IN
AUTOMATICALLY THE HYDROCARBON
SOURCE
SOURCES CAUSING
THE ENCLOSED
AREA
AREAS TO BE CLASSIFIED FUSIBLE PLUG
SYSTEM
USINGEITHER COMBUSTIBLE OR NONCOMBUSTIBLE GAS IS

ACCEPTABLE
IN THESEAREAS

C ENCLOSED UNCLASSIFIED AREAS ALL ROOM


ROOMS IN WHICH

PERSONNELREGULARLYOR OCCASIONALLY SLEEPSHOULD BE


EQUIPPEDWITH SMOKE DETECTORS
DETECTOR THAT ACTIVATE AN AUDIBLE
ALARM ROOM
ROOMS CONTAININGHEAT SOURCES
SOURCE EG WATER
HEATER CLOTHES
HEATERSCLOTHE DRYERS
DRYER KITCHEN RANGES
RANGE OVENS
OVEN SPACE
HEATERSETC SHOULD BE EQUIPPED
HEATER WITH SMOKE ANDOR
THERMAL RATE OF RISE DETECTORS
DETECTOR THAT ACTIVATEAN AUDIBLE
ALARM FUSIBLE PLUG
STEM
STEMS UTILIZINA COMBUSTIBLEGAS
SHOULDNOT BE USED FORFIREDETECTIONIN WHERE
BUILDINGS
BUILDING
PERSONNELREGULARLYOR OCCASIONALLY EVEN IF THE
SLEEP
IS CLASSIFIED BECAUSE OF ITS PROXIMITY
BUILDING TO

HYDROCARBON
SOURCE

3 COMBUSTIBLE GAS DETECTION SYSTEM

A PURPOSE
THE ACCUMULATIONOF COMBUSTIBLE GASE
GASESIN THE ATMOSPHERE
ON OFFSHORE PLATFORMS
PLATFORMCOULD CREATE THREAT TO SAFETY
ACCUMULATION ARE
ACCUMULATIONS LIKELY
MORE
TO OCCUR IN ENCLOSEDAREAS
AREA TWO
METHOD FOR INCREASING
METHODS ARE PROVIDING
SAFETY ADEQUATEVENTILATION
AND COMBUSTIBLEGAS DETECTORSYSTEMS THE
INSTALLING GASDETECTOR
ASH SYSTEMSHOULD ALERTPERSONNEL
BY AUDIBLE ANDORVISUAL
ALARMTO THE PRESENCE
OF LOW LEVELCONCENTRATIONS
CONCENTRATION OFFLAMMABLEGAS

VAPOR ALSO IT SHOULDEITHERSHUTOFFTHE GASSOURCE OR REMOVE ALL


SOURCE
SOURCES OFIF THE CONCENTRATION APPROACHES
IGNITION APPROACHE
THE LOWER
LIMIT LEL OF THE GASPRESENT
EXPLOSIVE

B INSTALLATION
COMBUSTIBLE GAS DETECTING
SENSOR
SENSORS SHOULDBE LOCATED IN
ALLENCLOSEDAREAS
AREA THATARE CLASSIFIEDDIVISION OR DIVISION BY
API RECOMMENDED PRACTICE500 IN ALL ENCLOSEDAREAS
AREA THAT
CONTAIN NATURAL GASFUELED
PRIMEMOVERS
MOVER AND IN BUILDING
BUILDINGS
WHERE PERSONNELREGULARLY
OR OCCASIONALLY
SLEEP AND THAT CONTAIN
FLAMMABLE GAS SOURCE GAS DETECTION INSTRUMENTS
INSTRUMENT SHOULD BE
APPROVED
BY NATIONALLY
RECOGNIZED TESTING LABORATORY NRTL
AND SHOULDMEET REQUIREMENTS
REQUIREMENT PUT FORTH BY ANSIISA S1213
PART PERFORMANCEREQUIREMENTCOMBUSTIBLEGAS DETECTORS
REQUIREMENTS
SHUTDOWN DEVICES
DEVICE CONTROLLED BY GAS DETECTORSYSTEMS
SYSTEM SHOULD BE
NORMAJLY ENERGIZED COMMONLY REFERRED TO AS FAILSAFE GAS
DETECTIONSYSTEMS
SYSTEM SHOULD BE INSTALLED OPERATED AND MAINTAINED
IN ACCORDANCEWITH ANSIISA S1213 PART II INSTALLATION
OPERATION AND MAINTENANCE OF COMBUSTIBLE GAS DETECTION
INSTRUMENTS
IN ENCLOSEDAREAS
AREA FLAMMABLE GAS
CONTAINING COMPRESSOR
COMPRESSORS
THE MINIMUM NUMBER OF SENSORS
SENSOR IS ONE UNIT
PER COMPRESSOR PLU
PLUS
AN ADDITIONALSENSOR PER THREEUNITS
UNIT OR FRACTIONAL
PARTTHEREOF

NOTE THIREQUIREMINIMUM OF TWO SENSORS


REQUIRES
THIS SENSOR IN ALLENCLOSEDCOMPRESSOR

BUILDINGS
IN ENCLOSEDAREAS
AREA OTHER
CONTAINING NATURAL GASESFUELEDPRIMEMOVERS
MOVER

EG ENGINES
ENGINEDRIVING
GENERATORSPUMPS
GENERATOROR PUMP THE MINIMUM NUMBER OF SENSOR
SENSORS IS ONE

PER PRIMEMOVER

PROVIDINGADEQUATE VENTILATION REFERTO C14 IS AN

ACCEPTABLE
ALTERNATIVE GAS DETECTION SYSTEMS
TO INSTALLING SYSTEM EXCEPTIN
BUILDINGWHERE PERSONNEL
BUILDINGS REGULARLY OR OCCASIONALLYSLEEP OR IN
ENCLOSEDAREAS
AREA THATCONTAINCOMPRESSORS
COMPRESSOR HANDLING FLAMMABLE GAS
LIKEWISE GASDETECTIONMAY BE OMITTED IN ENCLOSEDAREAS
AREA CONTAIN
CONTAINS
NO IGNITION
SOURCE CONTAIN NO
CONTAINS COMPRESSORHANDLING
FLAMMABLE

GAS AND IS NOT WHERE PERSONNEL


BUILDING REGULARLY
OR

SLEEP
OCCASIONALLY

C AND MAINTENANCE
OPERATION
GAS DETECTION INSTRUMENTS
INSTRUMENT SHOULD BE ABLE TO DETECT AT LEAST
TWO GAS CONCENTRATION LEVELS AN AUDIBLE ALARM VISUAL
SIGNAL
IN HIGHNOISE
SIGNAL AREA
AREAS WHERE AN AUDIBLE ALARM IS INEFFECTIVE
SHOULD BE ACTIVATED AT NO THAN 25 PERCENT
GREATER LEL TO ALERT
OPERATING
PERSONNEL AUTOMATIC CORRECTIVE
ACTION EG CLOSING
SDV
SDVS ON GAS SOURCES
SOURCE OR DISCONNECTING ELECTRICALPOWER TO
EQUIPMENTNOT SUITABLE FOR LOCATIONS
LOCATION CLASSIFIEDAS HAZARDOUS
HAZARDOU
SHOULDBE INITIATED AT NO THAN 60 PERCENTLEL
GREATER IN LIEU OF
TOTALPROCESS
PROCES SHUTIN IT IS TO ISOLATEALARMED
ACCEPTABLE AREA
AREAS AN

EXAMPLE
IS CLOSING
FUELVALVE TO BUILDINGCAREFUL
GENERATOR
CONSIDERATIONSHOULDBE GIVEN
TO THE FORM OF AUTOMATICCORRECTIVE
ACTION TAKEN TO ENSURE THAT THE SITUATION IS NOT MADE MORE

HAZARDOUS IF MACHINERY OR EQUIPMENT SHUTDOWN COULD CREATE AN

IGNITION SOURCE CONSIDERATION SHOULD BE GIVENTO ACTUATION OF


FIREINERT SYSTEM EG HALON PRIOR TO SHUTDOWN GAS DETECTION

SYSTEM MONITORING
SYSTEMS MORE THAN ONE AREA SHOULD IDENTIFY THE
LOCATIONWHEREFLAMMABLEGASOR VAPORIS DETECTED

4ADEQUATVENTI1ATIO
ADEQUATE
VENTILATIONIS VENTILATIONNATURAL
THAT
ARTIFICIAL
OR

IS SUFFICIENTTO PREVENTTHE ACCUMULATIONOF SIGNIFICANT


QUANTITIE
QUANTITIES
OF VAPORAIR
MIXTURE IN CONCENTRATIONS
MIXTURES CONCENTRATIONABOVE 25 PERCENTOF THEIR
LOWER EXPLOSIVE
LIMIT LEL REFER TO API RECOMMENDED
PRACTICE 500 FOR ADDITIONAL DETAILS
DETAIL INCLUDING
RECOMMENDED
METHOD OF ACHIEVEMENT
METHODS

5 CONTAINMENT SYSTEM
CONTAINMENT SYSTEMIS INSTALLED TO COLLECTAND DIRECT
ESCAPEDLIQUIDHYDROCARBONS
HYDROCARBON TO SAFE LOCATION ALL EQUIPMENT
TO LEAKS
SUBJECT LEAK OR OVERFLOW
SHOULDBE PROTECTEDBYCURBS
CURB GUTTERS
GUTTER
OR PAN THAT DRAIN TO
DRIPPANS SUMP CONTAINMENT SYSTEMS
SYSTEM ARE
OPTIONAL
ON STRUCTURE
STRUCTURES THATDO NOT HAVE PROCESS
PROCES VESSELS
VESSEL OR OTHER
EQUIPMENT SUBJECT TO LEAKOR OVERFLOWEG STRUCTURE
STRUCTURES WITH ONLY
WELLS HEADER PIPELINES
WELL HEADERS PIPELINE CRANES
CRANE ANDOR INSTRUMENT GAS
SCRUBBERS
ALLGRAVITYDRAIN PIPINGNETWORKS
NETWORK SHOULD BE DESIGNED TO

PREVENTESCAPE OF GAS FROM SUMPS


SUMP THROUGH THE DRAINS THIS
THI IS

TYPICALLYACCOMPLISHED BY WATER SEALS


SEAL LOCATEDAT EACH DRAIN OR
EACH DRAIN PIPEHEADEROR WITH TOTALNETWORKWATER SEALLOCATED
INTHE SUMP INLET PIPING CHECK VALVES
VALVE ARE NOT CONSIDERED
FORTHIS
APPROPRIATE THI SERVICE AND SHOULDNOT BE USED AS ALTERNATIVE
FOR
PROTECTION WATER SEALS PRESSURE DRAINS
DRAIN SHOULD NOT BE
ELIMINATED IN SUMP PILELOCATEDCLOSETO THE WATER LEVEL
6 SUMP
SUMPS

A GENERAL
SUMP MAY BE TANK CLOSEDEND PILE OR AN OPENEND
PILE ALL SUMPS
SUMP SHOULDBE EQUIPPED
WITH AN AUTOMATIC DISCHARGE
TO HANDLE MAXIMUM INFLOW VENT ARE INSTALLEDON ATMOSPHERIC
VENTS

SUMP FOR THE PURPOSEOF SAFELY


SUMPS DISSIPATING HYDROCARBON VAPORS
DEPENDING UPON DESIGN AND LOCATION SUMP PILE VENT MAY FULFILL
THI PURPOSE WITHOUT
THIS FLAME ARRESTER BEINGINSTALLED DUE TO

POSSIBLE FROM CORROSION


PLUGGING THE LOW FLOWLOWPRESSURE NO
AND DISTANCEFROM POTENTIAL
STATIC ELECTRICITY IGNITIONFLASHBACK

SOURCE
SOURCES FLAME ARRESTER COULD BE ELIMINATED IN SUMP PILE
LOCATEDCLOSETO THE WATER LEVEL

B OPENENDSUMP PILES
PILE
PROPERLY DESIGNED OPENEND USED
PILE ARE OCCASIONALLY
SUMP PILES
TO COLLECT DECK DRAINAGE OR DRIP AND TO DISPOSE
DRIPS OF TREATED
PRODUCED WATER EXCEPTDURING EMERGENCY UPSET CONDITION
VESSEL EG
VESSELS FLARE SCRUBBERS
SCRUBBER CONDENSATE ACCUMULATORS
ACCUMULATORAND
VARIOU
VARIOUS FUEL FILTER SCRUBBERS
SCRUBBER SHOULD NOT DISCHARGE LIQUID
HYDROCARBON
HYDROCARBONS DIRECTLYINTO AN OPENENDSUMP PILE OPENEND
PILE SHOULD BE PROTECTED
SUMP PILES AGAINSTHYDROCARBON DISCHARGE
OVERFLOW ANDORUNDERFIOWTHE TYPEOF PROTECTION SHOULD BE
DETERMINED ON CASEBYCASE BASIS SOME FACTORS
FACTORTHATSHOULDBE
CONSIDEREDINCLUDE PILELENGTH LIQUID PROPERTIE MAXIMUM
PROPERTIES
INFLOWRATE WAVE ACTIONAND TIDALFLUCTUATION

7 SUBSURFACE SAFETY
VALVE SSSVS
VALVES SSSV

SSSV
SSSVS ARE INSTALLED BELOW THE WELIHEAD TO PREVENT
WELLFLOW IN THE
UNCONTROLLED EVENT OF EMERGENCYSITUATION
AN

SUBSURFACE
CONTROLLEDSSSVS
SSSV SSCSV SHOULDSHUT IN IF WELL RATE
EXCEED
EXCEEDS PREDETERMINED
RATE THAT MIGHTINDICATE LEAK
LARGE
SURFACECONTROLLED
SSSV
SSSVS SCSSV SHOULDSHUTIN WHEN ACTIVATED
BYAN ESD SYSTEMANDOR FIRELOOP GUIDANCE FORTHE DESIGN
AND
INSTALLATIONOF SSSVS
SSSV IS COVERED IN API RECOMMENDED PRACTICE
14B
SECTION

PROTECTION CONCEPT
CONCEPTS
PROTECTION CONCEPT
CONCEPTS AND SAFETY ANALYSI
ANALYSIS

1 UNDESIRABLE EVENT
EVENTS
AN UNDESIRABLE EVENT IS AN ADVERSE OCCURRENCE IN PROCESS
PROCES
COMPONENTWHICH POSES
POSE THREATTO SAFETYTHE UNDESIRABLEEVENTS
EVENT

DISCUSSED IN THI
THIS SECTION ARE THOSE THAT MIGHTDEVELOP IN PROCES
PROCESS
COMPONENT UNDER WORSTCASE CONDITION OF INPUT
CONDITIONS AND OUTPUT AN
UNDESIRABLEEVENT MAY BE INDICATED BY ONE OR MORE PROCES VARIABLES
PROCESS VARIABLE
RANGING OUT OF OPERATING LIMITS THESE ABNORMALOPERATING CONDITION
CONDITIONS
CAN BE DETECTED BY SENSORS
SENSOR WHICH INITIATE SHUTDOWN ACTION TO PROTECT

PROCES COMPONENT EACH UNDESIRABLEEVENT WHICH CAN AFFECT


THE PROCESS

PROCES COMPONENTIS DISCUSSEDACCORDING


PROCESS TO THE FOLLOWINGFORMAT
CAUSE EFFECTAND DETECTABLEABNORMALCONDITIONAND PRIMARY
AND SECONDARY THAT SHOULDPREVENT
PROTECTION OR REACT TO ITS OCCURRENCE

2 OVERPRESSURE
OVERPRESSURE IN
IS PRESSURE IN OFTHE
PROCES COMPONENT
PROCESS EXCES
EXCESS

MAXIMUM ALLOWABLEWORKINGPRESSURE

A CAUSE

OVERPRESSURECAN BE CAUSEDBY AN INPUTSOURCE WHICH WILL


PRESSUREIN EXCESS
DEVELOP EXCES OF COMPONENTMAXIMUM
PROCES COMPONENTS
PROCESS
ALLOWABLEWORKING IF INFLOWEXCEEDS
PRESSURE EXCEED OUTFLOW INFLOWMAY
EXCEED OUTFLOWIF AN UPSTREAM FAIL IF
FLOWRATECONTROLDEVICE FAILS
THERE ARE RESTRICTIONS
RESTRICTIONOR
BLOCKAGE COMPONENTOUTLET OR IF
OUTLETS
IN THE COMPONENTS
OVERFLOWOR GAS BLOWBYFROM AN UPSTREAMCOMPONENTOCCURS
OVERPRESSURECAN OF FLUIDS
ALSO BE CAUSED BY THERMALEXPANSION FLUID
WITHIN COMPONENT IF HEAT IS INLET AND OUTLETS
ADDED WHILE THE INLETS OUTLET
ARE CLOSED

B EFFECTAND DETECTABLE ABNORMAL CONDITION


THE EFFECTOF
EFFECTS OVERPRESSURE
CAN BE AND LEAK
SUDDEN RUPTURE
OF HYDROCARBONS
HIGH PRESSUREIS THE DETECTABLEABNORMAL
CONDITIONTHATINDICATES
INDICATE THATOVERPRESSURE
MAY OCCUR
C PRIMARYPROTECTION
PRIMARYPROTECTION FROM OVERPRESSUREIN PRESSURE
COMPONENT SHOULD BE PROVIDED BY PSH SENSOR TO SHUT OFF
INFLOW IF VESSEL IS HEATEDTHE PSH SENSOR SHOULDALSO SHUTOFF
THE FUEL OR SOURCE OF HEAT PRIMARY PROTECTION FOR ATMOSPHERIC
COMPONENT SHOULD BE PROVIDED
COMPONENTS BY AN ADEQUATE VENT SYSTEM

D PROTECTION
SECONDARY
SECONDARY PROTECTION
FROM OVERPRESSUREIN PRESSURE
COMPONENTSHOULDBE PROVIDED
BY PSV SECONDARYPROTECTION
FORATMOSPHERIC
COMPONENT SHOULDBE
COMPONENTS PROVIDED
BY SECONDVENT
THE SECONDVENT MAY BE IDENTICAL TO THE PRIMARY
VENT GAUGE
HATCHWITH SELFCONTAINED
PSV OR AN INDEPENDENT
PSV

E LOCATION OF SAFETY
DEVICE
DEVICES
IN WITH BOTH
PROCES COMPONENT
PROCESS LIQUID
AND GASSECTION
THE PSH SENSOR PSV OR VENT SHOULD BE INSTALLED TO SENSE OR

RELIEVE PRESSURE
FROM THE GAS OR VAPOR SECTION THE SENSING
CONNECTION FORTHE SAFETY
CONNECTIONS DEVICE SHOULDBE LOCATEDAT THE HIGHEST
DEVICES

PRACTICAL LOCATIONON THE COMPONENTTO MINIMIZE THE CHANCES


CHANCE OF
FOULING BY FLOWSTREAM CONTAMINANTS THE INSTALLATIONOF PSVS
PSV
AND VENTS
VENT ON ATMOSPHERICTANK SHOULD BE IN ACCORDANCE
TANKS WITH API

SPEC2000 OR OTHERAPPLICABLE STANDARDS

3 LEAK
LEAKIS THEACCIDENTAL OFFLUIDS
ESCAPE FLUID FROM
PROCESS
PROCES COMPONENT
TO IN THIS
ATMOSPHERE THI RECOMMENDED PRACTICE
DLEAK IMPLIES
IMPLIE THAT THE
FLUID ARE HYDROCARBONS
FLUIDS
ESCAPING

A CAUSE
LEAKBE CAUSED BY DETERIORATIONFROM CORROSION
CAN

EROSIONMECHANICALFAILUREOR EXCESS
EXCES TEMPERATUREBY RUPTURE
FROM OVERPRESSUREOR BYACCIDENTALDAMAGE
FROM EXTERNALFORCES
B EFFECTAND DETECTABLEABNORMAL CONDITIONS
CONDITION
THE EFFECTOF LEAK IS THE RELEASEOF HYDROCARBONS
HYDROCARBON
TO THE

ATMOSPHERE
LOW PRESSURE BACKFLOWAND LOW LEVEL ARE THE
ABNORMALCONDITIONS
CONDITION WHICH MIGHTBE DETECTABLE
TO INDICATE THAT
LEAKHAS OCCURRED

C PRIMARY PROTECTION
PRIMARY PROTECTIONFROM LEAKS
LEAK OF SUFFICIENTRATE TO CREATE AN
ABNORMAL OPERATING CONDITION WITHIN PRESSURE COMPONENT
SHOULD BE PROVIDED BY PSL SENSOR TO SHUT OFF INFLOW AND FSV
TO MINIMIZE BACKFLOW PRIMARY LEAK FROM THE
FROM LEAKS
PROTECTION
LIQUID SECTIONMAY ALSOBE PROVIDED BYAN LSL SENSOR TO SHUTOFF
INFLOW ON AN ATMOSPHERIC COMPONENT PRIMARY PROTECTION FROM
LIQUIDLEAKS
LEAK SHOULD BE PROVIDED BY AN LSL SENSOR TO SHUT OF
INFLOW CONTAINMENTSYSTEM SHOULDPROVIDE PRIMARY PROTECTION
FROM SMALL LIQUIDLEAKS
LEAK WHICH CANNOT BE DETECTEDBY THE SAFETY
DEVICE ON
DEVICES PROCES COMPONENT PRIMARY
PROCESS PROTECTION FROM SMALL
GAS LEAKS
LEAK WHICH OCCUR IN AN INADEQUATELY VENTILATED AREA AND
CANNOT BE DETECTEDBY COMPONENT SENSING DEVICESSHOULD BE
DEVICE
PROVIDED BY COMBUSTIBLEGASDETECTIONSYSTEM

D SECONDARY PROTECTION

SECONDARY PROTECTIONFROM ALL DETECTABLE


LEAKSAND SMALLGAS
LEAK
LEAK IN AN INADEQUATELY
LEAKS VENTILATEDAREA SHOULDBE PROVIDED BYTHE
EMERGENCY SUPPORT SYSTEM ESS SECONDARY PROTECTIONFROM
SMALL LIQUIDLEAK SHOULD BE PROVIDED
LEAKS BY AN LSH SENSOR INSTALLED
ON THE SUMP TANK TO SHUT IN ALL COMPONENTS
COMPONENT THAT COULDLEAK INTO
THETANK

E LOCATION OF SAFETY
DEVICE
DEVICES
IN PROCESS
PROCESCOMPONENT WITH BOTH AND GASSECTION
LIQUID
THE PSL SENSOR SHOULDBE CONNECTED TO SENSE PRESSURE
FROM THE GAS
OR VAPOR SECTION THE PSL SENSOR SHOULD BE INSTALLEDAT THE
HIGHEST PRACTICAL
LOCATIONON THE COMPONENT TO MINIMIZE THE
CHANCE OF FOULING
CHANCES BY FLOWSTREAM CONTAMINANTS FSVS
FSV SHOULDBE
INSTALLED IN EACH COMPONENT OPERATING OUTLET LINE SUBJECTTO
BACKFLOW
SIGNIFICANT THE LSL SENSOR SHOULD BE LOCATED
SUFFICIENTDISTANCEBELOWTHE LOWESTOPERATING
LIQUIDLEVELTO AVOID
NUISANCESHUTDOWNS
SHUTDOWNBUTWITH ADEQUATE
VOLUME BETWEENTHE LSL
SENSOR AND OUTLETTO
LIQUID PREVENTGASBLOWBYBEFORESHUTDOWNIS
ACCOMPLISHED

4 LIQUID OVERFLOW
LIQUID OVERFLOWIS THE DISCHARGEOF LIQUIDS
LIQUIDFROM PROCES
PROCESS
COMPONENTTHROUGH GASOR VAPOROUTLET

A CAUSE
LIQUIDOVERFLOWCAN BE CAUSED BY LIQUID
INPUTIN EXCES
EXCESS OF
LIQUID
OUTLET CAPACITY
THI
THIS MAY BE THE RESULTOF FAILUREOF AN
UPSTREAMFLOW RATE CONTROLDEVICE FAILUREOF THE LIQUIDLEVEL
CONTROL OF LIQUID
SYSTEM OR BLOCKAGE OUTLET

B EFFECTAND DETECTABLE ABNORMAL CONDITION


THE EFFECTS
EFFECTOF LIQUID
OVERFLOWCAN
BE OVERPRESSURE
OR EXCESS
EXCES

LIQUIDIN
LIQUIDS DOWNSTREAMCOMPONENT OR RELEASE OF HYDROCARBONS
HYDROCARBON
TO THE ATMOSPHERE HIGH LEVEL IS THE DETECTABLEABNORMAL
CONDITION WHICH INDICATES
INDICATE THATOVERFLOW MAY OCCUR

C PRIMARYPROTECTION
PRIMARY FROM LIQUID
PROTECTION OVERFLOW SHOULDBE PROVIDED
BYAN LSH SENSOR TO SHUTOFFINFLOWINTO THECOMPONENT

D SECONDARYPROTECTION

SECONDARY PROTECTIONFROM LIQUID OVERFLOW TO THE


ATMOSPHERE SHOULD BE PROVIDED BY THE EMERGENCY SUPPORT
SYSTEM SECONDARY PROTECTIONFROM LIQUIDOVERFLOW TO

DOWNSTREAM COMPONENT SHOULDBE PROVIDEDBYSAFETY


DEVICE ON
DEVICES
THE DOWNSTREAMCOMPONENT

E LOCATION OF DEVICE
DEVICES
SAFETY
THE LSH SENSOR SHOULD BE LOCATED SUFFICIENTDISTANCE
ABOVE THE HIGHEST
OPERATING LEVELOF
LIQUID COMPONENT TO PREVENT
NUISANCESHUTDOWNS
SHUTDOWN BUT WITH VOLUME ABOVE
ADEQUATE THE LSH
SENSOR TO PREVENT LIQUID OVRFLOW BEFORE SHUTDOWN IS

ACCOMPLISHED

5 GASBLOWBY
GAS BLOWBYIS THE DISCHARGE
OF GAS FROM PROCES COMPONENT
PROCESS
THROUGH OUTLET
LIQUID

A CAUSE
GAS BLOWBYCAN BE CAUSED BY FAILUREOF LEVELCONTROL
LIQUID
SYSTEM OR INADVERTENTLY BYPASVALVE AROUND LEVEL
OPENING BYPASS
CONTROLVALVE

B EFFECTAND DETECTABLE ABNORMAL CONDITION


EFFECT OF GAS BLOWBYCAN
THE BE OVERPRESSURE IN
DOWNSTREAM COMPONENT LOW LEVEL IS THE DETECTABLEABNORMAL
CONDITION WHICH INDICATES
INDICATE GAS BLOWBY
MAY OCCUR

C PRIMARYPROTECTION
PRIMARY PROTECTION FROM GAS BLOWBYSHOULDBE PROVIDED
BY
LSL SENSOR TO SHUT OFFINFLOWOR SHUTOFFTHELIQUID
OUTLET

D PROTECTION
SECONDARY
SECONDARY FROM GAS BLOWBY
PROTECTION TO DOWNSTREAM

BY SAFETY THE
COMPONENT SHOULD BE PROVIDED DEVICES ON
DEVICE
DOWNSTREAM COMPONENT

E LOCATION OF SAFETY
DEVICE
DEVICES
THE LSL SENSOR SHOULD BE LOCATED SUFFICIENTDISTANCE
BELOW THE LIQUIDLEVEL TO AVOID NUISANCE
LOWEST
OPERATING
SHUTDOWN BUT WITH ADEQUATE
SHUTDOWNS VOLUME BETWEEN THE LSL SENSOR

AND LIQUIDOUTLET TO PREVENTGAS BLOWBY BEFORE SHUTDOWN IS

ACCOMPLISHED
6 UNDERPRESSURE
UNDERPRESSURE IN
IS PRESSURE LES THAN THE
PROCES COMPONENT LESS
PROCESS
DESIGN
COLLAPSE
PRESSURE

A CAUSE
CAN BE
UNDERPRESSURE CAUSEDBY FLUID WITHDRAWALIN EXCES
EXCESS

OF INFLOWWHICH MAY BE THE RESULTOF FAILUREOF AN INLET OR OUTLET


CONTROLVALVE BLOCKAGE OF AN INLET LINE DURING WITHDRAWALOR
THERMALCONTRACTIONOF FLUIDS
FLUID WHEN THE INLETS
INLET AND OUTLETS
OUTLET ARE
CLOSED

B EFFECTAND DETECTABLE ABNORMAL CONDITION


THE EFFECT OF UNDERPRESSURE
CAN OF
BE COLLAPSE THE
COMPONENTAND LEAK LOW PRESSURE
IS THE DETECTABLE
ABNORMAL
CONDITIONWHICH INDICATES
INDICATE UNDERPRESSURE
MAY OCCUR

C PRIMARYPROTECTION
FROM IN AN ATMOSPHERIC
PRIMARYPROTECTION COMPONENT
SHOULD BE PROVIDEDBY AN ADEQUATE VENT SYSTEM PRIMARY
FOR
PROTECTION PRESSURECOMPONENTSUBJECT TO UNDERPRESSURE
SHOULDBE PROVIDED
BY GASMAKEUP SYSTEM

D SECONDARYPROTECTION
SECONDARY PROTECTION
FROM AN ATMOSPHERICCOMPONENT
SHOULDBE PROVIDED BY SECONDVENT
OR BY PSV SECONDARY
PROTECTIONFOR TO UNDERPRESSURE
PRESSURECOMPONENTSUBJECT
SHOULD BE PROVIDED
BY PSL SENSOR TO SHUT OFF INFLOW AND
OUTFLOW

E LOCATION OF SAFETY
DEVICE
DEVICES
THE PSL SENSOR SHOULDBE INSTALLEDAT THE HIGHEST
PRACTICAL
LOCATIONON THE TO MINIMIZE THE CHANCES
COMPONENT CHANCE OF FOULING
BY
FLOWSTREAM CONTAMINANTS VENTS
VENT AND PSVS
PSV SHOULDBE INSTALLED
IN
ACCORDANCE
WITH API 2000
SPEC OR STANDARDS
OTHER APPLICABLE
7 EXCES
EXCESS FIRED AND
TEMPERATURE EXHAUST HEATED COMPONENT
COMPONENTS
EXCES TEMPERATURE
EXCESS ABOVE THATFORWHICH
IS TEMPERATURE
PROCES
PROCESS
COMPONENTIS DESIGNED TO OPERATE THIS
THI UNDESIRABLE EVENT IN FIRED AND

COMPONENT IS CATEGORIZED
EXHAUSTHEATED COMPONENTS AS EXCESS
EXCES MEDIUM OR PROCESS
PROCES
AND
FLUIDTEMPERATURE EXCESS
EXCES STACKTEMPERATURE

A CAUSE
EXCES MEDIUM
EXCESS OR
PROCESS
PROCES FLUID TEMPERATURE CAN BE CAUSED

BYEXCESS
EXCES FUELOR HEAT INPUTDUE TO FAILUREOR INADVERTENTBYPASSING

OF THE FUEL OR EXHAUSTGAS CONTROLEQUIPMENT EXTRANEOUS


EXTRANEOU FUEL
ENTERINGTHE FIRINGCHAMBER THROUGHTHE AIR INTAKE OR LEAK OF
COMBUSTIBLE FLUID INTO THE FIRED OR EXHAUST HEATED CHAMBER
FLUIDS
INSUFFICIENTVOLUME OF HEAT TRANSFER FLUID DUE TO LOW FLOW IN
CLOSEDHEAT TRANSFER
SYSTEMWHERETHE HEATED MEDIUM IS CIRCULATED

THROUGH TUBES OR EXHAUSTHEATED CHAMBER


TUBE LOCATEDIN THE FIRING
OR LOW LIQUIDLEVELIN FIREDCOMPONENT WITH AN IMMERSED FIRE OR
EXCES STACKTEMPERATURE
EXHAUST GAS TUBE EXCESS IN FIREDCOMPONENT
CAN BE CAUSED BY ANY OF THE ABOVE OR BY INSUFFICIENTTRANSFER
OF
HEAT BECAUSE OF ACCUMULATION OF MATERIAL SAND SCALE
FOREIGN
ETC IN THE HEAT TRANSFERSECTION EXCES STACK TEMPERATURE
EXCESS IN AN

EXHAUST HEATED COMPONENT CAN RESULTFROM IGNITIONOF


COMBUSTIBLEMEDIUM LEAKINTO THE EXHAUSTHEATEDCHAMBER

B EFFECTAND DETECTABLEABNORMAL CONDITION


THE EFFECT
OF HIGHMEDIUM PROCESS
PROCES FLUIDTEMPERATURECAN
OR

BE REDUCTIONOF THE WORKING AND SUBSEQUENT


PRESSURE LEAK OR
OF THE
RUPTUREOF THE AFFECTEDCOMPONENTANDOR OVERPRESSURE
TUBE IN
TUBES
CIRCULATING SYSTEM IF THEMEDIUM IS
CLOSEDHEAT TRANSFER
OF HIGH
ISOLATEDIN THE TUBES THE EFFECT STACKTEMPERATURE CAN BE

DIRECT IGNITIONSOURCE FORCOMBUSTIBLES


COMBUSTIBLE COMINGIN CONTACT WITH THE
STACK SURFACE HIGH TEMPERATURE LOW FLOW AND LOW LEVELARE THE
DETECTABLE ABNORMAL CONDITION
CONDITIONS WHICH INDICATE THAT EXCES
EXCESS

TEMPERATURE
MAY OCCUR
C PRIMARY
PROTECTION

PRIMARY FROM
PROTECTION MEDIUM
EXCES
EXCESS OR
PROCESSFLUID
PROCES
TEMPERATURE FROM
RESULTING EXCES
EXCESS OR FUEL HEAT OR
EXTRANEOU
EXTRANEOUS

MEDIUM LEAK INTO THE FIRED OR


LEAKS HEATED CHAMBERSHOULD BE
PROVIDED
BY TSH SENSOR IF CAUSEDBY LOW LIQUIDLEVEL
SHOULD BE PROVIDED
PROTECTION BY AN LSL SENSOR THE TSH AND
LSL SENSOR
SENSORS FIRED COMPONENTS
ON
COMPONENT SHOULD SHUT OFFFUELSUPPLY AND
INFLOW OF COMBUSTIBLE FLUIDS THE TSR AND LSL SENSOR
SENSORS ON

EXHAUSTHEATEDCOMPONENTS
COMPONENT SHOULDDIVERT OR SHUT OFFTHE FUELOR
HEATSOURCE IF EXCESS
EXCES MEDIUM TEMPERATURE
IS DUE TO LOW FLOW IN

CLOSEDHEAT TRANSFER
SYSTEMCONTAINING
COMBUSTIBLEFLUID PRIMARY
SHOULD
PROTECTION BE PROVIDED
BY AN FSL SENSOR TO SHUT OFFFUEL
SUPPLY
TO FIREDCOMPONENTOR TO DIVERTTHE EXHAUSTFLOWFROM AN
EXHAUSTHEATED COMPONENT PRIMARY
PROTECTION
FROM EXCESS
EXCES STACK
SHOULD BE PROVIDED
TEMPERATURE BY TSH STACKSENSOR TO SHUT
OFFTHEFUELOR EXHAUSTGASSOURCE AND INFLOWOF COMBUSTIBLEFLUIDS

D SECONDARY
PROTECTION

SECONDARYPROTECTION
FROM EXCESS
EXCES MEDIUM OR PROCESSFLUID
PROCES
IN
TEMPERATURE FIRED COMPONENT IF CAUSEDBYEXCESS
EXCES EXTRANEOU
EXTRANEOUS

FUELSHOULDBE PROVIDEDBYTSR STACKSENSOR AND IF CAUSED BY


LOW FLOW BY TSR MEDIUM SENSOR AND TSR STACK SENSOR IF
CAUSED BYLOW LEVELSECONDARYPROTECTIONSHOULD BE PROVIDED BY
TSR MEDIUM OR PROCES FLUIDSENSOR
PROCESS AND TSH STACK SENSOR
SECONDARY FROM
PROTECTION MEDIUM
EXCES
EXCESS
PROCESS FLUID
PROCES OR

TEMPERATURE IN AN EXHAUSTHEATED COMPONENT IF CAUSEDBY LOW


LEVELOR LOW FLOWSHOULDBE PROVIDED BY TSH MEDIUM SENSOR
THESE TSR SENSOR
SENSORS SHOULD PERFORM
THE SAME FUNCTION AS THE
PRIMARYPROTECTIONSECONDARY PROTECTION
FOR EXCESS
EXCES STACK
SHOULD BE PROVIDED
TEMPERATURE BY THE EMERGENCY SUPPORT
SYSTEMAND FSV WHERE APPLICABLE

E LOCATION OF SAFETY
DEVICE
DEVICES
TEMPERATURESENSOR
SENSORS OTHER THAN FUSIBLE OR SKIN CONTACT

TYPE SHOULDBE PLACED


TYPES IN THERMOWELLFOREASE OF REMOVING AND
TESTINGIN TWOPHASE GASLIQUIDSYSTEM THE TSR SENSOR
SHOULD BE LOCATEDIN THE LIQUIDSECTION IN TUBETYPEHEATER
WHERE THE HEATED MEDIUM FLOWS
FLOW THROUGH TUBE LOCATEDIN THE
TUBES

FIRINGOR HEATING CHAMBERTHE TSH SENSOR SHOULD BE LOCATED IN


THE TUBE OUTLETAS CLOSEAS PRACTICAL
TO THE HEATER FSV SHOULD
BE INSTALLED
ON MEDIUM TUBE OUTLET PIPING

8 DIRECTIGNITIONSOURCEFIREDCOMPONENTS
COMPONENT
DIRECTIGNITIONSOURCE IS AN EXPOSED SURFACEFLAME OR SPARK AT

SUFFICIENTTEMPERATUREAND HEAT CAPACITY TO IGNITECOMBUSTIBLES DIRECT


IGNITIONSOURCES
SOURCE DISCUSSED IN THIS THI SECTION ARE LIMITED TO FIRED
COMPONENTS

A CAUSE
DIRECT IGNITION
SOURCES
SOURCE CAN BE CAUSED
BY FLAME EMISSION
FROM THE AIR INTAKE DUE TO THE USE OF IMPROPER
FUEL EG LIQUID
CARRYOVERIN GAS BURNER REVERSE DRAFTFROM NATURAL DRAFT
BURNEROR EXTRANEOU
EXTRANEOUS FUELENTERING
THE AIR INTAKE SPARKEMISSION
FROM THE EXHAUSTSTACK OR HOT SURFACES
SURFACERESULTING
FROM EXCES
EXCESS

TEMPERATURE

B EFFECT AND DETECTABLEABNORMAL CONDITION


THE EFFECTOF DIRECT IGNITION
SOURCE CAN BE FIRE OR

IF
EXPLOSION CONTACTED BY COMBUSTIBLE MATERIAL HIGH
AND LOW AIR FLOW FORCED
TEMPERATURE DRAFTBURNERS
BURNER ONLYARE THE
DETECTABLE ABNORMAL CONDITIONS
CONDITION WHICH INDICATE DIRECT IGNITION
SOURCE MAY OCCUR

C PRIMARYPROTECTION
PRIMARY FROM
PROTECTION FLAME EMISSION
THROUGH THE AIR
INTAKE OF NATURAL DRAFTBURNER SHOULD BE PROVIDED BY FLAME
ARRESTOR TO CONTAIN THE FLAME IN THE FIRING CHAMBER PRIMARY
PROTECTION FROM FLAME EMISSION THROUGH THE AIR INTAKE OF FORCED
DRAFTBURNER SHOULDBE PROVIDED BY PSL AIR INTAKESENSOR TO
DETECT LOW AIR FLOWAND SHUT OFF THE FUELAND AIR SUPPLY STACK
ARRESTOR SHOULD PROVIDE PRIMARY PROTECTION FROM EXHAUSTSTACK
SPARKEMISSION PRIMARY PROTECTION FROM HOT SURFACES
SURFACE DUE TO
EXCES
EXCESS SHOULD BE PROVIDED
TEMPERATURE BY TSH MEDIUM OR

PROCESSFLUIDSENSOR AND TSH STACKSENSOR


PROCES THE TSH SENSOR
SHOULDSHUTOFFFUELSUPPLYAND INFLOWOF COMBUSTIBLEFLUIDS

D SECONDARY PROTECTION

SECONDARY PROTECTION FROM FLAME EMISSION THROUGH THE AIR


INTAKE OF NATURAL DRAFT BURNER SHOULD BE PROVIDED BY THE
EMERGENCY SUPPORTSYSTEM SECONDARY PROTECTION FROM FLAME
EMISSION THROUGH THE AIRINTAKE OF FORCEDDRAFTBURNERSHOULDBE

PROVIDED BY BLOWER MOTOR INTERLOCKTO DETECT BLOWER MOTOR


FAILUREAND TO INITIATE SIGNAL TO SHUT OFFTHE FUELAND AIR SUPPLY

SECONDARY PROTECTIONFROM EXHAUST STACK SPARK EMISSION AND HOT


SURFACE SHOULDBE PROVIDED
SURFACES BY THE EMERGENCY SUPPORT SYSTEM
AND FSV WHERE APPLICABLE

E LOCATION OF SAFETY
DEVICE
DEVICES
THE LOCATION OF AIR INTAKE FLAME ARRESTOR
ARRESTORS AND EXHAUSTSTACK
ARRESTOR
ARRESTORS IS FIXED THESE ITEMS
ITEM SHOULD BE INSTALLEDTO FACILITATE
AND CLEANINGTSH
INSPECTING STACK MEDIA PROCESSFLUIDS
PROCES FLUID
SENSOR
SENSORS SHOULDBE INSTALLED AS DISCUSSEDIN 4216 PSL AIR
INTAKESENSOR SHOULD BE INSTALLEDDOWNSTREAMOF THE BLOWERFAN
INSIDE THE AIR INTAKEON FORCEDDRAFTBURNER FORCED DRAFTBURNERS
BURNER
SHOULD HAVE STARTER INTERLOCK INSTALLEDON
INTERLOCKS THE BLOWER MOTOR

STARTER FSV SHOULD ALSO BE INSTALLEDIN MEDIUM TUBE OUTLET


PIPING

9 EXCES COMBUSTIBLE
EXCESS VAPORS
VAPOR IN THE FIRINGCHAMBER FIRED
COMPONENT
EXCES COMBUSTIBLE VAPOR
EXCESS VAPORSIN THE CHAMBER ARE COMBUSTIBLE
FIRING
VAPOR IN ADDITION TO
VAPORS THOSE REQUIRED
FORNORMAL IGNITIONOF EITHERTHE
PILOT
OR MAIN BURNER

A CAUSE
ACCUMULATION OF EXCES
EXCESS COMBUSTIBLE VAPOR
VAPORS IN THE FIRING
CHAMBER CAN BE CAUSEDBY FAILUREOFTHEFUELOR AIR SUPPLY
CONTROL
EQUIPMENTOR IMPROPER PROCEDURES
OPERATING

10
B EFFECTAND DETECTABLEABNORMAL CONDITION
THE EFFECTOF EXCES
EXCESS COMBUSTIBLE VAPORS CHAMBER
VAPOR IN THE FIRING
ON IGNITION COULD BE EXPLOSION
AN AND POSSIBLE MPTURE OF THE
COMPONENT FLAME FAILUREAND HIGHOR LOW FUEL SUPPLY
PRESSUREARE

DETECTABLEABNORMALCONDITIONS
CONDITION WHICH INDICATE EXCES
EXCESS COMBUSTIBLE
VAPORSIN THE FIRING
VAPOR CHAMBER LOW AIR SUPPLY AND
PRESSURE BLOWER
FAILUREMAY ALSOINDICATE THIS
THI CONDITION IN FORCEDDRAFTBURNERS

C PRIMARYPROTECTION
PRIMARY PROTECTION FROM EXCESS
EXCES VAPOR IN THE
COMBUSTIBLE VAPORS

FIRING CHAMBER CAUSED BY MECHANICAL FAILUREOF THE FUEL CONTROL

EQUIPMENT SHOULD BE PROVIDED


BY FLAME FAILURESENSOR THE SENSOR
SHOULD DETECT FLAME INSUFFICIENTTO IGNITE THE ENTERINGVAPOR AND
VAPORS
SHUT OFFTHE FUEL THE SENSOR MAY BE THE LIGHT DETECTINGTYPE BSL
DETECTOR
SUCH AS AN ULTRAVIOLET OR THE HEAT SENSING
TYPETSL

D SECONDARYPROTECTION
SECONDARYPROTECTION FROM EXCESS
EXCES COMBUSTIBLE VAPORS
VAPOR IN THE
CHAMBER DUE TO FUEL CONTROLFAILURESHOULD BE PROVIDED
FIRING BY
PSH FUEL SENSOR TO SHUTOFFTHE FUEL ON FORCEDDRAFTBURNER
PSL SENSOR ALSO
SHOULDBE INSTALLEDON THE FUEL SUPPLY PSL AIR
SENSOR AND MOTOR STARTER INTERLOCKSHOULD BE INSTALLEDTO DETECT AN

INADEQUATE AND INITIATE SIGNAL


AIR SUPPLY TO SHUTOFFTHE FUELAND AIR

FSL SENSOR MAY BE INSTALLEDIN PLACE OF PSL SENSOR IN THE AIR


DEVICE
DEVICES
INTAKE TO SENSE LOW AIR FLOW IN ADDITION TO THE ABOVE SAFETY
SAFEOPERATING PROCEDURE
PROCEDURESSHOULD ALSOBE FOLLOWEDTO PREVENTFIREBOX

EXPLOSION
EXPLOSIONS DURING IGNITIONOF THE PILOT
OR MAIN BURNER

E LOCATION OF SAFETY
DEVICE
DEVICES
BSL OR TSL SENSOR CHAMBER
SHOULD BE INSTALLEDIN THE FIRING
TO MONITOR THE PILOTANDOR MAIN BURNER FLAME PSH AND PSL
SENSOR
SENSORS IN THE FUEL SUPPLY
SHOULD BE INSTALLEDDOWNSTREAM OF ALLFUEL
PSL
REGULATORS AIR INTAKESENSOR SHOULD BE INSTALLED
IN
PRESSURE
THE AIR INTAKE DOWNSTREAMOF THE FORCEDDRAFTBLOWER

11
SECTION

SAFETY ANALYSI
ANALYSIS
AND
PROCES
PROCESS
COMPONENT
ANALYSI
ANALYSIS
SAFETY ANALYSI
ANALYSIS

1 SAFETY
ANALYSITABLE SAT
ANALYSIS

ANALYSITABLES
SAFETY TABLE SATS
ANALYSIS SAT FORTHE BASICPROCESSCOMPONENTOF
PROCES COMPONENTS
PLATFORM FACILITY
PRODUCTION IN APPENDIX
ARE PRESENTED A THE SATS
SAT
ARE APPLICABLE
TO OF ITS POSITION
COMPONENTREGARDLESS
REGARDLES IN THE PROCESS
PROCES
FLOW THE BOUNDARIE OF EACH PROCESS
BOUNDARIES PROCES COMPONENT INCLUDED THE INLET
PIPING CONTROLDEVICES
DEVICE AND THE OUTLET PIPINGTO ANOTHER COMPONENT
EVERY OUTLETPIPEAND PIPEBRANCH SHOULD BE INCLUDEDUP TO THE POINT
WHERE SAFETY
DEVICE ON THE NEXT COMPONENT
DEVICES PROVIDE PROTECTION

A THE SAFETY ANALYSIS


ANALYSI OF EACH PROCESS
PROCES COMPONENT HIGHLIGHTS
HIGHLIGHT
UNDESIRABLE EVENTS
EVENT EFFECTOF EQUIPMENT
EFFECTS FAILURE PROCESS
FAILURES PROCES
UPSET ACCIDENTS
UPSETS ACCIDENT ETC FROM WHICH PROTECTION SHOULD BE

PROVIDEDALONG WITH DETECTABLEABNORMAL CONDITIONS


CONDITION THAT CAN
BE MONITORED FOR SAFETY SURVEILLANCE THESE DETECTABLE
CONDITION
CONDITIONS ARE USED TO INITIATE ACTION THROUGH AUTOMATIC
CONTROL
CONTROLS TO PREVENTOR MINIMIZE THE EFFECT OF UNDESIRABLE
EVENTS THE TABLES
TABLE PRESENTTHE LOGICAL
SEQUENCEOF SAFETY
SYSTEM
DEVELOPMENTINCLUDING
UNDESIRABLE EVENTS
EVENT THAT COULD BE
CREATEDIN DOWNSTREAMPROCESSCOMPONENTBECAUSEOF FAILURES
PROCES COMPONENTS FAILURE
IN THE EQUIPMENT DEVICE OF THE COMPONENTUNDER
DEVICES
OR SAFETY

CONSIDERATION

B THE GENERIC CAUSE


CAUSES OF EACH UNDESIRABLEEVENT ARE LISTED THE
PRIMARYCAUSES
CAUSE ARE EQUIPMENT FAILURE PROCESS
FAILURES UPSET AND
PROCES UPSETS
ACCIDENTAL BUT ALLPRIMARY CAUSE
CAUSES IN CATEGORYWILL CREATE THE
SAME UINDESIRABLE
EVENT THU
THUS BLOCKED LINE COULD BE DUE TO

PLUGGINGFREEZING OR OTHERFAILUREOF CONTROLVALVE OR THE


OF
INADVERTENT CLOSING MANUAL VALVE THE UNDESIRABLE EVENTS
EVENT

SHOULD BE DETERMINED FROM DETAILED OF THE


INVESTIGATION
FAILUREMODES
MODE OF THE COMPONENTAND ITS ANCILLARY
EQUIPMENT
THESE FAILURE MODE
MODES ARE GROUPEDUNDER CAUSE
CAUSES ACCORDING TO

THE MANNER IN WHICH THEY THEUNDESIRABLE


MAY GENERATE EVENT
C THE PROTECTIVE DEVICE AND EMERGENCY
DEVICES
SAFETY SUPPORT
SYSTEM
SYSTEMS
THAT PREVENTOR REACT TO MINIMIZE THE EFFECTS
EFFECT OF UNDESIRABLE
EVENT
EVENTS SHOULDBE IN ACCORDANCEWITH 42
DESIGNED

2 SAFETY
ANALYSICHECKLIST SAC
ANALYSIS

TABLE BI IS SAC
COMPOSITE FOR USED
NORMALLY PROCESS
PROCES
COMPONENTS INDIVIDUAL SACS
SAC ARE SHOWN IN APPENDIX AS AN AID FOR
THE APPLICATION
DISCUSSING OF THE SAFETY ANALYSITO EACH INDIVIDUAL
ANALYSIS
COMPONENT THE SAC LISTS
LIST THE SAFETY DEVICE THATWOULD BE REQUIRED
DEVICES TO

EACHPROCESS
PROTECT PROCES COMPONENT IF IT WERE VIEWED AS AN INDIVIDUAL UNIT

WITH THEWORST INPUTAND OUTPUTCONDITIONS


PROBABLE LISTED UNDEREACH
RECOMMENDED DEVICE ARE CERTAINCONDITIONS
CONDITION THATELIMINATE THE NEED FOR
THATPARTICULAR
DEVICE WHEN THE COMPONENT
IS VIEWED IN RELATION
TO SAFETY

DEVICE ON OTHER COMPONENTS


DEVICES COMPONENT WILL PROVIDE THE SAME PROTECTION OR

BECAUSE IN SPECIFIC THE ABNORMAL CONDITION THAT


CONFIGURATION THE
DEVICEDETECTS
DETECTWILL NOT LEADTO THREAT
TO SAFETY

3 SAFETY FUNCTION
ANALYSIS
ANALYSI EVALUATION SAFE CHART

THE ANALYSIFUNCTION
SAFETY
ANALYSIS EVALUATION SAFE CHARTIS USED TO
RELATEALL SENSING
DEVICE SDVS
DEVICES SDV SHUTDOWN DEVICES
DEVICE AND EMERGENCY
SYSTEM TO THEIR FUNCTIONS THE SAFE CHART SHOULD LIST ALL
SUPPORTSYSTEMS
COMPONENT AND EMERGENCY
PROCES COMPONENTS
PROCESS SUPPORTSYSTEMSWITH THEIR
SYSTEM
REQUIRED DEVICE AND
DEVICES
SAFETY SHOULDLISTTHE FUNCTIONTO BE PERFORMED
BY
EACH DEVICE IF THE DEVICEIS NOT NEEDED THE REASON SHOULDBE LISTEDON
SAFE BYREFERRING
TO THE APPROPRIATE
SAC ITEM NUMBER IF THE REASON
FORELIMINATING
DEVICE IS THAT DEVICEON ANOTHERCOMPONENTPROVIDES
PROVIDE
EQUIVALENT THI
THIS
PROTECTION ALTERNATEDEVICE SHOULD ALSO BE SHOWN ON

SAFE THE RELATIONOF EACH


SAFETYDEVICE WITH ITS REQUIREDFUNCTIONCAN
BE DOCUMENTED BY CHECKING THE APPROPRIATE BOX IN THE CHARTMATRIX
COMPLETIONOFTHE SAFE CHARTPROVIDES
PROVIDEMEANS
MEAN OFVERIFYING
THE DESQNLOGICOF
THEBASICSAFETY
SYSTEM
4 ANALYSIS
ANALYSIAND DESIGNPROCEDURE SUMMARY

THE ANALYSIS
ANALYSIAND DESIGN
OF PLATFORM
SURFACE SYSTEMSHOULD
SAFETY
INCLUDETHE FOLLOWING
STEP
STEPS

A DESCRIBE THE PROCESS


PROCES BY DETAILEDFLOWSCHEMATICAND ESTABLISH
THE OPERATING
PARAMETERS THE FLOW SCHEMATIC AND OPERATING
SHOULD BE
PARAMETERS
PARAMETER DEVELOPED
BASED ON EQUIPMENT
DESIGN
AND PROCESS
PROCES REQUIREMENTS

B FROM THE SAFETY ANALYSITABLES


ANALYSIS TABLE SAT
SATS VERIFYTHE NEED FOR
BASIC SAFETY DEVICE TO PROTECT
DEVICES EACH PROCESS
PROCES COMPONENTVIEWED
AS AN INDIVIDUAL UNIT THE SAFETY ANALYSICHECIDIST SAC FOR
ANALYSIS
COMPONENT IS THEN USED TO JUSTIFY
INDIVIDUAL COMPONENTS THE ELIMINATION OF

ANY SAFETY DEVICE WHENEACH PROCESS


PROCES COMPONENTIS ANALYZED IN
RELATION TO OTHERPROCESS
PROCES COMPONENTS THE SAC LIST SPECIFIC
LISTS
CONDITION UNDER WHICH
CONDITIONS SOME DEVICE MAY
DEVICES
SAFETY BE ELIMINATED
WHEN SEGMENTOF THE PROCESS
LARGER
SEGMENTS PROCES ARE CONSIDERED

C IF PROCES COMPONENTSIGNIFICANTLY
PROCESS DIFFERENTFROM THOSE
THI RECOMMENDED PRACTICE
COVEREDIN THIS IS USED IN PROCES AN
PROCESS
SAT AND AN SAC TABLE SHOULD BE DOE
DEVELOPED THAT

COMPONENT

D USINGTHE SAFETYANALYSIFUNCTION EVALUATION SAFE CHART


ANALYSIS
LOGICALLYINTEGRATEALL SAFETYDEVICES
DEVICE AND SELFPROTECTED

EQUIPMENT INTO COMPLETEPLATFORM SAFETYSYSTEM LIST ON


SAFE ALLPROCESSCOMPONENTAND THEIR REQUIRED
PROCES COMPONENTS DEVICES
SAFETY
ENTER THEFUNCTIONS
FUNCTION THE DEVICES
DEVICE PERFORM
AND RELATEEACH DEVICE
TO THE
ITS FUNCTION BY CHECKING BOX
APPROPRIATE IN THE CHART
MATRIX

E IF SHOW
DESIGNINGNEW FACILITY ALLDEVICES
DEVICE TO BE INSTALLED
ON

THEPROCESS
PROCES FLOW SCHEMATIC
F IF ANALYZING
AN EXISTING
FACILITYCOMPARE SAFE WITH THE
PROCESSFLOWSCHEMATICAND ADD THE DEVICES
PROCES DEVICE REQUIRED
BUT NOT
SHOWN
THE
ANALYSES
ANALYSE SHOULDDEFINETHE MONITORINGDEVICE SENSORS
DEVICESSENSOR
AND SELFACTUATING DEVICE NEEDED FOR PROCESS
DEVICES
SAFETY PROCES FACILITY
THEY
ALSO ESTABLISH THE SAFETY
FUNCTIONREQUIRED SHUTDOWN DIVERTING
THE INPUTPRESSURE RELIEFETC
APPENDIX APROCES
APROCESS COMPONENT ANALYSI
ANALYSIS

APPENDIX PRESENT
PRESENTS COMPLETE SAFETY
ANALYSIOF EACH
ANALYSIS A122 SAFETY
ANALYSIS
ANALYSI CHECKLIST
PROCES COMPONENT NORMALLY
ASLC PROCESS USED IN PLATFORM PRODUC
PROCES SYSTEM THE
TIONPROCESS
THE SAFETY
ANALYSIS
ANALYSI CHECKLIST SAC FOR TIOW LINE SEG
COMPONENT ANALYSIS
ANALYSIINCLUDES
INCLUDE THEFOL
MENT IS PRESENTED
IN SAC TABLE AI 2
LOWING
OF EACH PROCESS
DESCRIPTION A1221
A PROCES COMPONENT PRESSURE SAFETYDEVICES
DEVICE PSH PSL AND
B TYPICAL
DRAWING OF EACH PROCESS
PROCES COMPONENT SHOWING ALL PSV
RECOMMENDED SAFETY DEVICE THATSHOULDBE CONSIDEREDBASED
DEVICES
BECAUSE WELLS
WELL ARE THE PRIMARY
SOURCE OF PRESSURE PSH
ON INDIVIDUAL COMPONENT ANALYSIS DISCUSSIONOF EACH
PRO
SENSOR TO SHUT IN THEWELL SHOULDALWAYS
ALWAYBE PROVIDED
ON EACH
CES
CESS COMPONENT IS INCLUDED OUTLINING RECOMMENDED SAFETY
FLOWLINE TO DETECTABNORMALLY HIGHPRESSURE PSH SENSOR TO
DEVICE LOCATIONS
SHUT IN THE WELLSHOULDBE INSTALLEDON THE FINALFLOWLINE SEG
C SAFETY
ANALYSITABLESAT
ANALYSIS FOREACH PROCESS
PROCES COMPONENT
THE UNDESIRABLEEVENTS MENT AND ON ANY OTHERSEGMENT
THATHAS MAXIMUM ALLOW
ANALYZING EVENT THATCOULDAFFECTTHE COMPO
NENT
ABLE WORKING
PRESSURELESS
LES THAN THE MAXIMUM SHUT IN TUBING
DSAFETYANALYSICHECKLISTSAC FOREACH PROCESS
ANALYSIS PRESSUREOF THE WELL PSL SENSOR TO SHUTIN THE WELLSHOULD
PROCES COMPO
ALL RECOMMENDED SAFETY BE PROVIDEDON EACHFLOWLINE SEGMENT
EXCEPTTHE INITIAL SEG
LISTING
NENT DEVICE AND SHOWING
DEVICES
MENT IF THE FIRSTCHOKING DEVICE IS LESS
LES THAN 10 FEET3M FROM
CONDITION UNDER WHICH PARTICULAR
CONDITIONS SAFETY DEVICES MAY BE
DEVICE
THE WELIHEAD OR IN THECASE OF AN UNDERWATERINSTALLATION
EXCLUDED DISCUSSION OF THE RATIONALE FOR REA
INCLUDINGOR
CLOSE TO THATDISTANCE
EXCLUDINGEACH SAFETYDEVICE IS PRESENTED SONABLY PSV IS NOT REQUIREDIF THE
MAXIMUM ALLOWABLEWORKING
PRESSUREOF FLOWLINE SEGMENT
IS GREATERTHAN THE MAXIMUM SHUT IN
A1 WEFLHEAD AND FLOW LINES
WEFLHEADS LINE TUBINGPRESSUREOF THE
WELL OR IF THE SEGMENT IS PROTECTEDBY PSV LOCATEDON AN
UPSTREAMFLOW LINE SEGMENT AN SDV IN ADDITION TO THESSV
AL 1 DESCRIPTION
WITH AN INDEPENDENT PSH SENSOR CONNECTEDTO SEPARATERELAY
WELIHEAD FURNISHSURFACECONTROLMANUAL AND
WELIHEADS AUTOMATIC AND SENSING POINTIS AN ACCEPTABLEALTERNATE
TO PSV PROVID
AND CONTAINMENTOF WELL FLUIDS
FLUID AND PROVIDEDOWNHOLEACCESS
ACCES INGTHEFLOW LINE VOLUME UPSTREAM OFBLOCK VALVES
VALVE IS ADEQUATE
FORWELL SERVICING
FLOW LINE TRANSPORT
LINES HYDROCARBON
HYDROCARBONS FROM TO ALLOW SUFFICIENTTIME FORTHE SDVS
SDV TO CLOSE BEFOREEXCEED
THEWELLHEADTO THEFIRSTDOWNSTREAM
PROCES
PROCESS INGTHE MAXIMUM ALLOWABLEWORKING
COMPONENT PRESSURETHIS
THI ALTERNA
FOR ANALYSIPURPOSE
ANALYSIS
PURPOSESAND ASSIGNMENT
OF SAFETY
DEVICE
DEVICES TIVE SHOULD BE APPROACHED
WITH CAUTION AFTER THOROUGH
FLOWLINES
LINE ARE DIVIDED INTO FLOW LINE SEGMENTS FLOW LINE CONSIDERATIONOFOTHERALTERNATIVESIN SOME CASE INSTALLATION
CASES
SEGMENT IS ANY PORTIONOF FLOW LINE THAT HAS AN ASSIGNED OF PSV IN ADDITION TO TWO SDVS
SDV MIGHTBE DESIRABLEEVEN AT
OPERATING DIFFERENTFROM OTHERPORTIONS
PRESSURE OF THESAME
PORTION LOCATION HAVING
LOCATIONS NO CONTAINMENT SYSTEM

FLOWLINE THESE FLOWLINE SEGMENTS


SEGMENTCAN BE CLASSIFIEDAS EITHER
INITIAL BEGINNING
AT WELIHEADINTERMEDIATE OR FINAL TERMI A1 222 FLOW SAFETY
DEVICE FSV
NATING AT ANOTHER
PROCES COMPONENT
PROCESS SEGMENTSTHUS
THU FLOW
CHECK VALVE FSV IS ONLY
NECESSARYIN THEFINALFLOWLINE
LINE THATEXPERIENCES
EXPERIENCEREDUCTIONIN OPERATING DUE TO
PRESSURE
INLINE PRESSUREREDUCING SEGMENT TO MINIMIZE BACKFLOWTO THE FLOWLINE
SOME DEVICE SUCH AS CHOKE AND
HAS TWO DIFFERENTASSIGNED OPERATING WILL HAVE AN
PRESSURE
PRESSURES
L3 SAFETYDEVICE LOCATION
INITIALAND FINAL SEGMENT FLOW LINE THAT EXPERIENCES
EXPERIENCE NO
REDUCTIONIN OPERATING PRESSUREDUE TO PRESSUREREDUCING THE RECOMMENDED LOCATIONFORSAFETY
DEVICE IS
DEVICES GIVENIN
DEVICE WILLHAVE ONLY ONE SEGMENT IN THIS
THI CASE THE INITIAL AND A 131 A 133
FINALFLOWLINE SEGMENT WILL BE THE SAME EACH FLOWLINE SEG
MENT MUST BE ANALYZED TO DETERMINEAPPROPRIATE SAFETY A1 31 PRESSURE SAFETY
DEVICES PSH
DEVICE PSL AND
DEVICES RECOMMENDED SAFETY DEVICE FOR TYPICAL
DEVICES WELLHEAD
WELLHEADS PSV
AND FLOWLINES
LINE ARE SHOWN IN FIGURES
FIGUREA 11 A 12 AND A 13
THE PSH
AND PSL SENSORS
SENSOR SHOULDBE LOCATEDFORPROTECTION
FROM DAMAGEDUE TO VIBRATIONSHOCK AND ACCIDENTS THE
A12 SAFETY
ANALYSIS
ANALYSI
POINT
SENSING SHOULDBE LOCATEDON TOPOF HORIZONTALRUN OR
IN VERTICALRUN AN INDEPENDENT SENSINGPOINTSHOULDBE PRO
A 121 SAFETYANALYSIS
ANALYSITABLE
VIDED FOR SECONDPSH USED WITH AN SDV AS ALTERNATE
PROTEC
THE ANALYSITABLE SAT
ANALYSIS
SAFETY FOR FLOWLINE SEGMENTIS TION FOR PSV THE PSV SHOULD BE LOCATEDUPSTREAM OF THE
RESENTED IN SAT TABLE A 11 THE UNDESIRABLEEVENTS
EVENT THAT FIRSTBLOCKING
DEVICE IN THE FLOW LINE SEGMENT AND SHOULD NOT
CAN AFFECT FLOWLINE SEGMENT ARE OVERPRESSURE
AND LEAK BE SET THAN THERACEDWORKING
HIGHER OF THESEGMENT
PRESSURE
17
18 A1LYSI
A1LYSIS DESIGN INSTALJATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTION PLATFORMS
PLATFORM

AL 32 FLOW DEVICE FSV


SAFETY CES
CESS COMPONENTS AN SDV IN ADDITION TO THE SSV MAY
INSTALLEDON THE WELTHEAD IF AN SDV IS INSTALLEDIT MAY BE
THE CHECK VALVE FSV SHOULD BE LOCATEDIN THE FINAL
ACTUATEDIN LIEU OF THE SSV BY THE FLOW LINE PRESSURE SEN
FLOW LINE SEGMENTSO THAT THE ENTIRE FLOW LINE IS PROTECTED
SOR
SORS AND SENSOR
SENSORS ON DOWNSTREAM PROCESS
PROCES COMPONENTS THE
FROM BACKFIOW
USV SHOULD BE IN PRACTICALLOCATIONIN THE WELIHEAD
FLOWSTREAM
AND WITHIN REASONABLE PROXIMITY
OF THE WELL
AL33 SHUTDOWN DEVICE
DEVICES SSV OR USV
BORE THE USV SHOULD BE ACTUATED BY THE FLOW LINE PRES
PRE
THE SSV SHOULD BE LOCATED ON THE WELIHEAD AS THE SEC SURE SENSORS
SENSOR LOCATED UPSTREAM OF ANY SDV BY THE ESD
OND VALVE IN THE FLOW STREAM FROM THE WELLBORE THE SSV SYSTEM AND BY THE FIRE LOOPSYSTEM THE SSV IS OPTIONAL
SHOULD BE ACTUATEDBY THE FLOW LINE PRESSURESENSORS
SENSOR ESD INSTALLATION EQUIPPED
ON SUBSEA INSTALLATIONS WITH USVS
SYSTEM FIRE LOOP
SYSTEM AND SENSOR
SENSORS ON DOWNSTREAM PRO
API RECOMMENDEDPRACTICE 14C 19

4
J

FS BI
A CL
C
A

CJ9

CD
A
A

A
A A

J
QA
A

LLL
20 ANALYSI DESIGRI SNSTALLATIONAND TESTING
ANALYSIS OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTION PLATFORM
PLATFORMS

10

CS

CO

CL CL
A A

0
0 0

CL

OI CS

WI

CI

0
CL
CL
CL J
IC
API RECCSEUOED PRAC11CE 14C 21

PSHL 3M
SOY

PWPSITP

L1AAA1
MAWP SHL
SITP RN MAWP SP

RN MAWP SP MAWP SITP

KA AAAA

NOTE PSV LOCATIONCAN BE UPSTREAMOR DOWNSTREAM


OF FSV

FIGURE
AI 3SATELLITE WELL
22 ANALYSI DESIGN INSTALLATIONAND TESTING
ANALYSIS OF BASIC SURFACE SAFETY SYSTEM
SYSTEMS FOR OFFSHORE PRODUCTIONPLATFORMS
PLATFORM

TABLEATISAFETY ANALYSITABLE SADFLOW


ANALYSIS LINE SEGMENT
DETECTABLE
ABNORMALCONDITIONAT
UNDESIRABLE
EVENT CAUSE
CORN ITEM

OVERPRESSURE BLOCKEDOR RESINCIEDLINE HIGH PRESSURE


CHOKE PLUGGED
DOWNSTREAM
HYDRATE
PLUG
FLOWCONTROL
UPSTREAM FAILURE
WELLCONDITIONS
CHANGING CONDITION
AOSED OUTLET
VALVE

LEAK DETERIORATION LOW PRESSURE


EROSION
CORROSION
IMPACTDAMAGE
VIBRATION

TABLE AI 2SAFETY ANALYSI


ANALYSIS
CHECKLISTSACFLOW LINE SEGMENT
A HIGHPRESSURE
SENSORPSH
I PSH INSTALLED
2 ROW LINE SEGMENTHAS MAXIMUM ALLOWABLEWORKINGPRESSURE THANMAXIMUM
GREATER SHUTIN PRESSURE
AND
IS PROTECTED
BY NH ON DOWNSTREAMFLOWLINESEGMENT
B LOW PRESSURE
SENSORPSL
I PSL INSTALLED
FLOWLINESCGMENTISBET////

IN THECESE OFAN UNDERWATER CLOSETO THATDISTANCE


INSTALLATIONREASONABLY
C PRESSURE SAFETYVALVEPSV
I PSV INSTALLED
2 FLOW LINESEGMENTHAS MAXIMUM ALLOWABLE WORKING
PRESSUREGREATERTHANTHEMAXIMUM SHUTIN PRESSURE
3 TWO SDV
SDVS ONE OF WHICH MAY BE THE SSV WITHINDEPENDENTPSH RELAYS
PSHS RELAY AND SENSING POINT AXE INSTALLED
POINTS
WHERETHEREIS ADEQUATE
FLOWLINE VOLUME UPSTREAM
OFANY BLOCKVALVES
VALVE TO ALLOWSUFFICIENT
TIME FORTHESDVS
SDV TO
CLOSE
BEFOREEXONEDING
THEMAXIMUM ALLOWABLE
WORKING
PRESSURE
4 FLOW LINE SEGMENTIS PROTECTED
BY NV ON UPSTREAM
SEGMENT
5 FLOW LINE SEGMENTIS PROTECTED
BY NV ON DOWNSTREAM
COMPONENTTHATCANNOT BE ISOLATEDFROMTHEFLOW
LINESEGMENTANDTHESEARE NO CHOKE OR OTHERRESTRICTIONS
CHOKES RESTRICTION
BETWEENTHEFLOWLINE SEGMENTANDTHEPSV
D FLOW SAFETYVALVEFSV
IFSV INSTALLED
2 HOW LINESEGMENTIS PROTECTED
BY NV IN FINALFLOWLINE SEGMENT

A2 WEHHEAD INJECTION
LINE
LINES A2L PRESSURE SAFETY
DEVICES
DEVICE PSH PSL AND
PSV
A21 DESCRIPTION
PRESSUREPROTECTION
IS USUALLY
PROVIDED
BY PSH AND
INJECTION LINE TRANSFER
LINES FLUIDS TO THE WELIBORE FOR ARTIFICIAL
FLUID PSL SENSOR ON THE INJECTION
SOURCE SUCH AS COMPRESSOROR
LIFT OR RESERVOIRINJECTIONRECOMMENDED SAFETY DEVICE FOR
DEVICES
PUMP TO SHUT OFF INFLOW IF THE PSH AND PSL SENSOR
SENSORS ALSO
TYPICAL WEFIHEAD INJECTION
LINE
LINES ARE SHOWN IN FIGURE A2
THE INJECTIONLINE WELTHEADAND OTHER EQUIPMENT
PROTECT
A22 THESEDEVICES
DEVICE ARE REQUIRED
NOT ON THEINJECTION
LINE PSV IS
SAFETY
ANALYSIS
ANALYSI
NOT NECESSARYIF THE INJECTION
LINE IS DESIGNED
TO WITHSTANDTHE

A22LSAFTEY ANALYSIS
ANALYSITABLE MAXIMUM PRESSURE THAT CAN BE IMPOSEDBY THE INJECTION
SOURCE USUALLY PSV IS PROVIDED
ON THE INJECTION
SOURCE
THE SAFETY ANALYSIS
ANALYSI TABLE SAT FOR WELLHEAD INJECTION
THAT WILL ALSO PROTECT
THE INJECTION LINE WELIHEADAND OTHER
LINE IS
LINES PRESENTEDIN SAT TABLE A2 I THE UNDESIRABLE EVENTS
EVENT
THATCAN AFFECTAN INJECTIONLINE ARE OVERPRESSUREAND LEAK EQUIPMENT

A222 SAFETY
ANALYSISCHECKLIST
ANALYSI A2222 FLOW SAFETY
DEVICE FSV
THE SAFETY
ANALYSI CHECKLIST SAC
ANALYSIS FOR WELIHEAD INJEC CHECK VALVE FSV SHOULD BE PROVIDED
ON EACH INJECTION
TION LINES
LINE IS PRESENTED
IN SAC TABLE A22 LINE TO MINIMIZE BACKFLOW
API RECOMMENDEDPQACITCE 14C

A23 SAFETY
DEVICE LOCATION A233 SHUTDOWN DEVICE
DEVICES SDV

THE RECOMMENDED LOCATIONFOR SAFETY


DEVICE IS
DEVICES GIVENIN LINE SDVS
SDV SHOULDBE LOCATEDAS NEAR THE WELLHEAD
INJECTION
123 133 AS IS PRACTICAL
TO MINIMIZE THE AMOUNT OF LINE EXPOSED SDV
SDVS
ARE NOT REQUIRED LINE IF THEY
ON GAS LIFTLINES ARE PROTECTED AT AN
A231 PRESSURESAFETY
DEVICE
DEVICES PSH PSL AND UPSTREAM COMPONENT AND IF THEY ARE NOT SUBJECTTO BACKFLOW

PSV FROMTHE PRODUCING FORMATION ALSO AN SDV IS NOT REQUIRED IF


THE INJECTIONLINE IS FORTHEPURPOSEOF INJECTING WATER AND THE
THE PSH AND PSL SENSOR
SENSORS SHOULD BE LOCATEDUPSTREAMOF
SUBSURFACEFORMATIONIS INCAPABLE OF BACKFLOWING HYDROCAR
THE FSV AND THESENSING SHOULD BE
POINT ON TOPOF HORIZON
BONS IF CLOSING AN SDV COULDCAUSE RAPID PRESSURE BUILDUP IN
IL RUN OR IN VERTICALRUN THE PSV SHOULD BE LOCATED THAT
THE INJECTIONLINE CONSIDERATIONSHOULDBE GIVENTO SHUTDOWN
IT CANNOT BE ISOLATEDFROM ANY PORTION
OF THE L1
OF THE INJECTION SOURCE ANDOR USE OF SECOND FSV IN LIEU OF
ANSDV
A232 FLOW SAFETY
DEVICE FSV

THE CHECKVALVE FSV SHOULD BE LOCATEDON EACH INJECTION


LINE AS NEAR THEWELIHEAD AS IS PRACTICAL
SO THATTHEENTIRELINE

IS FROMBACKFLOW
PROTECTED

WEWIEAD INJECTION UNE

FROM INJECTION
SOURCE

FROM INJECTION
SOURCE RJNJ

WELLHEAD GAS LIFT LINE

FROM GAS LIFTSOURCE NI

NOTE TSE DESIGNATIONS


DESIGNATION AND ARE NOT INTENDEDTO REFLECT
ARE SYMBOLIC ACTUALLOCATION
OR QUANTITY

FIGURE
A2RECOMMENDED SAFETY
DEVICESWELIHEAD LINE
LINES
INJECTION
24 ANALYSI DESIGN INSTALLATION
ANALYSIS AND TESTING OF B4STC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTIONPIARFORMS
PIARFORM

TABLE A21SAFETY ANALYSITABLE SATWELLHEAD INJECTION


ANALYSIS LINE
LINES

DETECTABLE
ABNORMAL CONDITIONAT
UNDESIRABLEEVENT CAUSE
COMPONENT
OVERPRESSURE BLOCKEDOR RESTNCTCD
OUTLET HIGH PRESSURE
HYDRATE
PLUG
CONTROL
UPSTREAM FAILURE
FORMATION
PLUGGED
LEAK DETERIORATION LOW PRESSURE
EROSION
COITOSION
IMPACTMAGE
VIBRATION

TABLE A22SAFETY ANALYSIS


ANALYSI CHECKLISTSACWELLHEAD INJECTION
LINE
LINES
A HIGHPESSURESENSORPSH
I PSH INSTALLED
2 LINE AND EQUIPMENT
ARE PROTECTED
BY AN UPEAM PSH
B LOW PRESSURE SENSORPSL
I PSL LLAITED
2 LINE AND EQUIPMENT BYAN UPSTREAMPSL
ARE PROTECTED

C PRESSURE
SAFETYVAIVE PSV
I PSV INSTALLED
2 LINE AND EQUIPMENT
HAVE MAXIMUM ALLOWABLE
WORKING
PRESSURE THANTHEMAXIMUM
GREATER THAT
PRESSURE
BE IMPOSEDBY THEINJECTION
SOURCE
3 LINE AND EQUIPMENTARE PROTECTED
BYAN PSV
UPSTREAM
D QREDCVALVES
VALVE FSV
I FSV
FSVS INSTALLED

A3 HEADER
HEADERS PSV IS NOT REQUIRED
ON HEADER IF THE MAXIMUN
ALLOWABLEWORKING IS GREATERTHANTHEMAXIMUM
PRESSURE SHU
A31 DESCRIPTION IN PRESSUREOF ANY CONNCD IPU B PRESSURERELIEF

HEADER RECEIVE PRODUCTION


HEADERS FROM TWO OR MORE FLOWSTREAMS
STREAM PROTECTION
IS PROVIDED
ON ALL CONNECTEDINPUTSOURCES
SOURCE THAT

AND DISTRIBUTE PRODUCTION HAVE MAXIMUM


SHUT IN PRESSUREGREATER
THAN THE MAXIMUM
TO THE REQUIRED
PROCES SYSTEMS
PROCESSSYSTEM
SUCH AS THE LOWINTERMEDIATE
OR HIGH
ALLOWABLE WORKING
PRESSURE OF THE HEADER THE HEADER IS
PRESSURE TION AND
TESTSEPARATIONFACILITIES RECOMMENDED SAFETY
DEVICES FOR
DEVICE PROTECTED
BY PSV ON DOWNSTREAM PROCESS THAT
PROCES COMPONENT
HEADER ARE SHOWN IN FIGURE
HEADERS CANNOT BE ISOLATEDFROM THE HEADER THE HEADERIS FORFLARE
TYPICAL A3
RELIEFVENT OR OTHER ATMOSPHERIC
SERVICEAND HAS NO VALVING
A32 SAFETY
ANALYSIS
ANALYSI IN THE OUTLETPIPINGOR THEINPUT
SOURCE IS WELLSHAVING
WELL
PRESSUREGREATERTHANTHEMAXIMUM ALLOWABLEWORKINGPRE
PRES
A THE SAFETY
ANALYSITABLE SAT
ANALYSIS FORHEADERS
HEADER IS PRE
SURE OF THE HEADER AND IS EQUIPPED
WITH TWO SDVS
SDV ONE OF
SENRED IN SAT TABLE A3 I THE UNDESIRABLE EVENTS
EVENT THATCAN
WHICH MAY BE THESSV CONTROLLED
BYINDEPENDENT
PSH
PSHS CON
AFFECT HEADERARE OVERPRESSURE
AND LEAK
NECTECI TO SEPARATE
RELAYS
RELAYAND SENSING
POINTSOTHER INPUT
B THE SAFETYANALYSI
ANALYSIS CHECKLISTSAC FORHEADERS
HEADER IS
SENTEDIN SAC TABLE A32
SOURCE
SOURCES HAVING PRESSUREGREATERTHAN THE MAXIMUM ALLOW
ABE WORKING PRESSUREOF THE HEADER ARE PROTECTEDBY PSVS
THE USE OF TWO SDVS
SDV IN LIEU OF PSV SHOULDBE APPROACHED
A321 PRESSURE SAFETY
DEVICE
DEVICES PSH PSL AND
WITH CAUTION AFTERTHOROUGH CONSIDERATIONOF OTHERAHERNA
PSV
TIVES IN SOME CASE
CASES INSTALLATION
OF PSV IN ADDITION TO TWO
PSH AND PSL SENSORS
SENSOR ARE NOT REQUIRED
ON HEADERS
HEADER IF EACH SDV
SDVS MIGHTBE DESIRABLEEVEN LOCATION HAVING
AT LOCATIONS NO CONTAIN
INPUTSOURCE IS WITH
EQUIPPED PSH AND PSL SENSOR AND THE MENT SYSTEM
PSH SENSOR IS SET LESS
LES THAN THE RATED WORKING OF THE
PRESSURE
HEADER ALSO PSH SENSOR IS NOT REQUIREDIF THEHEADERIS PRO
A33 DEVICE
SAFETY LOCATION
TECTEDBY PSH SENSOR ON DOWNSTREAM PROCESS
PROCES COMPONENT
AND THE HEADERCANNOT BE ISOLATEDFROM THE DOWNSTREAMCORN PRESSURESAFETY DEVICES
DEVICE PSH AND PSL SENSOR
SENSORS OR PSV IF
PSL IS NOT IF THE HEADER IS FOR FLARERELIEF
REQUIRED REQUIRED
SHOULD BE LOCATEDTO
PONENT PRESSURETHROUGHOUT
SENSE THE
VENT OR OTHER ATMOSPHERIC
SERVICE IF THE HEADER REQUIRES
REQUIRE HEADER IF DIFFERENTPRESSURECONDITIONS
CONDITION EXIST IN SEPARATESEC
PSH AND PSL SENSOR THESIGNAL
FROM EACH SHOULD SHUTOFF TION OF THE HEADER EACH SECTIONSHOULDHAVE THE
TIONS
REQUIREDPRO
ALLINPUTSOURCES
SOURCE TO THE HEADER TECTION
API RECOMMENDED PRACTICE 14C 25

OUTLET
OUTLETS

INLET

PRODUCTHN TEST RELIEF

INLET

PSHL PSHL

NOTE TSE DESIGNATION


DESIGNATIONS
ARE SYMBOLIC
ARE NOT INTENDED
TO REFLECT
ACTUALLOCATION
OR QUANTITY

A3RECOMMENDED
FIGURE SAFETY
DEVICESHEADER
DEVICESHEADERS
26 ATIATYSIS DESIGN INSTAUATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTIONPLATFORMS
PLATFORM

TABLE A3 ANALYSITABLE SATHEADERS


1SAFETY ANALYSIS SATHEADER
DETECTABLE
ABNORMALCONDITION AT
UNDESIRABLEEVENT CAUSE
COMPONENT
OVERPRESSURE BLOCKED OR RESTRICTED
OUTLET HIGH PRESSURE
HYDRATE
PIUG
UPSTREAM
CONTROL
FAILURE
EXCES INFLOW
EXCESS
LEAK DETERIORATION LOW PRESSURE
EROSION
CORROSION
IMPACTDAMAGE
VIBRATION

TABLE A32SAFETY ANALYSISCHECKLISTSACHEADERS


ANALYSI SACHEADER
A HIGH PRESSURE
SENSORPSH
1 PSH INSTALLED
2 EACH INPUT
SOURCE IS EQUIPPED
WITH PSH SET LESS
LES THANTHEMAXIMUM ALLOWABLEWORKING OF THE
PRESSURE

HEADERIS PROTECTED
3 BY DOWNSTREAMPSH THATCANNOT BE ISOLATED
FROMTHEHEADEM
4
HEADERIS FORFLARE
RELIEFVENT OR OTHERATMOSPHERIC
SERVICE AND HASNO VALVING
IN THEOUTLET
PIPING
B LOW PRESSURESENSORPSL
1 PSL INSTALLED
2 EACH INPUT BY PSL ANDTHEREARE
SOURCE IS PROTECTED NO CONTROL
DEVICE OR RESTRICTIONS
DEVICES RESTRICTIONBETWEENTHE
PRESSURE
PSL ANDTHEHEADER
3 HEADERIS FORFLAME
RELIEFVENT OR OTHERATMOSPHERIC
SERVICE
C SAFETY
PRESSURE VALVEPSV
I PSV INSTALLED
2 HEADERHAS MAXIMUM ALLOWABLEWORKING PRESSURE
GREATERTHANTHEMAXIMUM SHUTIN PRESSURE
OF ANY CON
NECTEDWELL
3 PRESSURERELIEFPROTECTION ON EACH INPUT
IS PROVIDED SOURCE HAVINGMAXIMUM SHUTIN PRESSUREGREATER THAN
THEMAXIMUM ALLOWABLEWORKING PRESSUREOF THEHEADER
4 HEADERIS PROTECTED
BY DOWNSTREAMPSV THATCANNOT BE ISOLATEDFROMTHEHEADER
5 HEADERIS FORFLARERELIEFVET
OR OTHER
ATMOSPHERIC SERVICE AND HASNO VALVING
IN THEOUTLET
PIPING
6 INPUTSOURCE IS WELLS
WELL HAVING PRESSUREGREATER THAN THEMAXIMUM ALLOWABLEWORKING OF THE
PRESSURE
HEADERAND IS EQUIPPEDWITH TWO SDVS
SDV ONE OF WHICH MAY BE THESSV CONTROLLED BY INDEPENDENTPSH CON
PSHS
NECTEDTO SEPARATE AND SENSING
RELAYS
RELAY POINTSOTHERINPUT SOURCE
SOURCES HAVINGPRESSURE THANTHEMAXIMUM
GREATER
ALLOWABLEWORKING OF THEHEADERARE PROTECTED
PRESSURE BY PSVS

A4 PRESSURE VESSELS
VESSEL CAN AFFECT PRESSUREVESSELARE OVERPRESSUREUNDERPRESSURE
OVERFLOW LEAK AND EXCESS
GAS BLOWBY EXCES IF THE YES
TEMPERATURE
A41 DESCRIPTION SEL IS HEATED

PRESSUREVESSELS
VESSEL HANDLE HYDROCARBONS
HYDROCARBON UNDER PRESSUREFOR
A422 SAFETY
ANALYSIS
ANALYSI CHECKLIST
LIQUIDGA SEPARATION DEHYDRATION
LIQUIDGAS STORAGEAND SURGE SOME
PRESSURE VESSEL APPLICATIONS
APPLICATIONREQUIRE HEAT INPUTTHIS
THI DISCUS THESAFETYANALYSICHECKLIST SAC
ANALYSIS FOR PRESSUREVESSELS
VESSEL
SION COVERS
COVER ONLYTHE EFFECTS
EFFECTOF HEAT INPUTTO THE PROCESS
PROCES SEC IS IN SAC TABLEA42
PRESENTED
TION OF HEATED VESSEL HEATING EQUIPMENT IS COVEREDIN A6
AND A 10 PRESSUREVESSELS
VESSEL ASSOCIATEDWITH COMPRESSOR
COMPRESSORSOTHER A4221 PRESSURE SAFETY
DEVICE
DEVICES PSH PSL AND
THAN COMPRESSORCYLINDERS
SHOULD BE
CYLINDER PROTECTEDIN ACCORDANCE
PSV
WITH THIS
THI SECTION COMPRESSOR
CYLINDER
CYLINDERS
AND CASE
CASES ARE COVERED
IN A8 RECOMMENDED SAFETY
DEVICE FORTYPICAL
DEVICES PRESSUREYES A PRESSUREVESSELTHATRECEIVES
RECEIVE FLUIDS
FLUID FROM WELL OR FROM
SEL ARE SHOWN IN
SELS FIGURE
A4 OTHERSOURCES
SOURCE THATCAN CAUSE OVERPRESSURE SHOULDBE PROTECTED
BY PSH SENSOR TO SHUTOFFINFLOWTO THE VESSEL THE PSH SEN
NEED NOT BE PROVIDED
A42 SAFETY
ANALYSIS
ANALYSI SOR ON THE VESSEL IF PSH SENSOR ON

OTHERPROCESSCOMPONENT WILL SENSE


PROCES COMPONENTS VESSELPRESSURE AND SHUT

A42I OFFINFLOWTO THE VESSEL


AND THEPSH BE ISOLATED
SAFETYANALYSIS
ANALYSITABLE SENSOR CANNOT

FROM THEVESSELOR IF THEVESSELTHEIS FINAL SCRUBBERIN FLARE


THE SAFETYANALYSI TABLE SAT
ANALYSIS FOR PRESSURE VESSELS
VESSEL IS RELIEFOR SYSTEM AND IS
VENT DESIGNED
TO WITHSTANDMAXIMUM

PRESENTED
IN SAT TABLE A4 I THE UNDESIRABLEEVENTS
EVENT THAT BUILTUPBACK PRESSURE OR IF THE VESSEL OPERATE
OPERATESAT ATMO
API RECOMMENDEDPRACTICE 14C 27

GAS OUTLET

GAS
SYSTEM
SYSTEMS
MAKEUP

NIET5

PRESSURE
VESSEL

FSV

OIL OUTLET

NOTES
NOTE
1 TSE DESIGNATIONS
DESIGNATION ATE SYMBOLICAND ATE NOT INTENDEDTO TEFLECT
ACTUALLOCATIONOR QUANTITY
2 IF PIESSUREVESSELIS HEATED TSH SHOULDNOT BE INSTALLED

FIGURE
A4RECOMMENDED DEVICESPRESSURE
SAFETY VESSEL

SPHERIC
PRESSUREAND HAS ANADEQUATE VENT SYSTEM VESSEL PSV NEED NOT BE PROVIDED
ON VESSELIF THE VESSEL IS THE
FLUID FROM
RECEIVING
FLUIDS WELL SHOULDALWAYS
ALWAY BE PROTECTED
BY FINALSCRUBBERIN
FLARERELIEFOR VENT SYSTEMAND IS DESIGNED
PSH SENSOR BECAUSE THE PRESSUREPOTENTIALOF WELLMAY SO THAT BACK PRESSUREINCLUDING FORCE DEVELOPED
INERTIALFORCES AT
INCREASE
DUE TO CHANGES CONDITION ARTIFICIAL
CHANGEIN RESERVOIRCONDITIONS LIFT MAXIMUM INSTANTANEUFLOW CONDITIONS
INSTANTANEUS CONDITION WILL NOT EXCEED THE
WORKOVERACTIVITIE ETC
ACTIVITIES PRESSUREOFTHELOWESTPRESSURE
WORKING RATEDELEMENTAND HAS
BPRESSURE VESSELSHOULDBE PROVIDEDWITH PSL SENSOR TO NO INTERNAL OR EXTERNALOBSTRUCTIONS
SUCH AS MIST EXTRACTORS
OBSTRUCTION
SHUT OFF INFLOW TO THE VESSEL WHEN LEAKS
LEAK LARGEENOUGH TO BACK PRESSUREVALVES
VALVE OR FLAME ARRESTORSIF OBSTRUCTIONS
OBSTRUCTIONEXIST
REDUCEPRESSUREOCCUR UNLESS
UNLES PSL SENSORS
SENSOR ON OTHERCOMPO PSV OR AS AN ALTERNATIVEPSE SHOULDBE INSTALLEDTO BYPAS
BYPASS
NENT WILL PROVIDE
NENTS NECESSARYPROTECTION THE PSL SENSOR
AND THE RESTRICTION PSV NEED NOT BE PROVIDED
ON VESSELIF
CANNOT BE ISOLATEDFROM THE VESSEL WHEN IN SERVICE PSL PSV
PSVS ON OTHER PROCESSCOMPONENT PROVIDE
PROCES COMPONENTS ADEQUATE
RELIEF
SENSOR SHOULD NOT BE INSTALLEDIF THE VESSELNORMALLY CAPACITY RELIEVE AT OR BELOWVESSELMAXIMUM ALLOWABLEWORK
OPERATE
OPERATES
ATATMOSPHERIC FREQUENTLY
PRESSUREOR ATMOSPHERIC
VANE
VANES ING
TO PRESSURE AND CANNOT BE ISOLATED FROM THE VESSEL WHEN IN
WHILE IN SERVICE IN THIS
THI CASE THE COMPLEXITY OF LOCKOUT SERVICE IF SUCH PSVS
PSV ARE LOCATEDON DOWNSTREAMCOMPONENTS
COMPONENT
DEVICE TO KEEPTHE VESSELFROM SHUTTING
DEVICES IN DURING
THESEOPER THEYMUST NOT BE ISOLATEDFROM THEVESSELAT ANY TIME MORE
ATINGMODES COULD MORE THAN OFFSET
MODE THEPROTECTION
AFFORDEDBY OVER IF UPSTREAMPSVS
PSV PROVIDE NECESSARYPROTECTION
WHEN THE
THEPSL SENG VESSELIS IN SERVICEBUTCAN BE ISOLATED
WHEN THE VESSELIS SHUT
IN PSV SHOULD BE INSTALLEDON THEVESSELFORPRESSURERELIEF
C
PRESSUREVESSEL SHOULDALWAYS
ALWAY BE PROTECTED BY OR ONE

MORE PSVS
PSV WITH SUFFICIENTCAPACITY
TO DISCHARGE MAXIMUM DUE TO THERMAL EXPANSION
OR FIREEXPOSURE

VESSELINPUTRATES AT LEASTONE PSV SHOULD BE SET NO HIGHER D IF PRESSUREVESSELIS


SUBJECT TO UNDERPRESSURE
THATCOULD
THANTHE MAXIMUM ALLOWABLEWORKING PRESSUREOF THE VESSEL CAUSE COLLAPSE
IT THE VESSELSHOULDBE PROVIDED
TO WITH GAS
API RECOMMENDED PRACTICE521 MAY BE USED AS GUIDEIN MAKEUPSYSTEM THATWILL MAINTAIN ADEQUATE
PRESSUREIN THE
DETERRRUNING
SET PRESSURES
PRESSURE OF MULTIPLE
RELIEFVALVEINSTALLATIONS
INSTALLATION VESSEL
28 ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTIONPLATFORMS
PLATFORM

TABLE A41SAFETY ANALYSITABLE SAT


ANALYSIS PRESSUREVESSELS
VESSEL

DETECTABLEABNORMALCONDITION AT
UNDESIRABLEEVENT CAUSE
COMPONENT
OVERPIESSURE BLOCKEDOR RESTRICTED
OUTLET HIGH PRESSURE
INFLOWEXCEEDS
EXCEED OUTFLOW
GAS BLOWBY
UPSTREAM COMPONENT
PRESSURE
CONTROL
SYSTEM FAILURE
THERMALEXPANSION
EXCES HEATINPUT
EXCESS
VACUUM
UNDERPRESSUTE WITHDRAWALAEXCEEDINFLOW LOW PRESSURE
THERMAL CONTRACTION
OPENOUTLET
PRESSURECONTROL
SYSTEM FAILURE
LIQUIDOVERFLOW INFLOWEXCEEDS
EXCEED OUTFLOW HIGHLIQUIDLEVEL
FLOW
LIQUIDSLUG
BLOCKEDOR RESTRICTED
LIQUIDOUTLET
LEVEL CONTROL
SYSTEM FAILURE
GAS BLOWBY LIQUIDWITHDRAWALS
WITHDRAWALEXCEEDINFLOW LOW LIQUID
LEVEL
OPENLIQUID
OUTLET
LEVELCONTROL
SYSTEMFAILURE

LEAK DETERIORATION LOW PRESSURE


LOW LIQUID
LEVEL
EROSION
CORROSION
IMPACTDAMAGE
VIBRATION
EXCESSTEMPERATURE
EXCES TEMPERANUE CONTROL
SYSTEM FAILURE HIGH TEMPERATURE
HIGH INLETTEMPERATURE

A4222 LEVEL SAFETY


DEVICES LSH
DEVICE AND LSL A4224 FLOW SAFETY
DEVICE
DEVICES FSV
PRESSUREVESSEL THAT DISCHARGES
DISCHARGE
TO FLARESHOULD BE PRO CHECK VALVE FSV SHOULD BE INSTALLEDIN EACH GAS AND
TECTED FROM LIQUIDOVERFLOWBY AN LSH SENSOR TO SHUT OFF LIQUID
DISCHARGE SIGNIFICANT
LINE IF FLUID VOLUMES
VOLUME COULD BACK
INFLOW TO THE VESSEL VESSELS
VESSEL THAT DO NOT DISCHARGE
TO FLARE FLOWFROM DOWNSTREAMCOMPONENTS
COMPONENT IN THEEVENT OF LEAK AN
SHOULD ALSO BE PROTECTED
BY AN LSH SENSOR UNLESS
UNLES DOWN FSV IS NOT REQUIRED
IF CONTROLDEVICE IN THE LINE WILL EFFEC
PROCES COMPONENTS
STREAM PROCESSCOMPONENTCAN SAFELY
HANDLE MAXIMUM LIQ TIVELY
MINIMIZE BACKFLOW WHETHERBACKFLOWIS SIGNIFICANT
IS
UID
UIDS THAT COULD OVERFLOW PRESSURE VESSEL SHOULD BE AJUDGEMENT
DECISION IF LINE
DISCHARGE
DISCHARGESTO PRESSUREVESSEL

PROTECTED
FROM GAS BLOWBY BY AN LSL SENSOR TO SHUT OFF AT POINT ABOVE THE LIQUIDLEVELRANGE THEBACKFLOWOF LIQUIDS
LIQUID
INFLOW TO THE VESSELOR CLOSETHE LIQUID
OUTLETTHE LSL SENSOR SHOULD BE INSIGNIFICANTWHETHEROR NOT THE GAS VOLUME IS
IS NOT REQUIREDIF LIQUIDLEVELIS NOT MAINTAINEDIN THE VESSEL INSIGNIFICANT
SHOULD DEPENDON THE SIZE AND PRESSURE OF THE

DURING NORMAL OPERATION OR DOWNSTREAM EQUIPMENT GAS SECTIONAND THECONDITIONS


CONDITION WHERE LEAKMIGHTOCCUR

SAFELY HANDLE GAS THATCOULD BLOWBY AN LSL SENSOR TO SHUT


OFF THE FUELSUPPLY SHOULDBE PROVIDED IN HEATEDVESSELIF THE A43 DEVICE
SAFETY LOCATION
HEATING ELEMENT IS IMMERSED
THE RECOMMENDED LOCATION FOR SAFETY
DEVICE IS GIVEN
DEVICES IN
LEVEL DEVICES
DEVICE ARE REQUIRED
NOT ON PRESSURE VESSEL THATARE
VESSELS
A43 A434
NOT DESIGNEDFOR LIQUIDGAS
LIQUIDGASEPARATION SMALL
OR ON TRAP FROM
TRAPS
WHICH LIQUIDS
LIQUID ARE MANUALLY
DRAINED THI
THIS INCLUDE
INCLUDES SUCH YES
A431 PRESSURE SAFETYDEVICES
DEVICE PSH PSL AND
SEL AS PRESSURESURGEBOTTLES
SELS DESANDERSGAS VOLUME BOTTLES
PTJ
GAS METER DRIPTRAPS
TRAP FUEL GAS FILTERS
ETC
THE PSH AND PSL SENSOR
SENSORS AND THEPSV SHOULD BE LOCATEDTO

A4223 TEMPERATURE DEVICE TSH


DEVICES SENSE RELIEVEPRESSUREFROM THE GAS OR VAPORSECTION OF THE
OR
SAFETY
VESSEL THIS
THI IS USUALLY
ON OR NEAR THE TOP HOWEVER SUCH
IF PRESSURE VESSEL IS HEATED TSH SENSOR SHOULD BE DEVICE MAY BE LOCATEDON THE GAS OUTLETPIPING
DEVICES IF THE PRESSURE
PROVIDED
TO SHUT OFF THE SOURCE OF HEAT WHEN PROCES
PROCESS FLUID DROP FROMTHEVESSELTO THESENSING POINT AND IF THE
IS NEGLIGIBLE
TEMPERATURE BECOMES
BECOME EXCESSIVE DEVICE CANNOT BE ISOLATED FROM THE VESSEL SUCH ISOLATION
DEVICES
APP RECOMMENDEDPCIIC 14C 29

TABLE A42SAFETY ANALYSI CHECKLIST SACPRESSURE


ANALYSIS VESSEL
VESSELS

A HICH PRSURE SENSOR NH


I PSH IN TILED
2 INPUTIS MM I PUMP OR IIMPRESSOR THAT ANNOT DEVELOP
PRESSURE
IAICR THAN HE UTAXIRNUNI ALLOWABLE
WORK

ING PRESSURE OT THE VESSEL


INPUTSOURCE IS NOT WELLHCATI
3 HOW ILNEIST PRODUCTION AND EACH INPUT SOURCE IS PROTECTED
HEADER OR PIPELINE

BY PSH THATPROTECTS
PROTECT THE VESSEL
4 ADEQUATELY SIZED PIPING WITHOUTBLOCKOR REGULATING VALVE CONNECTS
VALVES CONNECT GAS OUTLETTO DOWNSTREAM EQUIPMENT
PROTECTEDBY PSH THATALSO PROTECTS
PROTECTTHE UPSTREAM VESSEL
5 VESSEL IS FINALSCRUBBER IN FLARERELIETOR VENT SYSTEM AND IS DESIGNEDTO WITHSTANDMAXIMUM BUILTUPBACK
PRESSURE
6 ESSEL OPERATE AT
OPERATES ATMOSPHERIC AND HAS AN ADEQUATE
PRESSURE VENT SYSTEM

B LOW PRESSURE SENSOR PSL


PSL INSTALLED
2 MINIMUM OPERAUNG PRESSURE IS ATMOSPHENC
PRESSURE WHEN IN SERVICE
EACH INPUTSOURCE IS PROTECTED BY PSL AND THEREUE NO PRESSURECONTROLDES ICES
ICE OR RESTRICTION
RESTRICTIONS BETWEENTHE
PSL
PSLS AND THE VESSEL
4 VESSELIS SCRUBBER OR SMALLCRAPIS NOT PROCESCOMPONENTAND ADEQUATE
PROCESS PROTECTION
IS PROVIDEDBY DOWN
STREAMPSL OR DESIGN FUNCTIONEG VESSELIS GAS SCRUBBER SAFETY
FORPNEUMATIC SYSTEMOR FINALCTUBBER FOR
FLARERELIEFOR VENT SYSTEM
5 ADEQUATELY
SIZED PIPINGWITHOUTBLOCKOR REGULATING
VALVE CONNECTS
VALVES TO DOWNSTREAM
CONNECT GAS OUTLET EQUIPMENT
PROTECTED PROTECTTHEUPSTREAMVESSEL
BY PSL THATALSO PROTECTS
C PRESSURE VALVEPSV
SAFETY
I PSV INSTALLED
2 EACH INPUTSOURCE BY PSV SET NO HIGHER
IS PROTECTED THAN THE MAXIMUM ALLOWABLEWORKING OF THE
PRESSURE
VESSELAND NV
INSTALLED
ON THEVESSEL
IS FORFIREEXPOSURE ANDTHERMAL EXPANSION
3 EACH INPUT SOURCE IS PROTECTEDBY PSV SET NO HIGHER THAN THEVESSELS
VESSEL MAXIMUM ALLOWABLE
WORKINGPIES
SURE AND AT LEASTONE OFTHESE NVS CANNOT BE ISOLATEDFROMTHEVESSEL
4 PSV
PSVS ON DOWNSTREAM
EQUIPMENT RELIEFREQUIREMENT
CAN SATISFY OF THEVESSELAND CANNOT BE ISOLATED
FROMTHE
VESSEL
5 VESSELIS FINALSCRUBBER
IN FLAREIELIEF OR VENT SYSTEM IS DESIGNED
TO WITHSTANDMAXIMUM BUILTUP BACK
PRESSURE OBSTRUCTIONSUCHAS MIST EXCRACSORSBACK PRESSURE
OR EXTERNAL OBSTRUCTIONS
AND HAS NO INTERNAL VALVE OR FLAME
VALVES
ARRESTORS
VESSEL IS FINALSCRUBBER
6 IN FLARERELIEFOR VENT SYSTEM IS DESIGNED
TO WITHSTANDMAXIMUM BUILTUP BACK

PRESSUREAND IS EQUIPPED WITH RUPTURE DISK OR SAFETYHEADPSE TO BYPASS


BYPASANY INTERNAL
OR EXTERNAL
OBSTRUE
ION
IONS SUCH AS MIST EXTRACTORS
EXTRACTOR BACK PRESSUREVALVE OR FLAMEARRESTORS
VALVES
D HIGH LEVEL SENSORLSH
I LSH INSTALLED
2 DOWNSTREAM
EQUIPMENT OF GAS OUTLETIS NOT FLARE
OR VENT SYSTEMAND CAN SAFELY
HANDLEMAXIMUM LIQUID

CARRYOVER
3 VESSELFUNCTION HANDLING
DOESNOT REQUIRE
DOE FLUIDPHASES
SEPARATED
4 VESSELIS SMALLCRAPFROMWHICH LIQUIDS DRAINED
LIQUIDARE MANUALLY
E LOW LEVEL SENSORLSL
I LSL INSTALLED EACHLIQUID
TO PROTECT OUTLET
2 LIQUIDLEVELIS NOT AUTOMATICALLY DOESNOT HAVEAN IMMERSEDHEATING
MAINTAINEDIN THEVESSELANDTHEVESSEL
DOE
ELEMENTSUBJECTTO EXCESS
EXCES TEMPERATURE
3 EQUIPMENT DOWNSTREAMOF LIQUIDOUTLETS
OUTLET CAN SAFELY HANDLEMAXIMUM GAS RATES
RATE THATCAN BE DISCHARGED

THROUGHTHE LIQUIDOUTLETS AND VESSELDOES


DOE NOR HAVE AN IMMERSEDHEATINGELEMENT SUBJECT
TO EXCESS
EXCES TEMPERA
TURE RESTRICTIONS LINE MAY BE USEDTO LIMIT THE GAS 110WRATE
RESTRICTIONIN THE DISCHARGE
LINES
F CHECK VALVE FSV
I FSV INSTALLED
ON EACHOUTLET

2 THE MAXIMUM VOLUMEOFHYDROCARBONS


THATCOULDBACKFLOW
HYDROCARBON FROMDOWNSTREAM
EQUIPMENT
IS INSIGNIFICANT

3 CONTROL
DEVICE IN THELINEWILLEFFECTIVELY
MINIMIZE BACKTLOW
G HIGHTEMPERATURE SENSORTSH
HIGHTEMPERATURE ONLYTO VESSELS
SENSORS ARE APPLICABLE
SENSOR VESSELHAVING HEATSOURCE
I TSH INSTALLED
2 DELETED IN SECONDEDITION
3 HEAR SOURCE IS OFCAUSING
INCAPABLE EXCESS
EXCES TEMPERATURE
30 ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOP OFFSIORE PRODUCTION PLATFORM
PLATFORMS

COULD BE CAUSED EXTERNALLY BYBLOCKEDVALVES


VALVE ON A434 SAFETY
TEMPERATURE DEVICES
DEVICE
TEG GAS OUT TSH
LET OR INTERNALLY
EG BY PLUGGED
MIST EXTRACTORS
THE TSH SENSOR
SENSORS OTHER THAN FUSIBLE OR SKIN CONTACT

A432 LEVEL SAFETYDEVICES


DEVICE LSH AND LSL TYPES SHOULD BE INSTALLEDIN THERMOWELLS
THERMOWELL FOREASE OF REMO
INGAND TESTING THE CHERMOWELLSHOULD BE LOCATEDWHERE IT
THE LSH SENSOR SHOULD BE LOCATED SUFFICIENT DISTANCE WILL BE ACCESSIBLEAND IMMERSED
CONTINUOUSLY IN THE HEATED
ABOVE THE HIGHEST LIQUIDLEVELTO PREVENT NUISANCE
OPERATING FLUID
SHUTDOWN BUT WITH ADEQUATE
SHUTDOWNS VESSELVOLUME ABOVE THE LSH
SENSOR TO PREVENTOVERFLOWBEFORESHUTDOWNCAN BE EFFECTED
A5 ATMOSPHERIC
VESSEL
VESSELS
THE LSL SENSORSHOULD BE LOCATED SUFFICIENTDISTANCEBELOW
THE LOWEST OPERATING LIQUIDLEVEL TO PREVENT NUISANCE SHUT
A51 DESCRIPTION
DOWN BUT WITH
DOWNS ADEQUATE LIQUIDVOLUME BETWEEN THE LSL SEN
SOR AND LIQUID
OUTLETTO PREVENTGAS BLOWBY BEFORESHUTDOWN
ATMOSPHERIC
VESSEL ARE
VESSELS USED FOR PROCESSING
AND TEMPO
CAN BE EFFECTED IN
FIRETUBE HEATED COMPONENTS THE LSL
RARY STORAGE OF LIQUIDHYDROCARBONS SOME APPLICATIONS
APPLICATION
SHOULDBE LOCATEDABOVE THE FIRETUBESTHE LSH AND LSL SEN
REQUIRE HEAT INPUTTO THE VESSEL THIS
THI DISCUSSION COVERS
COVER
SOR
SORS SHOULDPREFERABLY
BE INSTALLEDIN EXTERNALCOLUMNS
COLUMN THAT
ONLYTHE EFFECTS
EFFECT OF HEAT INPUTTO THE PROCESS
PROCES SECTION OF AN
CAN BE ISOLATEDFROM THE VESSEL THIS
THI WILL PERMIT THE
TESTING ATMOSPHERIC VESSEL HEATING EQUIPMENT IS COVERED IN A6
DEVICE WITHOUT
DEVICES INTERRUPTINGTHE PROCESS HOWEVER IF SOLID
AND A 10 RECOMMENDED SAFETY DEVICE FOR TYPICAL
DEVICES ATRNO
DEPOSIT
DEPOSITSOR FOAM CAUSE FOULING OR FALSEINDICATIONOFDEVICES
DEVICE IN
SPHERICVESSELS
VESSEL USED IN PRODUCTION PROCES SYSTEM ARE
PROCESS
EXTERNALCOLUMN THELEVELSENSORS
COLUMNS SENSOR MAY BE INSTALLEDDIRECTLYIN
SHOWN IN FIGURE A5VESSEL
A5VESSELS SUCH AS THOSE USED FORDIESEL
THEVESSELIN THIS
THI CASE PUMP MAY BE REQUIRED TO MANIPULATE
FUEL AND CHEMICAL STORAGETHATARE ANCILLARY TO THE PRODUC
VESSELLIQUIDLEVELFORTESTING
TION PROCESS
PROCES SYSTEM ARE NOT COVERED BY THI
THIS RECOMMENDED

FLOW SAFETYDEVICE PRACTICEHOWEVER SOME OF THE RECOMMENDATIONS


RECOMMENDATION CON
A433 FSV TAMED IN APPENDIXC EMERGENCYSUPPORT SYSTEMS
SYSTEM
CHECK VALVES
VALVE FSVS
FSV SHOULDBE LOCATEDIN OUTLETPIPING MIGHTBE APPLICABLE WHEN INSTALLINGSUCH EQUIPMENT

FLAME ARRESTOR

INLET

ATMOSPHERICTANK

OUTLET
IE
NOTE
TSE DESIGNATIONS
DESIGNATION ARE SMFLOIIC AFLD ARE NOT INTENDEDIT RELKCI ACTUAL LOCATION
OR QUANUII

II ATMOSPHENC VCSCL HEAIED TSH HOUID HE INSIALLED


CR11 LIFLE
MIGFLICONTAIN PRESSURE ANDOR VACUUM RELIEFDEVICE
4 SCCONDVENT RNU BE INSTALLED IN LIEU OL THE PRESSUREVACUUMRELICT DEVICE

A5RECOMMENDED
FIGURE SAFETY
DEVICESATMOSPHERIC
VESSEL
VESSELS
API RECOMMENDEDPRACTICE 14C 31

A52 SAFETYANALYSIS
ANALYSI TERN TO PRCCNT LAME MIGRATION HACK TO THE VESSEL PRESSURE
VACUUM RCLICF DEVICE PSV OR SECOND VENT SHOULD BE
A 521 SAFETYANALYSIS
ANALYSI TABLE INSTALLEDTO PROTECTTHE VESSEL IN CASE THE PRIMARY
VENT CONTROL

DEVICE
DEVICES TOUT OR OTHCRISE OBSTRUCTS
TOUTS OBSTRUCT TLOW THE PSV OR SEC
THE SAFETYANALYSIS
ANALYSI TABLE ISAT FOR ATMOSPHERIC
YES

EL
ELS IS PRESENTEDIN TABLE A5L THE UNDESIRABLE EVENTS
EVENT
OND VENT IS NOT REQUIRED
WHEN AA PRESSURE VESSELNOT SUBJECT

AFFECT AN ATMOSPHERIC
THAT CAN VESSEL ARE OVERPRESSURE
TO COLLAPSEUSED IN IS SERVICEOR
ATMOSPHERIC AN ATMO

SPHERIC VESSELHAS NO PRESSURESOURCES


SOURCE EXCEPT BLANKET GAS
UNDERPRESSURE
OVERFLOW LEAK AND EXCESS
EXCES TEMPERATUREIF
THE VESSEL IS HEATED PIPED TO IT BLANKETGAS SYSTEM MAY BE DESIRABLE TO EXCLUDE
AIR FROM AN ATMOSPHERICVESSEL
A522 ANALYSI CHECKLIST
SAFETYANALYSIS
A5222 LEVEL SAFETYDEVICES
DEVICE LSH AND LSL
THE SAFETY
ANALYSIS
ANALYSI CHECKLIST SAC FORATMOSPHERIC
YES

ELS IS IN TABLE A52


PRESENTED PROTECTIONFROM LIQUID ATMOSPHERIC
OVERFLOWFROM AN YES

SET SHOULD BEPROVIDEDBY AN LSH SENSOR TO SHUTOFF INFLOW


A5221 PRESSURE SAFETYDEVICES
DEVICE VENT AND PSV UNLES TILLOPERATIONS
UNLESS OPERATION
ARE CONTINUOUSLY
ATTENDEDOR OVERFLOWIS

AN ATMOSPHERIC VESEL SHOULDBE PROTECTED


FROMOVERPRES DIVERTEDTO OTHERPROCESS
PROCES COMPONENTS
SURE AND UNDERPRESSUREBY AN ADEQUATELYSIZED
VENT SYSTEM AN LSL SENSOR SHOULD BE
PROVIDEDTO SHUT OFF THE HEAT
API STANDARD 2000 MAY BE USED AS GUIDE SIZINGVENT
FOR SOURCE IF THEVESSELHAS AN IMMERSED
HEATING ELEMENT SUBJECT
SYSTEMS FLAME ARRESTOR SHOULD BE INCLUDED IN THE VENT SYS TO EXCESS
EXCES TEMPERATUREUNLES
UNLESS LEVEL
LIQUID IS NOT AUTOMATICALLY

TABLE A5 1SAFETY ANALYSITABLE SANATMOSPHERIC


ANALYSIS VESSEL
VESSELS

DETECTABLE
ABNORMALCONDITION AT
UNDESIRABLEEVENT CAUSE
COMPONENT
OVERPRESSURE BLOCKEDOR RESTRICTED
OUTLET HIGHPRESSURE
INFLOWEXCEEDS
EXCEED OUTFLOW
GAS BLOWBYUPSIFEAMCOMPONENT
PRESSURE
CONTROL
SYSTEM FAILURE
THREMALEXPANSION
EXCESSHEATINPUT
EXCES

TABLE A52SAFETY ANALYSI CHECKLISTSACATMOSPHERICVESSELS


ANALYSIS VESSEL

A VENT REFER TO NOTE


I VENTINSTALLED
B PRESSUREVACUUMRELIEFDEVICE PSV
I PSV INSTALLED
2 VESSELHAS SECONDVENT CAPABLE
OFHANDLING
MAXIMUM GASVOLUME
3 COMPONENT IS PRESSURE VESSELNOT SUBJECT THATOPERATES
TO COLLAPSE OPERATEIN ATMOSPHERICSERVICEAND IS EQUIPPED
WITH AN ADEQUATELY
SIZED VENT
4 VESSELHASNO PRESSURE SOURCE
SOURCES EXCEPT BLANKETGASANDOR MANUALDRAINS
DRAIN AND IS EQUIPPEDWITH AN ADEQUATELY
SIZED VENT
C HIGH LEVEL SENSORLSH
I LSH INSTALLED
2 FILLOPERATIONS
OPERATION ATTENDED
AXE CONTINUOUSLY

3 OVERFLOWIS DIVERTED
OR CONTAINED
BYOTHERPROCESS
PROCES COMPONENTS
D LOW LEVELSENSORLSL
I LSL INSTALLED
2 ADEQUATECONTAINMENTSYSTEMIS PROVIDED
3 MAINTAINEDIN THEVESSELAND VESSELDOES
LIQUIDLEVELIS NOT AUTOMATICALLY DOE NOT HAVE AN IMMERSED HEATING
ELE
MENT SUBJECT
TO EXCESS
EXCES TEMPERATURE
4 COMPONENT IS FINALVESSELIN CONTAINMENT SYSTEMDESIGNED TO COLLECT
ANDDIRECTHYDROCARBON LIQUIDTO
LIQUIDS
SAT LOCATION
E HIGHTEMPERATURE
SENSORTSH
HIGH TEMPERATURESENSOR
SENSORS ONLYTO VESSELS
ARE APPLICABLE VESSEL SAVING HEATSOURCE
TSH INSTALLED
2 DELETEDIN SECONDEDITION
3 HEAT SOURCE IS INCAPABLE
OFCAUSINGECESS
ECES TEMPERATURE

NOTE VENT IS PIPEOR FITTING


ON VESSEL
THATOPENS
OPEN TO ATMOSPHERE LENT LINE MIGHTCONTAIN ANDOR
PRESSURE
VACUUM RELIEFDEVICE
32 ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMS OFFSHORE
SYSTEM FOR PRODUCTIONPLATFORMS
PLATFORM

MAINTAINED IN THE VESSELAN LSL SENSOR SHOULD BE PROVIDED


TO REQUIRED PROTECTIONFOR FIRINGEQUIPMENT OF FIREDCOMPONENT
PROTECTAGAINST
LEAK BY
LEAKS OF INFLOW
SHUTTING CONTAINMENT AND FOR THE HEATING SECTION OF EXHAUST HEATED COMPONENTS
SYSTEM TO COLLECTLEAKAE IS PREFERABLETO LOW LEVEL SENSOR PROTECTIONFORTHE PROCESS
PROCES PORTION OF FIREDOR EXHAUST HEATED
WHEN NORMAL INFLOW OF LIQUID
LIQUIDSWOULD PRECLUDE
THE SENSORS
SENSOR COMPONENT IS DISCUSSED UNDER THE APPROPRIATE COMPONENT
DETECTIONOF LEAK RECOMMENDED SAFETY DEVICE
DEVICES FOR TYPICALFIRED VESSEL
EQUIPPED WITH NATURALDRAFTBURNEROR FORCEDDRAFTBURNER
A5223 SAFETYDEVICES
TEMPERATURE DEVICE TSH ARE SHOWN IN FIGURES
FIGUREA6 AND A62 RESPECTIVELY RECOM
MENDED SAFETY DEVICE FOR TYPICAL
DEVICES EXHAUST HEATED COMPO
IF AN VESSELIS HEATED
ATMOSPHERIC TSH SENSOR SHOULD BE
NENT ARE SHOWN IN FIGURE A63
PROVIDED
TO SHUT OFF THE SOURCE OF HEAT WHEN PROCES
PROCESS FLUID
TEMPERATUREBECOMES
BECOME EXCESSIVE
A62 SAFETY
ANALYSI
ANALYSIS
A53 DEVICE
SAFETY LOCATION
A621 SAFETY
ANALYSITABLE
ANALYSIS
THE RECOMMENDED LOCATIONFOR SAFETY
DEVICE IS
DEVICES GIVENIN
A53 A533 THE SAFETY
ANALYSI TABLE SAT
ANALYSIS IS FOR FIRED
PRESENTED
COMPONENTS WITH NATURALDRAFTBURNERS
COMPONENT BURNER IN TABLE A6 FOR
A531 DEVICE VENT AND PSV
DEVICES THOSE WITH FORCEDDRAFT BURNERS
BURNER IN TABLE A62 AND FOR
PRESSURE SAFETY
EXHAUSTHEATEDCOMPONENTS
COMPONENT IN TABLE A63 THE UNDESIRABLE
THE VENT AND PSV SHOULD BE LOCATEDON THE TOP HIGHEST EVENT THAT CAN
EVENTS AFFECT FIRED COMPONENT OR SUPPLEMENTARY
PRACTICAL
ELEVATION IN THE VAPOR SECTION OF ATMOSPHERIC FIRED EXHAUST HEATED COMPONENT ARE EXCESS
EXCES TEMPERATURE
VESSEL
VESSELS DIRECTIGNITION
SOURCE EXCESS
EXCES FUEL IN THE FIRINGCHAMBER AND
CHAMBERS
OVERPRESSURETHE UNDESIRABLE EVENTS
EVENT THAT CAN AFFECT AN
A532 LEVEL SAFETY
DEVICES LSH
DEVICE AND LSL EXHAUSTHEATEDCOMPONENT ARE EXCESS AND OVER
EXCES TEMPERATURE
THE LSH SENSOR SHOULD BE LOCATEDAT SUFFICIENTDISTANCE PRESSURE
ABOVE THE HIGHEST
OPERATING
LIQUIDLEVELTO PREVENTNUISANCE
SHUTDOWN BUT WITH ADEQUATE
SHUTDOWNS VESSEL VOLUME ABOVE THE LSH A622 SAFETY
ANALYSI CHECKLIST
ANALYSIS
SENSOR TO CONTAIN LIQUIDINFLOW DURINGSHUT IN THE LSL
THE SAFETY
ANALYSICHECKLIST SAC FORFIREDAND EXHAUST
ANALYSIS
SHOULD BE LOCATEDAT SUFFICIENTDISTANCEBELOW THE LOWEST
HEATEDCOMPONENTS
COMPONENT IS PRESENTED IN TABLE A62
LIQUIDLEVEL TO
OPERATING AVOID NUISANCE SHUTDOWNS IN FIRE
TUBE HEATEDCOMPONENTS
COMPONENT THELSL SHOULDBE LOCATEDABOVE THE
A6221 TEMPERATURE DEVICE TSH
SAFETYDEVICES
FIRE TUBES THE LSH AND LSL SENSOR
SENSORS SHOULD PREFERABLY
BE
LOCATEDIN EXTERNALCOLUMNS
COLUMN FOR EASE OF TESTING
WITHOUT INTER A THE MEDIUM OR PROCESS
PROCES FLUID TEMPERATURE IN FIREDCORN
RUPTINGTHE PROCESS HOWEVERINTERNALLY MOUNTED SENSORS
SENSOR ARE PONENTSHOULDBE MONITORED BY TSH SENSOR TO SHUTOFF THE
ALSO ACCEPTABLE
AS DISCUSSEDIN A432 FUELSUPPLYAND THE INFLOW OF COMBUSTIBLE FLUIDS
FLUID IF COMPO
NENT IS EXHAUSTHEATEDTHEEXHAUST SHOULDBE DIVERTEDOR THE
A533 TEMPERATURE DEVICE TSH
SAFETYDEVICES SOURCE OF EXHAUSTSHUT DOWN TSH SENSOR IS NOT NECESSARY

THE TSH OTHERTHAN FUSIBLEOR SKIN CONTACT TYPE


ON PROTECTED
STEAM GENERATOR BY PSH SENSOR TO DETECTHIGH
SENSOR
SENSORS TYPES CAUSEDBYHIGHTEMPERATURE
PRESSURE AND BYAN LSL SENSOR TO
SHOULD BE INSTALLEDIN THERMOWELLS
THERMOWELL FOR EASE OF REMOVAL AND
DETECT LOW LEVELCONDITION THATCOULD CAUSE HIGH
THE THERMOWELLSHOULD BE LOCATEDFOR ACCESSIBILITY TEMPERA
TESTING TSH TO SENSE MEDIUM OR PROCESS
AND SHOULDBE CONTINUOUSLY
TURE PROCES FLUID TEMPERATUREIS
IMMERSED IN THEPROCESS
PROCES FLUID
GENERALLY
NOT NECESSARYFOR AN INDIRECT WATER BATH HEATERIN
ATMCSPHERICSENICE SINCE THE MAXIMUM TEMPERATUREIS LIRN
A6 FIRED AND EXHAUST HEATED
ITEDBYTHE BOILING
POINTOF THEWATER BATH
COMPONENT
COMPONENTS B THE FLOWOF COMBUSTIBLE MEDIUM IN CLOSEDHEATTRANSFER
SYSTEM WHERETHEMEDIUM IS CIRCULATEDTHROUGH
TUBE LOCATED
TUBES
A61 DESCRIPTION IN THE FIRING
OR EXHAUSTHEATEDCHAMBERSHOULDNOT BE SHUTOFF

FIRED AND EXHAUSTHEATEDCOMPONENTS


COMPONENT ARE USED FORPROCESS UNTILTHE CHAMBER HAS COOLED AN ESD SYSTEM AND FIRE LOOP
INGAND HEATING HYDROCARBONS INCLUDED ARE BOTH DIRECT AND SHOULDIMMEDIATELY
SHUT OFFMEDIUM FLOW IF AN UNCONTROLLED
INDIRECTFIREDATMOSPHERIC AND PRESSURE VESSELS
VESSEL AND TUBETYPE FIREHAS OCCURRED IN THE AREA THE MEDIUM IS
OR ESCAPING
FROM
HEATER EQUIPPED
HEATERS WITH EITHERAUTOMATICALLYCONTROLLEDNATURAL CLOSEDSYSTEM
OR FORCEDDRAFTBURNERS ALSO INCLUDED EXHAUST HEATED BURNEREXHAUST STACK SHOULD HE
ARE C TEMPERATURE
IN THE MORN
COMPONENTS THAT USE EXHAUST GASES
COMPONENT GASE FROM OTHER EQUIPMENT TORED TSH SENSOR TO SHUT OFF THE FUEL
SUPPLY AND THE
SUCH AS TURBINES
TURBINE AND ENGINES
ENGINEAS HEAT SOURCE AND THATMAY OR INFLO OF COMBUSTIBLE FLUIDS TEMPERATURE
IN THE EXHAU
EXHAUS
MAY NOT BE SUPPLEMENTARY FIRED THIS
THI SECTION DISCUSSES
DISCUSSE THE HEATEDCOMPONENTSTACKSHOULD BE MONITORED TSH SEN
API RECOMMENDED PRACTICE 14C

SHUT OTT THE INFLOW OF COMBUSTIBLEMEDIUM AND TO SHUT C THE MOTOR ON I FORCEDDRAFTFANSHOULDBE EQUIPPED
WITH

THE ETHAUST SOURCE TSH SENSOR IS NOT REQUIRED ON MOTOR STARTER INTERLOCKTO SENSE MOTOR FAILURE
AND SHUT OFF THE
JN
RIRCDCOMPONENT LOCATEDIN AN ISOLATEDAREA NOT HANDLING
CORN FUELAND AIR SUPPLY

UTHIC
UTHICS NHCR THAN FUEL D THE FLAME IN THE TIRINTZCHANTHERSHOULDBE MONITORED BY
BSL OR TSL SENSOR THAT WILL DETECT ILAME INSUFFICIENTTO
COMBUSTIBLE ENTERING
COMBUSTIBLES
IMMEDIATELYIGNITE THE FIRING
CHAMBER
A6222 FLOW SAFETYDEVICES
DEVICE FSL AND FSV
AND WILL SHUTOFFFUELSUPPLY
WHEN COMBUSTIBLE MEDIUM IS CIRCULATEDTHROUGH
TUBE
TUBES
IN THE TIRING
OCATED EXHAUST HEATEDCHAMBER THE MEDIUM
OR A63 SAFETYDEVICE LOCATION
RLO RATE SHOULD BE MONITOREDBY AN FSL SENSOR TO SHUTOFF
THE RECOMMENDED LOCATION FORSAFETY
DEVICE IS
DEVICES GIVENIN
TJE FUELSUPPLYTO TIREDCOMPONENT OR TO DIVERT THE EXHAUST
THIS TYPE OF COIN A63 A63A
RIO RROM AN EXHAUST HEATED COMPONENT IN THI

ONENT HIGHTEMPERATUREIN THE MEDIUM COULD OCCUR BEFORE


A631 TEMPERATURESAFETYDEVICES
DEVICE TSH
DETECTEDBY TSH MEDIUM SENSOR LOCATEDOUTSIDE THE
HEATER AN FSL SENSOR IS NOT IN OTHERTYPES
REQUIRED TYPE OF HEATERS
HEATER OTHER THAN FUSIBLEOR SKIN CONTACT
TEMPERATURE
SENSORS

BECAUSE THE TSH MEDIUM SENSOR IS LOCATEDIN THE MEDIUM TYPE SHOULDBE INSTALLEDIN THERMOWELLFOREASE OF REMOVAL
TYPES
SECTIONAND DETECTTHE HIGHTEMPERATURE
SHOULD IMMEDIATELY WHEN THE FIRETUBE IS IMMERSED THE TSH SENSOR
AND TESTING
CONDITION CHECK VALVE FSV SHOULDBE LOCATEDIN TUBE OUT SHOULD BE LOCATEDIN THE HEATED LIQUIDMEDIUM OR PROCESS
PROCES
BACKFIOWINTO THE FIREDOR HEATEDCHAM
LET PIPINGTO PREVENT FLUID WHEN THE LIQUID
MEDIUM PROCES
OR FLOW THROUGH
PROCESSFLUIDFLOWS
OER IN THEEVENT OF TUBE RUPTURE TUBE WITHIN THE FIRING
TUBES OR EXHAUST HEATEDCHAMBERS
CHAMBER THE TSH
SENSOR SHOULD BE LOCATEDIN THE DISCHARGE
LINE AS CLOSEAS IS

A6223 PRESSURE SAFETYDEVICES


DEVICE PSH PSL AND OFALLISOLATING
TO THEHEATERAND UPSTREAM
PRACTICAL DEVICES

PSV TSH SENSOR NEAR THE BASEOF THE


IN THESTACKSHOULD BE LOCATED

EXHAUSTSTACK
THE PRESSUREIN THE FUELSUPPLY LINESHOULDBE MONITORED BY
PSH SENSOR TO SHUT OFF THE FUELSUPPLYTO THE BURNER ON DEVICE FSL AND
A632 FLOW SAFETYDEVICES FSV
FORCEDDRAFTBURNER PSL SENSOR SHOULDBE INSTALLEDON THE
TEL AIR INTAKE PRESSUREOF FORCEDDRAFT CLOSED HEAT TRANSFERSYSTEM WITH
IN COMBUSTIBLE
SUPPLYALSO THE
MEDIUM AN FSL SENSOR SHOULD BE LOCATEDIN THE MEDIUM CIR
IRNER SHOULD BE MONITORED BY PSL SENSOR TO SHUT OFFTHE
TUBE PIPING THE SENSOR SHOULD
CULATING BE LOCATEDIN THE
FUELAND AIR SUPPLYAN AIR VELOCITYDEVICE MAY BE USED TO
MEDIUM OUTLETLINE AS CLOSE TO THE HEATER AS IS AND
PRACTICAL
MONITORAIR SUPPLY
IN LIEU OF PSL SENSOR THE PSL SENSOR IS
THE HEATER
SHOULD MONITOR TOTALFLOW THROUGH CHECK VALVE
NOT REQUIRED
ON NATURALDRAFTBURNERBECAUSEOF THE LOW AIR
TUBE LOCATEDIN THE FIRING
INTAKEPRESSURE FLOW TUBES OR EXHAUST FSV SHOULDBE INSTALLEDIN THE TUBEOUTLET
PIPING
HEATEDCHAMBER OF TUBE TYPEHEATERSHOULDBE BY
PROTECTED A633 PRESSURE DEVICE PSH PSL
SAFETYDEVICES AND
PSV FROM OVERPRESSURE
CAUSED BY OF THE MEDIUM
EXPANSION
PSV
PROCES FLUID
OR PROCESS

PSL SENSOR IN THE AIR INTAKE OF FORCEDDRAFTBURNER

A622A IGNITION
SAFETYDEVICES
DEVICE SHOULD BE LOCATEDDOWNSTREAM OF THE BLOWERTHE PSH AND
LINE SHOULDBE LOCATEDBETWEEN
PSL SENSOR IN THEFUEL SUPPLY
A THE AIR INTAKE OF NATURALDRAFT BURNER SHOULD BE AND THE FUELCONTROLVALVE PSV
THE LASTPRESSUREREGULATOR
UIPPED WITH FLAME ARRESTOR TO PREVENTFLAME MIGRATION TUBE OF TUBE TYPE HEATERSHOULD
ON THE TUBES
BE LOCATEDWHERE IT

SACK THROUGH THE AIR INTAKE FLAME ARRESTOR IS FLOT


CANNOT BE ISOLATEDFROM THE HEATEDSECTIONOFTHETUBES
REQUIRED
ON FORCEDDRAFTBURNERBECAUSE THE AIR VELOCITY
THROUGH PREVENTFLAME MIGRATION
THE AIR INTAKE PREVENTS OR THE PSL SAFETYDEVICES
A634 IGNITION DEVICE
ERISOR IN THE AIR INTAKE AND FAN MOTOR STARTER INTERLOCKSHUT
IF THEAIR INTAKE THE FLAME AND STACK ARRESTORS COMPONENT SHOULD
ARRESTOR ON FIREDCOMPONENTS

BE LOCATEDTO PREVENTFLAME EMISSION FROMTHEAIR INTAKE AND


B THE STACK ON NATURALDRAFTBURNERSHOULD BE EQUIPPED
EMISSION
SPARK FROM THE EXHAUST STACK THE BSL SENSOR
TH SPARK
STACK ARRESTOR TO PREVENT EMISSION WHEN THE
CHAMBER
SHOULDBE LOCATEDIN THE FIRING
FREDCOMPONENT IS NOT HANDLINGCOMBUSTIBLE OTHER THAN FUEL
COMBUSTIBLES
AND LOCATEDIN ISOLATEDAREA THEARRESTOR IS NOT NECESSARY
AN
A64 SAFE OPERATINGPROCEDURES
PROCEDURE
ACK ARRESTOR MAY NOT BE NECESSARYON FORCEDDRAFTBURNER
DEVICE INDICATED III SAC TABLES
IN ADDITION TO THE SAFETY
DEVICES TABLE
CE THE HIGHER COMBUSTION EFFICIENCY PREVENTCARBON
THATPREVENTS
AND A62 THE PROCEDURES
PROCEDURE SHOWN IN THE TABLE
EIIDUP STACKARRESTOR IS REQUIRED
IF THEFLUID BEINGHEATED A42 A52

1AMRNABLE AT THE EXIT OF THE


OR THE BURNER DRAFTPRESSURE A63 ARE TO SAFELY
REQUIRED OPERATE FIREDOR EXHAUSTHEATED

ISTER SECTIONIS LOWERTHANTHEFLUIDPRESSUREHEAD COMPONENT


34 ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTION PLATFORM
PLATFORMS

INLET

GAS

LO CK
ARRESTOR

CHEAR5
FLAME ARRESTOR
WATER OUUET
FUEL GAS

OIL OUTLET

NOTES
NOTE
I TSE DCSIGNAIIONARE SYMBOLICUNDARC NOT INTENDEDTO REFLECT
AETUULLOCATIONOR QUUNTITY
2 THE VESSELPORTION
SHOULDBE ANALYZEDACCORDING TO SECTION OR A5

FIGUREA6 RECOMMENDED SAFETY


DEVICESTYPICAL
FRED VESSEL NATURALDRAFT
API RECOMMENCED PRACTICE 14C 35

STACK ARRESTOR

GLYCOLINLET IIIII

GLYCOL REBOILER

BSL

AJ
I AIR INLET
GLYCOL
OUTLET

LCK
FUEL GAS

NOTES
NOTE
I TSE DESIGNATION AND ARE NOT INTENDEDTO REFLECT ACTUALLOCATIONOR QUANTITY
DESIGNATIONS ARE SYMBOLIC

2 THE VESSELPORTION SHOULDBE ANALYZED ACCORDING TO SECTIONA4 OR SECTION


A5
3 STACKARRESTOR COULDBE ELIMINTED REFER TO PAR A62B

FIGUREA62RECOMMENDED SAFETYDEVICESTYPICAL
FIREDVESSEL FORCEDDRAFT
36 ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSNORE PRODUCTION PLATFORM
PLATFORMS

MEDIUM INET

EXHAUST
HEATED
COMPONENT

MEDIUM OUTLET

HEAT SOURCE
TURBINEEXHAUST ETC

NOTE
ISE DCSIGNA1ION AND ARC
ARE IYMHOLIC NOT INTENDEDTO REFLECT
ACTUAL LOCATION
OR QUANHITS

FIGURE
A63RECOMMENDED SAFETYDEVICESEXHAUST HEATED COMPONENT
API RECOMMENDED PRACTICE 14C 37

TABLE A61SAFETY ANALYSI


ANALYSISTABLE SATFIRED COMPONENTS
COMPONENT NATURAL DRAFT

DETECTABLE
ABNORMALCONDITITRNUT
UNDESIRABLE EVENT CUSC
COMPONENT
EXCESSTEMPERATURE
EXCES CONTROL
TEMPERATURE SYSTEMFAILURE HIGH TEMPERATURE
IPROCES
IPROCESS
FLOW
INADEQUATE TSTACK
HIGH TEMPERATURE
LIMITED HEATTRANSFER LOW FLOWRATE
OF MEDIUM LEAKINTO TIRED
IGNITION LOW LIQUIDLEVEL
EXPOSED CHAMBERHEATTRANSFER SURFACE

DIRECTIGNITION
SOURCE FLAME EMISSION FROMAIRINTAKE FIRE
SPARKEMISSION FROMEXHAUSTSTACK STACK
HIGH TEMPERATURE
EXCES STACKEMPERATURE
EXCESS
EXPOSED HOT SURFACE

EXCES COMBUSTIBLEVAPORS
EXCESS VAPOR FUEL CONTROL
SYSTEMFAILURE FLAME FAILURE
IN CHAMBER
TIRING HIGH FUELPRESSURE

TABLE A62SATETY ANALYSI TABLE SATFIRED


ANALYSIS COMPONENT FORCEDDRAFT
COMPONENTS

DETECTABLE
ABNORMALCONDITION AT
UNDESIRABLEEVENT CAUSE
COMPONENT
EXCESSTEMPERATURE
EXCES CONTROL
TEMPERATURE SYSTEMFAILURE HIGH TEMPERATURE
PROCES
PROCESS
FLOW
INADEQUATE HIGH TEMPERATURE
SLACK
LIMITED HEATTRANSFER LOW FLOWRATE
OF MEDIUM LEAKINTOTIRED
IGNITION LOW LIQUIDLEVEL
EXPOSED CHAMBERHEATTRANSFERSERVICE

DIRECTIGNITION
SOURCE FLAME EMISSION FROMAIR INTAKE FIRE
EMISSION FROMEXHAUSTSTACK
SPARK HMGHTEMPERATURE
STACK
EXCES STACKTEMPERATURE
EXCESS
HOTSURFACE
EXPOSED

EXCES COMBUSTIBLEVAPORS
EXCESS VAPOR FUELCONTROL SYSTEMFAILURE LOW AIR PRESSURE
IN FIRING
CHAMBER AIR SUPPLYCONTROLSYSTEMFAILURE FLAME FAILURE
BLOCKEDAIR INLET HIGH FUELPRESSURE
BLOWERFAILURE LOW FUELPRESSURE
LOW AIR VELOCITY

TABLE A63SAFETY ANALYSITABLE SATEXHAUST


ANALYSIS HEATED COMPONENT
COMPONENTS
DETECTABLE
ABNORMALCONDITION AT
UNDESIRABLEEVENT CAUSE
COMPONENT
EXCESSTEMPERATURE
EXCES SYSTEMFAILURE
CONTROL
TEMPERATURE HIGH TEMPERATURE
MEDIUM
FLOW
INADEQUATE STACK
HIGH TEMPERATURE
LIMITED HEATTRANSFER LOW FLOWRATE
OF MEDIUM LEAKINTO
IGNITION LOW LIQUIDLEVEL
EXPOSEDHEATEDCHAMBERHEATTRANSFER
SURFACE

DIRECTIGNITION
SOURCE EMISSION FROMEXHAUSTSTACK
SPARK HIGH TEMPERATURESTACK
EXCES STACKTEMPERATURE
EXCESS FIRE
EXPOSEDHOTSURFACE

NOTE WHEN SUPPLEMENTAL IS USED COMPONENTSHOULD


TIRING ALSOBE ANALYZED
IN ACCORDANCE
WITH
TABLEA6 OR TABLEA62 AS APPLICABLE
38 ANALYSI DESIQN INSTALLATION
ANALYSIS AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTIONPLATFORMS
PLATFORM

TABLE ANALYSI CHECKLISTSACFIRED


A62SAFETY ANALYSIS AND EXHAUST HEATED COMPONENT
COMPONENTS

A HIGHTEMPERATURE
SENSORMEDIUM OR PROCESS
PROCES FLUIDTSH
I TSH INSTALLED
2 COMPONENT
IS STEAM GENERATOR BY PSH AND IF FIRED HS AN LSL
PROTECTED
3 IS AN INDIRECTWATER BATHHEATER
COMPONENT IN ATMOSPHENCSERVICE AND IS PROTECTED
BYAN LSL
B HIGHTEMPERATURESENSORSTACK TSH
1 TSH INSTALLED
2 IS ISOLATED
COMPONENT AND DOES
DOE NOT HANDLECOMBUSTIBLE
MEDIUM OR PROCESS
PROCES FLUIDS
FLUID OTHERTHANFUEL
3 IS EXHAUSTHEATEDWITHOUTSUPPLEMENTAL
COMPONENT ANDMEDIUM IS 001 COMBUSTIBLE
FIRING
C DELETEDIN SECONDEDITION
D LOW PRESSURE
SENSORAIR SUPPLYPSL
I PSL INSTALLED
COMPONENT
2 IS EQUIPPED WITH NATURALDRAFT
BURNER
FORCEDDRAFTBURNERIS EQUIPPED
3 WITH ANOTHERTYPEOF LO AIRSUPPLY
SENSOR

4 COMPONENT IS EXHAUSTHEATEDWITHOUTSUPPLEMENTAL FIRING


E HIGHPRESSURESENSORFUELSUPPLYPSH
I PSH INSTALLED
2 IS EXHAUSTHEATEDWITHOUTSUPPLEMENTAL
COMPONENT FIRING
F SENSORFUELSUPPLYPSL
LOW PRESSURE
I PSL INSTALLED
2 COMPONENT
IS EQUIPPEDWITH NATURALDRAFTBURNER
3 COMPONENT
IS EXHAUSTHEATEDWITHOUTSUPPLEMENTAL
FIRING
G FLAMEFAILURESENSORBSL
I BSL INSTALLED
2 IS EXHAUSTHEATEDWITHOUTSUPPLEMENTAL
COMPONENT FIRING
H LOW FLOWSENSORHEATEDMEDIUM FSL
1 FSL INSTALLED
2 COMPONENT
IS NOT CLOSEDHEATTRANSFER
TYPEIN WHICH COMBUSTIBLE
MEDIUM FLOWS
FLOW THROUGH
TUBE LOCATED
TUBES IN
THEFIRING
OR EXHAUST
HEATEDCHAMBER
I MOTORINTERLOCK
FORCED DRAFTFANMOTOR
I MOTORINTERLOCK
INSTALLED
2 COMPONENT WITH
IS EQUIPPED NATURAL DRAFT
BURNER
3 COMPONENT
IS EXHAUSTHEATEDWITHOUTSUPPLEMENTAL
FIRING
J FLAMEARRESTORAIR INTAKE
I FLAME ATTESTORINSTALLED
2 COMPONENT WITH
IS EQUIPPED FORCED
DRAFTBURNER
3 IS LOCATEDIN AN ISOLATED
COMPONENT AREA AND NOT HANDLING
COMBUSTIBLEMEDIUM FLUID OTHERTHAN
FLUIDS
OR PROCESS
PROCES
FUEL
4 IS EXHAUSTHEATEDWITHOUTSUPPLEMENTAL
COMPONENT FIRING
K STACKATTESTOR
1 STACKATTESTORINSTALLED
COMPONENT
2 IS EQUIPPEDWITH FORCED DRAFTBURNER
AND THEFLUIDBEINGHEATEDIS NONFLAMMABLE OR II THE
BURNER
DRAFTPRESSURE
AT THEEXIT OF THETRANSFER
SECTIONIS HIGHERTHANTHEFLUIDPRESSURE HEAD
3 COMPONENT
IS ISOLATED
SO PROCESS
PROCES FLUID WILLNOT CONTACT STACKEMISSIONS
FLUIDS
4 COMPONENT IS EXHAUSTHEATEDWITHOUTSUPPLEMENTAL
FINNG
I PRESSURE VALVE MEDIUM CIRCULATING
SAFETY TUBE PSV
PSV INSTALLED
TUBETYPE HEATER
COMPONENT
IS NOT

3 PSV INSTALLED
ON ANOTHER COMPONENTWILLPROVIDE
NECESSARY AND THE PSV BE ISIIBICD FROM
PROTECTION CANNOT

THETUBESECTION
CHECKVALVEMEDIUM CIRCULATING LUBE FSV
I FSV INSTALLED
ON CACH OUTLET

2 THE MAXIMUM VOLUME OFCOMBUSTIBLEMEDIUM THATCOULDBACKFLOSS


BACKFLOSFROMDOWNSTREAMEQUIPMENT I INSIGNIL
ICANTOR MEDIUM IS NOT COMBUSTIBLE

3 COMPONENT
IS NOT TUBETYPE HEATER
API RECOMMENDED PRACTICE 14C 39

TABLE A63SAFE OPERATING


PROCEDURES
PROCEDURE

ASSURE TUELSHUT OIL


COMPLEIC

VOID CHAMBEROF EXCESS


TIRING EXCES COMBUSTIBLE
COMBUSTIBLES PRIOR TO PILOTIGNITION

LIMIT TIME ON TRIALFORIGNITION


OFPILOT
AND MAIN BURNER EXCES
EXCESS
TO PREVENT HID ACCUMULATION
IN TIRECHAMBERATER THETIME LIMIT IS EXCEEDEDTHEFUEL

SHOULDBE SHUTOFFAND MANUAL RESET STANUP REQUIRED

PROVEPILOT
AND ASSURE FUELAIRPROPORTIONING
DAMPERANDBURNERCONTROLS
DAMPERS CONTROLARE IN LOWLIREPOSITION
PRIOR FUELSUPPLY
TO OPENING TO MAIN BURNER

RESET STANUP CONTROLS


MANUALLY CONTROLFOLLOWING
FLAMEFAILURE
OFEITHERTHE PILOT
OR MAIN BURNER

ASSURE MATERIAL BY POVIDING


FUELIS CLEANFROM ALL RESIDUEAND FOREIGN
MATERIALS FUELCLEANING
ADEQUATE EQUIPMENT

ASSURE THAT EXHAUSTIS DIVERTEDAROUNDEXHAUSTHEATEDCOMPONENTPRIOR UP HEATSOURCE


TO STARTING IF APPLICABLE
40 ANALYSI DESIGN INSTALLATION
ANALYSIS AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTION PLATFORM
PLATFORMS

A7 PUMP
PUMPS PSV SHOULDBE PROVIDED
ON ALL PIPELINE
PUMP
DISCH
LINE UNLESS
LINES UNLES THEPUMP IS KINETIC ENERGY TYPE SUCH AS CEN

A71 DESCRIPTION TRIFUGAL


PUMP ANDINCAPABLE
IS OF GENERATING HEAD GREATER
THAN THE MAXIMUM ALLOWABLEWORKING PRESSUREOF THE DIS
PUMPS LIQUIDWITHIN THE PRODUCTION
PUMP TRANSFERLIQUIDS PROCES AND
PROCESS
CHARGE PIPING PSV SHOULD BE PROVIDED IN THE DISCHARGE
INTO PIPELINES THE PLATFORM
PIPELINELEAVING PIPELINEPUMPS
PUMP TRANSFER
LINE OF ALLOTHERPUMPS
PUMP UNLES
UNLESSTHE MAXIMUM PUMP DISCHARGE
PRODUCED HYDROCARBON
HYDROCARBONS PROCES SYSTEM TO PIPELINE
FROM THEPROCESS
TRANSFER PRESSUREIS LESS
LES THAN THE MAXIMUM ALLOWABLEWORKING PRES
PRE
PUMPSTHATOCCASIONALLY
PUMP VOLUME OF HYDROCAR
SMALL VOLUMES
SURE OF THE LINE OR THE PUMP HAS AN INTERNALPRESSURERELIEF
BON FROM ANCILLARY
BONS EQUIPMENT SWAB TANKS SUMPS
SUMP ETC TO
CAPABILITY PSV SHOULDBE PROVIDED IN THE WET GLYCOLLO
PIPELINE THAT RECEIVES
RECEIVE THE BULK OF ITS VOLUME FROM ANOTHER
PRESSURE DISCHARGE LINE OF GLYCOL POWERED GLYCOLPUMPS
PUMP
SOURCE ARE NOT CONSIDEREDPIPELINE PUMPS GLYCOL POWERED
UNLES THE LINE IS RATEDHIGHER
UNLESS THAN THE MAXIMUM PUMP DIS
GLYCOL PUMP CIRCULATEGLYCOL
PUMPS WITHIN CLOSED SYSTEMOTHER
CHARGE PRESSUREOR IS PROTECTEDBY PSV ON DOWNSTREAM
PUMP TRANSFERPRODUCED
PUMPS LIQUID HEAT TRANSFERLIQUIDS
LIQUIDS LIQUID OR
COMPONENTTHATCANNOT BE ISOLATEDFROM THEPUMP
CHEMICAL WITHIN THE PRODUCTION
CHEMICALS PROCES SYSTEM OR FROMTHE
PROCESS
PROCES SYSTEMBOOSTERCHARGE
CONTAINMENT SYSTEM TO THE PROCESS
A7222 FLOW SAFETY
DEVICES
DEVICE FSV
PUMP
PUMPS SUMP PUMPS
PUMP CHEMICAL INJECTION PUMP
PUMPS HEATING
MEDIUM CIRCULATING PUMP
PUMPS GLYCOL PUMPS ETC RECOM
PUMP CHECK VALVE FSV SHOULDBE PROVIDED
IN THE PUMP DIS
MENDED SAFETY DEVICE FOR TYPICAL
DEVICES PUMP INSTALLATIONS
INSTALLATION ARE CHARGE
LINE TO MINIMIZE BACKFLOW
SHOWNIN FIGURES
FIGUREA7 A72 AND A73

A73 SAFETY
DEVICE LOCATION
A72 SAFETY
ANALYSIS
ANALYSI
THE RECOMMENDED LOCATION FOR SAFETY
DEVICES
DEVICE IS GIVEN
BELOW
A721 SAFETY
ANALYSIS
ANALYSITABLE

THE SAFETY
ANALYSITABLE SAT
ANALYSIS PUMP IS PRESENTED
FORPUMPS IN A731 PRESSURESAFETY
DEVICES
DEVICE PSH PSL AND
SAT TABLE A7 1 THE UNDESIRABLE EVENTS
EVENT THAT CAN AFFECT
PSV
PUMP ARE AND LEAK
OVERPRESSURE
THE PSH AND PSL SENSOR
SENSORS SHOULD BE LOCATEDON THE PUM
A722 SAFETY
ANALYSISCHECKLIST
ANALYSI DISCHARGE
LINE UPSTREAMOF THE FSV OR ANY BLOCK VALVE IN
GLYCOL
POWERED GLYCOLPUMP THE PSL ON THE WET GLYCOLHIGH
THE SAFETY
ANALYSIS
ANALYSI CHECKLIST SAC FOR PUMPS
PUMP IS
PRESSURE LINE SHOULDBE LOCATEDBETWEEN THE PUMP AND THE
SENTEDIN SAC TABLE A72
SDV ON PIPELINE PUMP
PUMPS AND OTHER PUMPS
PUMP WHERE IT IS
REQUIRED THE PSV SHOULD BE LOCATEDON THE DISCHARGE LINE
A7221 PRESSURE SAFETYDEVICES
DEVICE PSH PSL AND
UPSTREAM OF ANY BLOCKVALVE
PSV
PSH AND PSL SENSOR
SENSORS SHOULD BE PROVIDED
ON ALL HYDROCAR A732 FLOW SAFETY
DEVICES
DEVICE FSV
BON PIPELINE
PUMP LINE TO SHUTOFFINFLOW AND SHUT
LINES
DISCHARGE THE CHECK VALVE FSV SHOULDBE LOCATEDON THE PUMP DIS
DOWN THE PUMP PSH SENSOR TO SHUTDOWN THE PUMP SHOULD
CHARGELINE TO MINIMIZE BACKFLOW
BE PROVIDED
ON THEDISCHARGE
LINE OF OTHERPUMPS
PUMP UNLES THE
UNLESS
MAXIMUM PUMP DISCHARGE DOES NOT EXCEED 7O9 OF
PRESSUREDOE A733 SHUTDOWN DEVICES
DEVICE SDV
THE MAXIMUM ALLOWABLE WORKINGPRESSUREOF THE DISCHARGE
LINE THE PUMP IS MANUALLY
OR OPERATED AND CONTINUOUSLY AN SDV SHOULD BE LOCATED NEAR THE OUTLET OF STORAGE
ATTENDED PSH SENSOR IS NOT REQUIREDON GLYCOLPOWERED COMPONENT TANK DELIVER PRODUCTION
SEPARATORETC THATDELIVERS TO

GLVCOL
PUMPS OTHER HYDROCARBON PUMP SHOULD ALSOBE PRO
PUMPS PIPELINE
PUMP TO PREVENTTHE FLOWOF HYDROCARBONS
HYDROCARBON THROUGH
VIDED WITH PSL
SHUT DOWN THE PUMP UNLESS
SENSOR TOUNLES THE THE PIPELINE
PUMP AND INTO THEPIPELINE
IN THE EVENT OF PIPE
PUMP IS MANUALLY OPERATED
AND CONTINUOUSLY ATTENDEDOR ADE LINE LEAK WHEN GLYCOL POWEREDPUMPS ARE USED SDV
PUMP
QUATECONTAINMENT IS PROVIDEDPSL SENSORS
SENSOR SHOULD BE PRO SHOULD BE LOCATEDNEAR THE HIGHPRESSUREWET GLYCOL OUTLETOF
VIDED ON GLYCOL
POWERED
GLVCOL
PUMP
PUMPS TO SHUT OFF WET GLYCOL THE GLVCOL
CONTACTOR TO SHUTOFFFLOWFROM THE CONTACTOR AND TO

FLOG TO THEPUMP SHUT DOWN THE PUMPS


API RECOMMENDED PRACTICE 14C 41

A
FROM STORAGE PUMP
COMPONENT

DISCHARGE
NOTE
TSE DESIGNATIONS
DESIGNATION AND ARE
ARE SYMBOLIC NOT INTENDEDTO REFLECT
ACTUALLOCATION
OR QUANTITY

A7
FIGURE RECOMMENDED SAFETYDEVICESPIPELINE PUMP
42 ANALYSI
ANALYSIS DESIGN INSTALJATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTION PLATFORM
PLATFORMS

DRYGLYCOL
TO CONTACTOR

GLYCOL
CONTACTOR

K1OMB0T
DRYGLYCOF
FROM REBOILER

WET GLYCOL
TO REBOILER

NOIC
TSE DCSIGNITIONS
ARC YMBOLICAND ARC
DCSIGNITION NOT INTENDCD TO RCFLECI
ACLAL LOCATION
OR QUANTITY

FIGURE
A72RECOMMERTDED SAFETY
DEVICESGLYCOL
POWEREDGLYCOL
PUMP
API RECOMMENDED PRACTICE 14C 43

SUCTION PUMP
PL

DISCHARGE
NOTE
TSE DESIGNATIONS
DESIGNATION AND ARE
ARE SYMBOLIC NOT INTENDEDTO REFLECT
ACTUALLOCATION
OR QUANTITY

A73RECOMMENDED
FIGURE DEVICESOTHER PUMP
SAFETY
44 ANALYSI DESIGN INSTALLATIONAND TESTING
ANALYSIS OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTION PLATFORM
PLATFORMS

TABLE A7 SAFETY ANALYSIS


ANALYSI TABLE SATPUMPS
SATPUMP

DETECTABLE
ABNORMAL CONDITIONAT
UNDESIRABLE
EVENT CAUSE
COMPONENT
OVERPRESSURE BLOCKED OR RESTRICTED
DISCHARGE
LINE HIGH PRESSURE
EXCESS BACK PRESSURE
EXCES
HIGH INLETPRESSURE
CENTRIFUGAL
OVERSPEED
FLUID DENSITY
INCREASE

LEAK DETERIORATION LOW PRESSURE


EROSION
CORROSION
IMPACTDAMAGE
VIBRATION

TABLE A72SAFETY ANALYSICHECKLISTSACPUMPS


ANALYSIS SACPUMP
A HIGHPRESSURE
SENSORPSHPIPELINE PUMPS
PSH INSTALLED
B HIGHPRESSURE
SENSORPSHOTHER PUMPS
I PSH INSTALLED
2 MAXIMUM PUMP DISCHARGE DOESNOT EXCEED70 PERCENT
DOE
PRESSURE OF THEMAXIMUM ALLOWABLE
WORKING
OFTHEDISCHARGE
PRESSURE PIPING
3 PUMPIS MANUALLY
OPERATEDAND CONTINUOUSLY
ATTENDED
4 SMALL LOWVOLUME PUMPS EG CHEMICALINJECTION
5 PUMPDISCHARGES
DISCHARGE VESSEL
TO AN ATMOSPHERIC
6 PUMPIS GLYCOL
POWERED
GLYCOL
PUMP
C LOWPRESSURE
SENSORPSLPIPELINE PUMPS
I PSL INSTALLED
2 PUMPDOES
DOE NOT HANDLEHYDROCARBONS
D LOW PRESSURE
SENSORPSLOTHER PUMPS
I PSL INSTALLED
2 PUMPIS MANUALLY OPERATEDAND CONTINUOUSLY
ATTENDED
ADEQUATECONTAINMENT IS PROVIDED
4 SMALL LOWVOLUME
PUMPS EG CHEMICALINJECTION
PUMPS
5 PUMPDISCHARGES
DISCHARGE VESSEL
TO AN ATMOSPHERIC

E PRESSURE
SAFETY VALVE PSVPIPCHNC
VALVES PUMPS
I PS INSTALLED
2 PUMPIS KINETICENERGYTYPE AND INCAPABLE
OF GENERATING HEAD GREATER
THANTHEMAXIMUM ALLOWABLE
WORKINGPRESSUREOF THEDISCHARGEPIPING
1 PRESSURE
SAFETY VALVE PSVOTHER
VALVES PUMPS
I PSV INSTALLED
2 MAXIMUM PUMP DISCHARGE IS LESS
PRESSURE LES THANTHEMAXIMUM ALLOWABLE
WORKING
PRESSURE OF DISCHARGE

PIPING
PUMPHASINLERNALPRESSURE
RELIEFCAPABILITY
PUMPAS GLVCOLPOWERED GLYCOTPUMP AND THEWET GLYCOLIO PRESSURE DISCHARGE
PIPINGIS RATEDHIGHER
THAN
THEMAXIMUM DISCHARGEPRESSURE
5 PUMPIS GLYCOL
POWERED GLYCOL PUMP AND THE WCL GLYCOLLOW PRESSURE DISCHARGE
PIPING IS PROTECTED
PSV ON DOWNSTREAMCOMPONENTTHATCANNOT BE ISOLATEDFROMTHEPUMP
G CHECKVALVEFSVALL PUMPS
CHECKVALVEINSTALLED
API RECOMMENDED PRACTICE 14C 45

A8 COMPRESSOR
UNIT
UNITS ASHSI SHOULDBE PROVIDEDTO SHUT OFFALL PROCES
PROCESS INFLOW AND
FUELAS TO THE COMPRESSOR AND HIOWDOWN THE COMPRESSOR

A81 DESCRIPTION
A8224 SAFETYDEVICES
TEMPERATURE DEVICE TSH
UNIT TRANSKR HYDROCARBON
COMPRESSORUNITS GASE WITHIN
GASES THE

PRODUCTION PROCES
PROCESS AND INTO PIPELINES
PIPELINELEAVING
THE PLATFORM TSH SENSOR SHOULDBE PROVIDED EACH
TO PROTECT COMPRE
COMPRES
RECOMMENDEDSAFETY DEVICE FOR TYPICAL
DEVICES COMPRESSORUNIT SOR CYLINDER
OR CASE THE TSH SENSOR SHOULD SHUT OFFALL PRO
ARE SHOWN IN FIGURE AS CES
CESS INFLOWAND HID GAS TO THE COMPRESSOR

A82 SAFETY
ANALYSIS
ANALYSI A83 SAFETYDEVICE LOCATION

THE RECOMMENDED LOCATIONFORSAFETY


DEVICE
DEVICES IS GIVENIN
A821 ANALYSI TABLE
SAFETYANALYSIS
A83 A835
THE SAFETY
ANALYSIS
ANALYSI TABLE SAT FORCOMPRESSORUNITS
UNIT IS
IN SAT TABLE A8L THE SAT ANALYZETHE CORN
ANALYZES
PRESENTED 4831 PRESSURE SAFETY
DEVICES PSH
DEVICE PSL AND
OR CASE AND THE SUCTIONDISCHARGE
PRESSORCYLINDER AND FUEL PSV
GAS PIPING OF COMPRESSOR UNIT HYDROCARBON HANDLING
THE PSH AND PSL SENSOR
SENSORS SHOULD BE LOCATEDON EACH SUC
EQUIPMENT ASSOCIATEDWITH COMPRESSORS
COMPRESSOR OTHERTHANCOMPRES
TION LINE AS CLOSE TO THE COMPRESSORAS IS AND
PRACTICAL ON
SOR CYLINDERS
CYLINDEROR CASES
CASE SHOULD BE PROTECTED
IN ACCORDANCEWITH
EACH DISCHARGE
LINE UPSTREAMOF THEFSV AND ANY BLOCK VALVE
APPROPRIATESECTION OF THIS
SECTIONS THI RECOMMENDED PRACTICE THE CORN
THE PSVS
PSV SHOULD BE LOCATEDON EACH SUCTION LINE AS CLOSE TO
PRESSORAND PRIMEMOVER ARE NORMALLYFURNISHEDWITH DEVICES
DEVICE
TO PREVENTMECHANICAL DAMAGETHE UNDESIRABLEEVENTS
EVENT THAT
THE COMPRESSOR
AS IS PRACTICAL
AND ON EACH LINE SO
DISCHARGE
CHATTHE PSV CANNOT BE ISOLATEDFROM THE COMPRESSOR IF
CAN AFFECT COMPRESSOR UNIT ARE OVERPRESSURELEAK AND
PSV INSIDE
IS LOCATED BUILDINGITS DISCHARGE
OUTLETSHOULD
ETCES
ETCESS TEMPERATURE
BE PIPEDTO SAFE LOCATIONOUTSIDETHE BUILDING

A822 SAFETYANALYSIS
ANALYSI CKECKLIST
A832 FLOW SAFETYDEVICES
DEVICE FSV
THESAFETYANALYSICHECKLIST SAC
ANALYSIS FORCOMPRESSORUNITS
UNIT
IN SAC TABLE A82 CHECKVALVE FSV SHOULD BE LOCATEDON EACH COMPRE
COMPRES
IS PRESENTED
UNIT FINAL DISCHARGE
SOR UNITS LINE TO MINIMIZE BACKFLOW IF THE

A8221 PRESSURE SAFETYDEVICES


DEVICE PSH PSI AND COMPRESSORUNIT IS INSIDE BUILDINGTHE FSV SHOULD BE
LOCATEDOUTSIDETHE BUILDING
PSV
PSH AND PSL SENSOR
SENSORS SHOULD BE ON EACH SUCTION
PROVIDED A833 GAS DETECTING
DEVICE ASH
DEVICES
LINEOF COMPRESSORUNIT UNLESS
UNLES EACH INPUT SOURCE IS PROTECTED
SHOULD THECOMPRESSORUNIT BE INSTALLEDIN AN INADEQUATELY
BY PSH AND PSL SENSORS
SENSOR THAT WILL ALSO PROTECT THE COMPRES
OR ENCLOSURE
VENTILATEDBUILDING DETECTOR ASHS
GAS DETECTORS ASH SHOULD
SOR ALSO PSH AND PSL SENSOR
SENSORS SHOULDBE PROVIDED
ON EACH
LINE THE PSH AND PSL SENSORS SHOULD BE LOCATEDIN AREA
AREAS WHERECOMBUSTIBLE GASES
GASE CAN ACCUMULATE
COMPRESSORDISCHARGE SENSOR

SHUTOFF ALL PROCESS


PROCES INFLOW AND FUELGAS TO THECOMPRESSOR
PSV SHOULD BE PROVIDED EACH COMPRESSORSUCTION LINE A834 DEVICE TSH
SAFETYDEVICES
TEMPERATURE
ON

UNLES EACH
UNLESS INPUTSOURCE IS BY PSV THATWILL PRO
PROTECTED TSH SENSOR SHOULDBE LOCATEDIN THE DISCHARGE
PIPINGOF
TECT THE COMPRESSOR PSV SHOULDBE ON EACH CORN
PROVIDED CYLINDER
EACH COMPRESSOR OR CASE IS AS CLOSE AS TO THE
PRACTICAL
PRESSOR DISCHARGELINE PSV IS NOT NECESSARY ON THE
CYLINDER
OR CASE

DISCHARGEOF KINETIC ENERGYCOMPRESSORIF THECOMPRESSORIS

INCAPABLEOF DEVELOPINGPRESSUREGREATERTHANTHE MAXIMUM


4835 SHUTDOWN DEVICE
DEVICES SDV
ALLOWABLE WORKINGPRESSUREOF THE COMPRESSOROR DISCHARGE
PIPING SDV SHOULDBE LOCATEDON EACH PROCESS
PROCES INFLOW LINE AND
FUELGAS LINE SO THATTHE COMPRESSORCAN BE ISOLATEDFROM ALL

A8222 FLOW SAFETYDEVICES


DEVICE FSV INPUT
SOURCES IF THECOMPRESSORUNIT IS INSTALLEDIN BUILDING
SDV
SDVS SHOULD BE LOCATED OUTSIDE THE BUILDINGALL SDVS
SDV
CHECK VALVE FSV SHOULD BE PROVIDED
IN EACH FINALDIS SHOULDBE ACTUATEDBY SIGNALFROM THE ESD SYSTEM AND FIRE
HARE LINE TO MINIMIZE BACKFLOW LOOPAND BY ANY ABNORMAL PRESSURECONDITION SENSED IN THE
SUCTIONAND DISCHARGELINES BLOWDOWN VALVE SHOULD BE

A8223 LOCATEDON THE COMPRESSORUNIT FINALDISCHARGELINES THE


GAS DETECTINGDEVICES
DEVICE ASH
BLOWDOWN VALVES
VALVE MAY BE ACTUATED BY SIGNAL FROM THE
IF COMPRESSOR UNIT IS INSTALLEDIN AN INADEQUATELY
VENTI COMPRESSOR
COMPRESSORS FIRE LOOPGAS DETECTORS
DETECTORAND COMPRESSORESD
ATED BUILDING
ORENCLOSURE AS DEFINED IN C 14 GAS DETECTORS
DETECTOR SYSTEM
46 ANALYSI DESIGN INSTALJATION
ANALYSIS AND TESTING OF BASIC SURFACE SAFETY SYSTEM
SYSTEMS FOR OFFSHORE PRODUCTION PLATFORM
PLATFORMS

ENCLOSED BUILDING

ASH
LO
EET
PROCES
PROCESS
INFLOW

2 PSHLR

I
L99L
TSH PSHL

FINAL
SUCTION

L
DISCHARGE

1SGE IIL INTERMEDIATE


SUCTION II
DISCHARGE TO
NEXTSTAGE

LT SUBFLOOR

FUEL

NOTES
NOTE
1 TSE DESIGNATIONS
DESIGNATION AN SYMBOLIC AND ARE NOT INTENDEDTO REFLECT ACTUAL LOCATION OR QUANTITY

2 ASH I OSH 1 ARE NOT REQUIREDIF COMPRESSOR IS NOT INSTALLEDIN AN ENCLOSEDBUILDING


3 ASH IS NOT REQUIRED
IF COMPRESSORDOE NOT HAVE PIPINGOR OTHERPOTCNIIAL
DOES SOURCE OF GAS ICA BDO SOLIDSUBFLOOR
4 SUCTIONSCRUBBERT ARE NOT SHOWN THEY SHOULDBE ANALYZEDACCORDING TO SECION A4
OSH SHOULDBE CONSIDERED BASEDON THE CONDITIONS
CONDITION STALED IN APPENDIXF PARS F 11 ANDF 12

6 SHCLLTUBE TYPEDISCHARGE COOLERARC NOT SHOWN THE SHOULDBE ANALYZED


COOLERS TO SECTIONAID
ACCORDING

A8RECOMMENDED
FIGURE SAFETYDEVICESCOMPRESSOR
UNIT
API RECOMMENDED PRACTICE 14C 47

TABLE A81SAFETY ANALYSIS


ANALYSITABLE SADCOMPRESSOR
SADCOMPRESSORS
DCTCCTABKABNORMAL CONDITION AT
UNDESIRAHK EVENT CAUSE
COMPONENT
OVERPRESSURE
SUCTION EXCES INFLOW
EXCESS HIGHPRESSURE
FAILUREOF SUCTIONPRESSURECONTROL
SYSTEM
OR DRIVERMALTIANCTION
COMPRESSOR

OVERPRESSURE
DISCHARGE BLOCKEDOR RESTRICTED LINE
DISCHARGE HIGHPRESSURE
EXCES BACKPRESSURE
EXCESS
HIGH INLETPRESSURE
OVERSPEED

LEAK DETERIORATION LOW PRESSURE


EROSION HIGHGASCONCENTRATION BUILDING
CORROSION
IMPACTDAMAGE
VIBRATION

EXCESSTEMPERATURE
EXCES COMPRESSOR VALVEFAILURE HIGH TEMPERATURE
COOLERFAILURE
EXCES COMPRESSION
EXCESS RATIO
INSUFFICIENT
FLOW

TABLE A82SAFETY ANALYSI CHECKLISTSACCOMPRESSORS


ANALYSIS SACCOMPRESSOR
A HIGH PRESSURE
SENSORPSHSUCTION
1 PSH INSTALLED
2 EACH INPUT BY PSH THATWILLALSOPROTECT
SOURCE IS PROTECTED THECOMPRESSOR
B HIGH PRESSURE
SENSORPSHDISCHARGE
I PSH INSTALLED
2 COMPRESSOR
IS PROTECTED
BY DOWNSTREAM
PSH LOCATED
UPSTREAMOF ANY COOLERTHATCANNOT BE ISOLATEDFROM
THECOMPRESSOR
C LOW PRESSURE PSLSUCTION
SENSOR
1 PSL INSTALLED
2 EACH INPUTSOURCE IS PROTECTED
BY PSL THATWILLALSOPROTECT
THECOMPRESSOR
D SENSORPSLDISCHARGE
LOW PRESSURE
I PSL INSTALLED
2 COMPRESSOR
IS PROTECTED
BY DOWNSTREAM
PSL THATCANNOT BE ISOLATEDFROMTHECOMPRESSOR
E PRESSURE VALVE PSVSUCTION
SAFETY
1 PSV INSTALLED
2 EACH INPUTSOURCE IS PROTECTED
BY PSV THATWILLALSOPROTECT
THECOMPRESSOR
F PRESSURE VALVEPSVDISCHARGE
SAFETY
I PSV INSTALLED
2 COMPRESSOR BY DOWNSTREAM
IS PROTECTED PSV LOCATED
UPSTREAMOF ANY COOLERTHATCANNOT BE ISOLATEDFROM
THECOMPRESSOR
3 COMPRESSOR IS KINETICENERGYTYPE AND INCAPABLE
OFGENERATING
PRESSURE THANTHEMAXIMUM
GREATER ALLOW
ABLE WORKING
PRESSURE OF THECOMPRESSOROR DISCHARGE
PIPING
G CHECK VALVE FSV1INAL DISCHARGE
I FSV INSTALLED
H HIGHTEMPERATURE SENSORTSH
I TSH INSTALLED
48 ANALYSI DESIGN INSTALLATION AND TESTING
ANALYSIS OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHOREPRODUCTION PLATFORM
PLATFORMS

A9 PIPELINE
PIPELINES MAXIMUM ALLOWABLEOPERATING PRESSUREIS PROTECTEDBY PSV
SET NO HIGHERTHAN THE PIPELINS
PIPELIN MAXIMUM ALLOWABLE OPERAT
A91 DESCRIPTION
OFFSHOREPIPELINES
INGPRESSUREOR INPUTSOURCE IS

GREATERTHAN THE PIPELINES


WELL HAVING
WELLS
PIPELINE MAXIMUM ALLOWABLE OPERATING
PRESS
PIPELINE DIRECT LIQUIDS GASES TETWEEN PLAT
LIQUIDAND GASE
FORM OR BETWEEN PLATFORM PRESSUREAND IS EQUIPPED WITH TWO SDVS
SDV ONE OF WHICH MA
FORMS AND SHOREFACILITY PIPELINE
PIPELINES
ARE
BE THE SSV CONTROLLEDBY INDEPENDENT PSH
PSHS CONNECTED TO
CLASSIFIEDAS INCOMING DEPARTING OR BIDIRECTIONAL
DEPENDING ON THE DIRECTIONOF FLOWAT THE PLATFORM AN INCORN SEPARATERELAYS
RELAYAND SENSING POINTSTHE USE OF TWO SDVS
SDV IN

DIRECT FLUIDS
DIRECTS FLUID ONTO THE PLATFORM LIEU OF PSV SHOULD BE APPROACHED WITH CAUTION AFTERTHOR
INGPIPELINE AND DEPARTING
PIPELINE TRANSPORTS
TRANSPORT FLUID FROM THE PLATFORM BIDIRECTIONAL
FLUIDS OUGHCONSIDERATION OF OTHER ALTERNATIVES
ALTERNATIVE IN SOME CASES
INSTALLATION
OF PSV IN ADDITION TO TWO SDVS
SDV MIGHTBE DESIR
PIPELINECAN TRANSPORT FLUID IN EITHERDIRECTION PIPELINES
FLUIDS PIPELINECAN
ABLEEVEN AT LOCATIONS
LOCATION HAVING NO CONTAINMENT SYSTEM
BE FURTHERCLASSIFIED ACCORDING TO THE DELIVERY OR RECEIVING

POINTAS FOLLOWS
FOLLOW
A9222 FLOW SAFETY
DEVICES FSV
DEVICE
A INCOMING
PIPELINE
PIPELINES
I DELIVER TO
PLATFORM
FACILITIES FSV IS PROVIDED
ON AN INCOMING
PIPELINE
TO MINIMIZE
2 DELIVER TO
DEPARTING
PIPELINE BACKFLOWTO LEAK
RUPTUREIN THEPIPELINEAND ON
OR DEPART
B DEPARTING PIPELINE
PIPELINES INGPIPELINE
TO MINIMIZE BACKFLOW TO LEAK OR RUPTUREIN
I RECEIVE FROM PLATFORM
FACILITIE
FACILITIES COMPONENTON THE PLATFORM
WHEN AN INCOMING PIPELINECON

2 RECEIVE FROM INCOMING PIPELINES NECT


NECTS ONLYTO DEPARTING PIPELINETHE FSV ON THE DEPARTING
3 RECEIVE FROM BOTH PLATFORM
FACILITIE AND INCOMING
FACILITIES PIPELINE PROTECTTHE INCOMING
ALSO PROTECTS PIPELINE FSV MAY BE
PIPELINE
PIPELINES ELIMINATED ON DEPARTING PIPELINEIF ALL INPUTSOURCES
SOURCE ARE

C BIDIRECTIONAL PIPELINES
PIPELINE EQUIPPED WITH FSV
FSVS LOCATED SO THAT NO SIGNIFICANT LENGTHOF
I DELIVER TO AND RECEIVEFROM PLATFORM
FACILITIE
FACILITIES PIPINGIS UNPROTECTED FROM BACKFIOW FROM THE PIPELINE
2 DELIVER TO AND RECEIVE FROM ANOTHERBIDIRECTIONALPIPE FSV CANNOT BE INSTALLED
ON BIDIRECTIONAL
PIPELINE
LINE
3 DELIVER TO AND RECEIVE FROM OTHERBIDIRECTIONAL PIPE A93 SAFETY
DEVICE LOCATION
LINE AND RECEIVES
LINES RECEIVE FROMPLATFORM
FACILITIES
THE RECOMMENDED LOCATIONFOR SAFETY
DEVICE IS
DEVICES GIVENIN
A93 A933
A92 SAFETYANALYSIS
ANALYSI
A931 PRESSURE SAFETY
DEVICES PSH
DEVICE PSL AND
A921 SAFETY
ANALYSIS
ANALYSI TABLE
PSV
THE SAFETY
ANALYSI TABLE SAT
ANALYSIS FORPIPELINES
PIPELINEIS PRESENTED
IN SAT TABLE A9 THE UNDESIRABLEEVENTS THE PSH AND PSL SENSOR
SENSORS SHOULDBE LOCATEDDOWNSTREAMOF
I EVENT THATCAN AFFECT
PIPELINE ANY PLATFORM INPUTSOURCE AND UPSTREAM OF DEPARTING PIPE
ARE OVERPRESSUREAND LEAK
LINE FSV IF PSV IS REQUIRED II SHOULD BE LOCATEDDOWN

STREAM OF ALL INPUTSOURCES


SOURCE AND INSTALLEDSO THAT IT CANNOT BE
A922 SAFETY
ANALYSISCHECKLIST
ANALYSI ISOLATED
FROM INLETSOURCES
THE
SAFETYANALYSI CHECKLIST SAC
ANALYSIS FOR PIPELINES
PIPELINEIS PRE
SENTEDIN SAC TABLE A92 A932 FLOW SAFETY
DEVICES
DEVICE FSV

A9221 PRESSURE DEVICE PSH PSL


DEVICES AND INCOMINGPIPELINES
PIPELINE DELIVERING
TO PLATFORM
PROCES STA
PROCESS
SAFETY TION SHOULDHAVE FSV LOCATEDIMMEDIATELYUPSTREAM FROM
PSV THE PROCESS
PROCES STATION THE FSV ON DEPARTING
PIPELINESHOULD
PSH AND PSL BE LOCATEDAS FARDOWNSTREAM AS IS PRACTICAL
BUT UPSTREAM OF
SENSOR
SENSORS ARE REQUIRED
ON DEPARTING
PIPELINE
PIPELINES
TO SHUT OFF ALL INPUTSOURCES PSH AND PSL BLOCK VALVE
SENSOR
SENSORS ARE NOT

PROVIDED ON AN INCOMING PIPELINETHATIS PROTECTED BY SENSORS


SENSOR
A933 SHUTDOWN DEVICES
DEVICE SDV
PROVIDED AT THE UPSTREAM PLATFORM BIDIRECTIONAL PIPELINES
PIPELINE
SHOULD BE PROVIDED WITH PSH AND PSL SENSORS PROTECTION
PIPELINESDVS SHOULD BE LOCATEDTO MINIMIZE
SDV THE PORTION
MAY BE PROVIDED PSH AND PSL SENSORS SENSOR LOCATEDAT EACH
OF PIPELINE EXPOSED ON THE PLATFORM ALL SDVS
SDV SHOULD BE
INPUTSOURCE OR ON PARALLEL COMPONENT LOOPED PIPELINEIF ACTUATED THE PLATFORM ESD SYSTEM FIRE IOOP AND SENSORS
SENSOR
THE SENSORS
SENSOR CANNOT BE ISOLATEDFROM THE PIPELINE
ON AN DOWNSTREAM COMPONENT THROUGH WHICH THE PIPELINE
EACH PIPELINE INPUTSOURCE IS NORMALLY PROTECTED PSV FLUID FLOW THE SD
FLUIDS PIPELINE DELIVERING
SET ALSOTO PROTECTTHE PIPELINE PSV IS NOT REQUIRED
ON TO JEPATIN
IF AL THE
PIPELINE SHOULDBE ACTUATEDLIV THE DEPARTING PIPELINE SH
PIPELINES
PIPELINE HAS MAXIMUM ALLOWABLEOPERATING PRESSUREGREATER AND PSL SENSORS
SENSOR THE ESD SYSTEM AND THE LIRE IOOP BIDIRE
THAN THE MAXIMUM PRESSURE OF AN INPUTSOURCE EACH TIONALPIPELINES
PIPELINESHOULD BE EQUIPPED WITH SDVS
SDV ON EA PLAL
INPUTSOURCE HAVING PRESSUREGREATERTHAN THE PIPELINES PIPELINE FORMTERMINUS
API RECOMMENDED PRACTICE 14C 49

INCOMING PIPELINE

1111 TO PROCESS

OR
PROCES STATION
PIPELINE
DEPARTING

RI II

DEPARTING PIPELINE

FROM PROCESS
PROCES STATION
OR INCOMINGPIPELINE

BIDIRECTIONAL PIPELINE

TO AND FROM PROCES


PROCESS STATION
OR BIDIRECTIONALPIPELINE

II

DENOTE PLAFLO LIMITS


DENOTES LIMIT

FIGURE
A9RECOMMENDED SAFETYDEVICESPIPELINES
DEVICESPIPELINE
50 ANALYSI DESIGN INSTALLATION AND TESTING
ANALYSIS OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFCSHORE PRODUCTION PLATFORM
PLATFORMS

TABLE A91SAFETY ANALYSI TABLE


ANALYSIS SATIPELINE
SATIPELINES
DETECTABLE
ABNORMAL CONDITION AT
UNDESIRABLEEVENT CAUSE
COMPONENT
OVERPRESSURE BLOCKEDOR RESTRICTED
LINE HIGH PRESSURE
THERMAL EXPANSION
EXCEED OUTFLOW
INFLOWEXCEEDS

LEAK DETERIORATION LOW PRESSURE


EROSION
CORROSION
IMPACTDAMAGE
VIBRATION

TABLE A92SAFETY ANALYSIS


ANALYSI
CHECKLISTSACPIPELINES
SACPIPELINE
A HIGHPTESSURE
SENSORPSH
I PSH INSTALLED
2 DELIVERINGPIPELINE BY PSH LOCATED
PROTECTED ON UPSTREAMCOMPONENT
3 EACH INPUTSOURCE IS PROTECTED
BY PSH THATALSOPROTECTS
PROTECT DEPARTING PIPELINE
OR BIDIRECTIONAL

4 THE PIPELINE
IS PROTECTED
BY PSH LOCATED
ON PARALLEL
COMPONENT
B SENSORPSL
LOW PRESSURE
I PSL INSTALLED
2 DELIVERINGPIPELINE BY PSL LOCATEDON UPSTREAMCOMPONENT
PROTECTED
3 EACH INPUT BY PSL THATALSOPROTECTS
SOURCE IS PROTECTED OR BIDIRECTIONAL
PROTECT DEPARTING PIPELINE
4 THE PIPELINE BY PSL LOCATED
IS PROTECTED ON PARALLEL
COMPONENT
C PRESSURE VALVE PSV
SAFETY
1 PSV INSTALLED
2 PIPELINEHAS MAXIMUM ALLOWABLEOPERATING THAN THE MAXIMUM
GREATER
PRESSURE PRESSURE OF ANY INPUT
SOURCE

EACH INPUT
3 SOURCE HAVING PRESSURE GREATERTHANTHEMAXIMUM ALLOWABLE OPERATING PRESSUREOF THEPIPELINE
BY PSV SET NO HIGHER
PROTECTED
IS THANTHEMAXIMUM ALLOWABLE OPERATINGPRESSUREOFTHEPIPELINE
4 THE PIPELINE DOESNOT RECEIVEINPUTFROMTHEPLATFORM
DOE PROCESS
5 LAPINSOURCE IS WELL HAVING PRESSURE
WELLS THANTHE MAXIMUM
GREATER ALLOWABLEOPERATING PRESSURE OF THE
PIPELINEAND IS EQUIPPED WITH TWO SDVS
SDV ONE OFWHICH MAY BE THESS CONTROLLEDBY INDEPENDENT PSH CON
PSHS
NECTEDTO SEPARATE RELAYS
RELAY AND SENSING POINTSOTHERINPULSOURCES
SOURCE HAVING PRESSURE GREATERTHAN THEMAXIMUM
ALLOWABLEOPERATING OFTHE PIPELINE
PRESSURE BY PSVS
ARE PROTECTED

D QIECK VALVEFSV
I FSV INSTALLED
2 DEPANING PIPELINE WITH AN SD
IS EQUIPPED CONTROLLED
BY PSL
3 EACH INPUTSOURCE IS PROTECTEDAN FSV LOCATEDSO THAI NO SIGNIFICANI OF PIPELINEIS UNPROIECTCD
LENGTH
FROMBACKFLOW
4 IS USEDFORBIDIRECTIONAL
PIPELINE FLOW
API RECOMMENDEDPRACTICE 14C 51

A 10 HEAT EXCHANGER
EXCHANGERS
SHELLTUBE GREATERTHAN THE POTENTIAL
PRESSUREOF ANY INPUT
SOURCE TO THAT
SECTION
A1O1 DESCRIPTION B HEAT EXCHANGER SECTIONCONTAINING HYDROCARBON
HYDROCARBONS SHOULD

HEAT EXCHANLERS
EXCHANLER TRANSFER
THERMAL ENERGY FROM ONE FLOW BEPROVIDED WITH PSL SENSOR TO SHUTOFF INFLOW TO THE HEAT
EXCHANGER WHEN LEAKS
LEAK LARGE ENOUGH TO REDUCEPRESSURE OCCUR
STREAM TO ANOTHERWHILE MAINTAINING
ISOLATIONOF THETWO FLOW
RECOMMENDED UNLES PSL SENSORS
UNLESS SENSOR COMPONENT WILL PROVIDE
ON OTHERCOMPONENTS NECE
NECES
STREAMS SAFETY DEVICE FOR TYPICAL
DEVICES SHELLTUBE
SARY PROTECTION AND THE PSL SENSOR CANNOT BE ISOLATEDFROM
HEAT EXCHANGER ARE SHOWN IN FIGURE A 101 THIS
THI SECTIONDOES
DOE
USED WITH PRIMARY THE HEAT EXCHANGER SECTION WHEN IN SERVICE PSL SENSOR
NOT APPLY TO EXCHANGERS
EXCHANGER HEAT SOURCES
SOURCE SUCH
SHOULDNOT BE INSTALLEDIF THE HEAT EXCHANGER SECTIONNORMALLY
AS TURBINEEXHAUST EXCHANGERS
EXCHANGER THATSHOULD BE ANALYZED UNDER
A6 FIRED COMPONENTS THI SECTION MAY BE USED TO ANA
THIS OPERATE AT ATMOSPHERIC
OPERATES PRESSUREOR FREQUENTLYVARIE TO ATMO
VARIES

LVZE HEATINGOR COOLING COIL INSERTEDINTO VESSELS


COILS VESSEL BUTTHE YES SPHERIC WHILE IN SERVICE IN THIS
THI CASE THE COMPLEXITY OF LOCK

SET THEMSELVES
SETS THEMSELVE SHOULD BE ANALYZED UNDER A4 OR A5 DEVICE TO KEEPTHE HEAT EXCHANGER
OUT DEVICES FROM SHUTTING IN

APPROPRIATE THI
THIS SECTIONMAY ALSO BE USED TO ANALYZE HEAT DURING THESEOPERATING MODE COULDMORE THAN OFFSETTHEPRO
MODES
TECTIONAFFORDEDBYTHEPSL SENSOR
EXCHANGER
EXCHANGERS USINGAIR TO COOLOR HEAT HYDROCARBONS
HYDROCARBON IN WHICH
CASE ONLY THE HYDROCARBON SECTIONNEED BE CONSIDERED C HEAT EXCHANGER
SECTION SHOULDBEPROVIDEDWITH PSV
WITH SUFFICIENTCAPACITY
TO DISCHARGE
MAXIMUM INPUTRATES

A1 02 SAFETYANALYSIS
ANALYSI PSV NEED NOT BE PROVIDED ON HEAT EXCHANGERSECTION IF
PSV
PSVS ON OTHERPROCESS COMPONENT PROVIDE
PROCES COMPONENTS ADEQUATE RELIEF
A 1021 SAFETYANALYSIS
ANALYSITABLE CAPACITYRELIEVEAT OR BELOW HEAT EXCHANGERSECTIONWORKING
PRESSUREAND CANNOT BE ISOLATEDFROMTHESECTIONWHEN IN SER
SAFETYANALYSIS
THE ANALYSITABLE SAT FORHEAT EXCHANGERS
EXCHANGER IS
VICE IF SUCH PSVS
PSV ARE LOCATEDON DOWNSTREAM COMPONENTS
COMPONENT
PRESENTED IN SAT TABLE ALOL THE UNDESIRABLEEVENTS
EVENT THAT
THEYMUST NOT BE ISOLATEDFROM THE HEAT EXCHANGER
SECTION AT
CAN AFFECT HEAT EXCHANGERARE OVERPRESSUREAND LEAK
ANY TIME ALSO THEPSV NEED NOT BE PROVIDED
ON SECTIONOF
HEAT EXCHANGERIF THEMAXIMUM ALLOWABLEWORKING
PRESSURE
A1022 SAFETY
ANALYSIS
ANALYSI CHECKLIST OF THATSECTION IS GREATERTHAN THE POTENTIALPRESSUREOF ANY
INPUTSOURCE TO THATSECTION MOREOVER IF PSVS
PSV ON OTHERCORN
THE SAFETYANALYSIS
ANALYSI CHECKLIST SAC FOR EXCHANGERS
EXCHANGER
IS
IN SAC
PRESENTED TABLE ALO2 PONENT
PONENTS PROVIDENECESSARY PROTECTION WHEN THE HEAT
EXCHANGER SECTIONIS IN SERVICEBUT CAN BE ISOLATEDWHEN THE

PRESSURE SAFETY
DEVICE
DEVICES HEAT EXCHANGER SECTIONIS SHUT IN PSV SHOULD BE INSTALLED
A10221 PSH PSL AND
PSV ON THE HEAT EXCHANGER SECTION FOR PRESSURE
RELIEFDUE TO THER
MAL EXPANSION OR FIREEXPOSURE
A IN ANALYZING HEAT EXCHANGERS
FOR PRESSURESAFETY
EXCHANGER DEVICE
DEVICES
SECTION THE HEAT RECEIVING
BOTH SECTIONS SECTION AND THE HEAT INPUT
A1 22 TEMPERATURE DEVICE TSH
DEVICES
SAFETY
SECTIONSHOULD BE
ANALYZEDSEPARATELY
SINCE EACH SECTION
MAY HAVE DIFFERENT DESIGNAND OPERATING PRESSUREREQUIRE TSH IS NOT GENERALLY IN
REQUIRED SHELLTUBE EXCHANGER
MENTS SECTIONOF HEATEXCHANGER THATRECEIVES
RECEIVE FLUIDS
FLUID FROM BECAUSE BOTH SECTIONS
SECTION ARE NORMALLYRATEDFORTHE MAXIMUM
SOURCE SHOULD BE PROTECTED
THATCAN CAUSE OVERPRESSURE BY OF THEHEATMEDIUM
TEMPERATURE
PSH SENSOR TO SHUT OFFINFLOWOF THE SOURCE TO THATSECTIONOF
THEHEAT EXCHANGER
ALSO SECTIONOF THE HEAT EXCHANGERTHAT A1 03 SAFETYDEVICE LOCATION PRESSURE SAFETY
COULD BE OVERPRESSURED BECAUSE OF RUPTURE OR LEAK OF DEVICE PSH PSL AND PSV
DEVICES
ANOTHERSECTION OF THEHEAT EXCHANGER SHOULD BE PROTECTEDBY
PSH SENSOR TO SHUTOFFINFLOWOF THESOURCE OF OVERPRESSURE
A1 031 PRESSURESAFETY
DEVICES
DEVICE PSH PSL AND
TO THAT SECTION THE PSH SENSOR NEED NOT BE PROVIDED
FOR
PSV
SECTION OF HEAT EXCHANGER
IF AN
UPSTREAM PSH SENSOR ON
OTHERPROCESSCOMPONENT WILL SENSE THE PRESSUREIN THE HEAT
PROCES COMPONENTS THE PSH AND PSL SENSOR
SENSORS AND THEPSV SHOULDBE LOCATED
EXCHANGERSECTION AND SHUTOFF INFLOW TO THE HEAT EXCHANGER TO SENSE IN OR RELIEVE IT FROMEACH SECTIONOFTHE HEAT
PRESSURE
OR IT DOWNSTREAMPSH SENSOR WILL SENSE IN THE HEAT
PRESSURE EXCHANGER SUCH DEVICES
DEVICE MAY BE LOCATEDIN THE INLETOR OUTLET
EXCHANGER SECTION AND CANNOT BE ISOLATED ALSO THEPSH SEN PIPINGIF THEPRESSUREDROPFROM THEHEAT EXCHANGER SECTIONTO
SOR NEED NOT BE PROVIDED ON SECTIONOF HEAT EXCHANGER IF THE SENSING POINT AND IF THE DEVICES
IS NEGLIGIBLE DEVICE CANNOT BE
HE MAXIMUM ALLOWABLEWORKING PRESSUREOF THATSECTION IS ISOLATEDFROMTHEHEATEXCHANGER SECTION
52 ANALYSIS DESIGN INSTALLATION AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTION PLATFORM
PLATFORMS

HEAT
MEDIUM
IN

PSV

PROCES FLUID IN
PROCESS PROCESSFLUIDOUT
PROCES

HEAT EXCHANGER

PSHL

HEAT
MEDIUM
OUT

NOTE
TSE DESIGNATION
DESIGNATIONS AND ARE
ARE SYMBOLIC NOT INTENDEDTO INFLECTACTUALLOCATION
OR QUANTITY

FIGURE
AI 0RECOMMENDED SAFETY
DEVICESHEAT EXCHANGER
EXCHANGERS
SHELLTUBE
API RECOMMENDEDPRACTICE 14C

TABLE AI 0 1SAFETY ANALYSIS


ANALYSITABLE SATHEAT EXCHANGERSHELLTUBE
EXCHANGERS

CICCIHLI IHNIIRNIJL LRNTHIIIRN II


IIIERILIC ENT CAUSC

OVTRPNURC K3IICKGC RCCNCTION HIGHPREURE


INILOWCXCEEDS
CXCEED IUTI1OW
THCRMALCXPANSION
TUBE LEAK
VAPORIZATION

LAK DEIERIORATWN LW PRCSSURE


EROION
CORROSION
IMPACTDAMAGE
VIBRATION

TABLE AI 02SAFETY ANALYSI CHECKLIST SACHEAT


ANALYSIS EXCHANGERSHELLTUBE
EXCHANGERS
A HIGH PRESSURESENSORPSH
I PSH INSTALLED
INPUTSOURCE TO HEATEXCHANGER
2 SECTIONCANNOT DEVELOP THANTHE MAXIMUM ALLOWABLE
PRESSURE GREATER WORK
ING PRESSURE OF THEHEATEXCHANGERSECTION
3 EACH INPUTSOURCE IS PROTECTED
BY PSH THATALSOPROTECTS
PROTECTTHEHEATEXCHANGER SECTION
4 PSH IS INSTALID ON DOWNSTREAM COMPONENTAND CANNOT BE ISOLATEDFROMTHEHEATEXCHANGERSECTIONBY
BLOCK OR REGULATINGVALVES
B LOW PRESSURE
SENSORPSL
I PSL INSTALLED
2 MINIMUM
OPERATING PRESSURE IS ATMOSPHERIC
PRESSURE WHEN IN SERVICE
3 PSL INSTALLEDON ANOTHERCOMPONENTWILLPROVIDE NECESSARY PROTECTIONANDTHEPSL CANNOT BE ISOLATEDFROM
THE HEATEXCHANGER SECTIONWHEN THEHEATEXCHANGERIS IN SERVICE

C PRESSURE VALVE PSV


SAFETY
I PSVINSTAJLED
2 EACH INPUTSOURCE IS PROTECTED THANTHEMAXIMUM ALLOWABLE
BY PSV THATIS SET NO HIGHER WORKINGPRESSURE
OF THEHEATEXCHANGER
SECTIONAND PSV IS INSTALLED
ON THEHEAT SECTIONFORLIREEXPOSURE
EXCHANGER ANDTHERMAL
RELIEF
3 EACH INPUTSOURCE IS BY PSV THATIS
PROTECTED SET NO THANTHE MAXIMUM ALLOWABLE
HIGHER WORKING
PRESSURE
OF THE HEATEXCHANGER
SECTIONANDTHATCANNOT BE ISOLATED
FROMTHEHEATEXCHANGER
SECTION
4 PSV
PSVS ON DOWNSTREAMEQUIPMENT RELIEFREQUIREMENT
CAN SATISFY OF THE HEATEXCHANGER
SECTIONAND CANNOT BE
ISOLATEDFROMTHE HEATEXCHANGER
SECTION

5 DELETEDIN FOURTHEDITION
6 INPUTSOURCES
SOURCE SECTIONCANNOT DEVELOP
TO THEHEATEXCHANGER GREATER
PRESSURE THANTHEMAXIMUM ALLOWABLE

WORKING SECTIONAND THEHEATEXCHANGER


PRESSURE OF THEHEATEXCHANGER SECTION
CANNOT BE OVERPRESSURED
DUE TO

TEMPERATURE
OR PRESSURE IN THEOTHER
SECTION
7 EACH INPUTSOURCE IS PROTECTEDBY PSV SET NO HIGHER THANTHEMAXIMUM ALLOWABLE WORKINGPRESSURE OF THE

HEAT EXCHANGER SECTIONCANNOT BE OVERPRESSURED


SECTIONAND THEHEATEXCHANGER DUE TO TEMPERATURE
OR PRESSURE

IN THEOTHERSECTION
56 ANALYSI DESIGN INSTAUATION
ANALYSIS AND TESTING OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTION PLATFORMS
PLATFORM

TABLE BICOMPOSITE SAFETY


ANALYSI CHECKLISTSAC
ANALYSIS
A1 FLOW LINE SEGMENT
A HIGHPRESSURE
SENSORPSH
1 PSH INSTALLED
2 FLOWLINESEGMENTHAS MAXIMUM ALLOWABLE WORKINGPRESSURE THAN MAXIMUM
GREATER SHUTIN PRESSURE
AND
IS PROTECTED
BY PSH ON DOWNSTREAMFLOWLINE SEGMENT
B LOW PRESSURE
SENSORPSL
I PSL INSTALLED
2 FLOWLINESEGMENTIS BETWEENTHE WELLAND THEFIRST DEVICEAND IS LESS
CHOKING LES THAN 10 FEET3M IN LENGTH
OR

THECASE OF AN UNDERWATER
IN INSTALLATIONREASONABLY
CLOSETO THATDISTANCE
C PRESSURESAFETY VALVE PSV
1 PSV INSTALLED
2 WORKING
FLOWLINESEGMENTHAS MAXIMUM ALLOWABLE PRESSURE THANTHE MAXIMUM SHUTIN PRESSURE
GREATER
3 SDV ONE OF WHICH MAY BE THESSV WITH INDEPENDENT
TWO SDVS RELAYAND SENSING
PSHS RELAYS POINT ARE INSTALLED
POINTS
WHERETHERE FLOWLINE VOLUME UPSTREAMOFANY BLOCKVALVES
IS ADEQUATE VALVE TO ALLOWSUFFICIENT
TIME FORTHESDVS
SDV TO
CLOSE
BEFORE THEMAXIMUM ALLOWABLE
EXCEEDING WORKINGPRESSURE
4 FLOWLINESEGMENTIS PROTECTED
BY PSV ON UPSTREAMSCGMENT
5 FLOWLINE SEGMENTIS PROTECTED
BY PSV ON DOWNSTREAMCOMPONENTTHATCANNOT BE ISOLATEDFROMTHEFLOW
LINESEGMENT
AND THEREARE NO CHOKE OR OTHERRESTRICTIONS
CHOKES RESTRICTION
BETWEENTHEFLOWLINE SEGMENTAND THEPSV
D FLOWSAFETY
VALVE FSV
I FSV INSTALLED
2 BY FSV IN FINALFLOWLINE SEGMENT
FLOWLINESEGMENTIS PROTECTED

A2 WERHEAD LINE
LINES
INJECTION
A HIGHPRESSURE
SENSORPSH
I PSH INSTALLED
2 LINE AND EQUIPMENT BY AN UPSTREAMPSH
ARE PROTECTED

B LOW PRESSURE
SENSORPSL
1 PSL INSTALLED
2 LINE ANDEQUIPMENT
ARE BY AN
PROTECTED UPSTREAMPSL
C PRESSURE VALVE PSV
SAFETY
I PSV INSTALLED
2 LINE AND EQUIPMENT
HAVE MAXIMUM ALLOWABLEWORKING
PRESSURE THAN THE MAXIMUM
GREATER THAT
PRESSURE
CAN BEIMPOSED
BY THEINJECTION
SOURCE

3 LINE ANDEQUIPMENT BY AN UPSTREAMPSV


ARE PROTECTED

D CHECKVALVEFSV
1 FSV
FSVS INSTALLED

A3 HEADER
HEADERS

A HIGHPRESSURE
SENSORPSH
I PSH INSTALLED
2 EACH INPUTSOURCE IS EQUIPPED
WITH PSH SET LESSTHANTHE MAXIMUM
LES ALLOWABLEWORKING OF THE
PRESSURE
HEADER
HEADERIS PROTECTED
3 BY DOWNSTREAMPSH THAT CANNOT BE ISOLATEDFROMTHEHEADER
4 HEADERIS FORFLARERELIEFVENT OR OTHERATMOSPHERIC
SERVICE AND HASNO VALVING
IN THE OUTLETPIPING
B LOW PRESSURESENSORPSL
I PSL INSTALLED
2 EACH INPUT
SOURCE IS BY PSL ANDTHEREARE
PROTECTED NO CONTROL
PRESSURE DEVICE OR RESTNCTIONS
DEVICES RESTNCTIONBETWEENTHE
PSL ANDTHEHEADER
3 HEADERIS FORFLARERELIEFVENT OR OTHERATMOSPHERIC
SERVICE
C PRESSURE VALVE PSV
SAFETY
I PS INSTALLED
HEADERHAS MAXIMUM ALLOWABLEWORKING
PRESSURE THANTHE MAXIMUM
GREATER SHUTIN PRESSURE OF ANY CON
NECTED WELL
PRESSURE
RELIEFPROTECTION PROVIDED
ON EACH INPUTSOURCE HAVING MAXIMUM SHUTIN PRESSURE GREATER
THAN
THEMASIMUM ALLOWAHICWORKINGPRESSUREOF THEHEADER
4 HEADERIS PROTECTEDBS DOWNSTREAMPS THAT CANNOT HE ISOLATEDMM THE HEADER
5 HEADERIS FOR FLARERELIEFVENT OR OTHERATMOSPHERIC
SERVICEAND HASNO VALVING
IN THE OUTLET
PIPING
6 INPUTSOURCE IS WELITSI HAVING PRESSURE GREATER THANTHE MAXIMUM ALLOWABLEWORKINGPRESSURE OF THE
HEADERAND IT EQUIPPED WITH IWO SDVS
SDV TONE OF WHICH MAS BE THESSV CONTROLLED
BY INDEPENDENTPSH CONS
PSHS CON

NECTEDTO SEPURATE RELAYSAND SENSING


RELAY POINTS OTHERINPUTSOURCES
POINT SOURCE THANTHE MAXIMUM
HAVING PRESSUREGREATER
ALLOWABLEWORKING PRESSUREOF THEHEADERAIR PROTECTEDIT PSVS
API RECOMMENDED PRACTICE 4C 57

TABLE 51COMPOSITE SAFETY


ANALYSI CHECKLIST SAC
ANALYSIS CONTINUED
A4 PRESSURE VESSELS
VESSEL

A HIGH PRESSURE
SCNSORPSH
I PSH INSTALLED
2 INPUTIS FROM PUMP OR THATCANNOT
COMPRESSOR DEVELOP THANIHE MAXIMUM AIKWABLE
PRESSUREGREATER WORK

INGPRESSURE
OF THE VESSEL
3 INPUTSOURCE IS NOT WELLHEADFLOWLINES
LINE HEADEROR PIPELINE
PRODUCTION ANDEACH INPUTSOURCE IS PROTECTED
BY PSH THATPROTECTS
PROTECTTHEVESSEL
4 ADEQUATELY SIZED PIPINGWITHOUTBLOCKOR REGULATING
VALVE CONNECTS
VALVESCONNECT GAS OUTLET
TO DOWNSTREAMEQUIPMENT

BY PSH THATALSO PROTECTS


PROTECTED PROTECTTHEUPSTREAMVESSEL
5 VESSELIS FINALSCRUBBER
IN FLARERELIEFOR VENT SYSTEMAND IS TO WITHSTAND
DESIGNED MAXIMUM BUILTUP BACK
PRESSURE
6 VESSELOPERATES
OPERATEAT ATMOSPHERIC ANDHAS AN ADEQUATE
PRESSURE VENT SYSTEM

B LOW PRESSURESENSORPSLI
I PSL INSTALLED
2 MINIMUM OPERATING IS ATMOSPHERIC
PRESSURE PRESSURE WHEN IN SERVICE
3 EACH INPUTSOURCE BY PSL AND THEREARE NO PRESSURE
IS PROTECTED CONTROL
DEVICE OR RESTRICTIONS
DEVICES RESTRICTION
BETWEENTHE
PSL
PSLS ANDTHEVESSEL
4 VESSELIS SCRUBBER
OR SMALLTRAPIS NOT PROCES COMPONENTAND ADEQUATE
PROCESS IS PROVIDED
PROTECTION BYDOWN
STREAM PSL OR DESIGNFUNCTIONEG VESSEL
IS GAS SCRUBBER
FORPNEUMATIC SYSTEM OR FINALSCRUBBER
SAFETY
SYSTEMS FOR
FLARERELIEFOR VENT SYSTEM
5 ADEQUATELY SIZED PIPINGWITHOUTBLOCKOR REGULATING
VALVE CONNECTS
VALVESCONNECT TO GASOUTLET
TO DOWNSTREAM
EQUIPMENT
PROTECTEDBY PSL THATALSOPROTECTS
PROTECTTHEUPSTREAMVESSEL
C PRESSURE VALVEPSV
SAFETY
I PSV INSTALLED
2 EACH INPUTSOURCE IS PROTECTED
BY PSV SET NO HIGHERTHANTHEMAXIMUM ALLOWABLE OFTHE
WORKING PRESSURE
VESSELAND PSV IS INSTALLEDON THEVESSEL
FORFIREEXPOSUREANDTHERMALEXPANSION
3 EACH INPUTSOURCE IS PROTECTED
BY PSV SET NO HIGHERTHANTHEVESSELS
VESSEL AT LEAST
ONE OF THESEPSVS
PSV CANNOT BE
ISOLATEDFROMTHEVESSEL
4 PSV
PSVS ON DOWNSTREAM
EQUIPMENT RELIEFREQUIREMENT
CAN SATISFY OFTHEVESSELAND CANNOT BE ISOLATEDFROMTHE
VESSEL
VESSELIS FINALSCRUBBER
5 IN FLARERELIEFOR VENT SYSTEM IS DESIGNEDTO WITHSTANDMAXIMUM BUILTUP BACK
PRESSUREANDHASNO INTERNAL OR EXTERNAL
OBSTRUCTIONSUCHAS MIST EXTRACTORS
OBSTRUCTIONS EXTRACTOR OR BACKPRESSUREVALVES
6 VESSELIS FINALSCRUBBERIN FLARERELIEFOR VENT SYSTEM IS DESIGNEDTO WITHSTANDMAXIMUM BUILTUP BACK
PRESSUREAND IS EQUIPPEDWITH RUPTURE DISK OR SAFETYHEAD PSE TO BYPASS
BYPAS ANY INTERNALOR EXTERNAL
OBSTRUC
LION SUCHAS MIST EXTRACTOROR BACKPRESSURE
LIONS VALVES
D HIGH LEVEL SENSORLSH
1 LSH INSTALLED
2 DOWNSTREAMOF GASOUTLETIS
EQUIPMENT NOT FLARE
OR VENT SYSTEMAND CAN SAFELY
HANDLEMAXIMUM LIQUID
CARRYOVER
3 VESSELFUNCTIONDOES
DOE NOT REQUIRE
HANDLING FLUIDPHASES
SEPARATED
4 VESSELIS SMALLTRAPFROMWHICH LIQUIDS
LIQUID DRAINED
ARE MANUALLY

E LOW LEVELSENSORLSL
1 INSTALLEDLSL EACHLIQUID
TO PROTECT OUTLET
2 LIQUIDLEVELIS NOT AUTOMATICALLY
MAINTAINEDIN THE VESSEL
AND THEVESSELDOES
DOE NOT HAVEAN IMMERSED HEATING
ELEMENTSUBJECT TO EXCESS
EXCES TEMPERATURE
EQUIPMENT
3 DOWNSTREAMOF LIQUIDOUTLET CAN SAFELY
OUTLETS HANDLEMAXIMUM GAS RATES
RATE THAT CAN BE DISCHARGED
THROUGH THELIQUID OUTLET AND VESSEL
OUTLETS DOESNOT HAVE AN IMMERSED HEATING
DOE ELEMENTSUBJECTTO EXCESS
EXCES TEMPERA
TURE RESTRICTIONS
RESTRICTIONIN THEDISCHARGE
LINE MAY BE USED TO LIMIT THE GASFLOWRATE
LINES
F CHECK VALVEFSV
I FSV INSTALLED
ON EACHOUTLET

2 THE MAXIMUM VOLUMEOFHYDROCARBONS


THATCOULDBACKFLOWFROMDOWNSTREAMEQUIPMENT
HYDROCARBON IS INSIGNIFICANT
3 CONTROL
DEVICE IN THELINEWILLEFFECTIVELY
MINIMIZE BACKFLOW
G HIGHTEMPERATURE SENSORTSH
HIGH TEMPERATURE
SENSOR ARE APPLICABLE
SENSORS ONLYTO VESSELS
VESSEL HAVING HEATSOURCE
I TSH INSTALLED
2 DELETED IN SECONDEDITION
3 HEAT SOURCE IS OFCAUSING
INCAPABLE EXCES
EXCESS TEMPERATURE
58 ANALYSI DESIGNINSTALLATION AND TESTING
ANALYSIS OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSNORE PRODUCTION PLATFORM
PLATFORMS

TABLE B1COMPOSITE ANALYSI CHECKLISTSAC


SAFETY
ANALYSIS CONTINUED
A5 VESSEL
VESSELS
ATMOSPHERIC
A VENT
1 VENTINSTALLED
B PRESSUREVACUUMRELIEF DEVICE PSV
I PSV INSTALLED
2 VESSELHASSECONDVENT CAPABLE
OF HANDLING
MAXIMUM GAS VOLUME
3 COMPONENT IS PRESSURE VESSEL NOT SUBJECT THATOPERATES
TO COLLAPSE OPERATEIN ATMOSPHERICSERVICEAND IS EQUIPPED
WITHAN ADEQUATELY
SIZED VENT
4 VESSELHASNO PRESSURE SOURCES
SOURCE EXCEPTBLANKETGASANDOR MANUALDRAINS
DRAIN AND IS EQUIPPED
WITH AN ADEQUATELY
SIZEDVENT
C HIGHLEVEL SENSORLSH
I LSH INSTALLED
2 FILL OPERATIONS
OPERATION ATTENDED
ATE CONTINUOUSLY

3 OVERFLOW
IS DIVERTEDOR CONTAINEDBY OTHER
PROCES COMPONENTS
PROCESS
D LOW LEVELSENSORLSL
1 LSLINSTALLED
2 ADEQUATECONTAINMENTSYSTEM IS PROVIDED
3 LIQUIDLEVELIS NOR AUTOMATICALLY
MAINTAINEDIN THEVESSELAND VESSELDOES
DOE NOT HAVE AN IMMERSED HEATING
DC

MEAT SUBJECT
TOEXCESS
EXCES TEMPERATURE
4 IS FINAL VESSELIN
COMPONENT CONTAINMENTSYSTEM DESIGNED
TO COLLECT
AND DIRECTHYDROCARBON
LIQWD TO
LIQWDS
SAFELOCATION
E HIGHTEMPERATURESENSORTSH
HIGHTEMPERATURE
SENSOR
SENSORS AXE APPLICABLE
ONLYTO VESSELS
VESSEL HAVING HEATSOURCE
1 TSH INSTALLED
2 IN SECOND EDITION
DELETED
3 HEAT SOURCE IS INCAPABLE
OF CAUSING
EXCESS
EXCES TEMPERATURE

A6 FIRED AND EXHAUST HEATED COMPONENT


COMPONENTS
A HIGHTEMPERATURE
SENSORMEDIUM OR PROCES FLUIDISH
PROCESS
1 TSH INSTALLED
2 COMPONENT
IS STEAM BY PSH AND IF FLIED BY
PROTECTED
GENERATOR LSL
COMPONENT
3 IS AN INDIRECTWATER BATHHEATERIN ANNOSPHERIC
SERVICEAND IS PROTECTED
BY AN LSL
B HIGHTEMPERATURE
SENSORSTACKTSH
I TSH INSTALLED
COMPONENT
2 IS ISOLATEDANDDOES
DOE NOT HANDLECOMBUSTIBLEMEDIUM OR PROCESS
PROCES FLUIDS
FLUID OTHER THANFUEL
3 COMPONENT IS EXHAUSTHEATEDWITHOUTSUPPLEMENTALFIRINGAND MEDIUM IS NOT COMBUSTIBLE
C DELETEDIN SECONDEDITION
D LOW PRESSURESENSORAIR SUPPLY PSL
I PSL INSTALLED
2 COMPONENT WITH NATURAL
IS EQUIPPED DRAFTBURNET
3 FORCEDDRAFTBURNERIS EQUIPPEDWITH ANOTHERTYPEOF LOWAIR SUPPLY
SENSOR

4 COMPONENT IS EXHAUSTHEATEDWITHOUTSUPPLEMENTAL FIRING


E HIGHPRESSURE
SENSORFUEL SUPPLYPSH
I PSH INSTALLED
2 IS EXHAUSTHEATEDWITHOUTSUPPLEMENTAL
COMPONENT FIRING
F LOW PTESSURESENSORFUEL SUPPLYPSL
I PSL INSTALLED
2 COMPONENT IS EQUIPPEDWITH NATURALDRAFTBURNER
3 COMPONENT IS EXHAUSTHEATEDWITHOUTSUPPLEMENTAL
FIRING
G FLAME FAILURESENSORBSL
1 BSL INSTALLED
2 IS EXHAUSTHEATEDWITHOUTSUPPLEMENTAL
COMPONENT FIRING
H LOW FLOWSENSORHEATED MEDIUM FSL
I FSL INSTALLED
COMPONENT
IS NOT CLOSEDHEATTRANSFER
TYPE IN WHICH COMBUSTIBLEMEDIUM FLOWS
FLOW THROUGH
TUBE LOCATED
TUBES IN
THEFIRING
OR EXHAUST
HEATEDCHAMBER
MOTORINTERLOCK
FORCEDDRAFTFANMOTOR
I MOTORINTERLOCL
INSTALLED
2 COMPONENT WITH NATURAL
IS EQUIPPED DRAFTBURNER
3 IS EXHAUSTHEATEDWITHOUTSUPPLEMENTAL
COMPONENT FIRING
API RECOIORENDED PRACTICE 14C

TABLE BICOMPOSITE ANALYSISCHECKLISTSAC


SAFETY
ANALYSI CONTINUED
J FLAME ARRESTOR AIR INTAKE
FLAME ANESOR INSTALLED
2 COMPONENT
IS EQUIPPEDWITH TRCED DRAFTBURNER
3 IS LOCATED
COMPONENT IN AN ISOLATED
AREA AND NOT HANDLINGOMBUSTIBLEMEDIUM OR PROCESS
PROCES FLUID OTHERTHAN
FLUIDS
FUEL
4 IS EXHAUST
COMPONENT HEATEDWITHOUTSUPPLEMENTAL
TINNG
K STACKARRESTOR
I STACKARRESTORINSTALLED
2 COMPONENT WITH
IS EQUIPPED FORCED
DRAFTBURNER
AND THE FLUIDBEINGHEATEDIS NONFLAMMABLE OR II THE
BURNERDRAFTPRESSUREAT THEEXIT OF THETRANSFERSECTIONIS HIGHER HEAD
THANTHEFLUIDPRESSURE
IS ISOLATED
3 COMPONENT PROCES FLUIDS
SO PROCESS FLUID WILLNOT CONTACT STACKEMISSIONS
4 IS EXHAUSTHEATEDWITHOUTSTJPPLEMENTAL
COMPONENT FIRING
I PRESSURESAFETYVALVEMEDIUM CIRCULATING
TUBE PSV
I PSV INSTALLED
2 IS NOT TUBETYPEHEATER
COMPONENT
PSV INSTALLED
3 ON ANOTHER
COMPONENTWILL PROVIDE ANDTHEPSV CANNOT BE ISOLATED
NECESSARY PROTECTION FROM
THETUBESECTION
M CHECK VALVE MEDIUM CIRCULATING
TUBEFSV
1 FSV INSTALLEDON EACHOUTLET
2 THE MAXIMUM VOLUMEOF COMBUSTIBLEMEDIA THATCOULDBACKFLOWFROMDOWNSTREAM IS INSIGNIFI
EQUIPMENT
CANT OR MEDIUM IS NOT COMBUSTIBLE
3 COMPONENT
IS FDA TUBETYPE HEATER

A7 PUMP
PUMPS
A HIGH PRESSURE
SENSORPSH PIPELINE
PUMPS
1 PSH INSTALLED
B HIGHPRESSURE
SENSORPSHOTHER PUMPS
I NH INSTALLED
2 MAXIMUM PUMP DISCHARGE DOE NOT EXCEED70 PERCENT
DOES
PRESSURE OF THEMAXIMUM ALLOWABLE
WORKING
OFDISCHARGE
PRESSURE PIPING
3 PUMP IS MANUALLY AND CONTINUOUSLY
OPERATED ATTENDED
4 SMALLLOWVOLUMEPUMPS EG CHEMICAL INJECTION
PUMPS
5 PUMP DISCHARGES
DISCHARGE
TO AN ATMOSPHERIC
VESSEL
6 PUMPIS GLYCOL
POWERED GLYCOL
PUMP
C LOW PRESSURESENSORPSLPIPELINE PUMPS
I PSL INSTALLED
2 PUMPDOES
DOE NOT HANDLEHYDROCARBONS
D LOW PRESSURE
SENSORPSLOTHER PUMPS
1 PSL INSTALLED
2 PUMPIS MANUALLY AND CONTINUOUSLY
OPERATED ATTENDED
3 ADEQUATE
CONTAINMENTIS PROVIDED
4 SMALL LOWVOLUME PUMPS
CHEMICALINJECTION
PUMP EG PUMPS
5 PUMPDISCHARGES
DISCHARGE VESSEL
TO AN ATMOSPHERIC

E PRESSURE
SAFETYVALVESPSVPIPELINE PUMPS
VALVE
1 NV INSTALLED
2 PUMP IS KINETIC ENERGYTYPE AND INCAPABLE
OF GENERATING
HEAD GREATER
THANTHEMAXIMUM ALLOWABLE
WORKINGPRESSURE OF THEDISCHARGEPIPING
F SAFETY
PRESSURE VALVE PSVOTHER PUMPS
VALVES
I PSV INSTALLED
2 MAXIMUM
PUMP DISCHARGEPRESSUREIS LESS
LES THANTHEMAXIMUM ALLOWABLE WORKING
PRESSURE OFDISCHARGE
PIPING
3 PUMPHAS INTENSAIPRESSURE
RELIEF
CAPABILITY
4 PUMPIS GLYCOL POWERED GLYCOLPUMP AND THEWET GLYCOL LOW PRESSURE PIPINGIS RATEDHIGHER
DISCHARGE THAN
THEMAXIMUM DISCHARGEPRESSURE
5 PUMPIS GLYCOLPOWERED GLYCOLPUMP AND THEWET GLYCOL LOW PRESSURE
DISCHARGE
PIPINGIS PROTECTED
BY
PSV ON DOWNSTREAMCOMPONENTTHATCANNOT BE ISOLATED
FROMTHEPUMP

G CHECK VALVE FSVALL PUMPS


1 CHECK VALVEINSTALLED
60 ANALYSI DESIGN INSTALLATIONAND TESTING
ANALYSIS OF BASIC SURFACE SAFETY SYSTEMS
SYSTEM FOR OFFSHORE PRODUCTION PLATFORM
PLATFORMS

TABLE BICOMPOSITE SAFETY


ANALYSICHECKLISTSAC CONTINUED
ANALYSIS
A8 COMPRESSOR
COMPRESSORS
A SENSORPSHSUCTION
HIGH PRESSURE
I PSH INSTALLED
2 EACHINPUXSOUIEISPROT
B HIGH PRESSURE
SENSORPSHDISCHARGE
I PSH INSTALLED
2 COMPRESSOR BY DOWNSTREAMPSH LOCATEDUPSTREAMOFANY COOLERTHATCANNOT
IS PROTECTED BE ISOLATEDFROM
THECOMPRESSOR
C SENSORPSLSUCIION
LOW PRESSURE
1 PSL INSTALLED
2 EACH INPUTSOURCE IS PROTECTED
BY PSL THAIWILLALSOPROTECT
THECOMPRESSOR
D LOW PRESSURE
SENSORPSLDISCHARGC
I PSL INSTALLED
2 COMPRESSOR
IS PROTECTED PSL THATCANNOT BE ISOLATEDFROMTHECOMPRESSOT
BY DOWNSTREAM
C SAFETY
PRESSURE VALVE PSVSUCUON
1 PSV INSTALLED
EACH INPUTSOWEA IS PROTECTED
2 BY PSV THATWILL ALSOPROTECT
THECOMPRESSOR
F PRESSURESAFETYVALVE PSVDISCHARGE
I PSVINSIALLED
2 COMPRESSOR
IS PROTECTED
BY DOWNSNEARN
PSV LOCATEDUPSTREAMOFANY COOLERTHATCANNOT BE ISOLATEDFRONT
THECOMPRESSOR
3 COMPRESSOR IS KINETICENERGYTYPE AND INCAPABLE
OF GENERATING
PRESSURE THANTHE MAXIMUM
GREATER ALLOW
ABLE WORKING
PRESSURE OFTHECOMPRESSOR OR DISCHARGE
PIPING
G CHECK VALVEFSVLINAL DISCHARGE
1 FSV INSTALLED
H HIGHTEMPERATURE
SENSORTSH
I TSH INSTALLED

A9 PIPELINE
PIPELINES
A HIGHPRESSURE
SENSORPSH
I PSH INSTALLED
2 DELIVERINGPIPELINE BYPSH LOCATEDON UPSTREAMCOMPONENT
PROTECTED
3 EACH INPUTSOURCE IS PROTECTED
BY PSH THATALSOPROTECTS OR BIDIRECTIONAL
PROTECT DEPARTING PIPELINE
4 THE PIPELINE IS PROTECTED
BY PSH LOCATED
ON PARALLEL
COMPONENT
B LOW PRESSURESENSORPSL
I PSLINSTALLED
2 DELIVERINGPIPELINE BY PSL LOCATED
PROTECTED ON UPSTREAMCOMPONENT
3 EACH INPUTSOWEC IS PROTECTED
BY PSL THAIALSOPROTECTS
PROTECT DEPARTING
OR BIDIRECTIONAL
PIPELINE
4 THE PIPELINE
IS PROTECTED
BY PSL LOCATED
ON PARALLEL
COMPONENT
C PRESSURE VALVE PSV
SAFETY
I PSV INSTALLED
2 HAS
PIPELINE MAXIMUM ALLOWABLEOPERATINGPRESSURE THAN THE MAXIMUM OF ANY INPUT
GREATER PRESSURE
SOURCE

3 EACH INPUT SOURCE HAVING PRESSURE THANTHE MAXIMUM ALLOWABLE


GREATER OPERATING OF THEPIPELINE
PRESSURE
ISPROTECTED
BY PSV SET NO HIGHER THANTHEMAXIMUM ALLOWABLE OPERATING OF THEPIPELINE
PRESSURE
4 THE PIPELINE DOE NOT RECEIVEINPUTFRONT
DOES THEPLATFORMPROCESS
5 INPUTSOURCE IS WELL HAVINGPRESSURE
WELLS THANTHEMAXIMUM ALLOWABLE
GREATER OPERATING PRESSUREOF THE
AND IS EQUIPPED
PIPELINE WITHTWO SDVS
SDV ONE OF WHICH MAY BE THESSV CONTROLLED
BY INDEPENDENT PSH CON
PSHS
NECTEDTO SEPARATE
RELAYAND SENSING
RELAYS POINTSOTHERINPUTSOURCES
SOURCE HAVING PRESSURE THANTHE MAXIMUM
GREATER
ALLOWABLEOPERATING OFTHEPIPELINE
PRESSURE BY PSV
ARE PROTECTED

D CHECK VALVEFSV
I FSV INSTALLED
2 DEPARTINGPIPELINEIS EQUIPPED
WITH AN SDV CONTROLLEDBY PSL
3 EACH INPUTSOURCE IS PROTECTED
BY AN FSV LOCATEDSO THATNO SIGNILICWRT OF PIPELINEIS UNPROTECTED
LENGTH
FROMBACKFLO
4 IS USEDFORBIDIRECTIONAL
PIPELINE FLOW
API RECOMMENDED PRACTICE 14C 61

TABLE BICOMPOSITE SAFETY


ANALYSI CHECKLISTSAC
ANALYSIS CONTINUED
A1O HEAT EXCHANGER
EXCHANGERS
A HIGH PRESSURESENSORPS H
I PSH INSTALLED
2 INPUTSOURCE TO HEATEXCHANGERSECTIONCANNOT DEVELOP
PRESSURE THANTHEMAXIMUM ALLOWABLE
GREATER WORK
ING PRESSUREOF THEHEATEXCHANGERSECTION
3 EACH INPUT BY PSH THATALSOPROTECTS
SOURCE IS PROTECTED PROTECTTHEHEATEXCHANGER
SECTION
4 PSH IS INSTALLED
ON DOWNSFFEAMCOMPONENTAND CANNOT BE ISOLATEDFROMTHEHEATEXCHANGER
SECTIONBY
BLOCKOR REGULATING
VALVES
B LOW PRESSURE
SENSORPSL
PSL INSTALLED
I
2 MINIMUM OPERATING PRESSUREIS ATMOSPHENC
PRESSURE WHEN IN SERVICE
3 PSL INSTALLEDON ANOTHERCOMPONENTWILLPROVIDE
NECESSARY PROTECTIONAND THEPSL CANNOT BE ISOLATED
FROM
THEHEATEXCHANGER SECTIONWHEN THEHEATEXCHANGER
IS IN SERVICE

C PRESSURE VALVEPSV
SAFETY
I PSV INSTALLED
2 EACH INPUTSOURCE IS BY PSV
PROTECTED THANTHEMAXIMUM ALLOWABLE
SET NO HIGHER WORKING OF THE
PRESSURE
HEATEXCHANGER
SECTIONAND PSV IS INSTALLED
ON THEHEATEXCHANGERSECTION FORNM EXPOSURE
ANDTHERMALRELIEF
3 EACH INPUTSOURCE IS PROTECTEDBY PSV THATIS SET NO HIGHER
THANTHEMAXIMUM ALLOWABLE
WORKING
PRESSURE
OF THEHEATEXCHANGER SECTIONAND THATCANNOT BE ISOLATED
FROMTHEHEATEXCHANGER
SECTION
4 PSV
PSVS ON DOWNSTREAMEQUIPMENT RELIEFREQUIREMENT
CAN SATISFY OF THEHEATEXCHANGER
SECTIONAND CANNOT BE
ISOLATEDFROMTHEHEATEXCHANGER
SECTION
5 DELETEDIN FOURTHEDITION
6 INPUTSOURCES
SOURCE TO THEHEATEXCHANGER
SECTIONCANNOT DEVELOP GREATER
PRESSURE THANTHE MAXIMUM ALLOWABLE
WORKINGPRESSUREOF THEHEATEXCHANGER
SECTIONAND THEHEATEXCHANGER
SECTION CANNOT BE OVERPRESSURED
DUE TO
TEMPERATURE
OR PRESSURE IN THEOTHER
SECTION
7 EACH INPUTSOURCE IS PROTECTEDBY PSV SET NO HIGHERTHANTHEMAXIMUM ALLOWABLE WORKING
PRESSUREON THE

HEATEXCHANGERSECTIONAND THEHEATEXCHANGER SECTIONCANNOT BE OVERPRESSURED


DUE TO TEMPERATURE
OR PRESSURE

IN THEOTHERSECTION
SECTION

SUBPART

POLLUTION PREVENTION AND CONTROL

25040
POLLUTION PREVENTION

25041
INSPECTIONS
INSPECTION
AND REPORTS
REPORT

25042
OIL SPILL
CONTINGENCY
PLAN
PLANS

25043

TRAINING
AND DRILLS
DRILL
C AJ 2

KMC

4
SUBPART POLLUTION PREVENTION
AND CONTROL

25040 POLLUTION PREVENTION

A DURING THE EXPLORATIONDEVELOPMENT PRODUCTION AND


OF OIL AND GAS THE LESSEESHALLTAKE MEASURES
TRANSPORTATION MEASURE TO

OF POLLUTANTS
PREVENTUNAUTHORIZED DISCHARGE INTO THE OFFSHORE
POLLUTANT WATERS

THE LESSEESHALLNOT CREATE CONDITION WHICH WILL POSE UNREASONABLE


CONDITIONS
RISK HEALTH LIFE PROPERTY AQUATIC
THE
PUBLIC
TO LIFE WILDLIFE
RECREATION COMMERCIAL FISHING OR OTHER USES
NAVIGATION USE OF THE
OCEAN

1 WHEN POLLUTION
OCCUR
OCCURS AS RESULTOF OPERATIONS
CONDUCTEDBY
OPERATION
OR ON BEHALF OF THE LESSEEAND THE
POLLUTION DAMAGEOR
DAMAGES
LIFE INCLUDING
THREATEN TO DAMAGE
THREATENS FISH AND OTHER AQUATIC LIFE
IN AREAS
PROPERTYANY MINERAL DEPOSITS
DEPOSIT AREA LEASED OR NOT LEASED

OR THE MARINE COASTALOR HUMAN ENVIRONMENTTHE CONTROL


TO THE SATISFACTION
AND REMOVALOFTHE POLLUTION OF THE DISTRICT
SHALLBE
SUPERVISOR THE EXPENSE OF THE LESSEE IMMEDIATE
AT

CORRECTIVEACTIONSHALLBE TAKEN IN ALLCASES


CASE WHEREPOLLUTION
HAS
OCCURRED CORRECTIVE ACTION SHALL BE TO MODIFICATION
SUBJECT
WHEN DIRECTED
BY THEDISTRICTSUPERVISOR

2 IF THE LESSEEFAILS
FAIL TO CONTROLAND REMOVE THE THE
POLLUTION
DIRECTORIN COOPERATION AGENCIEOF
AGENCIES
WITH OTHER APPROPRIATE

GOVERNMENT OR IN COOPERATION
FEDERALSTATEAND LOCALGOVERNMENTS WITH
HAVE THE RIGHT
OR BOTH SHALL
THE LESSEE AND REMOVE
TO CONTROL

THE AT THE
POLLUTION LESSEE EXPENSE
LESSEES SUCH ACTION SHALL NOT
RELIEVETHE LESSEEOF ANY RESPONSIBILITY FOR BYLAW
PROVIDED

B
1 THE DISTRICT SUPERVISOR
MAY RESTRICTTHE RATE DRILLING OF
FLUID

DISCHARGE
DISCHARGES OR PRESCRIBEALTERNATIVEDISCHARGE METHODS THE
DISTRICT SUPERVISORMAY ALSO RESTRICTTHE USE OF COMPONENTS
COMPONENT
WHICH COULDCAUSE UNREASONABLEDEGRADATION TO THE MARINE
ENVIRONMENT NO SUBSTANCE INCLUDING
SUBSTANCES
PETROLEUMBASED
DIESELFUEL MAY BE ADDED TO THE DRILLING
MUD SYSTEM WITHOUT

PRIORAPPROVALOF THE DISTRICTSUPERVISOR

2 APPROVAL OF THE METHOD OF DISPOSAL


OF DRILLCUTTINGS
CUTTINGSAND AND
OTHERWELL SOLIDS
SOLID SHALL
BE OBTAINEDFROM THE DISTRICT SUPERVISOR

3 ALL HYDROCARBONHANDLINGEQUIPMENTFOR TESTINGAND


PRODUCTION
SUCH AS SEPARATORS
SEPARATOR TANKS
TANK AND TREATERS
TREATER SHALLBE
DESIGNED INSTALLEDAND OPERATEDTO PREVENT POLLUTION

MAINTENANCE OR REPAIRS
REPAIRWHICH ARENECESSARY TO PREVENT
OFOFFSHORE
POLLUTION WATER
WATERS SHALLBE UNDERTAKENIMMEDIATELY

4 CURB GUTTERS
CURBS GUTTER DRIP
PAN
PANS AND DRAINS
DRAIN SHALLBE INSTALLEDIN DECK
AREA
AREAS IN MANNER TO COLLECT
NECESSARY ALL CONTAMINANTS
CONTAMINANT NOT
AUTHORIZEDFOR DISCHARGEOIL DRAINAGE SHALLBE PIPEDTO
PROPERLY DESIGNEDOPERATED AND MAINTAINED SUMP SYSTEM
WHICH WILL AUTOMATICALLY MAINTAIN THE OIL LEVELSUFFICIENTTO

PREVENT DISCHARGEOFOIL INTO OFFSHOREWATERS ALL GRAVITYDRAIN


DRAINS
SHALLBE EQUIPPED WITH WATER TRAPOR OTHER MEANS
MEAN TO PREVENT

GAS IN THE SUMP SYSTEMFROM ESCAPING THROUGH THE DRAINS


PILE WHICH DO NOT PREVENTTHE DISCHARGE
SUMP PILES OF OIL INTO
OFFSHOREWATERS SHALLBE REPLACED
WATER OR REPAIRED

5 ON ARTIFICIALISLANDS
ISLAND ALL VESSELS
VESSELCONTAINING
HYDROCARBON
HYDROCARBONS
SHALL
BEPLACEDINSIDE AN IMPERVIOU
IMPERVIOUS
VERM OR OTHERWISEPROTECTED
TO

CONTAINSPILLS

6 OF EQUIPMENT
DISPOSAL CABLE CHAINS
CABLESCHAIN CONTAINERS
CONTAINER OR OTHER
MATERIAL INTO OFFSHORE
MATERIALS WATER
WATERS IS PROHIBITED

C MATERIAL EQUIPMENTTOOLS
MATERIALS CONTAINERAND OTHERITEMS
TOOL CONTAINERS ITEM USED IN
THE OUTER CONTINENTAL SHELF OCS WHICH ARE OF SUCH SHAPEOR
CONFIGURATION
THAT THEY
ARE LIKELY
TO SNAG OR FISHING
DAMAGE DEVICE
DEVICES
SHALLBE HANDLED AND MARKED AS FOLLOW
FOLLOWS
1 ALL LOOSE MATERIAL
SMALL TOOLS
TOOL AND OTHERSMALL OBJECTS
OBJECT
SHALLBE
KEPTIN SUITABLESTORAGE
AREA OR MARKED CONTAINERWHEN NOT
IN USE AND IN MARKED CONTAINER BEFORE TRANSPORT
OVER OFFSHORE

WATER
WATERS

2 ALL CABLE CHAIN OR WIRE SEGMENTS


SEGMENT SHALLBE RECOVEREDAFTERUSE
AND SECURELY
STORED UNTIL SUITABLEDISPOSAL
IS ACCOMPLISHED

3 SKIDMOUNTED EQUIPMENT PORTABLECONTAINERSPOOLS


CONTAINERS SPOOL
OR REELS
REEL
AND DRUMS
DRUM SHALLBE MARKED WITH THE OWNERS
OWNER NAME PRIORTO USE

OR OVER OFFSHORE
TRANSPORT WATER AND
WATERS

4 ALLMARKINGS
MARKING MUST CLEARLY
IDENTIFYTHE OWNER AND MUST BE
DURABLE ENOUGH TO RESISTTHE EFFECTS
EFFECT OF THE ENVIRONMENTAL
CONDITION TO WHICH THEY
CONDITIONS MAY BE EXPOSED

D ANY OF THE ITEMS


ITEM DESCRIBEDIN
PARAGRAPHOF THIS THI SECTION THAT ARE
LOST OVERBOARD SHALL BE RECORDED ON THE FACILITYS
FACILITYDAILYOPERATIONS
OPERATION
REPORTAS APPROPRIATE AND REPORTEDTO THE DISTRICT SUPERVISOR

25041 AND REPORTS


INSPECTIONS
INSPECTION REPORT

A DRILLINGAND PRODUCTION
FACILITIE SHALL BE INSPECTED
FACILITIES DAILYOR AT
INTERVAL APPROVED
INTERVALS OR PRESCRIBED BY THE DISTRICT SUPERVISORTO

DETERMINEIF POLLUTIONIS OCCURRING NECESSARY MAINTENANCEOR REPAIRS


REPAIR
SHALLBE MADE IMMEDIATELY RECORDS OF SUCH INSPECTIONS
RECORD INSPECTIONAND REPAIRS
REPAIR
SHALLBE MAINTAINED AT THE FACILITY
OR AT NEARBY MANNED FACILITY
FOR
YEARS

B POLLUTION RESPONSEEQUIPMENTSHALL BE INSPECTED AT LEAST MONTHLY

RECORD OF SUCH INSPECTIONS


RECORDS SHALLBE KEPT
INSPECTION FOR AT LEAST YEARS
YEAR AT SITE
IN THE OIL SPILL
DESIGNATED PLAN OSCP
CONTINGENCY

C ALL SPILLS
SPILL OF OIL AND LIQUID POLLUTANT
POLLUTANTSINCLUDING PIPELINESPILL SPILLS
SPILLSSPILL
ONTO THE SURFACE OF SEA ICE AND SPILLS
SPILLPENETRATING THE SURFACE
OF AN
ARTIFICIAL
ISLANDSHALLBE REPORTED ORALLYTO THE DISTRICT SUPERVISOR
SPILLOF MORE
SPILLS THAN BARRELSHALLBE CONFIRMED IN
WRITING SUCH
WRITTEN CONFIRMATIONSHALLBE RECEIVED BY THE DISTRICT SUPERVISOR
BY
THE 15THDAYAFTERTHE SPILLAGEHAS BEEN STOPPEDALL REPORTS
REPORTSHALL
INCLUDE THE CAUSE LOCATION VOLUME OF SPILLAND REMEDIAL ACTION
TAKEN REPORT
REPORTS OF SPILLS
SPILLOF MORE THAN 50 BARRELS
BARREL SHALL INCLUDE
INFORMATION ON THE SEA STATE CONDITION SIZE
CONDITIONS
METEOROLOGICAL AND
OF THE SLICK
APPEARANCE

1 SPILLS
SPILL
SHALLBE REPORTED
ORALLY
WITHIN TIME LIMITS
THE FOLLOWING LIMIT

A WITHIN 12 HOUR SPILLARE BARRELOR LES


HOURSIF SPILLS LESSAND
B WITHOUT DELAYIF SPILLS
SPILLARE MORE THAN BARREL

2 LESSEE SHALL NOTIFY


LESSEES THE RESPONSIBLEPARTYAND THE DISTRICT
SUPERVISOROF OBSERVEDPOLLUTION FROM OPERATIONS
RESULTING OPERATION
OTHERTHANTHOSECONDUCTEDBYTHE LESSEE

35042 OIL SPILL


CONTINGENCY
PLAN
PLANS

1 THE LESSEESHALLSUBMIT AN OSCP FOR APPROVAL


BY THE REGIONAL
WITH
SUPERVISOR PRIORTO SUBMITTING
OR AN EXPLORATION
PLAN OR

DEVELOPMENT AND PRODUCTIONPLAN IF AN OSCP COVERINGTHE AREA


SUCH AS REGIONALPLAN HAS ALREADY BEEN APPROVEDIT MAY BE
REFERREDTO IN THE EXPLORATION PLAN OR THE DEVELOPMENT AND
PRODUCTION PLAN AN OSCP SHALLBE REVIEWED AND UPDATED
ANNUALLY
AND ALLMODIFICATIONS
MODIFICATION OF THEOSCP SHALLBE SUBMITTED TO THE REGIONAL
FORAPPROVAL
SUPERVISOR THE OSCP SHALLCONTAIN THE FOLLOWING

A OIL SPILL
TRAJECTORY WHICH
ANALYSE
ANALYSES ARE SPECIFIC
TO THE AREA OF
SHALL
OPERATIONS
OPERATION BE REFERENCEDAND SUMMARIZED THE
SUMMARIE SHALLSPECIFY
SUMMARIES THOSE ENVIRONMENTALLY
SENSITIVE AREA
AREAS

WHICH MAY BE AND STRATEGIE


IMPACTED TO BE
STRATEGIES USED FOR THEIR

PROTECTION

B IDENTIFICATION OF RESPONSE EQUIPMENT


AND RESPONSE TIMES
TIME
WITH MATERIALS
TOGETHER MATERIALSUPPORT
VESSELS
VESSEL AND PROCEDURES
PROCEDURE
TO BE
EMPLOYEDIN RESPONDING TO CONTINUOUS
CONTINUOU OIL DISCHARGES
DISCHARGE EG WELL
BLOWOUT AND SPILLS
SPILLOF SHORT DURATION AND LIMITED MAXIMUM
VOLUME EG OVERFLOW HOSE FAILURES RESPONSE
TANK OVERFLOWS

EQUIPMENT AND STRATEGIES


STRATEGIE SHALL BE SUITABLE FOR ANTICIPATED
ENVIRONMENTALCONDITIONS
CONDITION IN THE AREA OFOPERATIONS

C DISPERSANTUSE PLANINCLUDINGAN INVENTORY OF THE DISPERSANTS


DISPERSANT
WHICH MIGHTBE PROPOSED FORUSE SUMMARY OF DATA
TOXICITY
FOR EACH DISPERSANTDESCRIPTION TYPE OF OIL ON WHICH
OF THE TYPES
EACH DISPERSANT IS EFFECTIVE DESCRIPTION OF APPLICATION
EQUIPMENT AND PROCEDURES
PROCEDURE AND AN OUTLINE OF THE PROCEDURES
PROCEDURE TO

BE FOLLOWED IN OBTAINING
APPROVALFORDISPERSANTUSE

D PROVISION FORINSPECTING
PROVISIONS AND MAINTAINING
RESPONSEEQUIPMENT

E ESTABLISHOF PROCEDURES
FOR THE PURPOSEOF
PROCEDURE EARLYDETECTIONAND
TIMELYNOTIFICATIONOF AN OIL SPILL INCLUDINGCURRENT LISTOF
NAME
NAMES TELEPHONE NUMBER AND ADDRESSES
NUMBERS ADDRESSE OF THE RESPONSIBLE
ALTERNATEWHO ARE TO RECEIVENOTIFICATIONOF AN OIL
PERSONSAND ALTERNATES
PERSON
AND THE NAMES
SPILL NAME TELEPHONE NUMBER AND ADDRESSES
NUMBERS ADDRESSE OF
REGULATORY ORGANIZATION
ORGANIZATIONS TO BE
AND AGENCIES
AGENCIE NOTIFIED WHEN AN

OIL SPILL
IS DISCOVERED

F AN INVENTORY OF APPLICABLE
EQUIPMENTMATERIALS
MATERIAL AND SUPPLIES
SUPPLIE
WHICH ARE AVAILABLELOCALLY
AND REGIONALLY

G WELLDEFINED AND ACTION TO


ACTIONS
SPECIFIC OF
BE TAKENAFTERDISCOVERY
AN OIL SPILL THE FOLLOWING
INCLUDING
1 DESIGNATIONBY NAME OR POSITIONOF AN OIL SPILL
RESPONSE OPERATING TEAM COMPRISED OF TRAINED
AVAILABLEWITHIN
PERSONNEL RESPONSETIME AND
SPECIFIC
OF THE TRAINING
DESCRIPTION THAT SUCH PERSONNELWILL

RECEIVE

2 DESIGNATIONBY NAME OR POSITIONOF TRAINEDOIL


SPILLRESPONSECOORDINATOR WHO IS CHARGED
WITH THE
AND
RESPONSIBILITY IS DELEGATED
COMMENSURATE

FOR DIRECTING
AUTHORITY AND COORDINATING
RESPONSE
AND
OPERATION
OPERATIONS

3 PLANNED
LOCATIONFORAN OIL SPILL
RESPONSEOPERATIONS
OPERATION
CENTER AND RELIABLECOMMUNICATIONS
COMMUNICATION SYSTEM FOR
THE COORDINATED
DIRECTING OVERALLRESPONSEOPERATIONS

H PROVISION FOR DISPOSAL


PROVISIONS OF RECOVEREDOIL OILCONTAMINATED
MATERIALAND OTHEROILYWASTES

I PROVISIONSFORMONITORING
PROVISION AND PREDICTING
SPILL
MOVEMENT

J IN THE ALASKAOCSREGIONONLY PROVISIONS


PROVISION
FORIGNITIONOF AN
UNCONTROLLABLE
OIL SPILL TO BE FOLLOWED IN
AND THE GUIDELINES
GUIDELINE
MAKINGTHEDECISIONTO IGNITE

25043 TRAINING
AND DRILL
DRILLS

A THE LESSEESHALLENSURE THAT THE OIL SPILL


RESPONSEOPERATING
TEAM IS

PROVIDED
WITH HANDSON TRAININGCLASSE AT LEAST ANNUALLY
CLASSES IN THE
AND OPERATION
DEPLOYMENT OF THE POLLUTION CONTROLEQUIPMENTTO

WHICH THEYARE ASSIGNEDTHE PERSONNEL FOR SUPERVISING


RESPONSIBLE
THE OIL SPILL SHALLBE KNOWLEDGEABLE
RESPONSEOPERATIONS
OPERATION ABOUT THE
LOCATIONAND INTENDED USE
OF AVAILABLERESPONSEEQUIPMENTSPILL
PROCEDURE
PROCEDURES
REPORTING AND DEPLOYMENT FOR THE FACILITIES
STRATEGIE
STRATEGIES FACILITIE
UNDER THEIRJURISDICTION PERSONNEL
SUCH SUPERVISORY SHALLBE TRAINED
INDIRECTING THE DEPLOYMENTAND USE OF ALLRESPONSEEQUIPMENTTHE
LESSEESHALL RETAIN AT THE SITE DESIGNATED IN THE OSCP COURSE

CERTIFICATE OR
CERTIFICATES
COMPLETION ATTENDANCE RECORDS
RECORD ISSUED BY THE
PROVIDING
ORGANIZATION THE INSTRUCTIONS THESE RECORDS
RECORD SHALLBE MADE
AVAILABLETO ANY AUTHORIZEDMMS REPRESENTATIVE
UPON REQUEST

1 DRILL
DRILLS FOR FAMILIARIZATION WITH
POLLUTIONCONTROLEQUIPMENTAND
OPERATIONALPROCEDURE
PROCEDURESSHALLBE HELD WHEN THE EQUIPMENT IS PLACED

INITIALLY
AND AT LEASTONCE EVERY 12 MONTHS
MONTH BY THE LESSEE OR
CONTRACTOR SERVINGTHE LESSEE THE PERSONNEL IDENTIFIEDAS THE OIL SPILL
RESPONSEOPERATING TEAM IN THE OSCP SHALLPARTICIPATE IN THESE DRILLS
THE DRILLS
DRILL SHALLSIMULATECONDITIONS
CONDITION IN THE AREA OF OPERATIONS
OPERATION AND SHALL
INCLUDE DEPLOYMENT AND OPERATION OF EQUIPMENT TIME SCHEDULE
FORFAMILIARIZATIONDRILLS
DRILLWITH LISTOF EQUIPMENT TO BE DEPLOYED SHALL
BE SUBMITTED TO THE REGIONAL SUPERVISOR THE SCHEDULESHALLPROVIDE
SUFFICIENTADVANCENOTICE TO ALLOWMMS PERSONNEL WITNES ANY OF
TO WITNESS

THE SCHEDULEDDRILLS DRILL CONDITIONS


CONDITION RESULTAND THE NAMES
RESULTS NAME OF THE
IN THE
PARTICIPANTS
PARTICIPANT DRILLSHALLBE RECORDED
AND THE RECORDS
RECORD SHALLBE
MAINTAINED FOR YEARSAT
YEAR SITE DESIGNATED
IN THE OSCP AND MADE
AVAILABLETO MMS PERSONNEL THE REGIONAL SUPERVISOR MAY INITIATE
UNSCHEDULEDDRILLS
DRILL AND MAY REQUIREAN INCREASEIN THE FREQUENCY OR

CHANGEIN THE LOCATIONOF THE DRILLS


DRILL EQUIPMENT TO BE DEPLOYED OR

DEPLOYMENT PROCEDURE
PROCEDURES AND STRATEGIESTHE REGIONAL SUPERVISORWILL
EVALUATE THE RESULTS
RESULTOF DRILLS
DRILL AND ADVISE THE LESSEEOF ANY NECESSARY
CHANGE
CHANGES PROCEDURES
PROCEDURE
EQUIPMENT
RESPONSE OR STRATEGIES
SECTION

SUBPART
PRODUCTION SAFETY
SYSTEM
SYSTEMS

250120 GENERAL REQUIREMENT


REQUIREMENTS

250121 SUBSURFACE SAFETY


DEVICE
DEVICES

250122 AND OPERATION


DESIGN INSTALLATION OF
SURFACEPRODUCTION
SAFETY
SYSTEM
SYSTEMS

250123 ADDITIONAL
PRODUCTION
SYSTEM
REQUIREMENT
REQUIREMENTS

250124 PRODUCTION SAFETYSYSTEM


TESTING
AND RECORDS
RECORD

250125 SAFETY
DEVICE TRAINING

250126 QUALITYASSURANCE AND PERFORMANCE


OF
SAFETY
AND POLLUTION PREVENTION
EQUIPMENT

250127 HYDROGEN
SULFIDE
SUBPARTH PRODUCTION SAFETY SYSTEM
SYSTEMS

250 120 GENERAL REQUIREMENT


REQUIREMENTS

1 PRODUCTION SAFETYEQUIPMENT SHALL BE DESIGNATED INSTALLEDUSED


MAINTAINED AND TESTED IN MANNER TO ASSURE THE SAFETYAND

PROTECTION OF THE HUMAN MARINE AND COASTAL ENVIRONMENTS


PRODUCTION SAFETY SYSTEMSOPERATED
SYSTEM IN SUBFREEZING CLIMATE SHALL
CLIMATES
UTILIZE EQUIPMENT AND PROCEDURES
PROCEDURE SELECTEDWITH CONSIDERATIONOF
FLOATING ICE ICING AND OTHER EXTREME ENVIRONMENTAL CONDITIONS
CONDITION THAT

MAY OCCUR IN THE AREA PRODUCTIONSHALL NOT COMMENCE UNTIL THE

PRODUCTION
SAFETY SYSTEMHAS BEEN APPROVED
AND PREPRODUCTION
HAS BEEN REQUESTED
INSPECTION BYTHE LESSEE

250121 SUBSURFACESAFETY
DEVICE
DEVICES

A GENERAL TUBING
ALL INSTALLATIONOPEN TO HYDROCARBONBEARING
INSTALLATIONS ZONE
ZONES

SHALLBE WITH SUBSURFACE


EQUIPPED SAFETYDEVICE THATWILL SHUT OFFTHE
DEVICES
FLOW FROM THE WELL IN THE EVENT OF AN EMERGENCYUNLESS
UNLES AFTER
APPLICATIONAND JUSTIFICATIONTHE WELLIS DETERMINEDBY THE DISTRICT
SUPERVISOR TO BE INCAPABLEOF NATURAL FLOWINGTHESE DEVICES
DEVICE MAY
CONSIST OF SURFACECONTROLLED
SUBSURFACE SAFETYVALVE SCSSV
SUBSURFACECONTROLLE SUBSURFACESAFETY VALVE SSCSV AN INJECTION

VALVE TUBING PLUG OR TUBINGANNULAR SUBSURFACESAFETYDEVICE


AND ANY ASSOCIATEDSAFETY
VALVELOCKOR LANDING NIPPLE

B SPECFICATION FOR
CATIONS SSSVS AND SUBSURFACECONTROLLE
SURFACECONTROLLED
SSSV
SSSVS AND SAFETY VALVE LOCKS
LOCK AND LANDING NIPPLES
NIPPLE INSTALLED IN THE
OCS SHALLCONFORM TO THE REQUIREMENTS
REQUIREMENTIN 250126 OF THIS
THI PART

C SSSVS
SUIFACECONTROLLED ALL TUBING INSTALLATIONS
INSTALLATION OPEN TO

HYDROCARBONBEARING
ZONE WHICH OF NATURALFLOW SHALLBE
IS CAPABLE

EQUIPPED
WITH SURFACECONTROLLEDSSSV IN
SPECIFIED
EXCEPTAS
PARAGRAPH AND OF THIS
PARAGRAPHS THI SECTION THE SURFACE
CONTROLS
CONTROLMAY BE
LOCATEDON THE SITE OR REMOTE LOCATION WELL
WELLS NOT PREVIOUSLY
EQUIPPED
WITH SURFACECONTROLLED
SSSV AND WELLS
WELL IN WHICH
SURFACECONTROLLED
SSSV HAS BEEN WITH
REPLACED SUBSURFACE
CONTROLLED
SSSV IN ACCORDANCE
WITH PARAGRAPH OF THIS
THI SECTION
SHALLBE EQUIPPED
WITH SURFACECONTROLLED
SSSV WHEN TUBING
IS FIRST
REMOVEDAND REINSTALLED

D SUBSUIFACECONTROLLE
SSSVS WELLS
WELL MAY BEWITH SUBSURFACE
EQUIPPED
CONTROLLED
SSSV
SSSVS IN LIEU OF SURFACECONTROLLED
SSSV PROVIDED THE
LESSEEDEMONSTRATEDTO THE DISTRICT SUPERVISORS
SATISFACTION
SUPERVISOR THAT ONE
OF THE FOLLOWING
CRITERIA
ARE MET

1 WELL
WELLS NOT PREVIOUSLY WITH SURFACECONTROLLED
EQUIPPED SSSV
SSSVS
SHALL BE SO EQUIPPED
WHEN TUBINGIS FIRST REMOVED AND
REINSTALLED

2 THE SUBSURFACECONTROLLE
SSSV IS INSTALLED
IN WELLS
WELL COMPLETED
FROM SINGLEWELL
OR MULTIWELL SATEFFITECAISSON OR SEAFLOOR
COMPLETION
COMPLETIONS
OR

3 THE SUBSURFACECONTROLLE
SSSV IS INSTALLEDIN WELLS
WELL WITH
SURFACECONTROLLEDSSSV THAT HAS BECOME AND
INOPERABLE
CANNOT BE REPAIRED
WITHOUT REMOVAL AND REINSTALLATION
OF THE
TUBING

E DE4QN INSTALLATION
AND OPERATION
OFSSSVS THE SSSVS
SSSV SHALL BE
DESIGNEDINSTALLEDOPERATEDAND MAINTAINED TO ENSURE RELIABLE
OPERATION

1 THE DEVICE SHALL BE INSTALLEDAT DEPTHOF 100 FEET OR MORE


BELOWTHESEAFLOOR WITHIN DAYS
DAY AFTERPRODUCTION IS ESTABLISHED

WHEN WARRANTED BY CONDITIONS


CONDITION SUCH AS PERMAFROST UNSTABLE
BOTTOM CONDITIONS
CONDITION HYDRATE FORMATION OR PARAFFMS
PARAFFM AN
ALTERNATESETTING
DEPTH OF THE SUBSURFACE DEVICE MAY BE
DEVICES
SAFETY
APPROVED BYTHE DISTRICTSUPERVISOR
2 UNTIL SUBSURFACE
SAFETY
DEVICE INSTALLED
IS THE WELL SHALLBE
ATTENDED IN THE IMMEDIATE VICINITY SO THAT
EMERGENCY ACTIONS
ACTION

MAY BE TAKEN WHILE THE WELL IS OPEN TO FLOW DURING TESTING


AND INSPECTION PROCEDURE THE WELL SHALL NOT BE LEFT
PROCEDURES
UNATTENDED WHILE OPEN TO PRODUCTION UNLES
UNLESS PROPERLY
OPERATING SUBSURFACESAFETYDEVICE HAS BEEN INSTALLED
IN THE WELL

3 THE WELLSHALLNOT OPEN TO FLOW WHILE THE SUBSURFACESAFETY


DEVICEREMOVEDEXCEPTWHEN FLOWING
IS OF THE WELL IS NECESSARY
FOR PARTICULAR
OPERATION
SUCH AS CUTTING
PARAFFIN BAILING SAND
OR SIMILAR OPERATION

4 ALL SSSVS
SSSV SHALLBE INSPECTED
INSTALLEDMAINTAINED AND
TESTED IN ACCORDANCE WITH AMERICAN PETROLEUM INSTITUTE
RECOMMENDED PRACTICE 14B RECOMMENDED PRACTICE FOR

DESIGN INSTALLATIONAND OPERATION


OF SUBSURFACE SAFETY
VALVE SYSTEMS

F SUBSUIFACE IN SHUTIN WELLS NEW COMPLETIONS


SAFETYDEVICE
SAFETYDEVICES COMPLETIONPERFORATED
BUT NOT PLACED
ON PRODUCTION AND COMPLETIONS
COMPLETION
SHUTIN FOR PERIOD
OF MONTHS
MONTH SHALLBE EQUIPPEDWITH EITHER

1 PUMPTHROUGHTYPE
TUBING
PLUG
2 SURFACECONTROLLED
SSSV PROVIDED
THE SURFACECONTROLHAS
BEEN RENDEREDINOPERABLE
OR

3 AN INJECTION
VALVE CAPABLE
OF PREVENTING
BACKFLOW

THE SETTING DEPTH SAFETY


OF THE SUBSURFACE DEVICE SHALLBE APPROVED
BY
THE DISTRICT SUPERVISORON CASEBYCASE
BASI WHEN WARRANTED BY
BASIS
CONDITION HYDRATE
CONDITIONS FORMATIONAND PARAFFMS
FORMATIONS

G SUBSUIFACE DEVICE IN INJECTION


DEVICES
SAFETY WELLS SURFACECONTROLLEDSSSV
OR AN INJECTION
VALVECAPABLE OF PREVENTING BACKFLOWSHALLBE INSTALLED
IN ALL INJECTION
WELLS THI REQUIREMENTS
THIS REQUIREMENT IS NOT IF THE
APPLICABLE
DISTRICTSUPERVISORCONCUR
CONCURS THATTHE WELL IS INCAPABLEOF FLOWING THE
THE NOFLPWCONDITION OF THE WELL ANNUALLY
LESSEESHALLVERIFY
H REMOVALFOR
TEMPORAIY ROUTINEOPERATION

1 EACH WIRELINE OR PUMPDOWNRETRIEVABLE


SUBSURFACESAFETY
DEVICE MAY BE REMOVED WITHOUT FURTHER AUTHORIZATION OR

NOTICE FOR ROUTINE OPERATION


WHICH DOES
DOE NOT THE
REQUIRE
APPROVAL
OF FORM MMS331 SUNDRYNOTICE
NOTICES AND REPORTS
REPORT
ON WELL IN 25091
WELLS OF THIS
THI PARTFOR PERIODNOT TO EXCEED15
DAYS

2 THE WELLSHALLBE IDENTIFIED BY SIGNON THE WELLHEAD STATING


THAT THE SUBSURFACESAFETY
DEVICE HAS BEEN REMOVED THE
REMOVALOFTHESUBSURFACE DEVICE SHALLBE NOTEDIN RECORDS
SAFETY RECORD
AS REQUIRED
IN 250124 OF THIS
THI PART IF THE MASTER VALVE IS
OPEN TRAINED PERSONSHALLBE IN THE IMMEDIATE OF THE
VICINITY
WELL TO ATTEND THE WELL SO THAT EMERGENCYACTIONS
ACTION MAY BE TAKEN
IF NECESSARY

3 PLATFORM WELL SHALLBE MONITORED BUT PERSON NEED NOT


REMAIN IN THE WELLBAY AREA IF THE MASTER VALVE IS
CONTINUOUSLY
CLOSED IF THE WELL IS ON SATEFFITE
STRUCTURE IT MUST BE
ATTENDED OR PUMPTHROUGH INSTALLEDIN
PLUG THE TUBING
AT LEAST

100 FEETBELOW THE MUD LINE AND THE MASTER VALVE CLOSED
UNKS OTHERWISE APPROVED
UNKSS BYTHE DISTRICT SUPERVISOR

4 THE WELL SHALL NOT BE ALLOWED TO FLOW WHILE THE SUBSURFACE

SAFETY
DEVICE IS REMOVED EXCEPTWHEN FLOWING
THE WELL IS

FORTHAT PARTICULAR
NECESSARY OPERATION
THE OF THIS
PROVISIONS
PROVISION THI
PARAGRAPH
ARE NOT APPLICABLE
TO THE AND INSPECTION
TESTING
IN 250124
PROCEDURES
PROCEDURE OF THIS
THI PART

I ADDITIONAL SAFETYEQUIPMENTALL TUBINGINSTALLATIONS


INSTALLATION IN WHICH
WIRELINE OR PUMPDOWNRETRIEVABLE SUBSURFACE SAFETY DEVICE IS
INSTALLEDAFTERTHE EFFECTIVE
DATE OF THIS
THI SUBPART SHALLBE EQUIPPED WITH
LANDING NIPPLE WITH FLOW COUPLINGS
COUPLING OR OTHER PROTECTIVE EQUIPMENT
ABOVE AND BELOWTO PROVIDE FORTHE SETTINGOF THE SSSV THE CONTROL

SYSTEMFOR ALL SURFACECONTROLLED SSSV


SSSVS SHALLBE AN INTEGRAL PARTOF
THE PLATFORM
EMERGENCY
SHUTDOWN SYSTEM
ESD IN ADDITION TO

THE ACTIVATIONOF THE ESD BY MANUAL ACTION ON THE PLATFORM


THE

SYSTEMMAY BE ACTIVATED BY SIGNALFROM REMOTE LOCATION SURFACE


CONTROLLEDSSSVS
SSSV SHALLCLOSEIN RESPONSETO SHUTIN SIGNALS
SIGNALFROM THE
ESD AND IN RESPONSE
TO THE FIRE IOOPOR OTHERFIRE DETECTION DEVICES

J ACTION
EMERGENCY IN THE EVENT OF AN EMERGENCY SUCH AS AN

IMPENDING
STORM ANY WELL NOT WITH
EQUIPPED SUBSURFACE SAFETY
DEVICE AND WHICH CAPABLE
IS OF NATURAL FLOW SHALL HAVE THE DEVICE
INSTALLEDAS SOON AS POSSIBLE
PROPERLY WITH DUE CONSIDERATIONBEING
TO PERSONNEL
GIVEN SAFETY

250122 DESIGN INSTALLATION AND OF SURFACEPRODUCTION


OPERATION
SAFETY
SYSTEMS

A GENERAL ALLPRODUCTION FACILITIE INCLUDING


FACILITIES SEPARATOR TREATERS
SEPARATORSTREATER
COMPRESSOR HEADERS
COMPRESSORS FLOWLINE SHALL BE DESIGNEDINSTALLED
HEADER AND FLOWLINES
AND MAINTAINED IN MANNER WHICH PROVIDES
PROVIDE FOR EFFICIENCY OF
SAFETY
OPERATION AND PROTECTION OF THEENVIRONMENT

B PLATFORMS ALL PLATFORM PRODUCTION FACILITIE SHALLBE PROTECTED


FACILITIES WITH
BASIC AND ANCILLARY SURFACE SAFETY SYSTEM DESIGNED ANALYZED
INSTALLED TESTED AND MAINTAINED IN OPERATING CONDITION IN
ACCORDANCEWITH THE PROVISIONS
PROVISION OF API RP 14C RECOMMENDED
PRACTICE FOR ANALYSIS
ANALYSI DESIGN INSTALLATION AND TESTING OF BASIC
SURFACESAFETY SYSTEM FOR OFFSHORE PRODUCTION PLATFORMS IF
SYSTEMS
PROCESSING COMPONENT ARE TO BE UTILIZEDOTHER THAN THOSEFORWHICH
COMPONENTS
SAFETY CHECKLIST ARE INCLUDED IN API RP 14C THE ANALYSIS
ANALYSICHECKLISTS
ANALYSIS ANALYSI
TECHNIQUE AND DOCUMENTATION SPECIFIED THEREIN SHALL BE UTILIZED TO
EFFECT AND REQUIREMENTS
DETERMINE THE EFFECTS REQUIREMENT OF THESE COMPONENTS
COMPONENT UPON
THE SAFETY SYSTEM SAFETY DEVICE REQUIREMENTS
REQUIREMENT FOR PIPELINES
PIPELINEARE
CONTAINEDIN 250154 OF THIS
THI PART
C SPECFI
CATION FOR
CATIONS SUIFACE VALVE SSV
VALVES
SAFETY AND UNDERWATER
SAFETY
VALVE
VALVES
USV ALL WELIHEAD SSVS
SSV AND USVS
USV AND THEIR ACTUATORS
ACTUATOR WHICH ARE

INSTALLED
IN THE OCS SHALLCONFORMTO THE REQUIREMENTS
IN 250126
REQUIREMENT OF
THI PART
THIS

D USE OFSSVS
SSV AND USVS ALL SSVS
SSV AND USVS
USV SHALL BE INSPECTED
INSTALLED
MAINTAINED AND TESTEDIN ACCORDANCEWITH API RP 14H
RECOMMENDED PRACTICEFOR USE OF SURFACE VALVE
VALVES
SAFETY AND
UNDERWATER OFFSHORE IF ANY SSV OR USV DOES
SAFETY
VALVE
VALVES DOE NOT
OPERATE OR IF ANY FLUID IS OBSERVEDDURING
PROPERLY LEAKAGE
TEST THE
VALVE SHALLBE REPAIRED
OR REPLACED

E APPROVAL
OFSAFETYSYSTEMS
SAFETYSYSTEM
DESQN
AND INSTALLATION
FEATURESPRIOR TO

INSTALLATION
THE LESSEESHALLSUBMIT IN FOR APPROVAL
DUPLICATE TO THE

DISTRICTSUPERVISOR
PRODUCTION
SAFETY
SYSTEMAPPLICATION
CONTAINING
INFORMATIONRELATIVETO
DESIGN
AND INSTALLATION
FEATURES INFORMATION
CONCERNING DESIGN
APPROVED AND INSTALLATIONFEATURES
FEATURE SHALL BE
MAINTAINED BYTHE LESSEEAT THE LESSEES
LESSEE OFFSHORE
FIELDNEAREST THE OCS
FACILITY
OR OTHER LOCATION AVAILABLE TO THE DISTRICT
CONVENIENTLY
SUPERVISOR ALL APPROVAL
APPROVALS
ARE SUBJECT
TO FIELD VERIFICATIONS THE

SHALLINCLUDETHE FOLLOWING
APPLICATION

1 SCHEMATIC FLOW DIAGRAM


SHOWING
TUBINGPRESSURE SIZE
CAPACITYDESIGN
WORKING
PRESSURE OR SEPARATOR FLARE
SEPARATORS
SCRUBBER TREATERS
SCRUBBERS TANK COMPRESSORS
TANKS
TREATER STORAGE COMPRESSOR PIPELINE
PUMP
PUMPS METERINGDEVICE AND OTHER HYDROCARBONHANDLING
DEVICES
VESSELS

2 SCHEMATIC FLOW DIAGRAM


API RP 14C FIGURE
EL AND THE
RELATEDSAFETY
ANALYSIS
ANALYSIFUNCTION EVALUATION CHART API RP
14C SUBSECTION43 C

3 SCHEMATICPIPINGDIAGRAM THE SIZE AND MAXIMUM


SHOWING
ALLOWABLE WORKING
PRESSUREAS DETERMINED IN ACCORDANCEWITH
PRESSURES
API RP 14E AND INSTALLATIONOF OFFSHOREPRODUCTION
DESIGN
PLATFORM PIPINGSYSTEMS
4 ELECTRICALSYSTEMINFORMATIONINCLUDING
THE FOLLOWING

I PLANOF EACH PLATFORM


DECK OUTLINING
ALL HAZARDOUS
HAZARDOU
AREA
AREAS CLASSIFIED IN ACCORDANCE WITH API RP 500
RECOMMENDED PRACTICE FOR CLASSIFICATION
OF LOCATIONS
LOCATION
FOR ELECTRICAL INSTALLATIONS
INSTALLATION AT DRILLINGRIGS
RIG AND
PRODUCTIONFACILITIES
FACILITIE ON LAND AND ON MARINE FIXED AND
MOBILE PLATFORMS
PLATFORM AND OUTLINING
AREA
AREAS IN WHICH POTENTIAL
IGNITIONSOURCES
SOURCE OTHER THAN ELECTRICALARE TO BE
INSTALLED THE AREA OUTLINE SHALLINCLUDE THE FOLLOWING
INFORMATION

1 ALL MAJOR PRODUCTION


EQUIPMENT WELLSAND OTHER
WELL
SIGNIFICANTHYDROCARBONSOURCE
SOURCES AND DESCRIPTION
OF THE TYPEOF DECKING
CEILING WALL EG
WALLS GRATING
OR SOLIDAND FIREWALLS
FIREWALLAND

2 LOCATION OF GENERATOR CONTROL ROOMS


GENERATORS ROOM PANEL
BOARD
BOARDS MAJOR CABLINGCONDUIT
ROUTE
ROUTES AND
IDENTIFICATIONOF THE
PRIMARY METHOD EG
WIRING
TYPECABLECONDUITOR WIRE

II ELECTRICALSCHEMATIC
ELEMENTARY OF ANY
PLATFORM
SAFETY
SHUTDOWN SYSTEM
WITH FUNCTIONAL
LEGEND

5 CERTIFICATIONTHAT THE DESIGNFOR THE MECHANICALAND ELECTRICAL

SYSTEMSTO BE
SYSTEM INSTALLEDWERE APPROVED PROFESSIONAL
BYREGISTERED
AFTER
ENGINEERS THESE SYSTEMS
SYSTEM ARE INSTALLEDTHE LESSEESHALL
SUBMIT STATEMENT TO THE DISTRICT SUPERVISOR THAT
CERTIFYING
NEW INSTALLATION CONFORM
INSTALLATIONS TO THE DESIGNOF THIS
APPROVED
DESIGNS THI
SUBPART

6 THE AND
DESIGN SCHEMATIC OF THE INSTALLATION
SCHEMATICS AND MAINTENANCE
OF ALL FIRE AND GASDETECTION
SYSTEM
SYSTEMS SHALL INCLUDE THE

FOLLOWING
I TYPE LOCATION AND NUMBER OF DETECTIONSENSORS
SENSOR
II TYPE AND KIND OF ALARM
ALARMS INCLUDINGEMERGENCY
EQUIPMENTTO BE ACTIVATED

III METHOD USED FORDETECTION


IV METHOD AND FREQUENCY
OF CALIBRATION
AND
V FUNCTIONALBLOCK
DIAGRAMOF THE DETECTION SYSTEM
THE ELECTRIC
INCLUDING POWER SUPPLY

250 123 ADDITIONAL PRODUCTION


SYSTEMREQUIREMENTS
REQUIREMENT

A GENERAL LESSEES
LESSEE SHALLCOMPLY
WITH THE FOLLOWING
PRODUCTION
SAFETY
SYSTEM REQUIREMENTS
REQUIREMENT SOME OF WHICH ARE IN ADDITION TO THOSE
CONTAINED IN API RP 14C INCORPORATED
BYREFERENCEIN 250122
OFTHIS
THI PART

B DESJN INSTALLATION
AND OPERATION
OFADDITIONAL PRODUCTION
SYSTEMS

1 PRESSUREAND FIREDVESSELS PRESSURE AND FIRED VESSELS


VESSEL SHALL BE

DESIGNED FABRICATEDCODE STAMPED AND MAINTAINED IN


ACCORDANCEWITH APPLICABLE
PROVISION
PROVISIONS
OF SECTION IV AND
VIII OF THE ASME BOILER AND PRESSURE VESSEL CODE ALL
UNCODED
EXISTING VESSEL IN
VESSELS USE MUST BE JUSTIFIEDAND APPROVAL
FOR CONTINUED USE OBTAINED FROM THE DISTRICT SUPERVISOR
NO

LATERTHAN 29
AUGUST 1988

I PRESSURE RELIEFVALVES
VALVE SHALL BE DESIGNEDINSTALLEDAND
MAINTAINED IN ACCORDANCE
WITH APPLICABLE
PROVISIONOF
PROVISIONS
SECTION IV AND VIII OF THE ASME BOILER AND
PRESSUREVESSELCODE THE RELIEFVALVES
VALVE SHALLCONFORMTO
THE VALVESIZING AND PRESSURERELIEVING REQUIREMENT
REQUIREMENTS
IN THESEDOCUMENTS
SPECIFIED DOCUMENT HOWEVERTHE RELIEFVALVES
VALVE
EXCEPTCOMPLETELY REDUNDANTRELIEFVALVE SHALLBE SET NO
VALVES
HIGHERTHAN THE MAXIMUMALLOWABLE WORKING OF
PRESSURE
THE VESSEL ALL RELIEFVALVES
VALVE AND VENT
VENTS SHALLBE PIPEDIN
SUCH WAY AS TO FLUID FROM STRIKING
PREVENT PERSONNEL
OR

IGNITION
SOURCES

II STEAM GENERATOROPERATINGAT LESS


LES THAN 15 POUNDS
GENERATORS POUND PER
SQUAREINCH GAUGE PSIG SHALLBE EQUIPPED WITH LEVEL
LOW LSL
SAFETY SENSOR WHICH WILL SHUT OFF THE FUEL
WHEN THE WATER
SUPPLY LEVELDROPS
DROPBELOW THE MINIMUM
SAFELEVEL STEAM GENERATOROPERATING
GENERATORS THAN 15
AT GREATER

PSIGREQUIREIN ADDITION TO AN LSL WATERFEEDING


DEVICE WHICH WILL AUTOMATICALLY
CONTROLTHEWATER LEVEL

III THE LESSEESHALL USE PRESSURERECORDERS


RECORDERTO ESTABLISHTHE
NEW OPERATING PRESSURE RANGE OF PRESSURE
RANGES VESSEL AT ANY
VESSELS
TIME WHEN THEREIS CHANGE IN OPERATING PRESSURETHAT
PRESSURES
REQUIRE
REQUIRES NEW SETTING
SETTINGSFORTHE HIGHPRESSURE SHUTIN SENSOR
ANDOR THE LOWPRESSURE SHUTIN SENSOR AS PROVIDED
HEREIN THE PRESSURERECORDER CHART USED TO DETERMINE
CHARTS
CURRENT OPERATING PRESSURE RANGE SHALL BE MAINTAINED AT
RANGES
LESSEE FIELDOFFICE NEAREST THE OCS FACILITY
THE LESSEES OR AT OTHER

LOCATION CONVENIENTLY
LOCATIONS AVAILABLE TO THE DISTRICT
SUPERVISOR THE HIGHPRESSURE SHUTIN SENSOR SHALLBE SET
NO HIGHER THAN 15 PERCENT OR PSI WHICHEVERIS GREATER
ABOVE THE HIGHEST OPERATING PRESSURE OF THE VESSEL THIS
THI
SHALLALSOBE SET SUFFICIENTLY
SETTING BELOW PERCENT
OR

PSI WHICHEVER IS THE RELIEFVALVES


GREATER VALVE SET PRESSURE
TO

ASSURE THAT THE PRESSURE


SOURCE IS SHUT IN BEFORE THE RELIEF
VALVE ACTIVATES THE
LOWPRESSURE SHUTIN SENSOR SHALL
ACTIVATENO LOWERTHAN 15 PERCENT
OR PSI WHICHEVER IS

GREATER BELOW THE LOWEST PRESSUREIN THE OPERATING


RANGE THE ACTIVATION OF
LOWPRESSURE SENSOR
SENSORS ON

VESSEL WHICH OPERATE


VESSELS
PRESSURE AT LESS
LES THAN PSISHALL BE
APPROVED BY THE DISTRICT SUPERVISOR ON CASEBYCASE
BASIS
2 FLOWLINES

I FLOWLINE FROM WELLS


FLOWLINES WELL SHALL BE WITH HIGH AND
EQUIPPED
LOWPRESSURE
SHUTIN SENSOR
SENSORS LOCATEDIN ACCORDANCEWITH
SECTION A AND AL
FIGURE OF API RP 14G THE LESSEE
SHALL PRESSURE RECORDERS
USE RECORDER TO ESTABLISH THE NEW

OPERATING RANGESOF FLOWLINES


PRESSURE
RANGE FLOWLINE AT ANY TIME WHEN
THEREIS SIGNIFICANT CHANGE IN OPERATING PRESSURES THE
MOST RECENT PRESSURERECORDER CHART USED TO DETERMINE
CHARTS
OPERATING RANGE SHALL BE MAINTAINED AT THE
PRESSURERANGES
LESSEE FIELD OFFICE NEAREST
LESSEES THE OCS OTHER
FACILITYOR

LOCATION
LOCATIONS CONVENIENTLY AVAILABLE TO THE DISTRICT
SUPERVISOR THE HIGHPRESSURE SHUTIN SENSORS
SENSOR SHALL BE
SET NO HIGHER THAN 15 PERCENTOR PSI WHICHEVER IS
GREATERABOVE THE HIGHEST OPERATING PRESSUREOF THE LINE
BUT IN ALL CASES
CASE IT SHALLBE SET SUFFICIENTLY
BELOW THE
MAXIMUM SHUTIN WELIHEADPRESSUREOR THE GASLIFT
SUPPLY
PRESSURETO ASSURE ACTUATIONOF THE SSV THE LOW
SHUTIN SENSOR
PRESSURE SENSORSSHALLBE SET NO LOWER THAN 15
PERCENT
OR PSI WHICHEVERIS GREATER BELOW THE LOWEST
OPERATING OF THE LINE IN
PRESSURE WHICH IT IS INSTALLED

II IF THE WELL FLOWS


FLOW DIRECTLY
TO THE PIPELINEBEFORE
THEFLOWLINEAND VALVES
SEPARATION VALVE FROM THEWELLLOCATED
OF AND INCLUDING
UPSTREAM VALVE SHALL
THE HEADER INLET VALVES
HAVE WORKING
PRESSUREEQUAL
TO OR THAN THE
GREATER
MAXIMUM SHUTIN PRESSUREOF THE WELL UNLESS
UNLES THE FLOWLINE
IS PROTECTED
BYONE OF THE FOLLOWING

A RELIEFVALVE WHICH VENT


VENTS INTO THE PLATFORM
FLARE
SCRUBBER OR SOME OTHER LOCATIONAPPROVED
BY THE
DISTRICT SUPERVISOR
THE FLARE SCRUBBER
PLATFORM
SHALL BE DESIGNED
TO HANDLE WITHOUT LIQUID

HYDROCARBON TO THE FLARETHE MAXIMUM


CARRYOVER
FLOWOF LIQUID
ANTICIPATED HYDROCARBONS
HYDROCARBON WHICH MAY
BE RELIEVED TO THE VESSEL

10
B TWO SSVS
SSV WITH INDEPENDENT
HIGHPRESSURE
SENSOR
SENSORS

INSTALLED WITH VOLUME UPSTREAM OF ANY


ADEQUATE
BLOCK VALVE TO ALLOW SUFFICIENT
TIME FOR THE VALVES
VALVE
TO CLOSE BEFOREEXCEEDING
THE MAXIMUM ALLOWABLE
WORKING
PRESSURE

3 SAFETY
SENSORS ALL SHUTDOWNDEVICES
DEVICE VALVES AND PRESSURE
VALVE
SENSOR
SENSORS SHALLFUNCTIONIN MANUAL RESET MODE SENSOR WITH
SENSORS
AUTOMATIC
INTEGRAL RESET SHALLBE WITH
EQUIPPED AN APPROPRIATE
DEVICE TO OVERRIDETHE AUTOMATIC RESET MODE ALL PRESSURE
SENSOR
SENSORS SHALL BE EQUIPPED
TO WITH AN EXTERNAL
PERMITTESTING
SOURCE
PRESSURE

4 ESD THE ESD SHALLCONFORMTO THE OF APPENDIX


REQUIREMENTS
REQUIREMENT
SECTION CL OF API RP 14C AND THE FOLLOWING

I THE MANIJALLY OPERATED ESD VALVE SHALL BE QUICK


VALVES
OPENING AND NONRESTRICTEDTO ENABLE THE RAPIDACTUATION
OF THE SHUTDOWNSYSTEM ONLYESD STATIONS
STATION AT THE BOAT

LANDING MAY UTILIZE LOOP OF BREAKABLESYNTHETIC TUBING


IN LIEU OF VALVE

II CLOSURE OF THE SSV SHALLNOT EXCEED 45 SECOND AFTER


SECONDS
AUTOMATIC DETECTION OF AN ABNORMAL CONDITION OR

ACTUATIONOF AN ESD THE SURFACECONTROLLED


SSSV SHALL
CLOSEIN NOT MORE THAN MINUTE AFTERTHE SHUTIN
MINUTES SIGNAL
HAS CLOSEDTHE SSV DESIGNDELAYED CLOSURE
TIME GREATER
THAN MINUTE SHALLBE JUSTIFIED
MINUTES BY THE LESSEEBASED ON
THE INDIVIDUAL WELLS
WELL MECHANICALPRODUCTIO CHARACTER
ISTIC AND BE APPROVED
ISTICS BY THE DISTRICT SUPERVISOR

III SCHEMATIC OF THE ESD WHICH INDICATE THE CONTROL


INDICATES
FUNCTION OF ALLSAFETY
FUNCTIONS DEVICE FORTHE PLATFORMS
DEVICES SHALLBE
PLATFORM
MAINTAINED BYTHELESSEE
ON THE PLATFORM
OR AT THE LESSEES
LESSEE
FIELD OFFICENEAREST THE OCS FACILITY
OR OTHER LOCATION

CONVENIENTLY
AVAILABLE
TO THE DISTRICT SUPERVISOR
11
5 ENGINES

I ENGINEEXHAUST ENGINEEXHAUSTS
EXHAUST SHALL BE EQUIPPED TO

COMPLYWITH THE INSULATION AND PERSONNEL PROTECTION


REQUIREMENT
REQUIREMENTSOF API RP 14C SECTION 42C4 EXHAUST

PIPINGFROM DIESELENGINES
ENGINESHALL BE EQUIPPED
WITH SPARK
ARRESTORS

II DIESELENGINEAIR INTAKE NO LATER THAN MAY 31 1989


DIESELENGINEAIR INTAKES
INTAKE SHALL BE EQUIPPED WITH DEVICE
TO SHUTDOWN THE DIESEL ENGINE IN THE EVENT OF RUNAWAY
DIESEL ENGINES
ENGINEWHICH ARE CONTINUOUSLY ATTENDEDSHALLBE
EQUIPPED WITH EITHER REMOTE OPERATED MANUAL OR
AUTOMATIC SHUTDOWNDEVICES DIESEL ENGINES
ENGINEWHICH ARE
NOT CONTINUOUSLY ATTENDED SHALL BE EQUIPPED WITH
AUTOMATICSHUTDOWNDEVICES

6 GLYCOL UNITS
DEHYDRATION RELIEFSYSTEMOR
PRESSURE AN ADEQUATE
VENT SHALL BE INSTALLED ON
GLYCOLTHE
REGENERATORREBOILER
WHICH WILL PREVENT OVERPRESSURIZATION
THI
THIS OF THE
DISCHARGE
RELIEFVALVE SHALLBE VENTEDIN NONHAZARDOU
NONHAZARDOUS MANNER

7 GAS INSTALLATION SHALL BE


INSTALLATIONS
COMPRESSOR
COMPRESSORS EQUIPPED
WITH THE FOLLOWING
PROTECTIVE
EQUIPMENT IN API
AS REQUIRED RP

14C SECTION A4 AND A8

I PRESSURE SAFETY
HIGH PSH PRESSURE SAFETY
LOW

PSL PRESSURESAFETY
VALVE PSV LEVEL SAFETY
HIGH LSH AND LEVEL LOW
SAFETY LSL TO PROTECT
EACH INTERSTAGE
AND SUCTIONSCRUBBER

II TEMPERATURE HIGH TSH


SAFETY ON EACH COMPRESSOR

DISCHARGE
CYLINDER

III THE PSH AND PSL SHUTIN SENSOR


SENSORS AND LSH SHUTIN
CONTROL PROTECTING
CONTROLS COMPRESSORSUCTION AND INTERSTAGE

12
SCRUBBER SHALL BE
SCRUBBERS DESIGNED
TO ACTUATE AUTOMATIC
SHUTDOWN VALVES
VALVE SDV LOCATED INEACH COMPRESSOR
SUCTION AND FUELGAS LINE SO THATTHE COMPRESSOR
UNIT AND
THE ASSOCIATED VESSELS
VESSEL CAN BE ISOLATED FROM ALL INPUT
SOURCES ALL AUTOMATIC SDV
SDVS INSTALLED IN COMPRESSOR
SUCTIONAND FUEL GAS PIPINGSHALLALSOBE ACTUATED BY THE
SHUTDOWN OF THE PRIMEMOVER UNLES OTHERWISE
UNLESS
APPROVED BY THE DISTRICT SUPERVISORGASWELLGAS AFFECTED
BY THE CLOSUREOF THE AUTOMATICSDV ON COMPRESSOR
SUCTIONSHALLBE DIVERTEDTO THE PIPELINE
OR SHUTIN AT THE

WELIHEAD

IV BLOWDOWN VALVEIS REQUIRED


ON LINE OF ALL
THE DISCHARGE
INSTALLATION OF 1000
COMPRESSORINSTALLATIONS HORSEPOWER 746
KILOWATT
KILOWATTS
OR GREATER

8 FIREFIGHTING SYSTEM FOR BOTH


SYSTEMS FIREFIGHTING
SYSTEMS OPEN AND
TOTALLYENCLOSED PLATFORMS
PLATFORMINSTALLED FOR EXTREME WEATHER
CONDITION
CONDITIONS OR OTHER REASONS
REASON SHALL CONFORM TO SUBSECTION 52
FIREWATER SYSTEMSOF API RP 14G FIRE PROTECTION AND
SYSTEM
CONTROL OPENTYPEOFFSHOREPRODUCTIONPLATFORMS
PLATFORM AND SHALL
REQUIRE APPROVALOF THE DISTRICT SUPERVISOR THE FOLLOWING

REQUIREMENTSHALLAPPLY
ADDITIONAL REQUIREMENTS FOR BOTH OPEN AND CLOSED

PRODUCTION PLATFORM
PLATFORMS

I OF RIGID
FIREWATERSYSTEMCONSISTING PIPEWITH FIREHOSE
STATION OR FIXED FIREWATER MONITORS
STATIONS MONITOR SHALL BE INSTALLED
THE FIREWATER
SYSTEMSHALLBE INSTALLED TO NEEDED
PROVIDE
IN ALLAREAS
PROTECTION AREA PRODUCTIONHANDLING
EQUIPMENT
IS

LOCATED SYSTEM SHALL BE INSTALLEDIN


FIXED WATERSPRAY
ENCLOSED
WELLBAY
AREAS
AREA WHERE HYDROCARBON
VAPOR MAY
VAPORS
ACCUMULATE

II FUEL POWER FOR FIREWATER PUMP DRIVERS


OR DRIVER SHALL BE
AVAILABLE FOR AT LEAST 30 MINUTES
MINUTE OF RUN TIME DURING
SHUTIN
PLATFORM IF NECESSARYAN ALTERNATE
FUELOR POWER

13
SUPPLYSHALL BE INSTALLEDTO PROVIDE FOR THIS
THI PUMP
TIME UNLESS
OPERATING UNLES AN ALTERNATEFIREFIGHTING
SYSTEMHAS
BEEN APPROVEDBYTHE DISTRICT SUPERVISOR

III FIREFIGHTING USING


CHEMICAL MAY
CHEMICALS BE USED IN LIEU
SYSTEM
OF WATER SYSTEMIF THE DISTRICT SUPERVISOR
DETERMINE
DETERMINES
THATTHE USE OF CHEMICALSYSTEMPROVIDES
PROVIDE FIRE
EQUIVALENT
CONTROL
PROTECTION

IV DIAGRAM OF THE FIREFIGHTING SYSTEM SHOWINGTHE


LOCATION OF ALLFIREFIGHTING
EQUIPMENT SHALLBE POSTED
IN

PROMINENT PLACE IN THE FACILITY


OR STRUCTURE

V FOR OPERATIONS
OPERATION IN SUBFREEZING
CLIMATE THE LESSEESHALL
CLIMATES
FURNISH EVIDENCE TO THE DISTRICT SUPERVISOR
THAT THE

FIREFIGHTING
SYSTEMIS SUITABLEFORTHE CONDITIONS

9 FIRE AND GASDETECTION


SYSTEM

I FIRE FLAME HEAT OR SMOKESENSORS


SENSOR SHALLBE INSTALLEDIN
ALLENCLOSEDCLASSIFIED
AREAS GAS SENSOR
SENSORS SHALLBE INSTALLED
IN ALL INADEQUATELY
VENTILATEDENCLOSEDCLASSIFIEDAREAS
VENTILATION
ADEQUATE IS DEFMED AS VENTILATIONWHICH IS

SUFFICIENT TO PREVENT ACCUMULATION OF SIGNIFICANT


OF VAPORAIR
QUANTITIE
QUANTITIES MIXTURE IN CONCENTRATIONS
CONCENTRATIONOVER 25

PERCENTOF THE LOWER EXPLOSIVE


LIMIT LEL ONE

APPROVED
METHOD OF PROVIDING VENTILATIONIS
ADEQUATE
OF AIR VOLUME EACH
CHANGE MINUTE OR
MINUTES CUBIC FOOT OF
AIRVOLUME FLOW PER MINUTE PER SQUAREFOOT SOLID FLOOR

AREA WHICHEVERGREATER ENCLOSED AREAS


IS AREA EG
BUILDING LIVING
BUILDINGS QUARTER OR DOGHOUSES
QUARTERS DOGHOUSEARE DEFMED AS

THOSE AREAS
AREA CONFMED ON MORE THAN FOUR OF THEIR SIX

POSSIBLE SIDE BY WALL


SIDES WALLS FLOORS
FLOOR OR CEILINGS
CEILINGMORE
RESTRICTIVETO AIR FLOWTHANGRATING OR FIXED OPEN LOUVERS
LOUVER
AND OF SUFFICIENTSIZE TO ALLOW ENTRYOF PERSONNEL
CLASSIFIEDAREA IS ANY AREA CLASSIFIED CLASS
CLAS GROUP
14
DIVISION OR FOLLOWING
THE GUIDELINES
OF API
GUIDELINE RP
500

II ALL DETECTION SYSTEMS


SYSTEM SHALLBE CAPABLE
OF CONTINUOU
CONTINUOUS

MONITORINGFIREDETECTION SYSTEMS PORTIONOF


SYSTEM AND PORTIONS
COMBUSTIBLEGASDETECTION
SYSTEM RELATEDTO THE HIGHER
SYSTEMS
LEVEL SHALLBE OF THE MANUALRESETTYPE
GASCONCENTRATIONLEVELS
COMBUSTIBLE GASDETECTION SYSTEM RELATEDTO THE HIGHER
SYSTEMS
GAS CONCENTRATIONLEVELS
LEVEL SHALLBE OF THE MANUALRESET TYPE
COMBUSTIBLE
GASDETECTIONSYSTEM RELATED TO THE LOWER
SYSTEMS
LEVEL MAY BE OF THE AUTOMATICRESET
GASCONCENTRATION
TYPE

III FUELGAS
FUELGA ODORANT OR AN AUTOMATIC GASDETECTION AND
ALARM SYSTEMIS REQUIRED IN ENCLOSED CONTINUOUSLY
MANNED AREAS
AREA OF THE FACILITY
WHICH ARE PROVIDED WITH FUEL

QUARTERAND DOGHOUSES
GAS LIVINGQUARTERS DOGHOUSE NOT CONTAINING GAS
SOURCE AND NOT LOCATEDIN CLASSIFIEDAREA DO NOT REQUIRE

GAS DETECTIONSYSTEM

IV THE DISTRICT SUPERVISOR THE INSTALLATIONAND


MAY REQUIRE
MAINTENANCE OF GAS DETECTOROR ALARMIN ANY POTENTIALLY
HAZARDOU AREA
HAZARDOUS

V FIRE AND
GASDETECTION SYSTEM SHALL BE AN APPROVED
SYSTEMS
TYPE DESIGNED AND INSTALLEDIN ACCORDANCEWITH API RP

14C API RP 14G AND API RP 14F DESIGNAND


INSTALLATION OF ELECTRICAL SYSTEMS
SYSTEM FOR OFFSHORE
PRODUCTION PLATFORMS

10 ELECTRICALEQUIPMENT
ELECTRICALEQUIPMENT
AND SYSTEM
SYSTEMSSHALLBE
DESIGNEDINSTALLEDAND MAINTAINED IN ACCORDANCEWITH THE
IN 25053
REQUIREMENTS
REQUIREMENT OF THIS
THI PART

11 EROSION PROGRAMOF EROSION CONTROLSHALLBE IN EFFECTFOR


WELL
WELLS OR FIELD HAVING HISTORY
FIELDS OF SAND PRODUCTION THE

15
EROSIONCONTROL
PROGRAM MAY INCLUDE SAND PROBES XRAY
PROBE
ULTRASONIC
OR OTHER SATISFACTORY METHODS RECORDS
MONITORING RECORD
BY LEASE INDICATING THE WELLS
WELL WHICH HAVE EROSIONCONTROL

PROGRAMSIN EFFECTAND THE RESULTS


PROGRAM RESULT OF THE PROGRAM
PROGRAMS SHALL BE
MAINTAINED BY THE LESSEEFOR PERIOD OF YEAR AND SHALL BE
YEARS
MADE AVAILABLETO MMS UPON REQUEST

C GENERALPLATFORM
OPERATIONS

1 SURFACE OR SUBSURFACE DEVICE SHALLNOT


DEVICES
SAFETY BE
BYPASSED OR

BLOCKED OUT OF SERVICEUNLESS


UNLES THEY
TEMPORARILY
ARE OUT OF SERVICE

FOR STARTUP MAINTENANCE


OR TESTING
PROCEDURESONLYTHE
MINIMUM NUMBER OF DEVICE SHALL BE
DEVICES
SAFETY TAKEN OUT OF
SERVICE PERSONNEL SHALL MONITOR THE
BYPASSES
BYPASSE OR BLOCKOUT
FUNCTION UNTIL THE SAFETY
FUNCTIONS DEVICE ARE PLACED
DEVICES BACK IN SERVICE
ANY SURFACEOR SUBSURFACE SAFETYDEVICE WHICH IS TEMPORARILY
OUT OF SERVICESHALLBE FLAGGED

2 WHEN WELL
WELLS ARE DISCONNECTEDFROM
PRODUCINGFACILITIE AND
FACILITIES
BLIND FLANGED EQUIPPEDWITH PLUG OR THE MASTER
TUBING
VALVE HAVE BEEN LOCKED CLOSED COMPLIANCE
VALVES IS NOT REQUIRED

PROVISIONOF API RP 14C OR THIS


WITH THE PROVISIONS THI REGULATION
CONCERNINGTHE FOLLOWING

I AUTOMATIC FAILCLOSESSVS
SSV ON WELIHEADASSEMBLIES
ASSEMBLIE AND
II THE PSH AND PSL SHUTIN SENSOR
SENSORS IN FLOWLINES
FLOWLINE FROM
WELLS

3 WHEN PRESSUREOR ATMOSPHERIC VESSEL ARE ISOLATED FROM


VESSELS
FACILITIE EG
FACILITIES
PRODUCTION INLET VALVE LOCKED CLOSEDOR INLET

BLINDFLANGED
AND ARE TO REMAIN ISOLATEDFOR AN EXTENDED
PERIODOF TIME SAFETY DEVICECOMPLIANCE
WITH API RP 14C OR

THI SUBPART
THIS IS NOT REQUIRED

16
4 ALL OPENENDEDLINE CONNECTED TO PRODUCING
LINES FACILITIE AND WELLS
FACILITIES WELL
SHALLBE PLUGGEDOR BLINDFLANGED EXCEPTTHOSELINES
LINE DESIGNED
TO BE OPENENDED SUCH AS FLARE
OR VENT LINES

D WELDINGAND BURNING PRACTICE


PRACTICES AND PROCEDURESALL WELDINGBURNING
AND HOTTAPPING ACTIVITIE SHALLBE CONDUCTED ACCORDING
ACTIVITIES TO THE SPECIFIC

REQUIREMENTIN 25052
REQUIREMENTS OFTHIS
THI PART

250124 PRODUCTION SAFETYSYSTEM AND RECORDS


TESTING

A AND TESTING
INSPECTION THE SAFETYSYSTEM DEVICE SHALL BE SUCCESSFULLY
DEVICES

INSPECTEDAND TESTED BY THE LESSEEAT THE INTERVAL SPECIFIED


BELOW OR
MORE FREQUENTLYIF OPERATING CONDITION WARRANT
CONDITIONS TESTINGSHALLBE IN
ACCORDANCEWITH API RP 14C APPENDIX AND THE FOLLOWING

1 FOR
TESTINGREQUIREMENTS
REQUIREMENT SUBSURFACESAFETY
DEVICE
DEVICES ARE AS

FOLLOW
FOLLOWS

I EACH SURFACECONTROLLED
SUBSURFACESAFETY
DEVICE INSTALLED
IN WELL INCLUDING SUCH DEVICES
DEVICE IN SHUTIN AND INJECTION

WELL SHALLBE TESTEDIN PLACE


WELLS FORPROPEROPERATION WHEN
INSTALLEDOR REINSTALLED
AND THEREAFTER
AT INTERVAL
INTERVALS NOT

EXCEEDINGMONTHS IF THE DEVICE DOES


DOE NOT OPERATE
PROPERLY
OR IF LIQUID RATE IN EXCESS
LEAKAGE EXCES OF 200 CUBIC
CENTIMETER PER MINUTE
CENTIMETERS OR RATE IN
GASLEAKAGE EXCES
EXCESS OF
CUBIC FEET PER MINUTE IS OBSERVEDTHE DEVICE SHALLBE

REMOVEDREPAIRED AND REINSTALLED


OR REPLACED TESTING
SHALLBE IN ACCORDANCEWITH API RP 14B TO ENSURE PROPER
OPERATION

II EACH SUBSURFACECONTROLLE
SSSV INSTALLEDIN WELL SHALL
BE AND REPAIRED
REMOVED INSPECTED OR ADJUSTED
AS

NECESSARY AND REINSTALLED


OR AT INTERVALS
REPLACED INTERVAL NOT
EXCEEDINGMONTHS
MONTH FOR THOSE VALVES
VALVE NOT INSTALLED IN

NIPPLEAND 12 MONTHS
LANDING MONTH FOR THOSE VALVES
VALVE INSTALLED
IN LANDING
NIPPLE
17
III EACHTUBING
PLUGINSTALLEDIN WELL SHALLBE INSPECTED FOR

LEAKAGEBYOPENINGTHE WELL TO POSSIBLEFLOW AT INTERVALS


INTERVAL
MONTHS IF
NOT EXCEEDING LIQUIDLEAKAGE RATE IN EXCESS
EXCES

OF 200 CUBIC CENTIMETERS


CENTIMETERPER MINUTE OR GASLEAKAGE
RATE

IN EXCES
EXCESS OF CUBIC FEET PER MINUTE IS OBSERVED THE
DEVICE SHALL BE REMOVED REPAIREDAND REINSTALLED OR
AN
REPLACED ADDITIONALTUBING
PLUGMAY BE INSTALLEDIN
LIEU OF REMOVAL

IV INJECTIONVALVE SHALLBE TESTED IN THE MANNER


VALVES AS OUTLINED

FOR TESTING PLUG IN PARAGRAPH III OF THIS


TUBINGPLUGS THI
SECTION LEAKAGE RATES OUTLINED IN PARAGRAPH III OF
RATE

THI SECTIONSHALLAPPLY
THIS

2 ALL PSVS
PSV SHALLBE TESTEDFOR OPERATION
AT LEASTONCE
EVERY 12
MONTHS THESE VALVES
VALVE SHALLBE EITHER BENCHTESTEDOR EQUIPPED
TO WITH
PERMITTESTING AN EXTERNALPRESSURESOURCE WEIGHTED
DISK VENT VALVE USED
VALVES ATMOSPHERICTANK MAY
TANKS
AS PSV
PSVS ON BE
DISASSEMBLEDAND INSPECTED
IN LIEUOF FUNCTIONTESTING

3 THE FOLLOWING DEVICE SHALL BE


DEVICES
SAFETY TESTED AT LEAST ONCE EACH
CALENDARMONTH BUT AT NO TIME SHALLMORE THAN WEEK
WEEKS ELAPSE
BETWEEN TEST
TESTS

I ALL PSH OR PSL


II ALL LSH AND LSL CONTROL
CONTROLS
III ALL AUTOMATIC INLETSDVS
SDV WHICH ARE ACTUATEDBY SENSOR

VESSELOR COMPRESSORAND
ON

IV ALL SDVS
SDV IN LIQUID
DISCHARGE
LINE AND ACTUATED BYVESSEL
LINES
LOWLEVELSENSORS

4 ALL SSVS
SSV AND USVS
USV SHALL BE TESTED FOR OPERATION
AND FOR
LEAKAGE
AT LEASTONCE EACH CALENDARMONTH BUT AT NO TIME SHALL
MORE THAN WEEK ELAPSE
WEEKS BETWEEN TESTING
TESTS THE
SHALLBE IN
ACCORDANCE
WITH THE TEST PROCEDURE
PROCEDURES IN API RP 14H
SPECIFIED
SECTION TABLE 2 IF THE SSV OR USV DOE NOT
DOES OPERATE

18
PROPERLY
OR IF
ANY FLUIDFLOWIS OBSERVED DURING
THE LEAKAGE
TEST
THE VALVE SHALLBE REPAIRED
OR REPLACED

5 ALL FLOW LINE FLOW VALVE FSV


VALVES
SAFETY SHALLBE CHECKEDFOR
LEAKAGE
AT LEAST
ONCE EACH CALENDARMONTH BUT AT NO TIME SHALL
MORE THAN WEEK ELAPSE
WEEKS BETWEEN TESTS THE FSVS
FSV SHALL BE
TESTEDFOR LEAKAGE
IN ACCORDANCEWITH THE TEST PROCEDURE
IN API
SPECIFIED RP 14C APPENDIX SECTION D4 TABLE
2D SUBSECTION D IF THE LEAKAGE
MEASURED EXCEEDS
EXCEED LIQUID
FLOWOF 200 CUBIC CENTIMETER
CENTIMETERS PER MINUTE OF GAS FLOW OF
CUBICFEETPER MINUTE THE FSVS
FSV SHALLBE REPAIRED
OR REPLACED

6 THE TSH SHUTDOWN CONTROLS


CONTROL INSTALLED ON COMPRESSOR
INSTALLATION WHICH
INSTALLATIONS CAN BE TESTED SHALL BE
NONDESTRUCTIVELY
TESTEDEVERY MONTH AND REPAIRED
MONTHS OR REPLACED
AS NECESSARY

ALL PUMPS
PUMP FORFIREWATERSYSTEMS
7 SYSTEM SHALLBE AND OPERATED
INSPECTED
WEEKLY

ALL FIREFLAME HEAT OR SMOKEDETECTION SYSTEMS


8 SYSTEM SHALLBE
TESTEDFOROPERATION AND RECALIBRATEDEVERY MONTHS
MONTH PROVIDED
THAT TESTING
CAN BE PERFORMED IN NONDESTRUCTIVE MANNER

OPENFLAME OR DEVICES
DEVICE OPERATING AT TEMPERATURES
TEMPERATURE WHICH COULD
IGNITEMETHANEAIR MIXTURESHALLNOT BE USED ALL COMBUSTIBLE
GASDETECTIONSYSTEM SHALLBE CALIBRATEDEVERY MONTHS
SYSTEMS

9 ALL TSH DEVICE SHALLBE TESTEDAT LEASTONCE


DEVICES EVERY12 MONTHS
MONTH
THOSEADDRESSED
EXCLUDING IN PARAGRAPH OF THIS
THI SECTION AND
THOSEWHICH WOULD BE DESTROYED
BYTESTINGBURNER SAFETY
LOW
AND FLOW SAFETY
LOW DEVICES
DEVICE SHALLALSO BE TESTED AT LEAST ONCE
EVERY12 MONTHS

10 THE ESD SHALL BE TESTEDFOR AT LEAST ONCE


OPERATION EACH
CALENDARMONTH BUT AT NO TIME SHALLMORE THAN
ELAPSE WEEK
WEEKS
BETWEENTESTS THE TEST SHALLBE CONDUCTEDBYALTERNATING ESD
STATION MONTHLY
STATIONS TO CLOSEAT LEASTONE WELLHEADSSV AND VERIFY

19
SURFACECONTROLLED
SSSV CLOSUREFOR THATWELL AS INDICATED BY
CONTROLCIRCUITRY
ACTUATION

11 PRIOR TO THE COMMENCEMENT OF


PRODUCTION THE LESSEE SHALL

NOTIFYTHE DISTRICT SUPERVISORWHEN THE LESSEEIS READYTO


CONDUCT PREPRODUCTION TEST AND INSPECTION
OF THE INTEGRATED

SAFETY
SYSTEM THE LESSEE SHALL ALSO NOTIFY
THE DISTRICT

SUPERVISOR
UPON COMMENCEMENT OF PRODUCTION
IN ORDERTHAT

INSPECTION
COMPLETE MAY BE CONDUCTED

B RECORDS THE LESSEESHALLMAINTAIN RECORD FOR


RECORDS OF
PERIOD YEARSFOR
YEAR
EACH SUBSURFACE
AND SURFACESAFETY
DEVICE INSTALLED THESE RECORDS
RECORD
SHALLBE MAINTAINED
BYTHELESSEEAT THE LESSEES
LESSEE FIELDOFFICENEAREST THE
OCS FACILITY
OR OTHER LOCATIONS
LOCATION CONVENIENTLYAVAILABLETO THE DISTRICT
RECORD SHALL BE AVAILABLE FOR REVIEW BY
SUPERVISORTHESE RECORDS
OF MIVIS
REPRESENTATIVE THE RECORDS
RECORD SHALLSHOW THE PRESENT STATU
STATUS

OF EACH DEVICE INCLUDING


AND HISTORY DATE AND DETAILS
DATES DETAIL OF INSTALLATION
REMOVAL INSPECTIONTESTING REPAIRINGADJUSTMEHTSADJUSTMEHT AND
REINSTALLATION

250125 SAFETY
DEVICE TRAINING

1 PERSONNELINSTALLING INSPECTINGTESTINGAND MAINTAINING


THESE
DEVICE AND PERSONNEL
DEVICES
SAFETY OPERATING PLATFORMSHALL
PLATFORMS
THE PRODUCTION
BE QUALIFIED
IN ACCORDANCEWITH SUBPART
0

250126 QUALITY ASSURANCE AND PERFORMANCE


OF SAFETY
AND

POLLUTION
PREVENTION EQUIPMENT

F SAFETY AND POLLUTION PREVENTION EQUIPMENT INSTALLEDON THE OCS SHALL


MEET THE QUALITY ASSURANCE REQUIREMENT
REQUIREMENTS IDENTIFIED IN PARAGRAPH OF
THI SECTION
THIS THE MMS WILL CONSIDER APPROVAL OF OTHER QUALITY
ASSURANCE PROGRAM FOR THE MANUFACTURE OF SAFETY
PROGRAMS AND POLLUTION

PREVENTION EQUIPMENTQUALITY ASSURANCE PROGRAM PROPOSED


PROGRAMS FOR
CONSIDERATIONBY MMS SHALLBE SUBMITTED TO THE DEPUTY ASSOCIATE

20
DIRECTOR FOR OFFSHOREOPERATIONS
OPERATION MINERALS
MINERAL MANAGEMENT SERVICE
MAIL STOP647 381 ELDEN STREETHERDONVIRGINIA220704817

250127 SUFFIDE
HYDROGEN

1 PRODUCTION IN ZONES
OPERATIONS
OPERATION ZONE KNOWN TO CONTAIN SULFIDE
HYDROGEN
H2S OR IN ZONE
ZONES WHERE THE PRESENCEOF H2S IS UNKNOWNAS DEFINED
IN 25067 OF THIS
THI PART SHALLBE CONDUCTEDIN ACCORDANCEWITH THAT
SECTION AND OTHER RELEVANTREQUIREMENTS
OF SUBPART
REQUIREMENT PRODUCTION

SAFETY
SYSTEMS

21
S SECTION 10

HANDSON TRAINING

DIVISION

DESIGNAND INSTALLATION VERIFICATION

DIVISION

SYSTEM
SAFETY TESTING

DIVISION
TEST TOLERANCES
TOLERANCE

DIVISION
METHOD
METHODS
REPORTING

DIVISION
INSTALLATION SURFACESAFETY
DEVICE
DEVICES

DIVISION

OPERATION INSPECTIONTESTINGREPAIRAND
MAINTENANCE SUBSURFACESAFETY
DEVICE
DEVICES
SECTION 10

TFSILNG AND REPORTING PROCEDURE


PROCEDURES
SURFACE SAFETY DEVICE
DEVICES

INTRODUCTION TESTING
PERFORMANCE PROVIDES PRACTICAL
PROVIDE METHOD OF CONFIRMING THE
SYSTEM ABILITYTO PERFORM
SYSTEMS THE DESIGNSAFETYFUNCTIONS ON INITIAL INSTALLATIONTESTS
TEST SHOULD
BE CONDUCTED TO VERI1YTHAT THE SYSTEMIS DESIGNEDAND INSTALLED TO PROVIDEPROPER RESPONSE
ABNORMAL CONDITIONS THEREAFTERPERIODICOPERATIONAL
TEST SHOULD BE PERFORMED
TESTS TO

INTEGRITY
SUBSTANTIATE THE OF THE SYSTEM SPECIFICTEST PROCEDURES
PROCEDURE ARE PRESENTED IN TABLE D2

REPORTING
METHOD SHOULD PROVIDE FORORDERLYACCUMULATION OF TEST DATA THAT CAN BE USED
FAROPERATIONAL
NILYSE RELIABILITY
NILYSES STUDIE AND REPORTS
STUDIES REPORTTHAT MAY BE REQUIRED BY REGULATORY
AGENCIES

DIVISION
DESIGN AND INSTALLATION VERIFICATION

D11 PURPOSE BEFORE PRODUCTION SYSTEMIS PLACED IN OPERATIONTHE SAFETY SYSTEMSHOULD


BE THOROUGHLY CHECKED TO VERIFRTHAT EACH DEVICE IS INSTALLEDOPERABLE PERFORMS
PERFORM ITS DESIGN
FUNCTION AND IF APPLICABLEIS CALIBRATED FOR THE SPECIFIC OPERATINGCONDITIONS
D12 SAFETY1NZDYSIS
1NZDYSI FUNCTION EVALUATION SAFE CHART THE SAFETY ANALYSIFUNCTION
ANALYSIS
EVALUATION SAFE CHART PROVIDES
PROVIDE CHECKLISTFORTHE INITIAL DESIGNAND INSTALLATION
VERIFICATION EACH SENSING DEVICE IS LISTED IN THE COLTINM HEADED DEVICE ID AND ITS
CONTROLFUNCTION IS INDICATED UNDER THE COLNYNN HEADED FUNCTION
RESPECTIVE
PERFORMED AFTER IT HAS BEEN DETERMINED THAT OPERABLE PROPERLY
SENSOR IS CALIBRATED
ACCOMPLISHETHE DESIGNCONTROLFUNCTION WITHIN THE PRESCRIBED
AND ACCOMPLISHES TIME PERIODTHIS
THI FACT

CAN BE NOTED ON THE SAFE CHART IF ALLINITIATINGDEVICES


DEVICE HAVE BEEN SIINILRLYNOTED THE

DESIGNAND INSTALLATION IS VERIFIED

DIVISION
SAFETY SYSTEM TESTING

D21 PURPOSE SAFETY SYSTEMSSHOULD BE TESTED TO DETERMINE THAT ALL SAFETY


SYSTEM DEVICES ARE
DEVICE

OPERABLE COMPLETE THE DESIGN CONTROL FUNCTION AND HAVE MAINTAINED SET POINTWITHIN

ACCEPTABLE LIMITS

122 FREQUENCY SAFETY DEVICE SHOULDBE TESTED AT SPECIFIED


DEVICES REGULAR INTERVAL DICTATEDBY
INTERVALS
FIELD EXPERIENCE OPERATORPOLICYAND GOVERNMENT REGULATIONS
OPERATORS DEVICE TEND
SOME SAFETYDEVICES

TO BECOME FIXED WHEN THEYREMAIN IN THE SAME PERIODOF TIME THE


POSITIONFOR EXTENDED PERIODS
EED TO OPERATE
PERIODICALLY THESE DEVICES
DEVICE TO MINIMIZE THI
THIS CONDITION SHOULDBE CONSIDERED

WHEN TEST FREQUENCIES


ESTABLISHING
10I
D23 SENSOR TESTING SAFETYDEVICE TEST SHOULD CONFIRM THAT
TESTS SENSOR
SENSORS PROPERLY
DETECT THE
ABNORMAL CONDITIONS
CONDITION AN TRANSMIT SIGNALTO PERFORM
SPECIFICSHUTDOWN FUNCTIONS SENSOR
SENSORS
ARE USUALLYTESTED BYSIMULATING
AN ABNORMAL CONDITION WHICH THE DEVICE SENSE
SENSES TO INITIATE

SHUTDOWN FUNCTIONS
124 SHUTDOWN DEVICE AND CONTROL CIRCUIT TESTING SHUTDOWN VALVES
VALVE AND OTHER SHUTD

CONTROL SHOULD BE TESTED TO


CONTROLS ENSURE THEYRECEIVE THE SIGNAL
TRANSMITTED BY THE SENSOR AND

PERFORM THEIR DESIGN FUNCTION BEFORE TESTING SENSOR THE FINAL SHUTDOWN OR CONTROL DEVICE
ACTIVATED BY THE SENSOR MAY BE DEACTIVATED ORBYPASSED TO PREVENTACTUAL SHUTDOWN OF THE

PROCES STATION
PROCESS OR PLATFORM HOWEVER THE ENTIRE SHUTDOWN OR CONTROL CIRCUIT INCLUDINGTHE
FINAL SHUTDOWN VALVE OR CONTROL DEVICE SHOULDBE TESTED

D25 ANILIARY DEVICES AUXILIARYDEVICES


DEVICE IN THE SAFETYSYSTEM SUCH AS THREEWAY BLOCK
AND BLEED RELAYS
RELAYTHAT CONTROLOPERATINGGAS TO SHUTDOWN VALVES
VALVE SHOULD BE TESTED IN ADDITION

TO THE SENSINGDEVICE AND FINAL SHUT IN DEVICE

D26 INSTALLATION FOR TESTING DEVICE SHOULDBE INSTALLED WITH


DEVICES OPERATIONAL
TESTING
IN
YNUID BYPASSE MAY BE INSTALLEDSO THAT INDIVIDUAL DEVICES
BYPASSES
TEST DEVICE OR ENTIRE CIRCUITS
CIRCUIT CAN BE
TESTEDWITHOUT ACTUAL SHUTDOWNS SAFETYDEVICE SHOULDBE LOCATEDFOREASY ACCESS
DEVICES ACCES AND
MULTIPLEDEVICE TEST MIFOLDS
MIFOLD AND QUICKCONNECT FITTINGS
FITTINGCONSIDERED TO NIINIMIE TEST TIME
127 TEST PROCEDURES FOR PROPER AND UNIFORM TESTING
OFTHE SURFACESAFETY
SYSTEM TESTING
OF SAFETY
COMMON DEVICESSHOULD BE PERFORMED
DEVICE IN ACCORDANCEWITH TEST PROCEDURES
PROCEDURE
IN TABLE D2
PRESENTED
A THE MPNY TYPES
TYPE AND MODELS
MODEL OF SAFETY DEVICES PRECLUDE
DEVICE DETAILED PROCEDURES
PROCEDURE FC

EACH HOWEVERGENERAL TEST PROCEDURES


PROCEDURE FOR THE PRINCIPALTYPES
TYPE WILL COVER
SAFETYDEVICES IF DEVICE IN USE IS NOT COVEREDOR DOES
DOE NOT FIT THE GENERAL
PROCEDURE
PROCEDURES SPECIFIC
TEST PROCEDURES
PROCEDURE SHOULD BE DEVELOPED BY THE OPERATOR
B BECAUSE OF THE VNNY POSSIBLE ARRANGEMENT TEST PROCEDURE
EQUIPMENTARRANGEMENTS STEP TO
STEPS
DEACTIVATE SHUTDOWN OR CONTROLDEVICE OR TO TAKE COMPONENTOUT OF SERVICE
DURINGTESTINGARE NOT GIVEN DEVICES
DEVICE OR EQUIPMENTTAKEN OUT OF SERVICE FOR
TESTING
SHOULD BE CLEARLYTAGGEDTO THE POSSIBILITY
OF BEINGLEFT IN AN

INACTIVE CONDITION

128 PERSONNEL QUSIIFICATION TESTING SYSTEMSSHOULDBE PERFORMED


OF SURFACESAFETY
SYSTEM ONLY
BY QUALIFIED
PERSON
129 DEFICIENT DEVICES SAFETY
DEVICE WHICH FAILS
FAIL MALFUNCTIONS
MALFUNCTION OR IS OTHERWISE FOUND

INOPERABLE DURINGTEST PROCEDURE SHOULD BE PROMPTLY REPLACEDREPAIREDADJUSTED OR

CALIBRATED AS APPROPRIATE UNTIL SUCH ACTION CAN BE COMPLETED THE DEVICE SHOULD BE CLEARLY

TAGGEDAS BEINGINOPERABLE AND EQUIVALENT SURVEILLANCE SHOULD BE PROVIDEDTHE PROCESS


PROCES
COMPONENTTAKEN OUT OF SERVICEOR THE PLATFORM SHUTIN

102
DIVISION

TFST TOLERANCE
TOLERANCES

D3L SAFETY RELIEF VALVE PSV PSV SET PRESSURE TOLERANCES


TOLERANCE ARE PLU OR MINUS
PLUS MINU PSI FOR
PRESSURE UP TO AND INCLUDING
70 PSI AND PERCENTFOR PRESSURE ABOVE 70 PSI
132 HIGH AND LOW PRESSURE SENSOR PSHL PSHL SET PRESSURE TOLERANCE FORSET

PRESSURE
PRESSURES THAN
GREATER PSI IS PLUS
PLU OR MINUS
MINU PERCENTOR PSI WHICHEVER IS GREATER
HOWEVER THE TRIPPRESSURE SHOULD NOT EXCEED THE PRESSURE RATINGOF THE EQUIPMENT
PROTECTED PSHL WITH SET PRESSURE OF PSI OR LESS
LES MUST FUNCTION PROPERLY
WITHIN THE
SERVICE RANGE FOR WHICH IT IS INSTALLED

133 HIGH LEVEL SENSOR LSH AN LSH MUST WITH SUFFICIENT RERNUNINGVOLUME
OPERATE
VESSEL TO PREVENTCARRYOVER BEFORE SHUTIN
134 LOW LEVEL SENSOR LSL AN LSL MUST WITH SUFFICIENT LIQUIDVOLUME ABOVE
OPERATE
THEHIGHESTLIQUIDDISCHARGE TO PREVENT GAS DISCHARGE INTO LIQUIDOUTLET BEFORE SHUTIN
1X5 COMBUSTIBLE GAS DETECTOR ASH ASH SET POINTTOLERANCEIS PLUS
PLU OR MINUS
MINU PERCENT
OF FULLSCALE READINGHOWEVER THE TRIPPOINTMUST NOT EXCEED 60 PERCENT OF LEL AT THE HIGI
LEVELSETTING OR 25 PERCENT
OF LEL AT THE LOW LEVEL SETTING

136 FLOWLINE CHECK VALVE FSV FLOWLINEFSVS


FSV SHOULD BE TESTED FORLEAKAGEIF
SUSTAINED LIQUIDFLOWEXCEEDS
EXCEED 400 CCMM OR GAS FLOW EXCEEDS
EXCEED 15 CUBIC FEETJMIN THE VALVE
SHOULD BE REPAIRED OR REPLACED

137 HIGH AND LOW TEMPERATURE SENSOR TSHL IF TEMPERATURE


DEVICE ARE USED TO
DEVICES
INITIATE SHUTDOWN IN THE EVENT OF FIRE OR SURFACE TEMPERATURE APPROACHING
TEMPERATURES IGNITION
TEMPERATURETHE DANGER
POINT IS USUALLY
MUCH HIGHER
THAN NORMAL OPERATING
THU THE INSTRUMENT MAY BE CHECKED AT ONE POINT ON THE SCALE AS DESCRIBED
TEMPERATURE THUS
IN TABLE D2 AND THE SET POINTADJUSTED
SUFFICIENTLY
BELOW THE DANGER THAT ANY
POINTTO ASSURE
WORKINGINSTRUMENT WILL OPERATE BEFOREREACHINGTHE DANGER POINT IF THE SET RANGE
SPECIFIC
TEST TOLERANCES
TOLERANCE SHOULD BE ESTABLISHED CALIBRATION AND TESTINGPROCEDUREDISCUSSED
PROCEDURES
IN THIS
THI SECTION ARE NOT APPLICABLE
TO EUTECTIC DEVICES

DIVISION
REPORTING METHOD
METHODS

141 PURPOSE SAFETYDEVICE TEST RESULT RECORDS


RECORD SHOULD BE RNINTAINED IN 1NTNER THAT
WILL ENABLE OPERATIONALANALYSEAND EQUIPMENT
ANALYSES RELIABILITY
STUDIES TO BE PERFORMED
STUDIE AND ALSO
PROVIDEREPORTS
REPORTTHAT ARE REQUIRED
BY REGULATORY AGENCIES THESE RECORDS
RECORD SHOULD DOCUMENT
THAT STANDARDS
STANDARD AND REGULATORY
REQUIREMENT
REQUIREMENTS
ARE MET

142 TEST INFORMATION THE MINIMUM TEST INFORMATION FOR DIFFERENT SAFETY
DEVICE IS
DEVICES

SHOWN IN TABLE DL TEST RESULTS


RESULT AND OPERATING
CONDITION
CONDITIONS MUST BE RECORDEDTO ADEQUATELY
ASSES
ASSESS THE PERFORMANCE
OF SAFETY
DEVICES

103
D43 DEFICIENT DEVICES RECORD OF DEFICIENT DEVICES
RECORDS DEVICE ARE ESSENTIAL FORRELIABILITY
ANALYSES
AT MINIMUM THE RECORD SHOULD INCLUDE THE CAUSE OF THE DEFICIENCY
IN ADDITION TO THE DATA

REQUIREDIN TABLE DL
TABLE DL

TEST DATA AND OPERATING CONDITION


CONDITIONS FOR SAFETY DEVICE
DEVICES

SAFEIY DEVICE

DATA ASH ESD FSV LSH LSL PSI PSL PSV SDV TSR TSL BSL BDV USV

DEVICE1DENFICATION

MAXIMUM WP

OPERATINGRANGE XXXX

REBPONAETIME

RQEDSS1NG XX

OBERVEDSSTTING

MUATEDS

PROPETOPERATION

CALIBRATION
PROPER

LEAKAGE

CORRECTIVE ADN IF

REQUIRED

TABLE D2

SAFEIT DEVICE 1E1 PROCEDURE


PROCEDURES

A BURNER FLAME DETECTORBSL


1 CHECK PILOTFLAMEOUT CONTROLAS FOLLOWS
FOLLOW

LIGHTPILOT
BLOCK FUEL SUPPLYTO TFLIN BURNER
SHUT OFFFUEL SUPPLYTO PILOTAND CHECK BSL FOR DETECTION

2 CHECK BURNER FLAMEOUT CONTROL AS FOLLOWS


FOLLOW

LIGHT MAIN BURNER


BLOCK FUEL SUPPLYTO PILOT

SHUT OFFFUEL SUPPLYTO TNIN BURNER AND CHECK BSL FORDETECTION

B COMBUSTIBLE GAS DETECTOR ASH


1 ADJUSTTO ZERO CONTROLIF NECESSARY SO THAT METER READS
READ 0 LEL WITH ALL GAS

POSITIVELYELIMINATED FROM SENSOR

2 PLACE SENSINGADAPTER OF PORTABLEPURGE CALIBRATOROVER PROBEHEAD AND OPEN

SHUTOFF VALVE ON SAMPLECONTAINER


104
3 WHEN METER REACHE
REACHES MAXIMUM LEVEL AND STABILIZES
STABILIZE RECORD METER READING
CALIBRATION GAS CONCENTRATIONLOW ALARM AND HIGH SHUTDOWN SET POINTS
LEL

4 IF NECESSARY ADJUSTMETER TO READ LEL OF CALIBRATION GAS


5 CLOSE SHUTOFF VALVE ON SAMPLE CONTAINER AND REMOVE SENSINGADAPTER
6 ACTUATE TEST CONTROLOR ZERO CONTROL AS APPROPRIATEAND OBSERVE LOW AND HIGH
TRIPPOINTS CHECK SHUTDOWN RELAYFORACTUATION

C EMERGENCY
SHUTDOWN SYSTEM ESD

1 OPERATE MRNUAL REMOTE STATIONPREFERABLY


ONE AT THE BOAT LANDINGAND
OBSERVE THAT SHUTIN
APPROPRIATE RELAYS
RELAYOPERATE THIS
THI MAY BE DONE INDIVIDUALL
OR AS GROUP DEPENDING
ON PLATFORM
DESIGNIN ORDER TO AVOID ACTUAL PLATFORM
SHUTDOWN UNLESS
UNLES DESIRED RECORD THE TIME SECONDS
SECOND AFTER OPERATINGTHE
MSNUAL REMOTE STATION FOR FLOWLINESURFACE VALVE TO CLOSE

2 CHECK EACH ESD STATION BYMOVING VALVE HANDLE TO THE SHUTDOWN POSITION

OBSERVE FORFREE VALVE MOVEMENT AND UNOBSTRUCTEDGAS BLEED LIMIT BLEEDTO

PREVENTACTUAL SHUTDOWN

D FLOWLINE CHECK VALVE FV


1 CLOSE UPSTREAMVALVE AND ASSOCIATED HEADER VALVES
2 OPENBLEEDER VALVE AND BLEED PRESSURE FROM FLOWLINE BETWEEN CLOSED VALVES

3 CLOSE EEDER VALVE

4 OPEN APPROPRIATE
HEADER VALVE
5 OPENBLEEDERVALVE
6 CHECK BLEED VALVE FOR BACK FLOW IF THERE IS CONTINUOU
CONTINUOUS BACKFLOWFROM BLEEDER

VALVEMEASURE THE FLOWRATE RATE SHOULDNOT EXCEED 400 CCMM OR 15 CUBIC


FEETMM
7 CLOSE BLEEDERVALVE AND OPEN UPSTREAMVALVE

E HIGH AND LOW LEVEL SENSORS


SENSOR ISH AND ISL INSTALLED INTERNALLY
1 MANUALLYCONTROLVESSEL DUMPVALVE TO RAISE LIQUIDLEVEL TO HIGH LEVEL TRIPPOINT
WHILE OBSERVINGLEVEL LIQUIDIN GAGE GLASS

2 MANUALLY CONTROLVESSEL DUMPVALVE TO LOWER LIQUIDLEVEL TO LOW LEVEL TRIPPOINT


WHILE OBSERVINGLIQUIDLEVEL IN GAGE GLASS
ALTERNATE PROCEDURE

1 OPENFILLLINE VALVE AND FILLVESSEL TO HIGHLEVELTRIPPOINT


2 CLOSE FILL LINE VALVE

3 DRAIN VESSELTO LOW LEVEL TRIPPOINT

105
F SENSOR LSH
HIGH AND LOW LEVEL SENSORS AND LSL INSTALLED IN OUTSIDE CAGES
1 CLOSE ISOLATINGVALVE ON FLOAT CAGES

2 FILL CAGE WITH LIQUIDTO HIGH LEVEL TRIPPOINT


CAGES
3 DRAIN CAGE
CAGES TO LOW LEVEL TRIPPOINT
4 OPEN CAGES
CAGE ISOLATING
VALVES

ALTERNATE PROCEDUZE

1 CLOSE ISOLATING
VALVE ON FLOAT CAGES
2 DRAIN CAGE TO LOW LEVEL TRIPPOINT
3 OPEN LOWER CAGE ISOLATINGVALVE
4 SLOWLY
BLEED PRESSURE FROM THE TOPOF THE CAGE ALLOWING
VESSEL PRESSURE TO PUSH
FLUID FROM INSIDE THE VESSEL TO THE HIGHLEVEL TRIPPOINT
5 OPEN UPPER CAGE ISOLATING
VALVE

G HIGH AND LOW PRESSWE SENSORS


SENSOR PSH AND PSL EXTERNAL PRESSURE TEST
1 CLOSE ISOLATINGVALVE ON PRESSURE SENSINGCONNECTION
2 APPLY PRESSURE TO SENSORS
SENSOR WITH HYDRAULIC PMP HIGH PRESSURE GAS OR

NITROGENAND RECORDHIGH SENSOR TRIPPRESSURE


3 IF SENSORS
SENSOR ARE INSTALLEDIN SERIES
SERIE WITH THE HIGHSENSOR UPSTREAM FROM THE LOW

SENSOR BLEED PRESSURE TO RESET THE HIGHSENSOR BLEED PRESSURE FROM SENSORS
SENSOR

AND RECORD LOW SENSOR TRIP PRESSURE


4 ADJUSTSENSOR IF REQUIREDTO PROVIDE
PROPER SET PRESSURE
5 OPEN SENSOR ISOLATING
VALVE

H THGHAND LOW SENSOR PSH


PRESSURE SENSORS AND PSL BENCH TEST
1 MOUNT SENSOR
SENSORS ON TEST STAND AND CONNECT PNEMNTIC SUPPLY
2 APPLY PRESSURE AS INDICATED
HIGH PRESSURE SENSOR P511 APPLYPRESSURE TO SENSOR WITH HYDRAULIC
PUMP HIGHPRESSURE GAS OR NITROGEN
BOTTLEAND RECORD HIGH SENSOR TRIP
PRESSURE
LOW PRESSURE SENSOR PSL APPLYPRESSURE ABOVE SET PRESSURE AND
BLEED PRESSURE AND RECORDPRESSURE AT WHICH LOW SENSOR TRIPS
3 TAG SENSOR WITH SET PRESSURE AND DATE

I SAFETY
RELIEF VALVE PSV EXTERNAL PRESSURETEST
1 REMOVE LOCK OR SEAL AND CLOSE INLET ISOLATING
BLOCK VALVE NOT REQUIRED FOR
PSV
PSVS ISOLATED BY REVERSE BUIRKIING
RUPTUREDISCOR CHECK VALVE OR PILOTOPERATED
PSVS

106
2 APPLY PRESSURE THROUGH
TEST CONNECTION WITH NITROGENHIGH PRESSURE GAS OR

HYDRAULICPUMP AND RECORD PRESSURE AT WHICH THE RELIEF VALVE OR PILOTSTARTS


START TO
RELIEVE
3 THE SAFETYVALVE OR PILOTSHOULD CONTINUE RELIEVINGDOWN TO RESEAT PRESSURE

HOLD TEST CONNECTION INTACT UNTIL THE PRESSURE STOPS


STOP DROPPING TO ENSURE THAT
VALVE HAS RESEATED

4 BLOCKVALVE
OPEN INLET ISOLATING AND LOCK OR SEAL

J SAFETYRELIEF VALVE PSV BENCH TEST


1 MOUNT ON TEST STAND

2 APPLYPRESSURE THROUGH TEST CONNECTION WITH NITROGENHIGHPRESSURE GAS OR

HYDRAULIC
PUMP AND RECORDPRESSURE AT WHICH THE RELIEF VALVE STARTS
START TO RELIEVE

TEST PRESSURE
3 THE SAFETY
VALVE SHOULD CONTINUE DOWN TO RESEAT PRESSURE
RELIEVING HOLD TEST

CONNECTION INTACT UNTIL THE


CONNECTIONS STOP DROPPING
PRESSURE STOPS TO ENSURE THAT VALVE HAS

RESEATED
4 TAG PSV WITH THE SET PRESSURE AND THE DATE OF TEST

K SHUTDOWN VALVE SDV OPERATION


TEST

1 BLEED PRESSURE OFF THE ACTUATOR AND ALLOWVALVE TO REACH THREEQUARTER


CLOSED

POSITION
2 RETURN SUPPLY
PRESSURE TO ACTUATOR

SURFACE SAFETY
VALVE SSV OPERATION
TEST

1 SHUT IN WELL

2 CLOSE SSV
S OPENSSV
4 RETURN WELL TO PRODUCTION

M SURFACE SAFETYVALVE SSV PRESSURE HOLDING TEST


1 SHUTIN WELL AND SSV AS FOR OPERATIONS
OPERATIONTEST
2 POSITION WING AND FLOWLINE VALVES
VALVE TO PERMITPRESSURE TO BE BLED OFFDOWNSTREAM
OF SSV

3 WITH PRESSURE ON UPSTREAMSIDE OF SSV OPEN BLEED VALVE DOWNSTREAM OF SSV


CONTINUOU FLOW IF ANY FLUID FLOW IS OBSERVED DURING
AND CHECK FORCONTINUOUS THE

PRESSURE TEST THE SSV SHOULD BE REPAIRED


HOLDING OR REPLACED

4 CLOSEBLEEDERVALVE
5 RETURN WELL TO PRODUCTION

107
N 111GBAND LOW TEMPERATURE1SHL OPERATIONTEST
1 ADJUSTSET POINTUNTIL CONTROLLER
TRIPS
2 RESET CONTROLLERSET POINT BASED ON OBSERVED TEMPERATUREAS FOLLOWS
FOLLOW

INDICATING CONTROLLER ADD OR SUBTRACT THE DIFFERENCEBETWEEN INDICAT

TO THE DESIRED TRIPTEMPERATURE


AND TRIPTEMPERATURE
TEMPERATURE
NONINDICATINGCONTROLLERWITH GRADUATED DIALS
DIAL ADD OR SUBTRACT
THE
DIFFERENCEBETWEEN DIAL READING
AT TRIPPOINT AND ACTUAL TEMPERATURE TO

CALCULATE THE DESIRED TRIPSETTING

1EVICE
1EVICES THAT NEITHER INDICATE NOR HAVE GRADUATED DIAL
DIALS RESET

ACCORDING
TO MANUFACTURER
MANUFACTURERS INSTRUCTIONS

0 HIGH AND TEMPERATURE


LOW ISHL TEMPERATURE
BATH TEST
1 SENSING
REMOVE TEMPERATURE PROBE
2 PLACE THERMOMETER IN HOT LIQUIDBATH
3 INSERTTEMPERATURESEN
CONTROLLER
TEMPERATURE AT THE SAME INDICATED
TEMPERATURE ON THE
THERMOMETER RECORDHIGHTEMPERATURE
SET POINT IF THE CONTROLLERDOES NOT
DOE
TRIPAT THE TEMPERATURE
OFTHE LIQUIDBATH ADJUST
THE CONTROLLERTO TRIPAT THAT

TEMPERATURE
4 REMOVE SENSINGPROBEFROM LIQUIDBATH ALLOW IT
TEMPERATURE TO COOL AND RECORD

LOWTEMPERATURE
SET POINT
5 REMOVE TO ORIGINAL
SENSINGPROBE LOCATIONAND ADJUSTCONTROLLER
TO DESIRED

TEMPERATURE

P UNDERWATER SAFETY
VALVE USV COMBINED OPERATION
ND LEIKSGE TEST
EACH OPERATOR
SHOULD USE METHOD APPROPRIATETO HIS SYSTEM WHICH DEMONSTRATES
DEMONSTRATE
THE PRESSURE INTEGRITY
QUANTIFIES
QUANTIFIE
OFTHE USVLEAK AND RATES FOLLOWING
ARE TWO

OPTION OFFEREDFORGENERAL
OPTIONS ONLY
GUIDANCE
OPTION
PERFORM TEST AS IN SECTION M

OPTION
1 SHUT IN WELLAND TJSV AS OPERATIONTEST SECTION L1
FOR OPERATIONS 2 AND CLOSE

DOWNSTREAMHEADER OR FLOWLINE VALVE

2 WITH PRESSURE ON UPSTREAMSIDE OF USV MEASURE PRESSURE BUILDUPIN THE

FLOWLINE VERSU
VERSUS TIME IF THE ABSOLUTEPRESSURE BUILDUPIN THE CONFINED LINE

SEGMENTDOWNSTREAM OF THE USV IS IN EXCES


EXCESS OF THAT WHICH REPRESENT FLOW
REPRESENTS
RATE OF400 CCMM OF LIQUIDOR 15 CUBIC FEETLMIN OF GAS THE USV SHOULD BE
REPAIRED
OR REPLACEDAN EXAMPLEWITH CALCULATION IS
CALCULATIONS GIVENIN APPENDIX
API RP 14H

108
3 RETURN WELL TO PRODUCTION

DWISION

INSTALLATION

SUBSURFACE SAFETY DEVICE


DEVICES

D51 GENERAL
THE FOLLOWING
RECOMMENDED INSTALLATION PRACTICES
PRACTICE ARE INTENDED AS GUIDESAND
GUIDE ARE

NOT ALL INCLUSIVE BUT COVER THE MOST COMMON SYSTEM IN


SYSTEMS USE THEY ALSO PROVIDE
INFORMATION THAT MAY BE UTILIZED IN OTHER SYSTEMS DETAILS
DETAIL IN THESE PROCEDURES
PROCEDUREARE IN

REGARD TO THE SSSV SYSTEM ONLY REFERENCEFIGURE21 FOR SCHEMATIC OF EQUIPMENT

PLACEMENT IN EACH COMPLETION TYPE RECOMMENDED PROCEDURE FOR INSTALLATION AND

REMOVAL OF WIRELINE DEVICES


DEVICE IS INCLUDED IN APPENDIX AND RECOMMENDED SCSSV
TEST PROCEDURE IS INCLUDED IN APPENDIXG INSPECTION OF NEW VALVES
VALVE BEFORE
INSTALLATION IS COVERED IN SECTIONS
SECTION 43A AND 45A

152 SURFACE CONTROLLEDSUBSURFACE SAFETYVALVE 1PE FIGURE21


A CONTROLTANP SIIIGIE COMPLETION

STEP1 RUN PRODUCTION TUBINGUNTIL SCIV POSITION


IS REACHED AT THIS
THI

POINT IT IS IMPERATIVETHAT THE WELL BE FULLYUNDER CONTROL SINCE


THERE MAY BE DIFFICULTY
IN SEALING AROUND BOTH TUBINGAND CONTROL

LINE WITH STANDARDBLOWOUTPREVENTERSAS AN ADDED SAFETY

PRECAUTION PLANNED PROCEDURE FOR CUTTINGTHE CONTROLLINE AND

DOSINGIN THE WELLSHOULDBE PROVIDEDSPECIALCARE SHOULDBE


TAKEN TO AVOID EXCESSIVE USE OF THREAD COMPOUND

STEP2 INSTALL SAFETYVALVE BNIING NIPPLEOR TUBINGRETRIEVABLERALVE WITH


FLOW COUPLINGS
COUPLINGWHEN USED
STEP3 CONNECT CONTROLLINES VALVE LANRHNG
LINE TO SAFETY NIPPLEOR TUBING
RETRIEVABLE SCSSV CONTROLLINE TO WITHSTAND THE
DESIGNED
MIMUM ANTICIPATEDOPERATINGAND ENVIRONMENTAL CONDITIONS
CONDITION IS

RECOMMENDED FOLLOW MANUFACTURERS


MANUFACTURER OPERATING MANUAL TO

PURGE THE TUBINGRETRIEVABLE SCSSV OPERATINGSYSTEM OF AIR


SYSTEMS
STEP4 TEST CONTROL LINES
LINE AND CONNECTIONS ZERO LEKSIGESHOULDBE
ATTAINED FLUID IS CRITICAL AND SHOULD BE SELECTED AS
THE CONTROL

DESCRIBED IN SECTION 22D


WIRELINE RETRIEVABLE OR BLOCK OFFCONTROL
INSTALL DIIVNNIY
TO WELL FLUID AND
PORTSARE EXPOSED
PORT TEST TO THE RATED WORKING
PRESSURE OF THE SYSTEM

109
TUBING RETRIEVABLE TEST TO MAXIMUM DIFFERENTIAL
PRESSURE
AS RECOMMENDED BY VALVE MANUFACTURER
STEP5 RUN TUBING AND CONTROL LINES PRECAUTIONSHOULD BE TAKEN TO

PREVENTENTRYOF WELL BORE CONTAMINANTS


CONTAMINANT INTO THE CONTROLLINES
LINE
TO DETECT LEAKS
LEAK WHILE RUNNINGAND TO PREVENT DAMAGETO THE
CONTROL LINES WHEN CONTINUOU
CONTINUOUS CONTROL LINES
LINE ARE USED
MAINTAININGAPPROXIMATELY 2000 PSI ON CONTROL LINES
LINE WHILE

RUNNINGWILL AID IN ACHIEVINGTHESE OBJECTIVES


STEP6 AFFI THE CONTROLLINES
LINE TO THE TUBING WITH TNININLUM OF TWO
FASTENER PER JOINTPLACED
FASTENERS IMMEDIATELY ABOVE AND BELOW THE TUBING
STRING CONNECTIONS
STEP7 RUN TUBINGTO BOTTOMAND SPA OUT

STEP8 INSTALL TUBINGHINGER AND CONNECT CONTROL LINE


LINES TO WELLHEAD
OUTLET AT THIS
THI POINTSPECIAL
CARE SHOULD BE TAKEN TO FOLLOWTHE
MANUFACTURER
MANUFACTURERS WRITTEN INSTRUCTIONS
INSTRUCTION FORINSTALLING
THE WELLHEAD
ASSEMBLYAND ASSURINGPRESSURE CONTINUITY
OF THE CONTROLLINE
SYSTEM
STEP9 PRESSURE TEST CONTROL
LINES
LINE STEP4A OR STEP4B
AS PER
STEP10 FOR WIRELINE RETRIEVABLEINSTALLATIONS
INSTALLATIONWHERE THE CONTROLPORTS
PORT ARE
EXPOSED TO THEWELLBORE FLUID PULL
DUMMY OR OPEN CONTROLPORTS
PORT
AND CIRCULATE MIRNMUM OF ONE CONTROLLINE VOLUME DO NOT
LEAVE CONTROLLINE PORTOPEN FORPROLONGED
PERIOD EITHER INSTALL
PERIODS
SAFETYVALVE REINSTALLDRNRNNY CLOSE MWNDREL PORTS
PORT OR
CONTINUOUSLY PUMP SMALL VOLUMES
VOLUME OF HYDRAULIC FLUID TO KEEP

FOREIGNMATERIALS OUT OF LINE


MATERIAL

FOR TUBINGRETRIEVABLEIUSTHLLATIOUS
IUSTHLLATIOU TEST VALVE FER PROPER OPERATION
AS RECOMMENDED BY MINUFACTURER
CONTROLTN MULTIPLECOMPLETION
STEP1 RUN LONGSTRINGUNTIL SUBSURFACESAFETY
SAFETY
VALVE LOCATION IS
REACHED AND HANGOFFLONGSTRING
STEP2 RUN SHORT STRINGS
STRING AND LATCH INTO MULTIPLE
PACKER
STEP3 INSTALL SAFETY VALVE NIPPLES
NIPPLE AND FLOW COUPLINGS
COUPLING WHERE USED IN ALL
STRINGSSTRINGS
STRING AXE RUN SIMULTANEOUSLY FROM THIS
THI POINT THIS
THI

PROCEDURE IS RECOMMENDED TO AVOID POSSIBLEDAMAGETO THE SMALL


CONTROL LINES

REMAINDER OFPROCEDURE
IS OF SECTION 32A
REPETITION STEP THROUGH
STEPS 10

1010
AN ALTERNATE PROCEDUREMAY BE USED IF IT IS DESIRED TO SPACE OUT THE SHORT STRINGFROM
MEASUREMENT
MEASUREMENTS OF LONGSTRINGSPACE OUT THI
THIS WILL MINIMIZE MOVEMENT OF TUBING
STRINGSDURING FINAL LANDING
STRING
STEP 1 RUN LONGSTRINGINCLUDINGSCSSV
LANDINGNIPPLEAND FLOW

COUPLING WHERE USED TO PACKERAND SPACE OUT


COUPLINGS
STEP2 PULL OUT THE HOLE UNTIL SCSSV LANDINGNIPPLEIS REACHED AND

HUNGOFT UTILIZE LONG


STRINGMEASUREMENT FOR SPACE OUT OF SHORT

STRING
STEP3 RUN SHORT STRING AND
STRINGS LATCH INTO MULTIPLEPACKER PROCEDUREFRON
THI POINT IS THE
THIS SAME AS SHOWN IN SECTION 32A STEPS
STEP THROUGH
10

C CONCENTRIC CONTROL APPLICABLE


TO CONVENTIONAL AND TUBINGLES MULTIPLEAND
TUBINGLESS
SINGECOMPLETIONS
COMPLETION
STEP1 CLEAN OUTER STRINGINTERNALLY
AND INNER STRING
EXTERNALLY
AS

NECESSARY TO REMOVE ALL DEBRIS


DEBRI THAT COULD INTERFERE WITH SCSSV
OPERATIONS
STEP2 RUN THE OUTER STRINGWITH INNER STRING RECEPTACLE TO THE DESIGNED

SCSSV DEPTH SPECIAL CARE MUST BE TAKEN TO AVOID USE OF EXCESSIVE

THREAD COMPOUND ON BOTH OUTER AND INNER STRINGS


STRING TO PREVENT
PLUGGING SCSSV
STEP3 SPACEOUT AND HIMGOFFOUTER STRING
STEP4 RUN THE INNER STRINGLATCHASSEMBLY AND SCSSV LANDING NIPPLE
WITH CONTROLDIINIVNYPORTDOSED IF APPLICABLE
STEP5 CIRCULATE OUT CONTROLANNULUS
ANNULU TO ASSURE CLEANVOLUME CHAMBER FOR
CONTROLFLUID AND THEN LAND TUBING CONSIDER FILTERINGCONTROL

FLUID AT THIS
THI POINTUSUAL PROCEDURE
PROCEDURESFORTESTINGTHE INSTALLATION

SHOULD BE PERFORMED
STEP6 PRESSURE TEST CONTROLANNULUS
ANNULU TO DESIGNWORKING
PRESSURE OF THE

SYSTEM
STEP7 FOR TUBINGRETRIEVABLE INSTILBTIONS
INSTILBTION TEST THE SCSSV FORPROPER

OPERATIONAS RECOMMENDED IN MANUFACTURERS


MANUFACTURER OPERATING
MANUAL
L3 SURFACE CONTROLSYSTEM
A INSTALLATION OF THE SURFACECONTROLSYSTEMSHOULD BE MADE IN ACCORDANCEWITH
API RP14C FOR SURFACE SAFETY
SYSTEM API
SYSTEMS RP14E SYSTEM AND API
FOR PIPING SYSTEMS
RP14F FOR ELECTRICAL
SYSTEMS
B THE SURFACECONTROLSYSTEMSHOULD BE INSTALLEDIN SUCH FASHION THAT IT DOES
DOE

NOT INTERFERE WITH NOR BE TO DAMAGE


SUBJECT OPERATIONS
OPERATION
BY THE NORMAL PRODUCING
PERFORMED
ON THE FACILITYTHE LOCATION OF THE CONTROLUNIT WHILE NOT CRITICAL TO

10IL
ITS OPERATIONSHOULD BE CHOSEN FOR CONVENIENCE AND SAFETYTHE CONTROLUNIT
ENCLOSURE SHOULD BE WEATHERPROOF
C FUNCTIONS HYDRAULICPNEUMATIC OR ELECTRIC SHOULD BE TESTED FOR PROPER
ALL FUNCTION

OPERATION PRIORTO CONNECTION TO THE SCSSV HYDRAULICAND PNEUMATIC SYSTC


SHOULD BE TESTED IN ACCORDANCE WITH MANUFACTURER
MANUFACTURERS RECOMMENDED TESTING
OPERATINGPROCEDURES

D54 SUBSURFACE CONTROLLEDSUBSURFACE SAFETY


VALVE TYPE FIGURE21 APPLICABLE
TO

MULTIPLEAND SINGLECOMPLEFIONS
COMPLEFION
A RUN TUBINGWITH SAFETYVALVE LANDINGNIPPLEAND FLOW COUPLINGS
COUPLING WHERE USED
POSITIONED AT DESIGNEDSSCSV INSTALLATION DEPTH
ADDITIONAL SAFETYVALVE LANDING NIPPLE WITH FLOW COUPLINGS
NIPPLES COUPLINGWHERE USED MAY
BE DESIRABLE TO ALLOW ALTERNATESSCSV PLACEMENT
C INSTALL THE SSCSV AS PER WIRELINE PROCEDURE
PROCEDURES
OUTLINED IN APPENDIX C

DIVISION

OPERATION INSPECTION TESTING REPAIR


AND MAINTENANCE
SUBSURFACE SAFETY DEVICE
DEVICES

D61 GENERAL
THE SSSV EQUIPMENTSUPPLIEDIN CONFORMCE TO THE REQUIREMENTS
REQUIREMENTOF API SPEC14A
SHOULDBE INSPECTED AND TESTEDONSITE TO ENSURE THAT THE EQUIPMENT IS IN THE OPERABLE
CONDITIONS REPAIRBOTH ONSITE AND OFFSITE SHOULD BE PERFORMED BY QUALIFIED
PERSONNEL IN ACCORDANCE WITH THE OPERATING MSNUAL AND THIS
THI RECOMMENDED PRACTICE

REPLACEMENT COMPONENT OR EQUIPMENTSUBASSEMBLIES


COMPONENTS SUBASSEMBLIE USED IN THE REAIR OF SSSV
EQUIPMENTSHOULD BE QTIS1IFIED
PARTS REPAIRREPORT
APPENDIX SHOULD BE
COMPLETED
WITH EACH OFFSITE REPAIR

THE MRNUFACTURER MUST DEFINE THE SCOPE OF REPAIRSUCH THAT THESE ACTIVITIES
ACTIVITIE WILL NOT

ADVERSELY
AFFECTTHE ABILITYOFTHE SSSV EQUIPMENTTO PERFORM
ITS DESIGNFUNCTION
D2 REPAIREDSV EQUIPMENT
A REPAIR
REPAIREDSSSV EQUIPMENTSHOULD BE OF EQUIVALENT PERFORVNZINCE TO THE SSSV

EQUIPMENTIN ITS ORIGINALSTATE THE REPAIRED SSSV EQUIPMENTSHOULD AT


API SPEC14A IN EFFECTAT THE TIME OF
MNINLMNUMCONFORM TO THE SPECIFICATION
MANUFACTURE OF THE ORIGINALEQUIPMENT OR ANY APPLICABLE EDITION INCLUDING THE
CURRENT EDITION REPAIREDSSSV EQUIPMENTCONSISTS
CONSIST OF THE USE OF QUALIFIED

PART BY QUALIFIED
PARTS PERSON WITH PROPER TESTING
PERSONS AND DOCUMENTATION

1012
DOCUNICNTATIORI
THI
THIS SECTION DESCRIBE THE DOCUMENTATION
DESCRIBES RECOMMENDATION
RECOMMENDATIONS RELATIVE TO

REPAIREDSSSV EQUIPMENT
1 REPAIROF SSSV EQUIPMENT SHOULD BE DESCRIBED IN RECORDS
RECORD WHICH INCLUD

PART REPLACEDPERSONNELOR COMPANY PERFORMING


THE SERIAL NUMBER PARTS

THE REPAIR DATE OF REPAIROR REMANUFACTURE AND TEST RESULT


RESULTS REFERENCE

APPENDIX F

163 SURFACE CONTROLLEDSUBSURFACE SAFETY


VALVE SCSSV

A INSPECTION
1 ON RECEIPT OF THE SCSSV ON LOCATION DOCUMENTATION SHOULD BE CHECKED TO

VERIFYTHAT THE SERIAL NUMBER ON THE SCSSV CORRESPONDS


CORRESPOND TO THAT
RECORDEDON THE ACCOMPANYING SHIPPINGREPORT THE SCSSV IS SIZED
IN ACCORDANCEWITH THE DESIGN THE SAFETYVALVE LOCK FOR WIRELINE

RETRIEVABLESCSSV IS COMPATIBLEWITH THE LANDINGNIPPLEINSTALLED IN THE

WELL
2 BEFORE THE SCSSV
RTRNNING INTO THE CONNECTION SHOULD BE TIGHTENED
WELL CONNECTIONS
OR CHECKED IN ACCORDANCE WITH THE OPERATINGMANUAL ASCERTAIN THAT ALL

VISIBLE SEALING
ELEMENT
ELEMENTS ARE NOT DNSGED OR DEFORMEDAND THAT ALL OTHER
VISIBLE FEATURES
FEATURE DO NOT EXHIBIT MARRING OR DISTORTIONTHAT MAY INTERFERE
WITH THE SCSSV OPERATION
3 DISASSEMBLYOF THE SCSSV FOR INSPECTION BY OT
SHALL NOT BE ATTEMPTED
THAN QUALIFIED
PERSONNEL AND SHOULD BE IN ACCORDANCEWITH THE OPERATING

MANUAL

B TESTING
1 ON NEW AND SCSSV THE OPENINGAND DOSINGHYDRAULIC
SCSSVS
REPLACED
PRESSURE SHOULDBE VERIFIED
PRESSURES ACCORDING TO THE OPERATING VNIUAL
ASCERTAIN THATTHE SCSSV WILL FUNCTION FAILSAFE AT THE SETTINGDEPTH
BEFORE INSTALLATION SEE SECTION 22E

2 AFTER INSTALLATIONOF THE SCSSV IN THE WELL THE SCSSV SHOULD BE CLOSED
UNDER YNIMMUM OR NOFLOW CONDITIONS
CONDITION BY OPERATION
OF THE SURFACE

CONTROL VERIFICATION OF CLOSURE MAY BEACCOMPLISHED BY EITHER WIRELINE


PRESSURE BUILDUPOR FLOWTEST IF THE OF FLOW THE SCSSV
WELL IS CAPABLE

CAN BE TESTEDFORLEAKAGE VALVE TO CHECK THE


BY OPENINGTHE SURFACEVALVES FLOW

THE SCSSV IS THEN REOPENED FOLLOWINGTHE OPERATING MANUAL


VERIFICATION OF OPENINGMAY BE ACCOMPLISHEDBY THE SAME METHOD
METHODS AS

CLOSURE VERIFICATION

FOR ROUTINE TESTINGOF THE INPLACE SCSSV IS


3 RECOMMENDEDPROCEDURE
IN APPENDIX
PROVIDED INCLUDING TEST FOR FAILSAFE OPERATION
1013
4 TESTINGOF REPAIREDSCSSVS
SCSSV SHOULD BE CONDUCTED BY QUALIFIEDPERSON IN
ACCORD WITH APPENDIX AND THE OPERATINGMANUAL
5 MECHANICAL FUNCTION OF THE SAFETYVALVE LOCK SHOULD BE VERIFIED BEFORE
INSTALLATION

C OPERATION MAINTENNNCE AND REPAIR


1 THE SCSSV SHOULD BE OPERATED
AT LEAST EVE SIX MONTHS MORE FREQUENT
OF THE SCSSV
OPERATION DICTATED BY FIELD EXPERIENCEMAY
AS SERVE TOKEEP
ALL MOVINGPARTS
PART FREE AND FUNCTIONING
PROPERLYTHIS
THI WILL AID IN EARLY
DETECTION OF FAILURES

2 ALL MAINTENANCE AND REPAIR SHOULD BE PERFORMED


REPAIRS IN ACCORDANCE WITH
THE OPERATINGMANUAL AND ONLYBY QUALIFIED
PERSONS FOR VERIFICATIONOF

PROPER SCSSV DESIGNLIMITS


OPERATIONWITHIN
LIMIT OFFSITE REPAIRED
EQUIPMENTSHOULD BE FUNCTIONALLY
TESTED AS DESCRIBED IN SPEC 14A
3 COPY OF THE FAILURE AS RECOMMENDED IN APPENDIX
REPORT SHOULD BE
FORWARDEDTO THE MANUFACTURER FOR ALL FAILURES
FAILURE WHEN THE SCSSV
RETURNED TO THE MZRIUFACTURER

D64 SURFACE CONL SYSTEM


A TO PERFORMANCE
ASSURE OF THE SURFACE CONTROL UNIT WITHIN THE DESIGNLIMITS
LIMIT
MPNUFACTURER PRESCRIBED
MPNUFACTURERS OPERATING PROCEDURES
PROCEDURE SHOULD BE FOLLOWED
B PERIODIC OPERATION
OF THE SURFACE CONTROLSYSTEM WILL SERVE TO KEEPALL MOVING

PARTSFREE AND FUNCTIONING


PART AND MAY LEAD TO EARLYDETECTIONOFFAILUR
PROPERLY
IT IS RECOMMENDED THAT THE LURFACECONTROL SYSTEM BE TESTED AT LEAST EVERY SIX

MONTH WITH CONSIDERATIONS


MONTHS CONSIDERATION GIVENTO NOFLOW CONDITIONS
CONDITION
TO TEST THE SYSTEM OPERATEAN ESD VALVE THE SYSTEMTESTS
TEST SUCCESSFULLY
WHEN
ALL SCSSVS
SCSSV CLOSE AFTER THE PRESCRIBED
DELAY THE PRESSURE RELIEF VALVES
VALVE AND

PRESSURE SENSOR
SENSORS SHOULD BE TESTED IN ACCORDANCE WITH API
14C RP
C ROUTINE CHECKS
CHECK SHOULD BE MADE OF ALL GAGES
GAGE AND OTHERDISPLAYEDCONTROLS
ASCERTAIN THAT ARTY VALVE OR SWITCH CAPABLE
OF RENDERING
THE SYSTEM INOPERATIVE
IS IN THE PROPER POSITION

D5 SUBSURFACE CONTZOLLEDSUBSURFACE VALVE CSV


VALVES
SAFETY
A INSPECTION
1 ON RECEIPTOF THE SSCSV ON LOCATION DOCUMENTATION SHOULD BE CHECKEDTO
VERIFY
THAT THE SERIALNUMBER ON THE SSCSV CORRESPONDS
CORRESPOND TO THAT

RECORDEDON THE ACCOMPANYING SHIPPINGREPORT THE SSCSV IS SIZED


IN ACCORDANCE WITH THE DESIGN THE SAFETY
VALVE LOCK IS COMPATIBLE
WITH

THE LANDINGNIPPLEINSTALLED IN THE WELL


2 BEFORE RUNNINGTHE SSCSV INTO THE WELL CONNECTIONS
CONNECTION SHOULD BE TIGHTENED
OR CHECKED IN ACCORDANCE WITH THE OPERATING MANUAL ASCERTAIN THAT
VISIBLE PACKINGELEMENTS
ELEMENT ARE NOT DAMAGEDOR DEFORMED AND THAT ALL

1014
OTHER VISIBLE FEATURE
FEATURESDO NOT EXHIBIT MARRING OR DISTORTION THAT MAY
INTERFERE WITH THE SSCSV OPERATION
II TESTING
1 TESTINGOF AN SSCSV IN THE WELL IS NOT RECOMMENDED
2 BEFORE INSTALLINGTESTINGOF REPAIREDSSCSV
SSCSVS SHOULD BE CONDUCTEDBY
QUALIFIEDPERSON IN ACCORDANCE WITH THE OPERATINGMANUAL
3 MECHANICAL ACTUATION AND CLOSURE MECHANISM PRESSURE INTEGRITY
SHOULD BE VERIFIED BY TESTINGOF REPAIRED
SSCSVS MECHANICAL DEVICE

MAY BE USED TO TEST THE ACTUATION MECHANISM PRESSURE TESTING


OF THE
CLOSUREMECHANISM SHOULD BE AT 200 PSI MINIMUM WITH SUITABLE FLUID

LEAKAGEEXCEEDING
400CCMM OF LIQUIDOR L5SCFM OF TEST GAS WILL BE CAUSE

FOR REJECTION

4 MECHANICAL FUNCTION OF THE SAFETY


VALVE LOCK SHOULD BE VERIFIED BEFORE

INSTALLATION
C OPERATION
MIINTENIUUE AND REPAIR
1 THE SSCSV INSPECTED
SHOULD BE AT LEAST EVERY YEAR MORE FREQUENT
INSPECTION
AS DICTATEDBY FIELD EXPERIENCE MAY BE NECESSARY FOR EARLY
DETECTIONOF SERVICE WEAR FOULING
OR

2 ALL MAINTENANCE AND REPAIRSHOULD BE PERFORMED IN ACCORDANCE WITH THE

OPERATINGTNNUAL AND ONLYBY QUALIFIED PERSONNEL


FOR VERIFICATION OF PROPER SSCSV OPERATIONWITHIN DESIGNED LIMITS OFF
LIMIT
SITE REPAIRED EQUIPMENT SHOULD BE FUNCTIONALLY
TESTED AS DESCRIBEDIN

API 14A

3 COPY OF THE FAILURE AS SHOWN IN APPENDIX


REPORT SHOULDBE
FORWARDEDTO THE NINUFACTURER FOR ALL FAILURES
FAILURE WHEN THE SSCSV IS

RETURNED TO THE MSNUFACTURER

1015

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