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Analysis of Overlap in Power Electronic Drives

in Marine Networks
Senananda P Abhayasinghe and Richard R W G Bucknall
Naval Architecture and Marine Engineering Section
Department of Mechanical Engineering
University College London
E-mail: s.abhayasinghe@ucl.ac.uk, E-mail: r_bucknall@meng.ucl.ac.uk

Abstract- Isolated power networks such as those used in ships,


submarines, offshore drilling rigs, oil production platforms etc.
have different source impedance characteristics compared to
shore based grid supplies meaning waveform quality is
significantly degraded when power electronic systems are used,
for example there is a noticeable increase in notching caused by
overlap due to the use of SCRs. This paper examines notching
and resulting non-characteristic distortion in marine power
systems using analytical method and by simulation using PS-
CAD software. The effect of notching at different locations in a
ship’s power network changes with source inductance and
examples are given which allow ‘simulated results’ and
‘theoretical results’ to be compared. Calculated values and
simulation results of notch width with changes in firing delay
angles are presented and discussed in some detail for typical
marine drive units. Existing methods of reducing the notch area Fig.1 Electric propulsion configuration showing split bus bar and redundancy
is discussed using simulation results.
Index Terms: Commutation Notch, Electric Propulsion,
II. INTRODUCTION
Inductance, Harmonics, Overlap, VSD, Voltage Distortion.
I. BACKGROUND There are numerous ways of achieving variable speeds but
The traditional choice of a diesel engine or gas/steam Pulse Width Modulation (PWM) approach is widely used in
turbine as a mechanical propulsion system imposes some the marine industry. Fig.2 illustrates a basic PWM
restrictions when designing a ship as compared with one arrangement. The AC generated power is converted to DC
having a ‘tailored’ Electric Propulsion (EP) system [1]. A voltage by the converter and then the DC is inverted back to
tailored EP system gives more options in layout e.g. AC by the inverter which produces a variable voltage and
allocating cargo or passenger space, and in designing the type variable frequency to drive the motor at variable speed. The
of vessel or installation. An EP system is basically made up motor power is controlled by the inverter to maintain the
of generators, power network and variable speed drives speed of a ship set by the navigator.
(VSD) that control the speed of electric propulsion motors. The PWM does not produce or draw sinusoidal waveforms
This arrangement offers flexibility in ship design, layout and rather they are pseudo-AC waveforms that contain harmonics
operation such as prime-movers and generators can be located and notching as shown in Fig.5. Such non-sinusoidal
off the shaft line whilst the electric propulsion motors and the waveforms can cause instability in the power network [3,4].
VSDs can be located further aft in a ship. Podded motors The steepness (dv/dt) and width of notches especially in
located outside the hull offer even greater flexibility. conventional thyristor converters such as Load Commutated
EP systems also offer better maneuverability, reduced noise Inverter (LCI) may give rise to instability and mal-operation
and vibration, superior dynamic performance and can be used in the power network such as harmonic resonance, control
in an Integrated Full Electric Propulsion System (IFEP) system failure, instrumentation misreadings, light flicker, etc.
arrangement that allows flexibility in operation including Such distortion can even cause malfunction of protective
using minimum number of electric generators on-line for devices in a power network leading to blackout situations.
given operational scenarios [1, 2]. An IFEP system is easily This paper examines the aspect of notching which is
controlled and is able to respond immediately to dynamic and apparent on VSDs using diodes and thyristors because such
unusual disturbances e.g. change in loading condition at the devices are not perfect switches and because the circuits
propeller or part-system failure. Fig.1 shows how EP system contain inductance.
can achieve propulsion redundancy in which two electric
AC SOURCE SOLID STATE SOLID STATE
motors are driving a single propeller or two propellers. If one CONVERTER INVERTER ELECTRIC
MOTOR
section of the bus bar fails then the remaining section of the
bus bar can maintain propulsion since the Power Management DC BUS
CAPACITOR BANK

System (PMS) is able to limit electrical power to consumers


to prevent overloading the power network [1, 2]. Fig.2 Drive System - converter, inverter and electric motor arrangement
III. THEORY
Diodes D1, D3 and D5 of the six pulse diode bridge shown
in Fig.3 operate in turn with D4, D6 and D2 to produce a DC
waveform from a three-phase AC supply. Fig.4 shows the
output DC voltage (VL) and input phase voltage waveforms
(Va, Vb and Vc) of 6 pulse bridge when fed from an ideal and
balanced source. As can be seen in Fig.4, diode D1 begins to
conduct at 30° through D6 because phase voltage Va is more
positive than the other two phases during the period from 30°
to 150° and Vb is more negative than the remaining phases
for the period from 0° to 90°. Conduction changes from D6 to
D2 when Vc becomes the most negative phase at 90°. Diode
D3 takes over the conduction from D1 at 150° when Vb
becomes the most positive phase while maintaining the return Fig.5 A diagram showing line voltage waveforms, current transfer
path through D2. The remaining diodes (D3,D4; D5,D4; between switching devices during overlap and notch width (µ) [10]
D5,D6) will follow a similar pattern of conduction during the
remaining period of the cycle and the sequence is then A circulating current of “i” is assumed to be flowing from
repeated for every cycle. It can be seen that transfer of incoming diode D1 through outgoing diode D5 (Fig.3) in a
conduction occurs at every 60 degrees 6 times during one closed path during overlap (Fig.4 and Fig.6 at 30 degrees).
cycle producing 6 ripples of DC voltage waveform at the When source inductance of L, input phase voltage(RMS) of V
output of the converter. The arrangement is therefore termed and instantaneous input phase voltages of Va, Vb and Vc are
6 pulse bridge. The transfer of current flow from one considered in Fig.3 the voltage difference between Va and
switching device to another is termed commutation [4]. Vc during overlap at 30° (using Fig.6) can be written as;
In reality, commutation will not occur immediately because
the source inductance causes delay in switching off the Va-Vc = Ldi/dt – (- Ldi/dt )
already conducting diode. This will result in both diodes Since Va-Vc is the line voltage √3VMAXSinωt.
(incoming and outgoing) conducting simultaneously. Hence, √3VMAXSinωt = 2 Ldi/dt
during the overlap period, it may be considered that a di = [(√3.VMAX )/2L] x Sinωt.dt (1)
momentary ‘short-circuit’ occurs when current flow changes
from one diode to the other. Overlap starts when incoming By integrating equation (1) circulation current “i” can be
switching device starts conducting and is complete when expressed as;
incoming switching device reaches the load current level. The “i” = [(√3.VMAX )/2L] x [-(Cosωt )/ω] + C (2)
period of overlap depends on the inductive reactance of the
system and the load current. The time taken for the At t= 0, “i” = 0, => C = (√3.VMAX )/2ωL
completion of current transfer from one diode to another is Applying the value of C in equation (2);
called overlap period or commutation angle (µ) as can be seen “i” = [(√3.VMAX )/2ωL][1- Cosωt] (3)
from Fig.5 [4].
IL Overlap completes when i = Load Current (IL),
ωt = commutating angle (µ), ωL = inductive reactance (XL)
Ia

Ib

Ic

A
1
La
2
D1 D3 D5 Applying them in equation (3);
B Lb IL = [(√3.VMAX )/2XL] x [1-Cosµ]
LOAD

1 2

C Lc Therefore, µ = Cos-1[1-2ILXL/√3.VMAX] (4)


1 2

D4 D6 D2
Hence source inductance influences µ [4].

Fig.3 6 Pulse diode bridge with source inductance L, input phase


voltage (RMS) of V and phase voltage waveforms Va, Vb and Vc
Vc Va

= Va-Vc

30 ° Time t

Fig.6 Overlap of phase voltage waveforms Vc and Va at 30 degrees, current


Fig.4 Waveforms (50Hz) of 6 pulse bridge fed from an ideal source, transfer from D5 to D1
showing conduction pattern of diodes
A. Thyristor Bridge
If diodes in Fig.3 are replaced with thyristors such as in Assuming that µ is small, the commutation notch depth (D)
the Type 45 Frigate PWM drive and fed from an ideal source, can be written as an approximation in equation (6) below [6].
voltage and current waveforms can be seen in Fig.7. Trigger D = √2 VLL Sin α (6)
pulses are required to be so arranged that a pair of thyristors If line voltage is VLL then VL can be given by
(one in the positive and the other in the relevant negative VL = 1.35VLL Cos α (7)
side) is triggered simultaneously so that the return current
through the load back to the source is not blocked. This is Load current (I L) for a pure resistive load can be given by
actually needed only at the start of operation in order to VL/R where R is the load resistance [7].
commence the current flow. Once the conduction is started, It is also important to study the behavior of the depth of
firing only one thyristor at a time is sufficient because the commutation notch at various points of a power network.
corresponding thyristor in the opposite leg remains Fig.9 illustrates a transformer or reactor coupling arrangement
conducting. of a converter fed from a power network with source
The DC output voltage of the thyristor bridge (VL) can be inductance of LS, line inductance of L1 and transformer or
controlled by varying the firing angle α. The highest mean reactor inductance of L2. The total system inductance (LS+
value of the load voltage is achieved when the firing angle is L1+L2) and firing angle decide the notch width as per
zero degrees and the load voltage reaches its zero mean value equation (5) while highest notch depth at the converter input
when the firing angle is 90 degrees. If the firing angle is (point C in Fig.9) is decided by the firing angle for a given set
increased more than 90 degrees then the converter mean of circumstances as per equation (6). Notch depths at points A
output voltage will become negative and therefore and B will depend on the values of LS, L1 and L2 which can
arrangement can be made to flow power from DC load side to be given as percentages of the highest notch depth using
source. Regenerative braking into the power system can often equation (8).
be used but with obvious restrictions as to the amount of
power which can be regenerated when dissipating the kinetic Notch depth (d) at point B = D x (LS+L1) / (LS+L1+L2) (8)
energy of the load and motor.
Fig.8 shows phase voltage waveform of a 6 pulse thyristor The notch depth at the Point of Common Coupling (PCC)
bridge fed from an inductive source with firing angle of 10 B can be reduced by increasing the reactance of the coupling
degrees. The waveform shows clear notches with two fast transformer or reactor while maintaining minimum source
changing sides during overlap. The equation (5) can be and line inductance. However notch width increases with
derived to calculate the notch width in a similar manner to the system inductance increase as per equation (5) and therefore
equation (4) derived for diode bridge [4]. the increase of reactor inductance is limited. The notch area
can be expressed as a product of the notch width and the
i.e. µ = Cos-1[Cosα – (2ILXL/√3.VMAX)] – α (5) notch depth; i.e. D.µ. or as a product of system inductance
and load current; i.e. XL . I L [6].
IV. SYSTEM MODELING AND RESULT DISCUSSION
Simulations were carried out on both diode and thyristor
bridges using PS-CAD software to observe the response of
notch width for different values of source inductance.
Simulated results show that notch width of thyristor bridge
when fired at zero degrees is identical to that of the diode
bridge under the same conditions such as system inductance
etc. This can be further demonstrated by equation (5). Hence,
in order to study the behaviour of the notch width,
simulations were carried out only on diode bridge by varying
source inductance from zero to 100 µH for a resistive load of
10 Ω. Graphs representing simulated results and analytical
VIna VInb
Phase Vltage
VInC
values of notch width in Fig.10 show linear increase with the
0.20
increase of source inductance. However analytical results are
slightly higher than simulated results. This is because of the
0.10
slightly higher load current in calculation than simulation due
to diode impedance that has not been used for calculation in
0.00
equation (4).
y (V)

-0.10

AC SOURCE
LS L1-Line2 L2-Transformer AC-DC
-0.20
1 2 1 1 2
C CONVERTER
A B
0.0200 0.0217 0.0233 0.0250 0.0267 0.0283 0.0300 0.0317 0.0333 0.0350 0.0367 0.0383 0.0400 ...
...
...

Fig.8 Inductive source phase voltage waveforms feeding a thyristor bridge, Fig.9 Converter coupling arrangement through a transformer; note
firing angle 10 degrees points A, B and C
Notching w hen firing angle of 10 Degrees
NOTCH WIDTH VS INDUCTANCE Va Vb Vc
350 300

300 200

Analytical
250 100

Phase Voltage (V)


200
Micro Sec

0
Simulated
150 -100

100 -200

50 -300
Seco... 0.0200 0.0217 0.0233 0.0250 0.0267 0.0283 0.0300 0.0317 0.0333 0.0350 0.0367 0.0383 0.0400 ...
...
...
0
0 10 20 30 40 50 60 70 80 90 100 Fig.12 Phase voltage waveforms (50Hz) showing notch at firing angle of
Micro H

Fig.10 Graphs (Analytical and Simulated) indicating increase of notch 10 degrees with 20 µH load inductor
width in µ Sec VS source inductance from zero to 100 µH. Analytical studies and simulations were carried out to
further investigate the behavior of the notch width and the
It should be noted that notch widths of phase voltage depth with the increase of firing angle of the thyrister bridge.
waveforms and that of corresponding line voltage waveform Graphs representing both analytical and simulation results in
are of same value while notch depth of the line voltage Fig.13 illustrate the behavior of notch width and the notch
waveform is the sum of notch depths of two phase voltage depth at point C for a range of firing angles from zero to 80
waveforms subjected to overlap. In addition to notching in degrees when source induction of 0.02 mH and load
two phase voltage waveforms involved in overlap, it was resistance 10Ω have been used in the PS-CAD model.
observed in Fig.11 that the remaining phase voltage Equations (5) and (6) were used to calculate the notch width
waveform has also been distorted during overlap. As and notch depth respectively. The graphs indicate that the
discussed in section III, load current decreases during overlap calculated value of the notch width is slightly higher than the
due to the fact that outgoing diode draws current from the simulated values. This is due to the fact that impedance of
incoming diode. This decreased load current, while reducing thyristors and source has not been used in calculating load
the voltage drop across the load, returns to the source causing current although these properties contribute to the simulation
a slight distortion in the remaining phase voltage waveform result in decreasing the load current. As per equation (5),
that is not subjected to overlap. However, the simulation notch width reduces with load current decrease whilst
result in Fig.12 shows that distortion is reduced when an difference in load current has no effect on notch depth as per
inductor was introduced in the load side. This paper suggests equation (6). The difference between calculated load current
that discharge of the newly introduced inductor during and that obtained from simulation does not affect the notch
overlap minimizes the distortion of the remaining phase depth and therefore two graphs representing notch depth for
voltage waveform. calculated and simulated values in Fig.13 are identical. It can
It can also be seen in Fig.11 that there is only one fast be seen from Fig.13 and Fig.14 that notch depth has reached
changing side of phase voltage waveform at the end of the about 344 volts at firing angle of 60 degrees for a system
overlap period. This is because potentials of two phase having peak line voltage of 400V. Fig.14 clearly shows two
voltage waveforms are equal when overlap commences while large notches and four small notches of line voltage
a potential difference exists between two phases when overlap waveform AB for one complete cycle of the fundamental
completes. However, there will be a potential difference frequency. The two large notches are generated when overlap
between the two phases subjected to overlap in thyristor occurs between phase voltages A and B while four small
bridge at the start as well as at the end of overlap, resulting in notches are generated when either phase A or B overlaps with
two fast changing sides as shown in Fig.12. These potential phase C. Higher depth of notches such as measured above can
differences vary with the firing delay angle of thyristors along cause potential risk to any power network.
the voltage waveforms, and therefore the notch depth also
follows. 500
450
0.30
Va Vb
DIODE BRIDGE LS = 0.2 mH, RESISTIVE LOAD 5 OHMS
Vc Notch Width Analytical
W ID T H M IC R O S & D E P T H V

400

0.20
350
300
0.10
250
200 Notch Depth Analytical
Va, Vb, Vc,

0.00
& and Simulation
150

-0.10
100
50Notch Width Simulation
-0.20
0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
-0.30
FIRING ANGLE IN DEGREES
TIME 0.0200 0.0217 0.0233 0.0250 0.0267 0.0283 0.0300 0.0317 0.0333 0.0350 0.0367 0.0383 0.0400 ...
...
...

Fig.11 Distorted phase voltage waveforms (50Hz) of a thyristor bridge at Fig.13 Graphs sowing the calculation and simulation results of notch
firing angle zero without load inductor µ
Phase Vltage
VL-A
0.40
0.30
VL-AB
500
0.20
0.10
Notch at A
0.00
400

y
-0.10
-0.20
300 -0.30
-0.40
VL_B
200 0.40
L in e V o lt a g e in V

0.30

100 0.20
0.10
0.00
Notch at B
0

y
-0.10
-0.20
-100 -0.30
-0.40
-200 0.40
VL-C

-300
0.30
0.20
Notch at C
0.10
-400 0.00

y
-0.10
-0.20
-500 -0.30

Fig.14 Notches in line voltage waveform of a thyristor bridge at α=60°


-0.40
0.020 0.030 0.040 0.050 0.060 ...
...
...

Fig.15 Notch at points A, B and C of Fig.9 at firing angle 15 degrees

Fig.15 illustrates notch levels at points A, B and C of the


V. CONCLUSION
diagram in Fig.9 when firing angle of 15 degrees with source,
line and reactor inductance of 0.5mH each are used. Distortion in a power network caused by commutation
Calculation as well as simulation results show that the notch notches is of significant interest as it can cause instability,
depth at points C, B and A are 102V, 68V and 34V malfunction of control systems and degradation of the
respectively. The notch width at all points A, B and C are reliability of operation of important control and safety
identical as the notch width is decided by the total system systems. Effect of notch depth and notch width has been
inductance as per equation (5). The notch depth at PCC (B) is examined at different locations of an isolated power network
two third of the highest value at upstream (C) of the for different source inductances and different firing angles.
converter. Notch depth at PCC can be reduced by increasing Analytical and simulation results of notch width and notch
the reactor inductance but this would be limited by the notch depth have been compared; reasons for the difference of
width which is decided by the total system inductance. results have been discussed. Notch width and depth can be
A sudden change in the voltage waveform due to notching reduced by decreasing the source inductance. Notch width
can cause charge or discharge or ‘ringing’ (voltage decreases with the increase of firing angle while notch depth
oscillations) of resistor-capacitor circuits in a power network increases with firing angle; i.e. higher dv/dt. For a given
and this interchange of energy can cause overheating resistors system inductance, notch width is constant at any point of the
and even failure of capacitors etc [8]. Overheated resistors power network while notch depth increases along the way
may dissipate energy causing operational issues such as forward feeder. Notch depth at PCC can be reduced by
requirement for additional cooling and reduced efficiency etc. increasing the reactor inductance between PCC and converter.
Commutation notches produced by thyristor converters will VI. FUTURE WORK
move along the voltage waveform when firing angle changes A complete EP system will be modeled in PS-CAD to
[2]. Deep line notching can also lead to thyristor misfiring study power network distortions and their associated
when notch width exceeds the duration of the gate pulse and characteristic and non-characteristic frequency components in
multiple crossovers [8]. Failure of VSDs can occur when they detail. Existing methods of mitigating voltage distortion will
are running at different speeds and are fed from the same further be analyzed and research will focus on novel methods
network, such as in offshore installations etc. These failures to mitigate them.
can even become more critical when thristor bridge converter- VII. REFERENCES
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