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Renewable Energy 98 (2016) 108e119

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Renewable Energy
journal homepage: www.elsevier.com/locate/renene

Biogas from anaerobic digestion processes: Research updates


Quanguo Zhang a, Jianjun Hu a, Duu-Jong Lee a, b, c, d, *
a
Collaborative Innovation Center of Biomass Energy, Henan Agricultural University, Henan Province, Zhengzhou, China
b
Department of Chemical Engineering, National Taiwan University of Science and Technology, Taipei 10607, Taiwan
c
Department of Chemical Engineering, National Taiwan University, Taipei, 10617, Taiwan
d
R&D Center for Membrane Technology, Department of Chemical Engineering, Chung Yuan Christian University, Chungli, 32023, Taiwan

a r t i c l e i n f o a b s t r a c t

Article history: Anaerobic digestion (AD) is a biological process that can convert organic substrates to biogas in the
Received 10 January 2016 absence of oxygen. The AD process has been practiced for centuries; however, it is still a research focus in
Received in revised form contemporary literature. This mini-review selected papers published in 2015 and summarized the
6 February 2016
improvement and technological advancement and revealing current research and development trends
Accepted 9 February 2016
Available online 19 February 2016
for the biogas from AD process. A discussion on the challenges and prospects for developing improved
AD technologies is provided.
© 2016 Elsevier Ltd. All rights reserved.
Keywords:
Biogas
Anaerobic digester
Co-digestion
Operation
Modeling

1. Introduction platforms, Bioresource Technology ranked top in number of


biogas papers published (1075), followed by Biomass Bioenergy
Anaerobic digestion (AD) is the biological degradation process of (267), International Journal of Hydrogen Energy (243) and
organic substrates in the absence of oxygen [1]. In natural habitat, Renewable Energy (200). The number of these papers had received
complex organic substrates need hydrolysis, acidogenesis, aceto- 128,462 citations, with relevant articles with >500 citations being
genesis, and methanogenesis for completing AD reactions. The available [5e8].
methanogens can grow at low redox potential with coupling to Comprehensive list of biogas papers is exhausting. This mini-
substrate-level or electron transport phosphorylation, producing review collected papers published in most recent year in journal
biogas being one of the main products which is a mixture of Bioresource Technology, Biomass Bioenergy and Renewable Energy,
gaseous compounds, principally methane (CH4) and carbon dioxide a total of 151, as the samples for providing a snapshot of current
(CO2), via volatile fatty acid (VFA) degradation [2,3]. trends for biogas from AD research.
Biogas is a renewable energy source that can be harvested from
organic waste, which received intensive research interested these 2. Status report
decades [4]. Numerous studies were reported on all aspects of
biogas production, processing and utilization. The Web of Science™ AD is applied worldwide as a source for generating biogas from
database search using topic of “biogas” on 2015.12.30 led to a total organic waste. The recent works discussed the current status for
of 9395 papers, in fields such as energy fuels (3317), environmental local applications. For instance, Anyanwu et al. [9] discussed the
sciences (2670), and biotechnology applied microbiology (2472), biogas production from cassava waste in Nigeria and claimed that
and with authors from China, Germany and United States contrib- the yield of biogas at 0.6 L/kg total solids could augment primary
uting about 31% of these published papers. In all energy-related energy needs of Nigeria. Ruile et al. [10] surveyed the efficiency of
21 full-scale biogas production plants in southern Germany which
handle livestock manure, maize silage, grass silage and grain silage
* Corresponding author. Department of Chemical Engineering, National Taiwan
as feedstocks. Mudasser et al. [11] studied the feasibility of using
University of Science and Technology, Taipei 10607, Taiwan. wind-biogas hybrid system on energy supply for areas in Green-
E-mail address: djlee@ntu.edu.tw (D.-J. Lee). wood, Sydney.

http://dx.doi.org/10.1016/j.renene.2016.02.029
0960-1481/© 2016 Elsevier Ltd. All rights reserved.
Q. Zhang et al. / Renewable Energy 98 (2016) 108e119 109

Sovacool et al. [12] provided an overview of the International 3.1.3. Algae-bacteria flocs
Fund for Agricultural Development and Biogas International in Bacteria could grow with algae in cultivation systems. The
Kenya, which helped install about 500 anaerobic digesters over the bacteria compete with algal cells with the available nutrients and
rural regimes to power the households. These installed units are could even utilize algal biomass as their own substrates for growth.
mostly still in operation. The challenges faced for this program and In full-scale applications algae-bacteria flocs rather than pure algal
the difficulties to be solved provided a nice reference for applying biomass are harvested from the cultivation unit. van Den Hende
small-scale anaerobic digesters applied in rural areas. et al. [25] cultivated microalgal bacteria flocs from an outdoor
raceway pond and noted low digestion efficiency and a low biogas
profit of the cultivated biomass. The collected flocs were pretreated
3. Substrate
using mechanical and biological pretreatments for enhancing
methane productivity [26].
Substrates are the organic feedstocks for AD applications. Sub-
strates that attracted recent research interests included the algal
3.2. Waste from other processes
biomass and wastes from other treatment units. Maize silage has
become a substrate of focus in Germany since excess AD plants are
Recent studies were performed to use the wastes from other
recently installed and operated [13]. Estimation of methane pro-
treatment units. The liquor fraction of pyrolysis products (besides
ductivity from specific substrates is also of practical interest for AD
non-condensable gases, tars and biochar at 330, 430 and 530  C)
research.
was utilized as the AD substrates [27]. Narra and Balasubramanian
[28] studied AD of residues from bioethanol manufacture from 10%
3.1. Algal biomass rice straw in four combined upflow anaerobic sludge blanket
reactors þ anaerobic filters at thermophilic and mesophilic tem-
Algae can grow much faster than higher plants so the former is peratures. In case of anaerobic recalcitrance, the waste was pro-
regarded as a promising carbon sink during its cultivation [14]. posed to be pretreated for enhancing digestibility [28]. The crude
Producing biogas from microalgae using AD may not be easy since glycerine from biodiesel manufacturing factories was added to
the cell walls of microalgae are generally thick for slow hydrolysis sewage sludge to increase the C/N ratio of substrate for possible
and the carbon to nitrogen ratio may be too low since the micro- enhancement of methane productivity [29]. These authors noted
algae has high protein contents [15,16]. adverse effects on methane productivity with added crude glyc-
erine since the latter could be easily hydrolyzed to suppress sus-
pension pH and lead to inhibition effects.
3.1.1. Microalgae
Numerous microalgae species were cultivated as carbon dioxide
3.3. Co-digested substrates
sink and the substrate for AD. For instance, Fan et al. [17] evaluated
the methane productivity by AD of Macrocystis pyrifera in seawater
Co-digestion tests with two or more substrates are a research
at mesophilic temperature. Gutierrez et al. [18] applied potato
focus for the sampled literature works (Table 1). One reason for
starch as flocculants to enhance harvesting of Chlorella sp. and then
adopting co-digestion of substrates is to balance the C/N ratio of the
tested the methane productivity from the collected algal biomass
feedstock. For instance, giant cane or corn silages (hard) with pig
under AD. Caporgno et al. [19] co-digested marine microalgae,
slurry (easy) were co-digested in continuous stirred tank lab-scale-
Isochrysis galbana, and freshwater microalgae, Selenastrum capri-
reactor [30]. Sugar beet cossettes (hard) and pig manure (easy) was
cornutum, with sewage sludge under mesophilic and thermophilic
co-digested in a semi-continuous stirred tank reactor under mes-
conditions. Mahdy et al. [20] co-digested microalgae biomass
ophilic conditions [31].
(Chlorella vulgaris) and primary or secondary sludge from waste-
Co-digestion of substrate A that would produce excess metab-
water treatment plant.
olites to inhibit methanogenesis could be compensated by adding
In general, direct AD of microalgae is not so effective in terms of
substrate B. For instance, Battista et al. [32] tested the co-digestion
biogas productivity. Thermal pretreatment could enhance 62%
treatment of the mix of the most abundant agro-food wastes in
methane yield for C. vulgaris [18]. The co-digestion of algal biomass
Puglia (Italy), olive pomace and milk whey, which are wastes with
and other substrates also enhance methane productivity by
pH 3.5 and high total nitrogen, total ammonia and total phospho-
providing easy hydrolysis and hence methanogenesis.
rous quantities in 50-L and 2 m3 digesters. With the olive pomace
from a three phase centrifugation, these authors generated at 35  C
3.1.2. Macroalgae and 10% w/w total solids in continuous mode at 1.23 L/L-d methane
Saline macroalgae biomass was cultivated from water environ- when the inhibitory effects of ammonia and polyphenols concen-
ments without competition with freshwater resources. AD of trations are both low. Haider et al. [33] mixed the food waste and
Sargassum muticum needs consideration of the possible adverse rice husk and co-digested the mix for finding the mixing ratio that
effects by excess salts [21]. However, the relatively thick cell walls could overcome volatile fatty acid accumulation in mesophilic
by marine macroalgae need intensive pretreatments for enhancing digestion. Adding food waste would reduce suspension pH hence
the methane productivity. For instance, Hermann et al. [22] ensiled reducing methane productivity.
five seaweed species with their storage up to 90 d and noted that Certain co-digested substrates considered are to balance the C/N
ensilage could not only lead to loss in VS during storage but also ratio of the feedstock for AD. For instance, Li et al. [34] co-digested
increased the methane yield during AD. Oliveira et al. [23] co- Manyflower silvergrass of C/N ¼ 45.46 and microalgae of C/
digested macroalgae Sargassum sp. with glycerol or with waste N ¼ 5.48. The addition of microalgae would reduce suspension pH,
frying oil for increasing methane productivity of macroalgal increase lactic acid concentration and ammonia concentration, and
biomass. Yazdani et al. [24] studied the AD of Nizimuddinia zanar- shifted the associated microbial communities.
dini, a brown macroalgae from Persian Gulf, with pretreatment by Studies that are hard to hydrolyzed are pre-treated then the li-
dilute sulfuric acid and hot water, followed by enzymatic hydrolysis quor was co-digested with another substrate for improve overall
by cellulase and beta-glucosidase. The pretreatments could in- methane production. For instance, Zieminski et al. [35] co-digested
crease biogas yields. sugar beet pulp silage and vinasse in 1-L reactor at mesophilic
110 Q. Zhang et al. / Renewable Energy 98 (2016) 108e119

Table 1
Sampled literature works on anaerobic co-digestion.

Reference Substrates Reactor Pretreatment Remark

Luca et al. [30] giant cane (plant gowing on 3-L continuous stirred NA Giant cane has lower methane productivity than corn. However,
disturbed soil) or corn tank lab-scale reactor at since the former is gorwing faster than the latter, the biogas yield
silages þ pig slurry 38  C. per ha for the former was higher than for the latter.
Aboudi et al. [31] sugar beet cossettes þ pig 10-L semi-continuous NA OLR 11.2 gVS/L-d could generate 2.91 L CH4/L-d. Too low hydraulic
manure mesophilic stirred tank retention time of the reactor would accumulate volatile fatty acids
reactor to reduce suspension pH, which would lead to system failure.
Battista et al. [32] olive pomace þ milk whey, 2 m3 mesophilic batch NA 1.23 L methane/L-d when the inhibitory effects of ammonia and
reactor polyphenols concentrations are low.
Haider et al. [33] food waste þ rice husk 1-L bottles at 37  C NA Adding food waste would reduce suspension pH hence reducing
methane productivity.
Li et al. [34] Manyflower 400-mL batch bottles at NA Adding microalgae reduce suspension pH, increase lactic acid
silvergrass þ microalgae 35  C concentration and ammonia concentration, and shifted the
associated microbial communities.
Zieminski et al. sugar beet pulp silage þ vinasse 1-L glass bottles at enzyme mix (3:1) The highest biogas productivity (598.1 L/kg VS) was achieved at mix
[35] 37  C. of Celustar XL and ratio of 3:1 (w/w). Enzymatic pretreatment of pulp silage was also
Agropect pomace at noted to significantly increase methane yields
50  C for 7 d
Pokoj et al. [36] Two annual silages, four 6-L semi-continuous NA Methane yield from non-fiber components (raw proteins, raw
perennial crops silages, and stirred tank reactor at lipids, non-fiber carbohydrates) were higher than the fiber (neutral

four mixes of the two. 39 C detergent fiber) components. Also, the digestate residues in all
tested silages can be applied as fertiliers in farmland.
Riggio et al. [37] cow slurry þ apple pulp þ olive 128-L mesophilic batch NA 400 L/kg biogas is produced at 40-d hydraulic retention time from a
pomace reactor. 85% cow slurry þ10% olive pomace þ5% apple pulp mixture.
Li et al. [38] organic waste fat, oil and 15-L two-stage thermal (55  C) and Thermo-chemical pretreatment enhanced chemical oxygen
grease þ wastewater sludge thermophilic semi- chemical (pH 10) demand hydrolysis and soluble volatile fatty acid concentrations,
continuous flow hence enhancing biogas production rate from 18.73 L/d to 25.14 L/d.
reactors
Zarkadas et al. [39] food waste þ cattle manure 50-L thermophilic NA No significant inhibition effects were noted at up to 65.3% food
reactors waste. Methane yields of 281e385 m3/tonne VS can be achieved at
organic loading rate (OLR) of 6.85 kg VS/m3-d and 15.7% total solids
level.
Spielmeyer et al. Sludge þ antibiotics 30-L reactor at 41.7  C NA no adverse effects on biogas productivity or methane yields with
[40] <38 mg/kg sulfonamides or < 7 mg/kg tetracyclines, and found that
al antibiotics were partly removed in the anaerobic treatment
Shofie et al. [41] mix of coffee grounds þ coffee Thermophilic NA Reactor could reach steady-state operation at OLR 4 kg COD/m3-
wastewater þ milk continuous-flow stirred d and HRT of 30 d. Inhibition of methanogenesis occurred when
waste þ municipal sludge tank reactor propionic acid was accumulated in the reactor.
Moraes et al. [42] vinasse from bioethanol 20-L continuous NA Direct digestion of vinasse produced no biogas. When
production plant þ straw and stirred-tank reactors at supplemented with straw amd with lime fertiliser or 3% cow

lime fertilizer or þ cow manure 37 C. manure, biogas production of vinasse was largely increased. These
authors also revealed that the AD was the most stable when cow
manure was the co-substrate for digestion.
Liu et al. [43] wheat stalks þ pig manure or 800 mL-plastic bottles NA effective virus disinfection under mesophilic and thermophilic
cow manure, and rape at 35  C temperatures.
stalks þ pig manure or cow
manure
Li et al. [44] rice straw þ cow manure 40-L continuous-flow NA Optimal rice straw/cow manure ratio of 1:1 was noted to yield
mesophilic digester maximum methane yields. At high OLR, the accumulation of volatile
fatty acids inhibited methanogenesis.
Li et al. [45] rice straw þ pig manure 40-L continuous-flow NA Optimal rice straw/pig manure ratio of 1:1 was noted to yield
mesophilic digester maximum methane yields. At high OLR, the accumulation of volatile
fatty acids inhibited methanogenesis for the mix.
Rico et al. [46] cheese whey þ liquid fraction of 21-L continuous-flow NA Similar digestion performance over 15e85% cheese whey fraction.
dairy manure stirred tank reactor at Decrease HRT from 15.6 d to 8.7 d reduced reactor efficiency in a

35 C linear manner. The maximum CH4 yield was 1.37 m3 CH4/m3-d.
Kim et al. [47] food waste leachate þ saline 500-mL glass bottles at NA Microalgae þ food waste yielded low methane productivity. Adding
microalgae (Chlorella sp.) þ raw 35  C raw sludge into the mix significantly increased methane yield.
sludge
Song and Zhang 1e4% H2O2-pretreated wheat 1-L batch flask at 37  C NA Optimal concentration of H2O2 for treating wheat straw was 3%. A
[48] straw þ dairy cattle manure 40:60 ratio of wheat straw and cattle manure maximized methane
yields.
Razaviarani and biodiesel waste 10-L mesophilic NA Adding up to 1.35% glycerin to the digesters increased the biogas
Buchanan [49] glycerin þ municipal completely mixed production and methane yield. The Methanosaeta (acetoclastic
wastewater sludge digesters at 37  C methanogenesis) was noted to dominate in the low glycerin range;
and Methanomicrobium (hydrogenotrophic methanogenesis) was
enriched at high glycerin loadings. Suspension alkalinity, pH, and
biogas production all declined with high glycerin loadings.
Khoufi et al. [50] olive mill wastewater þ liquid 70-L mesophilic jet- NA Adding 10% or 30% of poultry manure to mill wastewater increased
poultry manure loop reactor methane yields. The methane productivity remained high till OLR
was up to 9.5 kg COD/m3-d.
Menardo et al. [51] rice straw silage þ maize 2-L batch digesters and extrusion The extrusion enhanced hydrolysis and led to increased methane
silage þ triticale silage 7-L continuous-flow productivity. For 10% rice straw feed, the increase in yielded energy
reactors at 40  C. was higher than the energy extrusion. No energy benefit when 30%
of rice straw was applied as feedstock.
Q. Zhang et al. / Renewable Energy 98 (2016) 108e119 111

Table 1 (continued )

Reference Substrates Reactor Pretreatment Remark

Montanes et al. sewage sludge þ sugar beet 250 mL-serum bottles NA The methane productivity was higher at mesophilic than
[52] pulp at mesophilic and thermophilic temperatures.
thermophilic
temperatures
Wang et al. [53] Phragmites australis (a reed), 2.5-L bottles at 36  C NA The clinoptilolite was shown to lead to higher biogas productivity
feces and kitchen waste with enhancement than the use of bentonite or diatomite. The added
clinoptilolite (a zeolite) or other clinoptilolite could enhanced the microbial utilization of Ca2þ/Mg2þ,
natural soils being added as controlled C/N ratio in the feedstock, and improved biogas
adsorbent for C/N ratio production, and metigated ammonia/nitrate inhibition efficiency.
adjustment.
Astals et al. [54] pig manure þ algae 160 mL-glass serum Extracted for Co-digestion of raw algae and pig manure could yield increased
(Scenedesmus sp.). bottles at mesophilic proteins by free methane; however, co-digestion of algae residue and pig manure
temperature nitrous acid or for revealed no synergic effects on methane productivity.
lipids by Soxhlet
extraction.
Marti-Herrero et al. Cow þ llama þ sheep manure psychrophilic 1-m3 NA The biogas productivity for pure llama manure and cow manure
[55] tubular digester. were 0.11e0.14 m3/d and 0.09e0.12 m3/d, respectively. With added
sheep manure, the producity for the llama þ sheep manure was
decreased to 0.065e0.067 m3/d and that for cow þ sheep manure
was increased to 0.17e0.28 m3/d.
Belle et al. [56] forage radish þ dairy manure Mesophilic completely NA Co-digestion increased CH4 productivity than the mono-digestion
mixed, 850-L digesters tests and reduced the H2S concentration in biogas.
Goncalves et al. spent brewery batch tests under NA The biogas productivity was enhanced in the presence of added
[57] grains þ anaerobic mesophilic and glucose or acetate or at thermophilic temperature (50  C). These
biomass þ azo dye Acid Orange thermophilic authors also revealed the color removal together with the digestion
7 temperatures reaction.
Wang and Park [58] Chlorella sp and Micractinium sp Mesophilic 100-mL NA Algae were grown in high nitrogen wastewater. Co-digestion of
and activated sludge stirred bottles algae with waste activated sludimproved volatile solids reduction,
hydrolysis efficiency and biogas yields of algae
Ganesh et al. [59] Cow manure with straw þ fruit NA Single and two-phase digestion were tested.
and vegetable waste

temperature. The feedstocks were hydrolyzed by enzyme mix for compared the reliability of near infrared spectrum based models
significantly increasing methane yields. and of chemical composition based models for predicting BMP of
With more than two substrates, the flexibility of feeding strat- various plants from a multispecies dataset.
egy could be increased. For instance, Pokoj et al. [36] studied the Furthermore, Wang et al. [65] challenged the validity of BMP
semi-continuous AD of two annual silages, four perennial crops tests considering the effects of substrate concentrations. The BMP
silages, and four mixes of the two. These authors noted from these of a substrate was noted to increase at a saturating trend with
tests that the methane yield from non-fiber components (raw substrate concentration, which could lead to up to 30% difference
proteins, raw lipids, non-fiber carbohydrates) were higher than the between the tests at low and high concentrations of substrates.
fiber (neutral detergent fiber) components. Riggio et al. [37] per- Based on experimental data, these authors proposed that >10 g VS/
formed anaerobic co-digestion of cow slurry, apple pulp and olive L substrate should be applied in BMP tests for avoid un-
pomace mixture in 128-L reactor. These authors noted that 400 L/ derestimations of the methane productivity.
kg biogas could be produced at 40-d hydraulic retention time from
a 85% cow slurry þ10% olive pomace þ5% apple pulp mix, yielding 4. Pre-treatment
63% removal of fed COD.
Lignocellulosic materials are recalcitrant to digestion. Pre-
3.4. Biochemical methane potential treatments are often applied for enhance biogas productivity of
substrates so the energy gain can be increased. Physical, chemical
The biochemical methane potential (BMP) tests are a widely and biological pre-treatments are tested in recent publications.
accepted protocol for estimating methane productivity from a
substrate of interest. For instance, Yong et al. [60] measured the 4.1. Physical pre-treatment
biochemical methane potentials (BMP) of typical food waste (FW)
and straw from northern China in one liter reactor at 35  C. Wahid Physical pre-treatments include the involvement of mechanical
et al. [61] compared the MBP of caraway, chicory, red clover and disruption and thermal energy disruption. The uses of high shear
ribwort plantain using one-cut (in October), two-cut (in July and mixer (5000 rpm for 10 min) [66], ball-milling grinding [67], and
October) and four-cut (May, July, August and October) strategies. sandpapers/mesh grating [68] for pre-treating biomass for
Edward et al. [62] proposed the use of inert gas sampling bag for enhancing methane productivity were studied. Biogas production
monitoring biogas productivity for estimating the BMP of macro- was enhanced after physical treatments.
algae feedstock. High temperature could lead to heat transferred from sur-
One of the main drawbacks of BMP test is the long testing time. roundings to substrates so the involved crystalline structure will be
Efforts were made to predict BMP value based on short-term deteriorated. Kratky and Jirout [69] pretreated the wheat straw of
testing time data. Stromberg et al. [63] proposed the protocol of 200 mm length using thermal expansion at 170  C and 1.6 MPa for
predicting methane productivity based on early stage data of BMP 20 min could yield maximum methane in anaerobic testers. Li and
tests so the test duration could be largely reduced. Godin et al. [64] Jin [70] pre-treated kitchen waste at 55e160  C and tested methane
112 Q. Zhang et al. / Renewable Energy 98 (2016) 108e119

productivity in 5.5-L reactors. Ruffino et al. [66] applied thermal and peroxidase mix to pretreat seven lignocellulosic substrates
pretreatment (70e90  C for 1e15 h) on wastewater sludge and (corn stover, wheat straw, flax, hemp, miscanthus, willow, maize)
noted that 70  C and 90  C thermal treatments increased methane and noted the release quantities of total phenolic compounds.
productivity by 21% and 31% compared to the untreated control. These authors claimed that the released phenolic compounds did
Zhang et al. [71] successfully applied AD for converting cephalo- not reach inhibiting values for AD. A linear correlation was noted
sporin C residue with hydrothermal pretreatment into biogas. At between the lignin content and the BMP.
high temperature or long treatment time excess hydrolysis A novel process by pretreated woodchips and digested manure
occurred to release soluble substrates, which would yield too fast via Shiitake cultivation was proposed to improve the methane yield
acidogenesis to reduce suspension pH so suppressing the biogas in subsequent solid-state AD stage [89]. The Shiitake mushroom
productivity in AD. An optimal hydrolysis temperature for the cultivated produced valuable by-products. The proposed scheme
maximum production of methane in the subsequent AD tests was produced 1.5 times methane than the control tests with untreated
noted [70]. Fu et al. [80] tested thermophilic microaerobic pre- woodchips.
treatments on corn straw and measured the methane productivity
of the pretreated straw at mesophilic temperatures. The pretreat- 4.4. Combined pre-treatment
ment improved the methane yield by partial disruption of cellulosic
structures of the corn straw. Effect of combining steam explosion and biological (enzymatic
Steam explosion adopted mechanical forces produced by sud- saccharification and yeast fermentation) pretreatment on wheat
den expansion of steam from high-temperature waters to disrupt straw for ethanol production and then the residual for AD was
the structure of lignin and other lignocellulosic substrates. Theur- tested [90]. Reilly et al. [91] pretreated wheat straw using milling,
etzbacher et al. [72] applied steam explosion (140e178  C for Ca(OH)2 addition, or enzyme addition, and then tested the methane
0.5e2 h) on wheat straw and estimated the biogas productivity and productivity from the pretreated biomass. These authors noted that
kinetics from the treated straw. Ahring et al. [73] applied oxygen combined size reduction and Ca(OH)2 pre-treatment could increase
assisted wet-explosion pretreatment (4 bars oxygen at 170  C for methane potential by 315% after 5 d of AD compared to the control.
25 min) on feedlot manure for promoting lignin solubilization and Karray et al. [92] pre-treated macroalgae Ulva rigida with ultra-
enhancing biogas productivity during thermophilic AD. All pre- sound (40 kHz and 120 W), acid (H2SO4 at 100  C), thermos-
treatments were claimed to lead to degradation of lignin and in- alkaline (pH 8e12 and 53 and 105  C) and enzyme (A. niger
crease the subsequent methane productivity during AD. filtrate) for enhanced methane productivity at mesophilic tem-
perature. The enzymatic pretreatment was demonstrated as the
4.2. Chemical pre-treatment best pretreatment for promoting biogas production.

Acid and alkalines are commonly adopted chemical agents for 5. AD configurations
pre-treatments [74e78]. Kavitha et al. [79] used added neutral NaCl
to mediate disintegration of waste activated sludge. Organosolv Commonly adopted anaerobic digesters include the standard-
pretreatment is to contact feedstock with aqueous acetic acid, rate digesters with segregated liquid layers and high-rate di-
ethanol or methanol at 190  C for 60 min for solubilizing lignin and gesters involving mixing, heating and uniform feeding facilities
hemicellulose fractions of the feedstocks [80]. Kabir et al. [81] [93,94]. The feeds for the digesters are often single substrate.
pretreated forest residue using organosolv pretreatment for Recent research focuses are novel digester geometry, solid-state
enhanced methane production. AD, psychrophilic AD, and integrated AD systems.
Ionic liquids are ions in liquid state. Papa et al. [82] tested the
pre-treatment using ([C (2)C (1)Im][OAc] at 100  C for 3 h on corn 5.1. Novel digesters
stover or switch-grass for bioethanol and methane yields. The ionic
liquid pretreatment led to higher bioethanol and methane yields Anaerobic digesters with series chambers were proposed to
(þ18.6% or þ34.5%) than did hot water (þ2.3% or þ23.4%). provide sufficient buffering capacity and diversed environment for
different microbial populations so AD reactions could be stably
4.3. Biological pre-treatment operated [95]. Using a similar protocol, Ahamed et al. [96] studied
the use of four-chambered reactor, a multi-phased anaerobic
Storage is needed for biomass handling while biological activ- baffled reactor, for AD treatment of food waste at mesophilic
ities by unspecified microbal consortium incorporated with temperatures and hydraulic retention time (HRT) 30 d. The multi-
biomass during storage is regarded as a biological pretreatment. For phased digester allowed the growth of different microbic groups
instance, storage of municipal solids collected in Tyrol, Austria was in different chambers. Khemkhao et al. [97] proposed a revised
noted to enhance methane productivity [83]. continuous-flow stirred tank anaerobic digester with deflector to
Biological consortium could be applied to enhanced hydrolysis capture palm fiber from palm oil mill effluent. The proposed
of biomass [84,85]. Wei et al. [86] applied liquid fraction of diges- digester could degrade cellulose, hemicellulose and lignin and
tate from anaerobic digester which contained high levels of mi- produce biogas by the associated methanogens. Ruffino et al. [98]
croorganisms, ammonia nitrogen and organic substances as the evaluated the possible saling effects on deteriorated digesters
agent for pre-treatment on cattle manure. The liquid fraction pre- performances in large digesters.
treatment could yield similar biogas productivity as did the use of Membrane bioreactors are device that can separate solid
ammonia solution or NaOH solution. Hu et al. [87] also applied the retention time from hydraulic retention time in operation. Gouveia
liquid fraction of digestate as agent to pretreat corn stover for et al. [99] tested a pilot-scale anaerobic ultrafiltration membrane
promoting the efficiencies of biogas productivity. The treated stover bioreactor for municipal wastewater treatment at 18  C for three
had C/N ratio to decrease from 55.82 to about 30, to degrade con- years. This membrane bioreactor could produce oversaturated so-
tents of lignin, cellulose, and hemicellulose by 8.1e19.4%, and to lution with methane at 1.6e2.0 kg COD/m3-d organic loading rate
increase biogas production by 70.4%. and 12.8e14.2 h hydraulic retention time.
Use of enzyme as pre-treatment agent is another choice for Another novel design is to feed H2 and CO2 into thermophilic
enhanced hydrolysis of biomass. Schroyen et al. [88] applied laccase hollow-fiber membrane methanogenic bioreactor to produce
Q. Zhang et al. / Renewable Energy 98 (2016) 108e119 113

methane. With 0.93 m2 PVDF membrane module, the tested reactor heat during daylight period to the digester when the surroundings
converted 95% of H2 and CO2 to CH4, confirming that gas sparging was below freezing. Another example is the recovery of waste heat
through a membrane module could efficiently transfer H2 from gas (17,000e18000 kJ/kg organic waste treated) in the exhaust gas from
phase to liquid phase and convert H2 and CO2 to methane in pilot AD unit. Another interesting integrated system is to apply an
scale [100]. organic Rankine cycle to recover the waste energy in exhaust gas at
about 340 K [115]. For processing 25,000 tonnes/yr of organic
5.2. Solid-state AD waste, the Rankine cycle can generate 18 kW power, giving 2% in-
crease in overall energy efficiency. Zhong et al. [116] proposed an
Solid-state (dry) digestion processes are with >15% solid con- integrated lignocellulosic biofuel production network with food
tent, with solid substrate being placed in hermetic reactors and the waste, animal manure and corn stover as feedstocks while the
digestate being circulate for flowing through the substrates for former two were anaerobically digested to form methane and
digestion. Apparently the bed permeability, bulk density, and vol- residue. The yielded residue was pretreated with acid, alkali and
atile solid contents over the AD bed would not be homogeneous enzyme with another feedstock, corn stover, to produce hydroly-
and would evolve during the digestion process particularly for sate for further fungal fermentation. Allesina et al. [117] studied an
large-scale reactor [101]. Also, the bed temperature, substrate integrated AD þ gasifier þ internal combustion engine system to
concentration, C/N ratio, and substrate premixing methods affect provide an increase energy yields than the conventional AD
the methane productivity from solid-state AD [102,103]. Recent process.
studies revealed that even the bedding materials could affect the Ahern et al. [118] examined the use of power to gas (P2G)
methane productivity from solid-state AD [104]. concept to biological methane production with an island energy
Air exposure may be inevitable in large-scale solid-state AD system as the study field. The proposed scheme is to use electricity
applications. The tests on switchgrass subjected to limited air to electrolyze water into hydrogen gas, and then the formed
exposure at mesophilic and thermophilic temperatures revealed no hydrogen is fed into the anaerobic digestor for methanation. The
significant effects on biogas production [105]. CO2 is yielded during AD reaction so can be used in situ inside the
Vasco-Correa et al. [106] discussed the use of fungal (Ceripor- reactor. This configuration also benefits the carbon capture after AD
iopsis subvermispora) pre-treatments to reduce lignin contents of unit. These authors proposed the economic analysis on the use of
Miscanthus sinensis and then conducted solid-state AD tests on the this proposed biogas system.
pretreated biomass. The methane productivity from digester bed
was increased.
6. Operations
5.3. Psychrophilic AD
Various aspects of operations of anaerobic digesters are still the
There is a need to apply AD in cold regimes. The psychrophilic
focus of research. Biogas to be used as a renewable energy source
AD (20  C) on co-digestion of cow feces and wheat straw was
counts on stable and consistent operational performance of di-
successfully achieved in 40-L sequential batch reactors at 21-d cy-
gesters at as high as possible performances.
cles [107]. High rate psychrophilic at 20  C AD of undiluted cow
feces of 11.5e13.5% total solids was tested in a similar reactor to
produce 116e154 L CH4/kg VS at organic loading rate (OLR) of
9e12 g/kg-d [108]. At psychrophilic temperatures, the hydrolysis 6.1. Performance enhancement
was claimed as the rate limiting reaction.
Gouveia et al. [109] tested pilot-scale anaerobic membrane To enhance performance of AD operation, various strategies
bioreactor with upflow anaerobic sludge blanket reactor (discussed were proposed. For instance, headspace flushing with 80% N2þ20%
in Section 4.4) with an external ultrafiltration membrane on CO2 was applied to increase CH4 productivity, since the removal of
treatment of municipal wastewaters at 18  C. At psychrophilic O2 could prevent oxygen stress on methanogenesis and the
temperature, the tested reactor could remove 87% COD for gener- increased CO2 solubilization could enhance methane production
ating 0.18e0.23 m3 CH4/kg COD removed at HRT of 7 h and OLR of [119]. Recycling the effluent from AD unit was applied to neutralize
2e2.5 kg/m3-d. These authors also noted that membrane fouling acidity of substrate residue to enhanced methane production [120].
could be argely mitigated with intermittent backwash. Regular addition of cellulolytic organisms into the digesters was
also tested for enhancing AD performance [121]. Substrate feeding
5.4. Integration systems frequency also can be a parameter to manipulate AD performances
[122].
The AD þ X configuration was applied for producing multiple Study revealed that the feed composition can be adopted for
products or refine product quality during AD treatments. For controlling microbial community in the digester, hence influencing
instance, biohydrogen and methane was studied to be produced in biogas productivity. Walter et al. [123] conducted co-digestion
sequential reactors [110e112]. solid-state AD tests of cattle slurry and druit at mesophilic and
Ansari et al. [113] applied forward osmosis (FO) before AD for thermophilic temperature, and noted that acetoclastic metha-
concentrating municipal wastewater to make it suitable for nogens were enriched in the presence of fruit bunches, while
anaerobic treatment. The chemical oxygen demand (COD) in hydrogenotrophic genera were enriched with the cattle slurry
municipal wastewaters is generally low. With the water being substrate.
removed by FO the COD in influent to AD unit could be increased so An interesting article by Abdelsalam et al. [124] revealed the
the reactor performance could be enhanced. enhancement of biogas production and reduction of lag phase of
The integrated system of particular interest is the heat inte- anaerobic digestion by adding nanoparticles. These authors noted
grated AD systems by use of air source heat pump for transferring that by adding 1e20 mg/L Co, Ni, Fe or Fe3O4 nanoparticles the
the solar energy collected in a greenhouse for heating up an biogas yields could be enhanced by 1.5e1.8 times. These authors
anaerobic digestor installed beside the house [114]. These authors proposed a few possible mechanisms on how NPs affect the
demonstrated that the tested heat pump could provide 8e10 kW methogenesis process in biogas production.
114 Q. Zhang et al. / Renewable Energy 98 (2016) 108e119

6.2. Inhibition mitigation CO2. To apply biogas to applications that needs high CH4 concen-
trations, such as vehicle fuels or as alternative natural gas feed, CO2
Numerous compounds (such as ammonia [126], sulfide [132], H2 and other impurities need removal by upgrading process. The
[125], VFAs [134]) or process factors (like temperature, pH) could bottom ash from the incineration of municipal solid waste was
inhibit methanogenesis in anaerobic digesters. Methods to mitigate applied to adsorb CO2 and H2S from a biogas stream [139]. The used
inhibitory effects from AD reactions were proposed. ash was also stabilized by its incorporated heavy metals being
When handling nitrogen-rich substrate, the protein and uric immobilized with adsorbed sulfide. Chaiprapat et al. [140] studied
acid are decomposed to ammonia during fermentation process. the use of triple stage and single stage biotrickling filters for
Excess ammonia could inhibit methanogenesis [126,127]. Gas desulfurization of biogas. High empty bed retention time would
stripping was applied to reduce ammonia concentrations in liquid increase H2S removal and sulfuric acid recovery; conversely, an
for increasing methane productivity [128,129]. Some authors optimal fluid velocity existed for H2S removal. Lemmer et al. [141]
adopted step-wise increase in ammonia concentration to acclimate studied the high-pressure AD on maize silage and a mixture of
the functional strains in the digester for handling protein-rich grass and maize silage to upgrade produced biogas. These authors
substances without severe inhibition [130]. Belostotskiy et al. produced biogas of 77% content at working pressure of 9 bars. The
[131] studied the use of phosphoric acid to shift the microbial high ammonia concentrations lead to higher pH-values in the
community so can increase the biogas productivity when con- digester.
ducting AD reactions of chicken wastes. Morero et al. [142] conducted a case study analysis on biogas
Sulfur-containing compounds could be yielded in the sus- upgrading based on environmental impact assessment (EIA) and on
pended liquor during AD of biomass, which could be converted to life cycle assessment (LCA) with water, physical solvent or amine as
sulfide under anaerobic environment. Ferric chloride was often the solvent. The LCA results revealed that the process with amines
adopted for removing H2S in the digester [132]. Aeration with ox- has the concern on its high energy use. The EIA considered that the
ygen from pressure swing adsorption generator was applied for project is feasible based on cultural and socioeconomic compo-
oxidizing sulfide in the digestate [133]. nents. Water was the solvent giving the lowest payback period.
Excess VFAs can be produced from easily hydrolyzed substrates These authors showed that, for Argentina, biogas upgrading should
such as food waste that would inhibit methanogenesis by lowering be used as energy source for its contribution to the grid.
pH. Ferric chloride was added to digester for forming iron salt Meier et al. [143] proposed an interesting trial to apply micro-
precipitation or enriching functional strains to mitigate VFA inhi- algae photosynthesis to remove CO2 from biogas. These authors
bition [132]. Propionate inhibition could occur in certain AD system noted that one cannot directly contact biogas and microgalal sus-
when acetogens are relatively weak in activity. Li et al. [134] applied pension owing to O2 desorption to the gas phase. A photoreactor
sulfate to mitigate propionate inhibition effects. Bozym et al. [135] and a gas/liquid transfer unit was proposed to remove CO2 in
measured the concentrations of Pb, Cd, Cu, Zn, Cr, Ni, Na, K, Mg and biogas.
Ca in brewer's spent grain, apple pomace and strawberry pomace,
rapeseed cake from oil industry, potato peels and pulp, and walnut 6.5. Monitoring
and hazelnut sheels from confectionery and fat industries. These
authors noted that the detected concentrations were all well below Accurate, low-cost, reliable on-line monitoring tools are
the levels that can affect biogs productivity in anaerobic digester. required for AD processes for implementing improved operation
and control. Tsapekos et al. [68] proposed the use of electrical
6.3. Operational stability conductivity test for predicting the biogas productivity from
meadow grass. Adam et al. [144] applied an electronic nose for on-
The capability of anaerobic digester to keep operation stable line monitoring of anaerobic reactor state in pilot-scale and full-
subjected to environmental changes is of essential importance for scale levels and compared its response to the indices of pH, alka-
practical use of AD for biogas production from waste. At sudden linity, VFA concentrations. These authors noted that e-nose
temperature change, the microbial community would shift to adapt response could be classified into steady-state, transient and
to the change with the reactor performance being evolve accord- collapsing states. Wahid et al. [61] proposed the use of near infrared
ingly [136]. At thermophilic temperature, hydrogenotrophic spectroscopy for revealing the methane production potential based
methanogens were enriched and levels of Fe-hydrogenases and on cellulose, hemicellulose, acid detergent fiber, neutral detergent
abundance of hydrogen producer bacteria were increased. At sud- fiber and crude proteins contents.
den change in feed composition, microbial community would also
shift accordingly [137]. Specially, when excess carbohydrates were 7. System analysis
fed, the community diversity was increased with dominating
strains being lactobacilli. When fed with protein, only Desulfoto- Li et al. [145] presents a mass and energy balance calculation
maculum revealed significant increase. These authors confirmed and an economic analysis for a full-scale rice-wine-pig biogas
that operational stability correlated closely with the microbial production plant in a winery. This case study revealed that 93.7% of
communities in anaerobic digesters. mass was applied for rice fields and the surplus energy gain was
Moeller et al. [138] studied the foam formation in sugar beet-fed about 823 MJ/yr. Economic analysis demonstrated a return period
digestates. These authors noted that the increased disintegration of of 10.9 yr. Balaman and Selim [146] proposed a decision model for
sugar beet led to excess forming but produced no effects on biogas AD to electricity and fermentiers based on fuzzy multi objective
productivity. Both pectin and sucrose had no forming effects; both decision making to optimize economic objectives under inherent
sucrose and calcium chloride had a promoting effect on foaming; uncertainties and variation and fluctuations of model parameters.
while ammonium chloride and urea had a lessening effect on Castellanos et al. [147] conducted optimization and techno-
foaming. economic analysis of an off-grid integrated electricity system for
West Bengal, India, considering the biogas combined heat and
6.4. Biogas upgrading power and photovoltaics and storage elements. Hahn et al. [148]
discussed the use of demand-oriented based biogas supply for
Biogas from AD unit contains 55e70% methane and 30e45% adaptive power generation. The demand oriented supply reduced
Q. Zhang et al. / Renewable Energy 98 (2016) 108e119 115

the need of biogas storage capacity compared with continuous reactions can be undergoing within the appropriate operational
supply system. window, considering the C/N ratio, buffering capability, suspension
Coelho et al. [149] studied the 4MWe central receiver systems pH and potential to enhance hydrolysis of hard-to-degraded sub-
with biogas from an anaerobic digester using sludge from a strate. Up to now, the research on co-digested substrates is still
wastewater treatment plant. These authors claimed that the lev- lacking systematic summary. Further studies such as done in
elized cost of electricity for the hybrid CRS/anaerobic digester po- Ref. [36] to conclude the correlations between biogas productivities
wer plant is 0.15 Euro/kWh, giving investment return for 13 yr. from non-fiber components and fiber components are needed.
Bacenetti et al. [150] estimated the impacts of long-distance Algal cells, particularly microalgae cells, could grow much faster
transport for three maize silages at different energy density at than higher plants hence having attracted great research interests
increasing transport distance. At <5 km, the whole plant silage on their use as carbon sink for alternative fuels. However, since the
reveals the lowest impact. As distance was increased, silages with algal cell walls are relatively thick, their hydrolysis needs intensive
higher energy density become more environmentally sustainable. energy input [153,154]. The sampled papers concluded that direct
The transport by trucks achieves better environmental perfor- AD of microalgae is not recommended. However, applying pre-
mances compared with by trailer and tractors especially >25 km. treatments to enhance hydrolysis reaction would increase the
Bacenetti et al. [151] proposed an analysis on effects of maize silage operational costs. Effective co-digestion and/or cost-effective pre-
energy density at increasing transport distance on AD economy, treatments are needed to be developed for promising algal biogas
Fantin et al. [152] provided a life cycle assessment on the envi- industries.
ronmental sustainability of an AD plant considering the crop On pre-treatment studies, most widely adopted processes such
cultivation to biogas production and subsequent combined heat as adding acid/alkaline, ultrasonication, milling etc can improve
and power unit. Interesting results on the proposed ways of miti- biogas productivity from recalcitrant biomass. Use of expensive
gating environmental impact by the studied AD plant were chemical agent is not encouraging. However, the simple storage as a
discussed. biomass pre-treatment [84] and the use of pre-treatment stage for
producing valuable products [90] are developments of great prac-
8. Research focus and way forwards tical interests. Novel pre-treatment configurations are desired.
Organosolv pretreatment or ionic liquid pre-treatment are efficient
The above-mentioned paper summary provides a very wide for substrate hydrolysis and are the focus of pretreatment re-
spectrum for the research topics, though all are regarding biogas searches. Large-scale demonstration with comprehensive eco-
from anaerobic digestion processes. The sampled papers collected nomic feasibility study should be done in future works.
in the present study show the following sequence in subject level The proposed novel reactors are focused on the self-regulatory
(Table A1): Substrates (35.0%) > Pretreatments (18.9%) > Operation capability for functional strains enrichment and buffering capac-
(16.8%) >AD configuration (15.4%) > system analysis (5.6%) > status ity to enhance operational stability. On the other hand, clear
report (2.8%). In sub-subject level, the sequence is: Co-digested research focus is on the integrated system including the use of
substrates (21.0%) > algal biomass (9.1%) > inhibition mitigation membrane for separating SRT and HRT for AD reactions under
(7.7%) > physical pretreatments ¼ chemical pretreatments (6.3%). harsh environments. Also, the developments in solid-state diges-
The research focuses are therefore identified as to apply AD for tion processes and psychrophilic AD are of great practical interests
mixed substrates and for algal biomass, ways of mitigating inhibi- [102,107]. The proposal of using heavy metal nanoparticles on
tion caused by metabolites generated, and use of physical and biogas productivity enhancement [125] is of great practical in-
chemical pretreatments for accelerating hydrolysis (Fig. 1). terests, with its detailed mechanisms remaining unexplored.
The research interests on co-digested substrates are from the Efforts are focused on mitigation of inhibition by ammonia,
need to provide high flexibility on feeding compositions so the AD sulfide, H2, VFAs on methanogenesis in anaerobic digesters.

Fig. 1. Research topics covered by the sampled publications.


116 Q. Zhang et al. / Renewable Energy 98 (2016) 108e119

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