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TM 8370-50117-IN/20

U.S. MARINE CORPS TECHNICAL MANUAL

ORGANIZATIONAL MAINTENANCE
MANUAL WITH REPAIR PARTS LIST
FOR

RIFLE, 7.62 MM, G-3


NSN 1005-LL-MC9-2697
P/N TBD

MARINE CORPS SYSTEMS COMMAND


QUANTICO, VA 22134-6050

DISTRIBUTION STATEMENT C: DISTRIBUTION AUTHORIZED TO U.S. GOVERNMENT


AGENCIES AND THEIR CONTRACTORS. THIS PUBLICATION IS REQUIRED FOR
ADMINISTRATION AND OPERATION PURPOSES. OTHER REQUESTS FOR THIS
DOCUMENT MUST BE REFERRED TO COMMANDER, MARINE CORPS SYSTEMS
COMMAND (PG-13, PM, IW), QUANTICO, VA 22134-6050.

DESTRUCTION NOTICE: DESTROY BY ANY METHOD THAT WILL PREVENT


DISCLOSURE OF CONTENTS OR RECONSTRUCTION OF THE DOCUMENTS.

FOR OFFICIAL USE ONLY


APRIL 2010
PCN 184 837019 00
INTENTIONALLY BLANK
DEPARTMENT OF THE NAVY
Headquarters, U.S. Marine Corps
Washington, DC 20380-0001

30 April 2010

1. This Technical Manual (TM), authenticated for Marine Corps use and effective upon receipt, describes the
technical characteristics and components for the rifle, 7.62 mm, G-3, NSN: 1005-LL-MC9-2697; TM 8370-
50117-IN/20.

2. Submit notice of discrepancies or suggested changes on NAVMC 10772. The NAVMC may be submitted
via the Internet using website https://pubs.ala.usmc.mil/front.htm, scrolling down to the NAVMC 10772
Tracking Program and following instructions provided. It may also be submitted by electronic mail to
mbmatcommarcorlogbases@logcom.usmc.mil, or by mailing a paper copy of NAVMC 10772 addressed to:
Commanding General, Marine Corps Systems Command, Attn: Assistant Commander Acquisition and
Logistics (LOG/TP), 814 Radford Blvd., Albany, Georgia 31704-0343.

BY DIRECTION OF THE COMMANDANT OF THE MARINE CORPS

OFFICIAL:

MARK T. BRINKMAN
Program Manager, IW, PG-13
Marine Corps Systems Command
Quantico, Virginia

DISTRIBUTION: EDO
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LIST OF EFFECTIVE PAGES/WORK PACKAGES

Date of issue for original manual is: 30 April 2010.

TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 18 AND TOTAL
NUMBER OF WORK PACKAGES IS 30 CONSISTING OF THE FOLLOWING:

Page/WP No. Change No. Page/WP No. Change No. Page/WP No. Change No.

Front Cover ........................ 0


A through B........................ 0
a through f .......................... 0
i though iv .......................... 0
Chp 1 Title Page................. 0
WP 0001 00 (4 pgs.) .......... 0
WP 0002 00 (4 pgs.) .......... 0
WP 0003 00 (2 pgs.) .......... 0
Chp 2 Title Page................. 0
WP 0004 00 (2 pgs.) .......... 0
WP 0005 00 (2 pgs.) .......... 0
WP 0006 00 (10 pgs.) ........ 0
Chp 3 Title Page................. 0
WP 0007 00 (2 pgs.) .......... 0
WP 0008 00 (8 pgs.) .......... 0
WP 0009 00 (6 pgs.) .......... 0
WP 0010 00 (6 pgs.) .......... 0
WP 0011 00 (22 pgs.) ........ 0
WP 0012 00 (4 pgs.) .......... 0
WP 0013 00 (10 pgs.) ........ 0
WP 0014 00 (8 pgs.) .......... 0
WP 0015 00 (6 pgs.) .......... 0
WP 0016 00 (18 pgs.) ........ 0
WP 0017 00 (6 pgs.) .......... 0
WP 0018 00 (8 pgs.) .......... 0
WP 0019 00 (4 pgs.) .......... 0
WP 0020 00 (4 pgs.) .......... 0
WP 0021 00 (2 pgs.) .......... 0
WP 0022 00 (2 pgs.) .......... 0
WP 0023 00 (2 pgs.) .......... 0
WP 0024 00 (2 pgs.) .......... 0
WP 0025 00 (10 pgs.) ........ 0
Chp 4 Title Page................. 0
WP 0026 00 (2 pgs.) .......... 0
WP 0027 00 (2 pgs.) .......... 0
WP 0028 00 (4 pgs.) .......... 0
WP 0029 00 (4 pgs.) .......... 0
WP 0030 00 (16 pgs.) ........ 0
Index (2 pgs.) ......................... 0

A/B blank
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TM 8370-50117-IN/20

WARNING SUMMARY

This warning and caution summary contains safety warnings that must be understood and applied during
operation and maintenance of this equipment. Failure to observe these precautions could result in serious
injury or death to personnel.

WARNING
Ensure that the weapon is unloaded and that the safety selector lever is set on
SAFE before performing the following procedures. Do not keep live
ammunition near the work area. Failure to follow these warnings may cause
injury or death to personnel.

WARNING
Before starting an inspection, be sure to clear the weapon. DO NOT pull the
trigger until the weapon has been cleared. Inspect the chamber to ensure that
it is empty and no ammunition is in position to be chambered. DO NOT keep
live ammunition in work area. Failure to follow this warning may cause
injury or death to personnel.

WARNING
Ensure the weapon is clear prior to performing the following function
checks. If the weapon fails any of the following function checks, attempt to
repair. If beyond repair, replace the weapon.

WARNING
Dry cleaning solvent is flammable and toxic and should be used in a
well-ventilated area. The use of rubber gloves is necessary to protect the skin
when washing weapon parts. Failure to follow this warning may cause injury
or death to personnel.

a
TM 8370-50117-IN/20

WARNING
Improper cleaning methods and use of unauthorized cleaning solvents may
injure personnel and damage equipment. Refer to TM 9-247_, Materials
Used for Cleaning, Preserving, Abrading, and Cementing Ordnance
Materials and Related Materials Including Chemicals for correct
information. Cloths or rags saturated with solvent cleaning compound must
be disposed of in accordance with authorized facilities’ procedures.

WARNING
Eye shields must be worn when cleaning with a wire brush. Flying rust and
metal particles may cause injury to personnel.

WARNING
Particles blown by compressed air are hazardous. Use a maximum of 30 psi
when cleaning components. DO NOT exceed 15 psi nozzle pressure when
drying parts with compressed air. DO NOT direct compressed air against
human skin. Make sure air stream is directed away from user and other
personnel in the area. To prevent injury, the user must wear protective
goggles or a face shield. Failure to follow these warnings may result in injury
or death to personnel.

WARNING
Always assume every weapon is loaded until it is determined through visual
and physical inspection that it is not. Procedures for clearing/unloading the
weapon are outlined in TM 8370-50117-OR/19. Failure to follow this
warning may cause injury or death to personnel.

WARNING
Plungers are under spring tension.

b
TM 8370-50117-IN/20

WARNING
Plunger is under spring tension.

WARNING
DO NOT interchange bolt assemblies from one weapon to another without
checking for the proper headspace. Failure to follow this warning may cause
injury or death to personnel.

WARNING
Trigger spring is under pressure.

WARNING
Elbow spring is under spring tension.

WARNING
Use caution when removing the drive rod spring; the spring is under
pressure.

WARNING
The magazine plate is under spring tension.

c
TM 8370-50117-IN/20

WARNING
Ensure the weapon is clear prior to performing the following function check.
Refer to TM 8370-50117-OR/19. If the weapon fails any of the following
function check, continued use may cause injury or death to personnel.

WARNING
Before stowing a weapon, be sure to clear the weapon. Refer to
TM 8370-50117-OR/19. Inspect the chamber to ensure it is empty and no
ammunition is in position to be chambered. Failure to follow this warning
may cause injury or death to personnel.

WARNING
DO NOT store the weapon with live ammunition in either the chamber or
magazine. Always assume that every weapon is loaded until it is determined
through visual and physical inspection that it is not. Procedures for clearing
and unloading the weapon are outlined in TM 8370-50117-OR/19. Failure
to follow these warnings may cause injury or death to personnel.

WARNING
DO NOT keep live ammunition near the work area. Failure to follow this
warning may cause injury or death to personnel.

d
TM 8370-50117-IN/20

CAUTION SUMMARY

CAUTION
DO NOT use a wire brush to roughen surfaces. Use a well-ventilated area
during cleaning and application of solid film lubricant. If solid film lubricant
comes in contact with moving parts or functioning surfaces of the weapon,
remove immediately by washing with dry cleaning solvent.

CAUTION
Repaired items must be cleaned thoroughly to remove metal chips and
abrasives to prevent those elements from entering working parts of the
weapon. Failure to comply could damage equipment.

CAUTION
Ensure compression of the bolt head locking lever spring does not bind on
the bolt carrier.

CAUTION
Ensure the locking roller series numbers match. The series number is
indicated by the number of dots on the flat side of the locking rollers.

CAUTION
Be careful not to distort the extractor spring for reuse.

CAUTION
Release the hammer slowly; the hammer spring is under pressure.

CAUTION
Do not damage the buttstock or buttpad while prying with a screwdriver or chisel.

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TM 8370-50117-IN/20

TECHNICAL MANUAL MARINE CORPS SYSTEMS COMMAND


TM 8370-50117-IN/20 Quantico, VA, APRIL 2010

U.S. MARINE CORPS TECHNICAL MANUAL

ORGANIZATIONAL MAINTENANCE MANUAL


WITH REPAIR PARTS LIST
FOR
RIFLE, 7.62 MM, G-3
NSN: 1005-LL-MC9-2697
P/N: TBD

DISTRIBUTION STATEMENT C: DISTRIBUTION AUTHORIZED TO U.S. GOVERNMENT AGENCIES


AND THEIR CONTRACTORS. THIS PUBLICATION IS REQUIRED FOR ADMINISTRATION AND
OPERATION PURPOSES. OTHER REQUESTS FOR THIS DOCUMENT MUST BE REFERRED TO
COMMANDER, MARINE CORPS SYSTEMS COMMAND (PG-13, PM, IW), QUANTICO, VA 22134-6050.

DESTRUCTION NOTICE: DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF


CONTENTS OR RECONSTRUCTION OF THE DOCUMENTS.
WP/Page Number
List of Effective Pages/Work Packages ........................................................................................................................A
Warning Summary........................................................................................................................................................ a
Caution Summary......................................................................................................................................................... e
How to Use This Manual ..............................................................................................................................................iii

CHAPTER 1 – GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND DATA, AND


PRINCIPLES OF OPERATION
General Information........................................................................................................................................ 0001 00-1
Equipment Description and Data .................................................................................................................... 0002 00-1
Principles of Operation ................................................................................................................................... 0003 00-1

CHAPTER 2 – TROUBLESHOOTING
Troubleshooting Introduction .......................................................................................................................... 0004 00-1
Troubleshooting Symptom Index .................................................................................................................... 0005 00-1
Troubleshooting Procedures .......................................................................................................................... 0006 00-1

CHAPTER 3 – ORGANIZATIONAL MAINTENANCE


Service Upon Receipt ..................................................................................................................................... 0007 00-1
Preventive Maintenance Checks and Services (PMCS), Including Lubrication Instructions ........................... 0008 00-1
General Maintenance Instructions .................................................................................................................. 0009 00-1
Disassembly of Weapon ................................................................................................................................. 0010 00-1
Upper Receiver and Barrel Assembly............................................................................................................. 0011 00-1
Inspection Cap ............................................................................................................................................... 0012 00-1
Bolt Carrier Group .......................................................................................................................................... 0013 00-1
Bolt Head Assembly ....................................................................................................................................... 0014 00-1
Lower Receiver Assembly .............................................................................................................................. 0015 00-1
Trigger Group ................................................................................................................................................. 0016 00-1
Drive Rod ....................................................................................................................................................... 0017 00-1
Buttstock Assembly ........................................................................................................................................ 0018 00-1
Reassembly of Weapon ................................................................................................................................. 0019 00-1
Magazine ....................................................................................................................................................... .0020 00-1
Function Check .............................................................................................................................................. 0021 00-1
Stowage ......................................................................................................................................................... 0022 00-1
i
TM 8370-50117-IN/20

Table of Contents – Continued


WP/Page Number
Preparation for Storage and Shipment ........................................................................................................... 0023 00-1
Final Inspection and Function Test ................................................................................................................. 0024 00-1
Gaging Procedures......................................................................................................................................... 0025 00-1

CHAPTER 4 – SUPPORTING INFORMATION


References ..................................................................................................................................................... 0026 00-1
Expendable and Durable Items List ................................................................................................................ 0027 00-1
Tool Identification List (Includes Special Tools) .............................................................................................. 0028 00-1
Repair Parts List (RPL) Introduction ............................................................................................................... 0029 00-1
Repair Parts List (RPL)................................................................................................................................... 0030 00-1

Index................................................................................................................................................................... Index-1

ii
TM 8370-50117-IN/20

HOW TO USE THIS MANUAL

INTRODUCTION

1. This manual contains operating instructions, maintenance procedures, and troubleshooting procedures for
the rifle, 7.62 mm, G-3. It is divided into four chapters.

2. This manual is written in work package format:

a. Chapters divide the manual into major categories of information (i.e., General Information,
Equipment Description and Data, and Principles of Operation).

b. Each chapter is divided into work packages, which are identified by a 6-digit number (e.g., 0001 00,
0002 00) located at the upper right-hand corner of each page. The work package page number (e.g.,
0001 00-1, 0001 00-2) is centered at the bottom of each page.

c. If a change package is issued to this manual, added work packages will use the 5th and 6th digits of
their numbers to indicate new material. For instance, work packages inserted between WP 0001 00
and WP 0002 00 are numbered WP 0001 01, WP 0001 02.

3. This manual should be read from beginning to end to become familiar with its organization and contents
before you attempt to operate or maintain the equipment.

CONTENTS OF THIS MANUAL

1. A Warning Summary and Caution Summary are located at the beginning of this manual. Become familiar
with these warnings and cautions before operating or maintaining the equipment.

2. A Table of Contents, located in the front of this manual, lists all chapters and work packages in the
publication. If you cannot find what you are looking for in the Table of Contents, refer to the alphabetical
Index at the back of the manual.

3. Chapter 1, General Information, Equipment Description and Data, and Principles of Operation, provides
general information about the equipment, identifies the major components and systems, and describes
how the components and systems work.

4. Chapter 2, Troubleshooting, provides symptoms and procedures pertaining to failures that could occur
during operation of the rifle, 7.62 mm, G-3.

5. Chapter 3, Organizational Maintenance, which includes Preventive Maintenance Checks and Services
(PMCS), Including Lubrication Instructions and General Maintenance Instructions, provides procedures
to maintain the rifle, 7.62 mm, G-3 at the maintenance level.

6. Chapter 4, Supporting Information, provides information pertaining to references, components listing, and
an expendable and durable items list.

7. An alphabetical Index is located at the back of this manual.

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TM 8370-50117-IN/20

FEATURES OF THIS MANUAL

1. This manual contains information on operating and maintaining the rifle, 7.62 mm, G-3.

2. WARNINGs, CAUTIONs, NOTEs, subject headings, and other important information are highlighted in
BOLD print as a visual aid.

WARNING
A WARNING indicates a hazard which may result in injury or death to
personnel.

CAUTION
A CAUTION is a reminder of safety practices or directs attention to usage
practices that may result in damage to equipment.

NOTE
A NOTE is a statement containing information that will make the procedures
easier to perform.

3. Statements and words of particular interest may be printed in CAPITAL LETTERS to create emphasis.

4. Within a procedural step, reference may be made to another chapter or work package in this manual or to
another manual. These references indicate where you should look for more complete information. If you
are told: “Clean all parts. Refer to WP 0009 00”, go to WP 0009 00 in this manual for instructions.

5. Illustrations are placed after, and close to, the procedural steps to which they apply. Callouts placed on art
are text or numbers.

END OF WORK PACKAGE

iv
TM 8370-50117-IN/20

CHAPTER 1
GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND
DATA, AND PRINCIPLES OF OPERATION
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TM 8370-50117-IN/20 0001 00

GENERAL INFORMATION

SCOPE
1. Type of Manual. Organizational Maintenance Manual for the G-3 rifle. The basic operator’s procedures
are outlined in TM 8370-50117-OR/19, Operator’s Manual with Components List for Rifle, 7.62 MM,
G-3.

2. Equipment Name and Model Number. G-3 rifle 7.62 x 51 mm NATO (NSN: 1005-LL-MC9-2697).

3. Purpose of Equipment. To provide personnel with the offensive and defensive capability to engage
targets with small arms fire.

MAINTENANCE FORMS, RECORDS, AND REPORTS


The Marine Corps forms and procedures used for equipment maintenance will be those prescribed by the
current edition of TM 4700-15/1_, Ground Equipment Record Procedures.

CORROSION PREVENTION AND CONTROL


The prevention of corrosion on any equipment is important, and it is critically important for safe functioning
of a weapons system. Carry out corrosion prevention and control (CPC) in accordance with TM 4795-12/1_,
Organizational Corrosion Prevention and Control Procedures for USMC Equipment.

While corrosion is typically associated with rusting of metals, it can also include deterioration of other
materials such as rubber and plastic. Unusual cracking, softening, swelling, or breaking of these materials
may be a corrosion problem.

DESTRUCTION INSTRUCTION TO PREVENT ENEMY USE


Follow the procedures in TM 750-244-7, Procedures for Destruction of Equipment, for the destruction of the
G-3 rifle to prevent enemy use.

PREPARATION FOR STORAGE AND SHIPMENT


1. Follow the procedures outlined in MCO P4450.7_, Preparation for Storage. Prior to storing or shipping,
ensure that the weapon is thoroughly cleaned as outlined in WP 0009 00.

2. Storage Procedures.

a. Ensure that the weapon is void of live ammunition.

b. Inspect the chamber and bore while applying a medium coat of Cleaner, Lubricant, and Preservative
(CLP).

c. Apply a light coat of CLP over all the weapon’s metal surfaces to provide corrosion protection and
extra lubrication. Ensure that the CLP does not come into contact with any optical devices including
telescopic sight pieces.

QUALITY OF MATERIAL
All material used to repair, replace, or modify the weapon must meet the requirements of this manual. If the
quality of material requirements is not stated in this manual, the material must meet the requirements of the
drawings, standards, specifications, or approved engineering change proposals applicable to the subject
equipment.

0001 00-1
TM 8370-50117-IN/20 0001 00

OFFICIAL NOMENCLATURE, NAMES, AND DESIGNATIONS

Common Name Official Nomenclature

Action Spring .......................................................................................................... Compression Helical Spring


Ball Bearing ..................................................................................................................................... Bearing, Ball
Bolt Catch Spring .................................................................................................... Compression Helical Spring
Bolt Carrier Key Tool...................................................................................................................... Machine Key
Burst Disconnector ............................................................................................................... Lock-Release Lever
Charging Handle Assembly ...................................................................................................... Handle Assembly
Disconnector Springs.............................................................................................. Compression Helical Springs
Ejector Spring .................................................................................................................................Helical Spring
Extractor Spring Assembly........................................................................................................ Spring Assembly
Hammer Spring ................................................................................................................ Torsion Helical Spring
Lower Receiver Extension .............................................................................................. Spring Receiver Holder
Magazine ............................................................................................................................... Cartridge Magazine
Magazine Release Spring ........................................................................................ Compression Helical Spring
Pistol Grip............................................................................................................................................. Rifle Grip
Pin Pivot Detent.................................................................................................................. Takedown Pin Detent
Rifle Barrel Assembly ................................................................................................................ Barrel Assembly
Safety Selector Lever .......................................................................................................... Fire Control Selector
Sling.......................................................................................................................................... Small Arms Sling
Trigger Spring .................................................................................................................. Torsion Helical Spring
Upper Receiver ............................................................................................................ Upper Cartridge Receiver

SAFETY, CARE, AND HANDLING


Read the Warning Summary and Caution Summary at the front of this manual and pay close attention to the
warnings and cautions that appear where special care and attention are required. For ammunition care and
handling, refer to PAM 385-64, Ammunition and Explosives Safety Standards.

0001 00-2
TM 8370-50117-IN/20 0001 00

LIST OF ABBREVIATIONS/ACRONYMS

Abbreviation/Acronym Definition

CAGEC .............................................................................................. Commercial and Government Entity Code


CLP ............................................................................................................. Cleaner, Lubricant, and Preservative
fps................................................................................................................................................ Feet per Second
in. ................................................................................................................................................................... Inch
Kg........................................................................................................................................................... Kilogram
LAW ......................................................................................................................... Lubricant, Arctic, Weapons
lb ................................................................................................................................................................. Pound
LSA ................................................................................................. Lubricant, Semi-Fluid, Automatic Weapons
LSA-T .......................................................................... Lubricant, Semi-Fluid Automatic Weapons with Teflon
m .................................................................................................................................................................. Meter
NATO ........................................................................................................... North Atlantic Treaty Organization
NAVMC.................................................................................................................................Navy Marine Corps
NBC ...................................................................................................................... Nuclear, Biological, Chemical
NSN ................................................................................................................................ National Stock Number
oz ................................................................................................................................................................. Ounce
PFI ...........................................................................................................................................Pre-Fire Inspection
PMCS ............................................................................................Preventive Maintenance Checks and Services
psi .................................................................................................................................... Pounds per Square Inch
RBC ........................................................................................................................................ Rifle Bore Cleaner
rds/min ................................................................................................................................... Rounds per Minute
ROD .................................................................................................................................. Report of Discrepancy
RPL ............................................................................................................................................ Repair Parts List
SF .................................................................................................................................................. Standard Form
SFL....................................................................................................................................... Solid Film Lubricant
SMR .................................................................................................... Source, Maintenance, and Recoverability
TB ............................................................................................................................................Technical Bulletin
TI ......................................................................................................................................... Technical Instruction
TM ........................................................................................................................................... Technical Manual
TMDE ............................................................................................. Test, Measuring, and Diagnostic Equipment
VCI........................................................................................................................... Volatile Corrosion Inhibitor

ISSUE AND RECOVERY OF INDIVIDUAL WEAPONS


Weapons will be issued and recovered in the same manner as other individual weapons. NAVMC 10576,
Memorandum Receipt for Individual Weapons and Accessories, will be used as the issue document.
NAVMC 10520, Weapon Custody Receipt Card, will be used when the weapon is drawn from the armory for
use. Detailed instructions for using these forms are contained in TM 4700-15/1_.

END OF WORK PACKAGE

0001 00-3/4 blank


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TM 8370-50117-IN/20 0002 00

EQUIPMENT DESCRIPTION AND DATA

DESCRIPTION
1. General. The G-3 rifle is a 7.62 mm, lightweight, air-cooled, gas-operated, magazine-fed, shoulder-fired
weapon that can be fired in semi-automatic or fully automatic fire.

2. Capabilities. Provides personnel with an offensive and defensive capability to engage targets with direct
small-arms fire.

3. Features. Features of the weapon include:

a. The receiver, trigger unit housing, and pistol grip frame are made from stamped steel.

b. The handguard is ventilated plastic.

c. It is equipped with iron sights that consist of a rotary rear drum and hooded front post. The rear sight,
mechanically adjustable for both windage and elevation, has an open notch used to fire up to 100 m
and three apertures used for: 200, 300, and 400 m.

d. The bolt carrier group includes rollers for timing, locking, and unlocking.

4. Left Side View. The left side view of the weapon displays the flash suppressor, front sight assembly,
charging handle, magazine release, safety selector lever, and buttstock assembly, as shown in Figure 1.

Figure 1. Left Side View of the G-3.

5. Right Side View. The right side view of the weapon displays the pistol grip, trigger, rear sight assembly,
and barrel, as shown in Figure 2.

Figure 2. Right Side View of the G-3.

0002 00-1
TM 8370-50117-IN/20 0002 00

LOCATION AND DESCRIPTION OF MAJOR COMPONENTS


1. Bolt Carrier Group. Carries bolt head assembly to chamber and fire the weapon. Contains the firing pin,
extractor, and bolt head locking lever.

2. Upper Receiver and Barrel Assembly. The upper receiver contains the flash suppressor, front sight
assembly, rear sight assembly, bolt carrier assembly, and bolt head assembly. The rifle barrel assembly is
air-cooled and holds the handguard.

3. Magazine. 20-round capacity.

4. Lower Receiver Assembly. Contains the trigger group, pistol grip, hammer, and safety selector lever.

5. Buttstock Assembly. Houses the drive rod spring, buffer, buttstock, and backplate.

Figure 3. Major Components of the G-3 Rifle.

0002 00-2
TM 8370-50117-IN/20 0002 00

EQUIPMENT DESCRIPTION AND DATA


Table 1. G-3 Rifle Data.

G-3 Rifle Data

Caliber: 7.62 x 51 mm NATO (.308 in.)


Total Weight
Rifle Empty 9.4 lb (4.3 kg)
Fully Loaded Magazine 1.5 lb (0.7 kg)
Length
Rifle with compensator 40.4 in.
Barrel 17.7 in.
Rifling: 4 grooves, right hand twist
1 turn in 12 in.
Sights:
Front Hooded sight blade
Rear Adjustable for windage and elevation
Open “V” sight
Magazine Capacity: 20 rounds
Modes of Fire: Semi-automatic
Fully automatic
Maximum Effective Range
Individual points/targets 600-800 m
Area targets 800-1,100 m
Rate of Fire (cyclic): 500-600 rds/min
Muzzle Velocity: Approx. 2,600 fps

END OF WORK PACKAGE

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PRINCIPLES OF OPERATION

GENERAL
The 7.62 x 51 mm G-3 rifle:

1. Is gas-operated.

2. Fires in either fully automatic (AUTO) or semi-automatic (SEMI) mode.

3. Has positive locking of the bolt. The firing pin is part of the bolt carrier assembly and cannot strike the
primer until the bolt head is fully locked.

CYCLE OF OPERATION
The cycle of operation is similar in all small arms. Knowledge of what happens during the cycle of operation
will help both the operator and the maintainer understand the cause of and remedy for various stoppages.

NOTE
The cycle of operation begins at any of the following eight steps.

1. Eight Steps. The cycle of operation contains eight steps:

a. Feeding

b. Chambering

c. Locking

d. Firing

e. Unlocking

f. Extracting

g. Ejecting

h. Cocking

2. Description of Eight Steps. The eight steps that make up the cycle of operation are explained below,
along with a brief description of what occurs inside the rifle during each step. Assume that a full
magazine is loaded in the weapon and the bolt carrier group is to the rear.

a. Feeding. The force of the recoil spring pushes the bolt forward, toward the barrel extension, stripping
a cartridge from the magazine and loading it into the chamber.

b. Chambering. Chambering is completed when the cartridge is fully seated in the chamber and the
extractor is engaged in the extraction groove at the base of the cartridge.

c. Locking. The weapon relies on a delayed roller-locked bolt system. During chambering the bolt head
enters the barrel extension and its forward movement is stopped. The bolt carrier continues forward,
pushing the locking piece into the bolt head. The angled shoulders of the locking piece force the
locking rollers into the contours of the barrel extension, to lock the weapon. The firing pin is now in
position behind the cartridge for firing.

0003 00-1
TM 8370-50117-IN/20 0003 00

d. Firing. When the trigger pivots on its axle, the back of the sear rises, causing the front of the sear to
lower. This action removes the sear from the notch in the hammer, causing the hammer to pivot on its
axle. As a result of spring tension, the hammer is allowed to strike the firing pin and ignite the primer
of the cartridge.

e. Unlocking. When the cartridge is fired, gas pressure exerts a thrust on the bolt carrier. The bolt
carrier carries the bolt to the rear to unseat and compress the locking rollers. The balanced angular
ratio of the locking piece and the locking rollers causes a delayed recoil movement of the bolt head,
thus guaranteeing that the bolt head keeps the barrel locked until the bullet has left the muzzle. The
bolt carrier continues rearward until it contacts the face of the hammer, forcing the hammer to cock
and the recoil spring to be compressed.

f. Extracting. With the extractor crimped around the extracting groove on the cartridge case, the
rearward movement of the bolt carrier allows the empty cartridge to be removed from the barrel
extension during the recoil and compression of the locking rollers.

g. Ejecting. As the bolt carrier recoils to the rear, it rides over the rear of the ejector, raising the front of
the ejector into the path of the cartridge case, expelling it from the weapon.

h. Cocking. As the bolt carrier recoils to the rear, it rides over the hammer, forcing it back and down,
causing the hammer to engage the sear.

AUTOMATIC
1. Cycle of Operation. The cycle of operation is similar to semi-automatic operation, with some minor
differences in operation due to differences in internal fire control components. Knowledge of what
happens during the cycle of operation will help the operator understand both the cause of and remedy for
various stoppages.

2. Eight Steps. The automatic cycle of operation contains the same fundamental eight steps as the
semi-automatic.

3. Description. With the safety selector lever in the AUTO position, the weapon will fire repeatedly as long
as the trigger is held or until the magazine empties. This is accomplished through the use of a sear that
momentarily holds the hammer rearward until the bolt has fed, chambered, and locked on the next round.

a. The trigger is pulled and held, releasing the hammer, which fires the first round.

b. As the bolt moves rearward, the hammer is forced to the rear and is caught by the sear.

c. As the bolt returns to the locked position, the sear releases the hammer and the next round is fired.

d. The sequence repeats as long as the trigger is held rearward or the magazine empties.

e. The cycle of operation will stop when the trigger is released and the hammer is caught by the sear.

END OF WORK PACKAGE

0003 00-2
TM 8370-50117-IN/20

CHAPTER 2
TROUBLESHOOTING
INTENTIONALLY BLANK
TM 8370-50117-IN/20 0004 00

TROUBLESHOOTING INTRODUCTION

GENERAL
This section contains troubleshooting information for locating and correcting malfunctions that may occur
with the G-3 rifle.

The Troubleshooting Symptom Index (WP 0005 00) is a quick reference aid in troubleshooting the weapon.
Table 1 in Troubleshooting Procedures (WP 0006 00) lists possible malfunctions, tests, or inspections, and
corrective actions taken for troubleshooting the G-3 rifle at the organizational level. Perform the tests,
inspections, and corrective actions in the order shown in the table, except when the malfunction and cause are
obvious. This manual cannot list all of the possible malfunctions, tests or inspections, and corrective actions
of the G-3 rifle.

END OF WORK PACKAGE

0004 00-1/2 blank


INTENTIONALLY BLANK
TM 8370-50117-IN/20 0005 00

TROUBLESHOOTING SYMPTOM INDEX

INTRODUCTION
Refer to Table 1 in Troubleshooting Procedures (WP 0006 00) for malfunctions, tests or inspections, and
corrective actions. The malfunction/symptom index provides a quick reference of the malfunctions covered in
Table 1.

Malfunction/Symptom Troubleshooting Procedure Page


1. Failure of Magazine to Lock in Weapon ..................................................................................... 0006 00-1
2. Failure to Feed ............................................................................................................................. 0006 00-1
3. Failure to Chamber ...................................................................................................................... 0006 00-2
4. Failure to Lock ............................................................................................................................. 0006 00-2
5. Failure to Fire .............................................................................................................................. 0006 00-3
6. Failure to Unlock ......................................................................................................................... 0006 00-4
7. Failure to Extract ......................................................................................................................... 0006 00-5
8. Failure to Eject ............................................................................................................................. 0006 00-5
9. Failure to Cock ............................................................................................................................ 0006 00-6
10. Short Recoil ................................................................................................................................. 0006 00-7
11. Rifle Cannot be Zeroed ................................................................................................................ 0006 00-8
12. Failure to Cycle with Safety Selector Lever Set on AUTO ......................................................... 0006 00-9
13. Fires Two Rounds with One Pull of Trigger with the Safety Selector Lever Set on SEMI
(Double Firing) ............................................................................................................................ 0006 00-9
14. Fires with Safety Selector Lever on SAFE or when Trigger is Released with
Safety Selector Lever on SEMI ................................................................................................. 0006 00-10

END OF WORK PACKAGE

0005 00-1/2 blank


INTENTIONALLY BLANK
TM 8370-50117-IN/20 0006 00

TROUBLESHOOTING PROCEDURES

GENERAL
Table 1 lists possible malfunctions, tests or inspections, and corrective action taken for troubleshooting the
G-3 rifle at the organizational level.

Table 1. Troubleshooting Procedures.

Malfunction Test or Inspection Corrective Action

1. Failure of a. Dirty or corroded magazine release. Disassemble and clean. Refer to


Magazine to Lock WP 0011 00.
in Weapon.
b. Defective magazine release spring. Replace magazine release spring.
Refer to Figure 1. Refer to WP 0011 00.

c. Worn or broken magazine release. Replace magazine release. Refer to


WP 0011 00.

Figure 1. Magazine Release Spring.

2. Failure to Feed. a. Short recoil. Refer to Short Recoil in this table


(#10).

b. Magazine release spring weak or Replace magazine release spring.


broken. Refer to WP 0011 00.

c. Magazine release defective. Replace magazine release. Refer to


WP 0011 00.

0006 00-1
TM 8370-50117-IN/20 0006 00

Table 1. Troubleshooting Procedures – Continued.

Malfunction Test or Inspection Corrective Action

3. Failure to a. Weak or broken drive rod spring. Refer Replace drive rod spring. Refer to
Chamber. to Figure 2. WP 0017 00.

b. Short recoil. Refer to Short Recoil in this table


(#10).

Figure 2. Drive Rod and Drive Rod Spring.

4. Failure to Lock. a. Weak or broken drive rod spring. Replace drive rod spring. Refer to
WP 0017 00.

b. Short recoil. Refer to Short Recoil in this table


(#10).

0006 00-2
TM 8370-50117-IN/20 0006 00

Table 1. Troubleshooting Procedures – Continued.

Malfunction Test or Inspection Corrective Action

5. Failure to Fire. a. Carbon buildup in firing pin recess Remove extractor and clean recess
inside bolt carrier. Refer to Figure 3. with a pipe cleaner. Refer to
TM 8370-50117-OR/19.

b. Broken or chipped firing pin or firing Replace firing pin. Refer to


pin does not meet protrusion gauge WP 0013 00.
requirement. Refer to Figure 4.

c. Firing mechanism and/or lower Disassemble, reassemble, and replace


receiver assembly improperly as necessary. Refer to WP 0010 00
assembled or worn, broken, or missing and WP 0016 00.
parts.

d. Safety selector lever frozen on SAFE Disassemble and clean. Refer to


position. WP 0015 00.

e. Broken hammer. Replace hammer. Refer to


WP 0016 00.

f. Weak or broken hammer spring. Replace hammer spring. Refer to


WP 0016 00.

Figure 3. Firing Pin Recess.

Figure 4. Firing Pin and Spring.

0006 00-3
TM 8370-50117-IN/20 0006 00

Table 1. Troubleshooting Procedures – Continued.

Malfunction Test or Inspection Corrective Action

6. Failure to Unlock. a. Burred recess channels on bolt carrier. Remove burrs.


Refer to Figure 5.

b. Burred locking recesses on the upper Remove burrs.


receiver.

c. Short recoil. Refer to Short Recoil in this table


(#10).

d. Dented or deformed upper receiver. Replace upper receiver. Refer to


WP 0011 00.

Figure 5. Bolt Carrier Recess Channels.

0006 00-4
TM 8370-50117-IN/20 0006 00

Table 1. Troubleshooting Procedures – Continued.

Malfunction Test or Inspection Corrective Action

7. Failure to Extract. a. Defective extractor and/or extractor Replace extractor and/or extractor
spring. Refer to Figure 6. spring. Refer to WP 0014 00.

b. Short recoil. Refer to Short Recoil in this table


(#10).

c. Inspect barrel for a badly pitted Replace upper receiver and barrel
chamber with a reflector tool. assembly if chamber is badly pitted.
Refer to WP 0011 00.

Figure 6. Extractor and Extractor Spring.

8. Failure to Eject. a. Broken ejector. Refer to Figure 7. Replace ejector. Refer to WP 0016 00.

c. Weak or broken ejector spring. Replace ejector spring. Refer to


WP 0016 00.

d. Short recoil. Refer to Short Recoil in this table


(#10).

Figure 7. Ejector.

0006 00-5
TM 8370-50117-IN/20 0006 00

Table 1. Troubleshooting Procedures – Continued.

Malfunction Test or Inspection Corrective Action

9. Failure to Cock. a. Worn, broken, or missing parts of firing Replace parts as necessary.
mechanism.

b. Short recoil. Refer to Short Recoil in this table


(#10).

c. Worn or broken hammer or trigger Replace hammer or trigger spring as


spring. Refer to Figure 8. applicable. Refer to WP 0016 00.

d. Worn or broken sear. Refer to Replace sear. Refer to WP 0016 00.


Figure 8.

e. Trigger housing deformed near Replace trigger housing. Refer to


ejector. Refer to Figure 9. WP 0016 00.

Figure 8. Hammer, Sear, and Trigger Spring.

Figure 9. Critical Area of the Trigger Housing Near the Ejector.

0006 00-6
TM 8370-50117-IN/20 0006 00

Table 1. Troubleshooting Procedures – Continued.

Malfunction Test or Inspection Corrective Action

10. Short Recoil. a. Broken or damaged drive rod spring. Replace drive rod spring. Refer to
Refer to Figure 10. WP 0017 00.

b. Unlubricated or dirty drive rod spring Clean and lubricate drive rod spring
and drive rod. and drive rod.

c. Carbon buildup or foreign matter in Clean bolt carrier with Cleaner,


narrow passage in or on bolt carrier. Lubricant, and Preservative (CLP) and
Refer to Figure 11. a pipe cleaner. Refer to WP 0013 00.

Figure 10. Drive Rod and Spring.

Figure 11. Bolt Carrier.

0006 00-7
TM 8370-50117-IN/20 0006 00

Table 1. Troubleshooting Procedures – Continued.

Malfunction Test or Inspection Corrective Action

11. Rifle Cannot be a. Defective front sight. Refer to Replace front sight. Refer to
Zeroed. Figure 12. WP 0011 00.

b. Inspect for defective or bent barrel Replace upper receiver and barrel
assembly. assembly. Refer to WP 0011 00.

c. Barrel out of alignment with rear sight Replace upper receiver. Refer to
on upper receiver. WP 0011 00.

d. Defective rear sight. Refer to Repair rear sight as required. Refer to


Figure 13. WP 0011 00.

Figure 12. Front Sight.

Figure 13. Rear Sight.

0006 00-8
TM 8370-50117-IN/20 0006 00

Table 1. Troubleshooting Procedures – Continued.

Malfunction Test or Inspection Corrective Action

12. Failure to Cycle a. Broken or worn sear or trigger spring. Replace sear or trigger spring as
with Safety required. Refer to WP 0016 00.
Selector Lever
Set on AUTO. b. Faulty safety selector lever. Refer to Replace safety selector lever. Refer to
Figure 14. WP 0015 00.

c. Short recoil. Refer to Short Recoil in this table


(#10).

Figure 14. Safety Selector Lever on AUTO.

13. Fires Two Rounds a. Perform a function test. If any part of function test fails,
with One Pull of disassemble and replace worn or
Trigger with broken parts.
Safety Selector
Lever Set on b. Worn or broken single-fire notch in Replace hammer. Refer to
SEMI (Double hammer. Refer to Figure 15. WP 0016 00.
Firing).
c. Worn or broken single-fire recess in Replace trigger. Refer to WP 0016 00.
rear portion of trigger. Refer to
Figure 15.

Figure 15. Hammer and Trigger.

0006 00-9
TM 8370-50117-IN/20 0006 00

Table 1. Troubleshooting Procedures – Continued.

Malfunction Test or Inspection Corrective Action

14. Fires with Safety a. Worn, broken, or missing parts of firing Disassemble and replace worn or
Selector Lever set mechanism. broken parts.
on SAFE or when
Trigger is a. Defective safety selector lever. Refer Replace safety selector lever. Refer to
Released with to Figure 16. WP 0015 00.
Safety Selector
Lever on SEMI. b. Worn or broken rear portion of trigger. Replace trigger. Refer to WP 0016 00.

Figure 16. Safety Selector Lever on SEMI.

END OF WORK PACKAGE


0006 00-10
TM 8370-50117-IN/20

CHAPTER 3
ORGANIZATIONAL MAINTENANCE
INTENTIONALLY BLANK
TM 8370-50117-IN/20 0007 00

SERVICE UPON RECEIPT

GENERAL
1. Inspect the weapon for damage incurred during shipment. If the weapon has been damaged, report the
damage on SF 364, Report of Discrepancy (ROD).

2. Check the weapon against the packing slip to determine if shipment is complete.

3. Check to determine if the weapon has been modified.

4. Check the weapon for damage upon its receipt. Perform limited technical inspection as outlined in
Table 1 of this work package.

Table 1. Service Upon Receipt.

Location Item Action Remarks

Container 1. G-3 a. Remove weapon from


container.
b. Inspect weapon for If weapon has been
damage incurred damaged, report damage
during shipment. on SF 364.
c. Check weapon Report all discrepancies.
against packing list to
determine if shipment
is complete.
2. Supply System Check for missing items. Refer to
Responsibility Items TM 8370-50117-OR/19.
(SSRI)
G-3 1. Barrel Assembly If volatile corrosion
inhibitor (VCI) is in barrel,
remove and discard.
2. All Parts a. Field strip weapon Refer to
and inspect for TM 8370-50117-OR/19.
missing, damaged,
and rusted or
corroded parts.
b. Clean and lubricate. Refer to
TM 8370-50117-OR/19.
c. Reassemble. Refer to
TM 8370-50117-OR/19.
d. Function check. Refer to WP 0021 00.
e. Check to determine if Report all modifications.
weapon has been
modified.
f. Conduct initial Refer to WP 0025 00.
gaging.
3. Magazine Check for positive Refer to
retention of magazine and TM 8370-50117-OR/19.
magazine release.

END OF WORK PACKAGE


0007 00-1/2 blank
INTENTIONALLY BLANK
TM 8370-50117-IN/20 0008 00

PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS), INCLUDING LUBRICATION


INSTRUCTIONS

GENERAL
This work package contains procedures and instructions necessary to perform organizational preventive
maintenance checks and services (PMCS), along with disassembly and reassembly procedures required for
corrective maintenance for the G-3 rifle.

1. Organizational Maintenance. Organizational maintenance is performed at the using unit beyond the
capabilities of the operator as identified in TM 8370-50117-OR/19. Organizational maintenance is
authorized to service, replace, and adjust the parts and assemblies covered in the Organizational portion
of this manual.

2. Intermediate through Depot Maintenance. This is not applicable to this platform. All maintenance is
performed at the organizational level or the weapon is replaced.

3. Special Tools; Test, Measuring, and Diagnostic Equipment (TMDE); and Support Equipment.
Special tools and TMDE required for support are listed in WP 0028 00. There are no fabricated tools for
this weapon.

4. Repair Parts. Repair parts are listed and illustrated in the Repair Parts List (RPL) (WP 0030 00).

WARNING
Ensure that the weapon is unloaded and that the safety selector lever is set on
SAFE before performing the following procedures. Do not keep live
ammunition near the work area. Failure to follow these warnings may cause
injury or death to personnel.

NOTE
PMCS is to be performed every 90 days to keep the weapon ready for use. If
the weapon has not been used for 90 days, PMCS described in the operator’s
manual (TM 8370-50117-OR/19) should also be performed.

Solid film lubricant (SFL) is authorized to be used as a touch up for the


exterior protective finish on the G-3 rifle.

5. General. The PMCS procedures are contained in the following table. They are arranged in logical
sequence requiring a minimum amount of time and motion on the part of the persons performing them
and are arranged so that there will be minimum interference between the persons performing
simultaneous checks on the same end item.

6. Item Number Column. This column describes checks and services numbered in disassembly sequence.

7. Interval Column. This column states the designated interval when each check is to be performed.

8. Item to Check/Service Column. This column lists the items to be checked or serviced.

0008 00-1
TM 8370-50117-IN/20 0008 00

9. Procedure Column. This column contains a brief description of the procedure by which the check is to
be performed. It contains all the information required to accomplish the checks and services.

10. Not Fully Mission Capable If Column. This column states which faults will prevent the weapon from
being capable of performing its primary mission. The weapon should not be used if it meets any of the
faults listed in this column.

11. Other Table Entries. Observe all WARNINGs, CAUTIONs, and NOTEs.

Table 1. PMCS Procedures.

Item Interval Item to Procedure Not Fully Mission


No. Check/Service Capable If:

WARNING
Before starting an inspection, be sure to clear the weapon.
DO NOT pull the trigger until the weapon has been cleared.
Inspect the chamber to ensure that it is empty and no
ammunition is in position to be chambered. DO NOT keep
live ammunition in work area. Failure to follow this warning
may cause injury or death to personnel.
NOTE
An inactive weapon is a weapon that has been stored in an
arms room for at least 90 days without use. The weapon may
or may not have been assigned to an individual.
Inactive weapons shall receive semi-annual PMCS unless
inspection reveals more frequent servicing is necessary.
Should the armorer detect corrosion on a weapon prior to the
end of the 180-day period, PMCS should be performed
immediately.
Solid film lubricant (SFL) is the authorized touch up for G-3
rifle and may be used on up to one-third of the exterior
finish.

0008 00-2
TM 8370-50117-IN/20 0008 00

Table 1. PMCS Procedures – Continued

Item Interval Item to Procedure Not Fully Mission


No. Check/Service Capable If:

1 Quarterly Magazine a. Disassemble as in TM 8370-50117-OR/19. A magazine is not


(Serviceability Inspect magazine tube for bulges, dents, or available for use
Check) damaged feeder lips. Inspect spring and with weapon.
follower for kinks or damage. Replace
magazine if any of these conditions exist.

b. Reassemble magazine and check for binding (1) Tube is


during operation of follower. Replace dented or
magazine if follower binds. feeder lips are
damaged.

(2) Spring is
damaged or
has flat spots.

(3) Follower
binds.

WARNING
Ensure the weapon is clear prior to performing the following
function checks. If the weapon fails any of the following
function checks, attempt to repair. If beyond repair, replace
the weapon.
2 Quarterly Charging Handle a. Place safety selector lever on SAFE.
and Safety
Selector Lever: b. Pull charging handle to the rear. Check that
SAFE the chamber is clear. Allow charging handle
to snap forward.

c. Leave hammer in cocked position.

d. Pull trigger. Hammer should not fall. Hammer falls.

Safety Selector a. Place safety selector lever on SEMI.


Lever:
- SEMI b. Pull trigger. Hammer does not
fall.

0008 00-3
TM 8370-50117-IN/20 0008 00

Table 1. PMCS Procedures – Continued

Item Interval Item to Procedure Not Fully Mission


No. Check/Service Capable If:

2 Quarterly Safety Selector


NOTE
Cont. Lever:
- SEMI For the purpose of following test, SLOW is defined as 1/4 to
1/2 the normal rate of trigger release.
DO NOT milk trigger; milking trigger can cause the hammer
to fall.
c. Hold trigger to the rear, charge weapon, and Hammer falls.
release trigger with a SLOW, smooth motion,
without hesitations or stops, until trigger is
fully forward (an audible click should be
heard). Hammer should not fall. (Hammer
should not fall until trigger is pulled again.)

d. Repeat above SEMI position test five times. The weapon


malfunctions
during any of
these five tests.

Safety Selector a. Place safety selector lever in AUTO position. Hammer does not
Lever: Charge weapon and squeeze trigger. fall.
- AUTO Hammer should fall.

b. Hold trigger to the rear, charge weapon, and Hammer falls.


release trigger. You should hear an audible
click. Squeeze trigger. Hammer should not
fall.

NOTE
The sear should have released the hammer while holding
trigger in rearward position before releasing and resqueezing
the trigger.
Safety Selector With hammer in forward position, using Moderate
Lever: finger/thumb pressure, attempt to place safety finger/thumb
- SAFE selector lever in SAFE position. pressure does not
move safety
selector lever to
SAFE position.

3 Quarterly Upper Receiver a. Remove and inspect handguard assembly Handguard


and Barrel internally and externally for cracks and missing or
Assembly damage. unserviceable.

b. Cracks are acceptable providing they do not


extend into handguard retaining flange, or
adversely affect weapon operation, operator
safety, or proper retention of handguard
assembly.

c. Discard and replace handguard assembly if


heatshield is loose enough to rattle when
installed on weapon.

0008 00-4
TM 8370-50117-IN/20 0008 00

Table 1. PMCS Procedures – Continued.

Item Interval Item to Procedure Not Fully Mission


No. Check/Service Capable If:

3 Quarterly Upper Receiver


NOTE
Cont. and Barrel
Assembly If the rear sight is moved, return to original position.

d. Check front sight base and blade for damage If front sight base
or corrosion. Clean and lubricate. or blade is
damaged or
corroded.

e. Function check magazine release. If Magazine release


defective, replace. is unserviceable.

f. Check charging handle for defects and proper Charging handle is


function. defective.

WARNING
Dry cleaning solvent is flammable and toxic and should be
used in a well-ventilated area. The use of rubber gloves is
necessary to protect the skin when washing weapon parts.
Failure to follow this warning may cause injury or death to
personnel.
CAUTION
DO NOT use a wire brush to roughen surfaces. Use a
well-ventilated area during cleaning and application of solid
film lubricant. If solid film lubricant comes in contact with
moving parts or functioning surfaces of the weapon, remove
immediately by washing with dry cleaning solvent.
NOTE
Shiny metal exterior surfaces of the weapon should be
recoated with solid film lubricant. Clean surface with dry
cleaning solvent, dry, roughen with abrasive cloth, and apply
solid film lubricant.
g. Inspect upper receiver finish for scratches or
worn shiny spots.

h. If scratched or worn shiny spots are present,


disassemble and remove all lubricant from
surface with dry cleaning solvent.

i. Wear protective gloves and use a wash pan


(tote box) to apply solvent. Let parts dry
thoroughly. Roughen surface using abrasive
cloth and apply solid film lubricant. Allow 16
to 24 hours drying time before handling.
0008 00-5
TM 8370-50117-IN/20 0008 00

Table 1. PMCS Procedures – Continued.

Item Interval Item to Procedure Not Fully Mission


No. Check/Service Capable If:

4 Quarterly Bolt Carrier a. Remove and disassemble. Visually inspect Defects are found.
Assembly bolt assembly for cracks.

b. Check for cracks on locking rollers, a cluster If cracked or


of pits or chipped bolt face, and an elongated broken.
firing pin hole. If cracked or broken, evacuate
to a higher maintenance level.

c. Check extractor and extractor spring for dirt Parts are missing
and serviceability (WP 0016 00). If dirty, or unserviceable.
clean, lubricate, and assemble. If
unserviceable, replace as necessary.

d. Check bolt carrier assembly for damage or Bolt carrier


looseness. If damaged or loose, evacuate to assembly is
a higher maintenance level. damaged.

e. Check firing pin for chips or breaks. If Firing pin is


damaged, replace firing pin. damaged.

f. Pits or wear in area illustrated is permissible.

5 Quarterly Lower Receiver a. Check ejector and ejector spring for dirt and Parts are missing
Assembly serviceability (WP 0016 00). If dirty, clean, or unserviceable.
lubricate, and assemble. If unserviceable,
replace as necessary.

b. Check lower receiver finish for scratches and


worn shiny spots.

c. If lower receiver is scratched or has worn


shiny spots, repair in same manner as
outlined for upper receiver.

NOTE
Components should not be removed unless a problem exists.
d. Inspect pistol grip screw, washer, and pistol Components are
grip. Clean and lubricate metal components. damaged or
Also clean and generously lubricate pin holes defective and
and takedown pin retainer holes. Replace cannot be
defective or damaged components as replaced.
necessary.

e. Remove takedown pins. Check for proper Components are


retention. Pull takedown pins out and push damaged or
back in to reengage them (an audible click defective.
should be heard). If an audible click is not
heard, refer to WP 0017 00 for repair.

f. Check buttstock assembly components for


damage.

0008 00-6
TM 8370-50117-IN/20 0008 00

Table 1. PMCS Procedures – Continued.

Item Interval Item to Procedure Not Fully Mission


No. Check/Service Capable If:

5 Quarterly Buttstock a. Under the following conditions, hairline cracks Components are
Cont. Assembly (no chipped-away material) originating from damaged.
buttpad end of buttstock are acceptable.
Refer to Figure 1.

Figure 1. Critical Areas of the Buttstock.

(1) One hairline crack, not to exceed 1 in.


(2.54 cm) long, per side of buttstock
assembly.

(2) Two additional hairline cracks up to 0.25 in. The buttstock is


(0.64 cm) long, per side of buttstock cracked in a
assembly. critical area or
does not meet
crack criteria.

(3) A total of three cracks per side of buttstock Cracks in critical


assembly, originating from buttplate end, are area at front of
allowable. buttstock.

(4) Cracks in critical area at front of buttstock Cracks in critical


assembly are not acceptable. area at front of
buttstock.

b. Check for looseness between buttstock and Buttstock is loose.


buttplate.

0008 00-7
TM 8370-50117-IN/20 0008 00

Table 1. PMCS Procedures – Continued.

Item Interval Item to Procedure Not Fully Mission


No. Check/Service Capable If:

5 Quarterly Buttstock c. If buttplate is cracked less than 0.25 in. Cracked in excess
Cont. Assembly (0.64 cm) in length and does not extend of 0.25 in.
through buttplate, refer to WP 0018 00 for (0.64 cm) in length
repair. and extends
through buttplate.

d. The buttstock should not be disassembled


other than for repair or replacement of parts.

e. Check drive rod spring for kinks, spring Drive rod spring
tension, and acceptable free length. has flat spots or
lacks spring
tension.

f. Check for free movement of drive rod spring. Action spring is


kinked or does not
move freely on
drive rod.

6 Quarterly G-3 Rifle a. Assemble as in TM 8370-50117-OR/19.

b. Check for improperly assembled, broken,


missing, or damaged parts.

c. Check overall appearance.

d. Replace authorized parts, as required.

e. With magazine inserted, check for proper


function of magazine release.

7 Quarterly Annual Safety Check to ensure annual safety and serviceability Annual gaging has
and inspection and gaging has been performed and not been
Serviceability that the next gaging and inspection is scheduled. performed.
Inspection and
Gaging

END OF WORK PACKAGE


0008 00-8
TM 8370-50117-IN/20 0009 00

GENERAL MAINTENANCE INSTRUCTIONS

THIS WORK PACKAGE COVERS


Scope, Work Safety, General Information, Cleaning Instructions, Inspection Instructions, Repair Instructions,
Lubrication Instructions, Standard Tool Requirements, Applying Torque, and Tagging Instructions.

INITIAL SETUP
Maintenance Level References

Organizational TM 9-247_
TM 4795-12/1_

SCOPE
These general maintenance instructions contain general shop practices and specific methods you must be
familiar with to properly maintain the G-3 rifle.

WORK SAFETY
1. Before starting a task, think about the risks and hazards to your safety as well as that of others. Wear
protective gear such as safety goggles or lenses, safety shoes, rubber apron, or gloves. Protect yourself
against injury.

2. Observe all WARNINGs, CAUTIONs, and NOTEs.

GENERAL INFORMATION
1. Before beginning a task, find out how much repair, modification, or replacement is needed to repair the
weapon as described in this manual. Sometimes the reason for equipment failure can be seen immediately
and complete teardown is not necessary. Disassemble the weapon only as far as necessary to repair or
replace damaged or broken parts.

2. All tags and forms attached to the equipment must be checked to learn the reason for removal from
service. Check all Modification Instructions (MIs) and Technical Bulletins (TBs) for equipment changes
and updates.

3. In some cases, a part may be damaged by removal. If the part appears to be good, and other parts behind it
are not defective, leave it on and continue the procedure.

0009 00-1
TM 8370-50117-IN/20 0009 00

CLEANING INSTRUCTIONS

WARNING
Improper cleaning methods and use of unauthorized cleaning solvents may
injure personnel and damage equipment. Refer to TM 9-247_, Materials
Used for Cleaning, Preserving, Abrading, and Cementing Ordnance
Materials and Related Materials Including Chemicals for correct
information.

Cloths or rags saturated with solvent cleaning compound must be disposed of


in accordance with authorized facilities’ procedures.

Eye shields must be worn when cleaning with a wire brush. Flying rust and
metal particles may cause injury to personnel.

Particles blown by compressed air are hazardous. Use a maximum of 30 psi


when cleaning components. DO NOT exceed 15 psi nozzle pressure when
drying parts with compressed air. DO NOT direct compressed air against
human skin. Make sure air stream is directed away from user and other
personnel in the area. To prevent injury, the user must wear protective
goggles or a face shield.

Failure to follow these warnings may result in injury or death to personnel.

NOTE
Use only Cleaner, Lubricant, and Preservative (CLP) for cleaning and
lubrication of the G-3 rifle in all but the most severe conditions.

Cleaning instructions are the same for the majority of the parts and
components.

The importance of cleaning must be thoroughly understood by maintenance


personnel. Great care and effort are required in cleaning. Dirt and foreign
material are a constant threat to satisfactory maintenance. The following
should apply to all cleaning, inspection, repair, and assembly operations.

(1) Clean all parts before inspection, after repair, and before assembly.

(2) To prevent contamination, hands should be kept free of any


accumulation of grease that can collect dust, dirt, or grit.

(3) After cleaning, all parts should be covered or wrapped to protect


them from dust and dirt. Parts that are subject to rust should be oiled
lightly.

0009 00-2
TM 8370-50117-IN/20 0009 00

1. Cleaning Disassembled Parts.

a. Place all disassembled parts in wire baskets for cleaning.

b. Dry and cover all cleaned parts.

c. Place parts on or in “racks” and hold for inspection or repair.

d. All parts subject to rusting must be lightly oiled and wrapped.

e. Keep all related parts and components together. Do not mix parts.

2. Castings.

a. Clean the inner and outer surfaces of castings and all areas with CLP and/or bore solvent.

b. Use a stiff brush to remove sludge and gum deposits.

c. Clear out all tapped (threaded) holes with compressed air to remove dirt and cleaning solvent.

3. Machined Surfaces.

a. Clean machined surfaces with a pipe cleaner.

b. Dry surfaces thoroughly with compressed air.

4. Mated Surfaces. Lightly coat with CLP and wrap all parts subject to rust before storing.

INSPECTION INSTRUCTIONS
1. General. All components and parts must be checked carefully to determine if they are serviceable for
reuse, if they can be repaired, or if they must be scrapped.

2. Drilled and Tapped (Threaded) Holes.

a. Inspect for wear, distortion (stretching), cracking, or any other damage in or around holes.

b. Inspect threaded areas for wear, distortion, or evidence of cross-threading.

3. Castings.

a. Inspect all ferrous and non-ferrous castings for cracks using a magnifying glass and strong light.
Particularly check areas around studs, pipe plugs, threaded inserts, and sharp corners. Replace all
cracked castings.

b. Inspect machined surfaces for nicks, burrs, or raised metal. Mark damaged areas for repair or
replacement.

c. Inspect all pipe plugs, pipe plug openings, screws, and screw openings for damaged or stripped
threads.

d. Check all mating surfaces.

4. Studs, Bolts, and Screws. Replace if threads are damaged, bent, or stretched.

0009 00-3
TM 8370-50117-IN/20 0009 00

5. Machine-Tooled Parts. Inspect for cracks, breaks, elongated holes, wear, and chips. Replace any
damaged parts.

6. Machined Surfaces. Inspect for cracks, evidence of wear, galled or pitted surface, burrs, nicks, and
scratches.

7. Mating Surfaces. Inspect for seal, secure fit, and pitting.

8. Rusted Surfaces. Inspect for pitting, holes, and severe damage.

9. Internal Parts. Inspect for cracks, nicks, burrs, evidence of overheating, and wear.

10. Externally Exposed Parts. Inspect for breaks, cracks, rust damage, and wear.

11. Springs. Inspect for broken, collapsed, and twisted coils.

REPAIR INSTRUCTIONS
1. General.

a. Any repair procedure for a specific part or component is covered in the work package related to that
item.

CAUTION
Repaired items must be cleaned thoroughly to remove metal chips and
abrasives to prevent those elements from entering working parts of the
weapon. Failure to comply could damage equipment.

b. After repair, clean all parts thoroughly.

2. Castings. Only minor repairs to machined surfaces are permitted. Remove minor nicks, burrs, and
scratches with:

a. Fine-mill file

b. Crocus cloth dipped in solvent cleaning compound.

LUBRICATION INSTRUCTIONS
Refer to TM 4795-12/1_ for detailed instructions on proper lubrication. The following are some general
practices to remember:

1. Use correct lubricant in accordance with TM 4795-12/1_.

2. Keep the lubricants clean.

3. Lubricate all clean, disassembled, and new parts to prevent rust.

STANDARD TOOL REQUIREMENTS


Some maintenance tasks may require special or fabricated tools. The Initial Setup of the procedure will
specify any special or fabricated tools needed to perform that procedure. Use these special tools only for the
maintenance procedures for which they are designed or called out. If you are unfamiliar with a required tool,
see your supervisor.

0009 00-4
TM 8370-50117-IN/20 0009 00

APPLYING TORQUE
If a unique torque value is required, it will be provided in a procedural step in the task.

TAGGING INSTRUCTIONS
1. Use marker tags to identify all parts that may be hard to identify or replace later. Fasten the tags to parts
during removal by wrapping wire fasteners around or through the parts and twisting the ends together.
Position the tags out of the way during cleaning, inspection, and repair. Mark the tags with a pencil, pen,
or marker.

2. Identify and tag other parts by name and the installed location as required.

END OF WORK PACKAGE

0009 00-5/6 blank


INTENTIONALLY BLANK
TM 8370-50117-IN/20 0010 00

DISASSEMBLY OF WEAPON

THIS WORK PACKAGE COVERS


Disassembly.

INITIAL SETUP
Maintenance Level References

Organizational TM 8370-50117-OR/19

Equipment Conditions

Weapon cleared (TM 8370-50117-OR/19)

WARNING
Always assume every weapon is loaded until it is determined through visual
and physical inspection that it is not. Procedures for clearing/unloading the
weapon are outlined in TM 8370-50117-OR/19. Failure to follow this
warning may cause injury or death to personnel.

DISASSEMBLY
1. Remove the buttstock assembly by removing the two rear takedown pins. Refer to Figure 1.

Figure 1. Remove the Rear Takedown Pins.

0010 00-1
TM 8370-50117-IN/20 0010 00

2. Retain the pins in the buttstock’s rear takedown pin retainer holes. Refer to Figure 2.

Figure 2. Retain the Pins in the Retainer Holes.

3. Remove the buttstock assembly by grasping the buttstock and pulling away from the upper receiver. Refer
to Figure 3.

Figure 3. Pull the Buttstock away from the Upper Receiver.

0010 00-2
TM 8370-50117-IN/20 0010 00

4. Remove the front receiver takedown pin to disengage the lower receiver. Refer to Figure 4.

Figure 4. Remove the Front Receiver Takedown Pin.

5. Remove the lower receiver by grasping and pulling away from the upper receiver. Refer to Figure 5.

Figure 5. Remove the Lower Receiver.

0010 00-3
TM 8370-50117-IN/20 0010 00

6. To remove the handguard, remove the handguard takedown pin. Refer to Figure 6.

Figure 6. Remove the Handguard Takedown Pin.

a. Separate the handguard from the barrel assembly in two motions: pull the top of the handguard away
from the barrel, releasing it. Refer to Figure 7.

Figure 7. Pull the Top of the Handguard away from the Barrel.

b. Pull the handguard out and away from the barrel.

0010 00-4
TM 8370-50117-IN/20 0010 00

7. Remove the bolt carrier group by pulling the charging handle to the rear. Refer to Figure 8.

Figure 8. Pull the Charging Handle to the Rear.

8. Slide the bolt carrier group out of the receiver. Refer to Figure 9.

Figure 9. Slide out the Bolt Carrier Group.

0010 00-5
TM 8370-50117-IN/20 0010 00

9. The weapon is now disassembled, as shown in Figure 10.

Figure 10. Disassembled G-3.

END OF WORK PACKAGE

0010 00-6
TM 8370-50117-IN/20 0011 00

UPPER RECEIVER AND BARREL ASSEMBLY

THIS WORK PACKAGE COVERS


Disassembly, Cleaning, Inspection and Repair, Lubrication, and Reassembly.

INITIAL SETUP
Maintenance Level References

Organizational TM 8370-50117-OR/19
WP 0009 00
Tools and Special Tools WP 0010 00
WP 0012 00
E7900 tool kit
Rear sight adjustment tool Equipment Conditions
Universal spanner
Weapon disassembled (WP 0010 00)
Materials/Parts

Cleaner, Lubricant, and Preservative (CLP)


Rag, wiping

DISASSEMBLY
1. Unscrew and remove the flash suppressor by turning counterclockwise, as shown in Figure 1; it may be
necessary to use a universal spanner.

Figure 1. Unscrew the Flash Suppressor Counterclockwise.

0011 00-1
TM 8370-50117-IN/20 0011 00

2. Unscrew the inspection cap screw and remove the D-washer. Refer to Figure 2.

Figure 2. Unscrew the Inspection Cap Screw and D-washer.

3. Remove the inspection cap. Refer to Figure 3.

Figure 3. Remove the Inspection Cap.

4. Using a punch, remove the roll pin under the front sight from front to rear. Refer to Figure 4.

Figure 4. Remove the Roll Pin with the Punch.

0011 00-2
TM 8370-50117-IN/20 0011 00

5. Pull the front sight blade out of the base. Refer to Figure 5.

Figure 5. Pull the Front Sight Blade out of the Base.

6. Pull the charging handle to the rear. Align the charging handle retaining pin with the hole in the top of the
receiver.

7. Using a punch, drift out the charging handle retaining pin from top to bottom. Refer to Figure 6.

Figure 6. Drift out the Retaining Pin with a Punch.

0011 00-3
TM 8370-50117-IN/20 0011 00

8. Cover the charging handle to contain the spring and carefully pull out the punch. Refer to Figure 7.

Figure 7. Carefully Pull out the Punch.

9. Lift the muzzle and the charging handle support will fall from the rear of the receiver. Refer to Figure 8.

Figure 8. Charging Handle Support Falling from the Rear of the Receiver.

0011 00-4
TM 8370-50117-IN/20 0011 00

NOTE
Only disassemble magazine release to repair.

10. With the receiver upside down, locate the roll pin in the magazine release and drift out. Refer to Figure 9.

Figure 9. Drift out the Roll Pin.

11. Remove the button from the end of the magazine release. Refer to Figure 10.

Figure 10. Remove the Button.

0011 00-5
TM 8370-50117-IN/20 0011 00

12. Push the magazine release out of the magazine well. Refer to Figure 11.

Figure 11. Remove the Magazine Release from the Magazine Well.

13. Reach through the magazine well and cover the magazine release spring with a finger. Using a small
punch, rake the spring out of position. Refer to Figure 12.

Figure 12. Rake the Magazine Release Spring out of Position with a Punch.

14. Tilt the receiver and the bushing will fall out of the magazine well. Refer to Figure 13.

Figure 13. Tilt the Receiver to Release the Bushing.


0011 00-6
TM 8370-50117-IN/20 0011 00

15. Free the rear sight cylinder from the base as follows:

a. Assemble the rear sight adjustment tool, as shown in Figure 14.

Figure 14. Rear Sight Adjustment Tool Assembled.

b. Insert the rear sight adjustment tool into the rear sight cylinder and engage the ears of the tool with
the notches on the inside of the cylinder. Refer to the left pane of Figure 15.

c. Lift out the screwdriver portion of the tool slightly. Refer to the center pane of Figure 15.

d. Reinsert the tool and screwdriver, keeping the tool perpendicular to the cylinder. This depresses the
plungers and springs to free the cylinder from the base. Refer to the right pane of Figure 15.

Figure 15. Free the Rear Sight Cylinder from the Base.

0011 00-7
TM 8370-50117-IN/20 0011 00

16. The cylinder should turn free of the tool and base. If the tool or base turns, repeat step 15. Unscrew the
cylinder and remove from the sight base. Refer to Figure 16.

Figure 16. Unscrew the Rear Sight Cylinder.

17. Remove the springs and plungers, as shown in Figure 17.

WARNING
Plungers are under spring tension.

Figure 17. Springs and Plungers.

0011 00-8
TM 8370-50117-IN/20 0011 00

18. Remove the locking screw. Refer to Figure 18. Also remove the lock washer and oval spacer, as shown in
Figure 19.

Figure 18. Remove the Locking Screw.

Figure 19. Locking Screw, Lock Washer, and Oval Spacer.

19. Remove the rear sight base, helical spring, and ball bearing, as shown in Figure 20.

Figure 20. Rear Sight Base, Ball Bearing, and Helical Spring.

0011 00-9
TM 8370-50117-IN/20 0011 00

20. Using a screwdriver, unscrew the adjustment screw from the right side. Refer to Figure 21.

Figure 21. Unscrew the Adjustment Screw.

CLEANING
Clean all items and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.

INSPECTION AND REPAIR


1. Inspect the receiver for cracks and deformations. If the bolt carrier does not move freely within the
receiver, replace the weapon.

2. Check for barrel looseness on the receiver; no movement is allowed. Replace if unserviceable.

3. Check the rear sight cylinder for smooth operation and positive clicks; repair/replace if unserviceable.

4. Check the charging handle for spring tension and smooth movement in tube; repair/replace if
unserviceable.

NOTE

Do not disassemble the magazine release for inspection.

5. Check the magazine release for smooth operation and proper retention of the magazine; repair/replace if
unserviceable.

6. Inspect the front sight blade for straightness; if unable to straighten, replace.

7. Inspect the flash suppressor for tightness; tighten if necessary. If no clicking is audible while installing,
replace.

8. Clean, inspect, and lubricate the inspection cap. Refer to WP 0012 00.

LUBRICATION
Lightly lubricate all metal components. Refer to WP 0009 00 and TM 8370-50117-OR/19.

0011 00-10
TM 8370-50117-IN/20 0011 00

REASSEMBLY
1. Screw the adjustment screw into the base of the rear sight assembly. Refer to Figure 22.

Figure 22. Screw in the Adjustment Screw.

2. Place the ball bearing into the sight base, then install the helical spring. Refer to Figure 23.

Figure 23. Install the Ball Bearing and Helical Spring on the Rear Sight Base.

3. While installing the rear sight base onto the receiver, ensure the adjustment screw head fits into the cutout
in the base, as shown in Figure 24.

Figure 24. Adjustment Screw in the Cut-out on the Base.

0011 00-11
TM 8370-50117-IN/20 0011 00

4. Install the oval spacer, lock washer, and locking screw into the top of the receiver; hand tighten using a
screwdriver. Refer to Figure 25.

Figure 25. Install the Oval Spacer, Lock Washer, and Locking Screw.

5. Install the springs and plungers with plungers facing out, as shown in Figure 26.

Figure 26. Springs and Plungers Inserted.

0011 00-12
TM 8370-50117-IN/20 0011 00

6. Install the rear sight cylinder on the base as follows:

a. Slide the rear sight cylinder onto the rear sight adjustment tool so the numbers on the cylinder face
up.

b. Using the screwdriver as a guide, slide the rear sight cylinder down to engage with the base. Refer to
the left pane of Figure 27.

c. Maintain pressure on the tool while screwing in the cylinder. If the ears on the tool disengage from
the plungers, reengage the tool to allow continuing screwing in the cylinder. Refer to the right pane of
Figure 27.

d. Remove the rear sight adjustment tool.

NOTE
Do not overtighten the rear sight cylinder to the base.

It may be necessary to screw on the rear sight cylinder to capture the


plungers first.

Figure 27. Rear Sight Drum Numbers Facing up.

0011 00-13
TM 8370-50117-IN/20 0011 00

7. Move to the magazine release at the base of the upper receiver. Pull the magazine release lever toward the
rear of the weapon. Place the bushing into the magazine well so the bushing seats behind lever, as shown
in Figure 28.

Figure 28. Bushing Correctly Seated behind the Magazine Release Lever.

8. With a flathead screwdriver, slide the magazine release spring into the magazine well between the
bushing and the receiver, as shown in Figure 29.

Figure 29. Spring Seated Correctly between the Bushing and Receiver.

9. Insert the magazine release into the magazine well, as shown in Figure 30.

Figure 30. Magazine Release Seated Correctly in the Magazine Well.

0011 00-14
TM 8370-50117-IN/20 0011 00

10. Slide the button onto the magazine release with the flat side facing the magazine well. Refer to Figure 31.

Figure 31. Slide the Button onto the Magazine Release.

11. Insert the roll pin into the aligned holes of the button and the magazine release. Refer to Figure 32.

Figure 32. Insert the Roll Pin into the Aligned Holes.

0011 00-15
TM 8370-50117-IN/20 0011 00

12. Install the charging handle support with the notched end toward the muzzle. Refer to Figure 33. Tip the
muzzle so the charging handle support slides to the charging handle’s notch in the tube.

Figure 33. Install the Charging Handle Support with the Notched End toward the Muzzle.

13. Rotate the charging handle support until the slot for the charging handle appears in the notched hole.
Refer to Figure 34.

Figure 34. Ensure the Slot for the Charging Handle Appears in the Notched Hole.

0011 00-16
TM 8370-50117-IN/20 0011 00

14. Place the charging handle spring into the handle and compress the dead leg of the spring into the support
notch, as shown in Figure 35.

Figure 35. Insert Charging Handle Spring into the Charging Handle.

15. Install the charging handle in the charging handle support. Refer to Figure 36.

Figure 36. Install the Charging Handle in the Charging Handle Support.

0011 00-17
TM 8370-50117-IN/20 0011 00

16. While using one punch as a slave pin, as shown in Figure 37, drift in the retaining pin with a punch. Refer
to Figure 38.

Figure 37. Use a Punch as a Slave Pin.

Figure 38. Drift in the Retaining Pin with a Punch.

17. Ensure the retaining pin does not drag inside the tube. The charging handle assembly should move freely.

0011 00-18
TM 8370-50117-IN/20 0011 00

18. Insert the front sight blade in the base. Refer to Figure 39. It may be necessary to tap in with a mallet, as
shown in Figure 40. The flat side of the front sight blade faces the shooter; the beveled side faces the
muzzle.

NOTE
Use a mallet to tap in the front sight blade, if necessary. Do not use a
hammer.

Figure 39. Insert the Front Sight Blade in the Base.

Figure 40. If Necessary, Tap the Front Sight Blade into the Base with a Mallet.

0011 00-19
TM 8370-50117-IN/20 0011 00

19. Drive the roll pin from top to bottom to secure the front sight blade in the base. Refer to Figure 41.

Figure 41. Drive in the Roll Pin from Top to Bottom.

20. Install the inspection cap on the tube, aligning the THREADED hole with the hole on the sight base.
Refer to Figure 42.

Figure 42. Install the Inspection Cap on the Tube.

0011 00-20
TM 8370-50117-IN/20 0011 00

21. Attach the D-washer to the sight assembly with the flat side facing the barrel, as shown in Figure 43.

Figure 43. D-washer Installed Correctly.

22. Insert the screw into the D-washer, ensuring the D-washer’s flat side maintains orientation to the muzzle.
Refer to Figure 44.

Figure 44. Insert the Screw into the D-washer.

0011 00-21
TM 8370-50117-IN/20 0011 00

23. Screw the flash suppressor clockwise onto the tip of muzzle with hands. Refer to Figure 45.

Figure 45. Screw on the Flash Suppressor Clockwise.

24. Tighten the flash suppressor with a spanner wrench if necessary.

END OF WORK PACKAGE

0011 00-22
TM 8370-50117-IN/20 0012 00

INSPECTION CAP

THIS WORK PACKAGE COVERS


Disassembly, Cleaning, Inspection and Repair, Lubrication, and Reassembly.

INITIAL SETUP
Maintenance Level References

Organizational TM 8370-50117-OR/19
WP 0009 00
Tools and Special Tools WP 0010 00
WP 0011 00
E7900 tool kit
Equipment Conditions
Materials/Parts
Weapon disassembled (WP 0010 00)
Cleaner, Lubricant, and Preservative (CLP) Inspection cap removed (WP 0011 00)
Rag, wiping

DISASSEMBLY
1. Remove the C-clip from the top of the inspection cap. Refer to Figure 1.

WARNING
Plunger is under spring tension.

Figure 1. Remove the C-clip.

0012 00-1
TM 8370-50117-IN/20 0012 00

2. Remove the plunger and spring from the inspection cap. Refer to Figure 2.

Figure 2. After Removing the C-clip, Extract the Plunger and Spring.

3. The inspection cap is now fully disassembled. Refer to Figure 3.

Figure 3. Inspection Cap Fully Disassembled.

CLEANING
Clean all items and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.

INSPECTION AND REPAIR


1. Inspect spring for deformities; replace if unserviceable.

2. Replace any worn or missing parts.

LUBRICATION
Lightly lubricate all metal components. Refer to WP 0009 00. and TM 8370-50117-OR/19

0012 00-2
TM 8370-50117-IN/20 0012 00

REASSEMBLY
1. Insert the spring into the inspection cap body, as shown in Figure 4.

Figure 4. Spring Sitting in the Inspection Cap Body.

2. Insert the plunger into the spring. Refer to Figure 5.

Figure 5. Insert the Plunger.

0012 00-3
TM 8370-50117-IN/20 0012 00

3. Compress the plunger to expose the C-clip recess; attach the C-clip so it is fully seated on the plunger.
Refer to Figures 6 and 7.

Figure 6. Compress the Plunger to Expose the C-clip Recess.

Figure 7. Attach the C-clip.

END OF WORK PACKAGE

0012 00-4
TM 8370-50117-IN/20 0013 00

BOLT CARRIER GROUP

THIS WORK PACKAGE COVERS


Disassembly, Cleaning, Inspection and Repair, Lubrication, and Reassembly.

INITIAL SETUP
Maintenance Level References

Organizational TM 8370-50117-OR/19
WP 0009 00
Tools and Special Tools WP 0010 00
WP 0014 00
E7900 tool kit WP 0025 00

Materials/Parts Equipment Conditions

Cleaner, Lubricant, and Preservative (CLP) Weapon disassembled (WP 0010 00)
Crocus cloth
Rag, wiping

DISASSEMBLY
1. Facing the bolt, rotate the bolt head counterclockwise. Refer to Figure 1.

NOTE
Use a crescent wrench to rotate the bolt head only if necessary.

Figure 1. Rotate the Bolt Head Counterclockwise.

0013 00-1
TM 8370-50117-IN/20 0013 00

2. Pull off the bolt head. Refer to Figure 2

Figure 2. Pull off the Bolt Head.

3. Remove the locking piece by rotating 180 degrees and pulling off. Refer to Figure 3.

Figure 3. Remove the Locking Piece.

0013 00-2
TM 8370-50117-IN/20 0013 00

4. Remove the firing pin and firing pin spring. Refer to Figure 4.

Figure 4. Remove the Firing Pin and Firing Pin Spring.

5. Remove the firing pin from the firing pin spring by sliding the spring forward. Refer to Figure 5.

Figure 5. Slide the Firing Pin Spring off the Firing Pin.

0013 00-3
TM 8370-50117-IN/20 0013 00

6. To remove the bolt head locking lever, draw out the bolt head locking lever pin with a punch from right to
left. Refer to Figure 6.

Figure 6. Draw out the Bolt Head Locking Lever Pin with a Punch.

7. Lift out the bolt head locking lever, as shown in Figure 7, and the bolt head locking lever spring, as
shown in Figure 8.

Figure 7. Lift out the Bolt Head Locking Lever.

Figure 8. Lift out the Bolt Head Locking Lever Spring.

0013 00-4
TM 8370-50117-IN/20 0013 00

8. The bolt carrier is now disassembled, as shown in Figure 9.

Figure 9. Bolt Carrier Disassembled.

CLEANING
Clean and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.

INSPECTION AND REPAIR


1. Check the bolt carrier for deformation, cracks, and loose welds. If any of these conditions apply, the bolt
carrier is unserviceable and must be replaced. If burrs exist, remove with a crocus cloth.

2. Inspect the bolt head locking lever for spring tension and excessive wear; replace if unserviceable.

3. Inspect the firing pin for straightness, cracks, and chips; replace if unserviceable.

4. Inspect the firing pin spring for serviceability; replace if unserviceable.

5. Inspect the locking piece for cracks and burrs; replace if cracked, remove burrs with crocus cloth.

6. Gage in accordance with WP 0025 00.

LUBRICATION
For all lubrication requirements, refer to WP 0009 00 and TM 8370-50117-OR/19.

0013 00-5
TM 8370-50117-IN/20 0013 00

REASSEMBLY

WARNING
DO NOT interchange bolt assemblies from one weapon to another without
checking for the proper headspace. Failure to follow this warning may cause
injury or death to personnel.

CAUTION
Ensure compression of the bolt head locking lever spring does not bind on
the bolt carrier.

1. Place the bolt head locking lever spring into the bolt carrier with the cut end at the 3 o’clock or 9 o’clock
position, as shown in Figure 10.

Figure 10. Bolt Head Locking Lever Spring Inserted Correctly.

2. Install the bolt head locking lever and bolt head locking lever retaining pin from left to right. Refer to
Figure 11.

Figure 11. Install the Bolt Head Retaining Pin from Left to Right.
0013 00-6
TM 8370-50117-IN/20 0013 00

3. Drive in the bolt head locking lever pin just past flush, as shown in Figure 12.

Figure 12. Bolt Head Locking Lever Pin Driven in Just Past Flush.

4. Place the firing pin spring onto the firing pin, as shown in Figure 13.

Figure 13. Firing Pin Spring Mounted Correctly.

5. Replace the firing pin into the bolt carrier. Refer to Figure 14.

Figure 14. Replace the Firing Pin and Spring into the Bolt Carrier.

0013 00-7
TM 8370-50117-IN/20 0013 00

6. Place the locking piece over the firing pin and insert into the bolt carrier by aligning the lug with the
cut-out, as shown in Figure 15. Compress and rotate 180 degrees.

Figure 15. Insert the Locking Piece into the Bolt Carrier.

7. Install the bolt head over the locking piece and compress against a hard surface until a click is heard.
Refer to Figure 16.

Figure 16. Compress the Bolt Head and Locking Piece against a Hard Surface.

0013 00-8
TM 8370-50117-IN/20 0013 00

8. Facing the bolt, rotate the bolt clockwise 45 degrees, pull out, then continue to rotate clockwise. Refer to
Figure 17. A crescent wrench may be necessary. Ensure the locking rollers move freely; the bolt head
needs to be in the forward position prior to installing in the upper receiver.

Figure 17. Rotate the Bolt Head.

END OF WORK PACKAGE

0013 00-9/10 blank


INTENTIONALLY BLANK
TM 8370-50117-IN/20 0014 00

BOLT HEAD ASSEMBLY

THIS WORK PACKAGE COVERS


Disassembly, Cleaning, Inspection and Repair, Lubrication, and Reassembly.

INITIAL SETUP
Maintenance Level References

Organizational TM 8370-50117-OR/19
WP 0009 00
Tools and Special Tools WP 0010 00
WP 0013 00
E7900 tool kit WP 0025 00
Scraper tool
Equipment Conditions
Materials/Parts
Weapon disassembled (WP 0010 00)
Cleaner, Lubricant, and Preservative (CLP) Bolt head removed (WP 0013 00)
Crocus cloth
Rag, wiping

DISASSEMBLY
1. Drive the roll pin out of the body of the bolt head using a punch. Refer to Figure 1.

Figure 1. Drive the Roll Pin out of the Body of the Bolt Head.

0014 00-1
TM 8370-50117-IN/20 0014 00

2. Remove the locking rollers and locking roller plate, as shown in Figure 2.

Figure 2. Bolt Head, Locking Rollers, and Locking Roller Plate.

3. Identify the weapon series by the number of dots in the locking rollers, as shown in Figure 3.

CAUTION
Ensure the locking roller series numbers match. The series number is
indicated by the number of dots on the flat side of the locking rollers.

Figure 3. Number of Dots in Locking Rollers Indicating the Locking Roller Series.

0014 00-2
TM 8370-50117-IN/20 0014 00

4. Insert a scraper tool into the extractor spring loop and rotate lengthwise. Refer to Figure 4. The spring will
invert and can be removed.

CAUTION
Be careful not to distort the extractor spring for reuse.

Figure 4. Remove the Extractor Spring with a Scraper Tool.

5. Remove the extractor. Refer to Figure 5.

Figure 5. Remove the Extractor.

0014 00-3
TM 8370-50117-IN/20 0014 00

6. The bolt head is now fully disassembled, as shown in Figure 6.

Figure 6. Bolt Head Fully Disassembled.

CLEANING
Clean and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.

INSPECTION AND REPAIR


1. Inspect the extractor spring for spring tension and proper retention of extractor; replace if unserviceable.

2. Inspect the extractor for chips and excessive wear; replace if unserviceable.

3. Inspect the locking rollers for free movement.

4. Inspect the bolt head for cracks and burrs; replace if unserviceable and remove burrs with a crocus cloth.

5. Ensure locking roller series numbers match.

6. Gage in accordance with WP 0025 00.

LUBRICATION
For all lubrication requirements, refer to WP 0009 00 and TM 8370-50117-OR/19.

0014 00-4
TM 8370-50117-IN/20 0014 00

REASSEMBLY
1. Place the extractor into the bolt head. Refer to Figure 7.

Figure 7. Place the Extractor into the Bolt Head.

2. Push the extractor spring in right side up, as shown in Figure 8, until it stops.

Figure 8. Insert the Extractor Spring Right Side up.

0014 00-5
TM 8370-50117-IN/20 0014 00

3. Place the front of the spring against a hard surface and push until the spring seats into the extractor. Refer
to Figure 9.

Figure 9. Push the Extractor Spring until it Seats into the Extractor.

CAUTION
Ensure the locking roller series numbers match. The series number is
indicated by the number of dots on the flat side of the locking rollers.

4. Turn the bolt head upside down and install the locking roller plate and one of the locking rollers on top of
one of the buttons on the locking roller plate. Ensure the other button on the locking roller plate is
exposed, as shown in Figure 10.

Figure 10. Locking Roller Plate with the Buttons Facing up.

0014 00-6
TM 8370-50117-IN/20 0014 00

5. Slide the locking roller plate and locking roller into the bolt head until the other button is exposed, as
shown in Figure 11.

Figure 11. Slide the Locking Roller Plate into the Bolt Head.

6. Place the other locking roller on the exposed button on the locking roller plate. Hold the bolt head with
the thumb and index finger and turn over with the roll pin hole facing up. Refer to Figure 12.

Figure 12. Turn the Bolt Head over with the Extractor Facing up.

0014 00-7
TM 8370-50117-IN/20 0014 00

7. Insert the roll pin using a punch. Refer to Figure 13. The pin should be flush with the top of the bolt head.

NOTE
Ensure the roll pin is not seated too deeply as to restrict free movement of the
locking rollers.

Figure 13. Use a Punch to Insert the Roll Pin.

END OF WORK PACKAGE

0014 00-8
TM 8370-50117-IN/20 0015 00

LOWER RECEIVER ASSEMBLY

THIS WORK PACKAGE COVERS


Disassembly, Cleaning, Inspection and Repair, Lubrication, and Reassembly.

INITIAL SETUP
Maintenance Level References

Organizational TM 8370-50117-OR/19
WP 0009 00
Tools and Special Tools WP 0010 00

E7900 tool kit Equipment Conditions

Materials/Parts Weapon disassembled (WP 0010 00)

Cleaner, Lubricant, and Preservative (CLP)


Rag, wiping

DISASSEMBLY
1. Trip the release lever, pull the trigger, and ride the hammer forward. Refer to Figure 1.

Figure 1. Ride the Hammer Forward.

0015 00-1
TM 8370-50117-IN/20 0015 00

2. Place the safety selector lever in the 12 o’clock position, as shown in Figure 2.

Figure 2. Safety Selector Lever in the 12 O’Clock Position.

3. Remove the safety selector lever by pulling out of the lower receiver. Refer to Figure 3.

Figure 3. Remove the Safety Selector Lever.

0015 00-2
TM 8370-50117-IN/20 0015 00

4. Lift the trigger group out of the receiver. Refer to Figure 4.

Figure 4. Lift the Trigger Group out of the Receiver.

5. Use a screwdriver to remove the pistol grip screw and washer on the right side of lower receiver. Refer to
Figure 5.

Figure 5. Remove Pistol Grip Screw.

0015 00-3
TM 8370-50117-IN/20 0015 00

6. Slide the pistol grip off. Refer to Figure 6.

Figure 6. Slide off the Pistol Grip.

7. The lower receiver assembly is now fully disassembled.

CLEANING
Clean all items and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.

0015 00-4
TM 8370-50117-IN/20 0015 00

INSPECTION AND REPAIR


1. Inspect the safety selector lever for smooth and positive locking in positions.

2. Inspect the lower receiver for deformation, cracks; replace if unserviceable.

3. Check the pistol grip for cracks, as shown in Figure 7.

Figure 7. Pistol Grip.

LUBRICATION
Lightly lubricate all metal components. Refer to WP 0009 00 and TM 8370-50117-OR/19.

REASSEMBLY
1. Slide the pistol grip onto the lower receiver. Using a screwdriver, affix to the lower receiver with the
screw and washer.

2. Cock the hammer on the trigger group and insert into the lower receiver, ensuring the hole for the safety
selector lever is aligned with corresponding cut-out.

0015 00-5
TM 8370-50117-IN/20 0015 00

3. Set the safety selector lever arm to the 12 o’clock position and insert into the lower receiver from the left.
Once fully seated against lower receiver, rotate the safety selector lever to the SAFE position. Refer to
Figure 8.

Figure 8. Rotate the Safety Selector Lever to SAFE.

END OF WORK PACKAGE

0015 00-6
TM 8370-50117-IN/20 0016 00

TRIGGER GROUP

THIS WORK PACKAGE COVERS


Disassembly, Cleaning, Inspection and Repair, Lubrication, and Reassembly.

INITIAL SETUP
Maintenance Level References

Organizational TM 8370-50117-OR/19
WP 0009 00
Tools and Special Tools WP 0010 00
WP 0015 00
E7900 tool kit
Equipment Conditions
Materials/Parts
Weapon disassembled (WP 0010 00)
Cleaner, Lubricant, and Preservative (CLP) Trigger group removed (WP 0015 00)
Rag, wiping

Figure 1. Trigger Group Removed.

0016 00-1
TM 8370-50117-IN/20 0016 00

DISASSEMBLY
1. Using a punch, remove the ejector pin. Refer to Figure 2.

Figure 2. Remove the Ejector Pin.

2. Lift out the ejector. Refer to Figure 3.

Figure 3. Remove the Ejector.

0016 00-2
TM 8370-50117-IN/20 0016 00

3. Remove the ejector spring. Refer to Figure 4.

Figure 4. Remove the Ejector Spring.

4. Pull the hammer back slightly and push out the hammer pin. Refer to Figure 5.

CAUTION
Release the hammer slowly; the hammer spring is under pressure.

Figure 5. Push out the Hammer Pin.

0016 00-3
TM 8370-50117-IN/20 0016 00

5. Remove the hammer, hammer strut, and hammer spring. Refer to Figure 6.

Figure 6. Remove the Hammer, Hammer Strut, and Hammer Spring.

0016 00-4
TM 8370-50117-IN/20 0016 00

6. Insert a screwdriver into the trigger housing and rake the forward end of the trigger spring off the left side
flange. Refer to Figure 7.

WARNING
Trigger spring is under pressure.

Figure 7. Rake the Forward End of the Trigger Spring.

7. Turn the trigger group over and, using a punch, bridge the catch elbow spring to take spring pressure off
the sear and trigger. Refer to Figure 8.

Figure 8. Take Spring Pressure off the Sear and Trigger.

0016 00-5
TM 8370-50117-IN/20 0016 00

8. Punch out the trigger retaining pin and remove the trigger, sear, and trigger spring. Refer to Figure 9.

Figure 9. Remove the Trigger, Sear, and Trigger Spring.

9. Remove the punch to relieve spring tension on the elbow spring. Refer to Figure 10.

WARNING
Elbow spring is under spring tension.

Figure 10. Remove the Punch.

0016 00-6
TM 8370-50117-IN/20 0016 00

10. Push out the catch retaining pin and remove the catch assembly from the bottom of the trigger housing.
Refer to Figure 11.

Figure 11. Remove the Catch Assembly.

11. Rake the ears of the elbow spring off the horizontal bar and rotate the spring off the metal housing. Refer
to Figure 12.

Figure 12. Rotate the Elbow Spring off the Metal Housing.

0016 00-7
TM 8370-50117-IN/20 0016 00

12. Remove the bushing from inside the elbow spring, as shown in Figure 13.

Figure 13. Remove the Bushing.

13. Remove the release lever by pulling away and up. Refer to Figure 14.

Figure 14. Remove the Release Lever.

0016 00-8
TM 8370-50117-IN/20 0016 00

14. The trigger group is now fully disassembled, as shown in Figure 15.

Figure 15. Trigger Group.

CLEANING
Clean all items and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.

INSPECTION AND REPAIR


1. Inspect the ejector for a broken tip; replace if cracked or broken. Inspect for deformities, bends, breaks,
and chips.

2. Inspect parts for excessive wear, cracks, and breaks; replace if unserviceable.

3. Inspect the trigger spring for wear, cracks, kinks, deformation, and weaknesses; replace if unserviceable.

4. Inspect general parts for serviceability.

LUBRICATION
Lightly lubricate all metal components. Refer to WP 0009 00 and TM 8370-50117-OR/19.

0016 00-9
TM 8370-50117-IN/20 0016 00

REASSEMBLY
1. Insert the release lever onto the large flange on the inside right of the trigger housing. Refer to Figure 16.

Figure 16. Insert the Release Lever.

2. Insert the bushing into the elbow spring.

3. Rotate the elbow spring assembly onto the metal housing with the ears of the spring over the horizontal
bar, as shown in Figure 17.

Figure 17. Reassembled Catch Assembly.

0016 00-10
TM 8370-50117-IN/20 0016 00

4. Place the catch assembly in the trigger housing. Refer to Figure 18.

Figure 18. Place the Catch Assembly in the Trigger Housing.

5. Insert the catch retaining pin into the side of the trigger housing while using the hammer strut from the
opposite side to align the catch retaining pin hole with the receiver. Refer to Figure 19. Maintain inward
pressure on the catch pin.

Figure 19. Insert the Catch Retaining Pin.

0016 00-11
TM 8370-50117-IN/20 0016 00

6. Use a punch to bridge the elbow spring. Refer to Figure 20.

Figure 20. Bridge the Elbow Spring.

7. Slide the trigger into the trigger housing. Refer to Figure 21.

Figure 21. Slide the Trigger into the Trigger Housing.

0016 00-12
TM 8370-50117-IN/20 0016 00

8. Place the sear on top of the trigger.

9. Slightly insert the trigger retaining pin to hold the trigger in place, as shown in Figure 22.

Figure 22. Insert the Trigger Retaining Pin.

10. Tap in the trigger retaining pin with a mallet while ensuring proper alignment of the holes. Refer to
Figure 23.

Figure 23. Tap in the Trigger Retaining Pin with a Mallet.

0016 00-13
TM 8370-50117-IN/20 0016 00

11. Place the leg of the trigger spring on the trigger. Refer to Figure 24.

Figure 24. Place the Leg of the Trigger Spring on the Trigger.

12. Install the hammer spring onto the hammer strut. Refer to Figure 25.

Figure 25. Install the Hammer Spring on the Hammer Strut.

13. Slide the tip of the hammer strut into the rear of the trigger housing. Refer to Figure 26.

Figure 26. Slide the Hammer Strut into the Trigger Housing.

0016 00-14
TM 8370-50117-IN/20 0016 00

14. Align the hammer pin hole and insert the hammer pin. Refer to Figure 27. Do not cock the hammer.

Figure 27. Insert the Hammer Pin.

15. Using downward pressure, install the hammer and align the hammer pin holes. Refer to Figure 28.

Figure 28. Install the Hammer.

0016 00-15
TM 8370-50117-IN/20 0016 00

16. Insert the ejector spring. Refer to Figure 29.

Figure 29. Insert the Ejector Spring.

17. Install the ejector with the flat end toward the rear of the trigger housing. Refer to Figure 30. Ensure the
holes are aligned.

Figure 30. Install the Ejector.

0016 00-16
TM 8370-50117-IN/20 0016 00

18. Insert the ejector pin. Refer to Figure 31.

Figure 31. Insert the Ejector Pin.

END OF WORK PACKAGE

0016 00-17/18 blank


INTENTIONALLY BLANK
TM 8370-50117-IN/20 0017 00

DRIVE ROD

THIS WORK PACKAGE COVERS


Disassembly, Cleaning, Inspection and Repair, Lubrication, and Reassembly.

INITIAL SETUP
Maintenance Level Personnel Required

Organizational Two

Tools and Special Tools References

E7900 tool kit TM 8370-50117-OR/19


WP 0009 00
Materials/Parts WP 0010 00

Cleaner, Lubricant, and Preservative (CLP) Equipment Conditions


Rag, wiping
Weapon disassembled (WP 0010 00)

Figure 1. Drive Rod.

0017 00-1
TM 8370-50117-IN/20 0017 00

DISASSEMBLY
NOTE
Disassembly of drive rod may require 2 personnel.

1. Compress the drive rod spring. Using a punch, remove the two solid pins at the top of the drive rod. Refer
to Figure 2.

Figure 2. Compress the Drive Rod Spring and Remove the Two Solid Pins.

0017 00-2
TM 8370-50117-IN/20 0017 00

2. Remove the drive rod cap and nylon washer from the top of the drive rod. Refer to Figure 3.

WARNING
Use caution when removing the drive rod spring; the spring is under
pressure.

Figure 3. Remove the Drive Rod Cap and Nylon Washer.

3. Slide the drive rod spring off of the drive rod. Refer to Figure 4.

Figure 4. Remove the Drive Rod Spring.

CLEANING
Clean all items and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.

0017 00-3
TM 8370-50117-IN/20 0017 00

INSPECTION AND REPAIR


1. Inspect the drive rod spring for cracks and breaks; inspect for free movement of spring and washer on
drive rod; inspect drive rod for straightness and cracks; replace if unserviceable.

2. Replace the washer if excessively worn.

3. Inspect the takedown pin retaining holes for proper retention of pins.

LUBRICATION
Lightly lubricate all metal components. Refer to WP 0009 00 and TM 8370-50117-OR/19.

REASSEMBLY
1. Slide the drive rod spring onto the drive rod and compress. Refer to Figure 5.

Figure 5. Slide the Drive Rod Spring onto the Drive Rod.

0017 00-4
TM 8370-50117-IN/20 0017 00

2. Slide the nylon washer on top of drive rod to rest on top of the compressed drive rod spring. Position the
drive rod cap on top of the drive rod. Refer to Figure 6.

Figure 6. Position the Drive Rod Cap on Top of the Drive Rod.

3. Ensure the drive rod cap holes line up with the holes in the drive rod. Refer to Figure 7.

Figure 7. Align the Holes in the Drive Rod Cap and Drive Rod.

0017 00-5
TM 8370-50117-IN/20 0017 00

4. Using a hammer, insert the two solid pins into the holes at the top of the drive rod. Refer to Figure 8.
Ensure the pins are flush with the drive rod.

NOTE
Ensure solid pins do not interfere with the free movement of the drive rod
washer and spring.

Figure 8. Insert the Solid Pins.

END OF WORK PACKAGE

0017 00-6
TM 8370-50117-IN/20 0018 00

BUTTSTOCK ASSEMBLY

THIS WORK PACKAGE COVERS


Disassembly, Cleaning, Inspection and Repair, Lubrication, and Reassembly.

INITIAL SETUP
Maintenance Level References

Organizational TM 8370-50117-OR/19
WP 0009 00
Tools and Special Tools WP 0010 00

E7900 tool kit Equipment Conditions

Materials/Parts Weapon disassembled (WP 0010 00)

Cleaner, Lubricant, and Preservative (CLP)


Locktite
Rag, wiping
Screw, backplate (2)
Screw, buttstock
Washer, backplate (2)
Washer, lock

CAUTION
Do not disassemble unless replacing or repairing. The buttpad and backplate
are glued to the buttstock.

Figure 1. Buttstock Assembly.

0018 00-1
TM 8370-50117-IN/20 0018 00

DISASSEMBLY
1. To remove the buffer assembly, use a flathead screwdriver to remove the two screws and two washers
from inside the backplate. Refer to Figure 2.

Figure 2. Remove the Flathead Screws from Inside the Backplate.

CAUTION
Do not damage the buttstock or buttpad while prying with a screwdriver or chisel.

NOTE
The buttpad and receiver are glued to the buttstock.

2. Remove the buttpad from the buttstock, as shown in Figure 3.

Figure 3. Remove the Buttpad.

0018 00-2
TM 8370-50117-IN/20 0018 00

3. With a flathead screwdriver, remove the buttstock screw and lock washer from inside the buttstock
assembly. Refer to Figure 4.

Figure 4. Remove the Buttstock Screw and Lock Washer.

4. Pull the buttstock away from the backplate. Refer to Figure 5.

Figure 5. Pull the Buttstock from the Backplate.

0018 00-3
TM 8370-50117-IN/20 0018 00

5. Remove the buffer from the backplate, as shown in Figure 6.

Figure 6. Buffer.

NOTE
Do not disassemble the buffer.

6. The buttstock is now fully disassembled, as shown in Figure 7.

Figure 7. Disassembled Buttstock Assembly.

CLEANING
Clean all items and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.

0018 00-4
TM 8370-50117-IN/20 0018 00

INSPECTION AND REPAIR


1. Washers should be replaced every time the weapon is disassembled.

2. Screws should be replaced or treated with locktite every time the weapon is disassembled.

3. Inspect the buttstock for cracks in critical areas, as shown in Figure 8.

Figure 8. Critical Areas of the Buttstock.

4. Inspect the buffer for cracks, and ensure the flathead screw is tight and properly staked. Make sure there
is no rattling sound when the buffer is shaken or that the plug cannot rotate by finger pressure. Replace
the whole buffer assembly if unserviceable.

5. Inspect the buttpad retention clamps, as shown in Figure 9, for tightness on the buttstock.

Figure 9. Buttpad Retention Clamps.

0018 00-5
TM 8370-50117-IN/20 0018 00

LUBRICATION
Lightly lubricate all metal components. Refer to WP 0009 00 and TM 8370-50117-OR/19.

REASSEMBLY
1. Install the buffer on the backplate, then install the backplate on the buttstock. Refer to Figure 10.

Figure 10. Install the Buffer and Backplate.

2. Install the lock washer on the buttstock screw and install the buttstock screw through the rear of the
buttstock

Figure 11. Installing the Buttstock Screw through the Rear of the Buttstock.

0018 00-6
TM 8370-50117-IN/20 0018 00

3. Clamp the buttpad to the buttstock. Refer to Figure 10.

Figure 10. Clamp the Buttpad to the Buttstock.

4. Secure the backplate to the buttstock with the two flathead screws and washers.

Figure 2. Install the Flathead Screws and Washers.

END OF WORK PACKAGE

0018 00-7/8 blank


INTENTIONALLY BLANK
TM 8370-50117-IN/20 0019 00

REASSEMBLY OF WEAPON

THIS WORK PACKAGE COVERS


Reassembly.

INITIAL SETUP
Maintenance Level Equipment Conditions

Organizational Weapon disassembled (WP 0010 00)

REASSEMBLY
NOTE
Prior to attaching the lower receiver, ensure the hammer is cocked. The bolt
and bolt carrier cannot be installed if the hammer is not cocked.

1. Ensure the charging handle is forward in the receiver and the bolt head is in the forward position in the
bolt carrier. Insert the bolt carrier into the upper receiver. Refer to Figure 1.

Figure 1. Insert the Bolt Carrier.

0019 00-1
TM 8370-50117-IN/20 0019 00

2. Attach the handguard to the barrel of the rifle. Refer to Figure 2.

Figure 2. Attach the Handguard.

3. Replace the handguard takedown pin. Refer to Figure 3.

Figure 3. Insert the Handguard Takedown Pin.

0019 00-2
TM 8370-50117-IN/20 0019 00

4. Cock the hammer and attach the lower receiver. Insert the front receiver takedown pin from the left. Refer
to Figure 1.

Figure 1. Attach the Lower Receiver.


5. Attach the buttstock to the receiver. Refer to Figure 5.

Figure 5. Attach the Buttstock to the Receiver.

0019 00-3
TM 8370-50117-IN/20 0019 00

6. Insert the rear takedown pins, one from each direction. Refer to Figure 6.

Figure 6. Insert the Rear Takedown Pins.

END OF WORK PACKAGE

0019 00-4
TM 8370-50117-IN/20 0020 00

MAGAZINE

THIS WORK PACKAGE COVERS


Disassembly, Cleaning, Inspection and Repair, Lubrication, and Reassembly.

INITIAL SETUP
Maintenance Level References

Organizational TM 8370-50117-OR/19
WP 0009 00

Equipment Conditions

Magazine removed (TM 8370-50117-OR/19)

Figure 1. Magazine.

0020 00-1
TM 8370-50117-IN/20 0020 00

DISASSEMBLY
1. With a punch, depress the magazine retainer. Refer to Figure 2.

Figure 2. Depress the Magazine Retainer.

2. Slide the magazine plate forward while depressing the retainer. Refer to Figure 3.

Figure 3. Slide the Magazine Plate Forward.

0020 00-2
TM 8370-50117-IN/20 0020 00

3. While cupping the bottom of the magazine, remove the magazine plate. Refer to Figure 4.

WARNING
The magazine plate is under spring tension.

Figure 4. Remove the Magazine Plate.

4. Pull out the spring. Refer to Figure 5.

Figure 5. Pull out the Spring.

5. The magazine is now fully disassembled, as shown in Figure 6.

Figure 6. Disassembled Magazine.


0020 00-3
TM 8370-50117-IN/20 0020 00

CLEANING
Clean all items and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.

INSPECTION AND REPAIR


1. Ensure the magazine lips are not bent. Replace if unserviceable.

2. If the magazine is split, broken, rusty, or the housing is dented, replace.

LUBRICATION
Lightly lubricate all metal components. Refer to WP 0009 00 and TM 8370-50117-OR/19.

REASSEMBLY
1. Place the follower in the magazine with the hump of the follower seated against the left side of the
magazine. Refer to Figure 7.

Figure 7. Place the Follower in the Magazine.

2. While compressing the magazine spring, slide on the magazine plate until the magazine retainer locks into
place. Refer to Figure 8.

Figure 8. Slide on the Magazine Plate.

END OF WORK PACKAGE


0020 00-4
TM 8370-50117-IN/20 0021 00

FUNCTION CHECK

THIS WORK PACKAGE COVERS


Function Check.

INITIAL SETUP
Maintenance Level References

Organizational TM 8370-50117-OR/19
WP 0006 00

Equipment Conditions

Weapon cleared (TM 8370-50117-OR/19)

WARNING
Ensure the weapon is clear prior to performing the following function check.
Refer to TM 8370-50117-OR/19. If the weapon fails any of the following
function check, continued use may cause injury or death to personnel.

GENERAL
This section contains instructions for checking the functions of the G-3 rifle.

FUNCTION CHECK
1. Pull the charging handle to the rear. Ensure the chamber is clear. Leave the hammer in the cocked
position.

2. Place the safety selector lever in the SAFE position.

3. Pull the trigger. The hammer should not fall.

4. Place the safety selector lever in the SEMI position.

5. Pull the trigger. The hammer should fall.

NOTE
For the purpose of the following function check, SLOW is defined as 1/4 to
1/2 the normal rate of trigger release.

6. Hold the trigger to the rear. Charge the weapon. Release the trigger with a SLOW, smooth motion
without hesitation or stops until the trigger is fully forward. An audible click should be heard. The
hammer should not fall.

0021 00-1
TM 8370-50117-IN/20 0021 00

7. With the safety selector lever in the SEMI position, repeat steps 5 and 6 a few times. The weapon must
not malfunction during any of these repetitions. If the weapon malfunctions during any of these tests,
refer to Troubleshooting Procedures (WP 0006 00).

8. Place the safety selector lever in the AUTO position. Charge the weapon and pull the trigger. The
hammer should fall.

9. Hold the trigger to the rear, charge the weapon, and release the trigger. The hammer should not fall. The
sear assembly should have released the hammer as the bolt closed.

10. Attempt to place the safety selector lever in the SAFE position using moderate finger/thumb pressure. The
safety selector lever should go into the SAFE position.

11. Perform the following additional function checks and adjustments on the assembled weapon:

a. Press the magazine release button to ensure it functions properly.

b. Inspect the front sight and rear sight assemblies. Ensure proper adjustment is possible with each.

c. Inspect the upper receiver and barrel assembly. The barrel assembly should not rotate/move within
the upper receiver.

END OF WORK PACKAGE

0021 00-2
TM 8370-50117-IN/20 0022 00

STOWAGE

THIS WORK PACKAGE COVERS


Stowage.

INITIAL SETUP
Maintenance Level References

Organizational TM 8370-50117-OR/19

Equipment Conditions

Weapon cleared (TM 8370-50117-OR/19)

STOWAGE

WARNING
Before stowing a weapon, be sure to clear the weapon. Refer to
TM 8370-50117-OR/19. Inspect the chamber to ensure it is empty and no
ammunition is in position to be chambered. Failure to follow this warning
may cause injury or death to personnel.

Prior to stowing the weapon in arms room, perform the following procedures:

1. Place the safety selector lever in the SEMI position.

2. Pull the trigger.

3. Place the weapon on the rack.

END OF WORK PACKAGE

0022 00-1/2 blank


INTENTIONALLY BLANK
TM 8370-50117-IN/20 0023 00

PREPARATION FOR STORAGE AND SHIPMENT

THIS WORK PACKAGE COVERS


Storage Procedures.

INITIAL SETUP
Maintenance Level References

Organizational MCO P4450.7_


MIL-STD-1186
Materials/Parts TM 8370-50117-OR/19

Cleaner, Lubricant, and Preservative (CLP) Equipment Conditions

Weapon cleared (TM 8370-50117-OR/19)

STORAGE PROCEDURES

WARNING
DO NOT store the weapon with live ammunition in either the chamber or
magazine. Always assume that every weapon is loaded until it is determined
through visual and physical inspection that it is not. Procedures for clearing
and unloading the weapon are outlined in TM 8370-50117-OR/19. Failure
to follow these warnings may cause injury or death to personnel.

1. Storage Procedures.

a. Ensure that the chamber and magazine do not contain live ammunition.

b. Inspect the bore and chamber and apply a medium coat of Cleaner, Lubricant, and Preservative
(CLP).

c. Apply a light coat of CLP to all other metal surfaces of the weapon to provide extra lubrication and
corrosion protection.

2. Storage for Extended Periods. When the weapon is to be stored for an extended period (greater than
90 days), follow the procedures outlined in MCO P4450.7_. Ensure that the weapon is thoroughly cleaned
as outlined in TM 8370-50117-OR/19.

3. Packaging. If required, packaging for shipping or storage that will not exceed 90 days shall be done as
follows:

a. Clean the weapon in accordance with TM 8370-50117-OR/19.

0023 00-1
TM 8370-50117-IN/20 0023 00

b. Wrap the weapon with MIL-B-12 waterproof material.

c. Place the weapon in a barrier bag MIL-B-117, Type I, Class C, or wrap it with MIL-B-121, Type I,
Grade A, and seal with tape, PPP-T-76.

d. Place one or more of the item(s) in minimum size container. Block and brace the items in accordance
with MIL-STD-1186. Cushion the weapon and similar weight items with PPP-C-843 and use
PPP-B-320 as filler to create a tight pack.

(1) Fiber board containers shall be in accordance with PPP-B-636 and may be Class Domestic.
Gross weight and size of the material shall determine the grade of the fiberboard container.
PPP-B-640 may also be used.

(2) Wood containers shall be in accordance with PPP-B-601 or PPP-B-621.

e. Equivalent materials may be used.

4. NSNs are not assigned to all the specific material. If it is necessary to specify an NSN in the TMs, the
packing materials will have to be spared and part numbers and NSNs assigned.

5. The specifications used are:

a. MIL-B-117 - Bag, sleeve and tubing - interior packaging (NSN 8135-00-543-6574)

b. MIL-B-121 - Barrier material, greaseproof, waterproof, flexible (NSN 8135-00-753-4661)

c. MIL-STD-129 - Marking for shipment and storage

d. MIL-STD-1186 - Cushioning, anchoring, bracing, blocking and waterproofing with appropriate test
methods

e. PPP-B-601 - Boxes, wood, cleated plywood

f. PPP-B-621 - Boxes, wood, nailed and locked - corner

g. PPP-B-636 - Boxes, shipping, fiberboard

h. PPP-B-640 - Boxes, fiberboard, corrugated, triple-wall

i. PPP-C-843 - Cushioning material, cellulosic

j. PPP-F-320 - Fiberboard, corrugated and solid sheet rock (container grade), and cut shapes

k. PPP-T-76 - Tape, packaging, paper.

END OF WORK PACKAGE

0023 00-2
TM 8370-50117-IN/20 0024 00

FINAL INSPECTION AND FUNCTION TEST

THIS WORK PACKAGE COVERS


Final Inspection and Function Test.

INITIAL SETUP
Maintenance Level References

Organizational TM 8370-50117-OR/19
WP 0021 00
Maintenance Level WP 0025 00

E7900 tool kit Equipment Conditions


G-3 gage kit
Weapon cleared (TM 8370-50117-OR/19)

FINAL INSPECTION

WARNING
DO NOT keep live ammunition near the work area. Failure to follow this
warning may cause injury or death to personnel.

1. Visually inspect the general appearance of weapon. The weapon should appear almost new. All metal
surfaces are to have a dull, rust-, or corrosion-resistant finish with no burrs or deep scratches.

2. Visually inspect the barrel for serviceability. Check for the following:

a. Barrels must be straight, clean, and free of rust, powder fouling, bulges, and rings. Fine pitting is
allowable.

b. Using moderate hand pressure, check for rotational movement of the front sight in relation to the
barrel. If movement between the front sight and barrel exists, the barrel must be replaced.

c. Using moderate hand pressure, check for rotational movement of the barrel in relation to the upper
receiver. If movement between the barrel and the upper receiver exists, the weapon is unserviceable.

3. Visually inspect the rifle for missing parts. All parts must be securely attached, and all modifications must
be applied. Steel parts must be rust-free. Spring pins must be secure and screws must be tight.

4. Make a functional check on an assembled weapon with the safety selector lever in SAFE, SEMI, and
AUTO positions.

5. Any portion of this check may be used alone to determine the operating condition of any specific firing
position selected.

0024 00-1
TM 8370-50117-IN/20 0024 00

6. Check the rear sight assembly as follows:

a. Ensure positive retention in all settings and an audible click is heard.

b. Ensure adjustment screws properly move the rear sight left and right and lock into position.

7. Perform the following additional checks:

a. Check headspace using the feeler gage, P/N 1775068; “go” gage, P/N 1775061; and “no-go” gage,
P/N 1775062 (WP 0025 00).

b. Check the firing pin protrusion using the firing pin protrusion gage, P/N 1775065 (WP 0025 00).

c. Check the extent of bore erosion using the bore erosion gage, P/N 1775066 (WP 0025 00).

d. Check bore straightness using the bore straightness gage, P/N 1775014 (WP 0025 00).

e. Perform a function test. Refer to Function Test in the work package.

FUNCTION TEST
Perform a function check. Refer to WP 0021 00.

END OF WORK PACKAGE

0024 00-2
TM 8370-50117-IN/20 0025 00

GAGING PROCEDURES

THIS WORK PACKAGE COVERS


Gaging.

INITIAL SETUP
Maintenance Level References

Organizational TI 8005-24/20E_
TM 8370-50117-OR/19
Tools and Special Tools WP 0010 00

E7900 tool kit Equipment Conditions


G-3 gage kit
Weapon cleared (TM 8370-50117-OR/19)

GAGING
NOTE
Initial gaging is required upon receipt of the weapon. All weapons must be
gaged at least once annually.

The gages in the G-3 rifle gage kit are precision tools. When using the gages,
handle them with care and use LIGHT pressure to avoid damaging them.

Gaging requirements along with pre-fire inspection (PFI), in accordance with TI 8005-24/20E_, Prefire
Inspection, Small Arms Weapons, Ordnance Material, are to be performed within 30 days of each live fire
evolution. Refer to Figure 1.

Figure 1. G-3 Gage Kit.

0025 00-1
TM 8370-50117-IN/20 0025 00

BORE STRAIGHTNESS GAGE


Refer to Figure 2.

Figure 2. Bore Straightness Gage.

1. With the weapon vertical, muzzle down, place one hand under the muzzle to prevent the bore straightness
gage from hitting the deck and being damaged.

2. Drop the bore straightness gage down through the barrel, as shown in Figure 3, and catch it in hand. Refer
to Figure 4.

3. If the gage does not fall freely through the barrel, clean the barrel with a patch and regage. If the barrel
fails gaging a second time replace the weapon.

Figure 3. Drop the Bore Straightness Gage through the Barrel.

Figure 4. Catch the Bore Straightness Gage in Hand.

0025 00-2
TM 8370-50117-IN/20 0025 00

BORE EROSION GAGE


Refer to Figure 5.

Figure 5. Bore Erosion Gage.

1. Lightly push the bore erosion gage into the barrel until it seats in the bore. Refer to Figure 6.

Figure 6. Insert the Bore Erosion Gage into the Barrel.

2. The first line of the bore erosion gage is the warning line. If the warning line on the bore erosion gage
enters the chamber, more frequent gaging should be conducted. Refer to Figure 7.

3. The second line of the bore erosion gage is the reject line. If the reject line of the bore erosion gage enters
the chamber, the barrel is defective and the weapon needs to be replaced.

Figure 7. The Warning Line, Reject Line, and Chamber.


0025 00-3
TM 8370-50117-IN/20 0025 00

PLAIN PLUG “NO-GO” GAGE


The plain plug “no-go” gage checks for the out-of-round condition of the firing pin hole in the bolt face. Refer
to Figure 8.

Figure 8. Plain Plug “No-Go” Gage.

1. Attempt to insert the plain plug “no-go” gage into the firing pin hole in the bolt face by slowly rotating
the gage. Refer to Figure 9.

Figure 9. Plain Plug “No-Go” Gage in Firing Pin Hole.

2. If the plain plug “no-go” gage enters the firing pin hole at any point, and enters up to the notch on the pin
of the plain plug “no-go” gage, the bolt head is defective and needs to be replaced.

FIRING PIN PROTRUSION GAGE


The firing pin protrusion gage checks the firing pin protrusion from the bolt face. Refer to Figure 10.

NOTE
Conduct firing pin protrusion gaging with the bolt carrier group assembled.

Figure 10. Firing Pin Protrusion Gage.

0025 00-4
TM 8370-50117-IN/20 0025 00

1. With the rear of the bolt carrier on a flat surface and the firing pin fully depressed, sweep the “go” side of
the gage across the firing pin. The gage should run freely over the firing pin. If the gage catches on bolt
head or firing pin, regage with a different firing pin. If the bolt head fails gaging again, replace the bolt
head. Refer to Figure 11.

Figure 11. Use the “Go” Side of the Firing Pin Protrusion Gage.

2. With the rear of the bolt carrier on a flat surface and the firing pin fully depressed, sweep the “no-go” side
of the gage across the firing pin. The gage should catch and not move freely over the pin. If the gage does
not catch on the bolt head or firing pin, regage with a different firing pin. If the bolt head fails gaging
again, replace the bolt head. Refer to Figure 12.

Figure 12. Use the “No-Go” Side of the Firing Pin Protrusion Gage.

0025 00-5
TM 8370-50117-IN/20 0025 00

HEADSPACE GAGING
1. Headspace “Go” Gage. Refer to Figure 13.

CAUTION
When pushing the bolt head closed during headspace gaging, be sure to use
LIGHT pressure. Failure to do so may damage the weapon or gage.

Figure 13. Headspace “Go” Gage.

a. Insert the headspace “go” gage into the chamber, ensuring the gage is fully seated in the chamber.
Refer to Figure 14.

Figure 14. Headspace “Go” Gage in the Chamber.

b. Slide the bolt carrier group into the upper receiver. Refer to Figure 15.

Figure 15. Slide the Bolt Carrier Group into the Upper Receiver.

0025 00-6
TM 8370-50117-IN/20 0025 00

c. Using LIGHT pressure, push the bolt carrier forward. The bolt head should lock on the headspace
“go” gage. Refer to Figure 16. If the bolt head does not lock, replace the locking rollers with the same
series and regage. If the bolt head does not lock again, replace the locking rollers with a different
series and regage. If the bolt head does not lock a third time, replace the bolt head assembly and
regage. If the bolt head does not lock after all these measures have been taken, replace the weapon.

Figure 16. Bolt Head Locked on the Headspace “Go” Gage.

2. Headspace “No-Go” Gage. Refer to Figure 17.

CAUTION
When pushing the bolt head closed during headspace gaging, be sure to use
LIGHT pressure. Failure to do so may damage the weapon or gage.

Figure 17. Headspace “No-Go” Gage.

0025 00-7
TM 8370-50117-IN/20 0025 00

a. Insert the headspace “no-go” gage into the chamber, ensuring the gage is fully seated in the chamber.
Refer to Figure 18.

Figure 18. Headspace “No-Go” Gage in the Chamber.

b. Slide the bolt carrier into the upper receiver. Refer to Figure 19.

Figure 19. Slide the Bolt Carrier Group into the Upper Receiver.

0025 00-8
TM 8370-50117-IN/20 0025 00

c. Using LIGHT pressure, push the bolt carrier forward. The bolt head should NOT lock on the
headspace “no-go” gage. Refer to Figure 20. If the bolt head locks, replace the locking rollers with
the same series and regage. If the bolt head locks again, replace the locking rollers with a different
series and regage. If the bolt head locks a third time, replace the bolt head assembly and regage. If the
bolt head locks after all these measures have been taken, replace the weapon.

Figure 20. Bolt Head Not Locked on the Headspace “No-Go” Gage.

3. Feeler Gage. Refer to Figure 21.

NOTE
Ensure the bolt head is locked forward before gaging.

Figure 21. Feeler Gage.

0025 00-9
TM 8370-50117-IN/20 0025 00

a. Attempt to insert the feeler “go” gage between the bolt head and bolt carrier (through the magazine
well). It should slide freely between the bolt head and bolt carrier. Refer to Figure 22. If the weapon
fails gaging, replace the locking rollers with the same series and regage. If the weapon fails gaging
again, replace the locking rollers with a different series and regage. If the weapon fails gaging a third
time, replace the bolt head assembly and regage. If the weapon fails gaging after all these measures
have been taken, replace the weapon.

Figure 22. Insert the Feeler “Go” Gage between the Bolt Head and Bolt Carrier.

b. Attempt to insert the feeler “no-go” gage between the bolt head and bolt carrier (through the
magazine well). It should not slide freely between the bolt head and bolt carrier. If the weapon fails
gaging, replace the locking rollers with the same series and regage. If the weapon fails gaging again,
replace the locking rollers with a different series and regage. If the weapon fails gaging a third time,
replace the bolt head assembly and regage. If the weapon fails gaging after all these measures have
been taken, replace the weapon.

END OF WORK PACKAGE

0025 00-10
TM 8370-50117-IN/20

CHAPTER 4
SUPPORTING INFORMATION
INTENTIONALLY BLANK
TM 8370-50117-IN/20 00026 00

REFERENCES

SCOPE
This work package lists all forms, field manuals, technical manuals, instructions, tables, regulations,
standards, and miscellaneous publications referenced in this manual.

TECHNICAL BULLETINS/INSTRUCTION MANUALS/ORDERS


Preparation for Storage ................................................................................................................ MCO P4450.7_
Ammunition and Explosives Safety Standards ................................................................................. PAM 385-64
Prefire Inspection, Small Arms Weapons, Ordnance Material .................................................. TI 8005-24/20E_
Organizational Corrosion Prevention and Control Procedures for USMC Equipment ............... TM 4795-12/1_
Ground Equipment Record Procedures........................................................................................ TM 4700-15/1_
Procedures for Destruction of Equipment ...................................................................................... TM 750-244-7
Materials Used for Cleaning, Preserving, Abrading, and Cementing Ordnance Materials
and Related Materials Including Chemicals ..................................................................................... TM 9-247_
Operator’s Manual with Components List for Rifle, 7.62 MM, G-3 ...............................TM 8370-50117-OR/19
FORMS
Weapon Custody Receipt Card .................................................................................................... NAVMC 10520
Memorandum Receipt for Individual Weapons and Accessories ................................................ NAVMC 10576
Recommended Changes to Technical Publications ..................................................................... NAVMC 10772
Report of Discrepancy ............................................................................................................................... SF 364

END OF WORK PACKAGE

0026 00-1/2 blank


INTENTIONALLY BLANK
TM 8370-50117-IN/20 00027 00

EXPENDABLE AND DURABLE ITEMS LIST

SCOPE
This work package lists the expendable and durable items that are needed to operate and maintain the G-3
rifle.

EXPLANATION OF COLUMNS
1. Column (1) - Item Number. This number is assigned to the entry in the list and is referenced in the
narrative instructions to identify the item.

2. Column (2) - National Stock Number (NSN). This is the NSN assigned to an item and is used when
requisitioning the item.

3. Column (3) - Description, Commercial and Government Entity Code (CAGEC), and Part Number.
This provides other information that may be needed to identify the item.

4. Column (4) - Unit of Measure (U/M). This code shows the physical measurement or count of an item,
such as pint (PT), gallon (GL), ounce (OZ), pair (PR), each (EA), bottle (BT), package (PG), book (BK),
sheet (SH), bundle (BD), or can (CN).

Table 1. Expendable and Durable Items List for the G-3 Rifle.

(1) (2) (3) (4)


Item National Stock Number Description, CAGEC, and Part Number U/M
Number (NSN)

1 8040-00-944-7292 Adhesive, kit (81348) MMM-A-1754 KT


2 7920-00-018-3581 Brush, cleaning, tools and parts EA
3 6850-00-965-2332 Carbon removing compound GL
4 Cleaner, Lubricant, and Preservative (CLP)
9150-01-079-6124 4 oz (118.30 mL) bottle BT
9150-01-054-6453 1 pt (0.47 L) bottle BT
9150-01-053-6688 1 gal (3.78 L) can CN
5 9920-00-292-9946 Cleaner, tobacco pipe, cotton turf, wire core, dills PG
pipe cleaner (36 per package)
6 5350-00-221-0872 Cloth, abrasive PG
7 Gloves, chemical and oil protective
8415-00-823-7458 Size 9 PR
8415-00-823-7459 Size 10 PR
8415-00-823-7460 Size 11 PR
8 9150-01-260-2534 Lubricant, Solid Film (SFL) CN
16 oz (473.18 mL) spray can
9 9150-00-292-9689 Lubricant, Arctic, Weapons (LAW) 1 qt (0.95 L) CN
can

0027 00-1
TM 8370-50117-IN/20 00027 00

Table 1. Expendable and Durable Items List for the G-3 Rifle – Continued.

(1) (2) (3) (4)


Item National Stock Number Description, CAGEC, and Part Number U/M
Number (NSN)

10 Lubricant, Semi-fluid, Automatic weapons, (LSA)


9150-00-935-6597 2 oz (59.15 mL) plastic bottle BT
9150-00-889-3522 4 oz (118.30 mL) plastic bottle BT
9150-00-687-4241 1 qt (0.95 L) can BT
9150-00-753-4686 1 gal (3.79 L) can BT
11 3990-00-795-3595 Pan, wash (box, tote) EA
12 6850-00-826-0981 Inspection penetrant kit KT
13 7290-00-205-1711 Rag, wiping 50 lb (22.68 kg) bundle BD
14 6850-00-281-1985 Solvent, dry cleaning 1 gal (3.79 L) can CN
15 Solvent, general MIL-PRF-680 Type II
6850-01-474-2319 1 gal (3.79 L) GL
6850-01-474-2317 5 gal (18.93 L) GL
6850-01-474-2316 55 gal (208.20 L) drum DR
16 1005-00-288-3565 Swab, cleaning, small arms (7.62 mm patch) PG

END OF WORK PACKAGE

0027 00-2
TM 8370-50117-IN/20 00028 00

TOOL IDENTIFICATION LIST (INCLUDES SPECIAL TOOLS)

SCOPE
This work package lists all common tools and special tools authorized for support of the G-3 rifle.

EXPLANATION OF COLUMNS
1. Column (1) - Item Number. This column indicates the number of the figure, if available, that shows the
item.

2. Column (2) - Item Name. This column lists the item by noun nomenclature and other descriptive
features.

3. Column (3) - National Stock Number (NSN). This column lists the NSN assigned to an item and is used
when requisitioning the item.

4. Column (4) - Part Number/CAGEC. This column indicates the primary number used by the
manufacturer which controls the design and characteristics of the item by means of its engineering
drawings, specifications, standards, and inspection requirements to identify an item or range of items.

5. Column (5) - Unit of Measure (U/M). This column shows the count of an item when issued, such as
each (EA), kit (KT), package (PG), book (BK), or bale (BE).

Table 1. Tool Identification List for the G-3 Rifle.

(1) (2) (3) (4) (5)


Item Item Name National Stock Number Part Number/ U/M
Number (NSN) CAGEC

1 Gage kit, G-3 TBD N/A KT


2 Gage, bore erosion TBD 1775066/19204 EA
3 Gage, bore straightness TBD 1775014/19204 EA
4 Gage, feeler TBD 1775068/19204 EA
5 Gage, firing pin protrusion TBD 1775065/19204 EA
6 Gage, headspace “go” TBD 1775061/19204 EA
7 Gage, headspace “no-go” TBD 1775062/19204 EA
8 Tool, scraper TBD N/A EA
9 Tool kit, USMC E7900 5180-01-504-5663 TK-2111 KT
10 Tool, rear sight adjustment TBD 1013 W4/3HN73 EA

0028 00-1
TM 8370-50117-IN/20 0028 00

Figures 1 through 9 represent items 1 through 10 listed in Table 1.

Figure 1. Gage Kit, G-3 Rifle.

Figure 2. Gage, Bore Erosion (1775066).

Figure 3. Gage, Bore Straightness (1775014).

Figure 4. Gage, Firing Pin Protrusion (1775065).

0028 00-2
TM 8370-50117-IN/20 00028 00

Figure 5. Gage, Feeler (1775068).

Figure 6. Gage, Headspace “Go” (1775061).

Figure 7. Gage, Headspace “No-Go” (1775062).

Figure 8. Tool, Scraper.

Figure 9. Tool, Rear Sight Adjustment (1013 W4).

END OF WORK PACKAGE

0028 00-3/4 blank


INTENTIONALLY BLANK
TM 8370-50117-IN/20 00029 00

REPAIR PARTS LIST (RPL) INTRODUCTION

SCOPE
This repair parts list (RPL) authorizes spares, repair parts, and other special support equipment required for
the performance of organizational maintenance of the G-3 rifle. It authorizes the requisitioning, issue, and
disposition of spares and repair parts indicated by the source, maintenance, and recoverability (SMR) codes.
Parts lists are composed of functional groups listed in figure and item number sequence.

EXPLANATION OF COLUMNS
1. Item No. (Column 1). The item number indicates the number used to identify items called out in an
illustration.

2. SMR Code (Column 2). The SMR code is a five-position code containing supply and requisition
information, maintenance level authorization criteria, and disposition instructions as shown in the
following manner. Refer to Table 1 for an explanation of the five positions in the SMR code. Refer to
Tables 2-5 for explanations of the source codes, maintenance codes, and recoverability codes that make
up the SMR code.

Table 1. SMR Code Positions.

Source Code Maintenance Code Recoverability Code

XX X X X
1st and 2nd positions 3rd position 4th position 5th position
How to obtain an item. Who can install, replace, Who can perform Who determines the disposition
or use the item. repair* on the item. action on an unserviceable item.

NOTE
Complete repair: maintenance capacity, capability, and authority to perform
all corrective maintenance tasks of the repair function in a user environment
in order to restore serviceability to a failed item.

a. Source Code. The source code indicates how to obtain an item needed for maintenance, repair, or
overhaul of equipment and is entered in the first and second positions of the SMR code as shown in
Table 2.

Table 2. Source Codes.

Code Application/Explanation

PA Item: Stocked
PB Item: Stocked, insurance
PC Item: Stocked, deteriorative
PD Item: Support, initial issue or outfitting and stocking only for additional initial issue.
PE Equip: Support, stocked, initial issue, or outfitting of specified maintenance activities (also
used for “special tools”).
PF Equip: Support, non-stocked, and centrally procured on demand.
PG Item: Stocked, for sustained support, uneconomical to produce at later time.

0029 00-1
TM 8370-50117-IN/20 0029 00

Table 2. Source Codes - Continued.

Code Application/Explanation

KD Items with these codes are not to be requested/requisitioned individually. These items are
KF part of a kit authorized to the maintenance level indicated in the 3rd position of the SMR
code. The complete kit must be requisitioned and applied for this weapon.
KB
MO Items with these codes are not to be requisitioned individually. They must be made from
MF bulk material identified by the part number in the description column. No bulk material items
are applicable for this weapon.
MH
ML
MD
AO Items with these codes are not to be requested/requisitioned individually. The parts that
AF make the assembled items must be requisitioned, fabricated, or assembled at the level of
maintenance indicated by source code. If the 3rd position code of the SMR code authorizes
AH the item to be replaced, but the source code indicates the item is assembled at a higher
AD level, order the item from the higher level of maintenance.
XA Do not requisition an XA-coded item. Order its next higher assembly. (Also refer to the
NOTE below).
XB If an XB item is not available from salvage, order it using the CAGEC and part number
given.
XC XC installation drawing, diagram, instruction sheet, and field service drawing identified by
the manufacturer’s part number.
XD XD are items not stocked. Order an XD-coded item through normal supply channels using
the CAGEC and part number given.

NOTE
Cannibalizing or controlled exchange, when authorized, may be used as a
source of supply for items with the above source codes, except for those
coded XA. Items coded PC are subject to deterioration.

b. Maintenance Code. The maintenance code indicates the levels of maintenance authorized to use and
repair the support items. The maintenance codes are entered in the third and fourth positions of the
SMR code format as follows:

(1) The maintenance code entered in the third position indicates the lowest maintenance level
authorized to remove, replace, and use an item. Refer to Table 3 for an explanation of the
maintenance code that indicates the level of maintenance required.

Table 3. Third Position Maintenance Codes.

Code Application/Explanation

C Crew or operator maintenance done within unit maintenance.

O Organizational level can remove, replace, and use the item.


F Third echelon can remove, replace, and use the item.
H Fourth echelon can remove, replace, and use the item.
L Specialized repair activity can remove, replace, and use the item.
D Depot level can remove, replace, and use the item.

0029 00-2
TM 8370-50117-IN/20 0029 00

(2) The maintenance code entered in the fourth position indicates whether the item is to be repaired
at the lowest maintenance level with the capability to perform complete repair (i.e., all
authorized maintenance functions).

NOTE
Some limited repair may be done on the item at a lower level of maintenance,
if authorized by the SMR codes.

Table 4. Fourth Position Maintenance Codes.

Code Application/Explanation

O Organizational level is the lowest level that can completely repair the item.
F Intermediate third echelon is the lowest level that can completely repair the item.
H The lowest maintenance level capable of complete repair of the support item is the general
support level.
D Depot level is the lowest level that can completely repair the item.
L Specialized repair activity (designated the specialized repair activity) is the lowest level that
can completely repair the item.
Z Non-repairable. No repair is authorized.
B No repair authorized. No parts or special tools are authorized for maintenance of a B-coded
item. However, the item may be reconditioned by adjusting or lubricating at the user level.

c. Recoverability Code. The recoverability code is assigned to support items to indicate the disposition
action on unserviceable items. The recoverability code is entered in the fifth position of the SMR
code format. Refer to Table 5 for code explanations.

Table 5. Recoverability Codes.

Code Application/Explanation

Z Non-repairable item. When unserviceable, condemn and dispose of the item at the level of
maintenance shown in the third position of the SMR code.
O Repairable item. When uneconomically repairable, condemn and dispose of at the
organizational level.
F Repairable item. When uneconomically repairable, condemn and dispose of at the third
echelon level.
H Repairable item. When uneconomically repairable, condemn and dispose of at the fourth
echelon level.
D Repairable item. When uneconomically repairable, condemn and dispose of at the depot
level.
L Repairable item. Condemnation and disposal not authorized below specialized repair
activity.
A Item requires special handling or condemnation procedures because of specific reasons
(e.g., precious metal content, high dollar value, or hazardous material). Refer to the
appropriate manuals/directives for specific instructions.

3. NSN (Column 3). The national stock number for the item is listed in this column.

4. CAGEC (Column 4). The commercial and government entity code is a 5-digit code used to identify the
manufacturer, distributor, or government activity that supplies the item.

0029 00-3
TM 8370-50117-IN/20 0029 00

5. Part Number (Column 5). Indicates the primary number used by the manufacturer that controls the
design and characteristics of the items by means of its engineering drawings, specifications, standards,
and inspection requirements to identify an item or range of items.

NOTE
When an NSN is used to requisition an item, the item received may be a
different part number from the part ordered.

6. Item Identification (Column 6). This column includes the following information:

a. Federal item name and, when required, a minimum description identifying the items.

b. The statement END OF FIGURE appears just below the last item description in columns 6 and 7 for a
given figure.

7. QTY (Column 7). The quantity (QTY) column indicates the quantity of the item used in the breakout
shown on the illustration figure, which is prepared for a functional group, sub-functional group, or an
assembly. The letter V appearing in this column in lieu of a quantity indicates the quantity is variable and
may vary from application to application.

HOW TO LOCATE REPAIR PARTS


WP 0030 00 contains the repair parts listings.

1. Unknown national stock number (NSN) or part number.

a. Identify the item from the illustration and note the item number.

b. Look in the RPL for the figure and item numbers. The NSNs and part numbers are on the same lines
as the associated item numbers.

2. Known NSN or part number.

a. Using the NSN or part number, locate the item in the RPL. Note the pertinent information.

b. Verify the identity of the item.

END OF WORK PACKAGE

0029 00-4
INTENTIONALLY BLANK
TM 8370-50117-IN/20 0030 00

REPAIR PARTS LIST (RPL)

Figure 1. G-3 Rifle.

0030 00-2/1 blank


TM 8370-50117-IN/20 0030 00

Table 1. G-3 Automatic Rifle.

(1) (2) (3) (4) (5) (6) (7)


Item No SMR NSN CAGEC Part Number Description and Useable QTY
Code on Codes (UOC)

Fig 1. G-3 Rifle.


1 PAOZZ TBD TBD TBD Assembly, upper receiver and 1
barrel
(see Figure 2 for breakdown)
2 PAOZZ TBD TBD TBD Group, bolt carrier 1
(see Figure 4 for breakdown)
3 PAOZZ TBD TBD TBD Assembly, lower receiver 1
(see Figure 5 for breakdown)
4 PAOZZ TBD TBD TBD Assembly, buttstock and drive 1
rod
(see Figure 6 for breakdown)
5 PAOZZ TBD TBD TBD Assembly, magazine 1
(see Figure 7 for breakdown)
End of Figure

0030 00-3
TM 8370-50117-IN/20 0030 00

Figure 2. Upper Receiver and Barrel Assembly.

0030 00-4
TM 8370-50117-IN/20 0030 00

Table 2. Upper Receiver and Barrel Assembly.

(1) (2) (3) (4) (5) (6) (7)


Item No SMR NSN CAGEC Part Number Description and Useable QTY
Code on Codes (UOC)

Fig 2. Upper Receiver and


Barrel Assembly.
1 PAOZZ TBD TBD TBD Upper receiver 1
2 PAOZZ TBD TBD TBD Barrel 1
3 PAOZZ TBD TBD TBD Suppressor, flash 1
4 PAOZZ TBD TBD TBD Assembly, inspection cap 1
(see Figure 3 for breakdown)
5 PAOZZ TBD TBD TBD Handle, charging 1
6 PAOZZ TBD TBD TBD Spring, charging handle 1
7 PAOZZ TBD TBD TBD Pin, retaining, charging 1
handle
8 PAOZZ TBD TBD TBD Support, charging handle 1
9 PAOZZ TBD TBD TBD Blade, front sight 1
10 PAOZZ TBD TBD TBD Screw, inspection cap 1
11 PAOZZ TBD TBD TBD Washer, lock, front sight 1
12 PAOZZ TBD TBD TBD D-washer, front sight 1
13 PAOZZ TBD TBD TBD Pin, roll, front sight 1
14 PAOZZ TBD TBD TBD Screw, windage 1
15 PAOZZ TBD TBD TBD Spring, helical 1
16 PAOZZ TBD TBD TBD Bearing, ball 1
17 PAOZZ TBD TBD TBD Plunger, cylinder, rear sight 2
18 PAOZZ TBD TBD TBD Spring, cylinder, rear sight 2
19 PAOZZ TBD TBD TBD Base, rear sight 1
20 PAOZZ TBD TBD TBD Cylinder, rear sight 1
21 PAOZZ TBD TBD TBD Spacer, oval 1
22 PAOZZ TBD TBD TBD Washer, lock, rear sight 1
23 PAOZZ TBD TBD TBD Screw, locking 1
24 PAOZZ TBD TBD TBD Release, magazine 1
25 PAOZZ TBD TBD TBD Spring, magazine release 1
26 PAOZZ TBD TBD TBD Bushing, magazine release 1
27 PAOZZ TBD TBD TBD Pin, sleeve, magazine release 1
28 PAOZZ TBD TBD TBD Lever, magazine release 1
29 PAOZZ TBD TBD TBD Pin, sleeve, magazine release 1
30 PAOZZ TBD TBD TBD Button, magazine release 1
31 PAOZZ TBD TBD TBD Handguard 1
32 PAOZZ TBD TBD TBD Pin, takedown, handguard 1
End of Figure

0030 00-5
TM 8370-50117-IN/20 0030 00

Figure 3. Inspection Cap Assembly.

0030 00-6
TM 8370-50117-IN/20 0030 00

Table 3. Inspection Cap Assembly.

(1) (2) (3) (4) (5) (6) (7)


Item No SMR NSN CAGEC Part Number Description and Useable QTY
Code on Codes (UOC)

Fig 3. Inspection Cap


Assembly.
1 PAOZZ TBD TBD TBD Assembly, inspection cap 1
2 PAOZZ TBD TBD TBD Plunger, inspection cap 1
3 PAOZZ TBD TBD TBD Spring, inspection cap 1
4 PAOZZ TBD TBD TBD Cap, inspection 1
5 PAOZZ TBD TBD TBD C-clip 1
End of Figure

0030 00-7
TM 8370-50117-IN/20 0030 00

Figure 4. Bolt Carrier Group.

0030 00-8
TM 8370-50117-IN/20 0030 00

Table 4. Bolt Carrier Group.

(1) (2) (3) (4) (5) (6) (7)


Item No SMR NSN CAGEC Part Number Description and Useable QTY
Code on Codes (UOC)

Fig 4. Bolt Carrier Group.


1 PAOZZ TBD TBD TBD Assembly, bolt carrier 1
2 PAOZZ TBD TBD TBD Carrier, bolt 1
3 PAOZZ TBD TBD TBD Spring, locking lever, bolt 1
head
4 PAOZZ TBD TBD TBD Lever, locking, bolt head 1
5 PAOZZ TBD TBD TBD Pin, locking lever, bolt 1
head
6 PAOZZ TBD TBD TBD Assembly, bolt head 1
7 PAOZZ TBD TBD TBD Head, bolt 1
8 Roller, locking
PAOZZ TBD TBD TBD Series 1 2
PAOZZ TBD TBD TBD Series 2 2
PAOZZ TBD TBD TBD Series 3 2
9 PAOZZ TBD TBD TBD Plate, locking roller 1
10 PAOZZ TBD TBD TBD Pin, roll 1
11 PAOZZ TBD TBD TBD Extractor 1
12 PAOZZ TBD TBD TBD Spring, extractor 1
13 PAOZZ TBD TBD TBD Piece, locking 1
14 PAOZZ TBD TBD TBD Spring, firing pin 1
15 PAOZZ TBD TBD TBD Pin, firing 1
End of Figure

0030 00-9
TM 8370-50117-IN/20 0030 00

Figure 5. Lower Receiver Assembly.

0030 00-10
TM 8370-50117-IN/20 0030 00

Table 5. Lower Receiver Assembly.

(1) (2) (3) (4) (5) (6) (7)


Item No SMR NSN CAGEC Part Number Description and Useable QTY
Code on Codes (UOC)

Fig 5. Lower Receiver


Assembly.
1 PAOZZ TBD TBD TBD Pistol grip 1
2 PAOZZ TBD TBD TBD Washer, pistol grip 1
3 PAOZZ TBD TBD TBD Screw, pistol grip 1
4 PAOZZ TBD TBD TBD Assembly, pistol grip 1
5 PAOZZ TBD TBD TBD Lever, safety selector 1
6 PAOZZ TBD TBD TBD Pin, takedown, front 1
7 PAOZZ TBD TBD TBD Trigger housing 1
8 PAOZZ TBD TBD TBD Bushing, elbow spring 1
9 PAOZZ TBD TBD TBD Elbow spring 1
10 PAOZZ TBD TBD TBD Metal housing, catch 1
11 PAOZZ TBD TBD TBD Pin, retaining 2
12 PAOZZ TBD TBD TBD Trigger 1
13 PAOZZ TBD TBD TBD Spring, trigger 1
14 PAOZZ TBD TBD TBD Assembly, sear 1
15 PAOZZ TBD TBD TBD Body, sear 1
16 PAOZZ TBD TBD TBD Pin, roll 1
17 PAOZZ TBD TBD TBD Detent, sear 1
18 PAOZZ TBD TBD TBD Spring, sear 1
19 PAOZZ TBD TBD TBD Pin, hammer 1
20 PAOZZ TBD TBD TBD Hammer 1
21 PAOZZ TBD TBD TBD Spring, hammer 1
22 PAOZZ TBD TBD TBD Strut, hammer 1
23 PAOZZ TBD TBD TBD Spring, ejector 1
24 PAOZZ TBD TBD TBD Ejector 1
25 PAOZZ TBD TBD TBD Pin, ejector 1
26 PAOZZ TBD TBD TBD Release lever 1
End of Figure

0030 00-11
TM 8370-50117-IN/20 0030 00

Figure 6. Buttstock and Drive Rod Assembly.

0030 00-12
TM 8370-50117-IN/20 0030 00

Table 6. Buttstock and Drive Rod Assembly.

(1) (2) (3) (4) (5) (6) (7)


Item No SMR NSN CAGEC Part Number Description and Useable QTY
Code on Codes (UOC)

Fig 6. Buttstock and Drive


Rod Assembly.
1 PAOZZ TBD TBD TBD Backplate 1
2 PAOZZ TBD TBD TBD Assembly, buffer 1
3 PAOZZ TBD TBD TBD Buttstock 1
4 PAOZZ TBD TBD TBD Washer, lock 1
5 PAOZZ TBD TBD TBD Screw, buttstock 1
6 PAOZZ TBD TBD TBD Washer, backplate 2
7 PAOZZ TBD TBD TBD Screw, backplate 2
8 PAOZZ TBD TBD TBD Buttpad 1
9 PAOZZ TBD TBD TBD Spring, drive rod 1
10 PAOZZ TBD TBD TBD Washer, nylon 1
11 PAOZZ TBD TBD TBD Cap, drive rod 1
12 PAOZZ TBD TBD TBD Pin, solid 2
13 PAOZZ TBD TBD TBD Pin, takedown, rear 2
End of Figure

0030 00-13
TM 8370-50117-IN/20 0030 00

Figure 7. Magazine Assembly.

0030 00-14
TM 8370-50117-IN/20 0030 00

Table 7. Magazine Assembly.

(1) (2) (3) (4) (5) (6) (7)


Item No SMR NSN CAGEC Part Number Description and Useable QTY
Code on Codes (UOC)

Fig 7. Magazine Assembly.


1 PAOZZ TBD TBD TBD Assembly, magazine 1
2 PAOZZ TBD TBD TBD Box, magazine 1
3 PAOZZ TBD TBD TBD Follower 1
4 PAOZZ TBD TBD TBD Spring, magazine 1
5 PAOZZ TBD TBD TBD Plate, spring 1
6 PAOZZ TBD TBD TBD Plate, floor 1
End of Figure

END OF WORK PACKAGE

0030 00-15/16 blank


INTENTIONALLY BLANK
TM 8370-50117-IN/20

INDEX

Subject WP Sequence No. – Page No.

Abbreviations/Acronyms, List of ........................................................................................... 0001 00-3

Bolt Carrier Group ................................................................................................................ 0013 00-1


Bolt Head Assembly ............................................................................................................. 0014 00-1
Buttstock Assembly.............................................................................................................. 0018 00-1

Caution Summary .............................................................................................................................. e


Cleaning Instructions ........................................................................................................... 0009 00-2

Disassembly of Weapon ...................................................................................................... 0010 00-1


Drive Rod ............................................................................................................................. 0017 00-1

Equipment Description and Data ......................................................................................... 0002 00-3


Expendable and Durable Items List ..................................................................................... 0027 00-1

Final Inspection and Function Test ...................................................................................... 0024 00-1


Function Check .................................................................................................................... 0021 00-1

Gaging Procedures .............................................................................................................. 0025 00-1


General Information ............................................................................................................. 0001 00-1
General Maintenance Instructions ....................................................................................... 0009 00-1

Inspection Cap ..................................................................................................................... 0012 00-1

List of Abbreviations and Acronyms ..................................................................................... 0001 00-2


Lower Receiver Assembly ................................................................................................... 0015 00-1
Lubrication Instructions ........................................................................................................ 0009 00-4

Magazine ............................................................................................................................. 0020 00-1

Index-1
TM 8370-50117-IN/20

INDEX

Subject WP Sequence No. – Page No.

Preparation for Storage and Shipment ................................................................................ 0023 00-1


Preventive Maintenance Checks and Services (PMCS),
Including Lubrication Instructions ................................................................................... 0008 00-1
Principles of Operation ........................................................................................................ 0003 00-1

Reassembly of Weapon ....................................................................................................... 0019 00-1


References .......................................................................................................................... 0026 00-1
Repair Parts List (RPL) ........................................................................................................ 0030 00-1
Repair Parts List (RPL) Introduction .................................................................................... 0029 00-1

Service Upon Receipt .......................................................................................................... 0007 00-1


Stowage ............................................................................................................................... 0022 00-1

Table of Contents ................................................................................................................................ i


Tool Identification List (Includes Special Tools) ................................................................... 0028 00-1
Trigger Group ...................................................................................................................... 0016 00-1
Troubleshooting Introduction ............................................................................................... 0004 00-1
Troubleshooting Procedures ................................................................................................ 0006 00-1
Troubleshooting Symptom Index ......................................................................................... 0005 00-1

Upper Receiver and Barrel Assembly .................................................................................. 0011 00-1

Warning Summary ..............................................................................................................................a

END OF WORK PACKAGE

Index-2

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