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ORGANIZATIONAL MAINTENANCE
MANUAL WITH REPAIR PARTS LIST
FOR
30 April 2010
1. This Technical Manual (TM), authenticated for Marine Corps use and effective upon receipt, describes the
technical characteristics and components for the rifle, 7.62 mm, G-3, NSN: 1005-LL-MC9-2697; TM 8370-
50117-IN/20.
2. Submit notice of discrepancies or suggested changes on NAVMC 10772. The NAVMC may be submitted
via the Internet using website https://pubs.ala.usmc.mil/front.htm, scrolling down to the NAVMC 10772
Tracking Program and following instructions provided. It may also be submitted by electronic mail to
mbmatcommarcorlogbases@logcom.usmc.mil, or by mailing a paper copy of NAVMC 10772 addressed to:
Commanding General, Marine Corps Systems Command, Attn: Assistant Commander Acquisition and
Logistics (LOG/TP), 814 Radford Blvd., Albany, Georgia 31704-0343.
OFFICIAL:
MARK T. BRINKMAN
Program Manager, IW, PG-13
Marine Corps Systems Command
Quantico, Virginia
DISTRIBUTION: EDO
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LIST OF EFFECTIVE PAGES/WORK PACKAGES
TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 18 AND TOTAL
NUMBER OF WORK PACKAGES IS 30 CONSISTING OF THE FOLLOWING:
Page/WP No. Change No. Page/WP No. Change No. Page/WP No. Change No.
A/B blank
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TM 8370-50117-IN/20
WARNING SUMMARY
This warning and caution summary contains safety warnings that must be understood and applied during
operation and maintenance of this equipment. Failure to observe these precautions could result in serious
injury or death to personnel.
WARNING
Ensure that the weapon is unloaded and that the safety selector lever is set on
SAFE before performing the following procedures. Do not keep live
ammunition near the work area. Failure to follow these warnings may cause
injury or death to personnel.
WARNING
Before starting an inspection, be sure to clear the weapon. DO NOT pull the
trigger until the weapon has been cleared. Inspect the chamber to ensure that
it is empty and no ammunition is in position to be chambered. DO NOT keep
live ammunition in work area. Failure to follow this warning may cause
injury or death to personnel.
WARNING
Ensure the weapon is clear prior to performing the following function
checks. If the weapon fails any of the following function checks, attempt to
repair. If beyond repair, replace the weapon.
WARNING
Dry cleaning solvent is flammable and toxic and should be used in a
well-ventilated area. The use of rubber gloves is necessary to protect the skin
when washing weapon parts. Failure to follow this warning may cause injury
or death to personnel.
a
TM 8370-50117-IN/20
WARNING
Improper cleaning methods and use of unauthorized cleaning solvents may
injure personnel and damage equipment. Refer to TM 9-247_, Materials
Used for Cleaning, Preserving, Abrading, and Cementing Ordnance
Materials and Related Materials Including Chemicals for correct
information. Cloths or rags saturated with solvent cleaning compound must
be disposed of in accordance with authorized facilities’ procedures.
WARNING
Eye shields must be worn when cleaning with a wire brush. Flying rust and
metal particles may cause injury to personnel.
WARNING
Particles blown by compressed air are hazardous. Use a maximum of 30 psi
when cleaning components. DO NOT exceed 15 psi nozzle pressure when
drying parts with compressed air. DO NOT direct compressed air against
human skin. Make sure air stream is directed away from user and other
personnel in the area. To prevent injury, the user must wear protective
goggles or a face shield. Failure to follow these warnings may result in injury
or death to personnel.
WARNING
Always assume every weapon is loaded until it is determined through visual
and physical inspection that it is not. Procedures for clearing/unloading the
weapon are outlined in TM 8370-50117-OR/19. Failure to follow this
warning may cause injury or death to personnel.
WARNING
Plungers are under spring tension.
b
TM 8370-50117-IN/20
WARNING
Plunger is under spring tension.
WARNING
DO NOT interchange bolt assemblies from one weapon to another without
checking for the proper headspace. Failure to follow this warning may cause
injury or death to personnel.
WARNING
Trigger spring is under pressure.
WARNING
Elbow spring is under spring tension.
WARNING
Use caution when removing the drive rod spring; the spring is under
pressure.
WARNING
The magazine plate is under spring tension.
c
TM 8370-50117-IN/20
WARNING
Ensure the weapon is clear prior to performing the following function check.
Refer to TM 8370-50117-OR/19. If the weapon fails any of the following
function check, continued use may cause injury or death to personnel.
WARNING
Before stowing a weapon, be sure to clear the weapon. Refer to
TM 8370-50117-OR/19. Inspect the chamber to ensure it is empty and no
ammunition is in position to be chambered. Failure to follow this warning
may cause injury or death to personnel.
WARNING
DO NOT store the weapon with live ammunition in either the chamber or
magazine. Always assume that every weapon is loaded until it is determined
through visual and physical inspection that it is not. Procedures for clearing
and unloading the weapon are outlined in TM 8370-50117-OR/19. Failure
to follow these warnings may cause injury or death to personnel.
WARNING
DO NOT keep live ammunition near the work area. Failure to follow this
warning may cause injury or death to personnel.
d
TM 8370-50117-IN/20
CAUTION SUMMARY
CAUTION
DO NOT use a wire brush to roughen surfaces. Use a well-ventilated area
during cleaning and application of solid film lubricant. If solid film lubricant
comes in contact with moving parts or functioning surfaces of the weapon,
remove immediately by washing with dry cleaning solvent.
CAUTION
Repaired items must be cleaned thoroughly to remove metal chips and
abrasives to prevent those elements from entering working parts of the
weapon. Failure to comply could damage equipment.
CAUTION
Ensure compression of the bolt head locking lever spring does not bind on
the bolt carrier.
CAUTION
Ensure the locking roller series numbers match. The series number is
indicated by the number of dots on the flat side of the locking rollers.
CAUTION
Be careful not to distort the extractor spring for reuse.
CAUTION
Release the hammer slowly; the hammer spring is under pressure.
CAUTION
Do not damage the buttstock or buttpad while prying with a screwdriver or chisel.
e/f blank
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TM 8370-50117-IN/20
CHAPTER 2 – TROUBLESHOOTING
Troubleshooting Introduction .......................................................................................................................... 0004 00-1
Troubleshooting Symptom Index .................................................................................................................... 0005 00-1
Troubleshooting Procedures .......................................................................................................................... 0006 00-1
Index................................................................................................................................................................... Index-1
ii
TM 8370-50117-IN/20
INTRODUCTION
1. This manual contains operating instructions, maintenance procedures, and troubleshooting procedures for
the rifle, 7.62 mm, G-3. It is divided into four chapters.
a. Chapters divide the manual into major categories of information (i.e., General Information,
Equipment Description and Data, and Principles of Operation).
b. Each chapter is divided into work packages, which are identified by a 6-digit number (e.g., 0001 00,
0002 00) located at the upper right-hand corner of each page. The work package page number (e.g.,
0001 00-1, 0001 00-2) is centered at the bottom of each page.
c. If a change package is issued to this manual, added work packages will use the 5th and 6th digits of
their numbers to indicate new material. For instance, work packages inserted between WP 0001 00
and WP 0002 00 are numbered WP 0001 01, WP 0001 02.
3. This manual should be read from beginning to end to become familiar with its organization and contents
before you attempt to operate or maintain the equipment.
1. A Warning Summary and Caution Summary are located at the beginning of this manual. Become familiar
with these warnings and cautions before operating or maintaining the equipment.
2. A Table of Contents, located in the front of this manual, lists all chapters and work packages in the
publication. If you cannot find what you are looking for in the Table of Contents, refer to the alphabetical
Index at the back of the manual.
3. Chapter 1, General Information, Equipment Description and Data, and Principles of Operation, provides
general information about the equipment, identifies the major components and systems, and describes
how the components and systems work.
4. Chapter 2, Troubleshooting, provides symptoms and procedures pertaining to failures that could occur
during operation of the rifle, 7.62 mm, G-3.
5. Chapter 3, Organizational Maintenance, which includes Preventive Maintenance Checks and Services
(PMCS), Including Lubrication Instructions and General Maintenance Instructions, provides procedures
to maintain the rifle, 7.62 mm, G-3 at the maintenance level.
6. Chapter 4, Supporting Information, provides information pertaining to references, components listing, and
an expendable and durable items list.
iii
TM 8370-50117-IN/20
1. This manual contains information on operating and maintaining the rifle, 7.62 mm, G-3.
2. WARNINGs, CAUTIONs, NOTEs, subject headings, and other important information are highlighted in
BOLD print as a visual aid.
WARNING
A WARNING indicates a hazard which may result in injury or death to
personnel.
CAUTION
A CAUTION is a reminder of safety practices or directs attention to usage
practices that may result in damage to equipment.
NOTE
A NOTE is a statement containing information that will make the procedures
easier to perform.
3. Statements and words of particular interest may be printed in CAPITAL LETTERS to create emphasis.
4. Within a procedural step, reference may be made to another chapter or work package in this manual or to
another manual. These references indicate where you should look for more complete information. If you
are told: “Clean all parts. Refer to WP 0009 00”, go to WP 0009 00 in this manual for instructions.
5. Illustrations are placed after, and close to, the procedural steps to which they apply. Callouts placed on art
are text or numbers.
iv
TM 8370-50117-IN/20
CHAPTER 1
GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND
DATA, AND PRINCIPLES OF OPERATION
INTENTIONALLY BLANK
TM 8370-50117-IN/20 0001 00
GENERAL INFORMATION
SCOPE
1. Type of Manual. Organizational Maintenance Manual for the G-3 rifle. The basic operator’s procedures
are outlined in TM 8370-50117-OR/19, Operator’s Manual with Components List for Rifle, 7.62 MM,
G-3.
2. Equipment Name and Model Number. G-3 rifle 7.62 x 51 mm NATO (NSN: 1005-LL-MC9-2697).
3. Purpose of Equipment. To provide personnel with the offensive and defensive capability to engage
targets with small arms fire.
While corrosion is typically associated with rusting of metals, it can also include deterioration of other
materials such as rubber and plastic. Unusual cracking, softening, swelling, or breaking of these materials
may be a corrosion problem.
2. Storage Procedures.
b. Inspect the chamber and bore while applying a medium coat of Cleaner, Lubricant, and Preservative
(CLP).
c. Apply a light coat of CLP over all the weapon’s metal surfaces to provide corrosion protection and
extra lubrication. Ensure that the CLP does not come into contact with any optical devices including
telescopic sight pieces.
QUALITY OF MATERIAL
All material used to repair, replace, or modify the weapon must meet the requirements of this manual. If the
quality of material requirements is not stated in this manual, the material must meet the requirements of the
drawings, standards, specifications, or approved engineering change proposals applicable to the subject
equipment.
0001 00-1
TM 8370-50117-IN/20 0001 00
0001 00-2
TM 8370-50117-IN/20 0001 00
LIST OF ABBREVIATIONS/ACRONYMS
Abbreviation/Acronym Definition
DESCRIPTION
1. General. The G-3 rifle is a 7.62 mm, lightweight, air-cooled, gas-operated, magazine-fed, shoulder-fired
weapon that can be fired in semi-automatic or fully automatic fire.
2. Capabilities. Provides personnel with an offensive and defensive capability to engage targets with direct
small-arms fire.
a. The receiver, trigger unit housing, and pistol grip frame are made from stamped steel.
c. It is equipped with iron sights that consist of a rotary rear drum and hooded front post. The rear sight,
mechanically adjustable for both windage and elevation, has an open notch used to fire up to 100 m
and three apertures used for: 200, 300, and 400 m.
d. The bolt carrier group includes rollers for timing, locking, and unlocking.
4. Left Side View. The left side view of the weapon displays the flash suppressor, front sight assembly,
charging handle, magazine release, safety selector lever, and buttstock assembly, as shown in Figure 1.
5. Right Side View. The right side view of the weapon displays the pistol grip, trigger, rear sight assembly,
and barrel, as shown in Figure 2.
0002 00-1
TM 8370-50117-IN/20 0002 00
2. Upper Receiver and Barrel Assembly. The upper receiver contains the flash suppressor, front sight
assembly, rear sight assembly, bolt carrier assembly, and bolt head assembly. The rifle barrel assembly is
air-cooled and holds the handguard.
4. Lower Receiver Assembly. Contains the trigger group, pistol grip, hammer, and safety selector lever.
5. Buttstock Assembly. Houses the drive rod spring, buffer, buttstock, and backplate.
0002 00-2
TM 8370-50117-IN/20 0002 00
PRINCIPLES OF OPERATION
GENERAL
The 7.62 x 51 mm G-3 rifle:
1. Is gas-operated.
3. Has positive locking of the bolt. The firing pin is part of the bolt carrier assembly and cannot strike the
primer until the bolt head is fully locked.
CYCLE OF OPERATION
The cycle of operation is similar in all small arms. Knowledge of what happens during the cycle of operation
will help both the operator and the maintainer understand the cause of and remedy for various stoppages.
NOTE
The cycle of operation begins at any of the following eight steps.
a. Feeding
b. Chambering
c. Locking
d. Firing
e. Unlocking
f. Extracting
g. Ejecting
h. Cocking
2. Description of Eight Steps. The eight steps that make up the cycle of operation are explained below,
along with a brief description of what occurs inside the rifle during each step. Assume that a full
magazine is loaded in the weapon and the bolt carrier group is to the rear.
a. Feeding. The force of the recoil spring pushes the bolt forward, toward the barrel extension, stripping
a cartridge from the magazine and loading it into the chamber.
b. Chambering. Chambering is completed when the cartridge is fully seated in the chamber and the
extractor is engaged in the extraction groove at the base of the cartridge.
c. Locking. The weapon relies on a delayed roller-locked bolt system. During chambering the bolt head
enters the barrel extension and its forward movement is stopped. The bolt carrier continues forward,
pushing the locking piece into the bolt head. The angled shoulders of the locking piece force the
locking rollers into the contours of the barrel extension, to lock the weapon. The firing pin is now in
position behind the cartridge for firing.
0003 00-1
TM 8370-50117-IN/20 0003 00
d. Firing. When the trigger pivots on its axle, the back of the sear rises, causing the front of the sear to
lower. This action removes the sear from the notch in the hammer, causing the hammer to pivot on its
axle. As a result of spring tension, the hammer is allowed to strike the firing pin and ignite the primer
of the cartridge.
e. Unlocking. When the cartridge is fired, gas pressure exerts a thrust on the bolt carrier. The bolt
carrier carries the bolt to the rear to unseat and compress the locking rollers. The balanced angular
ratio of the locking piece and the locking rollers causes a delayed recoil movement of the bolt head,
thus guaranteeing that the bolt head keeps the barrel locked until the bullet has left the muzzle. The
bolt carrier continues rearward until it contacts the face of the hammer, forcing the hammer to cock
and the recoil spring to be compressed.
f. Extracting. With the extractor crimped around the extracting groove on the cartridge case, the
rearward movement of the bolt carrier allows the empty cartridge to be removed from the barrel
extension during the recoil and compression of the locking rollers.
g. Ejecting. As the bolt carrier recoils to the rear, it rides over the rear of the ejector, raising the front of
the ejector into the path of the cartridge case, expelling it from the weapon.
h. Cocking. As the bolt carrier recoils to the rear, it rides over the hammer, forcing it back and down,
causing the hammer to engage the sear.
AUTOMATIC
1. Cycle of Operation. The cycle of operation is similar to semi-automatic operation, with some minor
differences in operation due to differences in internal fire control components. Knowledge of what
happens during the cycle of operation will help the operator understand both the cause of and remedy for
various stoppages.
2. Eight Steps. The automatic cycle of operation contains the same fundamental eight steps as the
semi-automatic.
3. Description. With the safety selector lever in the AUTO position, the weapon will fire repeatedly as long
as the trigger is held or until the magazine empties. This is accomplished through the use of a sear that
momentarily holds the hammer rearward until the bolt has fed, chambered, and locked on the next round.
a. The trigger is pulled and held, releasing the hammer, which fires the first round.
b. As the bolt moves rearward, the hammer is forced to the rear and is caught by the sear.
c. As the bolt returns to the locked position, the sear releases the hammer and the next round is fired.
d. The sequence repeats as long as the trigger is held rearward or the magazine empties.
e. The cycle of operation will stop when the trigger is released and the hammer is caught by the sear.
0003 00-2
TM 8370-50117-IN/20
CHAPTER 2
TROUBLESHOOTING
INTENTIONALLY BLANK
TM 8370-50117-IN/20 0004 00
TROUBLESHOOTING INTRODUCTION
GENERAL
This section contains troubleshooting information for locating and correcting malfunctions that may occur
with the G-3 rifle.
The Troubleshooting Symptom Index (WP 0005 00) is a quick reference aid in troubleshooting the weapon.
Table 1 in Troubleshooting Procedures (WP 0006 00) lists possible malfunctions, tests, or inspections, and
corrective actions taken for troubleshooting the G-3 rifle at the organizational level. Perform the tests,
inspections, and corrective actions in the order shown in the table, except when the malfunction and cause are
obvious. This manual cannot list all of the possible malfunctions, tests or inspections, and corrective actions
of the G-3 rifle.
INTRODUCTION
Refer to Table 1 in Troubleshooting Procedures (WP 0006 00) for malfunctions, tests or inspections, and
corrective actions. The malfunction/symptom index provides a quick reference of the malfunctions covered in
Table 1.
TROUBLESHOOTING PROCEDURES
GENERAL
Table 1 lists possible malfunctions, tests or inspections, and corrective action taken for troubleshooting the
G-3 rifle at the organizational level.
0006 00-1
TM 8370-50117-IN/20 0006 00
3. Failure to a. Weak or broken drive rod spring. Refer Replace drive rod spring. Refer to
Chamber. to Figure 2. WP 0017 00.
4. Failure to Lock. a. Weak or broken drive rod spring. Replace drive rod spring. Refer to
WP 0017 00.
0006 00-2
TM 8370-50117-IN/20 0006 00
5. Failure to Fire. a. Carbon buildup in firing pin recess Remove extractor and clean recess
inside bolt carrier. Refer to Figure 3. with a pipe cleaner. Refer to
TM 8370-50117-OR/19.
0006 00-3
TM 8370-50117-IN/20 0006 00
0006 00-4
TM 8370-50117-IN/20 0006 00
7. Failure to Extract. a. Defective extractor and/or extractor Replace extractor and/or extractor
spring. Refer to Figure 6. spring. Refer to WP 0014 00.
c. Inspect barrel for a badly pitted Replace upper receiver and barrel
chamber with a reflector tool. assembly if chamber is badly pitted.
Refer to WP 0011 00.
8. Failure to Eject. a. Broken ejector. Refer to Figure 7. Replace ejector. Refer to WP 0016 00.
Figure 7. Ejector.
0006 00-5
TM 8370-50117-IN/20 0006 00
9. Failure to Cock. a. Worn, broken, or missing parts of firing Replace parts as necessary.
mechanism.
0006 00-6
TM 8370-50117-IN/20 0006 00
10. Short Recoil. a. Broken or damaged drive rod spring. Replace drive rod spring. Refer to
Refer to Figure 10. WP 0017 00.
b. Unlubricated or dirty drive rod spring Clean and lubricate drive rod spring
and drive rod. and drive rod.
0006 00-7
TM 8370-50117-IN/20 0006 00
11. Rifle Cannot be a. Defective front sight. Refer to Replace front sight. Refer to
Zeroed. Figure 12. WP 0011 00.
b. Inspect for defective or bent barrel Replace upper receiver and barrel
assembly. assembly. Refer to WP 0011 00.
c. Barrel out of alignment with rear sight Replace upper receiver. Refer to
on upper receiver. WP 0011 00.
0006 00-8
TM 8370-50117-IN/20 0006 00
12. Failure to Cycle a. Broken or worn sear or trigger spring. Replace sear or trigger spring as
with Safety required. Refer to WP 0016 00.
Selector Lever
Set on AUTO. b. Faulty safety selector lever. Refer to Replace safety selector lever. Refer to
Figure 14. WP 0015 00.
13. Fires Two Rounds a. Perform a function test. If any part of function test fails,
with One Pull of disassemble and replace worn or
Trigger with broken parts.
Safety Selector
Lever Set on b. Worn or broken single-fire notch in Replace hammer. Refer to
SEMI (Double hammer. Refer to Figure 15. WP 0016 00.
Firing).
c. Worn or broken single-fire recess in Replace trigger. Refer to WP 0016 00.
rear portion of trigger. Refer to
Figure 15.
0006 00-9
TM 8370-50117-IN/20 0006 00
14. Fires with Safety a. Worn, broken, or missing parts of firing Disassemble and replace worn or
Selector Lever set mechanism. broken parts.
on SAFE or when
Trigger is a. Defective safety selector lever. Refer Replace safety selector lever. Refer to
Released with to Figure 16. WP 0015 00.
Safety Selector
Lever on SEMI. b. Worn or broken rear portion of trigger. Replace trigger. Refer to WP 0016 00.
CHAPTER 3
ORGANIZATIONAL MAINTENANCE
INTENTIONALLY BLANK
TM 8370-50117-IN/20 0007 00
GENERAL
1. Inspect the weapon for damage incurred during shipment. If the weapon has been damaged, report the
damage on SF 364, Report of Discrepancy (ROD).
2. Check the weapon against the packing slip to determine if shipment is complete.
4. Check the weapon for damage upon its receipt. Perform limited technical inspection as outlined in
Table 1 of this work package.
GENERAL
This work package contains procedures and instructions necessary to perform organizational preventive
maintenance checks and services (PMCS), along with disassembly and reassembly procedures required for
corrective maintenance for the G-3 rifle.
1. Organizational Maintenance. Organizational maintenance is performed at the using unit beyond the
capabilities of the operator as identified in TM 8370-50117-OR/19. Organizational maintenance is
authorized to service, replace, and adjust the parts and assemblies covered in the Organizational portion
of this manual.
2. Intermediate through Depot Maintenance. This is not applicable to this platform. All maintenance is
performed at the organizational level or the weapon is replaced.
3. Special Tools; Test, Measuring, and Diagnostic Equipment (TMDE); and Support Equipment.
Special tools and TMDE required for support are listed in WP 0028 00. There are no fabricated tools for
this weapon.
4. Repair Parts. Repair parts are listed and illustrated in the Repair Parts List (RPL) (WP 0030 00).
WARNING
Ensure that the weapon is unloaded and that the safety selector lever is set on
SAFE before performing the following procedures. Do not keep live
ammunition near the work area. Failure to follow these warnings may cause
injury or death to personnel.
NOTE
PMCS is to be performed every 90 days to keep the weapon ready for use. If
the weapon has not been used for 90 days, PMCS described in the operator’s
manual (TM 8370-50117-OR/19) should also be performed.
5. General. The PMCS procedures are contained in the following table. They are arranged in logical
sequence requiring a minimum amount of time and motion on the part of the persons performing them
and are arranged so that there will be minimum interference between the persons performing
simultaneous checks on the same end item.
6. Item Number Column. This column describes checks and services numbered in disassembly sequence.
7. Interval Column. This column states the designated interval when each check is to be performed.
8. Item to Check/Service Column. This column lists the items to be checked or serviced.
0008 00-1
TM 8370-50117-IN/20 0008 00
9. Procedure Column. This column contains a brief description of the procedure by which the check is to
be performed. It contains all the information required to accomplish the checks and services.
10. Not Fully Mission Capable If Column. This column states which faults will prevent the weapon from
being capable of performing its primary mission. The weapon should not be used if it meets any of the
faults listed in this column.
11. Other Table Entries. Observe all WARNINGs, CAUTIONs, and NOTEs.
WARNING
Before starting an inspection, be sure to clear the weapon.
DO NOT pull the trigger until the weapon has been cleared.
Inspect the chamber to ensure that it is empty and no
ammunition is in position to be chambered. DO NOT keep
live ammunition in work area. Failure to follow this warning
may cause injury or death to personnel.
NOTE
An inactive weapon is a weapon that has been stored in an
arms room for at least 90 days without use. The weapon may
or may not have been assigned to an individual.
Inactive weapons shall receive semi-annual PMCS unless
inspection reveals more frequent servicing is necessary.
Should the armorer detect corrosion on a weapon prior to the
end of the 180-day period, PMCS should be performed
immediately.
Solid film lubricant (SFL) is the authorized touch up for G-3
rifle and may be used on up to one-third of the exterior
finish.
0008 00-2
TM 8370-50117-IN/20 0008 00
(2) Spring is
damaged or
has flat spots.
(3) Follower
binds.
WARNING
Ensure the weapon is clear prior to performing the following
function checks. If the weapon fails any of the following
function checks, attempt to repair. If beyond repair, replace
the weapon.
2 Quarterly Charging Handle a. Place safety selector lever on SAFE.
and Safety
Selector Lever: b. Pull charging handle to the rear. Check that
SAFE the chamber is clear. Allow charging handle
to snap forward.
0008 00-3
TM 8370-50117-IN/20 0008 00
Safety Selector a. Place safety selector lever in AUTO position. Hammer does not
Lever: Charge weapon and squeeze trigger. fall.
- AUTO Hammer should fall.
NOTE
The sear should have released the hammer while holding
trigger in rearward position before releasing and resqueezing
the trigger.
Safety Selector With hammer in forward position, using Moderate
Lever: finger/thumb pressure, attempt to place safety finger/thumb
- SAFE selector lever in SAFE position. pressure does not
move safety
selector lever to
SAFE position.
0008 00-4
TM 8370-50117-IN/20 0008 00
d. Check front sight base and blade for damage If front sight base
or corrosion. Clean and lubricate. or blade is
damaged or
corroded.
WARNING
Dry cleaning solvent is flammable and toxic and should be
used in a well-ventilated area. The use of rubber gloves is
necessary to protect the skin when washing weapon parts.
Failure to follow this warning may cause injury or death to
personnel.
CAUTION
DO NOT use a wire brush to roughen surfaces. Use a
well-ventilated area during cleaning and application of solid
film lubricant. If solid film lubricant comes in contact with
moving parts or functioning surfaces of the weapon, remove
immediately by washing with dry cleaning solvent.
NOTE
Shiny metal exterior surfaces of the weapon should be
recoated with solid film lubricant. Clean surface with dry
cleaning solvent, dry, roughen with abrasive cloth, and apply
solid film lubricant.
g. Inspect upper receiver finish for scratches or
worn shiny spots.
4 Quarterly Bolt Carrier a. Remove and disassemble. Visually inspect Defects are found.
Assembly bolt assembly for cracks.
c. Check extractor and extractor spring for dirt Parts are missing
and serviceability (WP 0016 00). If dirty, or unserviceable.
clean, lubricate, and assemble. If
unserviceable, replace as necessary.
5 Quarterly Lower Receiver a. Check ejector and ejector spring for dirt and Parts are missing
Assembly serviceability (WP 0016 00). If dirty, clean, or unserviceable.
lubricate, and assemble. If unserviceable,
replace as necessary.
NOTE
Components should not be removed unless a problem exists.
d. Inspect pistol grip screw, washer, and pistol Components are
grip. Clean and lubricate metal components. damaged or
Also clean and generously lubricate pin holes defective and
and takedown pin retainer holes. Replace cannot be
defective or damaged components as replaced.
necessary.
0008 00-6
TM 8370-50117-IN/20 0008 00
5 Quarterly Buttstock a. Under the following conditions, hairline cracks Components are
Cont. Assembly (no chipped-away material) originating from damaged.
buttpad end of buttstock are acceptable.
Refer to Figure 1.
0008 00-7
TM 8370-50117-IN/20 0008 00
5 Quarterly Buttstock c. If buttplate is cracked less than 0.25 in. Cracked in excess
Cont. Assembly (0.64 cm) in length and does not extend of 0.25 in.
through buttplate, refer to WP 0018 00 for (0.64 cm) in length
repair. and extends
through buttplate.
e. Check drive rod spring for kinks, spring Drive rod spring
tension, and acceptable free length. has flat spots or
lacks spring
tension.
7 Quarterly Annual Safety Check to ensure annual safety and serviceability Annual gaging has
and inspection and gaging has been performed and not been
Serviceability that the next gaging and inspection is scheduled. performed.
Inspection and
Gaging
INITIAL SETUP
Maintenance Level References
Organizational TM 9-247_
TM 4795-12/1_
SCOPE
These general maintenance instructions contain general shop practices and specific methods you must be
familiar with to properly maintain the G-3 rifle.
WORK SAFETY
1. Before starting a task, think about the risks and hazards to your safety as well as that of others. Wear
protective gear such as safety goggles or lenses, safety shoes, rubber apron, or gloves. Protect yourself
against injury.
GENERAL INFORMATION
1. Before beginning a task, find out how much repair, modification, or replacement is needed to repair the
weapon as described in this manual. Sometimes the reason for equipment failure can be seen immediately
and complete teardown is not necessary. Disassemble the weapon only as far as necessary to repair or
replace damaged or broken parts.
2. All tags and forms attached to the equipment must be checked to learn the reason for removal from
service. Check all Modification Instructions (MIs) and Technical Bulletins (TBs) for equipment changes
and updates.
3. In some cases, a part may be damaged by removal. If the part appears to be good, and other parts behind it
are not defective, leave it on and continue the procedure.
0009 00-1
TM 8370-50117-IN/20 0009 00
CLEANING INSTRUCTIONS
WARNING
Improper cleaning methods and use of unauthorized cleaning solvents may
injure personnel and damage equipment. Refer to TM 9-247_, Materials
Used for Cleaning, Preserving, Abrading, and Cementing Ordnance
Materials and Related Materials Including Chemicals for correct
information.
Eye shields must be worn when cleaning with a wire brush. Flying rust and
metal particles may cause injury to personnel.
NOTE
Use only Cleaner, Lubricant, and Preservative (CLP) for cleaning and
lubrication of the G-3 rifle in all but the most severe conditions.
Cleaning instructions are the same for the majority of the parts and
components.
(1) Clean all parts before inspection, after repair, and before assembly.
0009 00-2
TM 8370-50117-IN/20 0009 00
e. Keep all related parts and components together. Do not mix parts.
2. Castings.
a. Clean the inner and outer surfaces of castings and all areas with CLP and/or bore solvent.
c. Clear out all tapped (threaded) holes with compressed air to remove dirt and cleaning solvent.
3. Machined Surfaces.
4. Mated Surfaces. Lightly coat with CLP and wrap all parts subject to rust before storing.
INSPECTION INSTRUCTIONS
1. General. All components and parts must be checked carefully to determine if they are serviceable for
reuse, if they can be repaired, or if they must be scrapped.
a. Inspect for wear, distortion (stretching), cracking, or any other damage in or around holes.
3. Castings.
a. Inspect all ferrous and non-ferrous castings for cracks using a magnifying glass and strong light.
Particularly check areas around studs, pipe plugs, threaded inserts, and sharp corners. Replace all
cracked castings.
b. Inspect machined surfaces for nicks, burrs, or raised metal. Mark damaged areas for repair or
replacement.
c. Inspect all pipe plugs, pipe plug openings, screws, and screw openings for damaged or stripped
threads.
4. Studs, Bolts, and Screws. Replace if threads are damaged, bent, or stretched.
0009 00-3
TM 8370-50117-IN/20 0009 00
5. Machine-Tooled Parts. Inspect for cracks, breaks, elongated holes, wear, and chips. Replace any
damaged parts.
6. Machined Surfaces. Inspect for cracks, evidence of wear, galled or pitted surface, burrs, nicks, and
scratches.
9. Internal Parts. Inspect for cracks, nicks, burrs, evidence of overheating, and wear.
10. Externally Exposed Parts. Inspect for breaks, cracks, rust damage, and wear.
REPAIR INSTRUCTIONS
1. General.
a. Any repair procedure for a specific part or component is covered in the work package related to that
item.
CAUTION
Repaired items must be cleaned thoroughly to remove metal chips and
abrasives to prevent those elements from entering working parts of the
weapon. Failure to comply could damage equipment.
2. Castings. Only minor repairs to machined surfaces are permitted. Remove minor nicks, burrs, and
scratches with:
a. Fine-mill file
LUBRICATION INSTRUCTIONS
Refer to TM 4795-12/1_ for detailed instructions on proper lubrication. The following are some general
practices to remember:
0009 00-4
TM 8370-50117-IN/20 0009 00
APPLYING TORQUE
If a unique torque value is required, it will be provided in a procedural step in the task.
TAGGING INSTRUCTIONS
1. Use marker tags to identify all parts that may be hard to identify or replace later. Fasten the tags to parts
during removal by wrapping wire fasteners around or through the parts and twisting the ends together.
Position the tags out of the way during cleaning, inspection, and repair. Mark the tags with a pencil, pen,
or marker.
2. Identify and tag other parts by name and the installed location as required.
DISASSEMBLY OF WEAPON
INITIAL SETUP
Maintenance Level References
Organizational TM 8370-50117-OR/19
Equipment Conditions
WARNING
Always assume every weapon is loaded until it is determined through visual
and physical inspection that it is not. Procedures for clearing/unloading the
weapon are outlined in TM 8370-50117-OR/19. Failure to follow this
warning may cause injury or death to personnel.
DISASSEMBLY
1. Remove the buttstock assembly by removing the two rear takedown pins. Refer to Figure 1.
0010 00-1
TM 8370-50117-IN/20 0010 00
2. Retain the pins in the buttstock’s rear takedown pin retainer holes. Refer to Figure 2.
3. Remove the buttstock assembly by grasping the buttstock and pulling away from the upper receiver. Refer
to Figure 3.
0010 00-2
TM 8370-50117-IN/20 0010 00
4. Remove the front receiver takedown pin to disengage the lower receiver. Refer to Figure 4.
5. Remove the lower receiver by grasping and pulling away from the upper receiver. Refer to Figure 5.
0010 00-3
TM 8370-50117-IN/20 0010 00
6. To remove the handguard, remove the handguard takedown pin. Refer to Figure 6.
a. Separate the handguard from the barrel assembly in two motions: pull the top of the handguard away
from the barrel, releasing it. Refer to Figure 7.
Figure 7. Pull the Top of the Handguard away from the Barrel.
0010 00-4
TM 8370-50117-IN/20 0010 00
7. Remove the bolt carrier group by pulling the charging handle to the rear. Refer to Figure 8.
8. Slide the bolt carrier group out of the receiver. Refer to Figure 9.
0010 00-5
TM 8370-50117-IN/20 0010 00
0010 00-6
TM 8370-50117-IN/20 0011 00
INITIAL SETUP
Maintenance Level References
Organizational TM 8370-50117-OR/19
WP 0009 00
Tools and Special Tools WP 0010 00
WP 0012 00
E7900 tool kit
Rear sight adjustment tool Equipment Conditions
Universal spanner
Weapon disassembled (WP 0010 00)
Materials/Parts
DISASSEMBLY
1. Unscrew and remove the flash suppressor by turning counterclockwise, as shown in Figure 1; it may be
necessary to use a universal spanner.
0011 00-1
TM 8370-50117-IN/20 0011 00
2. Unscrew the inspection cap screw and remove the D-washer. Refer to Figure 2.
4. Using a punch, remove the roll pin under the front sight from front to rear. Refer to Figure 4.
0011 00-2
TM 8370-50117-IN/20 0011 00
5. Pull the front sight blade out of the base. Refer to Figure 5.
6. Pull the charging handle to the rear. Align the charging handle retaining pin with the hole in the top of the
receiver.
7. Using a punch, drift out the charging handle retaining pin from top to bottom. Refer to Figure 6.
0011 00-3
TM 8370-50117-IN/20 0011 00
8. Cover the charging handle to contain the spring and carefully pull out the punch. Refer to Figure 7.
9. Lift the muzzle and the charging handle support will fall from the rear of the receiver. Refer to Figure 8.
Figure 8. Charging Handle Support Falling from the Rear of the Receiver.
0011 00-4
TM 8370-50117-IN/20 0011 00
NOTE
Only disassemble magazine release to repair.
10. With the receiver upside down, locate the roll pin in the magazine release and drift out. Refer to Figure 9.
11. Remove the button from the end of the magazine release. Refer to Figure 10.
0011 00-5
TM 8370-50117-IN/20 0011 00
12. Push the magazine release out of the magazine well. Refer to Figure 11.
Figure 11. Remove the Magazine Release from the Magazine Well.
13. Reach through the magazine well and cover the magazine release spring with a finger. Using a small
punch, rake the spring out of position. Refer to Figure 12.
Figure 12. Rake the Magazine Release Spring out of Position with a Punch.
14. Tilt the receiver and the bushing will fall out of the magazine well. Refer to Figure 13.
15. Free the rear sight cylinder from the base as follows:
b. Insert the rear sight adjustment tool into the rear sight cylinder and engage the ears of the tool with
the notches on the inside of the cylinder. Refer to the left pane of Figure 15.
c. Lift out the screwdriver portion of the tool slightly. Refer to the center pane of Figure 15.
d. Reinsert the tool and screwdriver, keeping the tool perpendicular to the cylinder. This depresses the
plungers and springs to free the cylinder from the base. Refer to the right pane of Figure 15.
Figure 15. Free the Rear Sight Cylinder from the Base.
0011 00-7
TM 8370-50117-IN/20 0011 00
16. The cylinder should turn free of the tool and base. If the tool or base turns, repeat step 15. Unscrew the
cylinder and remove from the sight base. Refer to Figure 16.
WARNING
Plungers are under spring tension.
0011 00-8
TM 8370-50117-IN/20 0011 00
18. Remove the locking screw. Refer to Figure 18. Also remove the lock washer and oval spacer, as shown in
Figure 19.
19. Remove the rear sight base, helical spring, and ball bearing, as shown in Figure 20.
Figure 20. Rear Sight Base, Ball Bearing, and Helical Spring.
0011 00-9
TM 8370-50117-IN/20 0011 00
20. Using a screwdriver, unscrew the adjustment screw from the right side. Refer to Figure 21.
CLEANING
Clean all items and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.
2. Check for barrel looseness on the receiver; no movement is allowed. Replace if unserviceable.
3. Check the rear sight cylinder for smooth operation and positive clicks; repair/replace if unserviceable.
4. Check the charging handle for spring tension and smooth movement in tube; repair/replace if
unserviceable.
NOTE
5. Check the magazine release for smooth operation and proper retention of the magazine; repair/replace if
unserviceable.
6. Inspect the front sight blade for straightness; if unable to straighten, replace.
7. Inspect the flash suppressor for tightness; tighten if necessary. If no clicking is audible while installing,
replace.
8. Clean, inspect, and lubricate the inspection cap. Refer to WP 0012 00.
LUBRICATION
Lightly lubricate all metal components. Refer to WP 0009 00 and TM 8370-50117-OR/19.
0011 00-10
TM 8370-50117-IN/20 0011 00
REASSEMBLY
1. Screw the adjustment screw into the base of the rear sight assembly. Refer to Figure 22.
2. Place the ball bearing into the sight base, then install the helical spring. Refer to Figure 23.
Figure 23. Install the Ball Bearing and Helical Spring on the Rear Sight Base.
3. While installing the rear sight base onto the receiver, ensure the adjustment screw head fits into the cutout
in the base, as shown in Figure 24.
0011 00-11
TM 8370-50117-IN/20 0011 00
4. Install the oval spacer, lock washer, and locking screw into the top of the receiver; hand tighten using a
screwdriver. Refer to Figure 25.
Figure 25. Install the Oval Spacer, Lock Washer, and Locking Screw.
5. Install the springs and plungers with plungers facing out, as shown in Figure 26.
0011 00-12
TM 8370-50117-IN/20 0011 00
a. Slide the rear sight cylinder onto the rear sight adjustment tool so the numbers on the cylinder face
up.
b. Using the screwdriver as a guide, slide the rear sight cylinder down to engage with the base. Refer to
the left pane of Figure 27.
c. Maintain pressure on the tool while screwing in the cylinder. If the ears on the tool disengage from
the plungers, reengage the tool to allow continuing screwing in the cylinder. Refer to the right pane of
Figure 27.
NOTE
Do not overtighten the rear sight cylinder to the base.
0011 00-13
TM 8370-50117-IN/20 0011 00
7. Move to the magazine release at the base of the upper receiver. Pull the magazine release lever toward the
rear of the weapon. Place the bushing into the magazine well so the bushing seats behind lever, as shown
in Figure 28.
Figure 28. Bushing Correctly Seated behind the Magazine Release Lever.
8. With a flathead screwdriver, slide the magazine release spring into the magazine well between the
bushing and the receiver, as shown in Figure 29.
Figure 29. Spring Seated Correctly between the Bushing and Receiver.
9. Insert the magazine release into the magazine well, as shown in Figure 30.
0011 00-14
TM 8370-50117-IN/20 0011 00
10. Slide the button onto the magazine release with the flat side facing the magazine well. Refer to Figure 31.
11. Insert the roll pin into the aligned holes of the button and the magazine release. Refer to Figure 32.
Figure 32. Insert the Roll Pin into the Aligned Holes.
0011 00-15
TM 8370-50117-IN/20 0011 00
12. Install the charging handle support with the notched end toward the muzzle. Refer to Figure 33. Tip the
muzzle so the charging handle support slides to the charging handle’s notch in the tube.
Figure 33. Install the Charging Handle Support with the Notched End toward the Muzzle.
13. Rotate the charging handle support until the slot for the charging handle appears in the notched hole.
Refer to Figure 34.
Figure 34. Ensure the Slot for the Charging Handle Appears in the Notched Hole.
0011 00-16
TM 8370-50117-IN/20 0011 00
14. Place the charging handle spring into the handle and compress the dead leg of the spring into the support
notch, as shown in Figure 35.
Figure 35. Insert Charging Handle Spring into the Charging Handle.
15. Install the charging handle in the charging handle support. Refer to Figure 36.
Figure 36. Install the Charging Handle in the Charging Handle Support.
0011 00-17
TM 8370-50117-IN/20 0011 00
16. While using one punch as a slave pin, as shown in Figure 37, drift in the retaining pin with a punch. Refer
to Figure 38.
17. Ensure the retaining pin does not drag inside the tube. The charging handle assembly should move freely.
0011 00-18
TM 8370-50117-IN/20 0011 00
18. Insert the front sight blade in the base. Refer to Figure 39. It may be necessary to tap in with a mallet, as
shown in Figure 40. The flat side of the front sight blade faces the shooter; the beveled side faces the
muzzle.
NOTE
Use a mallet to tap in the front sight blade, if necessary. Do not use a
hammer.
Figure 40. If Necessary, Tap the Front Sight Blade into the Base with a Mallet.
0011 00-19
TM 8370-50117-IN/20 0011 00
19. Drive the roll pin from top to bottom to secure the front sight blade in the base. Refer to Figure 41.
20. Install the inspection cap on the tube, aligning the THREADED hole with the hole on the sight base.
Refer to Figure 42.
0011 00-20
TM 8370-50117-IN/20 0011 00
21. Attach the D-washer to the sight assembly with the flat side facing the barrel, as shown in Figure 43.
22. Insert the screw into the D-washer, ensuring the D-washer’s flat side maintains orientation to the muzzle.
Refer to Figure 44.
0011 00-21
TM 8370-50117-IN/20 0011 00
23. Screw the flash suppressor clockwise onto the tip of muzzle with hands. Refer to Figure 45.
0011 00-22
TM 8370-50117-IN/20 0012 00
INSPECTION CAP
INITIAL SETUP
Maintenance Level References
Organizational TM 8370-50117-OR/19
WP 0009 00
Tools and Special Tools WP 0010 00
WP 0011 00
E7900 tool kit
Equipment Conditions
Materials/Parts
Weapon disassembled (WP 0010 00)
Cleaner, Lubricant, and Preservative (CLP) Inspection cap removed (WP 0011 00)
Rag, wiping
DISASSEMBLY
1. Remove the C-clip from the top of the inspection cap. Refer to Figure 1.
WARNING
Plunger is under spring tension.
0012 00-1
TM 8370-50117-IN/20 0012 00
2. Remove the plunger and spring from the inspection cap. Refer to Figure 2.
Figure 2. After Removing the C-clip, Extract the Plunger and Spring.
CLEANING
Clean all items and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.
LUBRICATION
Lightly lubricate all metal components. Refer to WP 0009 00. and TM 8370-50117-OR/19
0012 00-2
TM 8370-50117-IN/20 0012 00
REASSEMBLY
1. Insert the spring into the inspection cap body, as shown in Figure 4.
0012 00-3
TM 8370-50117-IN/20 0012 00
3. Compress the plunger to expose the C-clip recess; attach the C-clip so it is fully seated on the plunger.
Refer to Figures 6 and 7.
0012 00-4
TM 8370-50117-IN/20 0013 00
INITIAL SETUP
Maintenance Level References
Organizational TM 8370-50117-OR/19
WP 0009 00
Tools and Special Tools WP 0010 00
WP 0014 00
E7900 tool kit WP 0025 00
Cleaner, Lubricant, and Preservative (CLP) Weapon disassembled (WP 0010 00)
Crocus cloth
Rag, wiping
DISASSEMBLY
1. Facing the bolt, rotate the bolt head counterclockwise. Refer to Figure 1.
NOTE
Use a crescent wrench to rotate the bolt head only if necessary.
0013 00-1
TM 8370-50117-IN/20 0013 00
3. Remove the locking piece by rotating 180 degrees and pulling off. Refer to Figure 3.
0013 00-2
TM 8370-50117-IN/20 0013 00
4. Remove the firing pin and firing pin spring. Refer to Figure 4.
5. Remove the firing pin from the firing pin spring by sliding the spring forward. Refer to Figure 5.
Figure 5. Slide the Firing Pin Spring off the Firing Pin.
0013 00-3
TM 8370-50117-IN/20 0013 00
6. To remove the bolt head locking lever, draw out the bolt head locking lever pin with a punch from right to
left. Refer to Figure 6.
Figure 6. Draw out the Bolt Head Locking Lever Pin with a Punch.
7. Lift out the bolt head locking lever, as shown in Figure 7, and the bolt head locking lever spring, as
shown in Figure 8.
0013 00-4
TM 8370-50117-IN/20 0013 00
CLEANING
Clean and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.
2. Inspect the bolt head locking lever for spring tension and excessive wear; replace if unserviceable.
3. Inspect the firing pin for straightness, cracks, and chips; replace if unserviceable.
5. Inspect the locking piece for cracks and burrs; replace if cracked, remove burrs with crocus cloth.
LUBRICATION
For all lubrication requirements, refer to WP 0009 00 and TM 8370-50117-OR/19.
0013 00-5
TM 8370-50117-IN/20 0013 00
REASSEMBLY
WARNING
DO NOT interchange bolt assemblies from one weapon to another without
checking for the proper headspace. Failure to follow this warning may cause
injury or death to personnel.
CAUTION
Ensure compression of the bolt head locking lever spring does not bind on
the bolt carrier.
1. Place the bolt head locking lever spring into the bolt carrier with the cut end at the 3 o’clock or 9 o’clock
position, as shown in Figure 10.
2. Install the bolt head locking lever and bolt head locking lever retaining pin from left to right. Refer to
Figure 11.
Figure 11. Install the Bolt Head Retaining Pin from Left to Right.
0013 00-6
TM 8370-50117-IN/20 0013 00
3. Drive in the bolt head locking lever pin just past flush, as shown in Figure 12.
Figure 12. Bolt Head Locking Lever Pin Driven in Just Past Flush.
4. Place the firing pin spring onto the firing pin, as shown in Figure 13.
5. Replace the firing pin into the bolt carrier. Refer to Figure 14.
Figure 14. Replace the Firing Pin and Spring into the Bolt Carrier.
0013 00-7
TM 8370-50117-IN/20 0013 00
6. Place the locking piece over the firing pin and insert into the bolt carrier by aligning the lug with the
cut-out, as shown in Figure 15. Compress and rotate 180 degrees.
Figure 15. Insert the Locking Piece into the Bolt Carrier.
7. Install the bolt head over the locking piece and compress against a hard surface until a click is heard.
Refer to Figure 16.
Figure 16. Compress the Bolt Head and Locking Piece against a Hard Surface.
0013 00-8
TM 8370-50117-IN/20 0013 00
8. Facing the bolt, rotate the bolt clockwise 45 degrees, pull out, then continue to rotate clockwise. Refer to
Figure 17. A crescent wrench may be necessary. Ensure the locking rollers move freely; the bolt head
needs to be in the forward position prior to installing in the upper receiver.
INITIAL SETUP
Maintenance Level References
Organizational TM 8370-50117-OR/19
WP 0009 00
Tools and Special Tools WP 0010 00
WP 0013 00
E7900 tool kit WP 0025 00
Scraper tool
Equipment Conditions
Materials/Parts
Weapon disassembled (WP 0010 00)
Cleaner, Lubricant, and Preservative (CLP) Bolt head removed (WP 0013 00)
Crocus cloth
Rag, wiping
DISASSEMBLY
1. Drive the roll pin out of the body of the bolt head using a punch. Refer to Figure 1.
Figure 1. Drive the Roll Pin out of the Body of the Bolt Head.
0014 00-1
TM 8370-50117-IN/20 0014 00
2. Remove the locking rollers and locking roller plate, as shown in Figure 2.
3. Identify the weapon series by the number of dots in the locking rollers, as shown in Figure 3.
CAUTION
Ensure the locking roller series numbers match. The series number is
indicated by the number of dots on the flat side of the locking rollers.
Figure 3. Number of Dots in Locking Rollers Indicating the Locking Roller Series.
0014 00-2
TM 8370-50117-IN/20 0014 00
4. Insert a scraper tool into the extractor spring loop and rotate lengthwise. Refer to Figure 4. The spring will
invert and can be removed.
CAUTION
Be careful not to distort the extractor spring for reuse.
0014 00-3
TM 8370-50117-IN/20 0014 00
CLEANING
Clean and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.
2. Inspect the extractor for chips and excessive wear; replace if unserviceable.
4. Inspect the bolt head for cracks and burrs; replace if unserviceable and remove burrs with a crocus cloth.
LUBRICATION
For all lubrication requirements, refer to WP 0009 00 and TM 8370-50117-OR/19.
0014 00-4
TM 8370-50117-IN/20 0014 00
REASSEMBLY
1. Place the extractor into the bolt head. Refer to Figure 7.
2. Push the extractor spring in right side up, as shown in Figure 8, until it stops.
0014 00-5
TM 8370-50117-IN/20 0014 00
3. Place the front of the spring against a hard surface and push until the spring seats into the extractor. Refer
to Figure 9.
Figure 9. Push the Extractor Spring until it Seats into the Extractor.
CAUTION
Ensure the locking roller series numbers match. The series number is
indicated by the number of dots on the flat side of the locking rollers.
4. Turn the bolt head upside down and install the locking roller plate and one of the locking rollers on top of
one of the buttons on the locking roller plate. Ensure the other button on the locking roller plate is
exposed, as shown in Figure 10.
Figure 10. Locking Roller Plate with the Buttons Facing up.
0014 00-6
TM 8370-50117-IN/20 0014 00
5. Slide the locking roller plate and locking roller into the bolt head until the other button is exposed, as
shown in Figure 11.
Figure 11. Slide the Locking Roller Plate into the Bolt Head.
6. Place the other locking roller on the exposed button on the locking roller plate. Hold the bolt head with
the thumb and index finger and turn over with the roll pin hole facing up. Refer to Figure 12.
Figure 12. Turn the Bolt Head over with the Extractor Facing up.
0014 00-7
TM 8370-50117-IN/20 0014 00
7. Insert the roll pin using a punch. Refer to Figure 13. The pin should be flush with the top of the bolt head.
NOTE
Ensure the roll pin is not seated too deeply as to restrict free movement of the
locking rollers.
0014 00-8
TM 8370-50117-IN/20 0015 00
INITIAL SETUP
Maintenance Level References
Organizational TM 8370-50117-OR/19
WP 0009 00
Tools and Special Tools WP 0010 00
DISASSEMBLY
1. Trip the release lever, pull the trigger, and ride the hammer forward. Refer to Figure 1.
0015 00-1
TM 8370-50117-IN/20 0015 00
2. Place the safety selector lever in the 12 o’clock position, as shown in Figure 2.
3. Remove the safety selector lever by pulling out of the lower receiver. Refer to Figure 3.
0015 00-2
TM 8370-50117-IN/20 0015 00
5. Use a screwdriver to remove the pistol grip screw and washer on the right side of lower receiver. Refer to
Figure 5.
0015 00-3
TM 8370-50117-IN/20 0015 00
CLEANING
Clean all items and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.
0015 00-4
TM 8370-50117-IN/20 0015 00
LUBRICATION
Lightly lubricate all metal components. Refer to WP 0009 00 and TM 8370-50117-OR/19.
REASSEMBLY
1. Slide the pistol grip onto the lower receiver. Using a screwdriver, affix to the lower receiver with the
screw and washer.
2. Cock the hammer on the trigger group and insert into the lower receiver, ensuring the hole for the safety
selector lever is aligned with corresponding cut-out.
0015 00-5
TM 8370-50117-IN/20 0015 00
3. Set the safety selector lever arm to the 12 o’clock position and insert into the lower receiver from the left.
Once fully seated against lower receiver, rotate the safety selector lever to the SAFE position. Refer to
Figure 8.
0015 00-6
TM 8370-50117-IN/20 0016 00
TRIGGER GROUP
INITIAL SETUP
Maintenance Level References
Organizational TM 8370-50117-OR/19
WP 0009 00
Tools and Special Tools WP 0010 00
WP 0015 00
E7900 tool kit
Equipment Conditions
Materials/Parts
Weapon disassembled (WP 0010 00)
Cleaner, Lubricant, and Preservative (CLP) Trigger group removed (WP 0015 00)
Rag, wiping
0016 00-1
TM 8370-50117-IN/20 0016 00
DISASSEMBLY
1. Using a punch, remove the ejector pin. Refer to Figure 2.
0016 00-2
TM 8370-50117-IN/20 0016 00
4. Pull the hammer back slightly and push out the hammer pin. Refer to Figure 5.
CAUTION
Release the hammer slowly; the hammer spring is under pressure.
0016 00-3
TM 8370-50117-IN/20 0016 00
5. Remove the hammer, hammer strut, and hammer spring. Refer to Figure 6.
0016 00-4
TM 8370-50117-IN/20 0016 00
6. Insert a screwdriver into the trigger housing and rake the forward end of the trigger spring off the left side
flange. Refer to Figure 7.
WARNING
Trigger spring is under pressure.
7. Turn the trigger group over and, using a punch, bridge the catch elbow spring to take spring pressure off
the sear and trigger. Refer to Figure 8.
0016 00-5
TM 8370-50117-IN/20 0016 00
8. Punch out the trigger retaining pin and remove the trigger, sear, and trigger spring. Refer to Figure 9.
9. Remove the punch to relieve spring tension on the elbow spring. Refer to Figure 10.
WARNING
Elbow spring is under spring tension.
0016 00-6
TM 8370-50117-IN/20 0016 00
10. Push out the catch retaining pin and remove the catch assembly from the bottom of the trigger housing.
Refer to Figure 11.
11. Rake the ears of the elbow spring off the horizontal bar and rotate the spring off the metal housing. Refer
to Figure 12.
Figure 12. Rotate the Elbow Spring off the Metal Housing.
0016 00-7
TM 8370-50117-IN/20 0016 00
12. Remove the bushing from inside the elbow spring, as shown in Figure 13.
13. Remove the release lever by pulling away and up. Refer to Figure 14.
0016 00-8
TM 8370-50117-IN/20 0016 00
14. The trigger group is now fully disassembled, as shown in Figure 15.
CLEANING
Clean all items and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.
2. Inspect parts for excessive wear, cracks, and breaks; replace if unserviceable.
3. Inspect the trigger spring for wear, cracks, kinks, deformation, and weaknesses; replace if unserviceable.
LUBRICATION
Lightly lubricate all metal components. Refer to WP 0009 00 and TM 8370-50117-OR/19.
0016 00-9
TM 8370-50117-IN/20 0016 00
REASSEMBLY
1. Insert the release lever onto the large flange on the inside right of the trigger housing. Refer to Figure 16.
3. Rotate the elbow spring assembly onto the metal housing with the ears of the spring over the horizontal
bar, as shown in Figure 17.
0016 00-10
TM 8370-50117-IN/20 0016 00
4. Place the catch assembly in the trigger housing. Refer to Figure 18.
5. Insert the catch retaining pin into the side of the trigger housing while using the hammer strut from the
opposite side to align the catch retaining pin hole with the receiver. Refer to Figure 19. Maintain inward
pressure on the catch pin.
0016 00-11
TM 8370-50117-IN/20 0016 00
7. Slide the trigger into the trigger housing. Refer to Figure 21.
0016 00-12
TM 8370-50117-IN/20 0016 00
9. Slightly insert the trigger retaining pin to hold the trigger in place, as shown in Figure 22.
10. Tap in the trigger retaining pin with a mallet while ensuring proper alignment of the holes. Refer to
Figure 23.
0016 00-13
TM 8370-50117-IN/20 0016 00
11. Place the leg of the trigger spring on the trigger. Refer to Figure 24.
Figure 24. Place the Leg of the Trigger Spring on the Trigger.
12. Install the hammer spring onto the hammer strut. Refer to Figure 25.
13. Slide the tip of the hammer strut into the rear of the trigger housing. Refer to Figure 26.
Figure 26. Slide the Hammer Strut into the Trigger Housing.
0016 00-14
TM 8370-50117-IN/20 0016 00
14. Align the hammer pin hole and insert the hammer pin. Refer to Figure 27. Do not cock the hammer.
15. Using downward pressure, install the hammer and align the hammer pin holes. Refer to Figure 28.
0016 00-15
TM 8370-50117-IN/20 0016 00
17. Install the ejector with the flat end toward the rear of the trigger housing. Refer to Figure 30. Ensure the
holes are aligned.
0016 00-16
TM 8370-50117-IN/20 0016 00
DRIVE ROD
INITIAL SETUP
Maintenance Level Personnel Required
Organizational Two
0017 00-1
TM 8370-50117-IN/20 0017 00
DISASSEMBLY
NOTE
Disassembly of drive rod may require 2 personnel.
1. Compress the drive rod spring. Using a punch, remove the two solid pins at the top of the drive rod. Refer
to Figure 2.
Figure 2. Compress the Drive Rod Spring and Remove the Two Solid Pins.
0017 00-2
TM 8370-50117-IN/20 0017 00
2. Remove the drive rod cap and nylon washer from the top of the drive rod. Refer to Figure 3.
WARNING
Use caution when removing the drive rod spring; the spring is under
pressure.
3. Slide the drive rod spring off of the drive rod. Refer to Figure 4.
CLEANING
Clean all items and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.
0017 00-3
TM 8370-50117-IN/20 0017 00
3. Inspect the takedown pin retaining holes for proper retention of pins.
LUBRICATION
Lightly lubricate all metal components. Refer to WP 0009 00 and TM 8370-50117-OR/19.
REASSEMBLY
1. Slide the drive rod spring onto the drive rod and compress. Refer to Figure 5.
Figure 5. Slide the Drive Rod Spring onto the Drive Rod.
0017 00-4
TM 8370-50117-IN/20 0017 00
2. Slide the nylon washer on top of drive rod to rest on top of the compressed drive rod spring. Position the
drive rod cap on top of the drive rod. Refer to Figure 6.
Figure 6. Position the Drive Rod Cap on Top of the Drive Rod.
3. Ensure the drive rod cap holes line up with the holes in the drive rod. Refer to Figure 7.
Figure 7. Align the Holes in the Drive Rod Cap and Drive Rod.
0017 00-5
TM 8370-50117-IN/20 0017 00
4. Using a hammer, insert the two solid pins into the holes at the top of the drive rod. Refer to Figure 8.
Ensure the pins are flush with the drive rod.
NOTE
Ensure solid pins do not interfere with the free movement of the drive rod
washer and spring.
0017 00-6
TM 8370-50117-IN/20 0018 00
BUTTSTOCK ASSEMBLY
INITIAL SETUP
Maintenance Level References
Organizational TM 8370-50117-OR/19
WP 0009 00
Tools and Special Tools WP 0010 00
CAUTION
Do not disassemble unless replacing or repairing. The buttpad and backplate
are glued to the buttstock.
0018 00-1
TM 8370-50117-IN/20 0018 00
DISASSEMBLY
1. To remove the buffer assembly, use a flathead screwdriver to remove the two screws and two washers
from inside the backplate. Refer to Figure 2.
CAUTION
Do not damage the buttstock or buttpad while prying with a screwdriver or chisel.
NOTE
The buttpad and receiver are glued to the buttstock.
0018 00-2
TM 8370-50117-IN/20 0018 00
3. With a flathead screwdriver, remove the buttstock screw and lock washer from inside the buttstock
assembly. Refer to Figure 4.
0018 00-3
TM 8370-50117-IN/20 0018 00
Figure 6. Buffer.
NOTE
Do not disassemble the buffer.
CLEANING
Clean all items and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.
0018 00-4
TM 8370-50117-IN/20 0018 00
2. Screws should be replaced or treated with locktite every time the weapon is disassembled.
4. Inspect the buffer for cracks, and ensure the flathead screw is tight and properly staked. Make sure there
is no rattling sound when the buffer is shaken or that the plug cannot rotate by finger pressure. Replace
the whole buffer assembly if unserviceable.
5. Inspect the buttpad retention clamps, as shown in Figure 9, for tightness on the buttstock.
0018 00-5
TM 8370-50117-IN/20 0018 00
LUBRICATION
Lightly lubricate all metal components. Refer to WP 0009 00 and TM 8370-50117-OR/19.
REASSEMBLY
1. Install the buffer on the backplate, then install the backplate on the buttstock. Refer to Figure 10.
2. Install the lock washer on the buttstock screw and install the buttstock screw through the rear of the
buttstock
Figure 11. Installing the Buttstock Screw through the Rear of the Buttstock.
0018 00-6
TM 8370-50117-IN/20 0018 00
4. Secure the backplate to the buttstock with the two flathead screws and washers.
REASSEMBLY OF WEAPON
INITIAL SETUP
Maintenance Level Equipment Conditions
REASSEMBLY
NOTE
Prior to attaching the lower receiver, ensure the hammer is cocked. The bolt
and bolt carrier cannot be installed if the hammer is not cocked.
1. Ensure the charging handle is forward in the receiver and the bolt head is in the forward position in the
bolt carrier. Insert the bolt carrier into the upper receiver. Refer to Figure 1.
0019 00-1
TM 8370-50117-IN/20 0019 00
0019 00-2
TM 8370-50117-IN/20 0019 00
4. Cock the hammer and attach the lower receiver. Insert the front receiver takedown pin from the left. Refer
to Figure 1.
0019 00-3
TM 8370-50117-IN/20 0019 00
6. Insert the rear takedown pins, one from each direction. Refer to Figure 6.
0019 00-4
TM 8370-50117-IN/20 0020 00
MAGAZINE
INITIAL SETUP
Maintenance Level References
Organizational TM 8370-50117-OR/19
WP 0009 00
Equipment Conditions
Figure 1. Magazine.
0020 00-1
TM 8370-50117-IN/20 0020 00
DISASSEMBLY
1. With a punch, depress the magazine retainer. Refer to Figure 2.
2. Slide the magazine plate forward while depressing the retainer. Refer to Figure 3.
0020 00-2
TM 8370-50117-IN/20 0020 00
3. While cupping the bottom of the magazine, remove the magazine plate. Refer to Figure 4.
WARNING
The magazine plate is under spring tension.
CLEANING
Clean all items and remove all carbon deposits. Refer to WP 0009 00 and TM 8370-50117-OR/19.
LUBRICATION
Lightly lubricate all metal components. Refer to WP 0009 00 and TM 8370-50117-OR/19.
REASSEMBLY
1. Place the follower in the magazine with the hump of the follower seated against the left side of the
magazine. Refer to Figure 7.
2. While compressing the magazine spring, slide on the magazine plate until the magazine retainer locks into
place. Refer to Figure 8.
FUNCTION CHECK
INITIAL SETUP
Maintenance Level References
Organizational TM 8370-50117-OR/19
WP 0006 00
Equipment Conditions
WARNING
Ensure the weapon is clear prior to performing the following function check.
Refer to TM 8370-50117-OR/19. If the weapon fails any of the following
function check, continued use may cause injury or death to personnel.
GENERAL
This section contains instructions for checking the functions of the G-3 rifle.
FUNCTION CHECK
1. Pull the charging handle to the rear. Ensure the chamber is clear. Leave the hammer in the cocked
position.
NOTE
For the purpose of the following function check, SLOW is defined as 1/4 to
1/2 the normal rate of trigger release.
6. Hold the trigger to the rear. Charge the weapon. Release the trigger with a SLOW, smooth motion
without hesitation or stops until the trigger is fully forward. An audible click should be heard. The
hammer should not fall.
0021 00-1
TM 8370-50117-IN/20 0021 00
7. With the safety selector lever in the SEMI position, repeat steps 5 and 6 a few times. The weapon must
not malfunction during any of these repetitions. If the weapon malfunctions during any of these tests,
refer to Troubleshooting Procedures (WP 0006 00).
8. Place the safety selector lever in the AUTO position. Charge the weapon and pull the trigger. The
hammer should fall.
9. Hold the trigger to the rear, charge the weapon, and release the trigger. The hammer should not fall. The
sear assembly should have released the hammer as the bolt closed.
10. Attempt to place the safety selector lever in the SAFE position using moderate finger/thumb pressure. The
safety selector lever should go into the SAFE position.
11. Perform the following additional function checks and adjustments on the assembled weapon:
b. Inspect the front sight and rear sight assemblies. Ensure proper adjustment is possible with each.
c. Inspect the upper receiver and barrel assembly. The barrel assembly should not rotate/move within
the upper receiver.
0021 00-2
TM 8370-50117-IN/20 0022 00
STOWAGE
INITIAL SETUP
Maintenance Level References
Organizational TM 8370-50117-OR/19
Equipment Conditions
STOWAGE
WARNING
Before stowing a weapon, be sure to clear the weapon. Refer to
TM 8370-50117-OR/19. Inspect the chamber to ensure it is empty and no
ammunition is in position to be chambered. Failure to follow this warning
may cause injury or death to personnel.
Prior to stowing the weapon in arms room, perform the following procedures:
INITIAL SETUP
Maintenance Level References
STORAGE PROCEDURES
WARNING
DO NOT store the weapon with live ammunition in either the chamber or
magazine. Always assume that every weapon is loaded until it is determined
through visual and physical inspection that it is not. Procedures for clearing
and unloading the weapon are outlined in TM 8370-50117-OR/19. Failure
to follow these warnings may cause injury or death to personnel.
1. Storage Procedures.
a. Ensure that the chamber and magazine do not contain live ammunition.
b. Inspect the bore and chamber and apply a medium coat of Cleaner, Lubricant, and Preservative
(CLP).
c. Apply a light coat of CLP to all other metal surfaces of the weapon to provide extra lubrication and
corrosion protection.
2. Storage for Extended Periods. When the weapon is to be stored for an extended period (greater than
90 days), follow the procedures outlined in MCO P4450.7_. Ensure that the weapon is thoroughly cleaned
as outlined in TM 8370-50117-OR/19.
3. Packaging. If required, packaging for shipping or storage that will not exceed 90 days shall be done as
follows:
0023 00-1
TM 8370-50117-IN/20 0023 00
c. Place the weapon in a barrier bag MIL-B-117, Type I, Class C, or wrap it with MIL-B-121, Type I,
Grade A, and seal with tape, PPP-T-76.
d. Place one or more of the item(s) in minimum size container. Block and brace the items in accordance
with MIL-STD-1186. Cushion the weapon and similar weight items with PPP-C-843 and use
PPP-B-320 as filler to create a tight pack.
(1) Fiber board containers shall be in accordance with PPP-B-636 and may be Class Domestic.
Gross weight and size of the material shall determine the grade of the fiberboard container.
PPP-B-640 may also be used.
4. NSNs are not assigned to all the specific material. If it is necessary to specify an NSN in the TMs, the
packing materials will have to be spared and part numbers and NSNs assigned.
d. MIL-STD-1186 - Cushioning, anchoring, bracing, blocking and waterproofing with appropriate test
methods
j. PPP-F-320 - Fiberboard, corrugated and solid sheet rock (container grade), and cut shapes
0023 00-2
TM 8370-50117-IN/20 0024 00
INITIAL SETUP
Maintenance Level References
Organizational TM 8370-50117-OR/19
WP 0021 00
Maintenance Level WP 0025 00
FINAL INSPECTION
WARNING
DO NOT keep live ammunition near the work area. Failure to follow this
warning may cause injury or death to personnel.
1. Visually inspect the general appearance of weapon. The weapon should appear almost new. All metal
surfaces are to have a dull, rust-, or corrosion-resistant finish with no burrs or deep scratches.
2. Visually inspect the barrel for serviceability. Check for the following:
a. Barrels must be straight, clean, and free of rust, powder fouling, bulges, and rings. Fine pitting is
allowable.
b. Using moderate hand pressure, check for rotational movement of the front sight in relation to the
barrel. If movement between the front sight and barrel exists, the barrel must be replaced.
c. Using moderate hand pressure, check for rotational movement of the barrel in relation to the upper
receiver. If movement between the barrel and the upper receiver exists, the weapon is unserviceable.
3. Visually inspect the rifle for missing parts. All parts must be securely attached, and all modifications must
be applied. Steel parts must be rust-free. Spring pins must be secure and screws must be tight.
4. Make a functional check on an assembled weapon with the safety selector lever in SAFE, SEMI, and
AUTO positions.
5. Any portion of this check may be used alone to determine the operating condition of any specific firing
position selected.
0024 00-1
TM 8370-50117-IN/20 0024 00
b. Ensure adjustment screws properly move the rear sight left and right and lock into position.
a. Check headspace using the feeler gage, P/N 1775068; “go” gage, P/N 1775061; and “no-go” gage,
P/N 1775062 (WP 0025 00).
b. Check the firing pin protrusion using the firing pin protrusion gage, P/N 1775065 (WP 0025 00).
c. Check the extent of bore erosion using the bore erosion gage, P/N 1775066 (WP 0025 00).
d. Check bore straightness using the bore straightness gage, P/N 1775014 (WP 0025 00).
FUNCTION TEST
Perform a function check. Refer to WP 0021 00.
0024 00-2
TM 8370-50117-IN/20 0025 00
GAGING PROCEDURES
INITIAL SETUP
Maintenance Level References
Organizational TI 8005-24/20E_
TM 8370-50117-OR/19
Tools and Special Tools WP 0010 00
GAGING
NOTE
Initial gaging is required upon receipt of the weapon. All weapons must be
gaged at least once annually.
The gages in the G-3 rifle gage kit are precision tools. When using the gages,
handle them with care and use LIGHT pressure to avoid damaging them.
Gaging requirements along with pre-fire inspection (PFI), in accordance with TI 8005-24/20E_, Prefire
Inspection, Small Arms Weapons, Ordnance Material, are to be performed within 30 days of each live fire
evolution. Refer to Figure 1.
0025 00-1
TM 8370-50117-IN/20 0025 00
1. With the weapon vertical, muzzle down, place one hand under the muzzle to prevent the bore straightness
gage from hitting the deck and being damaged.
2. Drop the bore straightness gage down through the barrel, as shown in Figure 3, and catch it in hand. Refer
to Figure 4.
3. If the gage does not fall freely through the barrel, clean the barrel with a patch and regage. If the barrel
fails gaging a second time replace the weapon.
0025 00-2
TM 8370-50117-IN/20 0025 00
1. Lightly push the bore erosion gage into the barrel until it seats in the bore. Refer to Figure 6.
2. The first line of the bore erosion gage is the warning line. If the warning line on the bore erosion gage
enters the chamber, more frequent gaging should be conducted. Refer to Figure 7.
3. The second line of the bore erosion gage is the reject line. If the reject line of the bore erosion gage enters
the chamber, the barrel is defective and the weapon needs to be replaced.
1. Attempt to insert the plain plug “no-go” gage into the firing pin hole in the bolt face by slowly rotating
the gage. Refer to Figure 9.
2. If the plain plug “no-go” gage enters the firing pin hole at any point, and enters up to the notch on the pin
of the plain plug “no-go” gage, the bolt head is defective and needs to be replaced.
NOTE
Conduct firing pin protrusion gaging with the bolt carrier group assembled.
0025 00-4
TM 8370-50117-IN/20 0025 00
1. With the rear of the bolt carrier on a flat surface and the firing pin fully depressed, sweep the “go” side of
the gage across the firing pin. The gage should run freely over the firing pin. If the gage catches on bolt
head or firing pin, regage with a different firing pin. If the bolt head fails gaging again, replace the bolt
head. Refer to Figure 11.
Figure 11. Use the “Go” Side of the Firing Pin Protrusion Gage.
2. With the rear of the bolt carrier on a flat surface and the firing pin fully depressed, sweep the “no-go” side
of the gage across the firing pin. The gage should catch and not move freely over the pin. If the gage does
not catch on the bolt head or firing pin, regage with a different firing pin. If the bolt head fails gaging
again, replace the bolt head. Refer to Figure 12.
Figure 12. Use the “No-Go” Side of the Firing Pin Protrusion Gage.
0025 00-5
TM 8370-50117-IN/20 0025 00
HEADSPACE GAGING
1. Headspace “Go” Gage. Refer to Figure 13.
CAUTION
When pushing the bolt head closed during headspace gaging, be sure to use
LIGHT pressure. Failure to do so may damage the weapon or gage.
a. Insert the headspace “go” gage into the chamber, ensuring the gage is fully seated in the chamber.
Refer to Figure 14.
b. Slide the bolt carrier group into the upper receiver. Refer to Figure 15.
Figure 15. Slide the Bolt Carrier Group into the Upper Receiver.
0025 00-6
TM 8370-50117-IN/20 0025 00
c. Using LIGHT pressure, push the bolt carrier forward. The bolt head should lock on the headspace
“go” gage. Refer to Figure 16. If the bolt head does not lock, replace the locking rollers with the same
series and regage. If the bolt head does not lock again, replace the locking rollers with a different
series and regage. If the bolt head does not lock a third time, replace the bolt head assembly and
regage. If the bolt head does not lock after all these measures have been taken, replace the weapon.
CAUTION
When pushing the bolt head closed during headspace gaging, be sure to use
LIGHT pressure. Failure to do so may damage the weapon or gage.
0025 00-7
TM 8370-50117-IN/20 0025 00
a. Insert the headspace “no-go” gage into the chamber, ensuring the gage is fully seated in the chamber.
Refer to Figure 18.
b. Slide the bolt carrier into the upper receiver. Refer to Figure 19.
Figure 19. Slide the Bolt Carrier Group into the Upper Receiver.
0025 00-8
TM 8370-50117-IN/20 0025 00
c. Using LIGHT pressure, push the bolt carrier forward. The bolt head should NOT lock on the
headspace “no-go” gage. Refer to Figure 20. If the bolt head locks, replace the locking rollers with
the same series and regage. If the bolt head locks again, replace the locking rollers with a different
series and regage. If the bolt head locks a third time, replace the bolt head assembly and regage. If the
bolt head locks after all these measures have been taken, replace the weapon.
Figure 20. Bolt Head Not Locked on the Headspace “No-Go” Gage.
NOTE
Ensure the bolt head is locked forward before gaging.
0025 00-9
TM 8370-50117-IN/20 0025 00
a. Attempt to insert the feeler “go” gage between the bolt head and bolt carrier (through the magazine
well). It should slide freely between the bolt head and bolt carrier. Refer to Figure 22. If the weapon
fails gaging, replace the locking rollers with the same series and regage. If the weapon fails gaging
again, replace the locking rollers with a different series and regage. If the weapon fails gaging a third
time, replace the bolt head assembly and regage. If the weapon fails gaging after all these measures
have been taken, replace the weapon.
Figure 22. Insert the Feeler “Go” Gage between the Bolt Head and Bolt Carrier.
b. Attempt to insert the feeler “no-go” gage between the bolt head and bolt carrier (through the
magazine well). It should not slide freely between the bolt head and bolt carrier. If the weapon fails
gaging, replace the locking rollers with the same series and regage. If the weapon fails gaging again,
replace the locking rollers with a different series and regage. If the weapon fails gaging a third time,
replace the bolt head assembly and regage. If the weapon fails gaging after all these measures have
been taken, replace the weapon.
0025 00-10
TM 8370-50117-IN/20
CHAPTER 4
SUPPORTING INFORMATION
INTENTIONALLY BLANK
TM 8370-50117-IN/20 00026 00
REFERENCES
SCOPE
This work package lists all forms, field manuals, technical manuals, instructions, tables, regulations,
standards, and miscellaneous publications referenced in this manual.
SCOPE
This work package lists the expendable and durable items that are needed to operate and maintain the G-3
rifle.
EXPLANATION OF COLUMNS
1. Column (1) - Item Number. This number is assigned to the entry in the list and is referenced in the
narrative instructions to identify the item.
2. Column (2) - National Stock Number (NSN). This is the NSN assigned to an item and is used when
requisitioning the item.
3. Column (3) - Description, Commercial and Government Entity Code (CAGEC), and Part Number.
This provides other information that may be needed to identify the item.
4. Column (4) - Unit of Measure (U/M). This code shows the physical measurement or count of an item,
such as pint (PT), gallon (GL), ounce (OZ), pair (PR), each (EA), bottle (BT), package (PG), book (BK),
sheet (SH), bundle (BD), or can (CN).
Table 1. Expendable and Durable Items List for the G-3 Rifle.
0027 00-1
TM 8370-50117-IN/20 00027 00
Table 1. Expendable and Durable Items List for the G-3 Rifle – Continued.
0027 00-2
TM 8370-50117-IN/20 00028 00
SCOPE
This work package lists all common tools and special tools authorized for support of the G-3 rifle.
EXPLANATION OF COLUMNS
1. Column (1) - Item Number. This column indicates the number of the figure, if available, that shows the
item.
2. Column (2) - Item Name. This column lists the item by noun nomenclature and other descriptive
features.
3. Column (3) - National Stock Number (NSN). This column lists the NSN assigned to an item and is used
when requisitioning the item.
4. Column (4) - Part Number/CAGEC. This column indicates the primary number used by the
manufacturer which controls the design and characteristics of the item by means of its engineering
drawings, specifications, standards, and inspection requirements to identify an item or range of items.
5. Column (5) - Unit of Measure (U/M). This column shows the count of an item when issued, such as
each (EA), kit (KT), package (PG), book (BK), or bale (BE).
0028 00-1
TM 8370-50117-IN/20 0028 00
0028 00-2
TM 8370-50117-IN/20 00028 00
SCOPE
This repair parts list (RPL) authorizes spares, repair parts, and other special support equipment required for
the performance of organizational maintenance of the G-3 rifle. It authorizes the requisitioning, issue, and
disposition of spares and repair parts indicated by the source, maintenance, and recoverability (SMR) codes.
Parts lists are composed of functional groups listed in figure and item number sequence.
EXPLANATION OF COLUMNS
1. Item No. (Column 1). The item number indicates the number used to identify items called out in an
illustration.
2. SMR Code (Column 2). The SMR code is a five-position code containing supply and requisition
information, maintenance level authorization criteria, and disposition instructions as shown in the
following manner. Refer to Table 1 for an explanation of the five positions in the SMR code. Refer to
Tables 2-5 for explanations of the source codes, maintenance codes, and recoverability codes that make
up the SMR code.
XX X X X
1st and 2nd positions 3rd position 4th position 5th position
How to obtain an item. Who can install, replace, Who can perform Who determines the disposition
or use the item. repair* on the item. action on an unserviceable item.
NOTE
Complete repair: maintenance capacity, capability, and authority to perform
all corrective maintenance tasks of the repair function in a user environment
in order to restore serviceability to a failed item.
a. Source Code. The source code indicates how to obtain an item needed for maintenance, repair, or
overhaul of equipment and is entered in the first and second positions of the SMR code as shown in
Table 2.
Code Application/Explanation
PA Item: Stocked
PB Item: Stocked, insurance
PC Item: Stocked, deteriorative
PD Item: Support, initial issue or outfitting and stocking only for additional initial issue.
PE Equip: Support, stocked, initial issue, or outfitting of specified maintenance activities (also
used for “special tools”).
PF Equip: Support, non-stocked, and centrally procured on demand.
PG Item: Stocked, for sustained support, uneconomical to produce at later time.
0029 00-1
TM 8370-50117-IN/20 0029 00
Code Application/Explanation
KD Items with these codes are not to be requested/requisitioned individually. These items are
KF part of a kit authorized to the maintenance level indicated in the 3rd position of the SMR
code. The complete kit must be requisitioned and applied for this weapon.
KB
MO Items with these codes are not to be requisitioned individually. They must be made from
MF bulk material identified by the part number in the description column. No bulk material items
are applicable for this weapon.
MH
ML
MD
AO Items with these codes are not to be requested/requisitioned individually. The parts that
AF make the assembled items must be requisitioned, fabricated, or assembled at the level of
maintenance indicated by source code. If the 3rd position code of the SMR code authorizes
AH the item to be replaced, but the source code indicates the item is assembled at a higher
AD level, order the item from the higher level of maintenance.
XA Do not requisition an XA-coded item. Order its next higher assembly. (Also refer to the
NOTE below).
XB If an XB item is not available from salvage, order it using the CAGEC and part number
given.
XC XC installation drawing, diagram, instruction sheet, and field service drawing identified by
the manufacturer’s part number.
XD XD are items not stocked. Order an XD-coded item through normal supply channels using
the CAGEC and part number given.
NOTE
Cannibalizing or controlled exchange, when authorized, may be used as a
source of supply for items with the above source codes, except for those
coded XA. Items coded PC are subject to deterioration.
b. Maintenance Code. The maintenance code indicates the levels of maintenance authorized to use and
repair the support items. The maintenance codes are entered in the third and fourth positions of the
SMR code format as follows:
(1) The maintenance code entered in the third position indicates the lowest maintenance level
authorized to remove, replace, and use an item. Refer to Table 3 for an explanation of the
maintenance code that indicates the level of maintenance required.
Code Application/Explanation
0029 00-2
TM 8370-50117-IN/20 0029 00
(2) The maintenance code entered in the fourth position indicates whether the item is to be repaired
at the lowest maintenance level with the capability to perform complete repair (i.e., all
authorized maintenance functions).
NOTE
Some limited repair may be done on the item at a lower level of maintenance,
if authorized by the SMR codes.
Code Application/Explanation
O Organizational level is the lowest level that can completely repair the item.
F Intermediate third echelon is the lowest level that can completely repair the item.
H The lowest maintenance level capable of complete repair of the support item is the general
support level.
D Depot level is the lowest level that can completely repair the item.
L Specialized repair activity (designated the specialized repair activity) is the lowest level that
can completely repair the item.
Z Non-repairable. No repair is authorized.
B No repair authorized. No parts or special tools are authorized for maintenance of a B-coded
item. However, the item may be reconditioned by adjusting or lubricating at the user level.
c. Recoverability Code. The recoverability code is assigned to support items to indicate the disposition
action on unserviceable items. The recoverability code is entered in the fifth position of the SMR
code format. Refer to Table 5 for code explanations.
Code Application/Explanation
Z Non-repairable item. When unserviceable, condemn and dispose of the item at the level of
maintenance shown in the third position of the SMR code.
O Repairable item. When uneconomically repairable, condemn and dispose of at the
organizational level.
F Repairable item. When uneconomically repairable, condemn and dispose of at the third
echelon level.
H Repairable item. When uneconomically repairable, condemn and dispose of at the fourth
echelon level.
D Repairable item. When uneconomically repairable, condemn and dispose of at the depot
level.
L Repairable item. Condemnation and disposal not authorized below specialized repair
activity.
A Item requires special handling or condemnation procedures because of specific reasons
(e.g., precious metal content, high dollar value, or hazardous material). Refer to the
appropriate manuals/directives for specific instructions.
3. NSN (Column 3). The national stock number for the item is listed in this column.
4. CAGEC (Column 4). The commercial and government entity code is a 5-digit code used to identify the
manufacturer, distributor, or government activity that supplies the item.
0029 00-3
TM 8370-50117-IN/20 0029 00
5. Part Number (Column 5). Indicates the primary number used by the manufacturer that controls the
design and characteristics of the items by means of its engineering drawings, specifications, standards,
and inspection requirements to identify an item or range of items.
NOTE
When an NSN is used to requisition an item, the item received may be a
different part number from the part ordered.
6. Item Identification (Column 6). This column includes the following information:
a. Federal item name and, when required, a minimum description identifying the items.
b. The statement END OF FIGURE appears just below the last item description in columns 6 and 7 for a
given figure.
7. QTY (Column 7). The quantity (QTY) column indicates the quantity of the item used in the breakout
shown on the illustration figure, which is prepared for a functional group, sub-functional group, or an
assembly. The letter V appearing in this column in lieu of a quantity indicates the quantity is variable and
may vary from application to application.
a. Identify the item from the illustration and note the item number.
b. Look in the RPL for the figure and item numbers. The NSNs and part numbers are on the same lines
as the associated item numbers.
a. Using the NSN or part number, locate the item in the RPL. Note the pertinent information.
0029 00-4
INTENTIONALLY BLANK
TM 8370-50117-IN/20 0030 00
0030 00-3
TM 8370-50117-IN/20 0030 00
0030 00-4
TM 8370-50117-IN/20 0030 00
0030 00-5
TM 8370-50117-IN/20 0030 00
0030 00-6
TM 8370-50117-IN/20 0030 00
0030 00-7
TM 8370-50117-IN/20 0030 00
0030 00-8
TM 8370-50117-IN/20 0030 00
0030 00-9
TM 8370-50117-IN/20 0030 00
0030 00-10
TM 8370-50117-IN/20 0030 00
0030 00-11
TM 8370-50117-IN/20 0030 00
0030 00-12
TM 8370-50117-IN/20 0030 00
0030 00-13
TM 8370-50117-IN/20 0030 00
0030 00-14
TM 8370-50117-IN/20 0030 00
INDEX
Index-1
TM 8370-50117-IN/20
INDEX
Index-2