A Company Information

1 Company Name: ASSOCIATED COMMERCIAL ENETRPRISES UNIT II

Registered Address: B-37B, KIADB INDL ESTATE, CHOKKAHALLY, HOSKOTE

BANGALORE-562114

Telephone: 080-27971393

Fax:

2 Key Management Staff:

Name: ASHOK SHARMA Title:

Name: RAMESH VJ Title:

Name of Quality Manager:

Your contact person for LeeBoy India:

3 Main Type of Business:

SHEET METAL FABRICATION

4 Main Customers: (1) L&T KO

(2) VOLVO
(Please name 3 latest customers.)

(3) SCHWING

5 Quality Management Certification: I

(e.g. ISO 9001:2000)
(Please attached copy of valid Certification, if applicable)

6 LASER CUTTING, PRESS BRAK

Main Types of Machinery / Equipment available
KUKA ROBOTIC WELDING, LIN

(State Brand, Age, Capacity, etc. Please attached a separate

sheet, if necessary.)

7 Organisation:
 Total Number of staff: 30 Staff in Design & Developm

Staff in Sales / Marketing: 4 Staff in Production:

Staff in Quality Control: 12

(Please attach your Organisation Chart.)

8 Sales for Last 3 Years:

Year
INR

9 Company brochure and website

√
Company brochure attached: Yes / No

Company Website: www.asscoent.com

B Company Registration Information

10 Registration Number:
(Please provide a copy of your company Registration Certificate.)
PRISES UNIT II

AHALLY, HOSKOTE

Email: asscoent@yahoo.co.in

PLANT HEAD

MANAGER

MOSHIN PASHA

ASHOK SHARMA

L FABRICATION

L&T KOMATSU, DOOSAN

VOLVO BUSES INDIA LTD

SCHWING STETTER INDIA LTD

ISO 9001-2002 BY TUV

CUTTING, PRESS BRAKES, TURRET PUNCH,

OBOTIC WELDING, LINCOLN WELDING MACHINES

in Design & Development: 6

in Production: 12

Registration Date:
 ASSOCIATED COMMERCIAL ENTERPRISES UNIT II
IN-PROCESS INSPECTION REPORT
M/c no.: Part Name:
Date: Part No.:
GRN/B.C: Lot Size:
Sample Time Drawing Actual Measurement
Tolerances
no. From To Dimensions 1 2 3 4 5 6
Inspected by: Authorised by:
 ASSOCIATED COMMERCIAL ENTERPRISES UNIT II
Check Sheet for PPAP Doccument Submission

Part Decsription:
Part No.:
Project Name:

A. Design Record

B. Engg change Doccument-

C. Customer Engg changes

D. Design FMEA

E. Process Flow Daigram

F. Process FMEA

G. Dimensional results

H. Material performance:

IJ Initial process Study:

K. MSA

L. Qualified Lab Doc.:

M. Control Plan
NO. PSW(Production start Week)

PQ. AAP

R BMR Check sheet

S

T Master Sample

U-W Checking Aides

Z-X R.O. Compliance

Pls use pencil to tick mark

ASSOCIATED COMMERCIAL ENTERPRISES UNIT II
Check Sheet for PPAP Doccument Submission
Customer:
Reason for submission:

Avaialable
YES No
Latest Controlled Copy

ECR approval from the design dept

If required only

N/A

1.Ensure the process flow chart & the actual practices are the same, &
each process to be numbered
1.Co-Relate the no. mentioned in Process Flow Daigram
2.All the process to be addressed
3.RPN(Risk Priority number) 125 corrective action to be taken up

1.100% dim results with marked up photo copy drawing

2.Drawing no. & engg. Level should be of latest.
3.ECR for deviated dimensions
4.Open tolerance chart
5.CMM report if required(Co-ordinate measurement Machines)

1.Material Test certificate for the R/M used. Ensure date of T/C to
match the date of sample submission
2.Third party Inspection report, if required
3.R/M standard, or data sheet to be enclosed
4. If R/M is deviating from drawing spec. customer approval for the
same should be made available.

1.CPK study for SC's

2.Whether the same is monitored while processing.
3.If CPK is less than 1.67%, 100% improvement is require until the
cpk is achieved below 1%
4.Action plan for cpk improvement submitted.

1. Calibration of instruments & gauges

2.MSA for Instruments & Gauges

1.Certificate of Accrediation, if required

1.Process no. to be co-related from process flow chart

2.SC's to be addressed
3.SC's process CPK to be monitored
4.Check for reaction plan
5.Adress, whether supervisor or operator to check.
6.check for part no. Revision status, & Spproval of customer

1.PSW format to be sign off by supplier

1.Applicable for Appearance Approval parts

1.Only for bulk lot production

1.Dimensional Report for off the tool samples

Reference sample from the approved lot, to be retained at Customer end

1.List Should cover instruments & Gauges mentioned in control plan

2.Calibration frequency, calibration agency, & location of the instrument to
be mentioned clearly.

1.customer specific requiremnet, like QOS report for Ford

2.PPm for our supplier in process
 RPN
RISK PRIORITY NUMBER
or submission: 1 SEVERITY(S)
2 SEVERITY X OCCURRENCE
Avaialable
N/A 3 SEVERITY X OCCURRENCE
 2
RITY NUMBER
SEVERITY(S)
SEVERITY X OCCURRENCE(S X O-CRITICALITY

SEVERITY X OCCURRENCE(S X DETECTION (SXOXD)=RPN