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Name of the Work : Supplying, fabrication, tower erection from 1 to 53 and stringing 3 nos of ACSR

panther conductor and 1 no earth wire from 1 to 53 from Tandarampattu


110 / 33-11 KV SS to M/S Kallakuruchi Co – Operative Sugar Mills Ltd at
Mungilthuai pattu

DATA

a Cement mortor - 1: 4 - 1M3

360 Kg Cost of Cement 4826.30 MT

1 M3 Cost of Sand 290.30 M3

1 M3 Mixing Charge 43.45 M3

Sundries

Total

b Cement mortor - 1: 2 - 1M3

720 Kg Cost of Cement 4826.30 MT

1 M3 Cost of Sand 290.30 M3

1 M3 Mixing Charge 43.45 M3

Sundries

Total

MAIN DATA

1 Earth work

Hard Gravelly soil mixed with small sized


I-a 1.00 M3 31.60 M3
bouldars

Double the rate for narrow excavatrion

b 1.00 M3 S.D.R not requiring blasting 47.00 M3

Double the rate for narrow excavatrion

c 1.00 M3 M.D.R not requiring blasting 82.80 M3

Double the rate for narrow excavatrion

d 1.00 M3 Hard rock requiring blasting 223.85 M3

Double the rate for narrow excavatrion

Transporting of excavated earth away from


II
the site - 1M3

1.00 M3 Lead charges 2Km x 5.60

1.00 M3 Loading charges

1.00 M3 Un loading charges

Sundries
Total

2 PCC 1:4:8 using 40mm HBG Metal - 1M 3

( with out form box )

0.90 M3 Cost of 40mm HBG 760.80 M3

0.45 M3 Cost of CM 1:4 2072.00 M3

0.18 No Mason II Class 175.00 Each

1.77 M2 Mazdoor I Calss 123.00 Each

1.41 Nos Mazdoor II Calss 111.00 Each

Add 20 % for TLC

Add LWF @ 0.30% on labour

Sundries

Total

3 PCC 1:2:4 using 20mm HBG Metal - 1M 3

( with out form box )

0.90 M3 Cost of 20mm HBG 980.80 M3

0.45 M3 Cost of CM 1:2 3809.00 M3

0.18 No Mason II Class 175.00 Each

1.77 M2 Mazdoor I Calss 123.00 Each

1.41 Nos Mazdoor II Calss 111.00 Each

Add 20 % for TLC

Add LWF @ 0.30% on labour

Sundries

Total

4 PCC 1:2:4 using 20mm HBG Metal - 1M 3

frustum (with form box )

0.90 M3 Cost of 20mm metal 980.80 M3

0.45 M3 Cost of CM 1:2 3809.00 M3

0.18 No Mason I Class 175.00 Each

1.77 No Mazdoor I class 123.00 Each

1.41 No Mazdoor II Class 111.00 Each

Add 20 % for TLC

Add LWF @ 0.30% on labour

1.00 M3 Cost of form box 1174.00 M3


Sundries

Total

Fabrication and supply of template in


correct position and alignment including
5 1.00 Loc cost of all materials, labour, lead, lift etc., 500.00 Loc
complete. ( Template will make own
arrangement by the contractor )

Labour charges for assembling of template,


setting of stub and cleat to correct level and
alignment including shifting template from
6
location to another location and
reassambling including cost of lead, lift,
etc., complete.

1 No Fitter I 172.00 E
4 No Fitter II 160.00 E

22 No mazdoor I 123.00 E
Add 20 % for TLC

Add LWF @ 0.30% on labour

sundries

Supplying of GI earth pipe of 40mm dia (B


7 1 No Class) and labour charges for earthing of 740.00 Each
tower

Labour charge for refilling with excavated


8 1 M3 11.10 M3
earth - 1M3
Spreading fo surplus earth around the area
9 1 M3 including cost of allmaterials, labour charge, 5.00 M3
lead, lift, etc., complete.
Supplying, fabrication, hot dip galvanizing of
tower parts confirming to IS 2629 - 1985
10 1 MT 67274.00 MT
including cost of all materials, labour charges,
transforting, lead, lift, etc., complete

Supply various size of bolts and nuts, spring


washer, packing washer, plat washer of 5.6
grade hot dip galvanised confirming to standard
11 1 MT 62000.00 MT
specification including cost of all materials,
labour charge, lead, lift, etc., complete in all
respects

Transporting of tower parts from store to site


12 1 MT including cost of T & P , labour, lead, lift, etc., 528.00 MT
complete.
Labour charge erection at tower parts including sorting out of
tower parts at store and site, rectification in tower parts if any,
13
cost of T&P, labour, lead, lift, etc., complete. With out LC
condition

a Labour charge for sorting out of tower parts from site - MT

1 No Fitter I Class 172.00 Each

3 No Mazdoor I Class 123.00 Each

Add 20% for TLC Work


Add LWF @ 0.30% on labour

Sundries

Total

b Labour Charge for Erection of tower - 1MT

2 Nos Fitter I Class 172.00 Each

4 Nos Fitter II Class 160.00 Each

10 Nos Mazdoor I Class 123.00 Each

Add 20% for TLC Work

Add LWF @ 0.30% on labour

Sundries

Total

c Cost of T & P

Total =a+b+c

=652+2665+200

14 Labour charge for transporting & hoisting of 7 unit of suspension insulator-1set

wt of 7 unit of suspension insulator with fitting - 60 Kg

a Transport of insulator

60 kg x 528/ 1000

b Labour charge for hoisting - 1set

0.15 No Fitter I Class 172.00 Each

0.30 No Fitter II Class 160.00 Each

0.60 No Mazdoor I Class 123.00 Each

add 20% for TLC Work

Add LWF @ 0.30% on labour

Sundries

Total

Total = a+b

=31.68+178

(or)
15 Labour charges for transporting & hoisiting of 8 units of tension insulator - 1set

Wt of 8 unit of tension insulator with fifting - 100 kg

a Transport of insulator

100kg x 528 / 1000

b Labour charge for hoisting - 1set

0.30 No Fitter I Class 172.00 Each

0.60 No Fitter II Class 160.00 Each

1.00 No Mazdoor I Class 123.00 Each

Add 20% for TLC Work

Add LWF @ 0.30% on labour

Sundries

Total

a+b=52.80+326

or

Transporting, payingout, stringing, tensioning 3 Nos panther conductor with all fittings including labour
charges for sorting out of conductor drums according to drum schedule, unloading at site providing
16
rough sagging, tensioning 3 Nos panther conductor,jumper including cost of T & P lead lift complete in
all respects. ( Normal span )

Labour charge for stringing of power conductor - 1km

wt of 3 Nos of kundan conductor with all accessories - 4000 Kg / 1KM

a Transporting of power conductor

528 x 4000 / 1000

b Labour charge for sorting out of conductor drum according to drum schedule-1km

1.00 No Syrang I Class 150.00 Each

1.00 No Fitter I Class 172.00 Each

20.00 No Mazdoor I Class 123.00 Each

Add 20% for TLC Work

Add LWF @ 0.30% on labour

Sundries

Total

c Labour charge for providing tresseles


Materials

99 No Cost of bamboos 10.00 Each

33 No Cost coir, rope 5.00 Each

This Can be used for 5 time

Rate for 1 time

d Paying out of power conductoer providing rollers jointing etc., km

1 No Foreman 190.00 Each

2 No Maistry 145.00 Each

2 No Fitter I Calss 172.00 Each

4 No Fitter II Calss 160.00 Each

50 No Mazdoor I Class 123.00 Each

30 No Mazdoor II Class 111.00 Each

Add 20% for TLC Work

Add LWF @ 0.30% on labour

Sundries

Total

e Rough sagging and single tension

2 No Foreman I Class 190.00 Each

2 No Maistry 145.00 Each

6 No Fitter I Class 172.00 Each

8 No Fitter II Class 160.00 Each

40 No Mazdoor I Class 123.00 Each

30 No Mazdoor II Class 111.00 Each

Add 20% for TLC Work

Add LWF @ 0.30% on labour

Sundries

Total

f Clipping, fixing, vibration dampers, arrmour rod, jointing etc.,

1 No Foreman 190.00 Each

5 No Fitter I Class 172.00 Each


4 No Fitter II Class 160.00 Each

10 No Mazdoor I Class 123.00 Each

10 No Mazdoor II Class 111.00 Each

Add 20% for TLC Work

Add LWF @ 0.30% on labour

Sundries

Total

g Cost of T & P

Total = a+b+c+d+e+f+g

=2112+4353+231+17124+17575+6306+1000

Rate for kundan conductor

Rate for panther conductor=38235 x 75%

3 wire for panther conductor 28676.24 or

for 6 wire of panther conductor = 2 x 28676

Transporting, payingout, stringing, tensioning 3 Nos panther conductor with all fittings including labour
charges for sorting out of conductor drums according to drum schedule, unloading at site providing
17
rough sagging, tensioning 3 Nos panther conductor,jumper including cost of T & P lead lift complete in
all respects. ( Single span - With out LC condition )

17-a Paying out of power conductoer providing rollers jointing etc., km

1 No Foreman 190.00 Each

2 No Maistry 145.00 Each

2 No Fitter I Calss 172.00 Each

4 No Fitter II Calss 160.00 Each

50 No Mazdoor I Class 123.00 Each

30 No Mazdoor II Class 111.00 Each

Add 20% for TLC Work

Add LWF @ 0.30% on labour

Sundries

Total

Rate for kundah conductor =13173 x 75%

Add T & P

Total
17-b Rough sagging and single tension

2 No Foreman I Class 190.00 Each

2 No Maistry 145.00 Each

6 No Fitter I Class 172.00 Each

8 No Fitter II Class 160.00 Each

40 No Mazdoor I Class 123.00 Each

30 No Mazdoor II Class 111.00 Each

Add 20% for TLC Work

Add LWF @ 0.30% on labour

Sundries

Total

c Clipping, fixing, vibration dampers, arrmour rod, jointing etc.,

1 No Foreman 190.00 Each

5 No Fitter I Class 172.00 Each

4 No Fitter II Class 160.00 Each

10 No Mazdoor I Class 123.00 Each

10 No Mazdoor II Class 111.00 Each

Add 20% for TLC Work

Add LWF @ 0.30% on labour

Sundries

Total

d Cost of T & P

Total = a+b+c

=13519+4851+1000

Rate for kundan conductor

Rate for panther conductor=19370 x 75%

or

I 3 wire for panther conductor or

For single span = 14528 x 50%

18 Labour charge for stringing of earth wire 1 km. with out LC


wt of earth wire7 / 3.55 and fittings =585+15 - 600kg

a Transport of earth wire= 600 x 528/1000

b Labour charge for sorting out, paying out, tensioning, clipping, jumpering etc.,

2 No Fitter I Class 172.00 Each

5 No Fitter II Class 160.00 Each

40 No Mazdoor I Class 123.00 Each

Add 20% for TLC Work

Add LWF @ 0.30% on labour

Sundries

Total

c Cost of T & P

Total =a+b+c

=268.20+7299+250

(or)

i Normal span

ii Single span =( 316.80+7299) x 30 % = 2284.74

Cost of T & P = 250.00

=2284.74 +250 = 2534.74 or

Providing temporary guys including earth work excaeation, fixing


19 70.00 Each
rail etc., complete

20 Providing special type trussels alread sanction estimate rate 1500.00 Each

21 Arranging and attending shut down wire on LT, HT & EHT line. 215.00 Each

22 Welding of exposed bolts & nuts 1cm each at two pleces 5.00 Each

23 Fabrication of missing tower parts with available obselete angle 6100.00 MT

24 Painting tower leg using best quality anti corrosive block paint 70.00 1 Location

Fabrication, supply, painting with one coat red oxide and two coat enamel paint for back ground
25 lettering with enamel paint of approved colour fixing in tower as directed all materials labour lead lift
etc., complete.

a Fabrication and fixing number plate 100.00 Each

(Local maket rate)


b Fabrication and fixing phase plate 100.00 Each

(Local maket rate)

c Danger board 200.00 Each

(Local maket rate)

d Name board 250.00 Each

(Local maket rate)

26 Clearing heay jungle 2.40 m2

Clearing the uprooting and removing large pal myrah / coconut


27 45.50 Each
stups etc., complete

Uprooting & removing small pal myrah / cocount stups etc.,


28 32.50 Each
complete

Alredy sanction estimate rate

Fabrication , supply and Galvanising including cost of all


29 materials labour charge, lead, lift etc., complete. (Local market
rate)

a 1 No D Shackles 16mm dia 150.00 Each

b 1 No U Bolts 16mm dia 200.00 Each

d 1 No Droppers 20mm dia 400.00 Each

e 1 No Single tension fittings for panther conductor 1400.00 Each


os of ACSR
mpattu
Ltd at

1737.47

290.30

43.45

0.78

2072.00

3474.94

290.30

43.45

0.31

3809.00

31.60

63.20

47.00

85.80

82.80

165.60

223.85

447.70

10.20

15.85

15.85

0.10
42.00

684.72

932.40

31.50

217.71

156.51

81.14

6.31

0.70

2111.00

882.72

1714.05

31.50

217.71

156.51

81.14

9.25

0.12

3093.00

882.72

1714.05

31.50

217.71

156.51

81.14

9.25

1174.00
0.12

4267.00

500.00

172.00
640.00

2706.00
703.60

12.66

0.74
4235.00

740.00

11.10

5.00

67274.00

62000.00

528.00

172.00

369.00

108.20
1.95

0.85

652.00

344.00

640.00

1230.00

442.80

7.97

0.23

2665.00

200.00

3517.00

31.68

25.80

48.00

73.80

29.52

0.53

0.35

178.00

209.68

210.00
52.80

51.60

96.00

123.00

54.12

0.97

0.31

326.00

378.80

378.00

tings including labour


ding at site providing
P lead lift complete in

2112.00

150.00

172.00

2460.00

556.40

10.02

0.58

3349.00
990.00

165.00

1155.00

231.00

190.00

290.00

344.00

640.00

6150.00

3330.00

2188.80

39.40

0.80

13173.00

380.00

290.00

1032.00

1280.00

4920.00

3330.00

2246.40

40.44

0.16

13519.00

190.00

860.00
640.00

1230.00

1110.00

806.00

14.51

0.49

4851.00

1000.00

38234.99

38234.99

28676.24

28676.00

57352.00

tings including labour


ding at site providing
P lead lift complete in

190.00

290.00

344.00

640.00

6150.00

3330.00

2188.80

39.40

0.80

13173.00

9879.75

1000.00

10880.00
380.00

290.00

1032.00

1280.00

4920.00

3330.00

2246.40

40.44

0.16

13519.00

190.00

860.00

640.00

1230.00

1110.00

806.00

14.51

0.49

4851.00

1000.00

19370.00

19370.00

14527.50

14527.50

14528.00

7264.00
316.80

344.00

800.00

4920.00

1212.80

21.83

0.37

7299.00

250.00

7865.80

7866.00

7866.00

2535.00

70.00

1500.00

215.00

5.00

6100.00

70.00

int for back ground


terials labour lead lift

100.00
100.00

200.00

250.00

2.40

45.50

32.50

150.00

200.00

400.00

1400.00
LEAD STATEMENT FOR KALLAKURICHI SUGAR MILL

Lead charges
Sl. Lead Head
Description Soure Rate Unit lead
No KM 80 and Load
0-10 10-20 20- 40 40- 80
above

1 Cement Thiruvannamalai 4700.00 MT 30 35.00 29.50 25.5 0 0 36.30 126.30

2 Steel Thiruvannamalai 36000.00 MT 30 35.00 29.50 25.5 0 0 60.50 150.50

Stub & cleat


3 Chennai 0.00 MT 230 35.00 29.50 51.00 82.00 270.00 60.50 528.00
( steel )

4 HBG Metal 40mm Adiannamalai 560.00 M3 35 56.00 47.00 61.50 0 0 36.30 200.80

5 HBG Metal 20mm Adiannamalai 780.00 M3 35 56.00 47.00 61.50 0 0 36.30 200.80

6 Sand for mortar Pennaiyar 110.00 M3 30 56.00 47.00 41.00 0 0 36.30 180.30
Total

4826.30

36150.50

528.00

760.80

980.80

290.30

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