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Bioresource Technology 164 (2014) 162–169

Contents lists available at ScienceDirect

Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech

Characterization of biocoals and dissolved organic matter phases


obtained upon hydrothermal carbonization of brewer’s spent grain
J. Poerschmann a,⇑, B. Weiner a, H. Wedwitschka b, I. Baskyr a, R. Koehler a, F.-D. Kopinke a
a
UFZ-Helmholtz Center for Environmental Research, Department of Environmental Engineering, Permoserstr. 15, D-04318 Leipzig, Germany
b
DBFZ-Deutsches Biomasseforschungszentrum, Department of Biochemical Conversion, Torgauer Straße 116, D-04347 Leipzig, Germany

h i g h l i g h t s

 The by-product brewer’s spent grain was subjected to hydrothermal carbonization.


 Biocoal yield is high due to high carbohydrate content.
 Biocoals reveal high energy densification and high sorption capabilities.
 Biogas production from process water gives high yields.
 Phenols and fatty acids proved abundant analytes in the process water.

a r t i c l e i n f o a b s t r a c t

Article history: The wet biomass brewer’s spent grain was subjected to hydrothermal carbonization to produce biocoal.
Received 13 January 2014 Mass balance considerations indicate for about two thirds of the organic carbon of the input biomass to
Received in revised form 15 April 2014 be transferred into the biocoal. The van Krevelen plot refers to a high degree of defunctionalization with
Accepted 17 April 2014
decarboxylation prevailing over dehydration. Calorific data revealed a significant energy densification of
Available online 26 April 2014
biocoals as compared to the input substrate. Sorption coefficients of organic analytes covering a wide
range of hydrophobicities and polarities on biocoal were similar to those for dissolved humic acids. Data
Keywords:
from GC/MS analysis indicated that phenols and benzenediols along with fatty acids released from bound
Hydrothermal carbonization
Brewer’s spent grain
lipids during the hydrothermal process constituted abundant products. Our findings demonstrate that
Biocoal the brewer’s spent grain by-product is a good feedstock for hydrothermal carbonization to produce bio-
Organic carbon balance coal, the latter offering good prospects for energetic and soil-improving application fields.
Ó 2014 Elsevier Ltd. All rights reserved.

1. Introduction attempts have been made to use it in biotechnological processes,


such as cultivation of mushrooms and actinobacteria and as a
Brewer’s spent grain (BSG) is the residue left after separation of source of value-added products like ferulic and p-coumaric acids
the wort during the brewing process and is available in large quan- or sugar alcohols (Faulds et al., 2004). The importance of the wet
tities throughout the year. Its worldwide annual output amounts to biomass as an industrial feedstock is hampered by its chemical
about 30 million tons, in Germany it is about 0.7 million tons as dry deterioration and its susceptibility to microbial attacks resulting
mass (Schuchardt and Vorlop, 2010). The composition of this agro- in rapid colonization by bacteria unless it is further dried to a mois-
industrial co-product may vary with barley variety, time of harvest, ture content of 10% or less.
adjuncts added and brewing technology (Niemi et al., 2012). A promising, environmentally benign approach which is pur-
The main application of BSG has been chiefly tied to animal sued in the framework of this contribution is to use wet BSG (dry
feeding, favorably combined with green manure or maize silage. mass 20–25% w/w) as a feedstock for hydrothermal carbonization
Shortcomings of BSG use in animal feeding are associated with (HTC). This is a process in which wet biomass is hydrothermally
the cyclic generation peaking at summer times, as well as with converted in aqueous suspensions at moderate temperatures
the low degradation rate of raw protein in rumen (Santos et al., (180–250 °C) and medium pressure into carbonaceous materials
2003). To upgrade BSG use and develop innovative value schemes, (Baccile et al., 2009). The hot water serves as the solvent and reac-
tant, favoring ion chemistry while concomitantly suppressing free
⇑ Corresponding author. Tel.: +49 341 235 1761; fax: +49 341 235 2492. radical reactions. HTC processes have the tremendous advantage
E-mail address: juergen.poerschmann@ufz.de (J. Poerschmann). that the starting biomass does not need to be dry, thus the need

http://dx.doi.org/10.1016/j.biortech.2014.04.052
0960-8524/Ó 2014 Elsevier Ltd. All rights reserved.
J. Poerschmann et al. / Bioresource Technology 164 (2014) 162–169 163

for energy-intensive removal of water is eliminated. A wide array through a filter paper (Whatman filter paper, Grade 595, 150 lm
of natural raw biomasses as well as agricultural and municipal thickness). After phase separation, process waters were evaporated
waste products including liquid manure, sewage sludge, maize to dryness and biocoals were dried, both at 105 °C (4 h), for elemental
grist, molasses, and sugar beet residues have been subjected to analysis, ash determination, and X-ray fluorescence spectroscopy.
HTC (Funke and Ziegler, 2009).
The HTC process is characterized by a combined hydrolysis– 2.2. Elemental analysis, X-ray fluorescence, bulk parameters
deoxygenation–polymerization mechanism (Titirici and
Antonietti, 2010). As a result of hydrothermal treatment of bio- An elemental analyzer LECO model CHN 932 (Moenchenglad-
masses, an aqueous phase is generated next to the water-insoluble bach, Germany) was used to determine C, H, N and S in the input
biocoal. The biocoal can be used to enhance soil fertility (Steinbeiss substrate, the biocoal and the lyophilized process water. The oxy-
et al., 2009), for energetic purposes and/or to produce tailor-made gen concentration was calculated from the difference between the
sorbents and catalysts with defined functionalization and pore ash-free dry mass and the combined mass of the elements
structure (Titirici and Antonietti, 2010). In contrast to biocoal, measured. Elemental composition was determined in duplicate.
the dissolved organic matter (DOM) in the process water is basi- The averaged data were reported herein. BSG compartments were
cally an unwanted side-product. isolated according to a scheme developed for maize plants to
Herein, the suitability of BSG as an input substrate to produce quantify rhizodeposition based on Sparling et al. (1982). Briefly,
valuable biocoal is addressed including the following objectives: lipids were extracted with a chloroform/methanol solvent mixture
(1:1, v/v), soluble carbohydrates with hot water, delignified
(i) To determine the mass balance of the organic carbon (OC)- holocellulose by refluxing the residue with sodium hypochlorite
fraction of the biomass at different operating temperatures. solution, and cellulose by 24% potassium hydroxide solution.
In an ideal scenario, the OC-fraction is overwhelmingly con- X-ray fluorescence measurements were performed using a
verted into biocoal with a minor DOM content and negligible WDXRF-spectrometer S4 PIONEER (Bruker-AXS, Bremen, Germany),
formation of gases (chiefly CO2). equipped with a 4 kW-Rh X-ray tube (75 lm Be window) and a
(ii) To determine the mass balance of other elements including 60 kV generator.
nitrogen, phosphorous, and heavy metals. Total organic carbon (TOC) in filtered aqueous solutions was
(iii) To study the degree of defunctionalization of biomass com- analyzed by a TOC analyzer (Shimadzu, Duisburg, Germany).
partments on hydrothermal treatment. Clearly, high defunc- Determination of the Chemical Oxygen Demand (COD) was carried
tionalization of biomass compartments (cellulose, out by a micro-method with chromo-sulfuric acid (cuvette test kit
hemicellulose, lignin, proteins) results in high calorific value LCK014 from HACH LANGE GmbH, Duesseldorf, Germany). The bio-
of the biocoals in view of a potential energy source. chemical oxygen demand (BOD) was measured manometrically
(iv) To study the sorption capability of biocoals in the face of with a WTW BOD analyzer OxiTopÒ IS 6 (Weilheim, Germany).
their potential application as sorbent in wastewater The samples were dried at 105 °C prior to analysis. The ash fraction
treatment. was determined by a burning process at 550 °C. The specific sur-
(v) To characterize low molecular weight organic components face area was determined by BET analysis using a Belsorp Mini
(MW 6 300 Da) in the process water in the light of prospec- (Microtrac, Meerbusch, Germany) with multipoint adsorption iso-
tive obtaining of value-added products (e.g. levulinic acid) therms of nitrogen at 77 K.
and as a source of biogas when applying a cascadic use of
the process water rich in DOM. 2.3. Exhaustive extraction of HTC matrices

BSG was already used as input substrate for HTC (Heilmann Five hundred mg aliquots of the slurry lyophilizate, the DOM
et al., 2011). The focus of that contribution was the mechanism lyophilizate resulting from HTC at 200 °C, and the lyophilized
of coal formation and characterization of the biocoal by micros- BSG substrate were each subjected to exhaustive pressurized
copy rather than addressing the objectives listed above. Our contri- solvent extraction. The lyophilizates were spiked with internal
bution is aimed at supplementing the findings published by standards before freeze drying. Internal standards included [2H2]-
Heilmann et al. rather than compete with them. The combined palmitic acid, [2H4]-lactic acid, [2H6]-phenol, [2H4]-hydroquinone,
data (meaning: our data and Heilman’s data) are expected to foster and [2H10]-phenanthrene in acetone to give a final concentration
the field of utilizing BSG as a substrate for HTC. of 1000 lg g1 each ([2H10]-phenanthrene: 10 lg g1) referred to
BSG as dry matter (DM). Standards were purchased from Ehren-
storfer (Augsburg, Germany); all solvents from Aldrich (Munich,
2. Methods Germany). Labeled palmitic acid was used to quantify long-chain
monocarboxylic acids, whereas lactic acid served for quantifying
2.1. Hydrothermal carbonization of BSG short-chain dicarboxylic acids and short-chain hydroxyl acids.
Labeled phenol and hydroquinone served for quantification of phe-
BSG was delivered by Reudnitzer Brewery Leipzig, Germany, nols and benzenediols, respectively. Hydrophobic analytes were
and stored at 4 °C until use. The hydrothermal process was per- calibrated against labeled phenanthrene. The experimental extrac-
formed in an autoclave with a capacity of 200 mL (Roth; Karlsruhe, tion details were the following: extraction device ASE 300 (Ther-
Germany) filled with 50 g BSG (23.5% w/w dry mass) and 50 mL of moFisher, Dreieich, Germany), 11 mL cell cartridges filled with
distilled water. The dilution proved beneficial for further inert Hydromatrix to capacity, benzene/acetone/methanol
handling of product fractions resulting from the HTC-process. (2:1:0.5, v/v/v) solvent mixture. Two 10 min cycles at a tempera-
The HTC parameters were chosen according to findings from ture of 100 °C and 12 MPa pressure were applied to each sample.
previous HTC experiments with a wide array of biomasses Solvents were sparged with helium to prevent oxidative cleavage
(Poerschmann et al., 2013): operating temperature of 200 and of susceptible analytes including linolenic acid (18:3xccc) during
240 °C, reaction time of 14 h, and 80 lg mL1 of citric acid as extraction. Clean-up of the combined extracts was performed by
catalyst. The pH of the slurry obtained after carbonization was SPE using DSC-diol cartridges (spacer bonded 2,3-dihydroxyprop-
2.8, that of the native slurry was 7.0. The shift indicates the oxypropyl; Supelco, Munich, Germany) with chloroform/acetone
formation of carboxylic acids. The HTC slurry was allowed to pass (1:1, v/v) as eluent. Purified extracts were dried over anhydrous
164 J. Poerschmann et al. / Bioresource Technology 164 (2014) 162–169

sodium sulfate, then concentrated in a rotary evaporator to a final 3. Results and discussion
volume of 100 lL. Derivatization of volume-reduced extracts
involved a silylation with BSTFA (N,O-bis-(trimethylsilyl) trifluoro- 3.1. Mass balance of BSG during hydrothermal treatment
acetamide, Sigma Aldrich) to produce TMS (trimethylsilyl) ethers,
as well as a combined transmethylation with boron trifluoride 3.1.1. Total mass balance and carbon, nitrogen balance
(14% w/w in methanol; Sigma Aldrich Munich, Germany) to pro- Table 1 provides information on physico-chemical characteris-
duce non-polar methyl esters of mono- and dicarboxylic acids fol- tics of native BSG, which are comparable to those previously
lowed by silylation with BSTFA. Structural assignments were reported for BSG covering different origins (Santos et al., 2003;
confirmed by using silyl ethers produced with isotopically labeled Mussatto et al., 2008).
BSTFA-d9 (Ehrenstorfer). Saponification of solvent extracts origi- Table 2 lists data from gravimetric and elemental analysis along
nating from both the lyophilized process water and the BSG sub- with COD and BOD5 data for BSG and the hydrothermally con-
strate was performed with 3 N methanolic sodium hydroxide verted products. BSG gave a high yield of black-colored carbona-
solution. ceous precipitates as a result of the hydrothermal treatment
(51.1% and 47.5%, see Table 2). This finding is in line with the high
2.4. Sorption of organic compounds on HTC coal content of carbohydrates in BSG (see Table 1). Carbohydrates are
known as good substrates for HTC to form biocoal (Funke and
Sorption coefficients on HTC coal (200 °C) were determined by Ziegler, 2009). Table 2 also shows that two thirds of the feed-
Solid Phase Microextraction (SPME) at pH  4. This method was stock-organic carbon (OC) was fixed inside the biocoal network
elaborated and validated in our institute to overcome shortcom- (67.5% – 200 °C, 67.6% – 240 °C). Increased HTC-temperatures
ings in the traditional determination of sorption coefficients in resulted in lower coal mass yields but higher OC- content, which
both particulate and dissolved sorbents (Kopinke et al., 2002). is in line with previous findings obtained with other biomasses
The basic idea of using the SPME analytical technique to study (Funke and Ziegler, 2011; Parshetti et al., 2013). The high yield
sorption phenomena is that only the freely dissolved fraction of and the high carbon content of the biocoal points to a good suit-
the target analytes is sampled by the SPME-fiber. By contrast, the ability of BSG to the HTC process and is expected to be beneficial
analyte fraction bound to both dissolved and solid sorbents is not for a prospective energetic application. The high similarity
enriched onto the fiber coating. Experimental details to conduct between the OC- fraction retained in the biocoal at both 200 °C
these experiments are given in the Supplementary information and 240 °C favors low operating temperatures of 200 °C in the
section (S-1 and S-2) as well as in a recent publication face of a linear dependence between energy demand (synonymous
(Poerschmann and Schultze-Nobre, 2014). Solutions contained with costs) and HTC temperature.
100 lg mL1 sodium azide to inhibit microbial activity. Likewise, Compared to the biocoal, a significantly lower fraction of the
5 mM calcium chloride was used to maintain relatively constant substrate OC was converted into the (basically undesirable)
ionic strength. DOM-product stream (18.9% at 200 °C, 17.3% at 240 °C). The loss
of substrate OC (13.6% – 200 °C, 15.1% – 240 °C) was mainly related
to gas formation, as well as to experimental shortcomings (e.g.
2.5. GC/MS analysis
droplet and spill losses, losses by phase separation). Results from
headspace analyses (not detailed here) showed that carbon dioxide
A thin-film capillary column (30 m  0.25 mm) coated with
constituted the most abundant gas with minor abundances of car-
0.25 lm non-polar DB-1 MS stationary phase was used (Agilent
bon monoxide, methane, ammonia, sulfur dioxide, methanethiol,
Technologies, Waldbronn, Germany). The linear temperature pro-
dimethyl sulfide, and i-butanal (less than 15% combined). Carbon
gram was as follows: initial temperature 40 °C, 10 °C min1 to a
dioxide arises from decarboxylation reactions, it may also originate
final temperature of 300 °C. Data acquisition was performed using
from the breakdown product formic acid (Lu et al., 2014). As a
HP 5973B MSD in full scan mode.
rough estimate, the combined fraction of gases referred to the sub-
strate dry mass across a multitude of biomasses and HTC process
2.6. Biochemical methane potential test parameters amounts to 9% (Funke and Ziegler, 2009).

The biochemical methane potential test was carried out accord-


ing to guidelines defined in VDI (2006). The potential methane pro-
duction was obtained from the incubation of triplicate anaerobic Table 1
Chemical characteristics of BSG.
batch cultures containing both the substrate and a methanogenic
inoculum at a predetermined substrate/inoculum ratio. Incubation Analysis Result
took place in glass culture bottles at mesophilic conditions (38 °C) Dry matter content (DM) (g kg1) 235
over 30–45 days. The biogas volume was measured using the Eudi- pH of suspension 6.9
ometer technology (Janzon et al., 2014). The methane content was Ash (%-w/w DM) 4.5
determined with the Geotech GA2000 Landfill Gas Analyzer (War- Organic carbon (%-w/w DM) 51.3
Elemental ratio C/N (g g1) 13
wickshire, UK). The pH was measured at the beginning and at the COD (g O2 L1) 262
end of the experiment. The test is stopped when the daily biogas BOD5 (g O2 L1) 153
production does not exceed 1% of the total accumulated biogas vol- Cellulose (%-w/w DM) 18.5
ume. The methanogenic inoculum was a mixture of sewage sludge Hemicellulose (%-w/w DM) 26.5
Soluble sugars (%-w/w DM) 1.0
from a wastewater treatment plant and of digested effluent from
Proteins (%-w/w DM)a 21.5
an agricultural biogas plant. To monitor the inoculum perfor- Total lipids (%-w/w DM)b 7.3
mance, each test run included triplicate control cultures containing Klason-lignin (%-w/w DM)c 19.1
inoculum and microcrystalline cellulose. The required inoculum a
Protein fraction for the BSG as dry matter was calculated by multiplying the
performance was achieved when the inoculum converted at least total nitrogen (standard method ASTM D-5291) value by a factor of 6.25.
70% of the reference cellulose to biogas during the incubation per- b
Determined by Folch-extraction using chloroform/methanol (1:1, v/v).
c
iod as defined by the American Society for Testing and Material Determined gravimetrically (after drying at 105 °C) after lipid extraction and
standard (ASTM, 2007). carbohydrate removal.
J. Poerschmann et al. / Bioresource Technology 164 (2014) 162–169 165

Table 2
Mass balances after hydrothermal treatment of BSG.

COD BOD5 BOD5/ DMMatrix/DMBSG VStand.,biogas/mODM OCDM HDM NDM SDM ODM AshDM DBE
(g L1) (g L1) COD (%, w/w) (mL g1)a (%, w/w) (%, w/w) (%, w/w) (%, w/w) (%, w/w) (%, w/w)
BSG- 262 153 0.58 100 51.3 6.71 4.07 0.45 32.9 4.5 4.67
Educt (2.27)d
b
200 °C- 60.8 47.1 0.77 21.2 479 45.7 6.65 8.55 0.80 29.2 8.7 2.30
DOM (18.9%)c (21%) (44%) (37%) (19%) (40%) (1.26)
200 °C- 51.1b 67.8 6.74 4.18 0.35 15.1 5.6 9.14
biocoal (67.5%)c (52%) (49%) (39%) (23%) (64%) (9.68)
Loss (%) 28 13.6 27 7 24 58 0
240 °C- 64.2 51.1 0.80 18.8b 654 47.2 6.48 8.15 0.75 28.9 8.6 5.02
DOM (17.3%)c (18%) (37%) (32%) (16%) (37%) (2.78)
b
240 °C- 47.5 72.9 6.41 3.93 0.34 10.5 6.3 11.73
biocoal (67.6%)c (45%) (46%) (36%) (15%) (67%) (17.85)
Loss (%) 34 15.1 37 17 32 69 0
a
Standard volume of biogas referred to organic dry mass.
b
Mass yield as (non-diluted) DM-dry matter (105 °C), DMBSG = 23.5% w/w; DMBSG, DMDOM, and DMBiocoal are each referred to DMBSG (%, w/w).
c
In parentheses: % carbon recovered in the biocoal, i.e. OCDOM referred to OCBSG, OCCoal referred to OCBSG (%, w/w), correspondingly for HDM, NDM, SDM, ODM, AshDM each
referred to the element’s content in dry BSG.
d
In parentheses: DBE/oxygen.

The high recoveries of substrate-nitrogen in biocoals (49% and There was a good agreement between gravimetric data on the
46%) provided strong indication that proteins contributed to bio- one hand and spectroscopic data on the other hand concerning
coal formation, e.g. by Maillard reactions. Since HTC biocoal the distribution of the ash fraction between process water and bio-
decreases rapidly in the soil (50% in 100 days regardless of soil coal (compare 64% ash recovery in biocoal at 200 °C obtained by
type) (Malghani et al., 2013), the bioavailability of the released incineration in Table 2 with 70% obtained by X-ray fluorescence
organic nitrogen is expected to be high, which favors the applica- in Table 3; analogously for 240 °C: 67% versus 75%).
tion for soil improvement.
3.2. Extent of carbonization/defunctionalization

The loss of oxygen – calculated on an ash-free basis – and


3.1.2. Balance of inorganics
hydrogen was each higher than the loss of OC (58% and 69% for
Balances of individual inorganic cations along with Si, P, and S
oxygen, 27% and 37% for hydrogen, see Table 2). Oxygen and
from the input substrate to HTC matrices were studied by X-ray
hydrogen contents in either biocoal or DOM decreased with
fluorescence spectroscopy (Table 3). Inorganics are necessary for
increasing operation temperature due to more defunctionalization
the metabolic pathways of plants and can occur in the form of salts
(mainly dehydration), and aromatization reactions. The high
or bound to organic structures. The enrichment of calcium in the
hydrophobicity of both biocoals became already evident when sol-
biocoal was consistent with a previous study (Santos et al.,
vent extraction experiments have been performed at earlier stages
2003). Bivalent calcium constitutes the most abundant cation in
of this project: Both biocoals partitioned into organic solvents such
the input substrate, with the overwhelming majority being trans-
as benzene and chloroform, whereas the input BSG substrate
ferred into the biocoal (85% at 200 °C and 92% at 240 °C). As with
proved immiscible with organic solvents as expected. This hydro-
the fraction of OC, the mass fraction of the mineral matrix which
phobic feature favors a prospective application of the biocoal as a
was fixed inside the biocoal amounted to about two thirds (70%
sorbent for wastewater treatment.
at 200 °C, 75% at 240 °C, see Table 3, last column). The residual
According to the elemental composition of the educt and the
minerals (30% at 200 °C, 25% at 240 °C) remained dissolved in the
product streams, stoichiometric equations to characterize the
process water. The high recovery of phosphorous in the biocoals
HTC process can be derived. Hypothetical molecular formulas are
– consistent with the findings from a previous study (Stemann
C305H479N22S1O149 for BSG, C520H620N27S1O87 and C152H266N24S1O73
et al., 2013) – may refer to a potential application as a fertilizer
for the biocoal and the DOM formed at 200 °C, respectively, as well
in case of its P-availability. Unfortunately, phytotoxic elements
as C571H609N26S1O61 and C171H282N25S1O77 for the biocoal and the
including copper and zinc were overwhelmingly transferred into
DOM formed at 240 °C, respectively. Given an operating tempera-
the biocoal as well, which may hamper the potential application
ture at 200 °C, the formal stoichiometry is as follows:
as soil additive. However, the release of (potentially) phytotoxic
elements from biocoal-amendments in soil into their soluble form
needs to be clarified. As expected, potassium showed high ten- 50 C305 H479 N22 S1 O149 ! 20 C520 H620 N27 S1 O87 þ 22 C152 H266 N24 S1 O73
dency to transfer into the aqueous product stream (the same was þ1356 CO2 þ 105 CO þ 45 CH4 þ 2711 H2 O ð1Þ
expected to occur with monovalent sodium, whose concentrations þ32 NH3 þ 50 SO2
were however very low; see Table 3).

Table 3
Concentrations of inorganic elements in the input BSG-substrate and HTC-biocoals (concentration data given in lg g1 DM).

K Ca Na Mg Si Al Fe P S Mn Cu Zn R (Xi⁄Ci)a
BSG 650 5750 <300 1180 6480 <200 165 5260 3540 69 23 144 23.2
Biocoal at 200 °C 180 9565 <300 1520 5580 <200 275 8130 2770 70 40 245 19.7
Recovery in biocoal (%) 14 85 66 44 86 79 40 52 90 86 70b
Biocoal at 240 °C 165 11020 <300 1910 7230 <200 320 9200 3210 87 49 245 26.9
Recovery in biocoal (%) 12 92 77 53 93 83 43 60 105 82 75b
a
In mg g1 DM, Xi corresponds to individual cation recovery.
b
Ash (in % w/w) recovered in biocoal referred to the concentration of ashBSG = 23.2 mg g1 DM.
166 J. Poerschmann et al. / Bioresource Technology 164 (2014) 162–169

Herein, it is assumed that gaseous carbon was located to 93% in which have been primarily developed to characterize the global
CO2, 7% in CO, and 3% in CH4. Furthermore, nitrogen was assumed carbon cycle. Among them are the double bond equivalents
to be transferred into NH3, and sulfur into SO2, which is a valid (DBE) and the aromaticity index (AI). DBE-values describing the
assumption considering that these gases were detected by head- degree of unsaturation (number of p-bonds) were calculated based
space analysis detailed in a previous paper (Poerschmann et al., on the number of atoms (C, H, O, N, S) and their prevailing cova-
2013). lences according to a previous study (Zhang et al., 2013). Data in
The balance of Eq. (1) is complete except for oxygen. The same Table 2 (last row) reveal a high number of aromatic or condensed
holds true when considering the stoichiometry at an operating aromatic structures in both HTC coals. The DBE to oxygen ratio –
temperature of 240 °C. The difference between oxygen located in inversely related to the abundance of C@O bonds – points to a
the end-products and oxygen in the feedstock amounts to 7.0% low number of carboxyl and carbonyl moieties in the HTC-coals.
(referred to CO2; left side of Eq. (1): 7450 oxygen atoms, right side The AI-values, which consider the contribution of heteroatoms
of Eq. (1): 6534). Tentative hydrogen formation as indicated in towards degree of unsaturation, were also calculated according
Escala et al. (2013), tentative oxygen losses in the form of ash dur- to a previous study (Zhang et al., 2013): AI = 0.53 for coal-200 °C
ing the HTC process, as well as the (error-prone) indirect calcula- and AI = 0.62 for coal-240 °C. Aromaticity indices for the input sub-
tion of oxygen (see Table 2) could explain oxygen imbalances. strate as well as both DOM phases proved close to zero, which indi-
The defunctionalization processes can be illustrated by a van cates a similarity between the number of heteroatoms and the
Krevelen plot, in which dehydration and decarboxylation trajecto- number of p-bonds. Generally, the AI-values are used to differenti-
ries are depicted (see Fig. 1). Positions of biocoals in the van Krev- ate between non-aromatic (AI 6 0.5), aromatic (AI > 0.5), and con-
elen plot in comparison to the position of the input substrate densed aromatic (AI P 0.67) compounds. (The DBE/C-ratio of
provide strong evidence that decarboxylation prevails over dehy- benzene is 0.67, i.e. higher values must involve condensed ring
dration (oxygen is depleted to a higher degree than hydrogen). systems.)
Fig. 1 arranges the native feedstock along with HTC matrices of
BSG into elemental composition of common biological molecules, 3.3. Biogas formation from aqueous HTC phases
with carbohydrates being outside the scale due to very high O/C-
ratios. The stoichiometric ranges to depict boundaries in the van The basic idea to combine HTC and anaerobic digestion has
Krevelen diagram were taken from Ohno et al. (2010) and refer- been suggested by several groups (Mumme et al., 2011;
ences cited therein. As can be seen in Fig. 1, the H/C and the O/C Poerschmann et al., 2013; Oliveira et al., 2013). Both BSG process
atomic ratios of both biocoals resemble the corresponding elemen- waters (pH  2.8) are characterized by high concentrations of dis-
tal composition of lignite. However, H/C ratios of both biocoals are solved organic carbon (DOC  14 g L1). Further on, high BOD5/
significantly higher as compared to condensed aromatic structures COD-ratios of both aqueous HTC phases (0.77 and 0.80, see Table 2)
including anthracite which refers to an incomplete coalification suggest a good biological degradability. The BOD5/COD-ratios are
process. Differences in O/C elemental ratios between air-dried significantly higher in comparison to that of the BSG substrate
and 105 °C-dried biocoals turned out to be minor (less than 7%). (0.58) due to the breakdown of macromolecules, in particular lig-
This finding refers to low amounts of biocoal-adsorbed water, nin, into smaller units during the hydrothermal treatment.
which improves their calorific values (see chapter 3.4.). Elemental Biogas formation was performed as described by Schmidt et al.
compositions of input BSG and DOM originating from HTC were (2013). The inoculum performance test according to ASTM (2007)
similar, resembling those of humic and fulvic acids. revealed cellulose conversion of 82%, thus being beyond the
The position of BSG coals in the van Krevelen plot is close to required 70%. The pH-value measured before and after the experi-
those of anaerobically digested maize silage once carbonized under ment were 7.7 and 7.8, respectively. The formation of biogas
harsh conditions (operating temperature P230 °C, operating time dependent on the time of the anaerobic experiment is depicted
P6 h) (Mumme et al., 2011). A modified two-dimensional van in the Supplementary information section (Fig. S-5.1). The biogas
Krevelen plot in which the y-axis is based on N/C elemental ratio formation amounted to 479 mL (200 °C) and 654 mL (240 °C) stan-
instead of H/C as well as a 3D version are depicted in the Supple- dard volume of biogas referred to 1 g ODM (organic dry matter),
mentary information section (Fig. S-4.1 and S-4.2). which translates into 287 mL g1 ODM and 405 mL g1 ODM meth-
In addition to elemental ratios addressed in Fig. 1, further (aver- ane, respectively. Clearly, the methane yield was higher with the
aged) parameters to categorize HTC biocoals may be applied, DOM-phase originating from the higher processing temperature
at 240 °C. According to our experience, anaerobic digestion of
low value (waste) biomass feedstocks such as maize silage results
2.0 H/C in methane yields of 75–250 mL methane referred to 1 g ODM. For
reasons of comparison, lipids give a methane yield of 780 mL g1
Lipids
DOM 200 ODM, proteins 470 mL g1 ODM, and carbohydrates 390 mL g1
1.6 DOM 240
BSG ODM (see Schmidt et al. (2013) and references cited therein). In
conclusion, DOM in process waters from HTC of BSG proved a very
Coal 200
1.2 good substrate (or co-substrate) for biogas generation. Due to the
Humic
Lig- acids
Fulvic very high concentration of DOC (about 14 g L1) in the process
Coal 240 nite acids water, the solubilized methane fraction in water (20 mg L1 at
0.8 20 °C taken as average from several databases) does not constitute
a lost methane resource.
0.4
3.4. Energetic considerations of BSG biocoal
Condensed aromatics

To describe the energy content of biocoals, higher heating val-


0.1 0.2 0.3 0.4 0.5 0.6 0.7
ues (HHV) expressing the enthalpy of complete combustion
O/C
(including the heat of condensation of the water formed) proved
Fig. 1. van Krevelen diagram of BSG feedstock and HTC products along with a valuable parameter. Over the last decades, calculation of caloric
common biological molecules. data made huge progress, so that pre-calculated data are very
J. Poerschmann et al. / Bioresource Technology 164 (2014) 162–169 167

similar to data determined experimentally by calorimetry. depicts sorption coefficients referred to OC (KOC) for selected sol-
A multitude of approximations was established (see Buckley utes in relation to their hydrophobicities, expressed by their oct-
(1991) and references cited therein). Nowadays, an empirical anol–water (KOW) coefficients. The chosen solutes cover a wide
unified correlation based on elemental compositions (Channiwala range of hydrophobicities and polarities. Data for hydrophobic
and Parikh, 2002) is widely used to pre-calculate HHV data for PAHs naphthalene through phenanthrene revealed a strong
fuel-like substances devoid of water (see Eq. (2)). Log KOC – Log KOW correlation (dashed line in Fig. 2). Sorption
coefficients of PAHs were very similar to those measured on
HHVðkJ=kgÞ ¼ 349:1  C þ 1178:3  H þ 100:5  S  103:4  O
coal-derived dissolved humic acids supplied by Roth and Aldrich
 15:1  N  21:1  Ash ð2Þ (Kopinke et al., 2002). In contrast to that, sorption coefficients
(mg kg1/L mg1) for granular activated carbon are higher by
with C, H, S, O, N, and Ash representing the mass percentages on dry orders of magnitude (see Supplementary information section
basis. S-3). The specific surface area of both biocoals determined by
Table 4 lists calculated HHV data for the BSG substrate and HTC the BET-method (200 °C: 1.5 m2 g1, 240 °C: 2.2 m2 g1) turned
matrices of BSG along with data for selected biopolymers and char- out lower by orders of magnitude compared to those of activated
acteristic low molecular weight compounds representing typical carbons and pyrogenic charcoals, but was similar to those
HTC intermediates according to Channiwala’s approach. Due to determined for HTC biocoals produced from poultry litter
decarboxylation, dehydration and condensation reactions, both (2.0–8.7 m2 g1) (Sun et al., 2011). Thus, microporosity is not
HTC coals showed distinctively higher HHV values compared to intensely developed in BSG derived biocoals. The sorption coeffi-
the input feedstock and the aqueous HTC phase. The energy densi- cients of functionalized organic solutes were higher compared to
fication of the coalification process as expressed by the HHVBiocoal/ the arbitrary ‘‘PAH-line’’, mainly driven by non-specific hydro-
HHVFeedstock ratio amounted to 1.35 for the 200 °C-biocoal and 1.43 phobic interactions. This deviation mirrors the contribution of
for the 240 °C-biocoal (Table 4). Obviously, energy densification is specific interactions, the most important of which are based on
due to mass decrease as a result of deoxygenization. Hence, the hydrogen bond polarity. Clearly, H-bonding acceptor or donor
higher the operating HTC temperature, the higher the calorific parameters of PAHs are close to zero. The highest deviations
value of the coal. However, higher operating temperatures entail from the hydrophobic line were found for N-aromatics including
higher heat consumption and higher pressures associated with nitrobenzene, skatol, and aniline. The latter is not addressed in
the need to use more robust autoclaves (i.e. higher costs, higher Fig. 2 due to its very low hydrophobicity (Log KOW = 0.96) and
explosion risk). its protonation at pH  4.
Calorific data of both biocoals were slightly higher than those of It should be noted that the SPME-based protocol applied to
brown coal and lignin, and significantly higher than those of carbo- determine sorption coefficients (‘‘one point measurement’’ rather
hydrates, but lower compared to those of anthracite and lipids (tri- than measurement of isotherms) does not allow assessing linearity
palmitin considered synonymous for acylglycerines here). versus non-linearity of sorption isotherms. In a former contribu-
Experimental literature data available for BSG derived biocoal- tion (Sun et al., 2011) the Freundlich exponent was 0.75–0.91 for
200 °C (29.6 MJ kg1) and input feedstock (20.1 MJ kg1) phenanthrene sorption on HTC biocoal produced from poultry lit-
(Heilmann et al., 2011) coincide with our calculations shown in ter at 250 °C for 20 h. The nonlinearity of the isotherms for Bisphe-
Table 4. The calorific values calculated for both aqueous product nol A and 17a-ethinyl estradiol turned out even higher. This
streams (20.5 and 20.9 MJ kg1) agreed well with experimental nonlinearity may be referred to surface-related adsorption or pre-
data gathered for process waters from mixed municipal waste ferred sorption sites (e.g. nanovoids) located inside the condensed
and paper waste (Berge et al., 2011). aromatic network.
In summary, application of BSG derived biocoals to prevent
3.5. Sorption coefficients of organic compounds onto HTC coal (200 °C) leaching of organic compounds and to improve soil characteristics
is feasible. Their application to bind inorganic species such as
The sorption capability of HTC coals constitutes an important highly mobile U(VI)-, Cr(VI)- and As(V)-species seems more
feature regarding the potential application as sorbent for waste- straightforward due to the high density of hydrophilic groups as
water treatment or their utilization for soil improvement. Fig. 2 shown above.
Table 4
Calorific data according to Channiwala for BSG, HTC-product streams and selected
organic compounds.

Matrixa HHVChanniwala (MJ kg1 ‘‘fuel’’) 5.0 Log KOC


Fluorene

BSG-substrate 22.3
DOM at 200 °C 20.5 (17)b 4.5
Phenanthrene

(62)b
ß-HCH

Biocoal at 200 °C 29.9


DOM at 240 °C 20.9 (16)b
4.0
Naphthol-1

(62)b
Lindane

Biocoal at 240 °C 31.8


2,3,5-TM-Phenol

Acenaphthene

Brown coal (C120H128O32S1) 28.5


p-Chlorophenol

Anthrazite (C63H24O1) 36.5 3.5


200°C
Skatol
Nitrobenzene

3,5-Xylenol

Trichloro-Benzene

Cellobiose (C12H22O11) 16.9 240°C


Glucose (C6H12O6) 16.3 3.0 PAH-200°C
TeM-Phenol

Lignin (average C26H46O10) 28.3 PAH-240°C


p-Cresol

Naphthalene

Tripalmitin (C51H98O6) 39.5


Phenol

2.5
Phenol (C6H6O1) 32.5
Benzenediol (C6H6O2) 26.3
Furfural (C5H4O2) 23.3 2.0
Benzoic acid (C7H6O2) 27.1 Log KOW
1.5
a
Carbon used in Eq. (2) to calculate HHV-data: organic carbon (inorganic carbon 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
not considered).
b
Data in parentheses: energetic retention efficiency (mBiocoal  HHVBiocoal)/ Fig. 2. Sorption of selected organic compounds on HTC coals versus hydrophobicity
(mFeedstock  HHVFeedstock), or (mDOM  HHVDOM)/(mFeedstock  HHVFeedstock), each in %. (TM – trimethyl, TeM – tetramethyl).
168 J. Poerschmann et al. / Bioresource Technology 164 (2014) 162–169

3.6. Organic compounds in HTC process water Clearly, pyrazines – known to be Maillard products formed during
roasting - originated from proteins, which are hydrolyzed during
Selected analytes representing significant compound classes HTC. Likewise, their sorption potential is low.
in both the non-treated BSG feedstock and HTC matrices (at
operating temperature of 200 °C) are listed in Table 5. A more
4. Conclusions
detailed component analysis of the HTC process water compris-
ing a multitude of fatty acids, phenolic acids, short-chain
BSG as an important side product of brewing processes proved
mono- and dicarboxylic acids, alkylphenols, cyclic ketones,
an appropriate substrate for wet hydrothermal carbonization. Pro-
N- and S-functionalized organic compounds will be given in a
spective application fields of the biocoal include soil improvement
forthcoming contribution.
and sorbent uses, the latter being more significant for functional-
The fatty acid pattern was characterized by high abundances of
ized, hydrophilic organic compounds as well as inorganic species.
palmitic acid, oleic acid (18:1x9c), and linoleic acid (18:2x6, 9 cc),
The aqueous product stream turned out a very good substrate for
their combined concentration in lipids as released by alkaline
biogas production. Alternatively, it might be subjected to subse-
saponification amounting to approximately 2.7% (w/w) referred
quent wet oxidation to significantly reduce the DOC fraction along
to dry mass of BSG. The combined concentration of C12–C30 ali-
with improving the energy autarchy of the HTC process. Calorific
phatic monocarboxylic acids amounted to approximately 4.2%,
considerations revealed a similarity of HHV data for HTC coals
which coincides well with the total lipid content of 7.3% (Table 1).
and lignite.
The largest fraction of fatty acids was bound in lipids including
triacylglycerines, with less than 10% of total fatty acids being pres-
ent in their free state (for palmitic acid: compare 1050 lg g1 in Acknowledgements
BSG versus 16,100 lg g1 in saponified BSG). Hydrolysis as a result
of the hydrothermal treatment proved quantitative: saponification We thankfully acknowledge the work of A. Raemmler (X-ray
of DOM did not result in an increase of fatty acid concentrations. fluorescence spectroscopy), D. Sonntag (elemental analysis) and
However, lipids do not significantly contribute to biocoal forma- B. Forkert (BET analysis). Furthermore, we thank the Federal Min-
tion as it was already reported by Heilmann et al. (2011). As a istry of Education and Research of Germany for financial support in
rough estimate, about 40% of fatty acids survived the HTC process the framework of the International Water Research Alliance
under the applied, moderate conditions (200 °C, 16 h). In line with Saxony (IWAS) project.
sorption data presented in Section 3.5., the major fraction of the
released fatty acids turned out to be sorbed onto biocoal particles.
Only a small fraction was present in the aqueous phase, either Appendix A. Supplementary data
sorbed onto DOM macromolecules or freely dissolved. Phenols
including lignin-originating surrogates as well as benzenediols in Supplementary data associated with this article can be found, in
their free state were basically absent in the input substrate. Phenol the online version, at http://dx.doi.org/10.1016/j.biortech.2014.04.
along with (alkylated) phenols and (alkylated) benzenediols may 052.
have different sources as a result of hydrothermal treatment
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