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Describe Countermeasure
In case of spare-part
replacement
In case of spare-part no
replacement
Why 1
Why 2
Why 3
Why 4
Why 5
(3) Deterioration
(Note : Please fill up this form in pencil immediately after m/c is started)
01 Production Production
Production Code 02 Production not Stopped HRS Min
Stopped Stoppage time
Phenomenon /
Condition
(How repaired, why it occurred and what has to be done in future, Describe as much as
possible)
Cause, action.
Countermeasure
Example 1
Cylinder Does Not Operate Smoothly
Question Answer
Why Strainer was Clogged Oil was Dirty Drain Oil and Clean
Why Oil was Dirty Dirt entered the tank Prevent Scattering of chips and cutting fluid
Why does dirt get in Upper plate of tank has hole and Plug hole and gap
gap
Why was hole made Repair error during maintenance Standardise repairs
work
Example 2
Oil leaks from cylinder rod each time it operates
Question Answer
why rod has scratch chips were scattered and attached measures taken to prevent chips from
to rod scattering
Why chips were attached on rod Cylinder located within scattering cyliners position changed and cover fixed
range of chips and rod cover is not
plaed
Why cylinder located within scatterign defective design and installation standard design and installation
range of chips and rod cover not
replaced