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Mixed carbon substrates: a necessary nuisance or a


missed opportunity?
Nian Liu1, Suvi Santala1,2 and Gregory Stephanopoulos1

Although fermentation with single carbon sources is the variety of products. However, when single substrates are
preferred mode of operation in current industrial biotechnology, used, it naturally imposes several limitations on the
the use of multiple substrates has been continuously metabolism of cells. This is exemplified when the prod-
investigated throughout the years. Generally, microbial uct of interest requires long synthetic routes from the
metabolism varies significantly when cells are presented with starting substrate or when the product has distinct chem-
mixed carbon substrates compared to a single carbon-energy ical properties compared to the substrate, both of which
source, as different nutrients interact in complex ways within lead to low yield and productivity [1,2]. Providing
the metabolic network. By exploiting these distinct modes of microbes with multiple carbon sources, contrastingly,
interaction, researchers have identified unique opportunities to can potentially ease these constraints and mitigate the
optimize metabolism using mixed carbon sources. Here we issues since it adds an additional degree of freedom to
review situations where process yield and productivity are cellular systems that can be optimized for product forma-
markedly improved through the judicious introduction of tion. As such, this review aims to summarize recent
substrate mixtures. Our goal is to illustrate that with proper developments where mixed substrates are utilized to
design of the choice of substrates and the way they are enhance the performance of microbes. We will begin
introduced to cultures, metabolic optimization with mixed by discussing carbon catabolite repression (CCR), the
substrates can be a unique strategy that complements genetic most pressing issue hindering widespread adoption of
engineering techniques to enhance cell performance beyond mixed substrate fermentation. Then, we will briefly touch
what is accomplished in single substrate fermentations. upon the various methods that alleviate CCR and their
importance in the efficient utilization of renewable feed-
Addresses
1
stocks [3]. Finally, we will focus on the primary topic of
Department of Chemical Engineering, Massachusetts Institute of this review: a discussion of situations where multiple
Technology, 77 Massachusetts Ave, Cambridge, MA, USA
2
Faculty of Engineering and Natural Sciences, Tampere University, carbon sources are provided to the cells by design for
Korkeakoulunkatu 10, FI-33720, Tampere, Finland significant enhancements in productivity and yield. We
summarize the benefits of mixed substrate metabolism in
Corresponding author: Stephanopoulos, Gregory (gregstep@mit.edu) four distinct categories, as it can either 1) better balance
the various biosynthetic components towards satisfying
Current Opinion in Biotechnology 2020, 62:15–21 the requirements of the product, 2) simultaneously acti-
vate multiple required metabolic pathways for improved
This review comes from a themed issue on Energy biotechnology
carbon conversion, 3) provide shortcut access to key
Edited by Joe Shaw and Kirsten Benjamin
synthesis pathways reducing the overall number of enzy-
matic steps for product formation, or 4) serve as inexpen-
sive inducers for segregating growth and production
https://doi.org/10.1016/j.copbio.2019.07.003
phases (Figure 1). By highlighting recent successes in
utilizing mixed substrates, we hope to illustrate the
0958-1669/ã 2019 Published by Elsevier Ltd.
significance of employing such strategies in biotechnol-
ogy and elucidate the circumstances under which this can
be an effective starting point for the biosynthesis of
products.

Introduction Challenges in mixed substrate utilization—


Industrial biotechnology uses cells as biocatalysts to con- carbon catabolite repression
vert substrates into valuable products with high specific- Bacteria and yeast can commonly utilize several carbon
ity. In most cases, the carbon source is the most important sources, but this occurs under strict regulation. Most
nutrient providing both energy and building blocks. Cur- catabolic pathways are subject to CCR, a global regulatory
rently, the use of a single carbon source, most notably system which is found in nearly all heterotrophic hosts
sugars such as glucose, is prevalent in both laboratory and [4,5]. While CCR facilitates optimal growth in complex
industrial settings due to historical and practical reasons. environments, it imposes a great challenge for the effi-
With rapidly developing metabolic engineering and syn- cient utilization of multiple carbon substrates in biotech-
thetic biology tools, microbes harboring rewired metabo- nological applications. Because of CCR, the uptake of a
lism can successfully transform a single sugar into a wide secondary carbon source is inhibited in the presence of a

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16 Energy biotechnology

Figure 1

(a) (b)

NAD(P)H

ATP

(c) (d)

Current Opinion in Biotechnology

Examples of strategies where mixed substrate fermentation is employed to optimize cellular metabolism, leading to increases in carbon yield and/
or productivity. (a) Well-designed mixed substrate co-utilization balances key biosynthetic components for more optimal product formation.
(b) Substrate mixtures simultaneously activate multiple pathways leading to increased yield or better consumption of substrates. (c) Using a
secondary substrate in addition to a growth-supporting primary substrate reduces overall enzymatic steps leading to the final product, thereby
enhancing productivity. (d) Automated transition from growth to production phase by adjusting the ratio of mixed substrates leads to optimal
redistribution of resources.

preferred substrate, forcing sequential utilization and utilization do not exhibit this effect [10]. CCR can also
prolonging fermentation time. While some designs be triggered by carbon sources other than glucose. For
exploit this phenomenon for the control of gene expres- instance, in Pseudomonas putida and Acinetobacter baylyi,
sion, CCR is generally undesirable in fermentation sys- succinate primarily inhibits the pathways responsible for
tems containing multiple substrates. hydrocarbon and aromatic compound degradation [11].
Overall, despite CCR being a widespread phenomenon
The phosphotransferase system (PTS) and cAMP-CRP among microorganisms, the substrate pairs causing it as
complex are the best studied mechanisms that lead to well as the underlying mechanisms need to be analyzed
CCR. They play major roles in the selective transport and on a case-by-case basis, making it difficult to develop a
transcriptional regulation of catabolic genes in Escherichia universal strategy that can overcome this undesirable
coli, giving rise to either diauxie or co-utilization depend- effect. A better fundamental understanding is still
ing on the substrate types [4,6]. Distinct mechanisms for required to enable smarter designs that can facilitate
CCR have also been discovered in other model organ- multiple substrate utilization.
isms, such as Bacillus subtilis [7] and Saccharomyces cerevi-
siae [5,8], underlying similar effects. However, despite Efforts to enable substrate co-utilization for
numerous efforts to study CCR, the interaction between better conversion of renewable feedstocks
two or more substrates is still not well understood in many Although CCR is still not well understood in many cases,
organisms. In Yarrowia lipolytica, for example, the inhibi- efforts have been made for alleviating its effects in order
tion of xylose uptake by glucose occurs presumably to allow simultaneous consumption of multiple carbon
through regulation of sugar transporters rather than gene sources. Methods employed for substrate co-utilization
transcription [9], although strains adapted for xylose include engineering of sugar transporters [12], adaptive

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Metabolic optimization using substrate mixtures Liu, Santala and Stephanopoulos 17

evolution [13], targeted genome engineering [14], and as energy-rich auxiliary substrates to be used in conjunction
introduction of non-native transporters or catabolic path- with glucose, resulting in improvements in titer and yield
ways that are not subject to CCR [15]. More recently, compared to glucose-only cultures [27,28].
engineered consortia with different population distribu-
tions have been applied to consume designated substrate Taking the auxiliary substrate concept one step further, a
mixtures, which can be a promising alternative approach recent publication argued that a balanced supply of three
[16,17]. The strategies for circumventing the effects principle biosynthetic components, carbon, ATP, and
related to CCR are especially important when it comes to reducing equivalents, are required in order to maximize
the use of inexpensive and renewable feedstocks contain- the performance of complex bioproduct synthesis [29].
ing mixtures of organic carbon sources, such as lignocel- The authors illustrated this in systems involving autotro-
lulosic hydrolysates and municipal waste streams. Many phic CO2-fixation by Moorella thermoacetica, which has
detailed reviews can be found in literature that cover this surpluses in carbon and reducing electrons but is severely
topic extensively [18,19–21]. In these cases, the separa- limited by ATP. Similarly, the authors also noted that in
tion of individual substrates is costly and impractical, and acetate-driven lipogenesis by Y. lipolytica, carbon and
thus the efficient utilization of substrate mixtures ATP are generated in excess whereas reducing equiva-
becomes a necessity that requires additional consider- lents are insufficient. To addresses these challenges,
ations and engineering efforts. Nonetheless, when con- ‘dopant substrates’ providing facile access to the other-
ducted properly, the switch from single substrates to wise limiting biosynthetic components were cofed to the
mixed substrates can benefit the cells in many different cells along with the primary substrates for co-utilization
ways. As such, the remainder of this review will focus on and minimal feeding of the ‘dopant substrate’ (<5% of
the intentional application of mixed substrate metabolism total carbon source) was able to accelerate the productiv-
with an emphasis on how they improve product ity by more than twofold. Importantly, under controlled
biosynthesis. cofeeding conditions, 13C tracing revealed that the two
substrates interacted synergistically, complementing
Substrate co-utilization better balances each other in their respective roles for generating the
biosynthetic components three biosynthetic components. As a result, the measured
We begin the discussion by illustrating how co-utilizing productivity exceeded that of the sum of the individual
multiple carbon sources can balance key biosynthetic substrates, a substantial improvement over previous
components. Generally, product synthesis in cells is a mixed substrate studies [29].
complex process involving the coordination of various types
of biological building blocks. Because of the nature of Substrate mixtures simultaneously activate
metabolism, these are often generated with varying degrees multiple critical metabolic pathways
of efficiency. Thus, it can be difficult for cells to simulta- In addition to balancing biosynthetic components, using
neously satisfy all demands at the appropriate ratios using substrate mixtures can also simultaneously activate path-
only a single carbon substrate. For instance, one interesting ways that are isolated from each other in the metabolic
idea formulated by Babel et al. describes how different network. Doing so enables a unique flux distribution
substrates generate distinct carbon-to-energy ratios and distinct from single-substrate metabolism that can benefit
this ratio is rarely equal to the requirement of the product the cells in various ways. Mixotrophic fermentation,
[2]. Therefore, in single substrate bioconversions, the where organic (e.g. glucose) and inorganic carbon sources
surplus component, either carbon or energy, is wasted, (e.g. CO2) are co-utilized in CO2 assimilating cells, best
leading to suboptimal yield. This concept establishes that illustrates this idea [30,31]. Under these conditions, both
for many products, glucose is an energy deficient sole glycolysis and carbon fixation pathways operate concur-
substrate (i.e. the carbon-to-energy ratio is too high). As rently, with the latter re-assimilating the CO2 evolved
such, an additional energy-rich auxiliary substrate with a from the former, thus allowing for near 100% carbon yield
lower carbon-to-energy ratio can be fed to the cells in to the key metabolic intermediate acetyl-CoA [32]. This
conjunction with glucose to compensate for the energetic has been applied to address the carbon conversion chal-
deficiency seen in glucose-to-product conversions [2]. Gen- lenge of traditional heterotrophic sugar-based cultures
erally, organic C1 substrates are considered to be conve- where the carbon yield is constrained to at most 67%
nient energy donors and can be readily supplied to organ- acetyl-CoA yield due to decarboxylation of pyruvate.
isms. In particular, formate, formaldehyde, and methanol Jones et al. applied this concept where they engineered
have all been successfully demonstrated to improve yields Clostridium ljungdahlii for the production of acetone under
of various products when co-utilized with sugars for better fructose and CO2 mixotrophic conditions [33]. In their
balancing of the carbon-to-energy ratio [22–26]. However, experiments, a product yield higher than the theoretical
the engineering of heterologous C1 pathways can be chal- maximum heterotrophic yield was achieved due to re-
lenging for several industrial hosts and the toxicity induced fixing of CO2. More recent developments in mixotrophy
by these compounds can be problematic as well [24]. As have demonstrated its utility in producing other
such, other carbon sources have also been explored to serve complex products such as mevalonate and isoprene

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18 Energy biotechnology

[34]. Furthermore, it can also be applied to various non- significantly with the added benefit of detailed control
model acetogens [33,35] as well as photosynthetic bac- over functionalization location and fraction. However, a
teria [36], each with their unique strengths in forming mixture of substrates is required in this case since the
specific products. Using substrate mixtures to activate functionalized secondary substrate generally does not
key metabolic pathways is not limited to mixotrophy support growth. A recent publication by Li et al. success-
however [37,38]. Uranukul et al., for instance, demon- fully demonstrated this strategy where the authors
strated that supplementing limited quantities of glucose achieved alkaloid halogenation at the target location by
to xylose-based S. cerevisiae cultures allows for efficient feeding halogenated tyrosine derivatives to glucose-
operation of both glycolysis and the monoethylene glycol based cultures [46]. Other studies have also employed
(MEG) synthesis pathway. This helps maintain cell via- this idea for the microbial synthesis of new compounds
bility while allowing for exclusive diversion of xylose with antibiotic functions [47,48]. Overall, the flexibility in
assimilation flux into MEG formation, resulting in chemical transformations enabled by such a mixed sub-
4 g/L of MEG, a near 50% increase compared to strate approach can greatly expand the properties of
xylose-only cultures [39]. various natural products, aiding the discovery of novel
applications.
Mixed substrate metabolism provides
shortcut access to key synthesis pathways Multi-substrate enabled metabolic control
Another area that mixed substrate fermentation has enhances fermentation performance
achieved considerable success is in the production of Finally, engineering cells to segregate native (e.g. growth)
natural products (e.g. terpenes, polyketides, etc.). The and non-native (e.g. product overaccumulation) functions
synthesis of these compounds occurs through long and in response to the ratio of various substrates present in the
complex pathways that are heavily regulated by the cells, media represents the last class of mixed substrate fer-
leading to many bottlenecks when using sugars as the sole mentation applications that we will discuss [49,50]. This
carbon source [1]. A strategy to circumvent this issue is to is typically achieved by coupling the expression of genes
provide another substrate, in addition to sugars, that can to regulatory elements responsive to specific substrates
be more readily converted to the final product in fewer such that the substrates themselves serve as inducers for
steps [40]. Under these conditions, a sugar substrate is still the transition from growth to production phase. Such a
required to sustain cell growth while the added secondary transition can facilitate optimal resource allocation within
substrate can bypass decarboxylation steps [41,42], the the cells, where the expression of enzymes can be tailored
need to express heterologous pathways [43], or native to biomass production during the initial growth phase and
regulations and cofactor requirements [44,45] to boost product accumulation during the later production phase
flux and carbon conversion towards product formation. To [51,52]. Additionally, using substrate mixtures to achieve
illustrate this, recent research has engineered an alterna- this goal offers some key advantages. Most notably,
tive two-step synthetic pathway that can efficiently phos- carbon substrates (sugars, organic acids, etc.) are much
phorylate isopentenols into isopentenyl pyrophosphate cheaper and less toxic than dedicated chemical inducers
(IPP), the common precursor for nearly all isoprenoids and thus should provide a better incentive for applications
[44,45]. This reduces the number of enzymatic steps in large scale industrial fermentations. The time of tran-
considerably compared to using glucose as the carbon sition between the two phases can be also automated and
source. As a result, when carrying out fermentations using controlled through adjusting the initial concentrations of
a mixture of glucose and an isopentenol, the flux through the different carbon sources present in the mixture.
the isoprenoid synthesis pathway was elevated signifi-
cantly, thereby supporting rapid accumulation of lyco- Here we highlight two recent publications from literature
pene and other terpenoids [44,45]. In contrast, cell to serve as examples illustrating how this concept
growth through catabolism of glucose remained mostly improves product accumulation. The first example
unhindered as the engineered route is completely orthog- involves A. baylyi ADP1 engineered to decouple cell
onal to central carbon metabolism [45]. growth and wax ester synthesis using two common con-
stituents of lignocellulose hydrolysates, acetate and
To further expand on this concept, researchers have also arabinose [53]. The shift from growth-mode to synthe-
used a secondary substrate as a precursor analog to incor- sis-mode was achieved by placing a growth-essential gene
porate various functional groups not found in nature into a under an arabinose-inducible promoter. Initially when
final product. Typically, introducing non-native func- both substrates were present, the cells could replicate.
tional groups to metabolites relies on the promiscuity However, as arabinose was progressively consumed
of all enzymes present in the pathway and hence the throughout fermentation, cell growth gradually decreased
amount of functionalized product decreases dramatically and eventually ceased when arabinose was no longer
with longer synthesis steps. By employing functionalized present. Accordingly, excess acetate was instead chan-
precursor substrates with fewer steps to the final product, neled through the wax ester synthesis pathway towards
the chances of obtaining new products can be improved the final product. Tuning the initial ratio of arabinose to

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Metabolic optimization using substrate mixtures Liu, Santala and Stephanopoulos 19

acetate led to various relative lengths of growth and References and recommended reading
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Conflict of interest statement 14. Kim SM, Choi BY, Ryu YS, Jung SH, Park JM, Kim GH, Lee SK:
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US Department of Energy (grant no. DE-SC0008744) for their generous  catabolically-orthogonal co-culture system for enhanced
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20 Energy biotechnology

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carry out this strategy where glucose was used to support growth and the
31. Gonzales JN, Matson MM, Atsumi S: Nonphotosynthetic isopentenol was used to channel flux through the engineered pathway.
biological CO2 reduction. Biochemistry 2019, 58:1470-1477. Overall benefit for using this two-substrate approach was to bypass
native regulations and cofactor requirements without sacrificing growth.
32. Ragsdale SW, Pierce E: Acetogenesis and the wood-ljungdahl
pathway of CO2 fixation. Biochim Biophys Acta Proteins 46. Li Y, Li S, Thodey K, Trenchard I, Cravens A, Smolke CD:
Proteomics 2008, 1784:1873-1898.  Complete biosynthesis of noscapine and halogenated

Current Opinion in Biotechnology 2020, 62:15–21 www.sciencedirect.com


Metabolic optimization using substrate mixtures Liu, Santala and Stephanopoulos 21

alkaloids in yeast. Proc Natl Acad Sci U S A 2018, 115:E3922- 51. Williams TC, Espinosa MI, Nielsen LK, Vickers CE: Dynamic
E3931. regulation of gene expression using sucrose responsive
Using a mixture of a sugar substrate and halogenated tyrosine, the promoters and RNA interference in Saccharomyces
authors were able to synthesize functionalized alkaloids in yeast cells. cerevisiae. Microb Cell Fact 2015, 14:1-10.
The success and control over functionalization location stems from the
addition of halogenated tyrosine as the secondary substrate in addition to 52. Studier FW: Protein production by auto-induction in high
the growth supporting glucose. density shaking cultures. Protein Expr Purif 2005, 41:207-234.
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A recent study demonstrating the success of multi-substrate enabled
48. Zhang N, Liu L, Shan G, Cai Q, Lei X, Hong B, Wu L, Xie Y, Chen R: dynamic metabolic control. The authors used a mixture of inexpensive
Precursor-directed biosynthesis of new sansanmycin analogs carbon sources derived from lignocellulosic hydrolysates to automatically
bearing para-substituted-phenylalanines with high yields. J decouple growth and synthesis phases, achieving higher wax ester titers.
Antibiot (Tokyo) 2016, 69:765-768.
54. Lo TM, Chng SH, Teo WS, Cho HS, Chang MW: A two-layer gene
49. Tan SZ, Prather KL: Dynamic pathway regulation: recent  circuit for decoupling cell growth from metabolite production.
advances and methods of construction. Curr Opin Chem Biol Cell Syst 2016, 3:133-143.
2017, 41:28-35. A similar study that successfully segregated growth and production
50. Xu P: Production of chemicals using dynamic control of phases through the sequential utilization of substrate pairs.
metabolic fluxes. Curr Opin Biotechnol 2018, 53:12-19.

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