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Vol.5 - No.1 October 2009 Quarterly Journal of TCE Consulting Engineers Limited
TCE has been working on water projects for three decades. The projects are about the various aspects
of water: water supply and distribution projects, potable water projects, wastewater treatment
projects, geological and hydro geological studies, leak detection projects etc. TCE has engineered
waste water treatment facilities in major cities of India: Ahmedabad, Bangalore, Mumbai, New Delhi
and Chennai.
One major water and sewerage project that TCE is working at present is for Bangalore Water Supply
and Sewerage Board; Stage IV, Phase II Project. TCE worked on the Stage IV, Phase I also.
This issue of TCE WORLD covers papers on the various aspects of the BWSSB Phase II project. It is
indeed an important infrastructure project for the IT City of India. The subjects covered are: Water
Demand & Supply Management for Bangalore City, Ground Level Reservoirs, Procurement under Japan
International Cooperation Agency Funds, Reduction in Unaccounted-for Water & Leakage Control,
Sewer Lining, Surge Protection and Water Treatment Plant Process Options.
Trust our readers will find these articles interesting. TCE is proud to present this issue to the readers.
TCE WORLD issue is delayed, but it feels great to be back.
Happy Reading
Vision
To be an internationally respected engineering
consultant offering comprehensive solutions
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TCE WORLD OCTOBER 2009 Engineering a better tomorrow
Inside
TCE WORLD
Water Demand & Supply Management
For Bangalore City 4
Reduction in Unaccounted - For
Water And Leakage Control 9
Printed & Published by
Rakesh Gautam
on behalf of
TCE Consulting Engineers Limited Structural Design of Ground Level
Matulya Centre - ‘A’ Reservoirs In Bangalore City 13
249, Senapati Bapat Marg,
Lower Parel, Mumbai - 400 013
Tel.: 6662 4743 • Fax : 6662 4723
Printed at Options for WTP Processes 15
GP Offset Pvt. Ltd.
Andheri (E), Mumbai - 400 059
Editor
S. B. Mehra
Cover
The pictures show Shri B. S. Yeddyurappa, Hon.
CM, Karnataka and other ministers at Vidhan Visit us at : www.tce.co.in
Soudha, lighting the traditional lamps, on the Your comments on this issue are welcome.
occasion of the inauguration of BWSSB Works, on Please send to
25 May 2009 and
TCE Engineers who attended the function,
editor@tce.co.in
in front of the Vidhan Soudha
3
TCE WORLD OCTOBER 2009 Engineering a better tomorrow
Water Demand & Supply Management For Bangalore City
The water supply of Bangalore City is not matching the fast growing water
demand. There are various reasons for this situation. Bangalore Water supply
and Sewerage Board (BWSSB) is embarking on a programme to reduced leakage
for conservation of water. The author discusses the issue and then suggests the
various possible solutions.
The water supply of Bangalore City is the whole city (800 sqkm). However BWSSB • Mobile Tanked and Pump Approach
not matching the fast growing water was supplying water only to the core area
• Metering Illegal Consumption
demand. The demand projection shows (225 sqkm) and some adjascnet areas (76
that the water deficit will grow. Bangalore sq. km) till 2008. Since the present water • Metering Error
Development Authority (BDA) is the Planning loss due to leakages is 37%, the actual
Authority for Bangalore Metropolitan Area. deficit is more than the projected values. Supply Management
BDA has to prepare the Comprehensive
Demand Management Supply management is required to increase
Development Plan (CDP) for Bangalore the supply of water from existing as well as
Metropolitan area. BDA has now taken up Demand management involves measures alternative sources to meet higher demand
revision of CDP. that promote the efficient use of water. and an equitable distribution of water.
Demand Conservation can forestall future supply- The supply can be increased by following
capacity needs; it can be implemented on methods.
Water demand has been categorized into the supply as well as the demand sides; and
the following: it can consist of temporary and permanent
• Domestic demand measures. Demand management consists
of 2 parts.
• Non-domestic demand, comprising
1. Minimization of water uses
• Other Allowances
2. Minimization of Water Losses
• Fire demand
• Allowance for Leakage Minimization of Water Uses
BWSSB is unable to meet the demand of • Minimum Night Flow (MNF) Approach
Continued on page 14
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TCE WORLD OCTOBER 2009 Engineering a better tomorrow
Selection of Surge Protection Devices for Cauvery Stage IV,
Phase II Clear Water Pumping Main
Waterhammer, or surge, in the pumping main results in severe damage to
the pipeline. A reliable surge-protection system must be in place before the
occurrence of uncontrolled emergency conditions; e.g., pump tripping due
to power failure, etc.
The authors describe how the proposed Cauvery Stage IV, Phase II pumping
mains are considered for surge analysis and adequate protection devices are
proposed. The pumping system is three-stage with three different stretches.
The transient models for the three pumping stretches are prepared and
analysed.
G. N. Virupaksha Arnab Kr Mondal
Waterhammer associated with transient to acceptable levels. If transients cannot and (b) The minimum pressure in the
conditions are important in the design be prevented, specific devices to control pipeline is restricted to one third the sub-
and operation of pumping mains of water transients may be needed. Some methods atmospheric pressure.
supply systems. The present study is based of transient prevention include slow
Computer Program/Software Use
on Clear Water Transmission System from opening and closing of valves, proper pump
controls, lower pipeline velocity etc.
for Transient Analysis
T.K. Halli to Bangalore City under Cauvery
Stage IV, Phase-II Project. Under this project The analysis has been carried out with
Choice of Surge Protection
the proposed Pumping Main (2700 mm Hydraulic Transient Modeling Software
diameter and 18 mm shell thickness) will The best method of waterhammer protection “HAMMER”. The program identifies
convey 500 Mld treated water from Water for a pumping main will depend on the magnitudes and locations of maximum
Treatment Plant at T.K. Halli to six (6) hydraulic and physical characteristics of the and minimum transient pressures and flows
balancing reservoirs in Bangalore city. system. Air Chamber, One way surge tank, along the length of the pipeline under
Air inlet and outlet valve are used as the transient conditions.
The pump efficiency generally reduces most common surge protection devices in
slightly after the pump is in operation pumping mains. Recent developments in this Transient Cases & Transient Analysis
for few years. To make up such loss 6% area suggest availability of some alternative Broadly the following cases are considered
extra flow is considered for each pump. So devices like Anti-Surge Valves, Vacuum for analysis under normal and emergency
the actual flows considered for transient Breaker Cum Air Cushion Valves etc. In operating conditions: (a) Pump Start-up
analysis are 530 MLD for normal condition addition to Air Chambers and One-way Surge (b) Pump tripping / Power failure to pumps
and 615 MLD for Special condition. Tanks these types of recently developed surge
Analyses are carried out for simultaneous
Cause of Waterhammer & Protection protection devices can be used at different
power failure to six (6) working pumps
Devices reaches of pumping mains to reduce high
transient pressure and negative pressure. which is the normal operating condition.
‘Waterhammer’ in the pumping mains is However, the evaluation of surge pressures
generally caused by three factors: Starting Design Criteria and adequacy of surge protective devices is
of pumps, valve operations and tripping The surge protection systems are designed also checked for Seven (7) pumps working
of pumps due to power failure. To the to control the maximum and minimum and tripping case. Seventh (7th) pump may
extent possible, it is necessary to design pressures within specified limits following be operated during emergency condition.
surge control equipment such that serious the transient event. The following design Out of three pumping reaches detail
transients are prevented. Using a transient criteria are adopted for assessing the analysis of one reach-T.K. Halli to Harohalli is
model, one can try different valve operating transient pressures after power failure to discussed here. The maximum and minimum
speeds, pipe sizes, and pump controls to pumps: (a) The maximum pressure should transient pressures for different transient
see if the transient effects can be controlled be less than 1.5 times the working pressure cases analysed are presented in the Table-1.
The proposed clear water transmission system with pumping reaches, pumping stations, Pumping heads and pumping flows are as following:
Pumping Reaches Pumping Stations Pumping Heads Pumping Flow at Normal Pumping Flow at Special
Condition (6W +4S) Condition (7W + 3S)
T.K. Halli to Harohalli (44 km) T.K. Halli 135 500 580
Harohalli to Tataguni (20 km) Harohalli 143 500 580
Tataguni to Bangalore City (50 km) Tataguni 135 500 580
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TCE WORLD OCTOBER 2009 Engineering a better tomorrow
Table-1: Maximum and Minimum Transient Pressures Head
Max & Min Transient head without Protection Device Max & Min Transient head with Protection Device
Graphical representation of max and min • All the three pumping reaches are • S u r g e p ro t e c t i o n d e v i c e s a re
pressure head is shown in above figures. subjected to severe subatmospheric considered for critical condition (7
pressures over a considerable length. pumps operation)
Parametric Studies
• A combined protection system of air • Air valves at several locations along
The design of the surge protection system
chamber, one-way surge tank and the transmission main will act as
is basically an iterative process to evolve
air valves is envisaged for pipeline secondary surge protective devices.
adequate and economical protection
from T.K. Halli to Haorhalli reach. Air
system to control the transient pressures
chambers alone with air valves are
effectively. For all the three pumping
proposed for pipeline from Harohalli
reaches parametric studies has been carried
to Tataguni and Tataguni to reservoirs
with initial air volume in Air Chamber, the
within Bangalore city.
differential orifice throttling loss in the
connecting line to the air chamber and size
of one way surge tank.
Sl No Reach Surge Protective device
Conclusions
Based on the waterhammer analysis, the 1 T K Halli to Harohalli 9 Numbers air chambers (each 100 m3) and a
following are the major conclusions: One way Surge Tank (21 m Diameter and 4 m
height) at J.K. Doddi.
• Power failure to seven (7) working
pumps simultaneously is the most 2 Harohalli to Tataguni 8 Numbers air chambers (each 100 m3)
critical case from transient point of 3 Tataguni to Bangalore City 8 Numbers air chambers (each 100 m3
view.
Pumping Station Air Chambers as a surge Protection Device One-way Surge Tank as a Protection Device
ooo
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TCE WORLD OCTOBER 2009 Engineering a better tomorrow
Sewer Rehabilitation / Replacement
Bangalore is among the fastest growing corrosion is an issue in sewers in tropical of the situation. The various types of
cities in Asia and is one of India’s rapidly climate. Often the design life-span is lining are as given below:
developing modern urban centers. The considerably reduced, and in some areas,
water supply and wastewater systems to one thirds to half. The main mitigation 1. Polyurea Lining
within the municipal limits are under the measure to overcome the corrosion in
2. PVC Lining
management of Bangalore Water Supply sewer is to install pipes that are resistant
and Sewerage Board (BWSSB). to hydrogen sulphide attack. There are 3. RotaLoc Lining
several types of corrosion resistant pipes
Among other objectives of the project,
and the most traditional pipe is the
the following are major works to be
Glazed Stone-ware pipe. Bedsides there
implemented:
are many other resin based pipes such
• Augment the water supply by as uPVC, GRP, HDPE etc. The existing
about 500 mld and improvement in Bangalore Sewerage System uses salt
transmission and distribution system glazed stoneware (vitrified clay) pipes
to reduce the water leakages and for sizes up to and including 300mm and
unaccounted-for water (UFW) RCC pipes of NP2/NP3 class for larger
diameter.
• Augment the sewerage system for
the augmented water supply. This The pipe and joint materials should be:
includes design of new trunk sewer
system, rehabilitation/replacement of 1. Chemically stable and corrosion
existing sewers and sewage pumping resistant to wastewater and external
stations, etc. aggressive soils and ground water
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TCE WORLD OCTOBER 2009 Engineering a better tomorrow
8. Ultraviolet (UV) Lining 704, 709, 711, 715, 716 in the market.
8
TCE WORLD OCTOBER 2009 Engineering a better tomorrow
Reduction in Unaccounted - For Water
And Leakage Control
‘Unaccounted-For Water’ (UFW) is a loss. Prevention of UFW is a vital issue
in Water Industry. UFW is the difference between the total quantity of
water entering the distribution system and the total quantity consumed.
In a number of cities of the developing world, more than 40% of the
treated water is lost before reaching the consumer. The reduction of UFW
is a crucial step to improving the financial soundness of water utilities
and to save scarce water resources.
The authors describes the pilot project of BWSSB covering about 20 sq
km in the core area during 2003-06 and the plans to extended in the
K.T.Veerabhadra Swamy K.Vigneswar Rao remaining part of Bangalore.
Bangalore City is fast developing as Proposed UFW Reduction Plans • Prepare DMA Files and DMA operation
an administrative, industri¬al, trade, The UFW Reduction & Control and and maintenance manuals
commercial and educational centre. In Distribution System Improvement Project Part-II: Pipeline Rehabilitation,
recognition of its importance, many will cover a total area of about 305 Km2, Strengthening of Network
multinational companies have shifted their comprising the Core Area of the city made
corporate offices there. • Assess pipeline replacement and/or
of 100 wards (221.32 Km2), together with cleaning works
The water system within the old Municipal adjacent areas outside the Core Area (84
limits before 2005, which had 100 wards, is Km2). This area is divided into six contracts • Replace/clean pipe line works
under the management of Bangalore Water as indicated in Figure-2. Three contracts • Clean and line the existing pipe line
Supply and Sewerage Board (BWSSB). D1a, D2a and D2b will be implemented in with cement mortar/epoxy spray lining
The water systems of the City Municipal Batch-1 and the remaining three D1b, D1c Part-III: Maintenance
Councils (CMCs) that have recently merged and D2c will be implemented in Batch-2.
with the Bangalore Mahanagar Palike • Regularly monitor the performance of
The scope of the project is divided into four each DMA (flows, pressures, supply
(BMP) and formed the Bruhat Bangalore components:
Mahanagar Palike (BBMP). hours, leakage and UFW levels, etc.)
Part-I: Preparing Work, Testing & • Identify when remedial action needed
These factors have resulted in an increase in
Repairs
the supply area of BWSSB and in additional • Undertake leakage surveys as necessary,
water demand. Over the years, BWSSB took • Carry out topographical survey and locate and repair leaks
possible steps to augment the water supply update BWSSB
to the city, during 1974, 1982, 1993 and GIS records
2003. Still the BWSSB is not able to meet • Under take
the demand. Further, BWSSB focused n e t w o r k
on reducing the Unaccounted-For Water modelling
(UFW). In this connection, BWSSB, under • Measure the initial
W7 Contract of CWSS (Cauvery Water level of UFW.
Supply Scheme), Stage IV, Phase I Project
(funded by JBIC) implemented a pilot • Reduce UFW
project between 2003 and 2006.Figure 1 level to 16% by
shows the works undertaken during the carrying out leak
pilot project. This project has resulted in detection and
the reduction of UFW, from 64% to 38%. repair works
With the success of the pilot project, BWSSB • Replace corroded
is planning to undertake a Distribution or leaking service
System Improvement and UFW Reduction connections with
Programme in water distribution system new MDPE service
for Bangalore city. This proposed project pipe work and
will be implemented with loan from Japan fittings
International Cooperation Agency (JICA). • Identify and
replace mains Figure 1- Physical Woks during Pilot Project
Continued on page 12
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TCE WORLD OCTOBER 2009 Engineering a better tomorrow
TCE Celebrates
Mumbai : 29 January 2009
10
TCE WORLD OCTOBER 2009 Engineering a better tomorrow
Annual Day 2009
Kolkata : 29 February 2009
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TCE WORLD OCTOBER 2009 Engineering a better tomorrow
Continued from page 9
Table 1: General Information of the Project Area
Batch - 1 Batch - 2
Parameters Contract Contract Contract Contract Contract Contract
–D1a –D2a –D2b –D2c –D1b –D1c
Ground Level Reservoirs (GLRs) are used Table 1: Comparison Of Reservoirs Of Different Shapes
as primary mean of storage of drinking
Rectangular reservoir Circular reservoir Folded plate wall
water in cities. The GLRs are preferred
reservoir
where the geography is such that water Advantages • E a s y t o • Construction • R e i n f o r c e m e n t
from the reservoir will flow by gravity to and accommodate the needs skilled bar arrangement
reach the designated areas. The GLRs can disadvantages reservoir shape to workmanship. and treatment of
be constructed to store large volumes of land shape. construction joints
water. They require lower pumping head • Difficult to
requires skilled
than for elevated reservoirs. Reservoirs are • Simple Structural maintain quality
workmanship.
essential because the trunk mains cannot detailing and control
be used for direct distribution. T Construction
• Dead space may
The Bangalore Water Supply and Sewerage be created in the
Board (BWSSB) caters the water supply and site layout.
sewage disposal needs of Bangalore city. At Advantages • With soil / gravel • Dome r o o f • Square dome roof
present the water demand has increased and /clay tile cover, needs periodical needs periodical
and hence this Project is taken up. Phase II disadvantages thermal effect to inspection for inspection
of Stage IV was proposed to meet growing in O & M the reservoir can cracking. for cracking.
demand and is under implementation. be reduced. Uncertain. Life
• Repair difficult.
The Stage IV Phase II project will supply • Least maintenance • With thermal
500 MLD of potable water to the city of • Special treatment
effect to the
Bangalore. • Easy Repairs to prevent thermal
reservoir can be
effects
It is proposed to construct 6 Ground Level reduced.
Reservoirs around the city having capacities
ranging from 9 ML to 50 ML, under Phase
II project.
Existing BWSSB Reservoirs
Of the existing BWSSB reservoirs in
Bangalore city, 10 are aged more than 60
years and provide 19% of existing water
storage of the city. Some old reservoirs are
now out of service.
Design Options Shape Consideration The rectangular design is economical for
reservoirs having more than 9 ML capacity.
A comparison of cantilever wall rectangular Based on the study carried out during
Stage-IV Phase-I project; single cylinder Local experience indicates that a dome
reservoir, circular reservoir and folded
plate wall reservoir was carried out. The circular design is found to be economical for roof causes difficulties of maintenance
advantages and disadvantages in the reservoirs less than 9 ML capacity. However and repair. It is recommended that the
construction and O & M for these reservoirs double cylinder two compartment design is rectangular design be adopted for all the
are listed in the Table 1. more expensive than the rectangular design. reservoirs.
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TCE WORLD OCTOBER 2009 Engineering a better tomorrow
Design Storage Depth codes of AWWA [and BS for water C. Access and Ventilation: RCC staircases
retaining structures are also referred. are constructed, one for each chamber,
Design water depth is the depth between
high water level and low water level in the 2. Design depreciation period of the with a common entry from above.
reservoir. A shallow reservoir needs a larger reservoir is set at 50 years as minimum,
area for a given capacity, and in a deep D. Drainage: To cater to overflow
reservoir it is more difficult to keep water 3. For long term durability of structure conditions, separate chambers are
tightness, since despite reinforcement, and maximizing of water tightness, constructed along the wall of the
there are more significant fluctuations. minimum thickness of wall and slab
reservoir.
are taken as 250 mm and 200 mm
Cover to Reservoir respectively
Conclusion
Thermal strain due to daily temperature 4. The reservoirs have two chambers to
change is one of the major factors affecting A discussion on design of proposed RCC
facilitate maintenance without much
natural deterioration of the reservoir. The Ground Level Reservoirs in Bangalore city
difficulty in supply of water.
effective measure against this is a soil mat
is carried out. Observations on existing
or a gravel mat / clay tile to cover the entire System Design Requirements
reservoir structure. reservoirs have led to many improvements
A. Inlet and Outlet Arrangements The in the design criteria of the proposed
General Design Requirements mouth of the pipe feeding water to reservoirs with respect to shape, size, cover,
The following design standards were the reservoir is kept 10 cm above the
material of construction, layout, general
adopted while designing GLRs: maximum water level.
arrangement, structural design, ventilation
1. The reservoir design is based on Indian B. Reservoir base: The depth of footing is and other such parameters.
Standard Codes of practice (IS 3370, kept at a minimum of 1 m below the
IS 456, IS 875, IS 1893) International ground under normal soil conditions. ooo
• Storing rain water runoff in lakes for waste and garbage dumping. There Tertiary Treated Waste Water for
reuse is no maintenance of tank bunds and Industrial Use
spillways. Some places the untreated/
• Rainwater harvesting for borewell Industrial demand in Bangalore city is
overflowed sewage water is flowing
re c h a r g i n g a n d g ro u n d w a t e r approximately 10% of the total demand.
to the lakes directly. So the following
recharging So for the year 2021 the industrial demand
rehabilitation works has to be done.
comes out to be 215.54 MLD. It is possible
• Recycling of waste water
• De-silting and De-weeding to use tertiary treated water for industrial
• Tertiary treated waste water for purpose. BWSSB is currently supplying
• Strengthening of tank bunds and
Industrial use tertiary treated water for industrial or non-
spillway structures
domestic use.
Storing Rain Water Runoff in Lakes • No access to the public near to the
for Reuse Public Awareness
lakes
Public should get knowledge about the
• Rainwater Harvesting in urban areas • No sewage water should be allowed value of water and the conservation of
is the process of collecting, filtering without proper treatment water. It is BWSSB or Government’s duty
and using of rainwater, which falls on
Recycling of Waste Water to educate people not to misuse the water
the rooftop (terrace or tile roof) and
and the various methods adopted for
in the portico of the house. Rainwater
Bangalore city is having a well developed water conservation. Rainwater harvesting
harvesting can be adopted in three
sewerage system in the core area. As the can be made compulsory for each house
methods. These are; recharging of
water demand is high, the waste water hold and Government should give some
borewells near the house, recharging
generation is also high. In Bangalore city 13 subsidy for this.
of ground water sources and collection
STPs exist and under BWSSB-Phase-II project
of rainwater for reuse. There is
another 9 STPs are proposed, where some
Conclusions
sufficient rainwater potential available
locations are adjacent to the existing STPs. BWSSB or Government of Karnataka has
in Bangalore city.
The details are given below. Reuse of waste to take some necessary actions to solve the
• Most of the lakes in Bangalore are water is a good option, but an expensive water problem in the city. BWSSB should
environmentally deteriorating and option. After successful completion of this find some alternative and economical way
the storage capacities have been project additional 135 MLD of water will be to meet the water scarcity of the city.
reduced because of silting and solid available for the city.
ooo
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TCE WORLD OCTOBER 2009 Engineering a better tomorrow
Options for Water Treatment Plant Processes
P L Kshirsagar Yatish
Bangalore is ranked as the sixth largest city Bangalore Water Supply and Sewerage Water Treatment Plant - BWSSB
in India and is one of the fastest growing Board (BWSSB) service area increased from Project – II
metropolitan cities in India. Recently, 300 sqkm to 800 sqkm. The projected
the Government of Karnataka merged 8 The Raw water quality considered for
population for the core area and peripheral the water treatment plant (WTP) process
Urban Local Bodies and 110 villages with
the erstwhile Bangalore Mahanagara area in 2011 is 7.6 million and in year 2021 design is based on the result of the raw
Palike (BMP) and formed Bruhat Bangalore is 9.7 million. The existing supply to the City water analysis obtained for past years. This
Mahanagara Palike (BBMP). Accordingly is 959 MLD, as given in Table 1. is given in Table 2.
Table-1
Present Supply –Design Capacity Of Existing Water Treatment Plant
Sr. No Source WTP Location Design Capacity in Year of
Mld Commissioning
Hesarghatta
1 Arkavati River 149 1896 through 1933/64
Thippagonda Halli
T K Halli – Cauvery stage - I 135 1974
T K Halli – Cauvery stage - II 135 1982
2 Cauvery River
T K Halli – Cauvery stage - III 270 1994-95
T K Halli – Cauvery stage – IV, Phase I 270 2002
Total Water Supply 959
Table 2
Raw Water Quality Criteria For Process Design
Raw Water Parameter Units of measurement Design value
Turbidity NTU 100 max, Less than 20 NTU – 95% of the time.
pH pH units 7.0 min* 9.0 max*
Alkalinity mg/l as CaCO3 30 min 200 max
Total hardness mg/l as CaCO3 30 min 160 max
Total dissolved solids mg/l 70 min 350 max
Electrical conductivity mhos/cm 100 min 500 max
Calcium mg/l 5 min 40 max
Iron mg/l 0.3 min 1.0 max
Magnesium mg/l 3 min 28 max
Total Coliforms MPN per 100 ml 2000 max
Temperature oC 19 min 36 max 26 mean
Total Suspended Solids mg/l 400 max, Less than 60 mg/l – 95% of the time.
* min- Minimum, max- Maximum
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TCE WORLD OCTOBER 2009 Engineering a better tomorrow
Existing Water Treatment Plant at T.K.Halli Cascade Aerator Pulsator Clarifier
Table 3
Treated Water Quality Criteria
Sample Location Performance Requirement
Settled Water Turbidity less than 5 NTU for 90% of time
Combined filtrate Turbidity: Less than 1 NTU for 100% of the time; less than 0.5 NTU 95%ile of the time
Al: Less than 0.03 mg/l 95% of the time, and not more than 0.2 mg/l at any time.
pH: 7.0 to 8.5
Colour: Less than 5 units Pt/Co scale
Iron: Less than 0.1 mg/l
Filtrate from individual filters Turbidity: As above
Al: Less than 0.03 mg/l
Clearwater reservoir outlet Faecal Coliforms 0/100 mL (Nil)
Total Coliforms 0/100 mL (Nil)
Treated Water Quality 3. Dissolved Air flotation (DAF) of membranes every 7 years. As the
membrane life is extended beyond 10 years,
The treated water quality requirements are 4. Ballasted Flocculation/ Micro sand/
these costs will also become comparable
specified to meet the recommendations of Plastic media process and
with the conventional treatment plant life
the expert committee constituted by the 5. Low Pressure Membrane Process cycle costs.
Government of India, in the Manual on
Each alternative was evaluated and The capital cost of direct filtration plant is
Water Supply and Treatment (May 1999 -
compared with one another for suitability comparable with that of a conventional
Third Edition). Based on this standard, the
of implementation as a part of the Cauvery plant with lamella plate settlers. The
treated water quality criteria are specified in
Stage IV, Phase II Project. The evaluation slight difference between the O&M cost
Table 3 below. These standards have been
was based on the total inflow availability between the direct filtration process and
followed for the design of WTP at T K Halli.
of 600 MLD and a number of criteria like; conventional processes is essentially due
Water Treatment Process raw water quality, treated water quality, to use of less chemicals in a direct filtration
suitability for design and implementation plant.
Treatment unit processes were identified in Bangalore, operation and maintenance
based on the review of functioning of Based on the unit process technology
issues, availability of spares and cost of
the existing treatment plant(s), the raw evaluation it is evident that the conventional
implementing.
water data and the required performance treatment technologies need lower capital
parameters. For the proposed stage IV Discussion investment than other unit processes
phase II WTP at T.K Halli, five options were such as dissolved air flotation, membrane
The study of the cost estimate showed that
studied for the WTP. filtration and ballasted flocculation. For the
the capital cost for membrane filtration
overall 30 year life cycle cost of conventional
1. Conventional Process with High Rate was 16 % higher than the conventional
treatment process with that of DAF as well
treatment plant with Pulsator technology.
Inclined Plate Clarifier/Inclined tube as membrane filtration process, both the
However, the cost of treated water at
Clarifier processes are only marginally higher in
the end of 30 year life cycle is lower than
terms of per-MLD cost of treated water.
2. Conventional Flat Bottom Sludge (Floc) the conventional plants. The primary
Blanket Clarifier Process driver in the higher cost is replacement ooo
16
TCE WORLD OCTOBER 2009 Engineering a better tomorrow
Procurement under
Japan International Cooperation Agency Funds
Japan International Cooperation Agency (JICA) which funded the BWSSB (II) Project
requires that the procurement of goods and services in its-funded project is done
in accordance with its “Guidelines for Procurement under JICA ODA Loans”. The
JICA considers that in most cases, International Competitive Bidding (ICB) is the
best method.
The author describes the procurement process of the BWSSB (II) Project
Anil Joshi
Japan International Cooperation Agency are fair and equitable. FIDIC standard contract Design build as well as operate
(JICA) requires that the procurement of goods forms are recognized by the construction and maintain should be awarded to a single
and services in a project under its funding is industry and have been tested for an Contractor, to optimize the co-ordination,
done in accordance with its “Guidelines extensive period in many jurisdictions over quality and performance.
for Procurement under JICA ODA Loans”. the world. Moreover, as per the guideline
Almost for all cases, a two-envelope
These guidelines govern the relationship of the funding agency, the FIDIC forms are
procedure was adopted. Under this
between the JICA and the Borrower who is to be used.
bidding procedure, the bidders submit
to do the procurement for the project. No
The following forms of FIDIC Conditions of simultaneously, the Technical proposal and
provision of the Guidelines has to be taken
the Contract were adopted for formulation the Price proposal, in two separate sealed
as creating any right or obligation between
of bid documents: envelopes. To facilitate this submission, the
the JICA and any third party. The rights and
obligations of the Borrower vis-a-vis the (1) For item rate contracts: Conditions of documents were as follows:
bidders are governed as per the bidding Contract for Construction for Building (1) Volume 1: General requirements
documents which are issued by the Borrower, and Engineering works designed by the - Invitation for Bids, Instruction to
in accordance with the Guidelines. Employer - First edition 1999 (new red Bidders, Part I – General Conditions,
book) Part II – Particular Conditions of
Prequalification of the Bidders
(2) For lump sum design, construct and Contract, etc;
The JICA considers that in most cases,
turnkey contracts: Conditions of (2) Volume 2: Specifications (For Turnkey
I n ter n ati o n al Co mpetitive B idding
Contract for Plant and Design, Build Contract - Employer’s requirements)
(ICB) is the best method for satisfying
for Electrical and Mechanical Plant This included: Technical Specifications,
the requirements. Therefore the JICA
and for Building and Engineering Form of Technical Proposal, Technical
normally requires the Borrower to do the
works designed by the Contractor- First Schedules
procurement through ICB, in accordance
edition 1999 (new yellow book )
with the procedures described in Part II of (3) Volume 3 : Price proposal - Priced Bill
the Guidelines. The reason for considering the 1999 of Quantities, other Price Schedules
editions is that they are the latest and and Form of Price Proposal
For all works and services to be procured
each one covers all major topics of the
under the loan agreement and the package (4) Volume 4 : Drawings
conditions. There are twenty chapters of
under ICB, the prequalification of bidders is
main clause and numerous sub clauses Initially only the Technical Proposals were be
mandatory. The prequalification documents
in each chapter. The General Conditions opened. Technical Proposals of the bidders
for this Project were prepared in accordance
are standard combinations of a particular which are not substantially responsive
with the JICA’s sample documents. The
contract provisions. While the Particular were rejected. If necessary, clarifications
prequalification of the bidders is to be
Conditions of the contract are the result of the Technical Proposals were sought,
as per the procedure in the Sample
of specific modifications to the General but no change in the price or substance of
prequalification documents.
Conditions which are proposed to suit a the bid, offered or permitted. At the end
Use of FIDIC General Conditions of particular contact. of the evaluation of Technical Proposals
Contract The FIDIC’s form of the Contract for Plant and after receiving the approval of JICA,
FIDIC (Inter national Federation of and Design Build is mainly to cover ‘Works these bidders were determined as being
Consulting Engineers) has published forms Contract’ part of the Contract. While qualified to attend the bid opening of the
of General Conditions of Contract, which in the project it was opted that a single Price Proposals.
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TCE WORLD OCTOBER 2009 Engineering a better tomorrow
Bid Evaluation in monetary terms per criteria specified to be awarded to the bidder whose bid is
in the bidding documents, or given a determined to be the lowest evaluated bid
(a) The purpose of bid evaluation is
relative weight in accordance with the
to compare bids which conform to When a joint venture is awarded a Contract,
evaluation provisions in the bidding
the technical specifications and are all partners are ‘jointly and severally’
documents.
responsive to the bidding documents responsible for the execution of the whole
on the basis of their evaluated cost. Award of Contract Contract. Therefore it was not acceptable
to divide the contract and to allow each
(b) Bid evaluation has to be consistent with Detailed reports on the evaluation and
member of the firm to separately make
the terms and conditions in the bidding comparison of bids with reasons on which
contracts for a divided portion.
documents. To the extent practicable, determination of the lowest evaluated bid
factors other than price are expressed was based were prepared. The contract is ooo
‘Nanotechnology Seminar’
TCE Consulting Engineers Limited, Mumbai and Virginia Tech, USA jointly organized a Seminar on ‘Nanotechnology-
Opportunities and Implications’ on 17 & 18 October, 2008 in Mumbai. The Inaugural Session was held on 17 Oct 2008
and was well attended by dignitaries from various Tata and non-Tata Companies and professors from Virginia Tech. The
distinguished gathering was addressed by TCE Chairman, Mr. Syamal Gupta and CEO & MD Mr. A P Mull.
The Session on 18 Oct 2008 was attended by 26 engineers from various disciplines and offices of TCE and eight participants
from other Tata and non-Tata companies and Virginia Tech Alumni. There were presentations by the Virginia Tech professors.
Also, the participants were involved in Case Study discussions and presentations.
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TCE WORLD OCTOBER 2009 Engineering a better tomorrow
Town Hall Meetings
The Town Hall Meetings were started in 2007 to convey to all employees first hand regarding the past, present
performance of the company and future scenarios or more specifically the targets, achievements, goals and
expectations of the organization. The Meeting provides a platform to increase the interaction and thus the
mutual understanding of all on common issues. The Meetings are conducted at locations where a significant
number of employees from the design office and the adjacent construction sites can attend and participate.
The first Town Hall Meeting (THM) this year, i.e. financial year 2008-2009, was organized in January 2008 and
subsequently at six other locations. THM is also a forum where suggestions are invited from the audience and
discussions take place between a panel of senior managers and the audience.
The THM is where the Company addresses the aspirations of the stakeholders. The THMs have been greatly
welcomed by the employees at all the locations.
His Excellency the President of Zambia, Mr. Bwezani Rupiah Banda, visited
Kariba North Bank Extension Hydro Power Project Site for the inauguration
ceremony, on 06 Mar 2009. Project Manager Mr. G L Kamath (center) is all
smiles at the President’s appreciation words.
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TCE WORLD OCTOBER 2009 Engineering a better tomorrow
Reg. No. MAHENG/2003/10412
TCE-QSTP-LLC
TCE’s Subsidiary at the Technology Park, Doha, Qatar