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516Z -0100-S-MP-00NX201
JOB CODE DOC. No. REV.
SONATRACH
INDEX
ABREVIATION ...................................................................................................................................................... 3
1 INTRODUCTION ........................................................................................................................................... 4
1.1 Project Description ................................................................................................................................. 4
1.2 Project Location ..................................................................................................................................... 4
2 DEFINITION................................................................................................................................................... 6
3 TERMINOLOGY ............................................................................................................................................ 6
4 SCOPE .......................................................................................................................................................... 6
5 REFERENCE DOCUMENTS ........................................................................................................................ 7
5.1 Order of Precedence ............................................................................................................................. 7
5.2 Project Specifications ............................................................................................................................ 7
6 RUST PREVENTION PROCEDURE ............................................................................................................ 7
6.1 Surface Preparation ............................................................................................................................... 7
6.2 Rust Preventive Treatment .................................................................................................................... 8
6.3 Work after Rust Prevention Treatment .................................................................................................. 8
6.4 General Notes ........................................................................................................................................ 9
6.5 Data to be Submitted by Vendor ........................................................................................................... 9
APPENDIX 1: RUST PREVENTION TREATMENT ........................................................................................... 10
SONATRACH SWGF EP’s PROJECT LOT 1 & 3 JOB CODE: 0-1901
DOC. TITLE SPECIFICATION FOR RUST DOC. No.: S-0100-13A0-002
PREVENTION
OWNER’S DOC. No. 516Z -0100-S-MP-00NX201 SHEET 3 OF 12
ABREVIATION
VCI Volatile Corrosion Inhibitor
VPI Vapor Phase Inhibitor
SONATRACH SWGF EP’s PROJECT LOT 1 & 3 JOB CODE: 0-1901
DOC. TITLE SPECIFICATION FOR RUST DOC. No.: S-0100-13A0-002
PREVENTION
OWNER’S DOC. No. 516Z -0100-S-MP-00NX201 SHEET 4 OF 12
1 INTRODUCTION
• Lot-1: Detail Engineering, Procurement and Construction of the installation of gathering network
for each field and surface installation of 51 wells (24 at HBH & RM, 11 at HTJ & HTJW and 16 at
TNK & TNKW).
• Lot-2: Detail Engineering, Procurement and Construction of three (03) central processing facilities
at HBH & RM, HTJ & HTJW and TNK & TNKW.
• Lot-3: Detail Engineering, Procurement and Construction of the export pipelines systems for the
transportation of treated gas from Processing Plants to the corresponding tie in points.
• Lot-4: EPC Infrastructure (Permanent Camp, Access Roads, Air strip and Security Camp).
The scope of work of EPs Contractor is to perform the detail engineering and procurement services
up to TBE of all pipes, equipment and instruments related to the Lot-1 & Lot-3 projects.
The gathering network (Lot1) mainly consists of:
o Well surface installation of 51 wells including Wellhead Control Panel
o Flow lines
o Manifolds and Trunk-lines
o Fix and mobile Pigging stations (Launchers and Receivers)
o Block Valves Stations
o Chemical Injection packages
o Export Pipelines
o Block Valves Stations
o Pig Launchers & Receivers
o Tie in Points
The Tinerkouk perimeter is approximately 300 Km south west of Hassi R'Mel field and
approximately 160 Km northwest of the Krechba field and located in three Wilayas: Adrar, El
Bayadh and Bechar.
Reg Mouaded (RM) field is located at approximately 70 Km far from Hassi Bahamou (HBH) field.
The location of the above three Fields (TNK & TNKW, HTJ & HTJW and HBH & RM) is shown in
the figure 01.
2 DEFINITION
CA : Contracting Authorities
EPs Contractor : The Party which carries out all or part of design, Detailed engineering and
Procurement services up to TBE. Excluding the procurement and construction
Activities related to the Lot-1 & Lot-3 projects.
PC Contractor : Party which carries out the Update of part of Detailed engineering for Construction,
procurement, construction, commissioning and Start-up. PC Contractor includes
its approved Manufacturers, Suppliers, and Subcontractors.
3 TERMINOLOGY
4 SCOPE
This specification covers minimum requirement for the rust preventive measures to be provided at
VENDOR’s shop, during sea transportation and storage at site, for the protection of the equipment,
steel structure, piping and materials for for installation in South West Gas Fields, HASSI BAHAMOU &
REG MOUADED FIELD (HBH & RM), HASSI TIDJERANE FIELD (HTJ & HTJW) AND TINERKOUK
FIELD (TNK & TNKW), Project in Algeria.
VENDOR shall specify in his offer the preservation method to ensure the steel structure, equipment,
piping and materials will ultimately satisfy his warranties and guarantees and ensure that smooth start-
up and operation is possible without interference from loose rust on equipment and piping internal
surfaces.
The protection shall secure the cargo in good condition against transportation up to the construction
site and preserve the goods from corrosion in storage after the delivery to site. The protection shall be
effective for 12 months outdoors or 18 months indoors from the date of shipment in marine, and tropical
and desert environmental atmospheric conditions.
5 REFERENCE DOCUMENTS
6.3.5 Shafts shall be locked to prevent rotation during shipment. Coupling shall be disconnected, covered
with grease and wrapped with cloth to exclude dirt. They shall be adequately supported to prevent
damage during shipment.
6.3.6 Each equipment shall be packed, wherever, with consideration to the limits of transportation defined in
the Shipping and Packing Instructions.
6.4 General Notes
6.4.1 Vapor phase inhibitor (VPI) shall not be used in combination with a desiccant.
6.4.2 Direct contact of vapor phase inhibitor (VPI) powder with non-ferrous metals and some types of paint
shall be avoided.
6.4.3 In case Vapor Phase Inhibitor (VPI) is used, all openings shall be hermetically sealed. Wooden outdoor
plywood covers shall not be used for sealing purpose.
6.4.4 In case dry inert gas is used, the oxygen should be less than one volume percent, and the equipment
should be slightly pressurized (about 0.1 kg / cm² G). Adequate pressure indicators shall be provided
in order to check the pressure periodically: in case, refill with Nitrogen.
6.4.5 Desiccant shall be fully contained in bags to prevent dispersion, securely fixed in place, and easily
removed.
6.4.6 Rust inhibitors shall be compatible with the oil charged in normal operation and easily removed by
flushing when applied for lubricating parts.
6.4.7 Paint type rust prevention materials other than specified in the project paint specification
S-0100-13A0-001
6.4.8 Instrument and electrical items shall be preserved to prevent damage due to condensation, weather
and corrosion.
6.4.9 Material which will deteriorate in the presence of water or moisture shall be preserved in weather proof
vapour tight containers.
6.5 Data to be Submitted by Vendor
6.5.1 VENDOR shall prepare and submit detailed rust preventive treatment procedure indicating application
method, required quantity and the life span of rust inhibitor.
6.5.2 The VENDOR shall fully consider the conditions of transportation from the shipping port to the job site
and storage at the site for establishing rust preventive procedures.
6.5.3 VENDOR shall submit a method of removal for rust preventive varnish, rust preventive oil, grease and
lubricant to be applied prior to use, and their safety data sheets.
6.5.4 As for precision equipment, special equipment, packaged units, electrical, instruments, stainless steel
and non-ferrous materials the VENDOR shall submit their standard rust preventive treatment
procedures for approval.
SONATRACH SWGF EP’s PROJECT LOT 1 & 3 JOB CODE: 0-1901
DOC. TITLE SPECIFICATION FOR RUST DOC. No.: S-0100-13A0-002
PREVENTION
OWNER’S DOC. No. 516Z -0100-S-MP-00NX201 SHEET 10 OF 12
Embedded Steel Structure Carbon Steel Vendor standard Rust prevention procedure
Coating
Coating System as per S-0100-13A0-001
Carbon Steel Required
Notes:
(1) The desiccant should be placed in a suitable container and periodically renewed.
(2) When desiccant is used, Manufacturer’s recommended quantity be applied for item & equipment.
(3) In case of being applied by dipping it’s acceptable to apply rust preventive varnish for interior of
fittings and flanges.
(4) In case of insulated equipment above 120 °C in which painting is not required, surface preparation
of SP11 and Solvent based Inorganic Zinc at 15 - 20 microns shall be applied as temporary rust
protection or minimum 50 microns of Tectyl 506 shall be applied.
(5) In case of insulated equipment above 120 °C or uninsulated equipment in which painting is not
required, surface preparation with SP16 and Epoxy based paint at 80 to 120 microns shall be applied
as temporary rust protection or minimum 50 microns of Tectyl 506 shall be applied.
(6) In case of insulated items above 120 °C or uninsulated items in which painting is not required,
VENDOR Standard Rust Prevention procedure shall be applied.
(7) Minimum 50 microns of Tectyl 506 or Tectyl 846, or minimum 64 microns of Rust Veto 342 shall be
applied.
(8) Both openings shall be covered with plastic caps and secured with adhesive tape.