Sei sulla pagina 1di 12

OWNER’s DOC. No.

516Z -0100-S-MP-00NX201
JOB CODE DOC. No. REV.

SONATRACH 0-1901 S-0100-13A0-002 2


DATE 02 - JUN - 2019 SHEET 1 OF 12
SWGF EP’s PROJECT LOT 1 & 3
PREP’D F. BENCHEIKH
PROJECT SPECIFICATION CHK’D N.ZED
APP’D N.ZED

SONATRACH

Réalisation des Etudes d’Engineering de Détail et Services de Procurement


du Système du Réseau de Collecte (EPC1) et Lignes d’Expédition du Gaz Traité
(EPC3) des Champs de Gaz Sud-Ouest : Hassi Ba Hamou & Reg Mouaded
(HBH & RM), Hassi Tidjerane (HTJ & HTJW) et Tinerkouk (TNK & TNKW).

CONTRACT No. CT - EPC / 002 / SH - EPM / EP 8 - G / 2019

SPECIFICATION FOR RUST PREVENTION

Rev. DATE PAGE DESCRIPTION PREP’D CHK’D APP’D

0 02 JUN ‘19 ALL FOR APPROVAL F. BENCHEIKH N. ZED N. ZED

1 29 SEP ‘19 4,6,9~12 FOR APPROVAL F. BENCHEIKH N. ZED N. ZED

2 26 JAN ‘20 ALL FOR CONSTRUCTION M. BENOUALI N. ZED N. ZED


SONATRACH SWGF EP’s PROJECT LOT 1 & 3 JOB CODE: 0-1901
DOC. TITLE SPECIFICATION FOR RUST DOC. No.: S-0100-13A0-002
PREVENTION
OWNER’S DOC. No. 516Z -0100-S-MP-00NX201 SHEET 2 OF 12

INDEX

ABREVIATION ...................................................................................................................................................... 3
1 INTRODUCTION ........................................................................................................................................... 4
1.1 Project Description ................................................................................................................................. 4
1.2 Project Location ..................................................................................................................................... 4
2 DEFINITION................................................................................................................................................... 6
3 TERMINOLOGY ............................................................................................................................................ 6
4 SCOPE .......................................................................................................................................................... 6
5 REFERENCE DOCUMENTS ........................................................................................................................ 7
5.1 Order of Precedence ............................................................................................................................. 7
5.2 Project Specifications ............................................................................................................................ 7
6 RUST PREVENTION PROCEDURE ............................................................................................................ 7
6.1 Surface Preparation ............................................................................................................................... 7
6.2 Rust Preventive Treatment .................................................................................................................... 8
6.3 Work after Rust Prevention Treatment .................................................................................................. 8
6.4 General Notes ........................................................................................................................................ 9
6.5 Data to be Submitted by Vendor ........................................................................................................... 9
APPENDIX 1: RUST PREVENTION TREATMENT ........................................................................................... 10
SONATRACH SWGF EP’s PROJECT LOT 1 & 3 JOB CODE: 0-1901
DOC. TITLE SPECIFICATION FOR RUST DOC. No.: S-0100-13A0-002
PREVENTION
OWNER’S DOC. No. 516Z -0100-S-MP-00NX201 SHEET 3 OF 12

ABREVIATION
VCI Volatile Corrosion Inhibitor
VPI Vapor Phase Inhibitor
SONATRACH SWGF EP’s PROJECT LOT 1 & 3 JOB CODE: 0-1901
DOC. TITLE SPECIFICATION FOR RUST DOC. No.: S-0100-13A0-002
PREVENTION
OWNER’S DOC. No. 516Z -0100-S-MP-00NX201 SHEET 4 OF 12

1 INTRODUCTION

1.1 Project Description


The SWGF development project consists on the development of three (03) gas fields located in south
west of Algeria (HBH & RM, HTJ & HTJW et TNK & TNKW). The development of these fields has been
divided into several Lots (projects) as follow:

• Lot-1: Detail Engineering, Procurement and Construction of the installation of gathering network
for each field and surface installation of 51 wells (24 at HBH & RM, 11 at HTJ & HTJW and 16 at
TNK & TNKW).
• Lot-2: Detail Engineering, Procurement and Construction of three (03) central processing facilities
at HBH & RM, HTJ & HTJW and TNK & TNKW.
• Lot-3: Detail Engineering, Procurement and Construction of the export pipelines systems for the
transportation of treated gas from Processing Plants to the corresponding tie in points.
• Lot-4: EPC Infrastructure (Permanent Camp, Access Roads, Air strip and Security Camp).
The scope of work of EPs Contractor is to perform the detail engineering and procurement services
up to TBE of all pipes, equipment and instruments related to the Lot-1 & Lot-3 projects.
The gathering network (Lot1) mainly consists of:
o Well surface installation of 51 wells including Wellhead Control Panel
o Flow lines
o Manifolds and Trunk-lines
o Fix and mobile Pigging stations (Launchers and Receivers)
o Block Valves Stations
o Chemical Injection packages

The Export system (Lot3) consists to:

o Export Pipelines
o Block Valves Stations
o Pig Launchers & Receivers
o Tie in Points

1.2 Project Location


• Tinerkouk Fields:
The Tinerkouk perimeter (TNK & TNKW) covers an area of 282.80 km² and located in the northern
part of the Gourara Basin in the Algerian Sahara Desert. It occupies the western approaches of the
M’Zab Plateau, west and south fringes of the southern Tademait Plateau and eastern approaches
of the Saoura River.
SONATRACH SWGF EP’s PROJECT LOT 1 & 3 JOB CODE: 0-1901
DOC. TITLE SPECIFICATION FOR RUST DOC. No.: S-0100-13A0-002
PREVENTION
OWNER’S DOC. No. 516Z -0100-S-MP-00NX201 SHEET 5 OF 12

The Tinerkouk perimeter is approximately 300 Km south west of Hassi R'Mel field and
approximately 160 Km northwest of the Krechba field and located in three Wilayas: Adrar, El
Bayadh and Bechar.

• Hassi BaHamou and Reg Mouaded Fields


The Hassi Bahamou (HBH) and Reg Mouaded (RM) gas fields (HBH exploration permit) lies in the
Sahara Desert of central Algeria, some 830 km south of the capital Algiers, 260 km south-southwest
of the Hassi R`Mel and 450 km west-southwest of the Hassi Messaoud operations base.

Reg Mouaded (RM) field is located at approximately 70 Km far from Hassi Bahamou (HBH) field.

• Hassi Tidjerane Fields


The HASSI-TIDJERANE (HTJ & HTJW) covers an area of 611.17 km² and is approximately
300 Km south west of Hassi R'Mel field and 160 Km northwest of the Krechba field. It is located in
three Wilayas: Adrar, El Bayadh and Bechar.

The location of the above three Fields (TNK & TNKW, HTJ & HTJW and HBH & RM) is shown in
the figure 01.

Figure 01: SWGF Fields Geographic Position


SONATRACH SWGF EP’s PROJECT LOT 1 & 3 JOB CODE: 0-1901
DOC. TITLE SPECIFICATION FOR RUST DOC. No.: S-0100-13A0-002
PREVENTION
OWNER’S DOC. No. 516Z -0100-S-MP-00NX201 SHEET 6 OF 12

2 DEFINITION

CA : Contracting Authorities

EPs Contractor : The Party which carries out all or part of design, Detailed engineering and
Procurement services up to TBE. Excluding the procurement and construction
Activities related to the Lot-1 & Lot-3 projects.

PC Contractor : Party which carries out the Update of part of Detailed engineering for Construction,
procurement, construction, commissioning and Start-up. PC Contractor includes
its approved Manufacturers, Suppliers, and Subcontractors.

ARH : Hydrocarbon Regulation Authority (autorité de régulation des hydrocarbure).

3 TERMINOLOGY

The word “shall” is to be understood as a mandatory requirement.


The word “should” is to be understood as strongly recommended.
The word “may” is to be understood as giving a freedom of choice.

4 SCOPE

This specification covers minimum requirement for the rust preventive measures to be provided at
VENDOR’s shop, during sea transportation and storage at site, for the protection of the equipment,
steel structure, piping and materials for for installation in South West Gas Fields, HASSI BAHAMOU &
REG MOUADED FIELD (HBH & RM), HASSI TIDJERANE FIELD (HTJ & HTJW) AND TINERKOUK
FIELD (TNK & TNKW), Project in Algeria.

VENDOR shall specify in his offer the preservation method to ensure the steel structure, equipment,
piping and materials will ultimately satisfy his warranties and guarantees and ensure that smooth start-
up and operation is possible without interference from loose rust on equipment and piping internal
surfaces.

The protection shall secure the cargo in good condition against transportation up to the construction
site and preserve the goods from corrosion in storage after the delivery to site. The protection shall be
effective for 12 months outdoors or 18 months indoors from the date of shipment in marine, and tropical
and desert environmental atmospheric conditions.

Any alternative method shall be proposed for the CA Approval.


SONATRACH SWGF EP’s PROJECT LOT 1 & 3 JOB CODE: 0-1901
DOC. TITLE SPECIFICATION FOR RUST DOC. No.: S-0100-13A0-002
PREVENTION
OWNER’S DOC. No. 516Z -0100-S-MP-00NX201 SHEET 7 OF 12

5 REFERENCE DOCUMENTS

5.1 Order of Precedence


In the event of any conflict between this specification and the documents listed herein, the order of
precedence shall be:
(1) Algerian Government Legislation
(2) This Specification
(3) Referenced Project Specifications
(4) Referenced International Codes & Standards

5.2 Project Specifications


Project documents consist of the following:
S-0100-13A0-001 : General Specification for Painting

6 RUST PREVENTION PROCEDURE

All unpainted surfaces shall be provided with rust protection as follows;

6.1 Surface Preparation


6.1.1 In case of surface not to be painted, surface preparation shall be conducted as indicated below.
6.1.2 Surface preparation shall be in accordance with manufacturer's recommendation and the following
details. If any deviation from this specification, VENDOR shall submit the detail information for review
and approval by CA.
6.1.3 Surfaces shall be free from rust, water, dirt, dust, grease, oil, flux, weld spatter, burrs, chlorides and
other foreign matters before any rust preventives are applied.
6.1.4 Rust, scale, spatter and all other foreign substances shall be removed by mechanical (shot blast,
sandblast, grinding, etc.), or chemical (acid wash or alkali wash) methods except for machined surfaces
requiring special protection (e.g. flanged gasket face). When the chemical method is used, post
treatment such as neutralizing, hot water wash and drying shall be carefully conducted.
6.1.5 After cleaning, dust and other loose metals / materials should be removed by brushing, or by blowing
with compressed air, free from moisture and oil, or by vacuum cleaning. Any oil or grease remaining
should be removed by swabbing with a volatile solvent.
6.1.6 If a surface has been exposed to salt spray or salt bearing winds, or a chemically polluted atmosphere,
it must be washed thoroughly with clean fresh water and allowed to dry before application of rust
preventives.
6.1.7 Cleaned steel surfaces should be given rust preventives within four (04) hours after acceptance
inspection of surface preparation (before rust bloom occurs).
6.1.8 In cases where there are interior surfaces which cannot be dried sufficiently, rust inhibitor shall be
dissolved in the hydrostatic test water and/or water operation.
SONATRACH SWGF EP’s PROJECT LOT 1 & 3 JOB CODE: 0-1901
DOC. TITLE SPECIFICATION FOR RUST DOC. No.: S-0100-13A0-002
PREVENTION
OWNER’S DOC. No. 516Z -0100-S-MP-00NX201 SHEET 8 OF 12

6.2 Rust Preventive Treatment


6.2.1 After it has been confirmed that surface preparation (rust removal, washing and drying) has been
completed, rust preventive treatment shall be started.
6.2.2 Rust preventive shall be applied evenly to all surfaces to be protected.
6.2.3 When equipment test operation is conducted with the use of oil at the shop, the addition of rust
preventives to the oil for purpose of rust preventive treatment will be permitted.
6.2.4 If any welds are made after completion of rust preventive treatment, such portions hall be thoroughly
cleaned and coated with rust preventive of the same type as that previously used.
6.2.5 Part and components, if protected with rust preventive before assembly, shall be covered so as not to
be exposed to dust and moisture during storage.
6.2.6 Sliding parts, bearings and other important parts and components whose machined surfaces require
special protection, shall be provided with sufficient protections.
6.2.7 Method of rust preventive treatment shall be in accordance with APPENDIX-1.
6.2.8 Inside surfaces of any disassembled lube, seal or control oil piping shall be cleaned, free of scale and
all other foreign matters and coated with rust preventive.
6.2.9 Items subject to damage by water or humidity shall be provided additional protection as required.
Components with non-drainable crevices or chambers shall be covered and protected at all times from
entrance of water or debris.
6.2.10 Rust prevention oil, grease, fluids and compounds are typical varnish for temporary protection. VCI
type is alternatively considered as a type of Rust Preventive Varnish. Before application, surfaces shall
be thoroughly prepared, cleaned and dried.
6.2.11 If any welds are made after completion of rust preventive treatment, the portions shall be thoroughly
cleaned and coated with rust preventive of the same type as that previously used.
6.2.12 Copper alloy parts, components and equipment shall be protected with the use of copper alloy rust
preventives.
6.2.13 Items with exposed rubber parts or lining shall be wrapped with opaque air tight plastic cover product
secured with tape. Desiccant shall not be used to protect rubber product.
6.3 Work after Rust Prevention Treatment
6.3.1 After completion of the rust preventive treatment of equipment interior surfaces, manholes, nozzles, air
vents, oil feed holes, drains, piping, flanged joints and all other openings shall be plugged, blinded,
capped or closed by other means and hermetically sealed with the use of sealing tapped to nozzle.
6.3.2 When the entire equipment or block of equipment is packed after rust preventive treatment, the
package shall be hermetically sealed, so that vapor phase inhibitor may not leak from the package.
6.3.3 Exposed machined surfaces such as shaft ends, and couplings shall be wrapped with rust preventive
paper or polyethylene sheets and sealed with tapes after rust preventive treatment.
6.3.4 Shaft bearing portions in casings and blinded openings which must be air-tight, shall be sealed with
tape.
SONATRACH SWGF EP’s PROJECT LOT 1 & 3 JOB CODE: 0-1901
DOC. TITLE SPECIFICATION FOR RUST DOC. No.: S-0100-13A0-002
PREVENTION
OWNER’S DOC. No. 516Z -0100-S-MP-00NX201 SHEET 9 OF 12

6.3.5 Shafts shall be locked to prevent rotation during shipment. Coupling shall be disconnected, covered
with grease and wrapped with cloth to exclude dirt. They shall be adequately supported to prevent
damage during shipment.
6.3.6 Each equipment shall be packed, wherever, with consideration to the limits of transportation defined in
the Shipping and Packing Instructions.
6.4 General Notes
6.4.1 Vapor phase inhibitor (VPI) shall not be used in combination with a desiccant.
6.4.2 Direct contact of vapor phase inhibitor (VPI) powder with non-ferrous metals and some types of paint
shall be avoided.
6.4.3 In case Vapor Phase Inhibitor (VPI) is used, all openings shall be hermetically sealed. Wooden outdoor
plywood covers shall not be used for sealing purpose.
6.4.4 In case dry inert gas is used, the oxygen should be less than one volume percent, and the equipment
should be slightly pressurized (about 0.1 kg / cm² G). Adequate pressure indicators shall be provided
in order to check the pressure periodically: in case, refill with Nitrogen.
6.4.5 Desiccant shall be fully contained in bags to prevent dispersion, securely fixed in place, and easily
removed.
6.4.6 Rust inhibitors shall be compatible with the oil charged in normal operation and easily removed by
flushing when applied for lubricating parts.
6.4.7 Paint type rust prevention materials other than specified in the project paint specification
S-0100-13A0-001
6.4.8 Instrument and electrical items shall be preserved to prevent damage due to condensation, weather
and corrosion.
6.4.9 Material which will deteriorate in the presence of water or moisture shall be preserved in weather proof
vapour tight containers.
6.5 Data to be Submitted by Vendor
6.5.1 VENDOR shall prepare and submit detailed rust preventive treatment procedure indicating application
method, required quantity and the life span of rust inhibitor.
6.5.2 The VENDOR shall fully consider the conditions of transportation from the shipping port to the job site
and storage at the site for establishing rust preventive procedures.
6.5.3 VENDOR shall submit a method of removal for rust preventive varnish, rust preventive oil, grease and
lubricant to be applied prior to use, and their safety data sheets.
6.5.4 As for precision equipment, special equipment, packaged units, electrical, instruments, stainless steel
and non-ferrous materials the VENDOR shall submit their standard rust preventive treatment
procedures for approval.
SONATRACH SWGF EP’s PROJECT LOT 1 & 3 JOB CODE: 0-1901
DOC. TITLE SPECIFICATION FOR RUST DOC. No.: S-0100-13A0-002
PREVENTION
OWNER’S DOC. No. 516Z -0100-S-MP-00NX201 SHEET 10 OF 12

APPENDIX 1: RUST PREVENTION TREATMENT

ITEM MATERIAL / PART PORTION RUST PREVENTION

Carbon Steel Coating System as per S-0100-13A0-001


Steel Structure
Galvanized Steel No Treatment

Embedded Steel Structure Carbon Steel Vendor standard Rust prevention procedure

Fasteners, Anchor Bolts, Mild


Galvanized Steel No Treatment
Bolts and Nuts

(1) Vapor Phase Corrosion Inhibitor (VPI) or


No Coating
(2) N2 gas with gauge or (Note 1)
Required
Interior (3) Desiccants (Note 2)

Coating
Coating System as per S-0100-13A0-001
Carbon Steel Required

(1) Coating System as per S-0100-13A0-001


Exterior
(2) See Note 4
Vessels, Drums, Flanged Gasket Contact Solvent based corrosion preventive compound
Heat Exchangers, Coalescer Surfaces (See Note 7)

Interior VENDOR Standard Rust Prevention procedure

(1) Coating System as per S-0100-13A0-001


Exterior
Stainless Steel (2) See Note 5

Flanged Gasket Contact (1) Solvent based corrosion preventive compound


Surfaces (2) See Note 7

Galvanized Steel Interior / Exterior No treatment

Equipment Platform including Carbon Steel Coating System as per S-0100-13A0-001


Bolts and Nuts Galvanized Steel No treatment

Carbon Steel Rust Preventive Varnish or Grease


Bolts and Nuts of Pressure
Stainless Steel VENDOR Standard Rust Prevention procedure
Parts
Galvanized Steel No treatment

(1) VENDOR Standard Rust Prevention procedure


Header Stainless Steel Interior / Exterior
(2) Refer to Note 5

Complete Coating System


Support Carbon Steel
AFC as per S-0100-13A0-001

Plenum Galvanized Steel No Treatment

Bundle Side Frame Carbon Steel Coating System as per S-0100-13A0-001


SONATRACH SWGF EP’s PROJECT LOT 1 & 3 JOB CODE: 0-1901
DOC. TITLE SPECIFICATION FOR RUST DOC. No.: S-0100-13A0-002
PREVENTION
OWNER’S DOC. No. 516Z -0100-S-MP-00NX201 SHEET 11 OF 12

ITEM MATERIAL / PART PORTION RUST PREVENTION

Carbon Steel System as per S-0100-13A0-001


Flare Stack
Stainless Steel Interior / Exterior VENDOR Standard Rust Prevention procedure

Interior No treatment (Note 3)


Pipe, Fittings
Exterior Rust Preventive Varnish
and Flange,
Pipe Support Solvent based corrosion preventive compound
Flanged Faces
See Note 7

Interior VENDOR Standard Rust Prevention procedure


Carbon Steel Pipe,
Fittings, and Valves (1) System as per S-0100-13A0-001
Exterior
(2) See Note 4
Valves
(See Note 8) Exposed Operating parts,
Rust Preventive Varnish
including valve stems

Solvent based corrosion preventive compound


Flanged Faces
See Note 7

No treatment unless otherwise specified


Interior
See Note 3
Pipe, Fittings,
Exterior VENDOR Standard Rust Prevention procedure
Flanges, Support
Solvent based corrosion preventive compound
Flange Faces
See Note 7
Austenitic Stainless-Steel Pipe,
Interior VENDOR Standard Rust Prevention procedure
Duplex Stainless-Steel Pipe,
Fittings, and Valves (1) Coating System as per S-0100-13A0-001
Exterior
(2) See Note 5
Valves
(See Note 8) Exposed Operating parts,
VENDOR Standard Rust Prevention procedure
including valve stems

Solvent based corrosion preventive compound


Flanged Faces
See Note 7

Galvanized Steel Pipes Interior / Exterior No treatment

Non-metal Pipes Interior / Exterior No treatment

Carbon Steel Rust Preventive Varnish or Grease

Piping Bolts and Nuts Galvanized Steel No Treatment

Stainless Steel VENDOR Standard Rust Prevention procedure


SONATRACH SWGF EP’s PROJECT LOT 1 & 3 JOB CODE: 0-1901
DOC. TITLE SPECIFICATION FOR RUST DOC. No.: S-0100-13A0-002
PREVENTION
OWNER’S DOC. No. 516Z -0100-S-MP-00NX201 SHEET 12 OF 12

ITEM MATERIAL / PART PORTION RUST PREVENTION

Interior VENDOR Standard Rust Prevention procedure


Carbon Steel (1) Coating System as per S-0100-13A0-001
Skid Mounted Utility, Exterior
Packaged Unit, (2) See Note 4
Purchased Equipment, Interior VENDOR Standard Rust Prevention procedure
Fire Fighting Equipment
Stainless Steel (1) Coating System as per S-0100-13A0-001
Exterior
(2) See Note 6

VENDOR Standard Rust Prevention procedure


Interior
and desiccant
Carbon Steel
Complete Coating System
Exterior
as per S-0100-13A0-001

Electrical & Instrumentation VENDOR Standard Rust Prevention procedure


Interior
and desiccant
Stainless Steel
(1) Coating System as per S-0100-13A0-001
Exterior
(2) See Note 6

Galvanized Steel Interior / Exterior No Treatment

Notes:
(1) The desiccant should be placed in a suitable container and periodically renewed.
(2) When desiccant is used, Manufacturer’s recommended quantity be applied for item & equipment.
(3) In case of being applied by dipping it’s acceptable to apply rust preventive varnish for interior of
fittings and flanges.
(4) In case of insulated equipment above 120 °C in which painting is not required, surface preparation
of SP11 and Solvent based Inorganic Zinc at 15 - 20 microns shall be applied as temporary rust
protection or minimum 50 microns of Tectyl 506 shall be applied.
(5) In case of insulated equipment above 120 °C or uninsulated equipment in which painting is not
required, surface preparation with SP16 and Epoxy based paint at 80 to 120 microns shall be applied
as temporary rust protection or minimum 50 microns of Tectyl 506 shall be applied.
(6) In case of insulated items above 120 °C or uninsulated items in which painting is not required,
VENDOR Standard Rust Prevention procedure shall be applied.
(7) Minimum 50 microns of Tectyl 506 or Tectyl 846, or minimum 64 microns of Rust Veto 342 shall be
applied.
(8) Both openings shall be covered with plastic caps and secured with adhesive tape.

Potrebbero piacerti anche