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Low Cost Electronic Ballast for a 36-W Fluorescent Lamp Based on a Current-
Mode-Controlled Boost Inverter for a 120-V DC Bus Power Distribution
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I. INTRODUCTION
(6)
(7)
(8)
(9)
The time constant of the circuit can be obtained from the
expression
(10)
Fig. 3. Theoretical waveforms in a phase of the power line.
Thus, an alternate voltage waveform is obtained across the lamp
(the arc voltage of a 36-W fluorescent lamp is around 120 V).
As the lamp is placed in parallel with the inductor the inverter
cannot apply a dc voltage level to the lamp in steady-state op-
eration. The Lamp Crest Factor used in the design is 1.4, in be-
tween the ideal value of a full square wave (1.0) and the sinu-
soidal waveform (1.42). Lamp crest factor is, in any case, below
the recommended value 1.7.
B. Ignition Basics
Fig. 4. Power structure of the Boost Inverter. During ignition process, the fluorescent lamp behaves like
an open circuit. Therefore, during the OFF stage, the inductor
current circulates through the intrinsic Zener diode of the power
state, during lamp ignition and warm-up recommendations can metal–oxide–semiconductor field-transistor (MOSFET) (800 V
be found in [6] and [7]. Also, an application of this work to in the design example).
supply HID lamps can be found in [5]. The ON stage is similar to the steady state operation. During
this period the current in the inductance (L) increases linearly,
but the lamp current is close to zero. Then both switch current
II. THEORETICAL STUDY and inductance current are identical
(3) (17)
``Through Zener diode'' (18)
(4)
``High voltage in the lamp''
(5) (19)
When the power switch is OFF, the current through inductor A high voltage is applied to the lamp simultaneously with a
flows through the fluorescent lamp (steady state operation) controlled heating current through the filament tube.
Thus, the circuit is self-protected against no lamp connection,
During OFF state because if the fluorescent lamp is not present, there is no current
``Normal Steady State Operation'' in the power elements.
RICO-SECADES et al.: LOW COST ELECTRONIC BALLAST FOR A 36-W FLUORESCENT LAMP 1101
D. Design Process
The complete design process can be found in [3] and [4]. A
detailed design process is complex. In [4], a Mathematica de-
sign program has been developed. But the complete description
of this design program is out of the scope of this paper. A sim-
plified design can be done assuming current ripple null in the
inductance and duty cycle equal 0.5 [5]. Equations of this basic
design have been summarized in the next lines.
For an initial approach the steady state current across the in-
ductance is assumed constant
Fig. 5. Basic control circuit based on open collector comparators.
(20)
(21)
(22)
Fig. 6. Basic waveforms in steady state operation. The ripple in the inductance can be easily obtained from design
equations
C. Control Circuit (23)
A very simple and cheap current mode control has been im-
plemented in order to drive the power structure. The basic con-
trol circuit is shown in Fig. 5. Basic waveforms in steady state (24)
operation have been included in Fig. 6. Design has been done assuming the next initial values
The power MOSFET in maintained in ON state until the cur-
rent through it reaches a specified value ( value).
The current through the power MOSFET is sensed using a
simple resistor , and the maximum current switch
( ) is established using an external reference ( con-
trol). A simple open collector comparator is used for this pur-
pose (IC2).
The OFF stage in the power MOSFET starts at this point. These obtained values, are initial valid approaches to the correct
Simultaneously a capacitor is discharged using the ones
above mentioned comparator. Once the capacitor is discharged Inductance
and the switch current falls to zero, the state of IC1 changes
Maximum current in the switch
again, and is charged again.
The OFF time ( value) of the power MOSFET can be Switch off time
easily adjusted with the modification of the limit in the voltage Final values have been adjusted using a Mathematica program
across the capacitor ( control). [4]. In this particular design, the following values for main ele-
Another external reference, and a second open collector com- ments of both circuit and control parameters have been obtained
parator, are used for this purpose (IC1). and used:
So, a and control is easily implemented in this
Inductance
way.
Note that an intrinsic short-circuit protection is present in the Maximum current in the switch
circuit. In addition, a controlled and limited heating current is Switch off time
1102 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 21, NO. 4, JULY 2006
Fig. 10. Stability of the operating point with inductance variations during man-
ufacturing process.
Fig. 8. Switching frequency versus lamp resistance.
Fig. 15. Experimental lamp voltage, current and power obtained on the
prototype.
F. Protection
The circuit has intrinsic protections against short circuit and A BUK 456–800-A Power MOSFET from Thomson has been
against tube absence. Also, if a lamp filament is broken, the selected as a power switch. A classical E20 core with N27 mate-
oscillation of the inverter stops in a natural way. rial from SIEMENS has been used to implement the inductance
There is only one case in which the circuit is not self-pro- of the circuit ( 8.9 mH).
tected: a broken lamp (or faulty lamp) with intact filament op- The control circuitry has been implemented using conven-
eration. tional components and comparators (LM393). The main char-
In this case, the heating period is maintained continuously acteristics of the circuit are as follows.
with an important power quantity dissipated in the intrinsic Input Voltage:
Zener diode (with a sure switch destruction).
A very simple no ignition circuit protection has been incor- Input voltage
porated in the ballast and it is shown in Fig. 13.
Ripple of the input voltage %
If the Zener voltage is maintained during 1.5 s, a small SCR
short-circuits the capacitor and therefore, the OFF time Lamp Parameters (Measured Over the Prototype):
lasts indefinitely (the circuit oscillation stops until the system
re-connection). A simple peak detector and a DIAC have been Fluorescent lamp Philips TLD
used for this purpose. Heating current
RMS Lamp voltage
III. PROTOTYPE
Maximum Lamp voltage
A complete greenhouse system has been built and tested, fol-
Lamp Crest factor
lowing the design rules above mentioned.
The photography of the proposed inverter ballast is shown in RMS Lamp current
Fig. 14. Output power
RICO-SECADES et al.: LOW COST ELECTRONIC BALLAST FOR A 36-W FLUORESCENT LAMP 1105
Dr. Rico-Secades received the IEEE Industrial Electronics Society Merito- Antonio J. Calleja (S’96–A’98–M’04) was born in
rious Paper Award for 1996. He is currently a member of the UNIOVI-GEI León, Spain, in 1964. He received the B.Sc., M.Sc,
Group (Evaluated as Group of excellence by “Principado de Asturias” in Spain). and Ph.D. degrees from the University of Oviedo,
Gijón, Spain, in 1987, 1995, and 2000, respectively.
Since 1995, he has been an Assistant Professor at
the University of Oviedo. His research interests are
Emilio L. Corominas (M’97) was born in Oviedo, switching-mode power supplies, high-power-factor
Spain, in 1965. He received the M.Sc. and Ph.D. de- rectifiers, high frequency electronic ballast, and
grees in electrical engineering from the University of ozone generation systems.
Oviedo, Gijón, Spain, in 1992 and 1999, respectively. Dr. Calleja is a member of the International Ozone
In 1993, he joined the Electrical and Electronic Association (IOA).
Department, University of Oviedo, where he is
currently an Associate Professor. His research
interests include high-frequency electronic ballasts,
discharge lamp modeling, high-frequency switching J. Marcos Alonso (S’94–A’95–M’98–SM’03)
converters, power factor correction converters, and received the M.Sc. and Ph.D. degrees in electrical
industrial control systems. engineering from the University of Oviedo, Gijón,
Spain, in 1990 and 1994, respectively.
From 1990 to 1999, he was an Assistant Professor
with the Electrical and Electronic Department,
Jorge García (S’01) was born in Madrid, Spain, in University of Oviedo, where since 1999 he has been
1975. He received the M. Sc. and Ph.D. degrees in an Associate Professor. He is the primary author for
electrical engineering from the University of Oviedo, more than 40 journal and international conference
Gijón, Spain, in 2000 and 2003, respectively. papers in power and industrial electronics, and has
In December 1999, he became a Researcher in the co-authored more than one hundred. He holds four
Electrical and Electronic Engineering Department, Spanish patents with one under review. His research interests include high-fre-
University of Oviedo, developing electronic systems quency electronic ballasts, discharge lamp modeling, power factor correction
for lighting and electronic switching power supplies. topologies, high frequency switching converters, and power converters for
Since 2002 he has been an Assistant Professor of electrostatic applications and industrial control systems.
electronics. His research interests include dc/dc con- Dr. Alonso received the IEEE Industrial Electronics Society Meritorious
verters and PFC stages, switching power supplies, Paper Award in 1996. He is an active member of the Institute of Electrical and
HF inverters for discharge lamps, and electronic starters for HID lamps. Electronics Engineers (IEEE), where he usually collaborates as transactions
paper reviewer, conference session chairman, among other positions. Since
October 2002 he has served as an Associate Editor of the IEEE TRANSACTIONS
ON POWER ELECTRONICS in the field of Lighting Applications. He is presently
serving as a Guest Editor for the Special Issue on Lighting Applications, to be
Javier Ribas (S’97–M’04) was born in Milwaukee, published in the IEEE TRANSACTIONS ON POWER ELECTRONICS in May 2007.
WI, in 1971. He received the M.Sc. and Ph.D. degrees He is also a member of the International Ozone Association (IOA).
from the University of Oviedo, Gijón, Spain, in 1995
and 2001, respectively.
In 1996, he became an Assistant Professor
with the University of Oviedo and since 2002 has
been an Associate Professor. His research inter- Jesús Cardesín (S’01–A’03–M’04) was born in
ests include dc/dc converters, electronic lighting Oviedo, Spain, in 1970. He received the M.Sc. and
systems, switching power supplies, inverters, and Ph.D. degrees from the University of Oviedo, Gijón,
high-power-factor rectifiers. Spain, in 1995 and 2002, respectively.
In 1999, he joined the Electrical and Electronic
Department, University of Oviedo, where he is
currently Assistant Professor. His research inter-
ests include dc/dc converters, electronic lighting
systems, switching power supplies, inverters, and
high-power-factor rectifiers.