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F E A T U R E A R T I C L E

Frequency Response Analysis


and Short-Circuit Impedance
Measurement in Detection of Winding
Deformation Within Power Transformers
Key words: transformer diagnosis, transformer winding deformation, frequency response analysis,
short-circuit impedance

Mehdi Bagheri, Mohammad Salay Naderi,


Introduction Trevor Blackburn, and Toan Phung
Power transformers are in service under different
environmental, electrical, and mechanical conditions [1] and may School of Electrical Engineering
be subject to enormous hazards during the course of operation and Telecommunications,
[2], [3]. They are commonly considered to be the heart of the
transmission and distribution sectors of electric power systems;
University of New South Wales,
monitoring their condition and diagnosing faults are important Sydney, NSW 2052, Australia
parts of the maintenance function [4]. Utility engineers strive to
keep power transformers in service and to prevent even short-
term outages. Failure of a transformer can cause extensive
damage to equipment owned by consumers or the utility [5]. Frequency response analysis is con-
Mechanical defects are probably the most common cause of
problems in transformers. They include winding deformation in
sidered an accurate, fast, economi-
the axial or radial direction, hoop buckling, tilting, spiralling, cal, and nondestructive method of
displacements between high- and low-voltage windings, shorted detection of winding deformation
or open-circuited turns, partial winding collapse, loosened
clamping structures, core movement, faulty grounding of within power transformers, provid-
core or screens, broken clamping structures, and intermittent ing more detailed information than
internal connections. They may be due to short-circuit currents,
earthquakes, careless transportation between sites, explosion of
short-circuit impedance measure-
combustible gases accumulating in the transformer oil, and so ments.
on. Repair of such defects may require taking the transformer
out of service, which could prove costly to the utility.
Short-circuit impedance (SCI) measurements have been
used for many years to detect transformer winding deformation
and core displacement. Frequency response analysis (FRA) Mechanical Deformation of Windings
is considered a highly accurate, fast, economical, and Of all the possible causes of transformer failure, mechanical
nondestructive method of detecting winding defects and deformation of windings as a result of high short-circuit currents
damage in the transformer core [6], [7]. In the study reported is probably the most common [8]. Such currents may generate
in this article, FRA and SCI measurements were used to detect radial, axial, or combined forces acting on a transformer winding.
mechanical defects in the windings of a failed 400-MVA step-up The result could be radial, axial, or angular deformation of
transformer. the windings or conductor rupture [9]. Transformer winding

May/June — Vol. 29, No. 3 0883-7554/12/$31/©2013/IEEE 33


deformation categories have been discussed in the literature SC x Dx  f 
U x = 0.248 K R  , (2)
[10]–[12]. They are listed as follows: 2
2(V / N t ) H m N B  50 

a) radial forces,
• forced buckling, where NB is the number of transformer core limbs surrounded by
• free buckling (hoop buckling), HV and LV windings, KR is the Rogowsky coefficient taken as 1
• hoop tension (stretching), and for most HV and LV winding arrangements [13] but which can
• relaxation buckling; be calculated if necessary [14], f is the operational frequency,
b) axial forces, Hm = (Hm1 + Hm2)/2, where Hm1 is the height of the LV winding
• tilting (cable-wise tilting, strand-wise tilting), and Hm2 is the height of the HV winding, V is the nominal
• conductor bending between radial spacers; and voltage of the winding, Nt is the number of winding turns, and S
c) combined forces, is the apparent power quoted on the transformer nameplate. In
• spiraling, addition, Dx = DC2 + (BW2 − BW1)/3 and Cx = C2 + (BW1 + BW2)/3,
• telescoping, and where the distances C2, DC2, BW1, and BW2 are shown in Figure
• twisting. 2. Clearly, winding deformation (changes in the geometrical
In all cases the force F acting on the transformer winding is factors) will result in a change of Ux.
given by

F = L(B × I), (1)

where I is the short-circuit current, B is the magnetic induction,


and L is the winding length.

Off-line Transformer Winding


Deformation Diagnosis Methods
Major off-line methods for winding-deformation detection
employed by utilities and researchers include SCI measurements
and FRA.

SCI Measurements
The SCI may be considered as a parameter that highlights
imperfect magnetic coupling between primary and secondary
windings. It contains resistive and inductive terms, the latter
being much more important than the former. The SCI (or leakage
inductance) can be represented as an additional inductance in
series with the transformer primary inductance, as shown in
Figure 1. A high SCI value leads to a high voltage drop across
the transformer terminals and thus affects network voltage
regulation, while a low value influences the network short-
circuit current.
The distances between the HV winding, the LV winding, and
the core of the transformer have considerable influence on the
SCI value (Figure 2). The SCI Ux is given by

Figure 1. Schematic model of primary, secondary, and leakage Figure 2. Schematic of transformer core and windings: (a) top
inductances of a transformer. view and (b) side cut view.

34 IEEE Electrical Insulation Magazine


The measured SCI for a transformer should be compared
to the value printed on the nameplate or quoted in factory test
results. Winding displacement that may have occurred since the
factory tests were performed may then be detected. According
to [15], changes of more than ±3% should be considered as
indicating winding deformation or core displacement. However,
changes should not exceed ±1% for transformers with capacities
above 100 MVA [16].

SCI Measurement Setup


Measurements of SCI can be performed on single- or three- Figure 4. Common frequency response analysis (FRA) setup for
phase transformers, usually on the HV winding, with the LV measurements on concentric transformer windings.
winding short-circuited. The cross-sectional area of the cable
used to short-circuit the LV winding must be at least 30%
greater than that of the winding conductor [17], and it must be configuration would almost certainly cause changes in the
as short as possible. The resistance of the connection between frequency response trace [25]. The initial measurements of the
the LV terminals and the shorting cable must also be as small as distributed resistance, capacitance, and inductance of a winding
possible. The SCI measurement test setup for single- and three- may also be usefully compared with the same measurements
phase transformers is shown in Figures 3a and 3b, respectively. following transformer maintenance, repair, or transport [26],
[27].
FRA Frequency response analysis measurements can be made on
Frequency response analysis has been used as a comparative a winding by injecting a preset signal, Vin, at the line lead, and
diagnosis method for several years, and its accuracy and detecting the response, Vout, at the neutral lead of the transformer,
sensitivity have been extensively discussed in the literature as shown in Figure 4. The frequency response magnitude K (the
[18]–[24]. Initial FRA measurements during factory testing voltage attenuation in decibels) is defined as
are considered as the winding fingerprint. Changes in winding
K = 20 log10(Vout/Vin). (3)

The minimum and maximum measurement frequencies for


transformers are usually 20 Hz and 2 MHz, respectively [22].The
available equipment can operate up to 25 MHz. However, some
researchers believe that reliable results are obtained only within
the range 10 Hz to 1 MHz [28], while others have recommended
an upper bound of 10 MHz [29]. Frequency response analysis
data are commonly presented as Bode diagrams [30], with
frequency on the x-axis and frequency response magnitude on
the y-axis.

Results
In this study, a failed 400-MVA step-up transformer was used
to compare the effectiveness of FRA and SCI measurements for
fault detection. The principal parameters of the transformer are
given in Table 1.

Table 1. Parameters for a 400-MVA Step-Up Transformer.

Parameter Value Parameter Value


Figure 3. Short-circuit impedance measurement setup: (a)
Manufacture date May 1993 No-load current (%) 0.37
single-phase transformer and (b) three-phase transformer.
The test is made by short-circuiting the line leads of the low- Rated voltage (kV) 242/20 Number of phases 3
voltage windings and applying a single-phase voltage at rated
Rated power (MVA) 400 Number of limbs 5
frequency to two terminals of the other winding. Three succes-
sive readings are taken on the three pairs of leads [15]. If the Rated current (A) 954/11,550 Frequency (Hz) 50
neutral terminal is available, the measurment can be conducted
No. of coolers 12 Cooling system OFAF
through the line lead and the neutral lead.

May/June — Vol. 29, No. 3 35


Table 2. Measured Short-Circuit Impedance Values.1

Measurement Zmeasured Change


scheme Measurement (Ω) Zfactory (Ω) (%)

HV-LV A-Neutral 17.028 17.290 1.515

HV-LV B-Neutral 17.798 17.290 2.938

HV-LV C-Neutral 17.088 17.290 1.168


1
Accuracy of multimeter: 0.5 mV.

SCI Measurements
The LV winding terminals were short-circuited, and SCI
measurements were made between the HV windings and the
neutral terminal. The measured impedances are presented in
Table 2.
The percentage change, defined as 100|Zfactory − Zmeasured|/Zfactory,
is smaller than the maximum permitted change (3%) suggested
in [15], for each of the three phases. Thus one standard [15]
indicates that winding deformation or displacement had not
occurred. (However, the change of 2.93% for phase B might
appear suspicious to an expert.) On the other hand, each of
the three changes exceeds the 1% figure suggested in [16] for
transformers with capacities above 100 MVA. Thus a second
standard [16] indicates that deformation or displacement had
occurred in each of the three windings. Clearly the two standards
yield conflicting indications.

FRA Measurements
Measurements of FRA were made by applying a 5.66-V
signal across each winding, at 801 frequencies in the range 20
Hz to 2 MHz. The characteristic impedance of the measurement
cables was 50 Ω. The measured FRA traces were compared with
fingerprint traces obtained during transformer overhaul (before
failure).
The results are shown in Figure 5. To avoid compression of
the higher frequency data, the frequency response magnitudes
are presented on a logarithmic frequency scale in Figures 5a, 5b,
and 5c. It will be seen that the measured traces for phases A and
C are very similar to their fingerprints. However, the same is not
true of phase B. Figure 5d shows the measured and fingerprint
impedances for phase B. The measured and fingerprint
impedances for phases A and C were very nearly identical.
A common method of interpreting FRA data is to use
statistical indices, particularly the correlation coefficient, the
standard deviation, and the relative factor.
The correlation coefficient (CC) is defined as [31]
N

CC(X ,Y ) =
∑ i =1 XiYi ,
N N (4)
∑ i =1 (Xi )2 ∑ i =1 (Yi )2
where Xi and Yi are the ith elements of the fingerprint and Figure 5. (a), (b), and (c) show the measured and fingerprint
measured FRA traces, respectively, and N is the number of frequency response magnitudes for phases A, B, and C, respec-
elements (or samples). CC is thus a number whose absolute tively, of the transformer HV side. (d) shows the measured and
value lies between 0 and 1. fingerprint impedances for phase B.

36 IEEE Electrical Insulation Magazine


Table 3. Deformation Levels and the Corresponding RXY Values 1  1 N 2
∑ i =1 Xi − N
N
at Low (LF), Medium (MF), and High (HF) Frequencies [34]–[36]. DX =
N
∑ Xi  and (8)
i =1
Deformation level Limits for RXY1

Severe RLF <0.6


1  1 N 2
∑ i =1 Yi − N
Moderate 1.0 > RLF ≥ 0.6 or RMF <0.6 N
DY =
N
∑ i 
Y
Slight 2.0 > RLF ≥ 1.0 or 0.6 ≤ RMF < 1 i =1

Normal winding RLF ≥2.0, RMF ≥1.0, and RHF ≥0.6


and are respectively the standard variances of the fingerprint (Xi)
1
LF:1 kHz to 100 kHz, MF: 100 kHz to 600 kHz, HF: 600 kHz to 1 MHz. and measured (Yi) data [35].
The frequency response data may be conveniently divided
into three bands, namely low-, medium-, and high-frequency
bands. In [37] it is stated that the data are dominated by the
transformer core at low frequencies, by the winding structure
The standard deviation (SD) is defined as [31]
at medium frequencies, and by the connection leads at high
N
frequencies. However, the boundaries between the bands are not
SD(X ,Y ) =
∑ i =1 (Yi − Xi )2 , (5) widely agreed. Low-, medium- and high-frequency bands for
N −1 RXY, and deformation levels related to the RXY values, have been
defined in the Chinese standard [34] and by some other workers
where Xi, Yi, and N have the same significance as above. CC [35], [36] (see Table 3). These definitions have been widely used
and SD have been evaluated within various frequency bands for FRA trace evaluation and have been adopted in the present
[28], [32], [33], but the band limits differ between authors. In a work.
careful study [31] several transformer windings were gradually The calculated values of CC and SD for each of the three
deformed in the radial and axial directions, up to 1% physical phases are given in Table 4 and the corresponding values of
deformation, and values of CC and SD were calculated at each RXY in Table 5. It will be seen that, for phase B, CC and SD
step. It was concluded that it would be appropriate to use single indicate deformation and RXY indicates slight deformation at low
values of CC and SD as indicators of winding deformation over frequency and no deformation at medium and high frequency.
any frequency band within the range 10 Hz to 3 MHz. More There is no indication of deformation of phase A or phase C.
specifically, |CC| <0.9998 and SD >1 could each be taken as These indications were checked by internal inspection after
indicating winding deformation. These criteria have been detanking the transformer. Figure 6 presents side and front views
adopted in the present work, over the frequency band 20 Hz to of phase B of the HV winding. Clearly the winding had suffered
2 MHz. slight deformation.
The relative factor (RXY) is defined as [34]–[36]
Discussion
 −10 Measurements of SCI have been used for many years
10 1 − PXY < 10
RXY =  , (6) to detect and locate transformer winding deformation and
− log10 (1 − PXY ) Otherwise displacement. Given (2), the SCI values would be expected to

change, because of changes of Bw1 and Bw2, if significant radial
where PXY is given by movement occurred within a winding. Changes in Hm would also
be expected to influence the SCI value. However, internal axial
movement between transformer winding discs, e.g., bending
1  1 N 2  N 2 and tilting of conductors, would not be expected to do so, since
Y − 1
∑ i =1 Xi − N ∑ Xi  ∑Yi 
N

N  i N they would not change any of the factors in (2). Bending and
i =1 i =1
PXY = (7) tilting of winding conductors are illustrated in Figures 7a and
DX DY 7b, respectively.
The results presented in this article suggest that FRA is
and DX and DY are given by capable of providing reliable information on the level of

Table 4. Correlation Coefficient (CC) and Standard Deviation (SD) Values.

CC SD

Frequency band Phase A Phase B Phase C Phase A Phase B Phase C

20 Hz to 2 MHz 0.9999 0.9977 1 0.5859 3.6367 0.5004

May/June — Vol. 29, No. 3 37


deformation of transformer windings, based on single values of Table 5. RXY Values.
the statistical quantities CC, SD, and Rxy. However, it does not at
present provide information on the type of deformation. A more RXY
precise interpretation of FRA data needs to be developed. Frequency band1 Phase A Phase B Phase C

Low 10 1.2674 10
Conclusion
Off-line SCI and FRA measurements were conducted on Medium 10 1.0724 10
a transformer that had failed because of deformation of the
High 10 2.3831 10
B phase of the HV winding. Interpreted according to IEEE
Standard 62-1995 [15], the SCI values indicated that winding Low: 1 kHz to 100 kHz. Medium: 100 kHz to 600 kHz. High: 600 kHz to 1
1

deformation had not occurred, but interpreted according to MHz.


IEC Standard 60076-5, Ed. 3.0, 2006 [16], they indicated that
deformation had occurred in each of the three windings. Two
indices derived from comparison of fingerprint and measured
FRA data indicated deformation of the phase B winding, and a
third index indicated slight deformation of that winding. Visual
inspection of the failed transformer showed that the B phase
winding had been deformed.
Since SCI measurements are made only at the operational
frequency, it is to be expected that they will provide less
detailed information on the state of the windings than the

Figure 6. Buckled HV winding of phase B. (a) Side view of the


middle discs. (b) Front view of the upper discs. Figure 7. Bending (a) and tilting (b) of winding conductors.

38 IEEE Electrical Insulation Magazine


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May/June — Vol. 29, No. 3 39


Mehdi Bagheri (S ’07, M ’12) received of power equipment, sustainable energy systems analysis and
his MSc degree in power engineering development, and distributed generation and its effects on pow-
from Sharif University of Technology, er-system protection in the smart grid context.
Tehran, Iran, in 2007. He joined the Iran
Transformer Research Institute (ITRI) in Trevor Blackburn is with the School of
Tehran as a research engineer and was head Electrical Engineering and Telecommu-
of the Test and Diagnostic Department nications at the University of New South
of ITRI between 2008 and 2010. He is Wales, Sydney, Australia. His research in-
currently pursuing the PhD degree at terests are in power equipment condition
the University of New South Wales, Sydney, Australia. His monitoring and gas discharges, particu-
research interests include high-voltage engineering, condition larly in partial discharge monitoring and
assessment, diagnosis of power transformers, condition lightning applications. He is a member of a
monitoring, electrical rotating machines, transient in power number of CIGRE working groups.
system, electrical insulation, and power quality.
B. T. Phung (M ’87, SM ’12) gained a PhD
in electrical engineering from the Univer-
Mohammad Salay Naderi (M ’10, sity of New South Wales in 1998. He is
SM ’11) received his BSc in electric pow- currently a senior lecturer in the School of
er engineering (1996) and MSc in high Electrical Engineering at the University
voltage engineering (1998) from Sharif of New South Wales, Sydney, Australia.
University of Technology, Tehran, Iran. He has over 30 years of practical research
In 2006 he completed his PhD project on and development experience in partial dis-
partial discharge monitoring and localiza- charge measurement and analysis and in
tion within power transformers at the same on-line condition monitoring of HV equipment. Much of his
university. During 2004 to 2005 he worked work has involved collaborative projects between the university
with the Energy Systems Research Group in the School of Elec- and Australian power utilities. His research interests include
trical Engineering and Telecommunications, University of New electrical insulation (dielectric materials and diagnostic meth-
South Wales, Sydney, Australia, as visiting research associate. ods), HV engineering (generation, testing, and measurement
He then moved to the Iran Power Generation, Transmission and techniques), electromagnetic transients in power systems, and
Distribution Company (Tavanir Holding Co.) as deputy direc- power system equipment (design and condition monitoring
tor general of Technical Supervision, Bureau of Transmission methods).
and Sub-transmission Systems. In 2010 he joined the School of
Electrical Engineering and Telecommunications, University of
New South Wales, as lecturer. His research and teaching inter-
ests are in smart grid, HV engineering and condition monitoring

40 IEEE Electrical Insulation Magazine

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