Sei sulla pagina 1di 308

PIPING MATERIAL

SPECIFICATION

CONTENTS:

SR. NO. DESCRIPTION PAGE NO.

1. INTRODUCTION 5
REFERENCE CODES, STANDARDS, SPECIFICATIONS AND
2. 5
SPECIFIC GUIDELINES FROM CLIENT / LICENSOR
3. ABBREVIATIONS 8

4. CLASS DESIGNATION PHILOSOPHY 8

5. VALVE TAGGING PHILOSOPHY 10

6. GENERAL REQUIREMENTS 11

7. PIPES 12

8. FLANGES 13

9. FITTINGS 15

10. VALVES 16

11. GASKETS 17

12. BOLTING 17

13. SPECIAL SERVICE REQUIREMENTS 18

14. INSPECTION & TESTING 18

15. MARKING 19

16. DESPATCH 19

CONTRACT No. DOCUMENT No. REV No. SHEET


14333 PS14333-G0000-PD-SP-A4-0001 3 Page 2 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

LIST OF ANNEXURES
ANNEXURE NO NO OF
DESCRIPTION
PAGES
Annexure- 1 Service Class Index 6
Annexure- 2 Piping Class A11A 6
Annexure- 3 piping Class A11B 6
Annexure- 4 Piping Class A11C 7
Annexure- 5 Piping Class A11D 6
Annexure- 6 Piping Class A11DS 6
Annexure- 7 Piping Class A11E 6
Annexure- 8 Piping Class B11A 5
Annexure- 9 Piping Class B11BM 5
Annexure- 10 Piping Class B11C 5
Annexure- 10 Piping Class B11D 6
Annexure- 11 Piping Class B11DM 6
Annexure- 12 Piping Class B11DS 5
3
Annexure- 13 Piping Class B11DW 6
Annexure- 14 Piping Class C11E 5
Annexure- 15 Piping Class A20A 5
Annexure- 16 Piping Class A20B 6
Annexure- 17 Piping Class A20BM 5
Annexure- 18 Piping Class A20C 6
Annexure- 19 Piping Class A20CO 5
Annexure- 20 Piping Class A20D 6
Annexure- 21 Piping Class B20B 6
Annexure- 22 Piping Class B20BH 6
Annexure- 23 Piping Class B20BM 6
Annexure- 24 Piping Class B20C 5
Annexure- 25 Piping Class A71C 7
Annexure- 26 Piping Class B71B 6
Annexure- 27 Piping Class B71C 6

CONTRACT No. DOCUMENT No. REV No. SHEET


14333 PS14333-G0000-PD-SP-A4-0001 3 Page 3 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

Annexure- 28 Piping Class A30A 7


Annexure- 29 Piping Class A30AA 5
3
Annexure- 30 Piping Class A30AB 5
Annexure- 31 Piping Class A40A 5
Annexure- 32 Piping Class A50C 13
Annexure- 33 Piping Class A60A 5
Annexure- 34 Piping Class A80A 5
Annexure- 35 Piping Class AA0A 5
Annexure- 36 Pipe wall thickness calculation subjected to internal pressure 32
Annexure- 37 Reinforcement pad calculation 49
Annexure- A Branch connection table 1

CONTRACT No. DOCUMENT No. REV No. SHEET


14333 PS14333-G0000-PD-SP-A4-0001 3 Page 4 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

1. INTRODUCTION

The specification (PMS) covers Piping Material Specifications for all process and utility services
applicable for Engineering for QSTec Polysilicon Project – Phase I project

2. REFERENCE CODES, STANDARDS, SPECIFICATIONS AND SPECIFIC GUIDELINES FROM


CLIENT / LICENSOR

a) All Piping shall be designed in accordance with the Code for Process Piping; ASME B 31.3 -
2008. All codes, standards and specifications referred to herein shall be as per ASME B 31.3 -
2008.
b) All For the sake of brevity, the initials of the society to which the codes are referred to may be
omitted in the specifications. For example; B16.5 is a code referring to ASME/ANSI, A106 is a
standard referring to ASTM.
c) Design, fabrication, testing & inspection of piping materials shall be accomplished in accordance
with the applicable codes & standards in latest edition unless otherwise specified.
d) BE ISSUE register.
i. ASME - AMERICAN SOCIETY OF MECHANICAL ENGINEERS.
ASME B16.5 Pipe Flanges and Flanged Fittings
ASME B16.9 Factory Made Wrought Steel Butt Welding Fittings
ASME B16.10 Face to Face & End to End Dimensions of Valves
ASME B16.20 Metallic Gaskets for Pipe Flanges Ring Joint, Spiral Wound
and Jacketed.
ASME B16.21 Non-Metallic flat Gaskets for Pipe Flanges
ASME B16.25 Butt Welding Ends
ASME B16.34 Valves: Flanged Threaded and welding Ends
ASME B16.47 Large Diameter Steel Flanges
ASME B16.48 Steel Line Blanks
ASME B18.2.1 Square and Hex, bolts and Screws (Inch Series)
ASME B18.2.2 Square and Hex. Nuts (Inch Series)
ASME B 31.3 Process Piping
ASME B 36.10M Welded and Seamless Wrought Steel Pipe
ASME B 36.19M Stainless Steel pipe
ASME Code, Section VIII, Div.1 BPVC – Rules for construction of pressure valves.

CONTRACT No. DOCUMENT No. REV No. SHEET


14333 PS14333-G0000-PD-SP-A4-0001 3 Page 5 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

ii. API-AMERICAN PETROLEUM INSTITUTE.


API STANDARD 598/EN 12266
Valve Inspection and Testing
Part 1
API STANDARD 599 Metal Plug Valves - Flanged, Threaded & Welding ends
Bolted Bonnet Steel Gate Valves for Petroleum & Natural Gas
API STANDARD 600
Industries
Steel Gate, Globe & Check the petroleum & Natural gas
API STANDARD 602
Industries
API STANDARD 607 Fire Test for Soft Seated Quarter-turn Valves
API STANDARD 609 Butterfly Valves: - Double Flanged, Lug and Wafer- type

iii. MSS-MANUFACTURERS STANDARDIZATION SOCIETY


MSS-SP 6 Standard Finishes for Flange faces
Integrally Reinforced forged branch outlet fittings- SW, SCRD
MSS-SP 97
& BW ends
MSS-SP 95 Swage (d) Nipples & Bull Plugs

iv. BS-BRITISH STANDARD INSTITUTION


ISO 17292 Specification for Steel ball valves for petroleum, petrochemical
& allied industries
BS1868 Specification for steel check valves flanged & butt-welding
ends for the Petrochemical and allied Industries
BS1873 Specification for steel globe & globe stop & check valves
(flanged & butt Welding ends) for Petroleum, Petrochemical
and allied industries
BS5156 Standard Specification for Diaphragm Valves
BS5154 Specification for Copper Nickel Alloy Globe, Globe stop, Check
& Gate Valves.

v. ASTM - American Society for Testing and Materials


ASTM A 105 Standard Specification for Carbon Steel Forgings for Piping
Applications
ASTM A 106 Standard Specification for Seamless Carbon Steel Pipe For
High-Temperature Service
ASTM A 312 Standard Specification for Seamless and Welded Austenitic
CONTRACT No. DOCUMENT No. REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 3 Page 6 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

Stainless Steel Pipes


ASTM A 182 Standard Specification for Forged or Rolled Alloy-Steel Pipe
Flanges, Forged Fittings, and Valves and Parts for High-
Temperature Service
ASTM D 4101 Standard Specification for Polypropylene Injection and
Extrusion materials
ASTM F 1545 Standard Specification for Plastic-Lined Ferrous Metal Pipe,
Fittings, and Flanges

vi. STEEL STRUCTURES PAINTING COUNCIL (USA) (SOCIETY FOR PROTECTIVE COATINGS)
SSPC-SP-10 Surface Preparation – Near white Blast Cleaning.
This standard covers requirement for Commercial Blast
Cleaning of coated / uncoated surfaces by the use of
abrasives.
vii. AWWA – AMERICAN WATER WORK ASSOCIATION.
AWWA C207 Steel pipe flanges for water works services sizes 4 In. through
144 In.
AWWA C504 Rubber seated butterfly valves.
AWWA M45 Fiberglass pipe design
AWWA C208 Dimension for fabricated steel water pipe fittings.

viii. STANDARDS & SPECIFICATIONS


PS1053-G0000-04-SP-A4-0005 Specification for fabrication and erection of piping
PS1053-G0000-04-SP-A4-0006 Specification for welding of carbon steel piping
PS1053-G0000-04-SP-A4-0007 Specification for welding of stainless steel piping
PS14333-G0000-PD-SP-A4-0002 Valve Material Specification (VMS)
PS1053-G0000-04-SP-A4-0004 Specification for Insulation
PS1053-G0000-04-SP-A4-0003 Specification for Painting
PS1053-G0000-04-SP-A4-0011 Specification for PMI of piping at site and at supplier works
PS1053-G0000-04-SP-A4-0008 Specification for Inspection Flushing and Testing of piping
PS14333-G0000-PD-SP-A4-0003 Specification for NDE requirement for piping
PS14333-G0000-PD-SP-A4-0006 Technical specification for procurement of piping items
PS14333-G0000-PD-SP-A4-0009 Technical specification for procurement of valves

CONTRACT No. DOCUMENT No. REV No. SHEET


14333 PS14333-G0000-PD-SP-A4-0001 3 Page 7 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

PS14333-G0000-PD-SP-A4-0008 Specification for GRE/GRP piping

3. ABBREVIATIONS

SCH Schedule
DN Nominal Diameter
THK Thickness / Thick
M Match to Schedule / Thickness Table
PE Plain End
BW Butt Weld
FLGD Flanged
SMLS Seamless
S.S. Stainless Steel
C.S. Carbon Steel
RF Raised Face
FF Flat Face
AARH Arithmetic Average Roughness Height
WN Weld Neck
13% Cr 13% Chrome
DIM STD Dimensional Standard
MNF STD Manufacturer’s Standard
PPH Polypropylene Homopolymer
PFA Perfluoro (alkoxyalkane) copolymer
PVC Polyvinyl chloride
PTFE Polytetrafluoroethylene
PVDF PolyVinylidene Fluoride

4. CLASS DESIGNATION PHILOSOPHY

The piping class shall consist of four characters: e.g. A11A

1. The first character indicates pressure rating


A: - 150 #
B: - 300 #
C: - 600 #
CONTRACT No. DOCUMENT No. REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 3 Page 8 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

2. The Second letter indicates type of material.

1:- Carbon Steel


2:- Stainless Steel Gr. 316 Ti
3:- GRP / GRE
4:- CS Lined Glass Flake Lining
5:- Polypropylene Homopolymer (PPH)
6:- CS PTFE / PFA Lined
7:- SS up to 80 DN; CS 100DN and Larger;
8:- PolyVinylidene Fluoride (PVDF)
9:- PFA / PVC Clear (Double Wall)
A: - SDSS / CS Cemented Lined

3. The Third number indicates Corrosion Allowance –

1. - Corrosion Allowance=1.0
0. - Corrosion Allowance=0

4. The fourth letter will indicate type of Gasket used

A. Graphite Flat ring with perforated metal


B. Camprofil metal gasket with layer graphite SS 316Ti
C. Hostaflon TFM (PTFE-Modification) with 25 % Fibreglass (TFM-4105)
D. Grafit- Sigraflex gasket with 2 mm thick, Gasket strengthens with Tininlay with stars: SS
316Ti, Thickness: 0.1mm coats both sides with Graphite surface Impregnated.
E. 316 Ti max 0.7 Spiral wound gasket with graphite filler, SS inner ring and CS outer ring.

SPECIAL OPTIONAL FEATURES

5. The fifth letter will indicate Special requirement.


A. – Back up fire water
3
B. - Fire water
H. - Hydrogen Service
M. - Metal Seated
O. - Oxygen Service
S. - Steam & Condensate service

CONTRACT No. DOCUMENT No. REV No. SHEET


14333 PS14333-G0000-PD-SP-A4-0001 3 Page 9 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

W – Water Service
Hence the piping class A11A means that 150 # Carbon steel as basic material with 1.0 mm
corrosion allowance, Graphite Flat ring with perforated metal

5. VALVE TAGGING PHILOSOPHY

The Valve Tag shall consist of six letters as per the following:
1. The First two characters indicate Valve Type.

VB Ball Valve
VC Check Valve
VD DP Check Valve
VF Butterfly Valve
VG Gate Valve
VI Piston Valve
VL Globe Valve
VM Diaphragm Valve
VO Double Block & Bleed Valve

2. The Third character indicates Valve Rating.

1 150 # / 150 PSI


2 250 PSI
3 300 #
6 600 #

3. The Fourth character indicates Valve material.

1 CS A 105N A 216 WCB


2 SS A 182 F 316 Ti A 351 CF8M+Ti
3 CS + EPDM RUBBER LINED A 105N A 216 WCB
4 CS + PTFE / PFA LINED A 105N A 216 WCB
5 PPH PPH PPH
6 PVDF PVDF PVDF
7 BRONZE B148

CONTRACT No. DOCUMENT No. REV No. SHEET


14333 PS14333-G0000-PD-SP-A4-0001 3 Page 10 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

8 Ductile Iron+ EPDM Rubber lined A536

4. The Fifth character indicates Valve Ends.

F Flanged
B Butt Welded
L Lug Type

5. The Sixth character indicates Specialty (Optional).

A Flanged end as per AWWA C207 Cl. E


B Flanged end as per ASME B16.47B
C Concentric
E Triple Eccentric

6. The Seventh character indicates Specialty 2 (Optional).


M Metal Seated
K Cryogenic Service with Extended Stem
H Hydrogen Service
O Oxygen Service
T Additional Cleaning Requirement
S Bellow Seal

Hence the Valve Tag VL11F means that FLG, 150#, CS Body, Globe valve

6. GENERAL REQUIREMENTS

a) Longitudinal seams of welded pipes and fittings used at minus 45°C shall be impact tested as per
ASTM A 370.
b) All stainless steel items/parts shall be supplied in solution-annealed condition.
For all austenitic stainless steel material, Intergranular Corrosion (IGC) Test shall be conducted
as per following:
• ASTM A262 Practice `B' with acceptance criteria of 60 mils/year (max.) for casting.
OR

CONTRACT No. DOCUMENT No. REV No. SHEET


14333 PS14333-G0000-PD-SP-A4-0001 3 Page 11 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

• ASTM A262 Practice `E' with acceptance criteria of 'No cracks as observed from 20X
magnification & microscopic structure to be observed from 250X magnification’ for other
than casting.
• For IGC test, two sets shall be drawn from each solution annealing lot; one set
corresponding to highest carbon content and other set corresponding to the highest
rating/thickness.
c) Use of threaded connections is prohibited in classes except Category 'D' service and for
instrument impulse lines.
d) Isolation valves at inlet / outlet of pressure relief valves shall be full bore.
e) Spec break should be at flanged joint & valve shall be covered in superior rating / material.
f) Radiography shall be done after heat treatment followed by hydro testing of piping.
g) All piping components in SS shall undergo PMI at the shop of the manufacturer as well as site.
h) Weld repair on casting or forging not to be allowed.
i) All piping component shall withstand full vacuum condition.
j) For carbon steel pipes and fittings, hardness of weld and HAZ shall be 200BHN (MAX).
k) All Welded Piping Items Having thickness 20mm & Larger Shall be Post Weld Heat Treated
(PWHT)

7. PIPES
a) Pipe dimension shall be in accordance with ASME B 36.10 for Carbon steel pipes, ASME B 36.19
for stainless steel pipes and respective ASTM standard for non ferrous and non metallic pipes.
b) Pipe made by acid-Bessemer process shall not be acceptable, steel pipe shall be made by open
hearth, electric furnace or basic oxygen process.
c) Pipe thickness is calculated to meet specific job requirement based on maximum P/S ratio and
then upgraded to meet the next schedule after considering corrosion allowance.
d) Non standard pipe sizes e.g. DN 32 DN 65, DN 90, etc. shall not be used.
e) The ends shall confirm to following standards:
BW : ASME B16.25
FLANGED : ASME B16.5
f) Welded pipes shall be acceptable only with longitudinal weld.
g) All fittings shall be seamless in construction unless otherwise specified.
h) Pipe with bevelled ends shall be in accordance with B-16.25.
i) For carbon steel (except for stream tracing lead lines) minimum pipe thickness shall be
Sch 80 DN 15 to 40

CONTRACT No. DOCUMENT No. REV No. SHEET


14333 PS14333-G0000-PD-SP-A4-0001 3 Page 12 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

Sch 40 DN 50 to 150
Sch 20 DN 200 to 300
Sch 10 DN 350 and larger
j) For Stainless steel pipes minimum pipe thickness shall be;
Sch 40s DN 15 to 40
Sch 10s DN 50 and Larger
k) Calculation of pipe thickness and branch reinforcement shall be based on requirements of ASME
B 31.3. Proper corrosion allowance and mill tolerance shall be considered to achieve the selected
thickness.
l) The above mentioned minimum thickness/schedule criteria is not applicable to category ‘D’
classes, firewater service above ground and non-corrosive service.
m) All pipes (seamless & welded) & fittings shall have uniform negative wall thickness tolerance of
12.5% for wall thickness calculations purpose.
n) No spiral-welded pipes shall be used in any piping in the plant. All welded pipes, wherever
applicable, shall be of EFSW/SAW construction.
o) The philosophy of minimum thickness/schedule is applicable for both seamless and welded
pipes.
p) Pipe shall be procured as plain end and shall be bevelled at site.
q) Titanium content of SS316Ti material shall match with UNS S31635 i.e. 5 times
(Carbon+Nitrogen) minimum of MTC but maximum Titanium shall be 0.70%.

8. FLANGES

a) All flanges shall be in accordance with ASME B 16.5, and surface finish shall be 125 – 250µINCH
AARH.
b) Class breaks between piping with RF flange and piping with FF flange shall be FF flanged.
c) Butt-welding ends of weld neck (WN) flanges shall conform to ANSI B16.25. The bore of WN
Flanges shall match the ID of the attached pipe. (Bore of SW flanges shall be to suit the pipe OD
and its thickness)
d) Fig.8 Flanges and Spacers & Blinds shall be FF and as per ASME B16.48 up to DN 600 (150-
1500#) and DN 650 & larger AWWA C207 for water service and B16.47 for other services.
e) Ends shall be bevelled to suit the specified schedule/ thickness.
f) Permanent blinds, spectacle blinds, ring spacers and spades shall be in accordance with ASME
B 16.48. Usage of spectacle blinds / spacer rings & blinds shall be as per the below table:

CONTRACT No. DOCUMENT No. REV No. SHEET


14333 PS14333-G0000-PD-SP-A4-0001 3 Page 13 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

Class / Rating Spectacle blinds Spacer ring / Blind set


150# /300# DN 15 to 200 DN 250 and larger
600# DN 15 to 100 DN 150 and larger
g) The flanges shall be supplied with two jackscrews of material A193 Gr.B7 for CS. A 193 Gr. B8M
for SS piping. The jackscrews shall be installed 180 degrees apart, located on the flange bolt
circle equidistant from adjacent bolt holes. For nominal sizes up to DN 600 jackscrew diameter
and length shall be as per the table below.

Nominal Bore Jackscrew diameter (Inch) and length (mm)

150 # 300 # 600#

50 Not required Not required 5/8” x 95

80 Not required Not required 5/8” x 105

100 Not required Not required ¾” x 115

150 ¾” x 85 ¾” x 100 ¾” x 130

200 ¾” x 90 ¾” x 110 ¾” x 145

250 ¾” x 95 ¾” x 120 ¾” x 160

300 ¾” x 100 ¾” x 130 ¾” x 170

350 ¾” x 105 ¾” x 135 ¾” x 175

400 ¾” x 110 ¾” x 145 ¾” x 190

450 ¾” x 115 ¾” x 150 ¾” x 200

CONTRACT No. DOCUMENT No. REV No. SHEET


14333 PS14333-G0000-PD-SP-A4-0001 3 Page 14 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

Nominal Bore Jackscrew diameter (Inch) and length (mm)

150 # 300 # 600#

500 ¾” x 120 ¾” x 155 ¾” x 215

600 ¾” x 130 ¾” x 170 ¾” x 235

h) Jackscrews shall be provided at blind or spacer locations as per the following:


Class 150 / 300 DN 150 and larger
Class 600 / 900 / 1500 DN 50 and larger

i) Flanges shall be as follows.


Rating Size Type Remarks
DN 15 & larger WNRF For CS
150#
DN 15 & larger WNRF For SS
300# / 600# DN 15 & larger WNRF For CS/SS

9. FITTINGS

a) Butt weld fittings shall be in accordance to ASME B16.9. Forged socket welded and threaded
fittings shall be in accordance with ASME B 16.11.
b) Miters are used for sizes DN 600 and larger for water services.
c) All fittings shall be seamless in construction unless otherwise specified. Schedule/ Thickness of
fittings used shall match the corresponding pipe size for that piping class. All welded fittings shall
have maximum negative tolerance equal to pipe selected.
d) For reducing BW fittings having different wall thickness at each end, the greater one shall be
employed and the ends shall be matched to suit respective thickness.
e) All welded fittings shall have maximum negative tolerance equivalent to pipe selected.
f) Bevel ends of all BW fittings shall undergo 100% MP/DP test.
g) For fittings shall be manufactured with the addition of filler material and made employing
automatic welding only.

CONTRACT No. DOCUMENT No. REV No. SHEET


14333 PS14333-G0000-PD-SP-A4-0001 3 Page 15 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

h) All welded fittings shall be normalized for CS.


i) Threads for screwed fittings shall conform to ANSI B1.20.1 unless otherwise stated.
j) Welded fittings shall be 100% Radiographed and Ultrasonic Testing in lieu of Radiographic
examination shall not be acceptable
k) All welded fittings shall be double welded. Inside weld projection shall not exceed 1.6mm, and the
welds shall be ground smooth at least 25 mm from the ends. Pipe to pipe branch connection shall
be adequately reinforced using a pad as per the requirements of code, wherever specified or
found necessary.
l) Reducing elbows shall not be used.
m) Long radius elbows (R=1.5D) shall be used for all sizes.

10. VALVES

a) Face to Face / End to End dimension of valves shall conform to B 16.10 to the extent covered.
For valves not covered in B16.10, reference shall be made to BS 2080 and / or the
manufacturer's drawings.
b) Flange / weld ends of the valve shall be as per the corresponding Flange / Fitting ends of the
piping class, unless otherwise specified.
c) Pressure-temperature rating for flanged and butt welding end valves shall be as per ASME
B16.34. Wall thickness of valve body at different locations should not be less than as calculated
as per B16.34.
d) Unless otherwise specifically called for, upto 600# rating, DN 50 and larger size steel Gate,
Globe & Check valves in utility service shall have bolted bonnets.
e) Asbestos free material (graphite/ graphite filler) shall be used for bonnet gaskets and stem
packing.
f) Pressure temp. rating for ball valve shall be as per following.

CONTRACT No. DOCUMENT No. REV No. SHEET


14333 PS14333-G0000-PD-SP-A4-0001 3 Page 16 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

PRESSURE SIZE RANGE PRESSURE IN kg / cm2


(DN ) TEMPERATURE IN 0C
RATING
ITEM -29
(PIPING
TO 50 65 100 120 150 175 200 >200
CLASS)
38
150# 19.99 19.5819.217.9317.216.1215.227.03

BALL
300# 52.00 51.0249.841.8537.3 27.4 19.157.03
VALVE DO NOT
Upto 400
(Soft USE
Seated)
600# 104.1 98.4691.464.6149.3 38.6 29.6817.6

NOTE: If the class pressure / temperature is lower than this table, class pressure / temperature
to be followed

11. GASKETS

a) Full-face gaskets shall have bolt holes punched out as per respective drilling of flange standards
rating.
b) Non- metallic ring gaskets as per ASME B16.21 & Metallic gaskets as per ASME B16.20.
c) All spiral wound gasket shall be supplied with outer ring. Material of the outer ring shall be CS
unless otherwise specified in the MR
d) Asbestos filler shall not be used for filler spiral wound gaskets.
e) Filler material for spiral wound gaskets shall not have any colour or dye.

12. BOLTING

a) Threads shall be to coarse Thread Series, B1.1, having Class 2A Allowances for Bolts and Studs
and Class 2B Tolerance for Nuts.
b) The nuts shall be double chamfered, semi-finished, heavy hexagonal type and shall be made by
the hot forged process. The length of the stud/bolts shall be such that minimum two threads

CONTRACT No. DOCUMENT No. REV No. SHEET


14333 PS14333-G0000-PD-SP-A4-0001 3 Page 17 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

should be out of nut on either side. All the stud/bolt should have metallurgical certificates, in case
of alloy/SS Metallurgy with identified colour marking at the stud ends/ bolt side face.
c) Nuts for Bolts and Studs shall be the American Standard Hexagon Heavy Series.
d) Head of jackscrews shall be heavy hexagonal type. Ends shall be rounded.
e) Hydraulic tensioners will be used for stud bolts 1” diameter and larger. Each stud bolt will be
supplied complete with three heavy hexagon nuts, length of stud bolt will be specified with an
additional length equal to bolt diameter required for hydraulic bolt tensioning equipment.
f) All bolting shall be as per ASME/ANSI B18.2.1 for Stud and Jackscrews, and ASME/ANSI
B18.2.2 for nuts.
g) Threads shall be unified (UNC for ≤ 1” Dia and 8UN for > 1” dia) as per ANSI B1.1 with class 2A
fit for Studs and jackscrews, and class 2B fit for nuts.
h) Stud bolts will be supplied complete with heavy hexagonal nuts as stated below:
Less than 1” dia - 2 nuts
1” dia and above - 3 nuts
i) Stud bolts shall be threaded full length with two heavy hex nuts and shall be made by the hot
forged process. Length tolerance shall be in accordance with B16.5 of Table C3 of appendix C.
j) Head of jackscrews shall be heavy hexagonal type. Jackscrew end shall be rounded.

13. SPECIAL SERVICE REQUIREMENTS

a) SPECIAL REQUIREMENT FOR HYDROGEN SERVICE

These requirements are applicable in addition to requirements in the piping material specification.

1. Pipes, Fittings and Flanges.

a) All welds, longitudinal and circumferential shall be 100% radiographed.


b) Hydraulic bolt tensioners shall be used for all nominal bolt dia of 1” and larger

2. Valves.

a) 50% of the valve castings shall be radiographed for sizes up to DN 600 in 300# class rating and
up to DN 400 in 600# class rating. For all remaining size range 100% radiography is required.
b) Casting and test bar shall be heat treated together. Valves casting shall be in solution heat
treated and pickled condition.
CONTRACT No. DOCUMENT No. REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 3 Page 18 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

b) SPECIAL REQUIREMENT FOR OXYGEN SERVICE

a) All welds, longitudinal and circumferential of pipe, fittings and flanges shall be 100%
radiographed.

14. INSPECTION & TESTING

a) All items and their parts shall be subjected to all mandatory as well as supplementary (wherever
specified) tests and checks called for in the respective codes/standards/data sheets.
b) The examining personnel shall have the requisite qualification and experience.
c) Client and its authorized representative reserve the right to vet and suggest changes in vendor's
procedures.
d) Vendor's works and facilities shall be accessible to the Client/Representative at all reasonable
times.
e) Test reports for all mandatory as well as supplementary tests wherever specified shall be
furnished.
f) Positive material identification test shall be carried out at vendor's works for all materials other
than CS.

15. MARKING

a) All items shall be marked (stamped/etched) in accordance with the applicable


code/standard/specification. In addition, the item code, if available, shall also be marked.
For ease of identification, the colour of painted strip for shall be as per the applicable standard.
b) Paint or ink for marking shall not contain any harmful metal or metal salts which can cause
corrosive attack either ordinarily or in service. Special items/smaller items shall have attached
corrosion resistant tag providing salient features.

16. DESPATCH

a) All items shall be dry, clean and free from moisture, dirt and loose foreign material of all kinds.
b) All items shall be protected from rust, corrosion, and mechanical damage during transportation,
shipment and storage.
c) Rust preventive on machined surfaces to be welded shall not be harmful to welding and shall be
easily removable with a petroleum solvent.
d) Ends shall be suitably protected, and the protectors shall be securely and tightly attached.

CONTRACT No. DOCUMENT No. REV No. SHEET


14333 PS14333-G0000-PD-SP-A4-0001 3 Page 19 of 20
FORMAT: PS 14333/PLL/Doc REV.0
PIPING MATERIAL
SPECIFICATION

e) Each variety and size of item shall be supplied in separate packaging marked with the purchase
order no., item code (if available), and the salient specifications.
f) Carbon steel valves shall be blast cleaned and painted with one coat of inorganic zinc silicate
primer.
g) The product touched surface may neither contain oil and grease nor oxygen grease or other
impurities.
h) Medium touched interior zones may not be blasted respectively retreated with anticorrosive
agents.
i) Every tool and adjuvant which is used for production and/or cleaning must be completely free
from non-ferrous metal (i.e. revising tools, mandrels, welding materials etc.)

CONTRACT No. DOCUMENT No. REV No. SHEET


14333 PS14333-G0000-PD-SP-A4-0001 3 Page 20 of 20
FORMAT: PS 14333/PLL/Doc REV.0
Piping Material Specification

SERVICE CLASS INDEX

Process Design condition NDE /


Remarks
Piping Size Range C.A Rating / Service Toxic X-RAY
S.No Base Material Pressure Temp c 0 Services
Class (NB) MM Facing code Service (%) for BW
(barg) (min/max) joints

0 / 13.8 85 Fire Water FW NO 5


1. A11A 15-1200 CS 1.0 150 # / RF -1 / 10 0 / 85 Chilled Water Return WCOR NO 5

-1 / 10 0 / 85 Chilled Water Supply WCOS NO 5

-1 / 15.8 -10 / 150 High End Cut HEC YES 20

2. A11B 15-400 CS 1.0 150 # / RF -1 / 10 -10 / 200 Low End cut LEC YES 20
5 85 Diesel Oil DO NO 10

0 / 10 0 / 85 Cooling Water Return WCRR NO 5


0 / 10 0 / 85 Cooling Water Supply WCRS NO 5
15-2000
-1 /12 0 / 85 Cooling Water Return 3 WCRR3 NO 5
-1 /12 0 / 85 Cooling Water Supply 3 WCRS3 NO 5
3. A11C CS 1.0 150 # / RF
0 / 10 0 / 85 Desalinated Water WSI NO 5
-1 / 12.2 0 / 85 Treated Industrial Water TIW NO 5
15-600
0 / 11 0 / 85 Cooling Water Backflow CWB NO 5

-1 / 16 0 / 135 Cooling Water Cold low Pressure CWCLP NO 5


-1 / 11 0 / 200 Cooling Water hot low Pressure CWHLP NO 5
4. A11D 15-500 CS 1.0 150 # / RF
-1 / 17 0 / 130 Cooling Water hot low appr. 1300C CWH NO 5

-1 / 10 0 / 205 Steam ST NO 10
5. A11DS 15-550 CS 1.0 150 # / RF -1 / 7 0 / 205 Condensate CA NO 10

-1 / 8 0 / 130 Boiler Feed Water BFW NO 10


6. A11E 15-400 CS 1.0 150# / RF -1 / 10 -10 / 85 Natural Gas NG NO 100
7. B11A 15-100 CS 1.0 300 # / RF -1 / 30 0 / 162 Waste Water 30 bar WWHP NO 20
8. B11BM 15-150 CS 1.0 300 # / RF -1 / 10 -10 / 400 Crude silane gas Mg-Si SILCGS YES 20

CONTRACT No. Document No.: ANNEX. – 1 to DOC. No. Rev No. Sheet

14333 PS14333-G0000-PD-SP-A4-0001 3 Page 1 of 6


Piping Material Specification

Process Design condition NDE /


Remarks
Piping Size Range C.A Rating / Service Toxic X-RAY
S.No Base Material Pressure Temp c0 Services
Class (NB) MM Facing code Service (%) for BW
(barg) (min/max) joints

0 / 23 0 / 85 Cooling Water Return 3 WCRR3 NO 20


9. B11C 15-250 CS 1 300 # / RF 0 / 23 0 / 85 Cooling Water Supply 3 WCRS3 NO 20

0 / 26 0 / 175 Cooling Water Cold low Pressure CWCLP NO 20

-1 / 24 0 / 220 Cooling Water Cold High Pressure CWCHP NO 20


-1 / 19 0 / 200 Cooling Water Hot High Pressure CWHHP NO 20
10. B11D 15-600 CS 1.0 300 # / RF
-1 / 22 0 / 200 Cooling Water Medium High Pressure CWMHP NO 20
-1 / 16 0 / 200 Cooling Water hot low Pressure CWHLP NO 20

-1 / 7 -10 / 400 Vent Gas, Uncleaned GW YES 20

11. B11DM 15-600 CS 1.0 300 # / RF -1 / 20 -10 / 400 Vent Gas, (converters) GWC YES 20
-1 / 10 -10 / 400 Vent Gas, (Reactor) GWR YES 20
12. B11DS 15-200 CS 1.0 300 # / RF -1 / 24 -10 / 205 Condensate High Pressure CAP NO 20
13. B11DW 15-600 CS 1.0 300# -1 / 16 0 / 200 Cooling Water hot low Pressure CWHLP NO 5

14. C11E 15-400 CS 1.0 600 # / RF 0 / 77 -10 / 85 Natural gas NG NO 100

15-100
15. A20A SS 0 150 # / RF -1 / 12 0 / 85 Deionised Water WDI NO 20
500-500

-1 / 10 -50 / 150 Crude silane liquid cold alternative SILCLC YES 100
16. A20B 15-250 SS 0 150 # / RF -1 / 6 -10 / 200 Silicon tetrachloride gas STCG YES 20

-1 / 10 20 / 100 TCS from Distillation TCS99 YES 20


17. A20BM 15-200 SS 0 150 # / RF -1 / 12 -60 / 250 Hydrogen chloride dry HCD YES 100
0 / 10 -50 / 150 Cooling Brine return COBR NO 100
0 / 16.5 -50 / 85 Cooling Brine Supply COBS NO 100
18. A20C 15-600 SS 0 150 # / RF
-1 / 9 0 / 85 Cooling water deionised DICW NO 20
0 /6 0 / 35 Cooling water deionised supply DICWS NO 20

CONTRACT No. Document No.: ANNEX. – 1 to DOC. No. Rev No. Sheet

14333 PS14333-G0000-PD-SP-A4-0001 3 Page 2 of 6


Piping Material Specification

Process Design condition NDE /


Remarks
Piping Size Range C.A Rating / Service Toxic X-RAY
S.No Base Material Pressure Temp c0 Services
Class (NB) MM Facing code Service (%) for BW
(barg) (min/max) joints

0 /6 0 / 60 Cooling water deionised return DICWR NO 20


-1 / 16 -10 / 85 Nitrogen 6 barg / Nitrogen N6 / N NO 20
0 / 10 -10 / 85 Air (instrument air) AII6 NO 20

0 / 10 10 / 85 Potable water WFF NO 20


0 / 13.8 0 / 85 Foam Concentration FF NO 20

0 / 13.8 0 / 85 Foam Solution FS NO 20


-1 / 12(HOLD) -10 / 85 Argon AR NO 20
19. A20CO 15-100 SS 0 150 # / RF
-1 / 6(HOLD) -10 / 85 Oxygen O NO 100

20. A20D 15-350 SS 0 150 # / RF -1 / 8(HOLD) -10 / 85 Puratron 62+ PR NO 20

-1 / 10 -25 / 85 Coolant 1 return VGR COR1 NO 20


-1 / 10 -25 / 85 Coolant 1 Supply VGR COS1 NO 20
-1 / 10 -60 / 85 Coolant 2 return VGR COR2 NO 100
-1 / 10 -60 / 85 Coolant 2 Supply VGR COS2 NO 100

-1 / 10 -75 / 85 Coolant 3 return VGR COR3 NO 100


-1 / 10 -75 / 85 Coolant 3 Supply VGR COS3 NO 100
TCS with Methyldichlorsilane
-1 / 10 -10 / 200 MDCS YES 20
21. B20B 15-600 SS 0 300 # / RF Impurities
-1 / 33 -10 / 200 Silicon tetra chloride STC YES 20
-1 / 32 -10 / 100 Silicon tetra chloride STC32 YES 20

-1 / 10 -10 / 200 Trichlorosilane (gaseous) TCG YES 20


-1 / 39 -10 / 85 Trichlorosilane (liquid) TCS YES 20
-1 / 33 -20 / 85 Chlorosilane VGC YES 20
-1 / 33 -20 / 85 Crude Silane Liquid at High Pressure SILHP YES 100

-1 / 10 -50 / 150 Crude Silane Gas at Low Temperature SILCGL YES 100

CONTRACT No. Document No.: ANNEX. – 1 to DOC. No. Rev No. Sheet

14333 PS14333-G0000-PD-SP-A4-0001 3 Page 3 of 6


Piping Material Specification

Process Design condition NDE /


Remarks
Piping Size Range C.A Rating / Service Toxic X-RAY
S.No Base Material Pressure Temp c0 Services
Class (NB) MM Facing code Service (%) for BW
(barg) (min/max) joints

Crude Silane Liquid TCS Alternative at Low


-1 / 17 -50 / 150 SILCLL YES 100
Temperature
15-150 -1 / 42 -10 / 85 Silicon tetra chloride STC YES 20
-1 / 20 -75 / 150 Hydrogen VGR H20 NO 100

-1 / 19 10 / 85 Hydrogen VGR 14 bar (g) H14 NO 100

-1 / 19 10 / 85 Hydrogen 15 bar (g) H15 NO 100


22. B20BH 15-400 SS 0 300 # / RF
-1 / 31 10 / 150 Hydrogen 26 bar (g) H26 NO 100
-1 / 20 -60 / 150 Hydrogen chloride Liquid HARL YES 100
-1 / 20 -60 / 150 Hydrogen chloride Gas HARG YES 100
-1 / 13 -60 / 200 High End cut gaseous HECG YES 100

-1 / 20 -75 / 250 Pure silane gas mix SILM YES 100

-1 / 25 -75 / 250 Crude silane liquid at high Pressure SILHP YES 100
23. B20BM 15-400 SS 0 300 # / RF -1 / 20 -75 / 250 Pure silane mix SILPM YES 100

-1 / 12 -45 / 400 Hydrogen chloride dry high temp. HCDH YES 100
-1 / 1 -10 / 300 Off gas low pressure OGLP NO 20
-1 / 14 -75 / 400 Off gas OG YES 100
-1 / 44 10 / 50 Nitrogen 30 / 18 bar g N30, N18 NO 20

24. B20C 15-100 SS 0 300 # / RF -1 / 12 -75 / 400 Nitrogen Hot / Cold NH NO 100
0 / 18 0 / 85 Cooling water deionised DICW NO 20

-1 / 10 -10 / 85 Air (compressed air) AIP6 NO 20% – DN


80 &
SS ≤ 80 NB 0 / 0.5 -10 / 85 Waste Air AIW NO SMALLER,
25. A71C 15-600 - 150 # / RF
CS ≥ 100 NB 5% – DN
-1 / 12 -10 / 85 Air, (compressed air) 10 bar g AIP10 NO 100 &
LARGER
-1 / 10 -10 / 400 Crude silane gas SILCG YES 20
26. B71B 15-200 SS - 300 # / RF
-1 / 19 -10 / 400 Crude silane liquid TCS Alternative SILCL YES 20

CONTRACT No. Document No.: ANNEX. – 1 to DOC. No. Rev No. Sheet

14333 PS14333-G0000-PD-SP-A4-0001 3 Page 4 of 6


Piping Material Specification

Process Design condition NDE /


Remarks
Piping Size Range C.A Rating / Service Toxic X-RAY
S.No Base Material Pressure Temp c 0 Services
Class (NB) MM Facing code Service (%) for BW
(barg) (min/max) joints

-1 / 10 -10 / 400 MG Silicon SICG NO 20

SS ≤ 80 NB -1 / 25 -10 / 85 Air, (compressed air) 20 bar g AIP20 NO 20


27. B71C 15-200 - 300 # / RF
CS ≥ 100 NB -1 / 17 -10 / 85 Air, (compressed air) 15 bar g AIP15 NO 20
15-40 SDSS -0.35 / 6 0 / 85 Sea water Return SWR NO Nil
28. A30A - 150 # / FF
50-1050 GRE -0.35 / 6 0 / 85 Sea water Supply SWS NO Nil

17 0 / 50 Back Up Fire Water FWB NO NIL


29. A30AA 25-600 GRE - 150# UG (Civil
-0.35 / 13.8 85 Fire Water FW NO NIL
scope)
30. A30AB 25-600 GRE - 150# 0 / 13.5 85 Fire Water FW NO NIL (Civil)

CS Lined Glass -0.35 / 6 0 / 85 Sea water Return SWR NO 5 RLIC TIE-IN


31. A40A 50-1050 - 150 # / RF
flaked lining -0.35 / 6 0 / 85 Sea water Supply SWS NO 5 Connection

-1 / 10 0 / 80 Lime Milk (10% Na(OH)2) LM NO Nil


-1 / 10 0 / 80 Sodium Sulfite NASO NO Nil
-1 / 10 0 / 80 Waste Water WW NO Nil

15-200 -1 / 6 -10 / 80 Waste Water (caustic) WWCS NO Nil


32. A50C PPH - 150 #
-1 / 6 -10 / 80 Waste Water (acid) WWAC NO Nil

-1 / 10 0 / 80 Flocculant FLOC NO Nil


-1 / 4 10 / 80 Off gas wet OGW NO Nil

15-1400 -1 / 1 10 / 80 Off gas OG NO Nil


-1 / 10(HOLD) 20 / 160 Hydrogen chloride 30% HCLA NO 5

CS PTFE / -1 / 10(HOLD) -10 / 85 Caustic Solution (NaOH 30%) CS30 NO 5


33. A60A 50-200 - 150#
PFA Lined -1 / 10 0 / 85 Waste Water WW NO 5

-1 / 10 -10 / 120 Waste Water (caustic) WWCS NO 5

CONTRACT No. Document No.: ANNEX. – 1 to DOC. No. Rev No. Sheet

14333 PS14333-G0000-PD-SP-A4-0001 3 Page 5 of 6


Piping Material Specification

Process Design condition NDE /


Remarks
Piping Size Range C.A Rating / Service Toxic X-RAY
S.No Base Material Pressure Temp c0 Services
Class (NB) MM Facing code Service (%) for BW
(barg) (min/max) joints

-1 / 10 -10 / 120 Waste Water (acid) WWAC NO 5


Outdoor
-1 / 1 10 / 85 Off gas wet OGW NO 5 application.

34. A80A 15-200 PVDF - 150# 0/12 0/85 Ultra Pure Water UPW NO Nil

15-80 SDSS
RLIC TIE-IN
35. AA0A CS + Cem. - 150# -0.35 / 17 0 / 50 Back Up Fire Water FWB NO Nil
100-600 Connection
Lined
-1 / 10(HOLD) -10 / 85 Nitric Acid (HNO3 70%) HA70 YES Nil DOUBLE
PFA / PVC WALL PIPE
36. A90C HOLD - 150# -1 / 10(HOLD) -10 / 85 Hydrofluoric Acid (HF 60%) HP60 YES Nil
CLEAR
-1 / 7 -10 / 85 Waste Acid HFW YES Nil HOLD

37.

38.

CONTRACT No. Document No.: ANNEX. – 1 to DOC. No. Rev No. Sheet

14333 PS14333-G0000-PD-SP-A4-0001 3 Page 6 of 6


PIPING MATERIAL
SPECIFICATION

ANNEXURE 2
PIPING CLASS A11A
RATING 150#
BASE MATERIAL C.S.
CORROSION ALLOWANCE 1.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 0 38 50 100 150 200

Pres. 19.6 19.6 19.2 17.7 15.8 13.8

Service: UTILITY- Chilled Water Return, Chilled Water Supply,Fire Water

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300
02 For size DN350 and Larger Pressure,Temperature will be as per Line condition
03 Spacer & blinds specified to Manufacturers standard shall be Designed for 85 Deg.c and 17 bar to Suit 250 PSI, AWWA C207 CL.E.
04 These flanges shall be used for connecting A30AA Spec Flanges.

CONTRACT No. DOCUMENT No.: ANNEX.- 2 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11A 3 Page 1 of 6
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 80
20 SCH. 80
25 SCH. 80
32 SCH. 80
40 SCH. 80
50 SCH. 40
80 SCH. 40
100 SCH. 40
125 SCH. 40
150 SCH. 40
200 SCH. 20
250 SCH. 20
300 SCH. 20
350 SCH. 10
400 SCH. 10
450 SCH. 10
500 SCH. 10
550 SCH. 10
600 SCH. 10
650 SCH. 10
700 SCH. 10
750 SCH. 10
800 SCH. 10
850 SCH. STD.
900 SCH. STD.
1000 SCH. STD.
1050 SCH. STD.
1200 SCH. XS

CONTRACT No. DOCUMENT No.: ANNEX.- 2 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11A 3 Page 2 of 6
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 T 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 T R 900

850 T R R 850

800 T R R R 800

750 T R R R R 750

700 T R R R R R 700

650 T R R R R R R 650

600 T R R R R R R R 600

550 550

500 T R R R R R R R R 500

450 T R R R R R R R R R 450

400 T R R R R R R R R R R 400

350 T P R R R R R R R R R R 350

300 T P P R R R R R R R R R R 300

250 T R P P R R R R R R R R R R 250

200 T P R P P R R R R R R R R R R 200

150 T P P P P P P R R R R R R R R R 150

100 T P P P P P P P R R R R R R R R R 100

80 T P P P P P P P P R R R R R R R R R 80

50 T P P P P P R P P P R R R R R R R R R 50

40 T T H H H H H H H H H H H H H H H H H H 40

25 T T H H H H H H H H H H H H H H H H H H H 25

20 T T T H H H H H H H H H H H H H H H H H H H 20

15 T T T T H H H H H H H H H H H H H H H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 2 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11A 3 Page 3 of 6
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 80 M B-36.10 ASTM A 106 GR.B PE,SEAMLESS

PIPE 100 650 M B-36.10 ASTM A 53 Gr.B PE,WELDED

PIPE 700 1200 M B-36.10 API 5L GR.B PSL2 PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 600 M B-16.5 ASTM A 105 N 300#,RF/125-250 AARH
FLANGE

WELD NECK 15 600 M B-16.5 ASTM A 105 N 150#,RF/125-250 AARH


FLANGE

WELD NECK 150 150 M B-16.5 ASTM A 105 N 600#,RF/125-250 AARH


FLANGE

SLIP ON 100 250 AWWA-C207 ASTM A 105 N (HUB TYPE) 250 PSI,FF/125-250 AARH 04
FLANGE CL.E

SLIP ON 650 1200 AWWA-C207 ASTM A 105 N (HUB TYPE) 250 PSI,FF/125-250 AARH
FLANGE CL.E

BLIND 15 600 B-16.5 ASTM A 105 N 150#,RF/125-250 AARH


FLANGE

BLIND 650 1200 AWWA-C207 ASTM A 105 N 250 PSI,FF/125-250 AARH


FLANGE CL.E

FIGURE 8 15 200 ASME-B16.48 ASTM A 516 GR.70 150#,FF/125-250 AARH


FLANGE

SPACER & 250 600 ASME-B16.48 ASTM A 516 GR.70 150#,FF/125-250 AARH
BLIND

SPACER & 650 900 MNF STD ASTM A 516 GR.70 250 PSI,FF/125-250 AARH,AWWA 03
BLIND C207 CL.E

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 90 400 1200 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

CONTRACT No. DOCUMENT No.: ANNEX.- 2 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11A 3 Page 4 of 6
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 45 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 45 400 1200 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

EQUAL TEE 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW

EQUAL TEE 400 1200 M ASME B-16.9 ASTM A 234 GR.WPB-W BW

REDUCING 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


TEE

REDUCING 400 1200 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


TEE

CONCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

CONCENTRIC 400 1200 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


REDUCER

ECCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

ECCENTRIC 400 1200 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


REDUCER

CAP 15 900 M ASME B-16.9 ASTM A 234 GR.WPB BW

NIPPOLET 15 40 M MNFSTD ASTM A 105 N BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 150#, B-16.25, SHT NO.-VG11B
STELLITED,STEM-13%CR.STEEL

GATE VALVE 50 150 API-600 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VG11F

GLOBE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 150#, B-16.25, SHT NO.-VL11B
STELLITED,STEM-13%CR.STEEL

GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VL11F

BUTTERFLY 200 600 API-609 BODY-ASTM A 216 GR.WCB TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL SHT NO.-VF11LC

CONTRACT No. DOCUMENT No.: ANNEX.- 2 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11A 3 Page 5 of 6
PIPING MATERIAL
SPECIFICATION

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BUTTERFLY 650 1200 AWWA C504 BODY-ASTM A 216 GR.WCB TRIM- DOUBLE FLANGED, CL 250B, AWWA-
VALVE 13%CR STEEL Rubber Seat C207CL.E, FF/125-250 AARH, SHT
NO.-VF21FC
CHECK VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 150#, B-16.25, SHT NO.-VC11B
STELLITED

CHECK VALVE 50 250 BS-1868 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VC11F

DP CHECK 300 600 API-594 BODY-ASTM A 216 GR.WCB TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL SHT NO.-VD11L

DP CHECK 650 1200 API-594 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, AWWA-C207CL.E,
VALVE 13%CR STEEL FF/125-250 AARH, SHT NO.-VD11FA

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 1200 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 600 B 16.20- Graphite Flat ring with perforated FLAT RING, 300#, 2 MM
ASME B 16.5 metal

GASKET 15 600 B 16.20- Graphite Flat ring with perforated FLAT RING, 150#, 2 MM
ASME B 16.5 metal

GASKET 150 150 B 16.20- Graphite Flat ring with perforated FLAT RING, 600#, 2 MM
ASME B 16.5 metal

GASKET 650 1200 B 16.20 Graphite Flat ring with perforated FULLFACE, 250 PSI, 2 MM
AWWA-C207 metal
CL.E

CONTRACT No. DOCUMENT No.: ANNEX.- 2 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11A 3 Page 6 of 6
PIPING MATERIAL
SPECIFICATION

ANNEXURE 3
PIPING CLASS A11B
RATING 150#
BASE MATERIAL C.S.
CORROSION ALLOWANCE 1.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 0 38 50 100 150 200

Pres. 19.6 19.6 19.2 17.7 15.8 13.8

Service: PROCESS- High End Cut, Low End cut, Diesel Oil

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300
02 For size DN350 and Larger Pressure,Temperature will be as per Line condition

CONTRACT No. DOCUMENT No.: ANNEX.- 3 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11B 3 Page 1 of 6
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 80
20 SCH. 80
25 SCH. 80
40 SCH. 80
50 SCH. 40
80 SCH. 40
100 SCH. 40
125 SCH. 40
150 SCH. 40
200 SCH. 20
250 SCH. 20
300 SCH. 20
350 SCH. 10
400 SCH. 10

CONTRACT No. DOCUMENT No.: ANNEX.- 3 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11B 3 Page 2 of 6
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 500

450 450

400 T 400

350 T R 350

300 T P R 300

250 T P P R 250

200 T P P P R 200

150 T P P P P P 150

100 T P P P P P P 100

80 T P P P P P P P 80

50 T P P P P P P P R 50

40 T T H H H H H H H H 40

25 T T H H H H H H H H H 25

20 T T T H H H H H H H H H 20

15 T T T T H H H H H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 3 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11B 3 Page 3 of 6
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 350 M B-36.10 ASTM A 106 GR.B PE,SEAMLESS

PIPE 400 400 M B-36.10 ASTM A 53 Gr.B PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 400 M B-16.5 ASTM A 105 N 150#,RF/125-250 AARH
FLANGE

WELD NECK 15 400 M B-16.5 ASTM A 105 N 300#,RF/125-250 AARH


FLANGE

BLIND 15 400 B-16.5 ASTM A 105 N 150#,RF/125-250 AARH


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A 516 GR.70 150#,FF/125-250 AARH


FLANGE

SPACER & 250 400 ASME-B16.48 ASTM A 516 GR.70 150#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 90 400 400 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

ELBOW 45 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 45 400 400 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

EQUAL TEE 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW

EQUAL TEE 400 400 M ASME B-16.9 ASTM A 234 GR.WPB-W BW

REDUCING 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


TEE

REDUCING 400 400 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


TEE

CONTRACT No. DOCUMENT No.: ANNEX.- 3 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11B 3 Page 4 of 6
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CONCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW
REDUCER

CONCENTRIC 400 400 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


REDUCER

ECCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

ECCENTRIC 400 400 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


REDUCER

CAP 15 400 M ASME B-16.9 ASTM A 234 GR.WPB BW

NIPPOLET 15 40 M MNFSTD ASTM A 105 N BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GLOBE VALVE 15 40 API-602 BODY-ASTM A 105 N TRIM- FLGD, 150#, B-16.5, RF/125-250
STELLITED,STEM-13%CR.STEEL AARH, SHT NO.-VL11FS
BELLOW SEAL
GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL BELLOW SEAL AARH, SHT NO.-VL11FS

BUTTERFLY 200 400 API-609 BODY-ASTM A 216 GR.WCB TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL Metal Seated SHT NO.-VF11LEM

BALL VALVE 15 150 BS EN ISO BODY-ASTM A 105 N /ASTM A 216 FLGD, 150#, B-16.5, RF/125-250
17292 GR.WCB TRIM-(BALL- AARH, SHT NO.-VB11F
SS316Ti,SEAT- RPTFE)
CHECK VALVE 15 40 API-602 BODY-ASTM A 105 N TRIM- FLGD, 150#, B-16.5, RF/125-250
STELLITED AARH, SHT NO.-VC11B

CHECK VALVE 50 250 BS-1868 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VC11F

DP CHECK 300 400 API-594 BODY-ASTM A 216 GR.WCB TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL SHT NO.-VD11L

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 400 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

CONTRACT No. DOCUMENT No.: ANNEX.- 3 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11B 3 Page 5 of 6
PIPING MATERIAL
SPECIFICATION

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 400 B 16.20- Camprofil metal gasket with layer FLAT RING, 150#, 3 MM
ASME B 16.5 graphite SS 316Ti

GASKET 15 400 B 16.20- Camprofil metal gasket with layer FLAT RING, 300#, 3 MM
ASME B 16.5 graphite SS 316Ti

CONTRACT No. DOCUMENT No.: ANNEX.- 3 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11B 3 Page 6 of 6
PIPING MATERIAL
SPECIFICATION

ANNEXURE 4
PIPING CLASS A11C
RATING 150 PSI
BASE MATERIAL C.S.
CORROSION ALLOWANCE 1.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 0 38 50 100 150 200

Pres. 19.6 19.6 19.2 17.7 15.8 13.8

Service: UTILITY- Cooling Water Backflow, Cooling Water Return, Cooling Water Supply Cooling Water Return 3, Cooling Water Supply 3,
Desalinated Water, Treated Industrial Water, Cooling Water Cold Low Pressure

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300
02 For size DN350 and Larger Pressure,Temperature will be as per Line condition
03 Spacer & blinds specified to Manufacturers standard shall be Designed for 85 Deg.c and 10 bar to Suit 250 PSI, AWWA C207 CL.D
04 Pipe Header Thickness shall be 23.83 mm for distance of 3m on either side of the Reinforced Branch Connection.
05 Pipe Header Thickness shall be 17.48 mm for distance of 3m on either side of the Reinforced Branch Connection.
06 PWHT is required for pipe of thickness 23.83 mm and mitre of thickness 25.4 mm.

CONTRACT No. DOCUMENT No.: ANNEX.- 4 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11C 3 Page 1 of 7
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 80
20 SCH. 80
25 SCH. 80
32 SCH. 80
40 SCH. 80
50 SCH. 40
65 SCH. 40
80 SCH. 40
100 SCH. 40
125 SCH. 40
150 SCH. 40
200 SCH. 20
250 SCH. 20
300 SCH. 20
350 SCH. 10
400 SCH. 10
450 SCH. 10
500 SCH. 10
550 SCH. 10
600 SCH. 10
650 SCH. 10
700 SCH. 10
750 SCH. 10
800 SCH. 10
850 SCH. 10
900 SCH. 10
1000 SCH. STD.
1050 SCH. STD.
1100 SCH. STD.
1150 SCH. STD.
1200 SCH. STD.
1400 11.13 M.M. THK.
1600 12.7 M.M. THK.
2000 14.27M.M. THK.

CONTRACT No. DOCUMENT No.: ANNEX.- 4 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11C 3 Page 2 of 7
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 T 2000
nc 1600 T C 1600
h
Pi 1500 - - 1500
p
e 1400 T - - 1400
(S
iz 1200 T T D R 1200
e
in 1150 T R - - - 1150

D 1100 T R R - - - 1100
N
) 1050 T R R R - - - 1050

1000 T T R R R - - - 1000

900 T R R R R R - - - 900

850 T R R R R R R - - - 850

800 T R R R R R R R R R R 800

750 T R R R R R R R R - - - 750

700 T P R R R R R R R R - - - 700

650 T P P P R R R R R R R - - - 650

600 T R P P R R R R R R R R R R W 600

550 - - 550

500 T R R P P R R R R R R R R R R W 500

450 T R R R P P R R R R R R R R - R W 450

400 T R R R R P P R R R R R R R R R - W 400

350 T P R R R R P P P R R R R R R R - - - 350

300 T P P R R R R P P P R R R R R R R - R W 300

250 T R P P R R R R P P P R R R R R R R - - - 250

200 T P R P P R R R R P P P R R R R R R R - - - 200

150 T P P P P P P R R R P P P P R R R R R R - - W 150

100 T P P P P P P P R R R P P P P R R R R R R - - W 100

80 T P P P P P P P P R R R P P P P P R R R R R - - - 80

50 T P P P P P R P P P R R R P P P P R R R R R R - - W 50

40 T T H H H H H H H H H H H H H H H H H H H H H H - H H 40

25 T T H H H H H H H H H H H H H H H H H H H H H H H - H H 25

20 T T T H H H H H H H H H H H H H H H H H H H H H H H - H H 20

15 T T T T H H H H H H H H H H H H H H H H H H H H H H H - H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 4 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11C 3 Page 3 of 7
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 80 M B-36.10 ASTM A 106 GR.B PE,SEAMLESS

PIPE 100 650 M B-36.10 ASTM A 53 Gr.B PE,WELDED

PIPE 700 2000 M B-36.10 API 5L GR.B PSL2 PE,WELDED

PIPE 1600 1600 17.48 B-36.10 API 5L GR.B PSL2 PE,WELDED 05


M.M.
THK.
PIPE 2000 2000 23.83 B-36.10 API 5L GR.B PSL2 PE,WELDED 04
M.M.
THK

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 600 M B-16.5 ASTM A 105 N 150#,RF/125-250 AARH
FLANGE

WELD NECK 50 50 M B-16.5 ASTM A 105 N 150#,FF/125-250 AARH


FLANGE

WELD NECK 150 200 M B-16.5 ASTM A 105 N 300#,RF/125-250 AARH


FLANGE

WELD NECK 300 300 M B-16.5 ASTM A 105 N 150#,FF/125-250 AARH


FLANGE

SLIP ON 650 2000 AWWA-C207 ASTM A 105 N (HUB TYPE) 150 PSI,FF/125-250 AARH
FLANGE CL.D

BLIND 15 600 B-16.5 ASTM A 105 N 150#,RF/125-250 AARH


FLANGE

BLIND 650 2000 AWWA-C207 ASTM A 105 N 150 PSI,FF/125-250 AARH


FLANGE CL.D

FIGURE 8 15 200 ASME-B16.48 ASTM A 516 GR.70 150#,FF/125-250 AARH


FLANGE

SPACER & 250 600 ASME-B16.48 ASTM A 516 GR.70 150#,FF/125-250 AARH
BLIND

SPACER & 650 2000 MNF STD ASTM A 516 GR.70 150 PSI, AWWA C207 CL.D,FF/125- 03
BLIND 250 AARH

CONTRACT No. DOCUMENT No.: ANNEX.- 4 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11C 3 Page 4 of 7
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 90 400 600 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

ELBOW 45 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 45 400 600 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

MITRE90 650 800 12.7 MNFSTD API 5L GR.B PSL2 BW,1.5D


M.M.
THK.
MITRE90 900 900 14.27M MNFSTD API 5L GR.B PSL2 BW,1.5D
.M.
THK.
MITRE90 1000 1050 12.7 MNFSTD API 5L GR.B PSL2 BW,1.5D
M.M.
THK.
MITRE90 1100 1150 14.27M MNFSTD API 5L GR.B PSL2 BW,1.5D
.M.
THK.
MITRE90 1200 1200 15.88 MNFSTD API 5L GR.B PSL2 BW,1.5D
M.M.
THK.
MITRE90 1400 1400 17.48 MNFSTD API 5L GR.B PSL2 BW,1.5D
M.M.
THK.
MITRE90 1600 1600 19.05 MNFSTD API 5L GR.B PSL2 BW,1.5D
M.M.
THK
MITRE90 2000 2000 23.83 MNFSTD API 5L GR.B PSL2 BW,1.5D
M.M.
THK
MITRE45 650 800 12.7 MNFSTD API 5L GR.B PSL2 BW,1.5D
M.M.
THK.
MITRE45 900 900 14.27M MNFSTD API 5L GR.B PSL2 BW,1.5D
.M.
THK.
MITRE45 1000 1050 12.7 MNFSTD API 5L GR.B PSL2 BW,1.5D
M.M.
THK.
MITRE45 1100 1150 14.27M MNFSTD API 5L GR.B PSL2 BW,1.5D
.M.
THK.
MITRE45 1200 1200 15.88 MNFSTD API 5L GR.B PSL2 BW,1.5D
M.M.
THK.
MITRE45 1400 1400 17.48 MNFSTD API 5L GR.B PSL2 BW,1.5D
M.M.
THK.

CONTRACT No. DOCUMENT No.: ANNEX.- 4 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11C 3 Page 5 of 7
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
MITRE45 1600 1600 19.05 MNFSTD API 5L GR.B PSL2 BW,1.5D
M.M.
THK
MITRE45 2000 2000 23.83 MNFSTD API 5L GR.B PSL2 BW,1.5D
M.M.
THK
EQUAL TEE 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW

EQUAL TEE 400 1200 M ASME B-16.9 ASTM A 234 GR.WPB-W BW

EQUAL TEE 1400 2000 M AWWA-C208 ASTM A 234 GR.WPB-W BW

REDUCING 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


TEE

REDUCING 400 1200 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


TEE

REDUCING 1400 2000 M,M AWWA-C208 ASTM A 234 GR.WPB-W BW


TEE

CONCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

CONCENTRIC 400 1200 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


REDUCER

CONCENTRIC 1400 2000 M,M AWWA-C208 ASTM A 234 GR.WPB-W BW


REDUCER

ECCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

ECCENTRIC 400 1200 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


REDUCER

ECCENTRIC 1400 2000 M,M AWWA-C208 ASTM A 234 GR.WPB-W BW


REDUCER

CAP 15 1200 M ASME B-16.9 ASTM A 234 GR.WPB BW

CAP 2000 2000 M MNFSTD ASTM A 234 GR.WPB BW

WELDOLET 15 2000 M,M MSS-SP 97 ASTM A 105 N BW

NIPPOLET 15 40 M MNFSTD ASTM A 105 N BW, L = 89 MM

CONTRACT No. DOCUMENT No.: ANNEX.- 4 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11C 3 Page 6 of 7
PIPING MATERIAL
SPECIFICATION

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 15 25 M API-602 BODY-ASTM A 105 N TRIM- BW, 150#, B-16.25, SHT NO.-VG11B-
STELLITED,STEM-13%CR.STEEL FB

GATE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 150#, B-16.25, SHT NO.-VG11B
STELLITED,STEM-13%CR.STEEL

GATE VALVE 50 150 API-600 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VG11F

GLOBE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 150#, B-16.25, SHT NO.-VL11B
STELLITED,STEM-13%CR.STEEL

GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VL11F

BUTTERFLY 200 600 API-609 BODY-ASTM A 216 GR.WCB TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL SHT NO.-VF11LC

BUTTERFLY 650 1600 AWWA C504 BODY-ASTM A 216 GR.WCB TRIM- DOUBLE FLANGED, CL 150B, AWWA-
VALVE 13%CR STEEL Rubber Seat C207CL.D, FF/125-250 AARH, SHT
NO.-VF11FC
CHECK VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 150#, B-16.25, SHT NO.-VC11B
STELLITED

CHECK VALVE 50 250 BS-1868 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VC11F

CHECK VALVE 500 500 BS-1868 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VC11F

DP CHECK 300 600 API-594 BODY-ASTM A 216 GR.WCB TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL SHT NO.-VD11L

DP CHECK 650 1200 API-594 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, AWWA-C207CL.D,
VALVE 13%CR STEEL FF/125-250 AARH, SHT NO.-VD11F

DP CHECK 1600 1600 MNF STD BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, AWWA-C207CL.D,
VALVE 13%CR STEEL FF/125-250 AARH, SHT NO.-VD11F

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 600 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)

GASKET 150 200 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 300#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)

GASKET 650 2000 B 16.21 Hostaflon TFM (PTFE-Modification) FULLFACE, 150#, 2 MM


AWWA-C207 with 25 % Fibreglass (TFM-4105)
CL.D

CONTRACT No. DOCUMENT No.: ANNEX.- 4 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11C 3 Page 7 of 7
PIPING MATERIAL
SPECIFICATION

ANNEXURE 5
PIPING CLASS A11D
RATING 150#
BASE MATERIAL C.S.
CORROSION ALLOWANCE 1.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 0 38 50 100 150 200

Pres. 19.6 19.6 19.2 17.7 15.8 13.8

Service: UTILITY- Cooling Water Hot Low Pressure, Cooling Water hot low appr. 130 DEG C

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300
02 For size DN350 and Larger Pressure,Temperature will be as per Line condition

CONTRACT No. DOCUMENT No.: ANNEX.- 5 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11D 3 Page 1 of 6
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 80
20 SCH. 80
25 SCH. 80
40 SCH. 80
50 SCH. 40
80 SCH. 40
100 SCH. 40
125 SCH. 40
150 SCH. 40
200 SCH. 20
250 SCH. 20
300 SCH. 20
350 SCH. 10
400 SCH. 10
450 SCH. 10
500 SCH. 10

CONTRACT No. DOCUMENT No.: ANNEX.- 5 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11D 3 Page 2 of 6
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 T 500

450 T R 450

400 T R R 400

350 T R R R 350

300 T R R R R 300

250 T R R R R R 250

200 T P R R R R R 200

150 T P P P P R R R 150

100 T P P P P P R R R 100

80 T P P P P P P R R R 80

50 T P P P P P R P R R R 50

40 T T H H H H H H H H H H 40

25 T T H H H H H H H H H H H 25

20 T T T H H H H H H H H H H H 20

15 T T T T H H H H H H H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 5 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11D 3 Page 3 of 6
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 80 M B-36.10 ASTM A 106 GR.B PE,SEAMLESS

PIPE 100 500 M B-36.10 ASTM A 53 Gr.B PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 500 M B-16.5 ASTM A 105 N 150#,RF/125-250 AARH
FLANGE

BLIND 15 500 B-16.5 ASTM A 105 N 150#,RF/125-250 AARH


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A 516 GR.70 150#,FF/125-250 AARH


FLANGE

SPACER & 250 500 ASME-B16.48 ASTM A 516 GR.70 150#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 90 400 500 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

ELBOW 45 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 45 400 500 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

EQUAL TEE 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW

EQUAL TEE 400 500 M ASME B-16.9 ASTM A 234 GR.WPB-W BW

REDUCING 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


TEE

REDUCING 400 500 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


TEE

CONCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

CONTRACT No. DOCUMENT No.: ANNEX.- 5 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11D 3 Page 4 of 6
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CONCENTRIC 400 500 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW
REDUCER

ECCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

ECCENTRIC 400 500 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


REDUCER

CAP 15 500 M ASME B-16.9 ASTM A 234 GR.WPB BW

NIPPOLET 15 40 M MNFSTD ASTM A 105 N BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 150#, B-16.25, SHT NO.-VG11B
STELLITED,STEM-13%CR.STEEL

GATE VALVE 50 150 API-600 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VG11F

GLOBE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 150#, B-16.25, SHT NO.-VL11B
STELLITED,STEM-13%CR.STEEL

GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VL11F

BUTTERFLY 200 500 API-609 BODY-ASTM A 216 GR.WCB TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL Metal Seated SHT NO.-VF11LEM

CHECK VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 150#, B-16.25, SHT NO.-VC11B
STELLITED

CHECK VALVE 50 250 BS-1868 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VC11F

DP CHECK 300 500 API-594 BODY-ASTM A 216 GR.WCB TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL SHT NO.-VD11L

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 500 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

CONTRACT No. DOCUMENT No.: ANNEX.- 5 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11D 3 Page 5 of 6
PIPING MATERIAL
SPECIFICATION

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 500 B 16.21- Grafit- Sigraflex gasket with 2 mm FLAT RING, 150#, 2 MM
ASME B 16.5 thick, Gasket strengthens with
Tininlay with stars: SS 316Ti,
Thickness: 0.1mm coats both sides
with Graphite surface Impregnated.

CONTRACT No. DOCUMENT No.: ANNEX.- 5 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11D 3 Page 6 of 6
PIPING MATERIAL
SPECIFICATION

ANNEXURE 6
PIPING CLASS A11DS
RATING 150#
BASE MATERIAL C.S.
CORROSION ALLOWANCE 1.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 0 38 50 100 150 200 250

Pres. 19.6 19.6 19.2 17.7 15.8 13.8 12.1

Service: UTILITY- Steam, Condensate, Boiler Feed Water.

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300
02 For size DN350 and Larger Pressure,Temperature will be as per Line condition

CONTRACT No. DOCUMENT No.: ANNEX.- 6 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11DS 3 Page 1 of 6
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 80
20 SCH. 80
25 SCH. 80
40 SCH. 80
50 SCH. 40
80 SCH. 40
100 SCH. 40
125 SCH. 40
150 SCH. 40
200 SCH. 20
250 SCH. 20
300 SCH. 20
350 SCH. 10
400 SCH. 10
450 SCH. 10
500 SCH. 10
550 SCH. 20

CONTRACT No. DOCUMENT No.: ANNEX.- 6 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11DS 3 Page 2 of 6
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 T 550

500 T R 500

450 T R R 450

400 T R R R 400

350 T R R R R 350

300 T R R R R R 300

250 T R R R R R R 250

200 T R R R R R R R 200

150 T R R R R R R R R 150

100 T R R R R R R R R R 100

80 T R R R R R R R R R R 80

50 T R R R R R R R R R R R 50

40 T T H H H H H H H H H H H 40

25 T T H H H H H H H H H H H H 25

20 T T T H H H H H H H H H H H H 20

15 T T T T H H H H H H H H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 6 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11DS 3 Page 3 of 6
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 350 M B-36.10 ASTM A 106 GR.B PE,SEAMLESS

PIPE 400 550 M B-36.10 ASTM A 672 GR.B60 CL.32 PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 500 M B-16.5 ASTM A 105 N 150#,RF/125-250 AARH
FLANGE

WELD NECK 15 500 M B-16.5 ASTM A 105 N 300#,RF/125-250 AARH


FLANGE

BLIND 15 500 B-16.5 ASTM A 105 N 150#,RF/125-250 AARH


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A 516 GR.70 150#,FF/125-250 AARH


FLANGE

SPACER & 250 500 ASME-B16.48 ASTM A 516 GR.70 150#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 90 400 550 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

ELBOW 45 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 45 400 550 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

EQUAL TEE 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW

EQUAL TEE 400 550 M ASME B-16.9 ASTM A 234 GR.WPB-W BW

REDUCING 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


TEE

REDUCING 400 550 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


TEE

CONTRACT No. DOCUMENT No.: ANNEX.- 6 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11DS 3 Page 4 of 6
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CONCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW
REDUCER

CONCENTRIC 400 550 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


REDUCER

ECCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

ECCENTRIC 400 550 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


REDUCER

CAP 15 550 M ASME B-16.9 ASTM A 234 GR.WPB BW

NIPPOLET 15 40 M MNFSTD ASTM A 105 N BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 150#, B-16.25, SHT NO.-VG11B
STELLITED,STEM-13%CR.STEEL

GATE VALVE 50 500 API-600 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VG11F

GLOBE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 150#, B-16.25, SHT NO.-VL11B
STELLITED,STEM-13%CR.STEEL

GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VL11F

CHECK VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 150#, B-16.25, SHT NO.-VC11B
STELLITED

CHECK VALVE 50 250 BS-1868 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VC11F

DP CHECK 300 500 API-594 BODY-ASTM A 216 GR.WCB TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL SHT NO.-VD11L

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 500 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

CONTRACT No. DOCUMENT No.: ANNEX.- 6 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11DS 3 Page 5 of 6
PIPING MATERIAL
SPECIFICATION

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 550 B 16.21- Grafit- Sigraflex gasket with 2 mm FLAT RING, 150#, 2 MM
ASME B 16.5 thick, Gasket strengthens with
Tininlay with stars: SS 316Ti,
Thickness: 0.1mm coats both sides
with Graphite surface Impregnated.
GASKET 15 550 B 16.21- Grafit- Sigraflex gasket with 2 mm FLAT RING, 300#, 2 MM
ASME B 16.5 thick, Gasket strengthens with
Tininlay with stars: SS 316Ti,
Thickness: 0.1mm coats both sides
with Graphite surface Impregnated.

CONTRACT No. DOCUMENT No.: ANNEX.- 6 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11DS 3 Page 6 of 6
PIPING MATERIAL
SPECIFICATION

ANNEXURE 7
PIPING CLASS A11E
RATING 150#
BASE MATERIAL C.S.
CORROSION ALLOWANCE 1.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 0 38 50 100 150 200

Pres. 19.6 19.6 19.2 17.7 15.8 13.8

Service: PROCESS-Natural gas

CONTRACT No. DOCUMENT No.: ANNEX.- 7 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11E 3 Page 1 of 6
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 80
20 SCH. 80
25 SCH. 80
40 SCH. 80
50 SCH. 40
80 SCH. 40
100 SCH. 40
150 SCH. 40
200 SCH. 20
250 SCH. 20
300 SCH. 20
350 SCH. 10
400 SCH. 10

CONTRACT No. DOCUMENT No.: ANNEX.- 7 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11E 3 Page 2 of 6
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 500

450 450

400 T 400

350 T P 350

300 T P P 300

250 T P P P 250

200 T P P P P 200

150 T P P P P P 150

100 T P P P P P P 100

80 T P P P P P P P 80

50 T P P P P P P P P 50

40 T T H H H H H H H H 40

25 T T H H H H H H H H H 25

20 T T T H H H H H H H H H 20

15 T T T T H H H H H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 7 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11E 3 Page 3 of 6
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 350 M B-36.10 ASTM A 106 GR.B PE,SEAMLESS

PIPE 400 400 M B-36.10 ASTM A 672 GR.B60 CL.32 PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 400 M B-16.5 ASTM A 105 N 150#,RF/125-250 AARH
FLANGE

WELD NECK 150 150 M B-16.5 ASTM A 105 N 600#,RF/125-250 AARH


FLANGE

BLIND 15 400 B-16.5 ASTM A 105 N 150#,RF/125-250 AARH


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A 516 GR.70 150#,FF/125-250 AARH


FLANGE

SPACER & 250 400 ASME-B16.48 ASTM A 516 GR.70 150#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 90 400 400 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

ELBOW 45 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 45 400 400 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

EQUAL TEE 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW

EQUAL TEE 400 400 M ASME B-16.9 ASTM A 234 GR.WPB-W BW

REDUCING 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


TEE

REDUCING 400 400 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


TEE

CONTRACT No. DOCUMENT No.: ANNEX.- 7 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11E 3 Page 4 of 6
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CONCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW
REDUCER

CONCENTRIC 400 400 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


REDUCER

ECCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

ECCENTRIC 400 400 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


REDUCER

CAP 15 400 M ASME B-16.9 ASTM A 234 GR.WPB BW

NIPPOLET 15 40 M MNFSTD ASTM A 105 N BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 150#, B-16.25, SHT NO.-VG11B
STELLITED,STEM-13%CR.STEEL

GATE VALVE 50 400 API-600 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VG11F

GLOBE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 150#, B-16.25, SHT NO.-VL11B
STELLITED,STEM-13%CR.STEEL

GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VL11F

CHECK VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 150#, B-16.25, SHT NO.-VC11B
STELLITED

CHECK VALVE 50 250 BS-1868 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VC11F

DP CHECK 300 400 API-594 BODY-ASTM A 216 GR.WCB TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL SHT NO.-VD11L

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 400 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

CONTRACT No. DOCUMENT No.: ANNEX.- 7 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11E 3 Page 5 of 6
PIPING MATERIAL
SPECIFICATION

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 400 B 16.20- 316 +Ti max 0.7 Spiral wound SPIRAL, 150#, 4.5 MM
ASME B 16.5 gasket with graphite filler, SS inner
ring and CS outer ring.
GASKET 150 150 B 16.20- 316 +Ti max 0.7 Spiral wound SPIRAL, 600#, 4.5 MM
ASME B 16.5 gasket with graphite filler, SS inner
ring and CS outer ring.

CONTRACT No. DOCUMENT No.: ANNEX.- 7 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A11E 3 Page 6 of 6
PIPING MATERIAL
SPECIFICATION

ANNEXURE 8
PIPING CLASS B11A
RATING 300#
BASE MATERIAL C.S.
CORROSION ALLOWANCE 1.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 0 38 50 100 150 200 250

Pres. 51.1 51.1 50.1 46.6 45.1 43.8 41.9

Service: PROCESS- Waste Water 30 bar

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300

CONTRACT No. DOCUMENT No.: ANNEX.- 8 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11A 3 Page 1 of 5
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 80
20 SCH. 80
25 SCH. 80
40 SCH. 80
50 SCH. 40
80 SCH. 40
100 SCH. 40

CONTRACT No. DOCUMENT No.: ANNEX.- 8 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11A 3 Page 2 of 5
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 500

450 450

400 400

350 350

300 300

250 250

200 200

150 150

100 T 100

80 T R 80

50 T P R 50

40 T T H H 40

25 T T H H H 25

20 T T T H H H 20

15 T T T T H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 8 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11A 3 Page 3 of 5
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 80 M B-36.10 ASTM A 106 GR.B PE,SEAMLESS

PIPE 100 100 M B-36.10 ASTM A 53 Gr.B PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 100 M B-16.5 ASTM A 105 N 300#,RF/125-250 AARH
FLANGE

BLIND 15 100 B-16.5 ASTM A 105 N 300#,RF/125-250 AARH


FLANGE

FIGURE 8 15 100 ASME-B16.48 ASTM A 516 GR.70 300#,FF/125-250 AARH


FLANGE

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 100 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 45 15 100 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

EQUAL TEE 15 100 M ASME B-16.9 ASTM A 234 GR.WPB BW

REDUCING 15 100 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


TEE

CONCENTRIC 15 100 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

ECCENTRIC 15 100 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

CAP 15 100 M ASME B-16.9 ASTM A 234 GR.WPB BW

NIPPOLET 15 40 M MNFSTD ASTM A 105 N BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 300#, B-16.25, SHT NO.-VG31B
STELLITED,STEM-13%CR.STEEL

CONTRACT No. DOCUMENT No.: ANNEX.- 8 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11A 3 Page 4 of 5
PIPING MATERIAL
SPECIFICATION

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 50 100 API-600 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VG31F

GLOBE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 300#, B-16.25, SHT NO.-VL31B
STELLITED,STEM-13%CR.STEEL

GLOBE VALVE 50 100 BS-1873 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VL31F

CHECK VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 300#, B-16.25, SHT NO.-VC31B
STELLITED

CHECK VALVE 50 100 BS-1868 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VC31F

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 100 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 100 B 16.20- Graphite Flat ring with perforated FLAT RING, 300#, 2 MM
ASME B 16.5 metal

CONTRACT No. DOCUMENT No.: ANNEX.- 8 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11A 3 Page 5 of 5
PIPING MATERIAL
SPECIFICATION

ANNEXURE 9
PIPING CLASS B11BM
RATING 300#
BASE MATERIAL C.S.
CORROSION ALLOWANCE 1.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. -29 38 50 100 150 200 250 300 325 350 375 400

Pres. 51.1 51.1 50.1 46.6 45.1 43.8 41.9 39.8 37.7 37.6 36.4 34.7

Service: PROCESS- Crude silane gas Mg-Si

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300

CONTRACT No. DOCUMENT No.: ANNEX.- 9 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11BM 3 Page 1 of 5
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 80
20 SCH. 80
25 SCH. 80
40 SCH. 80
50 SCH. 40
80 SCH. 40
100 SCH. 40
150 SCH. 40

CONTRACT No. DOCUMENT No.: ANNEX.- 9 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11BM 3 Page 2 of 5
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 500

450 450

400 400

350 350

300 300

250 250

200 200

150 T 150

100 T R 100

80 T P R 80

50 T P P R 50

40 T P H H H 40

25 T T H H H H 25

20 T T T H H H H 20

15 T T T T H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 9 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11BM 3 Page 3 of 5
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 150 M B-36.10 ASTM A 106 GR.B PE,SEAMLESS

PIPE 80 80 M B-36.10 ASTM A106 Gr.B CAST BASALT PE,SEAMLESS


LINED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 150 M B-16.5 ASTM A 105 N 300#,RF/125-250 AARH
FLANGE

WELD NECK 80 80 M B-16.5 ASTM A 105 N CAST BASALT 300#,RF/125-250 AARH


FLANGE LINED

BLIND 15 150 B-16.5 ASTM A 105 N 300#,RF/125-250 AARH


FLANGE

FIGURE 8 15 150 ASME-B16.48 ASTM A 516 GR.70 300#,FF/125-250 AARH


FLANGE

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 150 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 90 80 80 ASME B-16.9 ASTM A234 Gr.WPB CAST BW- Bend Angle 60 DEG,
BASALT LINED

ELBOW 90 80 80 ASME B-16.9 ASTM A234 Gr.WPB CAST BW- Bend Angle 30 DEG,
BASALT LINED

ELBOW 90 80 80 ASME B-16.9 ASTM A234 Gr.WPB CAST BW- Bend Angle 63 DEG,
BASALT LINED

ELBOW 45 15 150 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

EQUAL TEE 15 150 M ASME B-16.9 ASTM A 234 GR.WPB BW

REDUCING 15 150 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


TEE

CONCENTRIC 15 150 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

Y PIECE 45 80 80 M MNFSTD ASTM A234 Gr.WPB CAST BW


BASALT LINED

CONTRACT No. DOCUMENT No.: ANNEX.- 9 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11BM 3 Page 4 of 5
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
Y PIECE 30 80 80 M MNFSTD ASTM A234 Gr.WPB CAST BW
BASALT LINED

Y PIECE 60 80 80 M MNFSTD ASTM A234 Gr.WPB CAST BW


BASALT LINED

Y PIECE 60 80 80 M MNFSTD ASTM A 234 GR.WPB BW

ECCENTRIC 15 150 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

CAP 15 150 M ASME B-16.9 ASTM A 234 GR.WPB BW

NIPPOLET 15 40 M MNFSTD ASTM A 105 N BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GLOBE VALVE 15 40 API-602 BODY-ASTM A 105 N TRIM- FLGD, 300#, B-16.5, RF/125-250
STELLITED,STEM-13%CR.STEEL AARH, SHT NO.-VL31FS
BELLOW SEAL
GLOBE VALVE 50 150 BS-1873 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL BELLOW SEAL AARH, SHT NO.-VL31FS

BALL VALVE 15 150 BS EN ISO BODY-ASTM A 105 N /ASTM A 216 FLGD, 300#, B-16.5, RF/125-250
17292 GR.WCB TRIM-(BALL- SS316Ti, AARH, SHT NO.-VB31FM
SEAT-METAL)
CHECK VALVE 15 40 API-602 BODY-ASTM A 105 N TRIM- FLGD, 300#, B-16.5, RF/125-250
STELLITED AARH, SHT NO.-VC31B

CHECK VALVE 50 150 BS-1868 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VC31F

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 150 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 150 B 16.20- Camprofil metal gasket with layer FLAT RING, 300#, 3 MM
ASME B 16.5 graphite SS 316Ti

CONTRACT No. DOCUMENT No.: ANNEX.- 9 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11BM 3 Page 5 of 5
PIPING MATERIAL
SPECIFICATION

ANNEXURE 10
PIPING CLASS B11D
RATING 300#
BASE MATERIAL C.S.
CORROSION ALLOWANCE 1.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 0 38 50 100 150 200 250

Pres. 51.1 51.1 50.1 46.6 45.1 43.8 41.9

Service: UTILITY- Cooling Water Cold High Pressure, Cooling Water Hot High Pressure, Cooling water Medium High Pressure, Cooling
Water hot low Pressure

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300
02 For size DN350 and Larger Pressure,Temperature will be as per Line condition

CONTRACT No. DOCUMENT No.: ANNEX.- 10 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11D 3 Page 1 of 6
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 80
20 SCH. 80
25 SCH. 80
40 SCH. 80
50 SCH. 40
80 SCH. 40
100 SCH. 40
125 SCH. 40
150 SCH. 40
200 SCH. 30
250 SCH. 40
300 SCH. STD.
350 SCH. 10
400 SCH. 10
450 SCH. 20
500 SCH. 20
550 SCH. 20
600 SCH. XS

CONTRACT No. DOCUMENT No.: ANNEX.- 10 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11D 3 Page 2 of 6
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 T 600

550 T R 550

500 T R R 500

450 T R R R 450

400 T R R R R 400

350 T R R R R R 350

300 T R R R R R R 300

250 T R R R R R R R 250

200 T R R R R R R R R 200

150 T R R R R R R R R R 150

100 T R R R R R R R R R R 100

80 T R R R R R R R R R R R 80

50 T P R R R R R R R R R R R 50

40 T T H H H H H H H H H H H H 40

25 T T H H H H H H H H H H H H H 25

20 T T T H H H H H H H H H H H H H 20

15 T T T T H H H H H H H H H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 10 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11D 3 Page 3 of 6
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 80 M B-36.10 ASTM A 106 GR.B PE,SEAMLESS

PIPE 100 600 M B-36.10 ASTM A 53 Gr.B PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 600 M B-16.5 ASTM A 105 N 300#,RF/125-250 AARH
FLANGE

BLIND 15 600 B-16.5 ASTM A 105 N 300#,RF/125-250 AARH


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A 516 GR.70 300#,FF/125-250 AARH


FLANGE

SPACER & 250 600 ASME-B16.48 ASTM A 516 GR.70 300#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 90 400 600 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

ELBOW 45 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 45 400 600 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

EQUAL TEE 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW

EQUAL TEE 400 600 M ASME B-16.9 ASTM A 234 GR.WPB-W BW

REDUCING 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


TEE

REDUCING 400 600 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


TEE

CONCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

CONTRACT No. DOCUMENT No.: ANNEX.- 10 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11D 3 Page 4 of 6
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CONCENTRIC 400 600 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW
REDUCER

ECCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

ECCENTRIC 400 600 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


REDUCER

CAP 15 600 M ASME B-16.9 ASTM A 234 GR.WPB BW

NIPPOLET 15 40 M MNFSTD ASTM A 105 N BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 300#, B-16.25, SHT NO.-VG31B
STELLITED,STEM-13%CR.STEEL

GATE VALVE 50 150 API-600 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VG31F

GLOBE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 300#, B-16.25, SHT NO.-VL31B
STELLITED,STEM-13%CR.STEEL

GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VL31F

BUTTERFLY 200 600 API-609 BODY-ASTM A 216 GR.WCB TRIM- LUG, 300#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL Metal Seated SHT NO.-VF31LEM

CHECK VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 300#, B-16.25, SHT NO.-VC31B
STELLITED

CHECK VALVE 50 250 BS-1868 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VC31F

DP CHECK 300 600 API-594 BODY-ASTM A 216 GR.WCB TRIM- LUG, 300#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL SHT NO.-VD31L

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 600 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

CONTRACT No. DOCUMENT No.: ANNEX.- 10 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11D 3 Page 5 of 6
PIPING MATERIAL
SPECIFICATION

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 600 B 16.21- Grafit- Sigraflex gasket with 2 mm FLAT RING, 300#, 2 MM
ASME B 16.5 thick, Gasket strengthens with
Tininlay with stars: SS 316Ti,
Thickness: 0.1mm coats both sides
with Graphite surface Impregnated.

CONTRACT No. DOCUMENT No.: ANNEX.- 10 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11D 3 Page 6 of 6
PIPING MATERIAL
SPECIFICATION

ANNEXURE 11
PIPING CLASS B11DM
RATING 300#
BASE MATERIAL C.S.
CORROSION ALLOWANCE 1.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. -29 38 50 100 150 200 250 300 325 350 375 400

Pres. 51.1 51.1 50.1 46.6 45.1 43.8 41.9 39.8 37.7 37.6 36.4 34.7

Service: PROCESS- Vent Gas (Uncleaned), Vent Gas (converters), Vent Gas (Reactor)

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300
02 For size DN350 and Larger Pressure,Temperature will be as per Line condition

CONTRACT No. DOCUMENT No.: ANNEX.- 11 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11DM 3 Page 1 of 6
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 80
20 SCH. 80
25 SCH. 80
40 SCH. 80
50 SCH. 40
80 SCH. 40
100 SCH. 40
125 SCH. 40
150 SCH. 40
200 SCH. 30
250 SCH. 40
300 SCH. STD.
350 SCH. 10
400 SCH. 20
450 SCH. 20
500 SCH. 20
550 SCH. 20
600 SCH. 20

CONTRACT No. DOCUMENT No.: ANNEX.- 11 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11DM 3 Page 2 of 6
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 T 600

550 T R 550

500 T R R 500

450 T R R R 450

400 T R R R R 400

350 T R R R R R 350

300 T R R R R R R 300

250 T R R R R R R R 250

200 T R R R R R R R R 200

150 T R R R R R R R R R 150

100 T R R R R R R R R R R 100

80 T P R R R R R R R R R R 80

50 T P P R R R R R R R R R R 50

40 T T H H H H H H H H H H H H 40

25 T T H H H H H H H H H H H H H 25

20 T T T H H H H H H H H H H H H H 20

15 T T T T H H H H H H H H H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 11 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11DM 3 Page 3 of 6
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 350 M B-36.10 ASTM A 106 GR.B PE,SEAMLESS

PIPE 400 600 M B-36.10 ASTM A 672 GR.B60 CL.32 PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 600 M B-16.5 ASTM A 105 N 300#,RF/125-250 AARH
FLANGE

BLIND 15 600 B-16.5 ASTM A 105 N 300#,RF/125-250 AARH


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A 516 GR.70 300#,FF/125-250 AARH


FLANGE

SPACER & 250 600 ASME-B16.48 ASTM A 516 GR.70 300#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 90 400 600 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

ELBOW 45 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 45 400 600 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

EQUAL TEE 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW

EQUAL TEE 400 600 M ASME B-16.9 ASTM A 234 GR.WPB-W BW

REDUCING 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


TEE

REDUCING 400 600 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


TEE

CONCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

CONTRACT No. DOCUMENT No.: ANNEX.- 11 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11DM 3 Page 4 of 6
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CONCENTRIC 400 600 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW
REDUCER

ECCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

ECCENTRIC 400 600 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


REDUCER

CAP 15 600 M ASME B-16.9 ASTM A 234 GR.WPB BW

NIPPOLET 15 40 M MNFSTD ASTM A 105 N BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GLOBE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 300#, B-16.25, SHT NO.-VL31B
STELLITED,STEM-13%CR.STEEL

GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VL31F

BUTTERFLY 200 600 API-609 BODY-ASTM A 216 GR.WCB TRIM- LUG, 300#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL Metal Seated SHT NO.-VF31LEM

BALL VALVE 15 150 BS EN ISO BODY-ASTM A 105 N /ASTM A 216 FLGD, 300#, B-16.5, RF/125-250
17292 GR.WCB TRIM-(BALL- SS316Ti, AARH, SHT NO.-VB31FM
SEAT-METAL)
CHECK VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 300#, B-16.25, SHT NO.-VC31B
STELLITED

CHECK VALVE 50 250 BS-1868 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VC31F

DP CHECK 300 600 API-594 BODY-ASTM A 216 GR.WCB TRIM- LUG, 300#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL SHT NO.-VD31L

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 600 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

CONTRACT No. DOCUMENT No.: ANNEX.- 11 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11DM 3 Page 5 of 6
PIPING MATERIAL
SPECIFICATION

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 600 B 16.21- Grafit- Sigraflex gasket with 2 mm FLAT RING, 300#, 2 MM
ASME B 16.5 thick, Gasket strengthens with
Tininlay with stars: SS 316Ti,
Thickness: 0.1mm coats both sides
with Graphite surface Impregnated.

CONTRACT No. DOCUMENT No.: ANNEX.- 11 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11DM 3 Page 6 of 6
PIPING MATERIAL
SPECIFICATION

ANNEXURE 12
PIPING CLASS B11DS
RATING 300#
BASE MATERIAL C.S.
CORROSION ALLOWANCE 1.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. -29 38 50 100 150 200 250

Pres. 51.1 51.1 50.1 46.6 45.1 43.8 41.9

Service: UTILITY-Condensate high Pressure

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300

CONTRACT No. DOCUMENT No.: ANNEX.- 12 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11DS 3 Page 1 of 5
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 80
20 SCH. 80
25 SCH. 80
40 SCH. 80
50 SCH. 40
80 SCH. 40
100 SCH. 40
125 SCH. 40
150 SCH. 40
200 SCH. 30

CONTRACT No. DOCUMENT No.: ANNEX.- 12 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11DS 3 Page 2 of 5
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 500

450 450

400 400

350 350

300 300

250 250

200 T 200

150 T R 150

100 T R R 100

80 T P R R 80

50 T P P R R 50

40 T T H H H H 40

25 T T H H H H H 25

20 T T T H H H H H 20

15 T T T T H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 12 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11DS 3 Page 3 of 5
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 200 M B-36.10 ASTM A 106 GR.B PE,SEAMLESS

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 200 M B-16.5 ASTM A 105 N 300#,RF/125-250 AARH
FLANGE

BLIND 15 200 B-16.5 ASTM A 105 N 300#,RF/125-250 AARH


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A 516 GR.70 300#,FF/125-250 AARH


FLANGE

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 200 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 45 15 200 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

EQUAL TEE 15 200 M ASME B-16.9 ASTM A 234 GR.WPB BW

REDUCING 15 200 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


TEE

CONCENTRIC 15 200 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

ECCENTRIC 15 200 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

CAP 15 200 M ASME B-16.9 ASTM A 234 GR.WPB BW

NIPPOLET 15 40 M MNFSTD ASTM A 105 N BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 300#, B-16.25, SHT NO.-VG31B
STELLITED,STEM-13%CR.STEEL

GATE VALVE 50 200 API-600 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VG31F

CONTRACT No. DOCUMENT No.: ANNEX.- 12 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11DS 3 Page 4 of 5
PIPING MATERIAL
SPECIFICATION

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GLOBE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 300#, B-16.25, SHT NO.-VL31B
STELLITED,STEM-13%CR.STEEL

GLOBE VALVE 50 200 BS-1873 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VL31F

CHECK VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 300#, B-16.25, SHT NO.-VC31B
STELLITED

CHECK VALVE 50 200 BS-1868 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VC31F

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 200 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 200 B 16.21- Grafit- Sigraflex gasket with 2 mm FLAT RING, 300#, 2 MM
ASME B 16.5 thick, Gasket strengthens with
Tininlay with stars: SS 316Ti,
Thickness: 0.1mm coats both sides
with Graphite surface Impregnated.

CONTRACT No. DOCUMENT No.: ANNEX.- 12 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11DS 3 Page 5 of 5
PIPING MATERIAL
SPECIFICATION

ANNEXURE 13
PIPING CLASS B11DW
RATING 300#
BASE MATERIAL C.S.
CORROSION ALLOWANCE 1.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 0 38 50 100 150 200

Pres. 51.1 51.1 50.1 46.6 45.1 43.8

Service: Cooling water hot low pressure

CONTRACT No. DOCUMENT No.: ANNEX.- 13 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11DW 3 Page 1 of 6
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 80
20 SCH. 80
25 SCH. 80
40 SCH. 80
50 SCH. 40
80 SCH. 40
100 SCH. 40
125 SCH. 40
150 SCH. 40
200 SCH. 20
250 SCH. 20
300 SCH. 20
350 SCH. 10
400 SCH. 10
450 SCH. 10
500 SCH. 10

CONTRACT No. DOCUMENT No.: ANNEX.- 13 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11DW 3 Page 2 of 6
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 500 T 500
nc 450 T R 450
h
Pi 400 T R R 400
p
e 350 T R R R 350
(S
iz 300 T P R R R 300
e
in 250 T P P R R R 250

D 200 T P P P R R R 200
N
) 150 T P P P P R R R 150

100 T R P P P P R P R 100

80 T P R P P P P R P R 80

50 T P R R P P P P R R R 50

40 T H H H H H H H H H H H 40

25 T T H H H H H H H H H H H 25

20 T T T H H H H H H H H H H H 20

15 T T T T H H H H H H H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 13 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11DW 3 Page 3 of 6
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 80 M B-36.10 ASTM A 106 GR.B PE,SEAMLESS

PIPE 100 500 M B-36.10 ASTM A 53 Gr.B PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 500 M B-16.5 ASTM A 105 N 300#,RF/125-250 AARH
FLANGE

BLIND 15 500 B-16.5 ASTM A 105 N 300#,RF/125-250 AARH


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A 516 GR.70 300#,FF/125-250 AARH


FLANGE

SPACER & 250 500 ASME-B16.48 ASTM A 516 GR.70 300#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 90 400 500 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

ELBOW 45 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 45 400 500 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

EQUAL TEE 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW

EQUAL TEE 400 500 M ASME B-16.9 ASTM A 234 GR.WPB-W BW

REDUCING 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


TEE

REDUCING 400 500 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


TEE

CONCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

CONTRACT No. DOCUMENT No.: ANNEX.- 13 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11DW 3 Page 4 of 6
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CONCENTRIC 400 500 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW
REDUCER

ECCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

ECCENTRIC 400 500 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


REDUCER

CAP 15 500 M ASME B-16.9 ASTM A 234 GR.WPB BW

NIPPOLET 15 40 M MNFSTD ASTM A 105 N BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 300#, B-16.25, SHT NO.-VG31B
STELLITED,STEM-13%CR.STEEL

GATE VALVE 50 150 API-600 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VG31F

GLOBE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 300#, B-16.25, SHT NO.-VL31B
STELLITED,STEM-13%CR.STEEL

GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VL31F

BUTTERFLY 200 500 API-609 BODY-ASTM A 216 GR.WCB TRIM- LUG, 300#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL Metal Seated SHT NO.-VF31LEM

CHECK VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 300#, B-16.25, SHT NO.-VC31B
STELLITED

CHECK VALVE 50 250 BS-1868 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VC31F

DP CHECK 300 500 API-594 BODY-ASTM A 216 GR.WCB TRIM- LUG, 300#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL SHT NO.-VD31L

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 500 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

CONTRACT No. DOCUMENT No.: ANNEX.- 13 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11DW 3 Page 5 of 6
PIPING MATERIAL
SPECIFICATION

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 500 B 16.21- Grafit- Sigraflex gasket with 2 mm FLAT RING, 300#, 2 MM
ASME B 16.5 thick, Gasket strengthens with
Tininlay with stars: SS 316Ti,
Thickness: 0.1mm coats both sides
with Graphite surface Impregnated.

CONTRACT No. DOCUMENT No.: ANNEX.- 13 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B11DW 3 Page 6 of 6
PIPING MATERIAL
SPECIFICATION

ANNEXURE 14
PIPING CLASS C11E
RATING 600#
BASE MATERIAL C.S.
CORROSION ALLOWANCE 1.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. -29 38 50 100 150 200

Pres. 102.1 102.1 100.2 93.2 90.2 87.6

Service: PROCESS-Natural gas

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300
02 For DN350 and Larger Line condition.

CONTRACT No. DOCUMENT No.: ANNEX.- 14 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 C11E 3 Page 1 of 5
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 80
20 SCH. 80
25 SCH. 80
40 SCH. 80
50 SCH. 40
80 SCH. 40
100 SCH. 80
125 SCH. 80
150 SCH. 80
200 SCH. 80
250 SCH. 80
300 SCH. 80
350 SCH. 60
400 SCH. 60

CONTRACT No. DOCUMENT No.: ANNEX.- 14 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 C11E 3 Page 2 of 5
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 500

450 450

400 T 400

350 T R 350

300 T R R 300

250 T R R R 250

200 T R R R R 200

150 T R R R R R 150

100 T R R R R R R 100

80 T R R R R R R R 80

50 T R R R R R R R R 50

40 T T H H H H H H H H 40

25 T T H H H H H H H H H 25

20 T T T H H H H H H H H H 20

15 T T T T H H H H H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 14 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 C11E 3 Page 3 of 5
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 350 M B-36.10 ASTM A 106 GR.B PE,SEAMLESS

PIPE 400 400 M B-36.10 ASTM A 672 GR.B60 CL.32 PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 400 M B-16.5 ASTM A 105 N 600#,RF/125-250 AARH
FLANGE

BLIND 15 400 B-16.5 ASTM A 105 N 600#,RF/125-250 AARH


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A 516 GR.70 600#,FF/125-250 AARH


FLANGE

SPACER & 250 400 ASME-B16.48 ASTM A 516 GR.70 600#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 90 400 400 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

ELBOW 45 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 45 400 400 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

EQUAL TEE 15 350 M ASME B-16.9 ASTM A 234 GR.WPB BW

EQUAL TEE 400 400 M ASME B-16.9 ASTM A 234 GR.WPB-W BW

REDUCING 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


TEE

REDUCING 400 400 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


TEE

CONCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

CONTRACT No. DOCUMENT No.: ANNEX.- 14 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 C11E 3 Page 4 of 5
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CONCENTRIC 400 400 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW
REDUCER

ECCENTRIC 15 350 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

ECCENTRIC 400 400 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


REDUCER

CAP 15 400 M ASME B-16.9 ASTM A 234 GR.WPB BW

NIPPOLET 15 40 M MNFSTD ASTM A 105 N BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 600#, B-16.25, SHT NO.-VG61B
STELLITED,STEM-13%CR.STEEL

GATE VALVE 50 400 API-600 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 600#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VG61F

GLOBE VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 600#, B-16.25, SHT NO.-VL61B
STELLITED,STEM-13%CR.STEEL

GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 600#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VL61F

CHECK VALVE 15 40 M API-602 BODY-ASTM A 105 N TRIM- BW, 600#, B-16.25, SHT NO.-VC61B
STELLITED

CHECK VALVE 50 250 BS-1868 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 600#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VC61F

DP CHECK 300 400 API-594 BODY-ASTM A 216 GR.WCB TRIM- LUG, 600#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL SHT NO.-VD61L

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 400 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 400 B 16.20- 316 +Ti max 0.7 Spiral wound SPIRAL, 600#, 4.5 MM
ASME B 16.5 gasket with graphite filler, SS inner
ring and CS outer ring.

CONTRACT No. DOCUMENT No.: ANNEX.- 14 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 C11E 3 Page 5 of 5
PIPING MATERIAL
SPECIFICATION

ANNEXURE 15
PIPING CLASS A20A
RATING 150#
BASE MATERIAL S.S.
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 0 38 50 100 150 200

Pres. 19 19 18.4 16.2 14.8 13.7

Service: Deionised Water

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300

CONTRACT No. DOCUMENT No.: ANNEX.- 15 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20A 3 Page 1 of 5
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 40S
20 SCH. 40S
25 SCH. 40S
40 SCH. 40S
50 SCH. 10S
80 SCH. 10S
100 SCH. 10S
500 SCH. 10S

CONTRACT No. DOCUMENT No.: ANNEX.- 15 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20A 3 Page 2 of 5
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 T 500

450 - 450

400 - 400

350 - 350

300 - 300

250 - 250

200 - 200

150 - 150

100 T R 100

80 T P R 80

50 T P P R 50

40 T T H H H 40

25 T T H H H H 25

20 T T T H H H H 20

15 T T T T H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 15 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20A 3 Page 3 of 5
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 500 M B-36.19 ASTM A 312 TP 316Ti PE,SEAMLESS

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 500 M B-16.5 ASTM A 182 Gr.F 316Ti 150#,RF/125-250 AARH
FLANGE

BLIND 15 500 B-16.5 ASTM A 182 Gr.F 316Ti 150#,RF/125-250 AARH


FLANGE

FIGURE 8 15 100 ASME-B16.48 ASTM A 240 Gr.316Ti 150#,FF/125-250 AARH


FLANGE

SPACER & 500 500 ASME-B16.48 ASTM A 240 Gr.316Ti 150#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 500 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 45 15 500 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

EQUAL TEE 15 500 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

REDUCING 15 500 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


TEE

CONCENTRIC 15 500 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

ECCENTRIC 15 500 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

CAP 15 500 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

NIPPOLET 15 40 M MNFSTD ASTM A 182 Gr.F316Ti BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 15 40 M API-602 BODY-ASTM A 182 GR.F316Ti BW, 150#, B-16.25, SHT NO.-VG12B
TRIM-STELLITED,STEM-SS 316Ti

CONTRACT No. DOCUMENT No.: ANNEX.- 15 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20A 3 Page 4 of 5
PIPING MATERIAL
SPECIFICATION

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 50 100 API-600 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VG12F

GLOBE VALVE 15 40 M API-602 BODY-ASTM A 182 GR.F316Ti BW, 150#, B-16.25, SHT NO.-VL12B
TRIM-STELLITED,STEM-SS 316Ti

GLOBE VALVE 50 100 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VL12F

CHECK VALVE 15 40 M API-602 BODY-ASTM A 182 GR.F316Ti BW, 150#, B-16.25, SHT NO.-VC12B
TRIM-STELLITED

CHECK VALVE 50 100 BS-1868 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VC12F

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 500 B- BOLT:A193 GR.B8M CLASS II, STUD BOLT
18.2.1/18.2.2 NUT:A194 GR.8M

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 500 B 16.20- Graphite Flat ring with perforated FLAT RING, 150#, 2 MM
ASME B 16.5 metal

CONTRACT No. DOCUMENT No.: ANNEX.- 15 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20A 3 Page 5 of 5
PIPING MATERIAL
SPECIFICATION

ANNEXURE 16
PIPING CLASS A20B
RATING 150#
BASE MATERIAL S.S.
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. -29 38 50 100 150 200

Pres. 19 19 18.4 16.2 14.8 13.7

Service: PROCESS- Crude silane liquid cold alternative, Silicon tetrachloride gas, TCS from Distillation

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300

CONTRACT No. DOCUMENT No.: ANNEX.- 16 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20B 3 Page 1 of 6
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 40S
20 SCH. 40S
25 SCH. 40S
40 SCH. 40S
50 SCH. 10S
80 SCH. 10S
100 SCH. 10S
150 SCH. 10S
200 SCH. 10S
250 SCH. 10S

CONTRACT No. DOCUMENT No.: ANNEX.- 16 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20B 3 Page 2 of 6
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 500

450 450

400 400

350 350

300 300

250 T 250

200 T R 200

150 T P R 150

100 T P P R 100

80 T P P P R 80

50 T P P P P R 50

40 T T H H H H H 40

25 T T H H H H H H 25

20 T T T H H H H H H 20

15 T T T T H H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 16 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20B 3 Page 3 of 6
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 200 M B-36.19 ASTM A 312 TP 316Ti PE,SEAMLESS

PIPE 250 250 M B-36.19 ASTM A 312 TP 316Ti PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 250 M B-16.5 ASTM A 182 Gr.F 316Ti 300#,RF/125-250 AARH
FLANGE

WELD NECK 15 250 M B-16.5 ASTM A 182 Gr.F 316Ti 150#,RF/125-250 AARH
FLANGE

BLIND 15 250 B-16.5 ASTM A 182 Gr.F 316Ti 150#,RF/125-250 AARH


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A 240 Gr.316Ti 150#,FF/125-250 AARH


FLANGE

SPACER & 250 250 ASME-B16.48 ASTM A 240 Gr.316Ti 150#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 90 250 250 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW,1.5D

ELBOW 45 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 45 250 250 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW,1.5D

EQUAL TEE 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

EQUAL TEE 250 250 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW

REDUCING 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


TEE

REDUCING 250 250 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW
TEE

CONTRACT No. DOCUMENT No.: ANNEX.- 16 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20B 3 Page 4 of 6
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CONCENTRIC 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW
REDUCER

CONCENTRIC 250 250 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW
REDUCER

ECCENTRIC 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

ECCENTRIC 250 250 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW
REDUCER

CAP 15 250 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

NIPPOLET 15 40 M MNFSTD ASTM A 182 Gr.F316Ti BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GLOBE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 150#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VL12FKST-
BELLOW SEAL EXTENDED BONNET
GLOBE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 150#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VL12FST
BELLOW SEAL
GLOBE VALVE 50 250 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti BELLOW SEAL AARH, SHT NO.-VL12FST

GLOBE VALVE 50 250 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti BELLOW SEAL AARH, SHT NO.-VL12FKST-
EXTENDED BONNET
BUTTERFLY 200 250 API-609 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti Metal Seated SHT NO.-VF12LEMKTEXTENDED
BONNET
BUTTERFLY 200 250 API-609 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti Metal Seated SHT NO.-VF12LEMT

BALL VALVE 15 150 BS EN ISO BODY-ASTM A 182 GR.F316Ti FLGD, 150#, B-16.5, RF/125-250
17292 /ASTM A 351 CF8M+Ti TRIM- AARH, SHT NO.-VB12FMT
(BALL- SS316Ti, SEAT-METAL)
BALL VALVE 15 150 BS EN ISO BODY-ASTM A 182 GR.F316Ti FLGD, 150#, B-16.5, RF/125-250
17292 /ASTM A 351 CF8M+Ti TRIM- AARH, SHT NO.-VB12FMKT-
(BALL- SS316Ti, SEAT-METAL) EXTENDED BONNET
CHECK VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 150#, B-16.5, RF/125-250
TRIM-STELLITED AARH, SHT NO.-VC12FT

CHECK VALVE 50 250 BS-1868 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VC12FT

CONTRACT No. DOCUMENT No.: ANNEX.- 16 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20B 3 Page 5 of 6
PIPING MATERIAL
SPECIFICATION

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 250 B- BOLT:A193 GR.B8M CLASS II, STUD BOLT
18.2.1/18.2.2 NUT:A194 GR.8M

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 250 B 16.20- Camprofil metal gasket with layer FLAT RING, 150#, 3 MM
ASME B 16.5 graphite SS 316Ti

GASKET 15 250 B 16.20- Camprofil metal gasket with layer FLAT RING, 300#, 3 MM
ASME B 16.5 graphite SS 316Ti

CONTRACT No. DOCUMENT No.: ANNEX.- 16 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20B 3 Page 6 of 6
PIPING MATERIAL
SPECIFICATION

ANNEXURE 17
PIPING CLASS A20BM
RATING 150#
BASE MATERIAL S.S.
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. -29 38 50 100 150 200 250 300 350 400

Pres. 19 19 18.4 16.2 14.8 13.7 12.1 10.2 8.4 6.5

Service: PROCESS- Hydrogen chloride dry

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300

CONTRACT No. DOCUMENT No.: ANNEX.- 17 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20BM 3 Page 1 of 5
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 40S
20 SCH. 40S
25 SCH. 40S
40 SCH. 40S
50 SCH. 10S
80 SCH. 10S
100 SCH. 10S
125 SCH. 10S
150 SCH. 10S
200 SCH. 10S

CONTRACT No. DOCUMENT No.: ANNEX.- 17 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20BM 3 Page 2 of 5
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 500

450 450

400 400

350 350

300 300

250 250

200 T 200

150 T P 150

100 T P P 100

80 T P P P 80

50 T P P P P 50

40 T T H H H H 40

25 T T H H H H H 25

20 T T T H H H H H 20

15 T T T T H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 17 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20BM 3 Page 3 of 5
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 200 M B-36.19 ASTM A 312 TP 316Ti PE,SEAMLESS

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 200 M B-16.5 ASTM A 182 Gr.F 316Ti 300#,RF/125-250 AARH
FLANGE

WELD NECK 15 200 M B-16.5 ASTM A 182 Gr.F 316Ti 150#,RF/125-250 AARH
FLANGE

BLIND 15 200 B-16.5 ASTM A 182 Gr.F 316Ti 150#,RF/125-250 AARH


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A 240 Gr.316Ti 150#,FF/125-250 AARH


FLANGE

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 45 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

EQUAL TEE 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

REDUCING 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


TEE

CONCENTRIC 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

ECCENTRIC 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

CAP 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

NIPPOLET 15 40 M MNFSTD ASTM A 182 Gr.F316Ti BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GLOBE VALVE 15 40 M API-602 BODY-ASTM A 182 GR.F316Ti BW, 150#, B-16.25, SHT NO.-VL12B
TRIM-STELLITED,STEM-SS 316Ti

CONTRACT No. DOCUMENT No.: ANNEX.- 17 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20BM 3 Page 4 of 5
PIPING MATERIAL
SPECIFICATION

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GLOBE VALVE 15 40 M API-602 BODY-ASTM A 182 GR.F316Ti BW, 150#, B-16.25, SHT NO.-VL12BK-
TRIM-STELLITED,STEM-SS 316Ti EXTENDED BONNET

GLOBE VALVE 50 200 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VL12FK-EXTENDED
BONNET
GLOBE VALVE 50 200 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VL12F

BUTTERFLY 200 200 API-609 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti SHT NO.-VF12LEMK-EXTENDED
BONNET
BUTTERFLY 200 200 API-609 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti SHT NO.-VF12LEM

BALL VALVE 15 150 BS EN ISO BODY-ASTM A 182 GR.F316Ti FLGD, 150#, B-16.5, RF/125-250
17292 /ASTM A 351 CF8M+Ti TRIM- AARH, SHT NO.-VB12FM
(BALL- SS316Ti, SEAT-METAL)
BALL VALVE 15 150 BS EN ISO BODY-ASTM A 182 GR.F316Ti FLGD, 150#, B-16.5, RF/125-250
17292 /ASTM A 351 CF8M+Ti TRIM- AARH, SHT NO.-VB12FMK-
(BALL- SS316Ti, SEAT-METAL) EXTENDED BONNET
CHECK VALVE 15 40 M API-602 BODY-ASTM A 182 GR.F316Ti BW, 150#, B-16.25, SHT NO.-VC12B
TRIM-STELLITED

CHECK VALVE 50 200 BS-1868 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VC12F

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 200 B- BOLT:A193 GR.B8M CLASS II, STUD BOLT
18.2.1/18.2.2 NUT:A194 GR.8M

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 200 B 16.20- Camprofil metal gasket with layer FLAT RING, 150#, 3 MM
ASME B 16.5 graphite SS 316Ti

GASKET 15 200 B 16.20- Camprofil metal gasket with layer FLAT RING, 300#, 3 MM
ASME B 16.5 graphite SS 316Ti

CONTRACT No. DOCUMENT No.: ANNEX.- 17 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20BM 3 Page 5 of 5
PIPING MATERIAL
SPECIFICATION

ANNEXURE 18
PIPING CLASS A20C
RATING 150#
BASE MATERIAL S.S.
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. -29 38 50 100 150 200

Pres. 19 19 18.4 16.2 14.8 13.7

Service: UTILITY- Nitrogen 6 barg / Nitrogen, Potable water, Air (instrument air), Cooling Brine return, Cooling Brine Supply, Foam
concentration, Cooling water deionised supply, Cooling water deionised return, Cooling water deionised, Foam Solution

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300
02 For size DN350 and Larger.Pressure,Temperature will be as per Line condition
03 These flanges shall be used for connecting A30AA Spec Flanges.

CONTRACT No. DOCUMENT No.: ANNEX.- 18 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20C 3 Page 1 of 6
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 40S
20 SCH. 40S
25 SCH. 40S
32 SCH. 40S
40 SCH. 40S
50 SCH. 10S
80 SCH. 10S
100 SCH. 10S
125 SCH. 10S
150 SCH. 10S
200 SCH. 10S
250 SCH. 10S
300 SCH. 10S
350 SCH. 10S
400 SCH. 10S
450 SCH. 10S
500 SCH. 10S
600 SCH. 10S

CONTRACT No. DOCUMENT No.: ANNEX.- 18 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20C 3 Page 2 of 6
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 T 550

500 T R 500

450 T R R 450

400 T R R R 400

350 T R R R R 350

300 T R R R R R 300

250 T R R R R R R 250

200 T R R R R R R R 200

150 T P R R R R R R R 150

100 T P P R R R R R R R 100

80 T P P P R R R R R R R 80

50 T P P P P R R R R R R R 50

40 T T H H H H H H H H H H H 40

25 T T H H H H H H H H H H H H 25

20 T T T H H H H H H H H H H H H 20

15 T T T T H H H H H H H H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 18 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20C 3 Page 3 of 6
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 200 M B-36.19 ASTM A 312 TP 316Ti PE,SEAMLESS

PIPE 250 600 M B-36.19 ASTM A 312 TP 316Ti PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 600 M B-16.5 ASTM A 182 Gr.F 316Ti 150#,RF/125-250 AARH
FLANGE

WELD NECK 15 600 M B-16.5 ASTM A 182 Gr.F 316Ti 300#,RF/125-250 AARH
FLANGE

WELD NECK 50 50 M B-16.5 ASTM A 182 Gr.F 316Ti 150#,FF/125-250 AARH


FLANGE

SLIP ON 100 250 AWWA-C207 ASTM A 182 Gr.F 316Ti 250 PSI,FF/125-250 AARH 03
FLANGE CL.E

BLIND 15 600 B-16.5 ASTM A 182 Gr.F 316Ti 150#,RF/125-250 AARH


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A 240 Gr.316Ti 150#,FF/125-250 AARH


FLANGE

SPACER & 250 600 ASME-B16.48 ASTM A 240 Gr.316Ti 150#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 90 250 600 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW,1.5D

ELBOW 45 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 45 250 600 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW,1.5D

EQUAL TEE 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

EQUAL TEE 250 600 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW

CONTRACT No. DOCUMENT No.: ANNEX.- 18 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20C 3 Page 4 of 6
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
REDUCING 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW
TEE

REDUCING 250 600 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW
TEE

CONCENTRIC 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

CONCENTRIC 250 600 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW
REDUCER

ECCENTRIC 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

ECCENTRIC 250 600 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW
REDUCER

CAP 15 600 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

FLANGOLET 15 80 MNF STD ASTM A 182 Gr.F 316Ti FLGD, 150#,RF/125-250 AARH, L=200
MM

NIPPOLET 15 40 M MNFSTD ASTM A 182 Gr.F316Ti BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 150#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VG12FT-FB

GATE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 150#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VG12FT

GATE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 150#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VG12FK-EXTENDED
BONNET
GATE VALVE 20 25 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 150#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VG12FK-EXTENDED
BONNET,FB
GATE VALVE 50 150 API-600 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VG12FK-EXTENDED
BONNET
GATE VALVE 50 150 API-600 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VG12FT

GLOBE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 150#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VL12FK-EXTENDED
BONNET
GLOBE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 150#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VL12FT

CONTRACT No. DOCUMENT No.: ANNEX.- 18 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20C 3 Page 5 of 6
PIPING MATERIAL
SPECIFICATION

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VL12FK-EXTENDED
BONNET
GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VL12FT

BUTTERFLY 200 600 API-609 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti SHT NO.-VF12LCT

BUTTERFLY 200 600 API-609 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti SHT NO.-VF12LCK-EXTENDED
BONNET
CHECK VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 150#, B-16.5, RF/125-250
TRIM-STELLITED AARH, SHT NO.-VC12FT

CHECK VALVE 50 250 BS-1868 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
STELLITED,STEM-SS 316Ti AARH, SHT NO.-VC12FT

DP CHECK 300 600 API-594 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti SHT NO.-VD12LT

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 600 B- BOLT:A193 GR.B8M CLASS II, STUD BOLT
18.2.1/18.2.2 NUT:A194 GR.8M

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 600 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 300#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)

GASKET 15 600 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM


ASME B 16.5 with 25 % Fibreglass (TFM-4105)

CONTRACT No. DOCUMENT No.: ANNEX.- 18 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20C 3 Page 6 of 6
PIPING MATERIAL
SPECIFICATION

ANNEXURE 19
PIPING CLASS A20CO
RATING 150#
BASE MATERIAL S.S.
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT OXYGEN SERVICE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. -29 38 50 100 150 200

Pres. 19 19 18.4 16.2 14.8 13.7

Service: PROCESS- Argon, Oxygen

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300

CONTRACT No. DOCUMENT No.: ANNEX.- 19 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20CO 3 Page 1 of 5
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 40S
20 SCH. 40S
25 SCH. 40S
40 SCH. 40S
50 SCH. 10S
80 SCH. 10S
100 SCH. 10S

CONTRACT No. DOCUMENT No.: ANNEX.- 19 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20CO 3 Page 2 of 5
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 500

450 450

400 400

350 350

300 300

250 250

200 200

150 150

100 T 100

80 T P 80

50 T P P 50

40 T T H H 40

25 T T H H H 25

20 T T T H H H 20

15 T T T T H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 19 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20CO 3 Page 3 of 5
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 100 M B-36.19 ASTM A 312 TP 316Ti PE,SEAMLESS

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 100 M B-16.5 ASTM A 182 Gr.F 316Ti 150#,RF/125-250 AARH
FLANGE

BLIND 15 100 B-16.5 ASTM A 182 Gr.F 316Ti 150#,RF/125-250 AARH


FLANGE

FIGURE 8 15 100 ASME-B16.48 ASTM A 240 Gr.316Ti 150#,FF/125-250 AARH


FLANGE

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 100 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 45 15 100 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

EQUAL TEE 15 100 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

REDUCING 15 100 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


TEE

CONCENTRIC 15 100 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

ECCENTRIC 15 100 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

CAP 15 100 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

NIPPOLET 15 40 M MNFSTD ASTM A 182 Gr.F316Ti BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GLOBE VALVE 15 40 M API-602 BODY-ASTM A 182 GR.F316Ti BW, 150#, B-16.25, SHT NO.-VL12BO
TRIM-STELLITED,STEM-SS 316Ti

GLOBE VALVE 50 100 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VL12FO

CONTRACT No. DOCUMENT No.: ANNEX.- 19 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20CO 3 Page 4 of 5
PIPING MATERIAL
SPECIFICATION

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BALL VALVE 15 100 BS EN ISO BODY-ASTM A 182 GR.F316Ti FLGD, 150#, B-16.5, RF/125-250
17292 /ASTM A 351 CF8M+Ti TRIM- AARH, SHT NO.-VB12FO
(BALL- SS316Ti,SEAT- RPTFE)
CHECK VALVE 15 40 M API-602 BODY-ASTM A 182 GR.F316Ti BW, 150#, B-16.25, SHT NO.-VC12BO
TRIM-STELLITED

CHECK VALVE 50 100 BS-1868 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VC12FO

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 100 B- BOLT:A193 GR.B8M CLASS II, STUD BOLT
18.2.1/18.2.2 NUT:A194 GR.8M

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 100 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)

CONTRACT No. DOCUMENT No.: ANNEX.- 19 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20CO 3 Page 5 of 5
PIPING MATERIAL
SPECIFICATION

ANNEXURE 20
PIPING CLASS A20D
RATING 150#
BASE MATERIAL S.S.
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 0 38 50 100 150 200

Pres. 19 19 18.4 16.2 14.8 13.7

Service: PROCESS- Puratron

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300
02 For size DN350 and Larger Pressure,Temperature will be as per Line condition

CONTRACT No. DOCUMENT No.: ANNEX.- 20 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20D 3 Page 1 of 6
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 40S
20 SCH. 40S
25 SCH. 40S
40 SCH. 40S
50 SCH. 10S
80 SCH. 10S
100 SCH. 10S
125 SCH. 10S
150 SCH. 10S
200 SCH. 10S
250 SCH. 10S
300 SCH. 10S
350 SCH. 10S

CONTRACT No. DOCUMENT No.: ANNEX.- 20 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20D 3 Page 2 of 6
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 500

450 450

400 400

350 T 350

300 T R 300

250 T R R 250

200 T R R R 200

150 T P R R R 150

100 T P P R R R 100

80 T P P P R R R 80

50 T P P P P R R R 50

40 T T H H H H H H H 40

25 T T H H H H H H H H 25

20 T T T H H H H H H H H 20

15 T T T T H H H H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 20 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20D 3 Page 3 of 6
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 200 M B-36.19 ASTM A 312 TP 316Ti PE,SEAMLESS

PIPE 250 350 M B-36.19 ASTM A 312 TP 316Ti PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 350 M B-16.5 ASTM A 182 Gr.F 316Ti 300#,RF/125-250 AARH
FLANGE

WELD NECK 15 350 M B-16.5 ASTM A 182 Gr.F 316Ti 150#,RF/125-250 AARH
FLANGE

BLIND 15 350 B-16.5 ASTM A 182 Gr.F 316Ti 150#,RF/125-250 AARH


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A 240 Gr.316Ti 150#,FF/125-250 AARH


FLANGE

SPACER & 250 350 ASME-B16.48 ASTM A 240 Gr.316Ti 150#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 90 250 350 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW,1.5D

ELBOW 45 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 45 250 350 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW,1.5D

EQUAL TEE 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

EQUAL TEE 250 350 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW

REDUCING 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


TEE

REDUCING 250 350 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW
TEE

CONTRACT No. DOCUMENT No.: ANNEX.- 20 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20D 3 Page 4 of 6
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CONCENTRIC 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW
REDUCER

CONCENTRIC 250 350 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW
REDUCER

ECCENTRIC 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

ECCENTRIC 250 350 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW
REDUCER

CAP 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

CAP 250 350 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX BW

NIPPOLET 15 40 M MNFSTD ASTM A 182 Gr.F316Ti BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GLOBE VALVE 15 40 M API-602 BODY-ASTM A 182 GR.F316Ti BW, 150#, B-16.25, SHT NO.-VL12B
TRIM-STELLITED,STEM-SS 316Ti

GLOBE VALVE 50 350 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VL12F

BUTTERFLY 200 350 API-609 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti Metal Seated SHT NO.-VF12LEM

BALL VALVE 15 150 BS EN ISO BODY-ASTM A 182 GR.F316Ti FLGD, 150#, B-16.5, RF/125-250
17292 /ASTM A 351 CF8M+Ti TRIM- AARH, SHT NO.-VB12F
(BALL- SS316Ti,SEAT- RPTFE)
CHECK VALVE 15 40 M API-602 BODY-ASTM A 182 GR.F316Ti BW, 150#, B-16.25, SHT NO.-VC12B
TRIM-STELLITED

CHECK VALVE 50 250 BS-1868 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
STELLITED,STEM-SS 316Ti AARH, SHT NO.-VC12F

DP CHECK 300 350 API-594 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti SHT NO.-VD12L

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 350 B- BOLT:A193 GR.B8M CLASS II, STUD BOLT
18.2.1/18.2.2 NUT:A194 GR.8M

CONTRACT No. DOCUMENT No.: ANNEX.- 20 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20D 3 Page 5 of 6
PIPING MATERIAL
SPECIFICATION

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 350 B 16.21- Grafit- Sigraflex gasket with 2 mm FLAT RING, 300#, 2 MM
ASME B 16.5 thick, Gasket strengthens with
Tininlay with stars: SS 316Ti,
Thickness: 0.1mm coats both sides
with Graphite surface Impregnated.
GASKET 15 350 B 16.21- Grafit- Sigraflex gasket with 2 mm FLAT RING, 150#, 2 MM
ASME B 16.5 thick, Gasket strengthens with
Tininlay with stars: SS 316Ti,
Thickness: 0.1mm coats both sides
with Graphite surface Impregnated.

CONTRACT No. DOCUMENT No.: ANNEX.- 20 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A20D 3 Page 6 of 6
PIPING MATERIAL
SPECIFICATION

ANNEXURE 21
PIPING CLASS B20B
RATING 300#
BASE MATERIAL S.S.
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. -29 38 50 100 150 200

Pres. 49.6 49.6 48.1 42.2 38.5 35.7

Service: UTILITY- Coolant 1 return VGR, Coolant 1 Supply VGR, Coolant 2 return VGR, Coolant 2 Supply VGR, Coolant 3 return VGR,
Coolant 3 Supply VGR, Silicon tetra chloride, Silicon tetra chloride, Trichlorosilane (gaseous), Trichlorosilane (liquid),
Chlorosilane, TCS with Methldichlorsilane impurities,Crude Silane Gas at low temprature,Crude Silane liquid TCS Alternative at
Low temprature, Crude silane liquid at high pressure.

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300
02 For size DN350 and Larger Pressure,Temperature will be as per Line condition

CONTRACT No. DOCUMENT No.: ANNEX.- 21 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20B 3 Page 1 of 6
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 40S
20 SCH. 40S
25 SCH. 40S
40 SCH. 40S
50 SCH. 10S
80 SCH. 10S
100 SCH. 10S
125 SCH. 10S
150 SCH. 40S
200 SCH. 40S
250 SCH. 40S
300 SCH. 40S
350 SCH. 40S
400 SCH. 40S
450 SCH. 40S
500 SCH. 80S
600 SCH. 80S

CONTRACT No. DOCUMENT No.: ANNEX.- 21 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20B 3 Page 2 of 6
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 T 600

550 550

500 T R 500

450 T R R 450

400 T R R R 400

350 T R R R R 350

300 T R R R R R 300

250 T R R R R R R 250

200 T R R R R R R R 200

150 T P R R R R R R R 150

100 T P R R R R R R R R 100

80 T R P R R R R R R R R 80

50 T R R P R R R R R R R R 50

40 T T H H H H H H H H H H H 40

25 T T H H H H H H H H H H H H 25

20 T T T H H H H H H H H H H H H 20

15 T T T T H H H H H H H H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 21 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20B 3 Page 3 of 6
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 200 M B-36.19 ASTM A 312 TP 316Ti PE,SEAMLESS

PIPE 250 600 M B-36.19 ASTM A 312 TP 316Ti-S6 PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 600 M B-16.5 ASTM A 182 Gr.F 316Ti 300#,RF/125-250 AARH
FLANGE

BLIND 15 600 B-16.5 ASTM A 182 Gr.F 316Ti 300#,RF/125-250 AARH


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A 240 Gr.316Ti 300#,FF/125-250 AARH


FLANGE

SPACER & 250 600 ASME-B16.48 ASTM A 240 Gr.316Ti 300#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 90 250 600 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW,1.5D

ELBOW 45 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 45 250 600 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW,1.5D

EQUAL TEE 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

EQUAL TEE 250 600 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW

REDUCING 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


TEE

REDUCING 250 600 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW
TEE

CONCENTRIC 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

CONTRACT No. DOCUMENT No.: ANNEX.- 21 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20B 3 Page 4 of 6
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CONCENTRIC 250 600 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW
REDUCER

ECCENTRIC 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

ECCENTRIC 250 600 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW
REDUCER

CAP 15 600 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

NIPPOLET 15 40 M MNFSTD ASTM A 182 Gr.F316Ti BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GLOBE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VL32FKST-
BELLOW SEAL EXTENDED BONNET
GLOBE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VL32FST
BELLOW SEAL
GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti BELLOW SEAL AARH, SHT NO.-VL32FST

GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti BELLOW SEAL AARH, SHT NO.-VL32FKST-
EXTENDED BONNET
BUTTERFLY 200 600 API-609 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 300#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti Metal Seated SHT NO.-VF32LEMT

BUTTERFLY 200 600 API-609 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 300#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti Metal Seated SHT NO.-VF32LEMKT-EXTENDED
BONNET
BALL VALVE 15 150 BS EN ISO BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
17292 /ASTM A 351 CF8M+Ti TRIM- AARH, SHT NO.-VB32FMT
(BALL- SS316Ti, SEAT-METAL)
BALL VALVE 15 150 BS EN ISO BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
17292 /ASTM A 351 CF8M+Ti TRIM- AARH, SHT NO.-VB32FMKT-
(BALL- SS316Ti, SEAT-METAL) EXTENDED BONNET
CHECK VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
TRIM-STELLITED AARH, SHT NO.-VC32FT

CHECK VALVE 50 250 BS-1868 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VC32FT

DP CHECK 300 600 API-594 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 300#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti SHT NO.-VD32LT

CONTRACT No. DOCUMENT No.: ANNEX.- 21 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20B 3 Page 5 of 6
PIPING MATERIAL
SPECIFICATION

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 600 B- BOLT:A193 GR.B8M CLASS II, STUD BOLT
18.2.1/18.2.2 NUT:A194 GR.8M

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 600 B 16.20- Camprofil metal gasket with layer FLAT RING, 300#, 3 MM
ASME B 16.5 graphite SS 316Ti

CONTRACT No. DOCUMENT No.: ANNEX.- 21 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20B 3 Page 6 of 6
PIPING MATERIAL
SPECIFICATION

ANNEXURE 22
PIPING CLASS B20BH
RATING 300#
BASE MATERIAL S.S.
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT HYDROGEN SERVICE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. -29 38 50 100 150 200

Pres. 49.6 49.6 48.1 42.2 38.5 35.7

Service: PROCESS- Hydrogen VGR, Hydrogen VGR 14 bar (g), Hydrogen 15 bar (g), Hydrogen 26 bar (g), Hydrogen chloride liquid,
Hydrogen chloride gas

Notes:
01 Pressure and Tempreature Rating in the given Table is for size range DN15 to DN300
02 For size DN350 and Larger Pressure,Temperature will be as per Line condition

CONTRACT No. DOCUMENT No.: ANNEX.- 22 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20BH 3 Page 1 of 6
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 40S
20 SCH. 40S
25 SCH. 40S
40 SCH. 40S
50 SCH. 10S
80 SCH. 10S
100 SCH. 10S
125 SCH. 10S
150 SCH. 40S
200 SCH. 40S
250 SCH. 40S
300 SCH. 40S
350 SCH. 40S
400 SCH. 40S

CONTRACT No. DOCUMENT No.: ANNEX.- 22 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20BH 3 Page 2 of 6
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 500

450 450

400 T 400

350 T P 350

300 T P P 300

250 T R P P 250

200 T R R P P 200

150 T P R R P P 150

100 T P R R R P P 100

80 T R P R R R P P 80

50 T R R P R R R P P 50

40 T T H H H H H H H H 40

25 T T H H H H H H H H H 25

20 T T T H H H H H H H H H 20

15 T T T T H H H H H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 22 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20BH 3 Page 3 of 6
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 200 M B-36.19 ASTM A 312 TP 316Ti PE,SEAMLESS

PIPE 250 400 M B-36.19 ASTM A 312 TP 316Ti-S6 PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 400 M B-16.5 ASTM A 182 Gr.F 316Ti 300#,RF/125-250 AARH
FLANGE

BLIND 15 400 B-16.5 ASTM A 182 Gr.F 316Ti 300#,RF/125-250 AARH


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A 240 Gr.316Ti 300#,FF/125-250 AARH


FLANGE

SPACER & 250 400 ASME-B16.48 ASTM A 240 Gr.316Ti 300#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 90 250 400 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW,1.5D

ELBOW 45 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 45 250 400 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW,1.5D

EQUAL TEE 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

EQUAL TEE 250 400 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW

REDUCING 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


TEE

REDUCING 250 400 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW
TEE

CONCENTRIC 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

CONTRACT No. DOCUMENT No.: ANNEX.- 22 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20BH 3 Page 4 of 6
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CONCENTRIC 250 400 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW
REDUCER

ECCENTRIC 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

ECCENTRIC 250 400 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW
REDUCER

CAP 15 400 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

NIPPOLET 15 40 M MNFSTD ASTM A 182 Gr.F316Ti BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GLOBE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VL32FHKST-
BELLOW SEAL EXTENDED BONNET
GLOBE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VL32FHST
BELLOW SEAL
GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti BELLOW SEAL AARH, SHT NO.-VL32FHST

GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti BELLOW SEAL AARH, SHT NO.-VL32FHKST-
EXTENDED BONNET
BUTTERFLY 200 400 API-609 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 300#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti Metal Seated SHT NO.-VF32LEMHKT-EXTENDED
BONNET
BUTTERFLY 200 400 API-609 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 300#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti Metal Seated SHT NO.-VF32LEMHT

BALL VALVE 15 150 BS EN ISO BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
17292 /ASTM A 351 CF8M+Ti TRIM- AARH, SHT NO.-VB32FHT
(BALL- SS316Ti,SEAT- RPTFE)
BALL VALVE 15 150 BS EN ISO BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
17292 /ASTM A 351 CF8M+Ti TRIM- AARH, SHT NO.-VB32FHKT-
(BALL- SS316Ti,SEAT- RPTFE) EXTENDED BONNET
CHECK VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
TRIM-STELLITED AARH, SHT NO.-VC32FHT

CHECK VALVE 50 250 BS-1868 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VC32FHT

DP CHECK 300 400 API-594 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 300#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti SHT NO.-VD32LHT

CONTRACT No. DOCUMENT No.: ANNEX.- 22 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20BH 3 Page 5 of 6
PIPING MATERIAL
SPECIFICATION

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 400 B- BOLT:A193 GR.B8M CLASS II, STUD BOLT
18.2.1/18.2.2 NUT:A194 GR.8M

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 400 B 16.20- Camprofil metal gasket with layer FLAT RING, 300#, 3 MM
ASME B 16.5 graphite SS 316Ti

CONTRACT No. DOCUMENT No.: ANNEX.- 22 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20BH 3 Page 6 of 6
PIPING MATERIAL
SPECIFICATION

ANNEXURE 23
PIPING CLASS B20BM
RATING 300#
BASE MATERIAL S.S.
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. -29 38 50 100 150 200 250 300 350 400

Pres. 49.6 49.6 48.1 42.2 38.5 35.7 33.4 31.6 30.3 29.4

Service: PROCESS- High end cut gaseous, Pure silane gas mix, Crude silane liquid at high pressure, Pure silane mix, Off gas low
pressure, Off gas, Hydrogen Chloride dry high temperature.

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300
02 For size DN350 and Larger Pressure,Temperature will be as per Line condition

CONTRACT No. DOCUMENT No.: ANNEX.- 23 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20BM 3 Page 1 of 6
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 40S
20 SCH. 40S
25 SCH. 40S
40 SCH. 40S
50 SCH. 10S
80 SCH. 10S
100 SCH. 10S
125 SCH. 10S
150 SCH. 40S
200 SCH. 40S
250 SCH. 40S
300 SCH. 40S
350 SCH. 40S
400 SCH. 40S
500 SCH. 40S

CONTRACT No. DOCUMENT No.: ANNEX.- 23 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20BM 3 Page 2 of 6
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 T 500

450 R 450

400 T R 400

350 T R R 350

300 T R R R 300

250 T R R R R 250

200 T R R R R R 200

150 T P R R R R R 150

100 T P R R R R R R 100

80 T R P R R R R R R 80

50 T R R P R R R R R R 50

40 T T H H H H H H H H H 40

25 T T H H H H H H H H H H 25

20 T T T H H H H H H H H H H 20

15 T T T T H H H H H H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 23 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20BM 3 Page 3 of 6
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 200 M B-36.19 ASTM A 312 TP 316Ti PE,SEAMLESS

PIPE 250 500 M B-36.19 ASTM A 312 TP 316Ti-S6 PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 500 M B-16.5 ASTM A 182 Gr.F 316Ti 300#,RF/125-250 AARH
FLANGE

BLIND 15 500 B-16.5 ASTM A 182 Gr.F 316Ti 300#,RF/125-250 AARH


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A 240 Gr.316Ti 300#,FF/125-250 AARH


FLANGE

SPACER & 250 500 ASME-B16.48 ASTM A 240 Gr.316Ti 300#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 90 250 500 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW,1.5D

ELBOW 45 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 45 250 500 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW,1.5D

EQUAL TEE 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

EQUAL TEE 250 500 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW

REDUCING 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


TEE

REDUCING 250 500 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW
TEE

CONCENTRIC 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

CONTRACT No. DOCUMENT No.: ANNEX.- 23 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20BM 3 Page 4 of 6
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CONCENTRIC 250 500 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW
REDUCER

ECCENTRIC 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

ECCENTRIC 250 500 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW
REDUCER

CAP 15 500 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

NIPPOLET 15 40 M MNFSTD ASTM A 182 Gr.F316Ti BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GLOBE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VL32FST
BELLOW SEAL
GLOBE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VL32FKST-
BELLOW SEAL EXTENDED BONNET
GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti BELLOW SEAL AARH, SHT NO.-VL32FKST-
EXTENDED BONNET
GLOBE VALVE 50 400 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti BELLOW SEAL AARH, SHT NO.-VL32FST

BUTTERFLY 200 500 API-609 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 300#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti Metal Seated SHT NO.-VF32LEMKT-EXTENDED
BONNET
BUTTERFLY 200 500 API-609 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 300#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti Metal Seated SHT NO.-VF32LEMT

BALL VALVE 15 150 BS EN ISO BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
17292 /ASTM A 351 CF8M+Ti TRIM- AARH, SHT NO.-VB32FMT
(BALL- SS316Ti, SEAT-METAL)
BALL VALVE 15 150 BS EN ISO BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
17292 /ASTM A 351 CF8M+Ti TRIM- AARH, SHT NO.-VB32FMKT-
(BALL- SS316Ti, SEAT-METAL) EXTENDED BONNET
BALL VALVE 20 25 BS EN ISO BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
17292 /ASTM A 351 CF8M+Ti TRIM- AARH, SHT NO.-VB32FMT-FB
(BALL- SS316Ti, SEAT-METAL)
CHECK VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
TRIM-STELLITED AARH, SHT NO.-VC32FT

CHECK VALVE 50 250 BS-1868 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VC32FT

DP CHECK 300 500 API-594 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 300#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti SHT NO.-VD32LT

CONTRACT No. DOCUMENT No.: ANNEX.- 23 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20BM 3 Page 5 of 6
PIPING MATERIAL
SPECIFICATION

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 500 B- BOLT:A193 GR.B8M CLASS II, STUD BOLT
18.2.1/18.2.2 NUT:A194 GR.8M

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 500 B 16.20- Camprofil metal gasket with layer FLAT RING, 300#, 3 MM
ASME B 16.5 graphite SS 316Ti

CONTRACT No. DOCUMENT No.: ANNEX.- 23 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20BM 3 Page 6 of 6
PIPING MATERIAL
SPECIFICATION

ANNEXURE 24
PIPING CLASS B20C
RATING 300#
BASE MATERIAL S.S.
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. -29 38 50 100 150 200 250 300 350 400

Pres. 49.6 49.6 48.1 42.2 38.5 35.7 33.4 31.6 30.3 29.4

Service: UTILITY- Nitrogen 30 barg, Nitrogen Hot / Cold.

Notes:
01 Pressure and Tempreature Rating in the given Table is for size range DN15 to DN300

CONTRACT No. DOCUMENT No.: ANNEX.- 24 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20C 3 Page 1 of 5
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 40S
20 SCH. 40S
25 SCH. 40S
40 SCH. 40S
50 SCH. 10S
80 SCH. 10S
100 SCH. 10S

CONTRACT No. DOCUMENT No.: ANNEX.- 24 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20C 3 Page 2 of 5
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 500

450 450

400 400

350 350

300 300

250 250

200 200

150 150

100 T 100

80 T R 80

50 T R R 50

40 T T H H 40

25 T T H H H 25

20 T T T H H H 20

15 T T T T H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 24 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20C 3 Page 3 of 5
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 100 M B-36.19 ASTM A 312 TP 316Ti PE,SEAMLESS

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 100 M B-16.5 ASTM A 182 Gr.F 316Ti 300#,RF/125-250 AARH
FLANGE

BLIND 15 100 B-16.5 ASTM A 182 Gr.F 316Ti 300#,RF/125-250 AARH


FLANGE

FIGURE 8 15 100 ASME-B16.48 ASTM A 240 Gr.316Ti 300#,FF/125-250 AARH


FLANGE

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 100 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 45 15 100 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

EQUAL TEE 15 100 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

REDUCING 15 100 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


TEE

CONCENTRIC 15 100 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

ECCENTRIC 15 100 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

CAP 15 100 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

NIPPOLET 15 40 M MNFSTD ASTM A 182 Gr.F316Ti BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VG32FT

GATE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VG32FKT-
EXTENDED BONNET

CONTRACT No. DOCUMENT No.: ANNEX.- 24 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20C 3 Page 4 of 5
PIPING MATERIAL
SPECIFICATION

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 50 100 API-600 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VG32FKT-
EXTENDED BONNET
GATE VALVE 50 100 API-600 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VG32FT

GLOBE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VL32FT

GLOBE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VL32FKT-
EXTENDED BONNET
GLOBE VALVE 50 100 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VL32FT

GLOBE VALVE 50 100 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VL32FKT-
EXTENDED BONNET
CHECK VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
TRIM-STELLITED AARH, SHT NO.-VC32FT

CHECK VALVE 50 100 BS-1868 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VC32FT

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 100 B- BOLT:A193 GR.B8M CLASS II, STUD BOLT
18.2.1/18.2.2 NUT:A194 GR.8M

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 100 B 16.20- 316 +Ti max 0.7 Spiral wound SPIRAL, 300#, 4.5 MM ≥300º
ASME B 16.5 gasket with graphite filler, SS inner C
ring and CS outer ring.
GASKET 15 100 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 300#, 2 MM <300º
ASME B 16.5 with 25 % Fibreglass (TFM-4105) C

CONTRACT No. DOCUMENT No.: ANNEX.- 24 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B20C 3 Page 5 of 5
PIPING MATERIAL
SPECIFICATION

ANNEXURE 25
PIPING CLASS A71C
RATING 150#
BASE MATERIAL S.S.<= 80NB/C.S.>=100NB
CORROSION ALLOWANCE 0.0 / 1.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. -29 38 50 100 150 200

Pres. 19.6 19.6 19.2 17.7 15.8 13.8

Service: UTILITY- Air (compressed air), Waste Air, Air (compressed air) 10 barg.

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN100 to DN300
02 For size DN15 to DN80 the Pressure for the Temperature -29,38,50,100,150,200 are 19,19,18.4,16.2,14.8,13.7 respectively. Where as
temperature is in deg C and pressure is in BAR g.
03 Corrosion Allowence is 0.0 mm for SS and 1.0 mm for CS.

CONTRACT No. DOCUMENT No.: ANNEX.- 25 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A71C 3 Page 1 of 7
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 40S
20 SCH. 40S
25 SCH. 40S
40 SCH. 40S
50 SCH. 10S
80 SCH. 10S
100 SCH. 40
125 SCH. 40
150 SCH. 40
200 SCH. 20
250 SCH. 20
300 SCH. 20
450 SCH. 10
600 SCH. 10
700 SCH. 10
900 SCH. 10

CONTRACT No. DOCUMENT No.: ANNEX.- 25 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A71C 3 Page 2 of 7
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 T 900

850 R 850

800 R 800

750 R 750

700 T R 700

650 R R 650

600 T R R 600

550 - R R 550

500 - R R 500

450 - R R 450

400 - R R 400

350 - R R 350

300 T R R R 300

250 T R R R R 250

200 T P R R R R 200

150 T P P P R R R 150

100 T P P P P R R R 100

80 T F F F F F F F F 80

50 T P F F F F F F F F 50

40 T T H F F F F F F F F 40

25 T T H H F F F F F F F F 25

20 T T T H H F F F F F F F F 20

15 T T T T H H F F F F F F F F 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 25 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A71C 3 Page 3 of 7
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 80 M B-36.19 ASTM A 312 TP 316Ti PE,SEAMLESS

PIPE 100 600 M B-36.10 ASTM A 53 Gr.B PE,WELDED

PIPE 700 900 M B-36.10 API 5L GR.B PSL2 PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 80 M B-16.5 ASTM A 182 Gr.F 316Ti 150#,RF/125-250 AARH
FLANGE

WELD NECK 100 600 M B-16.5 ASTM A 105 N 150#,RF/125-250 AARH


FLANGE

SLIP ON 700 900 AWWA-C207 ASTM A 105 N 150#,FF/125-250 AARH


FLANGE CL.D

BLIND 15 80 B-16.5 ASTM A 182 Gr.F 316Ti 150#,RF/125-250 AARH


FLANGE

BLIND 100 600 B-16.5 ASTM A 105 N 150#,RF/125-250 AARH


FLANGE

BLIND 700 900 B-16.47-B ASTM A 105 N 150#,RF/125-250 AARH


FLANGE

FIGURE 8 15 80 ASME-B16.48 ASTM A 240 Gr.316Ti 150#,FF/125-250 AARH


FLANGE

FIGURE 8 100 200 ASME-B16.48 ASTM A 516 GR.70 150#,FF/125-250 AARH


FLANGE

SPACER & 250 600 ASME-B16.48 ASTM A 516 GR.70 150#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 80 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 90 100 600 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 90 700 900 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

CONTRACT No. DOCUMENT No.: ANNEX.- 25 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A71C 3 Page 4 of 7
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 45 15 80 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 45 100 600 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 45 700 900 M ASME B-16.9 ASTM A 234 GR.WPB-W BW,1.5D

EQUAL TEE 15 80 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

EQUAL TEE 100 600 M ASME B-16.9 ASTM A 234 GR.WPB BW

EQUAL TEE 700 900 M ASME B-16.9 ASTM A 234 GR.WPB-W BW

REDUCING 15 80 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


TEE

REDUCING 100 600 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


TEE

REDUCING 700 900 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


TEE

CONCENTRIC 15 80 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

CONCENTRIC 100 600 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

CONCENTRIC 700 900 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


REDUCER

ECCENTRIC 15 80 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

ECCENTRIC 100 600 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

ECCENTRIC 700 900 M,M ASME B-16.9 ASTM A 234 GR.WPB-W BW


REDUCER

CAP 15 80 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

CAP 100 600 M ASME B-16.9 ASTM A 234 GR.WPB BW

CAP 700 900 M ASME B-16.9 ASTM A 234 GR.WPB-W BW

NIPPOLET 15 40 M MNFSTD ASTM A 182 Gr.F316Ti BW, L = 89 MM

CONTRACT No. DOCUMENT No.: ANNEX.- 25 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A71C 3 Page 5 of 7
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
FLANGOLET 15 80 MNF STD ASTM A 105 N FLGD, 150#,B16.5,RF/125-250 AARH,
L = 150 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 15 40 M API-602 BODY-ASTM A 182 GR.F316Ti BW, 150#, B-16.25, SHT NO.-VG12B
TRIM-STELLITED,STEM-SS 316Ti

GATE VALVE 50 80 API-600 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VG12F

GATE VALVE 100 150 API-600 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VG11F

GLOBE VALVE 15 40 M API-602 BODY-ASTM A 182 GR.F316Ti BW, 150#, B-16.25, SHT NO.-VL12B
TRIM-STELLITED,STEM-SS 316Ti

GLOBE VALVE 50 80 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VL12F

GLOBE VALVE 100 600 BS-1873 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VL11F

BUTTERFLY 200 600 API-609 BODY-ASTM A 216 GR.WCB TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL SHT NO.-VF11LC

BUTTERFLY 700 900 API-609 BODY-ASTM A 216 GR.WCB TRIM- DOUBLE FLANGED, 150#, B-16.47-B,
VALVE 13%CR STEEL RF/125-250 AARH, SHT NO.-VF11FBC

CHECK VALVE 15 40 M API-602 BODY-ASTM A 182 GR.F316Ti BW, 150#, B-16.25, SHT NO.-VC12B
TRIM-STELLITED

CHECK VALVE 50 80 BS-1868 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 150#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VC12F

CHECK VALVE 100 250 BS-1868 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VC11F

DP CHECK 300 600 API-594 BODY-ASTM A 216 GR.WCB TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL SHT NO.-VD11L

DP CHECK 700 900 API-594 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 150#, B-16.47-B, RF/125-250
VALVE 13%CR STEEL AARH, SHT NO.-VD11FB

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 80 B- BOLT:A193 GR.B8M CLASS II, STUD BOLT
18.2.1/18.2.2 NUT:A194 GR.8M

BOLT 100 600 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT


18.2.1/18.2.2 GR.2H

CONTRACT No. DOCUMENT No.: ANNEX.- 25 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A71C 3 Page 6 of 7
PIPING MATERIAL
SPECIFICATION

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 700 900 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 600 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)

GASKET 700 900 B 16.21- Hostaflon TFM (PTFE-Modification) FULLFACE, 150#, 2 MM


ASME B with 25 % Fibreglass (TFM-4105)
16.47B

CONTRACT No. DOCUMENT No.: ANNEX.- 25 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A71C 3 Page 7 of 7
PIPING MATERIAL
SPECIFICATION

ANNEXURE 26
PIPING CLASS B71B
RATING 300#
BASE MATERIAL S.S.
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. -29 38 50 100 150 200 250 300 350 400

Pres. 49.6 49.6 48.1 42.2 38.5 35.7 33.4 31.6 30.3 29.4

Service: PROCESS- Crude silane gas, Crude silane liquid TCS Alternative,MG Silicon

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN100 to DN300

CONTRACT No. DOCUMENT No.: ANNEX.- 26 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B71B 3 Page 1 of 6
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 40S
20 SCH. 40S
25 SCH. 40S
40 SCH. 40S
50 SCH. 40S
80 SCH. 40S
100 SCH. 40S
125 SCH. 40S
150 SCH. 40S
200 SCH. 40S
250 SCH. 40S
300 SCH. 40S

CONTRACT No. DOCUMENT No.: ANNEX.- 26 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B71B 3 Page 2 of 6
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 500

450 450

400 400

350 350

300 T 300

250 T R 250

200 T R R 200

150 T P R R 150

100 T P R R R 100

80 T R P R R R 80

50 T R P P R R R 50

40 T T H H H H H H 40

25 T T H H H H H H H 25

20 T T T H H H H H H H 20

15 T T T T H H H H H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 26 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B71B 3 Page 3 of 6
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 200 M B-36.19 ASTM A 312 TP 316Ti PE,SEAMLESS

PIPE 250 300 M B-36.19 ASTM A 312 TP 316Ti-S6 PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 300 M B-16.5 ASTM A 182 Gr.F 316Ti 300#,RF/125-250 AARH
FLANGE

BLIND 15 300 B-16.5 ASTM A 182 Gr.F 316Ti 300#,RF/125-250 AARH


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A 240 Gr.316Ti 300#,FF/125-250 AARH


FLANGE

SPACER & 250 300 ASME-B16.48 ASTM A 516 GR.70 300#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 90 50 50 SCH. ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D


80S

ELBOW 90 250 300 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW,1.5D

ELBOW 45 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 45 250 300 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW,1.5D

EQUAL TEE 15 200 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

EQUAL TEE 250 300 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW

REDUCING 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


TEE

REDUCING 250 300 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW
TEE

CONTRACT No. DOCUMENT No.: ANNEX.- 26 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B71B 3 Page 4 of 6
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CONCENTRIC 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW
REDUCER

LATERAL 50 100 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


EQUAL TEE

Y PIECE 60 50 50 M MNFSTD ASTM A 403 Gr.WP 316Ti-S BW

Y PIECE 30 80 80 M MNFSTD ASTM A 403 Gr.WP 316Ti-S BW

Y PIECE 60 80 80 M MNFSTD ASTM A 403 Gr.WP 316Ti-S BW

Y PIECE 45 80 80 M MNFSTD ASTM A 403 Gr.WP 316Ti-S BW

CONCENTRIC 250 300 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW
REDUCER

ECCENTRIC 15 200 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

ECCENTRIC 250 300 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-WX-S2 BW
REDUCER

CAP 15 300 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

LATROLET 15 40 M MNFSTD ASTM A 234 GR.WPB BW

NIPPOLET 15 40 M MNFSTD ASTM A 182 Gr.F316Ti BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GLOBE VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
TRIM-STELLITED,STEM-SS 316Ti AARH, SHT NO.-VL32FST
BELLOW SEAL
GLOBE VALVE 50 300 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti BELLOW SEAL AARH, SHT NO.-VL32FST

BUTTERFLY 200 300 API-609 BODY-ASTM A 351 CF8M+Ti TRIM- LUG, 300#, B-16.5, RF/125-250 AARH,
VALVE SS 316Ti Metal Seated SHT NO.-VF32LEMT

BALL VALVE 15 150 BS EN ISO BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
17292 /ASTM A 351 CF8M+Ti TRIM- AARH, SHT NO.-VB32FMT
(BALL- SS316Ti, SEAT-METAL)
BALL VALVE 80 80 BS EN ISO BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
17292 /ASTM A 351 CF8M+Ti TRIM- AARH, SHT NO.-VB32FMT-FB
(BALL- SS316Ti, SEAT-METAL)

CONTRACT No. DOCUMENT No.: ANNEX.- 26 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B71B 3 Page 5 of 6
PIPING MATERIAL
SPECIFICATION

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CHECK VALVE 15 40 API-602 BODY-ASTM A 182 GR.F316Ti FLGD, 300#, B-16.5, RF/125-250
TRIM-STELLITED AARH, SHT NO.-VC32FT

CHECK VALVE 50 250 BS-1868 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VC32FT

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 300 B- BOLT:A193 GR.B8M CLASS II, STUD BOLT
18.2.1/18.2.2 NUT:A194 GR.8M

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 300 B 16.20- Camprofil metal gasket with layer FLAT RING, 300#, 3 MM
ASME B 16.5 graphite SS 316Ti

CONTRACT No. DOCUMENT No.: ANNEX.- 26 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B71B 3 Page 6 of 6
PIPING MATERIAL
SPECIFICATION

ANNEXURE 27
PIPING CLASS B71C
RATING 300#
BASE MATERIAL S.S.<= 80NB/C.S.>=100NB
CORROSION ALLOWANCE 0.0 / 1.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. -29 38 50 100 150 200

Pres. 51.1 51.1 50.1 46.6 45.1 43.8

Service: UTILITY- Air, (compressed air) 20 bar g, Air, (compressed air) 15 bar g

Notes:
01 For size DN15 to DN80 the Pressure for the Temperature -29,38,50,100,150,200 are 49.6,49.6,48.1,42.2,38.5,35.7 respectively. Where as
temperature is in deg C and pressure is in BAR g.
02 Corrosion Allowence is 0.0 mm for SS and 1.0 mm for CS.
03 Pressure and Temperature Rating in the given Table is for size range DN100 to DN300

CONTRACT No. DOCUMENT No.: ANNEX.- 27 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B71C 3 Page 1 of 6
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 40S
20 SCH. 40S
25 SCH. 40S
40 SCH. 40S
50 SCH. 10S
80 SCH. 10S
100 SCH. 40
125 SCH. 40
150 SCH. 40
200 SCH. 30

CONTRACT No. DOCUMENT No.: ANNEX.- 27 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B71C 3 Page 2 of 6
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 500

450 450

400 400

350 350

300 300

250 250

200 T 200

150 T R 150

100 T R R 100

80 T F F F 80

50 T R F F F 50

40 T T H F F F 40

25 T T H H F F F 25

20 T T T H H F F F 20

15 T T T T H H F F F 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 27 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B71C 3 Page 3 of 6
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 80 M B-36.19 ASTM A 312 TP 316Ti PE,SEAMLESS

PIPE 100 200 M B-36.10 ASTM A 53 Gr.B PE,WELDED

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 80 M B-16.5 ASTM A 182 Gr.F 316Ti 300#,RF/125-250 AARH
FLANGE

WELD NECK 100 200 M B-16.5 ASTM A 105 N 300#,RF/125-250 AARH


FLANGE

BLIND 15 80 B-16.5 ASTM A 182 Gr.F 316Ti 300#,RF/125-250 AARH


FLANGE

BLIND 100 200 B-16.5 ASTM A 105 N 300#,RF/125-250 AARH


FLANGE

FIGURE 8 15 80 ASME-B16.48 ASTM A 240 Gr.316Ti 300#,FF/125-250 AARH


FLANGE

FIGURE 8 100 200 ASME-B16.48 ASTM A 516 GR.70 300#,FF/125-250 AARH


FLANGE

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 80 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 90 100 200 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

ELBOW 45 15 80 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW,1.5D

ELBOW 45 100 200 M ASME B-16.9 ASTM A 234 GR.WPB BW,1.5D

EQUAL TEE 15 80 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

EQUAL TEE 100 200 M ASME B-16.9 ASTM A 234 GR.WPB BW

REDUCING 15 80 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


TEE

CONTRACT No. DOCUMENT No.: ANNEX.- 27 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B71C 3 Page 4 of 6
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
REDUCING 100 200 M,M ASME B-16.9 ASTM A 234 GR.WPB BW
TEE

CONCENTRIC 15 80 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

CONCENTRIC 100 200 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

ECCENTRIC 15 80 M,M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW


REDUCER

ECCENTRIC 100 200 M,M ASME B-16.9 ASTM A 234 GR.WPB BW


REDUCER

CAP 15 80 M ASME B-16.9 ASTM A 403 Gr.WP 316Ti-S BW

CAP 100 200 M ASME B-16.9 ASTM A 234 GR.WPB BW

FLANGOLET 15 80 MNF STD ASTM A 105 N FLGD, 300#,B16.5,RF/125-250 AARH,


L = 150 MM

NIPPOLET 15 40 M MNFSTD ASTM A 182 Gr.F316Ti BW, L = 89 MM

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 15 40 M API-602 BODY-ASTM A 182 GR.F316Ti BW, 300#, B-16.25, SHT NO.-VG32B
TRIM-STELLITED,STEM-SS 316Ti

GATE VALVE 50 80 API-600 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VG32F

GATE VALVE 100 150 API-600 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VG31F

GLOBE VALVE 15 40 M API-602 BODY-ASTM A 182 GR.F316Ti BW, 300#, B-16.25, SHT NO.-VL32B
TRIM-STELLITED,STEM-SS 316Ti

GLOBE VALVE 50 80 BS-1873 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VL32F

GLOBE VALVE 100 200 BS-1873 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VL31F

CHECK VALVE 15 40 M API-602 BODY-ASTM A 182 GR.F316Ti BW, 300#, B-16.25, SHT NO.-VC32B
TRIM-STELLITED

CHECK VALVE 50 80 BS-1868 BODY-ASTM A 351 CF8M+Ti TRIM- FLGD, 300#, B-16.5, RF/125-250
SS 316Ti AARH, SHT NO.-VC32F

CONTRACT No. DOCUMENT No.: ANNEX.- 27 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B71C 3 Page 5 of 6
PIPING MATERIAL
SPECIFICATION

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CHECK VALVE 100 200 BS-1868 BODY-ASTM A 216 GR.WCB TRIM- FLGD, 300#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VC31F

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 80 B- BOLT:A193 GR.B8M CLASS II, STUD BOLT
18.2.1/18.2.2 NUT:A194 GR.8M

BOLT 100 200 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT


18.2.1/18.2.2 GR.2H

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 200 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 300#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)

CONTRACT No. DOCUMENT No.: ANNEX.- 27 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 B71C 3 Page 6 of 6
PIPING MATERIAL
SPECIFICATION

ANNEXURE 28
PIPING CLASS A30A
RATING 150#
BASE MATERIAL GRE/GRP/SDSS
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 0 85

Pres. 19 19

Service: PROCESS-Sea Water Return, Sea Water supply

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN50 to DN600
02 PCD of flanges shall be as per ASME B16.5 for sizes DN 600 and lower and AWWA C207 Cl.D for sizes DN 700 and larger.
03 For Sea Water size will be DN 700 & larger.Design Pressure and Temperature shall be 6 bar & 85 deg C Respectively.

CONTRACT No. DOCUMENT No.: ANNEX.- 28 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A30A 3 Page 1 of 7
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 40S
20 SCH. 40S
25 SCH. 40S
40 SCH. 40S
50 3 M.M. THK.
80 3 M.M. THK.
100 3 M.M. THK.
150 3.8 M.M.THK
200 4.8 M.M. THK.
250 5.8 M.M.THK
300 6.8 M.M.THK
350 7.4 M.M.THK
400 8.4 M.M. THK.
450 9.2 M.M.THK
500 10.1 M.M.THK
600 12.1 M.M.THK
700 7.4 M.M.THK
750 7.9 M.M. THK.
800 8.4 M.M. THK.
900 9.3 M.M. THK.
1000 10.31 M.M. THK.
1050 10.31 M.M. THK.

CONTRACT No. DOCUMENT No.: ANNEX.- 28 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A30A 3 Page 2 of 7
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 T 1050

1000 T T 1000

900 T T T 900

850 850

800 T T T T 800

750 T T T T T 750

700 T T T T T T 700

650 650

600 T T T T T T T 600

550 550

500 T T T T T T T T 500

450 T T T T T T T T T 450

400 T T T T T T T T T T 400

350 T T T T T T T T T T T 350

300 T T T T T T T T T T T T 300

250 T T T T T T T T T T T T T 250

200 T T T T T T T T T T T T T T 200

150 T T T T T T T T T T T T T T T 150

100 T T T T T T T T T T T T T T T T 100

80 T T T T T T T T T T T T T T T T T 80

50 T T T T T T T T T T T T T T T T T T 50

40 T H 40

25 T H H 25

20 T H H 20

15 T H H H 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 28 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A30A 3 Page 3 of 7
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 40 M B-36.19 ASTM A 790 UNS S32750 PE,SEAMLESS

PIPE 50 500 M MNFSTD ASTM D 2996 One end spigot other end Socket
taper,Filament-Wound Adhesive
Bonded joint
PIPE 600 600 M MNFSTD ASTM D 2996 PE,Filament-Wound Laminated joint

PIPE 700 1050 M MNFSTD ASTM D 3567 PE,Filament-Wound Laminated joint

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 40 M B-16.5 ASTM A 182 GR.F53 UNS S32750 150#,FF/125-250 AARH
FLANGE

HEAVY DUTY 50 600 M MNF STD / ASTM D 4024 150#,FF,SOCKET TAPER ENDS
FLANGE ASME B16.5

HEAVY DUTY 700 1050 M MNF STD / ASTM D 4024 150 PSI,FF,SOCKET TAPER ENDS
FLANGE AWWA C207
CL.D
BLIND 15 40 B-16.5 ASTM A 182 GR.F53 UNS S32750 150#,FF/125-250 AARH
FLANGE

BLIND 50 600 MNF STD / ASTM D 4024 150#,FF,SOCKET TAPER ENDS


FLANGE ASME B16.5

BLIND 700 1050 MNF STD / ASTM D 4024 150 PSI,FF,SOCKET TAPER ENDS
FLANGE AWWA C207
CL.D
FIGURE 8 15 40 ASME-B16.48 ASTM A 182 GR.F53 UNS S32750 150#,FF/125-250 AARH
FLANGE

FIGURE 8 50 200 ASME-B16.48 MONEL 400 150#,FF/125-250 AARH


FLANGE

SPACER & 250 600 ASME-B16.48 MONEL 400 150#,FF/125-250 AARH


BLIND

SPACER & 700 1050 MNF STD MONEL 400 150#,FF/125-250 AARH
BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 40 M ASME B-16.9 ASTM A815 UNS S32750 BW,1.5D

CONTRACT No. DOCUMENT No.: ANNEX.- 28 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A30A 3 Page 4 of 7
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 50 500 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint
Socket Taper ends,

ELBOW 90 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
ends,

ELBOW 90 700 1050 MNFSTD ASTM D 3567 Filament wound,Laminated joint Plain
ends,

ELBOW 45 15 40 M ASME B-16.9 ASTM A815 UNS S32750 BW,1.5D

ELBOW 45 50 500 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint


Socket Taper ends,

ELBOW 45 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
ends,

ELBOW 45 700 1050 MNFSTD ASTM D 3567 Filament wound,Laminated joint Plain
ends,

EQUAL TEE 15 40 M ASME B-16.9 ASTM A815 UNS S32750 BW

EQUAL TEE 50 500 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint
Socket Taper ends,

EQUAL TEE 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
ends,

EQUAL TEE 700 1050 MNFSTD ASTM D 3567 Filament wound,Laminated joint Plain
ends,

REDUCING 15 40 M,M ASME B-16.9 ASTM A815 UNS S32750 BW


TEE

REDUCING 50 500 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint


TEE Socket Taper ends,

REDUCING 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
TEE ends,

REDUCING 700 1050 MNFSTD ASTM D 3567 Filament wound,Laminated joint Plain
TEE ends,

CONCENTRIC 15 40 M,M ASME B-16.9 ASTM A815 UNS S32750 BW


REDUCER

CONCENTRIC 50 500 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint


REDUCER Socket Taper ends,

CONCENTRIC 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
REDUCER ends,

CONCENTRIC 700 1050 MNFSTD ASTM D 3567 Filament wound,Laminated joint Plain
REDUCER ends,

CONTRACT No. DOCUMENT No.: ANNEX.- 28 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A30A 3 Page 5 of 7
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ECCENTRIC 15 40 M,M ASME B-16.9 ASTM A815 UNS S32750 BW
REDUCER

ECCENTRIC 50 500 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint


REDUCER Socket Taper ends,

ECCENTRIC 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
REDUCER ends,

ECCENTRIC 700 1050 MNFSTD ASTM D 3567 Filament wound,Laminated joint Plain
REDUCER ends,

FLANGE 50 50 M B-16.5 ASTM A 182 GR.F53 UNS S32750 150#,FF/125-250 AARH


REDUCING

CAP 15 40 M ASME B-16.9 ASTM A815 UNS S32750 BW

CAP 50 500 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint


Socket Taper ends,

CAP 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
ends,

CAP 700 1050 MNFSTD ASTM D 3567 Filament wound,Laminated joint Plain
ends,

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 15 40 BS 5154 BODY-ASTM B148 C95800 TRIM- FLGD, 150#, B-16.5, FF, SHT NO.-
Monel 500 VG17F

GATE VALVE 50 80 BS 5154 BODY-ASTM B148 C95800 TRIM- FLGD, 150#, B-16.5, FF, SHT NO.-
Monel 500 VG17F

BUTTERFLY 100 600 API-609 BODY-ASTM A 216 LUG, 150#, B-16.5, FF, SHT NO.-
VALVE GR.WCB,EPDM Rubber Lined VF13LC
TRIM-ASTM B 148 Gr.C95800
BUTTERFLY 700 1050 AWWA C504 BODY-ASTM A 216 DOUBLE FLANGED, CL 150B, AWWA-
VALVE GR.WCB,EPDM Rubber Lined C207CL.D, FF, SHT NO.-VF13FC
TRIM-ASTM B 148 Gr.C95800
CHECK VALVE 50 250 BS-1868 BODY-ASTM A 216 FLGD, 150#, B-16.5, FF, SHT NO.-
GR.WCB,EPDM Rubber Lined VC13F
TRIM-ASTM B 148 Gr.C95800
DP CHECK 300 600 API-594 BODY-ASTM A 216 LUG, 150#, B-16.5, FF, SHT NO.-
VALVE GR.WCB,EPDM Rubber Lined VD13L
TRIM-ASTM B 148 Gr.C95800
DP CHECK 700 1050 API-594 BODY-ASTM A 216 FLGD, 150#, AWWA-C207CL.D, FF,
VALVE GR.WCB,EPDM Rubber Lined SHT NO.-VD13F
TRIM-ASTM B 148 Gr.C95800

CONTRACT No. DOCUMENT No.: ANNEX.- 28 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A30A 3 Page 6 of 7
PIPING MATERIAL
SPECIFICATION

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 1050 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 40 B 16.20- Spiral wound S32750 winding SPIRAL, 150#, 2 MM
ASME B 16.5 graphite filled,S32750 inner and
outer ring
GASKET 50 600 B 16.20- Flat ring expanded EPDM FULLFACE, 150#, 2 MM
ASME B 16.5

GASKET 700 1050 B 16.20 Flat ring expanded EPDM FULLFACE, 150 PSI, 2 MM
AWWA-C207
CL.D

CONTRACT No. DOCUMENT No.: ANNEX.- 28 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A30A 3 Page 7 of 7
PIPING MATERIAL
SPECIFICATION

ANNEXURE 29
PIPING CLASS A30AA
RATING 150#
BASE MATERIAL GRE
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 0 50

Pres. 17 17

Service: Back up Fire Water, Fire Water

CONTRACT No. DOCUMENT No.: ANNEX.- 29 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A30AA 3 Page 1 of 5
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
50 5.8 M.M.THK
80 5.8 M.M.THK
100 5.8 M.M.THK
150 5.8 M.M.THK
250 5.8 M.M.THK
300 5.3 M.M. THK.
350 6.0 M.M. THK.
400 7.0 M.M. THK.
600 10.6 MM.THK

CONTRACT No. DOCUMENT No.: ANNEX.- 29 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A30AA 3 Page 2 of 5
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 600 T 600
nc 550 - 550
h
Pi 500 - 500
p
e 450 - 450
(S
iz 400 T - 400
e
in 350 T T - 350

D 300 T T T - 300
N
) 250 T T T T T 250

200 T T T T T T 200

150 T T T T T T T 150

100 T T T T T T T T 100

80 T T T T T T T T T 80

50 T T T T T T T T T T 50

40 40

25 25

20 20

15 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 29 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A30AA 3 Page 3 of 5
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 50 250 M MNFSTD ASTM D 2996 One end spigot other end Socket
taper,Filament-Wound Adhesive
Bonded joint
PIPE 600 600 M MNFSTD ASTM D 2996 PE,Filament-Wound Laminated joint

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
HEAVY DUTY 50 80 M MNF STD / ASTM D 4024 300#,FF,SOCKET TAPER ENDS
FLANGE ASME B16.5

HEAVY DUTY 100 600 M MNF STD / ASTM D 4024 250 PSI,FF,SOCKET TAPER ENDS
FLANGE AWWA C207
CL.E
BLIND 50 80 MNF STD / ASTM D 4024 300#,FF,SOCKET TAPER ENDS
FLANGE ASME B16.5

BLIND 100 600 MNF STD / ASTM D 4024 250 PSI,FF,SOCKET TAPER ENDS
FLANGE AWWA C207
CL.E

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 50 250 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint
Socket Taper ends,

ELBOW 90 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
ends,

ELBOW 45 50 250 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint


Socket Taper ends,

ELBOW 45 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
ends,

EQUAL TEE 50 250 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint
Socket Taper ends,

EQUAL TEE 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
ends,

REDUCING 50 250 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint


TEE Socket Taper ends,

REDUCING 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
TEE ends,

CONCENTRIC 50 250 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint


REDUCER Socket Taper ends,

CONTRACT No. DOCUMENT No.: ANNEX.- 29 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A30AA 3 Page 4 of 5
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CONCENTRIC 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
REDUCER ends,

ECCENTRIC 50 250 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint


REDUCER Socket Taper ends,

ECCENTRIC 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
REDUCER ends,

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 50 80 BS 5154 BODY-ASTM B148 UNS C95800 FLGD, 300# (PN 40), B-16.5, FF/125-
TRIM-Monel 500 250 AARH, SHT NO.-VG37F

GATE VALVE 100 600 ANSI-B-16.34 BODY-ASTM B148 UNS C95800 FLGD, 300#, AWWA-C207CL.E,
TRIM-Monel 500 FF/125-250 AARH, SHT NO.-VG37F

BUTTERFLY 100 250 API-609 BODY-ASTM A 536 Gr. 65-45- LUG, 300#, AWWA-C207CL.E, SHT
VALVE 12,EPDM Rubber Lined TRIM- NO.-VF38LC
ASTM A 536 Gr. 65-45-12,EPDM
Rubber Lined
BUTTERFLY 600 600 API-609 BODY-ASTM A 536 Gr. 65-45- DOUBLE FLANGED, 300#, AWWA-
VALVE 12,EPDM Rubber Lined TRIM- C207CL.E, SHT NO.-VF38FC
ASTM A 536 Gr. 65-45-12,EPDM
Rubber Lined

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 50 600 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 50 80 B 16.20- Flat ring expanded EPDM FLAT RING, 150#, 2 MM
ASME B 16.5

GASKET 100 600 B 16.20 Flat ring expanded EPDM FLAT RING, 150 PSI, 2 MM
AWWA-C207
CL.E

CONTRACT No. DOCUMENT No.: ANNEX.- 29 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A30AA 3 Page 5 of 5
PIPING MATERIAL
SPECIFICATION

ANNEXURE 30
PIPING CLASS A30AB
RATING 150#
BASE MATERIAL GRE
CORROSION ALLOWANCE 1.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 0 85

Pres. 19 19

Service: Fire water

CONTRACT No. DOCUMENT No.: ANNEX.- 30 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A30AB 3 Page 1 of 5
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
50 3 M.M. THK.
80 3 M.M. THK.
100 3 M.M. THK.
150 3.8 M.M.THK
200 4.8 M.M. THK.
250 5.8 M.M.THK
300 6.8 M.M.THK
350 7.4 M.M.THK
400 8.4 M.M. THK.
450 9.2 M.M.THK
500 10.1 M.M.THK
600 12.1 M.M.THK

CONTRACT No. DOCUMENT No.: ANNEX.- 30 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A30AB 3 Page 2 of 5
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 T 600

550 550

500 T T 500

450 T T T 450

400 T T T T 400

350 T T T T T 350

300 T T T T T T 300

250 T T T T T T T 250

200 T T T T T T T T 200

150 T T T T T T T T T 150

100 T T T T T T T T T T 100

80 T T T T T T T T T T T 80

50 T T T T T T T T T T T T 50

40 40

25 25

20 20

15 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 30 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A30AB 3 Page 3 of 5
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 50 500 M MNFSTD ASTM D 2996 One end spigot other end Socket
taper,Filament-Wound Adhesive
Bonded joint
PIPE 600 600 M MNFSTD ASTM D 2996 PE,Filament-Wound Laminated joint

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
HEAVY DUTY 50 600 M MNF STD / ASTM D 4024 150#,FF,SOCKET TAPER ENDS
FLANGE ASME B16.5

BLIND 50 600 MNF STD / ASTM D 4024 150#,FF,SOCKET TAPER ENDS


FLANGE ASME B16.5

FIGURE 8 50 200 ASME-B16.48 MONEL 400 150#,FF/125-250 AARH


FLANGE

SPACER & 250 600 ASME-B16.48 MONEL 400 150#,FF/125-250 AARH


BLIND

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 50 500 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint
Socket Taper ends,

ELBOW 90 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
ends,

ELBOW 45 50 500 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint


Socket Taper ends,

ELBOW 45 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
ends,

EQUAL TEE 50 500 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint
Socket Taper ends,

EQUAL TEE 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
ends,

REDUCING 50 500 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint


TEE Socket Taper ends,

REDUCING 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
TEE ends,

CONCENTRIC 50 500 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint


REDUCER Socket Taper ends,

CONTRACT No. DOCUMENT No.: ANNEX.- 30 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A30AB 3 Page 4 of 5
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CONCENTRIC 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
REDUCER ends,

ECCENTRIC 50 500 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint


REDUCER Socket Taper ends,

ECCENTRIC 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
REDUCER ends,

CAP 50 500 MNFSTD ASTM D 5685 Filament wound,Adhesive Bonded joint


Socket Taper ends,

CAP 600 600 MNFSTD ASTM D 5685 Filament wound,Laminated joint Plain
ends,

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 50 150 API-600 BODY-ASTM A 105 N TRIM- FLGD, 150#, B-16.5, RF/125-250
13%CR STEEL AARH, SHT NO.-VG11F

BUTTERFLY 200 600 API-609 BODY-ASTM A 216 GR.WCB TRIM- LUG, 150#, B-16.5, RF/125-250 AARH,
VALVE 13%CR STEEL SHT NO.-VF11LC

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 50 600 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 50 600 B 16.20- Flat ring expanded EPDM FLAT RING, 150#, 2 MM
ASME B 16.5

CONTRACT No. DOCUMENT No.: ANNEX.- 30 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A30AB 3 Page 5 of 5
PIPING MATERIAL
SPECIFICATION

ANNEXURE 31
PIPING CLASS A40A
RATING 150#
BASE MATERIAL CS Lined Glass flaked lining
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 38 50 100 150 200

Pres. 19.6 19.2 17.7 15.8 13.8

Service: PROCESS-Sea Water Return,Sea Water supply

Notes:
01 Spacer & blinds specified to Manufacturers standard shall be Designed for 85 Deg.c and 6 bar to Suit 150 PSI, AWWA C207 CL.D
02 PCD of flanges shall be as per ASME B16.5 for sizes DN 600 and lower and AWWA C207 Cl.D for sizes DN 700 and larger.
03 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300
04 For size DN350 and Larger.Pressure,Temperature will be as per Line condition

CONTRACT No. DOCUMENT No.: ANNEX.- 31 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A40A 3 Page 1 of 5
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
50 SCH. 40
600 SCH. 10
750 SCH. 10
900 SCH. 10
1050 SCH. STD.

CONTRACT No. DOCUMENT No.: ANNEX.- 31 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A40A 3 Page 2 of 5
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 T 1050

1000 1000

900 T T 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 500

450 450

400 400

350 350

300 300

250 250

200 200

150 150

100 100

80 80

50 T X X 50

40 40

25 25

20 20

15 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 31 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A40A 3 Page 3 of 5
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 50 50 M B-36.10/B16.5 ASTM A106 Gr.B Glass Flaked One end Fixed flanged, one end loose
Lined, Flanges to ASTM A105N flanged,to ASME B16.5 150#,FF

PIPE 600 600 M B-36.10/B16.5 ASTM A106 Gr.B Glass Flaked One end Fixed flanged, one end loose
Lined, Flanges to ASTM A105N flanged,to ASME B16.5 150#,FF

PIPE 750 1050 M B-36.10 / ASTM A53 Gr.B Glass Flaked One end Fixed flanged, one end loose
AWWA C207 Lined, Flanges to ASTM A105N flanged,to AWWA C207 CL.D 150 PSI,
CL.D FF

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BLIND 50 50 B-16.5 ASTM A105N,With Glass flaked 150#,FF
FLANGE Coating

BLIND 900 1050 MNF STD / ASTM A105N,With Glass flaked 150 PSI,FF
FLANGE AWWA C207 Coating
CL.D
SPACER & 900 1050 MNF STD / ASTM A516 Gr.70 with Glass flaked 150 PSI,FF 01
BLIND AWWA C207 Coating
CL.D

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 50 50 ASME B-16.5 ASTM A234 Gr.WPB Glass Flaked WELDED to ASME B16.5 FF With
Lined, Flanges to ASTM A105N Fixed flanged,1.5D,150#,

ELBOW 90 900 1050 MNFSTD / ASTM A234 Gr.WPB-W Glass WELDED to AWWA C207 CL.D FF
AWWA C207 Flaked Lined, Flanges to ASTM With Fixed flanged, 1.5D, 150 PSI,
CL.D A105N
ELBOW 45 50 50 ASME B-16.5 ASTM A234 Gr.WPB Glass Flaked WELDED to ASME B16.5 FF With
Lined, Flanges to ASTM A105N Fixed flanged,1.5D,150#,

ELBOW 45 900 1050 MNFSTD / ASTM A234 Gr.WPB-W Glass WELDED to AWWA C207 CL.D FF
AWWA C207 Flaked Lined, Flanges to ASTM With Fixed flanged, 1.5D, 150 PSI,
CL.D A105N
EQUAL TEE 50 50 ASME B-16.5 ASTM A234 Gr.WPB Glass Flaked WELDED to ASME B16.5 FF With
Lined, Flanges to ASTM A105N Fixed flanged,150#,

EQUAL TEE 900 1050 MNFSTD / ASTM A234 Gr.WPB-W Glass WELDED to AWWA C207 CL.D FF
AWWA C207 Flaked Lined, Flanges to ASTM With Fixed flanged,150 PSI,
CL.D A105N
REDUCING 50 50 ASME B-16.5 ASTM A234 Gr.WPB Glass Flaked WELDED to ASME B16.5 FF With
TEE Lined, Flanges to ASTM A105N Fixed flanged,150#,

REDUCING 900 1050 MNFSTD / ASTM A234 Gr.WPB-W Glass WELDED to AWWA C207 CL.D FF
TEE AWWA C207 Flaked Lined, Flanges to ASTM With Fixed flanged,150 PSI,
CL.D A105N
CONCENTRIC 50 50 ASME B-16.5 ASTM A234 Gr.WPB Glass Flaked WELDED to ASME B16.5 FF With
REDUCER Lined, Flanges to ASTM A105N Fixed flanged,150#,

CONTRACT No. DOCUMENT No.: ANNEX.- 31 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A40A 3 Page 4 of 5
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CONCENTRIC 900 1050 MNFSTD / ASTM A234 Gr.WPB-W Glass WELDED to AWWA C207 CL.D FF
REDUCER AWWA C207 Flaked Lined, Flanges to ASTM With Fixed flanged,150 PSI,
CL.D A105N
ECCENTRIC 50 50 ASME B-16.5 ASTM A234 Gr.WPB Glass Flaked WELDED to ASME B16.5 FF With
REDUCER Lined, Flanges to ASTM A105N Fixed flanged,150#,

ECCENTRIC 900 1050 MNFSTD / ASTM A234 Gr.WPB-W Glass WELDED to AWWA C207 CL.D FF
REDUCER AWWA C207 Flaked Lined, Flanges to ASTM With Fixed flanged,150 PSI,
CL.D A105N

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 50 50 BS 5154 BODY-ASTM B148 C95800 TRIM- FLGD, 150#, B-16.5, FF, SHT NO.-
Monel 500 VG17F

BUTTERFLY 900 1050 AWWA C504 BODY-ASTM A 216 DOUBLE FLANGED, CL 150B, AWWA-
VALVE GR.WCB,EPDM Rubber Lined C207CL.D, FF/125-250 AARH, SHT
TRIM-ASTM B 148 Gr.C95800 NO.-VF13FC

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 50 1050 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 50 50 B 16.21- Flat ring expanded EPDM FLAT RING, 150#, 2 MM
ASME B 16.5

GASKET 900 1050 B 16.21 Flat ring expanded EPDM FLAT RING, 150 PSI, 2 MM
AWWA-C207
CL.D

CONTRACT No. DOCUMENT No.: ANNEX.- 31 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A40A 3 Page 5 of 5
PIPING MATERIAL
SPECIFICATION

ANNEXURE 32
PIPING CLASS A50C
RATING 150#
BASE MATERIAL POLYPROPYLENE HOMOPOLYMER (PPH)
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. -10 0 85

Pres. 10 10 10

Service: PROCESS-Lime Milk(10% Na(OH)2, Sodium Sulfite, Waste Water, Waste Water(Caustic), Waste Water(acid), Flocculant, Off
gas wet, Off gas.

Notes:
01 Vendor to confirm that Selected Wall Thickness Shall be Suitable for design Temp. & Pr. as mentioned above.
02 Only for internal installation.

CONTRACT No. DOCUMENT No.: ANNEX.- 32 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A50C 3 Page 1 of 13
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SDR 11 (OD 16 MM)
20 SDR 11 (OD 20 MM)
25 SDR 11 (OD 25 MM)
32 SDR 11 (OD 32 MM)
40 SDR 11 (OD 40 MM)
50 SDR 11 (OD 50 MM)
65 SDR 11 (OD 63 MM)
80 SDR 11 (OD 75 MM)
90 SDR 11 (OD 90 MM)
100 SDR 11 (OD 110 MM)
125 SDR 11 (OD 125 MM)
140 SDR 11 (OD 140 MM)
150 SDR 11 (OD 160 MM)
200 SDR 11 (OD 200 MM)
250 SDR 11 (OD 250 MM)
300 SDR 11 (OD 315 MM)
350 SDR 11 (OD 355 MM)
400 SDR 11 (OD 400 MM)
500 SDR 11 (OD 500 MM)
600 SDR 11 (OD 630 MM)
800 SDR 26 (OD 800 MM)
900 SDR 26 (OD 900 MM)
1000 SDR 26 (OD 1000 MM)
1200 SDR 26 (OD 1200 MM)
1400 SDR 26 (OD 1400 MM)

CONTRACT No. DOCUMENT No.: ANNEX.- 32 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A50C 3 Page 2 of 13
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650

600
As Per Annexure - A 650

600

550 550

500 500

450 450

400 400

350 350

300 300

250 250

200 200

150 150

100 100

80 80

50 50

40 40

25 25

20 20

15 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 32 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A50C 3 Page 3 of 13
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 600 M ISO 15494 ASTM D4101, POLYPROPYLENE PE,SEAMLESS
HOMOPOLYMER

PIPE 800 1400 M ISO 15494 ASTM D4101, POLYPROPYLENE PE,SEAMLESS


HOMOPOLYMER

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
LAP JOINT 15 15 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 16
MM)
LAP JOINT 15 15 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 16
MM)
LAP JOINT 20 20 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 20
MM)
LAP JOINT 20 20 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 20
MM)
LAP JOINT 25 25 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 25
MM)
LAP JOINT 25 25 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 25
MM)
LAP JOINT 32 32 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 32
MM)
LAP JOINT 32 32 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 32
MM)
LAP JOINT 40 40 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 40
MM)
LAP JOINT 40 40 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 40
MM)
LAP JOINT 50 50 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 50
MM)
LAP JOINT 50 50 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 50
MM)
LAP JOINT 65 65 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 63
MM)
LAP JOINT 65 65 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 63
MM)
LAP JOINT 80 80 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 75
MM)

CONTRACT No. DOCUMENT No.: ANNEX.- 32 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A50C 3 Page 4 of 13
PIPING MATERIAL
SPECIFICATION

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
LAP JOINT 80 80 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 75
MM)
LAP JOINT 90 90 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 90
MM)
LAP JOINT 90 90 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 90
MM)
LAP JOINT 100 100 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 110
MM)
LAP JOINT 100 100 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 110
MM)
LAP JOINT 125 125 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 125
MM)
LAP JOINT 125 125 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 125
MM)
LAP JOINT 140 140 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 140
MM)
LAP JOINT 140 140 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 140
MM)
LAP JOINT 150 150 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 160
MM)
LAP JOINT 150 150 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 160
MM)
LAP JOINT 200 200 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 200
MM)
LAP JOINT 200 200 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 200
MM)
LAP JOINT 250 250 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 250
MM)
LAP JOINT 250 250 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 250
MM)
LAP JOINT 300 300 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 315
MM)
LAP JOINT 300 300 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 315
MM)
LAP JOINT 350 350 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 355
MM)

CONTRACT No. DOCUMENT No.: ANNEX.- 32 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A50C 3 Page 5 of 13
PIPING MATERIAL
SPECIFICATION

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
LAP JOINT 350 350 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 355
MM)
LAP JOINT 400 400 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 400
MM)
LAP JOINT 400 400 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 400
MM)
LAP JOINT 500 500 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 500
MM)
LAP JOINT 500 500 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 500
MM)
LAP JOINT 600 600 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 630
MM)
LAP JOINT 600 600 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 630
MM)
LAP JOINT 900 900 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 900
MM)
LAP JOINT 900 900 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.47B
FLANGE HOMOPOLYMER (OD Of Pipe 900
MM)
LAP JOINT 1200 1200 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe
1200 MM)
LAP JOINT 1200 1200 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe
1200 MM)
LAP JOINT 1400 1400 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe
1400 MM)
LAP JOINT 1400 1400 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.47B
FLANGE HOMOPOLYMER (OD Of Pipe
1400 MM)
BLIND 15 15 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 16
MM)
BLIND 15 15 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 16
MM)
BLIND 20 20 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 20
MM)
BLIND 20 20 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 20
MM)
BLIND 25 25 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 25
MM)

CONTRACT No. DOCUMENT No.: ANNEX.- 32 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A50C 3 Page 6 of 13
PIPING MATERIAL
SPECIFICATION

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BLIND 25 25 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 25
MM)
BLIND 40 40 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 40
MM)
BLIND 40 40 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 40
MM)
BLIND 50 50 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 50
MM)
BLIND 50 50 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 50
MM)
BLIND 65 65 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 63
MM)
BLIND 65 65 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 63
MM)
BLIND 80 80 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 75
MM)
BLIND 80 80 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 75
MM)
BLIND 90 90 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 90
MM)
BLIND 90 90 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 90
MM)
BLIND 100 100 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 110
MM)
BLIND 100 100 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 110
MM)
BLIND 125 125 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 125
MM)
BLIND 125 125 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 125
MM)
BLIND 140 140 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 140
MM)
BLIND 140 140 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 140
MM)
BLIND 150 150 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 160
MM)

CONTRACT No. DOCUMENT No.: ANNEX.- 32 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A50C 3 Page 7 of 13
PIPING MATERIAL
SPECIFICATION

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BLIND 150 150 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 160
MM)
BLIND 200 200 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 200
MM)
BLIND 200 200 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 200
MM)
BLIND 250 250 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 250
MM)
BLIND 250 250 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 250
MM)
BLIND 300 300 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 315
MM)
BLIND 300 300 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 315
MM)
BLIND 350 350 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 355
MM)
BLIND 350 350 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 355
MM)
BLIND 400 400 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 400
MM)
BLIND 400 400 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 400
MM)
BLIND 500 500 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 500
MM)
BLIND 500 500 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 500
MM)
BLIND 600 600 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 630
MM)
BLIND 600 600 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 630
MM)
BLIND 800 800 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 800
MM)
BLIND 800 800 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 800
MM)
BLIND 900 900 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe 900
MM)

CONTRACT No. DOCUMENT No.: ANNEX.- 32 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A50C 3 Page 8 of 13
PIPING MATERIAL
SPECIFICATION

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BLIND 900 900 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe 900
MM)
BLIND 1200 1200 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe
1200 MM)
BLIND 1200 1200 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe
1200 MM)
BLIND 1400 1400 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF, PCD AS PER B16.5
FLANGE HOMOPOLYMER (OD Of Pipe
1400 MM)
BLIND 1400 1400 ISO 15494 ASTM D4101, POLYPROPYLENE 150#,FF
FLANGE HOMOPOLYMER (OD Of Pipe
1400 MM)

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 1400 ISO 15494 ASTM D4101, POLYPROPYLENE PE Fusion Welded,1.5D,
HOMOPOLYMER

ELBOW 45 15 1400 ISO 15494 ASTM D4101, POLYPROPYLENE PE Fusion Welded,1.5D,


HOMOPOLYMER

EQUAL TEE 15 1400 ISO 15494 ASTM D4101, POLYPROPYLENE PE Fusion Welded,
HOMOPOLYMER

REDUCING 15 1400 ISO 15494 ASTM D4101, POLYPROPYLENE PE Fusion Welded,


TEE HOMOPOLYMER

CONCENTRIC 15 1400 ISO 15494 ASTM D4101, POLYPROPYLENE PE Fusion Welded,


REDUCER HOMOPOLYMER

ECCENTRIC 15 1400 ISO 15494 ASTM D4101, POLYPROPYLENE PE Fusion Welded,


REDUCER HOMOPOLYMER

CAP 15 200 ISO 15494 ASTM D4101, POLYPROPYLENE PE Fusion Welded,


HOMOPOLYMER

CAP 600 600 ISO 15494 ASTM D4101, POLYPROPYLENE PE Fusion Welded,
HOMOPOLYMER

CAP 900 900 ISO 15494 ASTM D4101, POLYPROPYLENE PE Fusion Welded,
HOMOPOLYMER

CAP 1200 1200 ISO 15494 ASTM D4101, POLYPROPYLENE PE Fusion Welded,
HOMOPOLYMER

STUB END 15 600 ISO 15494 ASTM D4101, POLYPROPYLENE PE Fusion Welded, 3000
HOMOPOLYMER

STUB END 900 900 ISO 15494 ASTM D4101, POLYPROPYLENE PE Fusion Welded, 3000
HOMOPOLYMER

CONTRACT No. DOCUMENT No.: ANNEX.- 32 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A50C 3 Page 9 of 13
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
STUB END 1200 1400 ISO 15494 ASTM D4101, POLYPROPYLENE PE Fusion Welded, 3000
HOMOPOLYMER

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BUTTERFLY 200 600 MNF STD BODY-PPH TRIM-PPH LUG, 150#, B-16.5, FF, SHT NO.-
VALVE VF15LC

BUTTERFLY 900 1200 MNF STD BODY-PPH TRIM-PPH FLGD, 150#, B-16.47-B, FF, SHT NO.-
VALVE VF15FC

BALL VALVE 15 150 M MNF STD BODY-PPH TRIM-(Ball-PPH,Seat- Spigot End, Butt Fusion
PPH Stem-PPH) Welded(Double Union Type), 150#, ,
SHT NO.-VB15B-FB
CHECK VALVE 15 40 M MNF STD BODY-PPH TRIM-Ball-PPH Spigot End, Butt Fusion
Welded(Double Union Type), 150#, ,
SHT NO.-VC15B
CHECK VALVE 50 250 MNF STD BODY-PPH TRIM-PPH,(Disc-PPH) FLGD, 150#, B-16.5, FF, SHT NO.-
VC15F

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 600 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

BOLT 900 900 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT


18.2.1/18.2.2 GR.2H

BOLT 1200 1400 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT


18.2.1/18.2.2 GR.2H

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 15 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 16 MM)
GASKET 15 15 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 16 MM)
GASKET 20 20 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 20 MM)
GASKET 20 20 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 20 MM)
GASKET 25 25 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 25 MM)

CONTRACT No. DOCUMENT No.: ANNEX.- 32 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A50C 3 Page10 of 13
PIPING MATERIAL
SPECIFICATION

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 25 25 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 25 MM)
GASKET 32 32 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 32 MM)
GASKET 32 32 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 32 MM)
GASKET 40 40 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 40 MM)
GASKET 40 40 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 40 MM)
GASKET 50 50 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 50 MM)
GASKET 50 50 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 50 MM)
GASKET 65 65 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 63 MM)
GASKET 65 65 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 63 MM)
GASKET 80 80 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 75 MM)
GASKET 80 80 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 75 MM)
GASKET 90 90 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 90 MM)
GASKET 90 90 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 90 MM)
GASKET 100 100 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 110 MM)
GASKET 100 100 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 110 MM)
GASKET 125 125 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 125 MM)
GASKET 125 125 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 125 MM)
GASKET 140 140 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 140 MM)

CONTRACT No. DOCUMENT No.: ANNEX.- 32 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A50C 3 Page11 of 13
PIPING MATERIAL
SPECIFICATION

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 140 140 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 140 MM)
GASKET 150 150 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 160 MM)
GASKET 150 150 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 160 MM)
GASKET 200 200 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 200 MM)
GASKET 200 200 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 200 MM)
GASKET 250 250 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 250 MM)
GASKET 250 250 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 250 MM)
GASKET 300 300 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 315 MM)
GASKET 300 300 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 315 MM)
GASKET 350 350 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 355 MM)
GASKET 350 350 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 355 MM)
GASKET 400 400 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 400 MM)
GASKET 400 400 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 400 MM)
GASKET 500 500 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 500 MM)
GASKET 500 500 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 500 MM)
GASKET 600 600 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 630
600 MM)
GASKET 600 600 B 16.21- Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
ASME B 16.5 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 600
630 MM)
GASKET 800 800 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 800 MM)

CONTRACT No. DOCUMENT No.: ANNEX.- 32 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A50C 3 Page12 of 13
PIPING MATERIAL
SPECIFICATION

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 900 900 B 16.21- Hostaflon TFM (PTFE-Modification) FULLFACE, 150#, 2 MM
ASME B with 25 % Fibreglass (TFM-4105)
16.47B (OD of Pipe 900 MM)
GASKET 900 900 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 900 MM)
GASKET 1200 1200 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 1200 MM)
GASKET 1200 1200 B 16.21- Hostaflon TFM (PTFE-Modification) FULLFACE, 150#, 2 MM
ASME B with 25 % Fibreglass (TFM-4105)
16.47B (OD of Pipe 1200 MM)
GASKET 1400 1400 B 16.21- Hostaflon TFM (PTFE-Modification) FULLFACE, 150#, 2 MM
ASME B with 25 % Fibreglass (TFM-4105)
16.47B (OD of Pipe 1400 MM)
GASKET 1400 1400 B 16.21-ISO Hostaflon TFM (PTFE-Modification) FLAT RING, 150#, 2 MM
15494 with 25 % Fibreglass (TFM-4105)
(OD of Pipe 1400 MM)

CONTRACT No. DOCUMENT No.: ANNEX.- 32 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A50C 3 Page13 of 13
PIPING MATERIAL
SPECIFICATION

ANNEXURE 33
PIPING CLASS A60A
RATING 150#
BASE MATERIAL CS PTFE / PFA Lined
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 38 50 100 150 200

Pres. 19.6 19.2 17.7 15.8 13.8

Service: PROCESS-Hydrogen chloride 30%, Caustic Solution (NaOH 30%), waste water, waste water(caustic), waste water acid, Off gas
wet.

Notes:
01 Pressure and Temperature Rating in the given Table is for size range DN15 to DN300

CONTRACT No. DOCUMENT No.: ANNEX.- 33 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A60A 3 Page 1 of 5
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
50 SCH. 40
80 SCH. 40
100 SCH. 40
125 SCH. 40
150 SCH. 40
200 SCH. 20

CONTRACT No. DOCUMENT No.: ANNEX.- 33 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A60A 3 Page 2 of 5
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650 650

600 600

550 550

500 500

450 450

400 400

350 350

300 300

250 250

200 T 200

150 T T 150

100 T T T 100

80 T T T X 80

50 T T T X X 50

40 40

25 25

20 20

15 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 33 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A60A 3 Page 3 of 5
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 50 80 M B-36.10/B16.5 ASTM A106 Gr.B PTFE / PFA One end Fixed flanged, one end loose
Lined, ASTM F1545 flanged,SMLS,Flanges to ASTM A105N
to ASME B16.5 150#,FF
PIPE 100 200 M B-36.10/B16.5 ASTM A53 Gr.B PTFE / PFA One end Fixed flanged, one end loose
Lined,ASTM F1545 flanged,WELDED,Flanges to ASTM
A105N to ASME B16.5 150#,FF

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BLIND 50 200 B-16.5 ASTM A105N,With PTFE/PFA 150#,FF/ASTM F1545
FLANGE Coating

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 50 200 ASME B-16.5 ASTM A234 Gr.WPB PTFE /PFA Flanges to ASTM A105N,FF With Fixed
Lined, ASTM F 1545 Flanged,150#,

ELBOW 45 50 200 ASME B-16.5 ASTM A234 Gr.WPB PTFE /PFA Flanges to ASTM A105N,FF With Fixed
Lined, ASTM F 1545 Flanged,150#,

EQUAL TEE 50 200 ASME B-16.5 ASTM A234 Gr.WPB PTFE /PFA Flanges to ASTM A105N,FF With Fixed
Lined, ASTM F 1545 Flanged,150#,

REDUCING 50 200 ASME B-16.5 ASTM A234 Gr.WPB PTFE /PFA Flanges to ASTM A105N,FF With Fixed
TEE Lined, ASTM F 1545 Flanged,150#,

CONCENTRIC 50 200 ASME B-16.5 ASTM A234 Gr.WPB PTFE /PFA Flanges to ASTM A105N,FF With Fixed
REDUCER Lined, ASTM F 1545 Flanged,150#,

ECCENTRIC 50 200 ASME B-16.5 ASTM A234 Gr.WPB PTFE /PFA Flanges to ASTM A105N,FF With Fixed
REDUCER Lined, ASTM F 1545 Flanged,150#,

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BUTTERFLY 200 200 API-609 BODY-ASTM A216 LUG, 150#, B-16.5, SHT NO.-VF14LC
VALVE Gr.WCB,PTFE/PFA Lined TRIM-
ASTM A351 Gr.CN7M
BALL VALVE 50 150 BS EN ISO BODY-ASTM A216 FLGD, 150#, B-16.5, FF, SHT NO.-
17292 Gr.WCB,PTFE/PFA Lined TRIM- VB14F
ASTM A351 Gr.CN7M
CHECK VALVE 50 200 BS-1868 BODY-ASTM A216 FLGD, 150#, B-16.5, FF, SHT NO.-
Gr.WCB,PTFE/PFA Lined TRIM- VC14F
ASTM A351 Gr.CN7M
DIAPHRAGM 50 200 BS-5156 BODY-ASTM A216 FLGD, 150#, B-16.5, FF, SHT NO.-
VALVE Gr.WCB,PTFE/PFA Lined TRIM- VM14F
Diaphragm-PTFE/PFA, WEIR
PATTERN

CONTRACT No. DOCUMENT No.: ANNEX.- 33 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A60A 3 Page 4 of 5
PIPING MATERIAL
SPECIFICATION

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 50 200 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 50 200 B 16.21- Expanded PTFE FLAT RING, 150#, 2 MM
ASME B 16.5

CONTRACT No. DOCUMENT No.: ANNEX.- 33 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A60A 3 Page 5 of 5
PIPING MATERIAL
SPECIFICATION

ANNEXURE 34
PIPING CLASS A80A
RATING 150#
BASE MATERIAL PolyVinylidene Fluoride (PVDF)
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 0 85

Pres. 12 12

Service: Ultra Pure Water

Notes:
01 Vendor to confirm that Selected Wall Thickness Shall be Suitable for design Temp. & Pr. as mentioned above.

CONTRACT No. DOCUMENT No.: ANNEX.- 34 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A80A 3 Page 1 of 5
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 80 (OD 16 MM)
20 SCH. 80 (OD 20 MM)
25 SCH. 80 (OD 25 MM)
32 SCH. 80 (OD 32 MM)
40 SCH. 80 (OD 40 MM)
50 SCH. 80 (OD 50 MM)
65 SCH. 80 (OD 63 MM)
80 SCH. 80 (OD 75 MM)
90 SCH. 80 (OD 90 MM)
100 SCH. 80 (OD 110 MM)
125 SCH. 80 (OD 125 MM)
140 SCH. 80 (OD 140 MM)
150 SCH. 80 (OD 160 MM)
200 SCH. 80 (OD 200 MM)

CONTRACT No. DOCUMENT No.: ANNEX.- 34 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A80A 3 Page 2 of 5
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 2000 2000
nc 1600 1600
h
Pi 1500 1500
p
e 1400 1400
(S
iz 1200 1200
e
in 1150 1150

D 1100 1100
N
) 1050 1050

1000 1000

900 900

850 850

800 800

750 750

700 700

650

600
As Per Annexure - A 650

600

550 550

500 500

450 450

400 400

350 350

300 300

250 250

200 200

150 150

100 100

80 80

50 50

40 40

25 25

20 20

15 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 34 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A80A 3 Page 3 of 5
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 200 M MNFSTD ASTM D3222, PVDF PE,SEAMLESS

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
LAP JOINT 15 200 B-16.5 ASTM A 105 N 150#,FF
FLANGE

BLIND 15 200 B-16.5 ASTM D3222, PVDF 150#,FF


FLANGE

FIGURE 8 15 200 ASME-B16.48 ASTM A516 Gr.70 with PVDF 150#,FF


FLANGE Coating

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 200 MNFSTD ASTM D3222, PVDF PE Fusion Welded,1.5D,

ELBOW 45 15 200 MNFSTD ASTM D3222, PVDF PE Fusion Welded,1.5D,

EQUAL TEE 15 200 MNFSTD ASTM D3222, PVDF PE Fusion Welded,

REDUCING 15 200 MNFSTD ASTM D3222, PVDF PE Fusion Welded,


TEE

CONCENTRIC 15 200 MNFSTD ASTM D3222, PVDF PE Fusion Welded,


REDUCER

ECCENTRIC 15 200 MNFSTD ASTM D3222, PVDF PE Fusion Welded,


REDUCER

CAP 15 200 MNFSTD ASTM D3222, PVDF PE Fusion Welded,

STUB END 15 200 MNFSTD ASTM D3222, PVDF PE Fusion Welded, 3000

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BUTTERFLY 200 200 MNF STD BODY-PVDF TRIM-PVDF LUG, 150#, B-16.5, FF, SHT NO.-
VALVE VF16LC

BALL VALVE 15 150 M MNF STD BODY-PVDF TRIM-(Ball- Spigot End, Butt Fusion
PVDF,Seat-PVDF Stem-PVDF) Welded(Double Union Type), 150#, ,
SHT NO.-VB16B

CONTRACT No. DOCUMENT No.: ANNEX.- 34 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A80A 3 Page 4 of 5
PIPING MATERIAL
SPECIFICATION

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
CHECK VALVE 15 40 M MNF STD BODY-PVDF TRIM-Ball-PVDF Spigot End, Butt Fusion
Welded(Double Union Type), 150#, ,
SHT NO.-VC16B
CHECK VALVE 50 200 MNF STD BODY-PVDF TRIM-PVDF FLGD, 150#, B-16.5, FF, SHT NO.-
VC16F

DIAPHRAGM 15 200 M MNF STD BODY-PVDF TRIM-Diphragm- Spigot End, Butt Fusion
VALVE PVDF, Weir Pattern Welded(Double Union Type), 150#, ,
SHT NO.-VM16B

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 200 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.2H

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 200 B 16.20- Graphite Flat ring with perforated FLAT RING, 150#, 2 MM
ASME B 16.5 metal

CONTRACT No. DOCUMENT No.: ANNEX.- 34 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 A80A 3 Page 5 of 5
PIPING MATERIAL
SPECIFICATION

ANNEXURE 35
PIPING CLASS AA0A
RATING 150#
BASE MATERIAL SDSS / CS+ Cement Lined
CORROSION ALLOWANCE 0.0 MM
SPECIAL REQUIREMENT NONE

TEMPERATURE (DEG. C) AND PRESSURE (BAR g) RATINGS


Temp. 0 50

Pres. 17 17

Service: Back Up Fire Water

Notes:
1 SPECIAL DIMENSION (FACE TO FACE 178 MM) MAY BE REQUIRED TO SUIT AT SITE.
2 SPECIAL DIMENSION (CENTER TO FACE 454 MM) MAY BE REQUIRED TO SUIT AT SITE.
3 WALL THICKNESS IS AS PER L221 SPEC OF Q.P.
4 SLEEVE DIMENSIONS SHALL BE AS PER FIG-5 OF DOC.NO.PS14333-G0000-PD-SP-A4-0010.
5 FITTINGS SHALL BE FABRICATED AS PER DOC.NO.PS14333-G0000-PD-SP-A4-0010.

CONTRACT No. DOCUMENT No.: ANNEX.- 35 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 AA0A 3 Page 1 of 5
PIPING MATERIAL
SPECIFICATION

PIPE WALL THICKNESS


DN Sch/Thk
15 SCH. 80
25 SCH. 80
40 SCH. 80
50 SCH. 80
80 SCH. 40
100 SCH. 40
300 SCH. 40
400 SCH. 40
450 SCH. 40
600 SCH. 40

CONTRACT No. DOCUMENT No.: ANNEX.- 35 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 AA0A 3 Page 2 of 5
PIPING MATERIAL
SPECIFICATION

90 DEG. BRANCH TABLE


B
ra 600 T 600
nc 550 - 550
h
Pi 500 - 500
p
e 450 T - 450
(S
iz 400 - - 400
e
in 350 - - 350

D 300 - - 300
N
) 250 - - 250

200 - - 200

150 - - 150

100 T T T 100

80 T - - T 80

50 T T - - T 50

40 T T T W - - 40

25 T T T - - - - 25

20 20

15 T T T T - - - - 15

0 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1100 1150 1200 1400 1500 1600 2000 0

Run Pipe (Size in DN)

Code Description Code Description


C REFER NOTE 04 W WELDOLETS

D REFER NOTE 05

P PIPE TO PIPE F FLANGEOLETS

R REINFORCED X FLANGED FABRICATED TEE

T TEES H NIPOLET

CONTRACT No. DOCUMENT No.: ANNEX.- 35 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 AA0A 3 Page 3 of 5
PIPING MATERIAL
SPECIFICATION

Pipe Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
PIPE 15 50 M B-36.19M ASTM A 790 UNS S32750 PE,SEAMLESS

PIPE 80 80 M B-36.19M ASTM A 790 UNS S32750 PE,SEAMLESS

PIPE 100 600 M B-36.10M API 5L GR.B(CEM.LINED) PE,E.R.W

SLEEVE 300 600 M MNFSTD API 5L GR.B PE,E.R.W 04

Flange Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
WELD NECK 15 80 M B-16.5 ASTM A 182 GR.F53 150#,FF/125-250 AARH
FLANGE

SLIP ON 100 450 B-16.5 ASTM A 105 N(CEM.LINED) 150#,FF/125-250 AARH


FLANGE

SLIP ON 600 600 B-16.5 ASTM A 105 N(CEM.LINED) 150#,FF/125-250 AARH 01


FLANGE

BLIND 15 80 B-16.5 ASTM A 182 GR.F53 150#,FF/125-250 AARH


FLANGE

BLIND 100 100 B-16.5 ASTM A 105 N(CEM.LINED) 150#,FF/125-250 AARH


FLANGE

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
ELBOW 90 15 50 M ASME B-16.9 ASTM A815 UNS S32750 BW,1.5D

ELBOW 90 300 600 ASME B-16.9 ASTM A 234 GR.WPB(CEM.LINED) PE,

ELBOW 45 15 50 M ASME B-16.9 ASTM A815 UNS S32750 BW,1.5D

EQUAL TEE 15 80 M ASME B-16.9 ASTM A815 UNS S32750 BW

EQUAL TEE 300 600 ASME B-16.9 ASTM A 234 GR.WPB(CEM.LINED) PE,

REDUCING 50 100 M,M ASME B-16.9 ASTM A815 UNS S32750 BW


TEE

CONTRACT No. DOCUMENT No.: ANNEX.- 35 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 AA0A 3 Page 4 of 5
PIPING MATERIAL
SPECIFICATION

Fitting Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
REDUCING 450 450 ASME B-16.9 API 5L GR.B (CEM.LINED) PE at both ends, Flanged End at 02
TEE reducing Branch 150#,

REDUCING 600 600 ASME B-16.9 API 5L GR.B (CEM.LINED) PE at both ends, Flanged End at 02
TEE reducing Branch 150#,

CONCENTRIC 400 600 ASME B-16.9 API 5L GR.B (CEM.LINED) PE,


REDUCER

ECCENTRIC 50 80 M,M ASME B-16.9 ASTM A815 UNS S32750 BW


REDUCER

ECCENTRIC 400 400 ASME B-16.9 ASTM A 234 GR.WPB(CEM.LINED) PE,


REDUCER

ECCENTRIC 600 600 ASME B-16.9 ASTM A 234 GR.WPB(CEM.LINED) PE,


REDUCER

FLANGE 100 100 B-16.5 ASTM A 182 GR.F53 150#,FF/125-250 AARH


REDUCING

WELDOLET 15 100 M,M MSS-SP 97 ASTM A 182 GR.F53 BW

Valve Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GATE VALVE 25 80 BS 5154 BODY-ASTM B148 UNS C95800 FLGD, 150# (PN 25), B-16.5, FF/125-
TRIM-Monel 500 250 AARH, SHT NO.-VG17F

GATE VALVE 600 600 ANSI-B-16.34 BODY-ASTM B148 UNS C95800 FLGD, 150#, B-16.5, FF/125-250
TRIM-Monel 500 AARH, SHT NO.-VG17F

Bolt Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
BOLT 15 80 B- BOLT:A193 GR.B8M, NUT:A194 STUD BOLT
18.2.1/18.2.2 GR.B8

BOLT 100 600 B- BOLT:A193 GR.B7, NUT:A194 STUD BOLT


18.2.1/18.2.2 GR.2H

Gasket Group
Item Type From To Sch/Thk Dimension Material Description Note
(DN) (DN) Standard No.
GASKET 15 80 B 16.21- NON ASBESTOS SHEET(NBR) FLAT RING, 150#, 2 MM
ASME B 16.5

GASKET 100 600 B 16.21- NON ASBESTOS SHEET(NBR) FLAT RING, 150#, 3.2 MM
ASME B 16.5

CONTRACT No. DOCUMENT No.: ANNEX.- 35 to DOC. No. PIPE CLASS REV No. SHEET
14333 PS14333-G0000-PD-SP-A4-0001 AA0A 3 Page 5 of 5
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = A11A, A11B, A11C, A11D, A11DS, A11E, A40A, A60A
2 ASME Class = 150#
3
4 Pipe Material Spec. = ASTM A 106 Gr B E = 1.00 Material Type = Carbon Steel
5 Design Pressure = 19.60 Bar = 284.278 psig W= 1.00
6 Design Temp. = 38.0ºC = 100.40ºF
7 S @ 38ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.5%
9 Y @ 38ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (284.278 x D) / [2 x {(20,000.0 x 1.00X1.00) + (284.278 x 0.4)}]
11 (Valid for t<D/6) = 0.0070667714 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 TEMPºC -29 TO 38 50 100 150 200 250 300 350 400
24 P (Bar) 19.6 19.2 17.7 15.8 13.8 12.1 10.2 8.4 6.5
25 S (PSIg) 20000 20000 20000 20000 19900 19162 18208 17156 13900
26 P/S RATIO 0.00098 0.00096 0.00089 0.00079 0.00069 0.00063 0.00056 0.00049 0.00047
27 WORST MAX MIN MIN MIN MIN MIN MIN MIN MIN
28
29
30 TEMPºC
32 P (Bar)
33 S (PSIg)
34 P/S RATIO
35 WORST
36 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
37 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
38
39 ½" (15) 0.840 0.0059 0.0518 SCH 80 0.147 9.41 4645.09 320.26 Valid.
40 ¾" (20) 1.050 0.0074 0.0535 SCH 80 0.154 11.01 3918.26 270.15 Valid.
41 1" (25) 1.315 0.0093 0.0556 SCH 80 0.179 11.21 3840.66 264.80 Valid.
42 1½" (40) 1.900 0.0134 0.0603 SCH 80 0.200 14.01 3028.31 208.79 Valid.
43 2" (50) 2.375 0.0168 0.0642 SCH 40 0.154 24.90 1659.72 114.43 Valid.
44 3" (80) 3.500 0.0247 0.0733 SCH 40 0.216 23.39 1770.61 122.08 Valid.
45
46
47
48
49 CONTRACT No. Document No. : ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 1 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = A11A, A11C, A11D, A71C, A40A, A60A
2 ASME Class = 150#
3
4 Pipe Material Spec. = ASTM A 53 Gr B E = 0.85 Material Type = Carbon Steel
5 Design Pressure = 19.60 Bar = 284.278 psig W= 1.00
6 Design Temp. = 38.0ºC = 100.40ºF
7 S @ 38ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.5%
9 Y @ 38ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (284.278 x D) / [2 x {(20,000.0 x 0.85X1.00) + (284.278 x 0.4)}]
11 (Valid for t<D/6) = 0.0083055626 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 TEMPºC -29 TO 38 50 100 150 200 250 300 350 400
24 P (Bar) 19.6 19.2 17.7 15.8 13.8 12.1 10.2 8.4 6.5
25 S (PSIg) 20000 20000 20000 20000 19900 19162 18208 17156 13900
26 P/S RATIO 0.00098 0.00096 0.00089 0.00079 0.00069 0.00063 0.00056 0.00049 0.00047
27 WORST MAX MIN MIN MIN MIN MIN MIN MIN MIN
28
29
30 TEMPºC
32 P (Bar)
33 S (PSIg)
34 P/S RATIO
35 WORST
36 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
37 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
38
39 4" (100) 4.500 0.0374 0.0877 SCH 40 0.237 26.78 1308.45 90.21 Valid.
40 5" (125) 5.563 0.0462 0.0978 SCH 40 0.258 29.85 1170.49 80.70 Valid.
41 6" (150) 6.625 0.0550 0.1079 SCH 40 0.280 32.22 1082.18 74.61 Valid.
42 8" (200) 8.625 0.0716 0.1269 SCH 20 0.250 48.08 719.09 49.58 Valid.
43 10" (250) 10.750 0.0893 0.1470 SCH 20 0.250 59.93 575.02 39.65 Valid.
44 12" (300) 12.750 0.1059 0.1660 SCH 20 0.250 71.08 483.79 33.36 Valid.
45
46
47
48
49 CONTRACT No. Document No. : ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 2 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = A11B, A11E, A11DS
2 ASME Class = 150#
3
4 Pipe Material Spec. = ASTM A 106 Gr B E = 1.00 Material Type = Carbon Steel
5 Design Pressure = 19.60 Bar = 284.278 psig W= 1.00
6 Design Temp. = 38.0ºC = 100.40ºF
7 S @ 38ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.5%
9 Y @ 38ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (284.278 x D) / [2 x {(20,000.0 x 1.00X1.00) + (284.278 x 0.4)}]
11 (Valid for t<D/6) = 0.0070667714 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 TEMPºC -29 TO 38 50 100 150 200 250 300 350 400
24 P (Bar) 19.6 19.2 17.7 15.8 13.8 12.1 10.2 8.4 6.5
25 S (PSIg) 20000 20000 20000 20000 19900 19162 18208 17156 13900
26 P/S RATIO 0.00098 0.00096 0.00089 0.00079 0.00069 0.00063 0.00056 0.00049 0.00047
27 WORST MAX MIN MIN MIN MIN MIN MIN MIN MIN
28
29
30 TEMPºC
32 P (Bar)
33 S (PSIg)
34 P/S RATIO
35 WORST
36 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
37 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
38
39 4" (100) 4.500 0.0318 0.0813 SCH 40 0.237 26.78 1539.35 106.13 Valid.
40 5" (125) 5.563 0.0393 0.0899 SCH 40 0.258 29.85 1377.05 94.94 Valid.
41 6" (150) 6.625 0.0468 0.0985 SCH 40 0.280 32.22 1273.15 87.78 Valid.
42 8" (200) 8.625 0.0610 0.1147 SCH 20 0.250 48.08 845.98 58.33 Valid.
43 10" (250) 10.750 0.0760 0.1318 SCH 20 0.250 59.93 676.49 46.64 Valid.
44 12" (300) 12.750 0.0901 0.1480 SCH 20 0.250 71.08 569.17 39.24 Valid.
45
46
47
48
49 CONTRACT No. Document No. : ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 3 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = A11A, A11C, A11D, A40A, A71C
2 ASME Class = 150#
3
4 Pipe Material Spec. = ASTM A 53 Gr B E = 0.85 Material Type = Carbon Steel
5 Design Pressure = 17.00 Bar = 246.568 psig W= 1.00
6 Design Temp. = 130.0ºC = 266.00ºF
7 S @ 130ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.50%
9 Y @ 130ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (246.568 x D) / [2 x {(20,000.0 x 0.85X1.00) + (246.568 x 0.4)}]
11 (Valid for t<D/6) = 0.0072101695 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21
22 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
23 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar)
24
25 14" (350) 14.000 0.1009 0.1604 SCH 10 0.250 78.05 440.15 30.35 Valid.
25 16" (400) 16.000 0.1154 0.1768 SCH 10 0.250 89.20 384.63 26.52 Valid.
26 18" (450) 18.000 0.1298 0.1933 SCH 10 0.250 100.35 341.55 23.55 Valid.
27 20" (500) 20.000 0.1442 0.2098 SCH 10 0.250 111.50 307.15 21.18 Valid.
28 22" (550) 22.000 0.1586 0.2263 SCH 10 0.250 122.64 279.04 19.24 Valid.
29 24" (600) 24.000 0.1730 0.2428 SCH 10 0.250 133.79 255.65 17.63 Valid.
30 26" (650) 26.000 0.1875 0.2592 SCH 10 0.312 111.29 307.73 21.22 Valid.
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
49 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 4 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = A11B, A11E, A11DS
2 ASME Class = 150#
3
4 Pipe Material Spec. = ASTM A 106 Gr B E = 1.00 Material Type = Carbon Steel
5 Design Pressure = 15.80 Bar = 229.163 psig W= 1.00
6 Design Temp. = 150.0ºC = 302.00ºF
7 S @ 150ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.5%
9 Y @ 150ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (229.163 x D) / [2 x {(20,000.0 x 1.00X1.00) + (229.163 x 0.4)}]
11 (Valid for t<D/6) = 0.0057029370 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
22 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
23
24 14" (350) 14.000 0.0798 0.1362 SCH 10 0.219 91.95 438.83 30.26 Valid.
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49 CONTRACT No. Document No. : ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 5 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = A11B
2 ASME Class = 150#
3
4 Pipe Material Spec. = ASTM A 53 Gr B E = 0.85 Material Type = Carbon Steel
5 Design Pressure = 15.80 Bar = 229.163 psig W= 1.00
6 Design Temp. = 150.0ºC = 302.00ºF
7 S @ 150ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.50%
9 Y @ 150ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (229.163 x D) / [2 x {(20,000.0 x 0.85X1.00) + (229.163 x 0.4)}]
11 (Valid for t<D/6) = 0.0067039401 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21
22 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
23 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar)
24
25
25 16" (400) 16.000 0.1073 0.1676 SCH 10 0.250 89.20 384.63 26.52 Valid.
26 18" (450) 18.000 0.1207 0.1829 SCH 10 0.250 100.35 341.55 23.55 Valid.
27 20" (500) 20.000 0.1341 0.1982 SCH 10 0.250 111.50 307.15 21.18 Valid.
28 22" (550) 22.000 0.1475 0.2136 SCH 10 0.250 122.64 279.04 19.24 Valid.
29 24" (600) 24.000 0.1609 0.2289 SCH 10 0.250 133.79 255.65 17.63 Valid.
30
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48 Project No. Document No. :ANNEXURE-36 Rev. No. Sheet
49 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 6 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = A11DS, A11E
2 ASME Class = 150#
3
4 Pipe Material Spec. = ASTM A 672 Gr B60 Cl 32 E = 1.00 Material Type = Carbon Steel
5 Design Pressure = 10.00 Bar = 145.040 psig W= 1.00
6 Design Temp. = 205.0ºC = 401.00ºF
7 S @ 205ºC = 18200.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.50%
9 Y @ 205ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (145.040 x D) / [2 x {(18,200.0 x 1.00X1.00) + (145.040 x 0.4)}]
11 (Valid for t<D/6) = 0.0039719540 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21
22 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
23 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar)
24
25
25 16" (400) 16.000 0.0636 0.1176 SCH 10 0.250 89.20 411.78 28.39 Valid.
26 18" (450) 18.000 0.0715 0.1267 SCH 10 0.250 100.35 365.66 25.21 Valid.
27 20" (500) 20.000 0.0794 0.1358 SCH 10 0.250 111.50 328.83 22.67 Valid.
28 22" (550) 22.000 0.0874 0.1449 SCH 10 0.250 122.64 298.74 20.60 Valid.
29 24" (600) 24.000 0.0953 0.1539 SCH 10 0.250 133.79 273.70 18.87 Valid.
30
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48 Project No. Document No. :ANNEXURE-36 Rev. No. Sheet
49 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 7 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = A11A
2 ASME Class = 150#
3
4 Pipe Material Spec. = API 5L Gr. B E = 0.85 Material Type = Carbon Steel
5 Design Pressure = 17.00 Bar = 246.568 psig W= 1.00
6 Design Temp. = 85.0ºC = 185.00ºF
7 S @ 85ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.50%
9 Y @ 85ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (246.568 x D) / [2 x {(20,000.0 x 0.85X1.00) + (246.568 x 0.4)}]
11 (Valid for t<D/6) = 0.0072101695 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21
22 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
23 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar)
24
25 28" (700) 28.000 0.2019 0.2757 SCH 10 0.312 119.85 285.60 19.69 Valid.
25 30" (750) 30.000 0.2163 0.2922 SCH 10 0.312 128.41 266.44 18.37 Valid.
26 32" (800) 32.000 0.2307 0.3087 SCH STD 0.375 110.82 309.03 21.31 Valid.
27 34" (850) 34.000 0.2451 0.3252 SCH STD 0.375 117.75 290.73 20.04 Valid.
28 36" (900) 36.000 0.2596 0.3416 SCH STD 0.375 124.67 274.47 18.92 Valid.
29 40" (1000) 40.000 0.2884 0.3746 XS 0.500 100.47 341.13 23.52 Valid.
30 42" (1050) 42.000 0.3028 0.3911 XS 0.500 105.49 324.76 22.39 Valid.
32 44" (1100) 44.000 0.3172 0.4076 XS 0.500 110.52 309.89 21.37 Valid.
33 46" (1150) 46.000 0.3317 0.4240 XS 0.500 115.54 296.32 20.43 Valid.
34 48" (1200) 48.000 0.3461 0.4405 XS 0.500 120.56 283.89 19.57 Valid.
35
36
37
38
39
40
41
42
43
44
45
46
47 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
48 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 8 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = A11C, A40A
2 ASME Class = 150#
3
4 Pipe Material Spec. = API 5L Gr. B E = 0.85 Material Type = Carbon Steel
5 Design Pressure = 10.00 Bar = 145.040 psig W= 1.00
6 Design Temp. = 85.0ºC = 185.00ºF
7 S @ 85ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.50%
9 Y @ 85ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (145.040 x D) / [2 x {(20,000.0 x 0.85X1.00) + (145.040 x 0.4)}]
11 (Valid for t<D/6) = 0.0042513737 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21
22 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
23 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar)
24
25 28" (700) 28.000 0.1190 0.1810 SCH 10 0.312 119.85 285.60 19.69 Valid.
25 30" (750) 30.000 0.1275 0.1908 SCH 10 0.312 128.41 266.44 18.37 Valid.
26 32" (800) 32.000 0.1360 0.2005 SCH 10 0.312 136.97 249.69 17.22 Valid.
27 34" (850) 34.000 0.1445 0.2102 SCH 10 0.312 145.53 234.92 16.20 Valid.
28 36" (900) 36.000 0.1530 0.2199 SCH 10 0.312 154.09 221.80 15.29 Valid.
29
30
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
48 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 9 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = A11C, A40A
2 ASME Class = 150#
3
4 Pipe Material Spec. = API 5L Gr. B E = 0.85 Material Type = Carbon Steel
5 Design Pressure = 10.00 Bar = 145.040 psig W= 1.00
6 Design Temp. = 85.0ºC = 185.00ºF
7 S @ 85ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.50%
9 Y @ 85ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (145.040 x D) / [2 x {(20,000.0 x 0.85X1.00) + (145.040 x 0.4)}]
11 (Valid for t<D/6) = 0.0042513737 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21
22 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
23 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar)
24
25 40" (1000) 40.000 0.1701 0.2393 SCH STD 0.375 138.53 246.87 17.02 Valid.
25 42" (1050) 42.000 0.1786 0.2491 SCH STD 0.375 145.45 235.05 16.21 Valid.
26 44" (1100) 44.000 0.1871 0.2588 SCH STD 0.375 152.38 224.31 15.47 Valid.
27 46" (1150) 46.000 0.1956 0.2685 SCH STD 0.375 159.30 214.50 14.79 Valid.
28 48" (1200) 48.000 0.2041 0.2782 SCH STD 0.375 166.23 205.52 14.17 Valid.
29 52" (1300) 52.000 0.2211 0.2976 10.31 MM 0.406 164.62 207.55 14.31 Valid.
30 56" (1400) 56.000 0.2381 0.3171 11.13 MM 0.438 162.85 209.81 14.47 Valid.
32 60" (1500) 60.000 0.2551 0.3365 12.70 MM 0.500 150.70 226.81 15.64 Valid.
33 64" (1600) 64.000 0.2721 0.3560 12.70 MM 0.500 160.75 212.56 14.66 Valid.
34 68" (1700) 68.000 0.2891 0.3754 12.70 MM 0.500 170.80 200.00 13.79 Valid.
35 72" (1800) 72.000 0.3061 0.3948 12.70 MM 0.500 180.85 188.84 13.02 Valid.
36 76" (1900) 76.000 0.3231 0.4143 12.70 MM 0.500 190.89 178.86 12.33 Valid.
37 80" (2000) 80.000 0.3401 0.4337 14.27 MM 0.562 176.84 193.14 13.32 Valid.
38
39
40
41
42
43
44
45
46
47 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
48 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 10 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = B11A, B11BM, B11C, B11D, B11DM, B11DS, B11DW
3
2 ASME Class = 300#
3
4 Pipe Material Spec. = ASTM A 106 Gr B E = 1.00 Material Type = Carbon Steel
5 Design Pressure = 51.10 Bar = 741.154 psig W= 1.00
6 Design Temp. = 38.0ºC = 100.40ºF
7 S @ 38ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.5%
9 Y @ 38ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (741.154 x D) / [2 x {(20,000.0 x 1.00X1.00) + (741.154 x 0.4)}]
11 (Valid for t<D/6) = 0.0182582071 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 TEMPºC -29 TO 38 50 100 150 200 250 300 350 400
24 P (Bar) 51.1 50.1 46.6 45.1 43.8 41.9 39.8 37.6 34.7
25 S (PSIg) 20000 20000 20000 20000 19900 19162 18208 17156 13900
26 P/S RATIO 0.00256 0.00251 0.00233 0.00226 0.00220 0.00219 0.00219 0.00219 0.00250
27 WORST MAX MIN MIN MIN MIN MIN MIN MIN MIN
28
29
30 TEMPºC
32 P (Bar)
33 S (PSIg)
34 P/S RATIO
35 WORST
36 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
37 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
38
39 ½" (15) 0.840 0.0153 0.0625 SCH 80 0.147 9.41 4645.09 320.26 Valid.
40 ¾" (20) 1.050 0.0192 0.0669 SCH 80 0.154 11.01 3918.26 270.15 Valid.
41 1" (25) 1.315 0.0240 0.0724 SCH 80 0.179 11.21 3840.66 264.80 Valid.
42 1½" (40) 1.900 0.0347 0.0846 SCH 80 0.200 14.01 3028.31 208.79 Valid.
43 2" (50) 2.375 0.0434 0.0946 SCH 40 0.154 24.90 1659.72 114.43 Valid.
44 3" (80) 3.500 0.0639 0.1180 SCH 40 0.216 23.39 1770.61 122.08 Valid.
45
46
47
48 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
49 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 11 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = B11A, B11C, B11D, B71C
2 ASME Class = 300#
3
4 Pipe Material Spec. = ASTM A 53 Gr B E = 0.85 Material Type = Carbon Steel
5 Design Pressure = 51.10 Bar = 741.154 psig W= 1.00
6 Design Temp. = 38.0ºC = 100.40ºF
7 S @ 38ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.5%
9 Y @ 38ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (741.154 x D) / [2 x {(20,000.0 x 0.85X1.00) + (741.154 x 0.4)}]
11 (Valid for t<D/6) = 0.0214250179 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 TEMPºC -29 TO 38 50 100 150 200 250 300 350 400
24 P (Bar) 51.1 50.1 46.6 45.1 43.8 41.9 39.8 37.6 34.7
25 S (PSIg) 20000 20000 20000 20000 19900 19162 18208 17156 13900
26 P/S RATIO 0.00256 0.00251 0.00233 0.00226 0.00220 0.00219 0.00219 0.00219 0.00250
27 WORST MAX MIN MIN MIN MIN MIN MIN MIN MIN
28
29
30 TEMPºC
32 P (Bar)
33 S (PSIg)
34 P/S RATIO
35 WORST
36 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
37 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
38
39 4" (100) 4.500 0.0964 0.1552 SCH 40 0.237 26.78 1308.45 90.21 Valid.
40 5" (125) 5.563 0.1192 0.1812 SCH 40 0.258 29.85 1170.49 80.70 Valid.
41 6" (150) 6.625 0.1419 0.2072 SCH 40 0.280 32.22 1082.18 74.61 Valid.
42 8" (200) 8.625 0.1848 0.2562 SCH 30 0.277 42.49 815.61 56.23 Valid.
43 10" (250) 10.750 0.2303 0.3082 SCH 40 0.365 38.39 904.44 62.36 Valid.
44 12" (300) 12.750 0.2732 0.3572 STD 0.375 44.16 784.22 54.07 Valid.
45
46
47
48
49 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 12 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = B11BM, B11DM, B11DS
2 ASME Class = 300#
3
4 Pipe Material Spec. = ASTM A 106 Gr B E = 1.00 Material Type = Carbon Steel
5 Design Pressure = 51.10 Bar = 741.154 psig W= 1.00
6 Design Temp. = 38.0ºC = 100.40ºF
7 S @ 38ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.5%
9 Y @ 38ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (741.154 x D) / [2 x {(20,000.0 x 1.00X1.00) + (741.154 x 0.4)}]
11 (Valid for t<D/6) = 0.0182582071 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 TEMPºC -29 TO 38 50 100 150 200 250 300 350 400
24 P (Bar) 51.1 50.1 46.6 45.1 43.8 41.9 39.8 37.6 34.7
25 S (PSIg) 20000 20000 20000 20000 19900 19162 18208 17156 13900
26 P/S RATIO 0.00256 0.00251 0.00233 0.00226 0.00220 0.00219 0.00219 0.00219 0.00250
27 WORST MAX MIN MIN MIN MIN MIN MIN MIN MIN
28
29
30 TEMPºC
32 P (Bar)
33 S (PSIg)
34 P/S RATIO
35 WORST
36 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
37 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
38
39 4" (100) 4.500 0.0822 0.1389 SCH 40 0.237 26.78 1539.35 106.13 Valid.
40 5" (125) 5.563 0.1016 0.1611 SCH 40 0.258 29.85 1377.05 94.94 Valid.
41 6" (150) 6.625 0.1210 0.1832 SCH 40 0.280 32.22 1273.15 87.78 Valid.
42 8" (200) 8.625 0.1575 0.2250 SCH 30 0.277 42.49 959.54 66.16 Valid.
43 10" (250) 10.750 0.1963 0.2693 SCH 40 0.365 38.39 1064.05 73.36 Valid.
44 12" (300) 12.750 0.2328 0.3110 STD 0.375 44.16 922.61 63.61 Valid.
45
46
47
48 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
49 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 13 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = B11DW
3
2 ASME Class = 300#
3
4 Pipe Material Spec. = ASTM A 53 Gr B E = 0.85 Material Type = Carbon Steel
5 Design Pressure = 51.10 Bar = 741.154 psig W= 1.00
6 Design Temp. = 38.0ºC = 100.40ºF
7 S @ 38ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.5%
9 Y @ 38ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (741.154 x D) / [2 x {(20,000.0 x 0.85X1.00) + (741.154 x 0.4)}]
11 (Valid for t<D/6) = 0.0214250179 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 TEMPºC -29 TO 38 50 100 150 200 250 300 350 400
24 P (Bar) 51.1 50.1 46.6 45.1 43.8 41.9 39.8 37.6 34.7
25 S (PSIg) 20000 20000 20000 20000 19900 19162 18208 17156 13900
26 P/S RATIO 0.00256 0.00251 0.00233 0.00226 0.00220 0.00219 0.00219 0.00219 0.00250
27 WORST MAX MIN MIN MIN MIN MIN MIN MIN MIN
28
29
30 TEMPºC
32 P (Bar)
33 S (PSIg)
34 P/S RATIO
35 WORST
36 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
37 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
38
39 4" (100) 4.500 0.0964 0.1552 SCH 40 0.237 26.78 1308.45 90.21 Valid.
40 5" (125) 5.563 0.1192 0.1812 SCH 40 0.258 29.85 1170.49 80.70 Valid.
41 6" (150) 6.625 0.1419 0.2072 SCH 40 0.280 32.22 1082.18 74.61 Valid.
42
43
44
45
46
47
48
49 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 14 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = B11DW
2 ASME Class = 300# 3
3
4 Pipe Material Spec. = ASTM A 53 Gr B E = 0.85 Material Type = Carbon Steel
5 Design Pressure = 16.00 Bar = 232.064 psig W= 1.00
6 Design Temp. = 200.0ºC = 392.00ºF
7 S @ 200ºC = 19908.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.50%
9 Y @ 200ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (232.064 x D) / [2 x {(19,908.0 x 0.85X1.00) + (232.064 x 0.4)}]
11 (Valid for t<D/6) = 0.0068195447 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21
22 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
23 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar)
24
25 8" (200) 8.625 0.0588 0.1122 SCH 20 0.250 48.08 715.78 49.35 Valid.
25 10" (250) 10.750 0.0733 0.1288 SCH 20 0.250 59.93 572.37 39.46 Valid.
26 12" (300) 12.750 0.0869 0.1444 SCH 20 0.250 71.08 481.57 33.20 Valid.
27 14" (350) 14.000 0.0955 0.1541 SCH 10 0.250 78.05 438.12 30.21 Valid.
28 16" (400) 16.000 0.1091 0.1697 SCH 10 0.250 89.20 382.86 26.40 Valid.
29 18" (450) 18.000 0.1228 0.1853 SCH 10 0.250 100.35 339.98 23.44 Valid.
30 20" (500) 20.000 0.1364 0.2009 SCH 10 0.250 111.50 305.74 21.08 Valid.
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
49 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 15 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = B11D
2 ASME Class = 300#
3
4 Pipe Material Spec. = ASTM A 53 Gr B E = 0.85 Material Type = Carbon Steel
5 Design Pressure = 26.00 Bar = 377.104 psig W= 1.00
6 Design Temp. = 220.0ºC = 428.00ºF
7 S @ 220ºC = 19648.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.50%
9 Y @ 220ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (377.104 x D) / [2 x {(19,648.0 x 0.85X1.00) + (377.104 x 0.4)}]
11 (Valid for t<D/6) = 0.0111889396 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21
22 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
23 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar)
24
25 14" (350) 14.000 0.1566 0.2240 SCH 10 0.250 78.05 432.40 29.81 Valid.
25 16" (400) 16.000 0.1790 0.2496 SCH 10 0.250 89.20 377.86 26.05 Valid.
26 18" (450) 18.000 0.2014 0.2752 SCH 20 0.375 62.34 542.79 37.42 Valid.
27 20" (500) 20.000 0.2238 0.3007 SCH 20 0.375 69.26 487.88 33.64 Valid.
28 22" (550) 22.000 0.2462 0.3263 SCH 20 0.375 76.19 443.06 30.55 Valid.
29 24" (600) 24.000 0.2685 0.3519 SCH XS 0.500 60.28 561.54 38.72 Valid.
30
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
49 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 16 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = B11DM
2 ASME Class = 300#
3
4 Pipe Material Spec. = ASTM A 106 Gr B E = 1.00 Material Type = Carbon Steel
5 Design Pressure = 20.00 Bar = 290.080 psig W= 1.00
6 Design Temp. = 400.0ºC = 752.00ºF
7 S @ 400ºC = 13900.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.50%
9 Y @ 400ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (290.080 x D) / [2 x {(13,900.0 x 1.00X1.00) + (290.080 x 0.4)}]
11 (Valid for t<D/6) = 0.0103481499 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21
22 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
23 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar)
24
25 14" (350) 14.000 0.1449 0.2106 SCH 10 0.250 78.05 359.89 24.81 Valid.
25
26
27
28
29
30
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
49 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 17 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = B11DM
2 ASME Class = 300#
3
4 Pipe Material Spec. = ASTM A 672 Gr B60 Cl 32 E = 1.00 Material Type = Carbon Steel
5 Design Pressure = 20.00 Bar = 290.080 psig W= 1.00
6 Design Temp. = 400.0ºC = 752.00ºF
7 S @ 400ºC = 12912.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.50%
9 Y @ 400ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (290.080 x D) / [2 x {(12,912.0 x 1.00X1.00) + (290.080 x 0.4)}]
11 (Valid for t<D/6) = 0.0111329171 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21
22 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
23 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar)
24
25
25 16" (400) 16.000 0.1781 0.2486 SCH 20 0.312 68.48 381.54 26.31 Valid.
26 18" (450) 18.000 0.2004 0.2740 SCH 20 0.312 77.04 338.70 23.35 Valid.
27 20" (500) 20.000 0.2227 0.2995 SCH 20 0.375 69.26 377.20 26.01 Valid.
28 22" (550) 22.000 0.2449 0.3249 SCH 20 0.375 76.19 342.54 23.62 Valid.
29 24" (600) 24.000 0.2672 0.3504 SCH 20 0.375 83.12 313.72 21.63 Valid.
30
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
49 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 18 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = C11E
2 ASME Class = 600#
3 Service / Fluid =
4 Pipe Material Spec. = ASTM A 106 Gr B E = 1.00 Material Type = Carbon Steel
5 Design Pressure = 102.10 Bar = 1480.858 psig W= 1.00
6 Design Temp. = 38.0ºC = 100.40ºF
7 S @ 38ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.5%
9 Y @ 38ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (1,480.858 x D) / [2 x {(20,000.0 x 1.00X1.00) + (1,480.858 x 0.4)}]
11 (Valid for t<D/6) = 0.0359565200 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 TEMPºC -29 TO 38 50 100 150 200 250
24 P (Bar) 102.1 100.2 93.2 90.2 87.6 83.9
25 S (PSIg) 20000 20000 20000 20000 19900 19162
26 P/S RATIO 0.00511 0.00501 0.00466 0.00451 0.00440 0.00438
27 WORST MAX MIN MIN MIN MIN MIN
28
29
30 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
31 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
32
33 ½" (15) 0.840 0.0302 0.0795 SCH 80 0.147 9.41 4645.09 320.26 Valid.
34 ¾" (20) 1.050 0.0378 0.0881 SCH 80 0.154 11.01 3918.26 270.15 Valid.
35 1" (25) 1.315 0.0473 0.0990 SCH 80 0.179 11.21 3840.66 264.80 Valid.
36 1½" (40) 1.900 0.0683 0.1231 SCH 80 0.200 14.01 3028.31 208.79 Valid.
37 2" (50) 2.375 0.0854 0.1426 SCH 40 0.154 24.90 1659.72 114.43 Valid.
38 3" (80) 3.500 0.1258 0.1888 SCH 40 0.216 23.39 1770.61 122.08 Valid.
39 4" (100) 4.500 0.1618 0.2299 SCH 80 0.337 17.61 2379.23 164.04 Valid.
40 5" (125) 5.563 0.2000 0.2736 SCH 80 0.375 19.27 2166.21 149.35 Valid.
41 6" (150) 6.625 0.2382 0.3172 SCH 80 0.432 19.56 2131.73 146.98 Valid.
42 8" (200) 8.625 0.3101 0.3994 SCH 80 0.500 21.66 1917.20 132.18 Valid.
43 10" (250) 10.750 0.3865 0.4867 SCH 80 0.594 22.38 1853.73 127.81 Valid.
44 12" (300) 12.750 0.4584 0.5689 SCH 80 0.688 22.66 1829.71 126.15 Valid.
45
46
47
48 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
49 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 19 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = C11E
2 ASME Class = 600#
3
4 Pipe Material Spec. = ASTM A 106 Gr B E = 1.00 Material Type = Carbon Steel
5 Design Pressure = 77.00 Bar = 1116.808 psig W= 1.00
6 Design Temp. = 85.0ºC = 185.00ºF
7 S @ 85ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.5%
9 Y @ 85ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (1,116.808 x D) / [2 x {(20,000.0 x 1.00X1.00) + (1,116.808 x 0.4)}]
11 (Valid for t<D/6) = 0.0273101951 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
22 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
23
24 14" (350) 14.000 0.3823 0.4820 SCH 60 0.594 29.14 1411.25 97.30 Valid.
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49 CONTRACT No. Document No. : ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 20 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = C11E
2 ASME Class = 600#
3
4 Pipe Material Spec. = ASTM A 672 Gr B60 Cl 32 E = 1.00 Material Type = Carbon Steel
5 Design Pressure = 77.00 Bar = 1116.808 psig W= 1.00
6 Design Temp. = 85.0ºC = 185.00ºF
7 S @ 85ºC = 19575.0 psi as per ASME B31.3
8 Corr. Allowance, c = 1.0 mm = 0.039 inch Mill Tol. = 12.5%
9 Y @ 85ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (1,116.808 x D) / [2 x {(19,575.0 x 1.00X1.00) + (1,116.808 x 0.4)}]
11 (Valid for t<D/6) = 0.0278899071 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.10
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
22 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
23
24
25 16" (400) 16.000 0.4462 0.5550 SCH 60 0.656 29.93 1344.10 92.67 Valid.
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49 CONTRACT No. Document No. : ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 21 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = A20A, A20B, A20BM, A20C, A20CO, A20D
2 ASME Class = 150#
3
4 Pipe Material Spec. = ASTM A 312 Gr TP 316Ti E = 1.00 Material Type = Stainless Steel
5 Design Pressure = 19.00 Bar = 275.576 psig W= 1.00
6 Design Temp. = 38.0ºC = 100.40ºF
7 S @ 38ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 0.0 mm = 0.000 inch Mill Tol. = 12.5%
9 Y @ 38ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (275.576 x D) / [2 x {(20,000.0 x 1.00X1.00) + (275.576 x 0.4)}]
11 (Valid for t<D/6) = 0.0068516371 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.19
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;
16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 TEMPºC -29 TO 38 50 100 150 200 250 300 350 400
24 P (Bar) 19 18.4 16.2 14.8 13.7 12.1 10.2 8.4 6.5
25 S (PSIg) 20000 20000 20000 20000 19356 18234 17280 16528 16100
26 P/S RATIO 0.00095 0.00092 0.00081 0.00074 0.00071 0.00066 0.00059 0.00051 0.00040
27 WORST MAX MIN MIN MIN MIN MIN MIN MIN MIN
28
29
30 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
31 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
32
33 ½" (15) 0.840 0.0058 0.0066 SCH 40S 0.109 8.81 4995.42 344.42 Valid.
34 ¾" (20) 1.050 0.0072 0.0082 SCH 40S 0.113 10.62 4073.54 280.86 Valid.
35 1" (25) 1.315 0.0090 0.0103 SCH 40S 0.133 11.30 3809.64 262.66 Valid.
36 1½" (40) 1.900 0.0130 0.0149 SCH 40S 0.145 14.98 2821.80 194.55 Valid.
37 2" (50) 2.375 0.0163 0.0186 SCH 10S 0.109 24.90 1659.63 114.43 Valid.
38 3" (80) 3.500 0.0240 0.0274 SCH 10S 0.120 33.33 1229.51 84.77 Valid.
39 4" (100) 4.500 0.0308 0.0352 SCH 10S 0.120 42.86 951.09 65.57 Valid.
40 5" (125) 5.563 0.0381 0.0436 SCH 10S 0.134 47.45 857.53 59.12 Valid.
41 6" (150) 6.625 0.0454 0.0519 SCH 10S 0.134 56.50 718.09 49.51 Valid.
42 8" (200) 8.625 0.0591 0.0675 SCH 10S 0.148 66.60 607.88 41.91 Valid.
43
44
45
46
47
48
49 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 22 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = A20B, A20C, A20D
2 ASME Class = 150#
3
4 Pipe Material Spec. = ASTM A 312 Gr TP 316Ti E = 0.80 Material Type = Stainless Steel
5 Design Pressure = 19.00 Bar = 275.576 psig W= 1.00
6 Design Temp. = 38.0ºC = 100.40ºF
7 S @ 38ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 0.0 mm = 0.000 inch Mill Tol. = 12.5%
9 Y @ 38ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (275.576 x D) / [2 x {(20,000.0 x 0.80X1.00) + (275.576 x 0.4)}]
11 (Valid for t<D/6) = 0.0085528262 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.19
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;
16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 TEMPºC -29 TO 38 50 100 150 200 250 300 350 400
24 P (Bar) 19 18.4 16.2 14.8 13.7 12.1 10.2 8.4 6.5
25 S (PSIg) 20000 20000 20000 20000 19356 18234 17280 16528 16100
26 P/S RATIO 0.00095 0.00092 0.00081 0.00074 0.00071 0.00066 0.00059 0.00051 0.00040
27 WORST MAX MIN MIN MIN MIN MIN MIN MIN MIN
28
29
30 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
31 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
32
33 10" (250) 10.750 0.0919 0.1051 SCH 10S 0.165 74.46 434.44 29.95 Valid.
34 12" (300) 12.750 0.1090 0.1246 SCH 10S 0.180 80.95 399.24 27.53 Valid.
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 23 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = A20A, A20C, A20D
2 ASME Class = 150#
3
4 Pipe Material Spec. = ASTM A 312 Gr TP 316Ti E = 0.80 Material Type = Stainless Steel
5 Design Pressure = 16.50 Bar = 239.316 psig W= 1.00
6 Design Temp. = 85.0ºC = 185.00ºF
7 S @ 85ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 0.0 mm = 0.000 inch Mill Tol. = 12.5%
9 Y @ 85ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (239.316 x D) / [2 x {(20,000.0 x 0.80X1.00) + (239.316 x 0.4)}]
11 (Valid for t<D/6) = 0.0074341472 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.19
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
22 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
23
24 14" (350) 14.000 0.1041 0.1189 SCH 10S 0.188 85.11 379.57 26.17 Valid.
25 16" (400) 16.000 0.1189 0.1359 SCH 10S 0.188 97.26 331.73 22.87 Valid.
26 18" (450) 18.000 0.1338 0.1529 SCH 10S 0.188 109.42 294.60 20.31 Valid.
27 20" (500) 20.000 0.1487 0.1699 SCH 10S 0.218 104.85 307.55 21.20 Valid.
28 24" (600) 24.000 0.1784 0.2039 SCH 10S 0.250 109.71 293.81 20.26 Valid.
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 24 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = A71C
2 ASME Class = 150#
3
4 Pipe Material Spec. = ASTM A 312 Gr TP 316Ti E = 1.00 Material Type = Stainless Steel
5 Design Pressure = 19.00 Bar = 275.576 psig W= 1.00
6 Design Temp. = 38.0ºC = 100.40ºF
7 S @ 38ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 0.0 mm = 0.000 inch Mill Tol. = 12.5%
9 Y @ 38ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (275.576 x D) / [2 x {(20,000.0 x 1.00X1.00) + (275.576 x 0.4)}]
11 (Valid for t<D/6) = 0.0068516371 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.19
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;
16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 TEMPºC -29 TO 38 50 100 150 200 250 300 350 400
24 P (Bar) 19 18.4 16.2 14.8 13.7 12.1 10.2 8.4 6.5
25 S (PSIg) 20000 20000 20000 20000 19356 18234 17280 16528 16100
26 P/S RATIO 0.00095 0.00092 0.00081 0.00074 0.00071 0.00066 0.00059 0.00051 0.00040
27 WORST MAX MIN MIN MIN MIN MIN MIN MIN MIN
28
29
30 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
31 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
32
33 ½" (15) 0.840 0.0058 0.0066 SCH 40S 0.109 8.81 4995.42 344.42 Valid.
34 ¾" (20) 1.050 0.0072 0.0082 SCH 40S 0.113 10.62 4073.54 280.86 Valid.
35 1" (25) 1.315 0.0090 0.0103 SCH 40S 0.133 11.30 3809.64 262.66 Valid.
36 1½" (40) 1.900 0.0130 0.0149 SCH 40S 0.145 14.98 2821.80 194.55 Valid.
37 2" (50) 2.375 0.0163 0.0186 SCH 10S 0.109 24.90 1659.63 114.43 Valid.
38 3" (80) 3.500 0.0240 0.0274 SCH 10S 0.120 33.33 1229.51 84.77 Valid.
39
40
41
42
43
44
45
46
47
48
49 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 25 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = B20B, B20BH, B20BM, B20C, B71B
2 ASME Class = 300#
3
4 Pipe Material Spec. = ASTM A 312 Gr TP 316Ti E = 1.00 Material Type = Stainless Steel
5 Design Pressure = 49.60 Bar = 719.398 psig W= 1.00
6 Design Temp. = 38.0ºC = 100.40ºF
7 S @ 38ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 0.0 mm = 0.000 inch Mill Tol. = 12.5%
9 Y @ 38ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (719.398 x D) / [2 x {(20,000.0 x 1.00X1.00) + (719.398 x 0.4)}]
11 (Valid for t<D/6) = 0.0177298536 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.19
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;
16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 TEMPºC -29 TO 38 50 100 150 200 250 300 350 400
24 P (Bar) 49.6 48.1 42.2 38.5 35.7 33.4 31.6 30.3 29.4
25 S (PSIg) 20000 20000 20000 20000 19356 18234 17280 16528 16100
26 P/S RATIO 0.00248 0.00241 0.00211 0.00193 0.00184 0.00183 0.00183 0.00183 0.00183
27 WORST MAX MIN MIN MIN MIN MIN MIN MIN MIN
28
29
30 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
31 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
32
33 ½" (15) 0.840 0.0149 0.0170 SCH 40S 0.109 8.81 4995.42 344.42 Valid.
34 ¾" (20) 1.050 0.0186 0.0213 SCH 40S 0.113 10.62 4073.54 280.86 Valid.
35 1" (25) 1.315 0.0233 0.0266 SCH 40S 0.133 11.30 3809.64 262.66 Valid.
36 1½" (40) 1.900 0.0337 0.0385 SCH 40S 0.145 14.98 2821.80 194.55 Valid.
37 2" (50) 2.375 0.0421 0.0481 SCH 10S 0.109 24.90 1659.63 114.43 Valid.
38 3" (80) 3.500 0.0621 0.0709 SCH 10S 0.120 33.33 1229.51 84.77 Valid.
39 4" (100) 4.500 0.0798 0.0912 SCH 10S 0.120 42.86 951.09 65.57 Valid.
40 5" (125) 5.563 0.0986 0.1127 SCH 10S 0.134 47.45 857.53 59.12 Valid.
41 6" (150) 6.625 0.1175 0.1342 SCH 40S 0.280 27.04 1524.34 105.10 Valid.
42 8" (200) 8.625 0.1529 0.1748 SCH 40S 0.322 30.61 1341.73 92.51 Valid.
43
44
45
46
47
48
49 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 26 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = B20B, B20BM, B71B
2 ASME Class = 300#
3
4 Pipe Material Spec. = ASTM A 312 Gr TP 316Ti E = 0.80 Material Type = Stainless Steel
5 Design Pressure = 49.60 Bar = 719.398 psig W= 1.00
6 Design Temp. = 38.0ºC = 100.40ºF
7 S @ 38ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 0.0 mm = 0.000 inch Mill Tol. = 12.5%
9 Y @ 38ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (719.398 x D) / [2 x {(20,000.0 x 0.80X1.00) + (719.398 x 0.4)}]
11 (Valid for t<D/6) = 0.0220840077 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.19
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;
16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 TEMPºC -29 TO 38 50 100 150 200 250 300 350 400
24 P (Bar) 49.6 48.1 42.2 38.5 35.7 33.4 31.6 30.3 29.4
25 S (PSIg) 20000 20000 20000 20000 19356 18234 17280 16528 16100
26 P/S RATIO 0.00248 0.00241 0.00211 0.00193 0.00184 0.00183 0.00183 0.00183 0.00183
27 WORST MAX MIN MIN MIN MIN MIN MIN MIN MIN
28
29
30 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
31 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
32
33 10" (250) 10.750 0.2374 0.2713 SCH 40S 0.365 33.66 973.84 67.14 Valid.
34 12" (300) 12.750 0.2816 0.3218 SCH 40S 0.375 38.86 840.84 57.97 Valid.
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 27 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = B20BH
2 ASME Class = 300#
3
4 Pipe Material Spec. = ASTM A 312 Gr TP 316Ti E = 1.00 Material Type = Stainless Steel
5 Design Pressure = 49.60 Bar = 719.398 psig W= 1.00
6 Design Temp. = 38.0ºC = 100.40ºF
7 S @ 38ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 0.0 mm = 0.000 inch Mill Tol. = 12.5%
9 Y @ 38ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (719.398 x D) / [2 x {(20,000.0 x 1.00X1.00) + (719.398 x 0.4)}]
11 (Valid for t<D/6) = 0.0177298536 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.19
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;
16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 TEMPºC -29 TO 38 50 100 150 200 250 300 350 400
24 P (Bar) 49.6 48.1 42.2 38.5 35.7 33.4 31.6 30.3 29.4
25 S (PSIg) 20000 20000 20000 20000 19356 18234 17280 16528 16100
26 P/S RATIO 0.00248 0.00241 0.00211 0.00193 0.00184 0.00183 0.00183 0.00183 0.00183
27 WORST MAX MIN MIN MIN MIN MIN MIN MIN MIN
28
29
30 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
31 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
32
33 10" (250) 10.750 0.1906 0.2178 SCH 40S 0.365 33.66 1217.30 83.93 Valid.
34 12" (300) 12.750 0.2261 0.2583 SCH 40S 0.375 38.86 1051.05 72.47 Valid.
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 28 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = B20B
2 ASME Class = 300#
3
4 Pipe Material Spec. = ASTM A 312 Gr TP 316Ti E = 0.80 Material Type = Stainless Steel
5 Design Pressure = 39.00 Bar = 565.656 psig W= 1.00
6 Design Temp. = 85.0ºC = 185.00ºF
7 S @ 85ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 0.0 mm = 0.000 inch Mill Tol. = 12.5%
9 Y @ 85ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (565.656 x D) / [2 x {(20,000.0 x 0.80X1.00) + (565.656 x 0.4)}]
11 (Valid for t<D/6) = 0.0174302617 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.19
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
22 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
23
24 14" (350) 14.000 0.2440 0.2789 SCH 40S 0.375 42.67 764.33 52.70 Valid.
25 16" (400) 16.000 0.2789 0.3187 SCH 40S 0.375 48.76 667.20 46.00 Valid.
26 18" (450) 18.000 0.3137 0.3586 SCH 40S 0.375 54.86 591.97 40.81 Valid.
27 20" (500) 20.000 0.3486 0.3984 SCH 80S 0.500 45.71 712.47 49.12 Valid.
28 24" (600) 24.000 0.4183 0.4781 SCH 80S 0.500 54.86 591.97 40.81 Valid.
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 29 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = B20BM
2 ASME Class = 300#
3
4 Pipe Material Spec. = ASTM A 312 Gr TP 316Ti E = 0.80 Material Type = Stainless Steel
5 Design Pressure = 25.00 Bar = 362.600 psig W= 1.00
6 Design Temp. = 400.0ºC = 752.00ºF
7 S @ 400ºC = 16092.0 psi as per ASME B31.3
8 Corr. Allowance, c = 0.0 mm = 0.000 inch Mill Tol. = 12.5%
9 Y @ 400ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (362.600 x D) / [2 x {(16,092.0 x 0.80X1.00) + (362.600 x 0.4)}]
11 (Valid for t<D/6) = 0.0139261858 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.19
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
22 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
23
24 14" (350) 14.000 0.1950 0.2228 SCH 40S 0.375 42.67 614.98 42.40 Valid.
25 16" (400) 16.000 0.2228 0.2547 SCH 40S 0.375 48.76 536.83 37.01 Valid.
26 18" (450) 18.000 0.2507 0.2865 SCH 40S 0.375 54.86 476.30 32.84 Valid.
27 20" (500) 20.000 0.2785 0.3183 SCH 40S 0.375 60.95 428.03 29.51 Valid.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 30 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = B20BH
2 ASME Class = 300#
3
4 Pipe Material Spec. = ASTM A 312 Gr TP 316Ti E = 1.00 Material Type = Stainless Steel
5 Design Pressure = 31.00 Bar = 449.624 psig W= 1.00
6 Design Temp. = 150.0ºC = 302.00ºF
7 S @ 150ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 0.0 mm = 0.000 inch Mill Tol. = 12.5%
9 Y @ 150ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (449.624 x D) / [2 x {(20,000.0 x 1.00X1.00) + (449.624 x 0.4)}]
11 (Valid for t<D/6) = 0.0111404200 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.19
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;

16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
22 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
23
24 14" (350) 14.000 0.1560 0.1782 SCH 40S 0.375 42.67 955.41 65.87 Valid.
25 16" (400) 16.000 0.1782 0.2037 SCH 40S 0.375 48.76 834.00 57.50 Valid.
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 31 OF 32
PIPING
MATERIAL
SPECIFICATION

PIPE WALL THICKNESS CALCULATION SUBJECTED TO INTERNAL PRESSURE.


1 Pipe Spec. Code = B71C
2 ASME Class = 300#
3
4 Pipe Material Spec. = ASTM A 312 Gr TP 316Ti E = 1.00 Material Type = Stainless Steel
5 Design Pressure = 49.60 Bar = 719.398 psig W= 1.00
6 Design Temp. = 38.0ºC = 100.40ºF
7 S @ 38ºC = 20000.0 psi as per ASME B31.3
8 Corr. Allowance, c = 0.0 mm = 0.000 inch Mill Tol. = 12.5%
9 Y @ 38ºC = 0.4 as per ASME B31.3
10 t pressure = (P x D) / [2 x {(S x E x W) + (P x Y)}] = (719.398 x D) / [2 x {(20,000.0 x 1.00X1.00) + (719.398 x 0.4)}]
11 (Valid for t<D/6) = 0.0177298536 x D inch
12 Where,
13 D = Outside diameter of pipe in inch; as per ASME B36.19
14 P = Internal design gage pressure in psig;
15 tm = Minimum required thickness, including mechanical, corrosion and erosion allowances;
16 t = Pressure design thickness, as calculated in accordance with para. 304.1.2 of ASME B31.3 for internal pressure;
17 S = Allowable stress value from Table A-1 of ASME B31.3;
18 E = Quality factor from Table A-1A or A-1B of ASME B31.3;
19 Y = Coefficient from Table 304.1.1 of ASME B31.3, valid for t<D/6;
20 W= Weld joint Strength Reduction Factor from Table 302.3.5;
21 TEMPºC -29 TO 38 50 100 150 200 250 300 350 400
24 P (Bar) 49.6 48.1 42.2 38.5 35.7 33.4 31.6 30.3 29.4
25 S (PSIg) 20000 20000 20000 20000 19356 18234 17280 16528 16100
26 P/S RATIO 0.00248 0.00241 0.00211 0.00193 0.00184 0.00183 0.00183 0.00183 0.00183
27 WORST MAX MIN MIN MIN MIN MIN MIN MIN MIN
28
29
30 Pipe NB D inch t tm Sch / Selected Ratio D/t Max. P Allow. Max. P (t<D/6)
31 inch (mm) (Pipe OD) (inch) (inch) Thk. Thk.(inch) (>6) (psi) (Bar )
32
33 ½" (15) 0.840 0.0149 0.0170 SCH 40S 0.109 8.81 4995.42 344.42 Valid.
34 ¾" (20) 1.050 0.0186 0.0213 SCH 40S 0.113 10.62 4073.54 280.86 Valid.
35 1" (25) 1.315 0.0233 0.0266 SCH 40S 0.133 11.30 3809.64 262.66 Valid.
36 1½" (40) 1.900 0.0337 0.0385 SCH 40S 0.145 14.98 2821.80 194.55 Valid.
37 2" (50) 2.375 0.0421 0.0481 SCH 10S 0.109 24.90 1659.63 114.43 Valid.
38 3" (80) 3.500 0.0621 0.0709 SCH 10S 0.120 33.33 1229.51 84.77 Valid.
39
40
41
42
43
44
45
46
47
48
49 CONTRACT No. Document No. :ANNEXURE-36 Rev. No. Sheet
50 14333 PS14333-G0000-PD-SP-A4-0001 3 Page 32 OF 32
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A106 GR. B Design Pressure 19.98


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 38 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Total Rein. Calculation with Rein. Pad Area
Fillet
Basic Allowable Pressure Design A4 Area, (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3
Stress Thk, t (2*tc2) (A2+A3+A
Size, tc Result L4' A3' Pad Area Total Area
4)
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
3" 2" 88.90 60.30 5.49 3.91 14.06 14.06 0.69 0.50 1.00 1.00 1 1 2.74 0.63 0.43 55.48 55.48 6.03 34.85 176.19 23.91 14.98 215.07 SAFE

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- A11A, A11B, A11C, A11D, A11DS, A11E, A71C 3 Page 1 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A53 GR. B Design Pressure 19.98


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 38 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
3" 114.30 88.90 6.02 5.49 14.06 14.06 0.75 0.69 1.00 1.00 0.85 1 3.84 0.95 0.63 81.29 81.29 9.51 77.15 269.76 60.40 29.54 359.70 SAFE
4"
2" 114.30 60.30 6.02 3.91 14.06 14.06 0.75 0.50 1.00 1.00 0.85 1 2.74 0.95 0.43 55.48 55.48 6.03 52.66 184.10 23.91 14.98 222.99 SAFE
4" 168.30 114.30 7.11 6.02 14.06 14.06 0.89 0.75 1.00 1.00 0.85 0.85 4.21 1.40 0.95 105.77 105.77 10.67 147.81 404.42 70.81 35.52 510.74 SAFE
6" 3" 168.30 88.90 7.11 5.49 14.06 14.06 0.89 0.69 1.00 1.00 0.85 1 3.84 1.40 0.63 81.29 81.29 9.51 113.61 310.84 60.40 29.54 400.78 SAFE
2" 168.30 60.30 7.11 3.91 14.06 14.06 0.89 0.50 1.00 1.00 0.85 1 2.74 1.40 0.43 55.48 55.48 6.03 77.53 212.14 23.91 14.98 251.03 SAFE
6" 219.10 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 0.85 0.85 4.98 1.82 1.40 157.86 157.86 11.39 287.19 432.04 87.11 49.54 568.70 SAFE
4" 219.10 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 0.85 0.85 4.21 1.82 0.95 105.77 105.77 10.67 192.42 289.47 70.81 35.52 395.79 SAFE
8"
3" 219.10 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 0.85 1 3.84 1.82 0.63 81.29 81.29 9.51 147.90 222.49 60.40 29.54 312.43 SAFE
2" 219.10 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 0.85 1 2.74 1.82 0.43 55.48 55.48 6.03 100.94 151.84 23.91 14.98 190.73 SAFE
8" 273.00 219.10 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.27 1.82 209.99 209.99 11.39 476.02 480.74 62.35 39.52 582.60 SAFE
6" 273.00 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 0.85 0.85 4.98 2.27 1.40 157.86 157.86 11.39 357.84 361.39 87.11 49.54 498.04 SAFE
10" 4" 273.00 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 0.85 0.85 4.21 2.27 0.95 105.77 105.77 10.67 239.76 242.13 70.81 35.52 348.46 SAFE
3" 273.00 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 0.85 1 3.84 2.27 0.63 81.29 81.29 9.51 184.28 186.11 60.40 29.54 276.04 SAFE
2" 273.00 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 0.85 1 2.74 2.27 0.43 55.48 55.48 6.03 125.77 127.01 23.91 14.98 165.90 SAFE
10" 323.80 273.00 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.69 2.27 263.89 263.89 11.39 709.52 492.82 52.15 39.52 584.49 R-PAD REQD. 11.39 52.15 1567.49 2191.50 SAFE with PAD
8" 323.80 219.10 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.69 1.82 209.99 209.99 11.39 564.59 392.16 62.35 39.52 494.03 R-PAD REQD. 11.39 62.35 1268.01 1801.55 SAFE with PAD
6" 323.80 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 0.85 0.85 4.98 2.69 1.40 157.86 157.86 11.39 424.43 294.81 87.11 49.54 431.46 SAFE
12"
4" 323.80 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 0.85 0.85 4.21 2.69 0.95 105.77 105.77 10.67 284.37 197.52 70.81 35.52 303.84 SAFE
3" 323.80 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 0.85 1 3.84 2.69 0.63 81.29 81.29 9.51 218.57 151.82 60.40 29.54 241.75 SAFE
2" 323.80 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 0.85 1 2.74 2.69 0.43 55.48 55.48 6.03 149.17 103.61 23.91 14.98 142.50 R-PAD REQD. 11.39 45.20 361.82 540.60 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- A11A, A11C, A11D, A71C 3 Page 2 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A106 GR. B Design Pressure 19.98


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 38 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
3" 114.30 88.90 6.02 5.49 14.06 14.06 0.75 0.69 1.00 1.00 1 1 3.84 0.81 0.63 81.29 81.29 9.51 65.65 281.27 60.40 29.54 371.20 SAFE
4"
2" 114.30 60.30 6.02 3.91 14.06 14.06 0.75 0.50 1.00 1.00 1 1 2.74 0.81 0.43 55.48 55.48 6.03 44.80 191.96 23.91 14.98 230.85 SAFE
4" 168.30 114.30 7.11 6.02 14.06 14.06 0.89 0.75 1.00 1.00 1 1 4.21 1.19 0.81 105.77 105.77 10.67 125.76 426.46 73.83 35.52 535.81 SAFE
6" 3" 168.30 88.90 7.11 5.49 14.06 14.06 0.89 0.69 1.00 1.00 1 1 3.84 1.19 0.63 81.29 81.29 9.51 96.66 327.79 60.40 29.54 417.72 SAFE
2" 168.30 60.30 7.11 3.91 14.06 14.06 0.89 0.50 1.00 1.00 1 1 2.74 1.19 0.43 55.48 55.48 6.03 65.97 223.71 23.91 14.98 262.60 SAFE
6" 219.10 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 1 1 4.98 1.55 1.19 157.86 157.86 11.39 244.36 474.88 91.86 49.54 616.28 SAFE
4" 219.10 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 1 1 4.21 1.55 0.81 105.77 105.77 10.67 163.72 318.17 73.83 35.52 427.51 SAFE
8"
3" 219.10 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 1 1 3.84 1.55 0.63 81.29 81.29 9.51 125.84 244.55 60.40 29.54 334.49 SAFE
2" 219.10 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 1 1 2.74 1.55 0.43 55.48 55.48 6.03 85.88 166.90 23.91 14.98 205.79 SAFE
8" 273.00 219.10 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 1 1 4.45 1.93 1.55 209.99 209.99 11.39 405.02 551.74 68.53 39.52 659.79 SAFE
6" 273.00 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 1 1 4.98 1.93 1.19 157.86 157.86 11.39 304.47 414.77 91.86 49.54 556.17 SAFE
10" 4" 273.00 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 1 1 4.21 1.93 0.81 105.77 105.77 10.67 204.00 277.90 73.83 35.52 387.24 SAFE
3" 273.00 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 1 1 3.84 1.93 0.63 81.29 81.29 9.51 156.79 213.59 60.40 29.54 303.53 SAFE
2" 273.00 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 1 1 2.74 1.93 0.43 55.48 55.48 6.03 107.01 145.77 23.91 14.98 184.66 SAFE
10" 323.80 273.00 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 1 1 4.45 2.29 1.93 263.89 263.89 11.39 603.69 598.65 59.86 39.52 698.02 SAFE
8" 323.80 219.10 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 1 1 4.45 2.29 1.55 209.99 209.99 11.39 480.38 476.37 68.53 39.52 584.42 SAFE
6" 323.80 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 1 1 4.98 2.29 1.19 157.86 157.86 11.39 361.13 358.11 91.86 49.54 499.51 SAFE
12"
4" 323.80 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 1 1 4.21 2.29 0.81 105.77 105.77 10.67 241.96 239.94 73.83 35.52 349.28 SAFE
3" 323.80 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 1 1 3.84 2.29 0.63 81.29 81.29 9.51 185.97 184.42 60.40 29.54 274.35 SAFE
2" 323.80 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 1 1 2.74 2.29 0.43 55.48 55.48 6.03 126.92 125.86 23.91 14.98 164.75 SAFE

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- A11B, A11E, A11DS 3 Page 3 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A53 GR. B Design Pressure 17.33


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 130 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Total Rein. Calculation with Rein. Pad Area
Fillet Pressure
Basic Allowable A4 Area, (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld Design d1 d2 L4 A1 A2 A3
Stress (2*tc2) (A2+A3+A
Size, tc Thk, t L4' A3' Pad Area Total Area
4)
Result
(inch) (mm) (mm) 2
(Kg/mm ) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result

h b h b h b h b h b h b h b h b
12" 355.60 323.80 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.56 2.33 314.69 314.69 11.39 806.67 627.13 50.62 39.52 717.27 R-PAD REQD. 11.39 50.62 1849.75 2606.53 SAFE with PAD
10" 355.60 273.00 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.56 1.97 263.89 263.89 11.39 676.45 525.89 58.96 39.52 624.37 R-PAD REQD. 11.39 58.96 1567.49 2231.38 SAFE with PAD
8" 355.60 219.10 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.56 1.58 209.99 209.99 11.39 538.28 418.48 67.82 39.52 525.81 R-PAD REQD. 11.39 67.82 1268.01 1833.33 SAFE with PAD
14" 6" 355.60 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 0.85 0.85 4.98 2.56 1.21 157.86 157.86 11.39 404.65 314.59 91.31 49.54 455.44 SAFE
4" 355.60 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 0.85 0.85 4.21 2.56 0.82 105.77 105.77 10.67 271.12 210.78 73.48 35.52 319.77 SAFE
3" 355.60 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 0.85 1 3.84 2.56 0.55 81.29 81.29 9.51 208.38 162.00 61.97 29.54 253.52 SAFE
2" 355.60 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 0.85 1 2.74 2.56 0.37 55.48 55.48 6.03 142.22 110.56 24.58 14.98 150.13 SAFE
14" 406.40 355.60 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.93 2.56 346.49 346.49 11.39 1015.06 563.62 45.40 39.52 648.53 R-PAD REQD. 11.39 45.40 2026.43 2714.48 SAFE with PAD
12" 406.40 323.80 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.93 2.33 314.69 314.69 11.39 921.90 511.89 50.62 39.52 602.03 R-PAD REQD. 11.39 50.62 1849.75 2491.29 SAFE with PAD
10" 406.40 273.00 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.93 1.97 263.89 263.89 11.39 773.08 429.26 58.96 39.52 527.74 R-PAD REQD. 11.39 58.96 1567.49 2134.74 SAFE with PAD
8" 406.40 219.10 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.93 1.58 209.99 209.99 11.39 615.18 341.58 67.82 39.52 448.91 R-PAD REQD. 11.39 67.82 1268.01 1756.43 SAFE with PAD
16"
6" 406.40 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 0.85 0.85 4.98 2.93 1.21 157.86 157.86 11.39 462.46 256.78 91.31 49.54 397.63 R-PAD REQD. 11.39 91.31 993.14 1440.31 SAFE with PAD
4" 406.40 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 0.85 0.85 4.21 2.93 0.82 105.77 105.77 10.67 309.85 172.04 73.48 35.52 281.04 R-PAD REQD. 11.39 78.45 682.50 1004.03 SAFE with PAD
3" 406.40 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 0.85 1 3.84 2.93 0.55 81.29 81.29 9.51 238.15 132.24 61.97 29.54 223.75 R-PAD REQD. 11.39 74.23 536.22 801.76 SAFE with PAD
2" 406.40 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 0.85 1 2.74 2.93 0.37 55.48 55.48 6.03 162.53 90.25 24.58 14.98 129.81 R-PAD REQD. 11.39 46.48 361.82 528.51 SAFE with PAD
16" 457.00 406.40 6.35 6.35 14.06 14.06 0.79 0.25 1.00 1.00 0.85 0.85 4.45 3.29 2.93 396.21 396.21 11.39 1305.24 499.98 49.35 39.52 588.85 R-PAD REQD. 11.39 49.35 2314.69 2943.05 SAFE with PAD
14" 457.00 355.60 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.29 2.56 346.49 346.49 11.39 1141.45 437.24 45.40 39.52 522.15 R-PAD REQD. 11.39 45.40 2026.43 2588.10 SAFE with PAD
12" 457.00 323.80 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.29 2.33 314.69 314.69 11.39 1036.69 397.11 50.62 39.52 487.24 R-PAD REQD. 11.39 50.62 1849.75 2376.51 SAFE with PAD
10" 457.00 273.00 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.29 1.97 263.89 263.89 11.39 869.34 333.00 58.96 39.52 431.48 R-PAD REQD. 11.39 58.96 1567.49 2038.49 SAFE with PAD
18" 8" 457.00 219.10 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.29 1.58 209.99 209.99 11.39 691.77 264.98 67.82 39.52 372.32 R-PAD REQD. 11.39 67.82 1268.01 1679.84 SAFE with PAD
6" 457.00 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 0.85 0.85 4.98 3.29 1.21 157.86 157.86 11.39 520.04 199.20 91.31 49.54 340.05 R-PAD REQD. 11.39 91.31 993.14 1382.73 SAFE with PAD
4" 457.00 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 0.85 0.85 4.21 3.29 0.82 105.77 105.77 10.67 348.43 133.47 73.48 35.52 242.46 R-PAD REQD. 11.39 78.45 682.50 965.45 SAFE with PAD
3" 457.00 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 0.85 1 3.84 3.29 0.55 81.29 81.29 9.51 267.81 102.58 61.97 29.54 194.09 R-PAD REQD. 11.39 74.23 536.22 772.11 SAFE with PAD
2" 457.00 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 0.85 1 2.74 3.29 0.37 55.48 55.48 6.03 182.77 70.01 24.58 14.98 109.58 R-PAD REQD. 11.39 46.48 361.82 508.28 SAFE with PAD
18" 508.00 457.00 6.35 6.35 14.06 14.06 0.79 0.25 1.00 1.00 0.85 0.85 4.45 3.66 3.29 446.81 446.81 11.39 1636.20 399.57 41.04 39.52 480.13 R-PAD REQD. 11.39 41.04 2595.84 3115.48 SAFE with PAD
16" 508.00 406.40 6.35 6.35 14.06 14.06 0.79 0.25 1.00 1.00 0.85 0.85 4.45 3.66 2.93 396.21 396.21 11.39 1450.91 354.32 49.35 39.52 443.19 R-PAD REQD. 11.39 49.35 2314.69 2797.39 SAFE with PAD
20"
14" 508.00 355.60 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.66 2.56 346.49 346.49 11.39 1268.83 309.85 45.40 39.52 394.77 R-PAD REQD. 11.39 45.40 2026.43 2460.72 SAFE with PAD
12" 508.00 323.80 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.66 2.33 314.69 314.69 11.39 1152.38 281.41 50.62 39.52 371.55 R-PAD REQD. 11.39 50.62 1849.75 2260.81 SAFE with PAD
REINFORCEMENT PAD CALCULATION
Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- A11A, A11D 3 Page 4 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A53 GR. B Design Pressure 17.33


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 130 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Total Rein. Calculation with Rein. Pad Area
Fillet Pressure
Basic Allowable A4 Area, (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld Design d1 d2 L4 A1 A2 A3
Stress (2*tc2) (A2+A3+A
Size, tc Thk, t L4' A3' Pad Area Total Area
4)
Result
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result

h b h b h b h b h b h b h b h b
10" 508.00 273.00 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.66 1.97 263.89 263.89 11.39 966.35 235.99 58.96 39.52 334.47 R-PAD REQD. 11.39 58.96 1567.49 1941.47 SAFE with PAD
8" 508.00 219.10 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.66 1.58 209.99 209.99 11.39 768.97 187.79 67.82 39.52 295.12 R-PAD REQD. 11.39 67.82 1268.01 1602.64 SAFE with PAD
6" 508.00 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 0.85 0.85 4.98 3.66 1.21 157.86 157.86 11.39 578.07 141.17 91.31 49.54 282.02 R-PAD REQD. 11.39 91.31 993.14 1324.70 SAFE with PAD
20"
4" 508.00 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 0.85 0.85 4.21 3.66 0.82 105.77 105.77 10.67 387.31 94.58 73.48 35.52 203.57 R-PAD REQD. 11.39 78.45 682.50 926.56 SAFE with PAD
3" 508.00 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 0.85 1 3.84 3.66 0.55 81.29 81.29 9.51 297.69 72.70 61.97 29.54 164.21 R-PAD REQD. 11.39 74.23 536.22 742.23 SAFE with PAD
2" 508.00 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 0.85 1 2.74 3.66 0.37 55.48 55.48 6.03 203.17 49.61 24.58 14.98 89.18 R-PAD REQD. 11.39 46.48 361.82 487.88 SAFE with PAD
20" 610.00 508.00 6.35 6.35 14.06 14.06 0.79 0.25 1.00 1.00 0.85 0.85 4.45 4.40 3.66 497.81 497.81 11.39 2188.99 79.15 32.67 39.52 151.33 R-PAD REQD. 11.39 32.67 2879.20 3070.05 SAFE with PAD
18" 610.00 457.00 6.35 6.35 14.06 14.06 0.79 0.25 1.00 1.00 0.85 0.85 4.45 4.40 3.29 446.81 446.81 11.39 1964.73 71.04 41.04 39.52 151.60 R-PAD REQD. 11.39 41.04 2595.84 2786.95 SAFE with PAD
16" 610.00 406.40 6.35 6.35 14.06 14.06 0.79 0.25 1.00 1.00 0.85 0.85 4.45 4.40 2.93 396.21 396.21 11.39 1742.23 62.99 49.35 39.52 151.86 R-PAD REQD. 11.39 49.35 2314.69 2506.07 SAFE with PAD
14" 610.00 355.60 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 4.40 2.56 346.49 346.49 11.39 1523.60 55.09 45.40 39.52 140.00 R-PAD REQD. 11.39 45.40 2026.43 2205.95 SAFE with PAD
12" 610.00 323.80 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 4.40 2.33 314.69 314.69 11.39 1383.76 50.03 50.62 39.52 140.17 R-PAD REQD. 11.39 50.62 1849.75 2029.43 SAFE with PAD
24" 10" 610.00 273.00 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 4.40 1.97 263.89 263.89 11.39 1160.38 41.95 58.96 39.52 140.44 R-PAD REQD. 11.39 58.96 1567.49 1747.44 SAFE with PAD
8" 610.00 219.10 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 4.40 1.58 209.99 209.99 11.39 923.37 33.39 67.82 39.52 140.72 R-PAD REQD. 11.39 67.82 1268.01 1448.24 SAFE with PAD
6" 610.00 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 0.85 0.85 4.98 4.40 1.21 157.86 157.86 11.39 694.14 25.10 91.31 49.54 165.95 R-PAD REQD. 11.39 91.31 993.14 1208.63 SAFE with PAD
4" 610.00 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 0.85 0.85 4.21 4.40 0.82 105.77 105.77 10.67 465.08 16.82 73.48 35.52 125.81 R-PAD REQD. 11.39 78.45 682.50 848.80 SAFE with PAD
3" 610.00 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 0.85 1 3.84 4.40 0.55 81.29 81.29 9.51 357.46 12.92 61.97 29.54 104.44 R-PAD REQD. 11.39 74.23 536.22 682.45 SAFE with PAD
2" 610.00 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 0.85 1 2.74 4.40 0.37 55.48 55.48 6.03 243.96 8.82 24.58 14.98 48.39 R-PAD REQD. 11.39 46.48 361.82 447.09 SAFE with PAD
24" 660.00 610.00 7.92 6.35 14.06 14.06 0.99 0.25 1.00 1.00 0.85 0.85 4.45 4.76 4.40 599.81 599.81 12.74 2853.70 703.16 17.80 39.52 760.48 R-PAD REQD. 14.83 20.72 4297.93 5100.84 SAFE with PAD
20" 660.00 508.00 7.92 6.35 14.06 14.06 0.99 0.25 1.00 1.00 0.85 0.85 4.45 4.76 3.66 497.81 497.81 12.74 2368.42 583.58 36.54 39.52 659.64 R-PAD REQD. 14.83 42.52 3591.07 4296.20 SAFE with PAD
18" 660.00 457.00 7.92 6.35 14.06 14.06 0.99 0.25 1.00 1.00 0.85 0.85 4.45 4.76 3.29 446.81 446.81 12.74 2125.78 523.80 45.91 39.52 609.22 R-PAD REQD. 14.83 53.42 3237.64 3893.89 SAFE with PAD
16" 660.00 406.40 7.92 6.35 14.06 14.06 0.99 0.25 1.00 1.00 0.85 0.85 4.45 4.76 2.93 396.21 396.21 12.74 1885.04 464.48 55.20 39.52 559.19 R-PAD REQD. 14.83 64.23 2886.98 3494.73 SAFE with PAD
14" 660.00 355.60 7.92 6.35 14.06 14.06 0.99 0.79 1.00 1.00 0.85 0.85 4.45 4.76 2.56 346.49 346.49 11.39 1648.48 406.19 45.40 39.52 491.11 R-PAD REQD. 14.83 59.09 2527.46 3071.77 SAFE with PAD
12" 660.00 323.80 7.92 6.35 14.06 14.06 0.99 0.79 1.00 1.00 0.85 0.85 4.45 4.76 2.33 314.69 314.69 11.39 1497.19 368.91 50.62 39.52 459.05 R-PAD REQD. 14.83 65.89 2307.08 2820.91 SAFE with PAD
26"
10" 660.00 273.00 7.92 6.35 14.06 14.06 0.99 0.79 1.00 1.00 0.85 0.85 4.45 4.76 1.97 263.89 263.89 11.39 1255.50 309.36 58.96 39.52 407.84 R-PAD REQD. 14.83 76.74 1955.04 2420.17 SAFE with PAD
8" 660.00 219.10 7.92 6.35 14.06 14.06 0.99 0.79 1.00 1.00 0.85 0.85 4.45 4.76 1.58 209.99 209.99 11.39 999.06 246.17 67.82 39.52 353.50 R-PAD REQD. 14.83 88.26 1581.51 1994.98 SAFE with PAD
6" 660.00 168.30 7.92 7.11 14.06 14.06 0.99 0.89 1.00 1.00 0.85 0.85 4.98 4.76 1.21 157.86 157.86 13.05 751.04 185.06 104.63 49.54 339.23 R-PAD REQD. 14.83 118.84 1238.69 1641.66 SAFE with PAD
4" 660.00 114.30 7.92 6.02 14.06 14.06 0.99 0.75 1.00 1.00 0.85 0.85 4.21 4.76 0.82 105.77 105.77 10.67 503.20 123.99 73.48 35.52 232.98 R-PAD REQD. 14.83 102.10 851.25 1148.37 SAFE with PAD
3" 660.00 88.90 7.92 5.49 14.06 14.06 0.99 0.69 1.00 1.00 0.85 1 3.84 4.76 0.55 81.29 81.29 9.51 386.76 95.30 61.97 29.54 186.81 R-PAD REQD. 14.83 96.62 668.80 919.79 SAFE with PAD
2" 660.00 60.30 7.92 3.91 14.06 14.06 0.99 0.50 1.00 1.00 0.85 1 2.74 4.76 0.37 55.48 55.48 6.03 263.96 65.04 24.58 14.98 104.61 R-PAD REQD. 12.96 52.86 451.28 599.15 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- A11A, A11D 3 Page 5 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A53 GR. B Design Pressure 13.76


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 85 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Total Rein. Calculation with Rein. Pad Area
Fillet Pressure
Basic Allowable A4 Area, (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld Design d1 d2 L4 A1 A2 A3
Stress (2*tc2) (A2+A3+A
Size, tc Thk, t L4' A3' Pad Area Total Area
4)
Result
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result

h b h b h b h b h b h b h b h b
12" 355.60 323.80 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.04 1.86 314.69 314.69 11.39 641.25 792.54 61.53 39.52 893.58 SAFE
10" 355.60 273.00 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.04 1.56 263.89 263.89 11.39 537.74 664.60 68.16 39.52 772.28 SAFE
8" 355.60 219.10 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.04 1.26 209.99 209.99 11.39 427.90 528.85 75.19 39.52 643.56 SAFE
14" 6" 355.60 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 0.85 0.85 4.98 2.04 0.96 157.86 157.86 11.39 321.67 397.56 96.98 49.54 544.08 SAFE
4" 355.60 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 0.85 0.85 4.21 2.04 0.65 105.77 105.77 10.67 215.52 266.37 77.08 35.52 378.97 SAFE
3" 355.60 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 0.85 1 3.84 2.04 0.43 81.29 81.29 9.51 165.65 204.74 64.10 29.54 298.37 SAFE
2" 355.60 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 0.85 1 2.74 2.04 0.29 55.48 55.48 6.03 113.05 139.73 25.50 14.98 180.21 SAFE
14" 406.40 355.60 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.33 2.04 346.49 346.49 11.39 806.92 771.76 57.37 39.52 868.66 SAFE
12" 406.40 323.80 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.33 1.86 314.69 314.69 11.39 732.86 700.93 61.53 39.52 801.98 SAFE
10" 406.40 273.00 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.33 1.56 263.89 263.89 11.39 614.56 587.78 68.16 39.52 695.46 SAFE
8" 406.40 219.10 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.33 1.26 209.99 209.99 11.39 489.03 467.73 75.19 39.52 582.44 SAFE
16"
6" 406.40 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 0.85 0.85 4.98 2.33 0.96 157.86 157.86 11.39 367.63 351.61 96.98 49.54 498.13 SAFE
4" 406.40 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 0.85 0.85 4.21 2.33 0.65 105.77 105.77 10.67 246.31 235.58 77.08 35.52 348.18 SAFE
3" 406.40 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 0.85 1 3.84 2.33 0.43 81.29 81.29 9.51 189.32 181.07 64.10 29.54 274.71 SAFE
2" 406.40 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 0.85 1 2.74 2.33 0.29 55.48 55.48 6.03 129.20 123.58 25.50 14.98 164.06 SAFE
16" 457.00 406.40 6.35 6.35 14.06 14.06 0.79 0.25 1.00 1.00 0.85 0.85 4.45 2.62 2.33 396.21 396.21 11.39 1037.60 767.63 63.04 39.52 870.18 R-PAD REQD. 11.39 63.04 2314.69 3224.39 SAFE with PAD
14" 457.00 355.60 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.62 2.04 346.49 346.49 11.39 907.39 671.30 57.37 39.52 768.19 R-PAD REQD. 11.39 57.37 2026.43 2834.14 SAFE with PAD
12" 457.00 323.80 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.62 1.86 314.69 314.69 11.39 824.11 609.69 61.53 39.52 710.73 R-PAD REQD. 11.39 61.53 1849.75 2599.99 SAFE with PAD
10" 457.00 273.00 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.62 1.56 263.89 263.89 11.39 691.07 511.26 68.16 39.52 618.94 R-PAD REQD. 11.39 68.16 1567.49 2225.94 SAFE with PAD
18" 8" 457.00 219.10 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.62 1.26 209.99 209.99 11.39 549.92 406.84 75.19 39.52 521.55 R-PAD REQD. 11.39 75.19 1268.01 1829.07 SAFE with PAD
6" 457.00 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 0.85 0.85 4.98 2.62 0.96 157.86 157.86 11.39 413.40 305.84 96.98 49.54 452.36 SAFE
4" 457.00 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 0.85 0.85 4.21 2.62 0.65 105.77 105.77 10.67 276.98 204.91 77.08 35.52 317.51 SAFE
3" 457.00 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 0.85 1 3.84 2.62 0.43 81.29 81.29 9.51 212.89 157.50 64.10 29.54 251.14 SAFE
2" 457.00 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 0.85 1 2.74 2.62 0.29 55.48 55.48 6.03 145.29 107.49 25.50 14.98 147.97 SAFE
20" 18" 508.00 457.00 6.35 6.35 14.06 14.06 0.79 0.25 1.00 1.00 0.85 0.85 4.45 2.91 2.62 446.81 446.81 11.39 1300.69 735.08 56.43 39.52 831.03 R-PAD REQD. 11.39 56.43 2595.84 3466.38 SAFE with PAD
16" 508.00 406.40 6.35 6.35 14.06 14.06 0.79 0.25 1.00 1.00 0.85 0.85 4.45 2.91 2.33 396.21 396.21 11.39 1153.39 651.83 63.04 39.52 754.39 R-PAD REQD. 11.39 63.04 2314.69 3108.59 SAFE with PAD
14" 508.00 355.60 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.91 2.04 346.49 346.49 11.39 1008.65 570.03 57.37 39.52 666.93 R-PAD REQD. 11.39 57.37 2026.43 2732.88 SAFE with PAD
12" 508.00 323.80 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.91 1.86 314.69 314.69 11.39 916.08 517.72 61.53 39.52 618.76 R-PAD REQD. 11.39 61.53 1849.75 2508.02 SAFE with PAD
REINFORCEMENT PAD CALCULATION
Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- A11C,A71C 3 Page 6 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A53 GR. B Design Pressure 13.76


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 85 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Total Rein. Calculation with Rein. Pad Area
Fillet Pressure
Basic Allowable A4 Area, (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld Design d1 d2 L4 A1 A2 A3
Stress (2*tc2) (A2+A3+A
Size, tc Thk, t L4' A3' Pad Area Total Area
4)
Result
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result

h b h b h b h b h b h b h b h b
10" 508.00 273.00 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.91 1.56 263.89 263.89 11.39 768.19 434.14 68.16 39.52 541.82 R-PAD REQD. 11.39 68.16 1567.49 2148.82 SAFE with PAD
8" 508.00 219.10 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.91 1.26 209.99 209.99 11.39 611.29 345.47 75.19 39.52 460.18 R-PAD REQD. 11.39 75.19 1268.01 1767.70 SAFE with PAD
6" 508.00 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 0.85 0.85 4.98 2.91 0.96 157.86 157.86 11.39 459.53 259.70 96.98 49.54 406.22 R-PAD REQD. 11.39 96.98 993.14 1448.90 SAFE with PAD
20"
4" 508.00 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 0.85 0.85 4.21 2.91 0.65 105.77 105.77 10.67 307.89 174.00 77.08 35.52 286.60 R-PAD REQD. 11.39 82.30 682.50 1009.83 SAFE with PAD
3" 508.00 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 0.85 1 3.84 2.91 0.43 81.29 81.29 9.51 236.65 133.74 64.10 29.54 227.38 R-PAD REQD. 11.39 76.78 536.22 805.82 SAFE with PAD
2" 508.00 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 0.85 1 2.74 2.91 0.29 55.48 55.48 6.03 161.51 91.27 25.50 14.98 131.76 R-PAD REQD. 11.39 48.21 361.82 531.27 SAFE with PAD
20" 610.00 508.00 6.35 6.35 14.06 14.06 0.79 0.25 1.00 1.00 0.85 0.85 4.45 3.50 2.91 497.81 497.81 11.39 1740.12 528.01 49.78 39.52 617.30 R-PAD REQD. 11.39 49.78 2879.20 3536.02 SAFE with PAD
18" 610.00 457.00 6.35 6.35 14.06 14.06 0.79 0.25 1.00 1.00 0.85 0.85 4.45 3.50 2.62 446.81 446.81 11.39 1561.85 473.92 56.43 39.52 569.87 R-PAD REQD. 11.39 56.43 2595.84 3205.22 SAFE with PAD
16" 610.00 406.40 6.35 6.35 14.06 14.06 0.79 0.25 1.00 1.00 0.85 0.85 4.45 3.50 2.33 396.21 396.21 11.39 1384.97 420.25 63.04 39.52 522.80 R-PAD REQD. 11.39 63.04 2314.69 2877.01 SAFE with PAD
14" 610.00 355.60 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.50 2.04 346.49 346.49 11.39 1211.17 367.51 57.37 39.52 464.40 R-PAD REQD. 11.39 57.37 2026.43 2530.35 SAFE with PAD
12" 610.00 323.80 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.50 1.86 314.69 314.69 11.39 1100.01 333.78 61.53 39.52 434.82 R-PAD REQD. 11.39 61.53 1849.75 2324.08 SAFE with PAD
24" 10" 610.00 273.00 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.50 1.56 263.89 263.89 11.39 922.44 279.90 68.16 39.52 387.57 R-PAD REQD. 11.39 68.16 1567.49 1994.58 SAFE with PAD
8" 610.00 219.10 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.50 1.26 209.99 209.99 11.39 734.03 222.73 75.19 39.52 337.44 R-PAD REQD. 11.39 75.19 1268.01 1644.96 SAFE with PAD
6" 610.00 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 0.85 0.85 4.98 3.50 0.96 157.86 157.86 11.39 551.80 167.44 96.98 49.54 313.95 R-PAD REQD. 11.39 96.98 993.14 1356.63 SAFE with PAD
4" 610.00 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 0.85 0.85 4.21 3.50 0.65 105.77 105.77 10.67 369.71 112.18 77.08 35.52 224.78 R-PAD REQD. 11.39 82.30 682.50 948.01 SAFE with PAD
3" 610.00 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 0.85 1 3.84 3.50 0.43 81.29 81.29 9.51 284.16 86.23 64.10 29.54 179.86 R-PAD REQD. 11.39 76.78 536.22 758.30 SAFE with PAD
2" 610.00 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 0.85 1 2.74 3.50 0.29 55.48 55.48 6.03 193.93 58.85 25.50 14.98 99.33 R-PAD REQD. 11.39 48.21 361.82 498.84 SAFE with PAD
24" 660.00 610.00 7.92 6.35 14.06 14.06 0.99 0.25 1.00 1.00 0.85 0.85 4.45 3.78 3.50 599.81 599.81 12.74 2268.53 1288.33 40.78 39.52 1368.62 R-PAD REQD. 14.83 47.45 4297.93 5712.75 SAFE with PAD
20" 660.00 508.00 7.92 6.35 14.06 14.06 0.99 0.25 1.00 1.00 0.85 0.85 4.45 3.78 2.91 497.81 497.81 12.74 1882.76 1069.24 55.67 39.52 1164.43 R-PAD REQD. 14.83 64.78 3591.07 4804.13 SAFE with PAD
18" 660.00 457.00 7.92 6.35 14.06 14.06 0.99 0.25 1.00 1.00 0.85 0.85 4.45 3.78 2.62 446.81 446.81 12.74 1689.87 959.70 63.12 39.52 1062.34 R-PAD REQD. 14.83 73.45 3237.64 4349.82 SAFE with PAD
16" 660.00 406.40 7.92 6.35 14.06 14.06 0.99 0.25 1.00 1.00 0.85 0.85 4.45 3.78 2.33 396.21 396.21 12.74 1498.50 851.02 70.51 39.52 961.04 R-PAD REQD. 14.83 82.05 2886.98 3899.08 SAFE with PAD
14" 660.00 355.60 7.92 6.35 14.06 14.06 0.99 0.79 1.00 1.00 0.85 0.85 4.45 3.78 2.04 346.49 346.49 11.39 1310.45 744.22 57.37 39.52 841.11 R-PAD REQD. 14.83 74.67 2527.46 3425.39 SAFE with PAD
12" 660.00 323.80 7.92 6.35 14.06 14.06 0.99 0.79 1.00 1.00 0.85 0.85 4.45 3.78 1.86 314.69 314.69 11.39 1190.18 675.92 61.53 39.52 776.96 R-PAD REQD. 14.83 80.08 2307.08 3142.11 SAFE with PAD
26"
10" 660.00 273.00 7.92 6.35 14.06 14.06 0.99 0.79 1.00 1.00 0.85 0.85 4.45 3.78 1.56 263.89 263.89 11.39 998.05 566.80 68.16 39.52 674.48 R-PAD REQD. 14.83 88.71 1955.04 2689.58 SAFE with PAD
8" 660.00 219.10 7.92 6.35 14.06 14.06 0.99 0.79 1.00 1.00 0.85 0.85 4.45 3.78 1.26 209.99 209.99 11.39 794.19 451.03 75.19 39.52 565.74 R-PAD REQD. 14.83 97.87 1581.51 2209.44 SAFE with PAD
6" 660.00 168.30 7.92 7.11 14.06 14.06 0.99 0.89 1.00 1.00 0.85 0.85 4.98 3.78 0.96 157.86 157.86 13.05 597.03 339.06 111.13 49.54 499.73 R-PAD REQD. 14.83 126.21 1238.69 1803.04 SAFE with PAD
4" 660.00 114.30 7.92 6.02 14.06 14.06 0.99 0.75 1.00 1.00 0.85 0.85 4.21 3.78 0.65 105.77 105.77 10.67 400.01 227.17 77.08 35.52 339.77 R-PAD REQD. 14.83 107.11 851.25 1256.56 SAFE with PAD
3" 660.00 88.90 7.92 5.49 14.06 14.06 0.99 0.69 1.00 1.00 0.85 1 3.84 3.78 0.43 81.29 81.29 9.51 307.46 174.61 64.10 29.54 268.25 R-PAD REQD. 14.83 99.93 668.80 1002.41 SAFE with PAD
2" 660.00 60.30 7.92 3.91 14.06 14.06 0.99 0.50 1.00 1.00 0.85 1 2.74 3.78 0.29 55.48 55.48 6.03 209.83 119.17 25.50 14.98 159.65 R-PAD REQD. 12.96 54.83 451.28 655.24 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- A11C,A71C 3 Page 7 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A106 GR. B Design Pressure 16.11


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 150 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
12" 355.60 323.80 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 1 1 4.45 2.03 1.85 314.69 314.69 11.39 638.17 795.63 61.73 39.52 896.87 SAFE
10" 355.60 273.00 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 1 1 4.45 2.03 1.56 263.89 263.89 11.39 535.15 667.19 68.33 39.52 775.03 SAFE
8" 355.60 219.10 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 1 1 4.45 2.03 1.25 209.99 209.99 11.39 425.84 530.91 75.33 39.52 645.76 SAFE
14" 6" 355.60 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 1 1 4.98 2.03 0.96 157.86 157.86 11.39 320.13 399.11 97.08 49.54 545.73 SAFE
4" 355.60 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 1 1 4.21 2.03 0.65 105.77 105.77 10.67 214.49 267.41 77.15 35.52 380.07 SAFE
3" 355.60 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 1 1 3.84 2.03 0.51 81.29 81.29 9.51 164.86 205.53 62.70 29.54 297.77 SAFE
2" 355.60 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 1 1 2.74 2.03 0.34 55.48 55.48 6.03 112.51 140.27 24.90 14.98 180.15 SAFE

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- A11B, A11E, A11DS 3 Page 8 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A53 GR. B Design Pressure 16.11


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 150 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
14" 406.40 355.60 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 1 4.45 2.72 2.03 346.49 346.49 11.39 943.99 634.69 57.60 39.52 731.81
R-PAD REQD.11.39 57.60 2026.43 2797.76 SAFE with PAD
12" 406.40 323.80 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 1 4.45 2.72 1.85 314.69 314.69 11.39 857.35 576.44 61.73 39.52 R-PAD REQD.11.39
677.69 61.73 1849.75 2566.95 SAFE with PAD
10" 406.40 273.00 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 1 4.45 2.72 1.56 263.89 263.89 11.39 718.95 483.39 68.33 39.52 R-PAD REQD.11.39
591.23 68.33 1567.49 2198.24 SAFE with PAD
8" 406.40 219.10 6.35 6.35 14.06 14.06 0.79 0.79 1.00 1.00 0.85 1 4.45 2.72 1.25 209.99 209.99 11.39 572.10 384.65 75.33 39.52 499.50
R-PAD REQD.11.39 75.33 1268.01 1807.02 SAFE with PAD
16"
6" 406.40 168.30 6.35 7.11 14.06 14.06 0.79 0.89 1.00 1.00 0.85 1 4.98 2.72 0.96 157.86 157.86 11.39 430.08 289.16 97.08 49.54 435.78 SAFE
4" 406.40 114.30 6.35 6.02 14.06 14.06 0.79 0.75 1.00 1.00 0.85 1 4.21 2.72 0.65 105.77 105.77 10.67 288.15 193.74 77.15 35.52 306.40 SAFE
3" 406.40 88.90 6.35 5.49 14.06 14.06 0.79 0.69 1.00 1.00 0.85 1 3.84 2.72 0.51 81.29 81.29 9.51 221.48 148.91 62.70 29.54 241.15 SAFE
2" 406.40 60.30 6.35 3.91 14.06 14.06 0.79 0.50 1.00 1.00 0.85 1 2.74 2.72 0.34 55.48 55.48 6.03 151.15 101.63 24.90 14.98 141.51
R-PAD REQD.11.39 47.07 361.82 540.48 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- A11B 3 Page 9 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A 672 Gr B60 Cl 32 Design Pressure 10.19


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B, ASTM A 672 Gr B60 Cl 32 Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 205 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
14" 406.40 355.60 6.35 6.35 12.79 13.99 0.79 0.79 1.00 1.00 1 1 4.45 1.61 1.29 346.49 346.49 11.39 559.16 1019.53 74.38 39.52 1133.42 SAFE
12" 406.40 323.80 6.35 6.35 12.79 13.99 0.79 0.79 1.00 1.00 1 1 4.45 1.61 1.18 314.69 314.69 11.39 507.84 925.96 77.01 39.52 1042.48 SAFE
10" 406.40 273.00 6.35 6.35 12.79 13.99 0.79 0.79 1.00 1.00 1 1 4.45 1.61 0.99 263.89 263.89 11.39 425.86 776.48 81.21 39.52 897.21 SAFE
8" 406.40 219.10 6.35 6.35 12.79 13.99 0.79 0.79 1.00 1.00 1 1 4.45 1.61 0.80 209.99 209.99 11.39 338.87 617.88 85.67 39.52 743.07 SAFE
16"
6" 406.40 168.30 6.35 7.11 12.79 13.99 0.79 0.89 1.00 1.00 1 1 4.98 1.61 0.61 157.86 157.86 11.39 254.75 464.49 105.02 49.54 619.06 SAFE
4" 406.40 114.30 6.35 6.02 12.79 13.99 0.79 0.75 1.00 1.00 1 1 4.21 1.61 0.42 105.77 105.77 10.67 170.68 311.21 82.20 35.52 428.93 SAFE
3" 406.40 88.90 6.35 5.49 12.79 13.99 0.79 0.69 1.00 1.00 1 1 3.84 1.61 0.32 81.29 81.29 9.51 131.19 239.20 66.20 29.54 334.94 SAFE
2" 406.40 60.30 6.35 3.91 12.79 13.99 0.79 0.50 1.00 1.00 1 1 2.74 1.61 0.22 55.48 55.48 6.03 89.53 163.25 26.40 14.98 204.63 SAFE
16" 457.00 406.40 6.35 6.35 12.79 12.79 0.79 0.25 1.00 1.00 1 1 4.45 1.81 1.61 396.21 396.21 11.39 719.00 1086.22 79.33 39.52 1205.06 SAFE
14" 457.00 355.60 6.35 6.35 12.79 13.99 0.79 0.79 1.00 1.00 1 1 4.45 1.81 1.29 346.49 346.49 11.39 628.78 949.91 74.38 39.52 1063.80 SAFE
12" 457.00 323.80 6.35 6.35 12.79 13.99 0.79 0.79 1.00 1.00 1 1 4.45 1.81 1.18 314.69 314.69 11.39 571.07 862.73 77.01 39.52 979.25 SAFE
10" 457.00 273.00 6.35 6.35 12.79 13.99 0.79 0.79 1.00 1.00 1 1 4.45 1.81 0.99 263.89 263.89 11.39 478.88 723.46 81.21 39.52 844.19 SAFE
18" 8" 457.00 219.10 6.35 6.35 12.79 13.99 0.79 0.79 1.00 1.00 1 1 4.45 1.81 0.80 209.99 209.99 11.39 381.07 575.69 85.67 39.52 700.88 SAFE
6" 457.00 168.30 6.35 7.11 12.79 13.99 0.79 0.89 1.00 1.00 1 1 4.98 1.81 0.61 157.86 157.86 11.39 286.47 432.77 105.02 49.54 587.34 SAFE
4" 457.00 114.30 6.35 6.02 12.79 13.99 0.79 0.75 1.00 1.00 1 1 4.21 1.81 0.42 105.77 105.77 10.67 191.93 289.96 82.20 35.52 407.68 SAFE
3" 457.00 88.90 6.35 5.49 12.79 13.99 0.79 0.69 1.00 1.00 1 1 3.84 1.81 0.32 81.29 81.29 9.51 147.52 222.87 66.20 29.54 318.61 SAFE
2" 457.00 60.30 6.35 3.91 12.79 13.99 0.79 0.50 1.00 1.00 1 1 2.74 1.81 0.22 55.48 55.48 6.03 100.68 152.10 26.40 14.98 193.48 SAFE
18" 508.00 457.00 6.35 6.35 12.79 12.79 0.79 0.25 1.00 1.00 1 1 4.45 2.02 1.81 446.81 446.81 11.39 901.31 1134.45 74.75 39.52 1248.72 SAFE
16" 508.00 406.40 6.35 6.35 12.79 12.79 0.79 0.25 1.00 1.00 1 1 4.45 2.02 1.61 396.21 396.21 11.39 799.24 1005.98 79.33 39.52 1124.83 SAFE
14" 508.00 355.60 6.35 6.35 12.79 13.99 0.79 0.79 1.00 1.00 1 1 4.45 2.02 1.29 346.49 346.49 11.39 698.95 879.74 74.38 39.52 993.63 SAFE
12" 508.00 323.80 6.35 6.35 12.79 13.99 0.79 0.79 1.00 1.00 1 1 4.45 2.02 1.18 314.69 314.69 11.39 634.80 799.00 77.01 39.52 915.52 SAFE
10" 508.00 273.00 6.35 6.35 12.79 13.99 0.79 0.79 1.00 1.00 1 1 4.45 2.02 0.99 263.89 263.89 11.39 532.32 670.02 81.21 39.52 790.74 SAFE
20"
8" 508.00 219.10 6.35 6.35 12.79 13.99 0.79 0.79 1.00 1.00 1 1 4.45 2.02 0.80 209.99 209.99 11.39 423.59 533.16 85.67 39.52 658.35 SAFE
6" 508.00 168.30 6.35 7.11 12.79 13.99 0.79 0.89 1.00 1.00 1 1 4.98 2.02 0.61 157.86 157.86 11.39 318.43 400.80 105.02 49.54 555.37 SAFE
4" 508.00 114.30 6.35 6.02 12.79 13.99 0.79 0.75 1.00 1.00 1 1 4.21 2.02 0.42 105.77 105.77 10.67 213.35 268.54 82.20 35.52 386.26 SAFE
3" 508.00 88.90 6.35 5.49 12.79 13.99 0.79 0.69 1.00 1.00 1 1 3.84 2.02 0.32 81.29 81.29 9.51 163.99 206.40 66.20 29.54 302.14 SAFE
2" 508.00 60.30 6.35 3.91 12.79 13.99 0.79 0.50 1.00 1.00 1 1 2.74 2.02 0.22 55.48 55.48 6.03 111.92 140.86 26.40 14.98 182.25 SAFE

REINFORCEMENT PAD CALCULATION


Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- A11DS, A11E 3 Page 10 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A 672 Gr B60 Cl 32 Design Pressure 10.19


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B, ASTM A 672 Gr B60 Cl 32 Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 205 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
20" 559.00 508.00 9.53 6.35 12.79 12.79 1.19 0.25 1.00 1.00 1 1 4.45 2.22 2.02 497.81 497.81 12.74 1105.01 2548.28 78.45 39.52 2666.24 SAFE
18" 559.00 457.00 9.53 6.35 12.79 12.79 1.19 0.25 1.00 1.00 1 1 4.45 2.22 1.81 446.81 446.81 12.74 991.80 2287.21 83.61 39.52 2410.33 SAFE
16" 559.00 406.40 9.53 6.35 12.79 12.79 1.19 0.25 1.00 1.00 1 1 4.45 2.22 1.61 396.21 396.21 12.74 879.48 2028.19 88.73 39.52 2156.43 SAFE
14" 559.00 355.60 9.53 6.35 12.79 13.99 1.19 0.79 1.00 1.00 1 1 4.45 2.22 1.29 346.49 346.49 11.39 769.11 1773.67 74.38 39.52 1887.57 SAFE
12" 559.00 323.80 9.53 6.35 12.79 13.99 1.19 0.79 1.00 1.00 1 1 4.45 2.22 1.18 314.69 314.69 11.39 698.53 1610.89 77.01 39.52 1727.41 SAFE
22" 10" 559.00 273.00 9.53 6.35 12.79 13.99 1.19 0.79 1.00 1.00 1 1 4.45 2.22 0.99 263.89 263.89 11.39 585.76 1350.84 81.21 39.52 1471.57 SAFE
8" 559.00 219.10 9.53 6.35 12.79 13.99 1.19 0.79 1.00 1.00 1 1 4.45 2.22 0.80 209.99 209.99 11.39 466.12 1074.93 85.67 39.52 1200.11 SAFE
6" 559.00 168.30 9.53 7.11 12.79 13.99 1.19 0.89 1.00 1.00 1 1 4.98 2.22 0.61 157.86 157.86 13.05 350.40 808.07 120.35 49.54 977.97 SAFE
4" 559.00 114.30 9.53 6.02 12.79 13.99 1.19 0.75 1.00 1.00 1 1 4.21 2.22 0.42 105.77 105.77 10.67 234.77 541.41 82.20 35.52 659.13 SAFE
3" 559.00 88.90 9.53 5.49 12.79 13.99 1.19 0.69 1.00 1.00 1 1 3.84 2.22 0.32 81.29 81.29 9.51 180.45 416.14 66.20 29.54 511.88 SAFE
2" 559.00 60.30 9.53 3.91 12.79 13.99 1.19 0.50 1.00 1.00 1 1 2.74 2.22 0.22 55.48 55.48 6.03 123.15 284.00 26.40 14.98 325.39 SAFE
22" 610.00 559.00 9.53 9.53 12.79 12.79 1.19 0.25 1.00 1.00 1 1 6.00 2.42 2.22 542.45 542.45 18.35 1313.95 2666.94 222.23 72.00 2961.16 SAFE
20" 610.00 508.00 9.53 6.35 12.79 12.79 1.19 0.25 1.00 1.00 1 1 4.45 2.42 2.02 497.81 497.81 12.74 1205.82 2447.47 78.45 39.52 2565.43 SAFE
18" 610.00 457.00 9.53 6.35 12.79 12.79 1.19 0.25 1.00 1.00 1 1 4.45 2.42 1.81 446.81 446.81 12.74 1082.29 2196.72 83.61 39.52 2319.85 SAFE
16" 610.00 406.40 9.53 6.35 12.79 12.79 1.19 0.25 1.00 1.00 1 1 4.45 2.42 1.61 396.21 396.21 12.74 959.72 1947.95 88.73 39.52 2076.19 SAFE
14" 610.00 355.60 9.53 6.35 12.79 13.99 1.19 0.79 1.00 1.00 1 1 4.45 2.42 1.29 346.49 346.49 11.39 839.28 1703.50 74.38 39.52 1817.40 SAFE
12" 610.00 323.80 9.53 6.35 12.79 13.99 1.19 0.79 1.00 1.00 1 1 4.45 2.42 1.18 314.69 314.69 11.39 762.26 1547.16 77.01 39.52 1663.68 SAFE
24"
10" 610.00 273.00 9.53 6.35 12.79 13.99 1.19 0.79 1.00 1.00 1 1 4.45 2.42 0.99 263.89 263.89 11.39 639.21 1297.40 81.21 39.52 1418.13 SAFE
8" 610.00 219.10 9.53 6.35 12.79 13.99 1.19 0.79 1.00 1.00 1 1 4.45 2.42 0.80 209.99 209.99 11.39 508.65 1032.40 85.67 39.52 1157.59 SAFE
6" 610.00 168.30 9.53 7.11 12.79 13.99 1.19 0.89 1.00 1.00 1 1 4.98 2.42 0.61 157.86 157.86 13.05 382.37 776.10 120.35 49.54 946.00 SAFE
4" 610.00 114.30 9.53 6.02 12.79 13.99 1.19 0.75 1.00 1.00 1 1 4.21 2.42 0.42 105.77 105.77 10.67 256.19 519.99 82.20 35.52 637.71 SAFE
3" 610.00 88.90 9.53 5.49 12.79 13.99 1.19 0.69 1.00 1.00 1 1 3.84 2.42 0.32 81.29 81.29 9.51 196.91 399.67 66.20 29.54 495.41 SAFE
2" 610.00 60.30 9.53 3.91 12.79 13.99 1.19 0.50 1.00 1.00 1 1 2.74 2.42 0.22 55.48 55.48 6.03 134.39 272.77 26.40 14.98 314.15 SAFE

REINFORCEMENT PAD CALCULATION


Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- A11DS, A11E 3 Page 11 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material API 5L GR. B Design Pressure 17.33


: Kg/cm2g β : 90 °
Branch Pipe Material API 5L GR. B, ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 85 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Total Rein. Calculation with Rein. Pad Area
Fillet
Basic Allowable Pressure Design A4 Area, (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3
Stress Thk, t (2*tc2) (A2+A3+A
Size, tc Result L4' A3' Pad Area Total Area
4)
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
26" 711.00 660.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 5.13 4.76 646.76 646.76 16.55 3314.86 966.69 61.64 61.47 1089.80 R-PAD REQD. 16.55 61.64 4665.55 5816.83 SAFE with PAD
24" 711.00 610.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.13 4.40 600.89 600.89 11.39 3079.75 898.13 3.62 39.52 941.26 R-PAD REQD. 16.55 5.26 4290.45 5272.87 SAFE with PAD
20" 711.00 508.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.13 3.66 498.89 498.89 11.39 2556.96 745.67 20.37 39.52 805.56 R-PAD REQD. 16.55 29.60 3583.59 4437.89 SAFE with PAD
18" 711.00 457.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.13 3.29 447.89 447.89 11.39 2295.57 669.44 28.75 39.52 737.71 R-PAD REQD. 16.55 41.77 3230.16 4020.40 SAFE with PAD
16" 711.00 406.40 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.13 2.93 397.29 397.29 11.39 2036.23 593.81 37.06 39.52 670.39 R-PAD REQD. 16.55 53.84 2879.50 3606.19 SAFE with PAD
14" 711.00 355.60 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.13 2.56 346.49 346.49 11.39 1775.86 517.88 45.40 39.52 602.80 R-PAD REQD. 16.55 65.96 2527.46 3190.34 SAFE with PAD
28" 12" 711.00 323.80 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.13 2.33 314.69 314.69 11.39 1612.88 470.35 50.62 39.52 560.49 R-PAD REQD. 16.55 73.55 2307.08 2930.02 SAFE with PAD
10" 711.00 273.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.13 1.97 263.89 263.89 11.39 1352.51 394.42 58.96 39.52 492.90 R-PAD REQD. 16.55 85.67 1955.04 2514.17 SAFE with PAD
8" 711.00 219.10 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.13 1.58 209.99 209.99 11.39 1076.26 313.86 67.82 39.52 421.19 R-PAD REQD. 16.55 98.53 1581.51 2072.94 SAFE with PAD
6" 711.00 168.30 7.92 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.98 5.13 1.21 157.86 157.86 13.05 809.07 235.94 104.63 49.54 390.12 R-PAD REQD. 16.55 132.67 1238.69 1706.38 SAFE with PAD
4" 711.00 114.30 7.92 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.21 5.13 0.82 105.77 105.77 10.67 542.08 158.08 73.48 35.52 267.08 R-PAD REQD. 16.55 113.98 851.25 1194.34 SAFE with PAD
3" 711.00 88.90 7.92 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.84 5.13 0.55 81.29 81.29 9.51 416.65 121.51 61.97 29.54 213.02 R-PAD REQD. 16.44 107.14 668.80 956.51 SAFE with PAD
2" 711.00 60.30 7.92 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.74 5.13 0.37 55.48 55.48 6.03 284.35 82.92 24.58 14.98 122.49 R-PAD REQD. 12.96 52.86 451.28 617.03 SAFE with PAD
28" 762.00 711.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 5.49 5.13 697.76 697.76 16.55 3832.78 786.39 49.47 61.47 897.34 R-PAD REQD. 16.55 49.47 5018.98 5977.79 SAFE with PAD
26" 762.00 660.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 5.49 4.76 646.76 646.76 16.55 3552.64 728.92 61.64 61.47 852.03 R-PAD REQD. 16.55 61.64 4665.55 5579.05 SAFE with PAD
24" 762.00 610.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.49 4.40 600.89 600.89 11.39 3300.66 677.22 3.62 39.52 720.35 R-PAD REQD. 16.55 5.26 4290.45 5051.96 SAFE with PAD
20" 762.00 508.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.49 3.66 498.89 498.89 11.39 2740.38 562.26 20.37 39.52 622.15 R-PAD REQD. 16.55 29.60 3583.59 4254.48 SAFE with PAD
18" 762.00 457.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.49 3.29 447.89 447.89 11.39 2460.23 504.78 28.75 39.52 573.04 R-PAD REQD. 16.55 41.77 3230.16 3855.74 SAFE with PAD
16" 762.00 406.40 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.49 2.93 397.29 397.29 11.39 2182.29 447.75 37.06 39.52 524.33 R-PAD REQD. 16.55 53.84 2879.50 3460.13 SAFE with PAD
14" 762.00 355.60 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.49 2.56 346.49 346.49 11.39 1903.25 390.50 45.40 39.52 475.42 R-PAD REQD. 16.55 65.96 2527.46 3062.95 SAFE with PAD
30"
12" 762.00 323.80 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.49 2.33 314.69 314.69 11.39 1728.57 354.66 50.62 39.52 444.80 R-PAD REQD. 16.55 73.55 2307.08 2814.33 SAFE with PAD
10" 762.00 273.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.49 1.97 263.89 263.89 11.39 1449.53 297.41 58.96 39.52 395.89 R-PAD REQD. 16.55 85.67 1955.04 2417.15 SAFE with PAD
8" 762.00 219.10 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.49 1.58 209.99 209.99 11.39 1153.46 236.66 67.82 39.52 343.99 R-PAD REQD. 16.55 98.53 1581.51 1995.74 SAFE with PAD
6" 762.00 168.30 7.92 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.98 5.49 1.21 157.86 157.86 13.05 867.11 177.91 104.63 49.54 332.09 R-PAD REQD. 16.55 132.67 1238.69 1648.34 SAFE with PAD
4" 762.00 114.30 7.92 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.21 5.49 0.82 105.77 105.77 10.67 580.96 119.20 73.48 35.52 228.19 R-PAD REQD. 16.55 113.98 851.25 1155.46 SAFE with PAD
3" 762.00 88.90 7.92 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.84 5.49 0.55 81.29 81.29 9.51 446.54 91.62 61.97 29.54 183.13 R-PAD REQD. 16.44 107.14 668.80 926.63 SAFE with PAD
2" 762.00 60.30 7.92 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.74 5.49 0.37 55.48 55.48 6.03 304.75 62.53 24.58 14.98 102.09 R-PAD REQD. 12.96 52.86 451.28 596.64 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- A11A 3 Page 12 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material API 5L GR. B Design Pressure 17.33


: Kg/cm2g β : 90 °
Branch Pipe Material API 5L GR. B, ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 85 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Total Rein. Calculation with Rein. Pad Area
Fillet
Basic Allowable Pressure Design A4 Area, (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3
Stress Thk, t (2*tc2) (A2+A3+A
Size, tc Result L4' A3' Pad Area Total Area
4)
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
30" 813.00 762.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 5.86 5.49 748.76 748.76 16.55 4388.19 1774.10 37.30 61.47 1872.88 R-PAD REQD. 20.58 46.38 6464.53 8407.96 SAFE with PAD
28" 813.00 711.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 5.86 5.13 697.76 697.76 16.55 4089.30 1653.26 49.47 61.47 1764.21 R-PAD REQD. 20.58 61.51 6039.26 7876.97 SAFE with PAD
26" 813.00 660.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 5.86 4.76 646.76 646.76 16.55 3790.41 1532.42 61.64 61.47 1655.54 R-PAD REQD. 20.58 76.63 5613.98 7345.98 SAFE with PAD
24" 813.00 610.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.86 4.40 600.89 600.89 11.39 3521.57 1423.73 3.62 39.52 1466.87 R-PAD REQD. 19.73 6.27 5162.62 6671.66 SAFE with PAD
20" 813.00 508.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.86 3.66 498.89 498.89 11.39 2923.79 1182.06 20.37 39.52 1241.95 R-PAD REQD. 19.73 35.29 4312.07 5608.45 SAFE with PAD
18" 813.00 457.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.86 3.29 447.89 447.89 11.39 2624.90 1061.22 28.75 39.52 1129.48 R-PAD REQD. 19.73 49.79 3886.80 5076.84 SAFE with PAD
16" 813.00 406.40 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.86 2.93 397.29 397.29 11.39 2328.35 941.33 37.06 39.52 1017.90 R-PAD REQD. 19.73 64.19 3464.85 4549.40 SAFE with PAD
32" 14" 813.00 355.60 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.86 2.56 346.49 346.49 11.39 2030.63 820.96 45.40 39.52 905.88 R-PAD REQD. 19.73 78.64 3041.25 4019.88 SAFE with PAD
12" 813.00 323.80 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.86 2.33 314.69 314.69 11.39 1844.26 745.62 50.62 39.52 835.75 R-PAD REQD. 19.73 87.68 2776.07 3688.40 SAFE with PAD
10" 813.00 273.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.86 1.97 263.89 263.89 11.39 1546.54 625.25 58.96 39.52 723.73 R-PAD REQD. 19.73 102.13 2352.47 3158.88 SAFE with PAD
8" 813.00 219.10 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 5.86 1.58 209.99 209.99 11.39 1230.66 497.54 67.82 39.52 604.87 R-PAD REQD. 19.73 117.46 1903.01 2597.04 SAFE with PAD
6" 813.00 168.30 9.53 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.98 5.86 1.21 157.86 157.86 13.05 925.14 374.03 104.63 49.54 528.20 R-PAD REQD. 20.58 164.93 1490.49 2128.53 SAFE with PAD
4" 813.00 114.30 9.53 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.21 5.86 0.82 105.77 105.77 10.67 619.85 250.60 73.48 35.52 359.59 R-PAD REQD. 19.01 130.91 1024.29 1476.83 SAFE with PAD
3" 813.00 88.90 9.53 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.84 5.86 0.55 81.29 81.29 9.51 476.42 192.61 61.97 29.54 284.12 R-PAD REQD. 17.85 116.32 804.75 1172.76 SAFE with PAD
2" 813.00 60.30 9.53 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.74 5.86 0.37 55.48 55.48 6.03 325.15 131.45 24.58 14.98 171.02 R-PAD REQD. 14.36 58.61 543.02 763.05 SAFE with PAD
32" 864.00 813.00 9.53 9.53 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6.00 6.23 5.86 796.54 796.54 20.58 4961.05 1594.47 97.50 72.00 1763.97 R-PAD REQD. 20.58 97.50 6916.66 8752.63 SAFE with PAD
30" 864.00 762.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 6.23 5.49 748.76 748.76 16.55 4663.47 1498.83 37.30 61.47 1597.60 R-PAD REQD. 20.58 46.38 6464.53 8132.68 SAFE with PAD
28" 864.00 711.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 6.23 5.13 697.76 697.76 16.55 4345.83 1396.74 49.47 61.47 1507.68 R-PAD REQD. 20.58 61.51 6039.26 7620.44 SAFE with PAD
26" 864.00 660.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 6.23 4.76 646.76 646.76 16.55 4028.19 1294.65 61.64 61.47 1417.76 R-PAD REQD. 20.58 76.63 5613.98 7108.21 SAFE with PAD
24" 864.00 610.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 6.23 4.40 600.89 600.89 11.39 3742.48 1202.82 3.62 39.52 1245.96 R-PAD REQD. 19.73 6.27 5162.62 6450.75 SAFE with PAD
34" 20" 864.00 508.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 6.23 3.66 498.89 498.89 11.39 3107.20 998.65 20.37 39.52 1058.53 R-PAD REQD. 19.73 35.29 4312.07 5425.04 SAFE with PAD
18" 864.00 457.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 6.23 3.29 447.89 447.89 11.39 2789.56 896.56 28.75 39.52 964.82 R-PAD REQD. 19.73 49.79 3886.80 4912.18 SAFE with PAD
16" 864.00 406.40 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 6.23 2.93 397.29 397.29 11.39 2474.41 795.27 37.06 39.52 871.84 R-PAD REQD. 19.73 64.19 3464.85 4403.34 SAFE with PAD
14" 864.00 355.60 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 6.23 2.56 346.49 346.49 11.39 2158.01 693.58 45.40 39.52 778.50 R-PAD REQD. 19.73 78.64 3041.25 3892.49 SAFE with PAD
12" 864.00 323.80 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 6.23 2.33 314.69 314.69 11.39 1959.95 629.92 50.62 39.52 720.06 R-PAD REQD. 19.73 87.68 2776.07 3572.71 SAFE with PAD
10" 864.00 273.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 6.23 1.97 263.89 263.89 11.39 1643.56 528.24 58.96 39.52 626.72 R-PAD REQD. 19.73 102.13 2352.47 3061.86 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- A11A 3 Page 13 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material API 5L GR. B Design Pressure 17.33


: Kg/cm2g β : 90 °
Branch Pipe Material API 5L GR. B, ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 85 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Total Rein. Calculation with Rein. Pad Area
Fillet
Basic Allowable Pressure Design A4 Area, (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3
Stress Thk, t (2*tc2) (A2+A3+A
Size, tc Result L4' A3' Pad Area Total Area
4)
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
8" 864.00 219.10 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 6.23 1.58 209.99 209.99 11.39 1307.86 420.34 67.82 39.52 527.67 R-PAD REQD. 19.73 117.46 1903.01 2519.84 SAFE with PAD
6" 864.00 168.30 9.53 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.98 6.23 1.21 157.86 157.86 13.05 983.18 315.99 104.63 49.54 470.17 R-PAD REQD. 20.58 164.93 1490.49 2070.49 SAFE with PAD
34" 4" 864.00 114.30 9.53 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.21 6.23 0.82 105.77 105.77 10.67 658.73 211.71 73.48 35.52 320.71 R-PAD REQD. 19.01 130.91 1024.29 1437.94 SAFE with PAD
3" 864.00 88.90 9.53 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.84 6.23 0.55 81.29 81.29 9.51 506.31 162.73 61.97 29.54 254.24 R-PAD REQD. 17.85 116.32 804.75 1142.87 SAFE with PAD
2" 864.00 60.30 9.53 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.74 6.23 0.37 55.48 55.48 6.03 345.54 111.06 24.58 14.98 150.62 R-PAD REQD. 14.36 58.61 543.02 742.65 SAFE with PAD
34" 914.00 864.00 9.53 9.53 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6.00 6.59 6.23 847.54 847.54 20.58 5584.17 1391.08 82.37 72.00 1545.45 R-PAD REQD. 20.58 82.37 7341.94 8959.39 SAFE with PAD
32" 914.00 813.00 9.53 9.53 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6.00 6.59 5.86 796.54 796.54 20.58 5248.15 1307.37 97.50 72.00 1476.87 R-PAD REQD. 20.58 97.50 6916.66 8465.53 SAFE with PAD
30" 914.00 762.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 6.59 5.49 748.76 748.76 16.55 4933.34 1228.95 37.30 61.47 1327.73 R-PAD REQD. 20.58 46.38 6464.53 7862.80 SAFE with PAD
28" 914.00 711.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 6.59 5.13 697.76 697.76 16.55 4597.32 1145.24 49.47 61.47 1256.19 R-PAD REQD. 20.58 61.51 6039.26 7368.95 SAFE with PAD
26" 914.00 660.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 6.59 4.76 646.76 646.76 16.55 4261.30 1061.54 61.64 61.47 1184.65 R-PAD REQD. 20.58 76.63 5613.98 6875.09 SAFE with PAD
24" 914.00 610.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 6.59 4.40 600.89 600.89 11.39 3959.06 986.25 3.62 39.52 1029.38 R-PAD REQD. 19.73 6.27 5162.62 6234.18 SAFE with PAD
20" 914.00 508.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 6.59 3.66 498.89 498.89 11.39 3287.01 818.83 20.37 39.52 878.72 R-PAD REQD. 19.73 35.29 4312.07 5245.22 SAFE with PAD
18" 914.00 457.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 6.59 3.29 447.89 447.89 11.39 2950.99 735.12 28.75 39.52 803.39 R-PAD REQD. 19.73 49.79 3886.80 4750.75 SAFE with PAD
36" 16" 914.00 406.40 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 6.59 2.93 397.29 397.29 11.39 2617.60 652.07 37.06 39.52 728.65 R-PAD REQD. 19.73 64.19 3464.85 4260.15 SAFE with PAD
14" 914.00 355.60 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 6.59 2.56 346.49 346.49 11.39 2282.90 568.70 45.40 39.52 653.61 R-PAD REQD. 19.73 78.64 3041.25 3767.61 SAFE with PAD
12" 914.00 323.80 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 6.59 2.33 314.69 314.69 11.39 2073.38 516.50 50.62 39.52 606.64 R-PAD REQD. 19.73 87.68 2776.07 3459.29 SAFE with PAD
10" 914.00 273.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 6.59 1.97 263.89 263.89 11.39 1738.67 433.12 58.96 39.52 531.60 R-PAD REQD. 19.73 102.13 2352.47 2966.75 SAFE with PAD
8" 914.00 219.10 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 6.59 1.58 209.99 209.99 11.39 1383.54 344.66 67.82 39.52 451.99 R-PAD REQD. 19.73 117.46 1903.01 2444.16 SAFE with PAD
6" 914.00 168.30 9.53 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.98 6.59 1.21 157.86 157.86 13.05 1040.07 259.09 104.63 49.54 413.27 R-PAD REQD. 20.58 164.93 1490.49 2013.60 SAFE with PAD
4" 914.00 114.30 9.53 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.21 6.59 0.82 105.77 105.77 10.67 696.85 173.59 73.48 35.52 282.59 R-PAD REQD. 19.01 130.91 1024.29 1399.82 SAFE with PAD
3" 914.00 88.90 9.53 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.84 6.59 0.55 81.29 81.29 9.51 535.61 133.43 61.97 29.54 224.94 R-PAD REQD. 17.85 116.32 804.75 1113.57 SAFE with PAD
2" 914.00 60.30 9.53 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.74 6.59 0.37 55.48 55.48 6.03 365.54 91.06 24.58 14.98 130.63 R-PAD REQD. 14.36 58.61 543.02 722.65 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- A11A 3 Page 14 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material API 5L GR. B Design Pressure : 17.33 Kg/cm2g β : 90 °


Branch Pipe Material API 5L GR. B, ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance : 12.5 % OR 0.3 mm (min) .
Design Temp : 85 Deg C
Coefficient, Y : 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
36" 1016.00 914.00 12.70 9.53 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 7.32 6.59 897.54 897.54 20.58 6573.55 3658.40 67.54 72.00 3797.94 R-PAD REQD. 28.5 93.55 10340 14235.70 SAFE with PAD
34" 1016.00 864.00 12.70 9.53 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 7.32 6.23 847.54 847.54 20.58 6207.35 3454.60 82.37 72.00 3608.97 R-PAD REQD. 28.5 114.1 9784.11 13496.81 SAFE with PAD
32" 1016.00 813.00 12.70 9.53 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 7.32 5.86 796.54 796.54 20.58 5833.83 3246.73 97.50 72.00 3416.23 R-PAD REQD. 28.50 135.06 9217.37 12743.15 SAFE with PAD
30" 1016.00 762.00 12.70 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 7.32 5.49 748.76 748.76 16.55 5483.89 3051.97 37.30 61.47 3150.75 R-PAD REQD. 27.66 62.35 8614.85 11852.12 SAFE with PAD
28" 1016.00 711.00 12.70 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 7.32 5.13 697.76 697.76 16.55 5110.37 2844.09 49.47 61.47 2955.04 R-PAD REQD. 27.66 82.69 8048.12 11097.85 SAFE with PAD
26" 1016.00 660.00 12.70 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 7.32 4.76 646.76 646.76 16.55 4736.85 2636.22 61.64 61.47 2759.33 R-PAD REQD. 27.66 103.03 7481.38 10343.57 SAFE with PAD
24" 1016.00 610.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.32 4.40 600.89 600.89 11.39 4400.88 2449.24 3.62 39.52 2492.38 R-PAD REQD. 22.50 7.16 6879.89 9415.31 SAFE with PAD
20" 1016.00 508.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.32 3.66 498.89 498.89 11.39 3653.83 2033.48 20.37 39.52 2093.37 R-PAD REQD. 22.50 40.25 5746.41 7899.18 SAFE with PAD
18" 1016.00 457.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.32 3.29 447.89 447.89 11.39 3280.31 1825.61 28.75 39.52 1893.87 R-PAD REQD. 22.50 56.79 5179.68 7141.11 SAFE with PAD
40"
16" 1016.00 406.40 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.32 2.93 397.29 397.29 11.39 2909.72 1619.36 37.06 39.52 1695.93 R-PAD REQD. 22.50 73.21 4617.38 6388.98 SAFE with PAD
14" 1016.00 355.60 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.32 2.56 346.49 346.49 11.39 2537.66 1412.30 45.40 39.52 1497.21 R-PAD REQD. 22.50 89.69 4052.87 5633.89 SAFE with PAD
12" 1016.00 323.80 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.32 2.33 314.69 314.69 11.39 2304.76 1282.68 50.62 39.52 1372.82 R-PAD REQD. 22.50 100.01 3699.49 5161.21 SAFE with PAD
10" 1016.00 273.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.32 1.97 263.89 263.89 11.39 1932.70 1075.61 58.96 39.52 1174.10 R-PAD REQD. 22.50 116.49 3134.98 4406.11 SAFE with PAD
8" 1016.00 219.10 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.32 1.58 209.99 209.99 11.39 1537.94 855.92 67.82 39.52 963.25 R-PAD REQD. 22.50 133.98 2536.01 3604.94 SAFE with PAD
6" 1016.00 168.30 12.70 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.977 7.32 1.21 157.86 157.86 13.05 1156.14 643.43 104.63 49.54 797.61 R-PAD REQD. 24.17 193.71 1986.28 2922.50 SAFE with PAD
4" 1016.00 114.30 12.70 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.214 7.32 0.82 105.77 105.77 10.67 774.62 431.10 73.48 35.52 540.09 R-PAD REQD. 21.78 150.01 1365.00 2017.15 SAFE with PAD
3" 1016.00 88.90 12.70 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.843 7.32 0.55 81.29 81.29 9.51 595.38 331.35 61.97 29.54 422.86 R-PAD REQD. 20.62 134.40 1072.44 1597.26 SAFE with PAD
2" 1016.00 60.30 12.70 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.737 7.32 0.37 55.48 55.48 6.03 406.33 226.14 24.58 14.98 265.71 R-PAD REQD. 17.14 69.93 723.65 1049.68 SAFE with PAD
40" 1067.00 1016.00 12.70 12.70 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 7.69 7.32 993.20 993.20 28.50 7639.30 3683.18 232.33 72.00 3987.51 R-PAD REQD. 28.50 232.33 11544 15603.18 SAFE with PAD
36" 1067.00 914.00 12.70 9.53 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 7.69 6.59 897.54 897.54 20.58 6903.52 3328.43 67.54 72.00 3467.97 R-PAD REQD. 28.5 93.55 10340 13905.72 SAFE with PAD
34" 1067.00 864.00 12.70 9.53 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 7.69 6.23 847.54 847.54 20.58 6518.94 3143.01 82.37 72.00 3297.39 R-PAD REQD. 28.5 114.1 9784.11 13185.22 SAFE with PAD
32" 1067.00 813.00 12.70 9.53 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 7.69 5.86 796.54 796.54 20.58 6126.67 2953.89 97.50 72.00 3123.39 R-PAD REQD. 28.50 135.06 9217.37 12450.31 SAFE with PAD
30" 1067.00 762.00 12.70 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 7.69 5.49 748.76 748.76 16.55 5759.17 2776.70 37.30 61.47 2875.47 R-PAD REQD. 27.66 62.35 8614.85 11576.85 SAFE with PAD
28" 1067.00 711.00 12.70 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 7.69 5.13 697.76 697.76 16.55 5366.89 2587.57 49.47 61.47 2698.52 R-PAD REQD. 27.66 82.69 8048.12 10841.32 SAFE with PAD
26" 1067.00 660.00 12.70 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 7.69 4.76 646.76 646.76 16.55 4974.62 2398.44 61.64 61.47 2521.56 R-PAD REQD. 27.66 103.03 7481.38 10105.80 SAFE with PAD
42"
24" 1067.00 610.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.69 4.40 600.89 600.89 11.39 4621.79 2228.33 3.62 39.52 2271.47 R-PAD REQD. 22.50 7.16 6879.89 9194.40 SAFE with PAD
20" 1067.00 508.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.69 3.66 498.89 498.89 11.39 3837.25 1850.07 20.37 39.52 1909.96 R-PAD REQD. 22.50 40.25 5746.41 7715.76 SAFE with PAD
18" 1067.00 457.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.69 3.29 447.89 447.89 11.39 3444.97 1660.94 28.75 39.52 1729.21 R-PAD REQD. 22.50 56.79 5179.68 6976.44 SAFE with PAD
16" 1067.00 406.40 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.69 2.93 397.29 397.29 11.39 3055.78 1473.30 37.06 39.52 1549.87 R-PAD REQD. 22.50 73.21 4617.38 6242.92 SAFE with PAD
14" 1067.00 355.60 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.69 2.56 346.49 346.49 11.39 2665.04 1284.91 45.40 39.52 1369.83 R-PAD REQD. 22.50 89.69 4052.87 5506.50 SAFE with PAD
12" 1067.00 323.80 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.69 2.33 314.69 314.69 11.39 2420.45 1166.99 50.62 39.52 1257.12 R-PAD REQD. 22.50 100.01 3699.49 5045.52 SAFE with PAD
10" 1067.00 273.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.69 1.97 263.89 263.89 11.39 2029.72 978.60 58.96 39.52 1077.08 R-PAD REQD. 22.50 116.49 3134.98 4309.10 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- A11A 3 Page 15 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material API 5L GR. B Design Pressure : 17.33 Kg/cm2g β : 90 °


Branch Pipe Material API 5L GR. B, ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance : 12.5 % OR 0.3 mm (min) .
Design Temp : 85 Deg C
Coefficient, Y : 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
8" 1067.00 219.10 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.69 1.58 209.99 209.99 11.39 1615.14 113.06 67.82 39.52 220.39 R-PAD REQD. 19.73 117.46 1903.01 2212.56 SAFE with PAD
6" 1067.00 168.30 12.70 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.977 7.69 1.21 157.86 157.86 13.05 1214.18 585.40 104.63 49.54 739.57 R-PAD REQD. 24.17 193.71 1986.28 2864.47 SAFE with PAD
42" 4" 1067.00 114.30 12.70 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.214 7.69 0.82 105.77 105.77 10.67 813.50 392.22 73.48 35.52 501.21 R-PAD REQD. 21.78 150.01 1365.00 1978.26 SAFE with PAD
3" 1067.00 88.90 12.70 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.843 7.69 0.55 81.29 81.29 9.51 625.27 301.46 61.97 29.54 392.98 R-PAD REQD. 20.62 134.40 1072.44 1567.37 SAFE with PAD
2" 1067.00 60.30 12.70 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.737 7.69 0.37 55.48 55.48 6.03 426.73 205.74 24.58 14.98 245.31 R-PAD REQD. 17.14 69.93 723.65 1029.28 SAFE with PAD
42" 1118.00 1067.00 12.70 12.70 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 8.06 7.69 1044.20 1044.20 28.50 8415.46 3488.42 211.38 72.00 3771.80 R-PAD REQD. 28.50 211.38 12110 15954.20 SAFE with PAD
40" 1118.00 1016.00 12.70 12.70 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 8.06 7.32 993.20 993.20 28.50 8004.44 3318.04 232.33 72.00 3622.37 R-PAD REQD. 28.50 232.33 11544 15238.04 SAFE with PAD
36" 1118.00 914.00 12.70 9.53 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 8.06 6.59 897.54 897.54 20.58 7233.49 2998.46 67.54 72.00 3138.00 R-PAD REQD. 28.5 93.55 10340 13575.75 SAFE with PAD
34" 1118.00 864.00 12.70 9.53 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 8.06 6.23 847.54 847.54 20.58 6830.53 2831.42 82.37 72.00 2985.80 R-PAD REQD. 28.5 114.1 9784.11 12873.64 SAFE with PAD
32" 1118.00 813.00 12.70 9.53 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 8.06 5.86 796.54 796.54 20.58 6419.51 2661.05 97.50 72.00 2830.55 R-PAD REQD. 28.50 135.06 9217.37 12157.47 SAFE with PAD
30" 1118.00 762.00 12.70 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 8.06 5.49 748.76 748.76 16.55 6034.44 2501.42 37.30 61.47 2600.20 R-PAD REQD. 27.66 62.35 8614.85 11301.57 SAFE with PAD
28" 1118.00 711.00 12.70 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 8.06 5.13 697.76 697.76 16.55 5623.42 2331.05 49.47 61.47 2441.99 R-PAD REQD. 27.66 82.69 8048.12 10584.80 SAFE with PAD
26" 1118.00 660.00 12.70 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 8.06 4.76 646.76 646.76 16.55 5212.40 2160.67 61.64 61.47 2283.78 R-PAD REQD. 27.66 103.03 7481.38 9868.02 SAFE with PAD
24" 1118.00 610.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.06 4.40 600.89 600.89 11.39 4842.70 2007.42 3.62 39.52 2050.56 R-PAD REQD. 22.50 7.16 6879.89 8973.49 SAFE with PAD
20" 1118.00 508.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.06 3.66 498.89 498.89 11.39 4020.66 1666.66 20.37 39.52 1726.55 R-PAD REQD. 22.50 40.25 5746.41 7532.35 SAFE with PAD
44"
18" 1118.00 457.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.06 3.29 447.89 447.89 11.39 3609.63 1496.28 28.75 39.52 1564.55 R-PAD REQD. 22.50 56.79 5179.68 6811.78 SAFE with PAD
16" 1118.00 406.40 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.06 2.93 397.29 397.29 11.39 3201.84 1327.24 37.06 39.52 1403.81 R-PAD REQD. 22.50 73.21 4617.38 6096.87 SAFE with PAD
14" 1118.00 355.60 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.06 2.56 346.49 346.49 11.39 2792.43 1157.53 45.40 39.52 1242.45 R-PAD REQD. 22.50 89.69 4052.87 5379.12 SAFE with PAD
12" 1118.00 323.80 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.06 2.33 314.69 314.69 11.39 2536.14 1051.29 50.62 39.52 1141.43 R-PAD REQD. 22.50 100.01 3699.49 4929.82 SAFE with PAD
10" 1118.00 273.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.06 1.97 263.89 263.89 11.39 2126.73 881.58 58.96 39.52 980.06 R-PAD REQD. 22.50 116.49 3134.98 4212.08 SAFE with PAD
8" 1118.00 219.10 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.06 1.58 209.99 209.99 11.39 1692.34 701.52 67.82 39.52 808.85 R-PAD REQD. 22.50 133.98 2536.01 3450.54 SAFE with PAD
6" 1118.00 168.30 12.70 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.977 8.06 1.21 157.86 157.86 13.05 1272.21 527.36 104.63 49.54 681.54 R-PAD REQD. 24.17 193.71 1986.28 2806.43 SAFE with PAD
4" 1118.00 114.30 12.70 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.214 8.06 0.82 105.77 105.77 10.67 852.39 353.33 73.48 35.52 462.33 R-PAD REQD. 21.78 150.01 1365.00 1939.38 SAFE with PAD
3" 1118.00 88.90 12.70 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.843 8.06 0.55 81.29 81.29 9.51 655.16 271.58 61.97 29.54 363.09 R-PAD REQD. 20.62 134.40 1072.44 1537.49 SAFE with PAD
2" 1118.00 60.30 12.70 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.737 8.06 0.37 55.48 55.48 6.03 447.13 185.35 24.58 14.98 224.91 R-PAD REQD. 17.14 69.93 723.65 1008.88 SAFE with PAD
44" 1168.00 1118.00 12.70 12.70 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 8.42 8.06 1095.20 1095.20 28.50 9221.23 3264.05 190.42 72.00 3526.47 R-PAD REQD. 28.5 190.4 12677 16275.61 SAFE with PAD
42" 1168.00 1067.00 12.70 12.70 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 8.42 7.69 1044.20 1044.20 28.50 8791.83 3112.05 211.38 72.00 3395.43 R-PAD REQD. 28.50 211.38 12110 15577.84 SAFE with PAD
40" 1168.00 1016.00 12.70 12.70 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 8.42 7.32 993.20 993.20 28.50 8362.42 2960.06 232.33 72.00 3264.39 R-PAD REQD. 28.50 232.33 11544 14880.06 SAFE with PAD
36" 1168.00 914.00 12.70 9.53 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 8.42 6.59 897.54 897.54 20.58 7557.00 2674.96 67.54 72.00 2814.50 R-PAD REQD. 28.5 93.55 10340 13252.25 SAFE with PAD
46"
34" 1168.00 864.00 12.70 9.53 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 8.42 6.23 847.54 847.54 20.58 7136.01 2525.94 82.37 72.00 2680.32 R-PAD REQD. 28.5 114.1 9784.11 12568.16 SAFE with PAD
32" 1168.00 813.00 12.70 9.53 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 8.42 5.86 796.54 796.54 20.58 6706.61 2373.95 97.50 72.00 2543.45 R-PAD REQD. 28.50 135.06 9217.37 11870.38 SAFE with PAD
30" 1168.00 762.00 12.70 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 8.42 5.49 748.76 748.76 16.55 6304.32 2231.55 37.30 61.47 2330.32 R-PAD REQD. 27.66 62.35 8614.85 11031.70 SAFE with PAD
28" 1168.00 711.00 12.70 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 8.42 5.13 697.76 697.76 16.55 5874.91 2079.55 49.47 61.47 2190.50 R-PAD REQD. 27.66 82.69 8048.12 10333.30 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- A11A 3 Page 16 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material API 5L GR. B Design Pressure : 17.33 Kg/cm2g β : 90 °


Branch Pipe Material API 5L GR. B, ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance : 12.5 % OR 0.3 mm (min) .
Design Temp : 85 Deg C
Coefficient, Y : 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
26" 1168.00 660.00 12.70 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 8.42 4.76 646.76 646.76 16.55 5445.51 1927.55 61.64 61.47 2050.67 R-PAD REQD. 27.66 103.03 7481.38 9634.91 SAFE with PAD
24" 1168.00 610.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.42 4.40 600.89 600.89 11.39 5059.28 1790.84 3.62 39.52 1833.98 R-PAD REQD. 22.50 7.16 6879.89 8756.91 SAFE with PAD
20" 1168.00 508.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.42 3.66 498.89 498.89 11.39 4200.47 1486.85 20.37 39.52 1546.73 R-PAD REQD. 22.50 40.25 5746.41 7352.54 SAFE with PAD
18" 1168.00 457.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.42 3.29 447.89 447.89 11.39 3771.07 1334.85 28.75 39.52 1403.11 R-PAD REQD. 22.50 56.79 5179.68 6650.35 SAFE with PAD
16" 1168.00 406.40 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.42 2.93 397.29 397.29 11.39 3345.03 1184.05 37.06 39.52 1260.62 R-PAD REQD. 22.50 73.21 4617.38 5953.67 SAFE with PAD
14" 1168.00 355.60 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.42 2.56 346.49 346.49 11.39 2917.31 1032.65 45.40 39.52 1117.56 R-PAD REQD. 22.50 89.69 4052.87 5254.24 SAFE with PAD
46" 12" 1168.00 323.80 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.42 2.33 314.69 314.69 11.39 2649.57 937.87 50.62 39.52 1028.01 R-PAD REQD. 22.50 100.01 3699.49 4816.40 SAFE with PAD
10" 1168.00 273.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.42 1.97 263.89 263.89 11.39 2221.85 786.47 58.96 39.52 884.95 R-PAD REQD. 22.50 116.49 3134.98 4116.97 SAFE with PAD
8" 1168.00 219.10 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.42 1.58 209.99 209.99 11.39 1768.03 625.83 67.82 39.52 733.16 R-PAD REQD. 22.50 133.98 2536.01 3374.85 SAFE with PAD
6" 1168.00 168.30 12.70 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.977 8.42 1.21 157.86 157.86 13.05 1329.11 470.47 104.63 49.54 624.64 R-PAD REQD. 24.17 193.71 1986.28 2749.54 SAFE with PAD
4" 1168.00 114.30 12.70 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.214 8.42 0.82 105.77 105.77 10.67 890.51 315.21 73.48 35.52 424.21 R-PAD REQD. 21.78 150.01 1365.00 1901.26 SAFE with PAD
3" 1168.00 88.90 12.70 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.843 8.42 0.55 81.29 81.29 9.51 684.46 242.28 61.97 29.54 333.79 R-PAD REQD. 20.62 134.40 1072.44 1508.19 SAFE with PAD
2" 1168.00 60.30 12.70 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.737 8.42 0.37 55.48 55.48 6.03 467.12 165.35 24.58 14.98 204.92 R-PAD REQD. 17.14 69.93 723.65 988.89 SAFE with PAD
46" 1219.00 1168.00 12.70 12.70 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 8.79 8.42 1145.20 1145.20 28.50 10063.23 2992.05 169.88 72.00 3233.92 R-PAD REQD. 28.5 169.9 13233 16538.69 SAFE with PAD
44" 1219.00 1118.00 12.70 12.70 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 8.79 8.06 1095.20 1095.20 28.50 9623.87 2861.41 190.42 72.00 3123.83 R-PAD REQD. 28.5 190.4 12677 15872.97 SAFE with PAD
42" 1219.00 1067.00 12.70 12.70 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 8.79 7.69 1044.20 1044.20 28.50 9175.72 2728.16 211.38 72.00 3011.54 R-PAD REQD. 28.50 211.38 12110 15193.95 SAFE with PAD
40" 1219.00 1016.00 12.70 12.70 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 8.79 7.32 993.20 993.20 28.50 8727.56 2594.92 232.33 72.00 2899.25 R-PAD REQD. 28.50 232.33 11544 14514.92 SAFE with PAD
36" 1219.00 914.00 12.70 9.53 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 8.79 6.59 897.54 897.54 20.58 7886.97 2344.99 67.54 72.00 2484.53 R-PAD REQD. 28.5 93.55 10340 12922.28 SAFE with PAD
34" 1219.00 864.00 12.70 9.53 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 8.79 6.23 847.54 847.54 20.58 7447.60 2214.35 82.37 72.00 2368.73 R-PAD REQD. 28.5 114.1 9784.11 12256.57 SAFE with PAD
32" 1219.00 813.00 12.70 9.53 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 8.79 5.86 796.54 796.54 20.58 6999.45 2081.11 97.50 72.00 2250.61 R-PAD REQD. 28.50 135.06 9217.37 11577.54 SAFE with PAD
30" 1219.00 762.00 12.70 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 8.79 5.49 748.76 748.76 16.55 6579.59 1956.27 37.30 61.47 2055.05 R-PAD REQD. 27.66 62.35 8614.85 10756.42 SAFE with PAD
28" 1219.00 711.00 12.70 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 8.79 5.13 697.76 697.76 16.55 6131.44 1823.03 49.47 61.47 1933.97 R-PAD REQD. 27.66 82.69 8048.12 10076.78 SAFE with PAD
26" 1219.00 660.00 12.70 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 8.79 4.76 646.76 646.76 16.55 5683.28 1689.78 61.64 61.47 1812.89 R-PAD REQD. 27.66 103.03 7481.38 9397.13 SAFE with PAD
24" 1219.00 610.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.79 4.40 600.89 600.89 11.39 5280.19 1569.93 3.62 39.52 1613.07 R-PAD REQD. 22.50 7.16 6879.89 8536.00 SAFE with PAD
48"
20" 1219.00 508.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.79 3.66 498.89 498.89 11.39 4383.88 1303.44 20.37 39.52 1363.32 R-PAD REQD. 22.50 40.25 5746.41 7169.13 SAFE with PAD
18" 1219.00 457.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.79 3.29 447.89 447.89 11.39 3935.73 1170.19 28.75 39.52 1238.45 R-PAD REQD. 22.50 56.79 5179.68 6485.69 SAFE with PAD
16" 1219.00 406.40 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.79 2.93 397.29 397.29 11.39 3491.09 1037.99 37.06 39.52 1114.56 R-PAD REQD. 22.50 73.21 4617.38 5807.61 SAFE with PAD
14" 1219.00 355.60 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.79 2.56 346.49 346.49 11.39 3044.70 905.26 45.40 39.52 990.18 R-PAD REQD. 22.50 89.69 4052.87 5126.85 SAFE with PAD
12" 1219.00 323.80 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.79 2.33 314.69 314.69 11.39 2765.26 822.18 50.62 39.52 912.32 R-PAD REQD. 22.50 100.01 3699.49 4700.71 SAFE with PAD
10" 1219.00 273.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.79 1.97 263.89 263.89 11.39 2318.86 689.45 58.96 39.52 787.94 R-PAD REQD. 22.50 116.49 3134.98 4019.95 SAFE with PAD
8" 1219.00 219.10 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 8.79 1.58 209.99 209.99 11.39 1845.23 548.63 67.82 39.52 655.96 R-PAD REQD. 22.50 133.98 2536.01 3297.65 SAFE with PAD
6" 1219.00 168.30 12.70 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.977 8.79 1.21 157.86 157.86 13.05 1387.14 412.43 104.63 49.54 566.61 R-PAD REQD. 24.17 193.71 1986.28 2691.50 SAFE with PAD
4" 1219.00 114.30 12.70 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.214 8.79 0.82 105.77 105.77 10.67 929.39 276.33 73.48 35.52 385.32 R-PAD REQD. 21.78 150.01 1365.00 1862.38 SAFE with PAD
3" 1219.00 88.90 12.70 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.843 8.79 0.55 81.29 81.29 9.51 714.34 212.39 61.97 29.54 303.90 R-PAD REQD. 20.62 134.40 1072.44 1478.30 SAFE with PAD
2" 1219.00 60.30 12.70 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.737 8.79 0.37 55.48 55.48 6.03 487.52 144.95 24.58 14.98 184.52 R-PAD REQD. 17.14 69.93 723.65 968.49 SAFE with PAD
REINFORCEMENT PAD CALCULATION
Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- A11A 3 Page 17 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material API 5L GR. B Design Pressure 10.19


: Kg/cm2g β : 90 °
Branch Pipe Material API 5L GR. B, ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 85 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
26" 711.00 660.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 3.02 2.80 646.76 646.76 16.55 1953.77 2327.78 126.30 61.47 2515.55 SAFE
24" 711.00 610.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.02 2.59 600.89 600.89 11.39 1815.20 2162.68 44.75 39.52 2246.95 SAFE
20" 711.00 508.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.02 2.16 498.89 498.89 11.39 1507.07 1795.57 54.63 39.52 1889.71 SAFE
18" 711.00 457.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.02 1.94 447.89 447.89 11.39 1353.01 1612.01 59.56 39.52 1711.09 SAFE
16" 711.00 406.40 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.02 1.73 397.29 397.29 11.39 1200.15 1429.89 64.46 39.52 1533.87 SAFE
14" 711.00 355.60 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.02 1.51 346.49 346.49 11.39 1046.69 1247.06 69.38 39.52 1355.95 SAFE
28" 12" 711.00 323.80 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.02 1.38 314.69 314.69 11.39 950.63 1132.60 72.46 39.52 1244.58 SAFE
10" 711.00 273.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.02 1.16 263.89 263.89 11.39 797.17 949.77 77.37 39.52 1066.66 SAFE
8" 711.00 219.10 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.02 0.93 209.99 209.99 11.39 634.34 755.77 82.59 39.52 877.88 SAFE
6" 711.00 168.30 7.92 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.98 3.02 0.72 157.86 157.86 13.05 476.87 568.15 117.64 49.54 735.33 SAFE
4" 711.00 114.30 7.92 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.21 3.02 0.49 105.77 105.77 10.67 319.50 380.66 80.70 35.52 496.87 SAFE
3" 711.00 88.90 7.92 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.84 3.02 0.32 81.29 81.29 9.51 245.57 292.58 66.23 29.54 388.35 SAFE
2" 711.00 60.30 7.92 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.74 3.02 0.22 55.48 55.48 6.03 167.60 199.68 26.42 14.98 241.08 SAFE
28" 762.00 711.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 3.24 3.02 697.76 697.76 16.55 2259.03 2360.14 119.13 61.47 2540.74 SAFE
26" 762.00 660.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 3.24 2.80 646.76 646.76 16.55 2093.92 2187.63 126.30 61.47 2375.41 SAFE
24" 762.00 610.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.24 2.59 600.89 600.89 11.39 1945.40 2032.47 44.75 39.52 2116.74 SAFE
20" 762.00 508.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.24 2.16 498.89 498.89 11.39 1615.17 1687.46 54.63 39.52 1781.61 SAFE
18" 762.00 457.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.24 1.94 447.89 447.89 11.39 1450.06 1514.96 59.56 39.52 1614.04 SAFE
16" 762.00 406.40 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.24 1.73 397.29 397.29 11.39 1286.24 1343.81 64.46 39.52 1447.78 SAFE
14" 762.00 355.60 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.24 1.51 346.49 346.49 11.39 1121.77 1171.98 69.38 39.52 1280.87 SAFE
30"
12" 762.00 323.80 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.24 1.38 314.69 314.69 11.39 1018.82 1064.42 72.46 39.52 1176.39 SAFE
10" 762.00 273.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.24 1.16 263.89 263.89 11.39 854.35 892.59 77.37 39.52 1009.48 SAFE
8" 762.00 219.10 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.24 0.93 209.99 209.99 11.39 679.84 710.27 82.59 39.52 832.38 SAFE
6" 762.00 168.30 7.92 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.98 3.24 0.72 157.86 157.86 13.05 511.07 533.95 117.64 49.54 701.13 SAFE
4" 762.00 114.30 7.92 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.21 3.24 0.49 105.77 105.77 10.67 342.42 357.75 80.70 35.52 473.96 SAFE
3" 762.00 88.90 7.92 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.84 3.24 0.32 81.29 81.29 9.51 263.19 274.97 66.23 29.54 370.74 SAFE
2" 762.00 60.30 7.92 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.74 3.24 0.22 55.48 55.48 6.03 179.62 187.66 26.42 14.98 229.06 SAFE

REINFORCEMENT PAD CALCULATION


Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- A11C 3 Page 18 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material API 5L GR. B Design Pressure 10.19


: Kg/cm2g β : 90 °
Branch Pipe Material API 5L GR. B, ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 85 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
30" 813.00 762.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 3.45 3.24 748.76 748.76 16.55 2586.39 2370.40 111.96 61.47 2543.83 R-PAD REQD. 16.55 111.96 5372.41 7977.71 SAFE with PAD
28" 813.00 711.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 3.45 3.02 697.76 697.76 16.55 2410.23 2208.94 119.13 61.47 2389.55 R-PAD REQD. 16.55 119.13 5018.98 7470.00 SAFE with PAD
26" 813.00 660.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 3.45 2.80 646.76 646.76 16.55 2234.06 2047.49 126.30 61.47 2235.27 SAFE
24" 813.00 610.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.45 2.59 600.89 600.89 11.39 2075.61 1902.27 44.75 39.52 1986.54 R-PAD REQD. 16.55 65.03 4290.45 6336.78 SAFE with PAD
20" 813.00 508.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.45 2.16 498.89 498.89 11.39 1723.27 1579.36 54.63 39.52 1673.50 R-PAD REQD. 16.55 79.37 3583.59 5321.35 SAFE with PAD
18" 813.00 457.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.45 1.94 447.89 447.89 11.39 1547.11 1417.91 59.56 39.52 1516.99 R-PAD REQD. 16.55 86.54 3230.16 4813.64 SAFE with PAD
16" 813.00 406.40 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.45 1.73 397.29 397.29 11.39 1372.32 1257.72 64.46 39.52 1361.70 R-PAD REQD. 16.55 93.66 2879.50 4309.91 SAFE with PAD
32" 14" 813.00 355.60 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.45 1.51 346.49 346.49 11.39 1196.85 1096.90 69.38 39.52 1205.79 SAFE
12" 813.00 323.80 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.45 1.38 314.69 314.69 11.39 1087.00 996.23 72.46 39.52 1108.20 SAFE
10" 813.00 273.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.45 1.16 263.89 263.89 11.39 911.53 835.41 77.37 39.52 952.29 SAFE
8" 813.00 219.10 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.45 0.93 209.99 209.99 11.39 725.35 664.77 82.59 39.52 786.88 SAFE
6" 813.00 168.30 7.92 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.98 3.45 0.72 157.86 157.86 13.05 545.28 499.74 117.64 49.54 666.92 SAFE
4" 813.00 114.30 7.92 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.21 3.45 0.49 105.77 105.77 10.67 365.34 334.83 80.70 35.52 451.04 SAFE
3" 813.00 88.90 7.92 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.84 3.45 0.32 81.29 81.29 9.51 280.80 257.35 66.23 29.54 353.12 SAFE
2" 813.00 60.30 7.92 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.74 3.45 0.22 55.48 55.48 6.03 191.64 175.64 26.42 14.98 217.03 SAFE
32" 864.00 813.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 3.67 3.45 799.76 799.76 16.55 2935.86 2358.56 104.79 61.47 2524.81 R-PAD REQD. 16.55 104.79 5725.84 8312.13 SAFE with PAD
30" 864.00 762.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 3.67 3.24 748.76 748.76 16.55 2748.64 2208.15 111.96 61.47 2381.58 R-PAD REQD. 16.55 111.96 5372.41 7815.47 SAFE with PAD
28" 864.00 711.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 3.67 3.02 697.76 697.76 16.55 2561.42 2057.75 119.13 61.47 2238.35 R-PAD REQD. 16.55 119.13 5018.98 7318.81 SAFE with PAD
26" 864.00 660.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 3.67 2.80 646.76 646.76 16.55 2374.20 1907.35 126.30 61.47 2095.12 R-PAD REQD. 16.55 126.30 4665.55 6822.15 SAFE with PAD
24" 864.00 610.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.67 2.59 600.89 600.89 11.39 2205.81 1772.06 44.75 39.52 1856.33 R-PAD REQD. 16.55 65.03 4290.45 6206.57 SAFE with PAD
34" 20" 864.00 508.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.67 2.16 498.89 498.89 11.39 1831.38 1471.26 54.63 39.52 1565.40 R-PAD REQD. 16.55 79.37 3583.59 5213.25 SAFE with PAD
18" 864.00 457.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.67 1.94 447.89 447.89 11.39 1644.16 1320.86 59.56 39.52 1419.93 R-PAD REQD. 16.55 86.54 3230.16 4716.59 SAFE with PAD
16" 864.00 406.40 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.67 1.73 397.29 397.29 11.39 1458.41 1171.63 64.46 39.52 1275.61 R-PAD REQD. 16.55 93.66 2879.50 4223.82 SAFE with PAD
14" 864.00 355.60 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.67 1.51 346.49 346.49 11.39 1271.93 1021.82 69.38 39.52 1130.71 R-PAD REQD. 16.55 100.80 2527.46 3729.11 SAFE with PAD
12" 864.00 323.80 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.67 1.38 314.69 314.69 11.39 1155.19 928.04 72.46 39.52 1040.01 R-PAD REQD. 16.55 105.27 2307.08 3419.43 SAFE with PAD
10" 864.00 273.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.67 1.16 263.89 263.89 11.39 968.71 778.23 77.37 39.52 895.11 R-PAD REQD. 16.55 112.42 1955.04 2924.72 SAFE with PAD
REINFORCEMENT PAD CALCULATION
Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- A11C 3 Page 19 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material API 5L GR. B Design Pressure 10.19


: Kg/cm2g β : 90 °
Branch Pipe Material API 5L GR. B, ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 85 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
8" 864.00 219.10 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.67 0.93 209.99 209.99 11.39 770.85 619.27 82.59 39.52 741.38 R-PAD REQD. 16.55 120.00 1581.51 2399.81 SAFE with PAD
6" 864.00 168.30 7.92 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.98 3.67 0.72 157.86 157.86 13.05 579.48 465.53 117.64 49.54 632.71 SAFE
34" 4" 864.00 114.30 7.92 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.21 3.67 0.49 105.77 105.77 10.67 388.25 311.91 80.70 35.52 428.12 SAFE
3" 864.00 88.90 7.92 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.84 3.67 0.32 81.29 81.29 9.51 298.42 239.74 66.23 29.54 335.51 SAFE
2" 864.00 60.30 7.92 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.74 3.67 0.22 55.48 55.48 6.03 203.66 163.61 26.42 14.98 205.01 SAFE
34" 914.00 864.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 3.88 3.67 850.76 850.76 16.55 3303.81 2328.23 97.61 61.47 2487.31 R-PAD REQD. 16.55 97.61 6079.27 8628.06 SAFE with PAD
32" 914.00 813.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 3.88 3.45 799.76 799.76 16.55 3105.75 2188.66 104.79 61.47 2354.92 R-PAD REQD. 16.55 104.79 5725.84 8142.23 SAFE with PAD
30" 914.00 762.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 3.88 3.24 748.76 748.76 16.55 2907.70 2049.09 111.96 61.47 2222.52 R-PAD REQD. 16.55 111.96 5372.41 7656.40 SAFE with PAD
28" 914.00 711.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 3.88 3.02 697.76 697.76 16.55 2709.65 1909.52 119.13 61.47 2090.12 R-PAD REQD. 16.55 119.13 5018.98 7170.58 SAFE with PAD
26" 914.00 660.00 7.92 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.54 3.88 2.80 646.76 646.76 16.55 2511.60 1769.95 126.30 61.47 1957.73 R-PAD REQD. 16.55 126.30 4665.55 6684.75 SAFE with PAD
24" 914.00 610.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.88 2.59 600.89 600.89 11.39 2333.46 1644.41 44.75 39.52 1728.68 R-PAD REQD. 16.55 65.03 4290.45 6078.92 SAFE with PAD
20" 914.00 508.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.88 2.16 498.89 498.89 11.39 1937.36 1365.28 54.63 39.52 1459.42 R-PAD REQD. 16.55 79.37 3583.59 5107.27 SAFE with PAD
18" 914.00 457.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.88 1.94 447.89 447.89 11.39 1739.31 1225.71 59.56 39.52 1324.79 R-PAD REQD. 16.55 86.54 3230.16 4621.44 SAFE with PAD
36" 16" 914.00 406.40 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.88 1.73 397.29 397.29 11.39 1542.81 1087.23 64.46 39.52 1191.21 R-PAD REQD. 16.55 93.66 2879.50 4139.43 SAFE with PAD
14" 914.00 355.60 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.88 1.51 346.49 346.49 11.39 1345.54 948.21 69.38 39.52 1057.11 R-PAD REQD. 16.55 100.80 2527.46 3655.50 SAFE with PAD
12" 914.00 323.80 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.88 1.38 314.69 314.69 11.39 1222.04 861.19 72.46 39.52 973.16 R-PAD REQD. 16.55 105.27 2307.08 3352.58 SAFE with PAD
10" 914.00 273.00 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.88 1.16 263.89 263.89 11.39 1024.77 722.17 77.37 39.52 839.05 R-PAD REQD. 16.55 112.42 1955.04 2868.66 SAFE with PAD
8" 914.00 219.10 7.92 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.45 3.88 0.93 209.99 209.99 11.39 815.46 574.66 82.59 39.52 696.77 R-PAD REQD. 16.55 120.00 1581.51 2355.20 SAFE with PAD
6" 914.00 168.30 7.92 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.98 3.88 0.72 157.86 157.86 13.05 613.02 432.00 117.64 49.54 599.18 R-PAD REQD. 16.55 149.15 1238.69 1918.92 SAFE with PAD
4" 914.00 114.30 7.92 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.21 3.88 0.49 105.77 105.77 10.67 410.72 289.44 80.70 35.52 405.65 R-PAD REQD. 16.55 125.18 851.25 1336.90 SAFE with PAD
3" 914.00 88.90 7.92 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.84 3.88 0.32 81.29 81.29 9.51 315.69 222.47 66.23 29.54 318.24 SAFE
2" 914.00 60.30 7.92 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.74 3.88 0.22 55.48 55.48 6.03 215.45 151.83 26.42 14.98 193.23 R-PAD REQD. 12.96 56.80 451.28 689.87 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- A11C 3 Page 20 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material API 5L GR. B Design Pressure : 11.3 Kg/cm2g β : 90 °


Branch Pipe Material API 5L GR. B, ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance : 12.5 % OR 0.3 mm (min) .
Design Temp : 85 Deg C
Coefficient, Y : 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
36" 1016.00 914.00 9.53 7.92 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 5.544 4.79 4.30 900.76 900.76 16.55 4310.30 3102.95 76.63 61.47 3241.06 R-PAD REQD. 20.58 95.27 7732 11053.19 SAFE with PAD
34" 1016.00 864.00 9.53 7.92 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 5.544 4.79 4.07 850.76 850.76 16.55 4071.04 2930.71 84.43 61.47 3076.61 R-PAD REQD. 20.58 105 7315.1 10473.70 SAFE with PAD
32" 1016.00 813.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 4.79 3.83 799.76 799.76 16.55 3827.00 2755.03 92.38 61.47 2908.88 R-PAD REQD. 20.58 114.85 6889.8 9882.63 SAFE with PAD
30" 1016.00 762.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 4.79 3.59 748.76 748.76 16.55 3582.95 2579.34 100.33 61.47 2741.14 R-PAD REQD. 20.58 124.73 6464.5 9291.55 SAFE with PAD
28" 1016.00 711.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 4.79 3.35 697.76 697.76 16.55 3338.91 2403.66 108.28 61.47 2573.41 R-PAD REQD. 20.58 134.61 6039.3 8700.47 SAFE with PAD
26" 1016.00 660.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 4.79 3.11 646.76 646.76 16.55 3094.86 2227.97 116.23 61.47 2405.67 R-PAD REQD. 20.58 144.50 5614 8109.39 SAFE with PAD
24" 1016.00 610.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 4.79 2.87 600.89 600.89 11.39 2875.36 2069.95 38.35 39.52 2147.81 R-PAD REQD. 19.73 66.42 5162.6 7378.02 SAFE with PAD
20" 1016.00 508.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 4.79 2.39 498.89 498.89 11.39 2387.27 1718.58 49.29 39.52 1807.38 R-PAD REQD. 19.73 85.38 4312.1 6195.06 SAFE with PAD
18" 1016.00 457.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 4.79 2.15 447.89 447.89 11.39 2143.22 1542.89 54.76 39.52 1637.17 R-PAD REQD. 19.73 94.85 3886.8 5603.57 SAFE with PAD
40"
16" 1016.00 406.40 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 4.79 1.91 397.29 397.29 11.39 1901.09 1368.58 60.19 39.52 1468.29 R-PAD REQD. 19.73 104.26 3464.9 5016.73 SAFE with PAD
14" 1016.00 355.60 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 4.79 1.67 346.49 346.49 11.39 1658.01 1193.59 65.64 39.52 1298.75 R-PAD REQD. 19.73 113.70 3041.2 4427.56 SAFE with PAD
12" 1016.00 323.80 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 4.79 1.53 314.69 314.69 11.39 1505.84 1084.04 69.05 39.52 1192.61 R-PAD REQD. 19.73 119.61 2776.1 4058.76 SAFE with PAD
10" 1016.00 273.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 4.79 1.29 263.89 263.89 11.39 1262.75 909.04 74.51 39.52 1023.07 R-PAD REQD. 19.73 129.05 2352.5 3469.59 SAFE with PAD
8" 1016.00 219.10 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 4.79 1.03 209.99 209.99 11.39 1004.83 723.37 80.29 39.52 843.17 R-PAD REQD. 19.73 139.07 1903 2844.47 SAFE with PAD
6" 1016.00 168.30 9.53 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.977 4.79 0.79 157.86 157.86 13.05 755.38 543.79 115.61 49.54 708.95 R-PAD REQD. 20.58 182.24 1490.5 2315.60 SAFE with PAD
4" 1016.00 114.30 9.53 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.214 4.79 0.54 105.77 105.77 10.67 506.10 364.34 79.57 35.52 479.43 R-PAD REQD. 19.01 141.76 1024.3 1601.43 SAFE with PAD
3" 1016.00 88.90 9.53 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.843 4.79 0.36 81.29 81.29 9.51 389.00 280.04 65.57 29.54 375.15 R-PAD REQD. 17.85 123.07 804.75 1266.93 SAFE with PAD
2" 1016.00 60.30 9.53 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.737 4.79 0.24 55.48 55.48 6.03 265.48 191.12 26.13 14.98 232.23 R-PAD REQD. 14.36 62.29 543.02 826.40 SAFE with PAD
40" 1067.00 1016.00 9.53 9.53 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 5.03 4.79 999.54 999.54 20.58 5023.07 3203.14 141.75 72.00 3416.90 R-PAD REQD. 20.58 141.75 8609.4 12098.32 SAFE with PAD
36" 1067.00 914.00 9.53 7.92 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 5.544 5.03 4.30 900.76 900.76 16.55 4526.66 2886.59 76.63 61.47 3024.70 R-PAD REQD. 20.58 95.27 7732 10836.83 SAFE with PAD
34" 1067.00 864.00 9.53 7.92 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 5.544 5.03 4.07 850.76 850.76 16.55 4275.39 2726.36 84.43 61.47 2872.26 R-PAD REQD. 20.58 105 7315.1 10269.35 SAFE with PAD
32" 1067.00 813.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 5.03 3.83 799.76 799.76 16.55 4019.10 2562.92 92.38 61.47 2716.78 R-PAD REQD. 20.58 114.85 6889.8 9690.52 SAFE with PAD
30" 1067.00 762.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 5.03 3.59 748.76 748.76 16.55 3762.81 2399.49 100.33 61.47 2561.29 R-PAD REQD. 20.58 124.73 6464.5 9111.70 SAFE with PAD
28" 1067.00 711.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 5.03 3.35 697.76 697.76 16.55 3506.51 2236.05 108.28 61.47 2405.81 R-PAD REQD. 20.58 134.61 6039.3 8532.87 SAFE with PAD
26" 1067.00 660.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 5.03 3.11 646.76 646.76 16.55 3250.22 2072.62 116.23 61.47 2250.32 R-PAD REQD. 20.58 144.50 5614 7954.04 SAFE with PAD
42"
24" 1067.00 610.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.03 2.87 600.89 600.89 11.39 3019.69 1925.61 38.35 39.52 2003.48 R-PAD REQD. 19.73 66.42 5162.6 7233.69 SAFE with PAD
20" 1067.00 508.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.03 2.39 498.89 498.89 11.39 2507.10 1598.74 49.29 39.52 1687.55 R-PAD REQD. 19.73 85.38 4312.1 6075.22 SAFE with PAD
18" 1067.00 457.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.03 2.15 447.89 447.89 11.39 2250.81 1435.31 54.76 39.52 1529.59 R-PAD REQD. 19.73 94.85 3886.8 5495.99 SAFE with PAD
16" 1067.00 406.40 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.03 1.91 397.29 397.29 11.39 1996.52 1273.15 60.19 39.52 1372.86 R-PAD REQD. 19.73 104.26 3464.9 4921.30 SAFE with PAD
14" 1067.00 355.60 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.03 1.67 346.49 346.49 11.39 1741.23 1110.36 65.64 39.52 1215.52 R-PAD REQD. 19.73 113.70 3041.2 4344.34 SAFE with PAD
12" 1067.00 323.80 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.03 1.53 314.69 314.69 11.39 1581.43 1008.45 69.05 39.52 1117.02 R-PAD REQD. 19.73 119.61 2776.1 3983.17 SAFE with PAD
10" 1067.00 273.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.03 1.29 263.89 263.89 11.39 1326.14 845.66 74.51 39.52 959.68 R-PAD REQD. 19.73 129.05 2352.5 3406.20 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- A11C 3 Page 21 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material API 5L GR. B Design Pressure : 11.3 Kg/cm2g β : 90 °


Branch Pipe Material API 5L GR. B, ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance : 12.5 % OR 0.3 mm (min) .
Design Temp : 85 Deg C
Coefficient, Y : 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
8" 1067.00 219.10 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.03 1.03 209.99 209.99 11.39 1055.27 672.93 80.29 39.52 792.73 R-PAD REQD. 19.73 139.07 1903 2794.03 SAFE with PAD
6" 1067.00 168.30 9.53 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.977 5.03 0.79 157.86 157.86 13.05 793.29 505.87 115.61 49.54 671.03 R-PAD REQD. 20.58 182.24 1490.5 2277.68 SAFE with PAD
42" 4" 1067.00 114.30 9.53 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.214 5.03 0.54 105.77 105.77 10.67 531.51 338.94 79.57 35.52 454.02 R-PAD REQD. 19.01 141.76 1024.3 1576.02 SAFE with PAD
3" 1067.00 88.90 9.53 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.843 5.03 0.36 81.29 81.29 9.51 408.53 260.51 65.57 29.54 355.62 R-PAD REQD. 17.85 123.07 804.75 1247.41 SAFE with PAD
2" 1067.00 60.30 9.53 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.737 5.03 0.24 55.48 55.48 6.03 278.81 177.79 26.13 14.98 218.90 R-PAD REQD. 14.36 62.29 543.02 813.07 SAFE with PAD
42" 1118.00 1067.00 9.53 9.53 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 5.27 5.03 1050.54 1050.54 20.58 5531.71 3114.24 131.87 72.00 3318.11 R-PAD REQD. 20.58 131.87 9034.7 12424.81 SAFE with PAD
40" 1118.00 1016.00 9.53 9.53 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 5.27 4.79 999.54 999.54 20.58 5263.16 2963.05 141.75 72.00 3176.81 R-PAD REQD. 20.58 141.75 8609.4 11858.23 SAFE with PAD
36" 1118.00 914.00 9.53 7.92 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 5.544 5.27 4.30 900.76 900.76 16.55 4743.03 2670.23 76.63 61.47 2808.33 R-PAD REQD. 20.58 95.27 7732 10620.46 SAFE with PAD
34" 1118.00 864.00 9.53 7.92 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 5.544 5.27 4.07 850.76 850.76 16.55 4479.75 2522.01 84.43 61.47 2667.91 R-PAD REQD. 20.58 105 7315.1 10065.00 SAFE with PAD
32" 1118.00 813.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 5.27 3.83 799.76 799.76 16.55 4211.20 2370.82 92.38 61.47 2524.67 R-PAD REQD. 20.58 114.85 6889.8 9498.42 SAFE with PAD
30" 1118.00 762.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 5.27 3.59 748.76 748.76 16.55 3942.66 2219.64 100.33 61.47 2381.44 R-PAD REQD. 20.58 124.73 6464.5 8931.84 SAFE with PAD
28" 1118.00 711.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 5.27 3.35 697.76 697.76 16.55 3674.11 2068.45 108.28 61.47 2238.20 R-PAD REQD. 20.58 134.61 6039.3 8365.27 SAFE with PAD
26" 1118.00 660.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 5.27 3.11 646.76 646.76 16.55 3405.57 1917.27 116.23 61.47 2094.97 R-PAD REQD. 20.58 144.50 5614 7798.69 SAFE with PAD
24" 1118.00 610.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.27 2.87 600.89 600.89 11.39 3164.02 1781.28 38.35 39.52 1859.14 R-PAD REQD. 19.73 66.42 5162.6 7089.36 SAFE with PAD
20" 1118.00 508.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.27 2.39 498.89 498.89 11.39 2626.93 1478.91 49.29 39.52 1567.72 R-PAD REQD. 19.73 85.38 4312.1 5955.39 SAFE with PAD
44"
18" 1118.00 457.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.27 2.15 447.89 447.89 11.39 2358.39 1327.72 54.76 39.52 1422.00 R-PAD REQD. 19.73 94.85 3886.8 5388.41 SAFE with PAD
16" 1118.00 406.40 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.27 1.91 397.29 397.29 11.39 2091.95 1177.73 60.19 39.52 1277.43 R-PAD REQD. 19.73 104.26 3464.9 4825.87 SAFE with PAD
14" 1118.00 355.60 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.27 1.67 346.49 346.49 11.39 1824.46 1027.13 65.64 39.52 1132.29 R-PAD REQD. 19.73 113.70 3041.2 4261.11 SAFE with PAD
12" 1118.00 323.80 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.27 1.53 314.69 314.69 11.39 1657.01 932.86 69.05 39.52 1041.44 R-PAD REQD. 19.73 119.61 2776.1 3907.58 SAFE with PAD
10" 1118.00 273.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.27 1.29 263.89 263.89 11.39 1389.52 782.27 74.51 39.52 896.29 R-PAD REQD. 19.73 129.05 2352.5 3342.82 SAFE with PAD
8" 1118.00 219.10 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.27 1.03 209.99 209.99 11.39 1105.71 622.49 80.29 39.52 742.29 R-PAD REQD. 19.73 139.07 1903 2743.59 SAFE with PAD
6" 1118.00 168.30 9.53 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.977 5.27 0.79 157.86 157.86 13.05 831.21 467.96 115.61 49.54 633.11 R-PAD REQD. 20.58 182.24 1490.5 2239.76 SAFE with PAD
4" 1118.00 114.30 9.53 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.214 5.27 0.54 105.77 105.77 10.67 556.91 313.53 79.57 35.52 428.62 R-PAD REQD. 19.01 141.76 1024.3 1550.62 SAFE with PAD
3" 1118.00 88.90 9.53 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.843 5.27 0.36 81.29 81.29 9.51 428.05 240.98 65.57 29.54 336.09 R-PAD REQD. 17.85 123.07 804.75 1227.88 SAFE with PAD
2" 1118.00 60.30 9.53 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.737 5.27 0.24 55.48 55.48 6.03 292.13 164.47 26.13 14.98 205.58 R-PAD REQD. 14.36 62.29 543.02 799.74 SAFE with PAD
44" 1168.00 1118.00 9.53 9.53 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 5.50 5.27 1101.54 1101.54 20.58 6059.65 3006.02 121.99 72.00 3200.01 R-PAD REQD. 20.58 122 9460 12731.98 SAFE with PAD
42" 1168.00 1067.00 9.53 9.53 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 5.50 5.03 1050.54 1050.54 20.58 5779.10 2866.84 131.87 72.00 3070.71 R-PAD REQD. 20.58 131.87 9034.7 12177.42 SAFE with PAD
40" 1168.00 1016.00 9.53 9.53 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 5.50 4.79 999.54 999.54 20.58 5498.54 2727.67 141.75 72.00 2941.42 R-PAD REQD. 20.58 141.75 8609.4 11622.85 SAFE with PAD
36" 1168.00 914.00 9.53 7.92 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 5.544 5.50 4.30 900.76 900.76 16.55 4955.15 2458.11 76.63 61.47 2596.21 R-PAD REQD. 20.58 95.27 7732 10408.34 SAFE with PAD
46"
34" 1168.00 864.00 9.53 7.92 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 5.544 5.50 4.07 850.76 850.76 16.55 4680.09 2321.66 84.43 61.47 2467.56 R-PAD REQD. 20.58 105 7315.1 9864.65 SAFE with PAD
32" 1168.00 813.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 5.50 3.83 799.76 799.76 16.55 4399.54 2182.48 92.38 61.47 2336.34 R-PAD REQD. 20.58 114.85 6889.8 9310.08 SAFE with PAD
30" 1168.00 762.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 5.50 3.59 748.76 748.76 16.55 4118.99 2043.31 100.33 61.47 2205.11 R-PAD REQD. 20.58 124.73 6464.5 8755.52 SAFE with PAD
28" 1168.00 711.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 5.50 3.35 697.76 697.76 16.55 3838.43 1904.13 108.28 61.47 2073.89 R-PAD REQD. 20.58 134.61 6039.3 8200.95 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- A11C 3 Page 22 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material API 5L GR. B Design Pressure : 11.3 Kg/cm2g β : 90 °


Branch Pipe Material API 5L GR. B, ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance : 12.5 % OR 0.3 mm (min) .
Design Temp : 85 Deg C
Coefficient, Y : 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
26" 1168.00 660.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 5.50 3.11 646.76 646.76 16.55 3557.88 1764.96 116.23 61.47 1942.66 R-PAD REQD. 20.58 144.50 5614 7646.38 SAFE with PAD
24" 1168.00 610.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.50 2.87 600.89 600.89 11.39 3305.53 1639.78 38.35 39.52 1717.64 R-PAD REQD. 19.73 66.42 5162.6 6947.85 SAFE with PAD
20" 1168.00 508.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.50 2.39 498.89 498.89 11.39 2744.42 1361.43 49.29 39.52 1450.23 R-PAD REQD. 19.73 85.38 4312.1 5837.91 SAFE with PAD
18" 1168.00 457.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.50 2.15 447.89 447.89 11.39 2463.86 1222.25 54.76 39.52 1316.53 R-PAD REQD. 19.73 94.85 3886.8 5282.93 SAFE with PAD
16" 1168.00 406.40 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.50 1.91 397.29 397.29 11.39 2185.51 1084.17 60.19 39.52 1183.88 R-PAD REQD. 19.73 104.26 3464.9 4732.31 SAFE with PAD
14" 1168.00 355.60 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.50 1.67 346.49 346.49 11.39 1906.05 945.54 65.64 39.52 1050.70 R-PAD REQD. 19.73 113.70 3041.2 4179.51 SAFE with PAD
46" 12" 1168.00 323.80 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.50 1.53 314.69 314.69 11.39 1731.12 858.76 69.05 39.52 967.33 R-PAD REQD. 19.73 119.61 2776.1 3833.47 SAFE with PAD
10" 1168.00 273.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.50 1.29 263.89 263.89 11.39 1451.67 720.13 74.51 39.52 834.15 R-PAD REQD. 19.73 129.05 2352.5 3280.68 SAFE with PAD
8" 1168.00 219.10 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.50 1.03 209.99 209.99 11.39 1155.16 573.04 80.29 39.52 692.84 R-PAD REQD. 19.73 139.07 1903 2694.14 SAFE with PAD
6" 1168.00 168.30 9.53 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.977 5.50 0.79 157.86 157.86 13.05 868.39 430.78 115.61 49.54 595.94 R-PAD REQD. 20.58 182.24 1490.5 2202.59 SAFE with PAD
4" 1168.00 114.30 9.53 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.214 5.50 0.54 105.77 105.77 10.67 581.82 288.62 79.57 35.52 403.71 R-PAD REQD. 19.01 141.76 1024.3 1525.71 SAFE with PAD
3" 1168.00 88.90 9.53 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.843 5.50 0.36 81.29 81.29 9.51 447.20 221.84 65.57 29.54 316.95 R-PAD REQD. 17.85 123.07 804.75 1208.74 SAFE with PAD
2" 1168.00 60.30 9.53 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.737 5.50 0.24 55.48 55.48 6.03 305.20 151.40 26.13 14.98 192.51 R-PAD REQD. 14.36 62.29 543.02 786.68 SAFE with PAD
46" 1219.00 1168.00 9.53 9.53 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 5.74 5.50 1151.54 1151.54 20.58 6611.31 2865.86 112.30 72.00 3050.16 R-PAD REQD. 20.58 112.3 9876.9 12999.08 SAFE with PAD
44" 1219.00 1118.00 9.53 9.53 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 5.74 5.27 1101.54 1101.54 20.58 6324.25 2741.43 121.99 72.00 2935.41 R-PAD REQD. 20.58 122 9460 12467.39 SAFE with PAD
42" 1219.00 1067.00 9.53 9.53 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 5.74 5.03 1050.54 1050.54 20.58 6031.44 2614.50 131.87 72.00 2818.37 R-PAD REQD. 20.58 131.87 9034.7 11925.08 SAFE with PAD
40" 1219.00 1016.00 9.53 9.53 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 6 5.74 4.79 999.54 999.54 20.58 5738.64 2487.58 141.75 72.00 2701.33 R-PAD REQD. 20.58 141.75 8609.4 11382.76 SAFE with PAD
36" 1219.00 914.00 9.53 7.92 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 5.544 5.74 4.30 900.76 900.76 16.55 5171.51 2241.74 76.63 61.47 2379.85 R-PAD REQD. 20.58 95.27 7732 10191.98 SAFE with PAD
34" 1219.00 864.00 9.53 7.92 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 5.544 5.74 4.07 850.76 850.76 16.55 4884.45 2117.31 84.43 61.47 2263.21 R-PAD REQD. 20.58 105 7315.1 9660.30 SAFE with PAD
32" 1219.00 813.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 5.74 3.83 799.76 799.76 16.55 4591.64 1990.38 92.38 61.47 2144.23 R-PAD REQD. 20.58 114.85 6889.8 9117.98 SAFE with PAD
30" 1219.00 762.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 5.74 3.59 748.76 748.76 16.55 4298.84 1863.46 100.33 61.47 2025.26 R-PAD REQD. 20.58 124.73 6464.5 8575.66 SAFE with PAD
28" 1219.00 711.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 5.74 3.35 697.76 697.76 16.55 4006.03 1736.53 108.28 61.47 1906.28 R-PAD REQD. 20.58 134.61 6039.3 8033.35 SAFE with PAD
26" 1219.00 660.00 9.53 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 5.74 3.11 646.76 646.76 16.55 3713.23 1609.61 116.23 61.47 1787.31 R-PAD REQD. 20.58 144.50 5614 7491.03 SAFE with PAD
48"
24" 1219.00 610.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.74 2.87 600.89 600.89 11.39 3449.86 1495.44 38.35 39.52 1573.31 R-PAD REQD. 19.73 66.42 5162.6 6803.52 SAFE with PAD
20" 1219.00 508.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.74 2.39 498.89 498.89 11.39 2864.25 1241.59 49.29 39.52 1330.40 R-PAD REQD. 19.73 85.38 4312.1 5718.07 SAFE with PAD
18" 1219.00 457.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.74 2.15 447.89 447.89 11.39 2571.45 1114.67 54.76 39.52 1208.95 R-PAD REQD. 19.73 94.85 3886.8 5175.35 SAFE with PAD
16" 1219.00 406.40 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.74 1.91 397.29 397.29 11.39 2280.94 988.74 60.19 39.52 1088.45 R-PAD REQD. 19.73 104.26 3464.9 4636.88 SAFE with PAD
14" 1219.00 355.60 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.74 1.67 346.49 346.49 11.39 1989.28 862.31 65.64 39.52 967.47 R-PAD REQD. 19.73 113.70 3041.2 4096.29 SAFE with PAD
12" 1219.00 323.80 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.74 1.53 314.69 314.69 11.39 1806.71 783.17 69.05 39.52 891.74 R-PAD REQD. 19.73 119.61 2776.1 3757.88 SAFE with PAD
10" 1219.00 273.00 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.74 1.29 263.89 263.89 11.39 1515.05 656.74 74.51 39.52 770.76 R-PAD REQD. 19.73 129.05 2352.5 3217.29 SAFE with PAD
8" 1219.00 219.10 9.53 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 5.74 1.03 209.99 209.99 11.39 1205.60 522.60 80.29 39.52 642.41 R-PAD REQD. 19.73 139.07 1903 2643.71 SAFE with PAD
6" 1219.00 168.30 9.53 7.11 14.06 14.06 0.30 0.89 1.00 1.00 0.85 0.85 4.977 5.74 0.79 157.86 157.86 13.05 906.30 392.86 115.61 49.54 558.02 R-PAD REQD. 20.58 182.24 1490.5 2164.67 SAFE with PAD
4" 1219.00 114.30 9.53 6.02 14.06 14.06 0.30 0.75 1.00 1.00 0.85 0.85 4.214 5.74 0.54 105.77 105.77 10.67 607.23 263.22 79.57 35.52 378.31 R-PAD REQD. 19.01 141.76 1024.3 1500.31 SAFE with PAD
REINFORCEMENT PAD CALCULATION
Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- A11C 2 Page 23 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material API 5L GR. B Design Pressure : 11.3 Kg/cm2g β : 90 °


Branch Pipe Material API 5L GR. B, ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance : 12.5 % OR 0.3 mm (min) .
Design Temp : 85 Deg C
Coefficient, Y : 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
3" 1219.00 88.90 9.53 5.49 14.06 14.06 0.30 0.69 1.00 1.00 0.85 1 3.843 5.74 0.36 81.29 81.29 9.51 466.72 202.31 65.57 29.54 297.42 R-PAD REQD. 17.85 123.07 804.75 1189.21 SAFE with PAD
48"
2" 1219.00 60.30 9.53 3.91 14.06 14.06 0.30 0.50 1.00 1.00 0.85 1 2.737 5.74 0.24 55.48 55.48 6.03 318.53 138.07 26.13 14.98 179.19 R-PAD REQD. 14.36 62.29 543.02 773.35 SAFE with PAD
48" 1422.00 1219.00 11.13 9.53 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 7.65 5.74 1202.54 1202.54 20.58 9203.60 2617.37 102.41 72.00 2791.78 R-PAD REQD. 24.58 122.3 12032 14915.53 SAFE with PAD
32" 1422.00 813.00 11.13 7.92 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 5.544 7.65 3.83 799.76 799.76 16.55 6120.94 1740.71 92.38 61.47 1894.56 R-PAD REQD. 24.58 137.2 8046.5 10047.37 SAFE with PAD
56" 24" 1422.00 610.00 11.13 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.65 2.87 600.89 600.89 11.39 4598.87 1307.85 38.35 39.52 1385.72 R-PAD REQD. 21.13 71.13 6029.4 7487.40 SAFE with PAD
20" 1422.00 508.00 11.13 6.35 14.06 14.06 0.30 0.794 1.00 1.00 0.85 0.85 4.445 7.65 2.39 498.89 498.89 11.39 3818.22 1085.85 49.29 39.52 1174.65 R-PAD REQD. 21.13 91.43 5036 6292.34 SAFE with PAD
16" 1422.00 406.40 11.13 6.35 14.06 14.06 0.30 0.794 1.00 1.00 0.85 0.85 4.445 7.65 1.91 397.29 397.29 11.39 3040.63 864.71 60.19 39.52 964.42 R-PAD REQD. 21.13 111.7 4046.6 5101.97 SAFE with PAD
48" 1625.00 1219.00 17.48 9.53 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 7.65 5.74 1202.54 1202.54 20.58 9203.60 10253.50 102.41 72.00 10427.91 SAFE
32" 1625.00 813.00 12.70 7.92 14.06 14.06 0.30 0.30 1.00 1.00 0.85 0.85 5.544 7.65 3.83 799.76 799.76 16.55 6120.94 2996.33 92.38 61.47 3150.18 R-PAD REQD. 27.66 154.41 9181.6 12455.27 SAFE with PAD
64" 24" 1625.00 610.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.65 2.87 600.89 600.89 11.39 4598.87 2251.25 38.35 39.52 2329.11 R-PAD REQD. 22.50 75.76 6879.9 9285.92 SAFE with PAD
18" 1625.00 457.00 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.65 2.15 447.89 447.89 11.39 3427.89 1678.03 54.76 39.52 1772.31 R-PAD REQD. 22.50 108.19 5179.7 7044.92 SAFE with PAD
12" 1625.00 323.80 12.70 6.35 14.06 14.06 0.30 0.79 1.00 1.00 0.85 0.85 4.445 7.65 1.53 314.69 314.69 11.39 2408.45 1178.99 69.05 39.52 1287.56 R-PAD REQD. 22.50 136.42 3699.5 5093.93 SAFE with PAD
64" 2032.00 1625.00 23.83 12.70 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 6 9.57 7.65 1602.20 1602.20 28.50 15333.64 20763.93 213.55 72.00 21049.48 SAFE
80" 48" 2032.00 1219.00 14.27 7.92 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 5.544 9.57 5.74 1205.76 1205.76 16.55 11539.56 4099.15 29.09 61.47 4189.70 R-PAD REQD. 29.04 51.03 15386 19659.18 SAFE with PAD
32" 2032.00 813.00 14.27 7.92 14.06 14.06 0.30 0.3 1.00 1.00 0.85 0.85 5.544 9.57 3.83 799.76 799.76 16.55 7653.99 2718.89 92.38 61.47 2872.74 R-PAD REQD. 29.04 162.1 10317 13320.55 SAFE with PAD
REINFORCEMENT PAD CALCULATION
Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- A11C 3 Page 24 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A106 GR. B Design Pressure 52.09


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 38 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
2 2 2 2 2 2 2 2
Result
(inch) (mm) (mm) (Kg/mm ) (mm) (mm) (mm) (mm) (mm) (mm) (mm ) (mm ) (mm ) (mm ) (mm ) (mm) (mm ) (mm ) (mm2)
h b h b h b h b h b h b h b h b
3" 2" 88.90 60.30 5.49 3.91 14.06 14.06 0.69 0.50 1.00 1.00 1 1 2.74 1.62 1.10 55.48 55.48 6.03 90.03 121.00 15.78 14.98 151.76 SAFE

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- B11A, B11BM, B11C, B11D, B11DM, B11DS, B11DW, B71B 3 Page 25 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A53 GR. B Design Pressure 52.09


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 38 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2)
h b h b h b h b h b h b h b h b
3" 114.30 88.90 6.02 5.49 14.06 14.06 1.16 0.69 1.00 1.00 0.85 1 3.84 2.45 1.62 81.29 81.29 9.51 199.03 114.86 41.48 29.54 185.88 R-PAD REQD. 9.65 42.11 508.35 724.40 SAFE with PAD
4"
2" 114.30 60.30 6.02 3.91 14.06 14.06 1.16 0.50 1.00 1.00 0.85 1 2.74 2.45 1.10 55.48 55.48 6.03 135.83 78.39 15.78 14.98 109.15 R-PAD REQD. 9.65 25.28 343.02 476.65 SAFE with PAD
4" 168.30 114.30 7.11 6.02 14.06 14.06 0.89 0.75 1.00 1.00 0.85 0.85 4.21 3.60 2.45 105.77 105.77 10.67 381.28 170.95 38.82 35.52 245.28 R-PAD REQD. 13.05 47.49 764.19 1053.66 SAFE with PAD
6" 3" 168.30 88.90 7.11 5.49 14.06 14.06 0.89 0.69 1.00 1.00 0.85 1 3.84 3.60 1.62 81.29 81.29 9.51 293.05 131.39 41.48 29.54 202.41 R-PAD REQD. 13.05 56.94 600.40 847.80 SAFE with PAD
2" 168.30 60.30 7.11 3.91 14.06 14.06 0.89 0.50 1.00 1.00 0.85 1 2.74 3.60 1.10 55.48 55.48 6.03 200.00 89.67 15.78 14.98 120.43 R-PAD REQD. 12.25 32.07 405.13 556.83 SAFE with PAD
6" 219.10 168.30 7.04 7.11 14.06 14.06 0.88 0.89 1.00 1.00 0.85 0.85 4.98 4.69 3.60 157.86 157.86 12.90 740.83 73.71 41.70 49.54 164.95 R-PAD REQD. 12.90 41.70 1101.05 1315.55 SAFE with PAD
4" 219.10 114.30 7.04 6.02 14.06 14.06 0.88 0.75 1.00 1.00 0.85 0.85 4.21 4.69 2.45 105.77 105.77 10.67 496.36 49.39 38.82 35.52 123.72 R-PAD REQD. 12.90 46.94 756.66 924.02 SAFE with PAD
8"
3" 219.10 88.90 7.04 5.49 14.06 14.06 0.88 0.69 1.00 1.00 0.85 1 3.84 4.69 1.62 81.29 81.29 9.51 381.51 37.96 41.48 29.54 108.98 R-PAD REQD. 12.90 56.27 594.49 747.79 SAFE with PAD
2" 219.10 60.30 7.04 3.91 14.06 14.06 0.88 0.50 1.00 1.00 0.85 1 2.74 4.69 1.10 55.48 55.48 6.03 260.37 25.91 15.78 14.98 56.67 R-PAD REQD. 12.19 31.91 401.14 488.92 SAFE with PAD
8" 273.00 219.10 9.27 7.04 14.06 14.06 1.16 0.88 1.00 1.00 0.85 0.85 4.93 5.85 4.69 208.78 208.78 12.90 1220.86 263.83 12.05 48.57 324.45 R-PAD REQD. 17.78 16.60 1860.88 2238.46 SAFE with PAD
6" 273.00 168.30 9.27 7.11 14.06 14.06 1.16 0.89 1.00 1.00 0.85 0.85 4.98 5.85 3.60 157.86 157.86 13.05 923.08 199.48 42.20 49.54 291.22 R-PAD REQD. 17.78 57.47 1449.83 1805.86 SAFE with PAD
10" 4" 273.00 114.30 9.27 6.02 14.06 14.06 1.16 0.75 1.00 1.00 0.85 0.85 4.21 5.85 2.45 105.77 105.77 10.67 618.47 133.65 38.82 35.52 207.99 R-PAD REQD. 17.78 64.68 996.35 1265.71 SAFE with PAD
3" 273.00 88.90 9.27 5.49 14.06 14.06 1.16 0.69 1.00 1.00 0.85 1 3.84 5.85 1.62 81.29 81.29 9.51 475.36 102.73 41.48 29.54 173.74 R-PAD REQD. 17.62 76.86 782.80 1021.46 SAFE with PAD
2" 273.00 60.30 9.27 3.91 14.06 14.06 1.16 0.50 1.00 1.00 0.85 1 2.74 5.85 1.10 55.48 55.48 6.03 324.42 70.11 15.78 14.98 100.87 R-PAD REQD. 14.14 37.02 528.20 665.29 SAFE with PAD
10" 323.80 273.00 9.53 9.27 14.06 14.06 1.19 1.16 1.00 1.00 0.85 0.85 6.00 6.94 5.85 258.78 258.78 17.78 1794.80 104.30 44.93 72.00 221.23 R-PAD REQD. 18.35 46.37 2395.08 2689.74 SAFE with PAD
8" 323.80 219.10 9.53 7.04 14.06 14.06 1.19 0.88 1.00 1.00 0.85 0.85 4.93 6.94 4.69 208.78 208.78 12.90 1448.04 84.15 12.05 48.57 144.77 R-PAD REQD. 18.35 17.13 1913.08 2111.50 SAFE with PAD
6" 323.80 168.30 9.53 7.11 14.06 14.06 1.19 0.89 1.00 1.00 0.85 0.85 4.98 6.94 3.60 157.86 157.86 13.05 1094.85 63.62 42.20 49.54 155.36 R-PAD REQD. 18.35 59.31 1490.49 1712.50 SAFE with PAD
12"
4" 323.80 114.30 9.53 6.02 14.06 14.06 1.19 0.75 1.00 1.00 0.85 0.85 4.21 6.94 2.45 105.77 105.77 10.67 733.55 42.63 38.82 35.52 116.96 R-PAD REQD. 18.35 66.75 1024.29 1204.70 SAFE with PAD
3" 323.80 88.90 9.53 5.49 14.06 14.06 1.19 0.69 1.00 1.00 0.85 1 3.84 6.94 1.62 81.29 81.29 9.51 563.82 32.76 41.48 29.54 103.78 R-PAD REQD. 17.85 77.85 804.75 974.44 SAFE with PAD
2" 323.80 60.30 9.53 3.91 14.06 14.06 1.19 0.50 1.00 1.00 0.85 1 2.74 6.94 1.10 55.48 55.48 6.03 384.79 22.36 15.78 14.98 53.12 R-PAD REQD. 14.36 37.61 543.02 632.96 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- B11A, B11C, B11D, B71C 3 Page 26 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A106 GR. B Design Pressure 52.09


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 38 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Total Rein. Calculation with Rein. Pad Area
Fillet
Basic Allowable Pressure Design A4 Area, (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3
Stress Thk, t (2*tc2) (A2+A3+A4
Size, tc Result L4' A3' Pad Area Total Area
)
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
3" 114.30 88.90 6.02 5.49 14.06 14.06 0.75 0.69 1.00 1.00 1 1 3.84 2.09 1.62 81.29 81.29 9.51 169.61 177.31 41.48 29.54 248.32 SAFE
4"
2" 114.30 60.30 6.02 3.91 14.06 14.06 0.75 0.50 1.00 1.00 1 1 2.74 2.09 1.10 55.48 55.48 6.03 115.75 121.01 15.78 14.98 151.77 SAFE
4" 168.30 114.30 7.11 6.02 14.06 14.06 0.89 0.75 1.00 1.00 1 1 4.21 3.07 2.09 105.77 105.77 10.67 324.92 227.31 46.54 35.52 309.36 R-PAD REQD. 13.05 56.94 764.19 1119.46 SAFE with PAD
6" 3" 168.30 88.90 7.11 5.49 14.06 14.06 0.89 0.69 1.00 1.00 1 1 3.84 3.07 1.62 81.29 81.29 9.51 249.74 174.71 41.48 29.54 245.73 R-PAD REQD. 13.05 56.94 600.40 891.12 SAFE with PAD
2" 168.30 60.30 7.11 3.91 14.06 14.06 0.89 0.50 1.00 1.00 1 1 2.74 3.07 1.10 55.48 55.48 6.03 170.44 119.24 15.78 14.98 149.99 R-PAD REQD. 12.25 32.07 405.13 586.40 SAFE with PAD
6" 219.10 168.30 7.04 7.11 14.06 14.06 0.88 0.89 1.00 1.00 1 1 4.98 4.00 3.07 157.86 157.86 12.90 631.33 183.21 55.45 49.54 288.20 R-PAD REQD. 12.90 55.45 1101.05 1438.80 SAFE with PAD
4" 219.10 114.30 7.04 6.02 14.06 14.06 0.88 0.75 1.00 1.00 1 1 4.21 4.00 2.09 105.77 105.77 10.67 422.99 122.75 46.54 35.52 204.81 R-PAD REQD. 12.90 56.27 756.66 1006.72 SAFE with PAD
8"
3" 219.10 88.90 7.04 5.49 14.06 14.06 0.88 0.69 1.00 1.00 1 1 3.84 4.00 1.62 81.29 81.29 9.51 325.12 94.35 41.48 29.54 165.37 R-PAD REQD. 12.90 56.27 594.49 804.18 SAFE with PAD
2" 219.10 60.30 7.04 3.91 14.06 14.06 0.88 0.50 1.00 1.00 1 1 2.74 4.00 1.10 55.48 55.48 6.03 221.89 64.39 15.78 14.98 95.15 R-PAD REQD. 12.19 31.91 401.14 527.40 SAFE with PAD
8" 273.00 219.10 9.27 7.04 14.06 14.06 1.16 0.88 1.00 1.00 1 1 4.93 4.98 4.00 208.78 208.78 12.90 1040.40 444.28 29.94 48.57 522.80 R-PAD REQD. 17.78 41.27 1860.88 2443.57 SAFE with PAD
6" 273.00 168.30 9.27 7.11 14.06 14.06 1.16 0.89 1.00 1.00 1 1 4.98 4.98 3.07 157.86 157.86 13.05 786.64 335.92 56.11 49.54 441.57 R-PAD REQD. 17.78 76.42 1449.83 1961.24 SAFE with PAD
10" 4" 273.00 114.30 9.27 6.02 14.06 14.06 1.16 0.75 1.00 1.00 1 1 4.21 4.98 2.09 105.77 105.77 10.67 527.05 225.07 46.54 35.52 307.12 R-PAD REQD. 17.78 77.55 996.35 1370.00 SAFE with PAD
3" 273.00 88.90 9.27 5.49 14.06 14.06 1.16 0.69 1.00 1.00 1 1 3.84 4.98 1.62 81.29 81.29 9.51 405.10 172.99 41.48 29.54 244.01 R-PAD REQD. 17.62 76.86 782.80 1091.72 SAFE with PAD
2" 273.00 60.30 9.27 3.91 14.06 14.06 1.16 0.50 1.00 1.00 1 1 2.74 4.98 1.10 55.48 55.48 6.03 276.47 118.06 15.78 14.98 148.82 R-PAD REQD. 14.14 37.02 528.20 713.25 SAFE with PAD
10" 323.80 273.00 9.53 9.27 14.06 14.06 1.19 1.16 1.00 1.00 1 1 6.00 5.91 4.98 258.78 258.78 17.78 1529.51 369.59 75.66 72.00 517.25 R-PAD REQD. 18.35 78.08 2395.08 2986.75 SAFE with PAD
8" 323.80 219.10 9.53 7.04 14.06 14.06 1.19 0.88 1.00 1.00 1 1 4.93 5.91 4.00 208.78 208.78 12.90 1234.00 298.18 29.94 48.57 376.70 R-PAD REQD. 18.35 42.59 1913.08 2350.99 SAFE with PAD
6" 323.80 168.30 9.53 7.11 14.06 14.06 1.19 0.89 1.00 1.00 1 1 4.98 5.91 3.07 157.86 157.86 13.05 933.02 225.45 56.11 49.54 331.10 R-PAD REQD. 18.35 78.86 1490.49 1893.89 SAFE with PAD
12"
4" 323.80 114.30 9.53 6.02 14.06 14.06 1.19 0.75 1.00 1.00 1 1 4.21 5.91 2.09 105.77 105.77 10.67 625.13 151.05 46.54 35.52 233.11 R-PAD REQD. 18.35 80.03 1024.29 1326.41 SAFE with PAD
3" 323.80 88.90 9.53 5.49 14.06 14.06 1.19 0.69 1.00 1.00 1 1 3.84 5.91 1.62 81.29 81.29 9.51 480.48 116.10 41.48 29.54 187.12 R-PAD REQD. 17.85 77.85 804.75 1057.78 SAFE with PAD
2" 323.80 60.30 9.53 3.91 14.06 14.06 1.19 0.50 1.00 1.00 1 1 2.74 5.91 1.10 55.48 55.48 6.03 327.92 79.24 15.78 14.98 110.00 R-PAD REQD. 14.36 37.61 543.02 689.83 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- B11BM, B11DM, B11DS 3 Page 27 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A53 GR. B Design Pressure 52.09


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 38 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2)
h b h b h b h b h b h b h b h b
3" 114.30 88.90 6.02 5.49 14.06 14.06 0.75 0.69 1.00 1.00 0.85 1 3.84 2.45 1.62 81.29 81.29 9.51 199.03 147.89 41.48 29.54 218.91 SAFE
4"
2" 114.30 60.30 6.02 3.91 14.06 14.06 0.75 0.50 1.00 1.00 0.85 1 2.74 2.45 1.10 55.48 55.48 6.03 135.83 100.93 15.78 14.98 131.69 R-PAD REQD. 10.67 27.94 343.02 501.85 SAFE with PAD
4" 168.30 114.30 7.11 6.02 14.06 14.06 0.89 0.75 1.00 1.00 0.85 0.85 4.21 3.60 2.45 105.77 105.77 10.67 381.28 170.95 38.82 35.52 245.28 R-PAD REQD. 13.05 47.49 764.19 1053.66 SAFE with PAD
6" 3" 168.30 88.90 7.11 5.49 14.06 14.06 0.89 0.69 1.00 1.00 0.85 1 3.84 3.60 1.62 81.29 81.29 9.51 293.05 131.39 41.48 29.54 202.41 R-PAD REQD. 13.05 56.94 600.40 847.80 SAFE with PAD
2" 168.30 60.30 7.11 3.91 14.06 14.06 0.89 0.50 1.00 1.00 0.85 1 2.74 3.60 1.10 55.48 55.48 6.03 200.00 89.67 15.78 14.98 120.43 R-PAD REQD. 12.25 32.07 405.13 556.83 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- B11DW 3 Page 28 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A53 GR. B Design Pressure 16.31


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 200 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
2 2 2 2 2 2 2 2
(inch) (mm) (mm) (Kg/mm ) (mm) (mm) (mm) (mm) (mm) (mm) (mm ) (mm ) (mm ) (mm ) (mm ) (mm) (mm ) (mm ) (mm2)
h b h b h b h b h b h b h b h b
6" 219.10 168.30 6.35 7.11 13.99 13.99 0.79 0.89 1.00 1.00 0.85 0.85 4.98 1.86 1.15 157.86 157.86 11.39 293.93 425.31 92.80 49.54 567.65 SAFE
4" 219.10 114.30 6.35 6.02 13.99 13.99 0.79 0.75 1.00 1.00 0.85 0.85 4.21 1.86 0.78 105.77 105.77 10.67 196.93 284.96 74.42 35.52 394.90 SAFE
8"
3" 219.10 88.90 6.35 5.49 13.99 13.99 0.79 0.69 1.00 1.00 0.85 1 3.84 1.86 0.52 81.29 81.29 9.51 151.36 219.02 62.53 29.54 311.09 SAFE
2" 219.10 60.30 6.35 3.91 13.99 13.99 0.79 0.50 1.00 1.00 0.85 1 2.74 1.86 0.35 55.48 55.48 6.03 103.30 149.48 24.82 14.98 189.29 SAFE
8" 273.00 219.10 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.21 1.49 209.99 209.99 11.39 463.75 493.01 69.75 39.52 602.28 SAFE
6" 273.00 168.30 6.35 7.11 13.99 13.99 0.79 0.89 1.00 1.00 0.85 0.85 4.98 2.21 1.15 157.86 157.86 11.39 348.62 370.62 92.80 49.54 512.96 SAFE
10" 4" 273.00 114.30 6.35 6.02 13.99 13.99 0.79 0.75 1.00 1.00 0.85 0.85 4.21 2.21 0.78 105.77 105.77 10.67 233.58 248.31 74.42 35.52 358.25 SAFE
3" 273.00 88.90 6.35 5.49 13.99 13.99 0.79 0.69 1.00 1.00 0.85 1 3.84 2.21 0.52 81.29 81.29 9.51 179.53 190.86 62.53 29.54 282.93 SAFE
2" 273.00 60.30 6.35 3.91 13.99 13.99 0.79 0.50 1.00 1.00 0.85 1 2.74 2.21 0.35 55.48 55.48 6.03 122.52 130.26 24.82 14.98 170.06 SAFE
10" 323.80 273.00 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.21 1.86 263.89 263.89 11.39 582.78 619.55 61.38 39.52 720.45 SAFE
8" 323.80 219.10 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.21 1.49 209.99 209.99 11.39 463.75 493.01 69.75 39.52 602.28 SAFE
6" 323.80 168.30 6.35 7.11 13.99 13.99 0.79 0.89 1.00 1.00 0.85 0.85 4.98 2.21 1.15 157.86 157.86 11.39 348.62 370.62 92.80 49.54 512.96 SAFE
12"
4" 323.80 114.30 6.35 6.02 13.99 13.99 0.79 0.75 1.00 1.00 0.85 0.85 4.21 2.21 0.78 105.77 105.77 10.67 233.58 248.31 74.42 35.52 358.25 SAFE
3" 323.80 88.90 6.35 5.49 13.99 13.99 0.79 0.69 1.00 1.00 0.85 1 3.84 2.21 0.52 81.29 81.29 9.51 179.53 190.86 62.53 29.54 282.93 SAFE
2" 323.80 60.30 6.35 3.91 13.99 13.99 0.79 0.50 1.00 1.00 0.85 1 2.74 2.21 0.35 55.48 55.48 6.03 122.52 130.26 24.82 14.98 170.06 SAFE
12" 355.60 323.80 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.43 2.21 314.69 314.69 11.39 763.22 670.57 53.49 39.52 763.57 SAFE
10" 355.60 273.00 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.43 1.86 263.89 263.89 11.39 640.02 562.32 61.38 39.52 663.22 SAFE
8" 355.60 219.10 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.43 1.49 209.99 209.99 11.39 509.29 447.46 69.75 39.52 556.73 SAFE
14" 6" 355.60 168.30 6.35 7.11 13.99 13.99 0.79 0.89 1.00 1.00 0.85 0.85 4.98 2.43 1.15 157.86 157.86 11.39 382.86 336.38 92.80 49.54 478.72 SAFE
4" 355.60 114.30 6.35 6.02 13.99 13.99 0.79 0.75 1.00 1.00 0.85 0.85 4.21 2.43 0.78 105.77 105.77 10.67 256.52 225.38 74.42 35.52 335.31 SAFE
3" 355.60 88.90 6.35 5.49 13.99 13.99 0.79 0.69 1.00 1.00 0.85 1 3.84 2.43 0.52 81.29 81.29 9.51 197.16 173.23 62.53 29.54 265.30 SAFE
2" 355.60 60.30 6.35 3.91 13.99 13.99 0.79 0.50 1.00 1.00 0.85 1 2.74 2.43 0.35 55.48 55.48 6.03 134.56 118.22 24.82 14.98 158.03 SAFE
14" 406.40 355.60 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.77 2.43 346.49 346.49 11.39 960.40 618.28 48.54 39.52 706.34 R-PAD REQD. 11.39 48.54 2026.43 2772.29 SAFE with PAD
12" 406.40 323.80 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.77 2.21 314.69 314.69 11.39 872.26 561.54 53.49 39.52 654.54 R-PAD REQD. 11.39 53.49 1849.75 2543.80 SAFE with PAD
10" 406.40 273.00 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.77 1.86 263.89 263.89 11.39 731.45 470.89 61.38 39.52 571.78 R-PAD REQD. 11.39 61.38 1567.49 2178.79 SAFE with PAD
8" 406.40 219.10 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 2.77 1.49 209.99 209.99 11.39 582.05 374.71 69.75 39.52 483.98 R-PAD REQD. 11.39 69.75 1268.01 1791.50 SAFE with PAD
16"
6" 406.40 168.30 6.35 7.11 13.99 13.99 0.79 0.89 1.00 1.00 0.85 0.85 4.98 2.77 1.15 157.86 157.86 11.39 437.55 281.69 92.80 49.54 424.02 R-PAD REQD. 11.39 92.80 993.14 1466.70 SAFE with PAD
4" 406.40 114.30 6.35 6.02 13.99 13.99 0.79 0.75 1.00 1.00 0.85 0.85 4.21 2.77 0.78 105.77 105.77 10.67 293.16 188.73 74.42 35.52 298.67 SAFE
3" 406.40 88.90 6.35 5.49 13.99 13.99 0.79 0.69 1.00 1.00 0.85 1 3.84 2.77 0.52 81.29 81.29 9.51 225.33 145.06 62.53 29.54 237.13 SAFE
2" 406.40 60.30 6.35 3.91 13.99 13.99 0.79 0.50 1.00 1.00 0.85 1 2.74 2.77 0.35 55.48 55.48 6.03 153.78 99.00 24.82 14.98 138.81 R-PAD REQD. 11.39 46.93 361.82 537.72 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- B11DW 3 Page 29 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A53 GR. B Design Pressure 16.31


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 200 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
2 2 2 2 2 2 2 2
(inch) (mm) (mm) (Kg/mm ) (mm) (mm) (mm) (mm) (mm) (mm) (mm ) (mm ) (mm ) (mm ) (mm ) (mm) (mm ) (mm ) (mm2)
h b h b h b h b h b h b h b h b
16" 457.00 406.40 6.35 6.35 13.99 13.99 0.79 0.25 1.00 1.00 0.85 0.85 4.45 3.12 2.77 396.21 396.21 11.39 1234.95 570.27 52.95 39.52 662.73 R-PAD REQD. 11.39 52.95 2314.69 3016.94 SAFE with PAD
14" 457.00 355.60 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.12 2.43 346.49 346.49 11.39 1079.98 498.71 48.54 39.52 586.77 R-PAD REQD. 11.39 48.54 2026.43 2652.72 SAFE with PAD
12" 457.00 323.80 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.12 2.21 314.69 314.69 11.39 980.86 452.94 53.49 39.52 545.94 R-PAD REQD. 11.39 53.49 1849.75 2435.20 SAFE with PAD
10" 457.00 273.00 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.12 1.86 263.89 263.89 11.39 822.52 379.82 61.38 39.52 480.71 R-PAD REQD. 11.39 61.38 1567.49 2087.72 SAFE with PAD
18" 8" 457.00 219.10 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.12 1.49 209.99 209.99 11.39 654.52 302.24 69.75 39.52 411.51 R-PAD REQD. 11.39 69.75 1268.01 1719.03 SAFE with PAD
6" 457.00 168.30 6.35 7.11 13.99 13.99 0.79 0.89 1.00 1.00 0.85 0.85 4.98 3.12 1.15 157.86 157.86 11.39 492.03 227.21 92.80 49.54 369.54 R-PAD REQD. 11.39 92.80 993.14 1412.22 SAFE with PAD
4" 457.00 114.30 6.35 6.02 13.99 13.99 0.79 0.75 1.00 1.00 0.85 0.85 4.21 3.12 0.78 105.77 105.77 10.67 329.66 152.23 74.42 35.52 262.17 R-PAD REQD. 11.39 79.46 682.50 985.22 SAFE with PAD
3" 457.00 88.90 6.35 5.49 13.99 13.99 0.79 0.69 1.00 1.00 0.85 1 3.84 3.12 0.52 81.29 81.29 9.51 253.38 117.01 62.53 29.54 209.08 R-PAD REQD. 11.39 74.90 536.22 787.20 SAFE with PAD
2" 457.00 60.30 6.35 3.91 13.99 13.99 0.79 0.50 1.00 1.00 0.85 1 2.74 3.12 0.35 55.48 55.48 6.03 172.93 79.85 24.82 14.98 119.66 R-PAD REQD. 11.39 46.93 361.82 518.57 SAFE with PAD
18" 508.00 457.00 6.35 6.35 13.99 13.99 0.79 0.25 1.00 1.00 0.85 0.85 4.45 3.46 3.12 446.81 446.81 11.39 1548.09 487.68 45.09 39.52 572.28 R-PAD REQD. 11.39 45.09 2595.84 3207.63 SAFE with PAD
16" 508.00 406.40 6.35 6.35 13.99 13.99 0.79 0.25 1.00 1.00 0.85 0.85 4.45 3.46 2.77 396.21 396.21 11.39 1372.77 432.45 52.95 39.52 524.92 R-PAD REQD. 11.39 52.95 2314.69 2879.12 SAFE with PAD
14" 508.00 355.60 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.46 2.43 346.49 346.49 11.39 1200.50 378.18 48.54 39.52 466.24 R-PAD REQD. 11.39 48.54 2026.43 2532.19 SAFE with PAD
12" 508.00 323.80 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.46 2.21 314.69 314.69 11.39 1090.32 343.47 53.49 39.52 436.48 R-PAD REQD. 11.39 53.49 1849.75 2325.74 SAFE with PAD
10" 508.00 273.00 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.46 1.86 263.89 263.89 11.39 914.31 288.03 61.38 39.52 388.92 R-PAD REQD. 11.39 61.38 1567.49 1995.93 SAFE with PAD
20"
8" 508.00 219.10 6.35 6.35 13.99 13.99 0.79 0.79 1.00 1.00 0.85 0.85 4.45 3.46 1.49 209.99 209.99 11.39 727.56 229.20 69.75 39.52 338.47 R-PAD REQD. 11.39 69.75 1268.01 1645.99 SAFE with PAD
6" 508.00 168.30 6.35 7.11 13.99 13.99 0.79 0.89 1.00 1.00 0.85 0.85 4.98 3.46 1.15 157.86 157.86 11.39 546.94 172.30 92.80 49.54 314.64 R-PAD REQD. 11.39 92.80 993.14 1357.31 SAFE with PAD
4" 508.00 114.30 6.35 6.02 13.99 13.99 0.79 0.75 1.00 1.00 0.85 0.85 4.21 3.46 0.78 105.77 105.77 10.67 366.45 115.44 74.42 35.52 225.38 R-PAD REQD. 11.39 79.46 682.50 948.43 SAFE with PAD
3" 508.00 88.90 6.35 5.49 13.99 13.99 0.79 0.69 1.00 1.00 0.85 1 3.84 3.46 0.52 81.29 81.29 9.51 281.66 88.73 62.53 29.54 180.80 R-PAD REQD. 11.39 74.90 536.22 758.93 SAFE with PAD
2" 508.00 60.30 6.35 3.91 13.99 13.99 0.79 0.50 1.00 1.00 0.85 1 2.74 3.46 0.35 55.48 55.48 6.03 192.23 60.56 24.82 14.98 100.36 R-PAD REQD. 11.39 46.93 361.82 499.28 SAFE with PAD
REINFORCEMENT PAD CALCULATION
Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- B11DW 3 Page 30 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A53 GR. B Design Pressure 26.51


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 220 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
2 2 2 2 2 2 2 2
(inch) (mm) (mm) (Kg/mm ) (mm) (mm) (mm) (mm) (mm) (mm) (mm ) (mm ) (mm ) (mm ) (mm ) (mm) (mm ) (mm ) (mm2)
h b h b h b h b h b h b h b h b
12" 355.60 323.80 6.35 9.53 13.81 13.81 0.79 1.19 1.00 1.00 0.85 0.85 6.00 3.98 3.62 309.12 309.12 11.39 1230.14 178.30 84.64 72.00 334.94 R-PAD REQD. 11.39 84.64 1880.67 2287.60 SAFE with PAD
10" 355.60 273.00 6.35 9.27 13.81 13.81 0.79 1.16 1.00 1.00 0.85 0.85 6.00 3.98 3.06 258.78 258.78 11.39 1029.79 149.26 92.40 72.00 313.67 R-PAD REQD. 11.39 92.40 1595.88 1981.55 SAFE with PAD
8" 355.60 219.10 6.35 7.04 13.81 13.81 0.79 0.88 1.00 1.00 0.85 0.85 4.93 3.98 2.45 208.78 208.78 11.39 830.83 120.42 61.69 48.57 230.69 R-PAD REQD. 11.39 61.69 1274.71 1553.97 SAFE with PAD
14" 6" 355.60 168.30 6.35 7.11 13.81 13.81 0.79 0.89 1.00 1.00 0.85 0.85 4.98 3.98 1.88 157.86 157.86 11.39 628.19 91.05 76.04 49.54 216.63 R-PAD REQD. 11.39 76.04 993.14 1259.31 SAFE with PAD
4" 355.60 114.30 6.35 6.02 13.81 13.81 0.79 0.75 1.00 1.00 0.85 0.85 4.21 3.98 1.28 105.77 105.77 10.67 420.89 61.01 63.76 35.52 160.29 R-PAD REQD. 11.39 68.08 682.50 882.62 SAFE with PAD
3" 355.60 88.90 6.35 5.49 13.81 13.81 0.79 0.69 1.00 1.00 0.85 1 3.84 3.98 0.85 81.29 81.29 9.51 323.50 46.89 56.24 29.54 132.66 R-PAD REQD. 11.39 67.36 536.22 709.55 SAFE with PAD
2" 355.60 60.30 6.35 3.91 13.81 13.81 0.79 0.50 1.00 1.00 0.85 1 2.74 3.98 0.57 55.48 55.48 6.03 220.78 32.00 22.12 14.98 69.10 R-PAD REQD. 11.39 41.82 361.82 465.61 SAFE with PAD
14" 406.40 355.60 6.35 6.35 13.81 13.81 0.79 0.79 1.00 1.00 0.85 0.85 4.45 4.55 3.98 346.49 346.49 11.39 1575.81 2.88 13.14 39.52 55.53 R-PAD REQD. 11.39 13.14 2026.43 2121.48 SAFE with PAD
12" 406.40 323.80 6.35 9.53 13.81 13.81 0.79 1.19 1.00 1.00 0.85 0.85 6.00 4.55 3.62 309.12 309.12 11.39 1405.87 2.57 84.64 72.00 159.20 R-PAD REQD. 11.39 84.64 1880.67 2111.87 SAFE with PAD
10" 406.40 273.00 6.35 9.27 13.81 13.81 0.79 1.16 1.00 1.00 0.85 0.85 6.00 4.55 3.06 258.78 258.78 11.39 1176.91 2.15 92.40 72.00 166.55 R-PAD REQD. 11.39 92.40 1595.88 1834.43 SAFE with PAD
8" 406.40 219.10 6.35 7.04 13.81 13.81 0.79 0.88 1.00 1.00 0.85 0.85 4.93 4.55 2.45 208.78 208.78 11.39 949.52 1.73 61.69 48.57 112.00 R-PAD REQD. 11.39 61.69 1274.71 1435.28 SAFE with PAD
16"
6" 406.40 168.30 6.35 7.11 13.81 13.81 0.79 0.89 1.00 1.00 0.85 0.85 4.98 4.55 1.88 157.86 157.86 11.39 717.93 1.31 76.04 49.54 126.89 R-PAD REQD. 11.39 76.04 993.14 1169.57 SAFE with PAD
4" 406.40 114.30 6.35 6.02 13.81 13.81 0.79 0.75 1.00 1.00 0.85 0.85 4.21 4.55 1.28 105.77 105.77 10.67 481.01 0.88 63.76 35.52 100.16 R-PAD REQD. 11.39 68.08 682.50 822.49 SAFE with PAD
3" 406.40 88.90 6.35 5.49 13.81 13.81 0.79 0.69 1.00 1.00 0.85 1 3.84 4.55 0.85 81.29 81.29 9.51 369.71 0.68 56.24 29.54 86.45 R-PAD REQD. 11.39 67.36 536.22 663.33 SAFE with PAD
2" 406.40 60.30 6.35 3.91 13.81 13.81 0.79 0.50 1.00 1.00 0.85 1 2.74 4.55 0.57 55.48 55.48 6.03 252.32 0.46 22.12 14.98 37.56 R-PAD REQD. 11.39 41.82 361.82 434.07 SAFE with PAD
16" 457.00 406.40 9.53 6.35 13.81 13.81 1.19 0.25 1.00 1.00 0.85 0.85 4.45 5.11 4.55 396.21 396.21 12.74 2026.29 881.38 13.96 39.52 934.86 R-PAD REQD. 18.35 20.11 3473.86 4454.38 SAFE with PAD
14" 457.00 355.60 9.53 6.35 13.81 13.81 1.19 0.79 1.00 1.00 0.85 0.85 4.45 5.11 3.98 346.49 346.49 11.39 1772.01 770.78 13.14 39.52 823.43 R-PAD REQD. 18.35 21.16 3041.25 3912.22 SAFE with PAD
12" 457.00 323.80 9.53 9.53 13.81 13.81 1.19 1.19 1.00 1.00 0.85 0.85 6.00 5.11 3.62 309.12 309.12 18.35 1580.91 687.66 136.32 72.00 895.98 R-PAD REQD. 18.35 136.32 2822.48 3790.46 SAFE with PAD
10" 457.00 273.00 9.53 9.27 13.81 13.81 1.19 1.16 1.00 1.00 0.85 0.85 6.00 5.11 3.06 258.78 258.78 17.78 1323.44 575.66 144.22 72.00 791.89 R-PAD REQD. 18.35 148.84 2395.08 3263.58 SAFE with PAD
18" 8" 457.00 219.10 9.53 7.04 13.81 13.81 1.19 0.88 1.00 1.00 0.85 0.85 4.93 5.11 2.45 208.78 208.78 12.90 1067.74 464.44 69.87 48.57 582.88 R-PAD REQD. 18.35 99.37 1913.08 2574.03 SAFE with PAD
6" 457.00 168.30 9.53 7.11 13.81 13.81 1.19 0.89 1.00 1.00 0.85 0.85 4.98 5.11 1.88 157.86 157.86 13.05 807.31 351.16 87.14 49.54 487.84 R-PAD REQD. 18.35 122.48 1490.49 2063.21 SAFE with PAD
4" 457.00 114.30 9.53 6.02 13.81 13.81 1.19 0.75 1.00 1.00 0.85 0.85 4.21 5.11 1.28 105.77 105.77 10.67 540.90 235.28 63.76 35.52 334.56 R-PAD REQD. 18.35 109.66 1024.29 1440.26 SAFE with PAD
3" 457.00 88.90 9.53 5.49 13.81 13.81 1.19 0.69 1.00 1.00 0.85 1 3.84 5.11 0.85 81.29 81.29 9.51 415.75 180.84 56.24 29.54 266.61 R-PAD REQD. 17.85 105.55 804.75 1150.22 SAFE with PAD
2" 457.00 60.30 9.53 3.91 13.81 13.81 1.19 0.50 1.00 1.00 0.85 1 2.74 5.11 0.57 55.48 55.48 6.03 283.74 123.42 22.12 14.98 160.52 R-PAD REQD. 14.36 52.73 543.02 749.14 SAFE with PAD
REINFORCEMENT PAD CALCULATION
Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- B11D 3 Page 31 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A53 GR. B Design Pressure 26.51


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B, ASTM A53 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 220 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
2 2 2 2 2 2 2 2
(inch) (mm) (mm) (Kg/mm ) (mm) (mm) (mm) (mm) (mm) (mm) (mm ) (mm ) (mm ) (mm ) (mm ) (mm) (mm ) (mm ) (mm2)
h b h b h b h b h b h b h b h b
18" 508.00 457.00 9.53 9.53 13.81 13.81 1.19 0.25 1.00 1.00 0.85 0.85 6.00 5.68 5.11 440.45 440.45 18.35 2503.92 728.42 116.02 72.00 916.44 R-PAD REQD. 18.35 116.02 3948.83 4937.27 SAFE with PAD
16" 508.00 406.40 9.53 6.35 13.81 13.81 1.19 0.25 1.00 1.00 0.85 0.85 4.45 5.68 4.55 396.21 396.21 12.74 2252.42 655.26 13.96 39.52 708.74 R-PAD REQD. 18.35 20.11 3473.86 4228.25 SAFE with PAD
14" 508.00 355.60 9.53 6.35 13.81 13.81 1.19 0.79 1.00 1.00 0.85 0.85 4.45 5.68 3.98 346.49 346.49 11.39 1969.76 573.03 13.14 39.52 625.68 R-PAD REQD. 18.35 21.16 3041.25 3714.47 SAFE with PAD
12" 508.00 323.80 9.53 9.53 13.81 13.81 1.19 1.19 1.00 1.00 0.85 0.85 6.00 5.68 3.62 309.12 309.12 18.35 1757.34 511.23 136.32 72.00 719.56 R-PAD REQD. 18.35 136.32 2822.48 3614.04 SAFE with PAD
10" 508.00 273.00 9.53 9.27 13.81 13.81 1.19 1.16 1.00 1.00 0.85 0.85 6.00 5.68 3.06 258.78 258.78 17.78 1471.13 427.97 144.22 72.00 644.19 R-PAD REQD. 18.35 148.84 2395.08 3115.88 SAFE with PAD
20"
8" 508.00 219.10 9.53 7.04 13.81 13.81 1.19 0.88 1.00 1.00 0.85 0.85 4.93 5.68 2.45 208.78 208.78 12.90 1186.90 345.28 69.87 48.57 463.72 R-PAD REQD. 18.35 99.37 1913.08 2454.87 SAFE with PAD
6" 508.00 168.30 9.53 7.11 13.81 13.81 1.19 0.89 1.00 1.00 0.85 0.85 4.98 5.68 1.88 157.86 157.86 13.05 897.41 261.07 87.14 49.54 397.75 R-PAD REQD. 18.35 122.48 1490.49 1973.12 SAFE with PAD
4" 508.00 114.30 9.53 6.02 13.81 13.81 1.19 0.75 1.00 1.00 0.85 0.85 4.21 5.68 1.28 105.77 105.77 10.67 601.27 174.92 63.76 35.52 274.20 R-PAD REQD. 18.35 109.66 1024.29 1379.89 SAFE with PAD
3" 508.00 88.90 9.53 5.49 13.81 13.81 1.19 0.69 1.00 1.00 0.85 1 3.84 5.68 0.85 81.29 81.29 9.51 462.14 134.44 56.24 29.54 220.22 R-PAD REQD. 17.85 105.55 804.75 1103.82 SAFE with PAD
2" 508.00 60.30 9.53 3.91 13.81 13.81 1.19 0.50 1.00 1.00 0.85 1 2.74 5.68 0.57 55.48 55.48 6.03 315.40 91.75 22.12 14.98 128.86 R-PAD REQD. 14.36 52.73 543.02 717.47 SAFE with PAD
20" 559.00 508.00 9.53 9.53 13.81 13.81 1.19 0.25 1.00 1.00 0.85 0.85 6.00 6.26 5.68 491.45 491.45 18.35 3074.33 532.28 95.08 72.00 699.36 R-PAD REQD. 18.35 95.08 4374.11 5145.46 SAFE with PAD
18" 559.00 457.00 9.53 9.53 13.81 13.81 1.19 0.25 1.00 1.00 0.85 0.85 6.00 6.26 5.11 440.45 440.45 18.35 2755.29 477.04 116.02 72.00 665.06 R-PAD REQD. 18.35 116.02 3948.83 4685.89 SAFE with PAD
16" 559.00 406.40 9.53 6.35 13.81 13.81 1.19 0.25 1.00 1.00 0.85 0.85 4.45 6.26 4.55 396.21 396.21 12.74 2478.54 429.13 13.96 39.52 482.61 R-PAD REQD. 18.35 20.11 3473.86 4002.13 SAFE with PAD
14" 559.00 355.60 9.53 6.35 13.81 13.81 1.19 0.79 1.00 1.00 0.85 0.85 4.45 6.26 3.98 346.49 346.49 11.39 2167.51 375.28 13.14 39.52 427.93 R-PAD REQD. 18.35 21.16 3041.25 3516.72 SAFE with PAD
12" 559.00 323.80 9.53 9.53 13.81 13.81 1.19 1.19 1.00 1.00 0.85 0.85 6.00 6.26 3.62 309.12 309.12 18.35 1933.77 334.81 136.32 72.00 543.13 R-PAD REQD. 18.35 136.32 2822.48 3437.61 SAFE with PAD
22" 10" 559.00 273.00 9.53 9.27 13.81 13.81 1.19 1.16 1.00 1.00 0.85 0.85 6.00 6.26 3.06 258.78 258.78 17.78 1618.82 280.28 144.22 72.00 496.50 R-PAD REQD. 18.35 148.84 2395.08 2968.19 SAFE with PAD
8" 559.00 219.10 9.53 7.04 13.81 13.81 1.19 0.88 1.00 1.00 0.85 0.85 4.93 6.26 2.45 208.78 208.78 12.90 1306.06 226.13 69.87 48.57 344.57 R-PAD REQD. 18.35 99.37 1913.08 2335.71 SAFE with PAD
6" 559.00 168.30 9.53 7.11 13.81 13.81 1.19 0.89 1.00 1.00 0.85 0.85 4.98 6.26 1.88 157.86 157.86 13.05 987.50 170.97 87.14 49.54 307.65 R-PAD REQD. 18.35 122.48 1490.49 1883.02 SAFE with PAD
4" 559.00 114.30 9.53 6.02 13.81 13.81 1.19 0.75 1.00 1.00 0.85 0.85 4.21 6.26 1.28 105.77 105.77 10.67 661.63 114.55 63.76 35.52 213.83 R-PAD REQD. 18.35 109.66 1024.29 1319.53 SAFE with PAD
3" 559.00 88.90 9.53 5.49 13.81 13.81 1.19 0.69 1.00 1.00 0.85 1 3.84 6.26 0.85 81.29 81.29 9.51 508.54 88.05 56.24 29.54 173.82 R-PAD REQD. 17.85 105.55 804.75 1057.43 SAFE with PAD
2" 559.00 60.30 9.53 3.91 13.81 13.81 1.19 0.50 1.00 1.00 0.85 1 2.74 6.26 0.57 55.48 55.48 6.03 347.06 60.09 22.12 14.98 97.19 R-PAD REQD. 14.36 52.73 543.02 685.81 SAFE with PAD
22" 609.60 559.00 12.70 9.53 13.81 13.81 1.59 0.25 1.00 1.00 0.85 0.85 6.00 6.26 6.26 542.45 542.45 20.69 3393.37 2092.13 83.60 72.00 2247.74 R-PAD REQD. 25.28 102.15 6395.82 8734.11 SAFE with PAD
20" 559.00 508.00 12.70 9.53 13.81 13.81 1.59 0.25 1.00 1.00 0.85 0.85 6.00 6.26 5.68 491.45 491.45 20.69 3074.33 1895.43 107.22 72.00 2074.65 R-PAD REQD. 25.28 131.01 5829.08 7999.53 SAFE with PAD
18" 559.00 457.00 12.70 9.53 13.81 13.81 1.59 0.25 1.00 1.00 0.85 0.85 6.00 6.26 5.11 440.45 440.45 20.69 2755.29 1698.74 130.84 72.00 1901.57 R-PAD REQD. 25.28 159.87 5262.35 7264.95 SAFE with PAD
16" 559.00 406.40 12.70 6.35 13.81 13.81 1.59 0.25 1.00 1.00 0.85 0.85 4.45 6.26 4.55 396.21 396.21 12.74 2478.54 1528.11 13.96 39.52 1581.59 R-PAD REQD. 23.85 26.14 4629.38 6262.67 SAFE with PAD
14" 559.00 355.60 12.70 6.35 13.81 13.81 1.59 0.79 1.00 1.00 0.85 0.85 4.45 6.26 3.98 346.49 346.49 11.39 2167.51 1336.35 13.14 39.52 1389.00 R-PAD REQD. 22.50 25.96 4052.87 5494.21 SAFE with PAD
12" 559.00 323.80 12.70 9.53 13.81 13.81 1.59 1.19 1.00 1.00 0.85 0.85 6.00 6.26 3.62 309.12 309.12 18.35 1933.77 1192.24 136.32 72.00 1400.56 R-PAD REQD. 25.28 187.85 3761.33 5285.41 SAFE with PAD
24" 10" 559.00 273.00 12.70 9.27 13.81 13.81 1.59 1.16 1.00 1.00 0.85 0.85 6.00 6.26 3.06 258.78 258.78 17.78 1618.82 998.06 144.22 72.00 1214.28 R-PAD REQD. 25.28 205.09 3191.76 4538.91 SAFE with PAD
8" 559.00 219.10 12.70 7.04 13.81 13.81 1.59 0.88 1.00 1.00 0.85 0.85 4.93 6.26 2.45 208.78 208.78 12.90 1306.06 805.23 69.87 48.57 923.67 R-PAD REQD. 24.01 130.06 2549.43 3581.86 SAFE with PAD
6" 559.00 168.30 12.70 7.11 13.81 13.81 1.59 0.89 1.00 1.00 0.85 0.85 4.98 6.26 1.88 157.86 157.86 13.05 987.50 608.83 87.14 49.54 745.51 R-PAD REQD. 24.17 161.32 1986.28 2855.51 SAFE with PAD
4" 559.00 114.30 12.70 6.02 13.81 13.81 1.59 0.75 1.00 1.00 0.85 0.85 4.21 6.26 1.28 105.77 105.77 10.67 661.63 407.92 63.76 35.52 507.20 R-PAD REQD. 21.78 130.18 1365.00 1974.14 SAFE with PAD
3" 559.00 88.90 12.70 5.49 13.81 13.81 1.59 0.69 1.00 1.00 0.85 1 3.84 6.26 0.85 81.29 81.29 9.51 508.54 313.53 56.24 29.54 399.31 R-PAD REQD. 20.62 121.96 1072.44 1567.00 SAFE with PAD
2" 559.00 60.30 12.70 3.91 13.81 13.81 1.59 0.50 1.00 1.00 0.85 1 2.74 6.26 0.57 55.48 55.48 6.03 347.06 213.98 22.12 14.98 251.08 R-PAD REQD. 17.14 62.92 723.65 1030.50 SAFE with PAD
REINFORCEMENT PAD CALCULATION
Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- B11D 3 Page 32 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A106 GR. B Design Pressure 20.39


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 400 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
2 2 2 2 2 2 2 2
(inch) (mm) (mm) (Kg/mm ) (mm) (mm) (mm) (mm) (mm) (mm) (mm ) (mm ) (mm ) (mm ) (mm ) (mm) (mm ) (mm ) (mm2)
h b h b h b h b h b h b h b h b
12" 355.60 323.80 6.35 9.53 9.77 9.77 0.79 1.19 1.00 1.00 1 1 6.00 3.68 3.35 309.12 309.12 11.39 1137.56 270.88 90.85 72.00 433.73 R-PAD REQD. 11.39 90.85 1880.67 2386.39 SAFE with PAD
10" 355.60 273.00 6.35 9.27 9.77 9.77 0.79 1.16 1.00 1.00 1 1 6.00 3.68 2.83 258.78 258.78 11.39 952.29 226.76 97.64 72.00 396.40 R-PAD REQD. 11.39 97.64 1595.88 2064.28 SAFE with PAD
8" 355.60 219.10 6.35 7.04 9.77 9.77 0.79 0.88 1.00 1.00 1 1 4.93 3.68 2.27 208.78 208.78 11.39 768.30 182.95 65.90 48.57 297.42 R-PAD REQD. 11.39 65.90 1274.71 1620.70 SAFE with PAD
14" 6" 355.60 168.30 6.35 7.11 9.77 9.77 0.79 0.89 1.00 1.00 1 1 4.98 3.68 1.74 157.86 157.86 11.39 580.91 138.33 79.27 49.54 267.14 R-PAD REQD. 11.39 79.27 993.14 1309.82 SAFE with PAD
4" 355.60 114.30 6.35 6.02 9.77 9.77 0.79 0.75 1.00 1.00 1 1 4.21 3.68 1.18 105.77 105.77 10.67 389.21 92.68 65.82 35.52 194.01 R-PAD REQD. 11.39 70.27 682.50 916.49 SAFE with PAD
3" 355.60 88.90 6.35 5.49 9.77 9.77 0.79 0.69 1.00 1.00 1 1 3.84 3.68 0.92 81.29 81.29 9.51 299.15 71.24 54.85 29.54 155.62 R-PAD REQD. 11.39 65.70 536.22 732.23 SAFE with PAD
2" 355.60 60.30 6.35 3.91 9.77 9.77 0.79 0.50 1.00 1.00 1 1 2.74 3.68 0.62 55.48 55.48 6.03 204.16 48.62 21.52 14.98 85.12 R-PAD REQD. 11.39 40.69 361.82 481.09 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- B11DM 3 Page 33 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A 672 Gr B60 Cl 32 Design Pressure 20.39


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B, ASTM A 672 Gr B60 Cl 32 Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 400 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
14" 406.40 355.60 7.92 6.35 8.95 9.77 0.99 0.79 1.00 1.00 1 1 4.45 4.59 3.68 346.49 346.49 11.39 1589.52 465.15 19.96 39.52 524.63 R-PAD REQD. 14.83 25.98 2527.46 3097.62 SAFE with PAD
12" 406.40 323.80 7.92 9.53 8.95 9.77 0.99 1.19 1.00 1.00 1 1 6.00 4.59 3.35 309.12 309.12 14.83 1418.11 414.99 118.24 72.00 605.23 R-PAD REQD. 14.83 118.24 2345.65 3022.88 SAFE with PAD
10" 406.40 273.00 7.92 9.27 8.95 9.77 0.99 1.16 1.00 1.00 1 1 6.00 4.59 2.83 258.78 258.78 14.83 1187.15 347.40 127.08 72.00 546.49 R-PAD REQD. 14.83 127.08 1990.45 2608.94 SAFE with PAD
8" 406.40 219.10 7.92 7.04 8.95 9.77 0.99 0.88 1.00 1.00 1 1 4.93 4.59 2.27 208.78 208.78 12.90 957.78 280.28 74.63 48.57 403.48 R-PAD REQD. 14.83 85.77 1589.88 2053.07 SAFE with PAD
16"
6" 406.40 168.30 7.92 7.11 8.95 9.77 0.99 0.89 1.00 1.00 1 1 4.98 4.59 1.74 157.86 157.86 13.05 724.17 211.92 90.84 49.54 352.30 R-PAD REQD. 14.83 103.17 1238.69 1652.86 SAFE with PAD
4" 406.40 114.30 7.92 6.02 8.95 9.77 0.99 0.75 1.00 1.00 1 1 4.21 4.59 1.18 105.77 105.77 10.67 485.20 141.99 65.82 35.52 243.32 R-PAD REQD. 14.83 91.46 851.25 1155.72 SAFE with PAD
3" 406.40 88.90 7.92 5.49 8.95 9.77 0.99 0.69 1.00 1.00 1 1 3.84 4.59 0.92 81.29 81.29 9.51 372.93 109.13 54.85 29.54 193.52 R-PAD REQD. 14.83 85.50 668.80 922.51 SAFE with PAD
2" 406.40 60.30 7.92 3.91 8.95 9.77 0.99 0.50 1.00 1.00 1 1 2.74 4.59 0.62 55.48 55.48 6.03 254.52 74.48 21.52 14.98 110.98 R-PAD REQD. 12.96 46.27 451.28 602.00 SAFE with PAD
16" 457.00 406.40 7.92 7.92 8.95 8.95 0.99 0.25 1.00 1.00 1 1 5.54 5.16 4.59 393.07 393.07 14.83 2027.72 303.17 61.63 61.47 426.27 R-PAD REQD. 14.83 61.63 2908.74 3396.48 SAFE with PAD
14" 457.00 355.60 7.92 6.35 8.95 9.77 0.99 0.79 1.00 1.00 1 1 4.45 5.16 3.68 346.49 346.49 11.39 1787.43 267.24 19.96 39.52 326.72 R-PAD REQD. 14.83 25.98 2527.46 2899.72 SAFE with PAD
12" 457.00 323.80 7.92 9.53 8.95 9.77 0.99 1.19 1.00 1.00 1 1 6.00 5.16 3.35 309.12 309.12 14.83 1594.67 238.42 118.24 72.00 428.67 R-PAD REQD. 14.83 118.24 2345.65 2846.31 SAFE with PAD
10" 457.00 273.00 7.92 9.27 8.95 9.77 0.99 1.16 1.00 1.00 1 1 6.00 5.16 2.83 258.78 258.78 14.83 1334.96 199.59 127.08 72.00 398.68 R-PAD REQD. 14.83 127.08 1990.45 2461.13 SAFE with PAD
18" 8" 457.00 219.10 7.92 7.04 8.95 9.77 0.99 0.88 1.00 1.00 1 1 4.93 5.16 2.27 208.78 208.78 12.90 1077.03 161.03 74.63 48.57 284.23 R-PAD REQD. 14.83 85.77 1589.88 1933.82 SAFE with PAD
6" 457.00 168.30 7.92 7.11 8.95 9.77 0.99 0.89 1.00 1.00 1 1 4.98 5.16 1.74 157.86 157.86 13.05 814.34 121.75 90.84 49.54 262.13 R-PAD REQD. 14.83 103.17 1238.69 1562.69 SAFE with PAD
4" 457.00 114.30 7.92 6.02 8.95 9.77 0.99 0.75 1.00 1.00 1 1 4.21 5.16 1.18 105.77 105.77 10.67 545.61 81.58 65.82 35.52 182.91 R-PAD REQD. 14.83 91.46 851.25 1095.31 SAFE with PAD
3" 457.00 88.90 7.92 5.49 8.95 9.77 0.99 0.69 1.00 1.00 1 1 3.84 5.16 0.92 81.29 81.29 9.51 419.36 62.70 54.85 29.54 147.08 R-PAD REQD. 14.83 85.50 668.80 876.08 SAFE with PAD
2" 457.00 60.30 7.92 3.91 8.95 9.77 0.99 0.50 1.00 1.00 1 1 2.74 5.16 0.62 55.48 55.48 6.03 286.20 42.79 21.52 14.98 79.29 R-PAD REQD. 12.96 46.27 451.28 570.31 SAFE with PAD
18" 508.00 457.00 9.53 7.92 8.95 8.95 1.19 0.25 1.00 1.00 1 1 5.54 5.73 5.16 443.67 443.67 16.67 2544.17 711.80 50.24 61.47 823.51 R-PAD REQD. 18.35 55.31 3921.98 4812.03 SAFE with PAD
16" 508.00 406.40 9.53 7.92 8.95 8.95 1.19 0.25 1.00 1.00 1 1 5.54 5.73 4.59 393.07 393.07 16.67 2254.01 630.62 69.28 61.47 761.37 R-PAD REQD. 18.35 76.27 3500.04 4329.87 SAFE with PAD
14" 508.00 355.60 9.53 6.35 8.95 9.77 1.19 0.79 1.00 1.00 1 1 4.45 5.73 3.68 346.49 346.49 11.39 1986.90 555.89 19.96 39.52 615.37 R-PAD REQD. 18.35 32.15 3041.25 3708.32 SAFE with PAD
12" 508.00 323.80 9.53 9.53 8.95 9.77 1.19 1.19 1.00 1.00 1 1 6.00 5.73 3.35 309.12 309.12 18.35 1772.63 495.94 146.33 72.00 714.27 R-PAD REQD. 18.35 146.33 2822.48 3608.75 SAFE with PAD
10" 508.00 273.00 9.53 9.27 8.95 9.77 1.19 1.16 1.00 1.00 1 1 6.00 5.73 2.83 258.78 258.78 17.78 1483.93 415.17 152.40 72.00 639.57 R-PAD REQD. 18.35 157.27 2395.08 3111.52 SAFE with PAD
20"
8" 508.00 219.10 9.53 7.04 8.95 9.77 1.19 0.88 1.00 1.00 1 1 4.93 5.73 2.27 208.78 208.78 12.90 1197.23 334.96 74.63 48.57 458.16 R-PAD REQD. 18.35 106.14 1913.08 2451.31 SAFE with PAD
6" 508.00 168.30 9.53 7.11 8.95 9.77 1.19 0.89 1.00 1.00 1 1 4.98 5.73 1.74 157.86 157.86 13.05 905.22 253.26 90.84 49.54 393.64 R-PAD REQD. 18.35 127.68 1490.49 1970.51 SAFE with PAD
4" 508.00 114.30 9.53 6.02 8.95 9.77 1.19 0.75 1.00 1.00 1 1 4.21 5.73 1.18 105.77 105.77 10.67 606.50 169.68 65.82 35.52 271.02 R-PAD REQD. 18.35 113.19 1024.29 1378.19 SAFE with PAD
3" 508.00 88.90 9.53 5.49 8.95 9.77 1.19 0.69 1.00 1.00 1 1 3.84 5.73 0.92 81.29 81.29 9.51 466.16 130.42 54.85 29.54 214.80 R-PAD REQD. 17.85 102.94 804.75 1097.19 SAFE with PAD
2" 508.00 60.30 9.53 3.91 8.95 9.77 1.19 0.50 1.00 1.00 1 1 2.74 5.73 0.62 55.48 55.48 6.03 318.14 89.01 21.52 14.98 125.51 R-PAD REQD. 14.36 51.31 543.02 713.30 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- B11DM 3 Page 34 OF 49
Header Pipe Material ASTM A 672 Gr B60 Cl 32 Design Pressure 20.39
: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B, ASTM A 672 Gr B60 Cl 32 Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 400 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
20" 559.00 508.00 9.53 9.53 8.95 8.95 1.19 0.25 1.00 1.00 1 1 6.00 6.31 5.73 491.45 491.45 18.35 3101.09 505.53 93.26 72.00 670.79 R-PAD REQD. 18.35 93.26 4374.11 5116.90 SAFE with PAD
18" 559.00 457.00 9.53 7.92 8.95 8.95 1.19 0.25 1.00 1.00 1 1 5.54 6.31 5.16 443.67 443.67 16.67 2799.59 456.38 50.24 61.47 568.09 R-PAD REQD. 18.35 55.31 3921.98 4556.61 SAFE with PAD
16" 559.00 406.40 9.53 7.92 8.95 8.95 1.19 0.25 1.00 1.00 1 1 5.54 6.31 4.59 393.07 393.07 16.67 2480.30 404.33 69.28 61.47 535.08 R-PAD REQD. 18.35 76.27 3500.04 4103.58 SAFE with PAD
14" 559.00 355.60 9.53 6.35 8.95 9.77 1.19 0.79 1.00 1.00 1 1 4.45 6.31 3.68 346.49 346.49 11.39 2186.37 356.41 19.96 39.52 415.89 R-PAD REQD. 18.35 32.15 3041.25 3508.85 SAFE with PAD
12" 559.00 323.80 9.53 9.53 8.95 9.77 1.19 1.19 1.00 1.00 1 1 6.00 6.31 3.35 309.12 309.12 18.35 1950.59 317.98 146.33 72.00 536.31 R-PAD REQD. 18.35 146.33 2822.48 3430.79 SAFE with PAD
22" 10" 559.00 273.00 9.53 9.27 8.95 9.77 1.19 1.16 1.00 1.00 1 1 6.00 6.31 2.83 258.78 258.78 17.78 1632.91 266.19 152.40 72.00 490.59 R-PAD REQD. 18.35 157.27 2395.08 2962.54 SAFE with PAD
8" 559.00 219.10 9.53 7.04 8.95 9.77 1.19 0.88 1.00 1.00 1 1 4.93 6.31 2.27 208.78 208.78 12.90 1317.42 214.76 74.63 48.57 337.96 R-PAD REQD. 18.35 106.14 1913.08 2331.12 SAFE with PAD
6" 559.00 168.30 9.53 7.11 8.95 9.77 1.19 0.89 1.00 1.00 1 1 4.98 6.31 1.74 157.86 157.86 13.05 996.10 162.38 90.84 49.54 302.76 R-PAD REQD. 18.35 127.68 1490.49 1879.63 SAFE with PAD
4" 559.00 114.30 9.53 6.02 8.95 9.77 1.19 0.75 1.00 1.00 1 1 4.21 6.31 1.18 105.77 105.77 10.67 667.39 108.80 65.82 35.52 210.13 R-PAD REQD. 18.35 113.19 1024.29 1317.30 SAFE with PAD
3" 559.00 88.90 9.53 5.49 8.95 9.77 1.19 0.69 1.00 1.00 1 1 3.84 6.31 0.92 81.29 81.29 9.51 512.96 83.62 54.85 29.54 168.00 R-PAD REQD. 17.85 102.94 804.75 1050.39 SAFE with PAD
2" 559.00 60.30 9.53 3.91 8.95 9.77 1.19 0.50 1.00 1.00 1 1 2.74 6.31 0.62 55.48 55.48 6.03 350.08 57.07 21.52 14.98 93.57 R-PAD REQD. 14.36 51.31 543.02 681.36 SAFE with PAD
22" 610.00 559.00 9.53 9.53 8.95 8.95 1.19 0.25 1.00 1.00 1 1 6.00 6.89 6.31 542.45 542.45 18.35 3735.19 245.70 72.14 72.00 389.84 R-PAD REQD. 18.35 72.14 4799.38 5261.22 SAFE with PAD
20" 610.00 508.00 9.53 9.53 8.95 8.95 1.19 0.25 1.00 1.00 1 1 6.00 6.89 5.73 491.45 491.45 18.35 3384.01 222.60 93.26 72.00 387.86 R-PAD REQD. 18.35 93.26 4374.11 4833.97 SAFE with PAD
18" 610.00 457.00 9.53 7.92 8.95 8.95 1.19 0.25 1.00 1.00 1 1 5.54 6.89 5.16 443.67 443.67 16.67 3055.01 200.96 50.24 61.47 312.67 R-PAD REQD. 18.35 55.31 3921.98 4301.19 SAFE with PAD
16" 610.00 406.40 9.53 7.92 8.95 8.95 1.19 0.25 1.00 1.00 1 1 5.54 6.89 4.59 393.07 393.07 16.67 2706.59 178.04 69.28 61.47 308.79 R-PAD REQD. 18.35 76.27 3500.04 3877.29 SAFE with PAD
14" 610.00 355.60 9.53 6.35 8.95 9.77 1.19 0.79 1.00 1.00 1 1 4.45 6.89 3.68 346.49 346.49 11.39 2385.84 156.94 19.96 39.52 216.42 R-PAD REQD. 18.35 32.15 3041.25 3309.37 SAFE with PAD
12" 610.00 323.80 9.53 9.53 8.95 9.77 1.19 1.19 1.00 1.00 1 1 6.00 6.89 3.35 309.12 309.12 18.35 2128.56 140.02 146.33 72.00 358.35 R-PAD REQD. 18.35 146.33 2822.48 3252.83 SAFE with PAD
24"
10" 610.00 273.00 9.53 9.27 8.95 9.77 1.19 1.16 1.00 1.00 1 1 6.00 6.89 2.83 258.78 258.78 17.78 1781.89 117.21 152.40 72.00 341.61 R-PAD REQD. 18.35 157.27 2395.08 2813.56 SAFE with PAD
8" 610.00 219.10 9.53 7.04 8.95 9.77 1.19 0.88 1.00 1.00 1 1 4.93 6.89 2.27 208.78 208.78 12.90 1437.62 94.57 74.63 48.57 217.77 R-PAD REQD. 18.35 106.14 1913.08 2210.93 SAFE with PAD
6" 610.00 168.30 9.53 7.11 8.95 9.77 1.19 0.89 1.00 1.00 1 1 4.98 6.89 1.74 157.86 157.86 13.05 1086.97 71.50 90.84 49.54 211.88 R-PAD REQD. 18.35 127.68 1490.49 1788.75 SAFE with PAD
4" 610.00 114.30 9.53 6.02 8.95 9.77 1.19 0.75 1.00 1.00 1 1 4.21 6.89 1.18 105.77 105.77 10.67 728.28 47.91 65.82 35.52 149.24 R-PAD REQD. 18.35 113.19 1024.29 1256.42 SAFE with PAD
3" 610.00 88.90 9.53 5.49 8.95 9.77 1.19 0.69 1.00 1.00 1 1 3.84 6.89 0.92 81.29 81.29 9.51 559.76 36.82 54.85 29.54 121.20 R-PAD REQD. 17.85 102.94 804.75 1003.59 SAFE with PAD
2" 610.00 60.30 9.53 3.91 8.95 9.77 1.19 0.50 1.00 1.00 1 1 2.74 6.89 0.62 55.48 55.48 6.03 382.02 25.13 21.52 14.98 61.63 R-PAD REQD. 14.36 51.31 543.02 649.42 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- B11DM 3 Page 35 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A106 GR. B Design Pressure 104.08


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 38 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
3" 2" 88.90 60.30 5.49 3.91 14.06 14.06 0.69 0.50 1.00 1.00 1 1 2.74 3.20 2.17 55.48 55.48 6.03 177.30 33.73 2.92 14.98 51.63 R-PAD REQD. 9.51 4.61 312.82 381.12 SAFE with PAD
3" 114.30 88.90 8.56 5.49 14.06 14.06 1.07 0.69 1.00 1.00 1 1 3.84 4.11 3.20 81.29 81.29 9.51 334.02 193.57 11.56 29.54 234.67 R-PAD REQD. 16.23 19.73 722.84 995.21 SAFE with PAD
4"
2" 114.30 60.30 8.56 3.91 14.06 14.06 1.07 0.50 1.00 1.00 1 1 2.74 4.11 2.17 55.48 55.48 6.03 227.96 132.10 2.92 14.98 150.01 R-PAD REQD. 13.52 6.55 487.75 656.37 SAFE with PAD
4" 168.30 114.30 10.97 8.56 14.06 14.06 1.37 1.07 1.00 1.00 1 1 5.99 6.05 4.11 101.32 101.32 16.23 613.00 258.23 77.27 71.81 407.30 R-PAD REQD. 21.50 102.37 1221.73 1725.95 SAFE with PAD
6" 3" 168.30 88.90 10.97 5.49 14.06 14.06 1.37 0.69 1.00 1.00 1 1 3.84 6.05 3.20 81.29 81.29 9.51 491.83 207.19 11.56 29.54 248.28 R-PAD REQD. 19.11 23.23 926.35 1215.84 SAFE with PAD
2" 168.30 60.30 10.97 3.91 14.06 14.06 1.37 0.50 1.00 1.00 1 1 2.74 6.05 2.17 55.48 55.48 6.03 335.66 141.40 2.92 14.98 159.30 R-PAD REQD. 15.62 7.57 625.07 804.01 SAFE with PAD
6" 219.10 168.30 12.70 10.97 14.06 14.06 1.59 1.37 1.00 1.00 1 1 6.00 7.88 6.05 151.10 151.10 21.50 1190.13 337.90 109.58 72.00 519.47 R-PAD REQD. 25.28 128.87 2061.34 2672.10 SAFE with PAD
4" 219.10 114.30 12.70 8.56 14.06 14.06 1.59 1.07 1.00 1.00 1 1 5.99 7.88 4.11 101.32 101.32 16.23 798.03 226.57 77.27 71.81 375.65 R-PAD REQD. 25.28 120.39 1414.40 1904.98 SAFE with PAD
8"
3" 219.10 88.90 12.70 5.49 14.06 14.06 1.59 0.69 1.00 1.00 1 1 3.84 7.88 3.20 81.29 81.29 9.51 640.28 181.79 11.56 29.54 222.89 R-PAD REQD. 20.62 25.07 1072.44 1338.38 SAFE with PAD
2" 219.10 60.30 12.70 3.91 14.06 14.06 1.59 0.50 1.00 1.00 1 1 2.74 7.88 2.17 55.48 55.48 6.03 436.98 124.07 2.92 14.98 141.97 R-PAD REQD. 17.14 8.31 723.65 885.98 SAFE with PAD
8" 273.00 219.10 15.09 12.70 14.06 14.06 2.19 1.59 1.00 1.00 1 1 6.00 11.64 7.88 198.88 198.88 25.28 2314.92 52.69 113.07 72.00 237.75 R-PAD REQD. 29.76 133.11 3159.99 3489.78 SAFE with PAD
6" 273.00 168.30 15.09 10.97 14.06 14.06 2.19 1.37 1.00 1.00 1 1 6.00 11.64 6.05 151.10 151.10 21.50 1758.85 40.03 109.58 72.00 221.61 R-PAD REQD. 29.76 151.71 2449.26 2785.00 SAFE with PAD
10" 4" 273.00 114.30 15.09 8.56 14.06 14.06 2.19 1.07 1.00 1.00 1 1 5.99 11.64 4.11 101.32 101.32 16.23 1179.37 26.84 77.27 71.81 175.92 R-PAD REQD. 29.43 140.15 1680.57 1991.18 SAFE with PAD
3" 273.00 88.90 15.09 5.49 14.06 14.06 2.19 0.69 1.00 1.00 1 1 3.84 11.64 3.20 81.29 81.29 9.51 946.25 21.54 11.56 29.54 62.64 R-PAD REQD. 22.71 27.62 1274.26 1382.49 SAFE with PAD
2" 273.00 60.30 15.09 3.91 14.06 14.06 2.19 0.50 1.00 1.00 1 1 2.74 11.64 2.17 55.48 55.48 6.03 645.79 14.70 2.92 14.98 32.60 R-PAD REQD. 19.23 9.32 859.83 913.81 SAFE with PAD
10" 323.80 273.00 17.48 15.09 14.06 14.06 2.19 1.89 1.00 1.00 1 1 6.00 11.64 9.81 248.59 248.59 30.51 2893.64 659.99 145.83 72.00 877.82 R-PAD REQD. 35.74 170.81 4548.85 5523.66 SAFE with PAD
8" 323.80 219.10 17.48 12.70 14.06 14.06 2.19 1.59 1.00 1.00 1 1 6.00 11.64 7.88 198.88 198.88 25.28 2314.92 528.00 113.07 72.00 713.07 R-PAD REQD. 35.74 159.83 3660.48 4492.31 SAFE with PAD
6" 323.80 168.30 17.48 10.97 14.06 14.06 2.19 1.37 1.00 1.00 1 1 6.00 11.64 6.05 151.10 151.10 21.50 1758.85 401.17 109.58 72.00 582.74 R-PAD REQD. 35.74 182.16 2837.18 3564.51 SAFE with PAD
12"
4" 323.80 114.30 17.48 8.56 14.06 14.06 2.19 1.07 1.00 1.00 1 1 5.99 11.64 4.11 101.32 101.32 16.23 1179.37 269.00 77.27 71.81 418.07 R-PAD REQD. 31.52 150.10 1946.75 2509.47 SAFE with PAD
3" 323.80 88.90 17.48 5.49 14.06 14.06 2.19 0.69 1.00 1.00 1 1 3.84 11.64 3.20 81.29 81.29 9.51 946.25 215.83 11.56 29.54 256.92 R-PAD REQD. 24.80 30.16 1476.08 1781.14 SAFE with PAD
2" 323.80 60.30 17.48 3.91 14.06 14.06 2.19 0.50 1.00 1.00 1 1 2.74 11.64 2.17 55.48 55.48 6.03 645.79 147.29 2.92 14.98 165.20 R-PAD REQD. 21.32 10.33 996.01 1183.60 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- C11E 3 Page 36 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A106 GR. B Design Pressure 78.50


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 85 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
12" 355.60 323.80 15.09 17.48 14.06 14.06 1.89 2.19 1.00 1.00 1 1 6.00 9.71 8.84 295.21 295.21 30.51 2866.52 736.15 332.75 72.00 1140.90 R-PAD REQD. 30.51 332.75 4652.87 5865.77 SAFE with PAD
10" 355.60 273.00 15.09 15.09 14.06 14.06 1.89 1.89 1.00 1.00 1 1 6.00 9.71 7.45 248.59 248.59 30.51 2413.86 619.90 289.79 72.00 981.69 R-PAD REQD. 30.51 289.79 3926.89 4980.58 SAFE with PAD
8" 355.60 219.10 15.09 12.70 14.06 14.06 1.89 1.59 1.00 1.00 1 1 6.00 9.71 5.98 198.88 198.88 25.28 1931.10 495.92 208.81 72.00 776.73 R-PAD REQD. 30.51 251.99 3159.99 4051.90 SAFE with PAD
14" 6" 355.60 168.30 15.09 10.97 14.06 14.06 1.89 1.37 1.00 1.00 1 1 6.00 9.71 4.60 151.10 151.10 21.50 1467.22 376.80 172.11 72.00 620.91 R-PAD REQD. 30.51 244.26 2449.26 3214.32 SAFE with PAD
4" 355.60 114.30 15.09 8.56 14.06 14.06 1.89 1.07 1.00 1.00 1 1 5.99 9.71 3.12 101.32 101.32 16.23 983.83 252.66 109.32 71.81 433.79 R-PAD REQD. 29.43 198.28 1680.57 2275.13 SAFE with PAD
3" 355.60 88.90 15.09 5.49 14.06 14.06 1.89 0.69 1.00 1.00 1 1 3.84 9.71 2.43 81.29 81.29 9.51 789.36 202.71 26.17 29.54 258.43 R-PAD REQD. 22.71 62.52 1274.26 1598.57 SAFE with PAD
2" 355.60 60.30 15.09 3.91 14.06 14.06 1.89 0.50 1.00 1.00 1 1 2.74 9.71 1.65 55.48 55.48 6.03 538.72 138.35 9.20 14.98 162.53 R-PAD REQD. 19.23 29.36 859.83 1057.50 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- C11E 3 Page 37 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A 672 Gr B60 Cl 32 Design Pressure 78.50


: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A106 GR. B Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 85 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe

Fillet Total Rein. Calculation with Rein. Pad Area


Basic Allowable Pressure Design A4 (2d2-Db) x (0.875*Tnh)
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2) Result
h b h b h b h b h b h b h b h b
14" 406.40 355.60 16.66 15.09 14.06 14.06 2.08 1.89 1.00 1.00 1 1 6.00 11.10 9.71 331.19 331.19 30.51 3675.33 821.44 152.16 72.00 1045.60 R-PAD REQD. 33.94 169.29 5539.56 6674.28 SAFE with PAD
12" 406.40 323.80 16.66 17.48 14.06 14.06 2.08 2.19 1.00 1.00 1 1 6.00 11.10 8.84 295.21 295.21 33.94 3276.02 732.19 370.21 72.00 1174.40 R-PAD REQD. 33.94 370.21 5136.97 6383.36 SAFE with PAD
10" 406.40 273.00 16.66 15.09 14.06 14.06 2.08 1.89 1.00 1.00 1 1 6.00 11.10 7.45 248.59 248.59 30.51 2758.70 616.57 289.79 72.00 978.36 R-PAD REQD. 33.94 322.41 4335.46 5418.43 SAFE with PAD
8" 406.40 219.10 16.66 12.70 14.06 14.06 2.08 1.59 1.00 1.00 1 1 6.00 11.10 5.98 198.88 198.88 25.28 2206.97 493.26 208.81 72.00 774.07 R-PAD REQD. 33.94 280.36 3488.76 4406.37 SAFE with PAD
16"
6" 406.40 168.30 16.66 10.97 14.06 14.06 2.08 1.37 1.00 1.00 1 1 6.00 11.10 4.60 151.10 151.10 21.50 1676.82 374.77 172.11 72.00 618.88 R-PAD REQD. 33.94 271.76 2704.09 3494.62 SAFE with PAD
4" 406.40 114.30 16.66 8.56 14.06 14.06 2.08 1.07 1.00 1.00 1 1 5.99 11.10 3.12 101.32 101.32 16.23 1124.37 251.30 109.32 71.81 432.43 R-PAD REQD. 30.80 207.54 1855.42 2457.88 SAFE with PAD
3" 406.40 88.90 16.66 5.49 14.06 14.06 2.08 0.69 1.00 1.00 1 1 3.84 11.10 2.43 81.29 81.29 9.51 902.12 201.62 26.17 29.54 257.34 R-PAD REQD. 24.09 66.30 1406.84 1733.84 SAFE with PAD
2" 406.40 60.30 16.66 3.91 14.06 14.06 2.08 0.50 1.00 1.00 1 1 2.74 11.10 1.65 55.48 55.48 6.03 615.68 137.60 9.20 14.98 161.79 R-PAD REQD. 20.60 31.46 949.29 1148.31 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
CONTRACT No. Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
14333
PIPING SPEC :- C11E 3 Page 38 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A 312 Gr TP 316Ti SMLS Design Pressure 19.37
: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A 312 Gr TP 316Ti SMLS Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 38 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2)
h b h b h b h b h b h b h b h b
3" 2" 88.90 60.30 3.05 2.77 14.06 14.06 0.50 0.50 0.00 0.00 1 1 1.94 0.61 0.41 55.76 55.76 5.68 33.96 108.23 21.08 7.52 136.82 SAFE
3" 114.30 88.90 3.05 3.05 14.06 14.06 0.50 0.50 0.00 0.00 1 1 2.14 0.78 0.61 83.80 83.80 6.38 65.62 148.07 24.75 9.12 181.94 SAFE
4"
2" 114.30 60.30 3.05 2.77 14.06 14.06 0.50 0.50 0.00 0.00 1 1 1.94 0.78 0.41 55.76 55.76 5.68 43.66 98.53 21.08 7.52 127.12 SAFE
4" 168.30 114.30 3.40 3.05 14.06 14.06 0.50 0.50 0.00 0.00 1 1 2.14 1.15 0.78 109.20 109.20 6.38 125.90 190.78 22.53 9.12 222.42 SAFE
6" 3" 168.30 88.90 3.40 3.05 14.06 14.06 0.50 0.50 0.00 0.00 1 1 2.14 1.15 0.61 83.80 83.80 6.38 96.62 146.40 24.75 9.12 180.27 SAFE
2" 168.30 60.30 3.40 2.77 14.06 14.06 0.50 0.50 0.00 0.00 1 1 1.94 1.15 0.41 55.76 55.76 5.68 64.29 97.42 21.08 7.52 126.01 SAFE
6" 219.10 168.30 3.76 3.40 14.06 14.06 0.50 0.50 0.00 0.00 1 1 2.38 1.50 1.15 162.50 162.50 7.25 243.91 285.84 25.33 11.33 322.50 SAFE
4" 219.10 114.30 3.76 3.05 14.06 14.06 0.50 0.50 0.00 0.00 1 1 2.14 1.50 0.78 109.20 109.20 6.38 163.91 192.09 22.53 9.12 223.73 SAFE
8"
3" 219.10 88.90 3.76 3.05 14.06 14.06 0.50 0.50 0.00 0.00 1 1 2.14 1.50 0.61 83.80 83.80 6.38 125.78 147.41 24.75 9.12 181.27 SAFE
2" 219.10 60.30 3.76 2.77 14.06 14.06 0.50 0.50 0.00 0.00 1 1 1.94 1.50 0.41 55.76 55.76 5.68 83.69 98.08 21.08 7.52 126.68 SAFE

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- A20A, A20B, A20BM, A20C, A20CO, A20D, A71C 3 Page 39 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10") Design Pressure 19.37
: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10", SMLS < 8") Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 38 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2)
h b h b h b h b h b h b h b h b
8" 273.00 219.10 4.19 3.76 14.06 14.06 0.52 0.50 0.00 0.00 0.8 1 2.63 2.33 1.50 212.58 212.58 8.15 496.28 283.09 28.67 13.85 325.62 R-PAD REQD. 9.17 32.25 827.18 1170.22 SAFE with PAD
6" 273.00 168.30 4.19 3.40 14.06 14.06 0.52 0.50 0.00 0.00 0.8 1 2.38 2.33 1.15 162.50 162.50 7.25 379.37 216.40 25.33 11.33 253.06 R-PAD REQD. 9.17 32.03 638.29 909.38 SAFE with PAD
10" 4" 273.00 114.30 4.19 3.05 14.06 14.06 0.52 0.50 0.00 0.00 0.8 1 2.14 2.33 0.78 109.20 109.20 6.38 254.93 145.42 22.53 9.12 177.07 R-PAD REQD. 9.17 32.39 437.75 633.79 SAFE with PAD
3" 273.00 88.90 4.19 3.05 14.06 14.06 0.52 0.50 0.00 0.00 0.8 1 2.14 2.33 0.61 83.80 83.80 6.38 195.64 111.60 24.75 9.12 145.46 R-PAD REQD. 9.17 35.58 344.63 510.04 SAFE with PAD
2" 273.00 60.30 4.19 2.77 14.06 14.06 0.52 0.50 0.00 0.00 0.8 1 1.94 2.33 0.41 55.76 55.76 5.68 130.18 74.25 21.08 7.52 102.85 R-PAD REQD. 9.17 34.04 237.72 361.05 SAFE with PAD
10" 323.90 273.00 4.57 4.19 14.06 14.06 0.57 0.52 0.00 0.00 0.8 0.8 2.93 2.77 2.33 265.67 265.67 9.17 735.86 326.48 24.41 17.20 368.10 R-PAD REQD. 10.00 26.63 1120.98 1508.50 SAFE with PAD
8" 323.90 219.10 4.57 3.76 14.06 14.06 0.57 0.50 0.00 0.00 0.8 1 2.63 2.77 1.50 212.58 212.58 8.15 588.81 261.24 28.67 13.85 303.77 R-PAD REQD. 10.00 35.17 902.20 1226.32 SAFE with PAD
6" 323.90 168.30 4.57 3.40 14.06 14.06 0.57 0.50 0.00 0.00 0.8 1 2.38 2.77 1.15 162.50 162.50 7.25 450.10 199.70 25.33 11.33 236.36 R-PAD REQD. 10.00 34.93 696.18 953.47 SAFE with PAD
12"
4" 323.90 114.30 4.57 3.05 14.06 14.06 0.57 0.50 0.00 0.00 0.8 1 2.14 2.77 0.78 109.20 109.20 6.38 302.47 134.20 22.53 9.12 165.84 R-PAD REQD. 10.00 35.33 477.45 665.21 SAFE with PAD
3" 323.90 88.90 4.57 3.05 14.06 14.06 0.57 0.50 0.00 0.00 0.8 1 2.14 2.77 0.61 83.80 83.80 6.38 232.11 102.98 24.75 9.12 136.85 R-PAD REQD. 10.00 38.81 375.88 535.91 SAFE with PAD
2" 323.90 60.30 4.57 2.77 14.06 14.06 0.57 0.50 0.00 0.00 0.8 1 1.94 2.77 0.41 55.76 55.76 5.68 154.45 68.52 21.08 7.52 97.12 R-PAD REQD. 9.67 35.93 259.28 378.77 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- A20B, A20C, A20D 3 Page 37 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10") Design Pressure 16.82
: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10", SMLS < 8") Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 85 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2)
h b h b h b h b h b h b h b h b
12" 355.60 323.90 4.78 4.57 14.06 14.06 0.60 0.57 0.00 0.00 0.8 0.8 3.20 2.64 2.41 315.90 315.90 10.00 834.92 486.34 31.82 20.47 538.63 R-PAD REQD. 10.46 33.28 1388.16 1948.72 SAFE with PAD
10" 355.60 273.00 4.78 4.19 14.06 14.06 0.60 0.52 0.00 0.00 0.8 0.8 2.93 2.64 2.03 265.67 265.67 9.17 702.15 409.00 30.01 17.20 456.22 R-PAD REQD. 10.46 34.24 1172.49 1650.14 SAFE with PAD
8" 355.60 219.10 4.78 3.76 14.06 14.06 0.60 0.50 0.00 0.00 0.8 1 2.63 2.64 1.30 212.58 212.58 8.15 561.84 327.27 31.88 13.85 373.01 R-PAD REQD. 10.46 40.90 943.66 1339.54 SAFE with PAD
14" 6" 355.60 168.30 4.78 3.40 14.06 14.06 0.60 0.50 0.00 0.00 0.8 1 2.38 2.64 1.00 162.50 162.50 7.25 429.48 250.17 27.52 11.33 289.02 R-PAD REQD. 10.46 39.69 728.17 1040.70 SAFE with PAD
4" 355.60 114.30 4.78 3.05 14.06 14.06 0.60 0.50 0.00 0.00 0.8 1 2.14 2.64 0.68 109.20 109.20 6.38 288.61 168.12 23.84 9.12 201.07 R-PAD REQD. 10.46 39.10 499.39 724.84 SAFE with PAD
3" 355.60 88.90 4.78 3.05 14.06 14.06 0.60 0.50 0.00 0.00 0.8 1 2.14 2.64 0.53 83.80 83.80 6.38 221.48 129.01 25.76 9.12 163.89 R-PAD REQD. 10.46 42.26 393.16 582.66 SAFE with PAD
2" 355.60 60.30 4.78 2.77 14.06 14.06 0.60 0.50 0.00 0.00 0.8 1 1.94 2.64 0.36 55.76 55.76 5.68 147.37 85.84 21.69 7.52 115.05 R-PAD REQD. 9.86 37.68 271.19 409.75 SAFE with PAD
14" 406.40 355.60 4.78 4.78 14.06 14.06 0.60 0.60 0.00 0.00 0.8 0.8 3.35 3.02 2.64 347.24 347.24 10.46 1048.84 403.47 32.20 22.39 458.06 R-PAD REQD. 10.46 32.20 1522.28 2002.74 SAFE with PAD
12" 406.40 323.90 4.78 4.57 14.06 14.06 0.60 0.57 0.00 0.00 0.8 0.8 3.20 2.64 2.41 315.90 315.90 10.00 834.92 486.34 31.82 20.47 538.63 R-PAD REQD. 10.46 33.28 1388.16 1948.72 SAFE with PAD
10" 406.40 273.00 4.78 4.19 14.06 14.06 0.60 0.52 0.00 0.00 0.8 0.8 2.93 2.64 2.03 265.67 265.67 9.17 702.15 409.00 30.01 17.20 456.22 R-PAD REQD. 10.46 34.24 1172.49 1650.14 SAFE with PAD
8" 406.40 219.10 4.78 3.76 14.06 14.06 0.60 0.50 0.00 0.00 0.8 1 2.63 2.64 1.30 212.58 212.58 8.15 561.84 327.27 31.88 13.85 373.01 R-PAD REQD. 10.46 40.90 943.66 1339.54 SAFE with PAD
16"
6" 406.40 168.30 4.78 3.40 14.06 14.06 0.60 0.50 0.00 0.00 0.8 1 2.38 2.64 1.00 162.50 162.50 7.25 429.48 250.17 27.52 11.33 289.02 R-PAD REQD. 10.46 39.69 728.17 1040.70 SAFE with PAD
4" 406.40 114.30 4.78 3.05 14.06 14.06 0.60 0.50 0.00 0.00 0.8 1 2.14 2.64 0.68 109.20 109.20 6.38 288.61 168.12 23.84 9.12 201.07 R-PAD REQD. 10.46 39.10 499.39 724.84 SAFE with PAD
3" 406.40 88.90 4.78 3.05 14.06 14.06 0.60 0.50 0.00 0.00 0.8 1 2.14 2.64 0.53 83.80 83.80 6.38 221.48 129.01 25.76 9.12 163.89 R-PAD REQD. 10.46 42.26 393.16 582.66 SAFE with PAD
2" 406.40 60.30 4.78 2.77 14.06 14.06 0.60 0.50 0.00 0.00 0.8 1 1.94 2.64 0.36 55.76 55.76 5.68 147.37 85.84 21.69 7.52 115.05 R-PAD REQD. 9.86 37.68 271.19 409.75 SAFE with PAD
16" 457.00 406.40 4.78 4.78 14.06 14.06 0.60 0.25 0.00 0.00 0.8 0.8 3.35 3.40 3.02 397.35 397.35 10.46 1349.64 312.27 31.48 22.39 366.14 R-PAD REQD. 10.46 31.48 1737.63 2126.16 SAFE with PAD
14" 457.00 355.60 4.78 4.78 14.06 14.06 0.60 0.60 0.00 0.00 0.8 1 3.35 3.40 2.12 347.24 347.24 10.46 1179.43 272.89 43.20 22.39 338.47 R-PAD REQD. 10.46 43.20 1522.28 1883.15 SAFE with PAD
12" 457.00 323.80 4.78 4.57 14.06 14.06 0.60 0.57 0.00 0.00 0.8 1 3.20 3.40 1.93 315.80 315.80 10.00 1072.66 248.18 41.41 20.47 310.06 R-PAD REQD. 10.46 43.31 1387.74 1720.17 SAFE with PAD
10" 457.00 273.00 4.78 4.19 14.06 14.06 0.60 0.52 0.00 0.00 0.8 1 2.93 3.40 1.63 265.67 265.67 9.17 902.37 208.78 37.42 17.20 263.40 R-PAD REQD. 10.46 42.68 1172.49 1458.37 SAFE with PAD
18" 8" 457.00 219.10 4.78 3.76 14.06 14.06 0.60 0.50 0.00 0.00 0.8 1 2.63 3.40 1.30 212.58 212.58 8.15 722.05 167.06 31.88 13.85 212.80 R-PAD REQD. 10.46 40.90 943.66 1179.33 SAFE with PAD
6" 457.00 168.30 4.78 3.40 14.06 14.06 0.60 0.50 0.00 0.00 0.8 1 2.38 3.40 1.00 162.50 162.50 7.25 551.95 127.71 27.52 11.33 166.56 R-PAD REQD. 10.46 39.69 728.17 918.23 SAFE with PAD
4" 457.00 114.30 4.78 3.05 14.06 14.06 0.60 0.50 0.00 0.00 0.8 1 2.14 3.40 0.68 109.20 109.20 6.38 370.91 85.82 23.84 9.12 118.77 R-PAD REQD. 10.46 39.10 499.39 642.54 SAFE with PAD
3" 457.00 88.90 4.78 3.05 14.06 14.06 0.60 0.50 0.00 0.00 0.8 1 2.14 3.40 0.53 83.80 83.80 6.38 284.64 65.86 25.76 9.12 100.74 R-PAD REQD. 10.46 42.26 393.16 519.50 SAFE with PAD
2" 457.00 60.30 4.78 2.77 14.06 14.06 0.60 0.50 0.00 0.00 0.8 1 1.94 3.40 0.36 55.76 55.76 5.68 189.40 43.82 21.69 7.52 73.03 R-PAD REQD. 9.86 37.68 271.19 367.73 SAFE with PAD
18" 508.00 457.00 5.54 4.78 14.06 14.06 0.69 0.25 0.00 0.00 0.8 0.8 3.35 3.78 3.40 447.95 447.95 11.32 1691.31 480.12 25.56 22.39 528.07 R-PAD REQD. 12.12 27.37 2259.19 2811.47 SAFE with PAD
16" 508.00 406.40 5.54 4.78 14.06 14.06 0.69 0.25 0.00 0.00 0.8 0.8 3.35 3.78 3.02 397.35 397.35 11.32 1500.26 425.89 34.07 22.39 482.35 R-PAD REQD. 12.12 36.49 2013.90 2521.06 SAFE with PAD
20" 14" 508.00 355.60 5.54 4.78 14.06 14.06 0.69 0.60 0.00 0.00 0.8 1 3.35 3.78 2.12 347.24 347.24 10.46 1311.05 372.18 43.20 22.39 437.76 R-PAD REQD. 12.12 50.07 1764.32 2231.34 SAFE with PAD
12" 508.00 323.80 5.54 4.57 14.06 14.06 0.69 0.57 0.00 0.00 0.8 1 3.20 3.78 1.93 315.80 315.80 10.00 1192.37 338.49 41.41 20.47 400.36 R-PAD REQD. 12.12 50.20 1608.39 2038.01 SAFE with PAD
10" 508.00 273.00 5.54 4.19 14.06 14.06 0.69 0.52 0.00 0.00 0.8 1 2.93 3.78 1.63 265.67 265.67 9.17 1003.07 284.75 37.42 17.20 339.37 R-PAD REQD. 12.12 49.47 1358.91 1727.54 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- A20A, A20C, A20D 3 Page 41 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10") Design Pressure 16.82
: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10", SMLS < 8") Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 85 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2)
h b h b h b h b h b h b h b h b
8" 508.00 219.10 5.54 3.76 14.06 14.06 0.69 0.50 0.00 0.00 0.8 1 2.63 3.78 1.30 212.58 212.58 8.15 802.63 227.85 31.88 13.85 273.58 R-PAD REQD. 12.12 47.40 1093.69 1396.65 SAFE with PAD
6" 508.00 168.30 5.54 3.40 14.06 14.06 0.69 0.50 0.00 0.00 0.8 1 2.38 3.78 1.00 162.50 162.50 7.25 613.55 174.17 27.52 11.33 213.02 R-PAD REQD. 12.10 45.92 843.95 1086.70 SAFE with PAD
20" 4" 508.00 114.30 5.54 3.05 14.06 14.06 0.69 0.50 0.00 0.00 0.8 1 2.14 3.78 0.68 109.20 109.20 6.38 412.30 117.04 23.84 9.12 150.00 R-PAD REQD. 11.22 41.96 578.79 756.03 SAFE with PAD
3" 508.00 88.90 5.54 3.05 14.06 14.06 0.69 0.50 0.00 0.00 0.8 1 2.14 3.78 0.53 83.80 83.80 6.38 316.40 89.82 25.76 9.12 124.70 R-PAD REQD. 11.22 45.36 455.67 609.07 SAFE with PAD
2" 508.00 60.30 5.54 2.77 14.06 14.06 0.69 0.50 0.00 0.00 0.8 1 1.94 3.78 0.36 55.76 55.76 5.68 210.53 59.77 21.69 7.52 88.97 R-PAD REQD. 10.52 40.22 314.31 429.33 SAFE with PAD
20" 610.00 508.00 6.35 5.54 14.06 14.06 0.79 0.25 0.00 0.00 0.8 0.8 3.88 4.53 3.78 497.43 497.43 13.22 2255.23 508.60 39.92 30.08 578.60 R-PAD REQD. 13.89 41.96 2881.32 3492.03 SAFE with PAD
18" 610.00 457.00 6.35 4.78 14.06 14.06 0.79 0.25 0.00 0.00 0.8 0.8 3.35 4.53 3.40 447.95 447.95 11.32 2030.90 458.01 25.56 22.39 505.96 R-PAD REQD. 13.89 31.38 2589.50 3123.67 SAFE with PAD
16" 610.00 406.40 6.35 4.78 14.06 14.06 0.79 0.25 0.00 0.00 0.8 0.8 3.35 4.53 3.02 397.35 397.35 11.32 1801.49 406.28 34.07 22.39 462.74 R-PAD REQD. 13.89 41.82 2308.36 2801.24 SAFE with PAD
14" 610.00 355.60 6.35 4.78 14.06 14.06 0.79 0.60 0.00 0.00 0.8 1 3.35 4.53 2.12 347.24 347.24 10.46 1574.29 355.04 43.20 22.39 420.63 R-PAD REQD. 13.89 57.39 2022.28 2479.49 SAFE with PAD
12" 610.00 323.80 6.35 4.57 14.06 14.06 0.79 0.57 0.00 0.00 0.8 1 3.20 4.53 1.93 315.80 315.80 10.00 1431.78 322.90 41.41 20.47 384.78 R-PAD REQD. 13.89 57.54 1843.55 2264.92 SAFE with PAD
24" 10" 610.00 273.00 6.35 4.19 14.06 14.06 0.79 0.52 0.00 0.00 0.8 1 2.93 4.53 1.63 265.67 265.67 9.17 1204.48 271.64 37.42 17.20 326.26 R-PAD REQD. 13.89 56.70 1557.60 1920.35 SAFE with PAD
8" 610.00 219.10 6.35 3.76 14.06 14.06 0.79 0.50 0.00 0.00 0.8 1 2.63 4.53 1.30 212.58 212.58 8.15 963.79 217.36 31.88 13.85 263.09 R-PAD REQD. 13.71 53.61 1253.60 1552.28 SAFE with PAD
6" 610.00 168.30 6.35 3.40 14.06 14.06 0.79 0.50 0.00 0.00 0.8 1 2.38 4.53 1.00 162.50 162.50 7.25 736.74 166.15 27.52 11.33 205.00 R-PAD REQD. 12.81 48.62 967.34 1204.77 SAFE with PAD
4" 610.00 114.30 6.35 3.05 14.06 14.06 0.79 0.50 0.00 0.00 0.8 1 2.14 4.53 0.68 109.20 109.20 6.38 495.09 111.65 23.84 9.12 144.61 R-PAD REQD. 11.93 44.61 663.42 837.92 SAFE with PAD
3" 610.00 88.90 6.35 3.05 14.06 14.06 0.79 0.50 0.00 0.00 0.8 1 2.14 4.53 0.53 83.80 83.80 6.38 379.93 85.68 25.76 9.12 120.56 R-PAD REQD. 11.93 48.22 522.29 674.42 SAFE with PAD
2" 610.00 60.30 6.35 2.77 14.06 14.06 0.79 0.50 0.00 0.00 0.8 1 1.94 4.53 0.36 55.76 55.76 5.68 252.80 57.01 21.69 7.52 86.22 R-PAD REQD. 11.23 42.93 360.27 475.25 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- A20A, A20C, A20D 3 Page 42 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A 312 Gr TP 316Ti SMLS Design Pressure 50.56
: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A 312 Gr TP 316Ti SMLS Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 38 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2)
h b h b h b h b h b h b h b h b
3" 2" 88.90 60.30 3.05 2.77 14.06 14.06 0.50 0.50 0.00 0.00 1 1 1.94 1.58 1.07 55.76 55.76 5.68 87.86 54.32 13.63 7.52 75.48 R-PAD REQD. 6.38 15.31 173.04 257.72 SAFE with PAD
3" 114.30 88.90 3.05 3.05 14.06 14.06 0.50 0.50 0.00 0.00 1 1 2.14 2.03 1.58 83.80 83.80 6.38 169.78 43.91 12.42 9.12 65.45 R-PAD REQD. 6.38 12.42 250.86 325.43 SAFE with PAD
4"
2" 114.30 60.30 3.05 2.77 14.06 14.06 0.50 0.50 0.00 0.00 1 1 1.94 2.03 1.07 55.76 55.76 5.68 112.97 29.22 13.63 7.52 50.37 R-PAD REQD. 6.38 15.31 173.04 232.61 SAFE with PAD
4" 168.30 114.30 7.11 3.05 14.06 14.06 0.89 0.50 0.00 0.00 1 1 2.14 2.98 2.03 109.20 109.20 6.38 325.76 353.60 6.68 9.12 369.40 SAFE
6" 3" 168.30 88.90 7.11 3.05 14.06 14.06 0.89 0.50 0.00 0.00 1 1 2.14 2.98 1.58 83.80 83.80 6.38 249.99 271.35 12.42 9.12 292.89 SAFE
2" 168.30 60.30 7.11 2.77 14.06 14.06 0.89 0.50 0.00 0.00 1 1 1.94 2.98 1.07 55.76 55.76 5.68 166.34 180.56 13.63 7.52 201.71 SAFE
6" 219.10 168.30 8.18 7.11 14.06 14.06 1.02 0.89 0.00 0.00 1 1 4.98 3.88 2.98 155.86 155.86 15.55 605.28 510.27 100.73 49.54 660.53 SAFE
4" 219.10 114.30 8.18 3.05 14.06 14.06 1.02 0.50 0.00 0.00 1 1 2.14 3.88 2.03 109.20 109.20 6.38 424.09 357.51 6.68 9.12 373.31 R-PAD REQD. 13.53 14.18 854.61 1244.53 SAFE with PAD
8"
3" 219.10 88.90 8.18 3.05 14.06 14.06 1.02 0.50 0.00 0.00 1 1 2.14 3.88 1.58 83.80 83.80 6.38 325.44 274.35 12.42 9.12 295.89 R-PAD REQD. 13.53 26.37 672.81 991.76 SAFE with PAD
2" 219.10 60.30 8.18 2.77 14.06 14.06 1.02 0.50 0.00 0.00 1 1 1.94 3.88 1.07 55.76 55.76 5.68 216.55 182.55 13.63 7.52 203.71 R-PAD REQD. 12.83 30.83 464.09 692.51 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- B20B, B20BH, B20BM, B20C, B71B, B71C 3 Page 43 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10") Design Pressure 50.56
: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10", SMLS < 8") Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 38 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2)
h b h b h b h b h b h b h b h b
8" 273.00 219.10 9.27 8.18 14.06 14.06 1.16 1.02 0.00 0.00 0.8 1 5.73 6.03 3.88 204.79 204.79 17.89 1234.31 426.76 117.17 65.57 609.49 R-PAD REQD. 20.28 132.78 1893.29 2583.97 SAFE with PAD
6" 273.00 168.30 9.27 7.11 14.06 14.06 1.16 0.89 0.00 0.00 0.8 1 4.98 6.03 2.98 155.86 155.86 15.55 939.40 324.79 100.73 49.54 475.06 R-PAD REQD. 20.28 131.33 1466.05 2021.25 SAFE with PAD
10" 4" 273.00 114.30 9.27 3.05 14.06 14.06 1.16 0.50 0.00 0.00 0.8 1 2.14 6.03 2.03 109.20 109.20 6.38 658.18 227.56 6.68 9.12 243.36 R-PAD REQD. 14.49 15.18 968.48 1229.46 SAFE with PAD
3" 273.00 88.90 9.27 3.05 14.06 14.06 1.16 0.50 0.00 0.00 0.8 1 2.14 6.03 1.58 83.80 83.80 6.38 505.09 174.63 12.42 9.12 196.17 R-PAD REQD. 14.49 28.23 762.46 983.55 SAFE with PAD
2" 273.00 60.30 9.27 2.77 14.06 14.06 1.16 0.50 0.00 0.00 0.8 1 1.94 6.03 1.07 55.76 55.76 5.68 336.08 116.20 13.63 7.52 137.35 R-PAD REQD. 13.79 33.12 525.93 690.29 SAFE with PAD
10" 323.90 273.00 9.53 9.27 14.06 14.06 1.19 1.16 0.00 0.00 0.8 0.8 6.00 7.15 6.03 256.78 256.78 20.28 1836.24 304.96 84.52 72.00 461.48 R-PAD REQD. 20.85 86.89 2411.75 2947.60 SAFE with PAD
8" 323.90 219.10 9.53 8.18 14.06 14.06 1.19 1.02 0.00 0.00 0.8 1 5.73 7.15 3.88 204.79 204.79 17.89 1464.44 243.21 117.17 65.57 425.95 R-PAD REQD. 20.85 136.50 1946.39 2457.25 SAFE with PAD
6" 323.90 168.30 9.53 7.11 14.06 14.06 1.19 0.89 0.00 0.00 0.8 1 4.98 7.15 2.98 155.86 155.86 15.55 1114.55 185.10 100.73 49.54 335.37 R-PAD REQD. 20.85 135.01 1507.17 1926.36 SAFE with PAD
12"
4" 323.90 114.30 9.53 3.05 14.06 14.06 1.19 0.50 0.00 0.00 0.8 1 2.14 7.15 2.03 109.20 109.20 6.38 780.90 129.69 6.68 9.12 145.49 R-PAD REQD. 14.71 15.42 995.65 1158.99 SAFE with PAD
3" 323.90 88.90 9.53 3.05 14.06 14.06 1.19 0.50 0.00 0.00 0.8 1 2.14 7.15 1.58 83.80 83.80 6.38 599.26 99.52 12.42 9.12 121.06 R-PAD REQD. 14.71 28.67 783.84 930.27 SAFE with PAD
2" 323.90 60.30 9.53 2.77 14.06 14.06 1.19 0.50 0.00 0.00 0.8 1 1.94 7.15 1.07 55.76 55.76 5.68 398.75 66.22 13.63 7.52 87.38 R-PAD REQD. 14.01 33.67 540.68 655.61 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- B20B, B20BM, B71B 3 Page 44 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10") Design Pressure 50.56
: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10", SMLS < 8") Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 38 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2)
h b h b h b h b h b h b h b h b
8" 273.00 219.10 9.27 8.18 14.06 14.06 1.16 1.02 0.00 0.00 1 1 5.73 4.84 3.88 204.79 204.79 17.89 990.95 670.12 117.17 65.57 852.86 R-PAD REQD. 20.28 132.78 1893.29 2827.33 SAFE with PAD
6" 273.00 168.30 9.27 7.11 14.06 14.06 1.16 0.89 0.00 0.00 1 1 4.98 4.84 2.98 155.86 155.86 15.55 754.19 510.01 100.73 49.54 660.28 R-PAD REQD. 20.28 131.33 1466.05 2206.47 SAFE with PAD
10" 4" 273.00 114.30 9.27 3.05 14.06 14.06 1.16 0.50 0.00 0.00 1 1 2.14 4.84 2.03 109.20 109.20 6.38 528.41 357.33 6.68 9.12 373.13 R-PAD REQD. 14.49 15.18 968.48 1359.23 SAFE with PAD
3" 273.00 88.90 9.27 3.05 14.06 14.06 1.16 0.50 0.00 0.00 1 1 2.14 4.84 1.58 83.80 83.80 6.38 405.50 274.22 12.42 9.12 295.76 R-PAD REQD. 14.49 28.23 762.46 1083.13 SAFE with PAD
2" 273.00 60.30 9.27 2.77 14.06 14.06 1.16 0.50 0.00 0.00 1 1 1.94 4.84 1.07 55.76 55.76 5.68 269.82 182.46 13.63 7.52 203.62 R-PAD REQD. 13.79 33.12 525.93 756.55 SAFE with PAD
10" 323.90 273.00 9.53 9.27 14.06 14.06 1.19 1.16 0.00 0.00 1 1 6.00 5.74 4.84 256.78 256.78 20.28 1474.20 667.00 132.71 72.00 871.71 R-PAD REQD. 20.85 136.43 2411.75 3359.19 SAFE with PAD
8" 323.90 219.10 9.53 8.18 14.06 14.06 1.19 1.02 0.00 0.00 1 1 5.73 5.74 3.88 204.79 204.79 17.89 1175.71 531.95 117.17 65.57 714.69 R-PAD REQD. 20.85 136.50 1946.39 2745.99 SAFE with PAD
6" 323.90 168.30 9.53 7.11 14.06 14.06 1.19 0.89 0.00 0.00 1 1 4.98 5.74 2.98 155.86 155.86 15.55 894.80 404.85 100.73 49.54 555.12 R-PAD REQD. 20.85 135.01 1507.17 2146.11 SAFE with PAD
12"
4" 323.90 114.30 9.53 3.05 14.06 14.06 1.19 0.50 0.00 0.00 1 1 2.14 5.74 2.03 109.20 109.20 6.38 626.94 283.66 6.68 9.12 299.45 R-PAD REQD. 14.71 15.42 995.65 1312.96 SAFE with PAD
3" 323.90 88.90 9.53 3.05 14.06 14.06 1.19 0.50 0.00 0.00 1 1 2.14 5.74 1.58 83.80 83.80 6.38 481.11 217.68 12.42 9.12 239.22 R-PAD REQD. 14.71 28.67 783.84 1048.42 SAFE with PAD
2" 323.90 60.30 9.53 2.77 14.06 14.06 1.19 0.50 0.00 0.00 1 1 1.94 5.74 1.07 55.76 55.76 5.68 320.13 144.84 13.63 7.52 165.99 R-PAD REQD. 14.01 33.67 540.68 734.23 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- B20BH 3 Page 45 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10") Design Pressure 39.76
: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10", SMLS < 8") Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 85 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2)
h b h b h b h b h b h b h b h b
12" 355.60 323.90 9.53 9.53 14.06 14.06 1.19 1.19 0.00 0.00 0.8 0.8 6.00 6.20 5.64 307.22 307.22 20.85 1903.96 657.89 112.32 72.00 842.21 R-PAD REQD. 20.85 112.32 2839.99 3754.20 SAFE with PAD
10" 355.60 273.00 9.53 9.27 14.06 14.06 1.19 1.16 0.00 0.00 0.8 0.8 6.00 6.20 4.76 256.78 256.78 20.28 1591.34 549.87 136.00 72.00 757.87 R-PAD REQD. 20.85 139.82 2411.75 3245.44 SAFE with PAD
8" 355.60 219.10 9.53 8.18 14.06 14.06 1.19 1.02 0.00 0.00 0.8 1 5.73 6.20 3.06 204.79 204.79 17.89 1269.12 438.53 146.52 65.57 650.62 R-PAD REQD. 20.85 170.70 1946.39 2686.77 SAFE with PAD
14" 6" 355.60 168.30 9.53 7.11 14.06 14.06 1.19 0.89 0.00 0.00 0.8 1 4.98 6.20 2.35 155.86 155.86 15.55 965.90 333.76 120.33 49.54 503.62 R-PAD REQD. 20.85 161.28 1507.17 2101.28 SAFE with PAD
4" 355.60 114.30 9.53 3.05 14.06 14.06 1.19 0.50 0.00 0.00 0.8 1 2.14 6.20 1.60 109.20 109.20 6.38 676.75 233.84 12.14 9.12 255.10 R-PAD REQD. 14.71 28.01 995.65 1275.74 SAFE with PAD
3" 355.60 88.90 9.53 3.05 14.06 14.06 1.19 0.50 0.00 0.00 0.8 1 2.14 6.20 1.24 83.80 83.80 6.38 519.34 179.45 16.67 9.12 205.23 R-PAD REQD. 14.71 38.46 783.84 1019.99 SAFE with PAD
2" 355.60 60.30 9.53 2.77 14.06 14.06 1.19 0.50 0.00 0.00 0.8 1 1.94 6.20 0.84 55.76 55.76 5.68 345.56 119.41 16.20 7.52 143.12 R-PAD REQD. 14.01 39.99 540.68 715.12 SAFE with PAD
14" 406.40 355.60 9.53 9.53 14.06 14.06 1.19 1.19 0.00 0.00 0.8 0.8 6.00 7.08 6.20 338.92 338.92 20.85 2400.48 425.71 89.28 72.00 587.00 R-PAD REQD. 20.85 89.28 3104.33 3763.33 SAFE with PAD
12" 406.40 323.90 9.53 9.53 14.06 14.06 1.19 1.19 0.00 0.00 0.8 0.8 6.00 6.20 5.64 307.22 307.22 20.85 1903.96 657.89 112.32 72.00 842.21 R-PAD REQD. 20.85 112.32 2839.99 3754.20 SAFE with PAD
10" 406.40 273.00 9.53 9.27 14.06 14.06 1.19 1.16 0.00 0.00 0.8 0.8 6.00 6.20 4.76 256.78 256.78 20.28 1591.34 549.87 136.00 72.00 757.87 R-PAD REQD. 20.85 139.82 2411.75 3245.44 SAFE with PAD
8" 406.40 219.10 9.53 8.18 14.06 14.06 1.19 1.02 0.00 0.00 0.8 1 5.73 6.20 3.06 204.79 204.79 17.89 1269.12 438.53 146.52 65.57 650.62 R-PAD REQD. 20.85 170.70 1946.39 2686.77 SAFE with PAD
16"
6" 406.40 168.30 9.53 7.11 14.06 14.06 1.19 0.89 0.00 0.00 0.8 1 4.98 6.20 2.35 155.86 155.86 15.55 965.90 333.76 120.33 49.54 503.62 R-PAD REQD. 20.85 161.28 1507.17 2101.28 SAFE with PAD
4" 406.40 114.30 9.53 3.05 14.06 14.06 1.19 0.50 0.00 0.00 0.8 1 2.14 6.20 1.60 109.20 109.20 6.38 676.75 233.84 12.14 9.12 255.10 R-PAD REQD. 14.71 28.01 995.65 1275.74 SAFE with PAD
3" 406.40 88.90 9.53 3.05 14.06 14.06 1.19 0.50 0.00 0.00 0.8 1 2.14 6.20 1.24 83.80 83.80 6.38 519.34 179.45 16.67 9.12 205.23 R-PAD REQD. 14.71 38.46 783.84 1019.99 SAFE with PAD
2" 406.40 60.30 9.53 2.77 14.06 14.06 1.19 0.50 0.00 0.00 0.8 1 1.94 6.20 0.84 55.76 55.76 5.68 345.56 119.41 16.20 7.52 143.12 R-PAD REQD. 14.01 39.99 540.68 715.12 SAFE with PAD
16" 457.00 406.40 9.53 9.53 14.06 14.06 1.19 0.25 0.00 0.00 0.8 0.8 6.00 7.96 7.08 387.85 387.85 20.85 3089.02 145.14 91.45 72.00 308.59 R-PAD REQD. 20.85 91.45 3543.57 3924.16 SAFE with PAD
14" 457.00 355.60 9.53 9.53 14.06 14.06 1.19 1.19 0.00 0.00 0.8 1 6.00 7.96 4.97 338.92 338.92 20.85 2699.36 126.83 140.38 72.00 339.22 R-PAD REQD. 20.85 140.38 3104.33 3515.55 SAFE with PAD
12" 457.00 323.80 9.53 9.53 14.06 14.06 1.19 1.19 0.00 0.00 0.8 1 6.00 7.96 4.53 307.12 307.12 20.85 2446.08 114.93 158.92 72.00 345.86 R-PAD REQD. 20.85 158.92 2839.16 3257.01 SAFE with PAD
10" 457.00 273.00 9.53 9.27 14.06 14.06 1.19 1.16 0.00 0.00 0.8 1 6.00 7.96 3.82 256.78 256.78 20.28 2045.11 96.09 174.16 72.00 342.26 R-PAD REQD. 20.85 179.05 2411.75 2830.90 SAFE with PAD
18" 8" 457.00 219.10 9.53 8.18 14.06 14.06 1.19 1.02 0.00 0.00 0.8 1 5.73 7.96 3.06 204.79 204.79 17.89 1631.01 76.64 146.52 65.57 288.73 R-PAD REQD. 20.85 170.70 1946.39 2324.88 SAFE with PAD
6" 457.00 168.30 9.53 7.11 14.06 14.06 1.19 0.89 0.00 0.00 0.8 1 4.98 7.96 2.35 155.86 155.86 15.55 1241.33 58.33 120.33 49.54 228.19 R-PAD REQD. 20.85 161.28 1507.17 1825.86 SAFE with PAD
4" 457.00 114.30 9.53 3.05 14.06 14.06 1.19 0.50 0.00 0.00 0.8 1 2.14 7.96 1.60 109.20 109.20 6.38 869.73 40.87 12.14 9.12 62.12 R-PAD REQD. 14.71 28.01 995.65 1082.76 SAFE with PAD
3" 457.00 88.90 9.53 3.05 14.06 14.06 1.19 0.50 0.00 0.00 0.8 1 2.14 7.96 1.24 83.80 83.80 6.38 667.43 31.36 16.67 9.12 57.14 R-PAD REQD. 14.71 38.46 783.84 871.90 SAFE with PAD
2" 457.00 60.30 9.53 2.77 14.06 14.06 1.19 0.50 0.00 0.00 0.8 1 1.94 7.96 0.84 55.76 55.76 5.68 444.10 20.87 16.20 7.52 44.58 R-PAD REQD. 14.01 39.99 540.68 616.58 SAFE with PAD
18" 508.00 457.00 12.70 9.53 14.06 14.06 1.59 0.25 0.00 0.00 0.8 0.8 6.00 8.85 7.96 438.45 438.45 23.19 3881.73 990.52 60.83 72.00 1123.35 R-PAD REQD. 27.78 72.87 5284.57 6491.97 SAFE with PAD
16" 508.00 406.40 12.70 9.53 14.06 14.06 1.59 0.25 0.00 0.00 0.8 0.8 6.00 8.85 7.08 387.85 387.85 23.19 3433.75 876.21 101.73 72.00 1049.94 R-PAD REQD. 27.78 121.87 4722.28 5864.36 SAFE with PAD
20" 14" 508.00 355.60 12.70 9.53 14.06 14.06 1.59 1.19 0.00 0.00 0.8 1 6.00 8.85 4.97 338.92 338.92 20.85 3000.60 765.68 140.38 72.00 978.06 R-PAD REQD. 27.78 187.08 4136.93 5233.69 SAFE with PAD
12" 508.00 323.80 12.70 9.53 14.06 14.06 1.59 1.19 0.00 0.00 0.8 1 6.00 8.85 4.53 307.12 307.12 20.85 2719.06 693.84 158.92 72.00 924.76 R-PAD REQD. 27.78 211.78 3783.56 4833.18 SAFE with PAD
10" 508.00 273.00 12.70 9.27 14.06 14.06 1.59 1.16 0.00 0.00 0.8 1 6.00 8.85 3.82 256.78 256.78 20.28 2273.34 580.10 174.16 72.00 826.26 R-PAD REQD. 27.78 238.61 3213.99 4176.69 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- B20B 3 Page 46 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10") Design Pressure 39.76
: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10", SMLS < 8") Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 85 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2)
h b h b h b h b h b h b h b h b
8" 508.00 219.10 12.70 8.18 14.06 14.06 1.59 1.02 0.00 0.00 0.8 1 5.73 8.85 3.06 204.79 204.79 17.89 1813.03 462.64 146.52 65.57 674.74 R-PAD REQD. 27.78 227.48 2593.82 3415.10 SAFE with PAD
6" 508.00 168.30 12.70 7.11 14.06 14.06 1.59 0.89 0.00 0.00 0.8 1 4.98 8.85 2.35 155.86 155.86 15.55 1379.86 352.11 120.33 49.54 521.97 R-PAD REQD. 26.67 206.30 2008.50 2665.99 SAFE with PAD
20" 4" 508.00 114.30 12.70 3.05 14.06 14.06 1.59 0.50 0.00 0.00 0.8 1 2.14 8.85 1.60 109.20 109.20 6.38 966.78 246.70 12.14 9.12 267.95 R-PAD REQD. 17.49 33.29 1326.83 1625.06 SAFE with PAD
3" 508.00 88.90 12.70 3.05 14.06 14.06 1.59 0.50 0.00 0.00 0.8 1 2.14 8.85 1.24 83.80 83.80 6.38 741.91 189.32 16.67 9.12 215.10 R-PAD REQD. 17.49 45.71 1044.58 1297.84 SAFE with PAD
2" 508.00 60.30 12.70 2.77 14.06 14.06 1.59 0.50 0.00 0.00 0.8 1 1.94 8.85 0.84 55.76 55.76 5.68 493.66 125.97 16.20 7.52 149.69 R-PAD REQD. 16.79 47.91 720.53 909.45 SAFE with PAD
24" 20" 610.00 508.00 12.70 12.70 14.06 14.06 1.59 0.25 0.00 0.00 0.8 0.8 6.00 10.63 8.85 483.11 483.11 27.78 5135.91 232.63 199.62 72.00 504.24 R-PAD REQD. 27.78 199.62 5921.76 6498.01 SAFE with PAD
18" 610.00 457.00 12.70 9.53 14.06 14.06 1.59 0.25 0.00 0.00 0.8 0.8 6.00 10.63 7.96 438.45 438.45 23.19 4661.13 211.12 60.83 72.00 343.95 R-PAD REQD. 27.78 72.87 5284.57 5712.56 SAFE with PAD
16" 610.00 406.40 12.70 9.53 14.06 14.06 1.59 0.25 0.00 0.00 0.8 0.8 6.00 10.63 7.08 387.85 387.85 23.19 4123.20 186.76 101.73 72.00 360.48 R-PAD REQD. 27.78 121.87 4722.28 5174.90 SAFE with PAD
14" 610.00 355.60 12.70 9.53 14.06 14.06 1.59 1.19 0.00 0.00 0.8 1 6.00 10.63 4.97 338.92 338.92 20.85 3603.08 163.20 140.38 72.00 375.58 R-PAD REQD. 27.78 187.08 4136.93 4631.21 SAFE with PAD
12" 610.00 323.80 12.70 9.53 14.06 14.06 1.59 1.19 0.00 0.00 0.8 1 6.00 10.63 4.53 307.12 307.12 20.85 3265.01 147.89 158.92 72.00 378.81 R-PAD REQD. 27.78 211.78 3783.56 4287.23 SAFE with PAD
10" 610.00 273.00 12.70 9.27 14.06 14.06 1.59 1.16 0.00 0.00 0.8 1 6.00 10.63 3.82 256.78 256.78 20.28 2729.80 123.64 174.16 72.00 369.81 R-PAD REQD. 27.78 238.61 3213.99 3720.23 SAFE with PAD
8" 610.00 219.10 12.70 8.18 14.06 14.06 1.59 1.02 0.00 0.00 0.8 1 5.73 10.63 3.06 204.79 204.79 17.89 2177.06 98.61 146.52 65.57 310.70 R-PAD REQD. 27.78 227.48 2593.82 3051.07 SAFE with PAD
6" 610.00 168.30 12.70 7.11 14.06 14.06 1.59 0.89 0.00 0.00 0.8 1 4.98 10.63 2.35 155.86 155.86 15.55 1656.92 75.05 120.33 49.54 244.92 R-PAD REQD. 26.67 206.30 2008.50 2388.93 SAFE with PAD
4" 610.00 114.30 12.70 3.05 14.06 14.06 1.59 0.50 0.00 0.00 0.8 1 2.14 10.63 1.60 109.20 109.20 6.38 1160.90 52.58 12.14 9.12 73.84 R-PAD REQD. 17.49 33.29 1326.83 1430.94 SAFE with PAD
3" 610.00 88.90 12.70 3.05 14.06 14.06 1.59 0.50 0.00 0.00 0.8 1 2.14 10.63 1.24 83.80 83.80 6.38 890.88 40.35 16.67 9.12 66.13 R-PAD REQD. 17.49 45.71 1044.58 1148.87 SAFE with PAD
2" 610.00 60.30 12.70 2.77 14.06 14.06 1.59 0.50 0.00 0.00 0.8 1 1.94 10.63 0.84 55.76 55.76 5.68 592.78 26.85 16.20 7.52 50.56 R-PAD REQD. 16.79 47.91 720.53 810.33 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- B20B 3 Page 47 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10") Design Pressure 25.49
: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10", SMLS < 8") Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 400 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2)
h b h b h b h b h b h b h b h b
12" 355.60 323.90 9.53 9.53 11.31 11.31 1.19 1.19 0.00 0.00 0.8 0.8 6.00 4.95 4.51 307.22 307.22 20.85 1521.72 1040.13 159.57 72.00 1271.70 R-PAD REQD. 20.85 159.57 2839.99 4183.69 SAFE with PAD
10" 355.60 273.00 9.53 9.27 11.31 11.31 1.19 1.16 0.00 0.00 0.8 0.8 6.00 4.95 3.80 256.78 256.78 20.28 1271.86 869.34 174.74 72.00 1116.08 R-PAD REQD. 20.85 179.64 2411.75 3604.74 SAFE with PAD
8" 355.60 219.10 9.53 8.18 11.31 11.31 1.19 1.02 0.00 0.00 0.8 1 5.73 4.95 2.45 204.79 204.79 17.89 1014.33 693.32 168.58 65.57 927.47 R-PAD REQD. 20.85 196.40 1946.39 2967.26 SAFE with PAD
14" 6" 355.60 168.30 9.53 7.11 11.31 11.31 1.19 0.89 0.00 0.00 0.8 1 4.98 4.95 1.88 155.86 155.86 15.55 771.99 527.67 135.05 49.54 712.26 R-PAD REQD. 20.85 181.02 1507.17 2314.94 SAFE with PAD
4" 355.60 114.30 9.53 3.05 11.31 11.31 1.19 0.50 0.00 0.00 0.8 1 2.14 4.95 1.28 109.20 109.20 6.38 540.89 369.71 16.24 9.12 395.06 R-PAD REQD. 14.71 37.48 995.65 1421.06 SAFE with PAD
3" 355.60 88.90 9.53 3.05 11.31 11.31 1.19 0.50 0.00 0.00 0.8 1 2.14 4.95 0.99 83.80 83.80 6.38 415.07 283.71 19.85 9.12 312.68 R-PAD REQD. 14.71 45.82 783.84 1131.61 SAFE with PAD
2" 355.60 60.30 9.53 2.77 11.31 11.31 1.19 0.50 0.00 0.00 0.8 1 1.94 4.95 0.67 55.76 55.76 5.68 276.19 188.78 18.12 7.52 214.42 R-PAD REQD. 14.01 44.75 540.68 789.25 SAFE with PAD
14" 406.40 355.60 9.53 9.53 11.31 11.31 1.19 1.19 0.00 0.00 0.8 0.8 6.00 7.08 4.95 338.92 338.92 20.85 2398.20 427.99 141.16 72.00 641.15 R-PAD REQD. 20.85 141.16 3104.33 3817.48 SAFE with PAD
12" 406.40 323.90 9.53 9.53 11.31 11.31 1.19 1.19 0.00 0.00 0.8 0.8 6.00 4.95 4.51 307.22 307.22 20.85 1521.72 1040.13 159.57 72.00 1271.70 R-PAD REQD. 20.85 159.57 2839.99 4183.69 SAFE with PAD
10" 406.40 273.00 9.53 9.27 11.31 11.31 1.19 1.16 0.00 0.00 0.8 0.8 6.00 4.95 3.80 256.78 256.78 20.28 1271.86 869.34 174.74 72.00 1116.08 R-PAD REQD. 20.85 179.64 2411.75 3604.74 SAFE with PAD
8" 406.40 219.10 9.53 8.18 11.31 11.31 1.19 1.02 0.00 0.00 0.8 1 5.73 4.95 2.45 204.79 204.79 17.89 1014.33 693.32 168.58 65.57 927.47 R-PAD REQD. 20.85 196.40 1946.39 2967.26 SAFE with PAD
16"
6" 406.40 168.30 9.53 7.11 11.31 11.31 1.19 0.89 0.00 0.00 0.8 1 4.98 4.95 1.88 155.86 155.86 15.55 771.99 527.67 135.05 49.54 712.26 R-PAD REQD. 20.85 181.02 1507.17 2314.94 SAFE with PAD
4" 406.40 114.30 9.53 3.05 11.31 11.31 1.19 0.50 0.00 0.00 0.8 1 2.14 4.95 1.28 109.20 109.20 6.38 540.89 369.71 16.24 9.12 395.06 R-PAD REQD. 14.71 37.48 995.65 1421.06 SAFE with PAD
3" 406.40 88.90 9.53 3.05 11.31 11.31 1.19 0.50 0.00 0.00 0.8 1 2.14 4.95 0.99 83.80 83.80 6.38 415.07 283.71 19.85 9.12 312.68 R-PAD REQD. 14.71 45.82 783.84 1131.61 SAFE with PAD
2" 406.40 60.30 9.53 2.77 11.31 11.31 1.19 0.50 0.00 0.00 0.8 1 1.94 4.95 0.67 55.76 55.76 5.68 276.19 188.78 18.12 7.52 214.42 R-PAD REQD. 14.01 44.75 540.68 789.25 SAFE with PAD
16" 457.00 406.40 9.53 9.53 11.31 11.31 1.19 1.19 0.00 0.00 0.8 0.8 6.00 7.08 5.66 389.72 389.72 20.85 2757.65 492.14 111.66 72.00 675.80 R-PAD REQD. 20.85 111.66 3527.94 4275.74 SAFE with PAD
14" 457.00 355.60 9.53 9.53 11.31 11.31 1.19 1.19 0.00 0.00 0.8 0.8 6.00 7.08 4.95 338.92 338.92 20.85 2398.20 427.99 141.16 72.00 641.15 R-PAD REQD. 20.85 141.16 3104.33 3817.48 SAFE with PAD
12" 457.00 323.90 9.53 9.53 11.31 11.31 1.19 1.19 0.00 0.00 0.8 0.8 6.00 4.95 4.51 307.22 307.22 20.85 1521.72 1040.13 159.57 72.00 1271.70 R-PAD REQD. 20.85 159.57 2839.99 4183.69 SAFE with PAD
10" 457.00 273.00 9.53 9.27 11.31 11.31 1.19 1.16 0.00 0.00 0.8 0.8 6.00 4.95 3.80 256.78 256.78 20.28 1271.86 869.34 174.74 72.00 1116.08 R-PAD REQD. 20.85 179.64 2411.75 3604.74 SAFE with PAD
18" 8" 457.00 219.10 9.53 8.18 11.31 11.31 1.19 1.02 0.00 0.00 0.8 1 5.73 4.95 2.45 204.79 204.79 17.89 1014.33 693.32 168.58 65.57 927.47 R-PAD REQD. 20.85 196.40 1946.39 2967.26 SAFE with PAD
6" 457.00 168.30 9.53 7.11 11.31 11.31 1.19 0.89 0.00 0.00 0.8 1 4.98 4.95 1.88 155.86 155.86 15.55 771.99 527.67 135.05 49.54 712.26 R-PAD REQD. 20.85 181.02 1507.17 2314.94 SAFE with PAD
4" 457.00 114.30 9.53 3.05 11.31 11.31 1.19 0.50 0.00 0.00 0.8 1 2.14 4.95 1.28 109.20 109.20 6.38 540.89 369.71 16.24 9.12 395.06 R-PAD REQD. 14.71 37.48 995.65 1421.06 SAFE with PAD
3" 457.00 88.90 9.53 3.05 11.31 11.31 1.19 0.50 0.00 0.00 0.8 1 2.14 4.95 0.99 83.80 83.80 6.38 415.07 283.71 19.85 9.12 312.68 R-PAD REQD. 14.71 45.82 783.84 1131.61 SAFE with PAD
2" 457.00 60.30 9.53 2.77 11.31 11.31 1.19 0.50 0.00 0.00 0.8 1 1.94 4.95 0.67 55.76 55.76 5.68 276.19 188.78 18.12 7.52 214.42 R-PAD REQD. 14.01 44.75 540.68 789.25 SAFE with PAD
18" 508.00 457.00 9.53 9.53 11.31 11.31 1.19 1.19 0.00 0.00 0.8 0.8 6.00 7.08 6.37 440.32 440.32 20.85 3115.70 556.04 82.27 72.00 710.31 R-PAD REQD. 20.85 82.27 3949.88 4732.19 SAFE with PAD
16" 508.00 406.40 9.53 9.53 11.31 11.31 1.19 1.19 0.00 0.00 0.8 0.8 6.00 7.08 5.66 389.72 389.72 20.85 2757.65 492.14 111.66 72.00 675.80 R-PAD REQD. 20.85 111.66 3527.94 4275.74 SAFE with PAD
14" 508.00 355.60 9.53 9.53 11.31 11.31 1.19 1.19 0.00 0.00 0.8 0.8 6.00 7.08 4.95 338.92 338.92 20.85 2398.20 427.99 141.16 72.00 641.15 R-PAD REQD. 20.85 141.16 3104.33 3817.48 SAFE with PAD
12" 508.00 323.90 9.53 9.53 11.31 11.31 1.19 1.19 0.00 0.00 0.8 0.8 6.00 4.95 4.51 307.22 307.22 20.85 1521.72 1040.13 159.57 72.00 1271.70 R-PAD REQD. 20.85 159.57 2839.99 4183.69 SAFE with PAD
10" 508.00 273.00 9.53 9.27 11.31 11.31 1.19 1.16 0.00 0.00 0.8 0.8 6.00 4.95 3.80 256.78 256.78 20.28 1271.86 869.34 174.74 72.00 1116.08 R-PAD REQD. 20.85 179.64 2411.75 3604.74 SAFE with PAD
20"
8" 508.00 219.10 9.53 8.18 11.31 11.31 1.19 1.02 0.00 0.00 0.8 1 5.73 4.95 2.45 204.79 204.79 17.89 1014.33 693.32 168.58 65.57 927.47 R-PAD REQD. 20.85 196.40 1946.39 2967.26 SAFE with PAD
6" 508.00 168.30 9.53 7.11 11.31 11.31 1.19 0.89 0.00 0.00 0.8 1 4.98 4.95 1.88 155.86 155.86 15.55 771.99 527.67 135.05 49.54 712.26 R-PAD REQD. 20.85 181.02 1507.17 2314.94 SAFE with PAD
4" 508.00 114.30 9.53 3.05 11.31 11.31 1.19 0.50 0.00 0.00 0.8 1 2.14 4.95 1.28 109.20 109.20 6.38 540.89 369.71 16.24 9.12 395.06 R-PAD REQD. 14.71 37.48 995.65 1421.06 SAFE with PAD
3" 508.00 88.90 9.53 3.05 11.31 11.31 1.19 0.50 0.00 0.00 0.8 1 2.14 4.95 0.99 83.80 83.80 6.38 415.07 283.71 19.85 9.12 312.68 R-PAD REQD. 14.71 45.82 783.84 1131.61 SAFE with PAD
2" 508.00 60.30 9.53 2.77 11.31 11.31 1.19 0.50 0.00 0.00 0.8 1 1.94 4.95 0.67 55.76 55.76 5.68 276.19 188.78 18.12 7.52 214.42 R-PAD REQD. 14.01 44.75 540.68 789.25 SAFE with PAD

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- B20BM 3 Page 48 OF 49
PIPING MATERIAL SPECIFICATION

Header Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10") Design Pressure 31.62
: Kg/cm2g β : 90 °
Branch Pipe Material ASTM A 312 Gr TP 316Ti (WLD ≥ 10", SMLS < 8") Mill Tolerance 12.5 % OR 0.3 mm (min)
Design Temp : 150 Deg C
Coefficient, Y 0.4 Both for Run pipe and Branch Pipe
Calculation with Rein. Pad Area
Fillet Total Rein. (2d2-Db) x (0.875*Tnh)
Basic Allowable Pressure Design A4
Size Pipe O.D. (D) Thickness, Tn Tolerance CA Joint Factor, E Weld d1 d2 L4 A1 A2 A3 Area,
Stress Thk, t (2*tc2)
Size, tc (A2+A3+A4) Result L4' A3' Pad Area Total Area
Result
(inch) (mm) (mm) (Kg/mm2) (mm) (mm) (mm) (mm) (mm) (mm) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm2) (mm2) (mm2)
h b h b h b h b h b h b h b h b
12" 355.60 323.90 9.53 9.53 14.06 14.06 1.19 1.19 0.00 0.00 1 1 6.00 3.96 3.61 307.22 307.22 20.85 1217.51 1344.34 197.17 72.00 1613.52 SAFE
10" 355.60 273.00 9.53 9.27 14.06 14.06 1.19 1.16 0.00 0.00 1 1 6.00 3.96 3.04 256.78 256.78 20.28 1017.60 1123.61 205.57 72.00 1401.18 SAFE
8" 355.60 219.10 9.53 8.18 14.06 14.06 1.19 1.02 0.00 0.00 1 1 5.73 3.96 2.44 204.79 204.79 17.89 811.55 896.10 168.77 65.57 1130.44 SAFE
14" 6" 355.60 168.30 9.53 7.11 14.06 14.06 1.19 0.89 0.00 0.00 1 1 4.98 3.96 1.88 155.86 155.86 15.55 617.66 682.00 135.18 49.54 866.72 SAFE
4" 355.60 114.30 9.53 3.05 14.06 14.06 1.19 0.50 0.00 0.00 1 1 2.14 3.96 1.27 109.20 109.20 6.38 432.75 477.84 16.27 9.12 503.22 SAFE
3" 355.60 88.90 9.53 3.05 14.06 14.06 1.19 0.50 0.00 0.00 1 1 2.14 3.96 0.99 83.80 83.80 6.38 332.10 366.69 19.88 9.12 395.69 SAFE
2" 355.60 60.30 9.53 2.77 14.06 14.06 1.19 0.50 0.00 0.00 1 1 1.94 3.96 0.67 55.76 55.76 5.68 220.97 243.99 18.14 7.52 269.65 SAFE
14" 406.40 355.60 9.53 9.53 14.06 14.06 1.19 1.19 0.00 0.00 1 1 6.00 3.96 3.96 338.92 338.92 20.85 1343.13 1483.06 182.44 72.00 1737.50 SAFE
12" 406.40 323.90 9.53 9.53 14.06 14.06 1.19 1.19 0.00 0.00 1 1 6.00 3.96 3.61 307.22 307.22 20.85 1217.51 1344.34 197.17 72.00 1613.52 SAFE
10" 406.40 273.00 9.53 9.27 14.06 14.06 1.19 1.16 0.00 0.00 1 1 6.00 3.96 3.04 256.78 256.78 20.28 1017.60 1123.61 205.57 72.00 1401.18 SAFE
8" 406.40 219.10 9.53 8.18 14.06 14.06 1.19 1.02 0.00 0.00 1 1 5.73 3.96 2.44 204.79 204.79 17.89 811.55 896.10 168.77 65.57 1130.44 SAFE
16"
6" 406.40 168.30 9.53 7.11 14.06 14.06 1.19 0.89 0.00 0.00 1 1 4.98 3.96 1.88 155.86 155.86 15.55 617.66 682.00 135.18 49.54 866.72 SAFE
4" 406.40 114.30 9.53 3.05 14.06 14.06 1.19 0.50 0.00 0.00 1 1 2.14 3.96 1.27 109.20 109.20 6.38 432.75 477.84 16.27 9.12 503.22 SAFE
3" 406.40 88.90 9.53 3.05 14.06 14.06 1.19 0.50 0.00 0.00 1 1 2.14 3.96 0.99 83.80 83.80 6.38 332.10 366.69 19.88 9.12 395.69 SAFE
2" 406.40 60.30 9.53 2.77 14.06 14.06 1.19 0.50 0.00 0.00 1 1 1.94 3.96 0.67 55.76 55.76 5.68 220.97 243.99 18.14 7.52 269.65 SAFE

REINFORCEMENT PAD CALCULATION


Rev. SHEET
Document No. : ANNEXURE-37 TO PS14333-G0000-PD-SP-A4-0001
CONTRACT No.
14333
PIPING SPEC :- B20BH 3 Page 49 OF 49
PIPING MATERIAL
SPECIFICATION

ANNEXURE- A: BRANCH CONNECTION TABLE

APPLICABLE CLASSES: A50C, A80A


T 1400
T T 1200
T T
T T T 900
T T T
T T T T 800
T T T T
T T T T T 600

BRANCH PIPE (SIZE IN OD)


T T T T T T 500
T T T T T T
T T T T T T T 400
T T T T T T T T 315
T T T T T T T T
T T T T T T T T T 200
T T T T T T T T T T 160
T T T T T T T T T T T 140
T T T T T T T T T T T T 125
T T T T T T T T T T T T T 110
T T T T T T T T T T T T T T 90
T T T T T T T T T T T T T T T 75
T T T T T T T T T T T T T T T T 63
T T T T T T T T T T T T T T T T T 50
T T T T T T T T T T T T T T T T T T 40
T T T T T T T T T T T T T T T T T T T 32
T T T T T T T T T T T T T T T T T T T T 25
T T T T T T T T T T T T T T T T T T T T T 20
T T T T T T T T T T T T T T T T T T T T T T 16
1200
1400
110
125
140
160
200

315
400

500
600

800

900
16
20
25
32
40
50
63
75
90

RUN PIPE (SIZE IN OD)

CODE DESCRIPTION

P PIPE TO PIPE T TEES


R REINFORCED

Project No. Document No.: ANNEXURE- A to DOC. No Rev No. Sheet


14333 PS14333-G0000-PD-SP-A4-0001 3 1 of 1
FORMAT: PS 14333/PLL/Doc REV.0

Potrebbero piacerti anche