LIFTING OPERATION PLAN

Lifting Operation through Hydraulic Crane

PHOTO

PREPARED BY: SUDHIR AMBASTHA

REVIEWED BY: PCM

APPROVED BY: MANOJ KUMAR

DOCUMENT

NUMBER: PCM/NRLPM/02/15

DATE: 8/2/2016

REVISION: First Issue

PLACE: SANKAR VIHAR . DMRC PROJECT - CT24

DISTRIBUTED TO: PCM

DISTRIBUTED TO: PCM STRESCON OVERSEAS VENTURES LTD.

 Controls OC/OHSASMP/EP&R/

communication/Safety Audits
Parts of the body likely to be
Yes(Y) /No (N)

Based on BBS Study (OHSAS)

Occ. Health concern if any

No. of persons working or

exposed to risk/s(OHSAS)

(Indicate reference)
affected (OHSAS)

Training/External
Activity Impact

Probability (P)
Severity (Se)

Duration (D)
R/NR/E Is it

(F-4.3.2-01)
Routine Se x D

Scale (S)
Affected Interested (OHSAS) (OHSAS) significant

Legal requirement
Sl. (R)/ OH & S Hazard/ OH & S Risk/ Environ.
No. Process/Activity Non- Environ. Aspect Impact Existing control measures(EMS/ OHSAS) person/s Party Risk S x Se x P x or Not
routine (OHSAS) Concern N/AN/E D (EMS) Yes(Y)/
(EMS) No(N)
(NR)

(OHSAS)
Impact

1 Loading/
Unloading of Track
Rail Welding Movement of trailer Employe
machine from vehicle while being es/
Viaduct to Trailer Un-Blocked The wheels of the trailer are should be
un-loaded causing Contract
NR wheels of the blocked with Scotch Block during -- -- 3 Body Nil Nil NR 2 2 4 No
injury to persons ,risk or
vehicle loading or un-loading
of collision with other Employe
vehicles es

NR Height of trailer Fall /slippage of person Proper step ladder will be used to climb up / -- - - Contractor 1 Body Nil Nil NR 2 1 2 No
from the ground while climbing on down the trailer vehicle and safety helmet to Employee
trailer to attach lifting used s
belt/sling to the lifting
points on pallet box
and to crane hook

NR Failure of crane Failure of crane (a) Lifting Operation checklist is adequately -- - - Employee 0 Body Nil Nil E 5 2 10 Yes
causing injury to near filled based on the references to lifting s/Contract
by persons and operations guidelines document or
material damage and Employee
loss of reputation s

(b) Crane is operated on a

reasonably level ground surface.

(c) Crane is not loaded beyond the Safe

Working Load and for this purpose Load
Chart showing the Safe Working Loads at
different radii of the boom is displayed and
always referred to.
(b) The weight of the load is assessed and
usage of lifting points marked by the
manufacturer are always considered before
attempting any lift .
NR Usage of un-tested (a) It is a serious Legal (a) All equipment used for lifting operations -- - - Employee 0 Body Nil Nil E 5 2 10 Yes
and un-certified violation (b) Non- are uniquely identified by a unique number , s/Contract
lifting crane and reliable © Breach of and each equipment is marked with the safe or
other lifting contractual working load Employee
appliances and gears requirement. s
(b) Prior to using any equipments used for
(b) failure of crane or lifting like cranes , lifting belts ,cranes ,d-
lifting appliances shackles ,slings etc. their Load test certificate
causing injury to the is verified .
near by persons and
material damage. (c) Each work activity involving lifting
operations shall be supervised by a
designated lifting supervisor.

(d) lifting Operations check list is prepared.

Checked and issued by competent
Authorised persons prior to start every
specific lifting operation.

(d) For All persons involved in lifting

operations and controls must be subject to
formal competence checks to ensure
necessary training ,experience and
qualification

NR Un-safe crane Toppling of crane or (a)The Crane operator possesses the -- - - Employee 0 Body Nil Nil E 5 2 10 Yes
operation by damage to material or knowledge of the inherent risks involved in s/Contract
operator injury to near by the operation of lifting appliances. or
persons Employee
(b) The crane operator must have HMV- s
TRNS license issued by Govt of India.

NR Hook without Hook Slings /lifting belts Hooks will be provided with hook latch to -- - - Employee 0 Body Nil Nil E 5 2 10 Yes
Latch coming out from the prevent slings coming out during lifting s/Contract
hook during lifting operation . or
operation causing Employee
injury to near by s
persons and material
damage
NR Persons and riggers (a) Risk of getting (a) No person shall be positioned under any -- - - Employee 0 Body Nil Nil E 5 2 10 Yes
handling material by struck by suspended suspended load or between any suspended s/Contract
being too close to load or serious injury load and fixed objects. Persons shall stand or
suspended load or due to crushing below well clear of the load and shall not walk, Employee
between a the load in case of any crawl or stand under the suspended load. s
suspended load and crane or sling failure.
fixed structures or (b) (b) All loads shall have tag-lines attached
objects (b) Risk of getting in order to ensure that the load can be
crushed seriously controlled at all times from a safe distance
under the front wheels
of the mobile crane
 NR Movement of public Risk of collision of (a) No load shall be slewed over public areas -- - - Employee 0 Body Nil Yes E 5 2 10 Yes
vehicles in the area public vehicles with without stopping the pedestrians and road s/Contract
in close vicinity to crane while marching traffic first. or
crane operational with the load / while Employee
area lifting the load . It can (b)The swinging area of the crane is s
lead to injury to public cordoned/ barricaded .
persons and damage to
public vehicles . (c)Where crane is required to march with the
Leading to loss of load ,signal men on the front and rear side of
reputation and Legal the crane and bearing Red cautionary flags,
complications blowing whistles will ensure warning the
public persons and vehicles .Measures like
marching loads in Off Traffic hours through
busy public roads is used whenever needed.
All personnels who are all involving lifting
operations need to wear reflective jacket

NR Sharp ends and Severe wear and tear of Usage of suitable packing between belts / -- - - Employee 0 Body Nil Nil NR 2 2 4 No
corners on load and the lifting belt /slings slings and the sharp ends and corners on s/Contract
cable drums due to bending at sharp load. or
ends and corners on Employee
load being lifted s
causing severe injury.

NR Emission from Air Pollution (a) Valid emission certificates. -- -- -- -- -- 8 Nil N 1 2 4 2 16 Yes
vehicles (b) Periodic Emission checks and monitored
by Administration

Material handling NR Heavy materials Head injury and foot (a)Usage of Safety helmet, safety shoe, hand -- - - Employee 8 Body Nil Nil NR 2 2 4 No
operations using handling injury , getting hit by gloves and High visibility Jackets. s/Contract
Crane on coming public (b) cording off the lifting operation area with or
2
vehicles traffic cones Employee
s

3 Usage of Crane for NR Usage of un-tested (a) It is a serious Legal (a)Prior to using any Crane for Lifting -- - - Employee NA Body Nil Nil E 5 2 10 Yes
un-loading /Loading and un-certified violation Operation Equipment fitness certificate s/Contract
Track Welding Crane (b) Non-reliable issued by competent person with 6months or
machine from (c) Breach of Validity, , the operators' License / Employee
viaduct to Trailer contractual competency certificate are always verified . s
requirement (b)Each work activity involving lifting
(d)failure of Crane operations by Crane shall be supervised by a
causing injury to the designated Lifting Supervisor
near by persons and
material damage
NR un-safe operation by Toppling of Crane or (a) Crane Operators driving or operating -- - - Employee 0 Body Nil Nil E 5 2 10 Yes
Crane operator damage to material or Crane or crane must be is above twenty-one s/Contract
injury to near by years of age and possesses a valid heavy or
persons transport vehicle driving license as per Employee
Motor Vehicle Act and Rules. s

(b) The For lift Operator Possesses the

knowledge of the inherent risks involved in
the operation of lifting appliances By
Understanding a formal training at any
institution of national importance or
Document to support Competency of crane
operator from Crane Hiring Company

NR Horse Play - Person Serious Injury to (a) NO Person will be lifted while standing -- - - Employee NA Body Nil Nil NR 2 2 4 No
standing on forks or person on the forks or on a pallet lifted by the forks! s/Contract
on a pallet box lifted or
by the forks (b) a step ladder to be used for accessing Employee
the material on the trailer or truck. s

NR Movement of public Risk of collision of (a) Where Crane is required to march with -- - - Employee 0 Body Nil Yes E 3 2 6 Yes
vehicles in the area public vehicles with the load ,on path ways signal men on the s/Contract
in close vicinity to Crane while marching front and rear side of the Crane and bearing or
Crane operational with the load / while Red cautionary flags, blowing whistles will Employee
area lifting the load . It can ensure warning the public persons and s/Public
lead to injury to public vehicles . .
persons and damage to
public vehicles .
Leading to loss of
reputation and Legal
complications

NR Accidental Accident causing When the Crane is parked, it will be ensured -- - - Employee 0 Body Nil Yes E 3 2 6 Yes
movement of Crane damage to material or that: s/Contract
while it is parked injury to persons near (a) The engine is stopped with starter key or
by persons as well as to removed, Employee
public persons and (b) brake applied . s/Public
vehicles causing loss © The forks are lowered to the ground
of company reputation (d) The controls are set to neutral and the
and Legal brakes are set applied .
complications
 NR Swing of Crane Hit to nearby person (b) The load must be stable and safely -- - - Employee 0 Body Nil Nil NR 3 2 6 No
and serious Injuries. arranged on the Crane. s/Contract
©Crane will not be tilted forward except or
when picking up or depositing a load Employee
(d) Load will be kept uphill when going up s
or down an incline.
Crane will be Slowed down on wet or
slippery surfaces & driving over loose
objects or on surfaces with ruts and holes
will be avoided

Sling Confiriguations for Lifting

STRAIGHT WIRE D SHACKLE

ROLES AND RESPONSIBILITIES

. All phases of operations for lifting equipment and materials are properly planned
. All personnel are properly trained and sufficiently experienced
Site Manager : Manoj singh
. Equipment is only operated by trained personnel
. Safe equipment is used for the lifting operation and any defective equipment is removed from service
Physically check the rigging equipment and then allow the lifitng operation to proceed
check correct load ratings are available for the material and equipment used for rigging
. Rigging material and equipment are maintained in proper working condition
. Proper rigging of the load
. Supervision of the rigging crew & 100% usage of PPE
Lifitng Supervisor/Site
Engineer/Warehouse Incharge: . Ensuring correct assembly and attachment of lifitng accessories to the load and lifting equipment as required during the
Sanjib Das operation, such as the correct position of lifting bolts , Proper fasterning of slings, D Shackles with load and lifitng hook of
the crane,

. Safety of the rigging crew and other personnel as they are affected by the rigging operation
Ensure that the Scotch blocks provided to the trailer/truck
Following of Lifting Operation check list beofre start the lifting
Ensure that the best methods and most suitable equipment and tackle are employed
. Never put any part of their body under a suspended load
Employees' engaged in lifting
operaration . Never ride a load while it is being lifted
1.Crane Operator
: INDRAJEET . Be aware of suspended loads, signals of the operators and any lifting equipment supports
2.Rigger . Use lifting equipment as instructed and report any defects
: AKHALESH
3.Signal Man
: AKHALESH
4.Operator's Helper
: RAHUL SINGH
Employees' engaged in lifting
operaration
1.Crane Operator
: INDRAJEET
2.Rigger
: AKHALESH
3.Signal Man
: AKHALESH
4.Operator's Helper . Ensure people are out of the direction of the load
: RAHUL SINGH

Site EHS Representative Monitor and audit implementatioon of this procedure.

 L

LIFTING OPERATION ANALYSED LIFTING OPERATIO

STEPS OF

SL NO. ENSURE SAMPLE PICS FOR UNDERSTAD

FOLLOW PTW FOR

1
LIFITNG OPERAION
 BLOCKING OF THE
2 WHEELS OF THE
TRAILER/TRUCK

TOOL BOX TALKS

3
MEETING

4 USE LADDER
5

LIFTING OPERATION
BY USING FORK LIFT

7
 BY USING FORK LIFT

9
 LIFTING OPERATION PLAN

LIFTING OPERATION THROUGH HYDRA CRANE

WORK EXECUTION

STEPS OF LIFTING OPERATION

PICS FOR UNDERSTADING DESCRIPTION

PRIOR TO START THE LIFITNG ACTIVITY LIFIT

OPERATIONS CHECK LIST TO BE FOLLOW
BLOCK THE WHEELS OF THETRAILER WITHSCOTCH B
DURING LOADING OR UN-LOADING

THE LIFTING SUPERVIOSR SHOULD CONDUCT A FOR

TOOL BOX MEETING PRIOR TO START THE LIFTING A

USE LADDER TO ACCESS AND EGRESS TO THE

TRAILER/TRUCK
NOBODY SHOULD RIDE ON FORK LIFT

THE LOAD MUST STABLE AND SAFELY ARRANGED O

FORKS AND TIE WITH RETRACTABLE RATCHET LASH
BELT

LOAD WILL BE KEPT UPHILL WHEN GOING UP OR DO

INCLINE
LOAD WILL BE KEPT UPHILL WHEN GOING UP OR DO
INCLINE

PLACE THE LOAD ON THE DESIRED LOCATION LOWE

FORKS

MAINTAIN 2MTR SAFE DISTANCE FROM OPERATING

 NUMBER: REVISION: DATE :

NO.OF
PEOPLE
RIPTION WILL
INVLOVE
IN THE JOB

LIFITNG ACTIVITY LIFITNG

2
CK LIST TO BE FOLLOW
TRAILER WITHSCOTCH BLOCK
2
ADING

OULD CONDUCT A FORMAL

O START THE LIFTING ACTIVITY.

D EGRESS TO THE
ORK LIFT 2

D SAFELY ARRANGED ON THE

CTABLE RATCHET LASHING 2

WHEN GOING UP OR DOWN AN

2
 2

SIRED LOCATION LOWER THE

2

NCE FROM OPERATING VEHICLE. 2

PAGE 3
 L

LIFTING OPERATION ANALYSED LIFTING OPERATIO

STEPS OF

SL NO. ENSURE SAMPLE PICS FOR UNDERSTAD

FOLLOW PTW FOR

1
LIFITNG OPERAION
 BLOCKING OF THE
2 WHEELS OF THE
TRAILER/TRUCK

TOOL BOX TALKS

3
MEETING

4
5

LIFTING OPERATION
6 BY USING HYDRA
CRANE

7
7

8
 LIFTING OPERATION PLAN

LIFTING OPERATION THROUGH HYDRA CRANE

WORK EXECUTION

STEPS OF LIFTING OPERATION

PICS FOR UNDERSTADING DESCRIPTION

PRIOR TO START THE LIFITNG ACTIVITY LIFIT

OPERATIONS CHECK LIST TO BE FOLLOW
BLOCK THE WHEELS OF THETRAILER WITHSCOTCH B
DURING LOADING OR UN-LOADING

The Lifitng supervisor should conduct a formal Tool Box Meet

start the lifting activity.

HOOK ONE END OF THE WEB SLINGS TO THE CRAN

a) The position of Lifting points as marked / recommended by
manufacturer has to be followed .

B) In case lifting points are not marked / recommended by the

manufacturer - 2 Nos of slings in the form of double basket hit
Double Choker Hitch is recommended for tightly securing & b
the material for safe lifting .

SLOWLY GIVE THE LOAD TO THE CRANE AND LIFT T

FROM THE TRAILER
CHECK THE AUTOMATIC LOAD INDICATOR.
IF FOUND NORMAL, LIFT THE LOAD

ENSURE NO PERSON IS NEAR BY WHILE THE LOAD IS

SUSPENSION
ENSURE NO PERSON IS NEAR BY WHILE THE LOAD IS
SUSPENSION

PLACE THE LOAD ON THE DESIRED LOCATION AND U

THE WEBSLINGS
 NUMBER: REVISION: DATE :

NO.OF
PEOPLE
RIPTION WILL
INVLOVE
IN THE JOB

LIFITNG ACTIVITY LIFITNG

2
CK LIST TO BE FOLLOW
TRAILER WITHSCOTCH BLOCK
2
ADING

uct a formal Tool Box Meeting Prior to

EB SLINGS TO THE CRANE HOOK 2

marked / recommended by the

rked / recommended by the 2

he form of double basket hitch or
ded for tightly securing & balancing

THE CRANE AND LIFT THE LOAD

2
D INDICATOR.
LOAD

BY WHILE THE LOAD IS UNDER

2
 2

SIRED LOCATION AND UNHOOK

2

PAGE 3