DANEM ENGINEERING WORKS.WLL.

INSPECTION AND TEST PLAN

SCOPE OF WORK: EPIC FOR THE PROPOSED LAKE & SANITARY WATER STORAGE AT RAS LAFFAN INDUSTRIAL CITY
LOCATION : RAS LAFFAN INDUSTRIAL DOC
END USER : M/S.QATAR PETROLEUM 2455-5-25-0005 Rev 1
CITY NO.

TITLE: GRP PIPE- SITE INSTALLATION Control Points: W= Witness, S=Survey, H=Hold Point, R= Review
INSPECTION REQUIRED
CHARECTERI
Sl DESCRIPTION QUALITY PLACE OF REFERENCE
STICS TO BE ACCEPTANCE CRITERIA END DE FP
no OF TEST /OP RECORD(S) TPI TEST/OP DOCUMENT(S)
VERIFIED USER W I

1.0 MATERIAL RECEIVING

As per AFC
drawing, Vendor
 Scope of Work Material Receiving
Material submittal, approval, material As per Appendix A
 Project Specification Report (Doc
1.1 identification and Test certificate, R H R R Site and Attachment 11 of
 ISO 9001:2008 requirement No.DEQ/FORM/QAQ
traceability Approved data Project specification
 EN 10204 3.1 C 15)
sheet and QSP.07
 

 Scope of Work
 Project Specification Material Receiving
Pipe Specification, As per Appendix A
 AFC drawing Report (Doc
1.2 Material Approval Size & Dimension R H R R Site and Attachment 11 of
 Vendor approval No.DEQ/FORM/QAQ
Project specification
 MTC C 15)
 Approved data sheet

2.0 PERSONNEL QUALIFICATION

Compliance with
CV, Qualification,
Qualification of GRP pipe Qualification Project Spec and
2.1 experience and Project Spec and Annex D of IS 14692-4 R H R R Site
jointer/fitter, Supervisor Certificate Annex D of IS 14692-
training records
4

3.0 UNDERGROUND FIBREGLASS/PLASTIC PRESSURE PIPING ERECTION

Check alignment ,joint  Approved method statement Project Specification.

1
and assembly (Doc no.2455-5-19-0001 Rev A
GRP Fit-up
3.1 preparation for AFC Drawing clause 12.2), S W W S Site
inspection Report
lamination:  Project Spec ,
• Gap  AFC Drawing ,

Page 1 of 4
 DANEM ENGINEERING WORKS.WLL.
INSPECTION AND TEST PLAN
SCOPE OF WORK: EPIC FOR THE PROPOSED LAKE & SANITARY WATER STORAGE AT RAS LAFFAN INDUSTRIAL CITY
LOCATION : RAS LAFFAN INDUSTRIAL DOC
END USER : M/S.QATAR PETROLEUM 2455-5-25-0005 Rev 1
CITY NO.

TITLE: GRP PIPE- SITE INSTALLATION Control Points: W= Witness, S=Survey, H=Hold Point, R= Review
INSPECTION REQUIRED
CHARECTERI
Sl DESCRIPTION QUALITY PLACE OF REFERENCE
STICS TO BE ACCEPTANCE CRITERIA END DE FP
no OF TEST /OP RECORD(S) TPI TEST/OP DOCUMENT(S)
VERIFIED USER W I

• Alignment  ISO 14692-4,

• Dimension of bonding  BS 7159 and BS 5480
area
3.2 Check lamination joint:  Approved method statement Project Specification.
• External (Doc no.2455-5-19-0001 Rev A Lamination joint
Manufacturer
• Internal clause 12.2), inspection
assembly 1
• Barcol hardness  Project Spec , Report(doc S/W W W W Site
Instructions and
Dimension of Bonded  AFC Drawing , no.DEQ/FORM/QAQ
AFC Drawing 
Area  ISO 14692-4, C/018)
BS 7159 and BS 5480
3.3 Joining-Flange Project Specification
 Check the
alignment ,holes
numbered  Approved method statement
 Assure that all (Doc no.2455-5-19-0001 Rev A
 Flange joint
bolts ,nuts and Manufacturer clause 12.2),
inspection report 1
washers are in place assembly  Project Spec ,
(DEQ/FORM/QA S/W W W W Site
and free from Instructions and  AFC Drawing ,
QC/019)
damage AFC Drawing   ISO 14692-4,
 Assure that  BS 7159 and BS 548
the torque value is  Manufacturer recommendations
accordance to the
manufacturer
recommendations 1
 Approved method statement
(Doc no.2455-5-19-0001 Rev A) Piping Inspection
Final Inspection of  Project Spec , Report  (Doc
As per AFC Project Specification.
3.4 installed piping  AFC Drawing , BS 7159 and BS 548 No.DEQ/FORM/QAQ S H W W Site
Drawing  Instructions
 ISO 14692-4, clause 5.5 & 5.7 C/020)

Page 2 of 4
 DANEM ENGINEERING WORKS.WLL.
INSPECTION AND TEST PLAN
SCOPE OF WORK: EPIC FOR THE PROPOSED LAKE & SANITARY WATER STORAGE AT RAS LAFFAN INDUSTRIAL CITY
LOCATION : RAS LAFFAN INDUSTRIAL DOC
END USER : M/S.QATAR PETROLEUM 2455-5-25-0005 Rev 1
CITY NO.

TITLE: GRP PIPE- SITE INSTALLATION Control Points: W= Witness, S=Survey, H=Hold Point, R= Review
INSPECTION REQUIRED
CHARECTERI
Sl DESCRIPTION QUALITY PLACE OF REFERENCE
STICS TO BE ACCEPTANCE CRITERIA END DE FP
no OF TEST /OP RECORD(S) TPI TEST/OP DOCUMENT(S)
VERIFIED USER W I

3.5  As per AFC drawing, Project Specification

Release for partial back  Approved method statement Release note
filling with joints As per AFC drawing (Doc no.2455-5-19-0001 Rev A) (DEW/FORM/QAQC/ S H W H Site 1
exposed clause 7.2 025)

Flushing report,
Pressure/Leak test
 No visible leak or weeping/ report (Doc no.
Test limits, gauge
 Piping flushing and  Method statement for flushing (Doc DEQ/FORM/QAQC/021)
calibration ,water Approved Hydro test
3.6 draining, no.2455-5-19-0005 ) DEQ/FORM/QAQC/022) S/W H S W Site
testing, proper pack
 Hydrostatic testing  Hydro test (Doc no.2455-5-19-0004 Pressure /Leak test
vent, Drains etc
Rev A) Check-List
(DEQ/FORM/QAQC/023
)
3.7 Project specification
 As per AFC drawing,
Release trenches for  Approved method statement Release note
As per AFC
backfilling after Hydro (Doc no.2455-5-19-0001 Rev A) (DEQ/FORM/QAQC/ W H S H Site 1
Drawing  
test clause 7.2 025)

4.0 ATMOSPHERIC UNDERGROUND PIPING

 Project Spec
Inspection of trenches  AFC Drawing Line coordinate and
4.1 excavation coordinates, As per AFC drawing  Approved method statement (Doc Elevation (Doc no. S S S N/A Site Project specification
elevations and beddings no.2455-5-19-0001 Rev A)clause 7.0 DEQ/FORM/QAQC/024)
 

Piping Inspection
Check atmospheric
Report  (Doc
underground piping As per project Specification,
4.2 As per AFC drawing No.DEQ/FORM/QAQ S R/H S W Site Project specification
installation before ISO 14692-4 Clause 5.5 and 5.6
C/020)
watertight testing
4.3 Release trenches for As per AFC drawing  As per AFC drawing, Release note W H S H Site Project Specification

Page 3 of 4 1
 DANEM ENGINEERING WORKS.WLL.
INSPECTION AND TEST PLAN
SCOPE OF WORK: EPIC FOR THE PROPOSED LAKE & SANITARY WATER STORAGE AT RAS LAFFAN INDUSTRIAL CITY
LOCATION : RAS LAFFAN INDUSTRIAL DOC
END USER : M/S.QATAR PETROLEUM 2455-5-25-0005 Rev 1
CITY NO.

TITLE: GRP PIPE- SITE INSTALLATION Control Points: W= Witness, S=Survey, H=Hold Point, R= Review
INSPECTION REQUIRED
CHARECTERI
Sl DESCRIPTION QUALITY PLACE OF REFERENCE
STICS TO BE ACCEPTANCE CRITERIA END DE FP
no OF TEST /OP RECORD(S) TPI TEST/OP DOCUMENT(S)
VERIFIED USER W I

 Approved method statement

partial backfilling with (Doc no.2455-5-19-0001 Rev A) (Docno,DEQ/FORM/
joints exposed clause 7.2 QAQC/025)

As per project Leak test report

Gravity testing of the
Specification, ISO No leakage deducted and Approved (Doc no.
4.4 pipe as required by the S H S W Site Project specification
14692, BS 7159 Method statement DEQ/FORM/QAQC/0
testing procedure
and BS 5480   11)  

4.5  As per AFC drawing, Project specification

Release trenches for  Approved method statement Release note
As per AFC
backfilling after gravity (Doc no.2455-5-19-0001 Rev A) (Docno,DEQ/FORM/ H H S H Site 1
Drawing  
test clause 7.2 QAQC/025)

5.0 PIPING CIRCUIT SYSTEM COMPLETION

5.1 Mechanical completion As per AFC Piping circuit Line
QP Spec QP-STD-Q-004 Rev 1 clause 6.7  R H R H Site Project specification
of piping circuit system Drawing   list per system
6.0 PROJECT DOSSIER & AS BUILT DRAWINGS
As per As Built
As Built Drawings
6.1 Red-marked up QP Spec ES-D-10 Rev 4 Clause 6.2  As Built Drawings R H R N/A … Project specification
drawings
Collect & Compile
Compilation & approval Project Documents As per project specification,
6.2 Project Dossier R H R H … Project specification
of Project Dossier and records as per SOW Attachment 8
Approved Format.

Page 4 of 4