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Pump Installation and Service Manual

SK75/100
Submersible Sewage
Ejector Pumps

NOTE! To the installer: Please make sure you provide


this manual to the owner of the pumping equipment or to
the responsible party who maintains the system.
2. Risk of Electrical Shock: NOTE: Some city regulations
General Connect only to a properly do not allow installing a
Information grounded receptacle. pump with plastic pipe.
Check local regulations.
Septic tank should be vented
Thank you for purchasing your in accordance with local
Hydromatic® pump. To help plumbing codes. 5. In applications where the
ensure years of trouble-free Do not smoke or use sparkable pump may sit idle for
operation, please read the electrical devices or flame in a months at a time, it is
following manual carefully. septic (gaseous) or possible recommended that the pump(s)
septic sump. be cycled every month to
ensure the pumping system is
Before Operation: If a septic sump condition may working properly.
exist and if entry into sump is
Read the following instructions necessary, then (1) provide 6. A Hydromatic check valve
carefully. Reasonable care and proper safety precautions per should be installed in the
safe methods should be practiced. OSHA requirements and (2) discharge pipe.
Check local codes and do not enter sump until 7. An audible alarm system
requirements before installation. these precautions are strictly for high water conditions
adhered to. should be installed in every
Attention: Do not install pump in location pump for greater protection.
classified as hazardous per Contact your Hydromatic
This manual contains important distributor for proper control
information for the safe use of N.E.C., ANSI/NFPA 70 - 2001.
panel.
this product. Read this manual Failure to heed above cautions
completely before using this could result in injury or death.
product and refer to it often for NOTE: Wire pump(s) and
continued safe product use. panel are to comply with
DO NOT THROW AWAY OR Installation local and state codes.
LOSE THIS MANUAL. Keep it
in a safe place so that you may Instructions
refer to it often. 8. Use pump partially or
completely submerged for
These important instructions must pumping waterlike liquids
WARNING: Before handling be followed for satisfactory (temperature to 140° F). The
these pumps and controls, performance of your pump. SK75/100 will pump solid
always disconnect the power Before installation, check your materials up to 2" (spherical)
first. Do not smoke or use local electrical and plumbing in diameter. This pump has not
spakable electrical devices or codes. been investigated for use in
flames in a septic (gaseous) or 1. Provide proper pit on sewage swimming pool areas.
possible septic sump. tank. Run time minimum is 9. CAUTION: Do not pump
two minutes. For maximum flammable liquids. Strong
pump life, three minutes is chemicals or salt water should
Pump recommended. not be pumped without
Warning 2. Make sure sump is free of consulting your Hydromatic
distributor for proper seals
string, cloth, nails, gravel, etc.
before installing pump. and coatings.
To reduce risk of electrical shock: 3. Do not set pump directly on
the bottom of sump if it is not
1. Risk of Electrical Shock: solid. Raise the pump by
placing bricks or concrete
This pump has not been blocks underneath it.
investigated for use in
swimming pool areas. 4. Use steel or plastic pipe for all
connecting lines between
pump and sewer outlet.
2
Pump
Installation 40

TOTAL DYNAMIC HEAD-FEET


30

1 HP

20
3/4 HP

10

0
0 32 64 96 128 160 192
CAPACITY-U.S. G.P.M.

Duplex SK100 Simplex SK75


3
6. Air locked pump. Disconnect 1. Clean any dirt or trash from
Pump piping at union and run until the outside of the pump
Servicing all air bubbles are expelled.
Hydromatic pumps have a
before dismantling.
2. Check for an obstruction in the
small air vent hole in the impeller by looking through
Read the following instructions impeller cavity to let out the suction hole of the pump.
carefully before replacing any trapped air. If this hole The shaft should turn freely if
parts. Reasonable care and safe becomes plugged, pump may unobstructed. Keep fingers,
methods should be practiced. air lock. To break the air clothing or any material from
Check local codes and lock, use a small screwdriver suction inlet. Serious injury
requirements before installation. to clear hole in the may occur if pump is
Only competent electrician impeller cavity. connected to power source.
should make the installations. As a secondary precaution in 3. Obtain an ohmmeter to test for
Before removing the pump from installations of this type, 1 ⁄ 16" burned or broken wires or for
its installation for repairs, check hole should be drilled in the defective stator winding. Set
first to see if the trouble is discharge pipe below the check ohmmeter scale pointer to
caused by: valve. The check valve should R X 1 scale and check the
1. Miswiring of the pump into the be 12 to 18 inches above pump meter by putting both meter
terminal block. discharge. Do not put check leads together and adjusting
valve directly into pump the needle knob until the meter
2. Miswiring of the flat level
discharge opening. reads zero. If the meter cannot
controls into the panel.
be adjusted to zero, the
3. Miswiring inside the control
NOTE: In sumps where the batteries need to be replaced.
panel.
pump is operating daily, air For three phase pumps, attach
4. Tripped circuit breaker. If the
locking rarely occurs. one meter lead to the white
breaker is manually reset and
cord wire of the power cord
then trips off again, the
and the outer meter lead to the
problem could be: 7. Wrong impeller rotation. black cord wire. This reading
a. short circuit in motor or The rotation should be should equal the resistance
control panel counterclockwise when you’re of one phase (see Winding
looking at the impeller. Resistance Chart). Repeat the
b. water in the motor housing
Correct improper rotation above procedure for white and
c. insufficient amp capacity of on three phase pumps by
wiring or breakers, or low red wires as well as red and
reversing any two line leads. black wires. Each of the three
voltage supply No rotation check is necesary separate readings should read
d. improper panel wiring on single phase pumps. approximately the same. If no
5. Tripped overload. If overload 8. Closed discharge gate valve. resistance is obtainable for any
is manually reset and then 9. Plugged impeller or pipeline. of the three phases, either a
trips off again, the problem wire is broken, there is a bad
10.Discharge head may be too connection or the winding is
could be:
high. Check elevation against defective. Skip Steps 5 and 8
a. pump or piping clogged design point of pump. if resistance is OK.
b. pump motor or bearings may 11.Floats not hanging free in
be defective For single phase pumps, remove
the sump. the hex head cap screws (11)
c. start capacitor in motor may 12.Malfunctioning floats. from adaptor ring casing (10)
have failed and remove assembly from
d. pump may be miswired to volute (14). Disassemble wire
WARNING: Be certain power
terminal block connections from motor (7)
to pump is off! Disconnect
e. head lower than rating, and remove power cord (27)
the pump power cord from
pumping too much liquid from pump. Using the wire
terminals and remove pump
leads (26) from the motor (7)
from sump.
check the winding resistance
with an ohmmeter.
4
Attach one meter lead to the stator must be replaced. A zero 9. Unscrew the hex head cap
white cord wire and the other reading indicates a direct short, screws (11) and remove the
meter lead to the black cord and the stator will have to volute (14).
wire. See Winding Resistance be replaced. 10.On the three phase models first
Chart for an appropriate 7. If the wiring is grounded, remove the impeller screw (16)
resistance reading. Repeat this remove the pipe plug (3) in the and impeller washer (17) and
procedure for the black cord top of the pump and drain the then on all models unscrew the
wire and red lead wire. This oil into a glass container. A impeller (15). Hold the
reading is the start winding milky appearance to the oil rotor/shaft assembly with a
resistance. Also repeat this will indicate that water has screwdriver and carefully tap
procedure for the white cord entered through and worn or impeller with a plastic or rubber
wire and the red cord wire. damaged seals or O-rings. If hammer.
This reading is the total motor this is the case, the mechanical
winding resistance. If no 11.Remove the flat head machine
seals and all O-rings will have screw (23) from seal plate (24).
resistance is obtainable for to be replaced. If no apparent
either the start or main Remove clamp ring (13) and
moisture is seen, the stator motor cover assembly (10, 25)
winding, either there is a bad must be checked with a high
connection or the winding off the seal plate (24).
pot tester. Using a voltage of
is defective. 1500 volts for 115 volt motors 12.Remove the four hex head
4. For three phase models, remove and 2000 volts for 230 volt stator bolts and lift the
hex head cap screws (8) and lift motors, touch one probe to the stator (7) from the seal plate
off motor dome (25). Prop the white lead and the other probe (24). A screwdriver can
motor dome (25) so as to not to the stator laminations for be inserted under the stator
pull and make taut the motor only one second. Buzzing will shell in order to remove the
connection leads. Remove motor indicate arcing is occurring at stator (7).
connections (26) from motor a breakdown of insulation or 13. Bump the end of the shaft with
(7) and remove power cord (27) a small amount of moisture a plastic hammer. This will
from pump. is present. The stator will push the rotating half of the
5. Twist the three leads of one then have to be dried out mechanical seal (18) from the
end of the power cord together. or replaced. shaft and also push the lower
Then at the other end, with an The high pot test is very bearing from the seal plate
ohmmeter, check any two destructive. So, each time the (24). Now remove the shaft,
leads. Check the third lead same stator is checked, the rotor and bearing assembly
with either of the first two. If voltage should be lowered from the seal plate (24).
a zero reading is indicated about 250 volts. If not, 14. If water is found in the oil, the
for any wire, the wire is you may cause the stator rotating and stationary halves
broken and a new power cord to short by breaking down of the mechanical seal (18,19)
assembly must be ordered. the insulation. must be replaced. Remove the
6. Set ohmmeter scale pointer to stationary seal half by inserting
R X 100K scale. Connect one a screwdriver into seal plate
Caution: Due to the high (24) from the top and tapping
meter lead to one lead of the voltage, use extreme care when
stator and touch the other lightly with a hammer.
using the high pot tester. A
meter lead to the motor dangerous shock can be avoided 15. Turn the bearing by hand and
housing (25). If the resistance with careful handling of the if it feels rough when turned or
to the ground is less than test probes. looks rusted, it should be
500,000 ohms, there is replaced. Obtain a bearing
moisture in the winding or puller to remove the bearing. If
leakage through stator 8. Repeat step 3, this time a puller cannot be placed over
insulation. The stator must be attaching the meter leads to the the bearing, remove the outer
dried out and then rechecked stator wires. If a zero reading is face by cracking in a vise. Now
on the ohmmeter. If the obtained, the winding is the outer face and balls can be
resistance is still less than defective and the stator must removed, allowing the inner
500,000 ohms after drying, the be replaced. face to be pulled.
5
entry location in the motor Tuck wires up into the housing
Pump dome (25). Pull the wires to prevent rubbing on the
Servicing through the hole opening in the
motor dome (25). Position the
rotor and secure power cord
assembly (27) to the motor
clamp ring (13) over the seal housing (25).
Reassembly:
plate (24) and replace the To replace the power cord (27)
1. Thoroughly clean the seal plate machine screws (23) in the seal on single phase pump, as
(24), particularly the seal and plate (24). determined in Repair step 5
bearing pockets. All sand and
8. Coat the rubber ring on the coat the cord grip threads with
dirt must be removed.
rotating seal half with O-ring pipe dope or apply Teflon tape
2. If the stationary seal half was lube and press the seal onto the and screw the new power cord
removed as in step 13, coat the shaft with the rubber ring assembly (27) into the motor
replacement stationary seal facing the impeller. housing (25). Tighten down the
half with O-ring lube and use a knurled nut with either pliers or
plastic pusher to press it into a pipe wrench. Referring to
the housing. Make sure the Caution: Mixing old and new wiring diagrams in this manual,
rubber ring goes in first. Do seal parts will cause immediate secure wires together with wire
not use any sharp objects that seal failure. When replacing nuts (26).
may damage the seal. seal, replace both the rotational
and the stationary seal halves. Do not tape leads together as
3. When installing a replacement the hot oil will deteriorate the
bearing, press only on the inner tape and cause motor failure.
face and make sure the bearing 9. Replace the impeller (15) on
the pump shaft. On the three 14.Before filling the motor
is flush against the snap ring. If
phase models fasten the housing with oil, an air test
a press is not available, the
impeller washer (17) with the should be performed. Apply 7
bearing can be tapped onto the
impeller screw (16) to the to 8 pounds of air pressure in
shaft using a sleeve that bears
pump shaft. the 1/4" NPT tap (3) on the top
only on the inner face.
of the motor cover and seal
Pressing on the outer face will 10.Turn impeller (15). It should chamber. (Note: Too much
ruin the bearing. turn freely with no drag. pressure will damage the seal.)
4. Push the shaft, rotor and ball 11.Set the seal housing and Then submerge the pump in
bearing assembly into the seal motor housing assembly into water and check for leaks. If a
plate (24), being careful not the volute case (14) and leak occurs, isolate where it is
to chip the ceramic of the secure with three hex head coming from and correct the
stationary seal half. screws (11). problem by replacing the
5. Replace the motor (7) if it is 12.Reach in the eye of the volute sealing part. If there are no
visibly burned or if the ground (14) and turn impeller (15) leaks, fill the motor and seal
resistance test (step 3) or again. It should turn freely housing with high grade
the winding resistance test with no drag. transformer oil to at least one
has failed. Note that the inch below top of housing.
13.If necessary to replace the
replacement stator must be of power cord assembly (27) on Do not fill the motor housing
the same manufacture as the a three-phase pump (as completely. Allow air space
existing rotor or vice versa. determined in Repair step 5), for expansion.
Replace the four stator bolts. obtain a new power cord Replace oil plugs (3).
6. Remove the old O-ring (12), assembly from Hydromatic 15.Connect power cord wires to
regardless of condition, Pump. Refer to wiring terminals. Connect power and
and replace. Place the new diagrams in this manual; check pump running. Motor
O-ring over the seal plate secure wires together with wire should run smoothly free of
(24) shoulder. connections (26) only. vibration. Place pump back
7. Clean motor cover assembly Do not tape leads together as into pit.
(10, 25). Then, position it over the hot oil will deteriorate the
the seal plate (24) so that the tape and cause motor failure.
motor wires are near the cord
6
SK75/SK100
1 Phase Parts List

40 7 6 39
8
1 5 4 2 9
10 38
11 37
WINDING RESISTANCE CHART
36
1 Phase 230V 34 35
12
Start Run
13 33
Winding Winding Total
14 32
SK75 6.63 3.06 9.69 31
15
SK100 8.57 2.35 10.92 30

MOTOR LEAD CONNECTION DIAGRAMS 17


FOR SINGLE PHASE PUMPS 18 27 26
BLACK WHITE GREEN 19
GROUND
START
CAPACITOR

BLACK WHITE RED


3 WIRE SEAL 20
10
BLACK WHITE RED
21
THERMAL
OVER-
LOAD
START
SWITCH
22
RUN 23
24
START

SK75 25
SK100

SK75, 100, 200, & 230/1/60 C.I. SK75, 100, 200, & 230/1/60 C.I.

Ref. No. Part No. Description Qty. Ref. No. Part No. Description Qty.
1 176-006-1 Screw, Hex Hd. Cap. 4 24 7187-002-2 Impeller SK75 C.I. 1
2 87-004-1 Pipe Plug 1 24 7187-001-2 Impeller SK100 C.I. 1
4 219-002-1 Handle 1 25 6818-000-2 Volute Case 1
5 19-004-1 Handle Screw 2 26 324-001-1 Gasket 1
6 Nameplate SK75 1 27 208-000-2 1" Disc. Flg. C.I. 1
6 Nameplate SK100 1 27 207-000-2 3" Disc. Flg. C.I. 1
7 4580-001-1 Drive Screws 2 28 6000-004-5 Wire x/Terminal (SK100 only) 1
8 7673-001-2 Capacitor Housing C.I. 1 29 6000-005-4 Wire w/Terminal (SK100 only) 1
9 529-003-1 Capacitor SK75 1 30 6000-022-5 Wire w/Terminal (SK75 & 100) 1
9 529-002-1 Capacitor SK100 1 31 6000-023-5 Wire w/Terminal (SK75 & 100) 1
10 984-001-1 Screw Flt. Hd. 5 32 6000-024-5 Wire w/Terminal (SK75 & 100) 1
12 7674-000-1 Gasket 1 33 90110-052-1 Wire Seal Assy. 1
13 12267-002-1 Capacitor (SK100 only) 1 34 19-002-1 Ground Screw 1
14 12272-004-1 Capacitor Brkt. (SK100 only) 1 35 995-003-1 Lock Washer 1
15 4111-001-1 Screw RD HD Self Tap. (SK100 only) 2 36 2577-000-1 Wire Connector 3
17 10839-100-1 Motor 230V (SK75) 1 37 6000-006-5 Wire w/Terminal (SK75 & 100) 1
17 10839-300-1 Motor 200V (SK75) 1 38 6000-007-5 Wire w/Terminal (SK75 & 100) 1
17 10837-100-1 Motor 230V (SK100) 1 39 8990-000-55 Power Cord 10' 1
17 13360-100-1 Motor 200V (SK100) 1 39 8990-015-5 Power Cord 20' 1
18 7353-000-2 Motor Housing C.I. 1 40 239-005-1 Screw Hex Hd. Cap (For 2" Disch) 2
19 77-003-1 O-Ring 1 40 239-007-1 Screw Hex Hd. Cap (For 3" Disch) 2
20 101-008-1 Screw Hex Hd. Cap 3 41 * Gal. of Oil .56
21 5677-000-3 Clamp Ring C.I. 1 42 119-002-1 Pipe Plug 1
22 6846-000-2 Seal Housing C.I. 1
23 83-002-1 Shaft Seal 1
23 83-007-1 Shaft Seal 1

7
SK75/SK100
3 Phase Parts List

21 22 23;;
;;
3 2 1

WINDING RESISTANCE CHART


;;;;; ;; ;;;
;;;;; 20

;;;;; ;;
3ø 3ø 3ø 3ø 19

;;
200V 230V 460V 575V

;;;;;
;;;; ; ;;;;;

;;; ; ; ; ;
;; ; ; ; ;
4
Any One Any One Any One Any One
;;;
;;;;;
;;;; ;;

;;;;;
Phase Phase Phase Phase

;;;
;
?

;
; ;;;

;;;;;;;;;
;;;;;;;;
;;;;;;
; ;;;

;;
SK75 7.31 9.66 38.65 60.39

;;;;; ;;
SK100

;
5

;;;;; ;;
6
18

; ;
;;;;;; ;
;;;
7

; ;
;
;;; ; ;; ;;
; ; ;;;
8

;
17

;
;
;;;;; ; ; ;; ;
MOTOR LEAD CONNECTION DIAGRAMS FOR THREE PHASE PUMPS

;; ; ;
;;
;;
; ;
;;; ;; ;;;

; ;; ;
;;
;

; ;
@;;
@;; ;
@;

;
6 V. 5 BK. 4 Y. 6 V. 5 BK. 4 Y. 9
@;

; ;


Q

; 

Q
 

Q
 

Q

;

;;;;;;;;;;;;;;;
;
; ; ;;
@


;
Q

;;
@


Q

; 
@


;
Q
;;
10 @


Q

;

;;
;
9 BR. 8 R. 7 P. 9 BR. 8 R. 7 P.

;
12
13

;;;;;;;;;;;
3 0. 2 T. 1 LB. 3 0. 2 T. 1 LB.
GREEN GREEN 14
L1 L2 L3 L1 L2 L3
15
230V 460V
16

SK75-100 C.I. 200/230/460/575/3/60 SK75-100 C.I. 200/230/460/575/3/60

Ref. No. Part No. Description Qty. Ref. No. Part No. Description Qty.
1 60-000-5 Handle 1 9 101-008-1 Screw Hex Hd. Cap 3
2 4580-001-1 Drive Screw 4 10 984-001-1 Screw Flt. Hd. 3
3 Nameplate SK75 1 11 5677-000-3 Clamp Ring C.I. 1
3 Nameplate SK100 1 12 6846-000-2 Seal Housing C.I. 1
4 2577-000-1 Wire Connector 200/575/3/60 3 12 83-002-1 Seal 1
4 2577-000-1 Wire Connector 230/3/60 4 12 83-007-1 Seal 1
4 2577-000-1 Wire Connector 460/3/60 6 14 7187-022-2 Impeller SK75 C.I. 3ø 1
5 10839-011-5 Rotor & Shaft SK75 3ø 230/460V 1 14 7187-021-2 Impeller SK100 C.I. 3ø 1
5 10837-011-5 Rotor & Shaft SK100 3ø 230/460 575V 1 15 6818-000-2 Volute Case C.I. 1
5 10839-211-5 Rotor, Shaft, & Bearing 575V 3ø SK75 1 16 7532-003-1 Roll Pin 1
5 10839-211-5 Rotor, Shaft, & Bearing 200V 3ø SK75 1 17 324-001-1 Gasket 1
5 10837-211-5 Rotor, Shaft, & Bearing 200V 3ø SK100 18 208-000-2 2" Disc. Flg. C.I. 1
6 10839-201-1 Stator SK75 200/3/60 1 18 207-000-2 3" Disc. Flg. C.I. 1
6 10839-001-1 Stator SK75 230/460/3/60 1 19 834-006-1 O-Ring 1
6 10840-601-1 Stator SK75 575/3/60 1 20 7416-001-5 Power Cord Assy. 20' C.I. 1
6 10837-201-1 Stator SK100 200/3/60 1 21 119-002-1 Pipe Plug Br. 1
6 10837-001-1 Stator SK100 230/460/3/60 1 22 101-005-1 Screw Hex Hd. Cap 2
6 10838-601-1 Stator SK100 575/3/60 1 23 239-005-1 Screw Hex Hd. Cap (for 2" disch) 2
7 4120-003-2 Motor Cover C.I. 1 * Gal. of Oil .56
8 77-003-1 O-Ring 1 23 239-007-1 Screw Hex Hd. Cap (for 3" disch) 2
*Not shown.
8
Pump
Notes
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9
Pump
Notes
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10
Pump
Notes
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11
LIMITED WARRANTY
HYDROMATIC warrants to the original consumer purchaser (“Purchaser” or “You”) of HYDROMATIC Sump
Pumps, Effluent Pumps, Sewage Pumps (other than 2-1/2"), and Package Systems, that they will be free from
defects in material and workmanship for the Warranty Period of 36 months from date of manufacture.

Our warranty will not apply to any product that, in our sole judgement, has been subject to negligence,
misapplication, improper installation, or improper maintenance. Without limiting the foregoing, operating a
three phase motor with single phase power through a phase converter will void the warranty. Note also that
three phase motors must be protected by three-leg, ambient compensated, extra-quick trip overload relays of
the recommended size or the warranty is void.
Your only remedy, and HYDROMATIC’s only duty, is that HYDROMATIC repair or replace defective products
(at HYDROMATIC’s choice). You must pay all labor and shipping charges associated with this warranty and
must request warranty service through the installing dealer as soon as a problem is discovered. No request
for service will be accepted if received after the Warranty Period has expired. This warranty is not transferable.
EXCEPTIONS: Hydromatic Special Application Pumps, Battery Back-Up Sump Pumps, Filtered Effluent
Pumps, Grinder Pumps, and 2-1/2" Sewage Pumps are warranted for a period of 12 months from date of
purchase or 18 months from date of manufacture, whichever comes first.
HYDROMATIC SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT
DAMAGES WHATSOEVER.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND
IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE FOREGOING WARRANTIES
SHALL NOT EXTEND BEYOND THE DURATION EXPRESSLY PROVIDED HEREIN.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on
the duration of an implied warranty, so the above limitations or exclusions may not apply to You. This warranty
gives You specific legal rights and You may also have other rights which vary from state to state.
This warranty supersedes and replaces all previous warranty publications.

HYDROMATIC
740 East 9th Street, Ashland, OH 44805
Phone: 888-957-8677 • Fax: 888-840-7867 • Web Site: http://www.hydromatic.com

– Your Authorized Local Distributor –

USA CANADA
740 East 9th Street, Ashland, Ohio 44805 269 Trillium Drive, Kitchener, Ontario, Canada N2G 4W5
Tel: 888-957-8677 Fax: 888-840-7867 www.hydromatic.com Tel: 519-896-2163 Fax: 519-896-6337
© 2008 Hydromatic Ashland, Ohio. All Rights Reserved.
®
Part # 5625-252-1 Item # W-03-252 12/2/09

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