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DVC, Electricity Dept., Spec. No. EDCON/EHV/L-37 & 38

TECHNICAL SPECIFICATION FOR AAAC ZEBRA ( 61/3.31mm ) CONDUCTOR

1.000

SCOPE:

This specification cover design. Manufacture, testing at manufacturer’s works. Supply and delivery to Kalyaneswari / Mejia/ Burnpur/ at Contractor’s site store by road on door delivery basis of AAAC ZEBRA conductor:

2.000

MATERIAL REQUIRED

122 ( One Hundred & Twenty Two ) Km AAAC (ZEBRA ) ( Size 61/3.31mm)

3.000

STANDARDS:

3.001

All standards hereinafter stipulated or equivalents specified by the bidder shall be of the latest issue.

– 1994. A copy of the standard followed in the manufacturer of the Conductors, shall be submitted along with the tender. The conductor shall have ISI standard mark.

3.002

AAAC( Size 61/3.31mm) shall conform to

IS

398

( Part

IV

)

3.003 If the materials confer to a standard other than the Indian Standard specification then an English version of the Standard in addition to the original standard if written in a language other than English should be submitted indicating clearly the advantage, if any, that would be obtained by the Purchaser for adopting this standard instead of the said India Standard.

3.004 The standard proposed to be adopted, shall clearly be stated in the

Tender.

3.005 Any deviations from this specification will be considered provided they

necessary either to improve the utility, performance, efficiency and / or durability of the equipment or to secure an overall economy consistent with the purchaser’s requirements hereinafter specified. All deviations shall be clearly spell out by the Tenderer in the appropriate Schedule so that individual merits of such deviations can be correctly assessed.

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out by the Tenderer in the appropriate Schedule so that individual merits of such deviations can

DVC, Electricity Dept., Spec. No. EDCON/EHV/L-32, L-34 & L-35

4.000 TECHNICAL PARTICULARS OF CONDUCTORS:

4.01 All Aluminium Alloy conductor shall satisfy all the parameters as furnished in Annexure–A.

4.02 The conductors shall be of following size.

AAAC ZEBRA

: 61/3.31mm, OD = 29.79 mm

4.03 All Aluminum Alloy conductor shall be stranded consisting of heat treated aluminum magnesium silicon alloy wires (Strands) containing approximately 0.5% magnesium and approximately 0.5% silicon

4.04 All strands of AAAC Conductor shall be reasonably uniform and shall be free from all defects, die marks and scratches after drawings and also after stranding.

4.05 The length of any piece of finished conductor shall not vary from the specified length guaranteed by the Bidders in the concerned GTP by more than plus/minus 5%. Conductor of random length having less than 50% of standard length shall not be acceptable. The total length of random lengths of conductor shall not exceed 2% of the ordered quantity. The same shall have to be supplied in separate drums which marked clearly for proper identification.

5.0

Sundry Miscellaneous Items:

The sundry items and consumable stores as considered adequate for complete installation of the Conductor and accessories shall deem to be included in the Tender for supply without extra costs.

6.0 Tests:

Type Test Certificate from an accredited laboratory of AAAC (61/3.31mm) be

submitted by the successful bidder in the event of order. Type test date should not be older than 5 years from the date of submission of Bid. If Type test results of AAAC (61/3.31mm) are not available the bidder shall do the same in his own cost. Following Type Test Certificates of Conductor are to be furnished.

i)

Ultimate Breaking Load on Stranded Conductor.

 

ii)

Resistance Test

 

iii)

Temperature

Rise

Test

corresponding

to

specified

current

carrying

capacity

6.01

Tests on conductors and raw materials : Within two weeks of receipt of

each consignment of the raw materials viz. Aluminium alloy rods at works of

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materials : Within two weeks of receipt of each consignment of the raw materials viz. Aluminium

DVC, Electricity Dept., Spec. No. EDCON/EHV/L-37 & 38

the Conductor manufactures, the contractor shall furnish to the Purchasers, in duplicate, the following:

a) Manufacturers test certificates on raw materials b)Conductor Manufacturers test report of tests carried out at their works on raw materials.

6.02 All the tests shall be carried out on the required number of samples as

stipulated in the IS-398(Part-IV)-1994.

6.03 Similar test reports, in triplicate, for test carried out on hard drawn

Aluminium wires employed in the manufacture of conductor shall also be submitted. These reports shall contain results of all the tests on the required number of samples as stipulated in the relevant approved standard.

6.04 Records of conductor Production i.e. copies of works Log sheets giving

identification number of the Aluminium wire spools, aluminium Alloy wire spool or shall be submitted in duplicate and Purchasers approval obtained prior

to despatch.

6.05 The method of tests and the number of samples tested may be in

accordance with the standard practice of the manufacturers who shall clearly certify that the full quantity of the equipment supplied will be identical to the

sample or samples tested. No despatch shall be effected prior to the Purchaser’s written approval on the Test Certificates.

6.06 A schedule of various routine and type tests to be carried out on raw

materials and accessories etc. shall be submitted by the Contractor for the Purchaser’s approval, within two weeks of the date of acceptance of the L.O.A. No change in the schedule of tests shall be subsequently made by the contractor, his sub-contractors or the manufacturers without the prior consent of the Purchaser.

6.07 The purchaser may at any time call for any tests that are laid down in the

specification as optional test. The contractor shall arrange to carry-out such tests

expeditiously for which payment will be made. The reports for such optional test, shall also be submitted to the Purchaser, in triplicate for approval.

6.08 Selection of samples, conditions of repetitive tests and rejection of

materials if any, shall strictly be in accordance with the requirements of the approved Standard or as per the standard practice of the manufacturers and in the later case, full details of the standard practice shall be stated in the tender. The relevant test reports for the repetitive tests including the results of the tests in which the equipment failed to satisfy the requirements of the approved standard, shall also be submitted in triplicate. All costs for tests/ retests shall be borne by the contractor.

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approved standard, shall also be submitted in triplicate. All costs for tests/ retests shall be borne

DVC, Electricity Dept., Spec. No. EDCON/EHV/L-32, L-34 & L-35

6.09 The tender shall submit full particulars of the testing facilities available in

the manufacturers or his associates laboratory and shall confirm that the laboratory will be readily available, when required for testing of all the equipment offered by him. The Bidder shall also submit the test reports from Govt. Laboratory along with the tender.

6.10 The purchaser may call for any or all of the tests stipulated in the relevant

IS to be carried out in a Govt./approved Laboratory. The contractor shall arrange to carry out such tests expeditiously and at his own cost. Test reports in triplicate

for such tests shall be submitted to the purchaser for approval.

7.00

PACKING AND PACKING SPECIFICATION :

7.01

All cable reels shall conform to relevant IS : 1778-1980 & revisions, if any and be of dimensions approved by the Purchaser and made of seasoned wood sufficiently strong to ensure arrival at site, intact withstanding normal handling and hazards inland and ocean transit. The reels shall be of such size as to provide at least ½” (half inch) clearance at all points from the cable to the inner surface of the laggings.

7.02

All reels shall have two coats of aluminium paint on both inside and outside surface and shall be fitted with malleable iron Hub-bushings.

7.03

All reels shall be a layer of waterproof paper around the hub under the cable and another layer over the outermost layer of the cable, that is next to the lagging .

7.04

The reels shall be properly reinforced with galvanized steel wires or iron straps over the lagging in two places in an approved manner.

7.05

The wooden drums shall preferably be given protective coating of a reliable organic wood preservative before painting with Aluminium paint and the laggings shall also be given a similar treatment before being fixed on the drum.

7.06

There shall be one standard length of Conductor in each drum.

8.00

MARKING OF DRUMS AND PACKAGE :

8.01

Each drum/package shall be marked on the sides as follows:

a) Name or designation of the consignee to be furnished by the purchaser.

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shall be marked on the sides as follows : a) Name or designation of the consignee

DVC, Electricity Dept., Spec. No. EDCON/EHV/L-37 & 38

b) Ultimate destination and/or the port of discharge as Purchaser.

required by the

c) The items and the respective quantities contained in it or the number of pieces or cable and the respective lengths, as the case may be.

d) The net and gross weights of the materials.

8.02

The makings shall be indelible ink on each package/drum.

8.03

Alongwith GTP of Conductor, the drum drawing is to be approved.

9.0

Conductor manufacturer should supply stringing chart.

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GTP of Conductor, the drum drawing is to be approved . 9.0 Conductor manufacturer should supply

DVC, Electricity Dept., Spec. No. EDCON/EHV/L-32, L-34 & L-35

This page is kept blank intentionally.

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DVC, Electricity Dept., Spec. No. EDCON/EHV/L-32, L-34 & L-35 This page is kept blank intentionally. 6

DVC, Electricity Dept., Spec. No. EDCON/EHV/L-37 & 38

ANNEXURE – ‘A’

Design Data of Conductor and Atmospheric Condition

I Conductor Details:

(i)

Conductor Name

:

AAAC ZEBRA

(ii)

Stranding

:

61/3.31 mm

(iii)

Total sectional area

:

525 sq.mm.

(iv)

Approx. weight

:

1448.4 Kg/Km

(v)

Minimum UTS

:

146.03 KN

(vi)

Modulus of Elasticity (Final)

:

5508 Kg/sq.mm

(vii)

Coefficient of linear expansion

:

23X10 -6 /C

(viii)

Maximum allowable conductor Temperature

:

85C

(ix)

Conductor diameter

:

29.79 mm

(x)

 

Calculated maximum resistance/Km of Conductor at 20°C

II Climatic Condition :

:

0.0651 ohm

(i)

Maximum Temp.

:

55C

(ii)

Minimum Temp.

:

04C

(iii)

Everyday Temp.

:

32C

(iv)

Snow incidence

:

nil

(v)

Relative humidity

(a)Maximum

:

100%

(b)Minimum

:

50%

(vi)

Average rainfall per annum

:

2500mm

(vii)

No.of rainy day per year

:

120

III Wind Pressure:

 

(i)

Basic wind speed

:

47m/s

(ii)

Wind Zone

:

4

(iii)

Relibility level

:

1

(iv)

Terrain category

:

2

IV Specific Technical Particulars:

(i)

Line voltage

:

220kV

(ii)

No. of circuits

:

Two

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DVC, Electricity Dept., Spec. No. EDCON/EHV/L-32, L-34 & L-35

V Details of aluminium wires :

(i) Physical Constants for hard drawn Aluminium wires :

 

a) Resistivity of wire

 

0.0325 Ohm- mm 2 / m at 20 0 C

b) Density

 

2.70

kg/dm 3 at 20°C

c) Co-efficient of Linear expansion

23.0

X 10 -6 /°C

d) The wires shall be of heat treated aluminium, magnesium silicon alloy.

 

(ii)

Cross

Sectional

area

of

8.605

mm 2

Aluminium wire

   

(iii)

Approximate

Total

weight

of

23.23

kg/km

each strand

 

(iv)

Calculated

resistance

at

20°C

3.882

Ohm/km

(D.C.)

 

(v)

Diameter of each strand Standard Minimum Maximum

   

3.31mm

3.28mm

3.34mm

(vi)

Minimum Breaking Load of each strand

2.66KN (before stranding) 2.53KN (after stranding)

VI Lay Ratios of the conductor:

6 wire Layers :

 

Maximum

:

17

Minimum

:

10

12

wire Layers :

Maximum

:

16

Minimum

:

10

18

wire Layers :

Maximum

:

15

8

12 wire Layers : Maximum : 16 Minimum : 10 18 wire Layers : Maximum :

DVC, Electricity Dept., Spec. No. EDCON/EHV/L-37 & 38

Minimum

:

10

24 wire Layers :

Maximum

:

14

Minimum

:

10

VII Normal length without joint and weld:

1.2 km

or more and shall

not vary by more than ± 5%

VIII Conductor drum drawing should be as per IS : 1778-1980 & revisions, if any.

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shall not vary by more than ± 5% VIII Conductor drum drawing should be as per