Maintenance of Absorption column and stripping columns

Daily maintenance Monthly Semi-Annual Maintenance Annual Inspection and

Maintenance Maintenance
(Turnaround)
 Visual inspection  Check valve  Check shut down and  Inspect and clean
of all instruments operations alarm systems internals. Check for
around the  Check pipes  Check for corrosion of contaminant build up
column for abrasion equipment  Check control systems
 Check corrosion and  Carry out pressure  Check instruments for
inhibitor levels corrosion testing to test for leaks rust and apply anti-rust
 Check pH levels  Check  Dismantling of level where applicable
of amine sensors and regulators and  Wash out old amine
 Check for pipe alarm temperature probes for and introduce fresh
leaks systems for inspection amine
 Check physical proper
condition of unit operation
for corrosion
 Daily log should
be used to record
operating data log

Proper start up and shut down procedures are paramount in preventing corrosion and abrasion
in the absorption and stripping columns. Before startup, it is recommended to carry out a
complete internal inspection to ensure there are no operating problems. It is important not to
expose the absorption column to high temperature excursions during shutdown. The
following procedures should be adhered to strictly for start-up and planned shut down of the
columns.

Routine Start Up
1. Inspect and close all block valves of feed gas and liquid flow lines.
2. Ensure all controls and instruments are operational
3. Fill the amine tank to the appropriate level
4. Start the reboiler of the stripping column as well as the circulation pumps
5. Slowly open the feed gas valve to pressurize the contactor whiles the liquid line valve is
closed.
6. Check the amine solution concentration of the liquid.
7. Slowly open liquid line and allow circulation. Then adjust to proper flow.
8. Increase gas flow to the desired operating rate.

Routine Shut Down

1. Shut the feed gas line and open the bypass to ensure the absorption column is isolated
from any feed gas flow.
2. Continue pump operation until the absorption column is cooled down to prevent low pH
excursions after shutdown.
3. Switch off reboiler of the stripping column as well as circulation pumps.
4. Slowly close liquid line valve.
5. If an extended shutdown is anticipated, ensure all pipes are drained.