00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

E
CS45KM
F ELECTRIC DIAGRAM

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

SECTION A
F

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 1 2
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 5
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

L
LEGENDA TRUCK/SYSTEM
CS45KM
DESIGNER
Nick Li
FILE SHEET
2
NEXT
3

SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS

WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 5
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

LEGENDA
TRUCK/SYSTEM DESIGNER FILE SHEET NEXT
CS45KM Nick Li 3 4
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 5
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

LEGENDA TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 4 5
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 5
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

LEGENDA TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 5
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 5
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

SECTION B
F

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 1 2
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 16
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

3000 RD10
1G05
A /6.J00

3000 1F29
/8.A00

POWERTRONIC POWER SUPPLY

RADIO RECEIVER
B F33 F29 F01 13
F30 POWERTRONIC SUPPLY START KEY
K18
3A 20A 4A POWERING-UP
2X35 RD

10A J015
14

-X01 59
3000

C 1F30 1K18
AUX.POWERING-UP 13 /3.A00

RD 1.0
X01 71
F09
-X01 60

13
1G05
COMPUTER

BR2.5
13
K01 10A

X05
D

1F01
2X35 RD
-W1.1 AUX.POWERING-UP
25x1mm² 11 J016

RD 1.0
-Q02

1F60
Q06 14

42
START KEY

1F29
BATTERY SWITCH

X01
E

1F09
X02 15
11
2X35 RD

-W1.1
5

25x1mm² 9

1Q02
X05

X44

9
RD 1.0

16

14

15

X05
1F30

1D01

1F29
F
RD 16

RD 1.0
-W1.1

-X05

X05

X05
25x1mm² 3Q02
D01
+

X30 54

X30 28

X30 56

X30 57

X30 58

X30 59

X30 60

X30 39
1F60
-W1.8 16
D01 14 15 1
12x1mm²
G01 G03 12 VDC

X48
12VDC SUPPLY
G 54 28 56 57 58 59 60 39
2
3000 RD 2X35

- -
G02 G04
0000

0000

BK 1.0

55 65 66 67 68
7

X83 POWERTRONIC

11
BATTERY

33

10
X60

H
12

X01
2

X01
-X30 55

-X30 65

-X30 66

-X30 67

X30 68

X05
3000
1G05
X05

X44

WH/RD0.5

WH/RD0.5
1Q02

1Q02

0000 BK1.0
(BK 2X35)

B+ D W
I -W1.1 G05 -M01
25x1mm² 12
G B- M
X01 68 -K18 K01
0000

X01

0000
69

0000

0000
X01
0000

J 70 0000(X01)
/3.J00
0000(GND)
/3.J00

13 14 13 14
B018 D012
ALTERNATOR STARTING MOTOR
K POWERING-UP AUX.
POWERING-UP

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 2 3
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 16
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A
1K18 1K18
/2.C019 /4.A00
ESX22
/8.B00
PARKING LIGHTS -W1.2
25x1mm² 4 2K20
/6.B00

BEAMS LEVER
F17 F18 F19 F21 -F20

HIGH BEAMS
B
F10 1Q10

LOW BEAMS
5A 10A 10A 10A 10A V01 V02 /5.A00
10A Q10 TURN/BEAM SWITCH LEVER 3Q10
455 /6.B00
455

1F10 RD1.5
RD 0.5

RD 0.5

RD 0.5

RD 0.5

RD 0.5
C

2K20
13 13 13 13 13
K14 K08 K09 -K13 -K10

HIGH BEAMS
PARKING LIGHTS

1 2 3 4 5 6 7 8 9 10

(YE/GN 0.5)
4Q10

5Q10

X01 44

(YE/BK 1)
J014 J015 J016 /4.J016 /7.I07

(YE 0.5)

12 (WH 1)
(GN 1)
(RD 1)

(BU 1)
(GY 1)
D 14 14 14 14 14
R +
K20 -X01 37

1
2
3
4
8
9
7
5
6
C INTERMITTENCE

X43
E

-X01 21

17
22
24
23

18
19
20
21
V26

-X01 19

-X01 12

-X01 20

-X01 13
X01 3

-X01 7

-X01 5

-X02 8

-X01 1

-X01 8

-X01 6

-X02 6

-X01 4

-X02 7

-X01 2

-X02 5

1F10X05
X05
5Q10 X05
X05

X05
X05
3Q10 X05
6Q10 X05
5Q10

4Q10

2Q10
F

1K20

1Q10
-W1.6 7 8 9 10 11 12 13 14
25x1mm² 17 22 24 23 18 19 20 21-W1.1
-W1.9
7x1mm² 1 2 3 4 25x1mm²

4Q10
G
-X31 7 8 9 10 11 12 13 14

-W2.7 -W1.10
7x1mm² 1 2 3 4 7x1mm² 1 2 3 4

1Q10

2K66

1K66
1 2 3 4
-X02 14
21 31
H -W2.8 -K66 -K66

6Q10
7x1mm²
/8.I017 /8.I017
5Q10

4Q10

5Q10

4Q10
3K14

1K08

1K09

1K14

1K08

1K09

4K14

1K13

2K14

1K13

1K10
1F20

22 32 6 -W1.6
25x1mm²
1

4
2

-X01 32 -X01 16 -X01 17 -X31 6

1

I W2.9
-XFR1

-XRL1

-XRR1

-XRR1

-XRR1

-XRR1
-XFR1

-XFR1

-XFR1

-XRL1

-XRL1

-XRL1
-XFL1

-XFL1

-XFL1

-XFL1

2K66

1K66
1Q10
1 2x1mm²

E05 E09 E11 E01 E10 E12 E03 E02

E07 E06 E39 E41 E08 E40 E42 -H03 E04 K14 K08 K09
5

5
J 0000(X01) 5 5 5 5 H01
0000(X01)
-XFL1

-XFR1

-XRL1

-XRR1
/2.J019 /4.J00
0000(GND) 0000(GND)
/2.J019 /4.K00
RH FRONT LH REAR RH REAR
LH HIGH REVERSE BEEPER
LH FRONT LH LOW LH FRONT
PARKING
RH LOW
RH HIGH
LH STOP RH STOP PARKING LIGHT LOW BEAMS HIGH BEAMS HORN
BEAM RH FRONT PARKING LH REVERSE PARKING
RH REVERSE
PARKING BEAM TURN
LIGHT
BEAM
BEAM
LIGHT LH REAR LIGHT RH REAR
13 14 13 14 13 14
TURN LIGHT LIGHT LIGHT
LIGHT LIGHT TURN LIGHT TURN C01 C03 C05
K LIGHT LIGHT LIGHT

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 3 4
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 16
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

1K18 1K18
/3.A019 /5.A00
A

SPREADER WORK LIGHTS

F14
13 PRESSURE SWITCHES
K02
WORK LIGHTS

WORK LIGHTS

WORK LIGHTS
F22 F23 F24 F25 4A THERMOSTATS

J015

39
B 7.5A 7.5A 7.5A 7.5A
14 -W1.6

X01
25x1mm²

HYDRAULIC OIL
RD 1.5

RD 1.5

RD 1.5

RD 1.5
18
-W1.7
25x1mm² 16 -X31 18
13 13 13 13

RD 1.5
C
K04 K05 K06 K07 -W2.38
20x1mm² 7

1F14
/5.J016 /5.J017 /5.J018 /5.J019 -X31 41 -X32 7 -W2.16
14 14 14 14 1 3x1mm²

SPREADER WORK LIGHTS

-S16

HYDRAULIC OIL E-FAN

HYDRAULIC OIL E-FAN

F15 F16 -W2.38
20x1mm² 13
D 15A 15A
WORK LIGHTS

WORK LIGHTS

WORK LIGHTS
2 3
1K04

1K05

1K06

1K07
PARKING BRAKE

1F14
-X32 13 -X32 9 8 -X32
7 9 8

1F15

1F16
1K06

E015
E X31 20 -X31 19 19 1S16
-X01 50 -X01 51 -X01 52 -X01 53 -X01 54 -X01 55 -X01 36 -X01 56 S18 E015 /6.B00
-W1.6

HYDRAULIC OIL
-X01 23 -X01 24 -X01 26 20
1K05

-W1.4
2K04

2K07
25x1mm²

1K07
25x1mm² 3 4 5
-W1.7
23 24
-W1.7
25x1mm² 18 19 20 t -X02 10
F 25x1mm² 21 22
-W1.1
-W1.5 25x1mm² 25
-W2.23
-X31 46 -X31 47 25x1mm² -X31 43 -X31 44 -X31 45 12x1mm² 8

25
-W2.38

X05
20x1mm² 10 11 12 -S17
23

24
5
3

G -X32 14
-Q49
-X20
-X20

-X20

-X18

-X18

PARKING
-X32 10 -X32 11 -X32 12 14 BRAKE

26
23 24 -X31 42

27
X18a X18a -W2.23
1K04

1K04

1K05

1K05

1K06

1K06

H 12x1mm² 1 2 3 -W1.7

X05

X05
25x1mm² 17

1S17
-W1.2

1F16
2F15
1F15
-X01 38 1 25x1mm² 2
E15 E16 E17 E18 E19 E20 -X01 25
I 1Q49

1S18
RD 1.0

RD 1.0
M
6 BK1.5

7 BK1.5

8 BK1.5

/8.B00
M

1S17
M
K02 K13
-M07
-M08 -M09
X20

X20

X20

-W1.4 4 5 6
J 6 7 8 25x1mm²
0000(X01) 0000(X01)
/3.J019 /5.J00
0000(GND) 0000(GND)
/3.J019 /5.K00
13 14 13 14
BOOM BOOM BOOM BOOM BOOM BOOM HYDRAULI OIL HYDRAULI OIL B09 /3.C07
HYDRAULI OIL
K WORK WORK WORK WORK WORK WORK E-FAN E-FAN STOP
E-FAN
LIGHT1 LIGHT2 LIGHT3 LIGHT4 LIGHT5 LIGHT6 HYDRAULI OIL LIGHTS

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 4 5
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 16
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

1F12
/7.A00
1K18 1K18
/4.A019 /7.A00
1Q10 1Q10
A /3.B019 X36 /6.A00
15

DASHBOARD
F05 F06 F07 F04 F12 -F42 F08 F02

PARKING BRAKE
CABIN
FRONT WINDSCREEN WIPER

FLASHING LIGHT
DEFROSTER
UP WINDSCREEN WIPER

REAR WINDSCREEN WIPER

10A 10A 10A 10A 7.5A 7.5A 7.5A 5A

-X01 49 RD1.0

RD1.0

RD1.0

RD1.0

RD1.0
B

1F12
-X01 65

-X01 63

-X01 10

-X01 57

-X01 80

37 1F08-X01 30

51 1F02-X01 64

-X01 66
BU 0.5

BU 0.5

BU 0.5

BU 0.5

BU 0.5
-W1.1
25x1mm² 5 7 6 8 1
C
-W1.2 25 -W1.2

61F07
1F05

1F06

1F04
14

1Q10

1Q10

1Q10

1Q10

1Q10
25x1mm²
25x1mm²

1F12
5

8
-W1.4

1
25x1mm² 1
X05

X05

X05

X05

X05
X05
X05
1F02 1F02
/11.J00

RD1.0
7RD1.0

RD1.0

9RD1.0

6RD1.0

12 RD1.0
1F05

1 RD1.0

1
X36
1
X36

1F07X36

1F04X36
*1F02

1F08
*1F02

UP WINDSCREEN WIPER
/6.A00

REAR WINDSCREEN WIPER

X41
Q04 Q19

X44

X20

PARKING BRAKE
Q03 Q01 Q07

WORK LIGHTS
E -Q05

DEFROSTER

1F12

1F12
Q13

1Q19
3
X36 13 1Q05

3
RD1.0

X36
2Q05

1Q04

2Q04

1Q03

1Q01

VT/BK1
CABIN LIGHT
F
FRONT WINDSCREEN WIPER

X41
38

BK0.5
BLINKING LIGHT
10

11

14

69 1Q07
0.5

X05
X36

X36

X36

X36

X36
-W1.2
25x1mm² 15
YL/WH 1.0
BU/YL 1.0

G -W1.3

X05
OR/GN 1.0
GY/BK 1.0

-X02 19
Q12
YL/BK 1.0

25x1mm²

BU1.0
18
X44 12

E30 12
-W1.6
15 K66
X44

CABIN LIGHT
25x1mm²

1Q19
/8.I017
3

2
1

8
H

X31 15

3K66
11

BK1.0

BK1.0
X44

X46
X46

X44

X44
BK0.5

BK0.5

M18 BK0.5 -W2.38

-X01 15
M M 20x1mm² 15

0000

0000
M M M M
0000

0000

0000

-X32 15
BK1.0

BK1.0
3K66 RD/BK 0.5 3K66 RD/BK 0.5
I
R02 1

2
-W2.15
M04 M05
0000

0000

0000

0000

0000
X05 2 M03 M02 Y13 3x1mm²
K04 K05 K06 K07

X20
X05 3 X44 7
X05 4 X36 2 2
0000(X05)
J /6.J00
0000(X01) 0000(X01)
/4.J019 /7.J00
0000(GND) 0000(GND)
/4.K019 /6.K00
13 14 13 14 13 14 13 14
WINDSCREEN WINDSCREEN FRONT UPPER REAR /4.C01 /4.C03 /4.C04 /4.C06
K WASHER WASHER WINDSCREEN WINDSCREEN WINDSCREEN DEFROSTER PARKING BRAKE WORK WORK WORK WORK
PUMP PUMP WIPER WIPER WIPER LIGHTS LIGHTS LIGHTS LIGHTS

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 5 6
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 16
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A *1F02
/5.E019
1Q10
/5.A019
1S16 X0802
/4.E019 -X02 13 /7.J00
2K20
/3.B019
3Q10 -W1.2
B /3.C019
25x1mm² 3

28
29
GN/BK 0.5

1F12
X05
X05

BU 0.5

GY 0.5
YL/BK 0.5
C

OIL FILTER CLOGGED PL

AIR FILTER CLOGGED PL

1S16

BATTERY CHARGE PL
10

NEUTRAL GEAR PL
11
7
9

DISPOSABLE

DISPOSABLE
X40

X40

-X40
ENGINE OIL PRESSURE PL
X40

-X40

X40
D

-X41

-X41
TURN INDICATORS PL
2K20

1Q10
1S16

0802
HIGH BEAMS PL

PARKING BRAKE PL

PARKING LIGHT PL
GLOW PLUG PL

DISPOSABLE

DISPOSABLE
3Q10

E
E95 -E27 -E33 -E36 -E35 -E28

4
52

-X40

-X40
E51

-X05

PK 0.5
31

30
F E53 E29 E46 E52 -E68 -E69 -E34

2
-W1.3
25x1mm² 1

1S01 -X05

-X05
-X40
12
0000
0000

0000
0000
0000
0000

0000

0000

6
1S03
-X02 21

-X40

-X40
-W1.2
G 25x1mm² 6 5
BK 0.5

-W1.7 -X02 30 -X02 29

25x1mm² 23
-W1.6

1G05
25x1mm² 22 21
H
-X31 48 -X31 22 -X31 21
-W2.12
3x1mm²
1

32
X40

-X05
I
0000

-S03
-W1.2 2 X0801
1G05 25x1mm² 7 /7.J00
/2.A019
J
0000(X05) 0000(X05)
/5.J019 /9.J00
0000(GND) 0000(GND)
/5.K019 /7.J00

OIL FILTER AIR FILTER

K
CLOGGED CLOGGED

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 6 7
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 16
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A 1K18 1K18
/5.A019 /8.A00
1F12
/5.A019
-Q17 GEARSHIFT HANDLER -F32
-Q14 JOYSTICK
10A
B -X01 61

-X02 1 -X02 2
-W1.7
-W1.2 25x1mm² 3 1F32
13 /8.A00

-X42
25x1mm² 20 1F32
-X42

-X42

-X42
-X42

-X42
-X42
C /8.A00
-W1.4
1 4 7 5 8 3 2 -X35 1 -X35 2 -X35 3 -X35 4-X35 5 -X35 6 -X35 7 -X35 8-X35 9 -X05 43 -X05 70 25x1mm²
1F12

-Q37
D

1Q14

1F32

1F32
X0712
5Q17

6Q17
2Q17

1Q17

3Q17

4Q17

8Q14

7Q14
2Q14

5Q14

6Q14
3Q14

4Q14
E

LMS
-X07 13 14 16 17 18 15 21 29 30 26 25 32 31 27 28 20 1 2 12 33

F X07 ANTITIPPING DEVICE

19 9 8 7 6 5 11 24 35

-X05 60 -X05 61
G
-X05 53 -W1.3
-X05 54
25x1mm² 9 10
-X02 16 -X02 18
-W1.3 -W1.6
2 25x1mm² 3 -W1.4
H 25x1mm² 16 25x1mm² 23

-X01 31 -X31 16 -X20 23

-X05 44
-W2.6

X0806
2x1mm² 1
X0804

-Y44
X0805

I
-Y43 24 -W1.2
X0801 -K10 25x1mm² 21
/6.J018 2 -X20 24
X0802
/6.B018 0000(X01) 0000(X01)
/5.J019 /13.J00
0000(GND) 0000(GND)
J /6.K018 /8.J00

13 14
/3.C09

K LIFTING EXTENSION
REVERSE LIGHT
HIGH SPEED HIGH SPEED
TRUCK/SYSTEM DESIGNER FILE SHEET NEXT
CS45KM Nick Li 7 8
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 16
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

1F29 1F29
/2.B019 /9.A00
1K18 1K18
/7.A019 /9.A00
A 1F32 (3/W1.7) -X31 28 ESX21
/7.C019 -W1.2 /10.A00
1F32 (13/W1.4) -W2.18 -W2.17
/7.C019 3x1mm² 1 25x1mm² 16
1Q49 3x1mm² 1

24V
/4.I019 1 1

LIFTING PRESSURE
ESX22 (2/W1.2) S12 S13 S14

LOWERING PRESSURE
/3.B019 INCLINOMETER

CABLE REEL
-F11 S11

13
B 10A

X20

OUT
2 2

0V
1S11 OUT

1F32 24V
0000 0V

1S12

1S13

1S14
1F32

1F32

0000
-X01 45

C 2 2

10

-X31 27

-X31 26
9

ESX21
1Q49

X20

X20
-W1.4 -W1.7
D 10 25x1mm² 9 25x1mm² 1 2
-X30 22

X30 17

1S11 X30 29

1S13 X30 30

X30 21
1S12 X30 6

1S14 X30 7
-X02 3

E 22 17 29 6 30 7 21

X83 SHT27
34 40 32 18 9 31 23 8 1 46 48 47 49 42 44

ESX23

ESX01
1S25

3R20

-X30 31 1R20

1R12
1S51

1S09

ESX46

ESX48

ESX47

ESX49

ESX42

ESX44
1F29

F
-X30 34

-X30 9
X30 32

X30 18

X30 23
X30 40
1F11

X30 8

X30 1

X30 46

X30 48

X30 47

X30 49

X30 42

X30 44
5 2
F34

14
1
RD 0.5

G -W1.6 R20 3A
1S21

1500 ohm -W1.6

X20
75 ohm
-W1.8 25x1mm² 17 -W1.2
RWSISTANCE DIVIDER

-W1.7 25x1mm²
12x1mm² 1 2 25x1mm² 22 24 23 25x1mm² 1 2 3 4 5
OR 0.5

OR 1.0
-X31 17
-X31 29

-X31 30

48

50

49

-X31 1

-X31 2

-X31 3

-X31 4

-X31 5
200 ohm
1

10 ohm
H

X05

X05

X05

0000 BK1.0
ESX23

ESX01
-W2.38
-X32 6
-X60

-X60

1R12

ESX46

ESX48

ESX47

ESX49

ESX42

ESX44
20x1mm²
-S21 -X63
9 8
1S05

2
2
-W1.8
1S08

1 -W2.14 -W2.1 -W2.3 -W2.2 -W2.4 -W2.5

12x1mm² 6 -W1.11 3x1mm² 1 3x1mm² 1 3x1mm² 1 3x1mm² 1 3x1mm² 1
X92

X92

X92
I 3x1mm² 1
3x1mm² 1
X60 6

GN 0.5
RD 0.5
3

BK0.5
Y07
1S09

Y06 Y08 Y09 Y11

S05 S08
-R12 K66
2 2 2 2 2 2
S09 2
0000(GND) 0000(GND)
J /7.J019 /9.K00
LIFTING LOWING ARM ENGINE LOW SPEED
RADIATOR BRAKE OIL FUEL LEVEL THROTILE PEDAL ARM
ARM GEARBOX RETRACTION 11 12
COOLANT PRESSURE EXTENSION /5.H017
EXTENSION OIL TEMP 21 22
LEVEL /3.H015
31 32
K /3.H016
SPREADER OIL
DELIVERY
TRUCK/SYSTEM DESIGNER FILE SHEET NEXT
CS45KM Nick Li 8 9
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 16
 I

J
F

L
E
C
A

K
B

H
D

/8.J019
/6.J018
/8.A019
/8.A019
00

-Q15
-W1.3

20'/40'
1F29
63
1K18

WH/BK 0.5 X39 5 1Q15 X05 X30 19 1Q15

X39

SPREADER
1 BN/BK 1.0

25x1mm² 12
19

0000(X05)
0000(GND)
01

RD/BK 0.5 X39 4 2Q15 X05 62 X30 41 2Q15

11
41

X18a
X18 11 ESX03 BU/BK 1.0 X30 3 ESX03 3

11
02

11
X18 10 ESX25 BU 1.0 X30 25 ESX25

10
10
25
03

X18 14 ESX62 GN 1.0 X30 62 ESX62

14
14
62

X18 15
04

ESX63 GN/BK 1.0 X30 63 ESX63

15
15
63

X18 7 ESX51 VT/BK 1.0 X30 51 ESX51

7
7
05

51

WARNING! Non standard components are marked

X18 6 ESX50 VT 1.0 X30 50 ESX50

6
6
50
06

X18 8 ESX24 BN 1.0 X30 24 ESX24

8
8
24

X18 9
07

ESX02 BN/BK 1.0 X30 2 ESX02

9
9
2

X18 21 ESX45 YE/BU 1.0 X30 45 ESX45

POWERTRONIC UNIT

21
08

21
45

X18 22 ESX11 GY/BK 1.0 X30 11 ESX11

22
22
11
X83
09

X18 12 ESX52 YE 1.0 X30 52 ESX52

12
12
52

X18 13
10

ESX10 YE/BK 1.0 X30 10 ESX10

13
13
10
SHT 27

X18 19 ESX37 GN/YE 1.0 X30 37 ESX37

TRUCK/SYSTEM
19
11

19
37

X18 18 ESX14 BU/BK 1.0 X30 14 ESX14

ELECTRIC DIAGRAM
18

SPREADER PLUG
18
14

CS45KM
12

X18 17 ESX36 WH/BK 1.0 X30 36 ESX36

17
17
36

-Q18

X18 16
13

1Q18 GY 0.5 X30 16 1Q18

SERIAL NUMBER
16
16
16

LOWING STOP BYPASS

X18 5 X1805 WH 0.5 X30 13 X1805
5
5
14

13

CHECKED
DESIGNER
Nick Li

X30 20 X1805
20
15

X18a
-W1.5

X18 3 X1803 BU 0.5 X30 12 X1803

3
25x1mm² 3
12

X18 4
16

X1804 RD 0.5 X30 35 X1804

B
4
4
35

FILE

REV.

X18 2
-Q22

1F26 RD 0.5 1F29

2
2
17

LIFTING SECURITY BYPASS

DATE
F26
10A

X18 1 0000 RD 1.5 1F26 X01 48 RD 1.5

1

2012-12-03
1

SPREADER MULTICAN
18

0000
9
0000(GND)
0000(X05)
1F26
1F29
1K18

SHEET

16
19

TOTAL SHEETS
10
NEXT
/10.K00
/11.K00
/12.B00
/10.A00
/10.A00
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

1K18 1K18
/9.A019 /11.A00
1F29
A /9.A019
ESX21 4Q23
/8.A019 /11.K00
(16/W1.2)

39

ENGINE CONTROL UNIT

X05

RD/BK1.0
B F31

7 RD1.0
10A
POWERTRONIC UNIT X83 SHT B27
53 33 5 4 27 26

X39

1F31
C

CAN2H

CAN1H
CAN2L

CAN1L
RXD
TXD
ESX21

ESX21
Q23
D EMERGENCY -X01 43 X30 X30 53 X30 33 X30 5 X30 4 X30 27 X30 26
PUSH BUTTON
4Q23

4Q23
1Q23

9 2Q23

R13 R14
8

E 120 ohm 120 ohm

X39

X39

X39

-W1.8
RD/BK1.0
40YE/BK1.0

12x1mm² 9
41 RD1.0

WH0.5

WH0.5
BU0.5

BU0.5

BU0.5
YE0.5
F 1F31
WH CAN1L
/11.A00
BU CAN1H
-W1.2 /11.A00
X05

X05

25x1mm² 17 18

WH0.5
2Q23

BU0.5
1Q23

CAN1L
G /12.A00
X02 17 X02 20 CAN1H
DIAGNOSTIC PLUG /12.A00
-W1.8
9

12x1mm² 3 10
X100
3OR1.0

X60

1 2 3 5

CAN2H

CAN1H
CAN2L

CAN1L
0000

0000

0000

1F60
RD1.0

RXD
TXD
10

H
X60

X60

2W+ 2W- GND TX DX GND 1W+ 1W- +24V

X69
CAN2H

CAN2L
2Q23

1F31

PLUG BOARD
6 4 8 3 7 5 1 2 7 2 5 2 3 3 7 2 9
I

CAN2 RS232 CAN1

X84 VOLVO UNIT
X69 PLUGS BOARD
J ENGINE CONTROL UNIT

0000(GND) 0000(GND)
/9.K019 /11.K00

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 10 11
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 16
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

1K18 1K18
/10.A019 /12.A00
A CAN1L
/10.F019
CAN1H
/10.F019 F03
ECOCAN /CANBOARD POSITIVE
10A

B
X01 9

1F03
-W1.3
C 25x1mm² 4

56

55
-X05

X05
D -W1.3
25x1mm² 5

1F03 RD1.0
0000BK1.0
X13 7 X13a 7 CAN1H
X13 2 X13a 2 CAN1L
KEYBOARD
E D40
4 3 2 1
5 6 7 9 10 11 12
0000

CAN1H

CAN1H
CAN1L

CAN1L

12 WH/YE0.5 1Q20

3 WH/BU0.5 1S15
F

6 RD0.5 1D40
1 BU0.5 2D40

5 WH0.5 3D40

4 YE0.5 1Q08

RD/BK0.5 4Q23
1C+

2C+
1C-

2C-

X38

X38

X38

X36

X38

X37
X21 DEAD MAN
MULTIPORT

1Q20

1Q08
2D40

1D40

3D40
12 1 10 2 6 5 4
7

DEVICE
ANTITIPPING SHT D8

AUTO/MANUAL GEARSHIFT
H CAN PLUG

SPREADER EMERGENCY
Q20 Q08

BN0.5

BK0.5
E45 E43 E44

WH 0.5

BN 0.5
UNLOCK P.L

SEATED P.L
LOCK P.L
DEAD MAN

S
1F05

0000
I

RD0.5

RD0.5

RD0.5

RD0.5

RD0.5

4Q23

2
J

1F02

1F02

1F02

1F02

1F02

X37

X37
1F02 X38 3
/5.D019
0000(X05)
/9.J019
4Q23
/10.A019
0000(GND) 0000(GND)
K /10.K019 /12.K00

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Tangkan 11 12
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 16
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

1K18 1K18
/11.A019 /13.A00
CAN1L -X94 6
A /10.G018
CAN1H -X94 5
/10.G018
1F26 -X94 7
/9.G019

GEARBOX MULTICAN
-F27

WH
BU
B 10A

-X94 2

C -X94 1
-R15
YE/GN -X94 4 120 ohm
(3) -X94 3

YE/GN

WH
Terminator

(1)
(2)
(3)

BU
D 1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 6 7

D108

OUT

AUX
Can SHLD out
+24V in
+24V in

CanH in
CanL in

+24V
+24V

+24V
+24V out
+24V out

CanH out
GND in
GND in
IN

CanL out

GND
GND

GND
GND
GND out
GND out
Can SHLD in
MULTICAN
E

Output

Output

Output

Output

Output

Output

Output

Output
CNT1

CNT2

CNT3

CNT4

CNT5

CNT6

CNT7

CNT8
Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd
Vcc

Vcc

Vcc

Vcc

Vcc

Vcc

Vcc

Vcc
N.c
N.c

N.c
N.c

N.c
N.c

N.c
N.c

N.c
N.c

N.c
N.c

N.c
N.c

N.c
N.c
F 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

10
1
7

2
8

3
9

5
6
X99
X99

X99
X99

X99
X99

X99
X99

X99
X99
H

TRANSMISSION

D
A

B
E

F
YE.GN

X99a

X99a

X99a

X99a

X99a

X99a
(3)

I
Y01 Y02 Y03 Y04 Y05

0000(GND) 0000(GND)
/11.K019 /13.J00

FORWARD GEAR BACKWARD GEAR SECOND GEAR THIRD GEAR FOURTH GEAR
K

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 12 13
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 16
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

1K18 1F13(RD1.5)
/12.A019 /14.A00
A
3K005(GY1.0)

AIR CONDITIONER UNIT

/15.F01

ACC ELECTRO-FANS
1Q93(PK0.5)
/14.B00
F28
F13 1Q91(RD0.5)
/14.A00

3K05 GY 1.0
B 20A
20A

1Q93 RD 0.5
1Q93 PK 0.5
3K05 GY 0.5
X90
1F28 RD1.5

1F28 RD1.5

1F13 RD 1.5

1F13 RD 1.5

3
C 13 13
K03 K17

X90
COMPRESSOR
ACC
I09 ELECTRO-FANS
I011 (11)

3
14 (9) 14

58

33
46 1K17 GN 1.0

X94

X94

X94
D
47 RD/BU 1.5

X01

X05
-W1.2

RD 1.0
GY 1.0

PK 1.0
25x1mm² 8 1F13
62

36
X01

X01

X01

X05
E
-W1.7
25x1mm² 10 11 12
-W1.8
-W1.2 GREEN RED YELLOW
25x1mm² 13
-X31 35 -X31 36 -X31 37 12x1mm² 4 LIGHT LIGHT LIGHT

F -W2.38
4

20x1mm² 1 2 3

67
X60
1K03

2K03
1K03

X01
GN 1.0

-X32 1 -X32 2 -X32 3

0000 BK 0.5
G
-W2.22 5 1 2 7
12x1mm²
1

X0167 RD/BU 0.5

1 2 2 1

+ - - + +
H

4
-

X94
M12 M
M13 M M14 M

0000 BK 0.5
I
K03 K17

0000(X01) X01 35 GN/BK 0.5 X0135(GN/BK0.5)

/7.J018 /15.J01
J X05 X90
0000(GND) 34 2 0000(X90)
/12.K019 /14.J00
13 14 13 14
C02 C06
ACC ACC COOLING HEATER POWER
ELECTRO-FANS COMPRESSOR ELECTRO-FANS COMPRESSOR LIGHT LIGHT LIGHT
K

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 13 14
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 16
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

1F13(RD1.5) 1F13(RD1.5)
A /13.A019 /15.A01
1Q91(RD0.5)
/13.B019
1Q93(PK0.5)
/13.B019

B
Q91 Q93 Q92
F001
AIR FLOW REGULATION HEATING REGULATION AIR CONDITIONER REGULATION
3A
B
C

B H M L C B H M L C B H M L C
1F001 BN1.0

1Q93 PK 0.5
1Q91 RD1.0
D
11
K004

WH 1.0

GN 1.0

0.8K

1.6K
GN1.0

OR1.0
RD1.0

RD1.0
BN1.0

BU1.0
YE1.0 I011
WARMING 12
(12)
1

2
E
4

3
X93

X93
X93

X93

X93

X93

2
X95

X95
F
1Q92(WH1.0)
/15.G01
2K005(WH1.0)
/15.E01
1K004(RD1.0)
G /15.H01

1Q93 YE/GN1.0
2Q91 GN1.0

4Q91 BU1.0
3Q91 YE1.0

K001 K002 K003 K004

J 0000(X90) 0000(X90)
/13.J019 /15.K01

13 14 13 14 13 14 11 12
/15.A015 /15.A016 /15.A018 D013

K AIR HIGH SPEED AIR NORMAL SPEED AIR LOW SPEED WARNING

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 14 15
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 16
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

1F13(RD1.5)
/14.A019
A
1Q93(YE/BU1.0)
13 13 13
1S91 OR1.0
K001 K002 K003
-W1.7 /14.I02 /14.I04 /14.I07

YE/BU 0.5
B 25x1mm² HIGH 14 NORMAL 14 LOW 14

OR 0.5
-W1.2 -X02 12 8 SPEED SPEED SPEED
25x1mm² 12

GN 1.5

BU 1.5
YE 1.5
-X31 33

35

3
-W2.38
C 20x1mm² 5

X91

X91

X91

X91

X91
-X05
K005

GN 1.0
4 2D30
-X32 5
1S91 OR1.0 01

WH/GN1.0

WH/GN1.0
-W2.22

YE/BK1.0

YE/BK1.0
RD 0.5

RD 1.0
BU 0.5

VT 0.5
D

GN1.0
12x1mm² 11

X90
05 BR 1.0

2
2K005(WH1.0) 02
/14.G019

X96

3
E D08
K005 PRESSURE

YE/BU1.0
X91A

X91A

X91A

X91A

X91A
WH 0.5
P

BU 1.5
GN1.5

YE1.5
HWK230-1 24V SWITCH
3K005(GY1.0) 03
/13.A019 THERMOSTAT
M91
F 06 RD 1.0 S90

1
Y001 M

X96
1Q92(WH1.0) 04 DC
/14.F019 3

G EVAPORATOR UNIT

WH 0.5

BK 1.0

BK 1.5
8

4
1K004(RD1.0)
/14.G019

X91A

X91A

X91A
H

WH/BK 1.0
WH 1.0
GN 0.5

BK 1.0
I

X0135(GN/BK0.5) (GN/BK 0.5)

/13.J019

4
J

X91

X91

X91
0000(X90) 0000 BK1.5
/14.J019

K THERMOSTAT PRESSURE SWITCH THERMOSTOR WARM VALVE IND SPEED

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 15 16
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 16
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

WARMING SWITCH PILOT LAMP COOLING SWITCH FAN SPEED SWITCH

C Q93 E92.E93.E91 Q92 Q91

X94

X93

X95
F

G CONTROL UNIT
X90

X91
H
X92
EVAPORATOR UNIT
I

J
AIR CONDITIONER UNIT

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 16
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 16
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

SECTION C
F

SPREADER
G

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 1 2
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 10
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

SPREADER LAYOUT
TRUCK/SYSTEM DESIGNER FILE SHEET NEXT
CS45KM Nick Li 2 3
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 10
 I

J
F

L
E
C
A

K
B

H
D

G
X105
(BU 0.5) (GN 0.5) 0V

3
S108
(BR 0.5) (BR 0.5) 24V 0V
00

0V

+
1

2
LH REAR TWIST NOT LOCKED (BK 0.5) (WH 0.5) 1S108 0V

1
0V

-
X103
(BU 0.5) (GN 0.5) 0V

-
0V

3
4

-
S112
(BR 0.5) (BR 0.5) 24V

+
0V

2
-
01

LH REAR TWIST LOCKED (BK 0.5) (WH 0.5) 1S112 1

0V

1
X104
(BU 0.5) (GN 0.5) 0V 1S112 1S112

-
7

3
S113 1S113 1S113 3
(BR 0.5) (BR 0.5) 1S112

2
LH FRONT TWIST LOCKED (BK 0.5) (WH 0.5) 1S113 1S108 1S108
02

1
1S109 1S109 4
X106
(BU 0.5) (GN 0.5) 0V 5

-
1S105 1S105

3
S109 6
(BR 0.5) (BR 0.5) 1S108 1S104 1S104

9 10 11 12

2
LH FRONT TWIST NOT LOCKED (BK 0.5) (WH 0.5) 1S109
24V 2

1
24V

+
03

LH SIDE ELECTRIC BOX

X107 24V
(BU 0.5) (GN 0.5) 0V

-
+

3
S105 24V
(BR 0.5) (BR 0.5) 24V

2
24V

13 14 15 16

+
LH FRONT SIDE SEATED (BK 0.5) (WH 0.5) 1S105

1
04

X108
(BU 0.5) (GN 0.5) 0V
X120

3
S104
(BR 0.5) (BR 0.5) 24V

+
X205

2
LH REAR SIDE SEATED (BK 0.5) (WH 0.5) 1S104

1
05

WARNING! Non standard components are marked

X111
(BU 0.5) (GN 0.5) 0V

3
S106
(BR 0.5) (BR 0.5) 24V

+
0V 0V

2
1

RH REAR TWIST NOT LOCKED -

(BK 0.5) (WH 0.5) 1S106
0V
2

1
X109 0V
3
06

(BU 0.5) (GN 0.5) 0V

3
S110 0V
4

(BR 0.5) (BR 0.5) 24V

2
0V
5

RH REAR TWIST LOCKED (BK 0.5) (WH 0.5) 1S110

0V 1

1
6

X110
(BU 0.5) (GN 0.5) 0V
-
1S110 1S110
7
07

3
S111
(BR 0.5) (BR 0.5) 1S110 1S111 1S111 3
8

2
RH FRONT TWIST LOCKED (BK 0.5) (WH 0.5) 1S111 1S106 1S106

1
1S107 1S107 4
(BU 0.5) X112 (GN 0.5) 0V
-

3 1S103 1S103 5
S107
08

(BR 0.5) (BR 0.5) 1S106 1S102 1S102 6

2
9 10 11 12

RH FRONT TWIST NOT LOCKED (BK 0.5) (WH 0.5) 1S107

1

24V 24V 2
+
RH SIDE ELECTRIC BOX

X113
(BU 0.5) (GN 0.5) 0V
-

24V
+

S103
(BR 0.5) (BR 0.5) 24V 24V
+
+
09

RH FRONT SIDE SEATED (BK 0.5) (WH 0.5) 1S103 24V

13 14 15 16

X114
X121

(BU 0.5) (GN 0.5) 0V

-

S102
(BR 0.5) (BR 0.5) 24V
+

2
10

RH REAR SIDE SEATED (BK 0.5) (WH 0.5) 1S102

X206

1Y101
0V

TRUCK/SYSTEM
11

-
X203

TWIST LOCK
1Y102
0V 0V 1

ELECTRIC DIAGRAM
1S113 3 1
K207
K204
K201

1S109 4 2

CS45KM
12

TWIST UNLOCK 1S105 5 3

1Y104 1S104 6 4
0V 24V 2 21
1 2 3 4 5 6 7

22
-

0V 1 23
K208
K202

K205

SPREADER EXPAND 1S111 3 24

1S107 4 5
X204
13

1Y104
0V 1S103 5 6
SERIAL NUMBER

1S102 6 7
-

24V 2 8
1 2 3 4 5 6

SPREADER EXPAND
K203

9
K209
K206

1Y106 1Y101 10
0V 1Y102 11
1Y104
14

12
1Y106
-

13
SPREADER RETRACT 1Y107 K210 14
CHECKED

1Y106 1Y108 15
DESIGNER
Nick Li
- - - - - -

0V
MAIN ELECTRIC BOX

K211
-
15

SPREADER RETRACT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1Y107
0V
1 3 5 7 9 11 13 15 17 19 21 23

2 4 6 8 10 12 14 16 18 20 22 24

X201
X202

S114

RH SIDESHIFT 24V
Y101 Y102 Y103 Y104 Y105 Y106 Y107 Y108

24V
LH SIDE AT 20'

1Y108 1S114
16

0V 17
1 2

B
FILE
S115

REV.
-

17
LH SIDESHIFT
RH SIDE AT 20'

1S115 0V
3 4

S116

X118
17

(BR 0.5)
24V

(BR 0.5) 24V

2

18
5 6

(BK 0.5)
DATE

(WH 0.5) 1S116

0V
1
7

LH SIDE AT 40'

(BU 0.5) (GN 0.5) 0V

X122

19
S117

2012-12-03

X119 K102
(BU 0.5) (GN 0.5) 0V
18

3
OV

(BR 0.5) (WH 0.5) 1S116

3
2

RH SIDE AT 40'

SHEET

(BK 0.5) (BR 0.5) 24V

X101

10
19

TOTAL SHEETS
4
NEXT
 I

J
F

L
E
C
A

K
B

H
D

G
00

S120
X116
X101

LOWERING STOP
01

24V

3
0V

S121
X115
X1816
(BR 0.5) 24V

LOWERING STOP
02

2
(GN 0.5) 0V

(WH 0.5) X1816

3 1
03

X123
0V 0V
E01

1
3

0V 1 1 0V X1805
04

NEGATIVE
4 5 6

0V 24V 24V

1
24V

2
4

POSITIVE 24V 2 2 24V

2
1

X1803
TWISTLOCK LOCKED X1803 3
X1803

3
E02

3 3 X1803
2

X1804
2

TWISTLOCK UNLOCKED X1804 X1804

4
4
05

X1804 4 X1804
5

X1805 4

WARNING! Non standard components are marked

SPREADER SEATED
3

5
X1805
TWISTLOCK LOCK COMMAND X1806 X1805
5

X1805

6
5 5
E03
1

TWISTLOCK UNLOCK COMMAND X1807 X1806 X1806 X1803

6 6

7
6

X1808 X1807 7 7 X1807

6

SPREADER EXPAND

8
X1808 8 X1808
8
06

X1809 X1809
7

SPREADER RETRACT X1809

9
9 9
X1810 X1810 10 X1810
RH SIDESHIFT 10
X1811
8

X1811 X1811 11 11
LH SIDESHIFT X1812 12 X1812
12
X1812 X1813
9

STOP LOCK X1813 13 13

07

STOP UNLOCK X1813 X1816 16

X102

X1817 X1817
10

X1814 17 17
CW ROTATION X1818 X1818
18 18
ACW ROTATION X1815 X1819 X1819
19
11

19
X1816 X1820 20 X1820
LOWERING STOP 20
X1821 X1821
08

12

X1817 21 21
20' POSITION X1822 22 X1822
22
30' POSITION X1818 X1823
X1823 23
13

23
X1819 X1824 X1824
40' POSITION 24 24
14

BYPASS 20'/40' X1820

09

RH SIDE SLOPING X1821 X1814 X1814

14
15

X1822
LH SIDE SLOPING X1815 X1815
X1823 15
16

WORK BEAM 1Y114

WORK BEAM X1824 2K101 2K101
17

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
10

1K101
0V 0V
18

1K101
19

TRUCK/SYSTEM
1Y114
11

-Y117

12

0V
4

14 13

K116
5
1
SLOW ROTATION

ELECTRIC DIAGRAM
24V 1K116

CS45KM
12

0V 1S123
0V
-Y116

1S126 K101
22 21 24

A2 A2 A1
12 11 14

1K101
2K101
13

ACW ROTATION

SERIAL NUMBER

1K101
-Y115

2K101
14

CHECKED
CW ROTATION

DESIGNER
Nick Li
-Y114

1Y114
X117
15

S126
ARM INCLINATION

24V
2

0V
X1815
X1815
16

1S126
1S122

B
1S125

3 1
1S124
1S123

X1814
X1814

FILE

REV.
ROTATION BRAKE
17

-S122
-S124
-S125
-S123

DATE
2012-12-03
18

MAX CW ROTATION
MAX ACW ROTATION

4
SHEET
30 DEGREE CW ROTATION
30 DEGREE ACW ROTATION

10
19

TOTAL SHEETS
5
NEXT
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

24v
/9.F01
A (04)
-X18A /7.A01
(05)
-X18A 2 1 /7.A01
(06)
/7.B01
0v
/9.J01
2 1
B
-W11.8
24V

0V

24X1mm²

-X103 2 -X105 2 -X107 2

C -X123 2 -X123 1
1 -S112 1 -S108 1 -S105
3 -W10.1 3 3
3x0.5mm² br wh bk
7 REAR LH TWIST LOCKED 3x0.5mm² 9 REAR LH TWIST UNLOCKED
24V' FRONT LH SEATED

-X120

-X120
/9.D01
D 2 1 -X106 -X108
-X104 2 2 2

-W11.7 1 -S113 1 -S109 1 -S104

24X1mm² 3 3
3

FRONT LH TWIST LOCKED FRONT LH TWIST UNLOCKED REAR LH SEATED

E -X101 2 -X101 1

2 1 16 6 8 5 12 4
13 1 10 2 15 11 3 14
-X120

-X120

-X120

-X120

-X120

-X120
-X120

-X120

-X120

-X120

-X120

-X120

-X120

-X120
-W11.6
24X1mm²
F
24V
/10.B00
0V
/10.J00
-X205 2 1 3 -X205 4 -X205 5 -X205 6

2 1 3 4 5 6
G
24V

1S113
0V

1S104
-W11.1

1S105
1S109
24V

0V

7x1.0mm²
2 1
7 2 3 4 5 6
-X202 -X203 -X203 -X203 -X203 -X203
H -X202 -X203 +24V
/6.H00
PCB

PCB
I

-K204 -K202
-K201 -K207
GND
J /6.J019
RH TWIST UNLOCKED LH TWIST UNLOCKED FRONT LH SEATED REAR LH SEATED
13 14 13 14 13 14 13 14
/7.F03 /7.F05 /7.F013 /7.E013
21 22 21 22 21 22 21 22
31 32 31 32
K
43 44 43 44
/7.F08 /7.F010

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 5 6
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 10
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

-X109 2 -X111 2 -X113 2

C 1 -S110 1 -S106 1 -S103
3 3 3

REAR RH TWISTLOCK LOCKED REAR RH TWISTLOCK UNLOCKED

7 9 FRONT RH SEATED

-X121

-X121
D -X110 2 -X112 2 -X114 2

1 -S111 1 -S107 1 -S102

3 3 3

FRONT RH TWISTLOCK LOCKED FRONT RH TWISTLOCK UNLOCKED REAR RH SEATED

E

16 6 8 1 15 5 10 2 13 11 3 14 12 4
-X121

-X121

-X121

-X121

-X121

-X121
-X121

-X121

-X121

-X121

-X121

-X121

-X121

-X121
F
-X206 2 1 3 -X206 4 -X206 5 -X206 6

2 1 3 4 5 6
G
-W11.2

1S107

1S102
7x1mm²
1S111

1S103
24V

1mm²
0V

6 1 2 3 4 5
-X204 -X204 -X204 -X204 -X204
H +24V -X204 +24V
/5.H019 /7.E01

PCB
PCB

-K208 -K203
-K205 -K206
GND
J /5.J019
RH TWIST LOCKED RH TWIST UNLOCKED FRONT RH SEATED REAR RH SEATED
13 14 13 14 13 14 13 14
/7.E03 /7.E05 /7.G013 /7.F013
21 22 21 22 21 22 21 22
31 32 31 32
K
43 44 43 44
/7.F06 /7.F011

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 6 7
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 10
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

(04)
0000
4 -X102 4
/5.A019
A
(05)
0000
5 -X102 5
/5.A019
(06) 6 -X102 6
0000
/5.B019
-X18A 3 -X18A 4 -X18A 5

B 3 4 5
-E103
TWIST LOCK -E102
-X123 3 -X123 4 -W11.8 -W11.8 -X123 5 TWIST UNLOCK

X1803
24X1mm² 24X1mm²
1 -X102 1 -E101

X1804
2 -X102 2 SPREADER SEAT

X1805
C 3 4 5
3 -X102 3
-X101 3 -X101 4 -W11.7 -W11.7 -X101 5
24X1mm² 24X1mm²
3 4 5 -W11.9
7X1mm²

X1805
-W11.6 -W11.6
X1803

X1804
D 24X1mm² 24X1mm²

-X202 3 -X202 4 -X202 5 -X202 6 -X202 7 -X202 8 -X202 9 -X202 22

+24V
/6.H019 13 13 13
-K205 -K208 -K202

FRONT RH SEATED

FRONTLH SEATED

REAR RH SEATED
REAR LH SEATED
E /6.I04 /6.I09 /5.I015
RH TWIST RH TWIST REAR LH SEATED
14 LOCKED 14 UNLOCKED 14
13
-K207
/5.I013
13 13 43 43 43 43 FRONT LH SEATED
F -K201 -K204 -K206 -K207 -K202 -K203 14
/5.I04 /5.I09 /6.I013 /5.I013 /5.I015 /6.I015
13 21
LH TWIST LH TWIST -K203 -K209
14 LOCKED 14 UNLOCKED 44 44 44 44 /6.I015
REAR RH SEATED I05
14 (NOT USED) 22
G
13
-K206
/6.I013
FRONT RH SEATED
14
H

-K209 -K211 -K210

GND GND
/8.G00 /8.G019
J (not used) extension/retraction safety spreader safety
13 14 13 14 13 14
/8.F05 /8.F01
21 22 21 22 21 22
F015
31 32 31 32
43 44 43 44
K /8.F07 /8.F03

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 7 8
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 10
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A
-X18A 6 -X18A 7 -X18A 8 -X18A 9 -X18A 10 -X18A 11 -X18A 21 -X18A 22 -X18A 12 -X18A 13

6 7 8 9 10 11 21 22 12 13

B -W11.8
-X123 6 -X123 6.1 -X123 7 -X123 7.1 -X123 8 -X123 8.1 -X123 12.1 -X123 13 -X123 9 -X123 9.124X1mm²

6 7 8 9 10 11 21 22 12 13

C -W11.7
24X1mm²

-X101 6 -X101 7 -X101 8 -X101 9 -X101 10 -X101 11 -X101 21 -X101 22 -X101 12 -X101 13

6 7 8 9 10 11 21 22 12 13
D
X1806

X1809

X1821
-W11.6

X1822
X1807

X1808

X1810

X1812

X1813
X1811
24X1mm²

-X202 10 -X202 11 -X202 12 -X202 13 -X202 14 -X202 15 -X202 16 -X202 17 -X202 18 -X202 19
E

13 43 13 43
-K210 -K210 -K211 -K211

PCB
PCB

/7.I010 /7.I010 /7.I06 /7.I06

F
14 44 14 44

GND GND
/7.J01 /7.J019

-X201 2 -X201 1 -X201 4 -X201 3 -X201 6 -X201 5 -X201 8 -X201 7 -X201 10-X201 9 -X201 12-X201 11 -X201 14-X201 13 -X201 16-X201 15 -X201 18-X201 17 -X201 20-X201 19

I
-Y101 -Y102 -Y103 -Y104 -Y105 -Y106 -Y107 -Y108 -Y109 -Y110

J TWISTLOCK LOCK TWISTLOCK UNLOCK SPREADER EXPAND SPREADER RETRACT RH SIDESHIFT LH SIDESHIFT LH SIDE SLOPING RH SIDE SLOPING
SPREADER EXPAND SPREADER RETRACT

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 8 9
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 10
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A
-X18A 16 -X18A 14 -X18A 15

16 14 15
B
-W11.8
24X1mm²
-X123 10 -X123 15 -X123 16

X1814
X1816

X1815
D -X115
24V' 2
/5.D01
1 -S121
3 -S123
-S124 -S122 -S125
E LOWERING STOP
30 CW ROTATION 30 ACW ROTATION
-X116 2 MAX CW ROTATION MAX ACW
ROTATION
1 -S120
3
F 24v
/5.A019 LOWERING STOP 1S124 1S122 1S125 1S123

-K101 14 12 -K101 24 22
9 -X117 2
K116 I05 I05 -X123 17
G 1 -S126 11 21

2K01
I017 3

1K01
5 1
ARM INCLINATION

Y114
-X123 18 -X123 17.1

Y115

Y116
I
-Y117 -Y115 -Y116 -Y114
14
-K101 -K116
13
0v -X123 18.1 0V
/5.B019
SLOW ROTATION
J
SLOW ROTATION ROTATION CW ROTATION ACW ROTATION ROTATION BRAKE
14 5
11
G011 12 G02 1 9
24
21 8
G016 22 12
K 4

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 9 10
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 10
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

-X18A 17 -X18A 18 -X18A 19 -X18A 23 -X18A 24

A
17 18 19 23 24

-W11.8
24X1mm²

X1824
24V

X1823
X0819
/5.F019

-X123 10.1 -X123 11 -X123 11.1 -X123 13.1 -X123 14

C -X122 1.1 -X122 3.1 -X122 5.1

17 18 19 23 24
13
-K102 -W11.7
24X1mm²
I05
-X101 17 -X101 18 -X101 19 -X101 23 -X101 24
D SPREADER 14
AT 40'
17 18 19 23 24
-S114

X0819
LH SIDE AT 20' -W11.6
24X1mm²
-X122 6.1
E

-X122 2.1 -X122 7.1 -X122 7

-X118 2

F
-X122 3 1 -S116
3
-X122 1
-S115 LH SIDE AT 40' -X205 7 -X206 7
RH SIDE
G AT 20'
-X122 4 -X119 2
1 -S117
3

X1823

X1824
-X122 2
H
RH SIDE AT 40'
-X122 4.1 -X120 17 -X121 17

I
-K102

0V
/5.G019

J
SPREADER AT 40'
13 14
C09
21 22

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 10
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 10
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

E
SECTION D

COMPONENTS
F

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 1 2
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 14
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A COMPONENT LIST
X PLUGS/ CONNECTORS/ TERMINAL BLOCKS
B ID. DESCRIPTION CODE REMARKS

X01 terminal block in main electric box

C
X02 terminal block in main electric box

X05 cabin 70 pin plug 2082.040.0005 female (male 2082.040.0006)

X07 LMS 35 pin plug

D

X18 spreader 24 pin plug (on column) 2082.964501

E
X18a spreader 24 pin plug 2082.010.0017

X20 boom 24 pin plug 2082.964501

F X21 dead man board terminal block JSTDMU

X30 terminal block in logic power box 2057.040.0007

G
X31 terminal block in front electric box

X32 terminal block in junction box under cab

X35 joystick lower panel 12 pin plug 2082.040.0042

H
X36 joystick lower panel 15 pin plug 2082.040.0044

X37 joystick column 6 pin plug 2082.040.0038

I
X38 joystick column 6 pin plug 2082.040.0038
X39 joystick column 9 pin plug 2082.040.0040
J X40 steering column 12pin plug 2082.040.0009

X13,x13a 9 pin RS232 D plug in control column

K

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 2 3
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 14
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A COMPONENT LIST
X PLUGS/ CONNECTORS/ TERMINAL BLOCKS
B ID. DESCRIPTION CODE REMARKS
X41 steering column 12pin plug
2082.040.0009
X42 gearshift levle 9 pin plug
2082.040.0040
C X43 light control levle 15 pin plug
2082.040.0044
X44 cabin 12 pin plug
2082.040.0042
X46
cabin 2 pin plug
D
X60 engine and gear box signals 24pin plug 2082.964501
X63 3pin plug for speed sensor
X69 canbus/serial port board 2420.010.0026
E
X83 powertronic plug 2082.040.0083 code for POWERTRONIC
X84 engine control unit plug(volvo)
X90 X91 X91A X92 plug in air conditioner system
F
X93 X94 X95 X96 plug in air conditioner system
X99 plug for transmission
X101 spreader 24 pin plug
G
X102 spreader indication 6 pin plug
X103--X117 spreader proximity switch plug
X120 terminal block in spreader LH arm junction box
H
X121 terminal block in spreader RH arm junction box
X122 terminal block in spreader main junction box
X123 terminal block in spreader rotation gear junction box
I
X201 PCB terminal in spreader main junction box
X202 PCB terminal in spreader main junction box
X203 PCB terminal in spreader main junction box
J
X204 PCB terminal in spreader main junction box
X205 spreader 7 pin plug
X206 spreader 7 pin plug
K

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 3 4
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 14
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A COMPONENT LIST
D DEVICES
B ID. COORDINATES DESCRIPTION CODE REMARKS

D01 2/F02 12VDC SUPPLY 2055.051.0001 10A

C
D08 15/E09 A/C PRESSURE SWITCH

D40 11/E16 KEYBOARD

D108 12/D07 MULTICAN

D

E WARNING LAMPS/BEAMS/PILOT LIGHTS

E
ID. COORDINATES DESCRIPTION CODE REMARKS

E01 3/I03 Lh front turn indicator 2037.714502

F E02 3/I09 Lh rear turn indicator 2037.714504

E03 3/I06 Rh front turn indicator 2037.714501

G
E04 3/I12 Rh rear turn indicator 2037.714503

E05 3/I01 Lh front parking indicator 2037.714502

E06 3/I07 Lh rear parking indicator 2037.714504

H
E07 3/I04 Rh front parking indicator 2037.714501

E08 3/I10 Rh rear parking indicator 2037.714503

I
E09 3/I01 Lh low beam

E10 3/I04 Rh low beam

J E11 3/I02 Lh high beam

E12 3/I05 Rh high beam

K
E15 4/H01 working light 1 2037.110.0002

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 4 5
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 14
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A COMPONENT LIST
E WARNING LAMPS/BEAMS/PILOT LIGHTS
B ID. COORDINATES DESCRIPTION CODE REMARKS

E16 4/H02 working light 2 2037.110.0002 10A

C E17 4/H03 working light 3 2037.110.0002

E18 4/H04 working light 4 2037.110.0002

E19 4/H04 working light 5 2037.110.0002 optional

D
E20 4/H05 working light 6 2037.110.0002 optional

E27 6/D11 battery recharge p.l 2419.090.0001

E
E28 6/D16 neutral gear p.l 2419.135.0001

E29 6/E03 turn indicator p.l 2419.125.0001

F E30 5/H13 pivotable headlight 29846438

E31 5/H11 light in cabin 3F.2001504

G
E32 5/F12 light in cabin 3F.2001504

E33 5/D12 oil filter colgged p.l 2419.099.0001

E34 6/E08 engine oil pressure p.l 2419.095.0001

H
E35 5/D14 air filter clogged p.l 2419.100.0001

E36 5/D13 disposable p.l 2419.091.0001

I
E39 3/I07 Lh stop light

E40 3/I10 Rh stop light

J E41 3/I08 Lh parking light

E42 3/I11 Rh parking light

K
E43 11/I12 twistlock unlock p.l 2419.135.0002

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 5 6
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 14
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A COMPONENT LIST
E WARNING LAMPS/BEAMS/PILOT LIGHTS
B ID. COORDINATES DESCRIPTION CODE REMARKS

E44 11/I13 spreader seated p.l 2419.135.0002

C
E45 11/I11 twistlock lock p.l 2419.135.0002

E46 6/E04 parking brake p.l 2419.105.0001

E51 6/E01 high beams p.l 2419.120.0001

D
E52 6/E05 parking light p.l 2419.115.0001

E53 6/E02 glow plug p.l 2419.140.0001

E
E68 6/E06 disposable p.l 2419.135.0002

E69 6/E07 disposable p.l 2419.135.0002

F E95 6/D10 hydraulic oil level p.l

G F FUSES
ID. COORDINATES DESCRIPTION CODE REMARKS

F01 2/B15 starter key

H
F02 5/A17 dashboard

F03 11/A10 keyboard

I
F04 5/A10 defroster

F05 5/A03 front windscreen wiper

J F06 5/A06 upper windscreen wiper

F07 5/A08 rear windscreen wiper

K
F08 5/A14 parking brake

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 6 7
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 14
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A COMPONENT LIST
F FUSES
B ID. COORDINATES DESCRIPTION CODE REMARKS

F09 2/D18 computer

C
F10 3/B13 beam level

F11 8/B01 transmission speed sensor

F12 5/A11 cabin positive

D
F13 13/B07 A/C

F14 4/A16 pressure switch/thermostat

E
F15 4/D09 hydraulic oil cooling fan

F16 4/D12 hydraulic oil cooling fan

F F17 3/B01 parking lights

F18 3/B03 low beams

G
F19 3/B05 high beams

F20 3/B09 backing lights

F21 3/B07 stop lights

H
F22 4/B01 working lights

F23 4/B03 working lights

I
F24 4/B04 working lights

F25 4/B06 spreader work lights

J F26 9/B18 spreader /multican

F27 12/B04 multican

K
F28 13/B02 A/C fan

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 7 8
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 14
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A COMPONENT LIST
F FUSES
B ID. COORDINATES DESCRIPTION CODE REMARKS

F29 2/B12 POWERTRONIC SUPPLY

C
F30 2/B03 RADIO RECEIVE

F31 10/B06 ECU

F32 7/A14 LMS

D
F33 2/B09 PWT

F34 8/G11 THROTTLE PEDAL

E
F42 5/A13 FLASHING LIGHT

F001 14/B02 A/C CONTROL

F

H ACOUSTIC INDICATORS
G
ID. COORDINATES DESCRIPTION CODE REMARKS

H01 3/I17 HORN 29875521

H03 3/J12 REVERSE BUZZER 2008.010.0001

H

K RELAYS
I
ID. COORDINATES DESCRIPTION CODE REMARKS

K01 2/J16 AUX. POWERING-UP

J K02 2/J15 HYDRAULIC

K03 13/I09 A/C FANS

K
K04 5/J16 WORK LIGHTS

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 8 9
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 14
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A COMPONENT LIST
K RELAYS
B ID. COORDINATES DESCRIPTION CODE REMARKS

K05 5/J17 WORK LIGHTS

C
K06 5/J18 WORK LIGHTS

K07 5/J19 WORK LIGHTS

K08 3/J15 LOW BEAMS

D
K09 3/J16 HIGH BEAMS

K10 7/I07 BACKING LIGHTS

E
K13 4/J16 STOP LIGHTS

K14 3/J14 PARKING LIGHTS

F K17 13/I11 A/C COMPRESSUROR

K18 2/J15 POWERING-UP

K20 3/D13 INTERMITTENCE

G

K66 8/I17 IDLE ENGINE PROTECTION 2055.060.0005

K001 14/I02 AIR HIGH SPEED

H
K002 14/I04 AIR MIDDLE SPEED

K003 14/I07 AIR LOW SPEED

I
K004 14/I11 WARNING

K005 15/E05 THERMOSTAT

J K101 C10/I05 ROTATION LIMITATION RELAY

K102 C11/I05 SPREADER AT 40' RELAY

K
K103 C11/I06 SIDE SLOPING BRAKE RELAY

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 9 10
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 14
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A COMPONENT LIST
K RELAYS
B ID. COORDINATES DESCRIPTION CODE REMARKS

K104 C11/I12 RH SIDE SEATE RELAY

C
K105 C11/I14 LH SIDE SEATE RELAY

K116 C10/I17 SLOW ROTATION TIMER

K201 C06/I04 LH SIDE TWISTLOCK LOCKED

D
K202 C06/I14 REAR LH CORNER SEATED

K203 C07/I14 REAR RH CORNER SEATED

E
K204 C06/I09 LH SIDE TWISTLOCK UNLOCKED

K205 C07/I04 RH SIDE TWISTLOCK LOCKED

F K206 C07/I13 FRONT LH CORNER SEATED

K207 C06/I13 FRONT RH CORNER SEATED

G
K208 C07/I09 RH SIDE TWISTLOCK UNLOCKED

K209 C08/I05 N.U

K210 C08/I10 TWISTLOCK SAFETY

H
K211 C08/I06 EXPAND/RETRACT SAFETY

I
M ELECTRIC MOTORS
ID. COORDINATES DESCRIPTION CODE REMARKS
J M01 2/J06 STARTING MOTOR

M02 5/I04 FRONT WINDSCREEN WIPER

K
M03 5/I03 WINDSCREEN WIPER PUMP

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 10 11
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 14
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A COMPONENT LIST
M ELECTRIC MOTORS
B ID. COORDINATES DESCRIPTION CODE REMARKS

M04 5/I06 UPPER WINDSCREEN WIPER

C
M05 5/I08 REAR WINDSCREEN WIPER

M07 4/I09 HYDRAULIC OIL COOLING FAN

M08 4/I10 HYDRAULIC OIL COOLING FAN

D
M09 4/I12 HYDRAULIC OIL COOLING FAN

M12 13/I06 A/C COMPRESSOR

E
M13 13/I02 A/C FANS

M14 13/I04 A/C FANS

F M18 5/I02 WINDSCREEN WASHER PUMP

G Q SWITCHES/ PUSH BUTTONS

ID. COORDINATES DESCRIPTION CODE REMARKS

Q01 5/E09 DEFROSTER

H
Q02 2/E15 STARTER KEY

Q03 5/E07 REAR WINDSCREEN WIPER

I
Q04 5/E05 UPPER WINDSCREEN WIPER

Q05 5/E02 FRONT WINDSCREEN WIPER

J Q06 2/D01 BATTERY SWITCH

Q07 5/E16 WORK LIGHTS

K
Q08 11/H14 MANUAL/AUTO GEARSHIFT

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 11 12
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 14
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A COMPONENT LIST
Q SWITCHES/ BUSH BUTTONS
B ID. COORDINATES DESCRIPTION CODE REMARKS

Q10 3/C15 TURN INDICATORS/BEAMS LEVEL

C Q14 7/B06 JOYSTICK

Q15 9/H01 SPREADER 20-40'

Q17 7/C02 GEARSHIFT CONTROL

D
Q18 9/E13 LOWERING STOP BYPASS

Q19 5/E14 PARKING BRAKE

E
Q20 11/H13 SPREADER EMERGENCY

Q22 9/E17 LIFTING SECURITY BYPASS

F Q23 10/D02 EMERGENCY STOP

Q37 7/D12 ANTITIPPING BYPASS

G
Q49 4/G18 INCHING PEDAL

Q91 14/C04 AIR FLOW REGULATION

Q92 14/C09 A/C REGULATION

H
Q93 14/C15 HEATING REGULATION

S SENSORS/ TRANSDUCERS
I
ID. COORDINATES DESCRIPTION CODE REMARKS

S01 6/I12 OIL FILTER CLOGGED NOT INCLUDING

J S03 6/I14 AIR FILTER CLOGGED

S05 8/I07 GEAR BOX TEMP.

K
S08 8/I08 FUEL LEVEL

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 12 13
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 14
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A COMPONENT LIST
S SENSORS/TRANSDUCERS
ID. COORDINATES DESCRIPTION CODE REMARKS
B
S09 8/I16 LOW BRAKE OIL PRESSURE
S11 8/B12 INCLINOMETER
S12 8/B14 CABLE REEL

C
S13 8/B16 LOWERING PRESSURE
S14 8/B17 LIFTING PRESSURE
S15 11/I17 DEAD MAN
D
S16 4/C16 PARKING BRAKE
S17 4/G16 STOP LIGHTS
S18 4/E14 HYDRAULIC OIL
E
S21 8/I01 TRANSMISSION SPEED
S90 15/F12 THERMOSTAT
S102 C7/D15 RH REAR CORNER SEATED SENSOR
S103 C7/C14 RH FRONT CORNER SEATED SENSOR
F
S104 C6/D15 LH REAR CORNER SEATED SENSOR
S105 C6/C14 LH FRONT CORNER SEATED SENSOR
S106 C7/C09 RH REAR TWISTLOCK UNLOCK SENSOR
G
S107 C7/D10 RH FRONT TWISTLOCK UNLOCK SENSOR
S108 C6/C09 LH REAR TWISTLOCK UNLOCK SENSOR
H
S109 C6/D10 LH FRONT TWISTLOCK UNLOCK SENSOR
S110 C7/C04 RH REAR TWISTLOCK LOCK SENSOR
S111 C7/D05 RH FRONT TWISTLOCK LOCK SENSOR
I
S112 C6/C04 LH REAR TWISTLOCK LOCK SENSOR
S113 C6/D05 LH FRONT TWISTLOCK LOCK SENSOR
S114 C11/D01 LH SIDE AT20'
J
S115 C11/F03 RH SIDE AT20'
S116 C11/F06 LH SIDE AT40'
S117 C11/G06 RH SIDE AT40'
K
S120 C10/E06 LOWERING STOP SENSOR
S121 C10/D06 LOWERING STOP SENSOR
TRUCK/SYSTEM DESIGNER FILE SHEET NEXT
CS45KM Nick Li 13 14
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 14
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A
S SENSORS/ TRANSDUCERS
COMPONENT LIST
ID. COORDINATES DESCRIPTION CODE REMARKS
B
S122 C10/E12 CW ROTATION 30 DEGREE LIMIT SWITCH
S123 C10/E17 ACW ROTATION 30 DEGREE LIMIT SWITCH
S124 C10/E10 MAX CW ROTATION LIMIT SWITCH

C
S125 C10/E15 MAX ACW ROTATION LIMIT SWITCH
S126 C10/G07 ARM HIGH INCLINATION SENSOR
Y SOLENOID VALVES
D
ID. COORDINATES DESCRIPTION CODE REMARKS
Y06 8/I12 BOOM LIFTING
Y07 8/I13 BOOM EXTENSION
E
Y08 8/I14 BOOM LOWERING
Y09 8/I15 BOOM RETRACTION
Y11 8/I16 SPREADER OIL DELIVERY
F
Y13 5/I14 PARKING BRAKE
Y43 7/I09 LIFTING BOOSTER
Y101 C9/I01 TWISTLOCK LOCK S.V
G
Y102 C9/I03 TWISTLOCK UNLOCK S.V
Y103 C9/I05 SPREADER EXPAND S.V
Y104 C9/I06 SPREADER EXPAND S.V
H
Y105 C9/I07 SPREADER RETRACT S.V
Y106 C9/I08 SPREADER RETRACT S.V
Y107 C9/I09 RH SIDESHIFT S.V
I
Y108 C9/I12 LH SIDESHIFT S.V
Y109 C9/I13 LH SIDE SLOPING S.V
Y110 C9/I15 RH SIDE SLOPING S.V
J
Y111 C11/I18 SIDE SLOPING BRAKE S.V
Y114 C10/I18 ROTATION BRAKE S.V
Y115 C10/I11 CW ROTATION S.V
K
Y116 C10/I16 ACW ROTATION S.V
Y117 C10/I02 SLOW ROTATION S.V
TRUCK/SYSTEM DESIGNER FILE SHEET NEXT
CS45KM Nick Li 14
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 14
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

PLUG AND TERMINAL LIST

F

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 1 2
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 13
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A PIN FUNCTION WIRE PIN FUNCTION WIRE

1 cabin positive 1F12 36 A/C compressor signal 1F36
2 negative 0000 37 parking brake pushbutton 1F08
B 3 negative 0000 38 parking brake s.v. 1Q19
4 negative 0000 39 emergency stop positive ESX21
5 front wiper 1F05 40 emergency stop n.c 1Q23
6 rear wiper 1F07 41 emergency stop n.o 2Q23
C 7 upper wiper 1F06 42 (not used)
8 defroster 1F04 43 LMS + 1F32
9 computer positive 1F09 44 LMS - 0000
10 computer negative 0000 45 (not used) 1Q13
D 11 transformer positive 1F30 46 (not used) 2Q13
12 transformer negative 0000 47 (not used) 0000
13 start key positive 1F01 48 throtile pedal + ESX23
14 power-up 1Q02 49 throtile pedal - 1F34
E 1Q02
15 power-up 50 throtile pedal signal 1R12
16 start signal for pwt 3Q02 51 dashboard positive 1F02
17 intermittence positive 1F10 52 (not used) 1Q30
18 parking light 1Q10 53 (not used) X0803
F
19 low beam 2Q10 54 reverse light X0804
20 high beam 3Q10 55 D40+ 1F03
21 horn 6Q10 56 D40 - 0000
G 22 intermittence negative 1K20 57 (not used) 1F41
23 RH turn light 4Q10 58 (not used) 0000
24 LH turn light 5Q10 59 (not used) 1D29
25 brake pressure sensor + 2S16 60 lifting booster X0805
H 26 brake pressure sensor - 1S17 61 extension booster X0806
27 inching pedal 1Q49 62 spreader retraction 2Q15
28 parking brake p.l 1S16 63 spreader extension 1Q15
29 turn indicator p.l 2K20 64 (not used) 1Q16
I
30 air filter clogged 1S03 65 (not used)
31 oil filter clogged 1S01 66 (not used)
32 battery charge p.l 1G05 67 (not used) 1Q92
33 air conditioner positive 1F13 68 (not used) 1S04
J
34 air conditioner negative 0000 69 working light switch 1Q07
35 A/C pressure switch 2D30 70 LMS + 1F32

K
X05 CABIN PLUG
TRUCK/SYSTEM DESIGNER FILE SHEET NEXT
CS45KM Nick Li 2 3
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 13
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

X18 SPREADER PLUG

B
PIN FUNCTION WIRE
1 spreader 0V 0000
2 spreader 24V 1F26
C
3 twist lock signal X1803
4 twist unlock signal X1804
5 spreader seated signal X1805
D
6 twist lock command ESX50
7 twist unlock command ESX51
8 spreader extension ESX24
E
9 spreader retraction ESX02
10 sideshift right ESX03
11 sideshift left ESX25
F
12 30' lock command ESX52
13 30' unlock command ESX10
14 CW rotation command ESX62
G
15 ACW rotation command ESX63
16 lowering stop signal X1816
17 position 20' X1817
H
18 position 30' X1818
19 position 40' X1819
20 disposable X1820
I
21 side slooping right ESX45
22 side slooping left ESX11
23 work light 1K07
J
24 work light 2K07

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 3 4
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 13
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

X20 BOOM PLUG

B
PIN FUNCTION WIRE
1 head light positive 1F42
2 head light negative 0000
C
3 working light 1K04
4 working light 1K05
5 working light 1K06
D
6 working light negative 0000
7 working light negative 0000
8 working light negative 0000
E
9 coiler switch signal 1S12
10 inclinometer signal 1S11
11 RH charging cell 1S13
F
12 LH charging cell 1S14
13 boom sensor positive 1F32
14 boom sensor negative 0000
G
15 grease system signal(option) 1D29
16 grease pump + 1F41
17 grease pump - 0000
H
18 disposable
19 disposable
20 disposable
I
21 heater + 1F902
22 heater - 0000
23 boom extension booster + X0806
J
24 boom extension booster - 0000

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 4 5
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 13
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

X31 TERMINAL BLOCK IN JUNCTION BOX BESIDE TRANSMISSION

B
PIN FUNCTION WIRE PIN FUNCTION WIRE
1 lifting s.v ESX46 26 lifting pressure 1S14
2 extension s.v ESX48 27 lowering pressure 1S13
C
3 lowering s.v ESX47 28 pressure sensor positive 1F32
4 rectraction s.v ESX49 29 positive coolant level 1F29
5 spreader oil delivery s.v ESX42 30 negative coolant level 1S25
D
6 horn 6Q10 31 positive A/C relay 1F13
7 Lh front parking light 3K14 32 A/C fan signal 2D08
8 Lh low beam 1K08 33 A/C thermostat 2D30
E
9 Lh high beam 1K09 34 A/C compressor 1D08
10 Lh front turn light 5Q10 35 positive A/C fan 1K03
11 Rh front parking light 1K14 36 positive A/C fan 1K03
F
12 Rh low beam 1K08 37 positive A/C fan 2K03
13 Rh high beam 1K09 38 disposable 2K03
14 Rh front turn light 4Q10 39 disposable ESX64
G
15 parking brake s.v 1Q19 40 disposable ESX61
16 lifting booster X0805 41 positive hydraulic oil thermostat 1F14
17 brake oil pressure 1S09 42 negative hydraulic oil thermostat 1S18
H
18 brake pressure switch 1F14 43 hydraulic cooling fan 1F15
19 parking brake signal 1S16 44 hydraulic cooling fan 2F15
20 brake pressure low 2S16 45 hydraulic cooling fan 1F16
I
21 air filter clogged signal 1S03 46 working light 2K04
22 oil filter clogged signal 1S01 47 working light 2K05
23 disposable 1S21 48 disposable
J
24 disposable 1F11 49 disposable
25 disposable X0803 50 disposable

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 5 6
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 13
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A
6PINS FEMALE PLUG X37
9 PINS FEMALE PLUG
JOYSTICK PLUG
X35 15 PINS FEMALE PLUG X36 9 PINS MALE PLUG X39
B

VIW FROM TERMINAL SIDE

C
PIN WIRE NUMBER COLOR
1 1F05 BR
VIW FROM TERMINAL SIDE 2 0000 BK VIW FROM TERMINAL SIDE
D VIW FROM TERMINAL SIDE
3 1S15 WH/BU
PIN WIRE NUMBER COLOR PIN WIRE NUMBER COLOR 4 -- PIN WIRE NUMBER COLOR
1 X0712 RD 1 1F08 RD 5 -- 1 0000 BK
E
2 1Q14 GN 2 0000 BK 6 -- 2 -- --
3 2Q14 YL 3 1Q19 VT/BK 3 4Q23 RD/BK
4 3Q14 RD 4 -- -- 4 2Q15 RD/BK
F
5 4Q14 BU 5 1Q01 BU 5 1Q15 WH/BK
6 5Q14 GY 6 1F04 RD
6PINS FEMALE PLUG X38 6 -- --
7 6Q14 BK 7 1F05 RD 7 ESX21 RD
G
8 8Q14 YL/BU 8 1Q03 OR/GN 8 1Q23 RD/BK
9 7Q14
-- YL/RD 9 1F07 RD 9 2Q23
-- OR
VIW FROM TERMINAL SIDE
10 2Q05 WH/YL
H
11 1Q04 YL/BK PIN WIRE NUMBER COLOR
12 1Q20 WH/YL
1 2D40 BU
13 1Q05 WH/YL
I 2 -- --
14 2Q04 GY/BK
3 0000 BK
15 1Q10 BU
4 1Q08 YL
J 5 3D40 WH
6 1D40 RD

PLUG IN JOYSTICK COLUMN

K

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 6 7
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 13
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

12 PINS FEMALE PLUG X40 12 PINS MALE PLUG X41 9 PINS FEMALE PLUG X42 15 PINS FEMALE PLUG X43
B

VIW FROM TERMINAL SIDE VIW FROM TERMINAL SIDE VIW FROM TERMINAL SIDE
D VIW FROM TERMINAL SIDE

PIN WIRE NUMBER COLOR PIN WIRE NUMBER COLOR PIN WIRE NUMBER COLOR PIN WIRE NUMBER COLOR
1 0000 BK 1 -- -- 1 1F12 RD 1 1F10 BK
E
2 -- -- 2 -- -- 2 6Q17 OR 2 1K20 YL/BK
3 -- -- 3 1Q07 -- 3 5Q17 WH 3 4Q10 YL
4 1S03 WH/GN 4 -- -- 4 2Q17 BU 4 5Q10 YL/GN
F
5 1S01 BR/WH 5 -- -- 5 3Q17 BK 5 2Q10 GY/BK
6 X0801 PK 6 -- -- 6 -- -- 6 3Q10 GN/BK
7 1S16 VL/BK 7 -- -- 7 1Q17 BR 7 1Q10 BU
G
8 1Q10 BU* 8 -- -- 8 4Q17 GY 8 1Q10 BU
9 3Q10 GN/BK* 9 -- -- 9 -- -- 9 1Q10 BU
10 2K20 YL/BK 10 -- -- 10 -- --
H
11 X0802 GY 11 -- -- 11 -- --
12 1G05 WH/RD 12 1F02 RD 12 6Q10 WH
* 2WIRES 13 -- --
I
14 -- --
15 -- --

PLUG IN STEERING COLUMN

K

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 7 8
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 13
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

12 PIN MALE PLUG X44

2 PIN MALE PLUG X46 X60 ENGINE AND GEAR BOX SIGNAL PLUG

B PIN FUNCTION WIRE

1 cardan speed sensor + 1F11
2 cardan speed signal 1S21
C 3 emergency push button 1Q23
VIEW FROM TERMINAL SIDE
4 A/C compressor 1K17
5 transmission oil level 1S04
VIEW FROM TERMINAL SIDE PIN WIRE NUMBER COLOR
D 6 transmission oil temperature 1S05
1 1F06 RD 7 battery charge signal 1G05
PIN WIRE NUMBER COLOR 2 2Q04 GY/BK 8 starter command ESX43
1 1F12 RD 9 ECU positive 1F31
E
2 0000 BK
10 emergency push button 2Q23
3 1Q04 YL/BK
11 positive 1F38
4 -- --
F 12 positive 1F37
5 1D01 RD
13 disposable
6 2Q05 WH/YL
14 disposable
7 0000 BK
G 15 disposable
8 1Q01 BU
16 disposable
9 1Q03 GN/OR 17 disposable
10 0000 BK 18 disposable
H
11 1S36 PK 19 disposable
12 1Q05 BU/YL
20 disposable
I 21 disposable
22 disposable
23 disposable
J 24 disposable

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 8 9
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 13
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A PIN FUNCTION WIRE PIN FUNCTION WIRE

1 throttle pedal negative ESX01 35 spreader twists unlocks signal X1804
2 spreader retract command ESX02 36 spreader 20' position signal X1817
B 3 spreader LH sideshift command ESX03 37 spreader 40' position signal X1819
4 RS232 RX signal RXD 38 (not used)
5 RS232 TX signal TXD 39 starting signal from starting key 3Q02
6 coiler switch signal 1S12 40 low engine water level signal 1S25
C 7 LH charging cell signal 1S13 41 (not used) 2Q15
8 throttle pedal signal 1R12 42 spreader oil delivery ESX42
9 transmission oil temperature 3R20 43 starting motor command ESX43
10 spreader 30' unlockcommand(not used) ESX10 44 idle engine protection signal ESX44
D 11 spreader LH side-sloping command ESX11 45 spreader RH side-sloping command ESX45
12 spreader twists locks signal X1803 46 lifting boom s/v signal ESX46
13 spreader seated signal X1805 47 lowering boom s/v signal ESX47
14 spreader 30' position signal X1818 48 extension boom s/v signal ESX48
E
15 (not used) 49 retract boom s/v signal ESX49
16 spreader bad seated signal 1Q18 50 spreader twists lock command ESX50
17 inching switch signal 1Q49 51 spreader twists unlock command ESX51
18 brake oil low pressure signal 1S09 52 (not used) ESX52
F
19 (not used) 1Q15 53 CAN2H CAN2H
20 output spreader seated signal X1805 54 powertronic supply 1F60
21 engine stop signal ESX21 55 powertronic negative 0000
G 22 hazard lights ESX22 56 powertronic supply 1F29
23 throttle pedal positive ESX23 57 powertronic supply 1F29
24 spreader extension command ESX24 58 powertronic supply 1F29
25 spreader RH sideshift command ESX25 59 powertronic supply 1F29
H 26 CAN1L CAN1L 60 powertronic supply 1F29
27 CAN1H CAN1H 61 backward cabin motion s.v ESX61
28 powertronic supply 1F29 62 spreader cw rotation command ESX62
29 inclinometer signal 1S11 63 spreader acw rotation command ESX63
I
30 RH charging cell signal 1S14 64 forward cabin motion s.v ESX64
31 fuel level signal 1R20 65 powertronic negative 0000
32 (not used) 1Q16 66 powertronic negative 0000
J 33 CAN2L CAN2L 67 powertronic negative 0000
34 transmission speed sensor 1S21 68 powertronic negative 0000

K
X83 POWERTRONIC PLUG
TRUCK/SYSTEM DESIGNER FILE SHEET NEXT
CS45KM Nick Li 9 10
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 13
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A 4 PINS PLUG X90 8 PINS PLUG X91 8 PINS PLUG X91a

4 3 2 1 4 3 2 1
B 2 1
8 7 6 5 8 7 6 5
4 3

PIN NUMBER COLOR PIN NUMBER COLOR

1 1K001 GN 1.5 1 1K001 RD,GN 1.0
PIN NUMBER COLOR
D
2 1K002 YE 1.5 2 1K002 YE/BK2X1.0
1 1F13 RD 1.5
3 1K003 RD 1.5 3 1K003 WH/GN2X1.0
2 0000 BK 1.5
4 0000 BK 1.5 4 0000 BK/WH 1.0
3 3K05 GY 1.0
E
5 1Q93 YE/BU 1.5 5 1Q93 RD,VT 0.5
4 2D30 VT 1.0
6 0000 BK 1.0 6 0000 WH 0.5
7 1S91 OR 1.0 7 1S91 BU 0.5
F
6 PINS PLUG X93 8 0000 BK 1.0 8 0000 GN 0.5

G 3 2 1 4 PINS PLUG X94 2 PINS PLUG X95

6 5 4

2 1 1
H
4 3
2

PIN NUMBER COLOR

I 1 1F001 BN 1.0
2 1Q91 RD 1.0 PIN NUMBER COLOR
3 1Q93 OR 1.0
1 1Q93 PK 0.5
J 4 2Q91 GN 1.0 PIN NUMBER COLOR
2 3K005 GY 0.5
5 3Q91 YE 1.0 1 2K005 WH 1.0
3 2Q93 RD 0.5
6 4Q91 BU 1.0 2 1Q92 WH 1.0
4 0000 BK 0.5
K

PLUG IN LEFT PANEL TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 10 11
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 13
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

X201 X202 double terminal X122

A
PIN WIRE NUMBER COLOR PIN WIRE NUMBER COLOR PIN WIRE NUMBER COLOR
1 1Y101 bk 1 0V bk 1 1S115 bk
B 2 0000 bk 2 24V bk 1.1 24V RD
3 1Y102 bk 3 X1803 bk 2 1S115 bk
4 0000 bk 4 X1804 bk 2.1 X0817 bk
C 5 1Y104 bk 5 -- 3 1S116 bk
6 0000 bk 6 -- 3.1 24V RD
7 1Y106 bk 7 -- 4 1S116 bk
D 8 0000 bk 8 -- 4.1 0V bk
9 1Y107 bk 9 X1805 bk 5 --
10 0000 bk 10 X1806 bk 5.1 24V RD
E 11 1Y108 bk 11 X1807 bk 6 --
12 0000 bk 12 X1808 bk 6.1 X1818 bk
13 -- -- 13 X1809 bk 7 X1824 yl/gn
F 14 -- -- 14 X1810 bk 7.1 X1823 yl/gn
15 -- -- 15 X1811 bk
16 -- -- 16 X1812 bk
G 17 -- -- 17 X1813 bk
18 -- -- 18 X1814 bk
19 -- -- 19 X1815 bk
H
X203 X204 20 -- -- 20 -- --
21 -- -- 21 -- --
PIN WIRE NUMBER COLOR PIN WIRE NUMBER COLOR
22 -- -- 22 -- --
1 -- -- 1 0V bk
I 23 -- -- 23 -- --
2 0V bk 2 1S111 bk
24 -- --
3 1S113 bk 3 1S107 bk
4 1S109 bk 4 1S103 bk
J
5 1S105 bk 5 1S102 bk
6 1S104 bk 6 24V bk
7 24V bk PCB IN SPREADER JUNCTION BOX
K

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 11 12
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 13
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

A
terminal block in spreader left arm 7 pin plug in spreader beam
X120 X205
6 pin plug for boom light
X102
PIN WIRE NUMBER COLOR
PIN WIRE NUMBER COLOR
PIN WIRE NUMBER COLOR
B 1-6 0V BK 1 0V BK
1 X0803 BK
7 1S112 BK 2 24V BK
2 X0804 BK
8 1S113 BK 3 1S113 BK
3 X0805 BK
C 9 1S108 BK
4 1S109 BK 4 0V BK
10 1S109 BK
5 1S105 BK 5 0V BK
11 1S105 BK
6 1S104 BK 6 0V BK
D 12 1S104 BK
13-16 24V BK
7 -- 7 --

F terminal block in spreader right arm

X121 7 pin plug in spreader beam
PIN WIRE NUMBER COLOR X206
G
1-6 0V BK PIN WIRE NUMBER COLOR
7 1S110 BK
1 0V BK
8 1S111 BK
2 24V BK
H
9 1S106 BK
3 1S111 BK
10 1S107 BK
4 1S107 BK
11 1S103 BK
5 1S103 BK
I
12 1S102 BK
6 1S102 BK
13-16 24V BK
7 --
J

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 12 13
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 13
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

terminal block in junction box rotation gear X123

A spreader 24 pin plug X18A X101
PIN FUNCTION WIRE NUMBER
PIN FUNCTION WIRE NUMBER 1 negative 0V
B 1 negative 0V 2 positive 24V
2 positive 24V 3 twistlock locked X1803
3 twistlock locked X1803 4 twistlock unlock X1804
C 4 twistlock unlock X1804 5 spreader seated X1805
5 spreader seated X1805 6 twistlock lock command X1806
6 twistlock lock command X1806 6.1 twistlock unlock command X1807
D 7 twistlock unlock command X1807 7 spreader expand X1808
8 spreader expand X1808 7.1 spreader retract X1809
9 spreader retract X1809 8 RH sideshift X1810
E 10 RH sideshift X1810 8.1 LH sideshift X1811
11 LH sideshift X1811 9 stop lock X1812
12 stop lock X1812 9.1 stop unlock X1813
F 13 stop unlock X1813 10 lowering stop X1816
14 CW rotation X1814 10.1 20' position X1817
15 ACW rotation X1815 11 30' position X1818
G 16 lowering stop X1816 11.1 40' position X1819
17 20' position X1817 12 bypass 20'/40' X1820
18 30' position X1818 12.1 RH sloping X1821
H 19 40' position X1819 13 LH sloping X1822
20 bypass 20'/40' X1820 13.1 work beam X1823
21 RH sloping X1821 14 work beam X1824
I 22 LH sloping X1822 15 CW rotation X1814
23 work beam X1823 16 ACW rotation X1815
24 work beam X1824 17 rotation brake 1Y114
J 17.1 CW rotation 2K101
18 ACW rotation 1K101
18.1 negative 0V
K

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 13
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 13
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

E LAYOUT

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 1 2
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 6
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

EB8
C

X20
D X18
EB4
X05

F
EB3
EB1

G
battery

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 2 3
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 6
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

W2.1
W2.2
Y06
A
W2.3
Y08

X31
W2.4
Y07
W1.5
X18 W2.5
Y09
CAN1 SPREADER PLUG Y11
CABIN W2.6
B W1.6 W2.7
Y43
LH FRONT LIGHT

EB4
W2.8
W1.7
W2.9
RH REAR LIGHT
W1.1 W2.10
H01
W1.8 X60 S11
X05 W2.11
C W1.2 ENGINE PLUG W2.12
S01
CABIN PLUG S03
W1.3 W1.9 W2.13
W1.10
LH REAR LIGHT W2.17
W1.11
LH REAR LIGHT W2.18
S14
D 3000 W1.12
S08 S13
BATTERY + W2.38 "-"GND

EB3(X32)
W1.37 W2.14
0000 S09
BATTERY - W2.15
W1.40 beside transmission Y13

MAIN ELECTRIC BOX EB1

HYDRAULIC W2.23 W2.16
E W2.22
S16
COOLING UNIT A/C
CAN1
MULTICAN under cab

X20 W8.1
F
load cell(option)
W8.2
W1.4
W8.3
E30
CAN2 E15
ENGINE ECU W8.4
W8.5
E16

EB8
G W8.6
E17
W8.7
E18
W8.8
E19
W8.9
E20
W8.10
Y44
H PUMP FOR SPREADER(OPTION)

boom

CABLE LAYOUT
K

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 3 4
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 6
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

MAIN ELECTRIC BOX LAYOUT

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT
CS45KM Nick Li 4 5
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 6
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

K
FUSES AND RELAYS LAYOUT
FUSE AND RELAY TRUCK/SYSTEM DESIGNER FILE SHEET NEXT
CS45KM Nick Li 5 6
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 6
 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

PLUS
A

ROL
1 2 3 4 5 6 7 8 9 10 11 12 13

ON T
B
E51 E33 E34 E35 E27 E46 E36 E52 E29 E66 E69 E53 E28

IC
LOG
C
Q37

2 3 4 5 6
1 7
D 8 9 10 11 12 13

E AIR CONDITIONER SWITCH TURN/BEAM SWITCH LEVEL

Q10
Q17
E43 E44 E45 Q22 Q08
F GEARSHIFT LEVEL
Q02

Q14
Q07
H

Q15 Q05
Q04
J Q03
Q23 Q19 Q01
CABIN LAYOUT
K

TRUCK/SYSTEM DESIGNER FILE SHEET NEXT

CS45KM Nick Li 6
L
SERIAL NUMBER CHECKED REV. DATE TOTAL SHEETS
WARNING! Non standard components are marked ELECTRIC DIAGRAM B 2012-12-03 6