Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
status
1 Furnace temp probe (R) feedback is hunting C&I Not done
2 ID Fan-2B IGV operation is sluggish above 60% command C&I Not done
3 ID Fan-2A tripped on differential protection Elec Not done
4 APH-2A taking more current (16 Amps) Mech Not done
6 ID Fan-2B motor NDE side ferrule joint oil leakage. Mech Not done
8 Drum LHS local level gauge bottom drain line got chocked . Mech Not done
9 Drum RHS local level gauge leakage . Mech Not done
10 A&C elevation LHS SA damper motor cable dressing to be done , now kept tied Elec Not done
11 PRDS to HFO atomizing drain line leakage Mech Not done
12 All drain lines & vent lines insulation,supporting work pending Mech Not done
13 MS to PRDS MOV passing & its MIV passing Mech Not done
14 MS to PRDS line drain line insulation & supporting work not completed Mech Not done
15 HFO tracing line cladding work pending. Mech Not done
16 FW 30% CV feedback,upstream MOV feedback not getting in DCS C&I Not done
17 FW line insulation work pending(main line&drain line) Mech Not done
18 Approach should be given for hot SA damper local operation(A&B) Mech Not done
19 Gun cleaning HFO atomising line insulation work pending (E elevation). Mech Not done
20 Approach to be provided for FW sampling line valve operation(nr NRV) Mech Not done
21 CRH drain and eco drain line insulation & support work pending Mech Not done
22 APH gas dampers local scale and pointer damaged Mech Not done
23 Eco hopper area(rear OFA) unsafe platform,proper supports to be given Mech Not done
26 Right side MS drain MIV & MOV chocked Mech Not done
27 APH sootblowing line vent line flange leakage Mech Not done
28 Boiler feed pump header pressure(LAC40CP001) not showing in dcs C&I Not done
30 APH right side hotspot detection not working(4 thermocouple failed) C&I Not done
31 ID-2B lube oil filter oil leakage C&I Not done
34 APH-2B guide bearing oil indicator not available Mech Not done
35 Left side frequently APH sootblower tripping [motor over load]. Mech/Elec Not done
36 Boiler stopvalve right close feedback not coming in DCS C&I Not done
37 Drum RHS hydrastep not working. C&I Not done
38 SH gas damper-2 feedback bad quality(not commissioned) C&I Not done
A&C elevation secondary & central air damper feedback in DCS showing erratic
39 value(command&feedback not matching) C&I Not done
40 CRH drain leftside MOV not operating from DCS. C&I Not done
42 APH I/L air temp#3(HLD10CT373) showing erratic value C&I Not done
43 Drum level transmitter(all 4) showing different value in DCS(-38,-55,-184,416)
C&I Not done
44 Boiler drain MOVs not working:front WW MV5;right WW MV5,MV3,MV8;rear WW MV4 C&I Not done
Deaerator tank temp readings not matching,LBD04CT001,LBD04CT002 showing
45 different values C&I Not done
Windbox&OFA outside swirl damper and straight damper proper scale adjustment
46 work pending. Mech Not done
48 Insulation for pent house at bottom side of boiler drum (LHS &RHS) pending Mech Not done
49 All safety valve body insulation pending Mech Not done
51 Boiler drum TV to be installed on both side. Mech Not done
52 Drum level Hydra step bottom side second isolation valve missing. Mech Not done
53 Drum level Hydra step direction (LHS) to be reversed and setright. Mech Not done
54 Sonic sencer erection work pending. Mech Not done
55 MS line Safety valve exhaust pipe proper supporting to be provided. Mech Not done
56 Soot blower line insulation work pending. Mech Not done
57 Soot blower line temporary supporting to be removed. Mech Not done
58 MS Drain line proper supporting & insulation to be provided. Mech Not done
60 Scrap material to be removed / House keeping to be done. Mech Not done
61 supporting Beam nut & bolt erection work pending. Mech Not done
62 Insulation to be provided around furnace pressur measurment tapping on both side. Mech Not done
63 Supporting bracing fouling with super heater spray line. Mech Not done
64 Scrap material to be removed arround furnace temprature probe area. Mech Not done
65 Super heater temporary support to be removed & permanent support to be provided. Mech Not done
66 Drain line supporting to be removed at 52meter Mech Not done
67 column support bolt to be provided (42 mtr RHS) Mech Not done
68 Column support bolt to be tighten. Mech Not done
69 Scrap material(scoffolding) to be removed at 37 mtr elevation Mech Not done
71 Supporting beam proper alignment to be done (rear side sootblower line). Mech Not done
72 SH & RH Temperature controle damper MOV canopy to be provided. Mech Not done
73 SH & RH Temperature controle damper local indicator to be provided. Mech Not done
74 Soot blower line drain (RHS) to be rooted as per Drg Mech Not done
75 Economiser vent line insulation work pending. Mech Not done
76 Damaged grating to be replaced. Mech Not done
78 Economiser bottom casing area unsafe platform to be made ready at 34.0mtr. Mech Not done
81 RH spray block valve insulation work pending at 24meter. Mech Not done
82 All coal pipe burner openinig to be arrest (gratings opening). Mech Not done
83 All Coal pipe insulation work pending. Mech Not done
84 Fouling Coal pipe supports to be rectify Mech Not done
85 Welding machine shed to be removed at 16 meter. Mech Not done
86 Atamoizing steam steam line insulation cladding work pending. Mech Not done
87 ATT to be complete. Mech Not done
88 House keeping at zero meter pending. Mech Not done
89 Drum level transmitter modified condensate pot erection work pending. Mech Not done
90 Pending MOV & Damper commissioning pending work to be complete[MOV &Damper list]. Mech Not done
MS & HRH ,CRH,FW line damaged insulation rework to be done [Thermowell
93 checking &hanger supporting work removed insulation] Mech Not done
94 FW drain after NRV line insulation supporting work pending. Mech Not done
95 Damaged Expension bellow to be replace. Mech Not done
Seal air fan discharge Duct supporting tie rod fouling with gratings[Hot air gate &
97 cold air gate approach gratings). Mech Not done
98 Seal air fan bearing cooling water flange leakage. Mech Not done
99 Flue gas duct & SA duct Scuffolding to be remove & clading patch work to be done. Mech Not done
100 Concrete flooring work not completed (right sideK4B2 column at 16 mtr) Mech Not done
Approach to be provide for local operation mill inlet seal air MOV at present cable try
101 & handrail fouling for local operation Mech Not done
Instrument & service air line temporary supports to be removed & permanent
102 supports to be provide (rear side16 mtr) . Mech Not done
Approach to be provide for instrument & service air isolation valve operation Boiler
103 right side 12 mtr. Mech Not done
Mill A-F hot air and cold air gate operation approach and walkway to be given
104 provided Mech Not done
Bunker O/L gate and feeder O/L gate grating to be extended for maintenance
105 purpose.currently given grating are too small to carry out any maintnce work Mech Not done
106 PA fan to seal air fan MOV (Damper) supporting welding work pending. Mech Not done
107 APH-A damaged radial seal to be replace (work inprogress) Mech Not done
108 Furnace temperature probe Top cover plate to be provided on the tailend side[RHS]. Mech Not done
109 Funace temp Flexible hose damaged[RHS]. Mech Not done
FD,PA & ID Duct supportings (cold & Hot) ,(Hot PA )Mill inlet duct supportings
110 welding work &plate bend to be remove. Mech Not done
Wind box damper Not done
C Elevation Left damper local indicator scale Not available. Mech Not done
111
C Elevation Right damper local indicator scale damaged. Mech Not done
D elevation rightside damper link cotter pin missed & local scale damaged. Mech Not done
112 D elevation Left side damper actuator fouling with cantral air damper approach
ladder. Mech Not done
E elevation Rightside actuator erection work pending & Local scale damaged,
113 Central air damper approach ladder fouling Mech Not done
E elevation left side actuator link cotter pin & actuator earthing pending. Mech Not done
OFA front sid elevation Right side Damper link cotter pin to be erect & Actuator
114
earthing to be done,Power cable and DCS feedback cable gland sealing to be done. Mech Not done
OFA front sied elevation Leftside Damper link cotter pin to be erect & Actuator
115
earthing to be done. Mech Not done
116 A Elevation left side damper actuator terminal box bolt to be tighten. Mech Not done
B elevation Right side control cable dressing to be done & Local indicator scale &
117 needle not available. Mech Not done
B elevation left side Local indicator scale & needle not available. Mech Not done
F elevation Right side damper actuator fouling with Handrail & local indicator scale
118
not available , Mech Not done
OFA rear side elevation Right side damper local indicator damaged,Manhole approachMech to be provide. Not done
119
OFA rear side elevation left side damper local indicator damaged, Manhole approach to Mech
be provide. Not done
120 Swas sytem to be made ready mech /C&I Not done
UNIT-2 Boiler Area Defects List
Leakage in MS to Aux PRDS pressure transmitter impulse line at panel and root valve
1 Not done
(20 mtr floor)
2 APRDS line to APH soot blower drain line flange leakage (Rear side of APH) Not done
3 Main steam RHS drain line chocked near MS stop valve. Not done
5 ID fan 2B, lube oil filter DP switch not resetting. Not done
6 HFO atomizing spray area two welding leakages in drain lines. Not done
7 Drum Right side Hydra step having leakage. Not done
8 MS to PRDS MOV at Drum Elevation Remote/Local switch broken condition. Not done
9 APH 2B GB oil indicator not available. Not done
10 HRH line RH outlet pressure Instrument line having leakage. Not done
11 HRA Drain MOV passing. Not done
12 DC scanner air fan NRV flap is passing. Not done
Both Scanner air fan Suction filter to be cleaned, Discharge pressure reading very
13 Not done
less value.
14 Return Heavy oil pressure (EG170CP001) is not reading any value. Not done
15 HFO return oil pre Tr meter (EG 170 cp 001) is not reading. Not done
FD fan 2B, drain valve passing of cooling water return line from oil cooler of lub oil
16 Not done
station.
17 APH 2A, soot blower steam line insulation incomplete. Not done
19 Lub oil leakage from APH-2A Main Drive shaft below support Bearing. Not done
20 HFO Supply pressure Switch PN (EG1101CP201) is not Resetting. Not done
APH 2A Lub oil Leakage from coupling of main drive shaft below support bearing of
21 Not done
APH
22 HFO supply pressure switch (EG 1101 cp 201) is not resetting. Not done
23 A4 LDO atomizing MIV wheel broken Not done
24 Soot blowing line MIV & MOV passing at drum elevation (platen SH to SB) Not done
Flue Gas leakage from furnace RHS Front & Rear side at 34 mts elev at RH Spray CV
25 Not done
area.
26 RH Spray water line support work pending at 34 mts elevation
Sl No. Description Remark
FD fan -2B
1 FD fan-2B Lube oil pump -1&2 its motor side abnormal sound.
2 FD fan-2B Discharge damper local indicator scale needle broken.
3 Lube oil tank temperature gauge not erected.
4 After cooler Lube oil temperature gauge not working.
5 Lube oil tank heater commissioning pending.
Vibration monitor panel no 6 showing danger indication in panel.[ 3&4 Replaced with
6 other fan for trial run]
7 House keeping in FD-2A area pending
8 ECW line painting work balance [cooler inlet &outlet].
9 Cooler outlet line [ECW] tapping to be provide for temp gauge.
10 Lube oil panel door locking system damaged.
11 FD fan discharge pressure guage indicator not erected.
12 Junction box panel near actuator to be properly clamped.
FD fan -2A
1 Lube oil tank temperature gauge not working.
2 After cooler Lube oil temperature gauge not damaged.
3 Lube oil tank heater commissioning pending.
4 House keeping in FD-2B area pending
5 Cooler outlet line [ECW] tapping to be provide for temp gauge.
6 ECW line painting work balance [cooler inlet &outlet].
7 FD fan discharge pressure guage indicator not erected.
8 Control oil pressure guage indicator oil leakage.
ID 2A fan
1 ID fan- 2A lube oil temperature gauge damaged.
2 ID fan discharge duct insulation work not completed (chimney connection point).
3 Lube oil tank heater commissioning pending.
4 Lube oil filter DPI not provided.
5 ECW line permanent supporting & painting work balance [cooler inlet &outlet].
6 House keeping surrouding fan area pending.
7 Cable conduit for vibration probe not available [Motor DE].
8 Neutral box bolts missing.
9 Power cable clampping damaged.
10 Power cable trench to be cleaned.
ID 2Bfan
1 Space heater cable dressing work pending
2 ID fan-2B inlet & outlet damper not commissioned.
3 ID fan discharge duct common [chimney connected point] insulation work not completed.
4 ESP inlet gate actuator commissioning work pending.
5 Lube oil tank heater commissioning pending.
6 Lube oil filter DPI not provided.
7 Cooler cooling water line flushing work pending.
8 Lube Oil coolers ECW line not connected.
9 ECW line painting work balance [cooler inlet &outlet].
10 Vibration monitor panel support frame insert plate or anchoring to be done
11 ID fan discharge duct temporary scaffolding to be removed.
12 Insulation to be completed on the scaffolding area.
13 Permanent canopy to be provide for cooling fan.
PA fan -2A
1 PA fan -A motor lube oil tank temperature guage damaged.
2 Filter DPI not erected.
3 Lube oil tank heater commissioning (fan side & motor side) work pending.
4 Lube oil Flow switch not erected.
5 lube oil Tank heater not commissioned.
6 Lube oil cooler return cooling water line drain to be provide.
7 Cooler outlet line [ECW] tapping to be provide for temp gauge.
8 ECW line painting work not completed.
9 Return oil tank temperature not erected.
PA fan -2B
1 Lube oil return oil temperature gauge not erected.
2 Lube oil Tank temp gauge damaged
Fan side lube oil system
1 Lube oil return temperature gauge & lube oil tank temperature guage not erected.
2 Lube oil control cabinet box cover to be provide.
3 After TCV temperature gauge damaged (needle broken)
APH-2A
Support bearing Lube oil cooler cooling water discharge Temperature guage tapping &
1 drain point to be provide.
2 Guide bearing lube oil cooler cooling water line painting & supporting work pending.
3 Guide bearing motor terminal box bolt erection work pending.
4 support bearing Lube oil flow indicator to be provide in viewable area.
APH-2B
1 Guide bearing lube oil discharge line flange joint bolt & nut erection pending.
2 Guide Bearing Lube oil pump discharge line after cooler valve handle broken.
3 APH auxillary motor coupling guard erection work pending.
4 Gear box oil circulation motor terminal box bolt missed & cable gland sealin to be done
Gear box oil circulation discharge line pressure guage to be erect properly (as APH-A ,at
5 present pressure not visible).
6 oil leakage from view glass elbow [support bearing].
HFO & LDO system
1 LDO line temperature & pressure guage erection work pending.
2 HFO line temperature & pressure guage not erected.
3 Automizing line[steam & service air] tempearture & pressure guage erection work pending.
Furnace temperature probe
1 Furnace temp probe RHS local/remote selection switch not provided.
2 Local position feedback indication damaged[RHS].
Checked
Open/Clos Along
e time with
SL NO SYSTEM KKS Code DESCRIPTION Type (sec) DEC Remarks
1LBG16AA130 AUX. STEAM TO COAL MILL FIRE FIGHTING STEAM MOV ON/OFF
18 48/48 OK
1LCC42AA230 MAIN STEAM TO AST TEMP REGULATING VALVE FRONT MOV ON/OFF
77
1LCC42AA231 MAIN STEAM TO AST TEMP REGULATING VALVE BYPASS MOV REG
78
CONDENSATE WATER TO PULVERIZER FOR FIRE FIGHTNING
1LCC43AA230 ON/OFF
79 STEAM TEMP REGULATIG VALVE FRONT MOV
CONDENSATE WATER TO PULVERIZER FOR FIRE FIGHTNING
1LCC43AA231 REG
80 STEAM TEMP REGULATIG VALVE BYPASS MOV
CONDENSATE WATER TO ATTEMPERATION OF AUX STEAM TO
1LCC51AA230 ON/OFF
81 GLAND STEAM VALVE 15/15 OK
OK
CONDENSATE WATER TO ATTEMPERATION OF AUX STEAM TO ( Comm
1LCC51AA231 REG
82 GLAND STEAM BYPASS VALVE
on to
CONDENSATE WATER TO FUEL OIL AREA STEAM Both
1LCC80AA231 ON/OFF
83 TEMP.REGULATING VALVE BYPASS MOV 15/16 Units )
Checked
Open/Clos Along
e time with
SL NO SYSTEM KKS Code DESCRIPTION Type (sec) DEC Remarks
1LCC42A230 MAIN STEAM AUX STEAM TEMP REG VALVE FRONT MOV ON/OFF
84
OK
1LCC42A231 MAIN STEAM AUX STEAM EMP REG VALVE BYPASS MOV REG ( Comm
85 on to
CONDENSATE WATER TO FUEL OIL AREA STEAM Both
1LCC80AA230 ON/OFF
86 TEMP.REGULATING VALVE FRONT MOV 15/16 Units )
1LAC40AA001 BOILER FEED PUMP HEADER PIPE PRESS CONTROL VALVE REG
91 OK
Checked
Open/Clos Along
e time with
SL NO SYSTEM KKS Code DESCRIPTION Type (sec) DEC Remarks