Daily Co-ordination Meeting

Daily Coordination Meeting No 919 Date: 31-10-2020

Attendees: - Prasad, Mehta, Onkar, Sunil, Chaitanya, Himadri, Tapas, Poulami

A. Plant Status at 11:30AM:

Sl. No EQUIPMENT LOAD (MW)/STEAM GENERATION (TPH) REASONS / REMARKS (If any)

1 GT 1/ GT 2/ CSTG/ BPSTG 27MW/28MW/13MW/12MW GT-2 is on 100% RFG.

2 AB 1 – RFG/NPH/CBFS 65TPH, 0/0/2 -
3 AB 2 – RFG / NPH/CBFS 46TPH, 0/0/3 -
4 HRSG-1 (SHP/MP) - RFG / NPH/ MIX 45TPH / 15TPH, 2/0/0 -
5 HRSG-2 (SHP/MP) - RFG / NPH/ MIX 49TPH / 14TPH, 2/0/0 -
6 PRDS SHP-HP/ HP-MP/ MP-LP opening % 23/0/62 -
Operating Hourssince last inspection ofGT 1/
7 19619.2/13852/19755.79/19572.7
GT 2/ CSTG/ BPSTG

B. Net Steam Export/ Net Power Export:

Steam Amount(TPH) Power Amount(MW)

SHP 00 IOP-1 28
HP 15 IOP-2 26
MP 74 IOP-3 25
LP 55 Total 79
TOTAL 144 Import/Export Floating

C. Water Chemistry:
Boiler Water Parameters Cooling Water Parameters
pH Conductivity(µS/cm)
Dated 30.10.2020
Parameters
Range Actual Range Actual
Parameters Range Actual
DM Water(at B/L) (6.5 – 7.0) * <0.20 pH 7.2 –8.5 7.40
Main Steam sample (8.5 - 9.5) <5.0 Conductivity < 6000 2200
AB-1 (9.0 - 10.0) <50 Chloride <1600 355
Drum Sample
AB-2 (9.0 - 10.0) <50 FRC 0.20 - 0.5 0.00
HRSG1 (SHP) (9.0 - 10.0) <50 COC based on MgH. 3.0-6.0 6.30
HRSG2 (SHP) (9.0 - 10.0) <50 Remarks if any:
Drum Sample
HRSG1 (MP) (9.8 - 10.6) <3000
HRSG2 (MP) (9.8 - 10.6) <3000
Condensate CSTG (8.5-9.5) <5.0
*DM water pH at DM plant O/L is 6.5 to 7.0. However morpholine is dosed to elevate pH & pH parameter at CPP B/L is 6.5 to 9.0&
Conductivity at CPP B/L is 0 to 2.0.

A. Work Request Status as on 29.10.2020:

Total
Priority Priority Priority Priority Priority Priority Defects pending for Top /Total% (not
Dept. (Not more than 20)
1 2 3 5 6 4 Spare availability >5%)
(Priority 1+2+3)
Mech 0 11 0 7 10 11 84 7 0
Elect 0 11 4 1 0 15 19 8 0
Inst 0 17 1 9 1 18 35 29 0

B. Status/major events from last working day/major & chronic issues By SIC :
1. CW chlorination not happening. 1 week problem
Maintenance: Two valves to be repaired and tested for passing and then fix back.
2. GT Lub oil levels low
Maintenance: Expected: 4– 11 -20
3. CST crane not available vendor not responding.
Please check alternate service provider as this is a minor job

C. Safety Observations:

HPL, CPP site

 1. GT-2 turbine compartment & LGB compartment temperature is very high: Continuous monitoring is to be done to see the further
deterioration of temperature profile.
2. Turbine compartment overall exhaust temp near BT fan suction is 123degC, Highest is 323degC & LGB compartment exhaust tunnel
area max temp is 250degC.

D. Current Issues:
Sl. Initiation
Issue Estimated date of completion or plans Resp.
No date
th
On 29 , C&I investigated and found Axial vib pickup was faulty.
CT fan# B axial & radial vibration alarm were
1 28.10.20 Changed. Also cable connection terminals were found having C&I
coming frequently
salt deposits. Corrected.
28.10.20 New card to be purchased. Available at local market. A weeks
2 In Gas detection system HMI getting hanged. C&I
time is required.
At the time of NPH tank-A changeover Valve 28.10.20 Ops and Mtc together stroked the valve. Proximity switch
3 feedback is not coming in DCS. adjusted. However, overlap of the contact so the switch works C&I
above 85% to be sure will be done.
GT-1 transformer cooling Fan-3 Vibration. 28.10.20
4 Corrected temporarily. Defect raised for S/D E
Poor illumination in CT Fan area, to be
5 12.10.2020 Completed E
improved.
Bulk acid storage tank drain line flange joint
6 13.10.2020 Will be taken up after emptying of tank by 01.12.2020. M
leakage observed.
7 SHP CBD line leakage observed in HRSG-1 13.10.2020 Completed M
8 6.6 kV bus coupler tripping is to be rectified. 22.10.2020 Setting to be revised. E

E. Yesterday’s and pending works:

*(Managers should come prepared to answer the status of previous day job status. Status to be filled up in the work request register on the
same day of completion by both Maintenance & operation)
PM/ PTW issue
Description Dept. Status Trial OK, defect closed. If not status
D No date
27.10.20 Increase the operating level range to
- Effluent disposal pump-B to be made ready. M U/P as high as possible after mech
maintenance is complete
Balance of plant different location light checking is to be 28.10.20
- E U/P
done.
Effluent disposal submersible pump is not working. It was 30.10.2020
- M Completed
checked.
Handrail sitting arrangement is to be prepared on 30.10.2020
- M U/P
gratings(for cooling fan inspection purpose).
- AB-2 attemperator CV-A jamming problem. It was checked. M 30.10.2020 Completed
- Cooling tower light rectification job is to be done. E 30.10.2020 U/P
- Removal of scaffolding was done at battery limit pipe rack 30.10.2020
M Completed
area.
- Ac no. 35B 33A rectification job was done. E 30.10.2020 Completed
- HRSG-2 light way lighting rectification job is to be done E 30.10.2020 U/P
- 29.10.20 Cell 1 and 3 also will be checked for
CT fan-B vibration probes checking job is to be done. I Finished similar issues. Defect to be raised
with priority 4
- Condition monitoring of all running equipments is to be 29.10.20
M U/P
done in CPP as per attached list.
- Chlorine line fitting valve & header connecting V/V passing. 29.10.20
M Suspended.
It is to be checked & rectified.
- CSTG HMI control room graphics card replacement work is 29.10.20
I U/P
to be done.
- Erection of scaffolding at HRSG-2 chimney is being done. M 12.10.20 U/P Work progress is slow
Aug-20 One rack has been prepared out of 6.
Rest will be done after material
- Fabrication of Store rack is being done. M Hold
availability.
Material (0.6T) is available.

F. Pending Issues (to shift from current issues which are more than a month old, to be discussed on first Monday of every month):
Initiation
No Issue Plans EDC Resp.
date
1 Mass flow meter: 12-11-19 Naphtha B/L mass flow meter could not be replaced
 - Installation technical limit needs to be because of mismatching of flanges. A separate
 verified from manual. report will be made and circulated on the issue

08-5-2019 Communication started with Woodward for onsite -

GT-2 SRV & GCV both are having Inst/
2 services & to identify the spares of repair kit.
passing. Mech
E-mail to be sent by 20.10.2020.
CSTG CV hunting 09-5-2019 PO placed for servo motors on 17.09.2019 (No- Oct’2020 Inst
3 3046478), follow up is being done for material
dispatch.
New Feed Control valve for AB/HRSGs Inst/
4 22.11.2019 PR raised(PR No-1067757) -
to be procured. Mech
PO NO: 3046926, Delivery date is over. Follow up is
5 AB-2 soot blower MOV is not working. 20.07.2020 - I
being done. Delivery Date: 19.03.2020
SHP BFP-C is tripping before reaching
the starting current without any alarm
6 20.07.2020 Completed - E
during 1st manual start, needs to be
studied.
G. Major Equipment scheduled outage Plans:
Sl. No Asset Objective Due date Remarks
MI along with AGB & LGB inspection of GT-1,
1. GT-1/HRSG-1 replacement of exhaust plenum & other 06-06-19 GT-1 MI will be starting from 16.11.2020.
jobs.
GT-2 exhaust plenum rectification for high
2. GT-2 - GT-2 S/D will be on 02.11.2020 for 3-4 days
temp in turbine & LGB compartment.

H. Safety records for this month:

Near Miss Unsafe Act Unsafe Condition BBS generated

0 0 0 5
I. Reminder:
PR Status, Pending Material Inspection, Critical system study related to GT,Pending TBA Status (more than 8 days),and Status of rejected
material, Emergency procurement issues.