155 17-Om1 PDF

YPC TWO-STAGE
DIRECT-FIRED AND STEAM ABSORPTION

CHILLER/HEATERS
OPERATION & MAINTENANCE New Release Form 155.17-OM1 (700)
MODELS
DIRECT-FIRED STEAM-FIRED
YPC-FA-12SC THROUGH YPC-FZ-19S YPC-ST-14SC – YPC-ST-19S
YPC-FD-19G THROUGH YPC-FD-20G YPC-ST-19G THROUGH YPC-ST-22GL
27679A
26654A
UNITS SHOWN:
DIRECT-FIRED “S” MODEL
STEAM-FIRED “G” MODEL
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. personal injury or death to themselves and people at
During installation, operation, maintenance or service, the site.
individuals may be exposed to certain components or
conditions including, but not limited to: refrigerants, This document is intended for use by owner-author-
oils, materials under pressure, rotating components, ized operating/service personnel. It is expected that
and both high and low voltage. Each of these items this individual possesses independent training that
has the potential, if misused or handled improperly, to will enable them to perform their assigned tasks prop-
cause bodily injury or death. It is the obligation and erly and safely. It is essential that, prior to performing
responsibility of operating/service personnel to identi- any task on this equipment, this individual shall have
fy and recognize these inherent hazards, protect them- read and understood this document and any refer-
selves, and proceed safely in completing their tasks. enced materials. This individual shall also be familiar
Failure to comply with any of these requirements with and comply with all applicable governmental
could result in serious damage to the equipment and standards and regulations pertaining to the task in
the property in which it is situated, as well as severe question.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to areas of potential hazard:
DANGER indicates an imminently CAUTION identifies a hazard

hazardous situation which, if not which could lead to damage to the
avoided, will result in death or seri- machine, damage to other equip-
ous injury. ment and/or environmental pollu-
tion. Usually an instruction will be
given, together with a brief expla-
nation.
WARNING indicates a potentially NOTE is used to highlight addition-

hazardous situation which, if not al information which may be help-
avoided, could result in death or ful to you.
serious injury.
CHANGEABILITY OF THIS DOCUMENT

In complying with YORK’s policy for continuous It is the responsibility of operating/service personnel
product improvement, the information contained in as to the applicability of these documents to the equip-
this document is subject to change without notice. ment in question. If there is any question in the mind
While YORK makes no commitment to update or proof operating/service personnel as to the applicability
vide current information automatically to the manual of these documents, then, prior to working on the
owner, that information, if applicable, can be obtained equipment, they should verify with the owner whether
by contacting the nearest YORK Engineered Systems the equipment has been modified and if current litera-
Service office. ture is available.
2 YORK INTERNATIONAL
FORM 155.17-OM1
TABLE OF CONTENTS
SECTION 1 INTRODUCTION Buffalo Pumps . . . . . . . . . . . . . . . . . . . . . . . . . .41
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . .41
Comparison Of Cycles . . . . . . . . . . . . . . . . . . . . .8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . .41
How It Works . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Pump Overhaul . . . . . . . . . . . . . . . . . . . . . . . . .41
Cooling Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Heating Cycle (without Optional Hot Water Heat SECTION 5 BURNERS
Exchanger - Standard Heating) . . . . . . . . . . . . .12 Model Identification . . . . . . . . . . . . . . . . . . . . . .43
Heating Cycle (with Optional Hot Water Heat Gas Trains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Exchanger - High-Temperature Heating) . . . . . .13 Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Simultaneous Heating And Cooling . . . . . . . . . . .13 Burner with Full Modulation Fuel/Air Control
Description Of Major Components (Gas Operation) . . . . . . . . . . . . . . . . . . . . . . . . .46
and Subsystems . . . . . . . . . . . . . . . . . . . . . . . . .15 Burner with Full Modulation Fuel/Air Control
Control Descriptions . . . . . . . . . . . . . . . . . . . . . .17 (Oil Operation) . . . . . . . . . . . . . . . . . . . . . . . . .47
Flame Safeguard Controls . . . . . . . . . . . . . . . . . .49
SECTION 2 CRYSTALLIZATION R4140L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Dilution Cycle and Crystallization . . . . . . . . . . . .18 RM7840L . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Fluctuating Tower Water Temperature . . . . . . . . .20
Measures To Prevent Crystallization . . . . . . . . . .20 SECTION 6 STEAM CONTROL VALVES
How To Tell If A Unit is Crystallized . . . . . . . . .20 Valve Performance . . . . . . . . . . . . . . . . . . . . . . .52
Valve Flow Characteristics . . . . . . . . . . . . . . . . .52
SECTION 3 PURGING AND Valve Actuation . . . . . . . . . . . . . . . . . . . . . . . . . .53
NON-CONDENSABLES
SECTION 7 STEAM HEAD GASKET
Non-Condensables . . . . . . . . . . . . . . . . . . . . . . . .21
REPLACEMENT
Non-Condensable Quantities . . . . . . . . . . . . . . . .21
Replacement Procedure . . . . . . . . . . . . . . . . . . . .54
Continuous Internal Purging While
Unit Is Operating . . . . . . . . . . . . . . . . . . . . . . .21
SECTION 8 CHANGEOVER PROCEDURES
Purge Components . . . . . . . . . . . . . . . . . . . . . . .21
Purge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Heating/Cooling Changeover Procedure . . . . . . .55
Purge Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Cooling/Heating Changeover Procedure . . . . . . .56
Purge Eductor . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Cooling/Simultaneous Heating/Cooling Operation
Gas Separator . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Changeover Procedure . . . . . . . . . . . . . . . . . . .57
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Oil Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 SECTION 9 REFRIGERANT BLOWDOWN
Absolute Pressure Gauge . . . . . . . . . . . . . . . . . . .26 Refrigerant Blowdown . . . . . . . . . . . . . . . . . . . .58
Purging Frequency . . . . . . . . . . . . . . . . . . . . . . .26 Refrigerant Blowdown Procedure . . . . . . . . . . . .58
When To Purge The Purge Tank . . . . . . . . . . . . .26
When To Purge The Absorber . . . . . . . . . . . . . . .27 SECTION 10 SOLUTION CHEMISTRY
When To Purge The Hot Water Heater . . . . . . . . .27 MAINTENANCE
SmartPurgeTM . . . . . . . . . . . . . . . . . . . . . . . . . .27 Alcohol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
SECTION 4 PUMPS SECTION 11 STEAM AND WATER

Purge Pump Operation . . . . . . . . . . . . . . . . . . . . .35 QUALITY CONTROL
Cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . .35 Water Quality . . . . . . . . . . . . . . . . . . . . . . . . . .60
Types Of Lubricants . . . . . . . . . . . . . . . . . . . . .35 Steam/Condensate Quality . . . . . . . . . . . . . . . . . .60
Purge Pump Piping and Operating Valves . . . . .35 Tube Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . .61
The Principle Of Gas Ballast . . . . . . . . . . . . . . .35
Oil Level Determination . . . . . . . . . . . . . . . . . .35 SECTION 12 OPERATIONAL & MAINTENANCE
Bubble Leak Test Procedure . . . . . . . . . . . . . . .36 RECOMMEDATIONS
Purge Pump Maintenance . . . . . . . . . . . . . . . . . .36 Daily Operation Logs and Inspection . . . . . . . . . .62
Vacuum Problems . . . . . . . . . . . . . . . . . . . . . . .36 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Oil Changes And Oil Level . . . . . . . . . . . . . . . .36 Preventative Maintenance Schedule . . . . . . . . . . .63
Shaft Seal Replacement . . . . . . . . . . . . . . . . . . .37
Repairing Oil Leaks . . . . . . . . . . . . . . . . . . . . .38 SECTION 13 PARAFLOW GLOSSARY
Drive Problems . . . . . . . . . . . . . . . . . . . . . . . . .38
YORK INTERNATIONAL 3
LIST OF APPENDIXES
APPENDIX A TYPICAL SIGHT GLASS LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
APPENDIX B VALVE LOCATION DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
S-MODEL UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

G-MODEL UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
APPENDIX C COMPONENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
APPENDIX D FORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
APPENDIX E USEFUL CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
APPENDIX F FLOW SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
LIST OF FIGURES
FIG. 1 – Mechanical Refrigeration Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
FIG. 2 – Two-Stage Absorption Refrigeration Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
FIG. 3 – High-Temperature Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
FIG. 4 – Typical Two-Stage Absorption Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
FIG. 5 – Low-Temperature Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
FIG. 6 – Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
FIG. 7 – Standard Heating Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
FIG. 8 – High-Temperature Heating Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
FIG. 9 – Suggested Piping Schematic For Simultaneous Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
FIG. 10 – Power Panel - S-Solution Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
FIG. 11 – Crystallization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
FIG. 12 – Purge Tree, G-Model Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
FIG. 13 – Purge Eductor, G-Model and S-Model Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
FIG. 14 – Purge Eductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
FIG. 15 – Gas Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
FIG. 16 – Typical S-Model Purge Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
FIG. 17 – G-Model Unit Purge System (without SmartPurge) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
FIG. 18 – G-Model Unit Purge System (with SmartPurge) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
FIG. 19 – S-Model Unit Purge System (without SmartPurge) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
FIG. 20 – S-Model Unit Purge System (with SmartPurge) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
FIG. 21 – G-Model Unit Continuous Purge Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
FIG. 22 – S-Model Unit Continuous Purge Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
FIG. 23 – Manually Purging The Purge Tank On A G-Model Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
FIG. 24 – Manually Purging The Purge Tank On An S-Model Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
FIG. 25 – Manually Purging The Absorber On A G-Model Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
FIG. 26 – Manually Purging The Absorber On An S-Model Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
FIG. 27 – Manually Purging The Hot Water Heat Exchanger On A G-Model Unit . . . . . . . . . . . . . . . . . . . . . . . .33
FIG. 28 – Manually Purging The Hot Water Heat Exchanger On An S-Model Unit . . . . . . . . . . . . . . . . . . . . . . . .33
FIG. 29 – Automatic Purging Of The Purge Tank On A G-Model Unit Equipped With SmartPurge . . . . . . . . . . .34
FIG. 30 – Automatic Purging Of The Purge Tank On An S-Model Unit Equipped With SmartPurge . . . . . . . . . . .34
FIG. 31 – Purge Pump Piping & Valves - Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
FIG. 32 – Bubble Testing For Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
FIG. 33 – Model 1400 Vacuum Pump for YORK (Used on S-Model Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
FIG. 34 – Model 1402 Vacuum Pump for YORK (Used on G-Model Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
FORM 155.17-OM1
LIST OF FIGURES
FIG. 35 – Flow of Refrigerant Water or Lithium Bromide through Single-End Pump . . . . . . . . . . . . . . . . . . . . . .42
FIG. 36 – Flow of Refrigerant Water or Lithium Bromide through Double-End Pump . . . . . . . . . . . . . . . . . . . . . .42
FIG. 37 – Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
FIG. 38 – 2-1/2" U.L. Listed Gas Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
FIG. 39 – Typical Burner Components (Right Side View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
FIG. 40 – Typical Burner Components (Back End View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
FIG. 41 – Typical Burner Components (Left Side View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
FIG. 42 – Typical Burner Components (Front End View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
FIG. 43 – Burner With Full Modulation Fuel/Air Control (Gas Operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
FIG. 44 – Burner With Full Modulation Fuel/Air Control (Oil Operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
FIG. 45 – Burner Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
FIG. 46 – Typical Flow Characteristics Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
FIG. 47 – Piping Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
FIG. 48 – Nut Torquing Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
FIG. 49 – Pressure Equivalents and Vacuum Units of Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
FIG. 50 – Models YPC-DF-12SC-15S Valve Location Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
FIG. 51 – Models YPC-DF-12SC-15S Valve Location Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
FIG. 52 – Models YPC-DF-15L-16S Valve Location Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
FIG. 53 – Models YPC-DF-15SL-16S Valve Location Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
FIG. 56 – Models YPC-ST-16SL-19S Valve Location Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
FIG. 57 – Models YPC-ST-14SC Valve Location Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
FIG. 58 – Models YPC-ST-16SL-19S Valve Location Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
FIG. 59 – Models YPC-DF-19G Valve Location Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
FIG. 60 – Models YPC-DF-19G Valve Location Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
FIG. 61 – Models YPC-ST-19G Valve Location Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
FIG. 63 – Models YPC-DF-19GL Valve Location Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
FIG. 66 – Models YPC-ST-19GL Valve Location Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
FIG. 69 – Models YPC-DF-2OG Valve Location Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
LIST OF FIGURES
FIG. 84 – Component Identification For 19G Direct-Fired Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
FIG. 85 – Component Identification For 20G Direct-Fired Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
FIG. 86 – Component Identification For 19G Steam-Fired Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
FIG. 87 – Component Identification For 19GL Steam-Fired Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
FIG. 91 – Component Identification For 18S, 19S Direct-Fired Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
FIG. 92 – Component Identification For 13S, 14S, 15S Direct-Fired Models . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
FIG. 93 – Component Identification For 15SL, 16S Direct-Fired Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
FIG. 94 – Component Identification For 16SL, 17S Direct-Fired Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
FIG. 95 – Component Identification For 15S Steam-Fired Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
FIG. 96 – Component Identification For 16SL, 17S Steam-Fired Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
FIG. 97 – Component Identification For 18SL, 19S Steam-Fired Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
FIG. 98 – Specific Gravity Concentration Tables, Aqueous LiBr Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
FIG. 99 – PTX Chart For Aqueous Solutions Of LiBr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
FIG. 100 – Flow Diagram, Model YPC-DF-16G-19G (Cooling Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
FIG. 101 – Flow Diagram, Model YPC-DF-19GL (Cooling Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
FIG. 102 – Flow Diagram, Model YPC-DF-20G (Cooling Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173
FIG. 103 – Flow Diagram, Model YPC-ST-18G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
FIG. 104 – Flow Diagram, Model YPC-ST-19GL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
FIG. 108 – Flow Diagram, Model YPC-DF-12SC-15S (Cooling Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179
FIG. 109 – Flow Diagram, Model YPC-DF-12SC-15S (Standard Heating Option - Cooling Mode) . . . . . . . . . . . .180
FIG. 110 – Flow Diagram, Model YPC-DF-12SC-15S (High Temperature Heating Option) . . . . . . . . . . . . . . . . .181
FIG. 111 – Flow Diagram, Model YPC-DF-15SL-16S (Cooling Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
FIG. 112 – Flow Diagram, Model YPC-DF-15SL-16S (Standard Heating Option - Cooling Mode) . . . . . . . . . . . .183
FIG. 113 – Flow Diagram, Model YPC-DF-15SL-16S (High-Temperature Heating Option) . . . . . . . . . . . . . . . . .184
FIG. 114 – Flow Diagram, Model YPC-DF-16SL-19S (Cooling Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185
FIG. 115 – Flow Diagram, Model YPC-DF-16SL-19S (Standard Heating Option) . . . . . . . . . . . . . . . . . . . . . . . .186
FIG. 116 – Flow Diagram, Model YPC-DF-16SL-19S (High Temperature Heating Option) . . . . . . . . . . . . . . . . .187
FIG. 117 – Flow Diagram, Model YPC-ST-14SC (Cooling Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
FIG. 118 – Flow Diagram, Model YPC-ST-16SL-19S (Cooling Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189
FORM 155.17-OM1
NOMENCLATURE
The model number denotes the following characteristics of the unit:
YPC – FN – 13S – 46 – H – S – C
Modification Level
A = Molybdate Inhibitor
B = 122 Alloy In Abs., Cond.
C = Smart Purge
Tube Type
S = Standard Tubes
A = Tube Option “A”
B = Tube Option “B”
C = Tube Option “C”
X = Special Tubes
Hot Water Heater

S = Standard Heater
H = High Temperature Heater
C = Cooling Only
Electrical
17 = 208-3-60
28 = 230-3-60
46 = 460-3-60
50 = 380-3-50
Size
12SC through 19S
19G through 22GL
Heat Source
FN = Direct-Fired (with Power Flame burner) (natural gas)
FD = Direct-Fired (with natural gas / No. 2 oil)
FO = Direct-Fired (with No. 2 oil)
FX = Direct-Fired (with Other Fuels)
FL = Direct-Fired (with natural gas with low NOx FGR)
FP = Direct-Fired (with natural gas with low NOx FGR / No. 2 oil)
FE = Direct-Fired (with Weishaupt Burner) (natural gas)

FZ = Direct-Fired (with natural gas / No. 2 oil)
FB = Direct-Fired (with No. 2 oil)
FA = Direct-Fired (with other fuels)
FR = Direct-Fired (with natural gas with low NOx FGR)
FC = Direct-Fired (with natural gas with low NOx FGR / No. 2 oil)
ST = Steam-Fired
Model = York ParaFlow Chiller
Introduction
SECTION 1 – INTRODUCTION
INTRODUCTION COMPARISON OF CYCLES
The purpose of this manual is to provide the operator The absorption cycle is not much different from the
with practical information in the operation and main- more familiar vapor compression cycle. Refer to
tenance of a YORK ParaFlow™ Two-Stage Figures 1 and 2. In the mechanical refrigeration cycle,
Absorption Chiller/Heater. refrigerant vapor is drawn by the compressor (1). It is
then compressed to a high temperature and pressure
Proper maintenance of a YORK ParaFlow™ and discharged into the condenser (2). In the condens-
Absorption chiller will ensure continuous efficient er, the vapor is cooled and condensed to a high-pres-
operation, prolonged unit life, and reduced service sure, high-temperature liquid by the relatively cooler
requirements. water flowing through the condenser tubes.
The maintenance requirements are fairly simple; how- The heat removed from the refrigerant is absorbed by
ever it is vital that the recommendations are followed the condenser water and is rejected to the atmosphere
to ensure long term reliable operation and minimal by the cooling tower.
down time.
The hot refrigerant liquid is metered through an
To simplify the maintenance tasks, tables are provided expansion valve (3) into the low pressure evaporator
listing the recommended schedules. The maintenance (4). The lower pressure causes some of the refrigerant
recommendations are for this York International prod- to evaporate (flash), chilling the remaining liquid to a
uct only. Refer to the appropriate manufacturer’s still lower temperature.
instructions for operation and maintenance require-
ments for auxiliary equipment. Heat is transferred from the warm system water, flow-
ing through the evaporator to the cool refrigerant. This
Absorption chillers use heat energy directly to chill exchange of heat causes the refrigerant to evaporate
the circulating medium, usually water. This absorption and the system water to cool.
cycle uses an absorbent (lithium bromide) and a
refrigerant (water). Absorption chillers are usually To draw a parallel between the mechanical refrigera-
classified according to the type of heat energy used as tion and the two-stage absorption cycle, the solution
the input and whether it is a single or two-stage gen- pump (1), pumps the lithium bromide solution from
erator design. the low pressure absorber to the relatively higher pres-
sure high and low temperature generators. In both
Chillers using steam or hot water as the energy source these sections, heat is used to produce refrigerant
are referred to as indirect-fired while those that have vapor.
their own flame source are called direct-fired.
Machines having one generator are called single-stage The refrigerant vapor is cooled and condensed into
absorption chillers and those having two generators liquid by the cooling water flowing through the con-
are referred to as two-stage absorption chillers. denser tubes (2). Liquid refrigerant from the condens-
er is metered through a metering orifice (3), similar to
This manual covers all ParaFlow™ Two-Stage the expansion valve of the mechanical system and
absorption chillers. It should be used in conjunction flows to the evaporator (4) where it is sprayed over the
with Form 155.17-O2 (Control Center - Installation evaporator tubes.
Operation and Maintenance Manual).
FORM 155.17-OM1
The extremely low vacuum in the evaporator causes HOW IT WORKS

some of the refrigerant to evaporate. Heat is trans- 1
ferred from the relatively warm system water flowing The next several pages illustrate the flow schematic of
through the evaporator tubes to the cooler refrigerant a typical York Two-Stage Absorption Chiller/Heater.
during this process. Breaking the cycle into several components helps to
simplify the explanation of how the cycle works.
In the absorber, solution spray and refrigerant liq-
uid/vapor mix (causing the solution to become dilute) COOLING CYCLE
and the resultant heat of absorption is removed by the 1. Solution Pump/Heat Exchanger
cooling water flowing through the tubes. A dilute solution of lithium bromide and water
descends from the absorber to the Solution Pump.
Note that in this system, heat is removed from both the This flow of dilute solution is split into two
absorber and condenser sections by the cooling water streams and is pumped through heat exchangers to
and it is finally rejected to the atmosphere by the cool- the High- and Low-Temperature Generators.
ing tower in the same manner as in the mechanical
This parallel flow configuration minimizes the
system.
possibility of crystallization by allowing the unit
to operate at much lower solution concentrations
To further clarify, the compressor in the vapor com-
and temperatures than series flow configurations.
pression cycle basically serves the same function as
the absorber, solution pump and generators. Both con- 2. High-Temperature Generator (Refer To Fig. 3)
vert the working fluid back to its original state so the An energy source (either steam or a direct flame)
cycle can continue. heats the dilute lithium bromide solution coming
from the solution pump/heat exchangers. This
In the case of the absorption unit, a constant supply of produces hot refrigerant vapor, which is sent to
concentrated solution is required to the absorber the low-temperature generator, leaving a concen-
sprays for the absorption process to continue. Because trated solution that is returned to the heat
the solution is diluted in the absorber, the generators exchangers.
are needed to reconcentrate this solution and create a 3. Low-Temperature Generator (Refer To Fig. 5)
supply of refrigerant. The solution pump simply trans- The energy source for the production of refriger-
ports the solution from the absorber to the generators. ant vapor in the Low-Temperature Generator is
the hot refrigerant vapor produced by the High-
Temperature Generator.
HEAT REJECTED HEAT REJECTED

2 2
CONDENSER LOW TEMP.

CONDENSER
GENERATOR
HEAT IN
HIGH TEMP. REFRIGERANT

EXPANSION GENERATOR SOLUTION
VALVE 3
METERING
COMPRESSOR ORIFICE
1 3
SOLUTION
HEAT REJECTED
1 PUMP
EVAPORATOR
ABSORBER EVAPORATOR
4
HEAT ABSORBED
4
HEAT ABSORBED
LD05116
L05058
FIG. 1 – MECHANICAL REFRIGERATION FIG. 2 – TWO-STAGE ABSORPTION

CYCLE REFRIGERATION CYCLE
Introduction
Approximately 40% additional refrigerant is pro-

duced at no additional expense of fuel. The result Refrigerant Vapor
is a much higher efficiency than in conventional to Low Temperature
Generator
single-stage absorption chillers.
This additional refrigerant vapor is produced
when dilute solution from the heat exchanger is HIGH
heated by the refrigerant vapor coming from the TEMPERATURE
GENERATOR
High-Temperature Generator.
The additional concentrated solution that results is
returned to the heat exchanger where it is mixed
with the concentrated solution returning from the Exhaust
High-Temperature Generator.
The refrigerant vapor from the high-temperature
generator is condensed into a liquid (tube side of
the Low-Temperature generator), giving up its
Weak Solution Supply
heat. This condensed refrigerant then travels to
the condenser. High Temperature
4. Condenser (Refer To Figure 6) Strong Solution Return Heat Exchanger
Refrigerant from two sources - (1) liquid resulting

LD05060
from the condensed vapor coming from the High-
Temperature Generator, and (2) vapor produced FIG. 3 – HIGH-TEMPERATURE GENERATOR
Tower Water
Outlet
Chilled Water COND

Outlet LOW
TEMP
GEN
EVAP ABSRB
HIGH
TEMPERATURE
GENERATOR
Tower
Chilled Water Water in
Inlet
Exhaust
Solution
Spray
P3 Pump
P1 M P2
Refrigerant
Pump Solution
Pump
High Temperature
Heat Exchanger
Low Temperature
Heat Exchanger
Dilute Solution from Absorber to high, Low Temp Generator and Absorber Sprays on Cooling Water Inlet End Condensed Refrigerant Liquid
Intermediate Solution to Absorber Sprays Hot and Warm Refrigerant Liquid
Concentrated Solution from Low Temperature Generator Hot/Warm Refrigerant Vapor
Concentrated Solution from High Temperature Generator Alcohol
LD05059
FIG. 4 – TYPICAL TWO-STAGE ABSORPTION CYCLE
FORM 155.17-OM1
by the Low-Temperature Generator enters the 6. Absorber

condenser. The refrigerant vapor is first con- The concentrated solution coming back from the
densed into liquid, and the two refrigerant liquids two generators is pumped to a solution spray
are then combined and cooled by the condenser header where it is sprayed over the tubes in the 1
water. This refrigerant liquid then flows to the absorber. Refrigerant vapor is absorbed into the
evaporator. solution and the solution is thus diluted. This
5. Evaporator diluted solution is collected at the bottom of the
Refrigerant liquid flows down to the refrigerant absorber where it is again pumped to the two
pump, where it is pumped up to the top of the generators, starting the cycle over.
evaporator. Here the liquid is sprayed out as a fine The dissolving of the lithium bromide in water
mist over the evaporator tubes. Due to the rela- gives off heat (heat of dilution). This heat is
tively high vacuum (6mmHg) in the evaporator, removed by the cooling water flowing through the
some of the refrigerant liquid vaporizes, creating absorber tubes. If this heat were not removed, it
the refrigeration effect. would not be possible for absorption to take place.
This refrigeration effect cools the chilled water Absorption is essentially a diffusion process that
flowing through the evaporator tubes. The refrig- takes place due to a vapor pressure difference
erant liquid/vapor picks up the heat of the return- between the refrigerant vapor (from the evapora-
ing chilled water and cools it, typically down to tor) and the solution. The absorption process will
44ºF. The chilled water is then supplied back to cease if this pressure differential is not main-
the system. tained.
To Condenser
Tower Water
Outlet
To Condenser Refrigerant Vapor From High

Temperature Generator
Refrigerant Condensate
LOW From Tube Side LTG
TEMP
GEN
Condensed Refrigerant
COND
Refrigerant Vapor Tower Water
Vapor Inlet (From Absorber)
Refrigerant Vapor
From Shell Side LTG
Strong Solution Return

Weak Solution Supply Refrigerant Condensate
To Evaporator
LD05061 LD05062
FIG. 5 – LOW TEMPERATURE GENERATOR FIG. 6 – CONDENSER
Introduction
It should be noted that the vapor pressure of the refrigerant vapor which travels directly to the
solution is governed by a pressure/ temperature/ evaporator/ heater.
solution concentration relationship. These rela- Concentrated solution flows back through the
tionships are graphically expressed on the PTX high temperature heat exchanger.
Diagram (Appendix E, page 169) for aqueous
2. Evaporator
solutions of Lithium Bromide.
The heat from the hot refrigerant vapor is trans-
HEATING CYCLE (WITHOUT OPTIONAL HOT ferred to the hot water flowing though the tubes.
WATER HEAT EXCHANGER- STANDARD The refrigerant vapor condenses in the process
HEATING) and the liquid falls into the evaporator sump.
The refrigerant is then pumped to the solution
S-Model Direct-Fired units equipped with this option return line of the low-temperature generator,
are capable of supplying low temperature hot water where it mixes with the solution en route to the
(maximum 140ºF). This option is not available on absorber.
Steam-Fired or G-Model units. 3. Absorber
Heating of the system water is performed in the evap- The dilute solution mixture from the low-temper-
orator, thus a two-pipe system configuration is ature generator mixes with the concentrated solu-
required. tion from the high-temperature generator and is
sent to the absorber sprays.
1. High-Temperature Generator
This intermediate concentrated solution drops into
The direct-fired energy source heats the interme- the absorber sump.
diate concentrated lithium bromide solution in the
high-temperature generator. This produces hot It is then pumped to the heat exchangers en route
to the high and low-temperature generators.
(Open)
Hot Water COND

Outlet
LOW
TEMP
GEN
EVAP ABSRB
(Open)
HIGH
TEMPERATURE
GENERATOR
Hot Water
Inlet
Exhaust
Solution
Spray
P3 Pump (On)
P1 P2
Refrigerant
Pump (On) Solution
Pump (On)
High Temperature
Heat Exchanger
Low Temperature
Heat Exchanger
Weak Solution from Low-Temperature Generator
Intermediate Solution to Low and High-Temperature Generators
Strong Solution from High-Temperature Generator
Condensed Refrigerant Liquid
Hot Refrigerant Vapor
LD05063
FIG. 7 – STANDARD HEATING CYCLE
FORM 155.17-OM1
The solution and refrigerant pumps uid. This condensed refrigerant liquid returns to
run during this cycle. the High-Temperature Generator and the cycle
begins again.
The solution and refrigerant pumps 1
do not run during this cycle.
HEATING CYCLE (WITH OPTIONAL HOT WATER

HEAT EXCHANGER - HIGH TEMPERATURE
HEATING)
Units equipped with this option are capable of supply- SIMULTANEOUS HEATING AND COOLING
ing high temperature hot water (Maximum 175ºF). OPERATION
This option is available on Direct-Fired Models only.
YORK ParaFlow Chiller/Heaters equipped with a hot
water heat exchanger can provide both chilled and hot
1. High-Temperature Generator water simultaneously. An understanding of the simul-
Dilute lithium bromide solution is heated by the taneous operation feature and its limitations is
burner in the high-temperature generator. This required to assure proper application.
produces hot refrigerant vapor which travels to the
hot water heat exchanger. Operation during simultaneous cooling and heating is
2. Hot Water Heat Exchanger designed to maintain the chilled water temperature at
In the hot water heat exchanger heat is transferred the setpoint conditions. Hot water heating is provided;
from the hot refrigerant vapor to the cooler system however, the chiller cannot simultaneously maintain
hot water and changes state from a vapor to a liq- chilled and hot water temperatures at their design set-
points.
(Closed)
Refrigerant Vapor Supply
Hot Water
COND Outlet
LOW Hot Water
TEMP Heat Exchanger
GEN
EVAP ABSRB Hot Water
Inlet
Refrigerant Condensate
HIGH Return
TEMPERATURE
GENERATOR
Exhaust
Solution
Spray
P3 Pump (Off)
Refrigerant P1 P2
(Closed)
Pump (Off) Solution
Pump (Off)
High Temperature
(Closed) Heat Exchanger
Low Temperature
Heat Exchanger
Weak Solution
Intermediate Solution
Condensed Refrigerant Liquid
Hot Refrigerant Vapor
LD05064
FIG. 8 – HIGH TEMPERATURE HEATING CYCLE
Introduction
When the YORK ParaFlow Chiller/ ing capacity and no heating; or, 50% chilling and
Heater is in the heating only mode, approximately 13% heating, etc.
the mixing valve must be in the open
position to allow full flow through The second factor is the available hot water tempera-
the hot water heat exchanger. The ture. The generator refrigerant vapor temperature
determines the available hot water temperature. The
hot water controller will then modu-
generator refrigerant vapor temperature is determined
late the burner to meet load varia- by the cooling cycle operating conditions. It reaches a
tions and the unit will operate in the maximum value when cooling capacity is at its maxi-
normal manner. mum and water temperatures are at their design con-
ditions. As the cooling load decreases or the cooling
During simultaneous operation, the hot water heater tower water temperature decreases, the refrigerant
extracts a portion of the refrigerant vapor from the vapor temperature will decrease. Thus, the maximum
generator for use in hot water heating. There are two leaving hot water temperature will be less at off-
factors that will determine the amount of heating that design conditions.
can be produced. One factor is the available heat input
into the generator. This heat input is set by the burn- To control the hot water temperature, a motorized mix-
er/generator sizing. The total heat input required for ing valve and two temperature controllers must be sup-
cooling plus heating cannot exceed the available burn- plied and installed in the hot water circuit by the instal-
er capability. The graph in Figure 9 shows the rela- lation contractor as shown in Fig. 9. One controller
tionship between chilling and heating capacity at senses the leaving hot water temperature and positions
varying energy input rates. The energy input rate is the mixing valve to maintain that temperature. The
governed by the chilled water demand. other controller acts as a limit switch and will abort
simultaneous operation by placing the mixing valve in
For example, at 100% energy input rate (100% cool- the full bypass position and stopping the hot water cir-
ing load), the machine will produce 100% chilling and culating pump if the leaving chilled water temperature
no heating; or, 80% chilling and 10% heating; or, 50% rises to a pre-set level (usually 50ºF), indicating that
chilling and 32% heating, etc. At 70% energy input too much energy is being used to make hot water and
rate, the machine will produce 70% of the rated chill- the chiller cannot meet the chilling demand.
60
T
M
HWR 50
HEATING CAPACITY (%)
BWS EN
ER
F FLOW SWITCH 40 GY
IN
PU
T 30 10 T
0%
P T P T
20 80
%
60
CWS 10 40
%
CHWS %
CHWR PARAFLOWTM 0
CWR CHILLER/HEATER 10 20 30 40 50 60 70 80 90 100
CHILLING CAPACITY (%)
LD05326
FIG. 9 – SUGGESTED PIPING SCHEMATIC FOR SIMULTANEOUS OPERATION
(ALL PIPING AND CONTROLS BY OTHERS)
FORM 155.17-OM1
DESCRIPTION OF MAJOR COMPONENTS AND The heat source for the low-temperature generator is
SUBSYSTEMS the refrigerant vapor exiting the high-temperature
generator. The vapor enters the tubes and transfers its
The YORK ParaFlowTM Absorption Chiller consists heat to the solution surrounding the outside of the 1
of the following major components and sub-systems. tubes. By the time the vapor reaches the opposite end
Refer to Appendixes B & C for component locations. of the tubes, it is basically all condensed back into a
liquid.
High-Temperature Generator - The high-tempera-
ture generator consists of a shell and tube bundle. It is The tube bundle is flooded on G-model units; while on
located on the side of the main shell on G-model units S-model units, the solution flows through a header and
and opposite evaporator side on S-model units. The is sprayed over the tubes through a series of spray
purpose of the generator is to concentrate the weak nozzles.
lithium bromide solution coming from the absorber by
heating it up and boiling off refrigerant vapor. Refrigerant vapor boiling out of the solution produced
The supply of the weak solution is controlled through in the low-temperature generator flows to the
the use of a float valve/box configuration. This box is condenser through an eliminator assembly. The pur-
attached directly to the generator. pose of the eliminator is to prevent solution from car-
rying over to the condenser thus contaminating the
Two sources of heat can be used to drive the cycle. refrigerant.
1. Direct-Fired - In direct fired units, a burner flame
Condenser - The condenser consists of a shell and
is fired directly into a combustion heat exchanger.
tube bundle. Its purpose is to condense refrigerant
This heat exchanger consists of a combustion
vapor coming from both the high-temperature and
chamber and a vertical steel heat exchanger bun-
low-temperature generators.
dle. The lithium bromide solution surrounds the
outside of the combustion chamber and flows by
Cooling water flows through the tube side of the bun-
convective currents through the inside of a verti-
dle and removes the latent heat of condensation from
cal tube bundle located at the far end of the com-
the refrigerant. The condensed refrigerant vapor flows
bustion chamber from the burner. The outer rows
to the alcohol separator enroute to the evaporator.
of tubes are externally finned to provide for a
more uniform heat transfer over the entire bundle.
Evaporator/Absorber Main Shell Assembly - This
Refrigerant vapor flows through a series of baffle is the lower shell assembly on G-model units; on S-
plates on its way to the low-temperature generator. model units, it is the two tube bundles opposite the
On G-model units, the generator is shaped in a high-temperature generator. It contains two sections,
teardrop configuration, while on S-model units, the evaporator and the absorber.
the generator is rectangular in shape.
2. Steam - In steam units, the high-temperature gen- The evaporator consists of a single- or multi-pass tube
erator consists of a shell and a cupro-nickel U- bundle, a refrigerant pan, eliminators, and a refriger-
tube bundle. The shell is filled with solution and ant spray header assembly. The liquid to be chilled
covers the U-tube bundle. Steam is supplied to the (usually water) flows through the tubes to be cooled
generator from an external source through the by vaporization of the liquid refrigerant. The liquid
tube side of the U-tube bundle. refrigerant is pumped through the sprays and flows
down over the outside surface of the evaporator tubes.
Refrigerant vapor flows through a series of baffle
plates on its way to the low-temperature generator.
The refrigerant vapor then migrates to the absorber
On G-model units, the generator has a long sloped through the eliminator assembly. The eliminator
appearance, while on S-model units, the generator assembly ensures that only refrigerant vapor, and not
is rectangular in shape. liquid, enters the absorber section.
Low-Temperature Generator - This component is The absorber consists of a single- or multi-pass tube
located in the upper shell of the unit and is integral bundle, the absorber spray header assembly, and the
with the condenser on all models. It consists of a shell lower part of the shell, which serves as a solution stor-
and tube bundle.
Introduction
age area. Condensing water is circulated through the cy of the cycle. The heat exchangers are used to pre-
absorber tubes to cool the sprayed lithium bromide heat the dilute lithium bromide solution flowing to the
solution as an aid in absorbing the water vapor com- generators. At the same time, the strong solution flow-
ing from the evaporator. ing back from the generators is cooled. This means
that less heat will be needed to drive the cycle in the
Solution Pumps - The solution pumps on absorption generators and less heat will have to be removed from
units serve two functions. The first is to pump dilute the solution in the absorber.
lithium bromide solution from the absorber, through
the solution heat exchangers, and finally to the high- Purge System - YORK's absorption units are
temperature and low-temperature generators. This designed and manufactured for extreme leak tightness
pump is referred to as the main solution pump. to ensure against infiltration of non-condensables into
the high-vacuum system. Leakage of air into the sys-
A second solution pump (strong solution spray pump) tem will lead to performance problems and an increase
transfers strong solution from the two generators to in internal corrosion rates.
the absorber sprays. On larger G-Model units, a weak
solution spray pump is also used to send weak solution The purge system provides a means for ridding the
from the absorber's belly directly to the weak solution unit of any such accumulation of non-condensables.
spray header. The system is designed to automatically and continu-
ously purge the unit of non-condensables and store
On the smaller S-Model units, a double-ended pump them in an isolated purge chamber. The chamber can
(two pumps using the same motor) is used for both the then be periodically purged either manually or auto-
main and solution spray pumps. matically if it is equipped with a Smart-PurgeTM
system.
Refrigerant Tank and Pump - The refrigerant tank
on S-model units is integral with the evaporator, locat- Controls and Wiring
ed at the bottom. On G-model units, it is separate from
the evaporator and located under the absorber-evapo- An electronic control system is provided with each
rator main shell. On both models, the refrigerant pump absorption unit to permit automatic or manual control
is adjacent to the refrigerant tank. of the system. Provisions are made for the following:
Condensed refrigerant flows from the condenser, 1. Automatic capacity control involving electronic
through the alcohol separator, into a U-tube pipe, controls that modulate either a steam valve or
which spills the refrigerant into the evaporator section burner.
to fill the evaporator pan, located under the evaporator 2. Safety controls involving flow switches, low
tube bundle. From the evaporator pan, the condensed refrigerant temperature cut-out, motor overloads
refrigerant flows into the refrigerant tank. The refrig- and various other protective devices.
erant pump transfers the condensed refrigerant to the 3. Special control features to aid in the prevention of
evaporator spray nozzles on G-models, or drippers on crystallization.
S-model units.
4. Smart-PurgeTM system which will automatically
Solution Heat Exchangers - The solution heat purge non-condensables from the purge tank and
exchangers are added to increase the overall efficien- monitor the frequency of purging over time.
FORM 155.17-OM1
CONTROL DESCRIPTIONS is always a 10-amp fuse and is on one leg of the sec-
ondary side of the 1T transformer.
Components in the Control Center
1M - Main solution pump contactor. 1
Refer to the Millennium Control Center Operations
Form (155.17-O2). 2M - Refrigerant pump contactor.
Components in Power Panel (see Fig. 10) 3M - Purge pump contactor.

1SW - This is a non-fused, service disconnect switch.
The incoming power lines from the customer supplied 4M - Weak solution spray pump contactor, used only
fused disconnect switch or circuit breaker should be on 16SL thru 19S and 19GL thru 22GL units.
connected to terminals L1, L2, and L3 of this switch.
5M - Strong solution spray pump contactor, used only
1T - This is a step-down control transformer that on 19GL thru 22GL model units.
reduces the unit's incoming power (primary) down to
a control voltage of 120/115-1-50/60 (secondary). 1OL thru 5OL - Each contactor is accompanied by a
heater element overload with resetting capability. The
1FU, 2FU, 3FU - Control fuses. 1FU and 2FU protect designation number of the overload matches the
the primary side of the 1T transformer. The amperage designation number of the contactor.
rating of these fuses depend on the unit voltage. 3FU
1FU
2FU
3FU
3 SOL 1T
4 SOL 1SW
5 SOL
1 SOL
2 SOL
TERMINAL
STRIPS
3M
4M
5M
1M
2M
LD05185
FIG. 10 – POWER PANEL – 3 SOLUTION PUMPS
Crystallization
SECTION 2 – CRYSTALLIZATION
DILUTION CYCLE AND CRYSTALLIZATION ambient temperatures for extended periods of time
without any threat of crystallization. Typically, after a
All absorption chillers that use lithium bromide and dilution cycle, the average solution concentration with-
water as the solution/refrigerant pair are subject to the in the chiller will be below 50% lithium bromide by
perils of crystallization. This is due to the fact that weight. Although the crystallization line on the chart
some areas of the unit operate with solution liquid of Figure 11 does not extend that far, it can be seen that
concentration levels that are only possible at higher the solution at 50% concentration will have no tenden-
than the normal ambient temperature surrounding the cy to crystallize at normal ambient temperatures.
unit. For example, the solution concentration in the
high-temperature generator (HTG) of a double effect Keeping the previous paragraph in mind, why then do
absorption unit is typically 64.5% lithium bromide by we have problems with absorption units crystallizing?
weight. Referring to Figure 11, 64.5% solution will
begin to crystallize at 112°F (44.4°C). Since the solu- Crystallization Due to a Power Failure
tion temperature in the HTG normally is slightly
above 300°F (148.9°C) at full load, no crystallization Probably the most predominant reason for crystalliza-
will take place, as long as the higher solution temper- tion is due to fairly long duration power failures. If a
atures are maintained. chiller is running at full load and power is interrupted
for a sufficient length of time, the concentrated solu-
Special measures have to be taken before the unit is tion in the high side of the unit will eventually cool
shut down so that the solution is sufficiently diluted in down. Since no dilution cycle was performed, the
all areas of the unit to prevent crystallization during the solution concentration in some areas of the unit may
off cycle, since the solution temperature will eventual- still be relatively high. If the temperature of this con-
ly equal the surrounding ambient temperature. All centrated solution is allowed to fall low enough, the
units employ some sort of dilution cycle which fulfills solution will reach its crystallization point. Plant room
this requirement. As long as the unit is allowed to temperature, insulation quality and the solution con-
dilute itself during an orderly shutdown sequence, the centration all play a part in the determination of how
unit should be able to sit idle at fairly low plant room long it will take before the unit will crystallize.
Crystallization Line
Typical Double Effect Cycle
350
(176.7)
Solution Temperature ˚F (˚C)
300
(148.9)
250
(121.1)
200
(93.3)
150
(65.6)
100
(37.8)
50
(10.0)
0
(-17.8)
55 60 65 70 75
LiBr Concentration % by wt.
LD05089
FIG. 11 – CRYSTALLIZATION
FORM 155.17-OM1
Power failures result in the unit pumps stopping com- tions have been experienced during full load oper-
pletely. Without the pumps inducing flow through the ation of some machines with no problems.
various sections of the unit, concentrated solution
becomes trapped in the generator section and solution-
Crystallization During Operation
to-solution heat exchangers. If this concentrated solu- 2
tion is allowed to cool down to a low enough temper- Although a more rare occurrence, units can also cry-
ature, it may turn to a slushy liquid and eventually to tallize during operation. Two of the chief causes of
a solid substance. crystallization during operation are non-condensables
in the absorber and rapidly fluctuating tower water
The potential for a York ParaFlowTM Chiller to crys- temperature.
tallize during a power interruption is directly related
to the following: Non-condensables in the absorber result in less refrig-
erant being absorbed by the solution. The solution
1. The concentration of the solution in the solution never gets as diluted as it should. It leaves the
heat exchangers is very important. The higher the absorber and is heated in the HTG . If the unit’s heat
concentrations at the time of the power failure, the input is at or near full load, the leaving solution con-
more likely the unit is to crystallize. centration may exceed the level at which it can remain
a. The higher the load, the higher the concentra- liquid when passing through the solution to solution
tion. heat exchanger. For example, the normal concentra-
b. A unit with dirty tubes or non-condensables tion of solution leaving the absorber at full load is
will be more susceptible due to higher con- between 58% and 59%. If there are non-condensables
centrations in the solution heat exchangers. present in the absorber, the solution concentration may
exceed 61%. Since the unit is attempting to operate at
c. Overfiring the unit will tend to over concen-
full load, the firing rate will be sufficient to raise the
trate the strong solution and make it more
solution concentration in the HTG by at least the same
susceptible to crystallization. Over-firing will
amount as when the absorber solution was normal,
also lead to higher corrosion rates and short-
which was approximately 5%. Raising the solution
ened unit life. Machines must not be over
concentration by 5% would result in 66% solution
fired.
leaving the HTG. Referring to Figure 11, it can be
2. The ambient temperature of the machine room seen that the crystallization temperature for 66% solu-
and the amount of thermal insulation on the solution is about 140°F (60.0°C). Since the HTG temper-
tion to solution heat exchangers will also deter- ature is higher than 140°F (60.0°C), the solution will
mine the likelihood of crystallization. Improper or be okay while it is still in the HTG. The problem
inadequate thermal insulation on the hot sections occurs when this concentrated solution passes through
of the unit will allow heat loss to progress rapidly the solution-to-solution heat exchangers on its way
and therefore shorten the amount of time before back to the absorber sprays. Since this solution con-
the concentrated solution cools down to its crys- centration remains constant as it passes through the
tallization temperature. Outside air dampers that high-temperature solution-to-solution heat exchanger,
remain open during a power failure may allow the if it is cooled below 140°F (60.0°C) at any point in the
plant room to cool down quickly which will has- route, crystallization will begin. The cool solution
ten crystallization. leaving the absorber eventually ends up being the heat
Refer to the Installation Manual (155.17-N1) for exchange medium (after passing through the low-tem-
details on insulating ParaFlow™ absorption units. perature solution-to-solution heat exchanger) that
3. The duration of the power interruption is very cools the concentrated solution leaving the HTG as it
important. Although it is very difficult to quantify passes through the high-temperature solution-to-solu-
the acceptable time before crystallization occurs, tion Heat Exchanger. This relatively cool solution’s
it is doubtful that harmful crystallization will temperature is the determining factor of whether crys-
occur if the power interruption is less than fifteen tallization occurs.
minutes. Thirty minute or longer power interrup-
Crystallization
Tower water inlet temperature will greatly affect the ParaFlowTM unit. The Micro-Panel software (EPROM
leaving solution temperature of the absorber. If the version .09 or higher) constantly calculates the HTG
tower water temperature is lower than design or is solution concentration [if the HTG temperature is at
allowed to fluctuate in a downward trend fairly rapid- least 250°F (121.1°C)]. If the calculated concentration
ly, the potential exists to overcool the concentrated exceeds 66%, the firing rate of the unit is reduced to
solution in the high-temperature solution-to-solution minimum until the solution concentration falls below
heat exchanger. Crystallization will then result. To fur- 65% again. If the HTG solution concentration contin-
ther compound this type of situation, if the absorber is ues to rise, the unit is shut down on a safety shutdown
not performing well due to the presence of non-con- and put through a dilution cycle.
densables, the amount of solution flowing to the HTG
will be less than normal since there is less refrigerant Measures to Prevent Crystallization
in it. Since the unit is attempting to make design
Good practices to help prevent crystallization should
capacity, the firing rate will be sufficient to raise the
be employed. These include:
solution concentration higher than the design 5%. This
will result in even higher solution concentrations leav-
ing the HTG. The temperature of the solution leaving 1. Solution-to-Solution Heat Exchangers, the HTG
the absorber will also be lower than normal due to the Float Box and all interconnecting piping should
amount of subcooling that will be present as a result of be well insulated. Do not insulate the unit prior to
the lack of mass transfer taking place. This will result commissioning and never use weld pins to secure
in a greater potential for overcooling the concentrated insulation.
solution in the high-temperature solution-to-solution 2. Tower water (absorber cooling water) must be
heat exchanger. controlled to prevent rapid fluctuations in temper-
ature. The maximum rate of tower water tempera-
Fluctuating Tower Water Temperature ture change should not exceed 0.5°F (0.28°C) per
minute. Tower water temperature should not
Rapidly fluctuating tower water temperature can also
exceed the design absorber inlet temperature [nor-
cause crystallization. The reasons are essentially the
mally 85°F (29.4°C)] nor should it be lower than
same as described in the previous example. Rapidly
68°F (20.0°C).
falling tower water temperature will cause the leaving
solution temperature from the absorber to drop quick- 3. Keep absorber, condenser and evaporator tubes
ly. This cool solution may overcool the concentrated clean.
solution leaving the HTG as it passes through the 4. Do not allow non-condensables to accumulate in
high-temperature solution-to-solution heat exchanger. the unit. Proper purging techniques and solution
This can happen at normal HTG solution concentra- chemistry control will greatly reduce the likeli-
tions, although of course, the problem would be com- hood of crystallization.
pounded if there were already abnormally high solu- 5. Be sure that the refrigerant charge is adjusted so
tion concentrations in the HTG. The tower water tem- that refrigerant spill will occur if solution concen-
perature should not be allowed to change more than trations exceed the norm. Refrigerant may need to
0.5°F (0.28°C) per minute. be adjusted after several years of operation due to
the amount of refrigerant vapor removed during
YORK ParaFlowTM chillers have several features that
purging.
will help prevent crystallization from occurring. The
refrigerant charge is adjusted at full load, with no non-
How to Determine if a Unit is Crystallized
condensables present so that refrigerant is just ready
to spill over from the evaporator pan to the absorber. The classic sign of a crystallized ParaFlowTM unit is
Therefore, if the absorber ever begins to malfunction that the solution level in the absorber tank disappears
due to the presence of non-condensables or dirty and the solution level in the HTG is above the sight
tubes, as the solution concentration increases the glass level.
refrigerant quantity resident in the evaporator pan also
increases and begins to spill over into the absorber If this condition is noticed, it may be necessary to
solution resulting in a concentration reduction. This have a qualified YORK Service technician decrystal-
self-correcting mechanism is built into every lize the machine.
FORM 155.17-OM1
SECTION 3 – PURGING AND NON-CONDENSABLES

NON-CONDENSABLES units, the purge tank is automatically evacuated only
when necessary and the frequency of evacuation is
It is necessary to purge absorption chillers due to the continuously monitored.
potential for the systems to collect non-condensable
gases. Non-condensables, if allowed to accumulate, Smart-Purge™ is standard on all new ParaFlow™
will reduce the absorption unit’s performance and may units.
cause corrosion within the unit.
CONTINUOUS INTERNAL PURGING
It could be speculated that over ninety percent of all WHILE UNIT IS OPERATING 3
capacity related complaints on ParaFlow™ units
involve the presence of non-condensables. The purge system on a ParaFlow™ unit is designed to
automatically and continuously remove non-condens-
A non-condensable is defined as a gaseous substance ables from the absorber and condenser section of a
that cannot be liquefied or condensed at the pressure unit and store them in an area called a purge tank,
and temperature surrounding it. where they can be manually or automatically evacuat-
ed by the unit purge pump. The transport of the non-
Non-condensables appear in two forms in absorption condensables to the purge tank is a continuous process
units. accomplished without the use of any moving parts.
1. Internally generated non-condensables are formed
as a by-product of corrosion. The purge tank must be evacuated by the unit purge
pump. This can be done either manually or automati-
2. Air may be drawn into a unit via leaks.
cally, depending if the unit is equipped with
SmartPurge™ or not.
Non-condensables that collect in the absorber section
of the unit blanket the heat transfer tubes and reduce
SmartPurge™ monitors the purge tank pressure and
the absorber’s ability to capture the refrigerant vapor.
evacuates the purge tank when the tank pressure
reaches 60 mm Hg absolute. The automatic purge sys-
Non-condensables that collect in the high side of the
tem stops evacuating the purge tank when its pressure
unit end up in the condenser where they blanket the
is reduced to 30 mm Hg.
condenser tubes, reducing the condenser’s capacity.
Full load capacity will be prevented by high condens-
PURGE COMPONENTS
ing pressure.
Several devices combine to provide the functional
NON-CONDENSABLE QUANTITIES
purge system. Many of the components can be found
on the purge tree. The purge tree (Figure 12) is a series
An absorption unit’s general health can be determined
of piping and valves connected together and located
by both the quantity and quality of non-condensables
on the opposite-generator side of the unit. The valves
it produces. A properly maintained ParaFlow™ unit
are manifolded together for convenience so that near-
will produce very few non-condensables—the fewer
ly all purge operations can be performed from one
the better. A small amount of internally generated
location.
gases will always be present and should be considered
normal. Air leaks, no matter how small, will almost
On the G-Model unit the purge tree also consists of
always cause noticeable increases in the amount of
other purge system devices such as the gas separator
non-condensables a unit produces.
and the purge eductor. On most S-Model units, the
purge tree (Figure 16) consists of only the purge valve
Since it is important to correct any air leaks as soon as
manifold. The other purge devices are located further
possible, it is essential to develop a disciplined
away.
method of purging a unit so that any abnormalities can
be discovered quickly. On SmartPurge™ equipped
Purging and Non-Condensables
PURGE PUMP Explosion Warning: Never install

an isolation valve on the discharge
Each unit is equipped with a purge pump which is of the pump or in the vent line.
essentially a vacuum pump specially modified to work Closing this valve while the pump is
well in lithium bromide service. G-Model units have a
operating could result in an explo-
5.6 cfm vacuum pump. S-Model units have a 0.9 cfm
pump. Both are belt driven, two-stage, rotary vane- sion.
type pumps.
The purge pump should be operated with the gas bal-
Do not operate the purge pump last open to prevent refrigerant vapor from condensing
in the oil. Close the purge pump gas ballast when per-
without the belt guard in place!
forming a bubble leak test procedure.
On units with SmartPurge™, be PURGE EDUCTOR
aware that the purge pump starts

and stops automatically.
MANUAL
PURGE
VALVES
Purge pumps are mounted differently on different

model units. The purge pump is factory mounted on
an underslung sliding bracket system on the S-Model
units. On 22G and 22GL models, a shelf-type base is
provided for field mounting of the pump. On all other
G-Model units, the pump must be mounted on a cus-
tomer supplied base near the unit.
The purge pump is used to:

1. Remove stored non-condensables from the purge
tank
2. Manually purge the absorber
3. Manually purge the hot water heat exchanger if so
OIL
equipped. TRAP
The purge pump should be warmed up for at least 10

minutes prior to purging. This will help keep the oil PURGE
PUMP
free of refrigerant.
The purge pump exhausts the unit non-condensables.
Although occasionally some of the non-condensable

gases produced are unpleasant in odor, the normal
quantities are very small. If venting the purge exhaust VP11 GAS
is required, it can be done by running the purge piping SEPARATOR
outdoors or into a scrubbing unit of some type.
Common sense should prevail in the piping design if
00264VIP
venting the purge pump out doors. Total pressure drop
of vent piping must not exceed 5 psig. FIG. 12 – PURGE TREE G-MODEL UNITS
FORM 155.17-OM1
Leave the gas ballast valve in the open position, PURGE EDUCTOR
except when performing a leak test.
The purge eductor (Figure 13) is a liquid powered jet
See the Pumps section of this manual for further purge pump (ejector). Jet pumps have no moving parts and
pump maintenance information. use a high pressure stream of liquid (solution from the
solution pump discharge line) passing through a noz-
PURGE TANK zle to cause a portion of a low pressure stream (con-
denser refrigerant vapor and non-condensables) com-
The purge tank is essentially a storage container where ing into the side of the pump to combine with the noz-
non-condensables are kept until they can be pumped zle stream. This causes a reduction in pressure at the
out of the unit by the purge pump. The stored non-con- low pressure inlet and induces the rest of the low pres-
densables are pumped into the purge tank by the purge sure inlet substance to flow into the body of the pump.
3
eductor system. In the diffuser section of the pump some of the veloc-
ity of the combined liquid flow is converted back to
The purge tank is a long round tank located above the pressure. The eductor outlet will be at a pressure
high-temperature generator on an S-Model unit. It is between the high pressure inlet and the low pressure
part of the alcohol separator assembly (although both inlet (see Figure 14).
alcohol separator and purge tank are individual vessels
welded together) on most of the G-Model units. On
the 22G and 22GL the purge tank is a separate rectan-
gular tank located on the opposite-generator side of
Pressurized Solution
the unit. Flow from Solution Pump
Discharge
Non-condensables stored in the purge tank do not

Induced Flow of Saturated
affect the unit performance. The purge tank is kept Water Vapor containing Non-
separate from the rest of the unit by a liquid U-trap Condensables from Condenser
Nozzle
seal. Due to the liquid seal height, the purge tank can
safely hold at least 100 mm Hg absolute of pressure
without fear of the non-condensables venting into the
absorber. Low Pressure Area
Created Around The Jet of
Solution That is Forced
Through the Eductor
Nozzle
Eductor Outlet Should be

10˚F (5.6˚C) Warmer than
Solution Inlet When Working
Properly
Solution Containing
Non-Condensables
to Gas Separator
LD05090
FIG. 14 – PURGE EDUCTOR
00265VIP 00266VIP
G-MODEL S-MODEL
The G-Model unit purge eductor is larger than the

FIG. 13 – PURGE EDUCTOR G-MODEL AND S-Model eductor; however, they both function in the
S-MODEL UNITS same way. (See Figure 13.)
The outlet of the eductor will be approximately 10°F VALVES

(5.5°C) hotter than the solution inlet to the eductor
nozzle when the eductor is performing properly. This Many valves are used on the purge system. All of the
is due to the water vapor from the condenser being valves are designed to be reliable and leak-free.
absorbed into the solution coming through the nozzle.
Most of the manual valves are diaphragm-type.
GAS SEPARATOR
A few flow control valves are used which are the spin-
The gas separator is where the non-condensables are dle-type. Spindle-type valves require a seal cap to be
removed from the solution flowing out of the purge removed before any adjustments can be made. The
eductor (Figure 15). seal cap of the spindle valve and the adjustment spin-
dle require an allen wrench. The spindle valve
requires four counter-clockwise turns to fully open the
valve. Do not open the spindle valve past 4 turns
open or a leak may occur.
GAS SEPARATOR
Non-Condensables Weak Solution
There are several special purpose valves used, such as
to Purge Tank Returns to
Absorber
the check valve and the automatic purge valves, as
Level in Outlet well as several angle-type globe valves.
Swirling Action in Outer
Pipe will Vary Annulus and Spillover
with Purge into Inner Chamber
Tank
Pressure
Separates Non- The following is a description of each individual valve
Condensables from
Solution and its functional purpose. Note that an individual
model unit may not have all of the valves listed.
VP1: Spindle Valve. Controls flow of refrigerant

vapor/non-condensable mixture from the condenser
into the purge eductor. Normally this valve is set for
full open (4 turns open) during operation.
Weak Solution with
Entrained Non- VP2: Diaphragm Valve. Used to remove non-con-
Condensables From densables from the purge tank (with VP5 open, if
Purge Eductor
applicable) or to read the purge tank pressure.
This valve should be kept open when operating in the

LD05091 SmartPurge™ mode.
FIG. 15 – GAS SEPARATOR
VP3: Diaphragm Valve on G-Model units and smaller
S-Model. Spindle valve on larger S-Model units. Used
to purge from the condenser before the unit has been
Solution mixed with non-condensable gases flows commissioned or after pressurizing unit. Under no
into the side of the separator where it enters an annu- circumstances should this valve be opened while
lus between the inner chamber and the outer wall of the machine is operating. Typically, a lock is
the separator. The swirling and overflowing action installed on this valve to avoid accidental opening.
induced by the inner chamber causes the non-con-
densables to rise up and accumulate near the top of the VP4: Diaphragm Valve. Used to manually purge the
separator. The solution outlet pipe extends down into absorber. This pipe is connected to the internal
the inner chamber where solution with no non-con- absorber purge header system. Used in conjunction
densables is present. The non-condensables accumu- with VP5, the purge pump will pull non-condensables
lating near the top of the gas separator pass upward from the absorber. This valve will be used to manual-
through the non-condensable outlet pipe into the purge ly purge the absorber when switching the unit from
tank.
FORM 155.17-OM1
heating to cooling operation. On G-Model units, be will leave the high side of the unit to cause abnormal-
sure the absorber level is visible in the middle shell ly high solution concentration in the high-temperature
sight glass before purging from the absorber. Failure generator. The unit will typically trip out on the high
to do so may result in solution flowing out of the unit. temperature cutout when this occurs.
VP5: Diaphragm Valve. Used as an isolation valve VP8: Check Valve. This valve is in the purge line
between the purge pump and the other purge valves. between the purge pump and the rest of the purge pip-
On units with SmartPurge™, this valve is not present. ing. It is a flapper-type check valve which must be
VP5 must be open when using the purge pump to installed horizontally with the “hinge marking” up. Its
purge from any section of the unit. purpose is to provide added protection from air
ingress if the purge valves were open during an unat- 3
VP6: Diaphragm Valve. Used to purge the hot water tended power failure situation.
heat exchanger on direct-fired units equipped with the
auxiliary hot water heat exchanger. This valve should VP9: Diaphragm Valve. Used to purge the second hot
only be opened for a maximum of 3 minutes/month water heat exchanger on the 20G direct-fired unit. The
during the heating operation if non-condensables are same rules apply as VP6.
causing a high-pressure situation. By opening this
valve, non-condensables in the hot water heat VP11: Spindle Valve. This valve controls the supply
exchanger will be vented to the purge tank on of solution to the nozzle of the purge eductor. This
G-Model units and to the condenser on S-Model units. valve is typically set to 4 turns open. This valve is not
If VP6 is left open too long, enough refrigerant vapor present on all models.
TYPICAL S-MODEL
PURGE
EDUCTOR
PURGE COMPONENTS
ABSORBER
PURGE
VALVE (VP4)
VACUUM
INDICATOR
CONNECTION
MANOMETER
MOUNTING
PLATE
U-TRAP
LIQUID
PURGE TANK SEAL
PURGE PUMP PURGE VALVE
ISOLATION (VP2) GAS
VALVE (VP5) SEPARATOR
VACUUM
OIL
PUMP
SEPARATOR
00267VIP
FIG. 16 – TYPICAL S-MODEL PURGE COMPONENTS
VP19 (2 SOL): Motorized Ball Valve. Used on units In either case, the gauge will read in mm Hg absolute.
equipped with SmartPurge™. This valve is controlled Hg is the chemical symbol for mercury and mm is the
by the MicroPanel and automatically opens when abbreviation for millimeter. If exposed to the atmos-
purging is required. VP19 opens first in the purge phere, the gauge will be at the top of its range.
sequence after the purge pump starts. Pressure trans-
ducer PT-3 then monitors the pressure in the line. Care should be taken to prevent lithium bromide solu-
When the pressure is reduced to 15 mm Hg, VP20 is tion from contaminating the gauge. It will cause inac-
permitted to open, which allows non-condensables to curacies in the pressure reading on the mercury
be removed from the purge tank. manometer and it will damage the dial-type gauges.
VP20(1 SOL): Solenoid Valve. Used on units To read the mercury manometer, allow the pressure to
equipped with SmartPurge™. This valve is controlled stabilize and then read the difference between the two
by the Micro-Panel and automatically opens during columns of mercury. The columns will be at an equal
the purging sequence. VP20 opens after the purge height only in a perfect vacuum. If one column is
pump operation is proven by pressure transducer 1 mm below the zero point and the other column is
PT-3. 1 mm above the zero point, the pressure is 2 mm Hg
absolute.
VP21: Spindle Valve. Used on larger S-Model units.
This valve is in series with VP4. It should be left full PURGING FREQUENCY
open when the unit is in the cooling mode and closed
in the heating mode. The purge tank evacuation frequency will be depend-
ent on several factors such as unit size, operational
VP22: Spindle Valve. Used on larger S-Model units. parameters, running time, solution chemistry, and of
This valve is in series with VP2. It should be left full course, leak tightness of the unit. Some units may only
open when the unit is in the cooling mode and closed need to have their purge tank evacuated a few times
in the heating mode. per year. Others may require more frequent evacua-
tion. Although very frequent purge tank evacuation is
OIL SEPARATOR a matter of concern, a change in the frequency is also
an indicator of a unit problem. For instance, a unit
The oil separator is located in the suction line of the may routinely accumulate 60 mm Hg of pressure in
purge pump. It is constructed so that oil from the vac- the purge tank over 200 hours of operation (approxi-
uum pump cannot get drawn into the unit should a mately one month). If, all of the sudden, the purge
power failure occur during purging. The separator is tank accumulates 60 mm Hg pressure in 100 hours of
sized to hold twice the volume of the purge pump oil operation (approximately two weeks), there is a strong
charge. indication that either a leak is developing, or there is a
problem with the solution chemistry, or both.
The oil separator also serves as a trap in the unlikely Therefore, if a unit is manually purged, it is important
event that solution gets drawn into the purge piping to keep track of the purging history. If the unit is
and helps prevent contamination of the purge pump. equipped with SmartPurge™, the micro processor
keeps track of the purging frequency and alerts you if
ABSOLUTE PRESSURE GAUGE it has become excessive.
The gauge is very important for reading the extra low WHEN TO PURGE THE PURGE TANK
system pressures throughout the unit. It can be used
to read absorber pressure, purge tank pressure, purge The old philosophy of purging an absorption unit was
pump pressure and, on S-Model units, condenser to have the plant room operator manually purge the
pressure. unit once per day, whether it was needed or not. In
addition to purging from the purge tank, most opera-
The standard absolute pressure gauge is a mercury tors preferred to purge from the absorber with the
manometer. An optional dial-type absolute pressure purge pump for a given period of time. Although some
gauge may be provided where mercury is prohibited.
FORM 155.17-OM1
users may still prefer this method, it should not be • Just after changing the unit from the heating to the
necessary, providing the unit is in good health. cooling mode. This is especially true on S-Model
units with Low Temperature Heating (using evap-
Since the ParaFlow™ unit’s internal purge system is orator for heating).
automatically and continuously (while the unit is • Unit being evacuated after performing a mainte-
operational) moving any non-condensables from criti- nance procedure.
cal areas of the unit such as the absorber or condenser
to the purge tank, it is only necessary to monitor the WHEN TO PURGE THE HOT WATER HEATER
purge tank pressure and evacuate it periodically. It
should not be necessary to purge the absorber with the Direct-Fired units with the optional hot water heat
purge pump on a properly operating unit. exchanger have a purge connection which allows the 3
user to vent non-condensables should they build up
Although the purge tank can adequately maintain 100 during the heating cycle. The non-condensables will
mm Hg pressure, SmartPurge™ will evacuate the tank then be vented to the purge tank on the G-Model
if the pressure exceeds 60 mm Hg. The purge tank will units,or to the condenser on the S-Model units.
be evacuated until the tank pressure is reduced to 30
mm Hg. It is recommended that units without It is necessary to vent non-condensables from the hot
SmartPurge™ be purged the same way. water heat exchanger only when the high-temperature
generator pressure is excessive.
Open the purge tank to the vacuum indicator and
check the purge tank pressure. If it is above 60 mm Only open the purge valve (VP6 or VP9) for a maxi-
Hg, use the purge pump to evacuate the tank until the mum of three minutes during heating operation in a
vacuum indicator shows that the tank pressure is 30 given one month period.
mm Hg. Do not evacuate the purge tank to a pres-
sure lower than 30 mm Hg. There is nothing to be SMARTPURGE™
gained by lowering the pressure of the tank below 30
mm Hg; plus solution may be pulled into the tank and SmartPurge™ consists of hardware and software that
purge pump if the absorber pressure is high enough. monitors the purge tank pressure, purges it when need-
Operations personnel should be shown how to keep a ed and records the event. SmartPurge™ will also alert
history log of when the purge tank was evacuated, and the user if purging is excessive.
what it's “before purging” and “after purging” pres-
sures were. Logs and log instructions are available By utilizing two pressure transducers, SmartPurge™
through your local YORK Service Office. continuously watches the purge pump performance
and stops the purging process if a problem occurs.
WHEN TO PURGE THE ABSORBER
If SmartPurge™ is installed, it will be necessary to
On G-Model units, do not purge make it active by removing the I/O Expansion board
from the absorber if the absorber jumper JP-1. It will also be necessary to enable
solution level is in the top sight glass SmartPurge™ by selecting it using the Micro-Panel
of the absorber shell, or solution keypad
may be drawn into the vacuum
pump. SmartPurge™ must be turned off to perform manual
purge procedures.
Although non-condensables are automatically
removed from the absorber by the solution vortex, For more specific information on SmartPurge™, see
under certain circumstances the absorber must be the Control-Center Operation’s Manual (155.17-O2).
manually purged with the purge pump. This is nor-
mally only necessary under the following conditions:
G-MODEL UNIT PURGE SYSTEM VP6

FROM OPTIONAL
HOT WATER
(without Smart Purge™) HEATER
FROM
COND
PURGE VP1
TANK
EDCTR
VP3 VP2
VP11
TO
ABS VAC
(vent) IND
VP5 Vent
VP4
Leak Rate
Test Valve
VP8
TO
SOL FROM
SOL PUMP Gas
TANK
Ballast
GAS
SEP FROM OIL
ABS SEP Purge
Pump
LD05092
FIG. 17 – G-MODEL UNIT PURGE SYSTEM

(WITHOUT SMARTPURGE™)
G-MODEL UNIT PURGE SYSTEM VP6

FROM OPTIONAL
HOT WATER
with SmartPurge™ HEATER
FROM
PT-4 COND VP2
Note: VP5 may not be installed on all VP10
machines. PURGE VP1

TANK
EDCTR
VAC
VP3 IND
VP11
TO
ABS 1 SOL
(vent) VP20
PT-3 Vent
VP4
VP19 2 SOL
Leak Rate
Test Valve
TO VP8
SOL FROM
SOL PUMP Gas
TANK
Ballast
GAS
SEP FROM OIL
ABS SEP Purge
Pump
LD05093
FIG. 18 – G-MODEL UNIT PURGE SYSTEM

(WITH SMARTPURGE™)
FORM 155.17-OM1
TO COND
VP6 FROM OPTIONAL S-MODEL UNIT PURGE SYSTEM
HOT WATER
HEATER (without SmartPurge™)
FROM
COND
VP3
PURGE
EDCTR
TANK VP2
VAC
IND
TO
ABS
(vent)
3
VP5 Vent
VP4
Leak Rate
Test Valve
TO VP8
SOL FROM
SOL PUMP Gas
TANK
Ballast
GAS
SEP FROM OIL
ABS SEP Purge
Pump
LD05094
FIG. 19 – S-MODEL UNIT PURGE SYSTEM

(WITHOUT SMARTPURGE™)
TO COND
VP6 FROM OPTIONAL S-MODEL UNIT PURGE SYSTEM
HOT WATER
HEATER (with SmartPurge™)
FROM
COND
PT-4 VP2
Note: VP5 may not be installed on all
VP10 VP3
machines.
PURGE
EDCTR
TANK
VAC
IND
VP5
TO
ABS 1 SOL
(vent) VP20
PT-3 Vent
VP4
VP19 2 SOL
Leak Rate
Test Valve
TO VP8
SOL FROM
SOL PUMP Gas
TANK
Ballast
GAS
SEP FROM OIL
ABS SEP Purge
Pump
LD05095
FIG. 20 – S-MODEL UNIT PURGE SYSTEM

(WITH SMARTPURGE™)
G-MODEL CONTINUOUS PURGE VP6

FROM OPTIONAL
HOT WATER
CYCLE HEATER
FROM
COND
Solution from the solution pump dis-
charge flows through valve VP11 to the PURGE
TANK
VP1
EDCTR
nozzle of the purge eductor which
induces non-condensable laden refrig- VP11
VP3 VP2
erant vapor to flow from the condenser TO

ABS VAC
through VP1. (vent) IND
VP5 Vent
VP4
The combined flow of solution and Leak Rate

Test Valve
non-condensables leaves the purge TO
VP8
SOL FROM
eductor and flows to the gas separator TANK SOL PUMP Gas
Ballast
where the non-condensables separate GAS
SEP OIL
FROM
and flow to the purge tank where they ABS SEP Purge
Pump
are stored.
LD05096
The solution flows back to the absorber
through a liquid U-trap seal. FIG. 21 – G-MODEL CONTINUOUS PURGE CYCLE
When the solution eductor is working

properly, the eductor outlet is at a high-
er temperature than the solution inlet to
the eductor.
S-MODEL CONTINUOUS PURGE TO COND

VP6 FROM OPTIONAL
HOT WATER
CYCLE HEATER
FROM
COND
Solution from the solution pump dis-

VP3
charge flows to the nozzle of the purge
eductor which induces non-condensa- PURGE
EDCTR
TANK VP2
ble laden refrigerant vapor to flow from
the condenser. VAC
TO IND
ABS VP11
The combined flow of solution and (vent)
(SOME
MODELS)
non-condensables leave the purge educ- VP4 VP5 Vent
tor and flow to the gas separator where Leak Rate

Test Valve
the non-condensables separate and flow TO VP8
SOL FROM
to the purge tank where they are stored. TANK SOL PUMP Gas
Ballast
GAS
SEP FROM OIL
The solution flows back to the absorber ABS SEP Purge
Pump
through a liquid U-trap seal.
LD05097
When the solution eductor is working
FIG. 22 – S-MODEL CONTINUOUS PURGE CYCLE
properly, the eductor outlet is at a high-
er temperature than the solution inlet to
the eductor.
FORM 155.17-OM1
VP6
FROM OPTIONAL MANUALLY PURGING THE PURGE
HOT WATER
HEATER TANK ON G-MODEL UNIT
FROM 1. The Micro-panel should be set to oper-
COND
ate in the manual purge mode (Refer to
PURGE VP1 Form 155.17-O2 for details)
TANK
EDCTR
2. Operate purge pump for 10 minutes to
VP3 VP2 warm up oil with gas ballast open, leak
VP11 rate valve open and all purge system
TO
ABS valves closed. Check that the purge
(vent)
VAC
IND
pump is capable of pulling down to at 3
VP5 Vent
VP4
least 3 mm Hg by opening VP5 briefly
Leak Rate
Test Valve and reading the purge pump pressure
VP8
TO on the vacuum indicator gauge. Close
SOL FROM
TANK SOL PUMP Gas
Ballast
VP5.
GAS 3. Slowly open valve VP2 to read the
SEP FROM OIL
ABS SEP Purge
Pump
purge tank pressure on the vacuum
indicator gauge. If the pressure exceeds
30 mm Hg absolute, the purge tank
LD05098 may be purged although it is not neces-
FIG. 23 – MANUALLY PURGING THE PURGE TANK sary unless the tank pressure is equal to
ON G-MODEL UNIT or exceeds 60 mm Hg absolute.
4. Slowly open valve VP5. Watch the
purge tank pressure. When it is lowered
to 30 mm Hg absolute, close VP5 and
VP2.
5. Run purge pump for 10 minutes more
to clean up oil.
TO COND
VP6 FROM OPTIONAL MANUALLY PURGING THE PURGE
HOT WATER
HEATER TANK ON S-MODEL UNIT
FROM
COND 1. The Micro-panel should be set to oper-
ate in the manual purge mode (Refer to
VP3
Form 155.17-O2 for details)
PURGE 2. Operate purge pump for 10 minutes to
EDCTR
TANK VP2
warm up oil with gas ballast open, leak
rate valve open and all purge system
VAC
TO IND valves closed. Check that the purge
ABS
(vent)
VP11
(SOME
pump is capable of pulling down to at
MODELS)
Vent
least 3 mm Hg by opening VP5 briefly
VP4 VP5
Leak Rate
and reading the purge pump pressure
Test Valve on the vacuum indicator gauge. Close
VP8
TO
SOL FROM VP5.
SOL PUMP Gas
TANK
Ballast 3. Slowly open valve VP2 to read the
GAS
SEP FROM OIL purge tank pressure on the vacuum
ABS SEP Purge
Pump indicator gauge. If the pressure exceeds
30 mm Hg absolute, the purge tank
may be purged although it is not neces-
LD05099
sary unless the tank pressure is equal to
FIG. 24 – MANUALLY PURGING THE PURGE TANK or exceeds 60 mm Hg absolute.
ON S-MODEL UNIT
4. Slowly open valve VP5. Watch the
purge tank pressure. When it is lowered
to 30 mm Hg absolute, close VP5 and
VP2.
5. Run purge pump for 10 minutes more
to clean up oil.
MANUALLY PURGING THE VP6

FROM OPTIONAL
HOT WATER
ABSORBER ON G-MODEL UNIT HEATER
Should it be necessary to purge the absorber, FROM
COND
first assure that the solution level is no high-
er than the center absorber main shell sight PURGE VP1
TANK
EDCTR
glass.
1. The Micro-panel should be set to operate VP3 VP2
in the manual purge mode. (Refer to VP11
TO
Form 155.17-O2 for details.) ABS VAC
(vent) IND
2. Operate purge pump for 10 minutes to Vent
VP4 VP5
warm up oil with gas ballast open, leak Leak Rate
rate valve open and all purge system VP8
Test Valve
valves closed. Check that the purge TO

SOL FROM
SOL PUMP Gas
pump is capable of pulling down to at TANK
Ballast
GAS
least 3 mm Hg by opening VP5 briefly SEP FROM OIL
SEP Purge
and reading the purge pump pressure on ABS
Pump
the vacuum indicator gauge. Close VP5.
3. Open VP4 and then VP5. LD05100
4. Purge as necessary with the purge gas FIG. 25 – MANUALLY PURGING THE ABSORBER
ballast fully open and the leak rate test ON G-MODEL UNIT
valve open, except when checking bub-
ble rate.
5. After purging is complete, close VP4 and
VP5.
6. Run purge pump for 10 minutes more to
clean up oil.
MANUALLY PURGING THE TO COND

VP6 FROM OPTIONAL
HOT WATER
ABSORBER ON S-MODEL UNIT HEATER
FROM
COND
1. The Micro-panel should be set to oper-
ate in the manual purge mode. (Refer to VP3
Form 155.17-O2 for details.)
PURGE
2. Operate purge pump for 10 minutes to
EDCTR
TANK VP2
warm up oil with gas ballast open, leak
rate valve open and all purge system VAC
IND
valves closed. Check that the purge TO
ABS
VP11
pump is capable of pulling down to at (vent)
(SOME
least 3 mm Hg by opening VP5 briefly MODELS)
VP4 VP5 Vent
and reading the purge pump pressure Leak Rate

Test Valve
on the vacuum indicator gauge. Close VP8
TO
VP5. SOL FROM
SOL PUMP Gas
TANK
Ballast
3. Open VP4 and then VP5. GAS
SEP FROM OIL
SEP
4. Purge as necessary with the purge gas ABS Purge
Pump
ballast fully open and the leak rate test
valve open, except when checking bub-
LD05101
ble rate.
FIG. 26 – MANUALLY PURGING THE ABSORBER
5. After purging is complete, close VP4 ON S-MODEL UNIT
and VP5.
6. Run purge pump for an additional 10
minutes to clean up the oil.
FORM 155.17-OM1
MANUALLY PURGING THE HOT

VP6 FROM OPTIONAL
HOT WATER
WATER HEAT EXCHANGER ON
HEATER G-MODEL UNIT
FROM
COND
The hot water heat

PURGE VP1
TANK exchanger should only
EDCTR
VP3 VP2
be purged when the
TO
VP11 high-temperature gen-
ABS
(vent)
VAC
IND
erator pressure is exces- 3
VP4 VP5 Vent sive.
Leak Rate
Test Valve
VP8
TO
SOL FROM
1. During operation, open VP6 and
SOL PUMP Gas
TANK
Ballast VP9 (20G model only) for no more
GAS
SEP FROM OIL
SEP Purge
than 3 minutes.
ABS
Pump
2. Close VP6 and VP9 (where appli-
cable).
LD05100A
FIG. 27 – MANUALLY PURGING THE HOT WATER HEAT

EXCHANGER ON G-MODEL UNIT The hot water heat
exchanger should be
purged no more than
once per month.
MANUALLY PURGING THE HOT

VP6
TO COND FROM OPTIONAL
HOT WATER WATER HEAT EXCHANGER ON
HEATER
FROM S-MODEL UNIT
COND
VP3 The hot water heat

PURGE
exchanger should only
EDCTR
TANK VP2
be purged when the
high-temperature gen-
VAC
TO
ABS VP11
IND erator pressure is exces-
(vent) (SOME
MODELS) sive.
VP5 Vent
VP4
Leak Rate
VP8
Test Valve 1. During operation, open VP6 for no
TO
SOL FROM
SOL PUMP Gas
more than 3 minutes.
TANK
Ballast
GAS
OIL
2. Close VP6.
SEP FROM
ABS SEP Purge
Pump
LD05101A The hot water heat
FIG. 28 – MANUALLY PURGING THE HOT WATER HEAT exchanger should be
EXCHANGER ON S-MODEL UNIT
purged no more than
once per month.
VP6
FROM OPTIONAL AUTOMATIC PURGING OF THE
HOT WATER
HEATER PURGE TANK ON G-MODEL UNITS
FROM EQUIPPED WITH SMARTPURGE™
PT-4 COND VP2
VP10 (SmartPurge™ must be enabled by remov-
PURGE VP1 ing I/O Expansion Board Jumper JP1 and
TANK
EDCTR VAC
then selecting it on the Micro-Panel see
VP3
IND 155.17-O2 for further instructions.)
VP11 VP5 (Not present on all models.)
TO
ABS
When the purge tank pressure transducer
VP20 1 SOL
(vent)
PT-4 senses a purge tank pressure equal to
PT-3 Vent
VP4 or greater than 60 mm Hg absolute, the
VP19 2 SOL
Leak Rate
Test Valve
purge pump and 2 SOL are energized.
TO VP8
FROM
SOL
TANK SOL PUMP Gas When PT-3 senses a pressure equal to or
Ballast
GAS less than 15 mm Hg absolute, 1SOL is ener-
SEP FROM OIL
ABS SEP Purge gized.
Pump
The purge tank is then evacuated until PT-4

LD05102 senses a pressure equal to or less than 30
FIG. 29 – AUTOMATIC PURGING OF THE PURGE TANK ON mm Hg absolute.
G-MODEL UNITS EQUIPPED WITH SMARTPURGE™
1SOL and 2SOL are de-energized and the
purge pump runs for 15 minutes before
being de-energized.
The auto purge cycle counters are incre-

mented.
TO COND
VP6 FROM OPTIONAL AUTOMATIC PURGING OF THE
HOT WATER
HEATER PURGE TANK ON S-MODEL UNITS
FROM
COND EQUIPPED WITH SMARTPURGE™
VP2
(SmartPurge™ must be enabled by remov-
PT-4 VP10 VP3
ing I/O Expansion Board Jumper JP1 and
PURGE then selecting it on the Micro-Panel see
EDCTR
TANK
VAC 155.17-O2 for further instructions)
IND
VP5
TO
When the purge tank pressure transducer
ABS
(vent)
VP11
(Some
VP20 1 SOL PT-4 senses a purge tank pressure equal to
models)
PT-3 Vent
or greater than 60 mm Hg absolute, the
VP4
VP19 2 SOL purge pump and 2 SOL are energized.
Leak Rate
Test Valve
VP8
TO
FROM
When PT-3 senses a pressure equal to or
SOL
Gas
TANK SOL PUMP
Ballast less than 15 mm Hg absolute, 1SOL is ener-
GAS
SEP FROM OIL gized.
ABS SEP Purge
Pump
The purge tank is then evacuated until PT-4
LD05103
senses a pressure equal to or less than 30
mm Hg absolute.
FIG. 30 – AUTOMATIC PURGING OF THE PURGE TANK ON
S-MODEL UNITS EQUIPPED WITH SMARTPURGE™
1SOL and 2SOL are de-energized and the
purge pump runs for 15 minutes before
being de-energized.
The Auto-Purge cycle counters are incre-

mented.
FORM 155.17-OM1
SECTION 4 – PUMPS
PURGE PUMP OPERATION The Principle of Gas Ballast
As previously discussed, each machine is equipped a) The Effects of Unwanted Vapor - Systems
with a vacuum pump (refer to Figs. 33 and 34 for which contain undesirable vapors cause difficulty
pump specifications) which is designed to remove from both the standpoint of attaining desirable
non-condensables from various areas of the machine. ultimate pressures as well as contamination of the
The following issues should be kept in mind whenev- lubricating medium. A vapor is defined as the
er operating a YORK Vacuum Pump. gaseous form of any substance which is usually a
liquid or a solid. Refrigerant (water) and alcohol
Cleanliness vapors are two of the most common vapors
encountered in absorption chillers. When such
Take every precaution to prevent foreign particles vapors exist in a system, the vapors or mixtures of
from entering the pump. A fine mesh screen is pro- gas and vapor are subject to condensation within 4
vided for this purpose in the intake passage of all the pump. This precipitated liquid may dissolve or
YORK Vacuum Pumps. become emulsified with the oil. This emulsion is
recirculated to the chambers of the pump where it
Types of Lubricants is again volatized, causing increased pressure
All YORK mechanical vacuum pumps are tested with within the system.
DUOSEAL® oil and shipped with a full charge to pre-
vent unnecessary contamination. DUOSEAL® oil has b) The Presence and Removal of Condensate -
been especially prepared and is ideally suited for use Condensation takes place particularly in the com-
in mechanical vacuum pumps because of its desirable pression stroke of the second stage of a two-stage
viscosity, low vapor pressure and chemical stability. pump. The compression stroke is that portion of
the cycle during which the gas drawn from the
intake port is compressed to the pressure neces-
Sight Glass sary to expel it past the exhaust valve.
Condensation takes place when the ratio between
the initial pressure and the end pressure of the
Bubble
Test Hose Leak Rate Test Valve compression is high; that is, when the mixture of
(Open)
Oil vapor and gas drawn from the intake port is com-
Trap
pressed from a low pressure to a high pressure. By
Gas Ballast Valve
(Open) adding air through the gas ballast valve to the
mixture of vapor and gas being compressed, the
pressure required for delivery past the exhaust
Purge valve is reached with a considerably smaller
Pump
Oil Drain
reduction of volume of the mixture; thus, depend-
ing upon the amount of air added, condensation of
LD05186
the vapor is either entirely avoided or substantial-
FIG. 31 – PURGE PUMP PIPING AND VALVES - ly reduced.
NORMAL OPERATION
Oil Level Determination
The vacuum guarantee on all YORK vacuum pumps
The amount of oil suitable for efficient and satisfacto-
applies only when DUOSEAL® oil is used.
ry performance should be determined after the pump
has reached its operating temperature. Initially, how-
Purge Pump Piping and Operating Valves
ever, the pump should be filled with fresh oil while the
The purge pump piping and valves, illustrated in pump is idle. Fill the pump until the oil level falls half
Figure 31, is installed at start-up and can be used for way up the oil level window. If, after a short period of
several functions. During normal operation, both the operation, the level should fall, it is likely the result of
gas ballast and the leak rate test valve must be open at oil entering some of the interior pockets of the pump.
all times.
Pumps
If the oil level rises, this signifies oil had drained into PURGE PUMP MAINTENANCE
the pump cavity while idle. Shut off pump, then drain
oil down to proper level. Vacuum Problems
Pressure Determinations - A simple criterion for the
If a gurgling sound occurs, additional oil may need to condition of a mechanical pump is a determination of
be added. Mechanical pumps will gurgle in varying its ultimate pressure capability. This can be accom-
degrees under four conditions of performance: (1) plished by attaching a gauge directly to the pump. The
when operating at high pressure as in the beginning gauge may be any suitable type, provided considera-
cycles of evacuation of the purge tank; (2) when the tion is given to the limitations of the gauge being used.
oil level in the pump reservoir is lower than required; The pump must be capable of pulling a vacuum of at
(3) when a large leak is present in the system; and (4) least 3 mmHg. If the pressure is unusually high, the
when the gas ballast is open. Best performance of a pump may be badly contaminated, low on oil or mal-
mechanical pump is generally obtained after sufficient functioning. On the other hand, if the pressure is only
time has been allowed for the pump to come to oper- slightly higher than the guaranteed pressure of the
ating temperature. pump, an oil change may be all that is required.
Oil Contamination - The most common cause of a

loss in efficiency in a mechanical pump is contamina-
Sight Glass
tion of oil. It is caused by condensation of refrigerant
and alcohol vapors, and by foreign particles. The
undesirable condensate emulsifies with the oil which
Leak Rate Test Valve
is recirculated and subjected to re-evaporation during
(close for test) the normal cycle of pump activity, thus reducing the
Oil
Trap ultimate vacuum attainable. Some foreign particles
Gas Ballast Valve and vapors may form sludges with the oil, impair seal-
(close for test)
Oil
ing and lubrication and cause eventual seizure.
Drain Although the gas ballast valve is helpful in removing
Valve
vapors, it is not equally effective on all foreign sub-
Purge stances; therefore, periodic oil changes are necessary
Pump
Water to maintain efficient operation. The required frequen-
cy of changes will vary with the particular system.
LD05187
The oil should be changed when it looks dirty, cloudy

FIG. 32 – BUBBLE TESTING FOR LEAKS
or the pump is not capable of pulling below 3mmHg.
Oil Changes and Oil Level

Bubble Test Procedure
Draining the Pump - An oil change is most easily
A bubble test can be performed to determine if a leak accomplished when the pump is warm and the oil is
and/or non-condensables are present in the vacuum less viscous. Use a container large enough for the oil
pump, adjoining piping or machine. in the particular pump. Stop the pump, and open the
drain valve. A thorough job may be accomplished by
The test is performed by closing both the gas ballast tipping the pump slightly, if this is possible. The small
and leak rate test valves and inserting the flexible 1/4 residue remaining in the pump may be forced out by
inch plastic hose in a cup or bucket of water. Hold the hand-rotating the pump pulley with the exhaust port
hose so that it is about 1/2 inch below the surface of partially closed and the intake port open. Closing the
the water. An initial surge of bubbles will be seen, fol- exhaust port completely under these conditions will
lowed by a constant decrease. If no leaks or non-con- create excessive pressure at the drain valve, which
densables are present in the area being tested, few if may cause the oil being drained to splatter.
any bubbles will be noticed after the initial surge.
FORM 155.17-OM1
Flushing the Pump - This procedure should be per- 6. Fill the pump (through the exhaust port) with 2.25
formed whenever the performance of the pump is poor quarts of DUOSEAL™ vacuum pump oil on
and simply changing the oil didn’t correct this short- Welsh Model 1402 pumps, and 0.625 quarts on
coming. Welsh Model 1400 pumps.
1. Check the oil level. 7. Plug the intake (IN) port with a rubber stopper.
a. If the oil level is well above the fill mark, this Turn the pump on and run the pump for 10 min-
can indicate the pump has ingested lithium utes. Close the gas ballast valve.
bromide solution. Go to step 2. 8. Check the vacuum reading of the pump by con-
b. If the oil level is even with the fill mark and necting a thermocouple, manometer or pirani
you do NOT suspect lithium bromide solution gauge tube to the pump’s intake. The total pres-
has been ingested accidentally by the pump, sure reading should be at least 3 mmHg.
run the pump for 15 minutes and allow the A simple way to connect the gauge tube to the
pump oil to warm up for 15 minutes. pump is to run the threaded tip of the tube through
2. Turn off the motor for the vacuum pump. Drain a hole in the rubber stopper. Use pump oil as a 4
the oil into a clear plastic container. Look for lubricant for inserting the tube. The stopper cho-
water settling to the bottom of the container. In sen should be bigger than the outer diameter of the
some cases, an emulsion of oil and water can be intake fitting.
seen between the oil and the water. If water is
noticed, perform steps 3 through 5 several times Refilling the Pump - Refill the pump by pouring new
until the oil comes out clear. DUOSEAL® oil into the exhaust port. Fill to the indi-
cated level and start the pump with the intake closed.
The oil drained from the pump came A gurgling noise is characteristic when high pressure
from the oil case only. There may be air is drawn through the pump. It should disappear
quickly as the pressure within the pump is reduced. If
water or other contaminants in the
gurgling continues (with gas ballast closed), add suffi-
pumping mechanism. To be sure all cient additional oil through the exhaust port until gur-
contaminants have been removed, gling ceases.
the pump mechanism needs to be
flushed. Shaft Seal Replacement
To replace the shaft seal of a pump, drain the oil and
3. Make sure the belt guard is installed before pro- remove the pump pulley and key. Remove the screws
ceeding further. Attach a short hose to the drain securing the old seal and pry it loose with a screw-
valve which runs into a clear plastic container. driver or similar wedge, being careful not to mar the
Secure the hose end in the container so that it does surface of the pump body against which the seal fits.
not blow around during the next step. Discard the seal and its gasket, inspect all surfaces and
4. Flushing the pump is carried out by adding a cup repair any damages with a fine abrasive stone. Wipe
of new DUOSEAL® oil through the intake (IN) all sealing areas clean and place a film of DUOSEAL®
port while the pump is turned on for 15-20 sec- oil on both the shaft and the inside bore of the new
onds. While adding the pump oil, the exhaust shaft seal. Using a new gasket, carefully slide the new
(OUT) port is blocked by the palm of your hand. seal into position and center it on the shaft. It is not
Look for water coming out of the drain hose. Turn necessary to apply any sealant to the gasket. Tighten
off the pump. the mounting screws uniformly and refill the pump
5. Repeat step 4 until only clean oil comes out of the with DUOSEAL® oil. Follow instructions included in
drain hose. repair kit.
Pumps
Repairing Oil Leaks Drive Problems

Location, Cause and Effect - Oil leaks may develop When troubleshooting drive prob-
wherever two mating faces are sealed with a gasket. lems or checking belt tension,
Such seams may fail as the result of deterioration of always shut-off and lock out power
the gasket material, loosening of the screws caused by at the main disconnect switch. If
temperature variations, or improper care as the result Smart-Purge mode is selected, the
of previous reassembly. Typical gasketed seams in a
pump will start automatically.
mechanical pump are located at the oil level window,
the shaft seal, the oil drain and the mating faces of
If for any reason the pump will not operate, turn off
such mechanical surfaces as the intake chamber cover.
and lock out the power at the main circuit breaker or
The importance of a gasketed seam is determined
disconnect. Check the overload assembly and electri-
principally by its function. If it is a vacuum seal, the
cal connections. Remove the guard cover followed by
ultimate performance of the pump is dependent upon
the belt. Re-establish power to the pump. If the motor
it. If it is an oil seal, the pump may be operated satis-
operates properly, try hand-rotating the pump in the
factorily for some time without loss of function.
proper direction with the pump intake port open. If
Eventually, of course, a great loss of oil may cause
both turn freely, then replace the belt and check the
harmful damage.
belt tension. The tension should be sufficient to drive
the pump without visible slippage. Any greater ten-
Repairing Technique - An oil seam may be sealed by
sion will cause noise and possible damage to the bear-
any of several methods. When an O-ring is employed,
ings of both the motor and pump. Make certain that
the surfaces of the O-ring and its groove should be
both pulley grooves are clean and free from oil. The
wiped clean. If the O-ring is not badly deformed or
pulleys must be fastened securely on their respective
scratched, it may be reused by sealing with a slight
shafts, and in parallel alignment. Re-install the belt
film of vacuum oil or vacuum grease. Thin composi-
guard and check for proper operation and amperage.
tion gaskets are generally used for large irregularly
shaped areas. A replacement joint of this type should
Replace or re-build any defective components.
be thoroughly cleaned of all previous gasket material
and the mating surfaces cleaned of any nicks.
FORM 155.17-OM1
17"
9-5/8" (+/- 1-4") 4"

41-2115 BASE
9" 8-1/2"
2-3/4"
8-7/16" 7-1/2"
3-9/16"
6-5/8"
4-3/4"
4
GAS BALLAST PORT,
1/4" NPT FEMALE CONNECTION 2-3/16"
15-1/2"
LD05104B
INTAKE NIPPLE, ACCEPTS 5/8" TO 3/4" DIA. HOSE
3/4" - 20 THREAD
GAS BALLAST PORT, 3/4" - 20 THREAD
1/4" NPT FEMALE CONNECTION
STD. MOTOR, 1/3 HP

9"
12-5/8"
4"
3"
1-7/8"
41-0670 MTG. STRIP

2-01-0312 BOLT 2-01-0312 BOLT
2-61-3100 WASHER 4-1/4" 4-9/10" 2-35-3800 NUT
41-0929 BUMPER
2-02-5708 SCREW
LD05104A
SPECIFICATIONS:
Free- Air Displacement, L/M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
CFM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.9
Guaranteed Partial Pressure
Blankoff, millitorr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.1
Pump Rotational Speed, RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .580
Number of Stages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Oil Capacity, qts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5/8
Net Weight, Pump Only, lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Net Weight, Mounted Pump, lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Shipping Weight, Mounted Pump, lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
FIG. 33 – MODEL 1400 VACUUM PUMP FOR YORK - USED ON S MODEL UNITS
Pumps
19-1/4"
41-2111 BASE
17-3/4"
5-1/2"
3"
11-1/2"
10-1/4"
3"
11"
9-1/2"
6"
5-5/16"
3-13/16"
GAS BALLAST PORT,

1/4" NPT FEMALE CONNECTION
LD05105A
INTAKE NIPPLE, ACCEPTS

1-13/16" 5/8" TO 3/4" ID HOSE
1-13/16"
3/4 - 20 THREAD
1-20 THREAD
STD MOTOR, 1/2 HP
15-5/8"
41-0669 MTG. STRIP
2-01-0312 BOLT
2-61-3100 WASHER
11-1/16"
5-5/16"
3-1/2"
2"
2-01-0316 BOLT
4-7/8" 7-3/16" 41-2363 WASHER LD05105B
41-0929 BUMPER
2-35-3800 NUT
2-02-5708 SCREW
10" (+/-1/4")
SPECIFICATIONS:
Free- Air Displacement, L/M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
CFM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6
Guaranteed Partial Pressure
Blankoff, millitorr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.1
Pump Rotational Speed, RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .525
Number of Stages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Oil Capacity, qts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 1/4
Net Weight, Pump Only, lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Net Weight, Mounted Pump, lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
Shipping Weight, Mounted Pump, lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
FIG. 34 – MODEL 1402 VACUUM PUMP FOR YORK - USED ON G MODEL UNITS
FORM 155.17-OM1
BUFFALO PUMPS cal, such as bearing seizure. Pump inspection will be

necessary. If the overload continues to trip, but the
Introduction motor amperage is within the allowable range, the
The Buffalo pumps used on ParaFlowTM chillers are overload is defective.
single suction, single-stage, hermetically sealed cen-
trifugal pumps designed for zero leakage. The pumps Pump Tripping on Thermal Protection - If the
employ a unique spring-loaded conical bearing design winding temperature thermostat is tripping the pump,
that allows for long life between overhauls. The pump allow the thermostat to reset. Exercise caution, the
bearings are cooled and lubricated by the pumping motor housing skin temperature should be in excess of
fluid (refrigerant water or lithium bromide solution). 300°F (148.9°C) when the winding temperature ther-
The pumping liquid also carries away heat generated mostat trips. Although rare, if the thermostat will not
by the motor. reset in a reasonable period of time, it may be defec-
tive. If this is the case, temporarily bypass the thermo-
Do not run the pump dry. Even stat and run the pump. Check the motor housing tem-
momentary operation without the perature with an infrared thermometer. The average 4
outside skin temperature of a solution pump motor
pump and motor casing filled with
housing is 190°F (87.8°C) at stable operating condi-
liquid will damage pump bearings. tions [100°F (37.8°C) Suction Temperature].
Refrigerant pumps run cooler than this. Check to be
sure that the pump is not running dry periodically or
The majority of the pumps used are single-ended; that either the suction/discharge isolation valves are
however, some of the smaller S-model units use a dou- closed. Check to see that the pump is not pumping
ble-ended pump for both the main and solution spray abnormally high-temperature liquid for some reason.
pumps. This simply means that the same motor is used If no problems related to flow through the pump are
to drive both pumps. found, the internal coolant passages may be blocked.
Pump disassembly will be required (Contact your
Figures 35 and 36 show cutaway views of both style local YORK Factory Service office for details).
pumps. The arrows indicates the cooling circuit
through the pumps. Unusual Noise/Vibration - Pumps will make some
noise during normal operation. Abnormal sounds and
Troubleshooting vibration may be due to foreign material trapped in the
Pump Tripping on Overloads - Check voltage sup- coolant circuit and rubbing between the stator and
ply on all three phases to be sure it is correct for the rotor. Noise may also be a result of extreme bearing
pump motor in question. Check overload for proper wear. Pump disassembly is required.
amperage setting (Pump Motor FLA), loose wires or
poor connections that generate heat and trip the over- Pump Overhaul
load. If no problems are found, shut off all power to The expected time span between Buffalo Pump over-
the unit, lock out and tag all disconnects. Check the hauls on a properly maintained ParaFlowTM unit
motor connections to be sure the pump is wired cor- should be between 50,000 and 60,000 hours. Pumps
rectly. Using a megohm meter, check the pump motor installed on units running with high amounts of sus-
windings for shorts or grounds. If motor problems are pended solids or high amounts of dissolved copper in
found, motor replacement will be necessary (Contact the solution will suffer shorter lives. It is therefore rec-
your local YORK Factory Service office for details). ommended to install a solution filtration kit on the unit
If no problems are found during this procedure, recon- to remove the suspended solids and/or perform a cop-
nect the motor. Apply power to the unit and run the per removal procedure as indicated on the solution
pump, while watching the operating amps. If high chemistry report. Contact your local YORK Factory
amps are encountered, the problem may be mechani- Service office for details.
Pumps
LD05106
FIG. 35 – FLOW OF REFRIGERANT WATER OR LITHIUM BROMIDE

THROUGH SINGLE-END PUMP
LD05107
FIG. 36 – FLOW OF LITHIUM BROMIDE THROUGH DOUBLE-END PUMP
FORM 155.17-OM1
SECTION 5 – BURNERS
MODEL IDENTIFICATION GAS TRAINS
The numerical suffix after the letter “C” denotes the Gas trains consist of components as shown in Figure
burner frame size. The letter “R” inserted immediate- 38 below. The required components are job specific
ly after the letter “C” denotes an inverted blower con- and will depend upon local, state and federal codes.
figuration. All new ParaFlowTM units have this invert-
ed configuration. Refer to As-Built Burner Piping Diagrams supplied
with burner for specific gas train details.
The alphabetical designation immediately following
the frame size indicates the fuels to be used: “G” is for BURNERS
gas only; and “GO” is for combination gas/oil.
The two types of burners presently used on
The two numbers following the fuel designation ParaFlowTM units are Power Flame and Weishaupt.
denotes the standard gas train size. (Selected compo-
nents may be of different pipe sizes than the nominal The burners range in inputs from 2553 MBH for the
train size coded). Refer to Figure 37 below. smaller S-models, to 10418 MBH for the larger sizes.
5
20 - 2” Gas Train The main burner can either be fired using gas (natural
25 - 2-1/2” Gas Train or propane) or #2 fuel oil.
30 - 3” Gas Train
A gas pilot burner is used for both gas and oil opera-
The model number listed in the example below is tion.
depicted throughout this section of the manual. Other
burners will vary in physical size but will have the For information on Weishaupt Burners, refer to IOM
same configuration. manual supplied with burner.
A typical burner is illustrated in Figures 39 through 42

Type Frame Size Fuel (gas/oil)
on the following two pages. The basic components for
a gas/oil combination burner are illustrated.
CR4 - GO - 25
Standard Gas Train Size (2-1/2”)
FIG. 37 – MODEL IDENTIFICATION
Main Gas Valve Low Gas Main Gas

w/ Proof of Gas Train Pressure Switch
Junction Box Pressure
Closure Switch Main Manual
Regulator
Gas Shut-off
Manual Gas Cock
Checking Cock
Redundant
Gas Valve Leak Main Gas
00268VIP
Test Valves Solenoid Valve
FIG. 38 – 2-1/2” UL LISTED GAS TRAIN
Burners
Combustion Air
Air Damper
Damper Linkage Set
Box
High Gas
Pressure Switch
Modulating
Gas Valve
Oil Check
Valves
Manual
Gas Valve Gas Cock
Oil Valve Jack Shaft Varicam Fuel Blast Tube
Linkage Set Metering System Linkage Set
Linkage Set
00270VIP
FIG. 39 – TYPICAL BURNER COMPONENTS – RIGHT SIDE VIEW
Combustion Burner
Junction Box Low Oil
Blower Motor Oil By-pass
Pressure Switch
Pressure Gauge
Oil Modulating
Valve
Pilot Gas Motorized

Regulator Gas Valve
Pilot Gas
Valves Firing rate
Pilot Ignition Modulating
Transformer Flame Sight Oil Solenoid
Motor
Glass Valves
00270VIP
FIG. 40 – TYPICAL BURNER COMPONENTS – BACK END VIEW
FORM 155.17-OM1
Combustion
Blower Motor
Burner
Pilot Assembly Flame Sensor
Junction Box
Access
Pilot Solenoid
Valves
5
Air Proving
Ignition Switch
Pre-mix Air Cable
Adj. Knob Pilot Ignition
(Optional Feature on Transformer
Some Burner Models)
FIG. 41 – TYPICAL BURNER COMPONENTS – LEFT SIDE VIEW
Over Fire
Draft Port
Air Diffusers
Flame Retention
Firing Head
Baffle Plate
The components and arrange-

ments shown in this section are
typical for a model CR4-GO-25
burner. Gas only units will have
similar components; however, all
oil components shown will not be Oil Nozzle
present. For specifics on your
system, refer to the technical
information supplied with the
burner.
FIG. 42 – TYPICAL BURNER COMPONENTS – FRONT VIEW
Burners
BURNER WITH FULL MODULATION Component operational sequencing will vary

FUEL /AIR CONTROL (GAS with Specific Flame SafeGuard Control being
OPERATION)
used. Refer to the Flame SafeGuard Control
section of this manual for details.
The gas full modulating system (Figure
43) uses a Motorized Gas Valve (1) to
ensure opening and positive closure of
Refer to submittal package supplied with burner for further
the gas source to the Firing Head (2).
detailspertaining to burner operation.
A Modulating Motor (3) controls the
positioning of a Butterfly Gas
Proportioning Valve (4) and
movable Air Dampers (5) through
Mechanical Linkage.
The gas flow control rate is accomplished

through adjustment of the Main Gas
Pressure Regulator (7) and the
5
Butterfly Gas Proportioning Valve.
A proven spark-ignited gas pilot provides

2
ignition of the main flame. When the gas
pilot has been proven by a flame detector, 4
the Motorized Gas Valve(s) open and
3
allows gas to flow to the burner head for
main flame low fire light off. The rate of
gas flow is controlled by the Butterfly
Gas Proportioning Valve.
After a short period of time at the low-

fire position, the burner will modulate
00273VIP
between low and high fire, depending on
the signal that it is receiving from the VENT AS
FIELD PIPED REQUIRED BY CODE
ParaFlowTM ISN Control Center (signal
varies with leaving chilled water temper- PILOT GAS LINE
VENT AS
ature). REQUIRED BY CODE
VENT AS
When the leaving chilled water tempera- REQUIRED BY CODE BURNER
ture drops to around 3°F (1.6°C) below

its set-point, the Diaphragm Gas Valve 7 1
closes (normally the burner will be at its
low fire position at this time) and the Air 4
Dampers will go to the low fire light off DROP LEG
position in preparation for the next firing
FIELD PIPED LD05108
cycle.
FIG. 43 – BURNER WITH FULL MODULATION
FUEL/AIR CONTROL (GAS OPERATION)
FORM 155.17-OM1
BURNER WITH FULL MODULATION the milli-amp signal that it is receiving from the ParaFlowTM ISN
FUEL / AIR CONTROL (OIL Control Center (signal varies with leaving chilled water tempera-
OPERATION) ture).
The oil full modulation system (Figure When the leaving chilled water temperature drops to approx. 3°F
44) uses a Two Stage Oil Pump (2) with (1.6°C) below its set-point, the normally closed Oil Valve(s) will
an internal bypass type Oil Nozzle. A be de-energized and the Modulating Motor will position the Air
Modulating Motor (3) controls the posi- Dampers and Modulating Oil Valve back to its low fire position
tioning of the Air Dampers (4) and the light off position. It will remain in this position until the next
Modulating Oil Valve (5) in the nozzle start-up sequence.
return line through mechanical linkage.
Refer to submittal package supplied with burner for further
A spark ignited gas pilot is used to light detailspertaining to burner operation.
off the main flame.
At main flame light off the normally

closed Oil Valve(s) (1) is energized 5
allowing flow to the nozzle (codes require
either one or two oil solenoid valves). 4
The Modulating Oil Valve (5) is adjust-
ed to allow a controlled amount of oil to 5
bypass the Nozzle. This reduces the pres-
sure to the Nozzle for low fire light off.
Nozzle oil supply pressure is set by 3

adjusting the oil pump pressure regulat-
ing 1/8” allen wrench fitting (7).
The low fire nozzle pressures should be Modulator Motor

taken at the plugged Oil Pump Gauge
00274VIP
Port (8) and should be approximately 300
PSI (but could be as low as 240 PSI on
certain inputs of the C4 and C5 models) 5
9
with pressure at the Nozzle Bypass
Gauge (9) from 60-100 PSI. These pres-
sures will vary with nozzle size and job
conditions. 1
8
7
A typical low fire oil flow setting on the
Modulating Oil Valve would be number 7
2
on the dial, but will vary with job condi-
tions.
LD05109
After a brief period of time, to allow for
the low fire flame to stabilize and stack to
FIG. 44 – BURNER WITH FULL MODULATION
heat up, the burner will modulate from
FUEL/AIR CONTROL (OIL OPERATION)
between low and high fire depending on
Burners
1 2 3 4
Control Power
Switch
Fuel Changeover
Switch
Alarm Bell
00275VIP
Warning and Status Lamps:
00276VIP
1 - Call For Operation 2 - Ignition On
3 - Main Fuel 4 - Flame Failure
Terminal Strips
Honeywell Flame
SafeGuard Control
(Shown with R4140L -
RM7840L also available )
High Limit Stack

Thermostat (6000F)
Control Transformer
Oil Pump Motor Blower Motor Primary Transformer

Contactor Contactor Fuses Control Fuse 00277VIP
FIG. 45 – BURNER CONTROL PANEL
FORM 155.17-OM1
FLAME SAFEGUARD CONTROLS 6. At 45 seconds, the modulating motor will drive

towards its low fire (closed) position (relay 46CR
• R4140L de-energized).
7. At 51 seconds, the timer will stop until the low
1. On a call for heating or cooling (no faults present), fire start interlock switch (3LS) closes. Once the
120VAC will be sent from the Micro Computer 3LS switch closes, the timer starts, allowing igni-
Control Center to terminal 5 of the burner panel. tion trials to begin at 60 seconds.
2. The “Call for Operation Lamp”, located on the
burner panel, illuminates and power is sent to ter- Ignition Trials (Pilot and Ignition terminate at
minal 4 of the R4140L Flame Safeguard Control. same time)
Pre-Purge Period (60 seconds) 8. At 60 seconds, power is applied to terminal 5

(R4140L), energizing the ignition transformer and
3. Power is applied to terminal 8 (R4140L), starting pilot gas valve(s). The “Ignition On” lamp on the
the combustion air blower motor and the 60 sec- burner panel will illuminate.
ond pre-purge period. The common terminals of 9. Pilot and ignition trials will end at 70 seconds. A
the purge interlock (2LS) and the low fire start pilot flame must be established between 60 and 70
interlock (3LS) switches located in the Honeywell seconds or the burner will cycle off on flame fail-
Modutrol Motor will also receive power. The 3LS ure, requiring manual reset of the flame safeguard
5
switch closed on start-up will allow power to flow control.
to terminal 13 of the R4140L. The 3LS switch
10. The main gas valve(s) or oil valve(s) will be ener-
must be closed for the burner sequence to start.
gized, allowing main fuel flow to the burner at 70
This is a safety designed so the burner will not
seconds. A ten second interrupted pilot/ignition
start firing if the gas valve is not in its fully closed
begins.
position. If the valve doesn’t fully close, it will
allow gas to flow and build in the combustion 11. At 80 seconds, the 10-second interrupted
chamber (during the off cycle) causing an unsafe pilot/ignition is de-energized and the main flame
condition when ignition occurs. signal should be steady. The “Ignition On” lamp
on the burner panel will shut off. Relay 47CR is
4. At 4 seconds into the cycle, the modulating motor
energized allowing full modulation of the burner
will drive to its high fire (open) position (relay
system.
46CR energized), opening the combustion air
dampers and the gas and oil (where applicable)
modulating valves. Fuel will not flow to the burn- Ignition Trials (Early Spark
er until the automatic gas or oil (where applicable) Termination - 5 seconds)
valves are energized. By opening the combustion 8. At 60 seconds, power is applied to terminals 5
air dampers, fresh air is allowed to flow through (R4140L) and 18, energizing the ignition trans-
the combustion chamber and out the stack, thus former and pilot gas valve(s). The “Ignition On”
allowing the chamber to be purged of any raw fuel lamp on the burner panel will illuminate.
before ignition occurs. 3LS opens.
9. The ignition spark will be shut off when terminal
18 is de-energized at 65 seconds. Terminal 5 (pilot
If a flame is sensed at any point
gas valve[s]) will be de-energized at 70 seconds.
before or during this pre-purge peri- A pilot flame must be established between 60 and
od, safety shutdown will occur. 70 seconds, or the burner will cycle off on flame
failure, requiring manual reset of the flame safe-
guard control.
10. The main gas valve(s) or oil valve(s) will be ener-
5. The timer will stop at 10 seconds and will not gized, allowing main fuel flow to the burner at 70
continue until the purge interlock (2LS) switch seconds. A ten second interrupted pilot/ignition
closes. begins. The “Main Fuel” lamp on the burner panel
will illuminate.
Burners
11. At 80 seconds, the 10 second interrupted Pre-Purge Period (60 seconds)

pilot/ignition is de-energized and the main flame
signal should be steady. The “Ignition On” lamp 3. Power is applied to terminal 5 (RM7840L), start-
on the burner panel will shut off. Relay 47CR is ing the combustion air blower motor (and oil
energized allowing full modulation of the burner pump motor, where applicable). The common ter-
system. minals of the purge interlock (2LS) and the low
fire start interlock (3LS) switches located in the
Run Period Honeywell Modutrol Motor will also receive
power. The 3LS switch, closed on start-up, will
Burner is firing and will modulate between low and allow power to flow to terminal 18 of the
high fire depending on the leaving chilled water tem- RM7840L. The 3LS switch must be closed for the
perature. burner sequence to start. This is a safety feature
designed so the burner will not start firing if the
Post Purge Period and Shutdown gas valve is not in its fully closed position. If the
On a cycling shutdown, the main fuel valve terminal 7 valve doesn’t fully close, it will allow gas to flow
is de-energized shutting off the burner flame. The and build in the combustion chamber (during the
“Main Fuel” lamp on the burner panel will shut off. off cycle), causing an unsafe condition when igni-
The modulating motor will stroke to its low fire (light tion occurs.
off) position if not already there and the unit will enter 4. The modulating motor will drive to its high fire
a dilution cycle. (open) position (Relay 59CR Energized), opening
the combustion air dampers and the gas and oil
• RM7840L (where applicable) modulating valves. Fuel will
not flow to the burner until the automatic gas or
Initiate Cycle (10 seconds) oil (where applicable) valves are energized. By
The RM7840L enters the initiate sequence when the opening the combustion air dampers, fresh air is
relay module is powered. The initiate sequence lasts allowed to flow through the combustion chamber
for ten seconds unless certain voltage or frequency and out the stack, thus allowing the chamber to be
tolerances are not met in which case the control will purged of any raw fuel before ignition occurs. 3LS
be locked out. Once this 10-second check is complet- opens. The pre-purge timing doesn’t start until the
ed, the RM7840L will enter the standby mode. High Fire Purge Interlock (2LS) switch closes,
sending power to terminal 19 of the RM7840L.
Standby
If a flame is sensed at any point
The RM7840L is ready to start an operating sequence before or during this pre-purge peri-
when the operating control input determines a call for
od, safety shutdown will occur.
either cooling or heating is present.
1. On a call for heating or cooling (no faults present),

120VAC will be sent from the Micro Computer 5. After the completion of the 60 second pre-purge
Control Center to terminal 5 of the burner panel. cycle, the modulating motor will be driven back to
2. The “Call for Operation” lamp, located on the its low fire light off position (relay 59CR de-ener-
burner panel, illuminates and power is sent to ter- gized). 3LS closes allowing the ignition trials to
minal 6 of the RM7840L Flame Safeguard take place.
Control.
FORM 155.17-OM1
Ignition Trials (Pilot and Ignition terminate at Run Period

same time)
A ten second stabilization period occurs at the begin-
6. At 60 seconds, power is applied to terminals 8 and ning of the run period. Relay 60CR, which allows
10 (RM7840L) energizing the ignition trans- motor modulation, will not be energized until after
former and pilot gas valve(s). The “Ignition On” this period has expired.
lamp on the burner panel will illuminate.
Burner is firing and will modulate between low and
7. Pilot and ignition trials will end at 70 seconds. A
high fire depending on the leaving chilled water tem-
pilot flame must be established between 60 and 70
perature.
seconds, or the burner will cycle off on flame fail-
ure, requiring manual reset of the flame safeguard
Post Purge Period and Shutdown (15 seconds)
control. With flame proven, power to terminal 10
is removed shutting off ignition transformer. On a cycling shutdown, the main fuel valve terminal 9
(Early spark termination). is de-energized, shutting off the burner flame. The
8. The main gas valve(s) or oil valve(s) (terminal 9) “Main Fuel” lamp on the burner panel will shut off.
will be energized, allowing main fuel flow to the The modulating motor will stroke to its low fire (light
burner at 70 seconds. A ten second interrupted off) position (if not already there) and the unit will
pilot/ignition begins. “Main Fuel” lamp on the enter a dilution cycle. The RM7840L will enter its
burner panel will illuminate. standby mode. 5
9. At 80 seconds, the 10 second interrupted
pilot/ignition is de-energized, and the main flame
signal should be steady.
Steam Control Valves
SECTION 6 – STEAM CONTROL VALVES

The steam control valve is sized for each job based ship between the steam flow rate through the valve
upon the available steam pressure, required steam and the valve stem travel as it is varied from 0 to
pressure at the unit (typically 115PSIG) and the steam 100%. Two flow characteristics are shown in Fig. 46.
flow required at full load conditions. The valve and
actuator will be supplied with the unit.
Equal Percentage
There are three types of steam valves presently used Equal increments in valve stem travel will produce
on YORK ParaFlowTM Units; Honeywell, Leslie and equal percentage changes in existing flow. The
Sampson. change in flow rate is always proportional to the
flow rate just before the change in position is made
All valves are cage or stem guided construction. The for a valve plug.
bodies are manufactured using either carbon steel or
cast iron. The cage, plug and seat is made of 400 series For example: When the valve plug is near its seat and
stainless steel, while the seat is made of teflon. the flow is small, the change in flow rate will be small.
If the flow rate is large to begin with, its change in
VALVE PERFORMANCE flow rate will be large.
The minimum Cv for the various valves are as The equal percentage curve in Fig. 46 illustrates this
follows: behavior. The table in Fig. 46 lists values for valve
stem positions in 10% increments starting at 10%.
VALVE MINIMUM Cv Notice that for each 10% increase in valve stem trav-
SIZE HONEYWELL, LESLIE SAMPSON el a 50% increase in percent of maximum flow is
2” 53 37 observed (from its previous point).
2-1/2” 90 64
3” 120 87 Linear
4” 188 175
The linear flow characteristic curve shows that the
flow rate is directly proportional to the valve stem
VALVE FLOW CHARACTERISTICS travel.
The above control valves use an equal percentage flow A 10% valve stem travel corresponds to 10% of maxi-
characteristic. The flow characteristic is the relation- mum flow. A 60% stem travel corresponds to 60%, etc.
INITIAL FINAL INITIAL % FINAL % % CHANGE Typical Flow Characteristic Curves

VALVE STEM VALVE STEM OF MAX. OF MAX. IN FLOW 100
POSITION (%) POSITION (%) FLOW FLOW
10 20 2.6 3.9 50 80
Percent of Maximum Flow
20 30 3.9 5.85 50
30 40 5.85 8.78 50
60
40 50 8.78 13.17 50
50 60 13.17 19.75 50
60 70 19.75 29.63 50 40
70 80 29.63 44.44 50
80 90 44.44 66.66 50 20
90 100 66.66 100 50
0
20 40 60 80 100
Percent of Rated Travel
FIG. 46 – TYPICAL FLOW CHARACTERISTIC CURVES LD05326
FORM 155.17-OM1
VALVE ACTUATION The unit is set up (needle and back pressure valve
adjustments) to provide design steam flow at full load
Electric conditions. The nominal saturated steam conditions
Electric actuators operate on either a 120V pulse or a are typically 115PSIG @ 347ºF. The temperature to
4-20mA signal. Because this actuator doesn’t drive the generator must never exceed 363ºF or else damage
the valve closed during a power failure, it is necessary to the tubes and/or steam system components may
to install an automatic shut-off valve (customer sup- occur.
plied) upstream of the YORK supplied modulating
valve (refer to Fig. 47) to assure that the steam flow Overfiring the machine (i.e. elevated
will be shut off in the event of a power failure. Failure inlet pressures and temperatures)
to install this valve may result in crystallization will lead to increased corrosion
and possible machine damage in the event of a power rates and pre-mature failure of the
failure. unit. Under no circumstances
should a unit be overfired.
Pneumatic
This optional configuration comes with a pneumatic An inlet steam strainer should be installed as illustrat-
actuator and I to P positioner to provide continuous ed in the piping schematic shown in Fig. 47 to prevent
control. A 4-20mA signal is supplied to the positioner debris from entering the generator bundle.
through the micro-panel. This actuator is designed to
fail closed, therefore no additional shut-off valve is At design steam flow, the condensate back pressure
required. valve (manual globe valve) is adjusted to maintain 15
PSIG upstream of this valve. This back pressure will 6
Steam System Operation be lower at reduced load conditions.
The steam valve modulates to maintain the desired A 150 PSIG pressure relief valve must be installed as
leaving chilled water temperature. For information shown in Figure 47 to protect the generator.
pertaining to the control logic, refer to form 155.17-
O2 (Control-Center Operations Manual).
Steam Control Valve Relief Valve

(supplied by York) Steam Supply Inlet
Steam Separator
Steam Inlet
Pressure Gauge
40 Inch
Minimum
50 Mesh
Unit High Temperature Strainer Manual
Generator Block Valve
Automatic Shut-Off
Valve (Fail Close)
Condensate Outlet
Pressure Indicator Steam Trap
Condensate
Solenoid Valve
5 Sol
Condensate Cooler(s)
Needle Adjustable Condensate

Valve 8” Spool Backpressure Valve Condensate
Piece (globe valve) Return System
................... SUPPLIED BY OTHERS
SUPPLIED BY YORK
FIG. 47 – PIPING SCHEMATIC LD05111
Steam Head Gasket Replacement
SECTION 7 – STEAM HEAD GASKET REPLACEMENT

The steam gasket must be replaced after head removal The type of Gore-Tex® Joint Sealant used in this
or if it is leaking. application is one of many expanded PTFE com-
pounds manufactured by W.L. Gore & Associates,
REPLACEMENT PROCEDURE Inc. DO NOT SUBSTITUTE.
1. Completely remove all traces of the old gasket
material from both the head and tube sheet. Clean The York part number for a 1/4 inch x 50 ft. roll of
all studs with a wire brush so that they are free of Gore-Tex® Joint Sealant is 028-12908-000. One roll
any residue and that the nuts can be run all the of joint sealant should be sufficient to do several gen-
way on the stud by hand. erators. The actual length required per generator will
2. Remove the paper backing on the joint sealant and depend on the size of the unit.
attach the joint sealant to the steam generator tube
sheet near the 12 o’clock position just inside the Bleed off any residual pressure and
bolt circle. Continue attaching the joint compound completely close and tag steam sup-
to the surface, working completely around until ply and condensate valves prior to
you are back at the starting point. Overlap the attempting to remove steam head.
ends of the sealant by at least 1/2 inch. Use proper lifting devices to secure
3. Attach a strip of joint sealant across the pass baf- and remove steam head to avoid
fle partition mating area, overlapping both of the personal injury and damage.
ends across the joint sealant applied previously by
1/4 inch minimum.
4. Tap the overlapped areas down flush before
attaching the head to the generator.
5. Apply a thin coat of high temperature anti-seize
1/2” Steam Generator Head
compound to the studs (Fel-Pro® C5-A, York P/N Gasket Installation
013-01690-000).
Start Here
6. Re-attach the head to the generator, taking care
not to disturb the placement of the gasket materi-
al. Slide the head gently up against the tube sheet
and install all nuts finger tight.
1/4”
7. Using four (4) incremental steps, torque the nuts
using a star (crisscross) pattern. In other words,
first torque the nuts to 20 ft/lb, then 40 ft/lb, then
60 ft/lb and finally 80 ft/lb (refer to Figure 48).
8. In a counter-clockwise direction (starting at the 12
o’clock position), recheck all studs/nuts and con-
firm they are at 80 ft.lbs. of torque.
LD05112
9. After the unit has operated at design pressure and
temperature, shut the unit down, reduce the pres-
sure and re-torque all bolts to 80 ft/lb. The gasket
should now be ready for normal use. FIG. 48 – NUT TORQUING PATTERN
FORM 155.17-OM1
SECTION 8 – CHANGEOVER PROCEDURES

The following operational procedures are applicable The manual purge mode will have to
to direct-fired machines only. The machine must be be selected if the unit is equipped
equipped for standard or high temperature heating. with SmartPurge. Refer to Form
155.17-O2 for details.
Non-condensables will accumulate in the absorber
section during heating operation. It will be necessary
to manually purge these non-condensables from the 8. Place the unit switch located on the micropanel
absorber prior to starting the machine in the cooling into the start position. The switch will toggle back
mode. The purge time will depend on how long the to the run position when released.
machine was operating in the heating mode as well as 9. Continue to manually purge the absorber until the
the leak rate into the machine. bubble rate is down to a minimum.
If the machine is equipped with auto-purge, the
HEATING/COOLING CHANGEOVER PROCEDURE micro-panel should be set to operate in the auto-
purge mode at this time. (Refer to Form 155.17-
Units Equipped With Standard Temperature O2 for details).
Heating (Valves VD and VE Present) (S-Model 10. After a days operation, a solution sample should
Units Only) be taken (by a qualified technician) and sent to a
YORK approved lab for analysis. Make inhibitor
1. Place the unit switch located on the micro-panel
corrections as necessary. These corrections will
into the stop/reset position.
prepare the machine for optimum performance
2. Close valves VD and VE after the dilution cycle is and protection during the first half of the cooling
complete (assuming the machine is running in the season.
heating mode).
3. Open valves VP21 and VP22 (where applicable). Units Equipped With High Temperature Heating
4. Place all system valves into their appropriate posi- (Optional Hot Water Heat Exchanger Installed)
tions for cooling only operation.
1. Place the unit switch located on the micro-panel 8
5. Fill the cooling tower and make sure that system
water flows are to specifications.
2. Open valves VA, VB and VC after the machine
cycles off (assuming the machine is running in the
Tower water temperature must not
heating mode).
be lower than 59ºF at start-up and
must rise to at least 68ºF within 20 3. Open valves VP21 and VP22 (where applicable).
minutes of start-up. Also, the tower 4. Place all system valves into their appropriate posi-
water temperature must not change tions for cooling only operation.
more than 0.5 ºF / minute. 5. Fill the cooling tower and make sure that system
water flows are to specifications.
6. Following the instructions listed in Form 155.17-

O2, change to the “cooling only” operating mode.
Tower water temperature must not
be lower than 59ºF at start-up and
Operating modes can only be must rise to at least 68ºF within 20
changed with the unit switch in the minutes of start-up.
stop/reset position.

O2, change the operating mode to “cooling only”.
7. Purge from the absorber (refer to purging section
for details) until the bubble rate is less than 30
bubbles/minute.
Changeover Procedures
Operating modes can only be Units Equipped With Standard Temperature

changed with the unit switch in the Heating (Valves VD and VE present) (S-model
stop/reset position. units only)
1. Place the unit switch located on the micro-panel

7. Purge from the absorber (refer to purging section 2. Open valves VD and VE after the dilution cycle is
for details) until the bubble rate is less than 30 complete (assuming the machine is running in the
bubbles/minute. cooling mode).
8. Place the unit switch located on the micropanel 3. Place all system valves into their appropriate posi-
into the start position. The switch will toggle back tions for heating only operation.
to the run position when released.
4. Make sure that system hot water flows are to spec-
9. Continue to manually purge the absorber until the ifications.
bubble rate is down to a minimum.
If the machine is equipped with auto-purge, the O2 , change to the “heating only” operating mode.
micro-panel should be set to operate in the auto-
purge mode (Refer to Form 155.17-O2 for
details).
Operating modes can only be
changed with the unit switch in the
10. After a day’s operation, a solution sample should
be taken (by a qualified service technician) and
sent to a YORK approved lab for analysis. Make
inhibitor corrections as necessary. These correc-
tions will prepare the machine for optimum per- 6. Place the unit switch located on the micropanel
formance and protection during the first half of into the start position. The switch will toggle back
the cooling season. to the run position when released.
COOLING/HEATING CHANGEOVER Units Equipped With High Temperature Heating

PROCEDURES (Optional Hot Water Heat Exchanger Installed)
The following operational procedures are applicable 1. Place the unit switch located on the micro-panel
to direct-fired machines only. The machine must be into the stop/reset position.
equipped with the standard or high temperature heat- 2. Close valves VA, VB and VC after the dilution
ing option. cycle is complete (assuming the machine is run-
ning in the cooling mode).
About two weeks prior to switching over to heating 3. Place all system valves into their appropriate posi-
operation, take a solution sample and send to a YORK tions for heating only operation.
approved lab for analysis. Make inhibitor corrections
4. Make sure that system hot water flows are to spec-
as necessary with the machine operating in the cooling
ifications.
mode. (Solution samples should be taken by a quali-
fied technician only) 5. Following the instructions listed in Form 155.17-
O2, change the operating mode to “heating only”.
Purging the absorber is not necessary when switching
from cooling to heating as it is when switching from
heating to cooling. Operating modes can only be
changed with the unit switch in the
FORM 155.17-OM1
6. Place the unit switch located on the micropanel 3. Make sure that system hot and chilled water flows
into the start position. The switch will toggle back are to specifications.
to the run position when released. 4. Following the instructions listed in Form 155.17-
O2 change the operating mode to “simultaneous
COOLING/SIMULTANEOUS HEATING AND COOL- cooling/heating”.
ING OPERATION CHANGEOVER PROCEDURE.
The mode can only be changed with
Units Equipped With High Temperature Heating the unit switch in the stop/reset posi-
(Optional Hot Water Heat Exchanger Installed)
tion.
All unit valves must be set to their

typical cooling-only positions. 5. Place the unit switch located on the micropanel
into the start position. The switch will toggle back
to the run position when released.
The unit will be cycled to maintain the chilled
water leaving temperature setpoint. A portion of
the available heat in the generator may be used for
1. Place the unit switch located on the micro-panel heating as described in the operation section.
2. Place all system valves into appropriate positions.
Refrigerant Blowdown
SECTION 9 – REFRIGERANT BLOWDOWN

REFRIGERANT BLOWDOWN erant at full load, the rate at which the refrigerant is
being replenished by the condenser may be greater
Over a period of time, the refrigerant water will than the blowdown rate, consequently, the level will
become contaminated with solution. The rate at which never fall in the tank. This is not to say purification
this occurs is largely dependent on the manner in will not occur, only that it is difficult to know when to
which the unit is operated. Many starts and stops, stop the process.
rapid load fluctuations and large tower water temper-
ature changes are some of the things that may cause There will be a noticeable reduction
increased rates of contamination. Small amounts of in unit cooling capacity while the
solution in the refrigerant is normal; however, as the blowdown valve is open.
amount of solution in the refrigerant increases, a
reduction in cooling capacity will occur.
On standard units, purification of the refrigerant is The method used to measure the amount of solution
accomplished by manually opening the blowdown contamination in the refrigerant requires special tools
valve (VR8) for a period of time. The opening of the and procedures and is best left to the YORK Service
valve allows a portion of the refrigerant being pumped Technician. At the time of start-up, YORK Service
by the refrigerant pump to flow into the solution in the Technicians should train the operating personnel in the
absorber shell. This operation is continued until the proper blowdown procedure. He will also measure the
level of the refrigerant in the refrigerant tank is just actual amount of refrigerant contamination in the unit
above the refrigerant pump suction connection. after start-up and he will check the contamination
Usually this level can be observed in the lower sight level at each subsequent inspection visit during the
glass of the refrigerant tank. The valve is then closed first year of the unit's operation. He should let the
and the blowdown process is complete. operating personnel know if the blowdown frequency
is sufficient.
The refrigerant will gradually return to the refrigerant
tank as it is boiled out of the solution, but it should REFRIGERANT BLOWDOWN PROCEDURE
return in a more pure state. In other words, the refrig-
1. Machine should be operating in cooling (prefer-
erant purification or blowdown is basically a distilla-
ably at low fire).
tion process.
2. Open valve VR8 (Refrigerant Blow-Down Valve).
The best time to blowdown a unit is just after start-up, 3. As soon as refrigerant level reaches the lower tank
when the refrigerant level is fairly low in the tank. sight glass (G-Model units) or the evaporator
Occasionally it may be necessary to blow the refriger- sump sightglass (S-Model Units), close VR8.
ant down more than once at low load. To do this, close 4. Repeat as many times as necessary.
the blowdown valve, which will let the level rise back
up again, then open the blowdown valve again until
the level falls again. If you try to blowdown the refrig-
SECTION 10 – SOLUTION CHEMISTRY MAINTENANCE

Lithium Bromide solution has an uncanny ability to proceeds at a very rapid pace. With the addition of
corrode steel in the presence of oxygen. The LiBr inhibitors and by keeping the pH high, we endeavor to
itself does not corrode steel. It is the reaction of the slow down the process of corrosion in the unit to an
steel with the water in the solution that creates the cor- acceptable rate.
rosion; however, the presence of the LiBr salt increas-
es the conductivity of the water to such a great degree The inhibitors used in ParaFlowTM absorption
that the normal corrosion seen between steel and water machines help to promote the formation of a protec-
FORM 155.17-OM1
tive oxide film on the inner steel surfaces of the ves- sary to determine if filtration is necessary. If the solu-
sel. This film is referred to as magnetite (Fe3O4). It is tion is dark brown or black, a clean-up filtration sys-
this oxide film that inhibits corrosion in the unit. tem must be installed on the unit.
Under normal conditions, these inhibitors will deplete For the most part, solution chemistry can be addressed
at a normal rate and must be replenished as required. solely on the basis of the above categories, however
If these inhibitors are not replenished in a timely man- there are exceptions. Due to the complexity of the
ner, the magnetite film in the machine will break down many interactions within a unit, there may be times
and the corrosion rates will increase. It is therefore when the chemistry does not seem to follow the rules.
vital to always keep the inhibitor levels within their If this is the case, a more complex solution analysis
specified ranges to minimize internal corrosion in the may be necessary.
unit.
Alcohol
A solution sample must be taken from the unit accord-
C8H18O - 2-EthylHexanol Alcohol - This is an octyl
ing to the schedule listed in the maintenance require-
alcohol sometimes referred to as 2-Ethyl-1-Hexanol.
ments checklist. This sample should be taken by a
It is a colorless liquid having a molecular weight of
qualified service technician and sent to a YORK
130.22. The specific gravity is 0.8344, so it is lighter
approved lab for analysis. A report will be sent back
than water. The boiling point is 184-185°C, and the
indicating the necessary corrections to the solution.
flash point is 81°C. It dissolves about 2.5% its weight
in water at 25°C.
Besides checking for the inhibitor levels, the lab will
also check the dissolved copper and ammonia level in The alcohol is used to provide better heat transfer in
the solution. An increase in either of these two param- the absorber. It promotes a type of convection called
eters over time may indicate that an air leak is present Marangoni Convection in the solution film that col-
in the machine. lects on the outside surface of the absorber tubes. The
alcohol may account for slightly more than fifteen
High levels of dissolved copper can lead to copper percent of the unit total capacity.
plating in the unit, which can block system compo-
All ParaFlowTM units have alcohol traps. The purpose
nents and damage pump bearings. Although rare, high
of the alcohol trap is to separate the alcohol that gets
levels of ammonia can lead to corrosion stress crack-
carried over to the condenser from the refrigerant.
ing of the copper tubes in the vessel.
Alcohol is returned from the trap to the solution where
it needs to be. The proper amount of alcohol is a defi-
Suspended Solids: Suspended solids are comprised,
nite visible layer on top of the solution as observed in
for the most part, of iron oxide (magnetite) or rust.
the sight glasses of the absorber during part load con-
Another substance that could be present is copper
ditions. The layer may be as small as 1/8" in thickness.
sludge. Suspended solids are usually a result of corro-
sion, because of air leaks or exposure of the unit to air A sufficient amount of alcohol is added to the unit at 10
during a maintenance procedure. Suspended solids the factory. Over time, some of the alcohol will exit
will settle out of the solution if allowed to sit for some the unit via the purge gas. This amount is generally
time. Solution with suspended solids will be discol- very small. Seldom is it necessary to add alcohol.
ored. Any solution that is dark brown or black in color
can be assumed to have too many suspended solids. Too much alcohol will have the
opposite effect and reduce the
The effects of these solids in solution may clog capacity of the unit.
absorber and evaporator spray nozzles, and the abra-
sive action of the solids while circulating may cause
pump bearing damage, as well as tube erosion.
The cure for suspended solids is filtration. A visual
observation of the solution sample is all that is neces-
Steam and Water Quality Control
SECTION 11 – STEAM AND WATER QUALITY CONTROL

Water Quality It is equally important that the owner (operator) of the
equipment performs tube cleaning and inspection of
Absorber / Condenser and Evaporator water must be the absorber, condenser and evaporator waterside
free of corrosive species or inhibited to prevent attack tubes at the frequencies recommended in the Tube
of the waterside tubing. Impurities and dissolved Maintenance Section of the "Preventive Maintenance
solids can cause scaling that reduces heat exchanger Schedule" located in this manual. In addition to peri-
efficiency and causes corrosion of tubes. Corrosion, in odic cleaning with tube brushes, tubes must be
turn, can result in more serious problems, such as inspected for wear and corrosion. Tube failures usual-
metal wastage and contamination of the solution and ly occur due to corrosion, erosion, and fatigue due to
refrigerant if through-wall pitting occurs. thermal stress. Eddy current analysis and visual
inspection by boroscope of all tubes are invaluable
YORK ParaFlowTM Absorption Chiller/Heaters can preventative maintenance methods. These provide a
only deliver design output and efficiency if they are quick method of determining waterside tube condition
properly operated and maintained. One of the most at a reasonable cost.
important elements of proper maintenance is the
cleanliness of the tubes to prevent fouling, scaling and Your local YORK Service Representative will be
corrosion during daily operations and shutdowns. more than happy to supply any or all of these
services.
It is the responsibility of the owner (operator) of this
equipment to engage the services of an experienced Steam/Condensate Quality
and reputable water treatment specialist for both the
initial charging of the system and its continuous mon- Steam driven ParaFlow™ units use corrosion resistant
itoring and treatment. Improperly treated or main- CuNi tubes in the high temperature generator and con-
tained water will result in decreased efficiency, high densate drain coolers.
operating costs and premature failure due to waterside
corrosion. As with the water side of the system, it is the respon-
sibility of the owner (operator) of this equipment to
For water treatment programs to be acceptable, they engage the services of an experienced and reputable
must protect all exposed metal (i.e., carbon steel, cop- steam/condensate treatment specialist for both the ini-
per and brass) from corrosive attack. The use of cor- tial charging of the system and its continuous moni-
rosion inhibitors must be effective at low concentra- toring and treatment. Improperly treated or maintained
tions, must not cause deposits on the metal surfaces, steam/condensate will result in decreased efficiency,
and must remain effective under a broad range of pH, high operating costs and premature failure due to
temperature, water quality and heat flux. Furthermore, steam/condensate side corrosion.
the inhibitor package must prevent scale formation
and disperse deposits while having a minimal envi- Steam/Condensate samples should be collected and
ronmental impact when discharged. analyzed on at least a monthly basis by the treatment
specialist. A quarterly review with the treatment sup-
Water samples should be collected and analyzed on at plier should address the conditions of the steam sys-
least a monthly basis by the water treatment specialist. tems and develop action plans based on these analy-
A quarterly review with the treatment supplier should ses. A third party consulting company can help over-
address the conditions of the water systems and devel- see the treatment programs in order to properly protect
op action plans based on these analyses. A third party the physical plant and avoid costly downtime.
water consulting company can help oversee the water
treatment programs in order to properly protect the It is equally important that the owner (operator) of the
physical plant and avoid costly downtime. equipment performs an inspection of the generator
FORM 155.17-OM1
tubes at the frequencies recommended in the Tube A build-up of scale on the tubes can cause a wide
Maintenance Section of the "Preventive Maintenance range of problems including:
Schedule" located in this manual. In addition to peri- • Reduced Chilling Capacity
odic cleaning with tube brushes, tubes must be • High solution concentration and crystallization.
inspected for wear and corrosion. Tube failures usual- • Pitting and corrosion of tubes
ly occur due to corrosion, erosion, and fatigue due to
• Reduced efficiency.
thermal stress. Eddy current analysis and visual
inspection by boroscope of all tubes are invaluable The first step in trying to clean scales from tubes is to
preventative maintenance methods. These provide a brush clean them. Only soft nylon brushes should be
quick method of determining steam generator tube used, as damage to the copper or CuNi tubes will
condition at a reasonable cost. result if harder brushes (such as steel) are used.
Your local YORK Service Representative will be If the brush cleaning is unsuccessful in removing all
more than happy to supply any or all of these the scale from the tubes, it will be necessary to chem-
services. ical clean them. An experienced and reputable con-
tractor should be consulted. If the chemical cleaning
Tube Cleaning is not performed properly, extensive tube damage may
result.
If during an inspection, scale is identified in any of the
tube bundles, it will be necessary to remove this scale After chemical cleaning is performed, brush cleaning
to prevent operational and/or corrosion problems. may again be required to remove the remainder of the
scale.
11
Operational and Maintenance Recommendations
SECTION 12 – OPERATIONAL AND MAINTENANCE RECOMMENDATIONS

The following sections list recommended mainte- Adjustments should be made by qualified person-
nance schedules for a YORK ParaFlow Absorption nel only.
Unit. 4. Check for leakage in the gas supply piping line.
Use a soap solution or a gas indicator.
Items are listed according to the time required If gas is smelled around the unit, the machine
between inspections. Those items that should be should be shut off and isolated from the gas sup-
addressed by the operator or maintenance staff at the ply. Contact your gas supplier for details.
facility where the machine is installed are marked as
5. Verify proper operation of draft system.
such. Those items that are marked (Service techni-
cian) should be performed by a qualified service tech- The two possibilities are either:
nician. Contact your local YORK Factory Service a. Manual back draft with barometric
office for details on maintenance contracts. damper control.
b. Sequence overfire draft control (Modulating
Regardless of who performs the work, it is vital that Damper).
the recommendations contained in this section are fol-
Direct-Fired Machines (Oil Operation)
lowed. Failure to do so may result in unreliable oper-
ation, increased service requirements and shortened 1. Record the following data on the Operations Log
unit life. Form.
a. Oil Consumption Rate (gal/min) (if flow
DAILY OPERATION LOGS AND INSPECTIONS meter is present).
All daily operation and maintenance checks are to be b. Oil Supply Pressure
performed by operator of this equipment. These logs c. Oil Return Pressure
and observations can be used by the Service d. Oil Pump Inlet Pressure
Technician to troubleshoot a problem, if it arises. e. Exhaust Gas Temperature
2. Make sure the burner is firing properly. Unusual
GENERAL noises or smells may indicate abnormal firing.
1. Check and record Operating Data on the Turn burner on and off to make sure it starts and
Operations Log sheet located in Appendix D of stops properly.
this manual. 3. Check the fuel/air ratio linkages for tightness and
2. Perform an aural and visual inspection of the freedom of travel (No binding should be present).
machine. Note any unusual noises or observations Adjustments should be made by qualified person-
in the comments section of the log form. If the nel only.
problem persists, contact your local YORK 4. Check for leakage in the oil supply and return
Factory Service office for recommendations. piping. This can be determined visually.
5. Check for smoke or soot in the exhaust gas or
Direct-Fired Machines (Gas Operation) breeching/chimney system.
6. Verify proper operation of draft system.
1. Record the following data on the Operations Log
Form: The two possibilities are either:
a. Manual back drafts with barometric
a. Gas Firing Rate ft3/hr. (From Gas Meter)
damper control.
b. Inlet Gas Pressure
b. Sequence overfire draft control (Modulating
c. Exhaust Gas Temperature Damper).
2. Make sure the burner is firing properly. Unusual
noises or smells may indicate abnormal firing. Steam-Fired Machines
Turn burner on and off to make sure it starts and
stops properly. 1. Record condensate flow rate (GPM) and conden-
3. Check the fuel/air ratio linkages for tightness and sate back pressure.
freedom of travel (no binding should be present). 2. Check for leakage in steam piping.
YORK INTERNATIONAL
Maintenance Interval (Months unless otherwise indicated)

Component Preventative Maintenance Operation
See Note Below As Needed Daily Monthly 4 6 12 24 36 48
Unit Solution Chemistry Analysis (1), T
(Add inhibitors as needed)
Record Operational Data (Data Form) O
Refrigerant Blowdown (2), O
Check For Refrigerant Contamination
T
(Specific Gravity)
Leak Test Unit (3)
PREVENTIVE MAINTENANCE SCHEDULE

Check Electrical Connections T
Replace Sight Glasses or Glass Gaskets T
Check For Proper Solution Levels
T
adjust as required
Check For Proper Refrigerant Levels
T
adjust as required
Check For proper Concentration of
T
Octyl Alcohol
Check Unit Level T
Rebuild Spindle Type Sample Valves T
Unit Safety Controls LRT - Low Refrigerant Temperature
T
- Performance Test Cutout Switch
CHFLS - Chilled Water Flow Switch. T
CWFLS - Condenser Water Flow Switch T
HWFLS - Hot Water Flow Switch
T
(where applicable)
HP1 + HP2 (20G Direct Fired Units) -
T
High Press. & Temp. Cutout Switches
HT1 - High Temperature Cutout Switch T
LS - Low Solution Level Cutout Switch T
Instrumentation Accuracy check of thermistors
T
and transducers
Accuracy check of Condenser
T
Pressure Gauge
FORM 155.17-OM1
Solution and Inspection (pump bearing and seal wear)
(4)
Refrigerant Pumps Rebuild as required.
Inspection of pump contactors
T
and overloads
Check operating amperage of pumps. T
63
12
64


Solution and Check electrical connections to pumps T
Refrigerant Pumps Check performance of pumps T
(continued) (pressures, etc.)
Check average skin temperatures T
of pumps
Purge Pump Inspection of belt - replace or tighten O
as needed
Check operating amperage of pump T
Check electrical connections to pump T
Inspection of pump contactor T
and overload
Change oil O
Determine ultimate vacuum of pump T
Rebuild or replace pump T
Unit Continuous Check for proper operation of T
Purge System purge eductor
Rebuild Purge Diaphragm Valves T
Accuracy check of manometer or T
Vacuum Gauge
Tube Bundle Inspect and brush clean absorber &
T
Maintenance condenser tubes
Inspect and brush clean (5)
evaporator tubes
Inspect and brush clean hot water (6)
heat exchanger tubes
Eddy current test high-temperature
generator tubes (steam units only) (6)
Eddy current and boroscope inspect
absorber and condenser tubes (5)
(after brush cleaning)
YORK INTERNATIONAL
Eddy current and boroscopic inspect (6)

evaporator tubes (after brush cleaning)
Eddy current and boroscope inspect
hot water heat exchanger tubes (6)
(after brush cleaning)
YORK INTERNATIONAL

Steam (Steam-Fired Inspection for wear of stem valve -
T
Units only) Rebuild or replace as needed
Check for proper steam valve
T
modulation
Inspect steam system piping and
O
components for leaks
Inspect for design steam entering
O
conditions
Check for wear and/or blocking of
condensate needle valve(s) – T
Rebuild/clean or replace as needed.
Check for proper condensate
O
back pressure
Burner General Perform safety test - Spark Pick-Up T
(Direct-Fired Perform safety test - Pilot Turn-Down T
Units Only) Performance test of burner fan
T
air proving switch
Inspection of burner safety interlocks O
Check for flame failure cutout
O
(Main and Pilot)
Flame signal strength O
Inspection of burner linkage O
Inspection of draft control system O T
Combustion air - Check to make sure
O T
that all sources remain clear and open
Inspection for contamination of
vertical heat exchanger tubes, flue T
and chimney
Inspection for leakage through pilot
and main solenoid or motorized T
valve(s)
FORM 155.17-OM1
Inspection for wear of main and
T
pilot gas pressure regulators
Combustion analysis (i.e., fuel/air
T
ratios, combustion efficiency, etc.)
Inspection of gas pilot system -
T
65
Remove pilot assembly and inspect

12
66


Burner (Direct- Inspection for cleanliness of main
T
Fired Units Only) and pilot burner
Gas Operation) Inspection of combustion air fan,
T
motor bearing, etc.
Check burner electrical connections T
Inspection for leakage through main
T
gas valve(s)
Performance test of high pressure and
O
low pressure gas switches
Inspection for wear of main gas
T
pressure regulator
Inspection for leakage and/or corrosion
O
of gas piping
Determine gas input by clocking the
T
gas meter
Burner (Direct- Inspection for oil nozzle wear - Replace
T
Fired Units Only) nozzle as required
Oil Operation Performance test, inspection for wear of
oil solenoid and main oil modulating T
valve(s)
Inspection of oil pump unit T
Checking for clogging of oil strainer T
Leak test of piping (visual
O
observation)
Determine and record oil consumption
O
(Charts or Flow Meter)
Performance test of oil pressure cutout
switch (Refer to burner O
documentation.)
YORK INTERNATIONAL
YORK INTERNATIONAL
T = YORK Service Technician O = Operator

1. Units that provide year-round cooling: Once every four months, and as required due to excess purge requirements.
Units that provide only seasonal cooling: Once at the beginning of the cooling season, once in the middle, and as needed due to an excess purge warning.
Units that operate in both heating and cooling modes: Once at the beginning of the cooling season, once in the middle, and once approximately two weeks prior
to switching over to heating operation. Also, as needed due to an excess purge warning.
2. Perform once per month, or as indicated by the YORK start-up technician.
3. Units should be leak-tested when excessive purging is noticed. Note: The solution chemistry should always be checked (and adjusted as necessary) prior to
performing a leak test. If excessive purging is still present after the inhibitors have been added, an air leak is present. A leak test must be performed.
4. 50,000 - 60,000 Hours. More frequent rebuilds will be required if solids and/or dissolved copper is present in the solution.
5. End of first year and then every other year thereafter.
6. Once every 3 years.
FORM 155.17-OM1
67
12
ParaFlow Glossary of Terms
SECTION 13 – PARAFLOW GLOSSARY OF TERMS

Absorber: Concentration:
The concentrated solution coming back from the two The percent by weight of lithium bromide present in
generators is pumped to a solution spray header where solution. New solution is sent with a concentration of
it is sprayed over the tubes in the absorber. Refrigerant 53%.
vapor is absorbed into the solution and the solution is
thus diluted. This diluted solution is collected at the Condensate:
bottom of the absorber where it is again pumped to the
Condensed steam leaving the unit (Steam Units Only).
two generators.
The condensate leaving temperature is typically set
for 180ºF. The condensate back pressure is adjusted to
Alcohol (2-Ethylhexanol):
15 PSIG.
A liquid added to an absorption chiller to enhance the
heat and mass transfer in the Absorber. It is an octyl Condenser (Tower) Water:
alcohol whose chemical name is 2-Ethyl-1-Hexanol
The external water loop which is used to remove heat
(C8H18O) with a molecular weight of 130.2, a boiling
from the unit. This water passes first through the
point of 364.3°F, and a flash point of 177.8°F @ 760
absorber, then the condenser. Typical temperatures are
mmHg. Having a colorless, clear appearance, it has a
entering the absorber at 85ºF, leaving the absorber
somewhat pungent odor. By adding 2-Ethylhexanol to
(entering the condenser, i.e. crossover) at 92ºF, and
the absorption cycle, overall unit performance increas-
leaving the condenser at 95ºF. Some external means of
es by 5-15%. In addition, cycle temperatures, pres-
removing this heat is necessary. Typically, a cooling
sures, and concentrations tend to decrease with the
tower is used for this application.
addition of 2-Ethylhexanol.
Condenser:
Alcohol Separator:
Refrigerant from two sources - (1) liquid resulting
Performs the functions of separating the alcohol from
from the condensed vapor coming from the high tem-
the refrigerant leaving the condenser. The alcohol
perature generator, and (2) vapor produced by the low
flows back to the solution where it is needed.
temperature generator enters the condenser. The
refrigerant vapor is first condensed into liquid and the
AutoPurge:
two refrigerant liquids are then combined and cooled
See SmartPurgeTM. by the condenser water. This refrigerant liquid then
flows to the evaporator.
Burner Panel:
Dilution Cycle:
The control panel for the burner.
Intentionally running the solution, refrigerant, tower
Condenser Bypass: water, and chilled water pumps after unit has been
shut down to allow the concentrated solution to
Due to the much smaller size of the condenser com- become more dilute. This dilution process eliminates
pared to the absorber, the entire volume of tower the potential for crystallization at normal ambient
water is not typically passed through the condenser. temperatures.
Therefore, a portion of the tower water, depending on
the size of the unit, the type of tubes, and the rated Drain Cooler:
conditions, bypasses the condenser and reduces the
flow/velocity through the condenser. A type of heat exchanger found on steam units. It is
used to remove additional heat from the steam supply
C.O.P.: after it has passed through the high temperature gen-
erator. The drain cooler(s) pre-heat the dilute solution
Coefficient of performance. A means of comparing going to either the high-temperature generator, low-
the performance of a chiller as the ratio of the cooling temperature generator, or both, depending on the
output divided by the heat input. model and series of the unit.
FORM 155.17-OM1
The drain coolers have the effect of increasing the Hot Water Heater:
overall efficiency of the cycle.
Since most applications do not require cooling year-
round, an additional component, a hot water heater, is
Evaporator:
added to direct-fired units as required. The hot water
The section of a chiller that is responsible for remov- heater uses the superheated steam from the high-tem-
ing the heat from the chilled water circuit, thus cool- perature generator and passes it directly through a heat
ing the chilled water to be used to cool a building, a exchanger to heat a water circuit in a building, etc. G-
manufacturing process, or whatever application it is Model units have separate hot water heaters for both
intended. Typically, the chilled water is cooled from standard and high temperature options. S-Model units
54ºF to 44ºF. In an absorption chiller, the pure refrig- have changeover valves and use the evaporator as a
erant generated in the high-temperature and low-tem- standard hot water heater. For the high temperature
perature generators is cooled and condensed in the option, S-Model units also have a separate hot water
condenser and supplied to the evaporator. Here, it is heater. The range of the standard hot water heater
immediately exposed to a much lower pressure which option is 130-140ºF, while the high temperature option
causes some immediate flashing (boiling). Most of the is 155-175ºF.
refrigerant cools to the saturation temperature and
remains in liquid form. It is then pumped and sprayed Inhibitor:
over the Evaporator tube bundle. As the refrigerant
A chemical used to help minimize or inhibit the cor-
passes over the outer surface of the tubes, it evapo-
rosion of the internal steel surface area of the unit. It
rates (i.e. flashes or boils) because of the low pressure,
works by helping to promote the formation of an
approximately 5.5-6.5 mmHg which is equivalent to a
adherent film (magnetite) on the steel surfaces. This
saturation temperature of 36-41ºF. The refrigerant
film acts as a barrier against corrosion. The present
vapor is then immediately drawn through the elimina-
inhibitor used in ParaFlow units is Advaguard 750 ™
tor towards the absorber. This vacuum is caused by the
hygroscopic action, the affinity lithium bromide has
Insulation:
for the refrigerant vapor.
Units should be insulated in the field according to the
Evaporator Sprays: installation manual. Insulation should be installed for
a variety of reasons:
A series of spray nozzles that evenly distribute refrig-
erant from the refrigerant pump discharge over the 1. Decreases the heat loss through the walls of the
evaporator tubes. vessel to its surroundings, thus increasing the effi-
ciency of the machine.
2. Helps reduce the potential of crystallization in the
High Temperature (First-Stage) Generator:
event of a power failure.
This component heats dilute (weak) lithium bromide 3. Offers burn protection for operating personnel in
solution coming from the absorber. The generator can high temperature areas.
be fired directly with the use of a burner or with a high
4. Eliminates condensation on low temperature areas
pressure steam supply (115 PSIG). As the solution is
of the machine.
heated, refrigerant vapor is boiled off and flows to the
low-temperature generator. The resulting concentrated
Isolation Valves:
solution flows back to the absorber sprays.
One isolation valve is located at each Buffalo Pump
G.P.M.: inlet and outlet. It is a positive sealing, butterfly type
valve mounted between standard ANSI flanges. Each
A measure of volumetric flow rate (Gallons Per
valve incorporates an EPDM liner on the valve face to
Minute).
act as a sealing surface. When closed, the valves will
Gas Train:
isolate the unit vacuum from the pump area to offer 13
ease of serviceability when working on the pumps.
Several feet of gas pipe before the inlet to the burner.
This section houses various pressure regulators, pres-
sure cutouts, control valves, gauges, safety devices, etc.
MBH: Power Panel

A standard unit of measure for the heat input of Direct The power panel serves as single-point wiring loca-
Fired units equivalent to 1000 BTU/Hr. As reference, tion for the unit’s incoming power wiring. It houses all
1 Ton of chilling capacity = 12,000 BTU/Hr = 12 the unit pump contactors and overloads, as well as
MBH. Note: Do not confuse 1 Ton of chilling capac- fuses and terminal lugs for ease of servicability. A
ity with the unit of measure for weight, which is 1 transformer is included to reduce the incoming unit
Ton = 2000 lb. voltage to the required control voltage to the control-
panel.
Control-Panel (Micropanel):
The "brains" of the unit. The control-panel is the elec- Pressure Drop:
tronic control panel which instructs the entire unit on
The amount of pressure decrease experienced between
when and how to run. Integrated into the logic of the
two locations. Often referred to when describing the
control-panel are sensors to measure key temperatures
drop in pressure found while passing water through
and pressures, which are then used to monitor real-
the tubes in a chiller. Typically measured in PSI or
time conditions. The control-panel logic is contained
Ft H20.
in Form 155.17-O2 (Control-Panel Operation
Manual).
Purge Chamber:
Model Number: The purge chamber on G-Model units is rectangular in
A series of abbreviations or designations used to iden- shape and is integral with the alcohol separator, sepa-
tify ParaFlow™ units. rated by a steel plate. It is located on the refrigerant
outlet of the low-temperature generator. On S-Model
Molybdate: units, the purge chamber is a stand-alone, cylindrical
pipe capped off on each end, located at the upper cor-
(Lithium Molybdate, Li2MoO4). Inhibitor used in ner of the condenser. The function of the purge cham-
YORK’s absorption units. Used on older model ber is to collect and hold non-condensables until they
Paraflow™ units. See also Inhibitor. are purged out. On units equipped with
SmartPurgeTM, a transducer continually monitors the
Oil Trap: pressure within the tank. When this pressure reaches
The oil trap is located between the purge pump suction 60 mm, a purge initiates.
connection and the unit. It is designed so it will hold The purge tank pressure is sealed off from the unit’s
one complete oil charge of the vacuum pump. In the internal pressure by means of an inverted U-shaped
event air was to get into the unit through the vacuum pipe filled with solution. If the pressure within the
pump, the low pressure in the absorber would induce purge tank were to exceed 100 mm, it would over-
the oil into the system. Therefore, the oil trap is used come the inverted “U” seal and expel non-condens-
as a safety measure to protect the absorption unit from ables back into the absorber section of the unit.
oil ingress.
Purge Eductor:
ParaFlow™: An eductor is a liquid powered jet pump. Jet pumps
Our trademark name of two-stage absorption chillers have no moving parts and use a high-pressure stream
with a parallel-flow design. of liquid to pass through a nozzle to cause a portion of
a low pressure stream coming into the side of the
Pass Baffle: pump to combine with the nozzle stream. This causes
a reduction in pressure at the low-pressure inlet and
Plates (baffles) inserted into a water box to create induces the rest of the low-pressure inlet substance to
chambers which force the water to pass through dif- flow into the body of the pump.
ferent portions of the tube bundle, called passes.
Although the pressure drop increases with increasing
passes, the tradeoff for heat transfer optimization and
nozzle locations are justified.
FORM 155.17-OM1
Purge Pump: Low Temperature (Second-Stage) Generator:

An external pump connected to the purge system of The energy source for the production of refrigerant
the unit. This pump is used to evacuate non-condens- vapor in the low-temperature generator is the hot
ables from the unit. refrigerant vapor produced by the high temperature
generator.
Purging:
Approximately 40% additional refrigerant is produced
A process by which non-condensables present in a
at no additional expense of fuel. The result is a much
unit are removed through the use of a vacuum pump.
higher efficiency than in conventional single-stage
absorption chillers.
Refrigerant:
(Water, H2O). De-ionized water is used as the refrig- This additional refrigerant vapor is produced when
erant. dilute solution from the heat exchanger is heated by
the refrigerant vapor coming form the high-tempera-
Refrigerant Pump: ture generator.
A hermetically-sealed, centrifugal pump located
downstream of the evaporator outlet box. This pump The additional concentrated solution that results is
receives liquid refrigerant from the evaporator and returned to the heat exchanger where it is mixed with
discharges it back up to the evaporator sprays. It con- the concentrated solution returning from the high tem-
tinues to re-circulate the refrigerant while the chiller is perature generator.
operating.
The refrigerant vapor from the high-temperature gen-
erator is condensed into a liquid (tube side of the sec-
Rupture Disk:
ond stage generator), giving up its heat. This con-
Although ParaFlowTM absorption units operate at less densed refrigerant then travels to the condenser.
than atmospheric pressure (a vacuum), if certain
safeties fail and/or incorrect valves are closed, the unit Sight Glass:
could experience higher pressures in certain cham- A leak-tight port hole used to visually inspect liquid
bers. Therefore, a pressure relief apparatus, a rupture levels within the unit. A threaded design with a quartz
disk, is added. glass window is presently being used.
Solution Heat Exchangers:

SmartPurgeTM:
A counterflow solution-to-solution heat exchanger. A
System designed to automatically remove non-con-
component that exchanges heat between two streams
densables from the unit's purge tank. The system also
of Lithium Bromide solution. The hotter the solution
monitors the frequency of purging and alerts the oper-
being supplied to the generators is, the less heat that
ator in the event that purging becomes excessive.
needs to be added, thus improving efficiency.
Likewise, the cooler the solution is going to the
Solution:
absorber, the less heat that needs to be removed by the
cooling towers. Therefore, the S.T.S. heat exchangers A mixture of deionized water with a certain % by
pre-heat the solution going to the generators and cool weight of dissolved lithium bromide (LiBr). Corrosion
the solution going to the absorber. On G-Model units, inhibitors are also added to the solution to reduce the
there are three S.T.S. heat exchangers: a low tempera- internal corrosion rates in the unit.
ture, an intermediate temperature, and a high temper-
ature. On S-Model units, there are only two S.T.S. Solution Pump:
heat exchangers: a low temperature and a high tem- A hermetically sealed, centrifugal pump located under
perature. 13
the absorber. It receives diluted lithium bromide solu-
tion from the absorber shell and circulates it through a
heat exchanger, then up to the generator. The dis- all rectangular, boxy shape. The efficiency of the S-
charge of this pump operates in a pressure that is Model units is also slightly better than the older style
above atmospheric pressure. The pump is cooled by G-Model units. We offer Direct-Fired units ranging
the solution it is pumping. from 12SC (200 Tons) to a 19S (680 Tons) and Steam
units which include a 14SC (280 Tons) as well as
Solution Spray Pump(s): 16SL (440 Tons) to a 19S (680 Tons). It should be
noted that three unit sizes have been renamed and may
The solution spray pump(s) manifest themselves in
be referred to by either designation. They are the
many ways on YORK absorption chillers. On smaller
12SC = 13S, 13SC = 14S, and a 14SC = 15S.
S-Model units, it shares its motor with the main solu-
tion pump. On larger S-Models, it has a separate pump
Steam Valve:
altogether. On smaller G-Model units, there are two,
completely separate pumps - one for weak solution, The capacity control valve which regulates the
and one for strong solution. In all cases, it pumps solu- amount of steam to the unit (Steam units only).
tion to the absorber spray header.
Tube Sheet (End Sheet):
The weak solution spray pump re-circulates the weak
The book-ends of the mainshell. The tube sheets are
solution in the solution tank back up to the absorber
located at each of the axial ends of the unit, where the
spray header. The strong solution pump circulates the
tubes are rolled and waterboxes are mounted.
solution coming back from the generators up to the
absorber spray header.
Tube Support:
A smaller gauge steel sheet, identical in tube hole lay-
Solution Tank:
out to the tube sheet, but used internally to provide
This tank, sometimes called the solution sump, is support and rigidity for the bundle of tubes. Internally,
located directly under the absorber shell on all units. It the tube supports are not rolled like the tube sheets.
can be seen more easily on the G-Model units, as an
almost separate tank. On S-Model Units, it is integral Vacuum:
with the absorber. It collects the diluted solution after
When the pressure within a vessel is less than standard
it has gone through the absorber bundle to ensure an
atmospheric pressure.
ample supply of solution for the suction of the main
solution pump.
The term “vacuum” usually refers to any pressure
below atmospheric pressure. The degree of vacuum
The second function of the solution tank is to help cre-
can be expressed in many ways, but most commonly,
ate a vortex just before the solution pump suction to
as in this manual, it is measured in inches of mercury
remove any non-condensables that could hinder the
or millimeters of mercury.
absorption process in the absorber shell. It does this by
geometry of the entrance to the solution tank.
One atmosphere is equal to 760 millimeters of mercu-
ry absolute (Torr); 29.92 inches of mercury absolute;
The solution tank contains at least one sight glass so
or 14.696 pounds per square inch absolute (see Fig.
that the level of solution in the tank can be deter-
49).
mined.
When vacuum is measured relative to atmospheric
Specific Gravity (S.G.): pressure and toward absolute zero, the negative sign
(–) is used to indicate that it is a negative gauge pres-
The ratio of the mass of a liquid to the mass of an
sure value. When vacuum is considered in the other
equal volume of distilled water at 39°F.
direction, i.e., from absolute zero, the term absolute
(or abs.) is used (See Figure 49).
S-Model Units:
The newer series of absorption chillers which fol- From Figure 49, we can see that a pressure reading of
lowed the G-Model units. S-Model units units are 300 Torr is the same as 11.8 in Hg (abs.) and 5.8 PSI
more compact with vertical tube bundles, and an over- (abs.).
FORM 155.17-OM1
Atmosphere at 32˚F
TORR
(mmHg) Inches Hg (abs) PSIA ABSOLUTE UNITS GAUGE UNITS
760 29.92 14.696 Measured From Absolute Zero Measured From Atmospheric Pressure
700 14
25 PSIA PSIG
600 12
TORR in Hg
500 20 10 14.7 (mm Hg) (Abs.)
ATMOSPHERIC 0 mm Hg in Hg
PRESSURE 760 29.92 0
400 8 (0 PSIG)
15 (14.7 PSIA)
– mm Hg
300 6 INCREASING
– in Hg
VACUUM
10 – PSIG
200 4
DECREASING
VACUUM
5
100 2
0 0 0 14.7 760 29.92
Absolute Zero Pressure or Perfect Vacuum
0 0 0
LD05113 LD05114
FIG. 49 – PRESSURE EQUIVALENTS AND VACUUM UNITS OF MEASUREMENT
Water Box: YPC:

A structure designed to contain the water both enter- York ParaFlow™ Chiller
ing and exiting the unit by using nozzles to restrict the
water into a contained area. The nozzle directs the
water into the waterbox where pressure builds up,
forcing the water through the tubes. As the water exits
the tubes on the opposite end, it is restricted by the
waterbox on the other side of the tube bundle. Again,
pressure builds up, and the water is either forced by a
pass baffle back through another section of the tube
bundle or directly out of the outlet nozzle.
13
Appendix A
APPENDIX A – TYPICAL SIGHT GLASS LEVELS
TYPICAL SIGHT GLASS LEVELS – TYPICAL SIGHT GLASS LEVELS –

S-MODEL UNITS G-MODEL UNITS
Refer to Appendix B for typical location of sight Refer to Appendix B for typical location of sight
glasses for the various S-Model absorption units. glasses for the various G-model absorption units.
These levels are for full load operating conditions These levels are for full load operating conditions
only. The levels will vary for other load conditions. only. The levels will vary for other load conditions.
The actual levels for any given machine will be deter- The actual levels for any given machine will be deter-
mined at start-up. They should be recorded by the mined at start-up. They should be recorded at this time
start-up technician at this time for future reference. for future reference. Please note that not all the sight
glasses shown will be present on all machines.
Absorber (G1)
Absorber Tank (typically two sight glasses) (G1)
A level should be present in the absorber sight glass at
full load conditions. The level will be above the glass Approximately 1/2 glass in the upper absorber tank
for all other operating conditions. sightglass.
Refrigerant Sump (G2) Refrigerant Tank (G2)

The operating refrigerant level should be above this The level should be above all tank sight glasses.
glass at full load conditions.
Evaporator Spillover Sight Glass (G3)
Evaporator Shell (G3) Just ready to spill over the evaporator pan.
A level up to 1/2 should be present in this glass at full
load conditions. High-Temperature Generator (G4)
Approximately 1/2 - 3/4 full.
High-Temperature Generator (G4)
The level will typical be on average about 1/4 - 3/4 of Low-Temperature Generator (G5)
a sightglass. This level will fluctuate as the solution Flowing Down
float valve opens and closes.
Oil Separator (G6)
Low-Temperature Generator (G5) Empty. No level should ever be present in this sight
This level will range from as high as 3/4 of a sightglass.
glass to no level. A full sight glass may indicate a
solution supply or return problem.
Oil Separator (G6)

Empty. No level should ever be present in this sight
glass.
FORM 155.17-OM1
APPENDIX B – VALVE LOCATION DIAGRAMS (S MODEL UNITS)
VALVE TAG CHART
VS1 High-Temperature Generator (Strong Solution return)

B
VS2 Low Temperature Generator (Weak Solution Supply)
VR3 Evaporator (Refrigerant Spray Header Supply)
VS4 Condensate Drain Cooler 1 (Weak Solution Supply)
VR5 High-Temperature Generator #2 (Condensate Return)1
VR6 High-Temperature Generator #1 (Condensate Return)
VR7 Refrigerant By-Pass Setting Valve
VR8 Refrigerant Blowdown Valve
VR9 Refrigerant Pump Isolation Valve (Suction)
VR10 Refrigerant Pump Isolation Valve (Discharge)
VR11 Refrigerant Sampling Valve (Discharge Refrigerant Pump)
VS12 Main Solution Pump Isolation Valve (Suction)
VS13 Main Solution Pump Isolation Valve (Discharge)
VS14 Solution Sampling Valve (Discharge Main Solution Pump)
VS17 Solution Sampling Valve (Low Temperature Generator Return)
VS18 Solution Sampling Valve (High-Temperature Generator Return)
VS19 Solution Sampling Valve (Low Temperature Heat Exchanger - Weak Solution Inlet)
VS20 Solution By-Pass Setting Valve
VS21 Solution Spray Sampling Valve - Weak Solution Absorber Spray Header
VS22 Strong Solution Spray Pump Isolation Valve (Suction)
VS23 Strong Solution Spray Pump Isolation Valve (Discharge)
VS24 Solution Sampling Valve (High Temperature Heat Exchanger - Weak Solution Inlet)
VS25 Solution Sampling Valve (Discharge Strong Solution Spray Pump)
VS26 Solution Flow Rate Setting Valve (Weak Solution Spray Header)
VS28 Solution Flow Rate Setting Valve (Strong Solution Spray Header)
VS29 Solution By-Pass Valve (Weak Solution to Strong Solution Sprays)
VS30 Mixture Strong Solution From High and Intermediate HXER’s Leaving Low Temperature Heat Exchanger
VS31 Low Temperature Generator - Float By-Pass Valve
VS34 Weak Solution Spray Pump Isolation Valve (Suction)
VS35 Weak Solution Spray Pump Isolation Valve (Discharge)
VS36 Solution Sampling Valve (Discharge Weak Solution Spray Pump)
VR37 BZT (Inhibitor) Charging Valve (High-Temperature Generator)
VR39 Pressure Gauge Valve (Condenser Pressure)
VR40 Pressure Gauge / Transducer Isolation Valve (System #1)
VR41 Pressure Gauge / Transducer Isolation Valve (System #2)
VS43 Solution Sampling Valve (Low-Temperature Generator - Weak Solution Supply)
VS44 Solution Sampling Valve (Discharge Main Solution Pump)
VS45 Mixture Strong Solution From High and Intermediate HXER’s Entering Low Temperature Heat Exchanger
Appendix B
PURGE OPERATION VALVES
VP1 From Condenser To Purge Eductor

VP2 From Purge Tank
VP3 Direct Purge Condenser
VP4 Direct Purge Absorber
VP5 Main Valve, Purge Pump Isolation
VP6 Hot Water Heat Exchanger #1
VP7 Solution Tank (Connect To Mechanical Booster Pump)
VP8 Check Valve
VP9 Hot Water Heat Exchanger #2
VP10 Purge Tank Transducer Isolation Valve
VP11 Solution Flow Rate Setting To Eductor
VP12 Refrigerant Tank (Connect To Mechanical Booster Pump)
VP15 Tube Side - High Temperature Heat Exchanger (HTSTS)
VP16 Tube Side - Intermediate Temperature Heat Exchanger (ITSTS)
VP17 Shell Side - Intermediate Temperature Heat Exchanger (ITSTS)
VP18 Shell Side - Low Temperature Heat Exchanger (LTSTS)
VP19 SmartPurge Purge Pump Isolation Valve
VP20 SmartPurge - Purge Tank Isolation Valve
VP21 Purge Line Isolator Valve
VP22 Purge Line Isolation Valve
FORM 155.17-OM1
CHANGEOVER AND DRAIN VALVES
VA Cooling-Heating Changeover Valve (Refrigerant To Condenser)

VA Isolation Valve / Refrigerant Changeover Valve B
VA1 Cooling-Heating Changeover Valve (Refrigerant To Condenser)
VB1 Cooling-Heating Changeover Valve (Solution To First Stage)
VB Isolation Valve / Solution Changeover Valve
VB1 First-Stage Generator “B” Float Valve By-Pass
VC1 Cooling-Heating Changeover Valve (From First Stage)
VD2 Cooling-Heating Changeover Valve
VD1 Steam Drain Discharge Valve
VD2 Steam Discharge Valve
VD3 Steam Drain Discharge Valve (Solenoid)
VD4 Steam Control Valve (Field Assembled)
VE2 Cooling-Heating Changeover Valve
NOTES: 1 High Temperature Heating Option Only

2 Standard Heating Option Only
78
GENERATOR
Appendix B
PRESSURE
VP3 VP10
VR40 GAUGE
VP6
OPTIONAL HOT WATER
HEAT EXCHANGER
PURGE TANK
RUPTURE
DISK LOW-TEMP
GENERATOR
HIGH-TEMP GENERATOR
YORK INTERNATIONAL
FIRST-STAGE
GENERATOR
FLOAT BOX
G5
LD05025
FIG. 50 – MODELS YPC-DF-12SC-15S VALVE LOCATION DIAGRAM
YORK INTERNATIONAL
ABSORBER
CONDENSER
OPTIONAL
HOT WATER
HEAT EXCHANGER
EVAPORATOR
VD
HIGH-TEMP
GENERATOR (STANDARD HEAT
EXHAUST END OPTION ONLY)
G2
BURNER
EXHAUST
FLANGE
VR3
VR10
VR9
VR11
FORM 155.17-OM1
VE VR8
(STANDARD HEAT
OPTION ONLY) LD05026A
FIG. 50 (CONTINUED) – MODELS YPC-DF-12SC-15S VALVE LOCATION DIAGRAM

79
B
80
Appendix B
VP5 RUPTURE
VP4 NOTE: VP5 DISK
VP2 NOT ON ALL UNITS G3
EVAPORATOR
VP8
VS22
VP20
(1 SOL)
OIL TRAP
GAS SEPARATOR
REFRIGERANT
PUMP VS23
YORK INTERNATIONAL
VP19 VS13
G7 (2 SOL) DOUBLE-ENDED
VS12 SOLUTION PUMP
FIG. 51 – MODELS YPC-DF-12SC-15S VALVE LOCATION DIAGRAM LD05026

YORK INTERNATIONAL
VA
RUPTURE
ABSORBER DISK
CONDENSER
OPTIONAL
HOT WATER
HEAT EXCHANGER
EVAPORATOR
LOW -TEMP
GENERATOR
G4
VS2
VP7 HIGH-TEMP
GENERATOR
G1
BURNER
FLANGE
VC
HIGH TEMP.
HEAT ONLY
VB
HIGH TEMP.
HEAT ONLY
FORM 155.17-OM1
VS17 LD05026A
VS1 VS18 VS19
FIG. 51 (CONTINUED) – MODELS YPC-DF-12SC-15S VALVE LOCATION DIAGRAM

81
B
82
STANDARD HEAT
Appendix B
OPTION ONLY
VP20 VP19 RUPTURE DISK
VP2 G3
VP4
VA
VS17
VS22
VR8
EVAPORATOR
NOTE: VP5 VP5
NOT ON ALL UNITS
G2
OIL
TRAP GAS VS23
VR9 VR11 SEPARATOR VS25
LD05027
VS12
VS13 SOLUTION PUMP
VP8
G6
VR10 VP11
VE
STANDARD HEAT
REFRIGERANT OPTION ONLY SMARTPURGE DETAIL
PUMP
YORK INTERNATIONAL
VP19
VP20
FIG. 52 – MODEL YPC-DF-15SL-16S VALVE LOCATION DIAGRAM

YORK INTERNATIONAL
(REF)
VP7 VA
ABSORBER CONDENSER VS2
EVAPORATOR
RUPTURE DISK
LOW-TEMP
GENERATOR
HIGH-TEMP
GENERATOR
G3
BURNER INLET
FLANGE
G1
FORM 155.17-OM1
VS1 LD05027A
VS18
VS19
FIG. 52 (CONTINUED) – MODEL YPC-DF-15SL-16S VALVE LOCATION DIAGRAM

83
B
84
Appendix B
LOW-TEMP
GENERATOR
VP3
RUPTURE VP7 VR40 VP6 VP10
VR46 G5
DISK
PURGE TANK
VS2
OPTIONAL
HOT WATER
HEAT EXCHANGER
HIGH
TEMP
HEAT
ONLY
VB
HIGH-TEMP
GENERATOR
YORK INTERNATIONAL
VC
HIGH TEMP
LD05028
HEAT ONLY
FIG. 53 – MODEL YPC-DF-15SL-16S VALVE LOCATION DIAGRAM

YORK INTERNATIONAL
VR3
OPTIONAL HOT
WATER HEAT
EXCHANGER
BURNER
EXHAUST
FLANGE
LD05028A
VD
STANDARD HEAT
OPTION ONLY
FORM 155.17-OM1
FIG. 53 (CONTINUED) – MODEL YPC-DF-15SL-16S VALVE LOCATION DIAGRAM
85
B
86
VS13
Appendix B
SECTION A-A
VP20 VP19
VP2 VA
VP4 G3
VS17
VR8
OIL
TRAP
NOTE: VP5 A A
NOT ON ALL UNITS VP5
VS23
VS22
G6 VR9
VP8
VR11
VE1 VR10
STANDARD VP11 VS12
HEAT OPTION VE2
ONLY STANDARD
HEAT OPTION SMARTPURGE DETAIL
ONLY
YORK INTERNATIONAL
VP19
VP20
FIG. 54 – MODELS YPC-DF-16SL-19S VALVE LOCATION DIAGRAM LD05029

YORK INTERNATIONAL
VS2
VP7
G4
G1 LTG
VS1
BURNER
INLET
VS18 FLANGE
VS25
LD05029A
VS19
FORM 155.17-OM1
FIG. 54 (CONTINUED) – MODELS YPC-DF-16SL-19S VALVE LOCATION DIAGRAM
87
B
88
Appendix B
HIGH TEMP
HEAT ONLY
VP6
G5 VP3 VP10
VR40 VR46
OPTIONAL
HOT WATER
HEAT EXCHANGER
VP7
Purge Tank
LOW-TEMP GENERATOR
VS2
HIGH-TEMP GENERATOR
HIGH-TEMP
HEAT ONLY
VB
LD05030
VC
HIGH TEMP
YORK INTERNATIONAL
HEAT ONLY
FIG. 55 – MODELS YPC-DF-16SL-19S VALVE LOCATION DIAGRAM

YORK INTERNATIONAL
VR8
OPTIONAL
HOT WATER
HEAT EXCHANGER
OIL TRAP
BURNER
EXHAUST
FLANGE
G6
VD
STANDARD LD05030A
HEAT OPTION
ONLY
FORM 155.17-OM1
FIG. 55 (CONTINUED) – MODELS YPC-DF-16SL-19S VALVE LOCATION DIAGRAM
89
B
90
VA
VP4 VP2 G3
Appendix B
SMART-PURGE
DETAIL
VR8 VS2
VS18
A A
VP5
OIL G6
TRAP
G2
VR10 VS23
VP8
VR9 VR11 VS22
VP11
VS12
SMARTPURGE DETAIL
VS13 VP19
VP20
YORK INTERNATIONAL
SECTION A-A
FIG. 56 – MODELS YPC-ST-16SL-19S VALVE LOCATION DIAGRAM LD05031

YORK INTERNATIONAL
PURGE
TANK CONDENSER EVAPORATOR
ABSORBER
LOW-TEMP
GENERATOR
HIGH-TEMP
GENERATOR
STEAM
INLET
G6
OIL
TRAP
LD05031A
FORM 155.17-OM1
FIG. 56 (CONTINUED) – MODELS YPC-ST-16SL-19S VALVE LOCATION DIAGRAM
91
B
92
Appendix B
VP4
VP19 G5
VP2
(2 SOL)
VA
VR3 VS25
VP11 VP7
VP20
(1 SOL) VS2
VS22
VR10
VS18
VS19
VR11
G7 VS12
VR9 VS13 VS23 VS1
YORK INTERNATIONAL
FIG. 57 – MODEL YPC-ST-14SC VALVE LOCATION DIAGRAM LD05858A

YORK INTERNATIONAL
VA
VP7 VS2
G1
VS22
VS23
VS18
FORM 155.17-OM1
VS1 VS19 VD3
(5SOL)
FIG. 57 (CONTINUED) – MODEL YPC-ST-14SC VALVE LOCATION DIAGRAM

93
LD05858
B
94
Appendix B
VP10
VA
NEEDS
LABEL
VS19
VS18
VS22
VS23
VP7
LD05860
YORK INTERNATIONAL

YORK INTERNATIONAL
VR3
VR37
NEED
VR11 LABEL
G6
VR3
VR10
FORM 155.17-OM1
LD05859

95
B
96
Appendix B
VP10
RUPTURE VP3 PURGE TANK
DISK VR40 G4
LOW-TEMP
GENERATOR
VR46
VP7
VS2
VS17 STEAM
INLET
CONDENSATE
OUTLET
CONDENSATE HIGH-TEMP
G3
DRAIN COOLER GENERATOR
VD3
VD1
YORK INTERNATIONAL
FIG. 58 – MODELS YPC-ST-16SL-19S VALVE LOCATION DIAGRAM LD05032

YORK INTERNATIONAL
ABSORBER CONDENSER
EVAPORATOR
PURGE TANK
RUPTURE DISK
G1
VS1
VS25
VR37
CONDENSATE
DRAIN COOLER
FORM 155.17-OM1
VS19
LD05032A
FIG. 58 (CONTINUED) – MODELS YPC-ST-16SL-19S VALVE LOCATION DIAGRAM
97
B
98
Appendix B
CONDENSER BY-PASS
APPENDIX B – VALVE LOCATION DIAGRAMS (G MODEL UNITS)

PIPING (COOLING WATER)
(SALES ORDER ITEM) OPTIONAL
CONTROL
WATER COOLING WATER PIPE
PANEL
ALCOHOL VP6 HEATER (PROVIDED BY OTHERS)
MAIN SHELL
SEPARATOR
VA
BURNER
REFRIGERANT V6
CONTROL FLOAT BOX
PANEL TANK
HIGH-TEMP
YORK INTERNATIONAL
SOLUTION-TO-SOLUTION GENERATOR
HEAT EXCHANGER
FIG. 59 – MODEL YPC-DF-19G VALVE LOCATION DIAGRAM LD05033

YORK INTERNATIONAL
RUPTURE
DISK
CONDENSER
OPTIONAL
HOT WATER
HEAT EXCHANGER
LOW-TEMP
GENERATOR
EVAPORATOR
POWER
PANEL
ABSORBER
G2
HIGH-TEMP
GENERATOR
REFRIGERANT
PUMP
BURNER
EXHAUST
FLANGE
FORM 155.17-OM1
FIG. 59 (CONTINUED) – MODEL YPC-DF-19G VALVE LOCATION DIAGRAM
99
LD05033A
B
100
Appendix B
SMARTPURGE DETAIL
SOLUTION VP19
PUMP
MAIN VP20
SHELL
VS13
VS14
SECTION A-A
REFRIGERANT VP4
VP11 VP1
RUPTURE VR40 OVERFLOW DUCT VP3 VP2
VR39 V20 PURGE
DISK EDUCTER VP5
POWER
G3 G5
PANEL
CONDENSER
LOW-TEMP
A GENERATOR
EVAPORATOR
VP8
ABSORBER
G1 G6
VS17
CROSS-OVER
LINE (INSTALLED VS19
AT SITE) MANOMETER
VC
VP7 A (INSTALLED AT SITE)
YORK INTERNATIONAL
VR10 VS1 VS12 OIL TRAP

VR8 VS2 GAS
VR7
REFRIGERANT VR9 VB SEPARATOR
TANK VR11 REFRIGERANT SOLUTION SPRAY PURGE PUMP
PUMP P3 PUMP P1 EDUCTOR (INSTALLED AT SITE)
LD05034
FIG. 60 – MODEL YPC-DF-19G VALVE LOCATION DIAGRAM
YORK INTERNATIONAL
OPTIONAL
HOT WATER
HEATER CONTROL
CONDENSER
PANEL
VP6
LOW-TEMP
SGENERATOR
POWER
PANEL
EVAPORATOR
BURNER G4
PANEL
ABSORBER
BURNER
INLET FLANGE
GAS
SEPARATOR
HIGH-TEMP
GENERATOR
BURNER
CONTROL
SOLUTION-TO-SOLUTION
PANEL
HEAT EXCHANGERS
VS18
LD05034A
FORM 155.17-OM1
101
B
102
Appendix B
CONDENSER BY-PASS
HIGH-TEMP GENERATOR
ALCOHOL SEPARATOR/ PIPING (COOLING WATER)
PURGE TANK COOLING WATER CROSS-OVER
LINE (PROVIDED BY OTHERS)
VA
LOW-TEMP
GENERATOR
VR37
EVAPORATOR
ABSORBER
G4 VD1
VD3 (5 SOL)
CONDENSATE
VS18 OUTLET
STEAM CONDENSATE
HIGH-TEMP DRAIN COOLER
GENERATOR
FLOAT BOX SOLUTION-TO-SOLUTION REFRIGERANT
HEAT EXCHANGERS TANK
YORK INTERNATIONAL
FIG. 61 – MODEL YPC-ST-19G VALVE LOCATION DIAGRAM LD05035

YORK INTERNATIONAL
CONDENSER
HIGH-TEMP VA
GENERATOR RUPTURE
DISK
LOW-TEMP
GENERATOR
EVAPORATOR
POWER
PANEL
CONTROL PANEL
ABSORBER
G2
REFRIGERANT
TANK
HEAT EXCHANGERS
FORM 155.17-OM1
LD05035A
103
FIG. 61 (CONTINUED) – MODEL YPC-ST-19G VALVE LOCATION DIAGRAM
B
104
REFRIGERANT
Appendix B
OVERFLOW DUCT
V20 VP1 VP2
VR39 VP3
VR40 VP8 VP4 VP5
CONTROL
CROSS-OVER G3 PANEL G5 LOW-TEMP
LINE (INSTALLED VP11
GENERATOR
AT SITE) SOLUTION OUTLET
DUCT
G1
G6 VS17
VS19
VP7 MANOMETER
VR10 A
VR9 (INSTALLED AT SITE)
VR8 VR11 VB
REFRIGERANT SOLUTION OIL TRAP
TANK VS12 PUMP P1
REFRIGERANT VS1 GAS
VR7 PUMP P3 PURGE PUMP SEPARATOR
(INSTALLED AT SITE)
SMARTPURGE DETAIL
YORK INTERNATIONAL
VP19
VP20
FIG. 62 – MODEL YPC-ST-19G VALVE LOCATION DIAGRAM LD05036

YORK INTERNATIONAL
MAIN
SHELL
P1
SOLUTION
PUMP
VS14 VS13
SECTION A-A (FROM PAGE 104)
FORM 155.17-OM1
105
FIG. 62 (CONTINUED) – MODEL YPC-ST-19G VALVE LOCATION DIAGRAM LD05036A
B
106
Appendix B
VS34
VS12 VR9
VS26 VS36
VS14
VS35 VR10 VR11
VS13
VR6
VA
OPTIONAL HOT WATER
HEAT EXCHANGER
VS1
HIGH-TEMP GENERATOR
VC
VP10
YORK INTERNATIONAL
LD05037
FIG. 63 – MODEL YPC-DF-19GL VALVE LOCATION DIAGRAM

FORM 155.17-OM1
This page intentionally left blank.

108
Appendix B
CONDENSER BY-PASS COOLING WATER
CONTROL PIPING (COOLING WATER) MAIN PIPE (PROVIDED
PANEL SHELL BY OTHERS)
ALCOHOL SEPARATOR /
VP6 PURGE TANK VA
VR6
BURNER VS18 FLOAT BOX

CONTROL VS1 REFRIGERANT
PANEL HEAT EXCHANGER VC TANK
HIGH-TEMP
GENERATOR
LD05038
YORK INTERNATIONAL

YORK INTERNATIONAL
OPTIONAL HIGH-TEMPERATURE
WATER HEATER
RUPTURE
DISK
POWER
VA
PANEL
G2
BURNER REFRIGERANT
HIGH-TEMP EXHAUST TANK
GENERATOR FLANGE
VR9
LD05038A
FORM 155.17-OM1
109
FIG. 64 (CONTINUED) – MODEL YPC-DF-19GL VALVE LOCATION DIAGRAM
B
110
RUPTURE
Appendix B
DISK
REFRIGERANT
CROSS-OVER OVERFLOW VP11
VR40 VP4
COOLING WATER DUCT
VP3 VP2 G5
PIPE (PROVIDED VS20
VR39 VP5
BY OTHERS) VP1
G3
VP8
G1 G6 OIL TRAP
VS17
SOLUTION (2)
SPRAY PUMP
REFRIGERANT VP7 P2
VB VS29 VS19
TANK VR7
VS28
VR8 REFRIGERANT VS2 VS23
VR10 SOLUTION
PUMP P3 PURGE PUMP
SPRAY PUMP VS25
VR11 GAS (INSTALLED AT SITE)
P4 LD05039
SOLUTION SEPARATOR
CIRCULATION
PUMP P1
SMARTPURGE DETAIL
VP19
YORK INTERNATIONAL
VP20

YORK INTERNATIONAL
ALCOHOL SEPARATOR / PURGE TANK
WATER HEATER
CONTROL PANEL
POWER
PANEL
G4
BURNER
INLET
FLANGE
VS22 HIGH-TEMP
GENERATOR
VS18
BURNER
HEAT CONTROL
EXCHANGER PANEL
LD05039A
FORM 155.17-OM1
111
FIG. 65 (CONTINUED) – MODEL YPC-DF-19GL VALVE LOCATION DIAGRAM
B
112
Appendix B
VS14
VS12 VS35
VS13
VS36 VR10
VR11 VR9
VS34
STEAM
INLET
VS1
CONDENSATE DRAIN
COOLER VC
VD3
(5 SOL) CONDENSATE
VD2 VD1 OUTLET
LD05040
YORK INTERNATIONAL
FIG. 66 – MODEL YPC-ST-19GL VALVE LOCATION DIAGRAM

FORM 155.17-OM1

114
Appendix B
CONDENSER BY-PASS
VP10 PIPING (COOLING WATER)
FIRST-STAGE VR37
GENERATOR COOLING WATER
PIPE (PROVIDED
ALCOHOL SEPARATOR / BY OTHERS)
PURGE TANK
G4
REFRIGERANT
TANK
STEAM CONDENSATE VS4

HEAT DRAIN COOLER
VS18 EXCHANGER
YORK INTERNATIONAL
LD05041

YORK INTERNATIONAL
HIGH-TEMP
GENERATOR
VA
G2
REFRIGERANT
TANK
LD05041A
FORM 155.17-OM1
115
FIG. 67 (CONTINUED) – MODEL YPC-ST-19GL VALVE LOCATION DIAGRAM
B
116
VP4
Appendix B
VR39
VP3 VP2
VR40
LOW-TEMP
REFRIGERANT GENERATOR SOLUTION
OVERFLOW G3 VP1 VP5 OUTLET DUCT
DUCT
VP11 G5
VP8
OIL TRAP
G1
G6
VS17
SOLUTION SPRAY
PUMP P2
VS25
VS29
REFRIGERANT
TANK VR11 VS28
VR7 VS23
VR10 VP7
VR8 VS2 VS19
SOLUTION SPRAY
PURGE PUMP
REFRIGERANT VB PUMP P4
GAS (INSTALLED AT SITE) LD05042
PUMP P3 SEPARATOR
SOLUTION
CIRCULATION
PUMP P1 SMARTPURGE DETAIL
YORK INTERNATIONAL
VP19
VP20

YORK INTERNATIONAL
G6
VS22
LD05042A
FORM 155.17-OM1
117
FIG. 68 (CONTINUED) – MODEL YPC-ST-19GL VALVE LOCATION DIAGRAM
B
118
Appendix B
VS13 VS20 VS34
VS12 VS35
VS14 VS36
VR9
FIRST-STAGE
GENERATOR
VP6
LD05043
VP9 HIGH-TEMP
GENERATOR
YORK INTERNATIONAL

YORK INTERNATIONAL
VA
VR5 VR6 VA1

RUPTURE
DISK
G2
REFRIGERANT
TANK
LD05043A
FORM 155.17-OM1
119
B
120
Appendix B
OPTIONAL HOT WATER
HEAT EXCHANGER COOLING WATER PIPE
(PROVIDED BY OTHERS)
VP10
ALCOHOL OPTIONAL HOT WATER
SEPARATOR/ HEAT EXCHANGER
PURGE TANK
BURNER
PANEL
VB1 FLOAT
BOX
BURNER
INLET
FLANGE
BURNER BURNER OUTLET
INLET FLANGE FLANGE
FLOAT MAIN SHELL

HIGH-TEMP #2
BOX GENERATOR HIGH-TEMP #1 REFRIGERANT
GENERATOR TANK
YORK INTERNATIONAL
LD05044

FORM 155.17-OM1

122
Appendix B
VR8
VR39 VP1
VIEW A
VP2 VP5
REFRIGERANT VB VR40
VP3
OVER FLOW
DUCT VP4 VS31 VR41
G3 B
G5
CONTROL
G1 G6 PANEL
SOLUTION
VS2
TANK
VR10 VS24 OIL TRAP
VP11 VP8
B SOLUTION (CHECK
REFRIGERANT SPRAY PUMP P4 VALVE)
VR11 SOLUTION PURGE PUMP
TANK VR7 (INSTALLED AT SITE)
CIRCULATION
SOLUTION PUMP P1
LD05045
REFRIGERANT SPRAY PUMP P2
PUMP P3 GAS MANOMETER
YORK INTERNATIONAL
SEPARATOR (INSTALLED AT SITE)

YORK INTERNATIONAL
ALCOHOL
SEPARATOR
HIGH-TEMP #1
VP10 WATER GENERATOR
HEATER
CONTROL
PANEL
POWER G4
PANEL
BURNER
INLET
HEAT FLANGE
EXCHANGER
VB1
BURNER
VS18 CONTROL
PANEL
LD05045A
FORM 155.17-OM1
123
B
124
Appendix B
OPTIONAL
HOT WATER HOT WATER
HEAT EXCHANGER HEAT EXCHANGER
RELIEF VALVE
PRV #1/2
VS23 VC
POWER
PANEL
MAIN
SHELL
VS25
HIGH-TEMP #1
GENERATOR
SOLUTION SPRAY VP7

PUMP P2
VS22
VS30 SECTION B-B
VIEW A
YORK INTERNATIONAL
LD05046

YORK INTERNATIONAL
VS13
VS20 VS36 CONTROL
POWER PANEL
VS12 PANEL VS35
VS14 VS34 VR9
SOLUTION
OUTLET
DUCT RUPTURE
LOW-TEMP DISK
GENERATOR
STEAM
HIGH-TEMP GENERATOR INLET
LD05047
FORM 155.17-OM1
125
FIG. 73 – MODEL YPC-ST-20G VALVE LOCATION DIAGRAM
B
126
Appendix B
VP10 COOLING WATER
ALCOHOL
HIGH-TEMP VR37 PIPE (PROVIDED
SEPARATOR /
GENERATOR BY OTHERS)
PURGE TANK CONDENSER BY-PASS
PIPING (COOLING WATER)
G4
REFRIGERANT
VD3 TANK
VD2
VS4 (5 SOL) CONDENSATE
STEAM VD1 OUTLET
CONDENSATE
LD05048
DRAIN COOLER
VS18
YORK INTERNATIONAL

YORK INTERNATIONAL
RUPTURE
DISK
VA
POWER
HIGH-TEMP PANEL
GEBERATOR
CONTROL
PANEL
G2
REFRIGERANT
TANK
LD05048A
FORM 155.17-OM1
127
B
128
Appendix B
VP1 VP2
VR39
VR40 VR8 CONTROL VP3
PANEL
SOLUTION VP4 G5
A TANK
VP5
VS31
G3
LOW-TEMP
GENERATOR
SOLUTION OUTLET
DUCT
VS2
Oil Trap
VR7 A
VP11 G6 PURGE PUMP
REFRIGERANT G1
TANK VP8 MANOMETER
VS24
VR11
VR10 VP7
REFRIGERANT GAS SEPARATOR
PUMP P3
VB
SOLUTION SMARTPURGE DETAIL
SOLUTION
SOLUTION SPRAY PUMP
CIRCULATION
SPRAY PUMP P2 P4 VP19
YORK INTERNATIONAL
PUMP
VIEW B-B
P1 VP20
LD05049
YORK INTERNATIONAL
ALCOHOL
SEPARATOR
HEAT EXCHANGER
FLOAT BOX
LD05049A
FORM 155.17-OM1
129
B
130
Appendix B
VS28
VS1
VS23
MAIN
SHELL
VS25
SOLUTION
SPRAY PUMP VS22
P2 VS30
VIEW B-B
(FROM PAGE 128 AND SECTION A-A)
B SECTION A-A
(FROM PAGE 128)
YORK INTERNATIONAL
LD05050

YORK INTERNATIONAL
VS29 VR9
POWER
CONTROL
VS13 PANEL
PANEL VB
VS28 VS14
STEAM
INLET
VD1 VD3 (5 SOL)

VP14 VS2
VP13
VD2 LD05051
VS24
VS4
FORM 155.17-OM1
131
B
132
Appendix B
CONDENSER BY-PASS VR37 COOLING WATER PIPE
PIPING (COOLING WATER) (PROVIDED BY OTHERS)
ALCOHOL
SEPARATOR/
PURGE TANK VP10
HIGH-TEMP
GENERATOR
G4
STEAM
CONDENSATE
VS18 DRAIN COOLER HEAT REFRIGERANT
EXCHANGER CONDENSATE
OUTLET TANK
LD05052
YORK INTERNATIONAL

YORK INTERNATIONAL
VA
RUPTURE
DISK
MAIN SHELL
POWER
PANEL
CONTROL
PANEL
REFRIGERANT
TANK
G2
HIGH-TEMP VR8
GENERATOR
VR10
VR11
REFRIGERANT
VR3 PUMP P3 LD05052A
VR9
FORM 155.17-OM1
133
B
134
VR39
Appendix B
VP11 VP2
VR40
VS31
VP3 VP1 VP4 VP5
CONTROL
PANEL A
G5
G3
SOLUTION
SPRAY PUMP
VR11 P2
A OIL
REFRIGERANT VP7
PUMP P3 TRAP
VS1 VS14 VS20 VS25
VS36
REFRIGERANT VS12 VS23
TANK SOLUTION VS26 VS13 VS19
VS43 VS29
SPRAY PUMP P4
VS35 GAS
SEPARATOR MANOMETER
SOLUTION
CIRCULATION LD05053
PUMP P1
YORK INTERNATIONAL
SMARTPURGE DETAIL
VP19
VP20

YORK INTERNATIONAL
ALCOHOL
SEPARATOR/
PURGE TANK
MAIN
HIGH-TEMP
GENERATOR HIGH-TEMP
SHELL
GENERATOR
HEAT
EXCHANGERS
VS22 VS45 LD05054

VS35 VS34
SECTION A-A
FORM 155.17-OM1
135
B
136
Appendix B
VP17 VS35 VR40
VP18
VS36
SOLUTION
VS23
CIRCULATION
VS14
PUMP P1
VS34 VD2
VS12
VS13
VS4 VS22
YORK INTERNATIONAL
LD05055
VP15
VP16

FORM 155.17-OM1

138
Appendix B
FIRST-STAGE
CONDENSER COOLING WATER
GENERATOR
BY-PASS PIPING PIPE (PROVIDED
VA (COOLING WATER)
ALCOHOL FLOAT BOX BY OTHERS)
SEPARATOR (BACK SIDE OF GENERATOR)
VR37
G4
REFRIGERANT HEAT
TANK EXCHANGER VD1 VD3 (3 SOL)
VS24 CONDENSATE VD2
DRAIN COOLER
#1 LD05056
CONDENSATE
YORK INTERNATIONAL
DRAIN COOLER # 2

YORK INTERNATIONAL
HIGH-TEMP GENERATOR
RUPTURE
DISK
POWER
PANEL
CONTROL
PANEL
REFRIGERANT
TANK PURGE PUMP
(INSTALLED AT SITE)
LD05056A
FORM 155.17-OM1
139
B
140
VP2
Appendix B
VP1
PURGE VP4
TANK VP11 LOW-TEMP GENERATOR
VR40 SOLUTION OUTLET DUCT
VP10 VP3 POWER VR39
VS29 PANEL REFRIGERANT
OVERFLOW DUCT
G5
G3
VR8
VR3
G6 G1
OIL REFRIGERANT
TRAP TANK
CONTROL
PANEL VS17
VR7
VS35 VR11
PURGE PUMP SOLUTION VR9
VS34 VS26
GAS SOLUTION TANK REFRIGERANT
SEPARATOR SPRAY PUMP P3 LD05057
SOLUTION
VP5 PUMP P4 CIRCULATION
PUMP P1
SOLUTION VP7
YORK INTERNATIONAL
SMARTPURGE DETAIL
SPRAY PUMP P2 MANOMETER
VP19
VP20

YORK INTERNATIONAL
VS2
G2
VS1
VB
REFRIGERANT VS19
TANK VS18
HEAT LD05057A
EXCHANGER
FORM 155.17-OM1
141
B
Appendix B

FORM 155.17-OM1 FORM 155.17-OM1
APPENDIX C – COMPONENT IDENTIFICATION
OP
WA TIO
E X TER NAL
C H H HO
AN EAT T
GE
R
FIR
MA ST
IN -S
SH TA
GE
EL GE
L NE
RA AL
TO SE COH
R PU PAR OL
RG ATO
E T R/
AN
K
SECOND-STAGE
GENERATOR
SOL. OUTLET DUCT
LD05066
FIG. 84 – COMPONENT IDENTIFICATION FOR 19G DIRECT-FIRED UNITS HEAT EXCHANGERS
YORK INTERNATIONAL 143 YORK INTERNATIONAL 143A
Appendix C
FORM 155.17-OM1
RUPTURE DISK
OP
T
WA ION
EX T E R AL H
CH HE OT
AN AT
GE
R
MA
IN
SH
EL
L PU
AL RG
SE CO E TA
PA HO N
T RA L K/
AN
TO
R MICRO
G ER PANEL
I P
FR M
RE P U
CT
DU
OR
RAT
NE
GE
ET
INL
POWER
PANEL
SECOND-STAGE
GENERATOR
SOL. OUTLET DUCT
LD05067
FIG. 84 (CONTINUED) – COMPONENT IDENTIFICATION FOR 19G DIRECT-FIRED MODELS

143B YORK INTERNATIONAL 144 YORK INTERNATIONAL
FORM 155.17-OM1 FORM 155.17-OM1
OP
TIO
NA
LH MICRO
OT PANEL
WA
TE
RH
EA
TE
XC
MAIN HA
SHELL NG
ER
RUPTURE S
FLOAT
DISK BOX
A
S LCO
PU EPAR HOL MICRO
RG ATO
E T R/ PANEL
AN
K
A NT
ER SECOND-STAGE
R IG P
F M GENERATOR
R E PU
SOL. OUTLET DUCT
SECOND STAGE
GENERATOR
FLOAT
BOX
BURNER
INLET FLANGE
LD05068
FIG. 85 – COMPONENT IDENTIFICATION FOR 20G DIRECT-FIRED UNITS

Appendix C
FORM 155.17-OM1
SE
CO ALCOHOL S
ND
ST PURGE TAN
AG
E GE
NE
RA
TO
R INL
ET
DU
CT
URE
T
ERA #2
P R
TEMRATO
H E
HIG GEN
FLOAT BOX
LD05069
FIG. 85 (CONTINUED) – COMPONENT IDENTIFICATION FOR 20G DIRECT-FIRED UNITS
FORM 155.17-OM1 FORM 155.17-OM1
L
HO R
L CO ATO K
A AR AN
P T
S E R GE
P U
STEAM FLOAT BOX

CONDENSATE
DRAIN VALVE
MA
(5 SOL)
IN
SH
EL
L
A
HIGH-TEMPERATURE SE L C O
PU PAR HOL
GENERATOR RG AT
STEAM INLET E T OR
AN
K
RE
FR
IG
PU ER
MP AN
T
FLOAT
BOX
SOLUTION
TANK
LOW-TEMPERATURE
GENERATOR
SOL. OUTLET DUCT SOLUTION-TO-SOLUTION
HEAT EXCHANGERS
LD05070
FIG. 86 – COMPONENT IDENTIFICATION FOR 19G STEAM UNITS

Appendix C
FORM 155.17-OM1
RUPTURE
DISK L
HO R
L CO ATO K
A AR A N
P T
SE R GE
P U
LOW-TEMPERATURE
GENERATOR
STEAM INLET DUCT
CONDENSATE
DRAIN COOLER
MA
IN
SH
EL
L
A
SE LCO
PU PAR HO
RG AT L
E T OR
AN
T K
RAN
GE
F RI MP
RE PU LOW-TEMPERATURE
GENERATOR
STEAM INLET DUCT
RUPTURE
DISK
FLOAT
BOX
FIR
ST
-ST
STEAM AG
CONDENSATE E GE
DRAIN VALVE NE LOW-TEMPERATURE SOLUTION-TO-SOLUTION
(5 SOL) RA
TO GENERATOR SOL. HEAT EXCHANGERS
R
OUTLET DUCT
STEAM HEAD INLET LD05071
FIG. 87 – COMPONENT IDENTIFICATION FOR 19GL STEAM UNIT

FORM 155.17-OM1 FORM 155.17-OM1
LOW-TEMPERATURE
GENERATOR
SOL. OUTLET DUCT
L
HO R
LCO ATO K
A AR AN
P T
SE RGE
PU
LOW-TEMPERATURE
GENERATOR
DUCT INLET
HEAT EXCHANGER
MA
IN
SH
EL
L
CONDENSATE
FLOAT
DRAIN COOLER
BOX
REFRIGERANT
PUMP
ALCOHOL
SEPARATOR
LOW-TEMPERATURE PURGE TANK
GENERATOR
SOL. OUTLET DUCT
OR
AT
NER
E
MA E G CT
AG U
IN D ST ET D
SH CO
N INL
EL SE
L
FLOAT
BOX
RUPTURE
DISK
SOLUTION
SUMP
HEAT EXCHANGER
HI
G
TE H-
GE MPE
NE RA
RA TU
TO RE
R
STEAM
CONDENSATE STEAM
DRAIN VALVE INLET
(5 SOL)
LD05072

Appendix C
FORM 155.17-OM1
LOW-TEMPERATURE
GENERATOR
SOL. OUTLET DUCT
K
AN
ET
RG
PU
LOW-TEMPERATURE
GENERATOR
SOL. OUTLET DUCT
MA
IN
SH
EL
L
FLOAT CONDENSATE
SECOND-STAGE BOX DRAIN COOLER
GENERATOR
SOL. OUTLET DUCT
LOW-TEMPERATURE
GENERATOR
SOL. OUTLET DUCT
FLOAT
RUPTURE DISK BOX
HIGH-TEMPERATURE SOLUTION-TO-SOLUTION
GENERATOR
STEAM INLET
HEAT EXCHANGER
LD05073

FORM 155.17-OM1 FORM 155.17-OM1
LOW-TEMPERATURE
GENERATOR CONDENSATE
OUTLET BOX
RUPTURE
DISK
PURGE TANK
MA
IN
SH
EL
L
RUPTURE FLOAT
DISK BOX
HIGH-TEMPERATURE
GENERATOR
STEAM INLET
STEAM
CONDENSATE LOW-TEMPERATURE
DRAIN VALVE GAS GENERATOR CONDENSATE
(5 SOL) SEPARATOR OUTLET BOX
LD05074
FIG. 90 – COMPONENT IDENTIFICATION FOR 22G STEAM UNIT

Appendix C
FORM 155.17-OM1
IN
M A ELL
SH
OIL TRAP
RUPTURE
DISK
FLO
BO AT
X
ABSORBER
EVAPORATOR
BURNER
MOUNTED
LD05075
SOLUTION-TO-SOLUTION PANEL
FIG. 91 – COMPONENT IDENTIFICATION FOR 18S, 19S DIRECT-FIRED UNITS HEAT EXCHANGERS ON BURNER

FORM 155.17-OM1 FORM 155.17-OM1
PU
RG
ET
AN
K
.
AP
EV
S.
. AB
OP ND
T CO
HO ION SECOND-STAGE
T W AL
AT HIG GENERATOR
ER H-
HE TEM
AT
ER P.
FIR
GE ST-S
NE TA
RA GE
TO
R
BURNER
LD05076
EXHAUST
FIG. 91 (CONTINUED) – COMPONENT IDENTIFICATION FOR 18S, 19S DIRECT-FIRED UNITS FLANGE
Appendix C
FORM 155.17-OM1
PU
RG
ET
AN
K
E LL
SH
IN
MA
CONDENSER
SECOND-STAGE
ABSORBER GENERATOR
EVAPORATOR
RUPTURE DISK
OIL
TRAP
INLET
BURNER
FLANGE
HEAT EXCHANGERS
LD05077
FIG. 92 – COMPONENT IDENTIFICATION FOR 13S, 14S, 15S DIRECT-FIRED UNITS

FORM 155.17-OM1 FORM 155.17-OM1
RUPTURE
DISK
LS
EVAPORATOR
ABSORBER
PU
RG
TA
NK
CONDENSER
SECOND-STAGE
GENERATOR
OPTIONAL
HOT WATER
HEAT EXCHANGER
BURNER
INLET
FLANGE
FIR
GE ST-S
NE TA
RA GE
TO REFRIGERANT
R
PUMP
LD05078
BURNER
FIG. 92 (CONTINUED) – COMPONENT IDENTIFICATION FOR 13S, 14S, 15S DIRECT-FIRED UNITS EXHAUST FLANGE
Appendix C
FORM 155.17-OM1
PU
RG
ET
AN
K
SECOND-STAGE
GENERATOR
RUPTURE DISK
CONDENSER
OIL
TRAP
ABSORBER
EVAPORATOR
HEAT EXCHANGERS LD05079
FIG. 93 – COMPONENT IDENTIFICATION FOR 15SL, 16S DIRECT-FIRED UNITS

FORM 155.17-OM1 FORM 155.17-OM1
PU EVAPORATOR
RG
ET
AN
K
ABSORBER
BURNER
INLET CONDENSER
FLANGE
HIG O
HO H-T PTIO
T W EM NA
AT PER L
ER A
HE TUR
AT E
ER
SECOND-STAGE
GENERATOR
FIR
GE ST-S
NE TA
RA GE
TO
R
LD05080
BURNER
OUTLET FLANGE
FIG. 93 (CONTINUED) – COMPONENT IDENTIFICATION FOR 15SL, 16S DIRECT-FIRED UNITS

Appendix C
FORM 155.17-OM1
G
LT
CONDENSER
RUPTURE DISK
OIL
TRAP
ABSORBER
EVAPORATOR
HEAT EXCHANGERS
LD05081
FIG. 94 – COMPONENT IDENTIFICATION FOR 16SL, 17S DIRECT-FIRED UNITS

FORM 155.17-OM1 FORM 155.17-OM1
PU
RG
ET
AN
K
CONDENSER
ABSORBER
OP
TIO EVAPORATOR
NA
HO L H
T W IGH
AT -TE
ER MP
HE ER
AT AT
ER UR
E
SECOND-STAGE
GENERATOR
FIR
GE ST-S
NE TA
RA GE
TO
R
BURNER
OUTLET
LD05082
FLANGE
FIG. 94 (CONTINUED) – COMPONENT IDENTIFICATION FOR 16SL, 17S DIRECT-FIRED UNITS
Appendix C
FORM 155.17-OM1
PU
RG
ET
AN
K
SECOND-STAGE
GENERATOR
CONDENSER
RUPTURE DISK
ABSORBER
EVAPORATOR
OIL T
OA
TRAP FL OX
B
CONDENSATE
DRAIN COOLER
HEAT EXCHANGERS LD05083
FIG. 95 – COMPONENT IDENTIFICATION FOR 15S STEAM-FIRED UNITS

FORM 155.17-OM1 FORM 155.17-OM1
PU
RG
ET
AN
K
EVAPORATOR
ABSORBER
CONDENSER
CO
ND
EN
SA
TE
DR SECOND-STAGE
AIN GENERATOR
CO
OL
ER
FIR
GE ST-
NE STA
RA GE
TO
R
STEAM
CONDENSATE
OUTLET LD05084
FIG. 95 (CONTINUED) – COMPONENT IDENTIFICATION FOR 15S STEAM FIRED UNITS

Appendix C
FORM 155.17-OM1
RUPTURE DISK
LD05085
FIG. 96 – COMPONENT IDENTIFICATION FOR 16SL, 17S STEAM-FIRED UNITS

FORM 155.17-OM1 FORM 155.17-OM1
PU
RG
ET
AN
K
EVAPORATOR
FLOAT ABSORBER
BOX
CONDENSER
CO
ND
EN
SA
TE
DR
AIN
CO
OL SECOND-STAGE
ER GENERATOR
FIR
GE ST-S
NE TA
RA GE
TO
R
CONDENSATE OUTLET LD05086
FIG. 96 (CONTINUED) – COMPONENT IDENTIFICATION FOR 16SL, 17S STEAM-FIRED UNITS

Appendix C
FORM 155.17-OM1
RUPTURE DISK
OIL
TRAP
SECOND-STAGE
GENERATOR
CONDENSER
ABSORBER
EVAPORATOR
SOLUTION-TO-SOLUTION LD05087
HEAT EXCHANGERS
FIG. 96 – COMPONENT IDENTIFICATION FOR 18S, 19S STEAM FIRED UNITS
FORM 155.17-OM1 FORM 155.17-OM1
FLOAT
BOX
PU
RG
ET
AN EVAPORATOR
K
ABSORBER
CO
ND
EN
SA
TE
DR
AIN CONDENSER
CO
OL
ER
FIR
ST
-S SECOND-STAGE
TA
GE GENERATOR
GE
NE
RA
TO
R
STEAM INLET LD05088
FIG. 97 (CONTINUED) – COMPONENT IDENTIFICATION FOR 18S, 19S STEAM-FIRED UNITS CONDENSATE OULET
Appendix D
FORM 155.17-OM1
APPENDIX D – FORMS
WEEKLY RECORD OF OPERATION – CHILLER / HEATER REPORT
OPERATOR WEEK ENDING ____ / ____ / ____

OPERATION: COOLING ____ HEATING ____ SIMULTANEOUS ____
DESCRIPTION S M TU W TH F S
1. TIME INFORMATION RECORDED (am – pm)
2. MACHINE ROOM TEMPERATURE (°F)
3. AMBIENT TEMPERATURE (°F)
4. GAS CONSUMPTION (METER READING)
5. GAS FIRING RATE (ft3/hr)
6. OIL CONSUMPTION RATE (Gal/m)
7. OIL SUPPLY PRESSURE (psi)
8. OIL RETURN PRESSURE (psi)
9. OIL PUMP INLET PRESSURE (psi)
10. EXHAUST GAS TEMPERATURE (°F)
11. CHILLED WATER ENTER TEMPERATURE °F
12. LEAVE TEMPERATURE °F
13. ENTER PRESSURE psi
14. LEAVE PRESSURE psi
15. COOLING WATER ENTER TEMPERATURE °F
17. ENTER PRESSURE psi
18. LEAVE PRESSURE psi
19. HOT WATER ENTER TEMPERATURE °F
21. ENTER PRESSURE (psi)
22. LEAVE PRESSURE (psi)
23. HIGH-TEMP GENERATOR PRESSURE (mmHg)
24. HIGH-TEMP GENERATOR TEMPERATURE (°F)
25. SOLUTION TEMPERATURE (°F)
26. BURNER FLAME STABILITY
27. ABNORMAL NOISE
28. CHECK: GAS/OIL LINKAGE
29. FLUE DAMPERS
30. EXHAUST GAS – SMOKE OR SOOT
31. GAS / OIL LINES FOR LEAKAGE
32. IS SOLUTION / REFRIGERANT
PUMP NOISE NORMAL?
33. NUMBER OF AUTO PURGES (LAST SEVEN DAYS)
REMARKS: _________________________________________________________________________________________
___________________________________________________________________________________________________
___________________________________________________________________________________________________
___________________________________________________________________________________________________
___________________________________________________________________________________________________
___________________________________________________________________________________________________
___________________________________________________________________________________________________
___________________________________________________________________________________________________
SIGNATURE: ________________________________________________________________ DATE: ________________

FORM 155.17-OM1

Appendix E
APPENDIX E – USEFUL CHARTS

SPECIFIC GRAVITY - CONCENTRATION TABLES
AQUEOUS LiBr SOLUTIONS
Refrigerant Table (%LiBr by Weight)
Temperature ˚F
S.G. 40 45 50 55 60 65 70 75 80 85 90 95 100
1.00 –– –– –– –– –– –– 0.08 0.18 0.28 0.37 0.47 0.57 0.67
1.01 0.98 1.08 1.17 1.27 1.37 1.47 1.56 1.66 1.76 1.85 1.95 2.05 2.15
1.02 2.43 2.52 2.62 2.72 2.82 2.91 3.01 3.11 3.20 3.30 3.40 3.50 3.59
1.03 3.84 3.94 4.03 4.13 4.23 4.33 4.42 4.52 4.62 4.72 4.81 4.91 5.01
1.04 5.22 5.32 5.42 5.51 5.61 5.71 5.81 5.90 6.00 6.10 6.19 6.29 6.39
1.05 6.57 6.67 6.77 6.87 6.96 7.06 7.16 7.26 7.35 7.45 7.55 7.64 7.74
Solution Tables
Temperature ˚F
S.G 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240
1.350 37.27 37.5 37.75 37.98 38.21 38.44 38.67 38.90 39.13 39.35 39.58 39.80 40.02 40.24 40.46 40.68 40.90 41.11 41.33
1.360 38.03 38.26 38.50 38.73 38.96 39.19 39.42 39.64 39.87 40.09 40.31 40.53 40.75 40.97 41.19 41.41 41.62 41.83 42.05
1.370 38.78 39.01 39.24 39.47 39.70 39.93 40.15 40.38 40.60 40.82 41.04 41.26 41.48 41.69 41.91 42.12 42.34 42.55 42.76
1.380 39.52 39.75 39.98 40.20 40.43 40.66 40.88 41.10 41.32 41.54 41.76 41.98 42.20 42.41 42.62 42.83 43.04 43.25 43.46
1.390 40.25 40.48 40.70 40.93 41.16 41.38 41.60 41.82 42.04 42.26 42.48 42.69 42.90 43.12 43.33 43.54 43.75 43.95 44.16
1.400 40.97 41.20 41.42 41.65 41.87 42.09 42.31 42.53 42.75 42.97 43.18 43.39 43.61 43.82 44.03 44.23 44.44 44.64 44.85
1.410 41.69 41.91 42.14 42.36 42.58 42.80 43.02 43.24 43.45 43.67 43.88 44.09 44.30 44.51 44.72 44.92 45.12 45.33 45.53
1.420 42.39 42.62 42.84 43.06 43.28 43.50 43.72 43.93 44.15 44.36 44.57 44.78 44.99 45.19 45.40 45.60 45.80 46.00 46.20
1.430 43.10 43.32 43.54 43.76 43.98 44.19 44.41 44.62 44.83 45.04 45.25 45.46 45.67 45.87 46.07 46.27 46.47 46.67 46.87
1.440 43.79 44.01 44.23 44.45 44.66 44.88 45.09 45.30 45.51 45.72 45.93 46.13 46.34 46.54 46.74 46.94 47.14 47.33 47.53
1.450 44.47 44.69 44.91 45.13 45.34 45.55 45.76 45.97 46.18 46.39 46.59 46.80 47.00 47.20 47.40 47.60 47.79 47.99 48.18
1.460 45.15 45.37 45.58 45.80 46.01 46.22 46.43 46.6 446.85 47.05 47.25 47.46 47.66 47.85 48.05 48.25 48.44 48.63 48.82
1.470 45.82 46.03 46.25 46.46 46.67 46.88 47.09 47.30 47.50 47.70 47.91 48.11 48.30 48.50 48.70 48.89 49.08 49.27 49.46
1.480 46.48 46.69 46.91 47.12 47.33 47.54 47.74 47.95 48.15 48.35 48.55 48.75 48.94 49.14 49.33 49.52 49.71 49.90 50.09
1.490 47.13 47.35 47.56 47.77 47.97 48.18 48.38 48.59 48.79 48.99 49.19 49.38 49.58 49.77 49.96 50.15 50.34 50.53 50.71
1.500 47.78 47.99 48.20 48.41 48.61 48.82 49.02 49.22 49.42 49.62 49.82 50.01 50.20 50.39 50.58 50.77 50.96 51.14 51.33
1.510 48.42 48.63 48.84 49.04 49.25 49.45 49.65 49.85 50.05 50.24 50.44 50.63 50.82 51.01 51.20 51.38 51.57 51.75 51.93
1.520 49.05 49.26 49.46 49.67 49.87 50.07 50.27 50.47 50.66 50.86 51.05 51.24 51.43 51.62 51.80 51.99 52.17 52.35 52.53
1.530 49.67 49.88 50.08 50.28 50.49 50.68 50.88 51.08 51.27 51.46 51.66 51.84 52.03 52.22 52.40 52.59 52.77 52.95 53.12
1.540 50.29 50.49 50.69 50.89 51.09 51.29 51.49 51.68 51.87 52.06 52.25 52.44 52.63 52.81 52.99 53.18 53.36 53.53 53.71
1.550 50.89 51.10 51.30 51.50 51.69 51.89 52.08 52.28 52.47 52.66 52.84 53.03 53.21 53.40 53.58 53.76 53.94 54.11 54.29
1.560 51.49 51.69 51.89 52.09 52.29 52.48 52.67 52.86 53.05 53.24 53.43 53.61 53.79 53.97 54.15 54.33 54.51 54.68 54.86
1.570 52.09 52.28 52.48 52.68 52.87 53.06 53.25 53.44 53.6 353.82 54.00 54.18 54.37 54.55 54.72 54.90 55.07 55.25 55.42
1.580 52.67 52.87 53.06 53.26 53.45 53.64 53.83 54.02 54.20 54.39 54.57 54.75 54.93 55.11 55.28 55.46 55.63 55.80 55.97
1.590 53.25 53.44 53.64 53.83 54.02 54.21 54.39 54.58 54.77 54.95 55.13 55.31 55.49 55.66 55.84 56.01 56.18 56.35 56.52
1.600 53.81 54.01 54.20 54.39 54.58 54.77 54.95 55.14 55.32 55.50 55.68 55.86 56.04 56.21 56.38 56.55 56.72 56.89 57.06
1.610 54.37 54.57 54.76 54.95 55.13 55.32 55.50 55.69 55.87 56.05 56.23 56.40 56.58 56.75 56.92 57.09 57.26 57.43 57.59
1.620 54.93 55.12 55.31 55.49 55.68 55.86 56.05 56.23 56.41 56.59 56.76 56.94 57.11 57.28 57.45 57.62 57.79 57.95 58.12
1.630 55.47 55.66 55.85 56.03 56.22 56.40 56.58 56.76 56.94 57.12 57.29 57.46 57.64 57.81 57.97 58.14 58.31 58.47 58.63
1.640 56.01 56.20 56.38 56.57 56.75 56.93 57.11 57.29 57.46 57.64 57.81 57.98 58.15 58.32 58.49 58.66 58.82 58.98 59.14
1.650 56.54 56.72 56.91 57.09 57.27 57.45 57.63 57.81 57.98 58.15 58.33 58.50 58.67 58.83 59.00 59.16 59.32 59.49 59.65
1.660 57.06 57.25 57.43 57.61 57.79 57.97 58.14 58.32 58.49 58.66 58.83 59.00 59.17 59.33 59.50 59.66 59.82 59.98 60.14
1.670 57.58 57.76 57.94 58.12 58.29 58.47 58.65 58.82 58.99 59.16 59.33 59.50 59.66 59.83 59.99 60.15 60.31 60.47 60.63
1.680 58.08 58.26 58.44 58.62 58.79 58.97 59.14 59.31 59.48 59.65 59.82 59.99 60.15 60.31 60.48 60.64 60.79 60.95 61.11
1.690 58.58 58.76 58.94 59.11 59.29 59.46 59.63 59.80 59.97 60.14 60.30 60.47 60.63 60.79 60.95 61.11 61.27 61.43 61.58
1.700 59.07 59.25 59.42 59.60 59.77 59.94 60.11 60.28 60.45 60.61 60.78 60.94 61.10 61.26 61.42 61.58 61.74 61.89 62.05
1.710 59.55 59.73 59.90 60.08 60.25 60.42 60.59 60.75 60.92 61.08 61.25 61.41 61.57 61.73 61.89 62.04 62.20 62.35 62.50
1.720 60.20 60.38 60.55 60.72 60.88 61.05 61.22 61.38 61.54 61.71 61.87 62.03 62.18 62.34 62.50 62.65 62.80 62.95
1.730 60.67 60.84 61.01 61.18 61.34 61.51 61.67 61.84 62.00 62.16 62.32 62.48 62.63 62.79 62.94 63.09 63.25 63.40
1.740 61.13 61.30 61.46 61.63 61.80 61.96 62.12 62.28 62.44 62.60 62.76 62.92 63.07 63.23 63.38 63.53 63.68 63.83
1.750 61.74 61.91 62.08 62.24 62.40 62.56 62.72 62.88 63.04 63.20 63.35 63.51 63.66 63.81 63.96 64.11 64.26
1.760 62.35 62.51 62.68 62.84 63.00 63.16 63.31 63.47 63.62 63.78 63.93 64.08 64.23 64.38 64.53 64.68
1.770 62.78 62.94 63.10 63.26 63.42 63.58 63.74 63.89 64.04 64.20 64.35 64.50 64.65 64.80 64.95 65.09
1.780 63.37 63.52 63.68 63.84 64.00 64.15 64.30 64.46 64.61 64.76 64.91 65.06 65.21 65.35 65.50
1.790 63.78 63.94 64.09 64.25 64.40 64.56 64.71 64.86 65.01 65.16 65.31 65.46 65.60 65.75 65.89
1.800 64.34 64.50 64.65 64.81 64.96 65.11 65.26 65.41 65.56 65.70 65.85 66.00 66.14 66.28
1.810 64.89 65.05 65.20 65.35 65.50 65.65 65.80 65.94 66.09 66.24 66.38 66.52 66.67
1.820 65.43 65.58 65.73 65.88 66.03 66.18 66.32 66.47 66.61 66.76 66.90 67.04
1.830 CRYSTALLIZATION AREA 65.96 66.11 66.26 66.41 66.55 66.70 66.84 66.98 67.13 67.27 67.41
1.840 66.48 66.63 66.77 66.92 67.06 67.20 67.35 67.49 67.63 67.77
1.850 66.99 67.13 67.27 67.42 67.56 67.70 67.84 67.98 68.12
FIG. 98 – SPECIFIC GRAVITY - CONCENTRATION TABLES, AQUEOUS LiBr SOLUTIONS

FORM 155.17-OM1 FORM 155.17-OM1
200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350
995.5
ParaFlow and IsoFlow 800

900 220 220
Absorption Liquid Chillers 210 210

700
Useful Conversion Formulas
To convert °C (Centigrade) to °F (Fahrenheit) or F to °C:
600 200 200
°F + 40
°C = 1.8 – 40 °F = (°C + 40) x 1.8 – 40
% % % % % %
500 40 45 50 55 60 65 70
%
190 190
1 atm (atmosphere at sea level) = 14.696 psia = 0 psig = 760 mmHg = 29.92 in Hg
1 mm Hg = 1000 microns = 0.3937 inch Hg = .01934 psi
1 in Hg = 25.4 mm Hg = .491 psi
400 180 180
1 psi = 2.036 in Hg = 51.7 mm Hg = 2.31 ft H2O
1 ft H2O = .433 psi
1 lb = .4536 Kg = 453.6 gms 170 170

300
1 liter = .2641 U.S. gal = 1.057 U.S. quarts
˚F
g
H
1 U.S. gallon = 3.785 liters
RE
m
1 inch = 25.4 mm
TU
160 160
RA
E
1 ton refrigeration (12,000 Btu/hr) = 3.52 kW
R
SU
PE
M
ES
200
TE
150
PR
150
T
AN
N
IO
ER
AT
IG
R
140
FR
150 140
TU
RE
SA
130 130
100
90 120 120
80
70
110 110
60
50 100 100
40
90 90
40
%
45
% 50% 55% 60% 65% CRYSTALLIZATION AREA
30
80 80
20
70 70
15
60 60
10
50 50
8
6 40 40
4.2 30 30
40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350
SOLUTION TEMPERATURE ˚F
FIG. 99 – PTX CHART
Appendix E

FORM 155.17-OM1 FORM 155.17-OM1
APPENDIX F – FLOW SCHEMATICS

PI1 HP1
PT1 Cooling Water
Outlet
VR40
Cooling Water Bypass Pipe RT4
VA
To Atmosphere
Vp6
(rupture disk)
PI3
PT4
VR39 RT2
Condenser
Alcohol Trap Hot Water Hot Water
Outlet Heat Exchanger
VP10
Low Temperature Generator

Purge PRV1
Tank VP1 To Drain
RT12 Hot Water
Purge
Inlet
RT3
VP11 Eductor
C RT1 VP3 VP2
Chilled Water Abs. Press.
Outlet Gauge
Evaporator
Flange
Chilled Water
1 SOL
Inlet VP20 Exhaust Gas
RT9 to Atmosphere
PT3
VP4
VP19
2 SOL RT6 Fuel
VP8
Absorber
Oil Trap Air
VR6
Burner
Refrigerant Purge
Tank Pump High Temperature
Generator
VP7
LRT Gas Separator

VR8 VR7
VS2 High Temperature

VR10 VR9 Heat Exchanger
VS12
VR11 RT10
P3 RT5
Main Intermediate
VS17
Refrigerant P1 Solution Temperature
Pump Pump Heat Exchanger RT11
VS14 VS18
VS13 Cooling Water

Inlet
VS1 VC
VB
VS19
Crossover Pipe (by others)

Solution
Low Temperature
Eductor
Heat Exchanger
Dilute solution from absorber to high, low temperature generators and absorber sprays on cooling water inlet end Refrigerant liquid (low & intermediate temperature)
Intermediate solution to absorber sprays Refrigerant liquid (high temperature)
NOTE: Some valves may differ between various models. Concentrated solution from low temperature generator Refrigerant vapor
Concentrated solution from high temperature generator Alcohol adn 10/17/95 YPCDF17G
LD05217
FIG. 100 – FLOW DIAGRAM, MODEL YPC-DF-16G-19G (COOLING MODE)

Appendix F
FORM 155.17-OM1
PI1 HP1
PT1 Cooling Water
Outlet
VR40
VA
To Atmosphere
VP6
(rupture disk)
PI3
PT4
VR39
Condenser RT2 A
Alcohol Trap Hot Water Hot Water
Outlet Heat Exchanger
VP10

Purge PRV1
Tank VP1 To Drain
RT12 Hot Water
Purge
Inlet
RT3
VP11 Eductor
C RT1 VP3 VP2
Outlet Gauge
Evaporator
Flange
Chilled Water
1 SOL
Inlet VP20 Exhaust Gas
RT9 to Atmosphere
PT3
VP4
VP19
2 SOL Fuel
RT6
VP8
Absorber
Oil Trap Air
Burner
V6
Refrigerant Purge
Tank Pump High Temperature
Vp7 Generator
LRT VS26 Gas Separator

VR8 VR7
VS34
VS35
P4 VS2
High Temperature
VR10 VR9 Spray Heat Exchanger
VS29
VS12 Pump 1
VS36
VR11 RT10 (weak)
P3 RT5
Main Intermediate
VS17
Refrigerant P1 Solution Temperature RT11
Pump Pump Heat Exchanger
VS18
VS14
VS20
VS13 Cooling Water

Inlet
VS1 VC
P2
VS28 VS23 VS22
Spray
Pump 2 VB
VS25
(strong)
VS19
Low Temperature
Heat Exchanger
LD05218
Concentrated solution from low temperature generator Refrigerant vapor
NOTE: Some valves may differ between various models.

FIG. 101 – FLOW DIAGRAM, MODEL YPC-DF-19GL (COOLING MODE)
FORM 155.17-OM1 FORM 155.17-OM1
PI2 HP2 Cooling Water

PT2
Outlet
VR41
PI1 PT1 HP1
Cooling Water Bypass Pipe RT-4
VR40
Hot Water
Outlet
VP9 VP6
To Atmosphere
(rupture disk) RT2
PI3 PT4 Hot Water Hot Water
Heat Exchanger Heat Exchanger
VA VA1 VR39 Hot Water
Condenser Inlet
Alcohol Trap
VP10
PRV2 RT3 PRV1
VR6 Low Temperature Generator
VS31 Purge
RT12
Tank VP1
VR5
To Atmosphere Purge Exhaust Gas
(rupture disk) VP11 Eductor to Atmosphere
VP3 VP2
Chilled Water RT1 Abs. Press.
Outlet VS2 Gauge
VB1
Evaporator
Flange
Chilled Water Fuel
1 SOL Fuel
Inlet VP20
RT9 RT7 RT6
PT3
VP4
VP19
2 SOL
VP8 Air
Air
Absorber
Oil Trap
Burner Burner
High Temperature Generator # 2 High Temperature Generator #1

(located on Micro panel end of unit)
Refrigerant Purge
Tank Pump
VP7
Gas Separator Intermediate
LRT Temperature
VR8 VR7
Heat Exchanger
VS34
P4 RT11
VS35
VR10 VR9 Spray VS18
VS12 Pump 1 VS36
VR11 RT-10 (weak) VS22 High Temperature VS24
Heat Exchanger
P3 RT5
Main
Refrigerant P1 Solution
Pump Spray
Pump P2 Pump 2 VB
VS14 (strong)
VS20 VC
VS25
VS13 Cooling Water
VS23
Inlet
Low Temperature
Heat Exchanger
VS1
VS30
LD05219
NOTE: Some valves may differ between various models. Concentrated solution from low temperature generator Refrigerant vapor
FIG. 102 – FLOW DIAGRAM, MODEL YPC-DF-20G (COOLING MODE)

Appendix F
FORM 155.17-OM1
PI1 HP1
PT1 Cooling Water
Outlet
VR40

VR37
VA
To Atmosphere
(rupture disk)
PI3 PT4
VR39
Condenser
Alcohol Trap
VP10 Steam
Inlet
Low Temperature Generator High Temperature
Purge
Tank Generator
VP1
RT12 RT6
Purge
VP11 Eductor HT1
RT1 VP3 VP2

Outlet Gauge
Evaporator Steam
Flange Condensate Drain Cooler 5 SOL
Chilled Water Steam
1 SOL VD1 Condensate Outlet
Inlet VP20
RT9
PT3
VD3
VP4
VP19
2 SOL
VP8
Absorber
Oil Trap
Refrigerant Purge
VS21 Pump
Tank
VP7
LRT Gas Separator

VR8 VR7
VS2
High Temperature
VR10 VR9 Heat Exchanger
VS12
VR11 RT10
P3 RT5
Main Intermediate
VS17
Refrigerant P1 Solution Temperature RT11
VS14 VS18
VS20
VS13 Cooling Water

Inlet
VS1 VC
VB
Crossover Pipe (by others) Low Temperature

Heat Exchanger
VS19
Solution Eductor
LD05220
Concentrated solution from high temperature generator Alcohol adn 10/11/95 YPCST18G
FIG. 103 – FLOW DIAGRAM, MODEL YPC-ST-18G

FORM 155.17-OM1 FORM 155.17-OM1
PI1 HP1
PT1 Cooling Water
Outlet
VR40

VR37
VA
To Atmosphere
(rupture disk)
PI3 PT4
VR39
Condenser
Alcohol Trap
VP10 Steam
Inlet
Purge High Temperature
Generator
Tank VP1
RT12 RT6
Purge
VP11 Eductor HT1
RT1 VP3 VP2

Outlet Gauge
Evaporator Steam
Flange 5 SOL
Condensate Drain Cooler
Chilled Water Steam
Inlet VP20
RT9
PT3 VD3
VP4
VP19
2 SOL
VP8
VD1
Absorber
Oil Trap
Refrigerant Purge
Tank Pump
VP7
LRT VS26 Gas Separator

VR8 VR7
VS34
VS35 VS4
P4 High Temperature
VR10 VR9 Spray Heat Exchanger
VS29
VS12 Pump 1 VS2
VS36
VR11 RT10 (weak)
P3 RT5
Main Intermediate
P1 Solution VS17 RT11
Refrigerant Temperature
VS14
VS20 VS18
VS13 Cooling Water

Inlet
VS1 VC
P2
VS28 VS23
Spray VS22
Pump 2 VB
VS25
(strong)
VS19
Low Temperature
Heat Exchanger
LD05221
FIG. 104 – FLOW DIAGRAM, MODEL YPC-ST-19GL

Appendix F
FORM 155.17-OM1
PI1 HP1
PT1 Cooling Water
Outlet
VR40

VR37
VA
To Atmosphere
(rupture disk)
PI3 PT4
VR39
Condenser
Alcohol Trap
VP10 Steam
Inlet
Low Temperature Generator High Temperature
VS31 Purge RT6
Tank Generator
VP1
RT12 HT1
Purge
VP11 Eductor
RT1 VP3 VP2
Outlet VS2 Gauge
Evaporator Steam
Flange 5 SOL
Condensate Drain Cooler
Chilled Water Steam
Inlet VP20
RT9
PT3
VD3
VP4
VP19
2 SOL
VP8
VD1
Absorber
Oil Trap
Refrigerant Purge
Tank Pump
Vp7
LRT Gas Separator Intermediate Temperature

VR8 VR7 VS4
Heat Exchanger
VS34
P4
VR9 VS35 High Temperature

VR10 Spray
Pump 1 Heat Exchanger
VS12
VS36
VR11 RT10 (weak) VS22
P3 RT5
Main
Refrigerant P1 Solution
Pump Spray
Pump P2 Pump 2 VB RT11
VS14 (strong) VS18

VS20
VS25
VS13 VS24
Cooling Water
VS23
Inlet
Low Temperature
Heat Exchanger
VS28
VS1
VS30
LD05222

FORM 155.17-OM1 FORM 155.17-OM1
PI1 HP1
PT1 Cooling Water
Outlet
VR40

VR37
VP13
To Atmosphere VA
(rupture disk) VP14
To Atmosphere
(rupture disk) PI3 PT4
VR39
Condenser
Alcohol Trap
VP10 Steam
Low Temperature Inlet
Generator Purge High Temperature
VS31
Tank Generator
VP1
RT12 RT6
Purge
VP11 Eductor HT1
RT1 VP3 VP2

Outlet Gauge
Evaporator
Flange
Chilled Water
1 SOL
Inlet VP20
RT9 Steam
PT3
Steam Condensate
VP4
Condensate Drain Cooler 1
VP19 Drain Cooler 2
2 SOL
VP8
Absorber
Oil Trap
VD1 VD2
Refrigerant Purge
Tank Pump
VP7
LRT Gas Separator VD3 5 S0L

VR8 VR3
VS35
VS2
VS34
VS26 Steam
P4 Condensate
Outlet
VR10 VR9 Spray
Pump 1 VS29
VS12 VS36
VR11 RT10 (weak)
High Temperature VS4
P3 RT5
Main Intermediate Heat Exchanger
Refrigerant P1 Solution Temperature
VS14 VS43
VS20
VS13 Cooling Water RT11

Inlet VS18
VS24
VS1
P2
VS28 VS23 VS22
Spray
Pump 2 VS45 VB
VS25
(strong)
Low Temperature
VS19
Heat Exchanger
NOTE: Some valves may differ between various models. Dilute solution from absorber to high, low temperature generators and absorber sprays on cooling water inlet end Refrigerant liquid (low & intermediate temperature)
LD05223

Appendix F
FORM 155.17-OM1
HP1 PI1
PT1
VR40
Cooling
Water Dual Rupture
Outlet Disks
RT4
Cooling Water Bypass Pipe VR37
VA
PI3 PT4
VR39
Condenser
Alcohol Trap
VP10 Steam
Inlet
Low Temperature Generator Purge High Temperature
Tank Generator
VP1
RT12
RT6
Purge
HT1
VP11 Eductor Abs
RT1 VP3 VP2 Press.
Chilled Water
Gauge
Outlet
Evaporator Evaporator
Flange Steam Condensate Steam Condensate
Chilled Water Drain Cooler #2
1 SOL Drain Cooler #1
Inlet VP20
RT9
PT3
VP4
VP19
2 SOL
VP8 5 SOL Steam
Condensate
Absorber VD2
Outlet
Oil Trap
VR3 VD3
VD1
Refrigerant Purge
Tank Pump
VP7
Gas Separator
LRT
VR8 VR7
VS34 Heat Exchanger
VS35
VP15
P4
VR10 VR9 Spray VS29

VS12 Pump 1
VR11 RT10 (weak) VS36
VS2
P3 RT5
Main VS4
P1 Solution VS17
Intermediate
Refrigerant
Pump VP17 Temperature
Pump
Heat Exchanger
VS14 RT11
VP16
VS18
VS13 Cooling Water
VS24
Inlet
VP18
VS22 VS1
P2
VS28 VS23
Spray
VS25 Pump 2 VS45 VB
VS30
(strong)
Crossover Pipe (by others) Low Temperature
Heat Exchanger
VS19
LD05224

FORM 155.17-OM1 FORM 155.17-OM1
Tower Water
Outlet
RT4
VP3
PT4
VP10
VP4
VP2 Purge
Tank
VA
Hot Water RT1 RT10
Outlet
COND
LOW
TEMP RT12
GEN
EVAP ABSRB (RUPTURE DISK)
HP1 PI-1
PT1
HIGH
VR40 TEMPERATURE
Hot Water RT9 RT5 GENERATOR
Inlet
Tower
Water in
VR3 RT6
HT1
VS2
VP12 VP7 Exhaust

VR10
VS17
VR8
Solution
VR9 VS12 Spray
P3 LRT Pump VS23
Refrigerant P1 M P2
VR11 Solution
Pump
Pump VS13 VS25
VS22
VS1
Abs. Press. RT11 Heat Exchanger
Gauge
VS18
Low Temperature
Flange Heat Exchanger
LD05225
1 SOL
VP20
PT3
VP19
2 SOL Dilute Solution from Absorber to high, Low Temp Generator and Absorber Sprays on Cooling Water Inlet End Condensed Refrigerant Liquid
VP8 Gas Separator Intermediate Solution to Absorber Sprays Hot and Warm Refrigerant Liquid
Oil Trap Concentrated Solution from High Temperature Generator Alcohol adn 2/3/96 YPCF12S3

Purge
Pump
FIG. 108 – FLOW DIAGRAM, MODEL YPC-DF-12SC-15S (COOLING ONLY)

Appendix F
FORM 155.17-OM1
Tower Water
Outlet
RT4
VP3 VD
PT4
VP10
VP4
VP2 Purge
Tank
VA
Hot Water RT1 RT2 RT10
Outlet
COND
LOW
TEMP RT12
GEN
VE
HP1 PI-1
PT1
HIGH
VR40 TEMPERATURE
RT5 GENERATOR
Hot Water RT9 RT3
Inlet
Tower
Water in
VR3 RT6
HT1
VS2
VP12 Exhaust
VP7 VS17
VR10
VR8
Solution
VR9 VS12 Spray
P3 LRT Pump
VS23
Refrigerant P1 M P2
VR11
Pump Solution
Pump VS25
VS13
VS22
VS1
VS19
High Temperature
Gauge
VS18 LD05226
Low Temperature
1 SOL
VP20
PT3
VP19
VP8 Intermediate Solution to Absorber Sprays Hot and Warm Refrigerant Liquid
Gas Separator
Purge
Pump
FIG. 109 – FLOW DIAGRAM, MODEL YPC-DF-12SC-15S (STD. HEATING OPTION - COOLING MODE)
FORM 155.17-OM1 FORM 155.17-OM1
Tower Water
Outlet
RT4
VP3
PT4
VP10
VP4 VP6
VP2 Purge
Tank
VA
Chilled Water RT1 RT10
Outlet Hot Water
RT2 Outlet
COND
LOW Hot Water
TEMP RT12 Heat Exchanger
GEN
EVAP ABSRB (RUPTURE DISK) RT3 Hot Water
Inlet
HP1 PI-1
PT1
HIGH
VR40 TEMPERATURE
GENERATOR
Inlet
Tower
VR3
Water in
RT6
HT1
VS2
VP12 VP7 Exhaust
VR10
VS17
VR8
Solution
VR9 VS12 Spray
P3 LRT Pump VS23
Refrigerant P1 M P2
VR11 Pump Solution VB
Pump VS25
VS13
VS22
VC VS1
Gauge
VS18
Low Temperature
LD05227
1 SOL
VP20
PT3
VP19 Dilute Solution from Absorber to High, Low Temp Generator and Absorber Sprays on Cooling Water Inlet End Condensed Refrigerant Liquid
2 SOL
VP8 Gas Separator
Concentrated Solution from High Temperature Generator Alcohol adn 2/3/96 YPCF12S1
Oil Trap

Purge
Pump
FIG. 110 – FLOW DIAGRAM, MODEL YPC-DF-12SC-15S (HIGH TEMPERATURE HEATING OPTION)
Appendix F
FORM 155.17-OM1
Tower Water
Outlet
RT4
VP3
PT4
VP10
VP4
VP2 Purge
Tank
VA
Hot Water RT1 RT10
Outlet
COND
LOW
TEMP RT12
GEN
HP1 PI-1
PT1
HIGH
VR40 TEMPERATURE
GENERATOR
Hot Water RT9 RT5
Inlet
Tower
Water in
RT6
VR46
HT1
VS2
VP7 Exhaust
VR10
VP11
VR8 V17
Solution
VR9 VS12 Spray
P3 LRT Pump
VS23
Refrigerant P1 M P2
VR11 Solution
Pump
Pump VS13 VS25
VS22
VS1
Gauge
VS18
Low Temperature
Flange Heat Exchanger LD05228
1 SOL
VP20
PT3
VP19 Dilute Solution from Absorber to high, Low Temp Generator and Absorber Sprays on Cooling Water Inlet End Condensed Refrigerant Liquid
2 SOL Intermediate Solution to Absorber Sprays Hot and Warm Refrigerant Liquid
VP8 Gas Separator Concentrated Solution from Low Temperature Generator Hot/Warm Refrigerant Vapor
Oil Trap

Purge
Pump
FIG. 111 – FLOW DIAGRAM, MODEL YPC-DF-15SL-16S (COOLING ONLY)

FORM 155.17-OM1 FORM 155.17-OM1
Tower Water
Outlet
RT4
VP21 VP3 VD
PT4
VP10
VP4
VP22
Purge
VP2 Tank
VA
Hot Water RT1 RT2 RT10
Outlet
COND
LOW
TEMP RT12
GEN
VE
HP1 PI-1
PT1
HIGH
VR40 TEMPERATURE
RT5 GENERATOR
Hot Water RT9 RT3
Inlet
Tower
Water in
RT6
VR46
HT1
VS2
VP7 Exhaust
VR10
VP11
VR8 VS17
Solution
VR9 VS12 Spray
P3 LRT Pump
VS23
Refrigerant P1 M P2
VR11 Pump Solution
Pump VS13 VS25
VS22
VS1
Gauge
VS18
Low Temperature
Flange
Heat Exchanger
LD05229
1 SOL
VP20
PT3
VP19

Purge
Pump
FIG. 112 – FLOW DIAGRAM, MODEL YPC-DF-15SL-16S (STD. HEATING OPTION - COOLING MODE)
Appendix F
FORM 155.17-OM1
Tower Water
Outlet
RT4
VP3
PT4
VP10
VP4 VP6
VP2 Purge
Tank
VA
Outlet Hot Water
RT2 Outlet
COND
LOW Hot Water
TEMP RT12 Heat Exchanger
GEN
EVAP ABSRB RT3 Hot Water
(RUPTURE DISK)
Inlet
HP1 PI-1
PT1
HIGH
VR40 TEMPERATURE
GENERATOR
Inlet
Tower
VR46
Water in
RT6
HT1
VS2
VP11 VP7 Exhaust

VR10
VS17
VR8
Solution
VR9 VS12 Spray
P3 LRT Pump VS23
Refrigerant P1 M P2
VR11
Pump Solution VB
Pump VS25
VS13
VS22
VC VS1
Gauge
VS18
Low Temperature
LD05230
Flange
Heat Exchanger
1 SOL
VP20
PT3
VP19
2 SOL Dilute Solution from Absorber to High, Low Temp Generator and Absorber Sprays on Cooling Water Inlet End Condensed Refrigerant Liquid

Purge
Pump
FIG. 113 – FLOW DIAGRAM, MODEL YPC-DF-15SL-16S (HIGH TEMPERATURE HEATING OPTION)
FORM 155.17-OM1 FORM 155.17-OM1
Tower Water
Outlet
RT-4
VP3
PT4
VP10
VP4
VP2 Purge
Tank
VA
Outlet
COND
LOW
TEMP RT12
GEN
EVAP ABSRB
(RUPTURE DISK)
HP1 PI-1
PT1
HIGH
TEMPERATURE
VR40
Chilled Water RT9 GENERATOR
Inlet
Tower
Water in
RT6
VR46
HT1
VP11
VS2
VP7 Exhaust
VR10
VR8
VS17
VR9 Solution
VS12
P3 LRT Spray
Pump VS23
Refrigerant P1
VR11 Solution P2
Pump
Pump
VS13 VS25
VS22
VS1
Gauge
VS18
Low Temperature
LD05231
Flange
Heat Exchanger
1 SOL
VP20
PT3
VP19
2 SOL Dilute Solution from Absorber to 1st, Low Temp Generator and Absorber Sprays on Cooling Water Inlet End Condensed Refrigerant Liquid
VP8 Intermediate Solution to Absorber Sprays Hot and Warm Refrigerant Liquid
Gas Separator

Purge
Pump
FIG. 114 – FLOW DIAGRAM, MODEL YPC-DF-16SL-19S (COOLING ONLY)

Appendix F
FORM 155.17-OM1
Tower Water
Outlet
RT4
VP3
VP21
PT4
VP10
VP4
VP22 Purge VD
VP2
Tank
VA
Outlet
COND
LOW
TEMP RT12
GEN
EVAP ABSRB
(RUPTURE DISK)
VE
HP1 PI-1
PT1
HIGH
TEMPERATURE
VR40
Chilled Water RT9 RT5 GENERATOR
Inlet
Tower
Water in VS2
RT6
HT1
VP11 VR46
VP12 Exhaust
VR10 VR8
VS17
VR9 Solution
VS12
P3 LRT Spray
Pump VS23
Refrigerant P1
VR11 Solution P2
Pump
Pump
VS13 VS25
VS22
VS1
Gauge
VS18
Low Temperature LD05232
1 SOL
VP20
PT3
VP19
2 SOL Dilute Solution from Absorber to 1st, Low Temp Generator and Absorber Sprays on Cooling Water Inlet End Condensed Refrigerant Liquid

Purge
Pump
FIG. 115 – FLOW DIAGRAM, MODEL YPC-DF-16SL-19S (STANDARD HEATING OPTION)

FORM 155.17-OM1 FORM 155.17-OM1
Tower Water
Outlet
RT4
VP3
PT4
VP10
VP4 VP6
VP2 Purge
Tank
VA
Outlet Hot Water
RT2 Outlet
COND
LOW Hot Water
TEMP RT12 Heat Exchanger RT3
GEN
EVAP ABSRB Hot Water
(RUPTURE DISK)
VE1 Inlet
HP1 PI-1
PT1
HIGH
TEMPERATURE
VR40
Chilled Water RT9 RT5 GENERATOR
Inlet
Tower
Water in
RT6
VR46
HT1
VP11
VS2
VP12 VP7 Exhaust

VR10
VS17
VR8
Solution
VR9 VS12 Spray
P3 LRT Pump VS23
Refrigerant P1 P2
VR11 Pump Solution VB
Pump VS25
VS13
VS22
VC VS1
Gauge
VS18
Low Temperature
Flange
Heat Exchanger
LD05233
1 SOL
VP20
PT3
VP19
2 SOL
VP8
Dilute Solution from Absorber to 1st, Low Temp Generator and Absorber Sprays on Cooling Water Inlet End Condensed Refrigerant Liquid
Gas Separator
Oil Trap
Purge
Pump
FIG. 116 – FLOW DIAGRAM, MODEL YPC-DF-16SL-19S (HIGH TEMPERATURE HEATING OPTION)
Appendix F
FORM 155.17-OM1
Tower Water
Outlet
RT4
VP3
PT4
VP10
VP4
VP2 Purge
Tank
VA
Outlet
COND
LOW
TEMP RT12
GEN
EVAP ABSRB
(RUPTURE DISK)
HP1 PI-1 VR37

PT1
HIGH
TEMPERATURE
GENERATOR
Chilled Water RT9 RT5 Steam

Tower RT6
Inlet Inlet
Water in HT1
VR3
VS2
VP11
VP7
VR10
VS17
VR8
Solution
VR9 VS12 Spray
P3 LRT
Pump VS23
Refrigerant P1 M P2
VR11 Pump Solution
Pump VS25
VS13
Condensate
VS22
Drain Cooler
VS19
Abs. Press.
Gauge
Low Temperature
5 SOL
VS1 HIGH TEMPERATURE
HEAT EXCHANGER Steam Condensate
1 SOL
VP20 RT11 VD1 VD3 Outlet
PT3 VS18 LD05234
VP19
2 SOL
VP8 Gas Separator
Dilute Solution from Absorber to 1st, Low Temp Generator and Absorber Sprays on Cooling Water Inlet End Condensed Refrigerant Liquid
Oil Trap Intermediate Solution to Absorber Sprays Hot and Warm Refrigerant Liquid
Purge
Pump
FIG. 117 – FLOW DIAGRAM, MODEL YPC-ST-14SC (COOLING ONLY)

FORM 155.17-OM1 FORM 155.17-OM1
Tower Water
Outlet
RT4
VP3
PT4
VP10
VP4
VP2 Purge
Tank
VA
Outlet
COND
LOW
TEMP RT12
GEN
EVAP ABSRB
(RUPTURE DISK)
HP1 PI-1 VR37

PT1
HIGH
TEMPERATURE
GENERATOR
Inlet Steam
RT6
Tower Inlet
Water in HT1
VR46
VS2
VP11
VP7
VR10
VS17
VR8
Solution
VR9 VS12 Spray
P3 LRT
Pump VS23
Refrigerant P1 P2
VR11 Pump Solution
Pump VS25
VS13
Condensate
VS22
Drain Cooler
VS19
Abs. Press.
Gauge
Low Temperature
5 SOL
Flange
Heat Exchanger
VS1 HIGH TEMPERATURE
HEAT EXCHANGER Steam Condensate
1 SOL
VP20 RT11 VD1 VD3 Outlet
PT3 VS18
VP19
2 SOL
VP8 Gas Separator Dilute Solution from Absorber to 1st, Low Temp Generator and Absorber Sprays on Cooling Water Inlet End Condensed Refrigerant Liquid LD05235
Oil Trap Concentrated Solution from Low Temperature Generator Hot/Warm Refrigerant Vapor
Purge
Pump
FIG. 118 – FLOW DIAGRAM, MODEL YPC-ST-16SL-19S (COOLING ONLY)

FORM 155.17-OM1

FORM 155.17-OM1

P.O. Box 1592, York, Pennsylvania USA 17405-1592 Tele. 800-851-1001 Subject to change without notice. Printed in USA
Copyright © by York International Corporation 2000 www.york.com ALL RIGHTS RESERVED
Form 155.17-OM1 (700)
New Release

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YPC TWO-STAGE

DIRECT-FIRED AND STEAM ABSORPTION

DANGER indicates an imminently CAUTION identifies a hazard

WARNING indicates a potentially NOTE is used to highlight addition-

CHANGEABILITY OF THIS DOCUMENT

SECTION 4 PUMPS SECTION 11 STEAM AND WATER

APPENDIX B VALVE LOCATION DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

S-MODEL UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

APPENDIX C COMPONENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143

APPENDIX D FORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166

APPENDIX E USEFUL CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168

APPENDIX F FLOW SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171

Hot Water Heater

FE = Direct-Fired (with Weishaupt Burner) (natural gas)

Model = York ParaFlow Chiller

The extremely low vacuum in the evaporator causes HOW IT WORKS

HEAT REJECTED HEAT REJECTED

CONDENSER LOW TEMP.

HIGH TEMP. REFRIGERANT

FIG. 1 – MECHANICAL REFRIGERATION FIG. 2 – TWO-STAGE ABSORPTION

Approximately 40% additional refrigerant is pro-

Refrigerant from two sources - (1) liquid resulting

Chilled Water COND

by the Low-Temperature Generator enters the 6. Absorber

To Condenser Refrigerant Vapor From High

Strong Solution Return

FIG. 5 – LOW TEMPERATURE GENERATOR FIG. 6 – CONDENSER

Hot Water COND

HEATING CYCLE (WITH OPTIONAL HOT WATER

Components in Power Panel (see Fig. 10) 3M - Purge pump contactor.

FIG. 10 – POWER PANEL – 3 SOLUTION PUMPS

SECTION 3 – PURGING AND NON-CONDENSABLES

PURGE PUMP Explosion Warning: Never install

On units with SmartPurge™, be PURGE EDUCTOR

aware that the purge pump starts

Purge pumps are mounted differently on different

The purge pump is used to:

The purge pump should be warmed up for at least 10

The purge pump exhausts the unit non-condensables.

Although occasionally some of the non-condensable

Non-condensables stored in the purge tank do not

Eductor Outlet Should be

FIG. 14 – PURGE EDUCTOR

The G-Model unit purge eductor is larger than the

The outlet of the eductor will be approximately 10°F VALVES

VP1: Spindle Valve. Controls flow of refrigerant

This valve should be kept open when operating in the

FIG. 16 – TYPICAL S-MODEL PURGE COMPONENTS

G-MODEL UNIT PURGE SYSTEM VP6

FIG. 17 – G-MODEL UNIT PURGE SYSTEM

G-MODEL UNIT PURGE SYSTEM VP6

machines. PURGE VP1

FIG. 18 – G-MODEL UNIT PURGE SYSTEM

FIG. 19 – S-MODEL UNIT PURGE SYSTEM

FIG. 20 – S-MODEL UNIT PURGE SYSTEM

G-MODEL CONTINUOUS PURGE VP6

erant vapor to flow from the condenser TO

The combined flow of solution and Leak Rate

When the solution eductor is working

S-MODEL CONTINUOUS PURGE TO COND

Solution from the solution pump dis-

tor and flow to the gas separator where Leak Rate

MANUALLY PURGING THE VP6