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January 6,
2020
In addition to the issues associated with the manufacturing processes, the creation of ceramic components is
also associated with its own inherent effects as a result of the extreme hardness and brittleness of many
ceramic materials. Tools that are required to cut ceramic materials during production can experience severe
wear while also causing defects to the ceramic material, such as cracking.
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Slurry-based 3D printing technology involves a feedstock, which is in the form of an ink or paste, depending
upon the viscosity of the liquid system, that has been dispersed with fine ceramic particles. The slurry mixture
is then 3D printed through a variety of processes including inkjet printing, extrusion, two-photon
photopolymerization, stereolithography or digital light processing.
However, powder-based 3D printing technologies utilize a feedstock comprised of both powder beds and loose
ceramic particles. The three most commonly employed powder-based techniques used to produce technical
ceramics include three-dimensional printing (3DP), selective laser sintering (SLS) and selective laser melting
(SLM).
Finally, bulk solid-based technologies used to produce technical ceramic materials include laminated object
manufacturing (LOM) and fused deposition modelling (FDM).
NanoE is one of the numerous companies that have successfully used 3D printing and its materials for the
design, manufacturing and supply of technical ceramics to various industries. A recent development that
NanoE has made to advance their 3D printed technical ceramics include Zetamix, which is a line of raw
materials used for 3D printing purposes. Zetamix is a mixture of filaments that are primarily comprised of a
ceramic or metal powder, with the remaining composition being made up of a polymer matrix. Zetamix is an
incredibly versatile tool that can easily be used on any fused deposition modeling (FDM) 3D printer, which is
the most widely used mode of 3D printing.
During printing of a Zetamix material, the filaments of the mixture are pushed through a heated nozzle creating
the final product layer by layer. The high versatility of Zetamix is associated with several advantages for the
production of technical ceramics, of which include low cost investment and a significant reduction in
production time. Furthermore, Zetamix offers the ability of users to produce a wide range of fully dense
materials that will not only supplement traditional ceramic production needs, but also advance the
incorporation of this material into a much more diverse field of industrial applications.
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Written by
Benedette Cuffari
After completing her Bachelor of Science in Toxicology with two minors in Spanish and Chemistry in 2016,
Benedette continued her studies to complete her Master of Science in Toxicology in May of 2018. During
graduate school, Benedette investigated the dermatotoxicity of mechlorethamine and bendamustine, which
are two nitrogen mustard alkylating agents that are currently used in anticancer therapy.
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