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654 Ind. Eng. Chem. Res.

2000, 39, 654-665

An Auxetic Filter: A Tuneable Filter Displaying Enhanced Size


Selectivity or Defouling Properties

Andrew Alderson,*,† John Rasburn,‡ Simon Ameer-Beg,† Peter G. Mullarkey,‡


Walter Perrie,† and Kenneth E. Evans‡

BNFL, Research and Technology, Building 709, Springfields, Preston PR4 0XJ, United Kingdom, and
Department of Engineering, University of Exeter, North Park Road, Exeter EX4 4QF, United Kingdom

Micromachined polymeric honeycomb membranes having conventional and re-entrant cell


geometries have been fabricated using femtosecond laser ablation. Mechanical properties
characterization confirms that the re-entrant membrane is auxetic (possesses negative Poisson’s
ratios: νxy ) -1.82 ( 0.05 and νyx ) -0.51 ( 0.01) whereas the conventional membrane possesses
positive Poisson’s ratios (νxy ) +0.86 ( 0.06 and νyx ) +0.6 ( 0.1). Comparison with honeycomb
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theory confirms that the dominant deformation mechanism is flexure of the honeycomb ribs.
The auxetic membrane has been challenged with single-sized glass chromatography beads such
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that the beads were initially resting on the re-entrant cells. Subsequent tensile loading of the
membrane showed the auxetic cells opening during deformation, enabling the beads to pass
through the membrane. We have modeled the pore-opening properties of both types of
membranes, and the observed behavior for the auxetic membrane is consistent with the model.
This is a clear proof-of-concept demonstration of the potential of auxetic materials and structures
in filter defouling or cleaning operations. This paper, therefore, demonstrates the successful
design and fabrication of a micromachined auxetic structure having specifically tailored
mechanical properties that show enhanced functional performance over the conventional filter
structure.

1. Introduction structure have been identified. One is the possibility of


producing synclastic curvatures4 in honeycombs for use
Auxetic materials exhibit a negative Poisson’s ratio; in composite sandwich panels.10 A second, and the
that is, they expand laterally when stretched and subject of this paper, is the use of auxetic honeycombs
contract laterally when compressed.1 This unusual, and structures in filtration.4,11
counterintuitive behavior is very rare in naturally One of the main problems of filter systems is the
occurring materials,2 although it has been an accepted reduction in filtration efficiency because of fouling of the
consequence of classical elasticity theory for over 150 filter itself, by blockage of the barrier pores by particu-
years.3 Recent interest in this property resulted from a lates. Auxetic materials and structures offer barriers
number of synthetic auxetic materials being produced. with the potential for cleaning of the membranes to be
In nearly all these cases, the auxetic material was facilitated in a manner not easily achievable in a
formed by altering the internal microstructure of a conventional barrier material or structure. This entails
conventional material, for example, foam4 and micro- opening up the pores of the barrier followed by a back-
porous polymers,5,6 to produce auxetic behavior. In a flushing (or cross-flow flushing) operation to remove the
rare example of a naturally occurring auxetic material, entrained particulates blocking the barrier. Pore open-
the auxetic form (R-cristobalite7) can be thought of as a ing may be effected by the application of an external
geometric rearrangement of the conventional form, tensile uniaxial load (or displacement) which, for an
R-quartz. The benefits of having a negative Poisson’s auxetic material or structure, will cause the pore to open
ratio have been investigated and many improvements up along and transverse to the direction of the load. For
in mechanical properties have been identified including a conventional material, however, the pore would only
shear modulus,1 fracture toughness,4 indentation re- be extended along the direction of the applied load, the
sistance,8 and acoustic response.9 pore undergoing contraction (closing up) in the trans-
The mechanism for producing a negative Poisson’s verse direction. This is shown schematically in Figure
ratio is not scale-dependent, so it is possible to envisage 1 for re-entrant and conventional hexagonal honeycomb
structures, rather than materials, exhibiting exactly the networks deforming by hinging of the honeycomb ribs.
same phenomenon. In this situation, other benefits from It has been shown elsewhere that the re-entrant hon-
having an effective negative Poisson’s ratio across the eycomb structure is auxetic when deformation is due
to rib hinging or flexure.12,13
Alternatively, auxetic materials or structures may be
* To whom correspondence should be addressed. Current
address: Faculty of Technology, Bolton Institute, Deane Road, used in membrane barriers which compensate for cake
Bolton BL3 5AB, U.K. Tel.: +44 1204 903513. Fax: +44 1204 fouling in situ. This utilizes a passive pore variation
381107. E-mail: aa1@bolton.ac.uk. mechanism due to the synclastic curvature4,10 property
† BNFL. that results from having a negative Poisson’s ratio. In
‡ University of Exeter. this scenario, the pressure drop across the barrier
10.1021/ie990572w CCC: $19.00 © 2000 American Chemical Society
Published on Web 01/29/2000
Ind. Eng. Chem. Res., Vol. 39, No. 3, 2000 655

Figure 2. Schematic diagram of the Femtosecond laser system.


Low-energy 100-fs laser pulses are produced at 790 nm by a mode-
locked ti-sapphire laser (Coherent Mira 900-F pumped by a
Coherent Innova 300 argon ion laser). After being stretched to 300
ps, selected pulses are amplified in a ti-sapphire regenerative
amplifier pumped by a kilohertz Nd:YLF laser and recompressed
to τp ∼ 170-fs pulselength with pulse energy E ∼ 500 µJ (BMI
Alpha 1000).

The auxetic membrane considered here has a polymer-


based microstructure, fabricated by femtosecond laser
ablation, capable of sufficient distortion for use in
filtration.

2. Membrane Fabrication

UV laser ablation for micromachining and patterning


of polymers using nanosecond excimer lasers is a well-
established technique.17,18 A strong UV absorption coef-
ficient is desirable (>104 cm-1) and, in the case of weak
absorption, significant thermal degradation effects may
be observed.19 Femtosecond pulse laser ablation can
Figure 1. (a) Undeformed re-entrant honeycomb network; (b) re- yield precise materials processing resulting from ef-
entrant honeycomb network under an applied stress in the y ficient energy deposition, while simultaneously mini-
direction; (c) undeformed conventional honeycomb network; (d) mizing heat conduction and thermal damage to the
conventional honeycomb network under an applied stress in the
surrounding material. UV, visible, and near-IR femto-
y direction. The re-entrant honeycomb is auxetic and demonstrates
a widening of the pore dimensions along both the x and y directions second pulses may be used to microstructure transpar-
under tensile loading. The conventional honeycomb is nonauxetic ent polymers at ultrahigh intensity because multiphoton
and undergoes a pore widening along the direction of an applied absorption by chromophores dominates the ablation
tensile load accompanied by a pore contraction in the transverse mechanism.19-21
direction.
Micromachined re-entrant and conventional honey-
comb polymeric membranes were formed by direct
increases as the cake foulant builds up on the barrier. femtosecond laser ablation in air of a sheet of Hewlett-
The increase in pressure drop may cause the barrier to Packard Color LaserJet Transparency film (part num-
bow, which in turn opens up the pores of the barrier. ber: HP C2936A). Figure 2 shows a schematic diagram
Thus, an auxetic membrane has an in-built mechanism of the femtosecond laser system used for polymer
to compensate for the reduction in effective pore size microstructuring. The standard technique of chirped
due to fouling, thereby extending the lifetime of the pulse amplification (CPA)22 was used to amplify the low-
filter. Such bowing is not possible in conventional energy (∼1-10 nJ) pulses to the millijoule level compat-
membranes.11 ible with the fluences required for laser ablation (∼1-
Because the auxetic effect is scale-independent, then 10 J cm-2 ). Pulses from the 1-kHz titanium sapphire
in principle, auxetic materials and structures can offer regenerative amplifier at 790 nm (170 fs) and frequency-
enhanced separation barriers for a wide variety of doubled near-UV pulses at 395 nm (200 fs) were both
industrial processes, including solid/liquid separations used effectively in microstructuring. The laser output
(filtration), gas/gas separations (molecular sieves), and was directed via a pair of temperature-stabilized XY
solid/gas separations (air filtration). galvomirrors (General Scanning Inc.) onto a flat field
Here, we examine the use of honeycomb membranes lens (f ) 160 mm) and focused at the substrate surface
in a proof-of-concept demonstration of the defouling and to ≈100-µm spot diameter. Pulses of 100 µJ correspond-
size-selectivity properties associated with auxetic filters. ing to a fluence of 1.3 J cm-2 were used to mark the
To use auxetic honeycombs in practical filtration cell perimeters at a scan speed of 5 mm s-1. Penetration
systems, it is necessary to construct honeycombs with through the 128-µm thick polymer substrate was
cell sizes in the appropriate particulate size range. An achieved after ≈5 overscans/cell (∼100 pulses/spot
appropriate technology for the production of honeycombs diameter) corresponding to an ablation rate of ≈1.3 µm/
having cells in the micrometer size range is the use of pulse. In terms of the linear response, the polymer
laser stereolithography.14 This has been identified as a membrane is highly transparent at both wavelengths
method for producing auxetic microstructures for im- and absorbs strongly only below 350 nm.
proved sensors15 and for micromachine manipulators.16 Photographs of re-entrant and conventional honey-
However, these applications require stiff materials that comb membranes ablated at 790 nm are shown in
can only withstand very small strains before failure. Figure 3.
656 Ind. Eng. Chem. Res., Vol. 39, No. 3, 2000

Four sets of output were recorded with each test,


these being the instantaneous run time of the data
points, the load developed on stretching the specimen,
and the length and width of the specimen. For the
overall deformation of the honeycomb specimens, the
latter were measured by an “indirect” means, namely,
the movement of thin, bright, adhesive markers placed
on the specimen, as detected by the videoextensometry
software that is capable of automatically measuring
images by changes in contrast. These markers were
placed toward the periphery of the honeycomb so
that the average deformation behavior of a large num-
ber of cells (>20) could be determined. From the raw
data, the stress and longitudinal and lateral strains
were calculated.
A simple demonstration of the feasibility of employing
auxetic membranes in filter defouling operations was
performed by challenging the re-entrant membrane with
glass chromatography beads of diameter 0.42 ((0.02)
mm. The beads were on average slightly larger than the
“size” of the pores of the membrane so that there was
little transmission of the beads from one side of the
membrane to the other in the undeformed state. A series
of tensile tests were performed and the subsequent bead
transmission with strain measured for the re-entrant
membrane. This was achieved by counting the number
of blocked (or vacant) pores in the field of view at regular
time/strain intervals from a video recording of a con-
tinuously strained membrane.
In total eight particle transmission tests were per-
formed for loading in the x direction and five were
performed for loading in the y direction. This number
of tests was carried out to determine a representa-
Figure 3. (a) Polymeric re-entrant honeycomb membrane; (b) tive average of the strain-dependent defouling proper-
polymeric conventional honeycomb membrane. Pores are ap- ties with an acceptable level of experimental uncer-
proximately 1 mm in width (along the x direction). The membranes tainty.
were fabricated by direct femtosecond laser ablation in air, with
pulses at 790 nm (170 fs). In the case of the conventional membrane it was not
possible to observe particle transmission for the range
The resulting cell dimensions measured from optical of bead sizes available. For beads of diameter 0.68
micrographs were h ) 0.78 ((0.03) mm, l ) 0.54 ((0.02) ((0.05) mm all the beads passed through the conven-
mm, t ) 0.086 ((0.006) mm, w ) 0.128 ((0.005) mm, tional membrane in the undeformed state, whereas for
and R ) -23((2)° for the re-entrant membrane and h beads of diameter 1.03 ((0.03) mm no particle trans-
) 0.69 ((0.07) mm, l ) 0.56 ((0.02) mm, t ) 0.14 mission was observed in either the undeformed state
((0.03) mm, w ) 0.128 ((0.005) mm, R ) +23((2)° for or in a strained state up to a tensile strain of ∼1.5%.
the conventional membrane (see Figure 1 for definition
of geometrical parameters). 4. Results

3. Membrane Characterization 4.1. Mechanical Properties. Typical longitudinal


versus transverse extension data are presented in
Mechanical testing of the honeycomb materials was Figure 4a,b for the re-entrant and conventional (hex-
carried out on a Shimadzu AGS-D 10 kN universal agonal) cases, respectively. It is clear, from the width/
testing machine, using both 10 kN and 500 N load cells. extension curves of Figure 4a,b, that the re-entrant
Load data were synchronously logged with displacement honeycomb expands laterally when stretched while the
data obtained both parallel and transverse to the conventional honeycomb contracts laterally.
loading direction using a videoextensometer (Mess- This is also illustrated in Figure 5a,b where the
physik VideoExtensometer package, Messphysik, La- transverse true strain x is plotted versus the longitu-
borgeräte Ges.M.B.H., Fürstenfeld, Austria). The video- dinal true strain y applied in the y direction. The slope
extensometer used differential contrast on a digitized of this plot gives Poisson’s ratio -νyx (see for example
image of the specimen obtained from a CCD (charge ref 23). An analogous set of data was obtained for the
coupled detection) video camera (Mintron OS-65D), orthogonal direction, giving -νxy. Young’s modulus in
giving image data of 480 × 640 pixels, to measure each case was determined from the initial slope of the
displacements. The magnification (ratio of a given stress-strain curves (Figure 6a,b). The overall results
distance on the acquired digital image divided by the are summarized in Table 1. In all cases the honeycombs
known actual value of this distance) was 19, giving a remained linear elastic up to strains of about 0.01.
resolution of (2 µm corresponding to a strain of The mechanical properties for honeycomb networks
(10-4. for deformation due to rib hinging or flexure have been
Ind. Eng. Chem. Res., Vol. 39, No. 3, 2000 657

Figure 5. (a) Longitudinal vs transverse true strain data for re-


entrant honeycomb membrane; (b) longitudinal vs transverse true
strain data for conventional honeycomb membrane. Deformation
Figure 4. (a) Longitudinal vs transverse extension data for re- is due to an applied load in the y direction in both cases.
entrant honeycomb membrane; (b) longitudinal vs transverse
extension data for conventional honeycomb membrane. Deforma-
tion is due to an applied load in the y direction in both cases.
shown that24

(tl)
3
derived elsewhere12,13,24 and are simply quoted here: Kf ) Esw (4)
cos2 R
νxy ) νyx-1 ) (1) where Es is the intrinsic Young’s modulus of the rib
(hl + sin R) sin R material and t is the rib thickness defined in Figure 1.
Similarly, if hinging is considered to be due to shearing
K cos R of the material at the cell wall junction, Kh has been
Ex ) (2) shown to take the form24
h
( )
w + sin R sin2 R
l
h
Kh ) Gsw (tl) (5)

Ey )
l (
K + sin R ) (3) where Gs is the shear modulus of the cell wall material.
w cos3 R The shear mechanism for hinging is expected to be
important for cells where the rib aspect ratio l/t is small.
where Ex and Ey are Young’s moduli due to loading in Note that Poisson’s ratios for honeycomb networks are
the x and y directions, respectively, h, l, and R are the identical when deformation is due to hinging or flexure,
geometrical parameters defined in Figure 1, w is the depending only on the geometrical parameters of the
depth of the honeycomb ribs, and K is the force con- network (eq 1). The expressions for Young’s moduli
stant for the hinging (Kh) or flexure (Kf) deformation associated with the hinging and flexure mechanisms
mechanism. From standard beam theory it has been differ only by the form of the respective force constants.
658 Ind. Eng. Chem. Res., Vol. 39, No. 3, 2000

Table 1. Values for ν and E for Conventional and Auxetic HoneycombssTheory and Experiment
νxy νyx Ex, GPa Ey, GPa
Conventional Membrane
experimental 0.86 ( 0.06 0.6 ( 0.1 0.23 ( 0.04 0.130 ( 0.001
theory (flexure)12 1.4 ( 0.3 0.7 ( 0.1 0.2 ( 0.2 0.12 ( 0.08
theory (concurrent)13,24 1.0 ( 0.2 0.6 ( 0.1 0.15 ( 0.08 0.09 ( 0.05
Re-entrant Membrane
experimental -1.82 ( 0.05 -0.51 ( 0.01 0.127 ( 0.006 0.032 ( 0.006
theory (flexure)12 -2.0 ( 0.2 -0.49 ( 0.05 0.10 ( 0.03 0.024 ( 0.006
theory (concurrent)13,24 -1.8 ( 0.1 -0.44 ( 0.04 0.08 ( 0.02 0.021 ( 0.005

membrane, variation between the two sets of data is


within the calculated uncertainties.
4.2. Particle Transmission. Figure 7 shows stills
from a video recording of the particle transmission
experiments for loading of the re-entrant membrane in
the x direction. The stills cover a strain range of 0 e x
e 0.01, which is indiscernible by the eye in Figure 7.
The glass beads, which were initially resting on the re-
entrant cells, began to fall through the membrane pores
as tensile strain is applied. It should be noted that in
the particle transmission experiments the negative
values of Poisson’s ratios were smaller in magnitude
than those originally measured (νxy ∼ -1.4 and νyx ∼
-0.18, cf. -1.82 and -0.51, respectively) due to the
advent of three broken ribs in the membrane at this
stage of the experiment. These imperfections and other
small variations in geometrical parameters (of the
membrane and the beads) probably account for the fact
that not all beads were transmitted at the same instant.
The normalized fraction of blocked pores, averaged
over all tests, is plotted versus the loading strain in
Figure 8 for loading in the x and y directions. The data
are normalized to account for different levels of fouling
at the start of each test (i.e., n/n0 ) 1 initially for the
best fit line to each set of loading data, where n is the
number of blocked pores in the field of view and n0 is
the initial number of blocked pores in the field of view).
The principle of mechanical control of the sieving or
filtering action of the membrane is clear from Figures
7 and 8. Furthermore, Figure 8 shows the rate of
defouling is dependent in some manner on the value of
Poisson’s ratio, as indicated by the different slopes of
the data for loading in the x and y directions (slopes )
-30.00 and -9.46, respectively).
It was not possible to observe similar particulate
defouling behavior with the conventional honeycomb
membrane, because of the beads available for testing
purposes being either too small (and therefore passing
through the membrane in the undeformed state) or too
large for significant pore variation to be achieved
without the membrane yielding plastically. The case of
using a conventional membrane in this scenario is,
Figure 6. (a) Stress-strain data for re-entrant honeycomb however, discussed below.
membrane; (b) stress-strain data for conventional honeycomb
membrane. Deformation is due to an applied load in the y direction
in both cases. 5. Discussion and Conclusions
The theoretical mechanical properties for the mem- The requirement of a quadratic strain energy function
branes studied here are also presented in Table 1, and hence of a symmetric stiffness matrix for an
calculated using eqs 1-4 and assuming deformation is orthotropic linear elastic material implies the following
due to rib flexure when Young’s moduli are calculated. relationship should be satisfied:25
The value of Es, the stiffness of the polymer material,
was obtained by testing a piece of the unablated polymer νxyEy
material, yielding a value of the intrinsic material )1 (6)
modulus Es ) 4.4 ((0.6) GPa. νyxEx
The agreement between experiment and theory for
Poisson’s ratio and Young’s modulus data is generally From the experimental data in Table 1, we find (νxyEy)/
good. With the exception of νxy for the conventional (νyxEx) ) 0.8 ((0.2) and 0.9 ((0.2) for the conventional
Ind. Eng. Chem. Res., Vol. 39, No. 3, 2000 659

Figure 7. Video stills of re-entrant membrane defouling when challenged by glass chromatography beads: (a) ∼60% bead coverage on
an undeformed membrane; (b) ∼50% bead coverage at a strain of 0.5% in the x direction; (c) ∼40% coverage at a strain of 0.75% in the
x direction; (d) ∼30% coverage at a strain of 1% in the x direction.

assume to be isotropic, allowing us to use the standard


relation from classical elasticity theory of isotropic
materials: Es ) 2Gs(1 + νs). Experimentally, we deter-
mined νs ) 0.56 ((0.10), which is consistent with the
maximum positive value of +1/2 allowed by classical
elasticity theory for isotropic materials, or may be
indicative of some degree of anisotropy in the film due
to the drawing process during manufacture. Hence,
employing the values of t/l established above, we find
for the conventional honeycomb structure Kf/Kh ) 0.18
((0.08), and for the re-entrant honeycomb structure Kf/
Kh ) 0.08 ((0.01). The lower the value of the force
constant for a given deformation mechanism, the more
significant that mechanism becomes,13,24 and so we see
that flexure dominates over hinging for both types of
membranes in this case.
A third possible deformation mechanism exists for
these membranes, corresponding to stretching of the
Figure 8. Averaged normalized fraction of blocked pores vs
ribs in response to an applied load. In this case the force
loading strain for the re-entrant membrane challenged by glass
beads. Data for loading in the x and y directions are shown. constant is given by13,24

and re-entrant honeycomb membranes, respectively.


Hence, the experimental data are consistent, within
Ks ) Esw (tl) (9)
experimental error, with classical anisotropic elasticity
theory. leading to Kf/Ks) 0.06 ((0.02) and 0.026 ((0.003) for
Similarly, the requirement that the strain energy of the conventional and re-entrant honeycomb membranes,
an orthotropic material be positive definite for static respectively. Hence, flexure again dominates.
equilibrium leads to25 A model has been developed where all three deforma-

()
tion mechanisms act concurrently.13,24 An example of
Ex 1/2
the concurrent model expression is given here for νxy:
|νxy| e (7)
Ey

which is also satisfied by the experimental data in Table sin R cos2 R


[1
+
1
-
Kf Kh Ks
1
]
( )[( ]
1 for both membranes. νxy ) (10)
The excellent agreement between theory and experi-
ment clearly demonstrates that honeycomb structures
can be designed and fabricated using femtosecond laser
h
l
+ sin R
1
+
1
Kf Kh )
sin2 R +
cos2 R
Ks

ablation with specifically tailored mechanical properties. To check the validity of the force constant expressions
Auxetic and nonauxetic structures can be made from (eqs 4, 5, and 9), the concurrent model calculations for
the same material by modifying the geometry of the the membranes considered here are also presented in
structure, for example, by changing R or h/l. Table 1. Again, good agreement is achieved with experi-
5.1. Deformation Mechanisms and Force Con- ment, as expected because flexure dominates and we
stants. In a comparison of the experimental mechanical have already seen that the experimental data are in
properties with theory, it was assumed that deformation good agreement with the flexure model. The concurrent
of the micromachined structures was via flexure of the model predictions are slightly different from those of the
honeycomb ribs. This is vindicated by comparing the flexure model (because of the influence of the hinging
force constants for rib flexure and hinging given in eqs and stretching mechanisms), but the experimental
4 and 5, which leads to errors are too large to enable a definitive statement as
to which model best represents the experimental data.
Kf Es t 2 t2
)
K h Gs l ()
) 2(1 + νs)
l () (8) Note, though, that the experimental νxy value for the
conventional membrane agrees within error with the
concurrent model predictions. This was found not to be
where νs is Poisson’s ratio of the rib material which we true using the flexure model alone.
660 Ind. Eng. Chem. Res., Vol. 39, No. 3, 2000

5.2. Strain-Dependent Deformation. The strain-


dependent deformation and particle transmission of the
membranes considered here have also been investigated;
see Figures 5-8. We have also developed simple ana-
lytical expressions for the maximum inscribed sphere
for the pores of both membranes. It is, therefore,
possible to model the particle transmission with strain
for both membranes, assuming deformation is due to
rib hinging (i.e., R varying); see below. However, it has
been noted above that rib flexure appears to dominate
the deformation of the membranes. Hence, in the
following we consider the strains in the x and y direc-
tions for deformation to be due to rib flexure and hinging
to (i) facilitate comparison with the experimental strain
data (Figure 5a and 5b) and (ii) compare the strain data
for rib flexure and rib hinging to assess the viability of
subsequently using the hinging model to model the
experimental strain-dependent particle transmission
data.
True strains are evaluated from

x ) ln ( )
X
X0
) ln(1 + ex) (11)

where X and X0 are the deformed and undeformed unit-


cell lengths in the x direction, respectively, and ex is the
engineering strain in the x direction. Similar expres-
sions exist for strain in the y direction.
For example, in the case of the flexure model, ex is
given by12

δ
ex ) tan R (12)
l
where δ is the deflection of the rib undergoing flexure.
In the flexure model, therefore, strains are calculated
by varying δ, while maintaining l and R constant. This
is applicable to low strains where beam theory26 is valid,
as is the case for the experimental data presented in
Figures 5 and 6.
In the case of the hinging model x is given by

( )
Figure 9. (a) Theoretical (hinging and flexure models) and
cos R experimental x vs y data for the re-entrant honeycomb mem-
x ) ln (13)
cos R0 brane; (b) theoretical (hinging and flexure models) and experi-
mental x vs y data for the conventional honeycomb membrane.
Hinging model ) solid line; flexure model ) dashed line.
where R and R0 are the deformed and undeformed
honeycomb angle, respectively. In the hinging model than for the re-entrant membrane (Figure 9a). However,
strains are therefore calculated by varying R while we note that the calculated uncertainties in the slope
maintaining all other geometrical parameters constant. of the model curves are of the order of 15-20% (see
In Figure 9a we show the comparison of the experi- flexure model νxy and νyx data in Table 1).
mental x versus y data with the flexure and hinging Hence, the experimental strain data agree within the
models for the re-entrant membrane. The two models calculated uncertainties with the flexure model data.
are almost coincidental throughout the entire strain It also appears reasonable to use the rib hinging model
range (0 e y e 0.010). Furthermore, the agreement as a first approximation to model other strain-depend-
with the experimental data is also good, with the models ent properties (e.g., particle transmission) for these
having only a slightly lower gradient than that shown membranes.
by the experimental data. This is of course reflected in 5.3. Strain-Dependent Particle Transmission. In
the excellent agreement between the theoretical and the simple particle transmission tests performed here
experimental values of νyx for the re-entrant honeycomb we have demonstrated the potential of auxetic materials
membrane (see Table 1). or structures in filtration applications, specifically in the
The experimental and theoretical (flexure and hinging cleaning of fouled membranes. This has been achieved
models) x versus y data for the conventional membrane by the application of a uniaxial load or displacement to
are shown in Figure 9b. Again, the hinging and flexure open up the pores in a manner unique to auxetic
models give almost identical results throughout the materials or structures, thereby allowing the passage
strain range considered in Figure 9b. The experimental of glass beads from one side of the re-entrant membrane
trends are also reasonably well reproduced, although to the other. This was not observed in the comparative
there is slightly more discrepancy in the model and tests on the conventional membrane. This may be due
experimental slopes for the conventional membrane to the fact that the conventional honeycomb cells simply
Ind. Eng. Chem. Res., Vol. 39, No. 3, 2000 661

in the y direction and has been normalized to the radius


of the sphere able to pass through the pore in the
undeformed membrane in each case. In effect, the
normalization enables a comparison between re-entrant
and conventional membranes having the same initial
effective pore size. In the calculations we have assumed
deformation to be due to rib hinging.
For the re-entrant membrane, it is clear that the size
of the particle that can pass through the membrane can
be increased significantly by applying a tensile load or
strain in the y direction. The size of the particle is in
this case constrained by the diagonal ribs (length l). The
case where the particle is constrained by the vertical
ribs (length h) is possible but requires h/l > 2.
From eq 16 the geometrical parameters measured for
the re-entrant membrane (see above) yield a maximum
bead diameter ()2R) for transmission through the
membrane of 0.43 ( 0.03 mm. This corresponds well
with the known value of 0.42 ((0.02) mm for the beads
employed in the test, enabling this simple bead and
Figure 10. The maximum radius of a sphere capable of passing membrane system to demonstrate proof of principle for
through the pores of the re-entrant and conventional honeycombs auxetic materials or structures in filter defouling or size
studied here plotted as a function of loading strain in the y selectivity operations.
direction. The values are normalized to the radius of the inscribed For the conventional membrane the size of particle
sphere at the undeformed geometry (y ) 0). Geometrical values
that the pore can accommodate is at a maximum (within
determined experimentally (see text) were used in the calculations.
The pore walls constraining the maximum sphere size are shown error) when the membrane is in the undeformed state
schematically in the figure. for the membrane geometry considered here. Equation
15 yields a value for the maximum inscribed bead
contract in the lateral dimension when stretched lon- diameter for the pores of the conventional membrane
gitudinally (see Figure 1), thus reducing the size of the of 0.89 ( 0.05 mm, which explains why the beads of
sphere able to pass through the membrane. Alterna- diameter 0.68 ((0.05) mm passed through the unde-
tively, it may be due to the beads employed in the test formed membrane whereas those of diameter 1.03
not having a diameter with a close enough match to the ((0.03) mm did not. Application of a tensile or compres-
conventional pore size in this case. sive load or strain in either direction for the conven-
To clarify this issue further, we have modeled various tional membrane only leads to a decrease in the size of
situations involving the admission of a uniform sphere bead able to pass through the membrane, which ex-
through six-sided re-entrant and conventional cells. plains why the 1.03-mm diameter beads were not
Although we have ascertained that rib flexure is the transmitted when the conventional membrane was
dominant mechanism, we have seen that the strain and deformed. The conventional membrane is, therefore,
Poisson’s ratio calculations are almost identical between unsuitable for the type of defouling operation afforded
the flexure and hinging models and so the maximum by the auxetic membrane.
bead size analysis assumes deformation is due to rib The maximum particle size a conventional honeycomb
hinging for simplicity. membrane (with h/l < 2) can accommodate occurs at
In this analysis, the maximum inscribed sphere the geometry at which the ribs constraining the particle
radius R when the vertical pore ribs constrain the change from being the diagonal ones to the vertical ones
sphere (see Figure 10) is given by (see Figure 10). (For a conventional honeycomb mem-
brane with h/l g 2 the vertical ribs always constrain
t the bead size, and so the angle corresponding to the
R ) l cos R - (14) maximum particle size occurs at R ) 0°.) Clearly, it is
2
possible to design conventional honeycombs (with h/l <
Equation 14 is valid for both the conventional and re- 2) with an undeformed pore “size” away from the
entrant honeycomb geometry. maximum, which would allow some potential defouling
In the case where the diagonal ribs constrain the operation due to increasing the pore size. However,
bead, for the conventional membrane we have away from the “regular hexagon” geometry other effects
due to, for example, pressure drop and particle flux
h t through the membrane may need to be taken into
R) cos R + l sin R cos R - (15)
2 2 account.
The rate of particulate defouling with loading strain
and for the re-entrant membrane has been found to be related in some manner to
Poisson’s ratio for the particular direction of loading (see
h π R t
R)
2 (
tan + -
4 2 2 ) (16) Figure 8). Consider the case of loading in the y direction.
Here, the rate of defouling with respect to the loading
strain (y) is related to the rate of defouling with respect
Figure 10 shows the variation in the radius of the sphere to the transverse strain (x) by
able to pass through the pores of conventional and re-
entrant membranes having the geometrical parameters
established above for the membranes considered in this
paper. The radius is plotted versus the applied strain
(d(n/n0)
dy ) (
σy
)-
dx )
d(n/n0)
νyx
σy
(17)
662 Ind. Eng. Chem. Res., Vol. 39, No. 3, 2000

where the subscript σy indicates that the strain-depend-


ent rates of defouling are due to an applied load in the
y direction, and we have used the definition for Poisson’s
ratio of

dx
νyx ) - (18)
dy

which is applicable to nonlinear as well as linear


deformation.23,27 If we assume that the rate of defouling
with strain in a given direction is independent of the
direction of loading, for example,

(d(n/n0)
dx ) (
σx
)
d(n/n0)
dx )
σy
(19)

then, from eqs 17 and 19, the ratio of the slopes of the Figure 11. Averaged normalized fraction of blocked pores vs
strain in the x direction for the re-entrant membrane challenged
two curves in Figure 8 is given by by glass beads. Data for loading in the x (crosses) and y (circles)

( )
directions are shown. Also shown is the calculated curve assuming
d(n/n0) a normal cumulative distribution of glass bead sizes having a mean
value of R/l ) 0.415 and a standard deviation of 0.019. All
dx σx 1 membrane geometrical parameters were as observed experimen-

( )
)- (20) tally.
d(n/n0) νyx
dy σy where [d(n/n0)/dx)]σx is the gradient of the straight line
()-30.00 in Figure 8). Similarly, for loading in the y
Similarly, it can also be shown that the ratio of the direction

( )
slopes is related to νxy by
d(n/n0)

( )
n
d(n/n0) ) y + 1 (23)
n0 dy σy
dx σx

( )
) -νxy (21) Equations 20 and 21 provide conversion between the
d(n/n0)
gradients of the straight lines in Figure 8, defined by
dy σy eqs 22 and 23. Taking the average of the rate of
defouling with respect to strain for loading in the x
In the case of the flexure or hinging models, eq 1 is valid direction given by eqs 20 and 21 (due to the assumption
and eqs 20 and 21 are equivalent. However, for models that the rate of defouling with strain in a given direction
or structures where νxy * νyx-1, the assumption that the is independent of the direction of loading being invalid
rate of defouling with strain in a given direction is in this case; see above), we have
independent of the direction of loading may not be valid.
1
( )
〈( ) 〉 ( )
This is the case for the concurrent model and mem- + νxy
branes discussed in this paper. Furthermore, the mem- d(n/n0) νyx d(n/n0)
brane used in the particle-transmission experiment )- (24)
dx σx 2 dy
contained a small number of damaged ribs, further σy
invalidating the assumption in eq 19. In such cases, eqs
20 and 21 give different values, which we take to be Rearranging eq 22 and substituting eqs 23 and 24 yields
the limiting cases.
Taking the average of eqs 20 and 21 for Poisson’s 2y
x ) -
( )
ratios associated with the membrane during the particle (25)
1
transmission experiment (νxy ) -1.4 and νyx ) -0.18) + νxy
gives a predicted ratio of the slopes for Figure 8 of 3.5, νyx
which is in good agreement with the observed value of
3.2. Hence, the magnitude of Poisson’s ratio is a Equation 25 provides the necessary conversion factor
measure of the sensitivity of the membrane to changes to enable the particle transmission data due to loading
in the pore size. in the y direction to be plotted versus the same strain
To check for consistency in the particle transmission as the data due to loading in the x direction. (Note that
data for loading in the x and y directions, plotted versus if the assumption of the rate of defouling being inde-
the loading strain (i.e., x and y, respectively) in Figure pendent of the loading direction was valid, then νxy )
8, it is instructive to plot the data versus the strain in νyx-1 and so eq 25 would simplify to x ) -νyxy.)
one direction only. To a first approximation each set of This is illustrated in Figure 11 where the experimen-
data in Figure 8 can be fitted by a straight line which tal normalized fraction of blockages (n/n0) are plotted
in the case of the x-loaded data is given by versus x for uniaxial loading along both the x and y
directions. In Figure 11, the data due to loading along
n
n0
) (
d(n/n0)
dx )σx
x + 1 (22)
the x axis (crosses) are as given in Figure 8. The data
due to loading along the y axis (circles) have also been
included by using eq 25 to convert the strain data. Using
Ind. Eng. Chem. Res., Vol. 39, No. 3, 2000 663

this method, it is readily seen that the data for loading bending moments leading to curvature (“bowing”) of the
along the x and y directions are consistent, because they membrane in the direction of flow. It is known that
now overlap once the effects of Poisson’s ratios and materials and structures possessing a negative in-plane
loading direction have been taken into account. Poisson’s ratio undergo synclastic curvature when sub-
For a bead/membrane system consisting of beads of ject to a bending moment, whereas those possessing a
exactly identical shape and size, and a membrane positive in-plane Poisson’s ratio undergo anticlastic
having exactly identical pore structure and rib geometry curvature.4,10 In other words, auxetic materials and
throughout the membrane, it might be expected that structures can be deformed into a doubly curved “dome”
complete defouling would occur at the instant the pore shape more easily than nonauxetic materials and struc-
size exceeds the bead diameter. In reality, of course, the tures. Such deformation will lead to an increase in pore
beads will have a distribution of sizes, and there will size which, as we have demonstrated in this paper, may
be some variation in the pore geometry across the be used for membrane defouling or for reducing a
membrane, leading to particle transmission occurring pressure increase during fouling.
across a range of strains, as observed in Figure 8. However, it should be noted that the bowing action
Therefore, we have modeled the particle transmission due to pressure build-up could also introduce detrimen-
through the re-entrant membrane assuming a normal tal effects such as the release of initially trapped
distribution of particle sizes going through pores of a particulates into the downstream. The transmission of
particular size governed by eq 16 for the membrane particles through the filter due to bowing may also
geometry considered in this paper. In the calculations, hinder the establishment of the more effective filtration
therefore, those particles in the distribution having a phase where the initial deposit acts as part of the
radius less than that determined from eq 16 are filtering media to trap finer particles.
considered to be transmitted through the membrane. In the case of thick filtering media then the bowing
Particle transmission was calculated for varying R (i.e., mechanism may not be applicable. In this case the
assuming membrane deformation is due to rib hinging). pressure build-up across the filter would tend to close
The normalized fraction of blockages calculated in this the pores which would oppose the effect of tensile lateral
way are also plotted in Figure 11 (solid curve), using forces that may be applied to open up the pores for
eq 13 to convert the variations in R to x. defouling purposes. Clearly, the anticipated forces due
The model curve is normalized to n/n0 ) 1 at the to pressure build-up need to be considered in the design
undeformed geometry to ensure consistency with the and selection of the appropriate filter material and
experimental data. A normal cumulative distribution of control system to ensure satisfactory defouling occurs
particles having a mean value of R/l ) 0.415 and a in reality.
standard deviation of 0.019, with all other membrane The pore-opening properties characteristic of auxetic
geometrical parameters as observed experimentally, materials and structures may also be of benefit in
gives the best fit to the experimental data in Figure 11. applications where, for example, tuneable pore size
The mean value of R/l employed in the calculations is, variations or oscillations are required, or where dynamic
therefore, in excellent agreement with the value of R/l alterations of pore size are needed.
) 0.40 ( 0.04 calculated using eq 16 from the experi- Auxetic materials and structures have potential in
mentally determined geometrical parameters for the smart filtration applications requiring both active and
undeformed membrane, which we have already seen passive control of the pore size. Future work will involve
possesses a pore size which corresponds well with the the use of alternative fabrication techniques to enable
size of beads used in the test. auxetic structures having smaller pore sizes to be
In this paper the potential of employing auxetic fabricated and tested. For example, the LIGA (Lithog-
materials in filter defouling operations has been con- raphie, Galvanoformung, Abformung) micromachining
sidered under uniaxial loading conditions. Of course, technique, which employs lithography, electroplating,
biaxial loading operations may be possible in certain and moulding processes to manufacture finely defined
filtration applications. Tensile loading in either the x microstructures for use in microelectronic and micro-
or y direction leads to an increase in pore dimensions filtration components, for example, has been used to
of an auxetic membrane, and so the effects are additive fabricate conventional honeycomb structures having
in the biaxial loading case, leading to further enhanced pores up to 2 orders of magnitude smaller than the
pore-opening possibilities. However, for a conventional membranes fabricated and tested here. Hence, this
membrane the effects due to tensile loading in each technique enables the possibility of auxetic membranes
direction oppose each other from a pore-opening point for use in practical air filtration systems to be consid-
of view (i.e., one tends to open the pore in the y direction ered. Scaled-down auxetic honeycombs may also find
while closing the pore in the x direction and vice versa). use in biomedical applications such as ultrafiltration
This is demonstrated by considering eq 20 or 21 where and drug-release membranes where the filtering or
positive Poisson’s ratio values lead to a negative ratio release of a clearly defined dose of similarly sized cells/
of the slopes of the defouling with strain curves for molecules is required.
loading in the x and y directions, indicating that The fabrication, characterization, and testing of aux-
defouling may be possible by loading in one direction etic forms of more realistic filter materials than the
but not the other. Hence, once again we expect auxetic membrane studied here for the proof-of-concept dem-
materials or structures to offer improvements in filter onstration are also now required. Auxetic forms of
defouling operations. polymeric foams used in air filtration are known,4 which
An alternative mechanism for effecting pore variation are obvious choices for study in this respect. Auxetic
may be as a result of the passive response of a foams could also be used to support auxetic membranes,
membrane subject to a pressure-drop build-up across similar to the one studied here, for large-scale filtration
the membrane as a result of membrane fouling. This operations. In this case the support would be required
may be considered equivalent to the application of to be highly deformable and have a larger effective pore
664 Ind. Eng. Chem. Res., Vol. 39, No. 3, 2000

size and matching in-plane Poisson’s ratios with respect νxy ) Poisson’s ratio for uniaxial loading along the x
to the membrane for the auxetic membrane to exhibit direction
the full benefits in filter defouling and size selectivity νyx ) Poisson’s ratio for uniaxial loading along the y
demonstrated here. Auxetic metallic foams4 should also direction
be useful in this respect, particularly in applications σx ) applied stress along the x direction
where increased support stiffness is required. Alterna- σy ) applied stress along the y direction
tively, deeper honeycomb monoliths having larger ef- τp ) laser pulse length, fs
fective pore sizes could be used to support honeycomb
membranes. Because of the scale-independent nature
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