KLANG HOCK PLASTIC INDUSTRIES SDN BHD (28053-D)

HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL (HIRARC)

Department: Engineering Prepared by: Sathish Kumar Approved by: Mr. Tan Thay Hoe Date:28.9.2020
Section: Maintenance - Electrical Designation: SHE Executive Designation: General Factory Manager

Activity/Process: Electrical Maintenance for Machine (PM & Breakdown)

Hazard Identification Risk Analysis Risk Control

No. Work Activity Hazard Can Cause/Effect Existing Risk Control L S Risk Recommended Risk Control PIC(Due Date)

Troubleshootin Live current in 1. Electric shock 1. Earthing 1. Training on electrical safety

g malfunction energized 2. Burn 2. Use of multimeter Sathish &
1 in machine conductors or 2 2 4 Supervisor ( End of
circuit parts October)

Switching on Phase to phase 1. Flash arc burns NIL 1. Maintain clearance boundary
the breaker fault 2. Use of PPE (fire resistant arm Sathish &
2 3 3 9 cover) Supervisor ( End of
3. Signage & training on electrical October)
safety
Changing of Heavy parts 1. Ergonomic issue 1. Use of hydraulic jack 1. Training on proper lifting
electrical ( back pain) 2. Buddy system technique Sathish &
3 motor 1 3 3 Supervisor ( End of
October)

Testing the Moving parts 1. Amputation 1. Machine Guards 1. Signage & training
machine 2. Cuts & abrasions Sathish &
4 1 3 3 Supervisor ( End of
October)
KLANG HOCK PLASTIC INDUSTRIES SDN BHD (28053-D)
Risk Description

Likelihood = an event that is likely to occur

Severity = an outcome of the event

Likelihood Description Rating

Most Likely The most likely result of the hazard / event being realized 5
Possible Has a good chance of occurring and is not unusual 4
Conceivable Might be occur at sometime in future 3
Remote Has not been known to occur after many years 2
Inconceivable Is practically impossible and has never occurred 1

Risk = Likelihood x Severity

Risk Description Action

A high risk requires immediate action to control
the hazard as detailed in the hierarchy of control.
15 to 25 High

A medium risk requires a planned approach to

control the hazard and applies temporary measure
5 to 12 Medium
if required.

A low risk may be considered as acceptable and

further reduction may not be necessary.
1 to 4 Low

Source : Department of Occupational Safety and Health, Ministry of Human Resource Malaysia.
 Severity Description
Catastrophic Numerous fatalities, irrecoverable property damage and productivity
Fatal Approximately one single fatality major property damage if hazard is realized
Serious Non-fatal injury, permanent disability
Minor Disabling but not permanent injury
Negligible Minor abrasions, bruises, cuts, first aid type injury
Rating
5
4
3
2
1