RENR7439-05

Component Locations
1 2 September 2009 FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
Part Machine Schematic
Description
Number Location Location FWD MAIN AUX.
PUMP: VARIABLE and
Attachment
47
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
Valve Gp - Control (Left) 244-8419 1 C-7
Valve Gp - Control (Right) 259-7378 2 C-6
PRESSURE HYDRAULIC PNEUMATIC
Valve Gp - Negative Flow Control 171-0188 3 E-1 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE) COMPENSATION ENERGY TRIANGLES
LINE RESTRICTION
VARIABLE and PRESSURE
ATTACHMENT
COMPENSATED

Valve Gp - Pilot (Left Control) 206-3336 4 F-7

VALVE ENVELOPES
VALVES
Valve Gp - Pilot (Right Control) 206-3336 5 F-6 VALVE PORTS

Valve Gp - Relief 177-2653 6 E-5 3

Valve Gp - Solenoid 215-4890 7 E-5, F-5
Valve Gp - Solenoid (1-Pump/2-pump, 1-way/2-way) 165-9549 8 F-8
B ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

Standard 320D
AB AB
Accumulator Gp - Pilot Manifold Note B 20 B-4
Block Note B 21 C-8
Cylinder Gp - Boom Note A 22 E-1
TOP VIEW 6 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

Cylinder Gp - Bucket Note A 23 EF-2 FLUID STORAGE RESERVOIRS

Cylinder Gp - Stick Note A 24 E-2

Filter Gp - Case Drain Note B 25 A-5
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Filter Gp - Pilot Hydraulic Note B 26 A-4
MEASUREMENT ROTATING SHAFTS
Filter Gp - Return Oil Note B 27 A-6
Manifold Gp - Control Note B 28 B-5, B-6 320D and 323D Excavator
Motor Gp - Swing Note B 29 F-6 3 LL
Motor Gp - Left Travel Note B 30 F-4 Hydraulic System - Attachment PRESSURE TEMPERATURE FLOW

COMBINATION CONTROLS
UNIDIRECTIONAL BIDIRECTIONAL

Motor Gp - Right Travel Note B 31 F-3

Pump Gp - Main Hydraulic Note B 32 B-2 320D: 323D:
Sensor As - Left Pump Pressure Note B 33 B-3
A6F1-UP LFL1-UP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
Sensor As - Right Pump Pressure Note B 34 A-3 or MANUAL and PILOT PILOT or MANUAL

Switch As - LH Travel Pressure Note B 35 E-8 MM A8F1-UP MANUAL CONTROL SYMBOLS

Switch As - Pilot Pressure Note B 36 A-7 A9F1-UP
Switch As - RH Travel Pressure Note B 37 E-7 VIEW B KGF1-UP
Swivel Gp Note B 38 E-3 TDH1-UP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Tank Gp - Hydraulic Oil Note B 39 A-5 32 DHK1-UP RELEASED PRESSURE

PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE
Valve Gp - Cooler Bypass Note B 42 C-7
Valve Gp - LH Joystick Note B 44 B-8 FAL1-UP
Valve Gp - Load Control Boom Cylinder Note B 45 D-2 KLM1-UP EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

Valve Gp - Load Control Stick Cylinder

Valve Gp - Main Control
Note B
Note B
46
47
D-5
C-1 thru C-6
8 WBN1-UP ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
SUPPLY PRESSURE

GDP1-UP
Valve Gp - Pilot Travel Note B 50 E-7, E-8
Valve Gp - Pressure Reducing Boom/Swing Note B 51 B-4
PCX1-UP SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
CXY1-UP
Valve Gp - RH Joystick
Valve Gp - Shuttle
Note B
Note B
53
54
B-7
A-7, A-8
3 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

Valve Gp - Swing Cushion Note B 56 E-6 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED
Valve Gp - Travel LT Counterbalance Note B 57 E-4 POSITIONING POSITION POSITION

Valve Gp - Travel RT Counterbalance Note B 58 E-3

UNIDIRECTIONAL UNIDIRECTIONAL

Note A: Refer to parts manual for specific cylinder information.

Note B: Part numbers are located on the main Hydraulic System Schematic according to
RIGHT SIDE VIEW BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION

the effectivity of the machine. System 11

Negative Flow Valve Group © 2009 Caterpillar Printed in U.S.A.
All Rights Reserved

Electrical Symbols Table

30 57 42 53 44 21 36 Hydraulic Symbols (Electrical)

1 2 7 54
4 G M
45 46 47 5 35 Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

37 50

(Dimensions: 34 inches x 28 inches)

20 22 24
28 51 27

RENR7439-05
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)

3 Electrical Symbols (Electrical)

22 23 T

32 KK 32 JJ EE Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol
33 34
Wire Number Identification Codes
HYD.
31 8 25 29 TANK Electrical Schematic Example Hydraulic Schematic Example

58 26 27 39 6 56 38 25 Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color

24 Page,
Identification

325-AG135 PK-14
325-PK

20 42 1 2 7 6 44 Circuit Identification
Number
Wire Color Wire Gauge

28 51 45 46 47 53 Previous Standard

GG Wire
Wire Color

24 325-PK-14
B A
Circuit Number Wire Gauge
32 Identification (EXAMPLE VALVE)

33 34
FF 34 HH 33 26 SOS

3 22

8 25
Tap Locations
26 27 Pressure, Sampling, and Sensor
23 Tap
Description
Schematic
Number Location
EE Left Pump Delivery Pressure B-3

30 31 29 21 4 5 FF
GG
Right Pump Delivery Pressure
Pilot Pump Delivery Pressure
A-3
A-4
HH Left Pump Power Shift Pressure B-2

57 58 39 56 38 36 54 35 37 50 JJ
KK
Case Drain Pressure
Right Pump Power Shift Pressure
B-2
A-2
SOS Hydraulic Oil Sampling Port A-4

MACHINE COMPONENT LOCATIONS MAIN PUMP & FILTER CIRCUITS

 8 7 6 5 4 3 2 1
VALVE GP VALVE GP
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT PILOT RIGHT MAIN PUMP OUTPUT
(Left Control) (Right Control) PILOT PUMP OUTPUT
aR2 bR2 Pb1 206-3336 206-3336 LEFT MAIN PUMP OUTPUT

2 PUMP DOUBLE LP LT RP RT TRAVEL SPEED CONTROL CIRCUIT

A3 A2 A1 SUPPLY LINE
FLOW ACTION MOTOR GP
S3 S2 S1 MOTOR GP MOTOR GP DRAIN / RETURN LINE
SWING MOTOR SWING TRAVEL MOTOR (RIGHT) LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
TRAVEL MOTOR (LEFT) TRAVEL LEFT TRAVEL RIGHT ATTACHMENT CONTROL CIRCUIT
RIGHT TRAVEL MOTOR CONTROL CIRCUIT
LEFT TRAVEL MOTOR CONTROL CIRCUIT
PG SWING MOTOR CONTROL CIRCUIT F
F BOOM CYLINDER CONTROL CIRCUIT
BUCKET CYLINDER CONTROL CIRCUIT
T DR
STICK CYLINDER CONTROL CIRCUIT
1 3 2 1 3 2 SWING BRAKE CONTROL CIRCUIT
Pa2 Pb2
P3 P1 VALVE GP
SINGLE SOLENOID SINGLE SINGLE Pp3 Pp3
1 PUMP ACTION MU 215-4890
Pa1 DOUBLE DOUBLE T1
FLOW (EC2) T1
VALVE GP SOLENOID BUCKET BOOM BOOM
(1-PUMP/2-PUMP, 1-WAY/2-WAY) R.C.V-C BG AG CYLINDER CYLINDER CYLINDER
165-9549 T2 T2
A B
VALVE GP B1 DR A1 VALVE GP
PILOT TRAVEL SOLENOID
TP TT 215-4890
DR (EC1) AG BG BG
TRAVEL(L) TRAVEL(R) AG

A B
μ μ μ μ AR3 BR3 AR4 BR4
STICK
A B B A
E B A DR
CYLINDER HL HR
LL E
VALVE GP VALVE GP
BACK FWD FWD BACK BL2 AL2 VALVE GP NEGATIVE A1
TRAVEL LT
T1 T5 T2 T4 T6 T3 VALVE GP RELIEF COUNTERBALANCE FLOW CONTROL A2
SWING R.C.V-D 177-2653 BL1 AL1 BR1 AR1 VALVE GP 171-0188
CUSHION TRAVEL RT BL3
aL1 bL1 bR1 aR1 COUNTERBALANCE B1

SWIVEL GP
P B2
AL3
T
MM

VALVE GP
LOAD CONT.
SWITCH AS. STICK CYL. BR4
BL3 AL3 VALVE GP
SWITCH AS. RH TRAVEL LOAD CONT.
LH TRAVEL PRESSURE SPi AR4 BP3 BOOM CYL.
SP3 SP2 BPi BP2
PRESSURE
SDr aL2 aL1 BDr
D D
aR4
R.C.V-A AL2 AL1 AR1 BR1 BR3 AR3 R.C.V-B
VALVE GP
CONTROL Pa2 Pa1 BL2 BL1 aR1 aR2 aR3
(LEFT)
244-8419 FB2 FA2 FA1 FB1 T AL4 aL4 SP1 ST aL3 Di4 Pi4 BR2 AR2 Pi1 BP1 BT aR5 R3

(UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)
(Dimensions: 34 inches x 28 inches)
RENR7439-05

BOOM(2)

TRAVEL(R)

BUCKET
ATCH
SWING

BOOM(1)

STICK(2)
TRAVEL(L)
STICK(1)
C C

F4 F2 (OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)

T3 T4 T3 T4 Di2 Pi2 Pi3 Di3 DST Di1 bR5
VALVE GP PL
HL Pb2 Pb1 bL4 bL3 bL2 bL1 bR1 bR2 bR3 bR4 VALVE GP HR
CONTROL
(RIGHT) PR MAIN CONTROL
BLOCK
259-7378

EE PUMP GP
MAIN HYD.
SENSOR
24 Page,

AS LEFT G2 M2
VALVE GP VALVE GP MANIFOLD GP P2 Pi1 P-IN PSA2 DR1 PSA1 PUMP
LH JOYSTICK RH JOYSTICK CONTROL PRESSURE
T-OUT2
B JLP JLT JRT JRP DR2 B
Pn2
B1 A1 B2 A2
(TRAVEL)

PL HH
(SWING)

STICK SWING BUCKET BOOM Ps2

NO.1

NO.2

A2 NOTES
(LOCK)
NO.3

μ μ μ μ μ μ μ μ
PsM2
G4 R.C.V : RETURN CHECK VALVE
R.C.V-B R.C.V-C T
OUT IN R L OPEN CLOSE DOWN UP S3 LINE PATTERNS
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1 P1 P2
VALVE GP
PRESS
Dr2 JJ Pressure Line
P1 REDUCING S1 Dr1
BOOM/SWING Pilot / Load Sensing Pressure
PAC
DrM
Drain / Return Lines
DR3 DR4 G3
Pi2 DR5 T-OUT1 DR6
Component Group
G PsM1
FILTER GP Ps1 Attachment
PILOT
E F
ACCUMULATOR GP HYDRAULIC KK Air Line
A1 A2 A3 A4 A5 A6 A7 A8 A1
Pn1 CALLOUTS
R.C.V-A R.C.V-D OUT IN PR
YY Taps (Pressure, Sampling,Sensor) by letter
A3
Pi 52 Components by number
A A
VALVE GP SENSOR
SHUTTLE T AS RIGHT THIS SCHEMATIC IS FOR THE 320D /
G1 M1
B1 VALVE GP PG PC PUMP 323D EXCAVATOR
B2 B3 B4 B5 B6 B7 B8
COOLER BYPASS TANK GP PRESSURE Pm MEDIA # : RENR7439-05
HYDRAULIC
OIL FF ATTACHMENT : SYSTEM 11
FILTER GP PART #: 259-7479 CHG 01 (HE)
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2
CASE DRAIN GG SOS Components are shown installed on a fully operable machine
FILTER GP with the key and engine off and transmission shifter in neutral.
SWITCH AS. RETURN OIL
Refer to the appropriate Service Manual for Troubleshooting,
PILOT PRESS Specifications and Systems Operations
8 7 6 5 4 3 2 1