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L00100

3/04

School Bus & Medium Duty


Quick Reference Catalog

New Products Disc Pads

Remanufactured Products

I n n o v a t i v e V e h i c l e
T e c h n o l o g y
When every stop counts,
count on Haldex & Midland
Remanufactured Products!

Brake Parts for the


School Bus Industry
Spring Brake and Automatic Brake Haldex Relined
Air Chambers Adjusters (ABA) Brake Shoes

Air Suspension
Control Valves

When safety and performance can’t be compromised, you


can count on Haldex air brake products. It’s our quality and
performance that ensures the safety of every stop you make.

Start counting on Haldex to stop your most valuable loads


every time - call us at (800) 643-2374.
TABLE OF CONTENTS

New Products
PURest Air Dryer..............................................................................................2
CONSEP Condenser/Separator & Automatic Drain Valve ..............................3
Haldex ABA and S-ABA Features ....................................................................4
Haldex ABA Identification ................................................................................5
400 Series Reference Chart ............................................................................6
ABA Application Guide ....................................................................................7
Haldex Life Seal ..............................................................................................9
Haldex Gold Seal............................................................................................11
Hand Operated Valves....................................................................................13
Foot Operated Valves ....................................................................................16
Quick Release Valves ....................................................................................17
Drain Valves - Manual ....................................................................................18
Air Hose Assemblies 3/8” I.D. ........................................................................19
Air Hose Assemblies 1/2” I.D. ........................................................................20
Junction Boxes ..............................................................................................21
Electro - Pneumatic Switches ........................................................................22
Booster Cables ..............................................................................................23
Cables - Starter/PVC......................................................................................24
Backup Alarms ..............................................................................................25
Dashboard Fans ............................................................................................26

Disc Pads
Meritor Hydraulic Disc Pads ..........................................................................27
Bosch Hydraulic Disc Pads ............................................................................28

Midland Remanufactured Products


Midland Remanufactured Air Compressors....................................................29
Midland Premium Alternators ........................................................................31
Delco Starters ................................................................................................33
Midland Remanufactured Water Pumps ........................................................35
Hydraulic Backing Plate..................................................................................42
Park Cylinders or Expanders..........................................................................45
Other Lucas System Components ................................................................47
Parking Brakes ..............................................................................................48
Hydraulic Residual Check Valve ....................................................................48
Lucas Hydraulic Brake Components ..............................................................49
Hydraulic Brake Calipers (Twin Calipers) ......................................................50
Midland Remanufactured Clutches ................................................................56

1
PURest AIR DRYER
• Multi-Treatment Cartridge employs 5 stages of cleaning
to ensure dry system air.

• Universal mounting bracket eases retro-fit installations. Fits


Pure Air Plus, DRYest, AD type and SS type air dryer bolt
patterns.

• Integrated turbo protection.

• Built-in heater prevents freezing and damage to the dryer.

Service # OEM # Heater Notes


DA34100 N4253AA 12 Volt
DA34105 N4253AD none
DA34110 N4253AB 24 Volt
DA34200* - 12 Volt with "Econ" Valve*
* For Holset "E" type compressor application.

SERVICE KITS
Service # OEM # Description
DQ6050 - MTC Desiccant Cartridge
DQ6013 - Heater Kit - 12 Volt
DQ6014 - Heater Kit - 24 Volt
DQ6053 - Lower Housing Kit
DA33115 - Purge Assembly
DQ6023 - Purge Shield Kit
DQ6051 - Mounting Bracket - Universal
D331000 - Nipple
DQ6027 - Extended Purge Kit (Tank)
DQ6052 - Turbo Valve Repair Kit
DQ6037 - Differential Feedback Check Valve Kit
KN31527 N1178EE Pressure Relief Valve
RN60G - One-Way Check Valve Kit

PRODUCT SPECIFICATIONS
• Stages of Drying: 5
• Internal Purge Volume: 210 in3
• Inlet Air Temperature: -40°F to +175°F
• Maximum Working Pressure: 150 psi
• Safety Relief Pressure: 175 psi
• Secondary Pres. Protection: 235 psi
• 12, 24 Volt Heater: 95W
• Flow Capacity: 34 SCFM
• Desiccant Cartridge: 3.5 lbs.
• Assembly Weight: 22.0 lbs.

• Integrated Turbo Protection


Pressure Drop: 2 psi @ 15 SCFM/120psi

2
CONSEP™ Condenser/Separator
• Removes oil, liquid and other contaminants prior to
passage through the air system.
• Purges contaminants with each brake application.
• Reduces corrosion and possible failure of air system
components caused by contamination.
• Substantially increases air dryer desiccant life expectancy.
• Includes Haldex Automatic Drain Valve.
SPECIFICATIONS
• Weight: 5.4 lbs.
• Height: 10 in.
• Width: 4.4 in.
• Drain Capacity: 1.3cc/purge @ 116 psi
• Mounting Position: Vertical
• Max. Operating Pressure: 290 psi
• Max. Inlet Temperature: -40°F to 175°F
• Rate Voltage &
Power Consumption: 24 Volt / 0.5 amp.
or 12 Volt / 1 amp.
Part # Heater Type
41210026 12 Volt
41210029 24 Volt
Service Kit Description
41178240 3/4” Drain Tube Kit - Side Outlet
41277322 Condensor Kit
41290364 Seal Kit

Automatic Drain Valve (ADV)


• Expels moisture with each brake application
- Reduces possible build-up of harmful condensation
and contaminants
- Not dependent on compressor cycling
• Built in heater; standard on all valves
- Prevents valve freeze-ups
• Built in filter; standard on all valves
- Protects valve against contamination
SPECIFICATIONS
• Weight: 1.4 lbs.
• Height: 2.1 in.
• Width: 4.4 in.
• Drain Capacity: 1.3cc/purge @ 11.8 psi
• Mounting Position: Vertical
• Max. Operating Pressure: 300 psi
• Rate Voltage &
Power Consumption: 24 Volt / 0.5 amp
or 12 Volt / 1 amp.
Part # Heater Type
41010019 12 Volt
41010021 24 Volt
Service Kits Description
41071327 Repair Kit - 12 & 24 Volt ADVs
41178240 3/4” Drain Tube Kit - Side Outlet
41189454 Coil Repair Kit - 24 Volt
41189455 Coil Repair Kit - 12 Volt
41176281 Relay - 24 Volt
41176282 Relay - 12 Volt
41183400 Timer/Relay - 24 Volt
41183401 Timer/Relay - 12 Volt

3
HALDEX ABA AND S-ABA
FEATURES
Haldex ABA
Features Housing is heat treated for
Haldex automatic brake adjusters cover wear and corrosion
resistance.
more applications than any other brand.

Backed by the industry’s longest warranty.

Compatible with all major brand clevises.

Exclusive after-rolling
Reliable “O” rings and process for the wormshaft
gaskets seal out moisture increases fatigue strength.
and contaminants.

Easily accessible hex nut


simplifies adjustment.

Built-in installation indicator Control arm eliminates


eliminates templates, assures linkage concerns and
proper installation. provides greater
application flexibility.

Haldex S-ABA Worm Wheel


Regulator Gear

Features Control Disc

Coil Spring
Self-Setting control arm can be
positioned from -16° to +130°.
Wormshaft
Reduces the potential for
installation errors.

Saves time.

Sensitive adjustment rate


One-Way
provides optimal lining to Heat
Clutch
drum clearance. Treated Clutch Wheel
Housing Adjustment Hex

4
HALDEX ABA IDENTIFICATION

Selecting Your Haldex Automatic


Brake Adjuster
Step 1 Step 3
Determine what axle the Determine the adjuster ARM
LENGTH
adjuster will be used on; arm length.
see typical applications
on the following pages. Step 4 5/8"
Select the proper kit number. OR 1-1/2"
OFFSETS
Step 2 The kit includes: Haldex AVAILABLE
CAMSHAFT
Determine the camshaft Automatic Brake Adjuster, DIAMETER
diameter and number anchor bracket, anti-seize
of splines. lubricant and installation INSTALLATION
INDICATOR
instructions.

Haldex ABA (AA1)


Identification After Sept. Prior to
1989 Sept. 1989
The Part No. P/N40910224 The first three numbers stamped
Part Number: would be our adjuster part on the cover plate is the brake
409-10_ _ _ = Reduced mainte- number 409-10224.
adjuster part number. For
nance adjuster Part Number example: 224 would be our
429-10_ _ _ = No-Lube adjuster P/N40910224
Serial Number adjuster part number
S/N33489 409-10224.
Serial Number:
First 3 digits = Day of year built
Last 2 digits = Year of build

Haldex S-ABA
Identification The Part No.
P/N40920002
would be our
Part Number: adjuster part
409-20_ _ _ = S-ABA Brake Adjuster number
409-20002.

Serial Number: Part Number


P/N40920002
First 3 digits = Day of year built
Last 2 digits = Year of build Serial Number
S/N26802

5
400 SERIES REFERENCE CHART
Reference The O.E. Part Number That Is Stamped Into The ABA Side Cover To The 400 Series Replacement Service
Number Below.

Use the 400 Service Replacement ABA Kits for all aftermarket requirements. 400 series kits include new hardware and may
update the ABA design.

Multiple O.E. Listings indicate variations by bracket kit. See Bracket Kit Section to assure service replacement kit number.

Note: 300 & 419 series ABA’s are Transit/Coach applications and are not included in this catalog. Contact Haldex Midland
Services for numbers not listed.

O.E. PART SERVICE PART O.E. PART SERVICE PART O.E. PART SERVICE PART O.E. PART SERVICE PART
NO. NO. NO. NO. NO. NO. NO. NO.
409-10011 40010145 409-10249 40010003 409-10466 40010156 409-10664 40010041
409-10051 40010145 409-10250 40010002 409-10471 40010211 409-10665 40010040
409-10070 40010144 409-10255 40010013 409-10472 40010212 409-10673 40010212
409-10075 40010208 409-10257 40010005 409-10473 40010213 409-10674 40010214
409-10085 40010155 409-10258 40010008 409-10474 40010214 409-10675 40010216
409-10086 40010207 409-10263 40010006 409-10475 40010215 409-10678 40010144
409-10091 40010146 409-10264 40010007 409-10476 40010216 409-10679 40010146
409-10093 40010140 409-10265 40010048 409-10490 40010304 409-10680 40010145
409-10094 40010156 409-10266 40010049 409-10491 40010305 409-10682 40010146
409-10099 40010208 409-10279 40010306 409-10492 40010306 409-10683 40010211
409-10101 40010155 409-10282 40010304 409-10493 40010307 409-10684 40010213
409-10102 40010142 409-10287 40010145 409-10495 40010001 409-10685 40010215
409-10108 40010005 409-10288 40010144 409-10496 40010004 409-10687 40010227
409-10110 40010303 409-10294 40010155 409-10497 40010003 409-10731 40010142
409-10111 40010302 409-10298 40010054 409-10498 40010002 409-10732 40010140
409-10111 40010306 409-10298 40010055 409-10499 40010005 409-10733 40010143
409-10112 40010007 409-10299 40010056 409-10502 40010008 409-10741 40010142
409-10113 40010006 409-10299 40010057 409-10526 40010227 409-10742 40010140
409-10114 40010003 409-10304 40010009 409-10530 40010141 409-10747 40010157
409-10115 40010002 409-10305 40010010 409-10531 40010140 409-10748 40010158
409-10124 40010145 409-10310 40010403 409-10532 40010141 409-10759 40010070
409-10125 40010140 409-10311 40010404 409-10533 40010142 409-10760 40010071
409-10126 40010156 409-10312 40010156 409-10535 40010041 409-10761 40010072
409-10128 40010001 409-10314 40010140 409-10536 40010040 409-10762 40010073
409-10130 40010142 409-10315 40010142 409-10548 40010143 409-10767 40010300
409-10134 40010143 409-10318 40010306 409-10551 40010141 409-10774 40010006
409-10135 40010143 409-10319 40010004 409-10552 40010140 409-10775 40010007
409-10146 40010067 409-10325 40010003 409-10553 40010141 409-10808 40010078
409-10146 40010144 409-10326 40010002 409-10561 40010140 409-10821 40010168
409-10147 40010057 409-10334 40010041 409-10564 40010142 409-20000 40020215
409-10148 40010055 409-10335 40010040 409-10565 40010143 409-20002 40020211
409-10149 40010040 409-10351 40010205 409-10566 40010140 409-20004 40020216
409-10150 40010041 409-10352 40010212 409-10579 40010144 409-20006 40020212
409-10151 40010305 409-10360 40010140 409-10580 40010146 409-20024 40020213
409-10163 40010013 409-10361 40010073 409-10581 40010145 409-20025 40020214
409-10164 40010010 409-10362 40010156 409-10584 40010402 429-10649 40010157
409-10165 40010009 409-10363 40010304 409-10587 40010161 429-10650 40010158
409-10168 40010008 409-10364 40010004 409-10588 40010162 429-10655 40010305
409-10172 40010013 409-10365 40010206 409-10599 40010009 429-10656 40010306
409-10174 40010156 409-10365 40010216 409-10600 40010010 429-10673 40010212
409-10176 40010010 409-10370 40010155 409-10601 40010054 429-10674 40010214
409-10177 40010009 409-10384 40010008 409-10601 40010055 429-10675 40010216
409-10178 40010140 409-10385 40010053 409-10602 40010056 429-10683 40010211
409-10211 40010306 409-10386 40010211 409-10602 40010057 429-10684 40010213
409-10215 40010141 409-10387 40010121 409-10605 40010071 429-10685 40010215
409-10218 40010214 409-10390 40010141 409-10606 40010065 429-10759 40010070
409-10222 40010156 409-10391 40010001 409-10612 40010048 429-10760 40010071
409-10223 40010155 409-10392 40010206 409-10613 40010049 429-10761 40010072
409-10224 40010001 409-10392 40010216 409-10615 40010140 429-10762 40010073
409-10225 40010140 409-10394 40010215 409-10626 40010142
409-10226 40010142 409-10396 40010200 409-10627 40010143
409-10227 40010137 409-10398 40010211 409-10628 40010141
409-10228 40010008 409-10404 40010140 409-10635 40010155
409-10229 40010141 409-10405 40010140 409-10637 40010008
409-10230 40010206 409-10406 40010141 409-10638 40010068
409-10230 40010216 409-10408 40010141 409-10639 40010069
409-10231 40010206 409-10410 40010142 409-10648 40010156
409-10231 40010216 409-10416 40010156 409-10649 40010143
409-10232 40010215 409-10417 40010155 409-10650 40010141
409-10233 40010215 409-10418 40010306 409-10654 40010304
409-10234 40010212 409-10426 40010140 409-10655 40010305
409-10235 40010212 409-10429 40010141 409-10656 40010306
409-10236 40010211 409-10430 40010211 409-10657 40010307
409-10237 40010211 409-10442 40010145 409-10658 40010001
409-10238 40010143 409-10443 40010144 409-10659 40010004
409-10239 40010142 409-10444 40010146 409-10660 40010003
409-10240 40010141 409-10457 40010140 409-10661 40010002
409-10241 40010140 409-10458 40010142 409-10662 40010005
409-10247 40010216 409-10465 40010053 409-10663 40010008

6
STANDARD APPLICATIONS

SERVICE ARM ANCHOR BRACKET


NO. SPLINE OFFSET LENGTH BRACKET STYLE NO.
40010001 1-1/4-10 - 5 1/2” CLAMP 42710566
40010072 1-1/4-10 - 5 1/2” STRAP 42710576
40010002 1-1/4-10 5/8” RH 5 1/2” CLAMP 42710566
40010003 1-1/4-10 5/8” LH 5 1/2” CLAMP 42710566
40010004 1-1/4-24 - 5 1/2” CLAMP 42710567
40010073 1-1/4-24 - 5 1/2” STRAP 42710576
40010040 1-1/4-24 5/8” RH 5 1/2” CLAMP 42710567
40010041 1-1/4-24 5/8” LH 5 1/2” CLAMP 42710567
40010005 1-1/2-10 - 5 1/2” CLAMP 42710566
40010071 1-1/2-10 - 5 1/2” STRAP 42710576
40010008 1-1/2-28 - 5 1/2” CLAMP 42710566
40010070 1-1/2-28 - 5 1/2” STRAP 42710576

Steer axle with clamp bracket

MACK 16,000# AND GREATER

SERVICE ARM ANCHOR BRACKET


NO. SPLINE OFFSET LENGTH BRACKET STYLE NO.
40010009 1-1/2-28 1 1/2” RH 5 1/2” SPIDER 42710548
40010010 1-1/2-28 1 1/2” LH 5 1/2” SPIDER 42710548

Mack 16,000# or higher


rated steer axles with
spider mounted bracket NON-STANDARD STEER AXLE
APPLICATIONS
SERVICE ARM ANCHOR BRACKET
NO. SPLINE OFFSET LENGTH BRACKET STYLE NO.
40010006 1-1/2-10 5/8” RH 5 1/2” CLAMP 42710497
40010007 1-1/2-10 5/8” LH 5 1/2” CLAMP 42710497
40010048 1-1/2-28 5/8” RH 5 1/2” CLAMP 42710497
40010049 1-1/2-28 5/8” LH 5 1/2” CLAMP 42710497
40010054 1-1/2-10 1 1/2” RH 5 1/2” SPIDER 42710548
40010056 1-1/2-10 1 1/2” LH 5 1/2” SPIDER 42710548
40010055 1-1/2-10 1 1/2” RH 5 1/2” CLAMP 42710497
40010057 1-1/2-10 1 1/2” LH 5 1/2” CLAMP 42710497
40010403 1-1/2-28 5/8” RH 5 1/2” STRAP 42710401
40010404 1-1/2-28 5/8” LH 5 1/2” STRAP 42710401
40010013 1-1/4-10 - 5 1/2” STRAP 42710401

Steer axle with strap bracket

7
STANDARD APPLICATIONS

SERVICE ARM ANCHOR BRACKET


NO. SPLINE LENGTH BRACKET STYLE NO.
40010140 1-1/2-28 5”, 6” STRAP 42710553
40010141 1-1/2-28 5 1/2”, 6 1/2” STRAP 42710553
40010142 1-1/2-10 5”, 6” STRAP 42710553
40010143 1-1/2-10 5 1/2”, 6 1/2” STRAP 42710553

MERITOR AIR DISC BRAKE

SERVICE ARM ANCHOR BRACKET


NO. SPLINE LENGTH BRACKET STYLE NO.
40010402 1-1/2-28 5 1/2” STRAP 42710543
Drive axle with strap bracket


MACK TRUCK APPLICATIONS

SERVICE ARM ANCHOR BRACKET


NO. SPLINE LENGTH BRACKET STYLE NO.
40010144 1-1/2-28 6” CLAMP 42710566
40010145 1-1/2-10 6” CLAMP 42710566
40010146 1-1/2-28 5 1/2”, 6 1/2” CLAMP 42710566
40010067★★ 1-1/2-28 5”, 6” SPIDER 42710457

Note: ★ With 3” and longer camshaft tubes.


Note: ★★ For short camshaft tube Mack, 2” or less.

KENWORTH WITH 8 BAG


AIR RIDE
SERVICE ARM ANCHOR BRACKET
NO. SPLINE LENGTH BRACKET STYLE NO. Mack drive axle with clamp
bracket and flat stud
40010155✧ 1-1/2-10 5 1/2” STRAP 42710554
40010156✧ 1-1/2-28 5 1/2” STRAP 42710554

Note: ✧ To avoid interference with air bag supports.

8
HALDEX LIFE SEAL TM

Haldex Life Seal


Spring Brake
Technology
Raises the Bar.

Advanced spring brake


technology that
eliminates any chamber
contamination to
increase performance
reliability and extend
service life. Six-Year
Warranty (see Haldex
Warranty Policy L20221
for details.)

The Haldex Life Seal Spring Brake Features:


• Completely sealed zinc plated • Integral caging tool – makes
steel chamber – No vent holes caging the spring quick,
or filter convenient and easy

• Two-piece clampband • Permanently sealed for


added protection
• New robust 9 gauge stud
housing with black epoxy – • Zinc plated service push rod
Eliminates stud tear-out and providing extra corrosion
corrosion reducing premature resistance
replacement

9
HALDEX LIFE SEAL TM

Patented heat
treated power Form fit pressure
spring for plate ensures
maximum output spring alignment
force and extended and reduces
product life overall spring
brake length
Internal valve
allows operation
without bringing
outside air and
Internal tube and
contaminates
adapter seal
increasing
maintain coil
service life
alignment for
reduced coil
Piloted dust shield
stress
maintains push rod
alignment and
eliminates push
rod hack sawing

Part Numbers* Product Specifications*

LC3030 Type 30 Combination • Weight: Combo 20.7 lbs.


LP3030 Type 30 Piggyback • Weight: Piggyback 12.9 lbs.
LP3030K Type 30 Piggyback Kit • Warranty: Six Years/One Million Miles
LC3030L Type 30 Long Stroke in linehaul service
Combination
LP3030L Type 30 Long Stroke
Piggyback
LP3030LK Type 30 Long Stroke
Piggyback Kit
* Notes: Life Seal chambers available in 24/30 and 30/30 configurations; contact Haldex for numbers not listed.
Product specifications vary by part number; request specific data by part number for additional information.
Warranty is pro-rated for other vocations; contact Haldex for complete details.

10
HALDEX GOLD SEAL TM

Haldex Gold Seal


Spring Brake –
The Best Performing
Chamber In The
Industry!

Gold Seal Actuators


especially designed
with innovative
features for all
applications.

Gold Seal Spring Brake features:


• Zinc-plated spring housing resists salt • Sealed power spring section prevents
and road corrosion for years of trouble- accidental disassembly and possible
free service injury to technicians

• Double “o-ring” sealed center section • Patented dust shield prevents road
extends life and outperforms competitive contaminates from entering around the
“price point” brakes push rod

• 9-gauge stud housing eliminates stud • Caging tool cover is tethered to ensure
tear-out from chamber stress it stays in place

11
HALDEX GOLD SEAL TM

New electrical resistance


heat treated compression Caging tool grade 8
spring for unsurpassed with acme threads is
performance consistency stronger with less
and extended service life turning force than
the competition
Integral rolled seal
prevents inadvertent
disassembly of
emergency brake Double “o-ring” seal
chamber while with wear rings
allowing easy access extends service life by
to service brake doubly protecting
against air leakage
Patented piloted dust between chambers
shield designed to
enhance automatic
brake adjuster
operation by maintaining
push rod angle

Part Numbers* Product Specifications*

GC3030 Type 30 Combination • Weight: Combo 20.2 lbs.


GP3030 Type 30 Piggyback • Weight: Piggyback 12.3 lbs.
GP3030K Type 30 Piggyback Kit • Warranty: Four Years/Unlimited
GC3030L Type 30 Long Stroke Mileage in linehaul service
Combination
GP3030L Type 30 Long Stroke
Piggyback
GP3030LK Type 30 Long Stroke
Piggyback Kit
* Notes: Gold Seal chambers available in all configurations; contact Haldex for numbers not listed.
Product specifications vary by part number; request specific data by part number for additional information.
Warranty is pro-rated for other vocations; contact Haldex for complete details.

12
PUSH-PULL STYLE VALVES

• Controls parking/emergency brakes.


• Bulkhead mount - 7/8".
• Made of durable EGC (Engineering Grade
Composite).
• Knob included.
• Replacement for the PP-1.
• All ports 1/8-27 PTF.
• Weight .4 lbs.

YELLOW KNOBS
SERVICE # OEM # DESCRIPTION
KN20901 N14514AB Parking Brake
KN20903 N14514AD System Brake
Supply
Port

Delivery Delivery
Port Port

Exhaust
Port

POP KNOB
SERVICE # OEM # PRESSURE INCLUDED REMARKS
KN20021 N20960 35±10 PSI KN20903 System Brake
KN20022 N20960A 35±10 PSI KN20901 Parking Brake
KN20023 N20960B 17.5±12.5 PSI KN20903 System Brake

13
PUSH-PULL STYLE VALVES

TRAILER AIR SUPPLY VALVE


• Controls tractor protection.
• Bulkhead mount - 7/8".
• Made of durable EGC (Engineering Grade
Composite).
• Knob included.
• Replacement for the PP-7.
• Exhaust and delivery 1/4-18 NPTF.
• Supply and control 1/8-27 NPTF.
• Weight .7 lbs.
Exhaust Port
RED KNOB
SERVICE # OEM # DESCRIPTION
KN20900 N14514AA Trailer Supply

Supply Port

Control Port

Delivery Port

POP NON-OVERRIDE KNOB


SERVICE # OEM # PRESSURE PRESSURE INCLUDED REMARKS
KN20025 N20961 35±10 PSI 25±5 PSI KN20900 Trailer Supply

14
MANIFOLD DASH VALVE

• Engineering Grade Composite (EGC) -


One Piece Housing.
• Replaces competitive units.
• Ports have molded identification.
• Completely serviceable.
Specifications:
REPLACEMENT PARTS Tractor Valve 20 - 35 PSI
SERVICE # DESCRIPTION Trailer Valve 20 - 45 PSI
RN31BF Repair Kit Non-Override20 - 45 PSI
RN31BM Trailer spool with knob
RN31BP Tractor spool with knob
KN20900 Red trailer knob
KN20901 Yellow tractor knob
Body Trailer Tractor Aux
SERVICE # OEM # Spools Mounting Figure Style Del. Res #1 Res#2 Exhaust Del. Supply Remarks
KN20601 N4400EA 2 Horiz. M6 Metric (4) nuts II A 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” –
N4400C on cover
KN20602 N4400EB 2 Horiz. 1/4”-20 (4) nuts on II A 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” –
N4400E cover
KN20603 N4400EC 2 Horiz. M6 Metric (4) well III A 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” –
N4400G nuts in body
KN20605 N4400ED 2 Vert. M6 Metric (4) nuts IV A 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” –
N4400J on cover
KN20606 N4400EE 2 Horiz. 1/4”-20 (4) nuts on III A 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” –
N4400M cover
KN20607 N4400EF 2 Vert. M6 Metric (4) nuts IV A 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” –
N4400S on cover PTC PTC PTC PTC PTC PTC
KN20608 N4400EG 2 Horiz. 1/4”-20 (4) well nuts III A 3/8” 3/8” 3/8” 1/4” 3/8” 1/4” –
N4400R in body PTC PTC PTC PTC
KN20611 N4400EH 2 Horiz. 1/4”-20 (4) well nuts III A 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” –
N4400B in body
KN20612 N4400EJ 2 Horiz. 10-24 (4) well nuts III A 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” –
N4400A in body
KN20615 N4400EK 2 Horiz. 1/4” hole (4) in body III A 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” –
N4400
KN20616 N4400D 2 Vert. 1/4”-20 (4) well nuts I A 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” –
in body
KN20619 N4400EL 2 Vert. 1/4” hole (4) in V B 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” –
N4400BA cover PTC PTC PTC PTC PTC PTC
KN20620 N4400EM 2 Vert. 1/4” hole (4) in V B 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” –
N4400CA cover PTC PTC PTC PTC PTC PTC
KN20621 N4400EN 2 Horiz. 1/4” hole (4) in II B 3/8” 45 3/8” 45 3/8” 45 3/8” 45 3/8” 45 – –
N4400BB cover PTC PTC PTC PTC PTC
KN20622 N4400EP 2 Vert. 3/16” hole (4) in VI B 3/8” 90 3/8” 45 3/8” 45 3/8” 90 3/8” 45 – Yellow knob (tractor spool)
N4400BC cover PTC PTC PTC PTC PTC located in bottom position
KN20623 N4400ER 1 Vert. 1/4” hole (4) in V B – 3/8” 3/8” 3/8” 3/8” – Yellow knob (tractor spool)
N4400DA cover PTC PTC PTC PTC located in bottom position
KN20626 N4400EV 2 Horiz. M5 Metric (4) nuts III B 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” –
N4400BD on cover PTC PTC PTC PTC PTC PTC
KN20627 N4400EW 2 Horiz. 1/4” hole (4) nuts III B 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” –
N4400BE on cover PTC PTC PTC PTC PTC PTC
KN20628 N4400EY 2 Horiz. 10-24 nuts (4) III B 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” –
N4400CB in cover PTC PTC PTC PTC PTC PTC
KN20629 N4400EZ 1 Vert. 3/16” hole (4) in VI B – 3/8” 45 3/8” 45 3/8” 90 3/8” 45 – Yellow knob (tractor spool)
N4400DD cover PTC PTC PTC PTC located in bottom position -
Tractor Supply port below
Exhaust.

15
DUAL CIRCUIT VALVES

• Directly replaces competitive brands.


• Provides smooth and consistent pedal feel.
• Meets FMVSS 121 requirements - 1975
and up.
• All ports 3/8-18 NPTF.
• Weight 2.2 lbs.

REPAIR KITS
SERVICE #
RN10JP

Delivery 1 Delivery 1

Haldex
Supply 1
(2)

Delivery 2 Delivery 2

Supply 2
(2)

PORTS MOUNTING STUDS


SERVICE # OEM # DEL. SUP. THD. LENGTH REMARKS
KN22150 N30099LA 3/8” 3/8” 5/16-24” 5/8” Standard tractor foot valve
- 1975 and up

16
QUICK RELEASE VALVES
• Used wherever a quick release function is
required in the air brake system.
• Made of durable EGC (Engineering Grade
Composite).
• Corrosion and weather resistant.
• Utilizes an oil resistant diaphragm for longer
life.
• Available with PTC fittings
Inlet (Push-To-Connect)

Outlet Outlet
(Delivery) (Delivery)

Exhaust

ALL OTHER KN32013 WITH


QR VALVES HAVE BOTTOM COVER
AN OPEN BOTTOM

CRACK
SERVICE # OEM # PRESSURE INLET DELIVERY REMARKS
KN32005 N20959MB 0 3/8” 3/8” –
KN32011 N20959MA 0 1/2” 3/8” –
KN32013 N50009A 0 1/2” 3/8” w/Bottom Cover
KN32071 N20959LA 0 1/2” PTC 3/8” PTC Push-To-Connect Fittings
KN32014 N20959MF 0 1/2” 1/2” PTC Push-To-Connect Fittings
KN32008 N20959ME 0 1/2” PTC 1/2” PTC Push-To-Connect Fittings
KN32015 N20959MH 0 1/2” PTC 1/2” PTC Push-To-Connect Fittings
90 Inlet
KN32006 N20959NB 3 3/8” 3/8” –
KN32003 N20959NA 3 1/2” 3/8” –
KN32061 N20959NE 3 1/2”-90 PTC 1/2” PTC Push-To-Connect Fittings
KN32060 N20959ND 6 3/8” 3/8” –
KN32050 N20959NC 6 1/2” 3/8” –
KN32062 N20959NF 6 1/2” PTC 1/2” PTC Push-To-Connect Fittings
90 Inlet

17
DRAIN VALVES – MANUAL

• Manual wet or dry tank drain valves.


• Allows complete draining of reservoirs.
• All models have 1/4” MPT - with sealant.
• Available with many cable options.
• Available in low or high profile design.
• Weight .3 lbs.

REPLACEMENT CABLE KIT


SERVICE # OEM #
10027 SN153

HIGH PROFILE

LOW PROFILE

PROFILE
SERVICE # OEM # DESIGN CABLE OPTION
KN21004 N3613AV High 48”- unclasped- supplied with ferrule
KN21008 N3613BB High 96”- unclasped- supplied with ferrule
12100 N15841 High Less Cable
12102 N3613H High 24” Cable - closed loop
12103 N3613S High 36” Cable - closed loop
12104 N3613Z High 48” Cable - closed loop
12105 N3613AD High 60” Cable - closed loop
KN21100 – Low Less Cable
KN21102 – Low 24” Cable - closed loop
KN21103 – Low 36” Cable - closed loop
KN21104 – Low 48” Cable - closed loop
KN21105 – Low 60” Cable - closed loop

18
AIR HOSE ASSEMBLIES
3/8" I.D. x 3/4" O.D.
• Type B.
• Permanent Fittings.
• Made in strict accordance with SAE J1402
and DOT 106 specifications.
• Hose Rack available - #200997R.
• Assortment w/rack - #DQ16001(★).

3/4" O.D. 3/8" I.D.

REPLACEABLE ADAPTERS
SERVICE # OEM # DESCRIPTION
N12306 – 1/4-18 NPTF
N12306G – 3/8-18 NPTF

PRIMARY USE-FRONT OF FOR HARD TO GET AT PLACES PRIMARY USE


TRACTOR LIKE DUMPSTERS TRACTORS
1/4"-18 NPTF ENDS 3/8"-18 NPTF REPLACEABLE 3/8"-18 NPTF ENDS
ONE FIXED-ONE SWIVEL ENDS, BOTH ENDS SWIVEL ONE FIXED-ONE SWIVEL
SERVICE # OEM # LENGTH A SERVICE # OEM # LENGTH A SERVICE # OEM # LENGTH A
16014 – 14" 16418 – 18" 16614 – 14"
16016 – 16" 16420 – 20" 16616 – 16"
16018 16018 18" 16422 – 22" 16618 – 18"
16020★ 16020 20" 16424 16424 24" 16620 – 20"
16022 16022 22" 16426 – 26" 16622 – 22"
16024★ – 24" 16428 16428 28" 16624 16624 24"
16026 – 26" 16430 – 30" 16626 – 26"
16028★ – 28" 16432 – 32" 16628 – 28"
16030★ – 30" 16434 – 34" 16630 16630 30"
16032★ – 32" 16436 – 36" 16632 – 32"
16034 – 34" 16038 – 38" 16634 – 34"
16036★ – 36" 16442 – 42" 16636 – 36"
16040 – 40" 16448 16448 48" 16638 16638 38"
16042 – 42" 16454 – 54" 16640 – 40"
16044 – 44" 16460 – 60" 16642 – 42"
16045 – 45" 16644 – 44"
16046 – 46" 16645 – 45"
16048 – 48" 16646 – 46"
16054 – 54" 16648 – 48"
16060 – 60" 16654 – 54"
16066 – 66" 16660 16660 60"
16072 – 72" 16666 16666 66"
16668 – 68"
16672 – 72"

★Note: DQ16001 includes two of each part number indicated with this symbol.

19
AIR HOSE ASSEMBLIES
1/2" I.D. x 7/8" O.D.
• Type B.
• Permanent Fittings. Swivel
• Made in strict accordance with SAE J1402 and DOT 106
specifications. Adapter
• Hose Rack available - #200997B.
• Assortment w/rack - #DQ16002 (★).

IF FEMALE SWIVEL THREAD SIZE IS 1/2" USE:


SERVICE # OEM # DESCRIPTION
N12306AG – 3/8-18 NPTF
N12306AH – 1/2-14 NPTF
7/8" O.D. 1/2" I.D.

IF FEMALE SWIVEL THREAD SIZE IS 3/8" USE:


SERVICE # OEM # DESCRIPTION
N12306 – 1/4-18 NPTF
N12306G – 3/8-18 NPTF
N12306BM – 1/2-14 NPTF

PRIMARY USE-FRONT OF PRIMARY USE EASY O.E.M.


TRACTOR TRAILERS INSTALLATION
3/8"-18 NPTF ENDS 3/8"-18 NPTF ENDS ONE 1/2"-14 NPTF FIXED END
ONE FIXED-ONE SWIVEL SWIVEL BOTH ENDS ONE 3/8"-18 NPTF SWIVEL END
SERVICE # OEM # LENGTH A SERVICE # OEM # LENGTH A SERVICE # OEM # LENGTH A
16314 16314 14" 16718 – 18" 16816 – 16"
16316 – 16" 16720 – 20" 16820 – 20"
16318 16318 18" 16722 – 22" 16822 – 22"
16320 16320 20" 16724 – 24" 16824 – 24"
16322★ – 22" 16726 – 26" 16826 – 26"
16324★ – 24" 16728 – 28" 16828 – 28"
16326 – 26" 16730 – 30" 16830 – 30"
16328★ – 28" 16732 – 32" 16832 – 32"
16330★ – 30" 16734 – 34" 16836 – 36"
16332★ 16332 32" 16736 – 36" 16840 – 40"
16334 16334 34" 16738 – 38" 16844 – 44"
16336★ 16336 36" 16740 – 40" 16848 – 48"
16338 – 38" 16744 – 44" 16860 – 60"
16340 – 40" 16748 – 48" 16872 – 72"
16342 – 42" 16756 – 56"
16344 16344 44" 16772 – 72"
16346 – 46"
16348 – 48"
16352 – 52"
16354 – 54"
16356 – 56"
16358 – 58"
16360 – 60"
16368 – 68"
16372 – 72"

★Note: DQ16002 includes two of each part number indicated with this symbol.

20
7-TERMINAL STYLE
• Precision molded Engineering Grade Composite (EGC).
• Use optional circuit breaker or terminal design 10-32
terminals.
• Service units include grommets and strain relief collars.
• 2 1/2" OA Height.
• Replacement cover with screws - BE20512.

7.375
A

G
B

1.80 3.38

F C

TERMINAL STYLE (T) E D

6.56

CIRCUIT BREAKER STYLE (CB)

SERVICE OEM NO. STYLE CIRCUIT GROMMET REMARKS


BREAKERS POSITIONS
BE22010 300634AE T N/A A,B,E,G B20309 Replacement Terminal Strip
BE22040 300634AF T N/A B,E,F,G B20309 Replacement Terminal Strip
- 300634AN T N/A B,C,F,G Includes 4 Open Grommets Only
BE22020 300634B Stripped N/A B,D,E,F Without Breakers or Terminal Strip
BE22030 300634A Stripped N/A A,B,E,G Without Breakers or Terminal Strip
BE22070 300634BJ CB N/A B,D,E,F Circuit Breakers Not Included
- 300634BA CB 15 Amp (6) B,D,E,F BE22506 Replacement Breaker Strip
- 300634BB CB 20 Amp (6) B,D,E,F BE22506 Replacement Breaker Strip
- 300634BC CB 30 Amp (6) B,D,E,F BE22506 Replacement Breaker Strip

6-TERMINAL STYLE
• Integrally molded terminal bar.
• Available in flush mount or 1/4-20 stud mount (3/4" length).
• 10-32 terminals (6).
• 2" OA height with 3" mounting centers.
• 1/4" knockouts for flush mounting.
• Replacement cover - BE20510.
4.80
A 1.00

2.68
B

C
3.00

SERVICE OEM NO. STYLE CIRCUIT GROMMET REMARKS


BREAKERS POSITIONS
BE22050 20825 Stripped Stud A,B,C,D Openings Evenly Spaced
BE22060 20824 Stripped Flush A,B,C,D Openings Evenly Spaced
BE22080 20708 T Stud A,B,C,D Openings Per Drawing
BE22090 20709 T Flush A,B,C,D Openings Per Drawing

21
TRACTOR SPRING BRAKE
CIRCUIT LIGHT SWITCH
• Actuates at 55 PSI.
• Single pole, two terminal design.
• Circuit normally closed at 0 pressure.

BE13240 SERVICE NO. 12V or 24V


13240A OEM 1/8-27 NPTF Thread

LOW AIR SWITCH


• Actuates at 66 PSI.
• Single pole, two terminal design.
• Circuit normally closed at 0 pressure.

BE13241 SERVICE NO.


13241A OEM 12V or 24V
1/8-27 NPTF Thread

SERVICE CIRCUIT
STOPLIGHT SWITCH
• Actuates at 3 - 5 PSI.
• Single pole, two terminal design.
• Circuit normally open at 0 pressure.
• Solid state contacts.
• Snap action design to increase switch life.
• Tested at one million cycles at 30 Amps.

BE13250 SERVICE NO.


3250 OEM

12V or 24V
1/4-18 NPTF Thread

TRAILER EMERGENCY
STOPLIGHT SWITCH
• Actuates at 55 PSI.
• Single pole, double throw, three-terminal
design.
• Circuits normally one open, one closed.

BE13255 SERVICE NO.


13255A OEM

12V or 24V
1/8-27 NPTF Thread

22
BOOSTER CABLES

• 450 Amp Heavy Duty Fleet Service.


• Tangle free in all weather.
• Clamps include Group 31 jaws.

Heavy Duty 4 Gauge

AMP
SERVICE NO GAUGE LENGTH SERVICE
BE38000 4 25' 450 Amp
BE38001 4 20' 450 Amp
BE38002 4 16' 450 Amp
BE38004 Replacement Clamp Set

Super Duty 2 Gauge (3)

AMP
SERVICE NO GAUGE LENGTH SERVICE
BE38005 2 25’ 550 Amp
NOTES: Includes top post clamps.
Replacement clamps not available.

23
STARTER CABLE
SAE J1127 TYPE SGT
• Flexible rope stranded copper conductor.

SERVICE NO. GAUGE STRANDING O.D. COLOR COIL QTY.


BE28800 1 133x22 .482" Red 100 Ft.
BE28802 1/0 133x21 .524" Black 100 Ft.
BE28804 2/0 133x20 .570" Black 100 Ft.
BE28805 2/0 133x20 .570" Black 25 Ft.
BE28806 3/0 266x22 .672" Black 100 Ft.
BE28807 3/0 266x22 .672" Black 25 Ft.
BE28808 1/0 133x21 .524" Black 25 Ft.
BE28809 4 133x25 .350" Red 25 Ft.
BE28815 4 133x25 .350" Red 100 Ft.
BE28816 2 133x23 .440" Red 25 Ft.
BE28817 2 133x23 .440" Red 100 Ft.
BE28818 4/0 418x23 .738" Black 25 Ft.

NBR - PVC JACKETED


WELDING CABLE

SERVICE NO GAUGE STRANDING O.D. COLOR COIL QTY.


BE28810 4 413x30 .420" Black 25 Ft.
BE28814 2/0 1302x30 .650" Black 25 Ft.

24
SMART ALARM
• 87-112 decibels.
• 12 to 36 volt DC system.
• Maintains a minimum of 5 decibels above the
environment noise level.
• Eliminates need for manual adjustments at job site
• Reduces irritation, hearing impairment, and
complaints.
• Ends confusion on which alarm to use.
• Assures safe equipment operation in varying
noise level environments.
• 24-month warranty.
Height: 5.2" Depth: 3.7"
Width: 7.5" Weight: 2.2 lbs. BE20117 SERVICE NO.

HEAVY DUTY ALARM


• 97 decibel fixed sound level.
• 12 to 36 volt DC system.
• Heavy duty steel housing.
• Epoxy filled to keep out dirt and moisture, and
to reduce vibration.
• Integral universal mounting bracket and compact
size maximize mounting options.
• 24-month warranty.
Height: 3.0" Depth: 2.75"
Width: 4.12" Weight: 1.3 lbs. BE20111 SERVICE NO.

MEDIUM TO LIGHT DUTY ALARM


• 97 decibel fixed sound level.
• 12 to 24 volt DC system.
• Rugged fiberglass reinforced nylon housing.
• Integral universal mounting bracket and compact
size maximize mounting options.
• Field proven electronics and speaker.
• 12-month warranty.
Height: 2.6" Depth: 1.6"
Width: 4.0" Weight: 12 ozs. BE20112 SERVICE NO.

MEDIUM DUTY ALARM


• 107 decibel fixed sound level.
• 12 to 36 volt DC system.
• Rugged fiberglass reinforced nylon housing.
• Integral universal mounting bracket and compact
size maximize mounting options.
• Field proven electronics and speaker.
• 12-month warranty.
Height: 3.4" Depth: 1.6"
Width: 4.0" Weight: 16 ozs. BE20113 SERVICE NO.

25
ALL SEASON ELECTRICAL FAN
• For truck, bus, off-road equipment,
boats and recreational vehicles.
• 12- and 24-volt available.
• 6.5" aluminum.
• Four blade fan.
• 175 cubic feet/minute.
• Wire mesh safety cage.
• Bright chrome plating.
• Two-speed switch for adjusting speed.
• Swivel base for redirecting airflow allows for
better demisting and defrosting.
• Simple installation, mounting pad and screws
are included.
• Engineered to survive vibration and stress
found in heavy duty vehicles.

BE29012 SERVICE NO.


(12 volt unit)

BE29024 SERVICE NO.


(24 volt unit)

HEAVY DUTY ELECTRICAL FAN


• For truck, bus, off-road equipment,
boats and recreational vehicles.
• Heavy duty 12-volt.
• 6.5" aluminum.
• Four blade fan.
• 250 cubic feet/minute.
• Wire mesh safety cage.
• Bright chrome plating.
• Variable speed fan.
• Swivel base for redirecting airflow allows for
better demisting and defrosting.
• Heavy duty 4-bolt base mount.
• Simple installation, mounting pad and screws
are included.
• Engineered to survive vibration and stress
found in heavy duty vehicles.

BE290120 SERVICE NO.


(Heavy duty - 12 volt unit)

26
MERITOR HYDRAULIC DISC
SERVICE # DESCRIPTION
HP7141D224 Meritor/DW 2 X 2.5”

Replaces 7807

Applications:
GMC & Chevrolet Truck 1983-2002
Ford 1984-1989

SERVICE # DESCRIPTION
HP7149D236 Meritor/DW 2 X 2.88”

Replaces 7809

Applications:
Ford 1984-2002

SERVICE # DESCRIPTION
HP7636D769 Meritor/DW 4 X 70mm

Applications:
GMC Topkick and Kodiak 96 and up
Ford 1998 and up
Chevrolet Truck 1995 and up
Thomas Bus

27
BOSCH HYDRAULIC DISC

SERVICE # DESCRIPTION
HP7142D225 Bosch 2 X 2.88”

Replaces 7809, 7813


7818, 7819

Applications:
GMC, International

SERVICE # DESCRIPTION
HP7815D717 Bosch 2 X 2.6”

Replaces D184 and D380

Applications:
Chevrolet Truck, GM Truck

SERVICE # DESCRIPTION
HP7654D786 Bosch 2 X 66 mm
HP7655D786 Bosch 2 X 73 mm
Applications:
International 1998 to Current
Freightliner 2001 to Current

28
Midland Remanufactured
Air Compressors
Pistons are manufactured
from bar stock to the original
equipment specifications.
Original equipment rings are
used to maximize life cycle
and minimize oil passage.

Original equipment inlet and


discharge valves are installed in
all Midland Remanufactured
Air Compressors. Valve seats
are resurfaced for a positive
seat to prevent loss of system
air and hardened for
maximum life in high
temperature environments.

All Midland Remanufactured


Air Compressor cylinder bores
include high process “cross
hatching”. This helps in
maximizing the seal between
the cylinder wall and the
piston rings which means
keeping the oil out of the
air system.

Front and rear main bearings replaced 100% with O.E. equivalent components.
Cylinder blocks machined 100% to O.E. specifications.
Connecting rods 100% turbochargeable.
Tested 100% to insure maximum air output and minimal oil passage.

Refer to L20287, Midland Remanufactured Products Catalog for a complete


listing of Haldex, Bendix and Cummins/Holset Air Compressors.

29
MIDLAND BASE MOUNT
Core
Group
850
• Approximate weight 21 lbs.

REPAIR KITS
SERVICE # DESCRIPTION
RNT26JB EL850 Unloader Kit
RN26JH EL850 Gasket Kit
SN144R Installation Kit

PORT LOCATIONS
SERVICE # TYPE/MFG. DRIVE CATEGORY COOLING INLET OUTLET DISCHARGE NOTES
KN85020X EL850 Pulley 4 Hole Base AC Right Top Threaded –
KN86020X EL850 Pulley 4 Hole Base WC/AC Right Top Threaded –

BENDIX BASE MOUNT


Core
• Approximate weight 29 lbs. Group
• Cylinder head can be installed in any one of four 2150
different positions 90º apart.
* May Have Old Style Head.

REPAIR KITS
SERVICE # DESCRIPTION
BN144R Installation Kit
108847K Unloader Kit For 3/8" Unloader Piston ONLY
108848K Maintenance Kit For 1/4" Unloader Piston

PORT LOCATIONS
SERVICE # TYPE/MFG. DRIVE CATEGORY COOLING INLET OUTLET DISCHARGE NOTES
104039X* 2150 Pulley 4 Hole Base WC/AC Optional Optional Threaded –
104041X* 2150 Pulley 4 Hole Base WC/AC Optional Optional Threaded Low Profile Case
107221X 2150 Pulley 4 Hole Base WC/AC Optional Optional Threaded New Style Head
106985X 2150 Pulley 4 Hole Base WC/AC Optional Optional Threaded Base Oil Drain, New
Style Head

WC = Water Cooled AC = Air Cooled

30
Midland Premium Alternators

Take a Look Inside . . .


All New Components
◆ High-Output Stator
Higher Output at Low RPM
- Minimal air gap between rotor and
stator ensures maximum output.

New Insulation
- Eliminates the possibility of
contact shorts.

Premium Alternator ◆ High-Power Regulator


New Component List Super High Power Transistor
- Maximizes rotor amperage capacity.

◆ Available Exchange or
Turns On at Low RPM
Corefree™
◆ New High Output Stator - Kicks in and charges sooner.

◆ New High Power Regulator ◆ High-Temp


◆ New Long Life Diode Trio Rectifier Bridge
◆ New High Temp
High Amperage Diode Buttons
Rectifier Bridge
- Extended life in high temperature
◆ New Bearings environments.
◆ New Brushes
◆ Long Life Diode-Trio
◆ New Brush
Holders Complete Reliability
◆ New Terminals - New components ensure

◆ New Fan maximum life cycle.

◆ New Hardware
◆ 100% Tested & Certified

Refer to L20287, Midland Remanufactured Products Catalog for a complete


listing of Alternators.

31
DELCO ALTERNATORS
Core
DELCO 21-SI SERIES ALTERNATOR Group
AL1010
• Flat temperature compensated regulator.
• "P" Series are Premium Style/Outright (No Core).
• Weight - 14.2 lbs.
* 3 Wire Hook-Up

DELCO
TERMINALS DELCO DELCO REMAN.
SERVICE # VOLTAGE AMPS POLARITY Battery 'R' 'I' SERV. # REMAN. # CATALOG #
RA121000X 12 Volt 100 amp Negative 1/4 10/24 10/24 1117894 10459017 321-674
RA121001X 12 Volt 130 amp Negative 5/16 10/24 10/24 1117909 10459040 321-683
RA121001PRX 12 Volt 130 amp Negative 5/16 10/24 10/24 1117909 10459040 321-683
RA121002X 12 Volt 145 amp Negative 1/4 PIN – 1117916 10459050 321-688
RA121003X 12 Volt 160 amp Negative 1/4 PIN 10/24 1117924 – –
19010156
RA121008X 12 Volt 130 amp Negative 1/4 PIN 10/24 1117914 10459047 321-687
RA121009X 12 Volt 100 amp Negative 5/16 10/24 – 1117905 10459039 321-682
RA121016X* 12 Volt 100 amp Negative 5/16 – 10/24 1117903 10459046 321-676
RA121017X 12 Volt 145 amp Negative 1/4 10/24 10/24 1117921 10459054 321-689
RA121018X 12 Volt 100 amp Negative 1/4 10/24 10/24 1117937 10459055 321-701
RA121019X 12 Volt 100 amp Negative 1/4 PIN 10/24 1117894 10459104 321-715
RA121021X 12 Volt 145 amp Negative 1/4 PIN 10/24 1117952 10459106 321-717
RA121022X 12 Volt 65 amp Negative 1/4 PIN – 1117925 10459107 321-718
RA121025X 12 Volt 145 amp Negative 1/4 10/24 10/24 – 10459118 321-721

Core
Group
DELCO 22-SI SERIES ALTERNATOR AL1029

• Recommended for commercial vehicles.


• "P" Series are Premium Style/Outright (No Core).

DELCO
DELCO DELCO REMAN.
SERVICE # VOLTAGE AMPS POLARITY SERV. # REMAN. # CATALOG # WEIGHT
RA122000X 12 Volt 100 amp Negative 19020300 10459188 321-738 14.2 lbs.
RA122001X 12 Volt 130 amp Negative 19020302 10459216 321-739 14.2 lbs.
RA122001PRX 12 Volt 130 amp Negative 19020302 10459216 321-739 14.2 lbs.
RA122002X 12 Volt 145 amp Negative 19020303 10459190 321-740 14.2 lbs.
RA122003X 12 Volt 100 amp Negative 19020305 10459204 – 14.2 lbs.
RA122004X 12 Volt 130 amp Negative 19020304 10459212 – 14.2 lbs.
RA122005X 12 Volt 145 amp Negative 19020306 10459205 – 14.2 lbs.

32
Core
DELCO STARTERS
Group
ST1103 DELCO 37-MT STARTER
• Recommended for mid-range diesel engines in trucks,
farm and construction equipment, standby power and
industrial vehicles.
• Diesel engines up to 9.8 liter.
• Mounting - Flange mount.
• Length - 16 inches.
• Weight - 50.5 lbs.

REF. PINION SWITCH DELCO DELCO


# SERVICE # VOLTAGE ROTATION TEETH POSITION SERV. # REMAN. # NOTES
1 RS137000X 12 Volt CW 12 068º 1993871 10461089
2 RS137001X 12 Volt CW 10 308º 1993854 10461058 2, 5
3 RS137002X 12 Volt CW 10 068º 1993850 10461044 5, 6, 15
4 RS137003X 12 Volt CW 10 278º 1993818 10461069 4, 7
5 RS137005X 12 Volt CW 10 308º 1993866 10461404 5, 12, 13
6 RS137010X 12 Volt CW 12 308º 1993745 10461066 4, 6, 15
7 RS137011X 12 Volt CW 10 322º 1993879 10461084 5, 8, 9
8 RS137012X 12 Volt CW 10 308º 1993963 10461098 1, 9, 10, 14
9 RS137013X 12 Volt CW 10 308º 1993947 10461110 6, 9, 10, 12, 13, 15
10 RS137014X 12 Volt CW 12 082º 1993969 10461169 4, 12
11 RS137015X 12 Volt CW 10 278º 10478890 10461170 4, 12
12 RS137016X 12 Volt CW 10 278º 1993880 10461108 4
13 RS137017X 12 Volt CW 10 128º 10479068 10461207 1, 9, 10, 14
14 RS137018X 12 Volt CW 10 128º 10479069 10461209 1, 9, 10, 12, 13
15 RS137019X 24 Volt CW 10 068º 1993905 10461130 5, 6, 11
16 RS137020X 12 Volt CW 12 082º 1993997 10461276 4, 12, 13
17 RS137021X 12 Volt CW 10 322º 1993988 10461416 5, 9
NOTES:
1. CE rotated 180° (ie. stud is at 5:00). 10. 215° nose housing.
2. Solenoid terminal reversed (ie. S terminal on left hand side). 11. 24 volt model.
3. 145° nose housing opening. 12. Insulated.
4. 1/2" mounting holes. 13. Overcrank protected.
5. Offset nose housing. 14. Ground at comm end (no lead wire)
6. Ground stud. 15. Shift lever inspection port at 12:00 ground stud is located:
7. 3/8" battery terminal. RS137002X - nearest comm port end at 10:00
8. Mounting Ear Holes positioned 93° apart. RS137010X - nearest comm port end at 4:00
9. 3/8" mounting holes. RS137013X - nearest comm port end at 4:00

Part Ref. Part Ref. Part Ref. Part Ref. Part Ref. Part Ref.
Number # Number # Number # Number # Number # Number #
7969 10 323-888 14 1993770 6 1993931 1 10461069 4 10461209 14
7971 12 1113136 1 1993778 1 1993947 9 10461081 8 10461210 14
9102 1 1990308 3 1993794 1 1993963 8 10461082 9 10461276 16
9104 2 1990312 4 1993818 4 1993964 8 10461084 7 10461404 5
323-818 3 1990310 1 1993850 3 1993969 10 10461089 1 10461416 17
323-834 4 1990316 1 1993854 2 1993988 17 10461098 8 10478806 8
323-840 2 1990317 1 1993866 5 1993994 13 10461104 8 10478890 11
323-842 1 1990319 1 1993869 1 1993997 16 10461108 12 10479068 13
323-843 6 1990347 2 1993871 1 10461006 2 10461109 4 10479069 14
323-845 2 1993713 1 1993874 1 10461008 1 10461110 9 10479169 14
323-846 6 1993738 3 1993879 7 10461009 6 10461124 7 3604671RX 3
323-879 8 1993745 6 1993880 12 10461011 2 10461130 15 3604672RX 4
323-880 9 1993759 3 1993887 6 10461012 6 10461169 10 3604673RX 2
323-884 12 1993761 4 1993898 1 10461044 3 10461170 11
323-886 7 1993763 1 1993905 15 10461053 2 10461207 13
323-887 13 1993767 2 1993928 6 10461055 6 10461208 13

33
DELCO STARTERS
DELCO 40-MT STARTER Core
• Recommended for vehicles that operate under conditions Group
where excessive cranking time could occur. ST1100
• Gasoline engines from 9.8 to 26.2 liters.
• Diesel engines from 6.6 to 14.8 liters.
• Flange mount, multi-position drive end housing.
• Length - 20 inches.
DELCO
PINION SWITCH DELCO DELCO REMAN.
SERVICE # VOLTAGE ROTATION TEETH POSITION SERV. # REMAN. # CATALOG # WEIGHT
RS140000X 24 Volt CW 11 308º 1113905 1114987 323-775 65 lbs.
RS140001X 12 Volt CW 11 052º 1114088 1114985 323-773 65 lbs.
RS140002X 12 Volt CW 12 308º 1114162 1114986 323-774 65 lbs.
RS140003X 12 Volt CW 13 322º 1114077 1114775 323-611 65 lbs.
RS140004X 12 Volt CW 11 052º 1114993 10461041* 323-870 65 lbs.
RS140005X 12 Volt CW 11 068º 1114178 1114988** 323-776 65 lbs.
RS140006X 24 Volt CW 12 308º 1113840 1114989 323-777 65 lbs.
RS140009X 12 Volt CW 12 308º 1990200 1114991* 323-779 65 lbs.
RS140010X 12 Volt CW 12 145º - - - -
RS140015X 12 Volt CW 12 082º 1114734 1114745*** 323-623 65 lbs.
RS140020X 12 Volt CW 12 052º 1114788 10461048 323-778 65 lbs.
RS140021X 12 Volt CW 12 292º 1993758 10461049 323-819 65 lbs.
RS140022X 12 Volt CCW 11 292º 1114100 10461071 323-614 65 lbs.
RS140023X 12 Volt CW 11 068º 1114940 10461074* 323-780 65 lbs.
RS140024X 12 Volt CW 12 278º 1114829 10461099 323-612 65 lbs.
RS140025X 24 Volt CCW 11 145º 11116000 - - 65 lbs.
DELCO 42-MT STARTER Core
• Recommended for most on-road and off-road
heavy duty vehicles. Group
• Gasoline engines from 9.8 to 26.2 liters. ST1102
• Diesel engines from 6.6 to 14.8 liters.
• Length - 18 inches.
KIT
SERVICE # DESCRIPTION RS142006X & RS142022X -
RS101K To reduce starter noise housing mounting holes from 5/8" to 1/2"
OVERCRANK PROTECTION
DELCO
PINION SWITCH DELCO DELCO REMAN.
SERVICE # VOLTAGE ROTATION TEETH POSITION SERV. # REMAN. # CATALOG # WEIGHT
RS142000X 24 Volt CW 11 308º 1990456 10461024 323-858 58 lbs.
RS142001X 12 Volt CW 11 082º 1990483 10461038 323-867 58 lbs.
RS142002X 12 Volt CW 12 082º 1990379 10461021 323-855 58 lbs.
RS142003X 12 Volt CW 13 322º 1990377 10461022 323-856 58 lbs.
RS142004X 24 Volt CW 12 308º 1990453 10461025 323-859 58 lbs.
RS142005X 12 Volt CW 11 082º 1990484 10461028 323-864 58 lbs.
RS142006X 12 Volt CW 12 082º 1990406 10461065*/*** 323-876 58 lbs.
RS142007X 12 Volt CW 11 088º 1990490 10461053 323-871 58 lbs.
RS142008X 12 Volt CW 12 145º 1990372 10461076** 323-877 58 lbs.
RS142015X 12 Volt CW 12 278º 1990369 10461051 323-829 58 lbs.
RS142020X 12 Volt CW 12 082º 1990353 10461050 323-830 58 lbs.
RS142021X 24 Volt CW 11 088º 1990491 10461054 323-872 58 lbs.
RS142022X 12 Volt CW 11 088º 1990489 10461075* 323-873 58 lbs.
RS142023X 12 Volt CW 12 082º 1990397 10461078*/** – 58 lbs.
RS142024X 12 Volt CW 12 082º 1990372 10461090 323-882 58 lbs.
RS142025X 12 Volt CW 12 270º 1993863 10461166 – 58 lbs.
RS142026X 12 Volt CW 11 052º 1990421 10461096 323-864 58 lbs.
RS142027X 24 Volt CCW 11 038º 1990436 10461027 323-866 58 lbs.
* = Overcrank Protection ** = 145° Drive Housing Opening *** = .53 Mounting Holes

34
Midland Remanufactured
Premium Water Pumps
◆ New Seals and Bearings ◆ New Mounting Hardware
Included
- New seal design incorporates the newest
materials which reduce the seal’s working - Many manufacturers sell
temperature resulting in longer life. installation materials
separately. This should be
- Seal design has no internal drive lugs that considered when
could hang-up and cause seal leakage. comparing value.

- Seal design has no glue joints - no ◆ Manufactured to OE


separations - no leaks. Specifications
- New O.E.M. quality precision matched
- Maximum life at the lowest
bearings used for the longest life.
cost-per-mile.

◆ 100% Component Testing ◆ Final Assembly Testing

- Impellers, shafts and housing are gauged and - All Midland Remanufactured
matched to ensure proper “interference fit” Water Pumps are leak tested at
resulting in longer, trouble-free service. both the water and oil seals for
guaranteed performance right
out of the box.

Refer to L20287, Midland Remanufactured Products Catalog for a complete


listing of Water Pumps.

35
CATERPILLAR ENGINE - 1160
Core
Group
WP1001

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW4005X 9L7660 9N138 1160 Engine; Pressed on Pulley 13 lbs.

CATERPILLAR ENGINE - 3176 Core


Group
WATER PUMP KITS WP1054
SERVICE # DESCRIPTION
4009KIT Installation Kit

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW4009X 1025844 103-0745 3176 Engine; No Pulley 15 lbs.
(9Y4361)

CATERPILLAR ENGINE - 3208 Core


Group
WP1001
WATER PUMP KITS
SERVICE # DESCRIPTION
1162KIT Installation Kit RW1162X RW1407X
SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT
RW1162X 2W1225 9N3076 3208 Engine; Bolt on Pulley (3 Belt) 16 lbs.
RW1407X 2W1227 9N3076 3208 Engine; Threaded Pulley (For Fan Clutch) 17 lbs.

CATERPILLAR ENGINE - 3208 Core


Group
WATER PUMP KITS WP1042
SERVICE # DESCRIPTION
1162KIT Installation Kit

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW4001X 2W1225 9N3076 3208 Engine; No Pulley 16 lbs.
(9N6147)

CATERPILLAR ENGINE - 3406 B/C Core


Group
UNIVERSAL INSTALLATION KIT WP1002
SERVICE # DESCRIPTION &
RW5922K Premium Installation Kit (Contains WP1029*
add'l gaskets for water line plumbing.)
1194KIT Installation Kit
• All Pumps include basic O-rings & Gaskets for Pump only.

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW1194PX 7W7019 9N5034 Premium Oil & Water Seal Design 39 lbs.
RW6012X* 613890 100-7479 3406B/C/E Engine; Gear Driven 39 lbs.

36
CUMMINS ENGINE - 88 Big Cam IV
Core
Group
WP1031

WATER PUMP KITS


SERVICE # DESCRIPTION
1176KIT Installation Kit

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW1176X 3803138 3062899 88 Big Cam IV; Multi-Groove Pulley; 21 lbs.
(3803030) NTC-300, 315, 350, 365, 400

Core
Group
CUMMINS ENGINE - L-10
WP1034 REPAIR KIT
SERVICE # DESCRIPTION
RW5072K LTA10 Series; Before 1991;
Front Gear Cover Seal Kit
RW5079K L-10 Front Gear Cover Kit
1178KIT Installation Kit
RW1178X 4076KIT Installation Kit
RW4076X

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW1178X 3803402 3039182 LTA10 Series; Before 1991; 4-Hole Mount; 19 lbs.
(3801840) LTA10-240, 270, 300 Engines
RW4076X 3803403 3882615 L10 Series; 1991 and After; 3-Hole Mount; 15 lbs.
L10-310E, L10-330E Engines

Core
Group
CUMMINS ENGINE - N14
WP1045

WATER PUMP KITS


SERVICE # DESCRIPTION
1073KIT Installation Kit

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW1073X 3803605 3069644 N-14 Series; Multi-Groove Pulley; 26 lbs.
(3803361) 3076523 N14-310, 330, 350, 370, 410 Engines

37
CUMMINS ENGINE - Big Cam

Core
Group
WP1003

WATER PUMP KITS


SERVICE # DESCRIPTION
1172KIT Installation Kit RW1172X

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW1061X 3004923 218274 Big Cam III; Multi-Grove Pulley; 4" Imp.; 26 lbs.
(3801708) Vented; NTC300, 350, 400, Formula 300, 350,
400, 475
RW1170X 3022474 218274 Big Cam; 4.675 Dia. Multi-Groove Pulley; 4 1/2" Imp.; 26 lbs.
(3801788) Vented; NTC290, 350, 400, Formula 290, 350
RW1172X 3045943 3045163 Big Cam IV; 4.275 Dia. Multi-Groove Pulley; 27 lbs.
(3801708) 4 1/2" Imp.; Vented; 300, 350, 400, Fleet 300,
NTC-Formula 300, 350, 400, NTC-475
RW1177X 3027174 3045163 Big Cam III (GMC); 4" Imp.; NTC 290, 350, 27 lbs.
400, Multi-Groove Pulley

CUMMINS ENGINE - Small Cam

Core
Group
WP1003

WATER PUMP KITS


SERVICE # DESCRIPTION
1172KIT Installation Kit

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW1171X 3000886 219040 Small Cam FFC; 7-Hole Mount; 2-Groove 28 lbs.
3801715 210238 Pulley; 5 1/4" Imp.; Non-Vented; NTC-270-CT,
(AR45090) NT855-C280, NTC-290-R, NT855-C310,
NT-310, NTC-355, NT855-C335, NTC350,
NTA855-C360, NTC290
RW1067X 3024671 – Small Cam FFC; Multi-Groove Pulley; 4" Imp; 28 lbs.
Non-Vented; NTC230

38
DETROIT DIESEL ENGINE - 60 Series
• RW4123X (High Capacity) includes a
Core
Group 6 vane impeller and is recommended
WP1048 by the OE manufacturer.
WATER PUMP KITS
SERVICE # DESCRIPTION
4122KIT Installation Kit

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW4122X 23505895 23505894 60 Series Engine; (After to 12/90); Gear 29 lbs.
Driven - 7 vane impeller.
RW4122PX 23505895 23505894 Premium Seal - 60 Series Engine 29 lbs.
(After 12/90); Gear Driven-7 vane impeller
RW4123X 23522707 - High Capacity - 6 vane impeller. 29 lbs.
RW4123PX 23522707 - Premium Seal - High Capacity - 29 lbs.
6 vane impeller.

FORD ENGINE - 6.6 & 7.8 Liter


AUX. MOUNT

Core
Group WATER PUMP KITS
WP1046 SERVICE # DESCRIPTION
1760KIT Installation Kit
3/4"
OUTLET

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW1760X E9TZ8501B E7HN8508AA 6.6 & 7.8 Liter Engine; Aux. Mount; 3/4" Outlet; 10 lbs.
Cab Over

Core
Group
WP1058

WATER PUMP KITS


SERVICE # DESCRIPTION
1760KIT Installation Kit
1"
OUTLET

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW1761X E7TZ8501A E5HN8508AB 6.6 & 7.8 Liter Engine; Non Aux. Mount; 1" Outlet; 10 lbs.
Conventional Cab

39
Core
GENERAL MOTORS ENGINE - 6.2 Liter Group
WP1015

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW1406X 14082745 14024206 6.2 Liter Engine; 1986-90 Chev & GMC; Belt 12 lbs.
(23500133) Driven; Conventional Cab; Pulley Not Supplied

GENERAL MOTORS ENGINE - Core PICTURE


366 (6.0 Liter) & 427 (7.0 Liter) Engines Group
WP1059 NOT
AVAILABLE
SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT
RW1408X 14002440 14001939 6.0 & 7.0 Liter Engines; 1979-84 All; 1976-78 21 lbs.
CE-ME65 w/Frt End Drv; Standard Hub
RW1409X 6258548 3856286 6.0 & 7.0 Liter Engines; 1969-78 All CE-ME65 23 lbs.
w/Frt End Drv; Screw-On Hub

NAVISTAR ENGINE - DTA360 & DT466


WATER PUMP KITS Core
SERVICE # DESCRIPTION Group
1190KIT Installation Kit WP1016

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW1304X 1815538C91 677856C3 DTA360 or DT466 Engine; Belt Driven; Bolt on 17 lbs.
Hub; Left Hand Thread; Pulley Not Supplied
RW1190X 685155C92 677856C1 DT466 Engine; Belt Driven; Conventional Cab; 17 lbs.
Pulley Not Supplied

NAVISTAR ENGINE - DT466, DT414, DT456


Core
WATER PUMP KITS Group
WP1017
SERVICE # DESCRIPTION Press On Hub
* 1190KIT Installation Kit
RW1303X RW1191X
SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT
RW1191X 680899C92 677137C1 DT466 Engine; Cab Over; Belt Driven; 16 lbs.
Pulley Not Supplied
RW1303X* 673162C94 675806C2 DT466, DT414, DT456 Engine; Belt Driven; 17 lbs.
Press on Hub
NOTE: * = 1190KIT goes with RW1303X

40
NAVISTAR ENGINE - 6.9 & 7.3 Liter
2 5/8" Hub OD

Core
Group
WP1019
WATER PUMP KITS
SERVICE # DESCRIPTION
1747KIT Installation Kit

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW1747X 1809374C91 446430C1 6.9 & 7.3 Liter Engine; Belt Driven; Pulley Not 14 lbs.
Supplied

4 1/2" Hub OD
NAVISTAR ENGINE - 6.9 & 7.3 Liter (Ford)
WATER PUMP KITS
Core
Group SERVICE # DESCRIPTION
WP1018 1747KIT Installation Kit

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW1757X E9TZ8501B 446430C1 6.9 & 7.3 Liter Engine; Ford Truck; Belt Driven; 15 lbs.
(E4T2-8501B) Pulley Not Supplied

NAVISTAR ENGINE - 9.0 Liter

Core
Group
WP1049

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW6306X 1700594C91 489173C1 9.0 Liter Engine; Belt Driven 10 lbs.
1700594C92

NAVISTAR ENGINE - DT360 & DT466

Core
Group
WP1060

SERVICE # MFG. # CASTING # DESCRIPTION WEIGHT


RW1310X - 1821935C1 Stamped Steel Impeller 10 lbs
- 1821935C3

41
Lucas Girling System Components

Hydraulic Backing Plate


Take a Look Inside . . .
See the Quality for Yourself.
◆ New Shoes
- Only new “Original Equipment”
shoes are used to insure an
“Original Equipment” fit
at “Original Equipment”
tolerances.
- New steel that hasn’t been
exposed to the elements or
wear of several relines.

◆ OEM Components
- New “Original Equipment”
components used in cylinders
for leak free service and
maximum life.

◆ Extensive Assembly Testing


- State-of-the-art final assembly
testing that insures like new
performance.

◆ Haldex Friction Material


- Maximum stability for longer life
and less wear.
- Exceeds FMVSS121 testing
criteria.

Refer to L20287, Midland Remanufactured Products Catalog for a complete


listing of Hydraulic Backing Plate.

42
Back Plate Assemblies -
Unloaded

Core Group
HYD1009

Backplate
Assembly
(Without Shoes)

1.625" Backplate Assembly


(Without Shoes)

Service # Description Size Weight


Left RH203250X Remanufactured Backplate Kit 1.625" 37.0
for 5” Shoes
Right RH203249X Remanufactured Backplate Kit 1.625" 37.0
for 5” Shoes

Core Group
HYD1009,
HYD1010*

1.750" Backplate Assembly


(Without Shoes)

Service # Description Size Weight


Left RH203252X Remanufactured Backplate Kit for 5" Shoes 1.750" 37.0
RH203262X* Remanufactured Backplate Kit for 6"/7" Shoes

Right RH203251X Remanufactured Backplate Kit for 5" Shoes 1.750" 37.0
RH203261X* Remanufactured Backplate Kit for 6"/7" Shoes

43
Back Plate Assemblies -
Loaded

Core Group
HYD1009

Backplate
Assembly
(With Shoes)

1.625" Backplate Assembly


(With Shoes)

Service # Description Size Weight


Left RH202250X Remanufactured Backplate Kit 1.625" 60.0
with 5" Shoes
Right RH202249X Remanufactured Backplate Kit 1.625" 60.0
with 5" Shoes

Core Group
HYD1009,
HYD1010*

1.750" Backplate Assembly


(With Shoes)

Service # Description Size Weight


RH202252X Remanufactured Backplate Kit with 1.750" 60.0
5" Shoes
Left
RH202262X* Remanufactured Backplate Kit with
6" Shoes
RH202272X* Remanufactured Backplate Kit with
7" Shoes

Right RH202251X Remanufactured Backplate Kit with 1.750" 60.0


5" Shoes
RH202261X* Remanufactured Backplate Kit with
6" Shoes
RH202271X* Remanufactured Backplate Kit with
7" Shoes

44
PARK CYLINDERS OR
EXPANDERS

Core Group
HYD1004
Park
Cylinders

Left Hand Right Hand

1.625" Park Cylinders


Service # Description Size Weight
Left RH201181 New Park Cylinder (Expander) 1.625” 14.0
RH201181X Remanufactured Park Cylinder (Expander)

Right RH201182 New Park Cylinder (Expander) 1.625” 14.0


RH201182X Remanufactured Park Cylinder (Expander)
Note: Cores are applicable to remanufactured product only.

Core Group
HYD1002

Repair Kit
Service # Description
RH7872K Park Cylinder Repair Kit (Not Pictured)
1.750" Park Cylinders RH01K Residual Check Valve

Service # Description Size Weight


Left RH201179 New Park Cylinder (Expander) 1.750” 14.0
RH201179X Remanufactured Park Cylinder (Expander)

Right RH201180 New Park Cylinder (Expander) 1.750” 14.0


RH201180X Remanufactured Park Cylinder (Expander)
Note: Cores are applicable to remanufactured product only.

45
ADJUSTING CYLINDERS
Core Group
HYD1005

Adjusting
Cylinders

#5 Stamp = 1.625" Bore


#6 Stamp = 1.750" Bore

Left Hand
Right Hand

1.625" Adjusting Cylinders


Service # Description Size Weight
Left RH201185 New Wheel Cylinder 1.625” 11.0
RH201185X Remanufactured Wheel Cylinder

Right RH201186 New Wheel Cylinder 1.625” 11.0


RH201186X Remanufactured Wheel Cylinder
Note: Cores are applicable to remanufactured product only.

Core Group
HYD1003

Repair Kit
Service # Description
RH7871K Adjusting Cylinder Repair Kit
(Not Pictured)
1.750" Adjusting Cylinders RH01K Residual Check Valve

Service # Description Size Weight


Left RH201183 New Wheel Cylinder 1.750” 11.0
RH201183X Remanufactured Wheel Cylinder

Right RH201184 New Wheel Cylinder 1.750” 11.0


RH201184X Remanufactured Wheel Cylinder
Note: Cores are applicable to remanufactured product only.

46
OTHER LUCAS SYSTEM
COMPONENTS

Service Core
Part # Description Application Group
RHBP1X Saginaw 1980-Present, HYD2021
Brake Pump Ford Trucks w/
Bendix Hydromax
style system.

Service Core
Part # Description Function Group
RH65060X HR-1 Directs hydraulic HYD2022
Hydraulic pump pressure to
Brake Valve and from
parking brakes.

Service Core
Part # Description Function Group
RH65077X HPP-1 Hand operated, HYD2023
Control used to control
Valve parking and
emergency brakes.

Core
Group
VAC1007 • Bendix Hydromax Vacuum Booster.
• Hydraulic actuated units.
• Ford Applications.

SERVICE # MFG. # INPUT OUTPUT WEIGHT DESCRIPTION


RV2770255X 2770255 3/4-18 NPT 1/2" ID 4 lbs. Centered mt. for pump and motor. Casting
(body) has provision for mounting motor relay.
RV2770256X 2770256 3/4-18 NPT 1/2" ID 4 lbs. Centered mt. for pump and motor. No
provision for relay.

Core
Group
VAC1007
&
VAC1021 • Bendix Hydromax Pump & Motor.
• Hydraulic actuated units.

SERVICE # MFG. # WEIGHT DESCRIPTION


RV2771494X 2771494 3 lbs. Newer style pump. (VAC1021)

47
PARKING BRAKES

• All steel housings provide strength, durability and extra


corrosion resistance.
• Steel piston and nylon bearings provide maximum
guidance stability that diffuses lateral and twisting
motion.
• Steel alloy springs are epoxy coated to protect against
rust and corrosion.
• Deeper spring cavities and optional spring force
outputs offer uniform output and longer service life.
• The Maxibrake® H-Series Air and Hydraulic Spring-
Set Parking Brake release mechanisms are housed
inside the unit making them readily available for use.

MAXIBRAKE® HYDRAULIC PARKING BRAKE


Service O.E.M.
No. No. Description

MA15500X KSH101E Complete Unit


MA15502X KSH101F Complete Unit with Optional Fluid Inlet

MAXIBRAKE® AIR PARKING BRAKE


Service O.E.M.
No. No. Description

MA15504X KSH202C Air Set Parking Brake with 3/8" NPT


Air Inlet

HYDRAULIC RESIDUAL
CHECK VALVE
Part Number: RH01K
The purpose of this residual check valve is to
maintain a small residual pressure of around 3 to
10 psi in the brake line upstream of the backing
plate assembly. This residual check valve is
intended to maintain a positive pressure on the
seals in both the backing plate adjuster and park
cylinders. This small pressure should help keep
the seal solidly against their cylinder walls.
Please note that this backing plate assembly has
a long history of small leakage whether they are
purchased new or rebuilt. A small amount of
external wetness in this unit is acceptable. This
residual check valve should also help if the
vehicle is parked.

48
BOSCH 2 x 66mm
TWIN PISTON CALIPER
• Standard on ‘98 and newer 3000-4900
Core Group Navistar vehicles.
HYD1066 • Available remanufactured exchange or
brand new.
• Available as caliper only or loaded
with friction.
• Premium Haldex disc pads included in
loaded versions.
• Guaranteed for one full year.

Support Product
Service # Description
HP7654D786 Disc Pad Set (Axle)

Service # Description Make Size Casting Number Application Wt.


RH55849X Caliper only Bosch 66mm 4153269 98 and newer 17.0
RH55849LX Includes: Caliper and Pads Bosch 66mm 2501839C91 Navistar 24.0
RH55849 New - Caliper only Bosch 66mm 2509253C91 17.0
RH55849L New - Caliper and Pads Bosch 66mm 24.0

BOSCH 2 x 73mm
TWIN PISTON CALIPER
• Standard on ‘98 and newer 3000-4900
Core Group Navistar vehicles.
HYD1073
• Available remanufactured exchange or
brand new.
• Available as caliper only or loaded
with friction.
• Premium Haldex disc pads included in
loaded versions.
• Guaranteed for one full year.

Support Product
Service # Description
HP7655D786 Disc Pad Set (Axle)

Service # Description Make Size Casting Number Application Wt.


RH55850X Caliper only Bosch 73mm 4153222 98 and newer 17.0
RH55850LX Includes: Caliper and Pads Bosch 73mm 2501838C91 Navistar 24.0
RH55850 New - Caliper only Bosch 73mm 2509254C91 17.0
RH55850L New - Caliper and Pads Bosch 73mm 24.0

49
DAYTON WALTHER 2.50"
TWIN PISTON CALIPER
Core Group
HYD1053

Support Product
Service # Description
TD224 Disc pad set
RH5636K Hardware Kit 55251 Series

Service # Description Make Size Casting Number Application Wt.


RH55251X Caliper only Dayton 2.50” 472 Chevrolet/ 17.0
Ford/ GMC
RH55251SX Semi-loaded Caliper Kit
Includes: Caliper and 18.0
Mounting Hardware
RH55251LX Fully loaded Caliper Kit
Includes: Caliper, Pads and 23.0
Mounting Hardware

DAYTON WALTHER 2.88"


TWIN PISTON CALIPER

Core Group
HYD1054

Support Product
Service # Description
TD236 Disc pad set
RH5637K Hardware Kit 55252 Series

Service # Description Make Size Casting Number Application Wt.


*RH55252X Caliper only Dayton 2.88” 578 Chevrolet/ 25.0
Left Ford/ GMC
RH55252LSX Semi-loaded Caliper Kit
Includes: Caliper and 26.0
Mounting Hardware
RH55252LLX Fully loaded Caliper Kit
Includes: Caliper, Pads and 33.0
Mounting Hardware
*RH55252X Caliper only Dayton 2.88” 578 Chevrolet/ 25.0
Right Ford/ GMC
RH55252RSX Semi-Loaded Kit
Includes: Caliper and 26.0
Mounting Hardware
RH55252RLX Fully loaded Caliper Kit
Includes: Caliper, Pads and 33.0
Mounting Hardware
* Base caliper can be used on left or right side with relocation of bleeder screw.

50
KELSEY HAYES 2.36"
TWIN PISTON CALIPER
Core Group
HYD1058

Support Product
Service # Description
N/A Shim Kit
TD411 Disc pad set
55604 Series (RH) - 55605 Series (LH) RH5735K Hardware Kit

Service # Description Make Size Casting Number Application Wt.


RH55605X Caliper only Kelsey 2.36” KH12068401 Ford E & 16.0
Left Hayes F450
RH55605SX Semi Loaded Caliper Kit
Includes: Caliper and 17.0
Mounting Hardware
RH55605LX Fully Loaded Caliper Kit 24.0
Includes: Caliper, Pads and
Mounting Hardware
RH55604X Caliper only Kelsey 2.36” KH12068401 Ford E & 16.0
Right Hayes F450
RH55604SX Semi Loaded Caliper Kit
Includes: Caliper and 17.0
Mounting Hardware
RH55604LX Fully Loaded Caliper Kit 24.0
Includes: Caliper, Pads and
Mounting Hardware

KELSEY HAYES 3.62"


TWIN PISTON CALIPER

Core Group #
HYD1056

Support Product
Service # Description
N/A Shim Kit
1002 Series
TD171 Disc pad set

Service # Description Make Size Casting Number Application Wt.


RH1002X Caliper only Kelsey 3.62” KH91142-01, Ford/Mack 45.0
Hayes Ford 5HA-2B-120BB with Hydraulic
Front Brakes
and Rear Air
RH1002LX Fully loaded Caliper Kit Brakes 56.0
Includes: Caliper, Pads and
Mounting Hardware

51
VARGA 2.874"
TWIN PISTON CALIPER
Core Group
HYD1055
Support Product
Service # Description
N/A Shim Kit
N/A Disc pad set 22845 Series (RH) - 22837 Series (LH)

Service # Description Make Size Casting Number Application Wt.


RH22837X Caliper only Varga 2.874” VFCC2283-7 Ford 1985-1991 42.0
Left
CF6000-8000
RH22837LX Fully loaded Caliper Kit
Includes: Caliper, Pads and 50.0
Mounting Hardware
Right RH22845X Caliper only Varga 2.874” VFCC2284-5 42.0
RH22845LX Fully loaded Caliper Kit
Includes: Caliper, Pads and 50.0
Mounting Hardware

BENDIX 2.60"
TWIN PISTON CALIPER

Core Group
HYD1051

Support Product
Service # Description
TD184 Disc pad set 55314 Series - Second Design
RH5634K Hardware Kit
Service # Description Make Size Casting Number Application Wt.
RH55314X Caliper only Bendix 2.60” 4151733 Navistar 24.0
RH55314SX Semi-loaded Caliper Kit
Includes: Caliper and 25.0
Mounting Hardware
RH55314LX Fully loaded Caliper Kit
Includes: Caliper, Pads and 30.0
Mounting Hardware

52
BENDIX 2.88"
TWIN PISTON CALIPER
Core Group
HYD1052

Support Product
Service # Description
55480 Series TD225 Disc pad set

Service # Description Make Size Casting Number Application Wt.


*RH55480X Caliper only Bendix 2.88” 4150884 Chevrolet/ GMC 24.0
*RH55480SX Semi-loaded Caliper Kit
Includes: Caliper and 25.0
Mounting Hardware
*RH55480LLX Fully loaded Caliper Kit
(Left) Includes: Caliper, Pads and 30.0
*RH55480RLX Mounting Hardware
(Right)
* Metric Hose Clamp holes

BENDIX 2.88"
TWIN PISTON CALIPER

Core Group
HYD1052

Support Product
Service # Description
55656 Series TD225 Disc pad set

Service # Description Make Size Casting Number Application Wt.


RH55656X Caliper only Bendix 2.88” 4152279 Navistar with 24.0
Air Suspension
RH55656SX Semi-loaded Caliper Kit
Includes: Caliper and 25.0
Mounting Hardware
RH55656LLX Fully loaded Caliper Kit
(Left) Includes: Caliper, Pads and 30.0
RH55656RLX Mounting Hardware
(Right)

53
BENDIX 2.88”
TWIN PISTON CALIPER
Core Group
HYD1052

Support Product
Service # Description
TD225 Disc pad set
RH5635K Hardware Kit
55250 Series

Service # Description Make Size Casting Number Application Wt.


RH55250X Caliper only Bendix 2.88” 4150844 Chevrolet/ 24.0
GMC/Navistar
RH55250SX Semi-loaded Caliper Kit
Includes: Caliper and 25.0
Mounting Hardware
RH55250LLX Fully loaded Caliper Kit
(Left)
Includes: Caliper, Pads and 30.0
RH55250RLX Mounting Hardware
(Right)

BENDIX 3.38"
SINGLE PISTON CALIPER
• M10 X 1.5 Metric Inlet Port

Core Group
HYD1050 55200 Series - Left Hand

Support Product
Service # Description
TD184 Disc pad set
RH5519K Hardware kit
55199 Series - Right Hand

Service # Description Make Size Casting Number Application Wt.


RH55200X Caliper only Bendix 3.38” 2238452 Chevrolet/ 17.0
RH55200SX Semi-loaded Caliper Kit GMC
Left Includes: Caliper and 18.0
Mounting Hardware
RH55200LX Fully loaded Caliper Kit
Includes: Caliper, Pads and 23.0
Mounting Hardware
RH55199X Caliper only Bendix 3.38” 2238451 Chevrolet/ 17.0
RH55199SX Semi-loaded Caliper Kit GMC
Right Includes: Caliper and 18.0
Mounting Hardware
RH55199LX Fully loaded Caliper Kit
Includes: Caliper, Pads and 23.0
Mounting Hardware

54
BENDIX 3.38"
SINGLE PISTON CALIPER
• 7/16" - 20 US Inlet Port

55099 Series - Left Hand Core Group #


HYD1050

Support Product
Service # Description
TD184 Disc pad set
55098 Series - Right Hand RH5519K Hardware Kit

Service # Description Make Size Casting Number Application Wt.


RH55099X Caliper only Bendix 3.38” 2238451L Navistar 17.0
Left RH55099SX Semi-loaded Caliper Kit
Includes: Caliper and 18.0
Mounting Hardware
RH55099LX Fully loaded Caliper Kit
Includes: Caliper, Pads and 23.0
Mounting Hardware
RH55098X Caliper only Bendix 3.38” 2238452R Navistar 17.0
Right RH55098SX Semi-loaded Caliper Kit
Includes: Caliper and 18.0
Mounting Hardware
RH55098LX Fully loaded Caliper Kit
Includes: Caliper, Pads and 23.0
Mounting Hardware

55
Midland Remanufactured
Clutches
7 REASONS
To Make The Move To
Midland Remanufactured Clutches
Haldex is easy to do business Haldex offers more choices: And more choices:
with.
New clutch packs Disc facings
Simply add any remanufactured - Ceramic
Remanufactured clutch packs

1 2 3
product to your regular stock order: - Organic
Easier to achieve prepaid freight New or reground center plates - Carbotic
requirements Clutch pack sizes ranging from - Kevlar
11” to 15.5” Disc styles
Only one invoice to deal with
- Standard 8 spring
Thousands and thousands of Lipe, Eaton/Spicer, Rockwell/Meritor,
- High torque 7, 9 and 10 spring
components to choose from Borg & Beck, LUK, plus many others

New discs – Made in the U.S.A. 5.5° of Disc Hub Free Travel. Heavy Duty Disc Hubs.

Midland Heavy Duty Remanufactured Most rebuilder’s hubs go solid at less than Built to withstand testing to a

4 5 6
Clutch Packs are only supplied with new 2°. Haldex clutch discs have 5.5° of free minimum of five million cycles.
discs that are extensively tested and travel for maximum torque absorption.
manufactured in the U.S.A. Absorb up to 100% more torque with Maximum durability guaranteed.
Haldex free travel hubs. (See Graphs
Below)

Torque Capacity Comparison


Industry Leading Two Year Typical Rebuilt Clutch Disc vs. Midland Reman. Heavy Duty Clutch Disc
Disc Warranty.
Torque Capacity Per Disc (lbs. ft.)
Torque Capacity Per Disc (lbs. ft.)

1600 1600
1400 1400

7
2 Haldex offers a two 1200 1200
YEARS year warranty against defects 1000 1000
in materials and workmanship 800 800
600 600
for all 14” and 15.5” clutch 400 400
Disc goes rigid; torque
discs. 200 absorption stops. 200
0 0
0o .5 1o 1.5 2o 0o .5 1o 1.5 2o 2.5 3o 3.5 4o 4.5 5o 5.5
Hub Free Travel (degrees) Hub Free Travel (degrees)

Still not convinced? Contact your local Haldex Sales Professional; they can
provide you with at least ten more reasons to Make the Move to Midland
Remanufactured Clutches!

Refer to L20287, Midland Remanufactured Products Catalog for a complete


listing of Clutches.

56
NOTES
Commercial Vehicle Systems

North American Sales Division


Haldex Brake Products Corporation
10707 N.W. Airworld Drive
Kansas City, MO 64153-1215
Phone: (816) 891-2470
Fax: (816) 801-4198

North American Sales Division


Haldex Limited
525 Southgate Drive, Unit 1
Guelph, Ontario CANADA N1G 3W6
Phone: (519) 826-7723
Fax: (519) 826-9497

www.haldex.com · www.hbsna.com

3/04 15M GOR L00100

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