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Service
Home Laundry Dryers
a WARNING
Repairs that are made to your products by unqualified persons can result in hazards due
to improper assembly or adjustments subjecting you, or the inexperienced person
making such repairs, to the risk of serious injury, electrical shock, or death.
W007
a CAUTION
If you or an unqualified person perform service on your product, you must assume the
responsibility for any personal injury or property damage which may result. The
manufacturer will not be responsible for any injury or property damage arising from
improper service and/or service procedures. W008
NOTE: The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to cover
all possible conditions and situations that may occur. It must be understood that common sense, caution
and carefulness are factors which CANNOT be built into these products. These factors MUST BE supplied
by the person(s) installing, maintaining or operating the product.
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you
do not understand.
In order to locate an authorized service agency, contact the dealer from whom you purchased this product or:
Consumer Affairs Dept. or 1-800-628-5782
2800 220 th Trail CALL and ask for the
P.O. Box 8901 Consumer Affairs Department
Amana, Iowa 52204-0001
Users of products outside of the United States and Canada should contact:
INTERNATIONAL DIVISION
AMANA REFRIGERATION, INC.
2800 220th TRAIL
P.O. BOX 8901
AMANA, IOWA 52204-0001, USA
Telephone: (319) 622-5511
Facsimile: (319) 622-2180
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the written
permission of the publisher.
1 RS3200001 (502992R3)
Rev. 3
a WARNING
Table of Contents
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect
Nameplate electric
Location power to the dryer before
................................................4 servicing.
30. Motor and Exhaust Assembly ..........................27
•Close gas shut-off valve to gas dryer before servicing.
Model Identification .................................................4 31. removed.
Cabinet Top ......................................................30
•Never start the dryer with any guards/panels
•Whenever ground wires are removed during32. Cylinder Light
servicing, these ...................................................31
ground wires must be
reconnected
SECTION to ensure that the dryer is properly
I — Grounding grounded.
33. Cylinder Light Receptacle ................................31 W001
34. Front Bulkhead Assembly ................................32
1. Motor Mounting Bracket to Motor ......................6 35. Moisture Sensor ...............................................33
2. Neutral at Terminal Block to Rear Bulkhead 36. Cylinder Belt .....................................................34
and from Rear Bulkhead to 37. Cylinder Assembly ...........................................35
Control housing ..................................................7 38. Rear Seal .........................................................36
3. Power Cord to Rear Bulkhead and from Rear 39. Cylinder Rollers ................................................38
Bulkhead to Control Housing. 40. Outlet Cover .....................................................38
Wall Receptacle Polarity Check ........................7 41. Rear Bulkhead and Heater Box ......................39
4. From Rear Bulkhead to Timer Mounting 42. Terminal Block or Power Cord ........................41
Bracket to Dryer Cabinet Top. 43. Terminal Block Terminals ................................43
Timer Mounting Bracket to Graphic Panel ........8 44. Cabinet .............................................................43
From Rear Bulkhead to Dryer Cabinet Top 45. Base ..................................................................45
to Electronic Control to Graphic Panel..............8
SECTION III — Adjustments
SECTION II — Service Procedures
46. Leveling Legs ...................................................46
5. Control Hood Assembly .....................................9 47. Burner Flame ...................................................47
6. Fluorescent Light Assembly ..............................9
7. Control Hood End Caps .....................................9 SECTION IV — Test Procedures
8. Graphics Panel .................................................10
48. Drive Motor .......................................................49
9. Timer ................................................................10
49. Burner System Operation ................................52
10. Temperature Switch .........................................10
11. Signal Control ...................................................10 50. Electrical Circuit to Ignition System .................53
51. Gas Valve Coils ...............................................54
12. Printed Circuit Board ........................................10
52. Sensor ..............................................................55
13. Electronic Control .............................................10
14. Lint Filter ...........................................................15 53. Igniter ................................................................55
54. Temperature Switch .........................................55
15. Inner and Outer Door Panels
55. Door Switch ......................................................56
and Door Pull ...................................................16
16. Loading Door ....................................................16 56. Signal Control ...................................................56
57. Timer Contact Points .......................................56
17. Door Strike .......................................................19
58. Cycling or Limit Thermostat .............................56
18. Door Seal .........................................................19
19. Front Panel and Panel Seal ............................20 59. Thermostat Heater ...........................................58
60. Thermal Fuse ...................................................59
20. Door Switch ......................................................20
61. Heater Assembly ..............................................59
21. Strike Catch ......................................................20
22. Door Hinge .......................................................22
SECTION V — Service Helps
23. Hold-Down Clips and Guide Lugs ...................22
24. Burner System Components ............................23
62. Motor Does Not Run ........................................60
25. Burner Housing and Heat Shroud ...................25
63. Unit Stops in Cycle; Quits after a Couple
26. Limit Thermostat ..............................................25
Loads; Has a Burning Smell; Cycles on
27. Heating Element ...............................................25
Motor Thermal Protector ..................................61
28. Thermister or Thermostat and Heater .............26
64. Motor Runs But Cylinder Does Not Turn ........61
29. Front Air Duct ...................................................26
65. Motor Does Not Stop .......................................62
RS3200001 (502992R3) 2
Rev. 3
66.a W
Heating
ARNIN Assembly
G Does Not Heat 82. Heater Does Not Turn On or No Heat ............80
or Burner Does Not Ignite ...............................62
To reduce the risk of electric shock, fire, explosion, 83. Improper Drying
serious injury Temperature
or death:
67. •Disconnect
Igniter Does Notelectric Glow .....................................63
power to the dryer before orservicing. Dry Times ....................................................81
68. •Close gas shut-off
Burner Ignites and Goesvalve to gas dryer
Out Repeatedly .......63before84.servicing.
“oP” Appears in Time Display .........................83
•Never start the dryer with
69. Igniter Glows But Burner Does Not Ignite .......63 any guards/panels removed.
85. “SH” Appears in Time Display .........................84
•Whenever ground wires are removed during servicing, these ground wires must be
70. Heater Assemblytoor ensure
reconnected Burner Shuts that the dryer is properly 86. Dryer Goes Into Cool-Down in About
grounded.
W001
Off Prematurely ................................................64 Five Minutes and Load is Not Dry...................85
71. Heater Assembly or Burner Repeatedly 87. Control Replacement .......................................86
Cycles Off On Limit Thermostat ......................64 Electronic Control Board Replacement Report ......87
72. Heater Assembly or Burner Does Not
Shut Off ............................................................65
73. Clothes Do Not Dry ..........................................65 SECTION VIII — Service Procedures Unique to
74. Timer Does Not Advance in the Electromechanical Dryers with Moisture
Automatic Cycle ...............................................66 Sensor
75. Clothes Are Too Hot When Removed
From Dryer .......................................................66 88. Dryer Operation ................................................88
89. Automatic Cycles .............................................88
90. No Heat ............................................................88
SECTION VI — Internal Wiring of Dryer Motor 91. Time Dry ...........................................................88
Switch ..............................................................67 92. Control Replacement .......................................89
93. Timer Contract Points ......................................90
94. Temp/Dryness Control Resistance Chart ........91
SECTION VII — Service Procedures Unique 95. Timer Does Not Advance ................................92
to the Electronic Control 96. Heater Does Not Turn On or No Heat ............93
Model Dryers 97. Heater Assembly or Burner
Shuts Off Prematurely .....................................94
76. Electrical Service .............................................68 98. Clothes are Too Hot When
77. Grounding Instructions .....................................74 Removed From Dryer ......................................95
78. Failure Symptoms ............................................75
79. Blown Fuse or Tripped Circuit Breaker ...........77
80. Control Will Not Wake Up (No LED’s Light) SECTION IX — Wiring Diagrams .........................96
After SELECT CYCLE Pad is Pressed ...........78
81. Control Wakes Up (When SELECT CYCLE
Pad is Pressed (But Motor Does Not
Start) .................................................................79
3 RS3200001 (502992R3)
Rev. 3
a WARNING
Nameplate Location
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Model Identification
Information in this manual is applicable to these dryer models:
RS3200001 (502992R3) 4
Rev. 3
a W A R N I N G Manufacturing
Model Timer Electronic
Cylinder
Electric Gas Moisture
Number Number Model Model Heat Heat Sensor
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•DisconnectPLE8407L2
LE8407L2 electric power toX the dryer before servicing.
P. X
•Close gasPLE8407W2
LE8407W2 shut-off valve to gas
X dryer before servicing.
P. X
•Never start
LE8457L2 the dryer with any
PLE8457L2 X guards/panels removed.P. X
•Whenever
LE8457W2 ground
PLE8457W2 wires are removed
X during servicing,
P. these ground wires must be
X
reconnected to ensure that the dryer is properly grounded.
LE8517L2 PLE8517L2 X S.S. X W001
5 RS3200001 (502992R3)
Rev. 3
a WARNING
SECTION I
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
Grounding
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
a •Whenever
W A R N I N G ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
To reduce the risk of electric shock, fire, explosion, serious injury or death: W001
Figure 1
RS3200001 (502992R3) 6
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 2
3. POWER CORD TO REAR BULKHEAD AND FROM REAR BULKHEAD TO CONTROL HOUSING. WALL
RECEPTACLE POLARITY CHECK (Gas Models Only — Figure 3).
Figure 3
7 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
4. FROM REAR BULKHEAD TO TIMER MOUNTING BRACKET TO DRYER CABINET TOP. TIMER
MOUNTING BRACKET TO GRAPHIC PANEL (Mechanical Timer Model Dryers — Figure 4 ).
Figure 4
RS3200001 (502992R3) 8
Rev. 3
a WARNING
SECTION II
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
Service Procedures
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
a Wreconnected
ARNING to ensure that the dryer is properly grounded.
W001
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
IMPORTANT: When reference to direction (right or left) is made in this manual, it is from the operator’s
position facing the front of the dryer.
9 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
RS3200001 (502992R3) 10
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 5
11 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 6
RS3200001 (502992R3) 12
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 7
13 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 8
RS3200001 (502992R3) 14
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 9
15 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
15. INNER AND OUTER DOOR PANELS AND IMPORTANT: Do not over-tighten screws when
DOOR PULL reinstalling door pull.
a. Remove four screws holding door assembly to
hinges, Figure 9. 16. LOADING DOOR
b. Remove screw from door pull, Figure 11, and
the remaining screws around the door a. Open loading door.
perimeter and separate panels, Figure 11. b. Remove screws holding loading door to
hinges, Figure 9.
NOTE: All screws are interchangeable except for
the screw in the recessed door pull.
Figure 10 Figure 11
Figure 12 Figure 13
RS3200001 (502992R3) 16
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 14 Figure 15
Figure 16 Figure 17
Figure 18
17 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 19
RS3200001 (502992R3) 18
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
NOTE: You may have to loosen the two screws NOTE: When replacing seal, be sure seal is not
on end of door to allow for striker and bracket stretched or distorted and the groove in the seal
removal. is installed on each tab on inner door panel,
Figure 20, and the split in the seal is at the
bottom of the door.
Figure 20
19 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
a. While supporting the lower access panel, a. While supporting the lower access panel,
remove two screws from bottom edge of lower remove two screws from bottom edge of lower
access panel, Figure 22. access panel, Figure 22.
b. Gently lower the access panel to disengage b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel. guide lugs from bottom edge of front panel.
c. Remove two screws holding bottom tabs on c. Remove two screws holding tabs on front
front panel to dryer side panels, Figure 22. panel to dryer side panels, Figure 22. Swing
Swing bottom of front panel away from dryer bottom of front panel away from dryer far
far enough to disengage hold-down clips and enough to disengage hold-down clips and
guide lugs from cabinet top. guide lugs from cabinet top.
d. Disconnect wires from door switch, Figure 21. d. Disconnect wires from door switch, Figure 21.
NOTE: Refer to appropriate wiring diagram when NOTE: Refer to appropriate wiring diagram when
rewiring switch. rewiring switch.
e. Remove front panel seal from flange around e. Depress tabs on top and bottom of switch and
inside of door opening, Figure 22. push out of front panel, Figure 21.
Figure 21
RS3200001 (502992R3) 20
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 22
21 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
a. While supporting the lower access panel, e. Compress hold-down clips and remove from
remove two screws from bottom edge of lower slot in top flange of access panel or front
access panel, Figure 22. panel.
b. Gently lower the access panel to disengage f. Remove four screws holding four guide lugs
guide lugs from bottom edge of front panel. to access panel or front panel, Figure 22.
Figure 23
RS3200001 (502992R3) 22
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
24. BURNER SYSTEM COMPONENTS - Gas (4) Disconnect gas shut-off valve from gas
Models valve at the union nut, Figure 24.
(5) Remove three screws holding valve and
a. Complete Gas Valve Assembly. mounting bracket to base, Figure 24.
(6) Lift gas valve and mounting bracket from
(1) While supporting the lower access panel, base, Figure 24.
remove two screws from bottom edge of
lower access panel, Figure 22. NOTE: The holding and booster coil, and
(2) Gently lower the access panel to secondary coil can be replaced individually.
disengage guide lugs from bottom edge of
front panel.
(3) Close gas shut-off valve, disconnect igniter b. Burner Tube, Igniter and Bracket
wires at disconnect blocks, sensor wires
from flame sensor terminals, and wires NOTE: Burner tube and igniter can be removed
from gas valve coils at the quick without removing gas valve and bracket.
disconnect blocks, Figure 24.
Figure 24
23 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
(1) Remove one screw from right side of IMPORTANT: Handle igniter by grasping the
burner housing holding burner tube in white ceramic portion of bracket only. DO NOT
place, Figure 26. handle silicon carbide portion of igniter with
(2) Gently move burner tube toward rear of hands or allow any oil, grease or other foreign
dryer to disengage tab from slot on left material to contaminate it. Oil, grease and other
side of burner housing, Figure 24. impurities or hairline cracks will cause the
(3) Carefully rotate burner tube and igniter igniter to burn out.
counterclockwise so tab is at 8 o’clock
position. c. Flame Sensor, Figure 24.
(4) Move air shutter end of burner tube slightly (1) While supporting the lower access panel,
to right and CAREFULLY remove burner remove two screws from bottom edge of
tube and igniter assembly out through front lower access panel, Figure 22.
of dryer. (2) Gently lower the access panel to
(5) Remove screw holding igniter and bracket disengage guide lugs from bottom edge of
to burner tube and remove igniter and front panel.
bracket, Figure 25. (3) Remove wires from sensor terminals,
Figure 24.
IMPORTANT: Use care while removing igniter to (4) Remove screw holding sensor to burner
avoid damaging or breaking it. The igniter is housing, Figure 24.
very fragile.
Figure 25
RS3200001 (502992R3) 24
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
25. BURNER HOUSING AND HEAT SHROUD j. Remove two screws holding shroud to heater
box and take shroud out through front of
a. While supporting the lower access panel, dryer.
remove two screws from bottom edge of lower
access panel, Figure 22. 26. LIMIT THERMOSTAT
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel. a. While supporting the lower access panel,
c. Disconnect igniter wires at disconnect blocks, remove two screws from bottom edge of lower
sensor wires from flame sensor terminals, and access panel, Figure 22.
wires from gas valve coils at the quick b. Gently lower the access panel to disengage
disconnect blocks, Figure 24. guide lugs from bottom edge of front panel.
d. Remove screw from right side of burner c. Disconnect wires and remove screws
housing, while holding burner tube in place, attaching limit thermostat to burner housing or
Figure 26. element plate, Figure 26.
e. Gently move burner tube toward rear of dryer
to disengage tab from slot on left side of 27. HEATING ELEMENT
burner housing, Figure 24.
f. Carefully rotate burner tube and igniter a. While supporting the lower access panel,
counterclockwise so tab is at 8 o’clock remove two screws from bottom edge of lower
position. access panel, Figure 22.
g. Move air shutter end of burner tube slightly to b. Gently lower the access panel to disengage
right and CAREFULLY remove burner tube guide lugs from bottom edge of front panel.
and igniter assembly out through front of c. Remove two screws holding element and
dryer. plate to heater box and pull element down
and away from heater box, Figure 26.
IMPORTANT: The igniter is very fragile. Be d. Disconnect wires from element and plate,
careful not to damage it during removal. Figure 26.
e. Remove screws holding thermostat and
h. Remove screw holding burner housing to heat thermal fuse to element and plate, Figure 26.
shroud, Figure 24.
i. Remove screw holding front of burner housing NOTE: When reassembling, be sure all wire
to dryer base and remove housing out connectors are tight on element terminals,
through front of dryer, Figure 26. thermal fuse and limit thermostat.
Figure 26
25 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
a WARNING
To reduce the risk of serious injury or
death by carbon monoxide and other
gases in gas dryers, carefully read and
follow all instructions given in this
section. W005
Figure 27
Figure 28
RS3200001 (502992R3) 26
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 29
30. MOTOR AND EXHAUST ASSEMBLY
a WARNING
When installing lint filter, be sure to
install the filter with the word “FRONT”
facing the front of the dryer. If filter
is installed backwards, lint will
accumulate in exhaust system,
increasing the risk of fire and machine
malfunction.
a WARNING
To reduce the risk of serious injury or
death by carbon monoxide and other
gases in gas dryers, carefully read and
follow all instructions given in this Figure 30
section. W005
27 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
a WARNING
To reduce the risk of serious injury or
death by carbon monoxide and other
gases in gas dryers, carefully read and
follow all instructions given in this
section. W005
Figure 33
Figure 34
29 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 35
RS3200001 (502992R3) 30
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
32. CYLINDER LIGHT (Figure 36) c. Disconnect wires from door switch, Figure 21.
d. Open loading door and remove screws
a. Open loading door and remove screws holding the lens to the front bulkhead,
holding the lens to the front bulkhead. Figure 36.
b. Turn the bulb counterclockwise and twist out e. Disconnect wires from light receptacle
of light receptacle. terminals.
33. CYLINDER LIGHT RECEPTACLE (Figure 36) NOTE: Refer to appropriate wiring diagram when
rewiring switch.
a. While supporting the lower access panel,
remove two screws from bottom edge of lower f. Remove two screws holding receptacle to
access panel, Figure 22. front bulkhead, Figure 36.
b. Gently lower the access panel to disengage g. Lift light receptacle out of front bulkhead.
guide lugs from bottom edge of front panel.
Figure 36
31 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 38
Figure 37
RS3200001 (502992R3) 32
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 39
D181SE3A
Figure 40
RS3200001 (502992R3) 34
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
a WARNING
To reduce the risk of serious injury or Figure 41
death by carbon monoxide and other
gases in gas dryers, carefully read and
follow all instructions given in this
section. W005
35 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
RS3200001 (502992R3) 36
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Rear Bulkhead
Figure 42
37 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 43
RS3200001 (502992R3) 38
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
41. REAR BULKHEAD AND HEATER BOX g. Loosen two cabinet top hold-down screws,
Figure 35.
a. While supporting the lower access panel, h. Manually rotate cylinder until one of the
remove two screws from bottom edge of lower baffles is at the 6 o’clock position and
access panel, Figure 22. carefully remove cylinder out through front of
b. Gently lower the access panel to disengage dryer.
guide lugs from bottom edge of front panel. i. Gas Models:
c. Remove two screws from bottom tabs on front (1) Disconnect igniter wires at disconnect
panel to dryer side panels, Figure 22. Swing blocks, sensor wires from flame sensor
bottom of front panel away from dryer far terminals, and wires from gas valve coils at
enough to disengage hold-down clips and the quick disconnect blocks, Figure 24.
guide lugs from cabinet top. (2) Remove screw from right side of burner
d. Disconnect wires from door switch, Figure 21. housing, while holding burner tube in
place, Figure 26.
NOTE: Refer to appropriate wiring diagram when (3) Gently move burner tube toward rear of
rewiring switch. dryer to disengage tab from slot on left
side of burner housing, Figure 24.
e. Disengage belt from motor and idler pulleys, (4) Carefully rotate burner tube and igniter
Figure 30. counterclockwise so tab is at 8 o’clock
position.
NOTE: When reinstalling belt, be sure belt is (5) Move air shutter end of burner tube slightly
properly installed on motor and idler pulleys and to right and CAREFULLY remove burner
is on the correct side of the idler lever, tube and igniter assembly out through front
Figure 30. Belt must be positioned around of dryer.
cylinder between center and rear baffle screws
with the ribbed surface against the cylinder. IMPORTANT: The igniter is very fragile. Be
After installing belt, manually rotate cylinder careful not to damage it during removal.
counterclockwise to check that belt is properly
aligned. (6) Remove screw holding burner housing to
heat shroud, Figure 24.
f. Remove four screws holding bulkhead to front (7) Remove screw holding front of burner
flange of cabinet. Then lift complete bulkhead housing to dryer base and remove housing
assembly out of slots in cabinet, Figure 37. out through front of dryer, Figure 26.
(8) Remove four screws holding shroud to
a WARNING heater box, Figure 24, and remove shroud
To reduce the risk of serious injury or out through front of dryer.
death by carbon monoxide and other j. Electric Models:
gases in gas dryers, carefully read and Remove two screws holding element and
follow all instructions given in this plate to heater box, then pull element down
section. and away from heater box, Figure 26.
W005 k. Remove screw holding heat shield to dryer
base, Figure 42.
l. While supporting bulkhead, remove the four
IMPORTANT: When reassembling, be sure felt
screws holding rear bulkhead to dryer cabinet,
seal on exhaust fan cover makes airtight seal on
Figure 42, then lift complete assembly out of
flange of duct, Figure 27. If the seal is installed
dryer.
improperly, the airflow through the exhaust
m. To remove heat shield from heater box,
system will be restricted which can adversely
remove two screws holding heat shield to
affect dryer performance.
heater box, Figure 42.
n. To remove heater box from rear bulkhead,
refer to Figure 44.
39 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Rear Bulkhead
Figure 44
RS3200001 (502992R3) 40
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 45
41 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
b. Power Cord:
(1) Remove access plate on rear of cabinet.
(2) Remove strain relief.
(3) Remove screw holding power cord ground
wire to rear bulkhead, Figure 46.
Figure 46
RS3200001 (502992R3) 42
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
43. TERMINAL BLOCK TERMINALS g. Remove two screws holding bottom tabs on
front panel to dryer side panels, Figure 22.
Remove terminals from the plastic connector block Swing bottom of front panel away from dryer
using No. 283P4 Terminal Extractor Tool as follows: far enough to disengage hold-down clips and
guide lugs from cabinet top.
a. Insert the tool into the plastic connector block h. Disconnect wires from door switch, Figure 21.
on the back of the terminal being removed,
Figure 34. NOTE: Refer to appropriate wiring diagram when
b. Apply tool pressure to compress the terminal rewiring switch.
locking tab on terminal and force the terminal
out back side of plastic connector block, i. Remove two cabinet top hold-down screws,
Figure 34. Figure 35.
j. Lift cabinet top to a vertical position by
To install terminal in plastic connector block, insert hinging it on the rear hold-down brackets,
terminal (with wire securely crimped in place) into Figure 35.
back side of plastic connector block. Push terminal
into plastic connector block until locking tab on NOTE: Cabinet top may be raised and hinged on
terminal spreads and holds terminal in place. the rear hold-down hinges or supported against
wall behind dryer while servicing.
44. CABINET
k. Carefully withdraw wire harness through hole
a. Remove the three screws holding the control in cabinet top and lift the top off the hold-
assembly to the control hood rear panel, down hinges with timer case attached, Figure
Figures 5, 6, 7 and 8. 35.
b. Rotate the assembly forward to access inner l. Disengage belt from motor and idler pulleys,
wiring. Figure 30.
c. Disconnect wiring from inner components and
carefully remove components from control NOTE: When reinstalling belt, be sure belt is
hood assembly. properly installed on motor and idler pulleys and
is on the correct side of the idler lever,
NOTE: Refer to appropriate wiring diagram when Figure 30. Belt must be positioned around
rewiring component parts. cylinder between center and rear baffle screws
with the ribbed surface against the cylinder.
d. Rotate control hood assembly forward and lift After installing belt, manually rotate cylinder
to free assembly from hold-down clips. counterclockwise to check that belt is properly
e. Remove two screws from bottom edge of aligned.
lower front access panel, Figure 22.
f. Swing bottom of panel away from dryer to m. Remove four screws holding bulkhead to front
disengage hold-down clips and guide lugs flange of cabinet and lift complete bulkhead
from bottom edge of front panel. assembly out of slots in cabinet, Figure 37.
n. Manually rotate cylinder until one of the
baffles is at the 6 o’clock position and
carefully remove cylinder out through front of
dryer.
43 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
RS3200001 (502992R3) 44
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
45. BASE h. Remove lint filter screws and lint filter, Figure 9.
i. Remove screws holding air duct to front
a. While supporting the lower access panel, bulkhead and remove air duct, Figure 28.
remove two screws from bottom edge of lower
access panel, Figure 22. a WARNING
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel. To reduce the risk of serious injury or
c. Remove two screws holding bottom tabs on death by carbon monoxide and other
front panel to dryer side panels, Figure 22. gases in gas dryers, carefully read and
Swing bottom of front panel away from dryer follow all instructions given in this
far enough to disengage hold-down clips and section. W005
guide lugs from cabinet top.
d. Disconnect wires from door switch, Figure 21.
IMPORTANT: When reassembling, be sure felt
NOTE: Refer to appropriate wiring diagram when
rewiring switch. seal on exhaust fan cover makes airtight seal on
flange of duct, Figure 27. If the seal is installed
e. Gas Models: improperly, the airflow through the exhaust
(1) Disconnect igniter wires at disconnect system will be restricted which can adversely
blocks, sensor wires from flame sensor affect dryer performance.
terminals, and wires from gas valve coils at j. Disconnect wires from thermostat and heater,
the quick disconnect blocks, Figure 24. Figure 29.
(2) Close main gas shut-off valve and gas
shut-off valve inside of dryer, Figure 24. NOTE: Refer to appropriate wiring diagram when
(3) Disconnect gas line to dryer. rewiring thermostat and heater.
(4) Remove three screws holding gas valve
bracket to base and remove valve with k. Remove cylinder belt from idler and motor
lead-in pipe attached, Figure 24. pulleys, Figure 30.
(5) Remove screw from right side of burner l. Remove two screws holding motor mounting
housing, holding burner tube in place, bracket to dryer base. Then pull complete
Figure 26. assembly forward to disengage middle
(6) Gently move burner tube toward rear of exhaust duct.
dryer to disengage tab from slot on left m. Rotate the assembly counterclockwise
side of burner housing, Figure 24. 90o and slide out front of machine.
(7) Carefully rotate burner tube and igniter n. Disconnect wires from motor switch and
counterclockwise so tab is at 8 o’clock remove harness clip from motor bracket,
position and CAREFULLY remove burner Figure 31. Then, set motor and exhaust
tube and igniter assembly out through front assembly off to the side.
of dryer. o. Remove screw holding bracket on exhaust
duct to rear of cabinet and pull duct out of
IMPORTANT: The igniter is very fragile. Be cabinet, Figure 42.
careful not to damage it during removal.
IMPORTANT: When reinstalling motor and
(8) Remove screw holding front of burner exhaust assembly, be sure wire harness on right
housing to dryer base, Figure 26. side is clipped to motor mounting bracket and is
(9) Remove four screws holding shroud to routed along dryer base (between motor
heater box, Figure 24, and remove shroud mounting bracket and right side of cabinet),
and burner housing out through front of Figure 28. Tab on rear of motor mounting
dryer. bracket must be slid into slot in dryer base. Be
f. Electric Models: sure the belt has been installed on the correct
(1) Remove two screws holding element and side of the idler lever, Figure 30.
plate to heater box, then pull element down
and away from heater box, Figure 26. p. Remove two screws from front edge at each
(2) Disconnect wire harness from limit side of cabinet, Figure 37. Then remove
thermostat, thermal fuse and/or heating remaining screws from around bottom of
element, Figure 26. cabinet and lift cabinet off base.
g. Remove screw holding heat shield to dryer q. Remove leveling legs from base and reinstall
base, Figure 44. on new base, Figure 47.
45 RS3200001 (502992R3)
Rev. 3
a WARNING
SECTION III
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
Adjustments
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
46. LEVELING LEGS (Figure 47) NOTE: Legs can be adjusted outside the dryer W001
Figure 47
RS3200001 (502992R3) 46
Rev. 3
47. BURNER FLAME - Gas Models f. Turn the air shutter to the left to get a
a WARNING
luminous yellow tipped flame, then turn it back
Toa. reduce the risk the
While supporting of lower
electric
accessshock,
panel,fire, explosion, slowly
serious
to theinjury or obtain
right to death:a steady blue
•Disconnect electric power to the
remove two screws from bottom edge of lower dryer before servicing.
flame.
•Close
accessgas shut-off
panel, valve to gas dryer before servicing.
Figure 22. g. After proper flame is obtained, tighten air
•Never
b. Gently start theaccess
lower the dryer panel
with toany guards/panels removed.
disengage shutter lockscrew securely, Figure 48.
•Whenever ground
guide lugs from wires
bottom edgeare removed
of front panel. during servicing,
h. Reinstallthese
lower ground wires
front access must
panel and be
screws.
reconnected to ensure
c. Set timer at “60” minutes. that the dryer is properly grounded.
W001
d. Close the loading door, start the dryer in a a WARNING
heat setting (refer to Operating Instructions To reduce the risk of fire or serious
supplied with the dryer); the dryer will start, injury, the access door must be in place
the igniter will glow red and the main burner during normal operation.
will ignite.
e. Allow the dryer to operate for approximately
five minutes, then loosen the air shutter After the dryer has operated for approximately three
lockscrew, Figure 48. minutes, exhaust air or exhaust pipe should be
warm.
Figure 48
47 RS3200001 (502992R3)
Rev. 3
a WARNING
NOTES
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
RS3200001 (502992R3) 48
Rev. 3
a WARNING
SECTION IV
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
Test Procedures
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever
aW A R N I N G ground wires are removed during servicing, these ground wires must be
reconnected to ensure
To reduce the risk that shock,
of electric the dryer
fire, isexplosion,
properly serious
grounded.
injury or death: W001
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
IMPORTANT: Electrical test procedures in this 48. DRIVE MOTOR (Figure 49)
service manual are performed by using a Volt-
Ohm meter. Tests can also be performed using a a. Remove motor and exhaust assembly,
multi-meter or any other electrical testing paragraph 30.
equipment with which the service person is b. Disconnect motor wire harness at motor
familiar. disconnect block.
Figure 49
49 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
a WARNING
Disconnect electric power to dryer before performing any of
the following steps or replacing inoperative motor switch.
START TERMINALS
A. Continuity exists between NO
switch terminal 5 and black
NOTE: Disconnect wire.
yellow wire from
motor switch YES
before testing
start terminal. B. Manually depress actuator.
Continuity broken between NO Inoperative start switch.
switch terminal 5 and black Replace switch.
wire.
YES
RUN TERMINALS
C. Continuity broken between NO
NOTE: Reconnect switch terminal 6 and yellow
yellow wire to wire.
motor switch
before testing run YES
terminals.
D. Manually depress actuator.
Continuity exists between NO Inoperative start switch.
switch terminal 6 and yellow Replace switch.
wire.
YES
HEATER CIRCUIT
TERMINALS E. Continuity broken between NO
switch terminal 1 and switch
terminal 2.
YES
YES
RS3200001 (502992R3) 50
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
YES
YES
YES
51 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
WIRING SCHEMATIC
Figure 50
49. BURNER SYSTEM OPERATION (Figure 50) contacts open. A circuit is then completed
through the secondary valve coil, opening the
Components valve and allowing gas to flow. Ignition is made
and the heat from the burner flame causes the
This burner has four basic components: A silicon flame sensor contacts to open.
carbide (glow bar) igniter, burner tube, flame
sensor, and a two-stage gas valve consisting of IGNITION SYSTEM FEATURES (Figure 50)
a split-coil valve and a secondary coil valve. The
split-coil valve is opened when the dryer MOMENTARY POWER INTERRUPTION: Upon
thermostat calls for heat, while the secondary resumption of power, flame sensor contacts will
valve does not open until the igniter has attained still be open, permitting secondary valve to open.
ignition temperature. However, with the secondary coil in the circuit,
the booster coil cannot draw enough current to
Pre-Ignition Circuits open the split-coil valve. When flame sensor
contacts do reclose, the secondary valve will
When the dryer thermostat calls for heat, circuits close, and the burner system will be in the
are completed through the holding coil, flame normal pre-ignition circuit.
sensor, booster coil and igniter. Both coils must
be energized to open split-coil valve. Once FLAME FAILURE: In case of flame failure, the
opened, the holding coil can hold the valve open flame sensor contacts will reclose in about 45
without assistance from the booster coil. The seconds. This will close the secondary valve and
current shunted around the secondary coil by the the burner system will be in the normal pre-
flame sensor, passes through the igniter causing ignition circuit.
it to get hot.
IGNITION FAILURE: If flame is not established
Burner Circuit as flame sensor contacts open, secondary valve
will remain open until flame sensor contacts
In approximately 30 seconds, the igniter attains reclose. Flame sensor will continue to recycle the
ignition temperature and the flame sensor igniter and secondary valve (about once per
(located on burner housing beside the igniter) minute) until ignition is made or dryer is turned
off.
RS3200001 (502992R3) 52
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 51
50. ELECTRICAL CIRCUIT TO IGNITION SYSTEM f. Set test meter to read AC voltage and apply
meter probes into terminals on the dryer
a. While supporting the lower access panel, harness that would correspond to terminals 1
remove two screws from bottom edge of lower and 2 on the coil, Figure 45. Meter should
access panel, Figure 51. register line voltage in all Fabric settings,
b. Gently lower the access panel to disengage except FLUFF which should read “zero” VAC.
guide lugs from bottom edge of front panel. g. If meter does not read line voltage in step “f ”,
c. Close gas shut-off valve, Figure 48. check motor switch, thermostats, fabric
d. Remove valve wire harness disconnect block switch, or timer.
from the holding and booster coil, Figure 51.
e. Plug dryer power cord into wall receptacle,
start the dryer in a heat setting (refer to the
Operating Instructions supplied with dryer).
53 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 52
51. GAS VALVE COILS e. Set test meter to read OHMS and put meter
probes to terminals as in Figure 52, and the
a WARNING chart below.
To reduce the risk of fire, explosion and COIL TOLERANCE READINGS
electric shock, close the valve in the
gas supply line to the gas dryer and
60 Hertz
disconnect the electrical power unless
gas or power supplies are required to
Holding Coil 1365 ± 25
perform test procedure.
Terminals 1 & 2 Ohms
RS3200001 (502992R3) 54
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 53
55 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
55. DOOR SWITCH 2. Rotate timer knob to a position where the signal
will activate, then release timer knob.
a. While supporting the lower access panel, 3. If timer is advancing, signal will end in less than
remove two screws from bottom edge of lower 10 minutes.
access panel, Figure 22. 4. If signal continues to sound for more than 10
b. Gently lower the access panel to disengage minutes, replace timer.
guide lugs from bottom edge of front panel.
c. Disconnect wires from door switch, Figure 21. For models which do not produce an audible signal:
1. Rotate timer knob to the 10 minute mark.
NOTE: Refer to appropriate wiring diagram when 2. If timer is advancing, dryer will cycle into the cool
rewiring switch. down period and then to OFF position.
d. Set meter to read Ohms and apply meter
probes on switch terminals 1 and 3 with door NOTE: If timer does not advance, see paragraph
closed. You should get “zero” reading. 9 for timer replacement.
e. Apply probes to terminals 1 and 2 with door
closed. The meter should read “no reading”. To check timer contact points proceed as follows:
f. Open door. Meter should read “zero”.
a. Remove the three screws holding the control
56. SIGNAL CONTROL assembly to the control hood rear panel,
Figures 5, 6 and 8.
b. Disconnect wires from timer.
a. Remove the three screws holding the control
assembly to the control hood rear panel, NOTE: Refer to appropriate wiring diagram when
Figures 5, 6 and 8. rewiring timer.
b. Disconnect wires from signal control.
c. Set meter to read Ohms and apply meter c. Set test meter to read OHMS and apply meter
probes to terminals of signal control. Meter probes to terminals, Figure 54.
should read approximately 1,000 Ohms at all d. Starting with timer knob indicator in OFF
times. position at top of timer, slowly turn timer knob
clockwise until indicator is again pointing
57. TIMER ADVANCE and TIMER CONTACT toward OFF position at top of timer. Meter
POINTS (Figure 54) should register “zero” reading when circuit
being tested is completed by timer. Refer to
This test will determine if the timer advances. If the Figure 54 for Timer Cycle Chart showing
timer advances then it does not need to be when circuit is made.
replaced.
Advance Test:
For models which produce an audible signal Timer Motor Resistance Check
(a buzzing sound):
1. Select a cycle and activate dryer start switch. 120V 60 Hz. motor resistance 2,460 - 3,100 Ohms.
RS3200001 (502992R3) 56
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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TIMERS
502963
502967
Figure 55
57 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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a. While supporting the lower access panel, a. While supporting the lower access panel,
remove two screws from bottom edge of lower remove two screws from bottom edge of lower
access panel, Figure 51. access panel, Figure 51.
b. Gently lower the access panel to disengage b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel. guide lugs from bottom edge of front panel.
c. Disconnect wires from thermostat, Figure 26 c. Disconnect wires from thermostat/heater,
or 27. Figure 27.
NOTE: Refer to appropriate wiring diagram when NOTE: Refer to appropriate wiring diagram when
rewiring thermostat. rewiring thermostat heater.
Cycling Thermostat (S.P.S.T.) d. Set meter to read OHMS. Apply meter probes
or Limit Thermostat to the thermostat heater terminals. Meter
(1) Set meter to read OHMS. should read as follows: (Cold Ohms)
(2) Apply meter probes to the thermostat
terminals. 120 Volt 60 Hz. 2400 ± 240 Ohms.
(3) Meter should read “zero”.
RS3200001 (502992R3) 58
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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60. THERMAL FUSE (Electric Models) b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
a. While supporting the lower access panel, c. Disconnect wire from heater assembly,
remove two screws from bottom edge of lower Figure 26.
access panel, Figure 51.
b. Gently lower the access panel to disengage NOTE: Refer to appropriate wiring diagram when
guide lugs from bottom edge of front panel. rewiring heater assembly.
c. Disconnect wires from thermal fuse, Figure
26. d. Set meter to read OHMS. Apply meter probes
to the heater assembly terminals. Meter
NOTE: Refer to appropriate wiring diagram when should read as follows: (Cold Ohms)
rewiring thermal fuse.
59 RS3200001 (502992R3)
Rev. 3
a WARNING
SECTION V
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
Service Helps
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
a Wreconnected
ARNING to ensure that the dryer is properly grounded.
W001
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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IMPORTANT: Refer to appropriate Wiring Diagram for aid in testing dryer components.
RS3200001 (502992R3) 60
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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63. UNIT STOPS IN CYCLE; QUITS AFTER A COUPLE LOADS; HAS A BURNING SMELL; CYCLES ON
MOTOR THERMAL PROTECTOR.
POSSIBLE CAUSE TO CORRECT
Incorrect Voltage. See nameplate in door well for correct voltage. Refer
to INSTALLATION INSTRUCTIONS (supplied with
dryer) for electrical requirements.
Clothes load too large. Remove part of load. A normal washer load is a
normal dryer load. Maximum load: Dryer cylinder one
half full of wet clothes.
Clothes cylinder is binding. Check cylinder for binding and “out of round”
condition. Also check front and rear bulkheads for
warping. Check support rollers for binding. Check
cylinder seals and glides for wear or damage. Check
for clothes lodged between cylinder baffle and
bulkhead.
Broken, loose or incorrect wiring. Refer to appropriate wiring diagram.
Motor switch functions inoperative. Refer to MOTOR TEST SECTION to check switch
Short in motor winding. and windings.
66. HEATING ASSEMBLY DOES NOT HEAT OR BURNER DOES NOT IGNITE.
POSSIBLE CAUSE TO CORRECT
Improper or inadequate exhaust system. See INSTALLATION INSTRUCTIONS (supplied with
dryer) for exhaust requirements.
Use of plastic or thin foil exhaust duct. Replace with solid or rigid flexible metal exhaust duct.
Blown house fuse or tripped circuit breaker. Check fuses or circuit breakers. A 240 Volt dryer has
two fuses — Make sure both fuses are good.
*Temperature selector switch set at FLUFF, or Reset switch, or test switch and replace if
inoperative. inoperative.
*Timer improperly set (Set in a cool-down period, or Reset timer. Try another cycle.
a no heat cycle).
Inoperative limit thermostat. Test thermostat and replace if inoperative.
Electric Models: Inoperative heater assembly. Test heater assembly. Replace heater assembly if
cold Ohms do not read between 8 and 10.5 Ohms.
Gas Models: Insufficient gas supply. Check gas shut-off valve in dryer and main gas line
valve. Open partially closed gas shut-off valve, or
correct low gas pressure.
Inoperative drive motor switch. Test switch and replace if inoperative.
Gas Models: Inoperative gas valve coils. Test coils and replace if inoperative, refer to
paragraph 51.
Gas Models: Inoperative flame sensor. Test flame sensor and replace if inoperative. Refer to
paragraph 52.
Gas Models: Inoperative igniter. Test igniter and replace if inoperative. Refer to
paragraph 53.
Gas Models: Harness not properly connected to Check harness connections to gas valve coils,
gas controls. sensor and main harness. Reconnect as required.
Gas Models: Restricted gas flow in gas orifice. Clean out gas orifice.
Electric Models: Inoperative thermal fuse. Test thermal fuse and replace if inoperative.
*Inoperative cycling thermostat. Test thermostat and replace if inoperative.
*Inoperative timer. Test timer and replace if inoperative.
=Inoperative electronic control. Refer to SECTION VII to check out the electronic
control operation.
*Mechanical Timer Models only (continued)
=Electronic Control Models only
RS3200001 (502992R3) 62
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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66. HEATING ASSEMBLY DOES NOT HEAT OR BURNER DOES NOT IGNITE. (cont.)
POSSIBLE CAUSE TO CORRECT
=Read-out on electronic control indicates “SH”. Thermistor is shorted, replace thermistor.
=Read-out on electronic control indicates “OP”. Thermistor is open, replace thermistor.
Broken, loose, or incorrect wiring. Refer to appropriate wiring diagram.
Inoperative moisture sensing control. Refer to SECTION VIII to check out the moisture
sensing control.
67. IGNITER DOES NOT GLOW (gas supply sufficient) — GAS MODELS
POSSIBLE CAUSE TO CORRECT
*No power to power leads on valve. Check timer, selector switch, thermostats, motor
switch, and wiring.
Flame sensor failed with contacts open. Replace flame sensor.
Igniter broken or open. Replace igniter.
=Inoperative electronic control. Refer to SECTION VII to check out the electronic
control operation.
Inoperative moisture sensing control. Refer to SECTION VIII to check out the moisture
sensing control.
69. IGNITER GLOWS BUT BURNER DOES NOT IGNITE — GAS MODELS
POSSIBLE CAUSE TO CORRECT
Flame sensor failed in closed position. Replace flame sensor.
Replace gas valve (in-warranty), or replace coils
Open secondary coil or holding coil.
(out-of-warranty). Refer to paragraph 51.
Insufficient gas supply. Check gas supply and pressure. Is gas shut-off valve
turned on?
Igniter and bracket installed improperly on burner Loosen screw and properly position igniter and
tube assembly. bracket on burner tube assembly.
Flame sensor installed improperly on burner Loosen screw and properly position the flame sensor
housing. on the burner housing.
74. TIMER DOES NOT ADVANCE IN AUTOMATIC CYCLE (Mechanical Timer Models Only)
POSSIBLE CAUSE TO CORRECT
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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D166SE3A
67 RS3200001 (502992R3)
Rev. 3
a WARNING
SECTION VII
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
Service Procedures Unique to the
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
Electronic Control Model Dryers
reconnected to ensure that the dryer is properly grounded.
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a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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RS3200001 (502992R3) 68
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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Figure 56
69 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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Electrical Connection (Three-Wire) Three Wire Plus Ground Wire Power Cord
IMPORTANT; This dryer is grounded to neutral IMPORTANT: Use only a U.L. listed No. 10
conductor at the terminal block. If the dryer is A.W.G. (copper wire only) four conductor power
installed in a mobile home, or if local codes do supply cord kit rated 240 Volts (minimum) 30
not permit grounding through the neutral, Amperes and labeled as suitable for use in a
proceed as shown in paragraph 77. clothes dryer.
a. Remove screw and terminal block access
cover from rear of dryer cabinet. NOTE: The power cord is not supplied with the
b. Insert ends of wires through power supply dryer when the dryer is shipped from the factory,
hole (containing proper strain relief) in rear of therefore, disregard Steps 2 and 3 below when
dryer cabinet. Connect the power cord, or connecting a four-wire power cord to a NEW
direct wiring, to the appropriate terminal block dryer.
terminals using the three-wire binding (10-32
x 3/8") screws from the accessories pack in If the dryer has a three-wire cord attached, then
the envelope shipped inside the dryer complete Steps a through k.
cylinder.
If the dryer had previously been connected with a a. Remove the screw holding the access plate to
four-wire power cord, remove the four-wire cord by the rear of dryer cabinet.
reversing procedures under four-wire power cord. b. Remove three screws holding the three wires
IMPORTANT: Use only a U.L. listed No. 10 to terminal block terminals. Save these
(copper wire only) three conductor power supply screws.
cord kit rated 240 Volts (minimum) 30 Amperes c. Loosen the strain relief screw and pull the
and labeled as suitable for use in a clothes cord or wires out through the rear of the
dryer. dryer.
d. Remove the terminal bracket ground screw
c. Tighten these wire-binding screws firmly. holding the ground wire to the terminal block
IMPORTANT: Failure to tighten these screws mounting bracket. Save the screw.
firmly may result in wire failure at the terminal
block. NOTE: ON NEW DRYERS - This is the ground
wire that goes from the neutral (center) terminal
d. Secure the strain relief to the power cord, or on the terminal block to the mounting bracket.
wires, where they enter the dryer cabinet.
e. Reinstall access cover and screw.
Figure 57
RS3200001 (502992R3) 70
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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71 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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Figure 58
RS3200001 (502992R3) 72
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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Figure 59
Electrical Requirements •The dryer is designed to be operated on a
(Gas Dryers) separate branch, polarized, three-wire, effectively
grounded, 120 Volt, 60 Hertz, AC (alternating
(120 Volt, 60 Hertz, with 3-Prong Grounding Plug) current), circuit protected by a 15 Ampere fuse,
equivalent fusetron or circuit breaker.
NOTE: The wiring diagram is located inside the
control hood. •The three-prong grounding plug on the power cord
should be plugged directly into a polarized three-
a WARNING slot effectively grounded receptacle rated 110/120
Volts AC (alternating current) 15 Amps. See
To reduce the risk of fire, electric
Figure 63 for determining correct polarity of the
shock or personal injury, all wiring and
wall receptacle.
grounding MUST conform with the
latest edition of the National Electrical
•DO NOT OPERATE OTHER APPLIANCES ON
Code, ANSI/NFPA No. 70, and such local
THE SAME CIRCUIT. DO NOT OVERLOAD
regulations as might apply. IT IS THE
CIRCUITS! See Figure 60.
CUSTOMER’S RESPONSIBILITY TO
HAVE THE WIRING AND FUSES
a WARNING
CHECKED BY A QUALIFIED
ELECTRICIAN TO MAKE SURE YOUR To reduce the risk of an electric shock
HOME HAS ADEQUATE ELECTRICAL or fire, DO NOT use an extension cord
POWER TO OPERATE THE DRYER. or an adapter to connect the dryer to
the electrical power source.
73 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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Figure 60
RS3200001 (502992R3) 74
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Troubleshooting
NOTE: Refer to Figure 61.
If the symptom or problem corresponds to one
of the symptoms detailed on the following
pages, proceed to that flow chart. (The
diagnostic cycle check does not have to be
made.)
75 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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Figure 61
YES
Disconnect
*86 Ohms ± 30% between E1 and E2 NO electric power to
terminals. dryer and replace
control.
YES
NO Correct
Wiring okay?
wiring.
YES NO
Disconnect electric
power to dryer and
check heater circuit for
shorted, broken, loose
or incorrect wiring.
*This measurement should be made with a digital Multi-Meter set at 200 Ohm scale for best accuracy.
77 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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80. SYMPTOM: CONTROL WILL NOT WAKE UP (No LED's Light) AFTER SELECT CYCLE PAD IS
PRESSED.
NO
Power cord plugged in? Plug in.
YES
YES
YES
YES
*This measurement should be made with a digital Multi-Meter set at 200 Ohm scale for best accuracy.
RS3200001 (502992R3) 78
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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81. SYMPTOM: CONTROL WAKES UP (When SELECT CYCLE Pad is Pressed) BUT MOTOR DOES
NOT START PROPERLY. CONTROL MAY INDICATE DOOR OPEN ON DISPLAY WITH DOOR
CLOSED. HOWEVER, THE FOLLOWING CHECKS STILL NEED TO BE MADE TO ISOLATE THE
PROBLEM.
NO
With door closed, motor does
not start after START is
pressed.
YES
YES
79 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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YES
Are you in a NO HEAT cycle? Normal operation.
NO
YES
RS3200001 (502992R3) 80
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Tape a temperature
probe or thermometer
on the inside of the
dryer front bulkhead.
NO
Press regular and start.
Reconnect wires to
Disconnect electric thermistor and check
power to dryer and take for broken, loose or
resistance reading incorrect wiring between
across thermistor by control and thermistor.
measuring resistance Refer to
through wires leading to NO wiring
terminals and on Wiring okay? diagram
control. This resistance and correct.
reading MUST be taken YES
within three minutes
after pressing START Problem probably not
pad. due to electronic
control or thermistor.
Refer to this Service
Open loading door. Note Manual for checks not
the temperature reading related to electronic
inside the dryer. control.
YES
81 RS3200001 (502992R3)
Rev. 3
a WARNING Thermistor Chart
To reduce the risk of electric shock, fire, explosion,
Resistance serious injury or death: Resistance
Resistance
Temp. °F
•Disconnect electric power to Temp.dryer
the °F before servicing. Temp. °F
Ohms Ohms Ohms
•Close
-20 gas shut-off valve to gas dryer
826000 55 before servicing.
87200 125 16900
•Never start the dryer with any guards/panels removed.
•Whenever
-15 ground697000
wires are removed 60 76600
during servicing, 130
these ground 15200
wires must be
reconnected
-10 to ensure
590500 that the dryer
65 is properly
67350grounded. 135 13800 W001
-5 501500 70 59400 140 12400
0 427000 75 52500 145 11300
5 364800 77 50000 150 10200
10 312500 80 46500 155 9300
15 268400 85 41300 160 8400
20 231200 90 36700 165 7700
25 199600 95 32700 170 7000
30 172800 100 29100 175 6400
35 150000 105 26100 180 5900
40 130500 110 23300 185 5400
45 113800 115 20900 190 4900
50 99500 120 18800 195 4500
Figure 63
RS3200001 (502992R3) 82
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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YES
YES
YES
83 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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YES
NO
YES
RS3200001 (502992R3) 84
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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86. SYMPTOM: DRYER GOES INTO COOL-DOWN IN ABOUT FIVE MINUTES AND LOAD IS NOT DRY.
YES
85 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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87. CONTROL REPLACEMENT (Figure 64) The new control is supplied in a special anti-
static wrapping, and protected by anti-static
When a problem with the electronic control is foam. While holding the metal edges, remove the
detected during the diagnostic cycle, or while control from the foam and the wrapping. Lift the
making the electrical tests we have discussed, inoperative control off the mounting bracket and
the control is replaced as a complete unit. Due to place it on the anti-static wrapping. Before
the sensitivity of the electronic control, careful positioning the new control in the control hood,
handling is required. As a precautionary peel off the protective plastic coating from the
measure, we recommend the use of a grounded front side of the control, then fasten the control
wrist strap when handling the electronic controls. down with the screws. Following the wiring
The wrist strap, cord and alligator clip are diagram, reconnect the wires to the new control,
designed to carry away any electrostatic charge then replace the control hood.
from your body and to direct the charge to an
available ground. By using this static protection IMPORTANT: Take care when handling the
device, potential electrostatic discharge problems original control. It must be carefully placed in
associated with the handling of the electronic the anti-static wrapping and the anti-static foam
control will be minimized. Always handle the which was removed from the new control. A
electronic control by the metal edges. If a wrist copy of the replacement report, shown on Page
strap is not available, touch the dryer while it is 87, must be completely filled out and returned
plugged in before handling the control to with the control. Warranty credit will not be
dissipate any charge. issued if the control is not wrapped properly.
Figure 64
RS3200001 (502992R3) 86
Rev. 3
Electronic Control Board Replacement Report
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer
Installation Date: Date before
Failed: servicing.
•Never start the dryer with any guards/panels removed.
•Whenever
Model No. ground wires are removed during
Serial No.: servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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Service Company Identification No.:
Transformer: Transformer:
Resistance not in 60-100 Ohm range between E1 Resistance not in 60-100 Ohm range between E1
and E2? and E2?
120 Volts found between P3-3 and E2 in spin? Dryer Moisture Sensor Control Failure
Both copies of this form must be completed and returned with the control board.
Warranty is void if control board is returned improperly packed or damaged.
87 RS3200001 (502992R3)
Rev. 3
a WARNING
SECTION VIII
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
Service Procedures Unique to the
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
Electromechanical Dryers with
reconnected to ensure that the dryer is properly grounded.
W001
Moisture Sensor
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Select TIMER setting in cycle desired: This cycle will tumble and circulate room
AUTOMATIC PERMANENT PRESS/KNITS, temperature air through the load. Use for any
AUTOMATIC REGULAR, AUTOMATIC items that should not be dried with heat.
DELICATE, TIME DRY, or NO HEAT.
Set TIMER for length of time desired.
The AUTOMATIC cycles control the temperature
and drying time. The TIME DRY cycle 91. TIME DRY
temperature is controlled by the TEMP/
DRYNESS control. The TIME DRY cycle will operate the dryer for
the number of minutes set by the user. In this
Push the TIMER knob to start dryer. cycle, the temperature is set by the TEMP/
DRYNESS control.
TO STOP DRYER AT ANY TIME: Open the
dryer door.
RS3200001 (502992R3) 88
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
D155SE3A
Figure 65
89 RS3200001 (502992R3)
Rev. 3
93. TIMER CONTACT POINTS.
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
CIRCUIT
•Disconnect electric power TO BE
to the TESTED
dryer CONTACTS
before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer
Timerwith
Motor L1 and M
any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure
Main that
Motorthe dryer is properly grounded.
L1 and M
W001
Cool-Down DC & A
Push-to-Start M and S
Figure 66
Figure 67
RS3200001 (502992R3) 90
Rev. 3
94. TEMP/DRYNESS CONTROL RESISTANCE CHART
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
POTENTIOMETER (OHMS) AUTOMATIC SETTINGS TIME DRY TEMP °F
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
0 to ensure that the dryer is
reconnected DAMP
properly grounded. 110
W001
70 DAMP 112
140 DAMP 114
210 DAMP 116
280 DAMP 118
350 DAMP 120
420 DAMP 122
490 DAMP 124
Figure 68
91 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
NO
YES
RS3200001 (502992R3) 92
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
YES
Is machine in a NO HEAT cycle? Normal operation.
NO
Disconnect electric power to dryer
and remove the control hood and
verify that orange wire is securely
attached to E3 on board. Reconnect
electric power to dryer and verify
that voltage is being applied
between terminals E1 and E2.
Disconnect electric
Approximately 120 Volts between E1 NO power to dryer and
and E2? check for broken,
loose or incorrect
YES wiring.
Disconnect electric power to dryer.
With an Ohm meter, verify that
TIMER switches are correct for the
cycle per Figure 66.
NO
Is zero Ohms read?
YES
Disconnect electric power to dryer.
Disconnect wire from terminal E3 on Remove front panel and
control. Disconnect thermistor leads disconnect the thermistor.
at thermistor. Hook volt meter to E3 Check resistance across
and E2 on control. This will simulate terminals.
a call for heat.
NO
Is zero Ohms read?
Reconnect electric power to dryer.
YES
Turn Dryness Control to maximum
and timer to the beginning TIME Disconnect electric power to
DRY cycle. Press start. dryer and replace thermistor.
Disconnect electric
Approximately 120 Volts between E3 NO power to dryer and
and E2 in five seconds? replace control.
YES
93 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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97. SYMPTOM: HEATER ASSEMBLY OR BURNER SHUTS OFF PREMATURELY. (Load does not dry.)
NO
Check all wiring. Infinite Ohms?
YES
Disconnect electric
power to dryer and Disconnect electric power to
replace control. dryer and replace thermistor.
RS3200001 (502992R3) 94
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
98. SYMPTOM: CLOTHES ARE TOO HOT WHEN REMOVED FROM DRYER.
95 RS3200001 (502992R3)
Rev. 3
a WARNING
SECTION IX
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
Wiring Diagrams
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
No. 501414R1
RS3200001 (502992R3) 96
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
No. 500728
97 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
No. 500727r3
Model LE8607*2
RS3200001 (502992R3) 98
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
No. 500737R2
Model LE9207*2
99 RS3200001 (502992R3)
Rev. 3
a WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer before servicing.
•Close gas shut-off valve to gas dryer before servicing.
•Never start the dryer with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
No. 501888r2
No. 500705R2
No. 501415R1
No. 500746R1
No. 500743R3
Model LG8609*2
No. 500740R2
Model LG9209*2
No. 500704R4
No. 501887R2
No. 502266R1
No. 502138R1
No. 500799R2
Model CE9207*2
No. 503147
No. 503149