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ST20
Cemented U10 H05
carbide ST30A U20 H10
ST30N U40 G10
Milling
ST40
■ Application range
● CVD
Milling Grades
● PVD
Thread Milling Cutters for Aluminum Cutters for Mold
E 02
Milling Grades
>>>
Steel NCM325
P30
&
Stainless steel M30
NCM335
NCM335 200 (150~250) P40
M M40
Milling
■ The features of CVD coated grades
CVD coated grades ISO Features
Milling Grades
For high speed milling of steel and stainless steel.
P20 ~ P30 Optimized grade for steel & stainless steel by employing proper substrate.
NCM325 M20 ~ M30 (optimal hardness & toughness combination) and hard coating.
MT-TiCN + Aℓ2O3 + TiN
For interrupted and rough milling of steel and stainless steel.
P30 ~ P40
Milling Inserts
NCM335 The toughest substrate with hard coating provides stable tool life even in severe interrupted cutting.
M30 ~ M40
MT-TiCN + Aℓ2O3 + TiN
■ Cutting performance
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
Comp. A : coating P30 Uncoated P30
1. Workpiece : SCM440(HB280)
2. Designation : SPXN1203EDR
3. Cutting condition : vc = 188m/min
fz = 0.20mm/t
ap = 2.0mm
Dry
1. Workpiece : SCM440(HB280)
2. Designation : SPXN1203EDR 1. Workpiece : STS304
3. Cutting condition : 2. Designation : SPXN1203EDR
vc = 125m/min 3. Cutting condition :
fz = 0.36mm/t vc = 126m/min
ap = 2.0mm fz = 0.36mm/t
Dry ap = 2.0mm
Dry
E 03
Milling Grades
■ Selection system
Workpiece Machining types Grade Recommended cutting speed(m/min) ISO Application range
PC3525 P20
Continuous cutting PC3525 PC3535
PC3535 200 (150~250) P30
>>>
P Steel
PC230 P40 PC3545
Interrupted cutting
PC3545 120 (100~150) P50
Continuous cutting PC8520 120 (100~150) M20
PC8520
M Stainless PC9530 130 (50~200) M30 PC9530
steel
Interrupted cutting PC3545 120 (100~150) M40
Milling
K01
Continuous cutting PC6510 200 (150~250)
K05
K Cast iron PC6510
K10
Interrupted cutting PC215K 165 (120~210) PC215K
Milling Grades
K20
Milling grade for cast iron and aluminum in medium to low cutting speed.
PC215K K15 ~ K30
TiAlN.
Milling grade for cast iron and aluminum in medium to low cutting speed.
PC9530 M20 ~ M35 The toughest sub-micron substrate provides excellent cutting performance at high feed.
TiAlN.
High feed Cutter
Side Milling Cutter for Cast iron
E 04
Milling Grades
■ Cutting performance
Workpiece Cutting performance
Steel
P
(PC3525)
Wear resistance(SKD11) Limit feed rate(SCM440-3)
vc= 250m/min vc = 125m/min
fz = 0.2mm/t fz = variable
ap= 2.0mm ap = 2.0mm
Dry Dry
>>>
Stainless steel Wear resistance(STS304) Wear resistance(STS316)
M
(PC9530) Designation : SPCN1203EDTR-S20 Designation : SECN1203AFTN-S20
Milling
Cutting condition : Cutting condition :
vc= 200m/min vc = 151m/min
fz = 0.2mm/t fz = 0.167mm/t
ap= 2.0mm ap = 2.0mm
Wet Wet
Milling Grades
Cast iron
Milling Inserts
K Wear resistance(GC25) Wear resistance(GCD60)
(PC6510) Designation : SPCN1203EDER-RH Designation : SPCN1203EDER-RH
Cutting condition : Cutting condition :
vc= 300m/min vc = 150m/min
fz = 0.2mm/t fz =0.2mm/t
ap = 2.0mm ap =2.0mm
Wet Wet
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
● Process ● Oxidation starting temperature
Plasma
Uncoated inserts
(-)
Arc
voltage
Gas(N, Ar...)
(-)
Side Milling Cutter
Bias voltage
Pump
E 05
Milling Grades
Cermet Grades
■ Features
▶ Korloy cermet is a kind of carbonitride type cermet which has ultra
fine micro structure by adding TiN,TiCN powders as additives.
It has superior quality than conventional cermet when it comes
wear resistance and thermal shock resistance as well as toughness.
Microstructure of Cermet
■ Selection system
Workpiece Machining types Grade Recommended cutting speed(m/min) ISO Application range
Continuous P01
CN20 180 (130 ~ 230)
>>>
cutting CN20
P Steel P10
Interrupted CN30
CN30 150 (100 ~ 200)
cutting P20
Milling
■ Cutting performance
● Wear resistance ● Impact resistance
High feed Cutter
Side Milling Cutter for Cast iron
E 06
Milling Grades
■ Advantages
K
▶ Consist of P,M,K carbide grades and can be used in all kinds of workpiece.
▶ Excellent quality at machining with coolant, due to the great thermal crack resistance of carbide.
▶ Due to the special design of carbides, it has fine micro structure and low affinity with workpiece.
■ Selection system
>>>
Workpiece Grade Recommended cutting speed(m/min) ISO Application range
P Steel ST30A 130 (70 ~ 180) P30 ST30A
H01, H05 150 (100 ~ 200) K01
Cast iron
H10, G10 140 (90 ~ 190) K10 H01
K H05
Milling
Aluminum alloy H01 500 (300 ~ 800) K20
G10
Copper alloys H01 200 (150 ~ 300) K30
Milling Grades
ISO Composition Features Workpiece
Excellent thermal shock resistance and Carbon steel, Alloy steel,
P WC-TiC-TaC-Co plastic deformation resistance. Stainless steel.
Milling Inserts
M General grades with thermal shock Carbon steel, Alloy steel,
WC-TiC-TaC-Co resistance and hardness. Stainless steel, Cast steel.
K High hardness and superior wear resistance. Cast iron, Non-ferrous metal,
WC-Co Non metal.
Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron
ST05 92.7 140 - - -
ST10 92.1 175 48 6.2 25
P 91.9 200 56 5.2 45
ST20
ST30A 91.3 230 53 5.2 -
U10 92.4 170 47 - -
U20 91.1 210 - - 88
M ST30A 91.3 230 53 5.2 -
U40 89.2 270 - - -
H02 93.2 185 61 4.4 105
K H01 92.9 210 66 4.7 109
G10 90.9 250 63 - 105
1Gpa = 102kg/m2, 1w/m·k = 2.59×10-3cal/cm·sec·℃
■ Cutting performance
High feed Cutter
vc : 125m/min
fz : 0.2mm/t fz : 0.25~45mm/t
ap : 2.0mm ap : 2.0mm
SPCN1203EDR SPCN1203EDR
EP4160R EP4160R
42CrMo4(HB280) 42CrMo4(HB280)
E 07
Milling Insert Code System(ISO)
S P K R 12
1 2 3 4 5
1 4
Insert Shape Cross Section Type
>>>
R S T V W
N Q R T
Special type
C’Sink 40°- 60° C’Sink 40°- 60°
Face Milling Cutter
A B C D E U W X
5
Cutting Edge Length, Diameter of Inscribed circle
Thread Milling Cutters for Aluminum Cutters for Mold
■ Metric system
F G N P
3
Tolerance
ap : Inscribed Circle ■ Tolerance on C,H,R,T,W class ■ Inch system
t : Thickness (exceptional case)
m : refer to figure
Tolerance on d Tolerance on m
d
J,K,L,M,N U M,N U
6.35 ±0.05 ±0.08 ±0.08 ±0.13
9.525 ±0.05 ±0.08 ±0.08 ±0.13 ·Use 1/32″unit for a insert having smaller I.C under 1/4″
12.7 ±0.08 ±0.13 ±0.13 ±0.20 ·Use 1/8″unit for a insert having larger I.C over 1/4″
15.875 ±0.10 ±0.18 ±0.15 ±0.27
High feed Cutter
E 08