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5.1
Waste Heat Recovery Systems
Cold
Sink
Module
20 W Demonstration Generator
Assembled from two HZ-14 modules. Driven
by gas or liquid fueled camping stove burner.
Waste Heat Recovery From Burning Garbage Can supply electric power for lighting,
500 Watt at 50 V TEG uses hot oil from the changing batteries, power cell phones, radio,
garbage burning plant. communication devices, sensors, etc.
Assembled with 32 H Z-14 modules
5.2
Waste Heat Recovery Systems
The QuickSnap® Thermoelectric Device produces ½ W during freeway driving and it can be attached
to a car muffler in two seconds using high temperature magnets. The shiny muffler surface shows a
mirror image of the device.
Self-Powered Appliances
5.3
Self-Powered Appliances
Packaged Ready-
to-Eat Meal
Hot Water
Tank U.S. Army Self-powered Field Feeding
System Prototype
TEG (not shown) is integrated below
water tank. TEG generates sufficient
amount of electricity to drive the system
and re-charge a start-up battery. Self-
powering eliminates need for Diesel
generator and reduces weight, volume
and fuel consumption. Ready-to-eat
meals are loaded into the water tank and
are heated to 90-100EC.
Power Management
and Burner Control
System
Burner
Compartment
5.4
Self-Powered Appliances
TEG cooling
heat sink
Combustion
chamber
TE
module
DC driven truck space heater was modified to generate electricity to operate in self-powered mode.
Requires 21.5 W for steady state operation. TEG produces 25 W, enough power to run burner and
charge car battery.
Air Cooling
Fans Air Cooled Heat Sinks
Combustion Gas
Heat Exchanger
Hi-Z’s 20 Watt TE
modules
Module covered
with alumina
Diesel Burner insulator
5.5
Thermoelectric Generators
Small 3W to 4W TEG capable of operating with different fuels, including Diesel, JP, propane,
butane, etc.
Power source to charge mosquito trap batteries, power/charge cell phones, sensors, data collection and
transmission systems, light sources, etc. TEG demonstrates capability of simultaneously powering two
cooling fans, two external fans, two LED illuminators (total 14 LEDs) and Hi-Z Logo (34 LEDs)
5.6
Thermoelectric Generators
Heat Sink
(2024-T8 Alum)
Thermal Insulation
Thermal
Insulation
Hot Side QW TE Module Housing
Surface Thermal shown as brown (2024 – T8 Alum)
Insulation
5.7
Thermoelectric Generators – Conceptual Designs
The Thermoelectric Energy Harvesting Rock® uses a phase change material to store energy
from warm air during the day, and releases this energy at night. During each daily cycle heat
passes through a thermoelectric module so power is produced. It could be used to power
hidden devices such as sensors (disguised as rocks) for remote pipelines!
5.8
MilliWatt Thermoelectric Generator for Space and Terrestrial Applications
40 MilliWatt Module
A 0.070 inch thick slice of the 40 mW
module produces 500 mW at a )T of
225EC or 4 mW at )T 20EC.
5.9
High Efficiency, High Temperature Quantum Well Thermoelectric Materials for
Power Generation from Vehicles and Industrial Waste Heat Recovery
80
60
Efficiency %
40
20
Carnot
Quantum Well
Bi2Te3
0
200 300 400 500 600 700 800
Hot Side Te m pe rature °C Quantum Well of N type Si/SiGe and P type B4C/B9C
couple has operated over 2500 hours with stable
performance
Quantum Well thermoelectrics provide larger (3X)
efficiency over current Bi2Te3 alloys, and with N-type
Si/SiC and P-type B4C/B9C exceed 50% of Carnot limit at
higher temperatures.
5.10
Quantum Well Materials are the Best Performing Thermoelectrics, Can be
Fabricated With Automated Machines in U.S. and Have Low Raw Materials Cost
That Will Lead to Very Low Selling Price per Watt
Comparison of P-type B 4C/B 9C & N-type Si/SiGe Quantum Well
materials using measured α & ρ , & published bulk k
versus current Bi2Te3, PbTe & SiGe materials
0.1000
P B4C/B9C
N Si/SiGe
P Bi2Te3
N Bi2Te3
Highest Performing Thermoelectric
Figure of Merit 1/°K
0.0100 P PbTe
N PbTe
Materials
P SiGe Quantum Well thermoelectrics have
N SiGe
significantly higher thermoelectric figure
0.0010
of merit than any other thermoelectric
material and P-type boron carbide figure
of merit is increasing with temperature
0.0001
0 100 200 300 400 500
Temperature °C
50
40
Selling Price per Watt will Compete With
Efficiency Mechanical Equipment
30 Quantum Well raw materials costs are >10X
lower than current Bi2Te3 alloys. Results
20 derived from DOE Phase I Study July 2005.
Quantum well material engines will be able
to replace gasoline and Diesel engines
10 Selling Price based on
• Efficiency
0 • Selling price
200 400 600 800 1000
Cold side is 100EC
Bi2Te 3 QW N-Si/SiGe & QW N-Si/SiC &
QW P-B4C/B9C QW P-B4C/B9C
Hot SideTemperature °C
5.11
Quantum well thermoelectrics reduce complexity of current refrigeration cycle with no environmentally
unsafe coolants and can be packaged for many geometries.
0
0 10 20 30 40 50
Temperature Difference °C
5.12