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SUBMITTED BY:
M. VINOTH 15213478
R. VINOTHKANNAN 15213479
D. YOGESH 15213481
D. YUVARAJ 15213482
R. AJITHKUMAR 15257047
BONAFIDE CERTIFICATE
us.
1. INTRODUCTION
2. SYNOPSIS
3. CONSTRUCTION
4. WORKING PRINCIPLE
5. ADVANTAGES
8. COST ESTIMATION
9. CONCLUSION
10. BIBILOGRAPHY
INTRODUCTION
INTRODUCTION
In our technical education the project work plays a major role. Every
thus integrates various skills and knowledge attainment during study and
work, the students get the confidence to overcome such problems in the
future life. It helps in expanding the thinking and alternatives for future
applications.
SYNOPSIS
.
SYNOPSIS
most of the manufacturing industries are going for automation. The main
aim for us to select this project work is to acquire practical knowledge in the
developing this project. This project consist of two conveyors, the first
feeds the packing box .The jobs are feeded from the feeding conveyor to
the packing conveyor through the IR sensor which is used to count the job
When the switch is pressed, the packing box slides on the packing
packing station. The jobs are fed by the feeding conveyor to the packing
box through the IR sensor which sends the signal to the Microcontroller. The
Microcontroller stops the feeding conveyor after the counter reaches the
.
CONSTRUCTION
CONSTRUCTION DETAILS
1.Controller System
5.magnetic sensor
1. MICRO CONTROLLER SYSTEM:
This system monitors the engine condition by using PIC 16F870 (28
pin IC Package) micro controller. The pin details of micro controller are
shown in figure.
The circuit diagram for this micro controller board is shown below,
MOTHER BOARD CIRCUIT DETAILS
This conveyor is used to feed the jobs continuously towards the packing
conveyor through the IR sensor.The jobs are conveyed through the belt
conveyor .The conveyor belt is rotated between the driving and driven
pulley by the A.C .Synchronous motor.The A.C .Synchronous motor and the
height of the job feeding conveyor unit is arranged slightly above the
This conveyor feeds the packing box. The packing boxes are conveyed
through the belt conveyor. The conveyor belt is rotated between the driving
arranged below the nylon belt in order to avoid the slack. A plastic channel
STAGE
1. Pulley and Belt
Here there are two Pulleys, called as driving Pulley and driven Pulley is
The belt is made of nylon materials, which is red in color. The width and
length of the belt is cut from the main sheet and its ends are pasted.
DRIVEN PULLEY
DRIVE PULLEY
MOUNTING BRACKETS FOR MOTOR AND PULLEYS:
The motor and Pulley mounting brackets are made from 2 mm M.S.
sheet .The sheet is cut and bend to the required shape and drilled as per the
dimensions given in the sketch, the brackets can be placed and screwed on
the novopan The sheet is cut and bends to the required to shape as shown in
fig.
The driving Pulley is mounted in fixed position and the driven pulley
tension mechanism. Here two nuts are used. One is used for adjusting the
To count the jobs for the packing an I.R. sensor is used..The I.R. sensor is
fixed at the side of the cross rail which is held in taper between the two
conveyors. The jobs are passed through the IR transmitter &receiver and is
shown in fig.
RECEIVER
TRANSMITTER
4.MAGNETIC SENSOR;
The magnetic sensor is fixed at the side of the plastic channel and it is used
to stop the packing box at the packing station. The magnetic sensor is shown
in fig.
MAGNETIC SENSOR
WORKING PRINCIPLE
WORKING PRINCIPLE
TO start the operation press the ON switch in the switch box and the
components are fed on the job feeding conveyor. These jobs are conveyed
from the job feeding conveyor to the packing box conveyor through the
cross rail. When the jobs are passed through the IR sensor which send the
counted the IR signal and gives output when the counted value reached the
STAGE
stops the upper rail motor to „OFF‟ position and switch ON the lower rail
motor. Hence the component filled packing box shifted, and the next empty
the plastic channel at the packing station. The magnetic sensor sends signal
box. The Micro controller switched OFF the supply the lower rail motor
when the magnet sends the signal to Microcontroller input. Again the same
process is repeated and packing boxes are filled and shifted with required
components.
ADVANTAGES
&DISADVANTAGES
ADVANTAGES
2.productivity increased
DISADVANTAGES
APPLICATION
3.robotics application .
MECHANICAL
ASSEMBLY AND
SPARE PARTS
DRAWINGS
ASSEMBLY DIAGRAM OF BELT CONVEYOR MECHANISM
PACKING BOX FEEDING CONVEYOR
STAGE
DRIVEN PULLEY
Pulley
DRIVE PULLEY
2. Interface Circuit
This system monitors the engine condition by using PIC 16F870 (28
pin IC Package) micro controller. The pin details of micro controller are
shown in figure.
The circuit diagram for this micro controller board is shown below,
INTRODUCTION:
All the electronic components starting from diode to Intel IC‟s only
work with a DC supply ranging from +5V to +12V. We are utilizing for the
the step down operation where a 230V AC appears as 15V AC across the
RECTIFIER UNIT:
solid state diode. Diode has the property that will let the electron flow easily
electrons only flow when the anode and cathode is negative. Reversing the
polarity of voltage will not permit electron flow. A commonly used circuit
rectification. Two diodes will conduct during the negative cycle and the
other two will conduct during the positive half cycle, and only one diode
conducts. At the same time one of the other two diodes conducts for the
negative voltage that is applied from the bottom winding due to the forward
bias for that diode. In this circuit due to positive half cycle D1 & D2 will
conduct to give 0.8V pulsating DC. The DC output has a ripple frequency
has to be done.
rectifier will be somewhat less than 90% of the applied rms value. Normally
one alteration of the input voltage will reverse the polarities. Opposite ends
of the transformer will therefore always be 180 degree out of phase with
each other. For a positive cycle, two diodes are connected to the positive
always follow the rectifier unit. This capacitor is also called as a decoupling
capacitor or a bypassing capacitor, is used not only to „short‟ the ripple with
a low pass filter, i.e. it passes only low frequency signals and bypasses high
10f/25V : for maintaining the stability of the voltage at the load side.
5V 12V
REGULATOR REGULATOR
MOTHER DISPLAY
BOARD BOARD RELAY
VOLTAGE REGULATOR:
unit. The primary purpose of a regulator is to aid the rectifier and filter
within a close tolerant region of the desired output. IC7812 and 7912 is used
SPECIFICATION:
Without capacitor:
Frequency = 100Hz
With capacitor:
Frequency = 0 Hz
V0 = +12V
Here we have to drive the 12V DC load. The 5V signal from the PIC
16F870 micro-controller is fed into the input of interface circuit. TIP 120
Darlington transistor is used here for high speed switching purpose and the
Diode IN 4007 is for the safety of TIP 120 transistor during the collapsing of
magnetic field from the 12 DC motor coil. This interface circuit is shown in
fig.
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Total 5900.00
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CONCLUSION
CONCLUSION
concepts involved in our project is entirely different that a single unit is used
and how automation can be effectively done with the help of pneumatic
system.
It is concluded that any automation system can be done with the help
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