DESIGN OF STORAGE TANK

Designed By Kingsley Eke +2348064382749

 DESIGN OF STORAGE TANK

Designed By Kingsley Eke +2348064382749

 DESIGN OF PRESSURE VESSEL – SURGE VESSEL

Designed By Kingsley Eke +2348064382749

 DESIGN OF PRESSURE VESSEL – HORIZONTAL SEPARATOR

Designed By Kingsley Eke +2348064382749

 DESIGN OF AEL-TYPE SHELL AND TUBE HEAT EXCHANGER

Designed By: Kingsley Eke ekemaraizu@gmail.com

 Aspen Exchanger Design and Rating Shell & Tube V10
File: C:\Users\USER\Desktop\AEL-Heat Exchanger.EDR Printed: 9/3/2020 at 9:35:13 PM

TEMA Sheet

Heat Exchanger Specification Sheet

1 Company:
2 Location:
3 Service of Unit: Our Reference:
4 Item No.: Your Reference:
5 Date: Rev No.: Job No.:
6 Size : 1067 - 6096 mm Type: AEL Horizontal Connected in: 1 parallel 1 series
7 Surf/unit(eff.) 586.4 m² Shells/unit 1 Surf/shell(eff.) 586.4 m²
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name Crude Inlet->Crude Outlet ColdWater Inlet->ColdWater Outlet
11 Fluid quantity, Total kg/s 50.8803 174.4194
12 Vapor (In/Out) kg/s 0 0 0 0
13 Liquid kg/s 50.8803 50.8803 174.4194 174.4194
14 Noncondensable kg/s 0 0 0 0
15
16 Temperature (In/Out) °C 95 40.38 25 32.65
17 Bubble / Dew point °C / / / /
18 Density Vapor/Liquid kg/m³ / 868.42 / 905.16 / 1007.46 / 1001.65
19 Viscosity mPa-s / 12.9359 / 61.7645 / 0.8904 / 0.7539
20 Molecular wt, Vap
21 Molecular wt, NC
22 Specific heat kJ/(kg-K) / 2.172 / 1.955 / 4.313 / 4.313
23 Thermal conductivity W/(m-K) / 0.1254 / 0.1329 / 0.611 / 0.6219
24 Latent heat kJ/kg
25 Pressure (abs) bar 5 4.36919 5 4.14806
26 Velocity (Mean/Max) m/s 0.36 / 0.4 1.23 / 1.23
27 Pressure drop, allow./calc. bar 1 0.63081 1 0.85193
28 Fouling resistance (min) m²-K/W 0.0001 0.0001 0.00013 Ao based
29 Heat exchanged 5741.4 kW MTD (corrected) 31.59 °C
30 Transfer rate, Service 309.9 Dirty 328.1 Clean 354.7 W/(m²-K)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vacuum/test pressure bar 5.51581 / / 5.51581 / /
34 Design temperature °C 132.22 71.11 T2 S1

35 Number passes per shell 1 2

36 Corrosion allowance mm 3.18 3.18 T1 S2

37 Connections In mm 1 152.4 / 150 ANSI 1 152.4 / 150 ANSI

38 Size/Rating Out 1 152.4 / 150 ANSI 1 152.4 / 150 ANSI
39 Nominal Intermediate / 150 ANSI / 150 ANSI
40 Tube #: 1638 OD: 19.05 Tks. Average 2.11 mm Length: 6096 mm Pitch: 23.81 mm Tube pattern:30
41 Tube type: Plain Insert:None Fin#: #/m Material:Carbon Steel
42 Shell Carbon Steel ID 1066.8 OD 1092.2 mm Shell cover -
43 Channel or bonnet Carbon Steel Channel cover Carbon Steel
44 Tubesheet-stationary Carbon Steel - Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-cross Carbon Steel Type Single segmental Cut(%d) 30.82 HorizSpacing: c/c 470 mm
47 Baffle-long - Seal Type Inlet 875.85 mm
48 Supports-tube U-bend 0 Type
49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i')
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 8581 Bundle entrance 321 Bundle exit 308 kg/(m-s²)
52 Gaskets - Shell side - Tube side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 14101.1 Filled with water 19238.4 Bundle 9729.4 kg
56 Remarks
57
58
 Views on arrow A
A 7369 Overall
5982
T2
287 350 216 5658

T2 S1

T1

S1

T1 S2
350 1219 3658
5540
Pulling Length
S2

76 76

152 152
2 Bolts 2 Bolts
Fixed Sliding

Nozzle Data Design Data Units Shell Channel Notes: Company:

Ref OD Wall Standard Notes Design Pressure bar 5.52 5.52 Location:
S1 168 mm 7.1 mm 150 ANSI Weld neck Design Temperature °C 132.22 71.11 Service of Unit: Our Reference:
S2 168 mm 7.1 mm 150 ANSI Weld neck Full Vacuum Item No.: Your Reference:
T1 168 mm 7.1 mm 150 ANSI Weld neck Corrosion Allowance mm 3.175 3.175 Date: Rev No.: Job No.:
T2 168 mm 7.1 mm 150 ANSI Weld neck Test Pressure bar
Number of Passes 1 2
Radiography
Company Name
City, State
PWHT
Internal Volume m³ 2.4847 2.7754 Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME Section VIII Div. 1
Setting Plan
Weight Summary TEMA Type: AEL
Empty Flooded Bundle Size: 1067 - 6096 Dwg No.: Rev:
14101 kg 19238 kg 9729 kg TEMA Class: R AEL-Heat Exchanger 1
 819

19.05

819

23.8125

Shell inside diameter mm 1066.8

Front head inside diameter mm 1066.8
Outer tube limit mm 1054.1
Tube number (calcs.) 1638
Tube number (layout) 1638
Tube length mm 6096
Tube O.D. mm 19.05
Tube pitch mm 23.8125
Tube pattern 30
Tube passes 2
Tie rod number 8
Tie rod diameter mm 12.7
Sealing strips (pairs) 4
Baffle type Single segmental
Centre to outer baffle cut mm 204.65
Centre to inner baffle cut
Impingement protection None
Shell Side Inlet Nozzle Inside Diameter mm 154.051
Shell Side Outlet Nozzle Inside Diameter mm 154.051

Notes: Company:
Location:
Service of Unit: Our Reference:
Item No.: Your Reference:
Date: Rev No.: Job No.:

Company Name
City, State
Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME Code Sec VIII Div 1

TEMA Type: AEL

Tube Layout
Size: 1067 - 6096 Dwg No.: Rev:
TEMA Class: R - refinery service AEL-Heat Exchanger 2
 DESIGN OF AEL-TYPE SHELL AND TUBE HEAT EXCHANGER

Designed By: Kingsley Eke ekemaraizu@gmail.com

 DESIGN OF AEL-TYPE SHELL AND TUBE HEAT EXCHANGER

Designed By: Kingsley Eke ekemaraizu@gmail.com

 DESIGN OF AEL-TYPE SHELL AND TUBE HEAT EXCHANGER

Designed By: Kingsley Eke ekemaraizu@gmail.com

 DESIGN OF AEL-TYPE SHELL AND TUBE HEAT EXCHANGER

Designed By: Kingsley Eke ekemaraizu@gmail.com

 DESIGN OF AEL-TYPE SHELL AND TUBE HEAT EXCHANGER

Designed By: Kingsley Eke ekemaraizu@gmail.com

 DESIGN OF AEL-TYPE SHELL AND TUBE HEAT EXCHANGER

Designed By: Kingsley Eke ekemaraizu@gmail.com

 DESIGN OF AEL-TYPE SHELL AND TUBE HEAT EXCHANGER

Designed By: Kingsley Eke ekemaraizu@gmail.com

 DESIGN OF AEL-TYPE SHELL AND TUBE HEAT EXCHANGER

Designed By: Kingsley Eke ekemaraizu@gmail.com

 DESIGN OF AEL-TYPE SHELL AND TUBE HEAT EXCHANGER

Designed By: Kingsley Eke ekemaraizu@gmail.com

 DESIGN OF AEL-TYPE SHELL AND TUBE HEAT EXCHANGER

Designed By: Kingsley Eke ekemaraizu@gmail.com