1304..mix Design m25 Dalmia Cement... Mes Jorhat

Erec India Research Laboratory
Ref No.: EREC/MES/ EP/JRT/2019/1304 Date: 20/08/2019
Report on
Concrete Mix Design for M 25
1. Name of the Project : CA NO.: CE(AF)SZ/JOR/06 OF 2018-19:PROVN
OF OTM AND LIVING IN AIR MEN ACCN FU ‘B’
AND ASSOCIATED WORKS SERVICES (PHASE-
III) AT AF STN JORHAT : MS. HAMTECH
ENGINEERING PVT. LTD.
2. Letter Reference no : 806/ALG/786/83/E8 Date: 01/07/2019
3. Date of Sample Received : 10/07/2019
4. Grade of Mix design as proposed : M 25.
5. Type of Cement tested : DALMIA (OPC) 43 GRADE
6. Mix designed Result (Summary) :
Components Water Cement Sand Admixture Coarse Mixing Standard

(FA) Aggregate Result
By Mass in
Kg 197.00 410.00 632.00 1230.00 2469.00 2400.00
4.92
By Volume
0.197 0. 1301 0.2395 0.0039 0.4333 0.9999 1.000
in M3
Declaration:
1) The results are found from Mix design performed at our Laboratory.
2) Slump controlled at 75-100 mm,
3) Standard Code used : IS 10262:2009, IS 8112-2013 and IS 456: 2000
7. Mix designed Procedure: As under.
Authorized Signatory
Quality Manager Engineer In-charge

Page 1 of 16
Ref No.: EREC/MES/ EP/JRT/2019/1304

Annexure: 1
Test on Materials for Cement Concrete Mix Design
1. Tests of Cement
Brand Name & type DALIMIA CEMENT (OPC 43 Grade):
Characteristic Observed value Requirement as per IS:

8112:2013
Specific Surface 320 m2/kg Not less than 300 m2/kg
Soundness 4 mm (Le Chatelier) Not more than 10 mm
0.09% ( Autoclave) Not more than 0.8%
Normal Consistency 33% --------
Specific Gravity 3.15 --------
Initial Setting Time 125 minutes Not less than 30 Minutes
Final Setting Time 280 minutes Not more than 600 Minutes
Compressive Compressive Required Average Compressive strength fck

strength of strength fck (N/mm2) Compressive (N/mm2)
cement at: strength fck (N/mm2)
As per IS: 8112:2013
3 days 24.8, 24.2, 24.9 Min. 22 24.6
7 days 33.6, 34.2, 34.0 Min. 33 33.9
28 days 45.8, 45.6, 45.0 Min 43 45.5
Page 2 of 16
2. Test of Coarse Aggregate

Source: Panbari
Sieve Analysis:
Sieve Size in % of requirement % by wt. of material Total % by wt. of
mm of passing for passing for nominal size material passing for
20mm graded aggregates combined aggregate
aggregates As per (60% of 20 mm+
20 mm 10 mm
IS: 383-1970 40% of 10mm)
40 100 100 100 100
20 95-100 92.88 100 95.72
10 25-55 2.64 59 25.18
4.75 0-10 0 3.68 1.472
Physical properties of coarse aggregate

BULK DENSITY 1601 kg/cum (Req. 1520-1680 kg/cum as per IS 383-2016)
WATER ABSORPTION 0.46% (Req. 0.1-2.0 % as per IS 383-2016)
CRUSHING VALUE 23.6% ( Req. max. 30% as per IS : 383-2016 for wearing
surface such as runways , roads & pavements. 45% for other
concrete)
IMPACT VALUE 15.0% (Req.max.30% by wt. as per IS: 383-2016 for wearing
surface such as runways , roads & pavements. 45% for other
concrete)
SPECIFIC GRAVITY 2.84
ABRASION VALUE 21.8% (Req.max.30% by wt. as per IS: 383-2016 for wearing
surface such as runway , roads & pavements. 50% for other
concrete)
FLAKINESS INDEX 13.5%
ORGANIC IMPURITIES 0.03%
Deleterious Analysis
Sl. No. Test Parameters Requirement Result
As per IS 383:2016
1. Coal and Lignite Max. 1% 0.36
2. Clay lumps Max. 1% 0.39
3. Materials finer than 75-µ IS sieve Max. 3% 1.26
4. Soft Fragment ----- Nil
5. Total of percentage of all deleterious Max. 5% 2.70

materials
Page 3 of 16
3. Test of Fine Sand

Source: Mariani
Sieve Analysis: Weight of Sample Taken= 2000 gm..
Sieve Size in Grading limits Wt. of material % by wt. of Cumulative % by wt. of
mm As per IS :383-2016 retained in gm material % retain material
retained passing
10 100 0.0 0.0 0.0 100
4.75 90 to100 0.0 0.0 0.0 100
2.36 85 to 100 0.0 0.0 0.0 100
1.18 75 to 100 29.00 1.45 1.45 98.55
0.600 60 to 79 540.00 27.01 28.46 71.54
0.300 12 to 40 1052.00 52.62 81.08 18.92
0.150 0 to 10 374.00 18.70 99.78 0.22
PAN --- 4.00 0.20 99.98 0.02
Grade of the sand complies Zone III as per IS:383-2016
Bulk Density 1534 kg/cum Specific Gravity 2.64

Moisture Content 1.10% Water Absorption 0.90%
Organic Impurities 0.02%
Deleterious Analysis
Sl. No. Test Parameters Requirement Result
As per IS 383:2016
1. Coal and Lignite Max. 1% 0.58
2. Clay lumps Max. 1% 0.36
3. Materials finer than 75-µ IS sieve Max. 3% 1.04
4. Soft Fragment ----- Nil

5. Total of percentage of all deleterious Max. 5% 2.04
materials
Page 4 of 16

1. Design stipulation for M-25 grade:
Sl. Description Stipulation Specification

No.
1 Grade designation M-25 As per Requisitioned
2 Characteristic Compressive 25N/mm2 As per IS : 456-2000
strength of concrete (M-20) at 28
days
3 Target mean strength at 28 days 31.6 N/mm2 As per IS : 456-2000
of M- 25 grade concrete
4 Maximum size of aggregate 20 mm graded Conforming IS : 383-1970
angular
5 Fine aggregate confirms to Zone-III Conforming IS : 383-1970
grading
6 Degree of quality control Good ------
7 Type of exposure Moderate As per IS : 456-2000
8 Degree of workability as slump (75-100)mm As per Requisitioned
9 Maximum water Cement ratio 0.50 As per IS : 456-2000
10 Minimum Cement Content 300 Kg/m3 As per IS : 456-2000
Detailed:
Testing Procedure:
Concrete Mix Design (M-25)-Trail One
(i) BASIC DATA:
(a) Brand of Cement: DALMIA OPC 43 GRADE

(b) Nominal maximum size of aggregates: 20 mm
(c) Shape of Coarse Aggregate (CA): Angular/irregular
(d) Degree of workability required: 75-100 mm (slump)
(e) Degree of quality control available: As per – IS 10262:2009
(f) Reference Standard Method for conc.: IS: 456 – 2000
Page 5 of 16
(ii) STANDARD DATA OF USED MATERIALS :
(a) Specific gravity of cement — : 3.15

(b) Specific gravity of Fine Aggregate (FA)/Sand : 2.64
(c) Specific gravity of Coarse Aggregate (CA) — : 2.84
(d) Aggregate is assumed : Surface dry condition.
(e) Fine aggregates confirm : Zone III (IS – 383)
(iii) LABORATORY TEST PROCEDURE :
Step 1 — Determination of Target Strength:
Himsworth constant for 5% risk factor is 1.65.

In this case standard deviation (s) is taken from IS 10262:2009
( against M 25 is 4.0.(N/mm2))[Table – 1 Assumed Standard Deviation of the code]
Now Targeted Compressive Strength Formula:

f targeted = fck + 1.65 x S
= 25 + 1.65 x 4.0 = 31.6 N/mm2
Step 2 — Selection of water / cement ratio:-
From the Table-5, IS 456: 2000

Maximum water-cement ratio for M 25, (Concrete) = 0.50
Here, adopted water-cement ratio as = 0.48
Step 3 — Selection of Water Content:
From IS 10262- 2009: Table – 2,

Maximum Water Content = 186 Kg (for Nominal maximum size of aggregate 20 mm)
We got the water content for 75-100mm Slump

= 186 + 6/100 x 186
= 197 kg/m3
Step 4 — Selection of Cement Content:

Adopted Water-cement ratio = 0.48
Corrected cement content = Estimated water content /(w/c)
= 197/0.48 =410.00 kg /m3
Minimum Cement Content = 300 kg/m3.) ...................... IS - 456: 2000 (Table - 5)
Hence cement content adopted = 410.00 kg/m3
Page 6 of 16
Step 5: Estimation of Chemical Admixture:

SIKAMENT 2002 NS FOR CONCRETE ADMIXTURE
Volume of chemical admixture, assuming dosage of 1.2% by weight of cementitious
material and specific gravity of 1.1
1.2 kg
= × 410 = 4.92
100 m3
Total = 4.92 kg/m3
Step 6: Estimation of Coarse & Fine Aggregate proportion:

TOTAL AGGREGATE = COARSE Aggregate + FINE Aggregate
I) COARSE AGGREGATE:
Considering Nominal maximum size of aggregate at 20 mm, in Zone III,

The Volume of Coarse Aggregate is = 0.64............. (Table 3, IS 10262- 2009)
From Table 3. volume of coarse aggregate corresponding to 20 mm size aggregate

and fine aggregate (Zone III)
for water-cement ratio of 0.50 =0.64.
In the present case water-cement ratio is 0.48. Therefore. volume of coarse

aggregate is required to be increased to decrease the fine aggregate content. As the
water-cement ratio is lower by 0.10. the proportion of volume of coarse aggregate is
increased by 0.02 (at the rate of -/+ 0.01 for every ± 0.05 change in water-cement
ratio).
Therefore Change for w/c ratio= 0.50-0.48
= 0.02
For w/c ratio decrease of 0.02 the aggregate proportion will increase by
0.01
= x0.02 = 0.004
0.05
Corrected proportion of volume of coarse aggregate for the water-cement ratio of

0.48 = 0.644.
.ii)
FINE AGGREGATE (Sand) :
Volume of fine aggregate (Sand) = (1 - 0.644) =0.356
Page 7 of 16
Step 7: Mix Calculation Result for M 25.
Components Calculation Volume in Specific Weight in

M3 Gravity Kg/M3
a. Water = (197/1) x (1/1000) 0.197 1.00 197.00
b. Cement (410/3.15) x (1/1000) 0. 1301 3.15 410.00
c. Admixture
1 CONC Admixture 4.92 Kg/M3 0.0039 M3
d. Total Aggregate = 1 – (0.197 + 0.1301 )
0.6729 - --
e. F. Aggr. (Sand) 0.6729 x 0.356 0.2395 2.64 632.00

f. Coarse Aggr. 0.6729 x 0.644 0.4333 2.84 1230.00
Total Volume 0.9999M3 Total weight 2469.00 kg
g. W/C Ratio 0.48
h. Slump 75-100 Workable
Step 8: Components for M 25.

By Mass in
Kg 197.00 410.00 632.00 1230.00 2469.00 2400.00
4.92
By Volume
0.197 0. 1301 0.2395 0.0039 0.4333 0.9999 1.000
in M3
Compressive Strength Verification :

(CUBE test result of 7 days of M25)
Sl.No ID Date of Age of Date of Result Average Result

Casting Cube Test N/mm2
1 CUBE 1 13/07/2019 7 Days 20/07/2019 23.2
2 CUBE 2 13/07/2019 7 Days 20/07/2019 23.8 23.5
3 CUBE 3 13/07/2019 7 Days 20/07/2019 23.4
Sl. No ID Date of Age of Date of Result Average Result

1 CUBE 1 13/07/2019 28 Days 10/08/2019 32.6
2 CUBE 2 13/07/2019 28 Days 10/08/2019 32.0 32.2
3 CUBE 3 13/07/2019 28 Days 10/08/2019 32.1
Page 8 of 16
Concrete Mix Design (M-25)-Trail Two
(iv) BASIC DATA:

(d) Degree of workability required: 75-100mm (slump)
(v) STANDARD DATA OF USED MATERIALS :

(vi) LABORATORY TEST PROCEDURE :


= 25 + 1.65 x 4.0 = 31.6 N/mm2

Page 9 of 16
From IS 10262- 2009: Table – 2,


= 186 + 6/100 x 186
= 197 kg/m3

= 197/0.47 =420.00 kg /m3

1.2 kg
= × 420 = 5.04
100 m3
Total = 5.04 kg/m3




ratio).
Page 10 of 16

= 0.03
0.01
= x0.03 = 0.006
0.05

0.48 = 0.646.
.ii)

M3 Gravity Kg/M3
i. Water = (197/1) x (1/1000) 0.197 1.00 197.00
j. Cement (420/3.15) x (1/1000) 0. 1333 3.15 420.00
k. Admixture
l. Total Aggregate = 1 – (0.197 + 0.1333 )
0.6697 - --
m. F. Aggr. (Sand) 0.6697 x 0.354 0.2370 2.64 625.00

n. Coarse Aggr. 0.6697 x 0.646 0.4326 2.84 1228.00
o. W/C Ratio 0.47
p. Slump 75-100 Workable

By Mass in
Kg 197.00 420.00 625.00 5.04 1228.00 2470.00 2400.00
By Volume
0.197 0. 1333 0.2370 0.0041 0.4326 0.9999 1.000
in M3
Page 11 of 16


1 CUBE 1 13/07/2019 7 Days 20/07/2019 20.8
2 CUBE 2 13/07/2019 7 Days 20/07/2019 21.2 20.8
3 CUBE 3 13/07/2019 7 Days 20/07/2019 20.4

1 CUBE 1 13/07/2019 28 Days 10/08/2019 31.1
2 CUBE 2 13/07/2019 28 Days 10/08/2019 30.8 30.9
3 CUBE 3 13/07/2019 28 Days 10/08/2019 30.9
Concrete Mix Design (M-25)-Trail Three
(vii) BASIC DATA:

(d) Degree of workability required: 75-100mm (slump)
(viii) STANDARD DATA OF USED MATERIALS :

Page 12 of 16
(ix) LABORATORY TEST PROCEDURE :


= 25 + 1.65 x 4.0 = 31.6 N/mm2

From IS 10262- 2009: Table – 2,


= 186 + 6/100 x 186
= 197 kg/m3

= 197/0.46 =420.00 kg /m3

1.2 kg
= × 429 = 5.14
100 m3
Total = 5.14 kg/m3
Page 13 of 16




ratio).
= 0.04
0.01
= x0.04 = 0.008
0.05
0.48 = 0.648.
.ii)

M3 Gravity Kg/M3
q. Water = (197/1) x (1/1000) 0.197 1.00 197.00
r. Cement (429/3.15) x (1/1000) 0. 1361 3.15 429.00
s. Admixture
t. Total Aggregate = 1 – (0.197 + 0.1361 )
0.6669 - --
u. F. Aggr. (Sand) 0.6669 x 0.352 0.2347 2.64 620.00

v. Coarse Aggr. 0.6669 x 0.648 0.4321 2.84 1227.00
w. W/C Ratio 0.46
x. Slump 75-100 Workable
Page 14 of 16

By Mass in
Kg 197.00 429.00 620.00 5.04 1227.00 2473.00 2400.00
By Volume 0.0043
0.197 0. 1361 0.2347 0.4321 0.9999 1.000
in M3


1 CUBE 1 13/07/2019 7 Days 20/07/2019 21.6
2 CUBE 2 13/07/2019 7 Days 20/07/2019 21.7 21.8
3 CUBE 3 13/07/2019 7 Days 20/07/2019 22.1

1 CUBE 1 13/07/2019 28 Days 10/08/2019 31.5
2 CUBE 2 13/07/2019 28 Days 10/08/2019 31.0 31.4
3 CUBE 3 13/07/2019 28 Days 10/08/2019 31.7
Page 15 of 16
SUMMERY OF PROPORTION:
TRAIL NO- ONE

By Mass in
Kg 197.00 410.00 632.00 1230.00 2469.00 2400.00
4.92
By Volume
0.197 0. 1301 0.2395 0.0039 0.4333 0.9999 1.000
in M3
TRAIL NO- TWO
By Mass in
Kg 197.00 420.00 625.00 5.04 1228.00 2470.00 2400.00
By Volume
0.197 0. 1333 0.2370 0.0041 0.4326 0.9999 1.000
in M3
TRAIL NO- THREE
By Mass in
Kg 197.00 429.00 620.00 5.04 1227.00 2473.00 2400.00
By Volume
0.197 0. 1361 0.2347 0.0043 0.4321 0.9999 1.000
in M3
SUMMERY OF AVERAGE COMPRESSIVE STRENGTH
Trail No 7 Days 28 Days

1 23.5 32.2
2 20.8 30.9
3 21.8 31.4
NOTE: Recommended mix by weight and by strength is Trail No – One.
Declaration:
1. The mixed design is done only from the given samples. (Delivered at our
laboratory)
2. The individual characters of the components are ignored.
3. The uncertainty measurement is allowed as +5%
4. Proper and appropriate codes are used in Mix design and testing.
5. We have no direct or indirect relation with this result.
Authorized Signatory
Quality Manager Engineer In-charge

Page 16 of 16

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Erec India Research Laboratory

Ref No.: EREC/MES/ EP/JRT/2019/1304 Date: 20/08/2019

Components Water Cement Sand Admixture Coarse Mixing Standard

7. Mix designed Procedure: As under.

Quality Manager Engineer In-charge

Ref No.: EREC/MES/ EP/JRT/2019/1304

Test on Materials for Cement Concrete Mix Design

Characteristic Observed value Requirement as per IS:

Compressive Compressive Required Average Compressive strength fck

7 days 33.6, 34.2, 34.0 Min. 33 33.9

28 days 45.8, 45.6, 45.0 Min 43 45.5

Ref No.: EREC/MES/ EP/JRT/2019/1304

2. Test of Coarse Aggregate

Physical properties of coarse aggregate

3. Materials finer than 75-µ IS sieve Max. 3% 1.26

4. Soft Fragment ----- Nil

5. Total of percentage of all deleterious Max. 5% 2.70

Ref No.: EREC/MES/ EP/JRT/2019/1304

3. Test of Fine Sand

Bulk Density 1534 kg/cum Specific Gravity 2.64

3. Materials finer than 75-µ IS sieve Max. 3% 1.04

4. Soft Fragment ----- Nil

Ref No.: EREC/MES/ EP/JRT/2019/1304

Sl. Description Stipulation Specification

Concrete Mix Design (M-25)-Trail One

(i) BASIC DATA:

(a) Brand of Cement: DALMIA OPC 43 GRADE

Ref No.: EREC/MES/ EP/JRT/2019/1304

(ii) STANDARD DATA OF USED MATERIALS :

(a) Specific gravity of cement — : 3.15

(iii) LABORATORY TEST PROCEDURE :

Step 1 — Determination of Target Strength:

Himsworth constant for 5% risk factor is 1.65.

Now Targeted Compressive Strength Formula:

Step 2 — Selection of water / cement ratio:-

From the Table-5, IS 456: 2000

From IS 10262- 2009: Table – 2,

We got the water content for 75-100mm Slump

Step 4 — Selection of Cement Content:

Minimum Cement Content = 300 kg/m3.) ...................... IS - 456: 2000 (Table - 5)

Hence cement content adopted = 410.00 kg/m3

Ref No.: EREC/MES/ EP/JRT/2019/1304

Step 5: Estimation of Chemical Admixture:

Total = 4.92 kg/m3

Step 6: Estimation of Coarse & Fine Aggregate proportion:

Considering Nominal maximum size of aggregate at 20 mm, in Zone III,

From Table 3. volume of coarse aggregate corresponding to 20 mm size aggregate

In the present case water-cement ratio is 0.48. Therefore. volume of coarse

Corrected proportion of volume of coarse aggregate for the water-cement ratio of

Ref No.: EREC/MES/ EP/JRT/2019/1304

Step 7: Mix Calculation Result for M 25.

Components Calculation Volume in Specific Weight in

e. F. Aggr. (Sand) 0.6729 x 0.356 0.2395 2.64 632.00

Step 8: Components for M 25.

Components Water Cement Sand Admixture Coarse Mixing Standard

Compressive Strength Verification :

Sl.No ID Date of Age of Date of Result Average Result

(CUBE test result of 28 days of M25)

Sl. No ID Date of Age of Date of Result Average Result

Ref No.: EREC/MES/ EP/JRT/2019/1304

Concrete Mix Design (M-25)-Trail Two

(iv) BASIC DATA:

(a) Brand of Cement: DALMIA OPC 43 GRADE