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DADF-G1 INSTALLATION PROCEDURE

Follow the instructions herein when installing the DADF-G1 to the copier.

1 Unpacking and Checking of Accessories Parts

[1]

[2]
[3]

[4]

[1] DADF-G1 ................................................... 1 pc.


[2] Right jump mount ........................................ 1 pc.
[3] Cable guide .................................................. 1 pc.
[4] Screw (M4 x 6) ........................................... 2 pcs.

Fig. 1-1

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2 Mounting on a Copier 3) Detach the connector cover from the rear of the
copier.

Introduction
In mounting the DADF on a copier, observe
the following instructions:
1. Make sure that the installation of the
copier is already complete. Connector cover
2. Keep the copier unplugged from the
power outlet.
3. Use screws of the correct kinds (length
and diameter) and in the correct posi-
tions.
4. Used toothed washers, where appropriate,
to prevent static charges. Fig. 2-2

1) Lift the copyboard cover off the copier. 4) Connect the DADF connector to the copying
2) Insert the supports of the DADF into holes in machine connector.
the copier until their bolts won't go farther and
close the DADF gently. Caution:
Keep the copier unplugged from the power
outlet.

DADF

Connector

Supports

Fig. 2-1 Fig. 2-3

DADF connector

Insert until the


connector Copying machine
clicks in position connector

Fig. 2-4

-3-
5) Secure the cable in place using the cable guide 3.2 Document Stop Position Check
(2 mounting screws).
1) Detach the DADF cover by removing one
Cable guide
screw.

Cover
Screw

Fig. 3-2

Screw 2) Turn on DIP switch (DSW1) positions 1, 4 on


Fig. 2-5 the DADF controller PCB.
1 2 1 4 1 2 1 10 1 9
J15 J5

8
3 Making Mounting Checks 7 CB1 J2 J3 J14 J8 13 14

7
J1
1 2
1
1

6
2
J13
8
Make mounting checks in the order of a DADF 5 J10
1
J6
3

height check, a document stop position check. 1 1


4

J7
DSW1 2

Insert the power plug into the copier and turn on the
3

LED1
LED2
SW1 J11
power switch.
2
ON

B12 B1 1
SW3
6 1
3
1

SW2 2 1
TP1 A1 J9 A12 J12

3.1 DADF Height Check


Fig. 3-3

1) With the DADF closed, see if the spacing a


3) Set one sheet of A3-sized or 279.4 mm x 431.8
between the rear rubber feet (left and right) and
mm (11" x 17") size (64 g/m2) copy paper on
the front length index plate on the copyboard
the DADF document tray.
glass is a = 0.2 ± 0.1 mm (about large enough to
permit two sheets of copy paper (64 g/m2) to be
Select copy paper to use to meet the RF specifi-
inserted).
cations.
Check also that both left and right front rubber
Size A/B-based RF: A3-sized copy paper
feet are in contact with the copyboard glass.
Inch size-based RF: 279.1 mm x 431.8 mm
DADF (11" x 17") copy paper

Rubber foot
a (front)

Rubber foot
(rear)
a=0.2±0.1mm
Front length
index plate
Copier
Copying machine Nut
rear cover Copyboard glass
Bolt
Fig. 3-1

2) If spacing a does not meet the specification,


adjust it as instructed in 4, "Specifications and
Adjustment."

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4) Press the push switch (SW3) on the DADF Caution:
controller PCB. If the available document size (length in the
• The copy paper will be fed and stop on the feed direction) falls in the ranges given in the
copyboard glass. table below, turn on DIP switch (DSW7)
1 2 1 4 1 2 1 10
position 7 only.
1 9
J15 J5
CB1 J2 J8 13 14
7 J3 J14
J1
1 2
1
1
J13 DADF Document size
8 2
1 (Length in the feed
J10
3
J6
specifications direction)
1 1

DSW1 2
J7 Size A/B-based 200 ~ 250mm
SW1 J11
Inch size-based 220 ~ 260mm
B12 B1 1
SW3

SW2 2 1
3 Table 3-1
TP1 A1 J9 A12 J12

Fig. 3-4
4 Specifications and Adjustment
5) Open the DADF gently to check to see if
distance l5, shown below, falls within the 4.1 DADF Height Adjustment
tolerable range (11.0 ± 1 mm).
1) Detach the rear cover from the copier. With the
Copyboard glass
DADF closed (both left and right front rubber
feet in contact with the copyboard glass), adjust
the left and right supports by turning the
corresponding bolts so the spacing between the
rear rubber feet (left and right) and the front
length index plate on the copyboard glass is a =
0.2 ± 0.1 mm (about large enough to permit two
Copy paper
sheets of copy paper (64 g/m2) to be inserted).
Then, lock the supports by tightening the nuts.

DADF
5

Rubber foot
Fig. 3-5 (front)
a

Rubber foot
6) If distance 5 does not meet the specification, (rear)
a=0.2±0.1mm Front length
adjust it as instructed in 4, "Specifications and index plate
Adjustment."
Copier
7) After “checking the height of the DADF” and Copying Nut
machine rear cover Copyboard glass
“cheking the original stop position,” turn off the Bolt
copier, and shift all bits of the DIP switch
Fig. 4-1
(DSW1) on the DADF controller PCB to OFF.
Then, turn on the copier, and check to make
sure that the operation of the DADF is normal.

-5-
Copy paper 2) Turn on only DIP switch (DSW1) position 1 on
30mm 30mm
the DADF controller PCB.
Support Support
1 2 1 4 1 2 1 10 1 9
J15 J5

8
CB1 J8 13 14
7 J2 J3 J14

7
J1
1 2
1
1

6
J13
Front length index plate 8 2
1
J6

5
J10
3
1 1

4
J7
DSW1 2

LED1
LED2
Rubber foot SW1 J11

2
ON
B12 B1 1
SW3
6 1
3

1
SW2 2 1
TP1 A1 J9 A12 J12

Fig. 4-5

Fig. 4-2 3) Set one sheet of A3-sized or 279.4 mm x 431.8


mm (11" x 17") size (64 g/m2) copy paper on
2) After the adjustment, check that both left and the DADF document tray.
right front rubber feet are in contact with the 4) Press the push switch (SW3) on the DADF
copyboard glass. If not, adjust the height of the controller PCB once.
front magnet. • The copy paper will be fed and stop on the
copyboard glass.
screw
1 2 1 4 1 2 1 10 1 9
J15 J5
CB1 J8 13 14
7 J2 J3 J14
J1
1 2
1
1
2
J13
8
1
J10 J6
3
1 1
J7
DSW1 2

SW1 J11
B12 B1 1
SW3
Magnete SW2 2 1
3

TP1 A1 J9 A12 J12

Fig. 4-3
Fig. 4-6
4.2 Document Stop Position Adjustment

Adjust the document stop position in the order of a


DADF height adjustment, a document skew feeding
adjustment, a front length index plate distance
adjustment, and a document leading edge stop
position adjustment.

A. Document skew feeding adjustment


1) Detach the DADF cover by removing one
screw.
Cover
Screw

Fig. 4-4

-6-
5) Open the DADF gently to check to see if the • Direction of rotation of the adjusting screw,
distance between 1 and 2, shown below, does and relationship between 1 and 2

not exceed 1 mm.


Direction of rotation of Relationship
Front length index plate the adjusting screw between 1 and 2

Clockwise 1 < 2

1 2 Counterclockwise 1 > 2

150mm
Table 4-1

7) When the adjustment is complete, clamp the


Copy paper adjusting screw by tightening the nut.

B. Front length index plate distance adjust-


ment
Specification
1 - 2 = 0 ± 1mm
Let the document skew feeding adjustment finish
before proceeding to front length index plate
* on1 may be positioned anywhere
the copy paper.
distance adjustment.

Fig. 4-7 1) Turn on only DIP switch (DSW1) position 1 on


the DADF controller PCB.
6) If this distance does not meet the specification, 1 2 1 4 1 2 1 10 1 9
J15 J5
adjust the adjusting screw with the nut in the
8

CB1 J8 13 14
7 J2 J3 J14

rear of the right hinge unit loosened.


7

J1
1 2
1
1
6

2
J13
8
1
J6
5

J10
3
1 1
4

J7
DSW1 2
3

LED1
LED2

SW1 J11
2
ON

B12 B1 1
SW3
6 1
3
1

SW2 2 1
TP1 A1 J9 A12 J12

Fig. 4-10
Right hinge unit
Fig. 4-8 2) Set one sheet of A3-sized or 279.4 mm x 431.8
A mm (11" x 17") size (64 g/m2) copy paper on
the DADF document tray.
Hinge unit (right) 3) Press the push switch (SW3) on the DADF
controller PCB once.
Nut • The copy paper will be fed and stop on the
copyboard glass.
1 2 1 4 1 2 1 10 1 9
J15 J5
CB1 J2 J8 13 14
7 J3 J14
J1
Adjusting screw 1
1
1 2

2
J13
8
Support (right) 1
J6
J10
3
1 1
J7
DSW1 2

* In turning the adjusting screw, hold the hinge SW1 J11


B12 B1 1
SW3
from the direction of arrow mark by hand. SW2 2 1
3

TP1 A1 J9 A12 J12

Fig. 4-9 Fig. 4-11

-7-
4) Open the DADF gently to check to see if • Relationship between the direction of travel
distance 3, shown below, falls within the of the DADF document tray and 3

tolerable range in the middle of the copy paper,


Direction of travel of the
with the edges (a,b) of the copy paper being at DADF document tray
3

least 1 mm apart from the front length index [A] Reduced


plate. [B] Increased

Front length index plate Table 4-2

a b
6) When the adjustment is complete, tighten the
positioning and fixing screws to clamp the
DADF document tray.
3 =2.3 ±1(mm)
A3-sized copy paper
C. Document leading edge stop position ad-
justment
a 1
b 1
Let the document skew feeding adjustment and front
Fig. 4-12
length index plate distance adjustment finish before
Front length index plate proceeding to document leading edge stop position
adjustment.
a b

1) Turn on DIP switch (DSW1) positions 1, 4, and


5 on the DADF controller PCB.
3 =11.1±1(mm)
279.4mm 431.8mm 1 2
1 2 1 4 1 10 1 9
(11" 17") J15 J5
8

CB1 J8 13 14
7 J2 J3 J14
7

J1
1 2
a 1 1
1
6

J13
b 1 8 2
1
J6
5

J10
3
Fig. 4-13 1 1
4

J7
DSW1 2
3

LED1
LED2

SW1 J11
5) If distance 3 does not meet the specification,
2
ON

B12 B1 1
SW3
6 1
loosen the DADF document tray positioning 3
1

SW2 2 1
TP1 A1 J9 A12 J12
screw and fixing screws and adjust the DADF
document tray position. Fig. 4-15

Document tray 2) Set one sheet of A3-sized or 279.4 mm x 431.8


[B] [A] mm (11" x 17") size (64 g/m2) copy paper on
the DADF document tray.
3) Press the push switch (SW3) on the DADF
controller PCB once.
• The copy paper will be fed and stop on the
Fixing screw copyboard glass.
Fixing screw Positioning screw

Fig. 4-14

-8-
1 4 1 2 1 10
J15
1 2 1 9
J5
• Relationship between the push switches and
CB1 J8 13 14
7 J2 J3 J14 the direction in which the copy paper is
J1
1 2
1
1
J13
shifted
8 2
1
J10 J6
3
1 1
Push switch name Direct in which copy paper
J7
2
DSW1
is shifted
SW1
1
J11 SW1 Backward
SW3 B12 B1

SW2 2 1
3 SW2 Forward
TP1 A1 J9 A12 J12

Table 4-3
Fig. 4-16

Caution:
4) Open the DADF gently, measure copy paper
Even when you continue pressing a push
stop position 4, and close the DADF gently.
switch, the copy paper will be shifted by only
Copyboard glass one pitch.

DADF
4

Copy paper

Copy paper
Specification
Stop position 4 =11.0 ± 1 mm
Fig. 4-17 Forward Backward
Copyboard glass
5) Use the push switches (SW1 and SW2) on the Fig. 4-19
DADF controller PCB to adjust the document
leading edge stop position. Each time you press <Example>
a push switch, the document stop position will Press the push switch (SW3) on the DADF control-
vary in a pitch of 0.34 mm. ler PCB once to stop the copy paper on the
When the document leading edge stop position copyboard glass. If the copy paper stop position 4

is established, press the push switch (SW3) is located 10 mm from the leading end of the
once. The copy paper will be ejected and the copyboard glass when the DADF is opened, close
correct value registered. the RF gently with the copy paper left on the
copyboard glass.
1 2 1 4 1 2 1 10 1 9
J15 J5 To change the copy paper stop position to backward,
CB1 J8 13 14
7 J2 J3 J14
J1 press the push switch (SW1) five times as deter-
1 2
1

8
1
2
J13 mined by calculating 1.0 mm/0.34 (adjustment
1
J6
J10
3 pitch) = 2.94. After pressing the push switch (SW1)
1 1

DSW1 2
J7 3 times, press the push switch (SW3) on the DADF
SW1 J11
controller PCB once and the copy paper will be
B12 B1 1
SW3
3
ejected and the correct value registered.
SW2 2 1
TP1 A1 J9 A12 J12

Fig. 4-18

-9-
6) When the document skew feeding adjustment,
front length index plate distance adjustment, and
document leading edge stop position adjustment
are complete, turn off the copier and turn off all
DIP switch (DSW1) positions on the DADF
controller PCB. Then, turn on the copier to
verify successful functioning of the DADF.

Caution:
If the available document size (length in the
feed direction) falls in the ranges given in the
table below, turn on DIP switch (DSW7)
position 7 only.

Document size
DADF specifications (Length in the feed direction)

Size A/B-based 220 ~ 250mm


Inch size-based 220 ~ 260mm

Table 4-4

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