BACHING SOLAR

(1 TIE IN POINT) - PARALEL

Proyek : RELOKASI PIPA PERTAMINA DI DK 117 – 128 DAN DK 135 - 138

Pekerjaan : HOT TAP TIE IN & DECOMMISIONING

Lokasi : Bandung - Jawa Barat
Section :

TIE-IN
NO AREA / SECTION DESCRIPTION QTY DURASI
NO. 2

A PEKERJAAN KONTRUKSI 1 Lot 6 WEEKS

Penggalian & Pasang Turap 1 Pit 7 Day
Mobilisasi Peralatan Ws KRW Ke site 2 Day
Inspeksi Alat 1 Day
Lay Out Alat 3 Day
Pengupasan Coating 1 Day
1 Welding Split Tee on site 4 set 4 Day
Prepare Alat 2 jam
fit Up split tee 12" 3 jam
start welding split tee 12" Plus Penetrant 6 jam 8 48 24
NDT : Penetrant Split Tee, Lor Fitting, Ballon fitting 2 jam 8 16 8
Fit Up dan Pengelasan TOR fitting 2" 2 jam 4 8 4
Fit Up dan Pengelasan Ballon fitting 4" 4 jam 4 16 8
Total Batching Solar 14 jam
Noted : minimum 4 group
2 Tapping 4 set 6 Day
( 8 hours/set x 4 set)
persiapkan hot tap mesin 8 jam
pasang cutter 1 jam
pasang Hot tap adaptor 12" 2 jam
Pasang Hot tap valve dan pengencangan baut 3 jam
Install mesin hot tap ke pipa dan pengencangan baut 3 jam
Leak test 2 jam
Start Hot tap : cutting 3 jam 8 24 12
Blowdown Pressure di hot tap machoine dan dismantle hot tap machine 2 jam 8 16 8
Assembly Hot tap machine M4 2 jam 0 0
hot Tap 2" 1 jam 4 4 2
Hot Tap 4" 2 jam 4 8 4
Total Batching Solar 8 jam
3 By Pass Line & Pondasi 1 set 6 Day
(10 hours/day x 6 day = 60 hours)
Fabrikasi site pipa bypass 8 jam
Install bypass ke bypass hot tap valve 5 jam
Hydrotest pipa bypass 3 jam
Alirkan Fuel Oil dengan membuka Bypass Valve 12" 1 jam
4 Plugging/Line Stop 2 set 4 Day
(16 hours/set x 2 set = 32 hours)
Preapre Alat 2 jam
Assemblly Stopple Mesin 2 jam
Install Stopple housing dan sealing element 2 jam
Install mesin stopple ke pipa 1 jam
Pengencangan baut 2 jam
Equalizing pressure & Set Stopple 1 jam 4 4 2
Plugging Process 2 jam 4 8 4
Venting sampai 0 Psi 1 jam 4 4 2
Holding Time For Zero Pressure 2 jam 4 8 4
Pengosongan Pipa yang akan dipotong (draining) 2 jam 2 4 2
Total Batching Solar 8 jam
5 Cutting Pipe Existing 1 set 3 Day
Prepare Alat 3 jam
Set Up cold cutting ke pipa (Berbarengan saat Pengosongan pipa) 1 jam
Start Cutting ( Note : minimum 2 Each ) 2 jam 4 8 4
Total Batching Solar 2 jam 8 4
6 Golden Joint 1 set 4 Day
Prepare Welding Machine and comsumables 1 jam
Set up After Cold Cutting 9 jam 2 18 9
Start Golden joint welding 5 jam 4 20 10
NDT 1 jam 4 4 2
Total Batching Solar 15 jam
Comisioning (pengaliran Minyak ke Line Baru ) 1 jam
7 Install Flange & Valve for Temperory Pig Launcher 1 set 2 Day
Pesiapan materil dan peralatan 8 jam
Set Up And Welding Weldneck Flange ke Pipa Existing 8 jam 1 8 4
Pasang Block Valve
pemasangan Launcher 8 jam
Total Batching Solar 8 jam
8 Install Temperory Pig Receiver 1 set 2 Day
Pesiapan materil dan peralatan 8 jam
Set Up And Welding Weldneck Flange ke Pipa Existing 8 jam 1 8 4
Pasang Block Valve
pemasangan Receiver 8 jam
Total Batching Solar 8 jam
9 Dismantling Pig Launcher Receiver 1 set 2 Day
Pesiapan materil dan peralatan 8 jam
Welding Flange dan pemasangan Valve L/R 8 jam
10 Install LOR & Blind 2 set 4 Day
Persiapan Mesin hot tap dan pasang LOR Plug ke mesin 4 jam
Install mesin hot tap ke pipa dan pengencangan baut 4 jam
Setting LOR Plug dan Penurunan mesin Hot tap 2 jam
Pasang Blind Flange ke Pipa dan pengencangan Baut 1 jam
Total Batching Solar

B
DECOMISIONING (Pemindahan Minyak dari Line Lama ke Line Baru dengan 1 Lot 3 Day
cara Menginjekkan menggunakan Pressure Pump)

TOTAL BATCHING SOLAR 63 JAM 242 121

 BACHING SOLAR
PER 1 SECTION (2 TIE IN POINT) - PARALEL

Proyek : RELOKASI PIPA PERTAMINA DI DK 117 – 128 DAN DK 135 - 138

Pekerjaan : HOT TAP TIE IN & DECOMMISIONING

Lokasi : Bandung - Jawa Barat
Section : B (TP.01 & TP.02)

TIE-IN
NO AREA / SECTION DESCRIPTION QTY DURASI
NO.

A PEKERJAAN KONTRUKSI 1 Lot 6 WEEKS

Penggalian & Pasang Turap 1 Pit 7 Day
Mobilisasi Peralatan Ws KRW Ke site 2 Day
Inspeksi Alat 1 Day
Lay Out Alat 3 Day
1 Welding Split Tee on site 4 set 4 Day
Prepare Alat 2 jam
fit Up split tee 12" 3 jam
start welding split tee 12" 6 jam
NDT : Penetrabt Split Tee, Tor Fitting, Ballon fitting 2 jam
Fit Up dan Pengelasan TOR fitting 2" 3 jam
Fit Up dan Pengelasan Ballon fitting 4" 5 jam
Total Batching Solar 16 jam
2 Tapping 4 set 6 Day
( 8 hours/set x 4 set)
persiapkan hot tap mesin 8 jam
pasang cutter 1 jam
pasang Hot tap adaptor 12" 2 jam
Pasang Hot tap valve dan pengencangan baut 3 jam
Install mesin hot tap ke pipa dan pengencangan baut 3 jam
Leak test 2 jam
Start Hot tap : cutting 3 jam
Blowdown Pressure di hot tap machoine dan dismantle hot tap machine 2 jam
Assembly Hot tap machine M4 2 jam
hot Tap 2" 1 jam
Hot Tap 4" 2 jam
Total Batching Solar 12 jam
3 By Pass Line & Pondasi 1 set 6 Day
(10 hours/day x 6 day = 60 hours)
Fabrikasi site pipa bypass 8 jam
Install bypass ke bypass hot tap valve 5 jam
Leak test pipa pipa bypass 3 jam
Alirkan Fuel Oil dengan membuka Bypass Valve 12" 1 jam
4 Plugging/Line Stop 2 set 4 Day
(16 hours/set x 2 set = 32 hours)
Preapre Alat 2 jam
Assemblly Stopple Mesin 2 jam
Install Stopple housing dan sealing element 2 jam
Install mesin stopple ke pipa 1 jam
Pengencangan baut 2 jam
Equalizing pressure & Set Stopple 1 jam
Observasi seal element 2 jam
Total Batching Solar 8 jam
5 Cutting Pipe Existing 1 set 3 Day
Prepare Alat 3 jam
Set Up cold cutting ke pipa 2 jam
Start Cutting 3 jam
Total Batching Solar 5 jam
6 Golden Joint 1 set 4 Day
Set Up after Cold Cutting 9 jam
Prepare Welding Machine and comsumables 1 jam
Start Golden joint welding 5 jam
NDT 1 jam
Total Batching Solar 16 jam

1 Dismantling Pig Launcher Receiver 1 set 2 Day

Pesiapan materil dan peralatan 8 jam
Welding Flange dan pemasangan Valve L/R 8 jam
2 Install LOR & Blind 2 set 4 Day
Persiapan Mesin hot tap dan pasang LOR Plug ke mesin 4 jam
Install mesin hot tap ke pipa dan pengencangan baut 4 jam
Setting LOR Plug dan Penurunan mesin Hot tap 2 jam
Pasang Blind Flange ke Pipa dan pengencangan Baut 1 jam
Total Batching Solar

B
DECOMISIONING (Pemindahan Minyak dari Line Lama ke Line Baru dengan 1 Lot 3 Day
cara Menginjekkan menggunakan Pressure Pump)

TOTAL BATCHING SOLAR 57 JAM