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: MoPID/Pr5/DPR/075-76/15
A DESIGN OF SUB-STRUCTURE
Design of Abutment
Design Data
Length of span Lc = 25.00 m
Overall depth of main beam Dg = 2.50 m
C/c spacing of longitudinal girders CCg = 5.000 m
Web width of girder Bg = 0.75 m
Concrete grade = M20
2
Characteristic strength of concrete fck = 20.00 N/mm
Recommended permissible stresses as per IRC 21-1987 are:
2
Flexural compressive stress scb = 6.70 N/mm
2
Shear stress tc = 0.60 N/mm
Modular ratio of concrete m = 13.93
Neutral axis factor k = 0.32
Lever arm constant j = 0.89
Resisting moment co-efficient Q = 0.95 2
hab = 7.85 m
h1 = 7.60 m
h2 = 0.25 m
h3 = 2.50 m
h4 = 0.80 m
h5 = 4.00 m
h6 = 0.45 m
b1 = 1.30 m
b2 = 0.00 m
b3 = 0.30 m
b4 = 0.80 m
b5 = 1.50 m
b6 = 0.70 m
Projection cap of abutment from center of bearing, cp = 0.50 m
Length t = 11.00 m
Base projection towards width bl = 0.50 m
Base projection at toe bt = 3.45 m
Base projection at heel bph = 3.55 m
Fig. 2
Max. LL on abutment from right side For Class A For Class 70 R (W)
= 771.46 kN 795.05 kN
Impact factor = 1.234 1.100
Max LL including Impact, =PLL 951.80 kN 874.55 kN
Dead Load transferred from girder = 2405.00 kN
Live Load transferred from girder = 951.80 kN
Total Load Wsuper = 3356.80 kN
Self Wt. of Abutment P1 = 0.00 kN
P2 = 1647.36 kN
P3 = 297.00 kN
Pf = 6439.55 kN
W = 5301.16 kN
Moment due to passive earth pressure about abutment base = 0.00 kN-m
Total earth pressure = 231.41 kN
Total moment due to earth pressure = 738.67 kN-m
As per standard design practice, the design of abutment will be carried out for case A, and the stresses will be also
checked for caseCase
B. A: N + T B: N + T + S
Total Vertical Load (kN) 5301.16 5301.16
Total Horizontal Load (kN) 1206.48 2475.39
Net Moment (kN-m) 2754.73 13172.19
Design of Section
Design vertical load = 5301.16 kN
Design moment = 2754.73 kN-m
Design horizontal load = 1206.48 kN
Effective depth required, d = (BM/Qb)
Effective depth of section required d = 512.66 mm
< 1225.00 OK
Effective depth provided d = 1225.00 mm
2
Area of steel required Ast = 12577.81 mm
Provide steel bars of dia. f = 25.00 mm
2
ast = 490.87 mm
No. of bars N = 25.62 nos.
Spacing of bars s = 429.30 mm
Provide spacing of bars = 200.00 mm
2
Area of steel provided ast = 26998.06 mm
Provide f 25 mm torsteel bars @ 200 mm c/c throughout the stem of abutment in tension side. (A1 )
Percentage of steel provided = 0.189 %
Provide f 20 mm torsteel bars @ 200 mm c/c throughout the stem of abutment in compression side.(A2 )
20 200.00
Distribution Reinforcement:
2
Provide minimum Ast on cap (=0.12 bd) Astmin = 16170.00 mm
Provide steel bars of dia. f = 16.00 mm
2
ast = 201.06 mm
No. of bars N = 80.42 nos.
No. of bars on each face N = 40.21 nos.
Spacing of bars s = 189.00 mm
Provide spacing of bars = 150.00 mm
2
Area of steel provided ast = 10187.14 mm
Provide f 16 mm distribution bars @ 150 mm c/c throughout the stem on both sides of abutment stem. (A3 &
A4)
Shear Stress
Percentage of steel provided pt = 0.189 %
2
Shear stress developed tv = 0.185 N/mm
2
tco for M20 and pt = 0.189 % tco = 0.200 N/mm
Reinforcement in Cap
2
Provide minimum Ast on cap (=0.12 bd) Astmin = 10560.00 mm
Provide steel bars of dia. f = 20.00 mm
2
ast = 314.16 mm
No. of bars N = 33.61 nos.
Spacing of bars s = 327.25 mm
Provide spacing of bars = 150.00 mm
2
Area of steel provided ast = 23038.35 mm
Provide f 20 mm torsteel bars @ 150 mm c/c throughout on bothways in two layers on cap of abutment.
Design of Backwall
Horizontal force due to earth pressure per meter width = 20.28 kN
0.5 gs (h3-h2)2 (TAN (45*p/180-f*p/(180x2)))2
which acts at a distance from backwall base of = 0.98 m
Moment about backwall base = 19.94 kN-m
Selfweight of backwall per meter = 21.24 kN
Live load on backwall considering Class A Loading = 57.00 kN
which acts at a distance from backwall toe of = 0.15 m
Moment due to LL + selfweight = 11.74 kN-m
Total Moment = 31.68 kN-m
Effective depth of section required = 106.16 mm
300.00 mm 106.16 < 234.00 mm
hence OK.
Effective depth provided = 234.00 mm
Area of steel required = 757.25 mm2
Provide distribution bars of f 10 mm torsteel bars @ 200 mm c/c throughout the backwall.(B2)
Design of Wingwall
These will be monolithic with the backwall.
The loads acting on the wingwalls would be earth pressure and is designed to withstand a live load surcharge
equivalent to 0.6 m height of earthfill (IRC: 78-1983).
wh1 = 4.00 m
wh2 = 2.50 m
h3 = 2.50 m
h6 = 0.45 m
h4 = 0.80 m
w1 = 4.00 m
wb1 = 0.40 m
wb2 = 0.40 m
Calculation of Loads and Moments
Due to Earth Pressure
Critical value of earth pressure including surcharge = 22.80 kN/m
acting at a distance from abutment = 2.00 m
Moment due to earth pressure = 45.60 kN-m
Due to Seismic Forces
Seismic force developed due to backfill is also considered.
Description Total Load Seismic Load (kN) Lever Arm Moment
Wingwall shaft P1 (kN)
124.80 14.98 (m) 1.08 (kN-m) 16.22
Wingwall shaft P2 0.00 0.00 0.00
Backfill 152.00 18.24 1.08 19.76
Total 276.80 33.22 35.98
Total moment acting on the wingwall = 35.98 kN-m
Design of Section
Effective depth required = 97.17 mm
Total depth provided at bottom end = 400.00 mm
Effective depth provided = 375.00 mm
Total depth provided at top end = 400.00 mm
Area of steel required Ast = 503.17 mm2
Provide steel bars of dia. f = 16.00 mm
2
ast = 201.06 mm
No. of bars N = 2.50 nos.
Spacing of bars s = 319.67 mm
Provide spacing of bars = 150.00 mm
2
Area of steel provided ast = 753.98 mm
Provide f 16 mm torsteel bars @ 150 mm c/c throughout the stem of wingwall in tension side. (R2)
Provide 2 Nos of f 20 mm torsteel bars bottom of Inclined side. (R1)
Provide 2 Nos of f 16 mm torsteel bars bottom of Vertical side. (R4)
In vertical direction, provide f 12 mm torsteel bars @ 150 mm c/c in both faces. (R3)
Fillet at joints should be provided with nominal reinforcement of f 12 mm @ 150 mm c/c. (F1, F2, F3 & F4)
The wingwall should be properly anchored to the abutment backwall and cap.
Percentage of steel provided = 0.32 %
Material Properties
Recommended permissible stresses as per IRC 21 - 1987:
For Concrete Grade, M20 fck = 20.000 N/mm²
Flexure compressive stress sc = 6.700 N/mm²
Direct compressive stress scd = 5.000 N/mm²
Permissible shear stress tcmax = 1.400 N/mm²
Bond stress tbd = 1.260 N/mm²
Poisson's ratio m = 0.150
For Reinforcing Bars, Fe415 fy = 415.000 N/mm²
Maximum allowable tensile stress ss = 200.000 N/mm²
Maximum allowable compressive stress ss' = 170.000 N/mm²
Unit weight of concrete gc = 24.000 kN/mm³
Unit weight of asphalt wearing coat gas = 22.000 kN/mm³
Modular ratio m = 13.930
Characteristic strength of concrete fck = 20.00 N/mm2
Direct tensile stress sct = 200.00 N/mm2
Flexural compressive stress scb = 6.70 N/mm2
Shear stress tc = 0.60 N/mm2
Modular ratio of concrete m = 13.93
Neutral axis factor k = 0.318
Lever arm constant j = 0.894
Resisting moment co-efficient Q = 0.953 2m
3
Unit weight of concrete gc = 24.00 kN/m
2m
g
3
Unit weight of plug material = 22.00 kN/m
3
Unit weight of water gw = 10.00 kN/m
Flood level = 154.207 m
Pile cap top level = 150.857 m
Maximum scour level = 141.739 m
Scour depth from HFL = 12.47 m
Base width of pile-cap provided bb1 = 8.30 m
Base length of pile-cap provided b1 = 11.00 m
Depth of foundation base db = 1.50 m
wb1 = 1.30 m 2m
bb2 = 4.05 m
bb3 = 3.95 m
wh1 = 7.85 m
wh2 = 3.35 m
wh3 = 4.65 m
wh4 = 3.20 m
wh5 = 0.15 m
wh6 = 1.50 m
wp1 = 2.40 m
Allowable pile capacity (KN) for Pile foundation from the Soil Reports
Depth of Pile Pile Daimeter
from Existing
ground Level 0.6 m 0.7 m 0.8 m 0.9 m 1.0 m 1.1 m
Calculation of Moment
Design of Section
1± 6
Depth from consideration of Maximum Moment
Moment about pier center BM = 9419.79 kN-m
d = (BM/Qb)
Effective depth of section required d = 1091.36 mm
Overall depth provided D = 1500.00 mm
Effective depth provided d = 1440.00 mm
DESIGN OF FOUNDATION
Design of Pile
Design Data
please refer the soil profile and bearing capacity calculations of the bridge site for design parameters of the underlying
soil.
Material Properties
Recommended permissible stresses as per IRC 21 - 1987:
For Concrete Grade, M20 fck = 20.000 N/mm²
Flexure compressive stress sc = 6.700 N/mm²
Direct compressive stress scd = 5.000 N/mm²
Permissible shear stress tcmax = 1.400 N/mm²
Bond stress tbd = 1.260 N/mm²
Poisson's ratio m = 0.150
For Reinforcing Bars, Fe415
Maximum allowable tensile stress ss = 200.000 N/mm²
Maximum allowable compressive stress ss' = 170.000 N/mm²
Unit weight of concrete gc = 24.000 kN/mm³
Unit weight of asphalt wearing coat gas = 22.000 kN/mm³
Modular ratio m = 13.930
Characteristic strength of concrete fck = 25.00 N/mm2
Direct tensile stress sct = 200.00 N/mm2
2
Flexural compressive stress scb = 6.70 N/mm
Shear stress tc = 0.60 N/mm2
Modular ratio of concrete m = 13.93
Neutral axis factor k = 0.318
Lever arm constant j = 0.894
Resisting moment co-efficient Q = 0.953 2m
3
Unit weight of concrete gc = 24.00 kN/m
2m
g
3
Unit weight of plug material = 22.00 kN/m
3
Unit weight of water gw = 10.00 kN/m
Flood level = 154.207 m
Pier bed level = 150.857 m
Maximum scour level = 141.739 m
Scour depth from HFL = 12.468 m
Base width of footing provided bb = 8.30 m
Base length of footing provided b1 = 11.00 m
Depth of foundation base db = 1.50 m
Size of piles dl = 800.00 mm dia.
Spacing of piles, 3*d = 2400.00 mm
Provide spacing of piles = 2400.00 mm
Angle of internal friction of foundation soil f = 29.00 °
Unit weight of soil gs = 18.00 kN/m3
Safe bearing capacity of a bored pile in a group SBC = 826.00 kN
Qmax = SV/nSMxx/Zxx±SMyy/Zyy
=SV/nSMxxYmax/Ixx±SMyyXmax/Iyy
No. of piles n = 20.00 Nos
4
Moment of Inertia about x-x axis Ixx/a = 144.00 m
Moment of Inertia about y-y axis Iyy/a = 230.40 m4
Distance of extreme pile towards x-x axis Xmax = 3.600 m
Distance of extreme pile towards y-y axis Ymax = 4.800 m
Maximum force on a pile Qmax = 429.79 kN
< 826.00 OK
Minimum force on a pile Qmin = 292.05 kN
Horizontal force on a pile along x-x direction Hx-x = 1206.48 kN
Horizontal force on a pile along y-y direction Hy-y = 0.00 kN
Length of Pile
Flood level = 154.207 m
R.L. of River Bed = 151.007 m
Abutment bottom level = 150.857 m
Maximum scour level = 141.739 m
Scour depth from HFL = 12.468 m
RL of soffit of pile cap = 149.357 m
Exposed length of pile = 7.618 m
Fixity length
10% of exposed length of pile = 0.762 m
1/2 the depth of soft strata below scour level = 6.191 m
Hence, lower fixity point is at 0.75m below scour level.
Length of pile between fixity points = 8.368 m
RL of pile foudation depth = 129.357 m
Length of pile = 20.000 m
Adopt length of pile = 20.000 m
Useful length of pile = 11.632 m
Moments due to Load on a Pile
Considering the minimum loaded piles
a = Sqrt{P/EI}
G=16 Mpa m=0.33
2
G= E/{2*(1+m)} E = 4.25E+01 N/mm
2 4
I = 1/8*d I = 80000 mm
2 0.5 2
G= 6900*(2.17-e) /(1+e)*(s'o)^ = 14973 N/mm² EI = 1.91E+06 N-mm
a = 1.458E+00 /mm
Moment per pile due to Hyy about x-x axis Mxx = 0.00 kN-m
Mxx = {Hyy/a}* tan{a*L/2}
Moment per pile due to Hxx about y-y axis Myy = 88.44 kN-m
Myy = {Hxx/a}* tan{a*L/2}
Moment per pile due to Hyy about x-x axis Mxx = 41.53 kN-m
Mxx = {Hyy/a}* tan{a*L/2}
Moment per pile due to Hxx about y-y axis Myy = 8.32 kN-m
Myy = {Hxx/a}* tan{a*L/2}
Effect of Curvature
Curvature c = 40.00 mm
Coefficient K = 0.139 m
2
K = c/{1-(a*L/p) }
Moment per pile due to Hyy about x-x axis Mxx = 0.00 kN-m
Mxx = {Hyy*L*p*(K-c)/(l*a)}* cot{a*L/2}
Design of Section 1 ± 6e
b
Provide 20 Nos Ø longitudinal bars = 25.00 mm
Area of steel ast = 9817.48 mm2
Area of column Ac = 5.03E+05 mm2
Area of concrete Aco = 4.93E+05 mm2
Moment of inertia I = 2.01E+10 mm4
Section modulus Z = 5.03E+07 mm3
Direct stress developed, N/(Aco+mAs) sco,cal = 3.045 N/mm2
Bending stress developed scb,cal = 0.166 N/mm2
Ratio, sco,cal/sco+scb,cal/scb <1 = 0.6338
< 1.000 OK
2
Minimum area of steel (1.25% of Ac) ast,min = 6.28E+03 mm
Provide 20 Nos 25 f torsteel bars throughout the pile stem. (PA1)
Percentage of steel provided = 1.953 %
> 1.25 %
OK 2m
Tranverse Reinforcement
As per clause 306.3 IRC: 21-1987 Section III
Diameter of transverse reinforcement
1/4th the diameter of the largest longitudinal bar dia. > 5.00 mm
Minimum diameter of transverse reinforcement dia. > 8.00 mm
Provide 10Ø stirrups f = 10.00 mm
2
Area of bar (stirrup) asv = 78.54 mm
Spacing of stirrup
Maximum spacing sv < 300.00 mm
Least lateral dimension of column sv < 600.00 mm
12*Dia. of smallest longitudinal bar sv < 300.00 mm
Minimum shear reinforcement is provided as. rwmin=Asn/(bs)>0.0015
2
Av = 753.98 mm
Provided spacing of stirrup sv = 308.77 mm
Provide f 10 mm torsteel stirrups @ 150 mm c/c. (PA2)