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ADT 1000
OPERATION - MAINTENANCE
2228 B
A.D.T.1000 AUXILIARY TACHOMETER
GENERAL 5
Description 6
• Features 6
• Long term storage of the A.D.T.1000 7
INSTALLATION 9
GENERAL 10
List of events indicated by STATUS 10
Consideration scale of the speed information 12
List of test points 12
Acknowledgement of a major error without frequency enabled 13
EQUIPMENT INSPECTION 14
• CONFIGURATION 15
8 ) BENCH TESTING 19
8 ) Equipment 19
• Preliminary Operations 20
• Setting Parameters 20
• Operating Verification 21
• INSTALLATION AND ON-LINE TESTING 22
• PROGRAMMING GUIDE 23
• INTRODUCTION 24
* Speed Set 33
* Help for Maintenance 36
* MAINTENANCE 39
* GENERAL 40
• APPENDIX 1- Technical Features 45
• Power Supply 45
• Speed Sensor Inputs 45
• Logic Inputs 45
• Logic Outputs 46
• Analog Output 46
• APPENDIX 2- List of Parameters 47
• APPENDIX 3- Terminal 50
• APPENDIX 5 Device indentification 53
• APPENDIX 6 - Regulatory declaration 54
4 abcd
DESCRIPTION - INSTALLATION - MAINTENANCE
GENERAL
GENERAL
- 2228_B- 10/1/01
abcd 5
A.D.T.1000 AUXILIARY TACHOMETER
GENERAL
The Neyrpic A.D.T.1000 module from ALSTOM Power Hydro is intended for
power plan operators, maintenance personnel or consulting engineers needing
to generate speed information on rotating machine.
Specially designed to generate speed switches on hydroelectric turbines, the
Neyrpic A.D.T.1000 module is espacially well suited to replace mechanical
speed switches on existing units.
Description
This unit provides for the safety of a rotating machine as well as for sequences
during machine start-up or stop sequnces.
The Neyrpic ADT1000 has been ruggedly designed for a long term operation
in harst environment, as in hydrogenerating stations.
The Neyrpic ADT1000 module is avilable in two versions:
• Neyrpic ADT1000-1 for 6 speed switches (basic)
• Neyrpic ADT1000-2 for 15speed switches (extended)
Features
• Adjustable speed switch level to meet the requirements
• No moving parts involved in speed sensing, for reduced maintenance and
calibration
• Redundant speed signals and built-in creep detection for increased safety
and maximum reliability
• Pre-programmed module integrating a field proven application enabling a
reduction in start-up time
• Operator interface simplifying integration for ease of use
• Remote speed indication, major and minor fault detection for troubleshoo-
ting.
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DESCRIPTION - INSTALLATION - MAINTENANCE
GENERAL
This fully autonomous device (including its power supply) provides for the
safety of a rotating machine as well as for sequences during machine start-up
or stop sequences.
Its small size and low power consumption allow it to easily fit into a PLC,
governor box or cabinet.
The A.D.T. has been ruggedly designed for a long-term operation in an
industrial setting.
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A.D.T.1000 AUXILIARY TACHOMETER
GENERAL
8 abcd
DESCRIPTION - INSTALLATION - MAINTENANCE
INSTALLATION
INSTALLATION
- 2228_B- 10/1/01
abcd 9
A.D.T.1000 AUXILIARY TACHOMETER
GENERAL
GENERAL
The A.D.T.1000 module is very easy to install. If the device was configured at
purchase (type of sensor specified at order), it can be installed and set up
directly on the machine. If this is the case, go on to «Equipment Inspection»,
«Setting Parameters» and «Installation and On-Line Testing». If the device
parameters were set before delivery, go on to «Installation and On-Line
Testing».
It is however possible, and often desirable, to prepare the device completely in
the laboratory before final installation. This procedure is described in
«Configuration» and «Bench Testing».
The procedures described assume that the A.D.T.1000 module is operating
correctly. If the results differ from that described, consult the «Maintenance»
chapter herein.
20 Stop State
10 abcd
DESCRIPTION - INSTALLATION - MAINTENANCE
GENERAL
* The ERROR READING mode displays the event code, the relevant reference
date and the Appearance/Disappearance incidence as applicable.
Codes 1 and 2 are linked to the detection of discordance between the two
sensors, or of the loss of a sensor.
Codes 3 and 4 indicate a probable wire break in the link cables. In this case,
codes 1 and 2 are also displayed.
Codes refering to a System error may be of external origin (perturbation on
the power supply or on the inpust/outputs above the level for which the device
is specified and tested). In this case, it is recommended to reinitialise the
module : cut the power supply for approximately 30 seconds, then reconnect
and acknowledge the error using the input I1 provided.
If the error has not disappeared, reload the application, saved onto floppy disk
in a file with a E2P suffix. If the error still does not disappear, install the spare
module and/or return the defective module to ALSTOM who will analyse and
repair it.
In any case, the instructions given in the maintenance guide of this document
must be followed.
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abcd 11
A.D.T.1000 AUXILIARY TACHOMETER
GENERAL
2.8 Vn
Internal level
10-3 Vn
detection (if option)
Machine stopped
Rotation-direction
creeping (if option)
Detection of
signal
0 Vn
Range of information validity
Identifier Meaning
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DESCRIPTION - INSTALLATION - MAINTENANCE
GENERAL
If a major error appears directly after the loss of the two speed measurements,
acknowledgement of this error, while the machine is in operation, without the
return of the speed infomation, switches the levels to their «zero speed» state.
Depending on the PLC, this may put the machine in danger (application of the
brakes).
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abcd 13
A.D.T.1000 AUXILIARY TACHOMETER
EQUIPMENT INSPECTION
EQUIPMENT INSPECTION
* The last two can be included in the overall package when the
A.D.T.1000 is a component of an installation (for example, a governing
box with integrated auxiliary tachometer).
• This manual.
Ensure that you have received all these items. If not, contact ALSTOM Power
Hydro.
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DESCRIPTION - INSTALLATION - MAINTENANCE
CONFIGURATION
CONFIGURATION
Skip this section if the sensor type was specified at order, because the A.D.T.
module will have been configured at the factory.
The A.D.T. auxiliary tachometer is designed for operation with different types
of speed sensors, in voltage or current. The procedure for setting the jumpers
according to sensor type and the capacitators according to the machine
nominal rotation speed is described below.
1 ) Lay the device flat on a table.
2 ) Use an Allen wrench to remove the 4 screws at the corners of the upper
cover.
3 ) If the device is an A.D.T.-1, remove the cover. If it is an A.D.T.-2, carefully
remove the upper module by lifting it by its four corners and then tilting it
to the left, being careful not to force the ribbon cable that connects it to the
base module.
4 ) The ribbon cable connector is located on the left side of the base unit. Use
the 2 levers at each end of this connector, to remove the cable without for-
cing it (outward pressure on the 2 levers should release the connector com-
pletely).
5 ) Set the upper module aside.
6 ) Remove the 6 screws holding the main board.
7 ) Remove the main board by pulling it upwards (holding it firmly by its left
and right sides).
See Figure 1.
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abcd 15
A.D.T.1000 AUXILIARY TACHOMETER
CONFIGURATION
Ribbon-cable connector
Main board
8 ) Locate the 6 jumpers (ST 501, ST 502, ST 503, ST 504, ST 505, ST 506)
on the main board. Position them refering to the table below :
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DESCRIPTION - INSTALLATION - MAINTENANCE
CONFIGURATION
These capacitators determine the cut-off frequencies of the analog filters on-
board. For other values, contact ALSTOM POWER.
The last point requires the use of a soldering gun. The individual using the
gun must have some soldering skill. ALSTOM POWER assumes no liability
in case of damage to the module.
abcd 17
A.D.T.1000 AUXILIARY TACHOMETER
CONFIGURATION
3 2 1 3 2 1
ST502 ST501
C511 C512
ST506 ST505
2 1 2 1
3 2 1 3 2 1
ST504 ST503
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DESCRIPTION - INSTALLATION - MAINTENANCE
BENCH TESTING
BENCH TESTING
Equipment
Required equipment :
• A regulated 24 V, 48 V or 125 V power supply depending on the operating
voltage as specified at order (check on the module’s identification label);
minimum power: 20W,
• A low-frequency generator capable of producing sine-wave signals with
a 10V effective amplitude, output impedance of less than 250 Ω, and ad-
justable output frequency from 0 - 7.5 kHz,
• An ohmmeter or similar device to test output contact status,
• A milliammeter to test frequency remote indication,
• A PC-compatible microcomputer to interface with the A.D.T..
The assembly required is shown in Figure 2, for a FREQ2 voltage sensor
configuration.
abcd 19
A.D.T.1000 AUXILIARY TACHOMETER
BENCH TESTING
The table below specifies the connections for the LF generator to the A.D.T.
module, depending on the input sensor configurations:
Preliminary Operations
• Connect the power supply, power up the A.D.T., and adjust the voltage to
the intended nominal value (24V, 48V, or 125V). Then disconnect the
power supply,
• Connect the power supply output to the BN2 terminal strip: the negative
lead to terminal 13, the positive lead to terminal 14,
• Reconnect the power supply. The red "ON" light should come on. If the
device is an A.D.T.-2, the green "RDY" light should come on after a few
moments,
• Preparing the microcomputer for interface.
Before starting, make a copy of the «STATUS» floppy disk and store the
original in a safe place. This will allow you to start again without having to
contact ALSTOM, should a handling error occur.
Follow the installation procedure described in the «Installation Program»
chapter of the «STATUS - User Manual». Then connect the serial port (usually
COM1 or COM2 depending on the configuration) of the microcomputer to the
A.D.T. connector marked RS 232.
Start the STATUS software. When the main menu is displayed, press F2.
Make sure that the «TR» light comes on momentarily when you press F2. If
the exchange works, the menu described in the «Checking the Station Status»
chapter will be displayed on the computer screen.
Setting Parameters
Press F1 to modify the parameters. The list of adjustable parameters appears
on the screen.
Set the parameters (typical values are given in Appendix 2).
We then recommend that you do a general parameter save (see «Set up» in the
«STATUS - User Manual» ).
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DESCRIPTION - INSTALLATION - MAINTENANCE
BENCH TESTING
Operating Verification
For a voltage assembly, connect the generator to the «FREQ 1» input of the
A.D.T. 1000 module (terminals 5 and 6 of the BN1 terminal strip). Set the
generator voltage to approximately 10 V and the frequency to that given by
the machine’s speed measurement system at nominal speed.
abcd 21
A.D.T.1000 AUXILIARY TACHOMETER
INSTALLATION AND ON-LINE TESTING
When the tests are complete, disconnect the A.D.T. module and install it.
Before connecting the terminal strips, ensure that the power supply voltage is
compatible with that indicated on the identification plate. Connect the PC to
the RS232 connector and start up the STATUS software in «Monitoring»
mode. Start the machine and ensure that the speed displayed on the PC screen
corresponds to the actual speed.
The A.D.T. 1000 module is now operational. Disconnect the PC from the
RS232 port (powering down is not necessary).
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DESCRIPTION - INSTALLATION - MAINTENANCE
PROGRAMMING GUIDE
PROGRAMMING GUIDE
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A.D.T.1000 AUXILIARY TACHOMETER
INTRODUCTION
INTRODUCTION
DT_GLIS
Unit second
Meaning Time for which creep information is held
Min. 0
Max. 2047
Default value 15
Access level 3
This parameter resets an internal time delay to the programmed value, on the
leading edge of the speed signal.
When the time delay elapses the A.D.T. declares the machine stopped and
shifts the polarity of output O4 (6-level version) or O13 (15-level version).
This function is only available if it has been validated (SY_STOP=1)
Speed signal
Stop detection
DT_GLIS
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DESCRIPTION - INSTALLATION - MAINTENANCE
INTRODUCTION
Machine in rotation
Delay =DT_GLIS
DT_SL
Unit Deviation standardised at 1
Meaning Detection level of the speed sensor error
Min. 0
Max. 1
Default value 0.1
Access level 1
VT_FCDF DT_SL
FREQ2 Low-pass Deviation FAULT
+-
filter detection BN2 9-10
FREQ1
SY_TACH2 = 1
Speed indicator error 1
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VT_FC
Low-pass Filtered speed
filter taken into account
abcd 25
A.D.T.1000 AUXILIARY TACHOMETER
INTRODUCTION
These parameters define the speed measurement limits taken into account by
the module to generate current on the remote indication FREQ IND between 4
and 20 mA inclusive, and proportional to the measured rotation speed.
SA_VT4 specifies the value for a 4-mA current, SA_VT20 the value for a 20-
mA current.
mA
20
Speed (Standardised)
SA_VT4 SA_VT20
SY_AJ4 / SY_AJ20
Unit Standardised
Meaning Ajustment of the analog output FREQ-IND
Min. 0.001 / 0.9
Max. 0.3 / 1.1
Default value 0.2 / 1
Access level 1
These two parameters enable precise adjustment of the 4-20mA analog output
to obtain a remote indication consistent with the programmed speed
measurement limits SA_VT4 and SA_VT20.
They mainly compensate for the indication errors introduced by the analog
chain.
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DESCRIPTION - INSTALLATION - MAINTENANCE
INTRODUCTION
12 mA
SY_AJ4 SY_AJ20
4 mA 20 mA
These parameters enable setting of the lock-in and release levels of the
associated logical output. The difference between the two parameters defines
an operating hysteresis, ensuring output stability when the operating value is
around the programmed levels.
.
Oi
Speed (Standardised)
SV_SDi SV_SMi
abcd 27
A.D.T.1000 AUXILIARY TACHOMETER
INTRODUCTION
The diagram below shows the behaviour graph for each level output:
Oi=SY_RPi
Oi=SY_RPi
SY_ALAR
Unit None
Meaning ALARM output idle
Min. 0
Max. 1
Default value 0
Access level 3
SY_MAJ
Unit None
Meaning Default choice if 1 sensor lost
Min. 0
Max. 1
Default value 0
Access level 1
When the application has two sensors, this parameter can be used to transmit
information pertaining to the loss of 1 sensor or sensor discrepancy to signal a
minor or major error.
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DESCRIPTION - INSTALLATION - MAINTENANCE
INTRODUCTION
SY_MIN
Unit None
Meaning Activate minor error on 03 (BN1 15, BN2 1-2)
Min. 0
Max. 1
Default value 0
Access level 1
SY_MEMO
Unit Second
Meaning Delay in speed sample for sensor fault
Min. 0.001
Max. 5
Default value 0.5
Access level 2
SY_MEMO sets the delay value to take into account when detecting a wire
break in the measuring chain.
The absence of a measured speed signal at t and t-dt (dt = SY_MEMO) returns
an error.
This parameter is normally set to the default value. The use of any other value
implies extensive knowledge of the signal to be processed.
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abcd 29
A.D.T.1000 AUXILIARY TACHOMETER
INTRODUCTION
SY_PRD1/
SY_PRD2
Unit None
Meaning Predivision of the speed measurement
Min. 1
Max. 1000
Default value 1
Access level 3
1 2 3 4 1 2 3 4 1
Predivided signal
T
SY_PRDV=4
Programming too large a predivision value can delay the triggering of levels,
which hinders correct operation of the PLC.
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DESCRIPTION - INSTALLATION - MAINTENANCE
INTRODUCTION
SY_REPL
Unit None
Meaning Secondary mode in error
Min. 0
Max. 1
Default value 1
Access level 2
SY_RPi i = 1 to 15
Unit None
Meaning Idle status of the logical output Oi
Min. 0
Max. 1
Default value 0
Access level 3
The direction of a direct or reversing switch being set at the terminal strip for
the application, this parameter enables redefinition of the idle status for the
associated output.
SY_SENS
Unit None
Meaning Rotation direction detection presence
Min. 0
- 2228_B- 10/1/01
Max. 1
Default value 0
Access level 3
abcd 31
A.D.T.1000 AUXILIARY TACHOMETER
INTRODUCTION
This parameter should be set at 1 to validate the detection algorithm for the
machine rotation direction.
The equipment configuration requires a second speed sensor, connected to the
FREQ2 input on the basic module.
With this configuration, the A.D.T. uses outputs O5 and O6 (basic module) to
indicate the clockwise or counterclockwise machine rotation.
Obviously, this information is not useable if the machine has not itself
generated a stop detection.
SY_STOP
Unit None
Meaning Stop detection enabled
Min. 0
Max. 1
Default value 0
Access level 3
SY_TPMS
Unit Second
Meaning Masking time of start-up errors
Min. 0.1
Max. 100
Default value 5
Access level 2
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DESCRIPTION - INSTALLATION - MAINTENANCE
Speed Set
Speed Set
VT_FC
Unit Hz
Meaning Break frequency of the speed measurement filter
Min. 0.01
Max. 100
Default value 5
Access level 3
Programming too low a break frequency can delay the triggering of levels,
which hinders correct operation of the PLC.
VT_FCDF
Unit Hz
Meaning Break frequency of the speed error detection filter
Min. 0.01
Max. 100
Default value 5
Access level 3
VT1_FRN /
VT2_FRN
Unit Hertz
Meaning Nominal frequency 1 (or 2)
Min. 10
- 2228_B- 10/1/01
Max. 2500
Default value 60
Access level 3
abcd 33
A.D.T.1000 AUXILIARY TACHOMETER
Speed Set
VT_TAC2
Unit None
Meaning Presence of speed sensor No. 2
Min. 0
Max. 1
Default value 0
Access level 3
When the specifications do not provide for a second sensor (VT_TAC2=0), the
input must be FREQ1 terminals BN1 5-6.
VT_VN
Unit rpm
Meaning Nominal speed
Min. 1
Max. 3000
Default value 1000
Access level 3
VT_VN represents the rotation speed, in rpm, of the machine as defined by the
constructor.
This parameter is only used to visualise, in rpm, some test points accessible
with STATUS maintenance software, when provided.
34 abcd
DESCRIPTION - INSTALLATION - MAINTENANCE
Speed Set
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abcd 35
A.D.T.1000 AUXILIARY TACHOMETER
Help for Maintenance
ANNEE-MOIS-
JOUR-HEURE-
MINUTE-SEC
Unit
Meaning Module initialization date
Min. 0-1-1-0-0-0
Max. 99-12-31-23-59-59
Default value 96-7-8-12-0-0
Access level 3
The A.D.T. module has an internal battery powering a time circuit that
memorizes and dates events to record operational/use history.
This table can be read using STATUS software, if supplied.
If this is the case, these last parameters are programmed when the device is
installed.
MT_MOD
Unit None
Meaning Maintenance mode
Min. 0
Max. 2
Default value 0
Access level 3
MT_NUM
Unit None
Meaning Number of the logical output to be tested
Min. 1
Max. 15
Default value 1
Access level 3
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DESCRIPTION - INSTALLATION - MAINTENANCE
Help for Maintenance
abcd 37
A.D.T.1000 AUXILIARY TACHOMETER
Help for Maintenance
MT_ETAT
Unit None
Meaning Forced status at output
Min. 0
Max. 1
Default value 0
Access level 3
MT_VIT
Unit rpm
Meaning Simulated speed
Min. 0
Max. 3000
Default value 0
Access level 3
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DESCRIPTION - INSTALLATION - MAINTENANCE
MAINTENANCE
MAINTENANCE
- 2228_B- 10/1/01
abcd 39
A.D.T.1000 AUXILIARY TACHOMETER
GENERAL
GENERAL
40 abcd
DESCRIPTION - INSTALLATION - MAINTENANCE
GENERAL
no
«FAULT» END
yes
«ON» no
light 1.1
off
yes
Power supply no Look for a power
enabled at terminal strips supply breakdown.
BN 2-13/14
yes
abcd 41
A.D.T.1000 AUXILIARY TACHOMETER
GENERAL
1.1
Connection no
established
yes
Cut Supply 30s
Call up the «Monitoring» menu («F3»)
Restart module
no
Error No.
> 99 1.2
yes
Start «STATUS».
«F2»: check the station’s status.
Cut the power for approx. 30 s,
then reconnect the A.D.T..
Connection no
established
yes
END
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DESCRIPTION - INSTALLATION - MAINTENANCE
GENERAL
1.2
Error on sensor 1 or 2 no
+ error or absence
sensor 2 or 1.
yes
Signal no
absent?
yes
abcd 43
A.D.T.1000 AUXILIARY TACHOMETER
GENERAL
2.1
44 abcd
DESCRIPTION - INSTALLATION - MAINTENANCE
APPENDIX 1- Technical Features
Power Supply
Consumption 24W
Maximum number 2
Logic Inputs
abcd 45
A.D.T.1000 AUXILIARY TACHOMETER
APPENDIX 1- Technical Features
Logic Outputs
Breaking capacity
Analog Output
Number 1
46 abcd
DESCRIPTION - INSTALLATION - MAINTENANCE
APPENDIX 2- List of Parameters
abcd 47
A.D.T.1000 AUXILIARY TACHOMETER
APPENDIX 2- List of Parameters
48 abcd
DESCRIPTION - INSTALLATION - MAINTENANCE
APPENDIX 2- List of Parameters
abcd 49
A.D.T.1000 AUXILIARY TACHOMETER
APPENDIX 3- Terminal
APPENDIX 3- Terminal
ON
1 SANA+ +V 4-20mA
2 SANA- 0V 4-20mA
RS485
RS232
3 FREQ2- 0V FREQUENCY 2
4 FREQ2+ +V FREQUENCY 2
5 FREQ1+ +V FREQUENCY 1
TR
6 FREQ1- 0V FREQUENCY 1
7 O6-O OPEN CONTACT +V
1
FREQ IND
4-20mA
BN1 8 O6-F CLOSED CONTACT 0V
2
V1
3
9 O5-O OPEN CONTACT FREQ 2
V2
4
10 O5-F CLOSED CONTACT
V2
5
11 O5-O6-N COMMON V1
FREQ 1
6
12 O4-O OPEN CONTACT T
7
O6
BN1
13 O4-N COMMON 8
24Vcc
14 O4-F CLOSED CONTACT
9
O5
10
48Vcc
1 O3-N COMMON O4
13
4 O2-N COMMON O3
125Vcc
1
7 O1-N COMMON O2
4
FUS 1A 5x20
O1
7
10 FAULT-N COMMON
BN2
8
13 +V BATT +V BATTERY +
11
I1
14 -V BATT 0V BATTERY -
12
PWR
0V
14
15
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DESCRIPTION - INSTALLATION - MAINTENANCE
APPENDIX 3- Terminal
RDY
5 O14-O15-N COMMON
6 O13-O OPEN CONTACT
1
7 O13-N COMMON O15
2
BN3 8 O13-F CLOSED CONTACT
3
9 O12-O OPEN CONTACT
O14
4
10 O12-N COMMON
5
11 O12-F CLOSED CONTACT
6
O13
12 O11-O OPEN CONTACT
7
BN3
8
13 O11-N COMMON
24VDC
9
14 O11-F CLOSED CONTACT
O12
10
15 O10-O OPEN CONTACT
11
12
48VDC
O9
7 O8-N COMMON
4
5
10 O7-N COMMON
BN4
13 ALARM-N COMMON
12
+
14
I2
-
15
abcd 51
A.D.T.1000 AUXILIARY TACHOMETER
APPENDIX 5 Device indentification
A.D.T. - 1 / V
Device
- 1: 6-level version
- 2: 15-level version
52 abcd
DESCRIPTION - INSTALLATION - MAINTENANCE
APPENDIX 6 - Regulatory declaration
APPENDIX 6 - Regulatory
declaration
Model 1 and 2
EN 50081-2
EMCstandards
EN 50082-2
Year 1995
- 2228_B- 10/1/01
abcd 53
A.D.T.1000 AUXILIARY TACHOMETER
APPENDIX 6 - Regulatory declaration
54 abcd