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cellular enzymes, typically in the absence of oxygen. It is char- conditions under which fermentation is to take place. One of
acterized by being highly exothermic and the incomplete oxi- these factors is the sugar content and both intrinsic and extrin-
dation of large quantities of the original substrate. sic nutrients found in the molasses. Other factors within the
In the case of alcoholic fermentation, the initial substrates control of the rum producer are temperature, fermentation
are fermentable sugars such as glucose and fructose, and the duration, the pH, the predominant type of yeast during fer-
end products consist mainly of ethyl alcohol, smaller amounts mentation, and the density of the medium (Table 2).
of other congeneric products, and the large-scale release of CO2 With the exceptions of temperature and fermentation dura-
(Figure 1). tion, all these factors must be adjusted in the molasses prior to
In order for alcoholic fermentation to commence, a num- fermentation. Correspondingly, the molasses is diluted to the
ber of requisites must be met for both the raw materials and the appropriate density to avoid malfunction of the fermentation
apparatus. Particles in suspension are precipitated with alumi-
num sulfate; nutrients added, such as nitrogen (urea or ammo-
Table 1 Most frequently bacteria and yeasts in molasses nium salts) and phosphorus; and the pH adjusted with
phosphoric and/or sulfuric acid. If selected yeasts or bacteria are
Bacteria Yeasts to be added, pasteurization may be used to ensure the elimination
of autochthonous microbial flora that might compete with the
Bacillus subtilis Schizosaccharomyces pombe (heavy rums)
Bacillus licheniformis Schizosaccharomyces octosporus (heavy added flora and reduce their output. The characteristics of com-
rums) mercial yeast strains should promote the appropriate develop-
Bacillus brevis Saccharomyces cerevisiae ment of fermentation, such as high fermentation velocity, ethanol
Bacillus cereus Saccharomyces rouxii (light rums) tolerance, high-temperature acidity, and osmotic pressure, as well
Bacillus megaterium Saccharomyces mellis (light rums) as alcoholic output and the production of appropriate aromatic
Bacillus pumilus Rhodotorula mucilaginosa compounds. It is now also thought very desirable for these yeasts
Brevibacterium imperiale Kluyveromyces fragilis to have a ‘killer’ capacity, by controlling the development of other
Candida undesirable yeasts during fermentation.
Kloeckera
In order to accelerate the start of fermentation, a mixture
Pichia (Hansenula)
known as ‘bottom of the vat’ may be prepared at 4–10%V V1
Saccharomycodes
Torulopsis with yeasts selected from the molasses. This preferment is
added to the vat and, when fermentation begins, diluted
2 NAD 2 NADH2
H
H CO2
2 H O
O
C 2
C
H H
H CH3 C H
Ethanol Acetaldehyde
Table 2 Composition and factors molasses should gather for the start and good development of alcoholic fermentation
Nutrients
Contributing factors
Acetaldehyde Ethyl acetate Propyl alcohol Isoamyl alcohol Isobutyl alcohol Total acids
Strain (g 100 l1a.a) (g 100 l1a.a) (g 100 l1a.a) (g 100 l1a.a) (g 100 l1a.a) (g 100 l1a.a)
molasses is gradually added to avoid excessive temperature Table 4 Influence of pH on alcoholic fermentation
buildup. Although the preferred temperature for fermentation
is 21 C (Table 2), the temperature range is quite wide, Product (g 100 l1a.a) pH 3 pH 4 pH 5 pH 6 pH 7
depending on the type of rum produced. For example, for Ethanol 171.0 177.0 173.0 161.0 150.0
light rums, temperature can vary from 28 to 33 C, while for CO2 181.0 190.0 188.0 177.0 161.0
heavy, Jamaican-type rums, the range is from 30 to 33 C, and Glycerol 6.2 6.6 7.7 16.2 22.2
cases have been recorded of fermentation at 37 C. The pro- Acetic acid 0.5 0.7 0.8 4.0 8.7
duction of dark or heavy rums always involves the use of Lactic acid 0.8 0.4 0.5 1.6 1.9
higher temperatures and fermentation durations (Table 2),
a.a, absolute alcohol.
with even the possible addition of the ‘dunders,’ which are
the nitrogen-rich residues or lees from previous distillations.
Just as there are nutrients in molasses that encourage alco-
holic fermentation, other constituents may have the opposite below 30 C, the Clostridium culture is added. The most effi-
effect. Compounds, such as hydroxymethylfurfural ( 0.05% cient culture has a bacterial (C. saccharobutyricum) to yeast ratio
V V1), butyric acid ( 0.1%V V1), valeric acid ( 0.1% of 1:5. The bacteria accelerate the formation of alcohol during
V V1), and minerals, such as silver, arsenic, barium, mercury, fermentation and encourage the formation of a balanced aro-
lithium, nickel, osmium, lead, selenium, and tellurium matic profile. The function of other bacteria is not clear.
(100 mM), can delay or even inhibit alcoholic fermentation. The major end products of alcoholic fermentation are ethyl
Acetic acid can affect yeast activity, modifying their tolerance to alcohol and CO2. A number of other compounds, known as
both alcohol and temperature. The higher the concentration of congeneric compounds, are also formed. These have an impor-
this compound, the lower the alcohol tolerance of the yeast, up tant effect on the bouquet of the rum, although others are
to a maximum of 1%V V1, where tolerance is zero. Similarly, at present in the raw material. The congeneric compounds are
a concentration of 1%V V1, the critical temperature of yeast mainly glycerol, n-propyl alcohol, organic acids (acetic and
falls to 26 C, in comparison to a 42 C maximum for some lactic), higher alcohols (isoamyl and isobutyl), aldehydes
yeast in the absence of acetic acid. (acetaldehyde), esters (ethyl acetate), and fatty acids. The pro-
Once alcoholic fermentation has begun, and the alcohol duction of congeners is closely related to the type of yeast and
concentration has reached 3.5–4.5%V V1, the sugar has fallen the predominant pH during alcoholic fermentation. Tables 3
below 6 g 100 ml1, and the fermentation temperature is and 4 provide some examples of the foregoing.
Rhum–Ron–Rum: Technology and Tradition 621
A rest period of 24–40 h after the conclusion of fermenta- Conditions are thus kept uniform throughout the fermentation
tion is recommended to increase development of the rum’s vessel, with a balance between nutrients, microorganisms, and
bouquet. Low fermentation temperatures and low pH values desired end products obtained (Figure 3).
toward the end of the process likewise encourage the concen- After the completion of fermentation, and before distilla-
tration of esters. It is also thought that significant concentra- tion commences, the fermented mass or wash (batición in
tions of a higher alcohol, such as n-propanol, are the result of Cuba) is left to stand in order for the yeast to settle at the
high concentrations of glutamic acid in the molasses. bottom. Suspended insoluble matter is separated by centrifuge.
Different fermenting systems are used in the production of
rum. Discontinuous systems are commonly used in the closed
batch and Melle–Boinot variants (Figure 2). These are closed Distillation in Rum Production
processes in which the preferment and nutrients are added at the
start of fermentation, allowing incubation to take place under After fermentation, the next stage is distillation. Its modern
optimal conditions. When the desired state has been reached, expression evolved variously in different geographic production
the fermentation vessel is emptied and cleaned and the process areas. However, the industrial revolution brought about the most
repeated. Multiple-stage continuous fermentation systems are important change in distilling, allowing highly homogeneous
also used, where the nutrients and preferments are continuously beverages to be produced regardless of year, raw material, etc. A
added and ferment is withdrawn from the vat or bioreactor. better understanding of chemistry, and especially the principles
Air
Distillation
Melle-Boinot fermentation
Substrate
Urea CO2
Phosphate
Sulfate
Sulfuric acid Yeast inoculum
Defoaming Warm
Water water
Main
fermenter
Cold
Air water
Distillation
Phosphate
Sulfate
Sulfuric acid
Defoaming
Water
Inoculum
Distillation
Figure 3 Multiple-stage continuous fermentation system in rum.
Cold water Warm water Cold water Warm water Cold water Warm water
Distillate
Distillate
receiver
receiver
Fermented
receiver
Raw
Oak Barrel
of evaporation and condensation, altered rum production concentrate in the remaining liquid. In this way, the alcoholic
forever. and aromatic products of yeast fermentation (secondary
Generally speaking, the term ‘distillation’ is applied to pro- aroma), as well as those from molasses (primary aroma), are
cesses of vaporization, by which compounds removed with separated, selected, and concentrated. Rum is made using
steam are recovered during condensation. More specifically, either simple, discontinuous, batch distillation or continuous
the constituents of a liquid mixture are separated by partial distillation in a single or multiple (3–5) column system.
vaporization, and there is separate recovery of the steam and Simple, discontinuous, or batch distillation (Figure 4) is
waste. Most of the volatile components of the initial mixture used in French and English areas of the West Indies and
pass into the steam, while the less volatile constituents in Brazil for heavy rums. It is typically a relatively simple,
Rhum–Ron–Rum: Technology and Tradition 623
low-cost, flexible system, producing high-quality rum, Variations in continuous distillation are suitable for large-
although production costs are high. A typical installation is scale production ( 10 000 l in 24 h), with consequent savings
similar to a simple pot still with three stages. The mixture to be in fuel and time. However, a significant disadvantage is the
distilled is pumped into a copper distillation vessel, from inability to obtain a suitable degree of splitting. An installation
which the distillate obtained, known as ‘low wine,’ is collected of this type, which avoids the disadvantage, consists of a dis-
in a second vessel where another distillation takes place, pro- tilling column, a rectifying column, one or more purifying
ducing ‘high wine.’ The heads and tails of the second distilla- columns, and three or more condensers (Figure 5). The end
tion are discarded and only the heart (middle cut) of the high product is complex, with alcoholic strength of 40–70%V V1
wine is distilled to produce rum. The head fraction of the high and important amounts of aldehydes, acids, esters, higher
wine is obtained at temperatures below 78 C and is rich in alcohols, etc., and is known as liquor.
very volatile substances such a methanol, acetone, Distillation contributes decisively to the volatile composi-
acetaldehyde, and ethyl acetate. The tail fraction is the last to tion of the rum distillate. For example, heating promotes oxi-
be obtained, at temperatures above 82 C. It consists of the dation, esterification, and partial dehydration, giving rise to
components with the highest boiling point: higher alcohols, new compounds, with an increase in the concentration of
furfurals, and aromatic compounds. These could impair the aldehydes, ethyl acetate, and other esters, as well as furfural.
aromatic characteristics of the distillate if their recovery is Sugarcane ferments (worts) contain very little furfural, but it
prolonged, leading to high contents in the final product. The can appear due to the dehydration of pentoses and pentosans
central fraction is collected between 78 and 82 C and consists during distillation. A wort with higher sugar contents and more
mainly of ethyl alcohol and desirable congeneric compounds, acid gives rise to a higher furfural content in the distillate.
reaching an alcohol content of 90–95%V V1. The master dis- Similarly, an increase in acetaldehyde content is due to the
tiller’s skill consists in knowing how to collect only the central incomplete oxidation of ethyl alcohol. Acetaldehyde can also
of the three fractions, determining when they begin and end. react with ethanol to produce acetal.
This ensures the absence of undesirable alcohols and the pres- Another important consideration in the production of rum,
ence of a high percentage of aromatics, although correction can and of any distilled beverage, is the presence of methanol.
be carried out to obtain pure ethanol. Correction processes Because of its nerve toxicity, distillation is adjusted to keep its
enrich alcoholic vapors by passing them countercurrent concentration very low in the final distillate. Methanol is
through liquids descending from the upper parts of a column. metabolized by the liver to formaldehyde and subsequently
Inside the column, the vapors exchange heat and mass with the to formic acid. The latter can be excreted (via urine) or oxidized
liquid and eventually condense upon leaving the column with to CO2. Approximately 3–5% is eliminated in unmetabolized
partial reflux. This ‘washes’ components with highest boiling form via the kidneys and lungs. The minimum lethal dosage is
point out of the rising vapor flow. At the same time, some the 100 mg Kg1 body weight (ranges from 20 to 100 ml
compounds with low boiling point are lost. methanol).
Fermented raw
condensers
condensers
condensers
condensers
condensers
condensers
condensers
condensers
condensers
Reflux
Alc.A-Rhum
Alc.D Alc.D
Alc.B
Figure 5 Continuous distillation system in rum. Alc.A-Rhum: The finest alcohol and used for rhum elaboration; Alc.B: Fine alcohol but not used for
rhum elaboration; Alc.C: Fusel alcohol rich in superior alcohols and not used for rhum elaboration; Alc.D: The worst alcohol in distillation and
not used for rhum elaboration.
624 Rhum–Ron–Rum: Technology and Tradition
In order to ensure the minimal concentration of methanol in amount of oxygen dissolved during preceding stages. Oxida-
the distillate, systems can be used consisting of columns that tion begins by affecting the components of rum, with an
leach methanol by trichloroethylene in the liquid–vapor phase. increase in aldehydes and acetic acid, and over time, it also
Different regulations in rum-producing countries set maximum affects wood components.
limits for the presence of methanol. In Cuba, for example, the The most common wood used for aging rum is oak (Quer-
maximum is set at 10 mg 100 ml1, and in the European Union cus). The most widely used species are white oaks (Q. alba, Q.
and other Caribbean nations, it is 30 mg 100 ml1. minor, Q. platanoides, Q. iberica, Q. longipes, Q. robur, and Q.
Another manner of purifying rum is by using activated canariensis) because of their excellent porosity and the contribu-
carbon. This is a porous adsorbent, consisting mainly of car- tion they make to the aromatic composition of rum, providing
bon, with a high adsorption capacity for gaseous substances as both volatile and nonvolatile compounds. The main role of
vapor or in solution. This is the result of a particular thermal most of the nonvolatile compounds is to act as precursors in
treatment known as activation, which increases the specific the formation of flavorants during contact of the oak with the
surface of the carbon and donates high porosity. The use of alcoholic beverage, whereas the volatile compounds can make
this product with rum decreases its acidity, as well as its phe- direct contributions to the taste and bouquet of the rum.
nol, ester, and fatty acid contents. It also creates a slight Oak wood contains cellulose (40–45%), hemicellulose
decrease in higher alcohol contents and eliminates lactones. (20–25%), lignin (20–33%), and a heterogeneous group of
If necessary, it can also have a bleaching effect. soluble compounds (2–10%). The latter are important, as they
can donate the characteristic color and smell of wood. This large
group includes resins, volatile oils, terpenes, fatty acids, carbo-
Aging of Rum hydrates, polyhydric alcohols, nitrogenous compounds (pro-
teins and alkaloids), phenolics, and inorganic components.
Aging of rum involves storage in white oak barrels (cherry being The decomposition of lignin (Figure 6) causes the appear-
used in some regions), the duration depending on the quality ance in the distillate of compounds such as coniferaldehyde
and type of product desired, with the aim of improving its and sinapaldehyde and their derived acids and aldehydes.
sensory attributes. This improvement is the result of a number These have an important role on the organoleptic characteris-
of transformations that take place between components of the tics of the rum. The longer the aging, the higher the presence of
distillate and those of the wood. These involve reactions between these compounds in the distillate, although extraction also
different compounds of the distillate, reactions between sub- depends to a large extent on the age and usage of the barrel.
stances extracted from the wood and their oxidation, and The same is true of other wood extractives, such as tannins and
reactions between the original compounds, extracted com- oak lactones. Similarly, the intensity of the scorching of the
pounds, and those formed previously. The most influential reac- barrel’s inner surfaces, part of its construction, also has an
tions during aging are those of esterification, oxidation, and the effect on the compounds that originate from the wood.
decomposition of lignin. Although compounds that originate during aging have some
Esterification depends on alcoholic strength, acid content, active participation in its sensorial characteristics, oak lactones
temperature, and duration, while oxidation is more intense at are possibly the most important. The two oak lactones recog-
the start of the aging process. This results because of the large nized in rum are oak trans-lactone and oak cis-lactone. The
Standard temperature
Lignin Lignin-complex
Acidic Alcoholysis
Sinapaldehyde Coniferaldehyde
O2 O2
Syringaldehyde Vanillin
O2 O2
former gives off aromatic notes of grass, straw, spices, a slight desired type of rum and aging period. The higher the contact
smell of firewood, and a moderate smell of coconut, while the surface, the more intense the organoleptic characteristics of the
second smells of cinnamon and strongly of coconut. The lactone rum, and therefore, aging time in the barrel will tend toward the
contents of rum depend on the species of oak and the intensity legal minima, whereas in a barrel with lower contact surface,
of charring during construction. The species with highest lactone aging times will increase for similar organoleptic results.
contents are Romanian and French oaks, while American oaks, The barrels are stacked in different ways depending on the
which are the species used primarily for rum aging, have characteristics of the storage area. The most usual arrangements
medium contents. The lowest concentration of lactones is are known as solera and racks (Figure 7), each of which has its
found in Japanese oak, which is hardly ever used. The heavier advantages and disadvantages. For example, the solera arrange-
the barrel charring, the higher the oak lactone contents. The ment, also known as solera gallega in Cuba, has the advantage
maximum charring duration is 15 min (heavy charring). For of economy of setup but is more awkward to work with. The
light rums, barrels may be only lightly toasted, or not at all. rack arrangement has the advantage of improved barrel sup-
Charring has several effects on wood composition: thermal port, but it is expensive and complex to set up, sometimes
decomposition of polyoxides, creating furanic aldehydes; ther- requiring the use of forklift trucks to move the barrels.
mal decomposition of lignin, creating volatile phenols, The traditional arrangements for barrel storage (solera and
aldehydes, and phenolic acids; thermal decomposition of tan- racks) are the most common, but they have their disadvantages:
nins, creating gallic and ellagic acids; and thermal decomposi- large warehouses required to keep the barrels, the limited avail-
tion of lipid components, creating lactones. ability and cost of barrels, evaporative loss during aging, deteri-
An important question regarding rum aging is evaporative oration of warehouses and barrels, periodic reactivation of the
loss. This depends on several factors, such as the density of the barrels, and treatment of new barrels before use for aging.
barrel wood, the evaporation area per unit volume, the humid- In an attempt to reduce the effects of the foregoing, non-
ity of the air in the storage area (70% is considered optimum traditional aging systems have come into being. These aim to
for balance), ambient temperature, airtightness of the barrels, reduce evaporative loss and accelerate the aging process. To
and the intensity of inner surface charring. Loss can be up to this end, these new aging techniques must achieve rapid extrac-
12% per year, with a decrease in compounds such as ethanol, tion of oak compounds by the hydroalcoholic mixture,
acetaldehyde, n-propanol, ethyl acetate, isobutanol, isoamyl improve the conservation and increase the original volatile
acetate, isoamyl acid, ethyl caproate, and acetic acid. substances, and provide adequate oxidation of the compo-
The oak wood used in aging can have different morpholog- nents extracted from the wood and those present in the rum.
ical characteristics that can have an effect on the end product. Some of these nontraditional techniques include the use of oak
The capacity of the barrels is usually 200 l or 450 l, which extracts, oak wood chips, treatment with oxygen or ozone, the
determines the contact surface of the distillate with the wood. application of electrical currents to the distillate, and the appli-
In a 200 l barrel, the area of wood per liter of distillate is 90 cm2, cation of nonionizing radiation. The most effective of these
while for a 450 l barrel, the area is only 60 cm2. This means that techniques are those using extracts and chips of oak wood. The
one or other type of barrel will be chosen, depending on the others are of dubious utility.
Table 5 Rum-producing countries Spain. Table 5 summarizes the different areas and countries
where rum is produced.
Country Rum kinds Commercial brands