heatexchangerspares.comWages alls REMOVAL FROM SITE Our engineers are available to attend site to open heat exchangers and remove the existing plates and gaskets. INITIAL INSPECTION When the plates and gaskets arrive back at our works they are checked in against the customer's specifi- cation and visually inspected for any damage. CHEMICAL CLEAN The plates are degasketed and dipped in a series of chemical baths to remove deposits and scale. They are then pressure washed and dried before being visually inspected for the second time. DYE PENETRANT TESTING The cleaned plates are sprayed with a fluorescent dye and inspected with an ultra violet lamp for pin holes and cracks. Before chemical clean Pinholes are revealed After chemical clean by UV inspection PLATE REPLACEMENT A report will be provided detailing any plate failures and recommendations will be made. Failed plates will be replaced with new plates following our customer's instructions REGASKETING Plates are regasketed with new gaskets and assembled in order ready to be fitted back into the heat, exchanger frame. QUICK TURNAROUND Plates are usually available for despatch approximately 1 week after removal from site. INSTALLATION If required our engineers are available to attend site to fit the refurbished plates, tighten the heat exchanger to the appropriate dimension and test for leaks.ROTATING PLATE PACK If your heat exchanger is part of a critical application or if downtime for servicing must be kept to an absolute 7 minimum we would recommend a rotating plate pack 1. MINIMISED DOWNTIME 2. REDUCED RISK 3. DAMAGE LIMITATION 4, PROLONGED HEAT EXCHANGER LIFE MINIMISE DOWNTIME When the heat exchanger is first serviced the existing plate pack is removed and replaced with a new set of plates and gaskets. This minimises downtime, usually 1 - 3 hours, as no cleaning or regasketing is required. The old plate pack is removed to be cleaned, regasketed and held ready for the next service. When the heat exchanger is next serviced the process is repeated. The existing plate pack is removed and replaced with the refurbished plate pack, once again downtime is kept to just a few hours rather than the 1 - 2 weeks that would normally be required to refurbish the plates. This method of plate pack rotation is particularly cost effective if you have several heat exchangers on site that have identical plate packs, as just one rotating plate pack can be used to service many heat exchangers. REDUCED RISK In critical applications unexpected heat ekchahger faildres can cost thousands of pounds for every day the heat exchanger is not running. Adgpting tHe rotating plate pack system means you have a spare plate pack ready to install in the event thata/heat exchanger fails unexpectedly. This can be vital, especially as the lead time for spare parts‘can be several weeks for some heat exchangers, particularly obsolete models. DAMAGE LIMITATION The normal plate cleaning process downtime may be-kepitto 1 week assuthing all the plates pass the dye penetrant test but what happens if some of the plates fail? If new plates are not available from stock your downtime cai} suddenly change from } week to several weeks withydramatic consequences. Having a rotating pack gives you precious time ta replace any platesthat Have failed whilst keeping your heat exchanger in operation. PROLONGED HEAT EXCHANGER LIFE Regularly refurbishing your heat exchanger plate§ will prolong theit life in the long run. Deposits and scale left in a heat ex¢hariger for long periods of time may damage tthe heat transfer plates, often rendering them useless even after the first service Regular preventative maintenance will ensure consistently high effitienty and maximuntheat exchanger lifeSERVICE ENGINEERS Our fully trained engineers have over 20 years experience servicing plate heat exchangers and are available to carry out work on all the leading brands of plate heat exchanger throughout the UK, and overseas if required Our services include: Installation of new equipment Fitting new plate packs Removal & re-fit of plates for off-site refurbishment Pressure testing Service training Service contracts Plate heat exchangers are used in a wide range of industries and we have the expertise at working on, a variety of sites including Food Factories CHP Plants Oil Refineries Pharmaceutical Companies Water Treatment Works Office, Government and Residential Buildings Hotels and Health Clubs Our engineers carry the CSCS (Construction Skills Certificate Scheme) Skill card which qualifies them to carry out installation and service work for all the leading construction companies. The CSCS card provides evidence that the holder has undergone health and safety awareness training and testing Along with the CSCS our engineers are also trained in first aid at work, confined spaces and have been security cleared at sensitive government buildings, PHE INSTALLATION SERVICE IFaccess is poor or your plate heat exchangers are simply too big to be installed in one piece, our engineers can flat pack them for ease of transporting and positioning The heat exchangers are broken down in to their key components and palletised ready for transporting to the plant room. Following a site survey the flat packed heat exchanger is positioned in line with the plant room drawing, rebuilt and pressure tested. As the work is undertaken by our own engineers your 12 month warranty is not affectedBAL PURCHASING & SUPPL’ As we are not tied to a UK manufacturer we are able to source and supply spare parts worldwide. Combined with the holding of extensive stocks this enables us to keep prices competitive and keep lead times to a minimum, Countries currently within our supply chain: AUSTRALIA PORTUGAL CHINA SAUDI ARABIA -ASTERN EUROPE SINGAPORE RANCE SOUTH AFRICA GERMANY SOUTH KOREA INDONESIA RAN RELAND TAIWAN TALY THAILAND KENYA TURKEY MALAYSIA UAE. MEXICO JNITED KINGDOM THE NETHERLANDS USA. NORWAY WESTINDIES NEW ZEALAND BO) TAGS The performance of heat exchange equipment will steadily reduce from the first time it's used. To maintain your water temperature you will have to adjust flow rates and boiler or chiller temperatures. This, in turn will increase time, effort and more importantly costs. With a Heatexchangerspares.com service contract you can be safe in the knowledge that your essential heat exchange equipment will be fully functional. Regular inspections enable us to identify any reduction in performance or mechanical problems early, reducing their impact and likelihood of a breakdown occurring. EQUIPMENT COVERED Aquasave Aquasave BIO Aquamodule / Cetemodule Plate Heat Exchangers - Hygienic Plate Heat Exchangers - Industrial Hot Water Sets HOW IT WORKS During the annual contract period, you will receive a minimum of two visits. These can be either scheduled or used as an emergency visit. You will also benefit from discount on spare parts. After each visit you will receive a detailed service report on the condition of the equipment, this allows us to tailor the maintenance programme more accurately to your requirementsWN iia alt Cla5 8B) UN ee) | Most plate heat exchangers have a name plate label which states its make and model, unfortunately this abel can be damaged or removed, making identification very difficult. By using our knowledge of plate heat exchangers we are able to identify most model types using the information below. During the service life of a plate heat exchanger you will be regularly changing the gaskets and cleaning the heat transfer plates. However, there may be times when other tems become damagi heat exchanger is installed in an A-Vertical Port Centres, B-Horizontal Port Centres C- Frame Height D-Frame Width E- Frame Colour Typical plate heat exchanger manufacturer's frame colours DARKBLUE [LIGHT BLUE | GREEN | YELLOW | BURGUNDY AlfaLaval | Arsopi | Cetetherm | HRS HRS Sondex | Funke GEA Stokvis. | SWEP Tranter HRs Schmidt | Vicarb PLATE HEAT EXCHANGER COMPONEN DESCRIPTION Fixed frame plate Mobile Pressure Plate Top Carrier Bar Bottom Carrier Bar Back Leg Pressure Plate Roller - Not On Small PHES Front Feet Back Foot, Tie Bars Liner - Rubber or Stainless Stee! Front Plate- End Plate 1 Full'D' Gasket Flow Gasket Flow Plates Back Plate - End Plate 2 d, especially if the plate aggressive environment or used in conjunction with corrosive liquids.HEAT TRANSFER PLATE IDENTIFICATION CCS ‘008 C = 1200 EES iS GASKET SELECTION GUIDE GASKET MATERIAL NBR NBRHT HYDROGENATED NAR OM EPDM HT BUTYL HYPALON VITON tFkM A/B/G NEOPRENE TYPICAL RANGE “15°Cto 110°C “10°Cto 135°C “S'Cto 160°C -25°Cto 150°C “10°Cto 160°C “10°Cto 160°C “10°Cto 70°C “5°Cto 130°C “10°C to 80°C eS Ld Moors AT084 0034 A100 0230 TYPICAL APPLICATIONS Cooling / Low Temp. Hot Water Cooling / Low Temp. Hot Water High Temp. Hot Water High Temp. Hot Water High Temp, Hot Water High Temp, Oils / Solvents Specialised Chemicals High Temp Oil/ Chemicals Specialised Chemicals yj I UY Zam High Theta Line | |S Heat Exchangers / soo! Thermal Cine 3 [APV Funke Sendex UNSUITABLE APPLICATIONS High Temp. Hot Water / Steam Hydrocarbon Oils / Solvents Hydrocarbon Oils / Solvents Hydrocarbon Gils / Solvents Steam10-12 Caxton Way, Watford, Hertfordshire, Mies han enna N A t.+44 (0)1923 232335 f. +44 (0)1923 230266 Deeg kean) PACE esc ece PLATE HEAT EXCHANGER RANGE Listed below is a selection of plate heat exchanger manufacturers and their most common model types that form part of our current range. If you have a requirement for a specific model type that is not shown please contact us for a quotation as we are able to identify and source the majority of genuine and non-genuine plate heat exchanger gaskets and heat transfer plates. TI A108, A-158 Snap, A-15-BW, A-20-H8M, 3, A-30-HEM, AK-20, AML 10:HBM, Clip 10, Clip 6, Clip 8, #-10, #7, M1008, M3, M30.FM,M-6-=,M-6M, MA-30, P01, #-01 Clip, P-02 Clip, P-13,P-132, P14, P-15, Po16,P-17, 7-171, P21, P-22,?-22 Clip, Cetetherm fuding Vicarb (790, CT95, CT9SDS, V-4,V-8, V-13, C7100, (C1160, CT160W, V-4SClip, V-5S, V-60, ¥-109, C1210, CT210DS, C7220, V-120, HRs032, HRSO41, HRS120E, HRS140 HAS'150, HRS220, HRS240M, HRS4OD, HRSS00, HRSS50, HRS620, HRSZOM, HRS750, 485800, HRS-UXO08, HRS-UXO16, THRS-UX216, HRS-UN226, HRS-UX256, HRS-Ux286, HRS-UK416, HRS-UX826, HRS-UX436, HRS-UX496. ATRANTER 6-012, 6C-016, 6-026, 6C-028, 6C-030, {GC-051, GC-054, 6C-060, GF-057, GF-097, F187, GU-013, GX-007, GX-012, GX-018, (6x026, GX-042, 6X-051, GX-060, GX-064, (6X085, GX081, GX-100, GX-118, GX-140, (GK145, GX-180, 6X-205, GX-265, GX-325, s\APV 1020, 1025, 1050AS, 1070-% Evap.FFPE, Evap MK, Evap. AKIN, H-12,H-17, HA17 Clip, HMB, HX, Junior, K-55 Clip, K-71 K-71 Clip, N-12,N-35, N-35 Clip, N50, RA £05, R'5, 8-5 Clip, B55, REG, SR SR-1 Clip, SR-2, SR3, SR Clip, SR-6AA Clip SR-6AG Clip, SR-6GH Clip, SR-6GI Clip, T-, TRAV. FUNKE “WW. FP 06, FP 08, FP 14, FP 20, FP 10, FP 16, FP 22, FP 19, FP 205, F931, FP 40, FPSO, FP 41, FP 60, FP 80, FP 405, FP 70, FP 100, P 200, FP 250, €P 300. flow, Sigma?, Sigma, Sigma-t2, Sigma-t6, Sigma-17, Sigma-20, Sigma-22, Sigma:27, Sigma-2? Clip, Sigma-s2, Sigma-s7, Sigma-37 Clip, Sigma-47, Sigma-64, Sigra-65, Sigma-85 Clip, Sigma-s5, Sigma-114, Sigma-138 5, Sigma Star 45, Sigma Star 90, Sigma Star 5S, ‘Sigma Star 32-25, a 6-50, 66-30, GL-13, GM-138, GX-12, 6K-26, (6x42, HX.25, HX-50, UFX-12, UPK-26H, UPR42H, UX-01, UX-16, UX-20, UX80, Our range is available in the following materials: NBR | NBR HT | HYDROGENATED NBR | EPDM | EPDM HT | BUTYL | HYPALON | VITON (FKM) RSP arsopi Ux 416, UX-426, UX-436, UX496, FH.O16, F216, F4-226, FH-256, FH-296, FH-416, F426, FHA36, FH 496 152, 159, 161, N-184 (thin and thick), N-40, Vi-4,VT-40, VI-40 Clip, VI-40P, VT-402, I-80, VI-80 Clip, Vi-805, Se onmex $-4, $5, 5:18, 5-19, 5-20, 5-40, 5-35 Clip, 5-39, 5:50, 5-58 Clip. 150, TL99, 1.150, 1.200, 1.250, 1.409, TLs00, TL6S0, TLsS0, /8/G | NEOPRENE