Job Number M077 Document No.

M077-MC3-123C1-141D-TQ-001
Client TALCHER FERTILIZER LIMITED Rev No. 4
Location TALCHER, ANGUL, ODISHA, INDIA KBR T-REQ No. K981-MC-PTREQ-MC301, Rev. 1
Item No. 123-C1 & 141D Prep By VKJ/PDD
Bidder Name Larsen & Toubro Limited Chk & Appd By. DUP
Bidder Offer Ref. E01180165 Date 17-Mar-2020

TECHNICAL QUESTIONNAIRE
Bidder's Closed
S. No. KBR TQ Date Reference Clause KBR Comment/Query Bidder’s Response/Confirmation
Reply Date / Open

Bidder to confirm 123-C1, 141-D will be in designed in accordance with

1 6-Feb-20 K981-MC-PTREQ-MC301 ASME Section VIII Division 1, Latest Edition, TEMA “R” and KBR technical 22-Feb-20 We confirm Closed
requisition requirements and that ASME “U” stamp is included.

Bidder shall confirm compliance to Local Regulation (such as IBR - India)

2 6-Feb-20 for shell side of 123-C1, Steam Drum and connected pipings is included in 22-Feb-20 We confirm Closed
Vendor’s scope of supply.

Bidder to include a Statement of Compliance confirming that the proposal

is in complete compliance with the technical requirements of the
technical requisition and all the attachments. Any exceptions (if any) Confirm, except the points mentioned in our technical
3 6-Feb-20 K981-MC-PTREQ-MC301 22-Feb-20 Closed
must be clearly labeled as an exception along with an explanation. clarification & deviation sheet & in this TQ.
Any Deviations accepted in past projects shall not be considered as
reference for this Project. Project Specific approval shall be taken.

Refer KBR reply to points listed in Bidder's technical clarification and

3.1 25-Feb-20 4-Mar-20 Noted Closed
deviation sheet in this TQ.

Thicknesses indicated in KBR drawing are minimum. Any increase in

4 6-Feb-20 22-Feb-20 We confirm Closed
thickness due to design requirements shall be Bidder’s responsibility.

Bidder shall verify shell thickness for nozzle reinforcement and/or

external nozzle loads with corrosion allowance as indicated in KBR
drawing. Noted, any change in nozzle thickness due to final nozzle loads
5 6-Feb-20 22-Feb-20 Closed
Preliminary nozzle local loads are as per attached KBR Specifications. will have commercial implication
Final nozzle loads for all equipment shall be provided within 6 to 8 weeks
after PO.

Noted.
Bidder shall also carry out Stress analysis of riser and downcomer
5.1 25-Feb-20 4-Mar-20 Noted Closed
connected between 123C1 and 141D. Bidder shall consider the stringent
loadings between KBR specifications and above Bidder analysis.

Bidder to confirm complete Mechanical Guarantee for the proposed

6 6-Feb-20 22-Feb-20 We confirm Closed
equipment as per KBR Technical Requisition.

Bidder to confirm complete Thermal, Hydraulic performance of Steam

7 6-Feb-20 22-Feb-20 We confirm Closed
Drum, Riser and Downcomer piping included in scope.

Bidder to confirm all materials meet KBR requirements listed in Confirm, except the points mentioned in our technical
8 6-Feb-20 22-Feb-20 Closed
requisition drawings. clarification & deviation sheet & in this TQ.

Bidder to provide deviation for requirements related to material for

8.1 25-Feb-20 4-Mar-20 We will procure demister from India Closed
review and approval.

Steam drum internals are designed as per L&T properitery

method/philosphy which consider cyclone + Drycells as primary
8.1.1 9-Mar-20 Not acceptable. 11-Mar-20 seprator unit and Drycell as secondary seprator unit offered is Closed
based on same so There is no demister so this point is not
applicable.
Noted. Bidder to provide past reference of steam drum for KBR supply Noted.Past refernce is Steam Drum supplied for HURL
8.1.1.1 16-Mar-20 Closed
without demister. Gorakhpur (customer Toyo India) & Indorama.

8.1.1.1.1 17-Mar-20 Noted. Closed

Bidder to confirm Spare Parts as follows :-

1) For Start-up & Commissioning:
a) Gasket for Main Body Flange: 100 %
b) Gaskets for Nozzles with blind flange : 100%
K981-MC-TREQ-MC301- c) Fasteners (Including internal joints): - 10% (Min. 2 numbers)
9 6-Feb-20 22-Feb-20 Noted. Closed
SPARES 2) For Two years operation :
a) Gasket for Main Body Flange: 200 %
b) Gaskets for Nozzles with blind flange : 200%
c) Fasteners (Including internal joints): - 10% (Min. 2 numbers)
Diaphragm gasket shall also be included in spare part list.
Stud tensioner shall be designed to supply a retained stress of 50,000 psi
10 6-Feb-20 17-1TS-US-ON-M&U 22-Feb-20 Noted. Closed
(344.7 MPa) at ambient conditions.

Under special tools, bolt tensioners are required along with a hydraulic
pump and manifolds for 25% of the studs for each size of stud of 1.5"
(M38) and above.
11 6-Feb-20 17-1TS-US-ON-M&U All tensioners unit components shall be capable of providing tightening 22-Feb-20 We confirm Closed
load of 1.5 times the Tightening load applied during assembly /
dismantling to achieve the above retained stress or indicator rods
readings (as applicable).
Bidder shall confirm that Studs with indicator rods along with protective
caps are considered in scope as per KBR specification 17-1TS-US-ON-
M&U.
12 6-Feb-20 17-1TS-US-ON-M&U 22-Feb-20 We confirm Closed

Bidder shall ensure that face machining of Indicator Rods & Studs as per
Clause 1a of drawing BR-101
Page 1 of 7
 Job Number M077 Document No. M077-MC3-123C1-141D-TQ-001
Client TALCHER FERTILIZER LIMITED Rev No. 4
Location TALCHER, ANGUL, ODISHA, INDIA KBR T-REQ No. K981-MC-PTREQ-MC301, Rev. 1
Item No. 123-C1 & 141D Prep By VKJ/PDD
Bidder Name Larsen & Toubro Limited Chk & Appd By. DUP
Bidder Offer Ref. E01180165 Date 17-Mar-2020

TECHNICAL QUESTIONNAIRE
Bidder's Closed
S. No. KBR TQ Date Reference Clause KBR Comment/Query Bidder’s Response/Confirmation
Reply Date / Open
Bidder shall consider additional gasket for hydrotest. If the gasketted
13 6-Feb-20 joints are opened after hyrotest, the flange joint shall be assembled with 22-Feb-20 Noted except Diaphragm gasket Closed
new gasket.
Noted.
13.1 25-Feb-20 After hydrotest, condition of Diaphragm gasket shall be checked and to 4-Mar-20 Noted Closed
be replaced if found damaged.

Bidder shall confirm that all CS material subjected to PWHT along with
14 6-Feb-20 LAS material shall be tested for Mechanical Properties after Simulation 22-Feb-20 Noted Closed
PWHT as per Equipment PWHT cycle prior to use on the job

Minimum PWHT Temperature for P4 material shall be 677 Deg C. If in

Not applicable as Shell side MOC is P1 & Channel side MOC is
15 6-Feb-20 hydrogen service and the design temperature is equal to or greater than 22-Feb-20 Closed
P5A
440 deg C, the minimum PWHT holding temperature is 705 deg C.

15.1 25-Feb-20 Noted and acceptable. Closed

API 934-C & 934-A is applicable irrespective of thickness / Temperature

16 6-Feb-20 22-Feb-20 We confirm Closed
limitation for 1.25Cr- 0.5Mo & 2.25Cr-1 Mo material respectively.

Bidder shall confirm that material for 123C1 & 141D are impact tested at
17 6-Feb-20 Equipment MDMT or Impact test Temperature indicated in API 934A / API 22-Feb-20 Noted Closed
934C (as applicable), whichever is lower. No exemptions are permitted

18 6-Feb-20 Step Cooling shall be performed for 2.25 Cr-1 Mo as per API-934A. 22-Feb-20 Noted Closed

Tempering temperature for 1.25Cr- 0.5Mo & 2.25Cr-1 Mo shall be 10 deg

19 6-Feb-20 22-Feb-20 Noted Closed
C above the Maximum PWHT temperature.

Regarding material sourcing, Material shall be procured from mills

20 6-Feb-20 originating from Western Europe, Northern America & Japan only. 22-Feb-20 Noted, please refer attached ANNEXURE-3 Closed
Sourcing from stockists from above areas is not acceptable.

20.1 25-Feb-20 Refer KBR comments on sub vendor list. 4-Mar-20 Noted Closed

20.1.1 9-Mar-20 Bidder shall submit revised sub vendor list for KBR review and approval. 11-Mar-20 Noted Closed

20.1.1.1 16-Mar-20 Please refer KBR comments on sub vendor list. Noted Closed

20.1.1.1.1 17-Mar-20 Noted and closed in line with KBR comments on sub vendor list. Closed

U Tubes shall be hydrotested in addition to eddy current test of straight

21 6-Feb-20 22-Feb-20 We confirm Closed
tubes.

Bidder shall comply with design requirement for diaphragm gasket as per
22 6-Feb-20 K981-MC-SPEC-MC3-DPHK 22-Feb-20 We confirm Closed
specification number K981-MC-SPEC-MC3-DPHK.
Bidder shall ensure hardness of the gasket lower than the hardness of
manway nozzle.
23 6-Feb-20 22-Feb-20 Noted Closed
Bidder shall provide Inconel buttering on manway nozzle in line with KBR
drawing.

Bidder to provide details of tube to tubesheet weld & submit the weld
24 6-Feb-20 MC41-1E 22-Feb-20 Noted Closed
mock up procedure according to MC41-1E for KBR review post order.

Tube-to-tubesheet strength welds shall be Air leak tested with 103 kPa(g)
(15 psig) minimum and using soap solution before final tube end
25 6-Feb-20 MC41-1E expansion. 22-Feb-20 Noted Closed
Bidder shall consider suitable arrangement for the same in their
quotations.
(i)For Channel Side
a) We confirm RT after PWHT for all A, B, C & D category joints.

b) Tube- Tube to tubesheet joints only PT will be performed.

4.3.4 of MC41-1E & API- RT shall be performed before and after Final PWHT (wherever PWHT is (ii)For Shell Side-
26 6-Feb-20 22-Feb-20 Closed
934A/ API 934C applicable) as per Cl. 4.3.4 of MC41-1E & API-934A / API 934C. a) We confirm the RT after PWHT for all A & B category joints,
except closing seam joint between shell and tube-sheet for
which RT is not feasible.

b) For category D type of joints nozzle to shell joint only UT will

be carried

i)
a) - Noted.
b) - KBR and PDIL specification shall be followed for applicable NDT for
tube to tubesheet joint.
26.1 25-Feb-20 4-Mar-20 Noted Closed
Ii)
a) Noted. Recordable UT shall be carried out for closing seam where RT is
not feasible before and after PWHT.
b) Noted.

Page 2 of 7
 Job Number M077 Document No. M077-MC3-123C1-141D-TQ-001
Client TALCHER FERTILIZER LIMITED Rev No. 4
Location TALCHER, ANGUL, ODISHA, INDIA KBR T-REQ No. K981-MC-PTREQ-MC301, Rev. 1
Item No. 123-C1 & 141D Prep By VKJ/PDD
Bidder Name Larsen & Toubro Limited Chk & Appd By. DUP
Bidder Offer Ref. E01180165 Date 17-Mar-2020

TECHNICAL QUESTIONNAIRE
Bidder's Closed
S. No. KBR TQ Date Reference Clause KBR Comment/Query Bidder’s Response/Confirmation
Reply Date / Open
Stub end nozzles shall be provided with hydrotest cap and N2 filling
27 6-Feb-20 3.1.6 of MC41-1E 22-Feb-20 We confirm Closed
arrangement as per Cl. 3.1.6 of MC41-1E.

In case Bidder propose to use AUT in lieu of RT, AUT (TOFD/PAUT)

inspection shall be carried out by M/s Nardoni Institute only.
L&T had already PCN Qualified TOFD/PAUT Level-II who had
28 6-Feb-20 4.4.3 of MC41-1E 22-Feb-20 already worked in past KBR projects. Also we had approved Closed
In case, Bidder's AUT Procedure is approved by KBR in past projects, the
TOFD procedure from KBR for past project
same may be used, however only KBR qualified personnel shall perform
the testing.

28.1 25-Feb-20 Noted and acceptable. Closed

Bidder to confirm Finite Element Analysis to be done for tube sheets &
29 6-Feb-20 22-Feb-20 We confirm Closed
channel pass partition for 123-C1.

Inconel weld overlay wherever indicated shall have undiluted chemistry

30 6-Feb-20 22-Feb-20 We confirm Closed
of Min. 3 mm from top face. Bidder to confirm the same.

We will furnish following during detail engineering-

Bidder to submit detailed fabrication procedure /sequence for KBR
acceptance covering all the details provided in KBR drawings. Bidder to
31 6-Feb-20 22-Feb-20 1. Schedule Closed
provide Installation, Operation & Maintenance Manual as part of
2. Instruction manual for ‘Site equipment installation, tube
documentation.
bundle removal/ reassembly, Inspection & Maintenance’.

31.1 25-Feb-20 Noted and acceptable. Closed

Bidder to confirm Packing & Marking of the equipment shall be as per KBR
32 6-Feb-20 MC1-4TS 22-Feb-20 We confirm Closed
spec MC1-4TS.

Bidder to confirm nitrogen purging, N2 bottles, shipping covers and Stud

33 6-Feb-20 22-Feb-20 We confirm Closed
covers will be provided during transportation of equipment.

Bidder to consider external attachments such as Trunnions for equipment

34 6-Feb-20 lifting, insulation rings / platform, ladder and piping support cleats as per 22-Feb-20 We confirm Closed
KBR/Client specifications.

Bidder Offer E01180165F Bidder has excluded Platform and ladder cleats from scope of supply. We confirm supply of Platform and ladder cleats in L&T scope of
34.1 25-Feb-20 4-Mar-20 Closed
Cl 7.0 Bidder to confirm compliance. supply

Bidder shall consider additional metallic Transportation saddles in scope Noted and will be considered if required as per Design
35 6-Feb-20 22-Feb-20 Closed
of supply. calculation.
Noted.
Bidder Offer E01180165F Metallic saddles shall be considered for 123-C1, as the same is supported
35.1 25-Feb-20 4-Mar-20 We confirm Closed
Cl 5.0 on Lug/Wing support.
Bidder to confirm compliance.
Shipping Dimension:
1) 123C1: 9.6m x 3.0m x 2.9m
2) 101-F: 10.6m x 2.9m x 3.6m
Bidder to provide shipping information (Shipping dimensions (L x B x H) &
36 6-Feb-20 22-Feb-20 Closed
Shipping weight) along with quotation.
Shipping Weight:
1) 123C1: 79MT
2) 141-D : 89MT

Noted. Bidder shall update the Equipment name at all locations in line
a) Noted
36.1 25-Feb-20 with KBR drawing. 4-Mar-20 Closed
b) Finished weight for 123C1=79.5MT
Bidder shall re-check weight of 123C1 and confirm the same.

Bidder shall provide Separate cost for following :-

37 6-Feb-20 • Anchor Studs 22-Feb-20 Noted Closed
• Teflon bonded plate below sliding saddle
Bidder shall produce an index listing all Bidder documents (drawings,
calculations, procedures, etc.) that will be submitted to KBR for review.
KBR will identify on the index those non-proprietary documents which will
38 6-Feb-20 be included with the data books at completion of order for Client 22-Feb-20 Will be furnish post order. Closed
Submission.
Bidder shall provide separate Final Data Book including all documents for
KBR Submission.

38.1 24-Feb-20 Noted and acceptable. Closed

Bidder to confirm that 123-C1 and 141D along with connected riser and
39 25-Feb-20 22-Feb-20 We confirm Closed
pipings are included in Bidder's scope of supply.

Bidder shall provide Refractory Dry out procedure, detail PWHT procedure
40 6-Feb-20 22-Feb-20 Will be furnish post order. Closed
and Stud tensioning procedure for KBR approval.

40.1 25-Feb-20 Noted and acceptable. Closed

41 6-Feb-20 Bidder to consider Davit assembly for Manhole. 22-Feb-20 Noted Closed

42 6-Feb-20 Any deviation shall be submitted to KBR for prior approval. 22-Feb-20 Noted Closed

Page 3 of 7
 Job Number M077 Document No. M077-MC3-123C1-141D-TQ-001
Client TALCHER FERTILIZER LIMITED Rev No. 4
Location TALCHER, ANGUL, ODISHA, INDIA KBR T-REQ No. K981-MC-PTREQ-MC301, Rev. 1
Item No. 123-C1 & 141D Prep By VKJ/PDD
Bidder Name Larsen & Toubro Limited Chk & Appd By. DUP
Bidder Offer Ref. E01180165 Date 17-Mar-2020

TECHNICAL QUESTIONNAIRE
Bidder's Closed
S. No. KBR TQ Date Reference Clause KBR Comment/Query Bidder’s Response/Confirmation
Reply Date / Open
Bidder shall provide equipment specific sub Supplier list for KBR review
43 6-Feb-20 22-Feb-20 Noted, please refer attached ANNEXURE-3 Closed
and approval.

43.1 25-Feb-20 Please refer KBR reply to point number 20.1 above. 4-Mar-20 Noted Closed

Bidder shall confirm compliance to Annexure-Z (NDE requirements for

44 6-Feb-20 22-Feb-20 We confirm Closed
Pressure Equipment Bidders).

PMI procedure as per KBR Standard 2-1TS shall be submitted for KBR
45 6-Feb-20 2-1TS 22-Feb-20 Will be furnish post order. Closed
approval

45.1 25-Feb-20 Noted and acceptable. Closed

The Bidder shall identify & mention all long-lead materials in their
46 6-Feb-20 22-Feb-20 Tubes, Tubesheet, Plates, Forgings. Closed
quotation.
Bidder shall confirm Bidder for hydraulic Stud tensioner as per KBR
47 6-Feb-20 22-Feb-20 Noted Closed
specification.

L&T scope is Ex-Works - Hazira. Each equipment 123-C1, 141-D

Bidder shall provide the transportation scheme considered for this
48 6-Feb-20 22-Feb-20 and Riser & Downcomer shall be shipped loose duly N2 filled. Closed
proposal.
L&T shall load the equipment on trailer.

48.1 25-Feb-20 Noted. The same shall also meet KBR procurement requirement. 4-Mar-20 Noted Closed

If equipment (123-C1 & 141D) are disptached separately then Bidder shall
confirm following :- a. Trial assembly of steam drum and riser and downcomer will
a. Trial assembly of steam drum and heat exchanger along with riser and be done at shop in this case we will not provide any green
49 6-Feb-20 downcomers piping shall be done at shop. 22-Feb-20 material for site adjustment. Closed
b. Temporary supports for erection/ assembly of riser and downcomers b. Noted
at site shall be included in vendor’s scope. c. Noted.
c. Vendor shall include supervision cost for Site Work.
Noted.
However trial assembly of 123-C1, 141-D and Riser/downcomer at Noted, Commercial & delivery implication will be considered in
49.1 25-Feb-20 4-Mar-20 Closed
bidder's shop will be a Hold point for KBR. The trial assembly shall be our offer
carried out in presence of KBR-I and KBR-E.
As the requirement to carry out trial assembly of 123C1, 141D and
Riser/downcomer piping was already specified in this TQ point "a" of Sr. Bidder intent to say that price which we will submit shall be
49.1.1 9-Mar-20 11-Mar-20 Closed
No. 49, we do not anticipate any commercial/delivery implication for this including cost for trial assembly
point.

49.1.1.1 16-Mar-20 Noted. Closed

As 141-D is Piggi bag type construction with steam drum is directly

mounted on heat exchanger (123-C1). Steam Drum is provided with
50 6-Feb-20 platform and ladder (supply by others). The approx. weight of platform 22-Feb-20 Noted Closed
and ladder shall be 10 tonnes. Vendor shall consider the same in their
design of Heat exchanger shell / channel as applicable.
Bidder shall provide refractory in the Tube side inlet nozzle as per KBR
51 6-Feb-20 22-Feb-20 Noted Closed
drawing / specification.

Bidder shall comply with requirement of P11-4TS specfication for We have considered Insulation refractory as BUBBLE ALUMINA
52 6-Feb-20 P11-4TS 22-Feb-20 Closed
Refractory. (PLICAST LWI-606KK (KWICK KURE) in our offer, please confirm.

52.1 25-Feb-20 Noted and acceptable. Closed

Static head due to steam drum shall be added to 123-C1 Shell Side design
53 6-Feb-20 22-Feb-20 We confirm Closed
pressure
Bidder to confirm his quotation is in compliance with para. 2.1.2 of
54 6-Feb-20 MD40-1PS 22-Feb-20 We confirm Closed
Purchasing Specification MD40-1PS.
Bidder to confirm complete Process guarantee for the Steam Drum as per
55 6-Feb-20 MD40-3F KBR datasheet requirements. KBR specification for Steam Drum Sizing i.e. 22-Feb-20 We confirm Closed
MD40-3F shall be fully complied with.
Bidder to carry out design & routing of risers and downcomers. The same
56 6-Feb-20 22-Feb-20 We confirm Closed
shall be clearly specified in offer.
Bidder shall provide the elevation of Steam drum with reference to 123-
57 6-Feb-20 22-Feb-20 Elevation of Steam drum with reference to 123-C1 is ~ 5 M Closed
C1 considered in design.

57.1 25-Feb-20 Noted. Closed

Bidder shall consider all internals for steam drum including cyclones /
separators, demisting pads, pipes and structural attachments on the ID of
58 6-Feb-20 22-Feb-20 We confirm Closed
the drum as part of scope of supply and should be installed in shop.
Bolted items shall be installed after Hydrotest of Steam Drum.

Bidder shall provide Site installation procedure for installation of risers

59 6-Feb-20 and downcomers along with Welding details, WPS etc during detail 22-Feb-20 We confirm Closed
engineering.

Page 4 of 7
 Job Number M077 Document No. M077-MC3-123C1-141D-TQ-001
Client TALCHER FERTILIZER LIMITED Rev No. 4
Location TALCHER, ANGUL, ODISHA, INDIA KBR T-REQ No. K981-MC-PTREQ-MC301, Rev. 1
Item No. 123-C1 & 141D Prep By VKJ/PDD
Bidder Name Larsen & Toubro Limited Chk & Appd By. DUP
Bidder Offer Ref. E01180165 Date 17-Mar-2020

TECHNICAL QUESTIONNAIRE
Bidder's Closed
S. No. KBR TQ Date Reference Clause KBR Comment/Query Bidder’s Response/Confirmation
Reply Date / Open
Bidder to confirm following external attachments are included in offer
scope of supply:
1. Insulation support rings and lugs if required.
60 6-Feb-20 2. Supports clips for ladders, platforms, piping 22-Feb-20 We confirm Closed
3. Lifting and tailing lugs
4. Grounding lugs
5. Fire proofing support lugs, if required

Bidder has not included platform support cleats and fireproofing support
Bidder Offer E01180165F We confirm supply of platform support cleats and fireproofing
60.1 25-Feb-20 in the offer. 4-Mar-20 Closed
Cl 3.4 support in L&T scope of supply
Bidder shall consider the same in line with sr no 60 of this TQ.

61 6-Feb-20 Bidder to consider internal Davit assembly for steam drum Manhole. 22-Feb-20 We confirm Closed

62 6-Feb-20 All tubes shall be procured in Cold Finished condition 22-Feb-20 We confirm Closed

Bidder shall carry out stress analysis of inlet nozzle T1 to determine the
63 6-Feb-20 22-Feb-20 We confirm Closed
stresses induced in nozzle / cone / stub.

Bidder Offer E01180165F Bidder has not considered stress analysis of Nozzle T1 in the offer. Bidder
63.1 25-Feb-20 4-Mar-20 We confirm stress analysis of Nozzle T1 in L&T scope of supply Closed
Cl 4.0 to confirm Compliance.

Bidder shall carry out stress analysis of Riser, downcomer piping

64 6-Feb-20 22-Feb-20 We confirm Closed
connected between 123C1 and 141D.
Bidder has not considered stress analysis of Riser, downcomer piping
Bidder Offer E01180165F We confirm stress analysis of Riser, downcomer piping
64.1 25-Feb-20 connected between 123C1 and 141D in the offer. Bidder to confirm 4-Mar-20 Closed
Cl 4.0 connected between 123C1 and 141D in L&T scope of supply
Compliance.
Supplier shall provide sketch indicating partition box assembly.
65 6-Feb-20 22-Feb-20 Will be furnish post order. Closed
Pass partition gasket and bolting shall be inconel 600. Please confirm
compliance.

65.1 25-Feb-20 Noted. Closed

Material of construction for steam Drum shall be CS (SA-516-GR 70 / SA-

66 6-Feb-20 22-Feb-20 We confirm Closed
266 GR 4)

As per Remark No. 4 of K981-MC-PDAS-MC3-123C1, design

Design temperature of Tube outlet nozzle shall be 480 deg C in line with
67 6-Feb-20 22-Feb-20 temperature of Tube side outlet nozzle is 371°C, request you to Closed
Tube side design temperature. Bidder to confirm compliance.
reconfirm.

67.1 25-Feb-20 Design temperature of Tube outlet nozzle shall be 480 deg C. 4-Mar-20 Noted, cost implication will be considered in our offer Closed

Since design temperature of tube outlet nozzle is already specified in this

67.1.1 9-Mar-20 TQ which was released along with TREQ, we do not anticipate any cost 11-Mar-20 Noted. Closed
implication.

67.1.1.1 16-Mar-20 Noted and acceptable. Closed

Nozzle T3 and hole in Manway nozzle shall be weld overlaid with Inconel
68 6-Feb-20 22-Feb-20 Noted, we have considered T3 nozzle size as 3" in our offer. Closed
600. Bidder to confirm compliance.

68.1 24-Feb-20 Noted and acceptable. Closed

We have L&T qualified inspector for refractory installation.

Bidder shall confirm Inspection / Supervision for Refracotry installation in
69 6-Feb-20 22-Feb-20 Inspection / Supervision for Refractory installation will be carried Closed
Nozzle T1 is included in Scope.
out by out inspector only.

Noted. Refractory Supervisor and inspection shall be as per KBR

69.1 25-Feb-20 4-Mar-20 Noted, Refractory inspection will be done by L&T inspection Closed
specification requirements.

69.1.1 9-Mar-20 Noted. Closed

Number of final data book shall be 2E+11P

70 25-Feb-20 (E = Electronic Media & P = Paper Prints). 4-Mar-20 Noted Closed
Bidder shall confirm compliance.

Bidder shall confirm compliance to PDIL specifications attached alongwith

TREQ.
71 25-Feb-20 4-Mar-20 We confirm Closed
a) Design Philosophy (PC009/E/4002/P-II/SEC-5.3.2)
b) TS-2001

All bolting and tapped holes shall be cleaned with acetone prior to
installation of the studs. All threads shall be absolutely clean. After
72 25-Feb-20 4-Mar-20 Noted Closed
cleaning, all threads shall be coated with a powdered nickel base thread
lubricant, “Pure Nickel Special Never Seez” or an approved equivalent

Equipment shall be thoroughly drained and dried after Hydrotest.

Both Shell Side & Tube-side of Equipment shall be purged with Nitrogen
73 25-Feb-20 4-Mar-20 Noted Closed
to achieve a dew point of minus 5 deg C or lower and dispatched under
N2 pressue of 0.5 kg/cm2

Page 5 of 7
 Job Number M077 Document No. M077-MC3-123C1-141D-TQ-001
Client TALCHER FERTILIZER LIMITED Rev No. 4
Location TALCHER, ANGUL, ODISHA, INDIA KBR T-REQ No. K981-MC-PTREQ-MC301, Rev. 1
Item No. 123-C1 & 141D Prep By VKJ/PDD
Bidder Name Larsen & Toubro Limited Chk & Appd By. DUP
Bidder Offer Ref. E01180165 Date 17-Mar-2020

TECHNICAL QUESTIONNAIRE
Bidder's Closed
S. No. KBR TQ Date Reference Clause KBR Comment/Query Bidder’s Response/Confirmation
Reply Date / Open

Bidder shall confirm Weather shield protection for Nozzle T1 is included in

74 25-Feb-20 4-Mar-20 Noted Closed
Bidder’s Scope of Supply

Bidder Offer E01180165F

75 25-Feb-20 Bidder shall include template for anchor bolt in scope of supply. 4-Mar-20 Noted Closed
Cl 3.5

Noted.
Bidder Offer E01180165F Bolt size of M38 and above require bolt tensioner as per KBR
76 25-Feb-20 4-Mar-20 Noted Closed
Cl 3.5 requirement.
Bidder shall include the same in offer.

Bidder Offer E01180165F All accessories required to operate Bolt tensioner shall be considered by
77 25-Feb-20 4-Mar-20 We will provide bolt tensioner along with pump and hose. Closed
Cl 3.5 bidder and shall be part of supply.

Bidder shall provide alternative cost with followings :- a) Noted

Bidder Offer E01180165F
78 25-Feb-20 a) With tube thickness of 3.404 (Avg) and code case 2286-6 4-Mar-20 b) 3.404 (Min) tube thickness without code case is not sufficient Closed
Cl 4.0
b) with tube thickness of 3.404 (Min) without code case. for hydrotest pressure.

78.1 9-Mar-20 Bidder shall use 3.05 (min) tube thickness with code case 2286-6. 11-Mar-20 Noted Closed

78.1.1 16-Mar-20 Noted and acceptable. Closed

Bidder Offer E01180165F Bidder shall consider cost of TPI inspection as per PDIL specification in
79 25-Feb-20 4-Mar-20 Noted Closed
Cl 4.0 their scope. Confirm compliance.

Bidder Offer E01180165F Welding details will be meet ASME code, API, KBR and PDIL specification
80 25-Feb-20 4-Mar-20 Noted Closed
Cl 4.4.2 requirements.

Manway nozzle on 123-C1 shall also be lip type nozzle as per fig. UW
Bidder Offer E01180165F
81 25-Feb-20 16.1(f2 or f3 or f4) type. 4-Mar-20 Noted Closed
Cl 4.4.5
Bidder shall confirm compliance.

Bidder Offer E01180165F Nozzle projection shall be suitable for insulation thickness. Bidder to
82 25-Feb-20 4-Mar-20 Noted Closed
Cl 4.4.5 confirm the same.

Bidder shall consider Metallic Transportation saddle for 123C1 as well, as

Bidder Offer E01180165F
83 25-Feb-20 the same is supported on Wing. 4-Mar-20 Noted Closed
Cl 4.4.7
Bidder to confirm compliance.

Bidder Offer E01180165F

84 25-Feb-20 Bidder to provide optional price for teflon bonded plate. 4-Mar-20 Noted, This will be sourced from India Closed
Cl 4.4.7

Bidder shall also consider surface preparation and painting requirement

Bidder Offer E01180165F
85 25-Feb-20 specified in K981-PI-PDAS-V1A-123C1 and TS2001. 4-Mar-20 Noted Closed
Cl 4.5
Bidder to confirm compliance.
Bidder shall confirm internal surface of shell side of 123C1 and steam
Bidder Offer E01180165F drum shall be shot blasted as per KBR specification number K981-MC-
86 25-Feb-20 4-Mar-20 Noted Closed
Cl 4.6 SPEC-MC3-123C1-HTSEAR.
Bidder to confirm compliance.

Hydrotest of Riser and downcomer pipe shall also be carried out at

Bidder Offer E01180165F We will do trail assembly so hydrotest has not been considered
87 25-Feb-20 vendor shop. 4-Mar-20 Closed
Cl 4.7 for riser and downcomer piping
Bidder to confirm compliance.
Hydrotest can not be performed because we are doing trail
Since Riser/downcomer pipe will be supplied by bidder, the same shall setup of all riser & downcomer pipes. Hydro can be performed
87.1 9-Mar-20 11-Mar-20 Closed
required to be hydrotested at shop prior to dispatch. only after joining of all riser & downcomer pipes to steam drum
& Steam generator
Noted, we will perform hydrotest of spool pieces before trail
Hydrotest of Riser and downcomer pipe shall also be carried out at
87.1.1 16-Mar-20 assembly. Each downcomer pipe will be supplied in 3-4 spool Closed
vendor shop during component stage prior to trial assembly.
Pieces.
Noted. Bidder shall ensure minimum number of weld seams at site. The
87.1.1.1 17-Mar-20 Closed
detail of the same will be discussed Post order.

We have considered refractory supervision & inspection by L&T

Bidder shall consider cost of Refractory supervision and inspection as per
Bidder Offer E01180165F inspector. Kindly elaborate if any special third party is required
88 25-Feb-20 KBR specification. 4-Mar-20 Closed
Cl 5.0 also inform us about acceptable laboratory for testing of
Bidder to confirm compliance.
refractory if any

88.1 9-Mar-20 Noted. Closed

Bidder shall consider interconnected pipeline (riser and downcomers

Bidder Offer E01180165F
89 25-Feb-20 between 123C1 and 141D) in scope of supply. 4-Mar-20 Noted Closed
Cl 5.0
Bidder to confirm compliance.

Bidder shall provide thermoindicative paint and suitable touch up paint on

Bidder Offer E01180165F
90 25-Feb-20 Nozzle T1. 4-Mar-20 Noted Closed
Cl 5.0
Bidder to confirm compliance.

Page 6 of 7
 Job Number M077 Document No. M077-MC3-123C1-141D-TQ-001
Client TALCHER FERTILIZER LIMITED Rev No. 4
Location TALCHER, ANGUL, ODISHA, INDIA KBR T-REQ No. K981-MC-PTREQ-MC301, Rev. 1
Item No. 123-C1 & 141D Prep By VKJ/PDD
Bidder Name Larsen & Toubro Limited Chk & Appd By. DUP
Bidder Offer Ref. E01180165 Date 17-Mar-2020

TECHNICAL QUESTIONNAIRE
Bidder's Closed
S. No. KBR TQ Date Reference Clause KBR Comment/Query Bidder’s Response/Confirmation
Reply Date / Open
Support wrapper plate and support plates on channel shall be SA-387-Gr
Bidder Offer E01180165F 22 Cl2 in line with KBR drawing.
91 25-Feb-20 4-Mar-20 Noted Closed
Cl 7.1 All material shall be as per KBR drawing.
Bidder to confirm compliance.

Bidder Offer E01180165F Please refer KBR comments on sub vendor list as per point number 20.1
92 25-Feb-20 4-Mar-20 Noted Closed
Cl 9.0 above.

a) For 123C1 Channel Side nozzle: Nozzle loads will be as per

Table-1 of P1-5TS.
In addition to table-1 of P1-5TS, Vendor shall also carry out analysis of
Bidder Offer E01180165F steam drum, Heat exchanger and interconnected piping to find out b) For 123C1 Shell Side Nozzle & Steam Drum Nozzle: We will
93 25-Feb-20 4-Mar-20 Closed
Cl 11 loadings on heat exchanger and steam drum. The same shall be used for perform flexibility analysis of interconnecting piping between
nozzle design. steam drum & heat exchanger.
Corresponding loads and moments will be used for steam drum
and Heat exchanger nozzle WRC calculation

93.1 9-Mar-20 Noted. Closed

Bidder Offer E01180165F Document submission schedule shall be as per KBR specification SDR2.
94 25-Feb-20 4-Mar-20 Noted Closed
Attachment 5 Bidder to confirm compliance.

Bidder Offer E01180165F

95 25-Feb-20 Noted. 4-Mar-20 Noted & closed Closed
CL A1.0 of Attachment-1A

Bidder Offer E01180165F KBR does not envisage any erosion on tubes. Bidder shall proceed as per
96 25-Feb-20 4-Mar-20 Noted & closed Closed
CL A2.0 of Attachment-1A KBR drawing.

Bidder to check and correct the document number for the specification. a) Please refer Clause 10 (e) of K981-MC-SPEC-MC3-123C1-
Bidder Offer E01180165F
97 25-Feb-20 Bidder shall ensure the Dew point requirement with Nitrogen as per KBR 4-Mar-20 HTSEAR Closed
CL A1.0 of Attachment-1B
specification. b) Noted

Please note that it is bidder's responsibilty to ensure that there is no

water left out in the equipment after complete drying.
97.1 9-Mar-20 11-Mar-20 Noted Closed
Vaccuum drying followed by continuos nitrogen purging to achieve dew
point requirement shall be ensured by bidder.

97.1.1 16-Mar-20 Noted. Closed

Noted, our query is regarding to baffle thickness, kindly let us

know whether to consider corrosion allowance on baffle
As per Clause no 3.4.3 of PDIL specification, For non removable part
thickness.
Corrosion allowance shall be considered.
Bidder Offer E01180165F Further as per TEMA Clauses RCB-1.516, for nonpressure parts
98 25-Feb-20 Bidder shall check the thickness of internals accordingly. 4-Mar-20 Open
CL A2.0 of Attachment-1B such as tie-rods, spacers, baffles and support plates are not
Further as per clause no 3.20.2 All internal bolting shall be of corrosion
required to have corrosion allowance.
resistant material.
Currently we haven't considered any corrosion allowance on
Baffle thickness.

As per Clause no 3.4.3 of PDIL specification, Corrossion allowance shall be

98.1 9-Mar-20 Noted Open
considered on baffle thickness.

Bidder Offer E01180165F

99 25-Feb-20 Steam drum with spherical dished end type construction is acceptable. 4-Mar-20 Noted Closed
CL A3.0 of Attachment-1B

Bidder Offer E01180165F

100 25-Feb-20 Noted. 4-Mar-20 Noted Closed
CL A4.0 of Attachment-1B

Bidder Offer E01180165F

101 25-Feb-20 Please refer KBR reply to point number 98 above. 4-Mar-20 Please refer L&T reply to point number 98 above. Closed
CL A5.0 of Attachment-1B

Bidder Offer E01180165F Bidder shall comply with both KBR and PDIL specifications. UT testing as
102 25-Feb-20 4-Mar-20 Noted, cost implication will be informed later Closed
CL A6.0 of Attachment-1B per SA-578 & SA-435 shall be carried out to comply with the same.

Bidder Offer E01180165F Bidder shall consider cost of TPI inspection as per PDIL specification in
103 25-Feb-20 4-Mar-20 Noted Closed
CL A7.0 of Attachment-1B their scope. Confirm compliance.

Bidder Offer E01180165F

104 25-Feb-20 Noted. 4-Mar-20 Noted Closed
CL A8.0 of Attachment-1B

Page 7 of 7