Air chiller operating steps:

1. Will installation on a solid foundation platform

2. Connect frozen water pipe process.

3. Connect the power supply cord.

4. Connect water supply port, put glycol into tank, water level to a certain

height until pump starts to work, compressor can start.

5. Connected to the mains, should have no alarm "anti-phase" warning

display. If any anti-phase alarm, should shut off general supply, adjust the

correct sequence protection.

6. Check "status display" and alarm lists column instructions should be in

normal condition.

7. Set the temperature, first start compressor, closely observe any u

nusual, if something wrong, immediately shut down to prevent com

pressor damage.

8. Ethylene glycol aqueous solution concentration should be inspected

regularly to prevent ice wall system. Frost crack caused by pipes.

1
1, Product features:

1. Cooling temperature range -2 ℃.

2 imported closed type compressor, highly efficient vortex high, cooling

ability strong power.

3 control temperature way microcomputer LCD digital display, control

accuracy reached + 1 ℃.

4 The United States EMERSON company production of refrigeratio

n accessories, to ensure that the host high quality

5 Automatization, compact structure, beautiful appearance, easy to use, to

save energy.

6 Refrigerant R22 adopted.

2, Working principle

YDL - F air-filled type chillers mainly by the compressor, the condenser,

thermal expansion valves and evaporator four major part with single level

by compressive refrigeration system, the refrigerant gas-liquid mutual

conversion, absorb and release heat of principle, achieve refrigeration

effect.

After start up, compressor begin working, the compression function in

refrigerant compressor become high-temperature high-pressure gas, high

temperature and high pressure refrigerants gas through the condenser

2
cooling happen by gas heat, which can turn into liquid can, at the same

time through the condenser cooling fan take away heat. The high-pressure

refrigerant liquid can by thermal expansion valves, pressure drop, part by

liquid refrigerant can turn into gas can, at both for refrigerant liquid

two-phase mixture to the state can. Refrigerants through evaporator, in

the evaporator with heat transfer media happened in heat, cooling

freezing water to the required temperature, meet the requirements. After

the evaporator of gases refrigerants cycle back to complete a refrigeration

compressor.

3,Installation and water supply

Air chillers needs a good thermal environment, will chillers installation

near window, airiness good place, if chillers installed in the factory, the

surrounding air temperature cannot over 35 ℃ while using the fan let air

good circulation, or with ventilation ducts will chillers produce of hot air

platoon to arrive outdoor. If chillers installed in outdoor must be in

chillers fixed department installed masking objects. To facilitate the

operation and maintenance, units around should have 1 meters of space.

Second-ranking north cold region still need to prevent room temperature

is below zero, freezing cold machine.

Connect with the pipeline unit itself can refer sizes, the provisions of the

table of technical parameters, not any change.

3
Water quality is poor, frozen water second-ranking water cycle loop must

install filters and cleaning regular.

Second-ranking pipe installation

Installation of pipes

From To

Medium outlet Heating transfer ( cooling

water inlet)

Medium inlet Heating transfer ( cooling

water outlet)

Overflow drain pipe

Feed water inlet Ethylene glycol aqueous s

olution at the entrance

by-pass valve Adjust water outlet flow

4, Operating procedures

(1) check if the inlet outlet valve switch on.

(2) check if system water is enough.

(3) check if the power supply voltage is normal, whether phase lack.

5, Temperature set up

1)Press the "SET" button, press the "down” key shift, screen SV (SET

temperature) flickered on, right now on by pressing the "up" or "down"

4
will be the key to the desired temperature setting numerical, then click

again SET key confirm can.

(2) Temperature control deviation generally set to 0.5-1 degrees, thi

s value has been set up by factory, the user generally do not need

to reset, (if you want to change the operation parameters, see KL21

8 cold water machine controller operating instructions, please consul

t the manufacturer)

6, Operating procedures:

Connect to power supply, system displays 7 seconds countdown, the

measured temperature area display "v115" version number, set

temperature area shows the countdown for 7 seconds. After the end of the

countdown program began to work.

1) Press "PUMP" button, the PUMP start running at the same time.

If the pump doesn't work (display "08" frozen water flow), water

tank water level is not to standard, need to continue to supply wat

er. Check the pump pressure gauge. If the reverse operation, side p

ressure gauge without pressure display and noisy. Pumps should be

three-phase power lines of any two phases interchanged connection

wiring position (factory adjusted).

2) Press "COMP1" key, compressor and fan begins to run at the same

5
time "COMP1" lights. If dual compressor side respectively start

"COMP1" key, "COMP2" button

3) Check the high table, low table reading, high pressure normally

1.3-1.8Mpa, low-voltage normally 0.3-0.5Mpa. If the compressor is

reversed. Side of the low pressure does not change, compressor noise,

compressor three-phase power lines should be any two-phase wiring

position swap. (Factory adjusted)

4) compressor work is done by the computer according to the temperature

inside the machine position control mode to adjust and control, when the

media temperature (PV display value) reaches the lower limit set

temperature, the compressor automatically shut down. To prevent

compressor frequent start, the unit is set anti-frequent start-up time of 2

minutes (compressor shutdown starts automatically after 2 minutes).

Compressor and start cooling, so that the media temperature is always

maintained at the set temperature range.

Since the cooling water pump to run a steady stream of input in the mold,

the mold cooling, returned from the mold is cooled backwater flows back

into the machine, through the media (cooling water) constantly

circulating mold temperature gradually to achieve the required stability,

thus ensuring the quality of the molded article formed.

The machine is running, if media consumption due to make level drops

below the lower level (level control), the pump will stop working, the

6
compressor also shut down, make up the machine to be inside the water

tank, the pump will automatically re start, after the pump starts, the

compressor automatically starts to go through two minutes after delay.

5) First stop should stop the compressor, and then stop the pump, press

"COMP1", "COMP2") key. Compressor stops working, the fan stops.

Then press (PUMP) key, turn off the pump. Finally, turn off the main

power.

7, Precautions

1 When you first use, first built water tank such as ethylene glycol

solution (water supply port), the water level there is level display. Tank

water level to a certain height before boot, boot, start the pump, tank

glycol solution through the pump input external tank level is too low or if

the pump suction is empty, no medium through the pipe. Water will be no

pressure gauge shows empty pumps run 10 seconds after it stopped. It

should continue to increase as glycol solution and then start the pump

again.

2 To check regularly the concentration of ethylene glycol aqueous

solution, after a period of use, ethylene glycol aqueous alcohol will

evaporate when the alcohol concentration is too low, water will freeze,

water relay will close the electrical control system, when you want to

replace ethylene alcohol solution, then on again.

7
3 When the corresponding parameter on the control panel display (02)

high-pressure compressor, then the pressure controller executes a

protection order and escape. Treatment: At this point press the reset

button silencer, and then check the condenser fan is transported, or the

room temperature is too high, no ventilation, adverse condenser cooling;

after solve the possible problems, click the "high reset button" ( On the

left side to the right of the machine), press the reset button, and then start

the compressor to operate normally.

4 bypass valve: adjust the water pressure and flow. (Built-in, no

adjustment)

5 machine to work more than the safe temperature caused by freezing

pipes, the use of high viscosity media, pipeline blockage caused by mold

barrier, control will be "low-voltage protection" is light, it should be clear

the pipe on the panel, can only start when the compressor.

6 In the long-term use is stopped, to discharge even though the water

channel to protect the pipeline and prevent the cracking, and must be

drained within a pump and evaporator water left. If winter use, each use

must be true.

7 refrigeration system for welding repairs must be carried out after

releasing the pressure, prevent Freon gas produced in case of fire

"phosgene" poison repair personnel.

8 All the protective devices at the factory regulate, usually do not need

8
adjustment

8, Repair and maintenance

Note: all maintenance must have professional personnel to complete, in

order to avoid personal injury or damage caused by machine.

In order to properly use the machine maintenance safety please note the

following matters:

1, unless an emergency by cutting off the main source to don't switch

machine.

2, when the machine fault alarm, first press machine mains switch

(warning lights), check, fault fault reason not before eliminating shall not

impose boot operation.

3 To prolong the life of the system and to prevent accidents, we must

carry out regular inspections

4 system of water should undertake water treatment, because the water

will aggravate the alkaline high corrosion copper, reduce heat exchanger

using life, use water PH value in 7.0-8.5 range.

5 to keep room clean and dry, the well ventilated.

6 the daily operation and management of machine maintenance work

should be made by a professional skills execution. (please note: when

running of the machine removal or check may be dangerous!)

9, Components maintenance

9
1 condenser

YDL - cooled chillers F series of open installation fin condenser, in use

process, inevitable clinging dust and debris, lower thermal. Regular

cleaning condenser, shall be the machine can stable movement. Use brush,

filter or compressed air cleared condenser brass and fin of dust and debris,

reoccupy low-pressure water top-to-bottom or from inside to outside

spray coils, don't let water caught in fan motors.

Note: the environment in the dust less every half year to be cleaned, dust

environment should be clean every month. More extreme environment

according to actual situation and decide.

2 Evaporator

Evaporators use a long time, accumulate on the inside of the heat transfer

tube has a scale, affect the heat transfer effect, it should be cleaned

regularly evaporator, the machine maintains its performance.

If the recycled water has made water treatment, it is recommended to use

hydrogen peroxide sterilization in addition to bath, wash water cannons

and then check whether the scale.

If the circulating water for water treatment, available citric acid or

sulfamic acid inhibitor plus cleaning, then cleaned with high pressure

water jets, must be passivated after the pickling, passivating agent can be

purchased to be treated accordingly. Dirt from the evaporator drain

discharge.

10
3 in the environment with 0 ℃ low down not use or store, the water

inside the drain eduction, prevent evaporator "frozen bad.

10, Major parts and function

1 compressor

1 / compression and conveying refrigeration steam, and caused

evaporator of low-voltage, condenser in high pressure, is the heart of the

whole system.

2 / we compressors adopt totally closed vortex type.

3 / general compressor power for cold water mechanism of 25% to 30%

of cold ability.

2 condenser

1 / heat output devices, will refrigerants in absorb calories and

evaporation transformation of reactive power consumption by compressor

with cooling medium heat emissions.

2 / we use is air-cooled fin condenser.

3 filter drier

1 / filter drier role: to remove impurities, absorb the refrigerant, prevent

11
the refrigerant free water pipeline section confined Spaces (especially

thermal expansion valve mouth place) form ice plug.

2 / filters are usually based on the size of the refrigerant matchs diameter.

3 / Provided before the thermal expansion valve, valve tightness

protection

4 thermal expansion

1/Thermal expansion valve refrigerant from throttling effect and adjust

the refrigerant into the evaporator flow

2 / installation before in the evaporator.

5 evaporator

1 / evaporator is output capacity equipment, refrigerant in the evaporator

of absorb heat by cooling object, so as to achieve the purpose of

refrigeration.

2 / the machine adopts a shell and tube type evaporator.

6 high pressure controller

1 / high pressure controller used to control compressor suction and outlet

pressure of work.

2 / high-pressure controller 25bar, low pressure controller pressure set for

2bar.

3 / when the outlet pressure is higher than 25bar compressor, or

12
 compressor suction mouth 2bar, alarm.

11 Faults and removing

Protecing
Faults Reasons Removing methods
actions

A. powe has not been

A. check and switch
switched on
on
B. fuse was broken in
B. check protection
1.no power the control loop
No protecting loop
indication or C. phase of cable is
action C. change
anti-phase wrong
conections of two
D. fault of main power
cables
switch or power
D. repair or change
connection

A. Transient current is
A. reset loader
too big
2. fault of pump Loader trip B. repair or change
B. pump was broken
C. repair or change
C. fault of loader

A. Transient current is
A. reset loader
3.compressor too big
Loader trip B. repair or change
overloading B. compressor was
C. repair or change
broken

13
 C. fault of loader

A. too much refrigerant

B. air output of
A. drainage some
condensor is not enough
refrigerant
C. too much smudgily in
B. increase air
the condensor
output
D. drying and filtering
C. clean the
device was blocked
condensor
E. opening range of
D. clean drying and
4. high pressure is High pressure expansion valve is too
filtering device
too high switch trip small
E. adjust opening
F. fault of expansion
range
valve
F. repair or change
G. fault of fan
G. repair or change
H. fault of high pressure
H. repair or change
switch
I. avoid direct
I. condensor was
sunlight
affected by direct

sunlight

A. cooling is not enough A. reset the

5. high pressure is No protecting
B. valve block of temperature
too low action
compressor was broken B. repair or change

14
 C. flow rate of cooling C. adjust the flow

water is too big rate

A. refrigerant is not A. check all

enough pipelines and fill

B. drying and filtering enough

device was blocked refrigerant

C. opening range of B. clean drying and

6. low pressure is Low pressure
expansion valve is too filtering device
too lower switch trip
small C. adjust opening

D. fault of expansion range

valve D. repair or change

E. fault of low pressure E. repair or change

switch

Protecting
Faults Reasons Removing methods
actions

A. loading of
A. adjust loading
coolng is too big
7. low B. repair or change
B. capability of
pressure is too No action C. adjusting
compressor is not
high D. drainage some
good
refrigerant
C. opening range

15
 of expansion valve

is too big

D. too much

refrigerant

A. refrigerant

tempereture of

return pipe is too A. adjust expansion

8. overheat of high valve opening range

No action
compressor B. pressure of high B. repair and improve

pressure is too high C. repair and improve

C. pressure of low

pressure is too low

A. opening range A. adjust expansion

9. air return
of expansion valve valve opening range
pipe and
is too big B. too B. drainage some
cover of No action
much refrigerant refrigerant
compressor
C. heat loading is C. increase heat
frost
too small loading

10. A. cables or A. check and connect

compress voltage is cables correct

No action
or can abnormal B. reset temperature

not be B. set of meter

16
 started temperature meter C. reset overloading

is not correct protector

C. overloading

protector has not

been reset

A. chilled water A. exhaust air

system contain air B. control water level

B. wtaer is not of water tank

enough or water C. check and repair

supply is D. clean fliter

abnormal E. change suitable

11. C. problem of fan water pump

refrigeration D. filter was F. connect the pipes

capacity is not blocked again

enough E. water pump is

not suitable

F. pipes have not

been connected

well according

to the technical

data

17
12, common problem

1 fault display: anti-phase:

If the first use of that sequence errors.

Processing methods: the three pillars of any two root washburn exchange.

If use after period of time, fault display (1) inverse phase, it means an

external voltage or current instantaneous greaten, sequence protector,

protect the machine work.

2 fault display(2) or (5): compressor and high pressure. Explain

condenser cooling is not enough.

Processing methods:

1 /check whether condensation fan operation.

2 /cleaning condenser fin, maintain condenser finned clean.

3 /ventilated effect is poor. The ambient temperature is too high.

3 fault display (03) or (06) : compressor low pressure

1/ May be refrigerating fluid too less, right now check the refrigera

nt pressure readings.

2 /check the external connection pipe cooling water circulation, frozen

water whether import and export valve is closed.

18
3 /May refrigerants leak, should ask professional check and repair.

4 fault display (4) or (7) compressor overload, illustrate voltage or current

than work scope and protection.

Processing methods: (treatment) by a professional electrician

A) if a current change, as long as the reset compressor corresponding

thermal protector.

B) if reset invalid, right now to use ammeter check how much work

current compressor, and then read the corresponding thermal protection

what is set to protect current.

C) may condenser cooling is not enough.

5 fault display (8) : medium inadequate

Description water did to a certain level, no signal level float tank, need to

add recycled water

Failure alarm, first press the (reset) button silencer, then check for

problems, and so after the troubleshooting, and then press the reset

button, and then before the normal start

13, warranty matters:

If the machine has a problem, confirmed by our factory workers,

19
according to the following conditions make repair or replacement.

1 the warranty scope

(1) limited to our factory machine repairs or parts replaced.

(2) the factory machine or device in normal use conditions, apparently

because the factory defects in design and manufacture of problems that

shown in the following, within the time limit, free for the repairs and

parts fee.

A fault components please return this factory.

B shelf life: to your company delivery within 12 months from the date of.

C the following components warranty for: to your company delivery

within six months of the date of.

A: electrical equipment, components.

B: sealing material.

2 No belong to the warranty scope

(1) for the user use undeserved, such as: faulty power supply or faulty

product lines and cause damage.

(2) by environmental changes.

(3) due to malfunction damage.

(4) the change of time (coating, gambling layer).

(5) usually think in quality, performance without influence on the

appearance of the phenomenon.

(6) for user transformation happens machine.

20
(7) the fuse, consumables.

For the following items or damage caused by the fault, this factory not

undertake suretyship liability.

(1) the earthquake, typhoon, flood and other natural disasters and fire.

(2) in the general places because of installation and use the machine

malfunction. Produced

(3) with intent or negligence, or failure to use and maintenance

instructions provisions of problems.

(4) in the machine maintenance has not appropriate place.

(5) machine for users after delivery handling, mobile, such as the

installation of caused problem.

21