1/35

)LQDO-Documents

Hanjin Heavy Industries

Hull No. PN0087-PN0091

Sauer Order-No. 41009068

3x Main air compressor WP311L

1x Topping up air compressor WP65L
1x Emergency air compressor WP22L

Please be informed that parts which where marked as “option” are not included in the scope of
supply as long as the word “option” has not been canceled. Thank you for your kind
understanding in advance.

Note:
Please let us have your esteemed comments before 14-Oct-2012. Later comments will effect
the delivery time.
Please let us have all your comments at the same time in electronic format as word, excel or pdf
file format sent back by e-mail. Please avoid split or multiple comments. This will save working
time and reduce errors and costs on both sides.

Revision Changes Date Sign

0 initial issue -)HE-201 VZ
 2/35

Sauer air-cooled piston compressor WP311L

 3/35

Technical specification Sauer air-cooled compressor unit type WP311L

as per enclosed drawing KR WP311L
Fill-up-Capacity 0 – 30 bar: 365,5 m³/h
Operation pressure/max operation pressure: 30/40 bar
Speed: 1770 rpm
Required power: 70,6 kW
Stages / Cylinders: 3/4
Cooling: air-cooled
Heat dissipation: 96.0 kJ/sec
Min./max. ambient temperature: + 5 up to + 55 ° C
Permissible inclination each direction: 22,5 °
Sound level in 1 m distance: 96 dB(A)
Drive: direct drive
Lub. oil content crankcase: 21,5 ltr.
Color: Munsel
RAL 60217,5BG7/2

All capacity data with 5 % tolerance

Standard equipment:

- Sturdy rigid and weight saving design with flanged motor

- no bedplate necessary
- flexible coupling, fully covered inside compressor flange
- air intake and silencing filter
- oil- and water separator after 2nd and 3rd stage, mounted
- integrated condensate collecting pot for the drainage of all 3 stages
- intercoolers and final recooler
- pressure oil lubrication with lifetime filtration by sieve
- crankshaft driven cooling air fan
- resilient mounts for the unit
- flex. hp-hose for drainage and air-outlet ( mounted non return valve)
- all hoses type approved by class
- safety valves after each stage
- air thermometer after each stage,
- Oil pressure gauge, stage pressure and final pressure gauge, glycerine filled
- name plates (symbols) for all gauges and thermometers
- solenoid valves 230V/50/60 Hz for automatic and periodic drainage
- of all 3 stages
- starting relief integrated in condensate drain automation (unloaded start)
- oil pressure control switch for “alarm + stop”
- temperature switch at air outlet for supervision of compressor cooling, “alarm + stop”
- threephase motor size 250M high output with suitable marine cable glands (brass)

rated output acc ISO B: 85 kW high output

speed: 1770 rpm
voltage/frequency: 440/60 V/Hz
starting current: abt. 965 A
nominal current: abt. 138 A
efficiency/ starting time abt. 93 %/ 2-3 sec
weight: abt. 500 kg
protection/ISO class IP 55/ F
Suitable for permanent operation under 45 ° C ambient temperature
 4/35

Additional equipment for the WP311L:

- 1x junction box, incl. cabling from sensors (mounted)

- flange connection for all hoses (mounted)
- 1x shut off valve between non return valve and flange for air outlet (mounted)
- root valves for the pressure gauges (mounted)
- 1x space heater for motor (mounted)
- 1x extra air filter for yards work No.: 039548 (supplied loose)
- 2x pressure switch start/stop with test cock No.: 063026 (supplied loose)
- 1x spare part set “B+A” per vessel as per regulation DNV No.: 065606 (supplied loose)
- 1x Universal box for spare parts per vessel

Test and certificates:

- test and certificate for the compressor as per regulation DNV
- workstest for the motor
- certificate for motor
 5/35

P&I-diagram WP271L, WP311L

6/35
 7/35

Principal wiring diagram

 8/35

WP271L Reserveteilliste Sach-Nr. Ä.I

WP311L Spare parts list “B+A” 065 606

Seite/page: 1 Code-Nr.
Von/of: 4 2-0009
Pos. Stk. Benennung Sach-Nr. Bemerkungen
Item Qty. Designation Ref.-No. remarks
- - Reserveteile “B+A“ 065 606
Spare parts range “B+A“

1 1 Minutenring 035 199

M-ring

2 1 Nasenring 033 188

N-ring

3 1 Gleichfasenring 035 200

G-ring

4 1 Minutenring 037 050

M-ring

5 1 Nasenring 002 566

N-ring

6 1 Gleichfasenring 037 051

G-ring
 9/35

WP271L Reserveteilliste Sach-Nr. Ä.I

WP311L Spare parts list “B+A” 065 606

Seite/page: 2 Code-Nr.
Von/of: 4 2-0009
Pos. Stk. Benennung Sach-Nr. Bemerkungen
Item Qty. Designation Ref.-No. remarks
8 2 Nasenring 002 552
N-ring

9 1 Rechteckring 037 656

R-ring

10 1 Konzentrisches Ventil 037 460

Concentric valve

11 1 Konzentrisches Ventil 034 591

Concentric valve

12 1 Konzentrisches Ventil 033 893

Concentric valve

15 1 Dichtring 063 079

gasket
 10/35

WP271L Reserveteilliste Sach-Nr. Ä.I

WP311L Spare parts list “B+A” 065 606

Seite/page: 3 Code-Nr.
Von/of: 4 2-0009
Pos. Stk. Benennung Sach-Nr. Bemerkungen
Item Qty. Designation Ref.-No. remarks
16 1 Dichtring 056 235
gasket

17 1 Dichtring 062 375

packing

18 4 Dichtring 056 237

packing

19 2 Dichtring 056 239

gasket

20 2 Dichtring 056 282

packing

22 5 Dichtring 056 335

packing

t=1
23 2 Dichtring 059 393
packing
 11/35

WP271L Reserveteilliste Sach-Nr. Ä.I

WP311L Spare parts list “B+A” 065 606

Seite/page: 4 Code-Nr.
Von/of: 4 2-0009
Pos. Stk. Benennung Sach-Nr. Bemerkungen
Item Qty. Designation Ref.-No. remarks
24 1 Dichting 056 369
packing

25 2 Dichting 062 376

packing

29 1 Schmelzpfropfen 060 342

Fusible plug
 12/35

Ref.-no. 035222
 13/35

Receiver pressure switch

Technical drawing:

for 035221 and 035222 for 035223

4 1 2 Connection diagram:

Change over contact

Adjustment:
First set upper switching-pressure by
3 means of adjusting screw 1
Pointer 2 will indicate.
Set lower switching-pressure by means of
adjusting screw 4
The upper switching-pressure remaining
unchanged.
Pointer adjustment by manometric
comparison

G3/8

Advice for installation:

The pressure switch must be installed at the pressure vessel (to avoid pulsation)

Technical data’s:
Rated service current: 6A at 220V AC 11
Protection class: IP65

Qty. Designation Pressure range Sauer reference No.

1 Receiver pressure switch 1 - 16bar 035221
1 Receiver pressure switch 2 - 32bar 035222
1 Receiver pressure switch 3 - 60bar 035223
 14/35

Sauer air-cooled piston compressor WP65L

 15/35

Technical Specification Sauer air-cooled compressor unit type WP65L

as per attached drawing KR-WP65L

Fill-up-Capacity: 82 m³/h
Operation pressure/max operation pressure: 30/40 bar
Speed: 1770 rpm
Required power: 15,4 kW
Stages / Cylinders: 2/2
Cooling: air-cooled
Heat dissipation: 20 kJ/sec
Drive: direct drive
Ambient temperature up to: + 5 - + 55 ° C
Permissible inclination each direction: 22,5 °
Noise level at 1 m distance: 88 dB(A)
Lub. oil content crankcase: 5,2 ltr.
Color: Munsel
RAL 6021 7,5BG7/2

All capacity data with 5 % tolerance

Standard equipment:

- Sturdy rigid and weight saving design with flanged motor

- no bedplate necessary
- flexible coupling, fully covered inside compressor flange
- air intake and silencing filter
- oil- and water separator after 1st and 2nd stage, mounted
- intercoolers and final recooler
- splash oil lubrication
- crankshaft driven cooling air fan with integrated flywheel
- resilient mounts for the unit
- flex. hp-hose for drainage and air-outlet (mounted non return valve)
- all hoses type approved by class
- safety valves after each stage
- final pressure gauge, glycerine filled, with name plates (symbols)
- solenoid valve 230 V/50/60 Hz for automatic drainage
- threephase electrical motor size 160 L with suitable marine cable glands,(brass)

rated output acc ISO B: 17,4 kW

speed: 1770 rpm
voltage/frequency: 440/60 V/Hz
starting current: abt. 220 A
nominal current: abt. 31 A
efficiency/ starting time abt. 89 %/ 1-2 sec
weight: abt. 120 kg
protection/ISO class IP 55/ F
Suitable for permanent operation under 45 ° C ambient temperature
 16/35

Additional equipment for the WP65L:

- 1x junction box, incl. cabling from sensors (mounted)

- flange connection for all hoses (mounted)
- 1x temperature switch at air outlet for supervision of compressor (mounted)
cooling, “alarm + stop”
- 1x shut off valve between non return valve and flange for air outlet (mounted)
- root valves for the pressure gauges (mounted)

- 1x oil level supervision for “alarm + stop” (mounted)

- 1x space heater for motor (mounted)
- 1x extra air filter for yards work No.: 039548 (supplied loose)
- 1x pressure switch start/stop with test cock No.: 063026 (supplied loose)
- 1x spare part set “B+A” per vessel as per regulation DNV No.: 064392 (supplied loose)

Test and certificates:

- test and certificate for the compressor as per regulation DNV
- workstest for the motor
- certificate for motor
 17/35

P&I-diagram WP45L, WP65L

non-return valve
18/35
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19/35



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 20/35

WP45L Reserveteilliste Sach-Nr. Ä.I

WP65L Spare parts list “B+A” 064 392

Seite/page: 1 Code-Nr.
Von/of: 3 2-0009
Pos. Stk. Benennung Sach-Nr. Bemerkungen
Item Qty. Designation Ref.-No. remarks
- - Reserveteile “B+A“ 064 392
Spare parts range B+A

1 2 Dichtung 064 048

packing

2 2 Dichtung 064 049

packing

3 2 Dichtung 064 050

packing

4 2 Dichtung 063 059

packing

5 2 Dichtring 056 235

gasket

6 2 Dichtung 064 051

packing
 21/35

WP45L Reserveteilliste Sach-Nr. Ä.I

WP65L Spare parts list “B+A” 064 392

Seite/page: 2 Code-Nr.
Von/of: 3 2-0009
Pos. Stk. Benennung Sach-Nr. Bemerkungen
Item Qty. Designation Ref.-No. remarks
8 1 Schmelzsicherung 060 342
Fusible plug

10 1 Minutenring 012 512

M-ring

11 1 Nasenring 031 901

N-ring

12 1 Gleichfasering 031 902

G-ring

13 2 Rechteckring 031 541

R-ring

14 1 Nasenring 002 548

N-ring

15 1 Ölschlitzring 031 542

S-ring
 22/35

WP45L Reserveteilliste Sach-Nr. Ä.I

WP65L Spare parts list “B+A” 064 392

Seite/page: 3 Code-Nr.
Von/of: 3 2-0009
Pos. Stk. Benennung Sach-Nr. Bemerkungen
Item Qty. Designation Ref.-No. remarks
17 1 Lamellenventil 037 157
Lammellar valve

18 1 Lamellenventil 037 158

Lammellar valve
 23/35

Ref.-no. 035222
 24/35

Receiver pressure switch

Technical drawing:

for 035221 and 035222 for 035223

4 1 2 Connection diagram:

Change over contact

Adjustment:
First set upper switching-pressure by
3 means of adjusting screw 1
Pointer 2 will indicate.
Set lower switching-pressure by means of
adjusting screw 4
The upper switching-pressure remaining
unchanged.
Pointer adjustment by manometric
comparison

G3/8

Advice for installation:

The pressure switch must be installed at the pressure vessel (to avoid pulsation)

Technical data’s:
Rated service current: 6A at 220V AC 11
Protection class: IP65

Qty. Designation Pressure range Sauer reference No.

1 Receiver pressure switch 1 - 16bar 035221
1 Receiver pressure switch 2 - 32bar 035222
1 Receiver pressure switch 3 - 60bar 035223
 25/35

Sauer air-cooled piston compressor WP22L

 26/35

Technical specification Sauer air-cooled compressor unit type WP22L

as per attached drawing KR WP22L
Fill-up-Capacity: 25,9 m³/h
Operation pressure: 30 bar
Max. operation pressure: 40 bar
Speed: 1750 rpm
Required power: 5,4 kW
Stages / Cylinders: 2/2
Cooling: air-cooled
Heat dissipation: 8 kJ/sec
Drive: direct drive
Ambient temperature up to: + 5 - + 55 ° C
Permissible inclination each direction: 22,5 °
Noise level at 1 m distance: 85 dB(A)
Lub. oil content crankcase: 1,5 ltr.
Color: Munsel
RAL 7,5BG7/2
6021
All capacity data with 5 % tolerance

Standard equipment:

- Sturdy rigid and weight saving design with flanged motor

- no bedplate necessary
- flexible coupling, fully covered inside compressor flange
- air intake and silencing filter
- oil- and water separator after 2nd stage, mounted
- intercoolers and final recooler
- splash oil lubrication
- crankshaft driven cooling air fan with integrated flywheel
- resilient mounts for the unit
- flex. hp-hose for drainage and air-outlet (mounted non return valve)
- all hoses type approved by class
- safety valves after each stage
- final pressure gauge, glycerine filled, with name plates (symbols)
- solenoid valve 230 V/50/60 Hz for automatic drainage
- threephase electrical motor size 132 S with suitable marine cable glands,(brass)

rated output acc ISO B: 6,6 kW

speed: 1770 rpm
voltage/frequency: 440/60 V/Hz
starting current: abt. 86,4 A
nominal current: abt. 11,9 A
efficiency/ starting time abt. 86 %/ 1-2 sec
weight: abt. 60 kg
protection/ISO class IP 55/ F
Suitable for permanent operation under 45 ° C ambient temperature
 27/35

Additional equipment for the WP22L:

- 1x junction box, incl. cabling from sensors (mounted)

- flange connection for all hoses (mounted)
- 1x temperature switch at air outlet for supervision of compressor (mounted)
cooling, “alarm + stop”
- 1x shut off valve between non return valve and flange for air outlet (mounted)
- root valves for the pressure gauges (mounted)

- 1x oil level supervision for “alarm + stop” (mounted)

- 1x space heater for motor (mounted)
- 1x pressure switch start/stop with test cock No.: 063026 (supplied loose)
- 1x spare part set “B+A” per vessel as per regulation DNV No.: 064538 (supplied loose)

Test and certificates:

- test and certificate for the compressor as per regulation DNV
- workstest for the motor
- certificate for motor
 28/35

P&I-diagram WP15L, WP22L, WP33L

29/35
 30/35

Principal wiring diagram

 31/35

WP15L, WP22L, Reserveteilliste Sach-Nr. Ä.I

WP33L Spare parts list “B+A” 064 538

Seite/page: 1 Code-Nr.
Von/of: 3 2-0009
Pos. Stk. Benennung Sach-Nr. Bemerkungen
Item Qty. Designation Ref.-No. remarks
- - Reserveteile “B+A“ 064 538
Spare parts range “B+A“

1 1 Rechteckring 002 755

R-ring

2 1 Nasenring 002 563

N-ring

3 1 Gleichfasenring 034 988

G-ring

4 2 Rechteckring 002 662

R-ring

5 1 Nasenring 002 543

N-ring

6 1 Ölschlitzring 002 576

S-ring
 32/35

WP15L, WP22L, Reserveteilliste Sach-Nr. Ä.I

WP33L Spare parts list “B+A” 064 538

Seite/page: 2 Code-Nr.
Von/of: 3 2-0009
Pos. Stk. Benennung Sach-Nr. Bemerkungen
Item Qty. Designation Ref.-No. remarks
8 1 Lamellenventil 034 983
Lamellar valve

9 1 Lamellenventil 034 984

Lamellar valve

12 1 Dichtung 060 448

packing

13 1 Dichtung 060 449

packing

14 1 Dichtung 060 264

packing

15 1 Dichtung 060 266

packing

16 1 Dichtring 035 061

gasket
 33/35

WP15L, WP22L, Reserveteilliste Sach-Nr. Ä.I

WP33L Spare parts list “B+A” 064 538

Seite/page: 3 Code-Nr.
Von/of: 3 2-0009
Pos. Stk. Benennung Sach-Nr. Bemerkungen
Item Qty. Designation Ref.-No. remarks
17 1 Dichtring 005 001
gasket

18 1 Dichtring 005 006

gasket

19 4 Dichtring 005 009

gasket
 34/35

Ref.-no. 035222
 35/35

Receiver pressure switch

Technical drawing:

for 035221 and 035222 for 035223

4 1 2 Connection diagram:

Change over contact

Adjustment:
First set upper switching-pressure by
3 means of adjusting screw 1
Pointer 2 will indicate.
Set lower switching-pressure by means of
adjusting screw 4
The upper switching-pressure remaining
unchanged.
Pointer adjustment by manometric
comparison

G3/8

Advice for installation:

The pressure switch must be installed at the pressure vessel (to avoid pulsation)

Technical data’s:
Rated service current: 6A at 220V AC 11
Protection class: IP65

Qty. Designation Pressure range Sauer reference No.

1 Receiver pressure switch 1 - 16bar 035221
1 Receiver pressure switch 2 - 32bar 035222
1 Receiver pressure switch 3 - 60bar 035223