Cpp-Tank DSGN Calc-Rev C

CPP-Tank Design Calc
TABLE OF CONTENT PAGE
1 DESIGN DATA 2-3

2 CPP-T-910/T-920/T-940SIDE WALL CALC 4-6
3 CPP-T-910/T-920/T-940 BTM WALL CALC 7-9
4 CPP-T-910/T-920/T-940 ROOF WALL CALC 10-13
5 NOZZLE THICKNESS CALC - T-910 14-15
8 WIND LOADING - T-910/T-920/T-940 20
9 LOAD AT BASE & TRANSPORTATION LOAD CALC - T-910/T-920/T-940 21
10 BASE PLATE DESIGN CALCULATION - T-910/T-920/T-940 22
11 LEG DESIGN CALCULATION- T-910/T-920/T-940 23
12 T-950 SIDE WALL CALC 24-27
13 T-950 BTM WALL CALC 28-30
14 T-950 ROOF WALL CALC 31-34
16 WIND LOADING - T-950 37
17 LOAD AT BASE & TRANSPORTATION LOAD CALC - T-950 38
18 BASE PLATE DESIGN CALCULATION - T-950 39
19 LEG DESIGN CALCULATION- T-950 40
20 WEIGHT SUMMARY 41
21 CPP-STIFFENER SECTIONAL PROPERTIES 42
Note : Lifting Lug Design calc is done on separate document

(Please refer to LIFTING LUG DESIGN CALC : Doc No. CPP-CIS-MCPD-201)
Page 1 of 42
DESIGN DATA
ITEM NO. : T-910 ( CORROSION INHIBITOR TANK )

DISCHARGE PRESSURE : WATER FULL (+0.7/-0.03) psig
o
DESIGN TEMPERATURE : 131 F
OPERATING PRESSURE : ATMOSPHERIC
OPERATING TEMPERATURE : AMBIENT
WORKING VOLUME : 4.1 m3
MATERIAL : STAINLESS STEEL 316L
TRIM NO. : B6
DESIGN CODE ROARK'S FORMULA STRESS AND STRAIN & ASME SECT VII DIV 1
NOZZLE SIZE RATING SERVICE

MW 600 MANWAY
N1 50 150# SWRF FILLING CONNECTION
N2 50 150# SWRF VENT CONNECTION
N3 50 150# SWRF FEED TO PUMP
N4 50 150# SWRF DRAIN
N5 50 150# SWRF OVERFLOW
K1A 50 150# SWRF LEVEL GAUGE HIGH
K1B 50 150# SWRF LEVEL GAUGE LOW
ITEM NO. : T-920 ( POUR POINT DEPRESENT STORAGE TANK )

DESIGN TEMPERATURE : 131 oF
TRIM NO. : B6

MW 600 MANWAY
K2 51 150# SWRF PRESSURE GAUGE
K3 52 150# SWRF PVRV/FLAME ARRESTOR
Page 2 of 42
DESIGN DATA
ITEM NO. : T-940 ( DEMULSIFIER STORAGE TANK )

o
DESIGN TEMPERATURE : 131 F
TRIM NO. : B6

MW 600 MANWAY
N6 50 150# SWRF SPARE
N7 50 150# SWRF SPARE
ITEM NO. : T-950 ( WATER FLOCCULANT TANK )

DESIGN TEMPERATURE : 131 oF
TRIM NO. : B6

MW 600 MANWAY
Page 3 of 42
SIDE WALL DESIGN CALCULATION
TANK NO. : T-910 / T-920 / T-940
Tank Height, H = 98.4 in 2500 mm

Tank Width, W = 59.06 in 1500 mm
Tank Length, L = 59.06 in 1500 mm
Design Pressure = Full Water (+0.7/-0.03) psig

Design Temp. = 131 F
Material = A 240 316L
As per Table 11.4 Case No.1a Chapter 10 of Roark's

Rectangular plate, all edges simply supported, with uniform loads over entire plate.
g= 9.81 m/s2 S
ρ liq = 1000 kg/m3
a
a= 24.61 in = 625 mm S b S
b= 19.69 in = 500 mm
a/b = 1.2500 S
b = 0.3954 Loading q = ρ liq gH

a = 0.0655 = 24525 N/m2
g 0.4608 = 3.5561 psi
E = 2.9E+07 psi = 3.5561 psi
t= 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm
At Center,
Maximum Deflection, = -(aqb4)/Et3 t/2 = 0.118 in
= -0.09
= 0.09 in Max Deflection < t/2 : O.K
Maximum Bending stress, s =(bqb2)/ t2
= 9,765 psi < σ allowable 16,700 psi. : OK
Max Bending stress < σ allowable : O.K
Material A 240 316L

Yield Stress, sy = 25000 psi
Stress Ratio, s/sy = 0.391
At center of long side,
Maximum reaction force per unit length normal to the plate surface,
R = g qb
= 32.25 lb/in
= 3644.27 N/mm
Page 4 of 42
SIDE WALL HORIZONTAL STIFFENER CALCULATION
TANK NO. : T-910 / T-920 / T-940
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.
W L= 500 mm = 19.69 in
35.00 lb/in ґ= 250 mm = 9.8 in
Load q = 3.5561 psi
unit load W = q x ґ psi
= 35.00 lb/in
19.69 in
Wa Wb
Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 9.84 in
Maximum moment, Mmax = WL2/8
= 1695 lb-in
M/I = s/y
(I/y)required = M/s
= 0.068 in3
Use FB 65 x 6
I/y = 0.258 in3 > (I/y)required O.K
Therefore, s = 6576 psi < σallowable 16700 psi O.K
Deflection
At x =L/2= 9.84 in
δmax = (5WL4)
384EI
= 0.007 < L/360 = 0.0547 in
The stiffener size used is adequate.
Page 5 of 42
SIDE WALL VERTICAL STIFFENER CALCULATION
TANK NO. : T-910 / T-920 / T-940

L= 625 mm = 24.61 in
W ґ= 312.5 mm = 12.3 in
43.75 lb/in
Load q = 3.5561 psi
unit load W = qxґ psi
= 43.75 lb/in
24.61 in
Wa Wb
Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 13.48 in
Maximum moment, Mmax = 0.0215WL2
= 570 lb-in
M/I = s/y
(I/y)required = M/s
= 0.023 in3
1. Checking Section Modulus (Z) of stiffener :

Stiffener size = FB 65 x 6
Section Modulus of stiffener is OK
Z = I/y
Z stiffener = 0.258 in
3
> 0.023 3
in Z required
2. Checking stiffener Bending stress (s ) :

s = M/Z Max bending stress of stiffener is OK
s stiffener = M max / Z stiffener
Therefore, s stiffener = 2209 psi < 16700 psi σallowable
Deflection
At x = 0.525L = 12.92 in
dmax = 0.001309 x WL4

EI
= 0.0286 in < L/360) 0.0684 in
Therefore the size used is adequate.
Page 6 of 42
BOTTOM WALL DESIGN CALCULATION
TANK NO. : T-910 / T-920 / T-940


Design Temp. = 131 °F

g= 9.81 m/s2 S
ρ liq = 1000 kg/m3
a
a= 19.69 in = 500 mm S b S
b= 19.69 in = 500 mm
a/b = 1.0000 S

a = 0.0444 = 24525 N/m2
g 0.4200 = 3.5561 psi
E = 2.9E+07 psi = 3.5561 psi
t= 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm
At Center,
= -0.06
= 7,097 psi < σ allowable 16,700 psi : OK
Material A 240 316L

R = g qb
= 29.40 lb/in
= 3321.96 N/mm
Page 7 of 42
BOTTOM WALL HORIZONTAL STIFFENER CALCULATION (1)
TANK NO. : T-910 / T-920 / T-940
W L= 500 mm = 19.69 in
35.00 lb/in ґ= 250 mm = 9.8 in
Load q = 3.5561 psi
= 35.00 lb/in
19.69 in
Wa Wb
Bending Moment
At x = L/2 = 9.84 in
= 1695 lb-in
M/I = s/y
(I/y)required = M/s
= 0.068 in3
Use FB 65 x 6
Deflection
At x =L/2= 9.84 in
δmax = (5WL4)
384EI
= 0.007 < L/360 = 0.0547 in
Page 8 of 42
BOTTOM WALL VERTICAL STIFFENER CALCULATION
TANK NO. : T-950

L= 500 mm = 19.69 in
W ґ= 250 mm = 9.8 in
35.00 lb/in
Load q = 3.5561 psi
= 35.00 lb/in
19.69 in
Wa Wb
Bending Moment
At x = 0.548L = 10.79 in
= 292 lb-in
M/I = s/y
(I/y)required = M/s
= 0.012 in3

Z = I/y
3
> 0.012 3
in Z required

Deflection
At x = 0.525L = 10.33 in
dmax = 0.001309 x WL4

EI
= 0.006 in < L/360) 0.0547 in
Page 9 of 42
ROOF WALL DESIGN CALCULATION
TANK NO. : T-910 / T-920 / T-940
Tank Height, H 98.4 in 2500 mm Roof weight = 233.69 lb

Tank Width, W 59.06 in 1500 mm Misc. weight = 11.02 lb
Tank Length, L 59.06 in 1500 mm Live load,LL = 0.00 psi
Dead load,TDL = 0.20 psi
Design Pressure = Full Water (+0.7/-0.03) psig Conc. load, CL = 0.00 psi

S
g= 9.81 m/s2 a
ρ liq = 1000 kg/m3
S b S
a= 19.69 in 500 mm
b= 19.69 in 500 mm S
a/b = 1.0000
b = 0.2874 Loading q = Live load + DeadLoad + Conc.Load

a = 0.0444 = 0.200 psi
g = 0.4200
E = 2.90E+07 psi =
t= 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm
At Center,
= 0.00
Maximum Bending stress, s = (bqb2)/ t2
= 400 psi < σallowable 16,700 psi : OK

Material A 240 316L
R = g qb
= 1.66 lb/in
= 187.27 N/mm
Page 10 of 42
ROOF WALL WEIGHT CALCULATION
Weight Per pcs Qty Total

450NB Blind = 100 1 100 kg
450NB Pipe = 12 1 12 kg
450NB Slip On = 59 1 59 kg
50NB WNRF = 1.02 1 1.02 kg
50NB Pipe = 15 1 15 kg
Piping & Accs = 5 1 5 kg
Stiffener (FB65 X 6) = 19 1 19 kg
Roof plate = 106 1 106 kg
Misc weight = 5 1 5 kg
Total Weight 317.02 kg
698.91 lb
Total Loading (pressure) acting on the roof plate is calculated as shown below
Dead Load = 317.02 kg

F=mxg= 3109.97 N
Area = a x b = 2.25 m2
P = F/A = 1382.21 Pa
= 0.200 psi
Concentrated Load = 0.00 kg

F=mxg= 0.00 N
Area = a x b = 2.25 m2
P = F/A = 0.00 Pa
= 0.00 psi
Live Load, LL = 0.00 kg/m2

= 0.00 psi
extra load 0.00
ROOF STIFFENER LOCATION
Page 11 of 42
ROOF WALL HORIZONTAL STIFFENER CALCULATION
TANK NO. : T-910 / T-920 / T-940
W L= 500 mm = 19.69 in
1.97 lb/in ґ= 250 mm = 9.8 in
Load q = 0.200 psi
= 1.97 lb/in
19.69 in
Wa Wb
Bending Moment
At x = L/2 = 9.84 in
= 96 lb-in
M/I = s/y
(I/y)required = M/s
= 0.004 in3
Use FB 65 x 6
Deflection
At x =L/2= 9.84 in
δmax = (5WL4)
384EI
= 0.000 < L/360 = 0.0547 in
Page 12 of 42
ROOF WALL VERTICAL STIFFENER CALCULATION
TANK NO. : T-910 / T-920 / T-940

L= 500 mm = 19.69 in
W ґ= 250 mm = 9.8 in
1.97 lb/in
Load q = 0.2005 psi
= 1.97 lb/in
19.69 in
Wa Wb
Bending Moment
At x = 0.548L = 10.79 in
= 16 lb-in
M/I = s/y
(I/y)required = M/s
= 0.001 in3

Z = I/y
3
> 0.001 3
in Z required

Deflection
At x = 0.525L = 10.33 in
dmax = 0.001309 x WL4

EI
= 0.0003 in < L/360) 0.0547 in
Page 13 of 42
NOZZLE THICKNESS CALCULATION
TANK NO. : T-910

NOZZLE NO : N1 / N2 / N3 / N4 / N5 / K1A / K1B
DESIGN CONDITIONS WELDS
Neck:
P 0.0245 MPa tc1 = 0.7*t 4.20 mm
DT 55 oC tc2 = 0.7*tn 2.80 mm
CAe / CAi 0 / 0 mm tc3 xxx
tc = Min[tc1,tc2,tc3] 2.80 mm
Pad:
Fr1 = 0.5*te xxx mm
Fr2 = 0.5*t xxx mm
SHELL PROPERTIES Fr3 = xxx mm
Fr = Min[Fr1,Fr2,Fr3] mm
Summary:
Material: A 240 316L External Leg 6 mm
o
S @(55 C) 115.15 MPa Internal Leg 0 mm
Wall Thickness, ts 6 mm Pad Leg 0 mm
tr = 3 mm
t = ts - CA 6 mm LIMIT OF REINFORCEMENT ….UG - 40
NOZZLE SIZE: 50NB SCH 40S R1 = d 52.3 mm

R2 = Rn + tn + t 36.15 mm
trn = PRn …….UG - 32 R = Max [R1,R2] 52.3 mm
2SE - 0.2P h1 = 2.5*T1 15.00 mm
h2 = 2.5*Tb1 + Tr1 10.00 mm
Material: A 312 TP316L h = Min [h1,h2] 10.00 mm
S @(55oC) 115.15 MPa Internal Projection 5.00 mm
OD 60.3 External Projection 150.00 mm
Wall Thickness, tb 4 mm
ID 52.3 mm MATERIAL STRENGTH RATIOS
o
Neck Slope 0
F = Figure UG-37 1.0 fr1 = Sn/Sv 1.0000
d = ID + (2*CA) +Tol. 52.3 mm fr2 = Sn/Sv 1.0000
Rn = d/2 26.15 mm fr4 = Sp/Sv 0.00
E 1.0 fr3 = Min[fr1,fr2,fr4] 0.0000
trn 0.00278 mm
tn = tb - CA 4 mm AREA AVAILABLE ….UG - 37
PAD A11 = d(E1t - Ftr) - 2tn(E1t - Ftr)(1 - fr1) 156.90 mm2

A12 = 2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) 60.00 mm2
Material: A1 = Max [A11, A12] 156.90 mm2
S @(55oC) 0 MPa
OD 0 mm A21 = 5(tn - trn)fr2.t 119.92 mm2
Thickness = te 0 mm A22 = 5(tn - trn)fr2.tn 79.94 mm2
Weld 0 mm A2 = Min [A21, A22] 79.94 mm2
A3 = (Int.proj - CAi)(tn - CAi).fr2 20.00 mm2

FLANGE
A41 = (Ext.Leg - CAe)2.fr3 0.00 mm2
Material: A 182 F316L A42 = (Int.Leg - CAi)2.fr2 0.00 mm2
Type: 150 # SW A43 = (Pad.Leg - CAe)2.fr4 0.00 mm2
Rating at 55oC 1.943 MPa A4 = Sum[A41,A42,A43] 0.00 mm2
AREA REQUIRED …UG - 37 A5 = (Pad OD - Noz OD).te.fr4 0.00 mm2
A = d.tr.F + 2.tn.tr.F(1-fr1) 156.9 mm2 TOTAL AREA AVAILABLE = 256.84 mm2 OK
Page 14 of 42
TANK NO. : T-910

NOZZLE NO : MW
Neck:
P 0.0245 MPa tc1 = 0.7*t 4.20 mm
DT 55 oC tc2 = 0.7*tn 4.20 mm
Pad:
Fr1 = 0.5*te xxx mm
Fr2 = 0.5*t xxx mm
Summary:
o
tr = 3 mm
NOZZLE SIZE: 600NB R1 = d 597.6 mm

R2 = Rn + tn + t 310.8 mm
2SE - 0.2P h1 = 2.5*T1 15.00 mm
h2 = 2.5*Tb1 + Tr1 15.00 mm
Material: A 240 316L h = Min [h1,h2] 15.00 mm
o
Neck Slope 0
Rn = d/2 298.8 mm fr4 = Sp/Sv 0.00
E 1.0 fr3 = Min[fr1,fr2,fr4] 0.0000
trn 0.03181 mm

S @(55oC) 0 MPa
Weld 0 mm A2 = Min [A21, A22] 179.05 mm2

FLANGE
Type: 150 # A43 = (Pad.Leg - CAe)2.fr4 0.00 mm2
Page 15 of 42
TANK NO. : T-920

NOZZLE NO : N1 / N2 / N3 / N4 / N5 / K1A / K1B / K2 / K3
Neck:
P 0.0245 MPa tc1 = 0.7*t 4.20 mm
DT 55 oC tc2 = 0.7*tn 2.80 mm
Pad:
Fr1 = 0.5*te xxx mm
Fr2 = 0.5*t xxx mm
Summary:
o
tr = 3 mm

R2 = Rn + tn + t 36.15 mm
2SE - 0.2P h1 = 2.5*T1 15.00 mm
h2 = 2.5*Tb1 + Tr1 10.00 mm
o
Neck Slope 0
Rn = d/2 26.15 mm fr4 = Sp/Sv 0.00
E 1.0 fr3 = Min[fr1,fr2,fr4] 0.0000
trn 0.00278 mm

S @(55oC) 0 MPa
Weld 0 mm A2 = Min [A21, A22] 79.94 mm2

FLANGE
Page 16 of 42
TANK NO. : T-920

NOZZLE NO : MW
Neck:
P 0.0245 MPa tc1 = 0.7*t 4.20 mm
DT 55 oC tc2 = 0.7*tn 4.20 mm
Pad:
Fr1 = 0.5*te xxx mm
Fr2 = 0.5*t xxx mm
Summary:
o
tr = 3 mm

R2 = Rn + tn + t 310.8 mm
2SE - 0.2P h1 = 2.5*T1 15.00 mm
h2 = 2.5*Tb1 + Tr1 15.00 mm
o
Neck Slope 0
Rn = d/2 298.8 mm fr4 = Sp/Sv 0.00
E 1.0 fr3 = Min[fr1,fr2,fr4] 0.0000
trn 0.03181 mm

S @(55oC) 0 MPa
Weld 0 mm A2 = Min [A21, A22] 179.05 mm2

FLANGE
Page 17 of 42
TANK NO. : T-940

NOZZLE NO : N1 / N2 / N3 / N4 / N5 / N6 / N7 / K1A / K1B
Neck:
P 0.0245 MPa tc1 = 0.7*t 4.20 mm
DT 55 oC tc2 = 0.7*tn 2.80 mm
Pad:
Fr1 = 0.5*te xxx mm
Fr2 = 0.5*t xxx mm
Summary:
o
tr = 3 mm

R2 = Rn + tn + t 36.15 mm
2SE - 0.2P h1 = 2.5*T1 15.00 mm
h2 = 2.5*Tb1 + Tr1 10.00 mm
o
Neck Slope 0
Rn = d/2 26.15 mm fr4 = Sp/Sv 0.00
E 1.0 fr3 = Min[fr1,fr2,fr4] 0.0000
trn 0.00278 mm

S @(55oC) 0 MPa
Weld 0 mm A2 = Min [A21, A22] 79.94 mm2

FLANGE
Page 18 of 42
TANK NO. : T-940

NOZZLE NO : MW
Neck:
P 0.0245 MPa tc1 = 0.7*t 4.20 mm
DT 55 oC tc2 = 0.7*tn 4.20 mm
Pad:
Fr1 = 0.5*te xxx mm
Fr2 = 0.5*t xxx mm
Summary:
o
tr = 3 mm

R2 = Rn + tn + t 310.8 mm
2SE - 0.2P h1 = 2.5*T1 15.00 mm
h2 = 2.5*Tb1 + Tr1 15.00 mm
o
Neck Slope 0
Rn = d/2 298.8 mm fr4 = Sp/Sv 0.00
E 1.0 fr3 = Min[fr1,fr2,fr4] 0.0000
trn 0.03181 mm

S @(55oC) 0 MPa
Weld 0 mm A2 = Min [A21, A22] 179.05 mm2

FLANGE
Page 19 of 42
WIND LOADING - BS 6399 - PART 2 -1997
ITEM : CPP (T-910 / T-920 / T-940 )

PROJECT NO.PM329 EAST PIATU DEVELOPMENT PROJECT
Terrain Category = 1
Region = D
Basic Wind Speed Vb = 50.00 m/s
Shielding Factor Ms = 1
Topographic Factor Sa = 1
Direction Factor Sd = 1
Probability Factor Sp = 1
Seasonal Factor Ss = 1
Terrain and Building Factor Sb = 1
Design Wind Speed Vz = 50.00 m/s ( Vb x Sa x Sd x Sp x Ss )
Effective (Design) Wind speed Ve = 50.00 m/s ( Vz x Sb )
Dynamic Pressure qz = 1.5325 kPa ( 0.613 x Ve2 x 10-3 )
Drag Coefficient Cd = 1
H = 3,500 mm
Width = 2,800 mm
Az = 9,800,000 mm2
3500
H / Width = 1.25
2800 Kar = 1
Cd' = 1 ( Cd x Kar )
Wind Force Fw = 15018.5 N ( Cd' x qz x Az ) / 103
Height to COG h = 1750.000 mm (H/2)
Overturning Moment Mw = 26282375 Nmm ( Fw x h )
Page 20 of 42
LOAD AT BASE & TRANSPORTATION LOAD CALCULATION
ITEM : CPP (T-910 / T-920 / T-940 )

PROJECT NO. PM329 EAST PIATU DEVELOPMENT PROJECT
WEIGHTS
Empty We = 1999 kg ------> 19606 N
EXTERNAL LOADS
Wind Force Fw = 15,019 N

Earthquake Force Feq = 0 N
Transportation Force FD = 2971 N [( 0.5 x We )2 + ( 1.4 x We )2 ]0.5
Wind Moment Mw = 26,282,375 Nmm

Earthquake Moment Meq = 0 Nmm
Transportation Moment Mc = 5,199,302 Nmm ( FD x COG ) COG = 1750 mm
(H/2)
Maximum Shear Force F = 15,019 N

Maximum O/T Moment M = 26,282,375 Nmm
HOLD DOWN BOLTS
= A 193 GR B7
Bolt Material…………….……………….………….
Sy =
Bolt Yield Stress………………….…………… 207 MPa
Su =
Bolt UTS…….…..……………….…………… 507 MPa
Ft =
Allowable Tensile……………….…..…...…… 124.2 MPa
Allowable Shear……………………...……
Fs = 69 MPa
=
Bolt Size……………………………………...……………
M16
N =
Bolt Number…………………………..…...………… 2
AT =
Tensile Area………….……………..….…… 146 mm2
AS
Shear Area……………………………..… = 225 mm2
Bolt PCD…………………………………..
PCD = 1980.64 mm
SHEAR STRESS IN BOLT
Shear / Bolt, fs = F
N x As
fs = 33.37 MPa OK
Fs = 69 MPa
since fs < Fs the shear stress is OK
Page 21 of 42
LEG BASEPLATE DESIGN
ITEM : CPP (T-910 / T-920 / T-940 )

Refer Dennis R Moss Procedure 3-10
tb = 3xQxF
4 x A x Fb
Q = Maximum Load / Support = 4901 N

F = Baseplate Width = 170 mm
A = Baseplate Length = 170 mm
Fb = Allowable Bending Stress = 163.68 MPa ( 0.66 Fy )
tb = 4.7 mm
Use Tb = 10 mm OK
BASE PLATE WELD CHECKING

Maximum stress due to Q & F = max(Q, F)/Aw = 3.68 N/mm2
< 86.9 N/mm2 OK
Weld leg size, g = 6.0 mm

Length of weld, l = 2*( 2*F + 2*A ) = 1360 mm
Area of weld, Aw = 0.5*g*l = 4080 mm2
Joint efficiency for fillet weld, E = 0.6 -
Welding stress for steel, fw = 144.8 N/mm2
Allowable stress for weld, fw = E*fw = 86.9 N/mm2
Maximum vertical force, Q = 4901.4 N
Maximum horizontal force, F = 15018.5 N
Page 22 of 42
LEG DESIGN CALCULATION
ITEM : CPP (T-910 / T-920 / T-940 )

LEG DATA
Material……………...………………..= A 36
2
Yield Stress, Sy………….…………..= 248.2 N/mm
2
Allowable Axial Stress, fall.…...……= 148.9 N/mm ( 0.6 x Sy )
2
Allowable Bending Stress, fball.......= 165.5 N/mm ( 2/3 x Sy )
LEG GEOMETRY :- I-BEAM 152 x 152 x 23 kg/m

2
A= 2920 mm
4
Ixx = 12500000 mm
d d= 76.2 mm
e= 76.2 mm
L= 152.4 mm
X X r= 9 mm
AXIAL STRESS
Axial Stress, fa = F/A = 1.68 N/mm2
BENDING STRESS
Bending Stress, fb = PxLxe= 13.95 N/mm2

Ixx
COMBINED STRESS
Combined Stress, f = (fa/fall + fb/fball) = 0.10
Since Combined Stress is < 1.00 The Leg Design is OK!
Page 23 of 42
SIDE WALL (1) DESIGN CALCULATION (@ Length = 1500mm )
TANK NO. : T-950



g= 9.81 m/s2 S
ρ liq = 1000 kg/m3
a
a= 24.61 in = 625 mm S b S
b= 19.69 in = 500 mm
a/b = 1.2500 S

a = 0.0655 = 24525 N/m2
g = 0.4608 = 3.5561 psi
E = 2.9E+07 psi = 3.5561 psi
t= 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm
At Center,
= -0.09
= 9,765 psi < σ allowable 16,700 psi. : OK
Material A 240 316L

R = g qb
= 32.25 lb/in
= 3644.27 N/mm
Page 24 of 42
SIDE WALL (2) DESIGN CALCULATION (@ Length = 1000mm )
TANK NO. : T-950


Design Temp. = 131  F

g= 9.81 m/s2 S
ρ liq = 1000 kg/m3
a
a= 24.61 in = 625 mm S b S
b= 19.69 in = 500 mm
a/b = 1.2500 S

a = 0.0655 = 24525 N/m2
g 0.4608 = 3.5561 psi
E = 2.9E+07 psi = 3.5561 psi
t= 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm
At Center,
= -0.09
Material A 240 316L

Stress Ratio, s/ sy = 0.391
R = g qb
= 32.25 lb/in
= 3644.27 N/mm
Page 25 of 42
SIDE WALL HORIZONTAL STIFFENER CALCULATION
TANK NO. : T-950
W L= 500 mm = 19.69 in
35.00 lb/in ґ= 250 mm = 9.8 in
Load q = 3.5561 psi
= 35.00 lb/in
19.69 in
Wa Wb
Bending Moment
At x = L/2 = 9.84 in
= 1695 lb-in
M/I = s/y
(I/y)required = M/s
= 0.068 in3
Use FB 65 x 6
Deflection
At x =L/2= 9.84 in
δmax = (5WL4)
384EI
= 0.007 < L/360 = 0.0547 in
Page 26 of 42
SIDE WALL VERTICAL STIFFENER CALCULATION
TANK NO. : T-950

L= 625 mm = 24.61 in
W ґ= 312.5 mm = 12.3 in
43.75 lb/in
Load q = 3.5561 psi
= 43.75 lb/in
24.61 in
Wa Wb
Bending Moment
At x = 0.548L = 13.48 in
= 570 lb-in
M/I = s/y
(I/y)required = M/s
= 0.023 in3

Z = I/y
3
> 0.023 3
in Z required

Deflection
At x = 0.525L = 12.92 in
dmax = 0.001309 x WL4

EI
= 0.029 in < L/360) 0.068 in
Page 27 of 42
BOTTOM WALL DESIGN CALCULATION
TANK NO. : T-950



g= 9.81 m/s2 S
ρ liq = 1000 kg/m3
a
a= 19.69 in = 500 mm S b S
b= 19.69 in = 500 mm
a/b = 1.0000 S

a = 0.0444 = 24525 N/m2
g 0.4200 = 3.5561 psi
E = 2.9E+07 psi = 3.5561 psi
t= 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm
At Center,
= -0.06
Material A 240 316L

Stress Ratio, s/ sy = 0.284
R = g qb
= 29.40 lb/in
= 3321.96 N/mm
Page 28 of 42
BOTTOM WALL HORIZONTAL STIFFENER CALCULATION (1)
TANK NO. : T-950
W L= 500 mm = 19.69 in
35.00 lb/in ґ= 250 mm = 9.8 in
Load q = 3.5561 psi
= 35.00 lb/in
19.69 in
Wa Wb
Bending Moment
At x = L/2 = 9.84 in
= 1695 lb-in
M/I = s/y
(I/y)required = M/s
= 0.068 in3
Use FB 65 x 6
Deflection
At x =L/2= 9.84 in
δmax = (5WL4)
384EI
= 0.007 < L/360 = 0.0547 in
Page 29 of 42
BOTTOM WALL VERTICAL STIFFENER CALCULATION
TANK NO. : T-950

L= 500 mm = 19.69 in
W ґ= 250 mm = 9.8 in
35.00 lb/in
Load q = 3.5561 psi
= 35.00 lb/in
19.69 in
Wa Wb
Bending Moment
At x = 0.548L = 10.79 in
= 292 lb-in
M/I = s/y
(I/y)required = M/s
= 0.012 in3

Z = I/y
3
> 0.012 3
in Z required

Deflection
At x = 0.525L = 10.33 in
dmax = 0.001309 x WL4

EI
= 0.006 in < L/360) 0.0547 in
Page 30 of 42
ROOF WALL DESIGN CALCULATION
TANK NO. : T-950
Tank Height, H 98.4 in 2500 mm Roof weight = 156.53 lb

Tank Width, W 59.06 in 1500 mm Misc. weight = 11.02 lb
Tank Length, L 39.37 in 1000 mm Live load,LL = 0.00 psi
Dead load,TDL = 0.26 psi
Design Pressure = Full Water (+0.7/-0.03) psig Conc. load, CL = 0.00 psi

S
2
g= 9.81 m/s a
ρ liq = 1000 kg/m3
S b S
a= 39.37 in 1000 mm
b= 19.69 in 500 mm S
a/b = 2.0000
b = 0.6102 Loading q = Live load + DeadLoad + Conc.Load

a = 0.1110 = 0.259 psi
g = 0.5030
E = 2.90E+07 psi =
t= 0.2362 in 6.0 mm
c.a = 0.0000 in 0 mm
t (corr) = 0.2362 in 6.0 mm
At Center,
= -0.01
= 1,097 psi < σallowable 16,700 psi : OK

Material A 240 316L
R = g qb
= 2.56 lb/in
= 289.73 N/mm
Page 31 of 42
ROOF WALL WEIGHT CALCULATION
Weight Per pcs Qty Total

450NB Blind = 100 1 100 kg
450NB Pipe = 12 1 12 kg
450NB Slip On = 59 1 59 kg
50NB WNRF = 1.02 1 1.02 kg
50NB Pipe = 15 1 15 kg
Piping & Accs = 5 1 5 kg
Stiffener (FB65 X 6) = 10 1 10 kg
Roof plate = 71 1 71 kg
Misc weight = 5 1 5 kg
Total Weight 273.02 kg
601.91 lb
Total Loading (pressure) acting on the roof plate is calculated as shown below
Dead Load = 273.02 kg

F=mxg= 2678.33 N
Area = a x b = 1.50 m2
P = F/A = 1785.55 Pa
= 0.259 psi
Concentrated Load = 0.00 kg

F=mxg= 0.00 N
Area = a x b = 1.50 m2
P = F/A = 0.00 Pa
= 0.00 psi
Live Load, LL = 0.00 kg/m2

= 0.00 psi
extra load 0.00
ROOF STIFFENER LOCATION
Page 32 of 42
ROOF WALL HORIZONTAL STIFFENER CALCULATION
TANK NO. : T-950
W L= 1000 mm = 39.37 in
5.10 lb/in ґ= 500 mm = 19.7 in
Load q = 0.259 psi
= 5.10 lb/in
39.37 in
Wa Wb
Bending Moment
At x = L/2 = 19.69 in
= 988 lb-in
M/I = s/y
(I/y)required = M/s
= 0.040 in3
Use FB 65 x 6
Deflection
At x =L/2= 19.69 in
δmax = (5WL4)
384EI
= 0.017 < L/360 = 0.1094 in
Page 33 of 42
ROOF WALL VERTICAL STIFFENER CALCULATION
TANK NO. : T-950

L= 500 mm = 19.69 in
W ґ= 250 mm = 9.8 in
2.55 lb/in
Load q = 0.2590 psi
= 2.55 lb/in
19.69 in
Wa Wb
Bending Moment
At x = 0.548L = 10.79 in
= 21 lb-in
M/I = s/y
(I/y)required = M/s
= 0.001 in3

Z = I/y
3
> 0.001 3
in Z required

Deflection
At x = 0.525L = 10.33 in
dmax = 0.001309 x WL4

EI
= 0.0004 in < L/360) 0.0547 in
Page 34 of 42
TANK NO. : T-985

NOZZLE NO : N1 / N2 / N3 / N4 / N5 / K1A / K1B
Neck:
P 0.0245 MPa tc1 = 0.7*t 4.20 mm
DT 55 oC tc2 = 0.7*tn 3.88 mm
Pad:
Fr1 = 0.5*te xxx mm
Fr2 = 0.5*t xxx mm
Summary:
o
tr = 3 mm

R2 = Rn + tn + t 36.15 mm
2SE - 0.2P h1 = 2.5*T1 15.00 mm
h2 = 2.5*Tb1 + Tr1 13.85 mm
Wall Thickness, tb 5.54 mm
o
Neck Slope 0
Rn = d/2 24.61 mm fr4 = Sp/Sv 0.00
E 1.0 fr3 = Min[fr1,fr2,fr4] 0.0000
trn 0.00262 mm
tn = tb - CA 5.54 mm AREA AVAILABLE ….UG - 37

S @(55oC) 0 MPa
Weld 0 mm A2 = Min [A21, A22] 153.39 mm2

FLANGE
Page 35 of 42
TANK NO. : T-985

NOZZLE NO : MW
Neck:
P 0.0245 MPa tc1 = 0.7*t 4.20 mm
DT 55 oC tc2 = 0.7*tn 4.20 mm
Pad:
Fr1 = 0.5*te xxx mm
Fr2 = 0.5*t xxx mm
Summary:
o
tr = 3 mm

R2 = Rn + tn + t 310.8 mm
2SE - 0.2P h1 = 2.5*T1 15.00 mm
h2 = 2.5*Tb1 + Tr1 15.00 mm
o
Neck Slope 0
Rn = d/2 298.8 mm fr4 = Sp/Sv 0.00
E 1.0 fr3 = Min[fr1,fr2,fr4] 0.0000
trn 0.03181 mm

S @(55oC) 0 MPa
Weld 0 mm A2 = Min [A21, A22] 179.05 mm2

FLANGE
Page 36 of 42
WIND LOADING - BS 6399 - PART 2 -1997
ITEM : CPP (T-950 )

PROJECT NO.PM329 EAST PIATU DEVELOPMENT PROJECT
Terrain Category = 1
Region = D
Basic Wind Speed Vb = 50.00 m/s
Shielding Factor Ms = 1
Topographic Factor Sa = 1
Direction Factor Sd = 1
Probability Factor Sp = 1
Seasonal Factor Ss = 1
Terrain and Building Factor Sb = 1
Design Wind Speed Vz = 50.00 m/s ( Vb x Sa x Sd x Sp x Ss )
Effective (Design) Wind speed Ve = 50.00 m/s ( Vz x Sb )
Dynamic Pressure qz = 1.5325 kPa ( 0.613 x Ve2 x 10-3 )
Drag Coefficient Cd = 1
H = 3,500 mm
Width = 2,800 mm
Az = 9,800,000 mm2
3500
H / Width = 1.25
2800 Kar = 1
Cd' = 1 ( Cd x Kar )
Wind Force Fw = 15018.5 N ( Cd' x qz x Az ) / 103
Height to COG h = 1750.000 mm (H/2)
Overturning Moment Mw = 26282375 Nmm ( Fw x h )
Page 37 of 42
LOAD AT BASE & TRANSPORTATION LOAD CALCULATION
ITEM : CPP (T-950 )

WEIGHTS
Empty We = 1361 kg ------> 13353 N
EXTERNAL LOADS
Wind Force Fw = 15,019 N

Earthquake Force Feq = 0 N
Transportation Force FD = 2024 N [( 0.5 x We )2 + ( 1.4 x We )2 ]0.5
Wind Moment Mw = 26,282,375 Nmm

Earthquake Moment Meq = 0 Nmm
Transportation Moment Mc = 3,541,163 Nmm ( FD x COG ) COG = 1750 mm
(H/2)
Maximum Shear Force F = 15,019 N

Maximum O/T Moment M = 26,282,375 Nmm
HOLD DOWN BOLTS
= A 193 GR B7
Bolt Material…………….……………….………….
Sy =
Bolt Yield Stress………………….…………… 207 MPa
Su =
Bolt UTS…….…..……………….…………… 507 MPa
Ft =
Allowable Tensile……………….…..…...…… 124.2 MPa
Allowable Shear……………………...……
Fs = 69 MPa
=
Bolt Size……………………………………...……………
M16
N =
Bolt Number…………………………..…...………… 2
AT =
Tensile Area………….……………..….…… 146 mm2
AS
Shear Area……………………………..… = 225 mm2
Bolt PCD…………………………………..
PCD = 1980.64 mm
SHEAR STRESS IN BOLT
Shear / Bolt, fs = F
N x As
fs = 33.37 MPa OK
Fs = 69 MPa
since fs < Fs the shear stress is OK
Page 38 of 42
LEG BASEPLATE DESIGN
ITEM : CPP (T-950 )

Refer Dennis R Moss Procedure 3-10
tb = 3xQxF
4 x A x Fb
Q = Maximum Load / Support = 3338 N

F = Baseplate Width = 170 mm
A = Baseplate Length = 170 mm
Fb = Allowable Bending Stress = 163.68 MPa ( 0.66 Fy )
tb = 3.9 mm
Use Tb = 10 mm OK
BASE PLATE WELD CHECKING

Maximum stress due to Q & F = max(Q, F)/Aw = 3.68 N/mm2
< 86.9 N/mm2 OK
Weld leg size, g = 6.0 mm

Length of weld, l = 2*( 2*F + 2*A ) = 1360 mm
Area of weld, Aw = 0.5*g*l = 4080 mm2
Joint efficiency for fillet weld, E = 0.6 -
Welding stress for steel, fw = 144.8 N/mm2
Allowable stress for weld, fw = E*fw = 86.9 N/mm2
Maximum vertical force, Q = 3338.3 N
Maximum horizontal force, F = 15018.5 N
Page 39 of 42
LEG DESIGN CALCULATION
ITEM : CPP (T-950 )

LEG DATA
Material……………...………………..= A 36
2
Yield Stress, Sy………….…………..= 248.2 N/mm
2
Allowable Axial Stress, fall.…...……= 148.9 N/mm ( 0.6 x Sy )
2
Allowable Bending Stress, fball.......= 165.5 N/mm ( 2/3 x Sy )
LEG GEOMETRY :- I-BEAM 152 x 152 x 23 kg/m

2
A= 2920 mm
4
Ixx = 12500000 mm
d d= 76.2 mm
e= 76.2 mm
L= 152.4 mm
X X r= 9 mm
AXIAL STRESS
Axial Stress, fa = F/A = 1.14 N/mm2
BENDING STRESS
Bending Stress, fb = PxLxe= 13.95 N/mm2

Ixx
COMBINED STRESS
Combined Stress, f = (fa/fall + fb/fball) = 0.09
Since Combined Stress is < 1.00 The Leg Design is OK!
Page 40 of 42
WEIGHT SUMMARY
ITEM : CPP (T-910 / T-920 / T-940 / T-950)

ITEM DESCRIPTION QTY SET WEIGHT
T-910 / T-920 / T-940

SIDE PLATE 1.5 m x 2.5 m x 6 thk 4 3 2119.5 kg
BASE PLATE 1.5 m x 1.5 m x 6 thk 1 3 317.9 kg
ROOF PLATE 1.5 m x 1.5 m x 6 thk 1 3 317.9 kg
STIFFENER
SIDE WALL FB 65 x 6 x 17.5 m 4 3 2571.7 kg
ROOF PLATE FB 65 x 6 x 2.0 m 1 3 18.4 kg
BOTTOM PLATE FB 65 x 6 x 12.0 m 1 3 110.2 kg
NOZZLE / OPENINGS 1 3 315.0 kg

MISC (PIPING / OTHERS) 1 3 225.0 kg
T-950
SIDE PLATE (1) 1.5 m x 2.5 m x 6 thk 2 1 353.3 kg
SIDE PLATE (2) 1.0 m x 2.5 m x 6 thk 2 1 235.5 kg
BASE PLATE 1.5 m x 1.0 m x 6 thk 1 1 70.7 kg
ROOF PLATE 1.5 m x 1.0 m x 6 thk 1 1 70.7 kg
STIFFENER
SIDE WALL (1) FB 65 x 6 x 17.5 m 2 1 214.3 kg
SIDE WALL (2) FB 65 x 6 x 12.5 m 2 1 153.1 kg
ROOF PLATE FB 65 x 6 x 2.0 m 1 1 6.1 kg
BOTTOM PLATE FB 65 x 6 x 10.0 m 1 1 30.6 kg
NOZZLE / OPENINGS 1 1 105.0 kg

MISC (PIPING / OTHERS) 1 1 122.0 kg
CPP SKID SUPPORT

UC254x254x73 kg/m2 30.8 m x 73 kg/m2 1 1 2250.5 kg
UC152x152x23 kg/m2 6.6 m x 23 kg/m2 1 1 152.7 kg
TOTAL WEIGHT 9,760 kg

height width length
Tank Volume (T910/T920/T940) 2.5 m x 1.5 m x 1.5 mm = 5.6 m3
Tank Volume (T950) 2.5 m x 1.0 m x 1.5 mm = 3.8 m3
CPPT-910 / T-920 / T-940 - Water Weight [ Volume x Density(@1000 kg/m3)] 9,375 kg
SUMMARY
EMPTY WEIGHT 9,760 kg
OPERATING WEIGHT (Empty Weight + Water Weight) 19,135 kg
FULL WATER WEIGHT 19,135 kg
WIRE ROPE DIAMETER USED = 24 ton Design safety Factor = 1.8

SWL OF SLING USED = 6.3 ton Design Weight of Load = 38,731 lb
17,568 kg
Page 41 of 42
SECTIONAL STIFFENER PROPERTIES CALCULATION
TANK NO. : CPP (T-910/T-920/T-940/T-950)
Stiffener Size FB 65 x 6
Material, A 240 316L
Yield Stress, σy 25000 psi
Allowable Stress, σ allowable 16700 psi
Stiffener b1
Where :
d1 = 65 mm
h 1 b1 = 6 mm
d1
y1
PART Area (a) y axy h h2 a x h2 bd3/12 I section

2 3 2 4 4 4
mm mm mm mm mm mm mm mm
1 390 32.5 12675 0.00 0 0 137312.5 137312.5
TOTAL 390 32.5 12675 0.00 0 0 137312.5 137312.5
Calculating Sectional Properties of stiffener :
C = SAy = 12675
SA 390
C = 32.50 mm
Second Moment of Inertia of Stiffener

I = 137312.5 mm4 = 0.3299 in4
Section Modulus of Stiffener

Z = 4225 mm
3
= 0.2578 in
3
Page 42 of 42

Cpp-Tank DSGN Calc-Rev C

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CPP-Tank Design Calc

TABLE OF CONTENT PAGE

1 DESIGN DATA 2-3

Note : Lifting Lug Design calc is done on separate document

ITEM NO. : T-910 ( CORROSION INHIBITOR TANK )

NOZZLE SIZE RATING SERVICE

ITEM NO. : T-920 ( POUR POINT DEPRESENT STORAGE TANK )

NOZZLE SIZE RATING SERVICE

ITEM NO. : T-940 ( DEMULSIFIER STORAGE TANK )

NOZZLE SIZE RATING SERVICE

ITEM NO. : T-950 ( WATER FLOCCULANT TANK )

NOZZLE SIZE RATING SERVICE

SIDE WALL DESIGN CALCULATION

TANK NO. : T-910 / T-920 / T-940

Tank Height, H = 98.4 in 2500 mm

Design Pressure = Full Water (+0.7/-0.03) psig

As per Table 11.4 Case No.1a Chapter 10 of Roark's

b = 0.3954 Loading q = ρ liq gH

Maximum Bending stress, s =(bqb2)/ t2

= 9,765 psi < σ allowable 16,700 psi. : OK

Max Bending stress < σ allowable : O.K

Material A 240 316L

At center of long side,

SIDE WALL HORIZONTAL STIFFENER CALCULATION

TANK NO. : T-910 / T-920 / T-940

Therefore, s = 6576 psi < σallowable 16700 psi O.K

= 0.007 < L/360 = 0.0547 in

The stiffener size used is adequate.

SIDE WALL VERTICAL STIFFENER CALCULATION

TANK NO. : T-910 / T-920 / T-940

1. Checking Section Modulus (Z) of stiffener :

2. Checking stiffener Bending stress (s ) :

dmax = 0.001309 x WL4

= 0.0286 in < L/360) 0.0684 in

Therefore the size used is adequate.

BOTTOM WALL DESIGN CALCULATION

TANK NO. : T-910 / T-920 / T-940

Tank Height, H = 98.4 in 2500 mm

Design Pressure = Full Water (+0.7/-0.03) psig

As per Table 11.4 Case No.1a Chapter 10 of Roark's

b = 0.2874 Loading q = ρ liq gH

Maximum Bending stress, s =(bqb2)/ t2

= 7,097 psi < σ allowable 16,700 psi : OK

Max Bending stress < σ allowable : O.K

Material A 240 316L

At center of long side,

BOTTOM WALL HORIZONTAL STIFFENER CALCULATION (1)

TANK NO. : T-910 / T-920 / T-940

Therefore, s = 6576 psi < σallowable 16700 psi O.K

= 0.007 < L/360 = 0.0547 in

The stiffener size used is adequate.

BOTTOM WALL VERTICAL STIFFENER CALCULATION

TANK NO. : T-950

1. Checking Section Modulus (Z) of stiffener :

2. Checking stiffener Bending stress (s ) :

dmax = 0.001309 x WL4

= 0.006 in < L/360) 0.0547 in

Therefore the size used is adequate.

ROOF WALL DESIGN CALCULATION

TANK NO. : T-910 / T-920 / T-940

Tank Height, H 98.4 in 2500 mm Roof weight = 233.69 lb

As per Table 11.4 Case No.1a Chapter 10 of Roark's