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Pre-Installation Manual
PN 106985
Revision A • 22-Sep-17
Contents
1 Introduction ....................................................................................................... 4
1.1 Information about the Pre-Installation manual ...................................................... 4
1.2 Delegation of Responsibilities .............................................................................. 4
1.3 Optional Configurations ....................................................................................... 5
2 Safety and Environmental Requirements ....................................................... 6
2.1 Machine Classification ......................................................................................... 6
3 Materials and Tools .......................................................................................... 8
3.1 Items shipped to the Customer by FEI ................................................................. 8
3.2 Items to be purchased by the Customer............................................................... 8
4 Room Access and Size................................................................................... 10
4.1 Pre-Installation Survey ....................................................................................... 10
4.2 Delivery Properties............................................................................................. 10
4.3 Unloading Area .................................................................................................. 11
4.4 Transportation Route ......................................................................................... 12
4.5 Room Dimensions ............................................................................................. 13
4.5.1 Microscope Room Dimensions ............................................................... 14
4.5.2 Service Room Dimensions ..................................................................... 15
4.5.3 Operator Room Dimensions ................................................................... 16
5 General Requirements of a Site ..................................................................... 17
5.1 Ambient Specifications....................................................................................... 17
5.1.1 Temperature and Relative Humidity ....................................................... 17
5.1.2 Heat dissipation ...................................................................................... 18
5.1.3 Ventilation and Room Cleanliness .......................................................... 19
5.2 Room Lighting.................................................................................................... 19
5.3 Magnetic Fields.................................................................................................. 20
5.4 Vibrations, Acoustics and Pressure waves ......................................................... 20
5.4.1 Acoustics guidelines graphs and Pressure waves .................................. 22
6 Connection Specifications ............................................................................. 24
6.1 Pre-Installation Items ......................................................................................... 24
6.2 Connection to Facilities ...................................................................................... 24
6.2.1 Facility Connections (without S2 Kit/Facility Connection Box) ................. 24
6.3 Mains Connector and Earth Connector specification .......................................... 28
6.3.1 Mains Socket installation ........................................................................ 28
6.4 Electrical Power Supply ..................................................................................... 30
6.4.1 Connections ........................................................................................... 30
6.4.2 Talos F200i Mains Supply Connection Diagrams ................................... 33
6.4.3 Transformer ............................................................................................ 33
6.4.4 UPS (Uninterruptible Power Supply) ....................................................... 34
6.4.5 Earthing .................................................................................................. 35
6.4.6 Cable Duct ............................................................................................. 36
6.5 Cooling Water Supply ........................................................................................ 36
6.5.1 Cooling Water Specifications .................................................................. 36
6.5.2 Recommended Settings ......................................................................... 37
6.6 Gases ................................................................................................................ 37
6.6.1 Compressed Air Supply for Pneumatics ................................................. 37
6.6.2 Nitrogen (N2) .......................................................................................... 38
6.6.3 Sulfur Hexafluoride (SF6) ....................................................................... 40
6.6.4 Oxygen Detection ................................................................................... 42
7 Information and Communication Technology .............................................. 44
7.1 RAPID and Health Monitor connection requirements ......................................... 44
8 Appendix 1: Drawings and Floorplans.......................................................... 46
14 Index ................................................................................................................ 67
1 Introduction
CAUTION! All information in this manual is provided under a Non Disclosure Agreement and
must be treated as confidential.
Pre-Installation
Pre-Installation means all the work that has to be done to prepare a room suitable for
installation and operation of the microscope system.
This includes preparation of the transportation route and a storage area within the Customer’s
premises and availability of all services mentioned in this Manual.
Note Pre-installation is a responsibility of the Customer.
Site Survey
During a Site Survey a FEI representative is sent to the Customer’s site to verify that all
preparations have been performed and that the site fully abides all requirements listed in this
Manual.
During this Survey the FEI representative fills a Pre-Installation Checklist to confirm site
readiness. All deviations from Pre-Installation requirements must be marked in the Checklist:
Pre-Installation Checklist on page 49
Note If requirements listed in this Manual are not met, the Appendix 3: Performance
Waiver on page 53 must be filled out and signed by the Customer.
Note The Sales and Service Division (SSD) is responsible for the organization and
execution of the Site Survey.
2011/65/EU The restriction of the use of certain hazardous substances in electrical and
electronic equipment
Talos F200i also conforms to the following standards and normative documents (European
Economic Area):
EN 61010-1 Safety requirements for electrical equipment for measurement, control, and
laboratory use
EN 61326-1 Electrical equipment for measurement, control and laboratory use - EMC
requirements
CAUTION! According to IEC 61010-1 standard a double permanently connected and separated
safety earth must be fitted to the earth rail of the Talos F200i Power Cabinet because
the leakage current from mains to earth exceeds 3.5 mA.
For detailed information related to safety please see the Safety Manual that applies to Talos.
Note If you did not receive this document, please inform your FEI representative.
Pay extra attention to the following sections mentioned in the Safety Manual:
High voltage and X-ray
Liquid nitrogen (LN 2)
Safety Data Sheets (SDS)
Sulfur Hexafluoride (SF 6 )
The Pre-Installation Kit delivered with the System contains the following parts:
The following item might be delivered separately from the System because of safety reasons:
Topic Shipped item PN Qty Chapter
Additional hose for connecting water cooled N/A Cooling Water Supply on page 36
chiller to facility water. 2x3.8 meters of hoses
are included with Haskris LX2. None are
included with R175.
Additional hose for connecting chiller to N/A Cooling Water Supply on page 36
microscope. 2x10 meters of hoses are already
included with microscope.
It is also advised to check availability of the following items on the site. If these are not
present, make sure to prepare a suitable alternative for the purpose listed with each item.
Pallet truck with prolonged forks;suitable for the heaviest delivered crate (for unloading
and transporting the microscope/crates)
Electrical hand drill min 450 W, > 40 Nm: left/right rotation (for unpacking the crates)
If the hand drill is battery powered a battery voltage of 18 to 24 V is advised.
Small Crowbar (for unpacking the crates)
Measuring tape, 2 m. (for positioning of the Cabinets)
Spirit level, 0.5mm/m. (for leveling of the Microscope)
Laboratory quality Ethanol or Isopropanol
Particle free Cleaning tissues
Light microscope
Vacuum cleaner (Only to be used for cleaning the Microscope)
Hair dryer (for heating up LN 2 parts)
CAUTION! The crate(s) in which the System is delivered have clearance for a standard -sized
pallet jack for Euro pallets:
-> 9 cm vertical opening
-> 20 cm open space between forks
-> 17.2 cm fork width
-> 17.2 + 20 + 17.2 = 54.4 cm outside dimension of forks
For more details about the site survey procedure, see Pre-Installation Site Survey on page 48.
Crated Uncrated
Safety Transformer 127 670 x 470 x 720 113 430 x 360 x 610
Crated Uncrated
4 x - 50 x 110 mm
2
Maximum point loading 20 kg/cm
During the transportation the system is positioned on four swivel wheels. Due to the weight of
the system the floor at the Customer’s site must comply with the following specification or
measures need to be taken to protect the customer floor from damaging:
Floor should be able to support 25 N/mm 2
Floor should have a hard surface (no carpet or other soft materials)
Transporting route should have no door steps
Note Dimensions of all corridors and doors must meet these requirements
In this section the floor-layout incl. NFPA safety dimensions and detailed space requirements
are given.
The system requires a Microscope Room and a separate Service room. Separate Operate
Room is recommended but not required. In case that you are not sure about the best
arrangement for your facility, please contact your FEI representative.
The following drawing gives an overview of required dimensions and a suggestion of possible
room arrangement.
Note The maximal distance between the Microscope and Operator Room depend on the
local conditions. Listed maximal value is valid when recommended Floor layout is
followed.
Note Special attention must be paid to the space requirements of the microscope in
relation to other equipment, especially equipment generating magnetic fields, or
mechanical and acoustic vibrations, but at the same time the location of the
extension cabinet and accessories is limited in distance due to cable length.
Note Pictured is the actual height off the System.It is necessary to have the space above
the System for safe installation, service and use.
If there is not enough space between the System at the highest point and the ceiling,
it might not be possible to successfully install or use the System.
The rest of the supporting drawings can be found in Appendix 1: Drawings and Floorplans on
page 46.
The Service Room must be separated from the Microscope Room for safety, ambient
conditions and Microscope Room requirements.
Note All measurements are in millimeters.
Note Due to cable length the Operator Station cannot be more than 10 meters away from
the Microscope PC.
Note The User desk can be placed inside or outside the Microscope room, roughly 13 m
away from the e-cabinet External due to maximum cable lengths of 15 m.
The following points should be taken into account when choosing a site for the system:
Avoid sites subjected to heavy vibrations or high acoustic noise levels, e.g. locations near
elevators, trains, shipping vehicles, busy roads etc.
Avoid sites subjected to high levels of stray magnetic fields, e.g. locations near to large
motors and transformers, electric railways and tram ways etc.
The site should be isolated from the rest of the building, preferably on a concrete block.
Type of concrete has to be Concrete C20/C25 for safe anchoring of the system to the
floor.
WARNING! Insufficient quality of the concrete floor can result in unsafe anchoring of the
equipment!
Always consider the presence of any high power or other EMI radiating equipment placed
in the same facility as the System. These can have a negative effect on the System
performance.
It is also advised to separate the Microscope Room from the Operator Room.
Operator Room
Operator Room
Relative humidity at 20 °C 30 % - 70 %
The following options can be present (placed in the cabinets or the base of microscope):
Ceta 200 W 80 W
Piezo 92 W N/A
The chiller must be placed outside the microscope room to prevent any interference with the
system. Be sure to account for head loss due to hose length and chiller height when
determining which model of chiller to use.
Haskris LX2A5 (Air cooled) Sum of water cooling table (+ 30 %), Max 7000 W
Haskris LX2W5 (Water cooled) The heat dissipated into the room is negligible
The proposed site must be clean of dust. The advised dust class is ISO 8 (ISO 14644 -1):
Class Maximum particles/m³ FED STD 209E equivalent
≥ 0,5 µm ≥ 1 µm ≥ 5 µm
CAUTION! Magnetic fields generated by lighting or dimmers can negatively influence the
microscopes performance. Always check if the proposed lighting complies to the EMI
requirements for the Microscope Room.
Operate Room
These specifications include slowly varying magnetic fields and Near DC Fields (caused by
elevators, trams and trains). This specification must be met for the whole room in which the
microscope located, but is especially critical at the following locations:
Height of the gun;
Height of the goniometer;
Note 100nT is equal to 1 mG (Gauss)
The floor vibrations are defined by the vibration criterion (VC) curves, by Ungar and Gordon.
VC levels are defined as rms speed values, integrated over one third octave bands.
The VC-curves are to be used as guidelines only, the final room behavior with regard to
vibrations will be determined during a site survey performed by trained FEI personnel using
FEI’s Site Evaluation Tool.
Depending the purpose of the microscope, time constant is involved in the vibration
characteristics.
VC Curves Guidelines provided by the VC-curves can be interpreted as described below. The
table lists applicable VC-curves for certain direction and system.
In case that the Microscope Site does not comply with the Vibration specifications, different
options are available to ensure undisturbed System performance. Pre-Installation information
for these Vibration Isolation Systems can be found in chapter Appendix 5: Optional
Configurations on page 55.
Note For detailed information about each solution and the optimal choice for a specific
situation please contact your local FEI representative.
Vibration criteria:
2
Floor ≥ 700 kg/m , indication > 29 cm thick
VC-E
Rigid support structure with small spans or heavy foundation plate
Zone VC-E separately funded, keep around by dilation free of residual building
Technical rooms, elevators, stairways and circulation areas outside dilated zone VC -E
At the location of the dilatation disconnect channels and pipes to prevent transmission
of vibration. No vibration sources in zone VC-E
Technical rooms on distance, isolate vibration sources outside zone VC-E
Zone VC-E on ground floor or 1st floor
2
Floor ≥ 1 000 kg/m , indication > 58 cm thick, heavy foundation plate
VC-F
Zone VC-F separately funded, keep around by dilation free of residual building
Technical rooms, elevators, stairways and circulation areas outside dilated zone VC -F
At the location of the dilatation disconnect channels and pipes to prevent transmission
of vibration
No vibration sources in zone VC-F
Technical rooms on distance, isolate vibration sources outside zone VC-F
Zone VC-F on ground floor
To avoid pressure waves on the Microscope Site, it must have sliding doors rather than
slamming doors.
CAUTION! The required floor thickness must be calculated based on System specifications.
For details about System Anchoring see Appendix 4: System Anchoring on page 54.
Because the noise level on the Microscope Site is determined by as well the noise of the
cooling in the Service Area as the noise on the Microscope Site itself, the contribution by the
cooling should be approximately 3 to 5 dB lower than the values above. In the determination
of the structure of the partition structures is observed that the contribution of the chiller in the
Microscope Room should not be higher than 30 dB(A) in the frequency range 250 -1000 Hz
and in the lower and higher frequency ranges of not more than 40 dB(A).
Other factors that influence the noise reduction between the Microscope S ite and the Service
Room:
The level of noise absorption in both rooms;
The connection between the rooms with cables and piping;
The connection between the rooms at floor and ceiling level;
The level of other noise in other connecting rooms and corridors.
The figure below shows that in the frequency range from 250 to 1.000 Hz the noise level per
1/3 octave band may not be higher than 34 dB(A). In the lower and higher frequency range
the noise level per 1/3 octave band may not be higher than 44 dB(A).
6 Connection Specifications
The customer is responsible for all the services used by the microscope system. Any
deviation from the specification of these services may cause deterioration in Instrument
Specification.
The following facility connections need to be prepared before start of a system Installation.
Each connection has to be equipped by valve (ball valve) to ensure the possibility of
instantaneous close.
Dry nitrogen N2 (1) is necessary for system functionality. N2 (2) is marked as optional
intended for service maintenance operations.
External ᴓ in mm 21 8 6 6 13 23 23
Internal ᴓ in mm 13 6 4 4 8 16 16
1. Drill four holes into wall and use plastic anchors + screws to mount SPEB box on wall
(dimensions see below). See the floor layout for the location.
3. Connect mains cable from facility power supply into SPEB as shown below. Strip 10 mm of
insulation from each wire. Use torque 1.5 Nm to tighten each wire in socket.
Electrical connections:
Specification
4. Connect the wires to the electrical supply, see 'Electrical connections' table above for the
wires specifications.
Note To avoid earth loops the complete microscope including all cabinets shall be
connected to PE only via the mains cable and the second PE cable, so the
microscope itself shall be ‘floating’ with respect to the building and its
infrastructure. Attention points are hoses for cooling water, metal cable ducts etc.
Note The wiring must comply with local regulations. If local regulations require circuit
breakers, customer must provide this at customer site of box.
6.4.1 Connections
Contact your local mains supplier for installation recommendations such as max. permissible
load and fusing.
CAUTION! The Mains Matching Transformer must be installed at least 10 meters distance from
the Microscope Column to minimize stray fields.
The Microscope can be connected directly to the local mains supply single phase system or
via a separate mains matching and isolating transformer. If the microscope is connected to
any other mains supply than required, an accessory mains matching transformer must be
used.
Mains frequency 50 or 60 Hz ± 1 %
Ceta/Falcon 200 W
STEM 45 W
EDX 100 W
In case when there are multiple FEI systems placed in one facility, the systems should be
connected according to the following drawing.
SPEB
Customer installed fusing
and cabling according to
PE local regulations PE, AWG6
PE PE Terminal
PE block
230V N
L, N, PE L
L-N or L-L 3x AWG10
30A for North America/ Canada, 32A rest of the world
‘time delay’ or ‘anti-surge’ fuse or circuit breaker with ‘K’ or ‘D’ characterictic
SPEB
Customer installed fusing Customer installed fusing
and cabling according to and cabling according to
local regulations local regulations PE, AWG6
PE UPS, can be part of FEI delivery PE Terminal
or customer supplied PE block
N
Single phase Input Output L, N, PE L
Consult UPS manual for correct fusing and cabling, 3x AWG10
Consult UPS manual for
correct fusing and cabling Microscope mains cable current must be limited to
PE
30A for North America/ Canada, 32A rest of the world by
PE connection according UPS and/or external fusing
Situation 3: No UPS, transformer to local regulations
Part of FEI delivery
Part of Power Cabinet
SPEB
Customer installed fusing Customer installed fusing
and cabling according to and cabling according to
local regulations local regulations PE, AWG6
PE PE Terminal
Mains Matching Transformer PE block
for voltage adaption, supplied N
Single phase L, N, PE L
by customer or FEI 3x AWG10
Consult transformer manual Fusing is not required by FEI as
for correct fusing and cabling current is limited by customer
PE fuse.
PE connection according Local regulations may require
to local regulations external fusing
Note The both earth wires (PE) at customer facilities side need to be connected together
before any other earth wire is connected to any of the single wires.
6.4.3 Transformer
In case 230V +/-10% is not available a Mains Matching transformer shall be used, this can be
either supplied by the customer of by FEI.
If an EDAX or EELS system is connected to the Microscope, it is recommended to install an
extra safety transformer (PW6349) in the power supply unit.
Output fusing Not needed for the system but might be required by local
regulations.
WARNING! Any interruption of the protective conductor inside or outside the instrument, or
disconnection of the protective earth terminal, is likely to make the instrument
dangerous. The local safety earth connection should meet local safety requirements.
Have this checked during Pre-installation survey.
Note Mains matching transformer should be located in the Service room, not in the
Microscope room.
Note On delivery, all taps are set for a line input of 230 V.
In case when there are multiple FEI systems placed in one facility, the systems should be
connected according to the following drawing.
A UPS can only be used for the complete system, for safety reasons it is not allowed to
supply parts of the System from a UPS. The UPS can be supplied by FEI or the Customer
(E.g. Toshiba 4400 Series).
Output Fusing Consult the UPS manual and local regulations. If the system us
directly connected to the UPS, the current ti the system must
be limited to 25 A.
Compressor LRA 29 A
6.4.5 Earthing
As the leakage current allowed is > 3.5 mA, the microscope must be connected with a
permanent protective earth. Before any other connection is made, the instrument must be
connected permanently to this protective earth conductor in the following way.
A three-wire cable (ph-ph-earth), with a separate safety earth must be used.
This separate safety earth must be permanent and fully protected against mechanical
damage.
No protective conduit:
The mains plug shall be inserted into the connection box that is provided with a protective
earth contact. However, the separate safety earth must remain permanently connected.
The safety provisions shall not be negated by the use of an extension cord without protective
conductor.
WARNING! Any interruption of the protective conductor inside or outside the instrument, or
disconnection of the protective earth terminal, is likely to make the instrum ent
dangerous. The local safety earth connection should meet local safety requirements.
Have this checked during Pre-installation survey.
The specification of the used closed loop cooling-water unit meets the following
specifications:
5
Min. operating water pressure 4.0 x 10 Pa (4 Bar)
5
Max. tolerable water pressure 6.0 x 10 Pa (6 Bar)
Water to water cooling Preferred as this does not influence the chillers
environment
Acoustic noise. Hz dB Hz dB
250 28.5
Connections to microscope via the connection box or directly from the chiller
Note It is required to place both types (air cooled unit, water cooled unit) Chillers in a
separate Service room, not in Microscope Room. This is due to the acoustic noise and
mechanical vibrations.
Air cooled unit: Service room has to be ventilated according to the maximum heat load.
See also Heat dissipation on page 18
Water cooled unit: Service room doesn't have to be ventilated because the heat
transfer to the air in the room is negligible.
Note It is strongly advised to have water leak detector present in microscope room.
6.6 Gases
If a separate compressor is used, it must be placed outside the microscope area in order to
prevent switching transients of the motor affecting the microscope electronics, the unit should
be connected to a mains supply different from the microscope mains supply, see figure below.
CAUTION! If Nitrogen is also used for pneumatic pressure, never use the same Nitrogen
cylinder(s) for both venting and pneumatic pressure.
Connection specification The connection pillar of the gas inlet of the microscope has a outside diameter of
8 mm
Dust Filter Dust filter with a filter grade AA (0.3 mm) must be installed in the N2 line (order
number 5322 480 20066)
Note The filter is not delivered with the microscope and has to be purchased by the
customer, for details see Items to be purchased by the Customer on page 8.
Use very clean contamination free parts, from bottle to microscope, to assemble the N 2 gas
supply system.
CAUTION! The use of a central N 2 gas supply is not recommended because the presence of
possible contaminants may contaminate the specimen and also the Column.
CAUTION! The Super-X detecting unit should not be used without Liquid Nitrogen and when not
used, not left without Liquid Nitrogen for longer than 30 days.
The HT Tank and Accelerator Emission chamber of Talos F200i are both sealed Vessels and
there will normally be no leakage of gas from these items. Nevertheless, International
regulations require that certain Environment and safety procedures regarding SF 6 gas must
be known and implemented by the person responsible for the installation. In addition, any
local regulations concerning SF 6 gas must also be followed. More information about the SF 6
properties and procedures can be found in the chapter Safety and Environmental
Requirements on page 6.
On installation of Talos F200i there must be at least 2 gas cylinders present with SF 6 gas,
each containing a min. 40 kg of gas. One cylinder is required for filling the HT Tank and
Emission chamber and the other one is needed as a spare, back-up cylinder. The cylinder in
use must be provided with a suitable reduction valve [>6x10 5 Pa (6 Bar)].
Note The Customer is responsible for obtaining the requested quality and amount of SF6
prior to the beginning of the Installation, Items to be purchased by the Customer on
page 8.
Note This note only applies to countries of the European Union (EU): Next to two full
cylinders of SF 6 also one empty cylinder for recycling SF 6 must be always on site.
The cylinder must be equipped with a valve (DIN 477-part1: Type A,1” No.8)
SF6 (IEC)
SF6 (IEC)
Weight of SF 6 gas during transportation is: Accelerator - 0.2 kg; HT tank - 1.5 kg.
Total amount of SF 6 gas in finished Talos F200i is: Accelerator - 2.5 kg; HT tank - 7 kg.
WARNING! The bottle of SF 6 should be stored (when not used) in a well ventilated area, separate
from the Microscope Room. The bottle must NOT be kept in a lockable cabinet! Also
always refer to local safety regulations.
The Pre-vacuum pump of the microscope is also used to pump away a certain amount of SF 6
gas during service actions, therefore the P.V. pump outlet must never be connected to the
atmosphere outside the building.
During pumping of SF 6 the pump will be connected to service tool via supplied reducer.
Pump hose pillar outside dimension: KF25
Service tool is needed
DANGER! The SF 6 ventilation channel should never open directly into the outside air and must,
UNDER NO CIRCUMSTANCES, BE CONNECTED TO THE CENTRAL VENTILATION
SYSTEM OF THE BUILDING.
SF 6 recycling kit:
FEI advices the installation of an Oxygen detection system in the Microscope room. This
detection system prevents the risk of asphyxiation when opening or entering the system
enclosure.
The effects of asphyxiation depend on the Oxygen concentration, but there is no sensation or
breathlessness to warn you that you are being asphyxiated. Breathlessness is a symptom of a
high concentration of CO 2 (not a low concentration of Oxygen). It is important to take
necessary precautions to prevent putting yourself at risk. If the Oxygen level reduces slowly,
the very first symptom may be that you cannot stand up or even crawl. Other symptoms may
be increased pulse and breathing rate, with impaired judgment. By this stage it is already too
late for you to help yourself.
Note FEI advises to install a separate oxygen detector in the room if excess Nitrogen is
vented directly into the room.
FEI recommends the Dräger single channel control system Regard 1 with Polytron 3000 O 2
sensor or an equivalent detection system (refer to www.draeger.com).
Telephone line
It is recommended to have a telephone line installed in the microscope room. For fast and
easy access to advanced (2nd and 3rd line) technical support a direct international dialing line
is recommend.
Note More information about RAPID and Health Monitor is available from your account
manager or your field service manager. They can provide you with all features and IT
whitepapers for both RAPID and Health Monitor.
Health Monitor continuously collects and stores key system parameters (no user data) in a
database on the microscope as well as at a central FEI database. If support is needed, FEI
support personnel use this data for quick, accurate diagnose, thereby minimizing downtime
and inefficiencies. The system uses an e-mail connection to send its system parameters to
the central database.
Setup requirements:
A specific e-mail account from the customer domain is required. This is required to be able
to send data packages via e-mail from within the customer domain. If the customer has
multiple microscopes, it is strongly recommended to create a unique e-mail account per
microscope.
The customer must have an SMTP or Microsoft exchange mail server available which can
be reached via the LAN. No specific registration is required.
Port 1194, inside the corporate firewall, should be opened outbound for TCP and/or UDP
to at least one of the following RAPID servers, see table below.
Note For optimal performance, Port 1194 should be opened to all RAPID Servers.
System Modules
HT Tank:
The survey is performed by an FEI FSE who has been trained for this task.
Site survey is performed using the following kit:
Dactron - 4035 273 20971
Additional site surveys are required when any changes are made to the site, as changes may
affect the environment and system.
Note If the site fails to meet the specifications provided in this manual the “Performance
Waiver due to Failure of Pre-installation Site Requirements” must be completed and
signed, see Appendix 3: Performance Waiver on page 53.
To prepare logistic departments to transport and to plan unloading of the System crates on
Customer’s site an FSE has to take pictures of the unloading area during site survey, except
where it is forbidden by the customer.
Note When done, the FSE has to send these pictures to the local SSOC, except where it is
forbidden by the customer.
Microscope type:
Customer:
Address:
Country:
Checked by:
FEI Organization:
Date:
Note Any deviation from these installation and safety requirements may cause
deterioration in the Instrument specification.
OK not
OK
5 degrees
OK not
OK
OK not
OK
Comments
COMPANY NAME:
ADDRESS:
Vibrations
Acoustics
EMI
Other
The Seismic Restraint Kit requires that 22 and 28mm holes are drilled into the Microscope
Room floor before installation and positioning of the Microscope and its Cabinets. 22mm holes
are required for the Cabinets and HT Tank and 28 mm holes for the Microscope Base.
Please refer to Appendix 1: Drawings and Floorplans on page 46 for the holes that need to be
drilled for the Seismic Restraint Kit.
See chapter Materials and Tools on page 8 for the list of items that are delivered with the
System and which have to be purchased separately.
For details about System anchoring see chapter Appendix 4: System Anchoring on page 54
Note In case when the Seismic Restraining Kit is ordered, an additional Epoxy glue is
needed. Make sure that full amount of Epoxy has been delivered as listed in Items
shipped to the Customer by FEI on page 8. If the delivered Epoxy amount doesn't fit
the description, contact your local FEI representative.
12.2.2.1 Enclosure anchoring and holes for the Seismic Restraint Kit
The complete Seismic Restraint Kit is delivered as an Option. This Kit includes brackets for
the:
Microscope base-frame,
External E-Cabinet
Accessories Cabinet
HT Tank
Additional holes have to be drilled to facilitate seismic bolt-down of the Microscope frame
Cabinets and HT Tank. For a full configuration including optional Cabinets this will require
drilling of:
4 holes (each of diameter 28 mm/ depth 170 mm) for the Microscope Base
7 holes (each of diameter 22 mm/depth 125 mm) for the Cabinets and HT Tank
must be drilled as indicated in the floor layout in Microscope Room Dimensions on page 14.
There is a rubber gasket mounted along the bottom of the Enclosure’s frame to ensure that it
is “light tight”. It is therefore required that the floor’s flatness is according to spirit level and no
grooves or protrusions exist.
1. Position the Drilling Jig in the correct position in the room ( Appendix 1: Drawings and
Floorplans on page 46). The side with the additional cross-beam is the backside of the
Microscope.
3. Drill the small holes for fixating the Drilling Jig to the floor.
4. Temporarily remove the Drilling Jig and insert the plastic plugs in the small holes.
5. Reposition the Drilling Jig and bolt the Drilling Jig to the floor with screws and washers.
6. Drill the holes for the Anchors via the Drilling Jig into the floor. The required dimensions of
the holes are 28 x 170mm.
Parameter Value
Manufacturer Hilti
Temperature Range -5 °C - 40 °C
1. The anchor holes need to be free of electrical earth. Possible earth contact can occur
when the anchor makes contact with the rebar or an additional earth grid in the concrete
(rebar is the steel in reinforced concrete). This unwanted contact could cause a n earth
loop which will be difficult to trace once the enclosure is installed. Therefore we need to
check the drilled holes for earth contact after they are made. The easiest way this can be
checked is with the help of a multimeter: measure the inside of t he hole with respect to the
earth contact to which the microscope will be connected. After the anchors are inserted in
the holes it is advised to measure with respect to earth again.
2. Prepare the two component mastic gun with a new cartridge.
3. Use an M10 bolt as a helping tool to insert (and retract) the anchor.
4. Insert enough mixture in the hole to get the anchor completely surrounded by glue.
(approx. 2x full squeeze).
5. Insert the anchor in the following way:
a. Flush to the floor or max. 5 mm below
b. Perpendicular to the floor
c. Centered in the hole
6. Remove the superfluous mixture.
7. Allow the mixture to harden for at least 24 hours.
iVIS is developed to actively damp the resonance modes of the column on the air isolators. It
is mounted on the Microscope base in the FEI factory and doesn't require any pre-installation
actions.
Note In case that you haven't received this documentation, please contact your local FEI
representative.
1 cm = 0.3937 in = 1 Wsec
1m = 1.0936 yd 1 kilo-Joule = 1 kJ
1 in = 0.0254 m = 1000 J
1 ft = 0.3048 m = 4.1868 J
1 BTU = 1.055 kJ
Mass Temperature
1g = 0.0353 oz 0 °C = 32 °F
1 lb = 0.4536 kg
Volume Power
= 1 ml = 1 J/sec
3
1 m3 = 1.308 yard = 0.2388 cal/sec
1 mm Hg = 1 Torr 1 micron = 1 μm Hg
= 0.1333 kPa
1 Hertz = 1 Hz B =μ x H = 1 Tesla
4
= 1 cycle/sec = 10 Gauss
Oersted = 10 /4 A/m
3
= 79.6 A/m
G
14 Index Gases • 37
General Requirements of a Site • 13, 17
A
Acoustics guidelines graphs and Pressure waves •
H
22 Haskris LX2 Chiller Specifications • 54
Active Vibration Isolation System (AVI) • 61 Heat dissipation • 18, 19, 37, 49
Ambient Specifications • 17
I
Appendix 1
Drawings and Floorplans • 10, 14, 45, 57, 58 Information about the Pre-Installation manual • 4
Appendix 2 Information and Communication Technology • 43,
50
Pre-Installation Checklists • 47
Integrated Vibration Isolation System (iVIS) • 61
Appendix 3
Introduction • 4
Performance Waiver • 5, 47, 52
Items shipped to the Customer by FEI • 8, 24, 57,
Appendix 4 59
System Anchoring • 21, 49, 53, 57 Items to be purchased by the Customer • 8, 39, 40
Appendix 5
Optional Configurations • 5, 20, 54 L
Appendix 6 Liquid Nitrogen (LN2) • 39
Conversion Tables • 4, 62
M
C Machine Classification • 6
Cable Duct • 36 Magnetic Fields • 20, 49
Compressed Air Supply for Pneumatics • 8, 37 Mains Connector and Earth Connector
Connection Specifications • 24 specification • 28
Connection to Facilities • 24 Mains Socket installation • 28
Connections • 30 Materials and Tools • 8, 28, 57, 58
Cooling Water Specifications • 36 Microscope Room Dimensions • 14, 49, 58
Cooling Water Supply • 8, 9, 36, 50 N
D Nitrogen (N2) • 8, 38, 50
Delegation of Responsibilities • 4 O
Delivery Properties • 10, 11, 48
Operator Room Dimensions • 16, 49
E Optional Configurations • 5
Earthing • 35 Oxygen Detection • 9, 42
Electrical Power Supply • 8, 30 P
Enclosure anchoring and holes for the Seismic
Position and install the Drilling Jig • 58
Restraint Kit • 57
Pre-Installation Checklist • 4, 48
F Pre-Installation Items • 24
Facility Connections (without S2 Kit/Facility Pre-Installation Site Survey • 10, 47, 50
Connection Box) • 24 Pre-Installation Survey • 10
Prepare and install Adhesive Anchors • 59
Provision to pump large amounts of SF6 • 41
R
RAPID and Health Monitor connection
requirements • 43
Recommended Settings • 37
Revision History • 68
Room Access and Size • 10
Room Dimensions • 13, 17
Room Lighting • 19
S
Safety and Environmental Requirements • 6, 40, 41
Seismic Restraining Kit • 8, 50, 57
SEMI S2 Kit • 57
SEMI S2 Kit + Seismic Restraining Kit • 57
Service Room Dimensions • 15
SF6 Recovery Kit Pump Outlet • 41
Sulfur Hexafluoride (SF6) • 9, 40, 50
Supported Water Chiller • 37
T
Talos F200i Mains Supply Connection Diagrams •
33
Temperature and Relative Humidity • 17, 49
Transformer • 33
Transportation Route • 12, 48
U
Unloading Area • 11, 48
UPS (Uninterruptible Power Supply) • 34
User Desk requirements • 16
V
Ventilation and Room Cleanliness • 19
Venting (N2) • 38
Vibration Isolation Systems • 61
Vibrations, Acoustics and Pressure waves • 20, 49,
61
W
Water chiller UPS requirements For Haskris LX2 •
35
15 Revision History
Copyright
The information and materials contained herein are confidential and proprietary to FEI
Company. They are provided for your organization’s internal use on a need to know basis.
They cannot be duplicated or disseminated for any third party without the express consent of
FEI Company.
Limited Rights
Contractor Name: FEI Company
Contractor Address: 5350 NE Dawson Creek Drive, Hillsboro OR 97124
The Government's rights to use, modify, reproduce, release, perform, display, or disclose
these technical data are restricted to those rights specified in DFARS 252.227 -7015(b)(2),
FAR 52.227- 14(g)(2)(Alternate II) and FAR 12.211. Any reproduction of technical data or
portions thereof marked with this legend must also reproduce the markings. Any person, other
than the Government, who has been provided access to such data, must promptly notify the
above named Contractor.